US3191718A

US3191718A - Method and apparatus for generating oil mist

Info

Publication number: US3191718A
Application number: US293514A
Authority: US
Inventors: Paul N Haywood
Original assignee: Stewart Warner Corp
Current assignee: Stewart Warner Corp
Priority date: 1963-07-08
Filing date: 1963-07-08
Publication date: 1965-06-29
Anticipated expiration: 1982-06-29

Description

METHOD AND ARTARATUSSFREGENERTFING OIL MIST-T Original Filed Oei. 2l. 1960 lune; 2% 1.965

2 ShetsSheet 1l Pau/ M Haywaoaf /4 rraeA/f/ June 29, 1955 P. N. HAYwooD 3,191,718

METHOD AND APPARATUS FOR GENERATING OIL MIST 2 Sheets-Sheet 2 Original Filed Oct. 21. 1960 /fvVf-wrae Paul /V. Haya/'aad vUnited States Patent O 3,191,718 METHOD AND APPARATUS FOR GENERATING OIL MIST Paul N. Haywood, Evanston, lll., assignorpto Stewart- This is a continuation of application Serial No. 65,250', filed October 21, 1960, now abandoned which was a continuation-in-part of application Serial No. 850,277, filed November 2, 1959, now abandoned, for Improved Method and Apparatus for Generating Oil Mist.

This invention relates to an improved method and means for generating substantially richer oil mist aerosols and for generating commercially practicable oil mist aerosols from highly viscous oils. The term oil as herein used in intended to include all mistable lubricant formulations.

So far as is known, no commercially acceptable method or apparatus to date has been capable of misting the highly viscous oils, for example those having viscosities in the order of 1000 S.U.S at 100 F. to viscosities in the order of 75000 S.U.S. at 100 F. or higher. For simplicity of description hereinafter, these viscosity values will be referred to as 1000 seconds, 75000 seconds, etc. Misting of 1000 second oils was not satisfactory since at best only small flow rates could be obtained. The practical upper limits for aerosol generation have been in the order of 600-700 second oils.

The method and apparatus of this invention are also capable of misting oils which are so viscous that they are difficult to be measured by the Saybolt Universal Viscosirneter test. Accordingly, these high viscosity limits are sometimes expressed as having a penetrometer reading equivalent to a N.L.G.I. (National Lubricating Grease Institute) consistency number. For example, the techniques hereinafter described are capable of misting oils whose penetration number as measured by ASTM D217- 60T is 310 0r higher. Such an oil would have a Saybolt viscosity reading ranging from about 250,000 to about 450,000 seconds at 100 F.

Although throughout this specification it is stated that the techniques herein described are suitable for misting oils, it should be clearly understood that this invention may satisfactorily mist any lubricant which would previously be misted by prior art techniques, excepting, however, the limits as to Viscosity previously existing have been greatly extended.

In many widely varying industrial applications, the use of more viscous oils is either desirable or necessary. For example, large gears with diameters as high as 3', l0 and roller bearings supporting shafts with diameters as high as 30, and large plain bearing surfaces are lubricated almost exclusively with the more viscous oils. These lubricants are often applied manually. In some instances the lubricants are heated to temperatures in the order of 90 F. to provide sufficient fluidity to permit the manual application of the lubricant to surfaces by brushing or the like. The situation has existed for many decades and is well recognized by industrial maintenance men and by the suppliers of lubricants.

Automatic centralized lubrication systems have made only slight inroads in the area of viscous oil use over the past 18 years. This is explained in detail in the October 1959, issue of Lubrication Engineering at page 398. Even the most recently introduced centralized system has found only limited use because of its'complexity, its high cost and its tendency to be unreliable. Even in its limited viscous oils.

3,191,718 Patented June 29, 1965 ice area of use, it has not been considered to be too desirable. This equipment requires highly skilled installation and maintenance with frequent inspections and complex timing adjustments. In addition, it must be remembered that any failure of the system may within a few minutes result in the destruction of a gear train of unusually high cost.

However, in spite of its many disadvantages, this automatic system has found limited use because of the inadequacies of the manual method of application. Perhaps the most serious disadvantages of the manual method is the high labor cost due to slowness of application and the requirement of frequent application. Manual application often requires shutting down of the equipment merely for the purpose of lubrication, thereby resulting in an obvious manufacturing inefficiency.

For several decades the use and advantages of oil mist lubricating systems in certain areas have been recognized. One of the chief advantages of a mist lubricating system is the ability to continuously apply lubricant to the required surfaces. This results in the ability to obtain at all times an optimum lubricant lm which is more desirable than an insuicient film at all times, an excessive film at all times, or a periodic cycle of excessive and insufficient films. A second important advantage is the minimizing of operational costs as a result of the use of minimum amounts of lubricant and minimum maintenance.

So far as is known, no commercially successful oil mist system has ever been used for the misting of the highly to heat the lubricant to a temperature higher than normal ambient temperatures in order to reduce the viscosity of the viscous oil and perhaps to thereby permit suitable misting. However, this approach has always resulted in failure and in abandoned experiments.

One obvious problem is the inability to heat the lubricant at will to any temperature because of the danger of the lubricant breakdown or deterioration. Not only must the average temperature of the entire mass of lubricant be maintained below temperatures at which its stability is endangered but also localized portions of the lubricant must be maintained below critical temperatures. Electrical heating elements appear to provide the only practical approach to lubricant heating. It is appreciated that these heating elements produce high temperatures at and adjacent to the heating element. In the prior art systems in which the less viscous oils are misted, electrical heating elements have been utilized with power inputs sufficient to heat the lubricant and to maintain average temperatures in the order of approximately F. In these systems, it has been possible therefore to provide heat without endangering the stability of the lubricant.

However, similarly 4raising the temperatures of the more viscous oils to temperatures in the order of approximately 90 does not result in a commercially practicable system. lQuantities of lubricant `delivered are so small as to be negligible. It is in this regard that the second stumbling block has, :so far as is known, always resulted in abandoment of experiments to satisfactorily mist lthe more vis-cous oils. This can be appreciated by reference to tests made with a typical viscous oil, Meropa No. 8, refined and sold lby Tex-aco Inc. This `oil has a viscosity of about 18000 seconds at F. In a series of experiments whi-ch eventually terminated in abandonment, it was observed that raising the average temperature of the lubricant to values in the or-der of 210 P. resulte-d in oil consumption in the lorder of y1@ ounce per hour with a high capacity mist generator operating in 80 ambient environment. Y

A delivery such as this does not even begin to approach An obvious approach would seem to be the requirements of a commercially practical system. The commercial apparatus used in the tests was designed for lubricant deliveries in the order of 6 ounces per hour.

Accordingly, Vit is a primary object of the present invention yto provide an improved method and means for generating an aerosol with lubricant particles of ,a viscous oil. yIn one embodiment of the present invention, this object is achieved by heating air to a temperature in the order of 200 to 300 F. adjacent the air inlet to the aerosol generator. It has been found that heating the air to higher temperature of the `order indicated above results in ow rates of Meropa No. 8 oil in the order of 2 ounces per hour to 7 ounces per hour. It is now possible to mist ounces per hour of 75000 second oils such `as Meropa No. by heating the air and oil to temperatures in the order of 300 F.

It has been found that heating of the oil in the reservoir by separate heating means is not required except perhaps where a faster warm-up period is desired o-r where the system is operated in a very low temperature environment. Auxiliary heating of the oil merely shortens the time required to enable the oil to flow to the mist generator.

It is another object of the present invention to provide an improved method for misting less viscous oil. It has been found that by heating the air to high temperatures suiiiciently below the critical temperatures at which the stability of the oil might be endangered, it has been possible to achieve lubricant delivery rates in a given 'mist generator in the order of 8 times its rated capacity. The phenomenal capabilities of this new method have for various reasons been overlooked by those experienced in the art.

It is another object of the present invention to improve lthe misting of oils having viscosities ranging up to 5600 S.U.S. at 100 F. As is hereinafter set forth, these less viscous oils are herein misted by heating the air applied to an oil mist generator to a temperature in the range of about 150 F. to the flash point of the oil to be mi-sted. In the event a substantial increase in oil mist output is required, the upper temperature limit may be extended past the ash point to a temperature slightly less than the breakdown temperature of the oil at which chemical ldecomposition will occur which will have deleterious eifects on the lubricant quality of the oil.

Another yobject of this invention is to mist extremely viscous oils and mistable lubricants having viscosities extending up to a penetrometer reading equivalent of an N.L.G.I. No. 1 grease or approximately 450,000 Saybolt seconds at 100 iF. In the event the more viscous lubricants are to be miste-d the heated lair supplied to an oil mist generator as hereinafter set forth must be increased to a minimum temperature of approximately 250 F. The maximum temperature is again defined by the flash point or the breakdown temperature as hereinbefore Iset forth.

Other objects and the various features of the invention will be evident upon a persual of the following description taken in conjunction with the accompanying drawings in which:

FIG. 1 is a front elevation view of the improved apparatus;

FIG. 2 is a sectional elevation view of the mist generating apparatus;

FIG. 3 is a side elevation view partially in section of the air heater;

FIG. 4 is a plan view of the air heater;

FIG. 5 is a perspective view of a portion of the air heater; and

FIG. 6 is an enlarged view of the oil mist generating assembly shown in FIG. 2.

Briefly, the improved apparatus comprises a sealed lubricant reservoir 2, a rnist generator 4 secured at the top of the reservoir 2, an air supply line 6, a water separator 8, an air pressure regulator 10, a heater `12, a tem- 4. perature gauge 14 for measuring the temperature of air heated by the heater 12 and a pressure gauge 16 for measuring the pressure of the oil mist `at the top of the reservoir 2. A safety valve 18 is provided for venting the upper end of the chamber 2 in the event that the pressure becomes unduly high. A conventional thermostatic switch assembly 20 is provided for controlling the supply of energy to an electrical heater 22 which is utilized if desired, for fast warm-up to maintain a desired 4lubricant temperature in the reservoir 2. The desired lubricant temperature is generally selected at about that temperature which iiuid ow of the oil in the reservoir 2 will occur.

A solenoid valve 24 which may `be operated manually or by a timer (not shown) controls the passage of air through 'the system. Air passes from a high pressure compressor sour-ce (not shown) through the line 6, the water separator 8, solenoid valve 24, pressure regulator 1t) and heater -12 and into the mist generator 4. The water separator 8 separates moisture from the air stream in a well known manner. The heater 12 raises the temperature of the air for purposes to be described in detail later.

A elbow 26 connects the chamber 30 at the upper end of the reservoir 2 to the pressure safety valve 18, to `the pressure indicating gauge 16, and to a solenoid switch 32. The switch 32 operates contacts to open the operating circuit of the solenoid valve 24 to close the valve in the event that the mist pressure in the chamber 30 is above a predetermined maximum value.

The heater 12 comprises a body assembly 40 detining an internal chamber 42 having an air inlet 44 and an air outlet 46. The body assembly comprises an outer shell 48 with head portions 50 and 52 an-d an inner shell 54 with

head portions

56 and 58. A layer of insulating material 60 surrounds the inner shell.

The inner shell 54 supports a heat exchange structure 62. The heat exchange structure comprises a generally U-shaped electrical heater element 64 having terminal Iassemblies 66 and 68. A helical heat exchange surface area 70 extends along substantially the entire surface of the heater element 64. A baille structure 72 .best shown in FIG. 5 includes `a cen-trial wall 74 extending 'from the head portion 58 through `a substantial portion of the cha-mber 42. A pair of generally semi-circular

transverse walls

76 and 78 are secured to the central wall 74,V for example by welding.

The wall portions 76 and 7.8 include `apertures S0 and S2 for receiving and supporting the heating element 64. The

wall portions

76 and 78 extend across only `about twothirds of the central wall por-tion 74 to permit air tlow `around the various bales in a tortuous Winding path for optimum absorption of heat from the element 64.

A thermostatic safety switch 34 is carried by the head portion 56 for preventing air temperatures above a predetermined maximum value. rthe switch S4 includes contacts (not shown) which normally electrically connect conductors 86 and 88 which are in the circuit of the heater element 64. These contacts open the circuit when the maximum temperature is exceeded.

The mist generator 4 (FIG. 2) includes -a body portion 100. The air outlet conduit 46 from the heater 12 is connected to an air inlet 102 of the mist generator by way of a T connector `103 and conduit 105. The temperature gauge 14 is also connected to the connector 103.

Air Ifrom the inlet 102 enters a chamber 104 and passes through circumferentially spaced apertures 106 into a second annular chamber 107. A mist generating assembly 110 includes a body portion 112 .secured to the body within the chamber `1M sealing both ends of the chamber. The body portion 112 includes a central bore or oil passage 1114 and a counterbore receiving a tubular element 116 therein. The element .116 is spaced a slight distance readily inwardly from a second annular element 11S received in a second counterborc in the body portion 1112. This spacing provi-des a restricted annular venturi passageway 108 for the air from the chamber 107 to the enlarged chamber 120 which increases the velocity of the air pa-ssing therethrough.

Air passing into the chamber i120 through passageway A108 produces by venturi action an area of low pressure within `the element 1.16 serving as the venturi throat.. The space in Ithe element 116 is connected in fluid conducting relation to a lower portion of 4the reservoir 2 by way `of the bore 114, bores 122 and 124, and an oil lift tube 126. The slightly -superatmospheric pressure at the upper end of the reservoir space 30 acting on the oil land the area of reduced pressure in the element 116 .result in a pressure differential urging oil upwardly through the tube l126 into the element 116 for admixture 'with the incoming air in the chamber 120 in a well known manner. As previously described the heated .air enters the chamber 104 and surrounds the body portion -112 through which the oil passage extends. Heat passes from the air through the body portion 112 to the toil passing through passage 114 t-o raise the temperature of the oil to its aerosolization point. The aerosilization point is the t-emperature at which lthe viscosity yof the oil is low enough to permit .aerosolization An adjusting needle valve 130 regulates the rate of oil flow through the element 116 in a well known manner.

The increased vel-ocity air impinges on the oil entering the admixing .chamber I120 through passage 1.14 to break it into minute particles to form the aerosol. The resulting oil mist enters a baille 132 and passes through apertures 134 therein into lthe space 30 in the upper end of the reservoir 2. The baffie 132 condenses heavy oil globules'entrained in the mist and permits the oil thus condensed to llow through the lowermost apertures v134 into the reservoir 2. An addi-tional baille plate (not shown) may be interposed between the baffle `132 and an aerosol outlet 136.

The aerosol outlet conduit 136 is connected to a plurality of bearing surfaces .such as 140. Flow regulating fittings such as 142 are transposed between Ithe conduit 136 and the bearing surfaces 140.

The operation of the improved apparatus will now be described in detail. An air compressor (not shown) supplies air at a high pressure to the water separator 8 by way =of conduits 6. Moisture in the air is removed in a well known manner by the separator S. The air then passes to the solenoid valve 24. As indicated earlier the solenoid valve is opened either manually or by time clock means.

The high pressure air passes through the open valve 24 to the air pressure regulator 10. The air is permitted to flow through the conduit 44 at a pressure predetermined by the regulator. The air passes through the heater `12 and thence to the outlet conduit 46 at a predetermined temper-ature. The air is applied to the inlet 102 `of the mist generator 4 and thence passes through the mist generating .structure 11.2 to entrain particles of oil in the air stream.

The heavy particles of oil are condensed from the aerosol stream by the baffle 132 :and the aerosol passes into the chamber 30. From the chamber 30, the aerosol travels through the conduit 136 for applicati-on -to the various sur-faces to be lubricated. Various types of fittings 142 may be used for application of the oil to the surface in mist form, lin spray lform, or in liquid form.

In the event that the temperature of the air passing through the heater 12 exceeds the predetermined maximum value, the thermostat 84 will deenergize the heating element-64. In a typical system, the thermostat .84 will operate cyclically to cause-corresponding cyclical energization and deenergization of the heating element 64 for maintenance of a desired average temperature.

In the event that the aerosol pressure in the chamber 30 becomes unduly high, the pressure will be vented by the safety valve 18 and the solenoid switch 32 will 4operate to close the solenoid valve 24.

The oil heater 22 will be cyclically energized and deenergized by the switch assembly 20 to maintain a relatively constant desired oil temperature. As indicated above, there will be many applications which will not require the utilization of the oil heater 22. Also the heater must not cause excessively high localized 4oil ternperatures.

While there have been described what are at p-resent believed to Ibe the preferred embodiments of the invention, it will be understood that various changes and modifications may be made therein; land it is contemplated to cover lin the appended claims all such changes and modications as fail within the true spirit and scope of the invention.

What is claimed is:

1. In a lubrication system; .apparatus for creating an laerosol with lubricating oil having a viscosity in the range of 1,000 to 75,000 SSU .at F. comprising -a reservoir for the oil; means defining an admiXing chamber; means deiining a passage for said `oil from said reservoir to said admixing chamber; a heater adapted for connection to an air source for heating air to a temperature in the range of about 200 F. to 300 F.; means including said air for forcing oil from said reservoir through said passage to said admixing chamber; means including said heated air for heating said oil while passing through said passage from said reservoir to said admixing chamber; means including said heated air for breaking up the oil in said admixing chamber into minute particles to form the aerosol; the energy for forcing the oil from the reservoir to said admixing chamber, for raising the temperature of the oil from its reservoir temperature to its temperature point of aerosolization .and for breaking up the -oil into minute particles being furnished solely by 4said air;'and means for removing non-suspended oil particles from the aerosol and returning the removed oil particles t-o the oil reservoir.

2. In a lubrication sys-tern; apparatus for creating an aerosol with lubricating oil having a viscosity in the range of 1,000 to 450,000 SSU -at 100 F. compris-ing a reservoir for the oil; means defining an admixing chamber; means defining a passage for said oil from said reservoir to said admixing chamber; a heater adapted for connection with an air source for heating air `to a temperature of about F. and greater but less than the break-down temperature of the oil at which chemical decomposition will ocour, the lower viscosities requiring the lower temperatures and vice versa; means including said air for forcing oil from said reservoir through said passage to said admiX- ing chamber; means including said heated air for heating s-aid oil while passing from said reservoir t-o s-aid admixing chamber; means including said hea-ted lair for breaking up the oil into minute particles to form the aerosol; the energy for forcing the oil from the reservoir to said admixing chamber, for raising the :temperature of the oil from its reservoir temperature to its temperature point of aerosolization and for breaking up the oil into minute particles being furnished solely by the heated air; 'and means for removing non-suspended oil particles from the areosol and returning the removed oil particles to the oil reservoir.

3. In a lubrication system; apparatus for producing an aerosol with lubricating oil having .a viscosity in the range of 1,000 to 75,000 SSU `at 100 F. comprising a reservoir for the oil; means defining ean admixing chamber; a body portion defining an oil passage and an oil inlet to said admixing chamber; conduit means for transporting oil from said reservoir to said oil passage; a hea-ter adapted for connection with -an air source for heating air to la temperature in the range of about 200 F. to 300 F.; means including said body portion for heating said oil in said oil passage with said heated air; ya venturi in communication with sa'id oil heating means and adjacent -said oil inlet to said -admixing chamber for drawing oil from said reservoir through said passage into said admixing chamber and for passing heated air into said admixing chamber to break up said oil into minute particles to create an .aerosol; the energy for drawing the oil from said reservoir to said admixing chamber, for heating the oil from its reser voir temperature to its temperature of .aerosoliaaticn and for breaking up the oil into minute particles being provided by the heated air; and means for removing nonsuspended oil particles from the areosol and returning said particles `to said reservoir.

4. In a lubricating system; apparatus for producing an aerosol with lubricating -oil having a viscosity in the range of 1,000 to 450,000 SSU at 100 F., comprising a reservoir for the oil; means defining an admixing chamber; a body portion defining an oil pas-sage and an oil inlet to said -admixing chamber; conduit means for transporting oil from said vreservoir to said oil passage; a heater adapted for connection `to an ai-r source for heating air to a temperature of 150 F. or greater, but less than the breakdown temperature of the oil at which chemical decomposition due to excessive heat will occur, the lower viscosity oil requiring the lower temperatures 4and vice versa; means including -said body portion for heating said oil in said passage with said heated air; a venturi in communication with said oil heating means and adjacent said oil inlet to said admixing chamber for drawing oil from said resern Voir through said passage in-to said admixing chamber and for passing heated air into said admixing chamber' to break up said oil into minute particles to create an aerosol; the energy for drawing the oil from said reservoir to said Aadrnixing chamber, for heating the oil from its reservoir temperature yto its temperature of aerosoliza* tion and for breaking up the oil into minute particles being provided by the heated air; and means for removing non-suspended oil particles from the aerosol and returning said particles to said reservoir.

5. In a lubricating system; apparatus for producing an aerosol with lubricating oil having a viscosity in the range of 1,000 to 75,000 SSU at 100 F. comprising a reservoir for the oil; means delining an admixing chamber; a body portion deiining an oil passage and an oil inlet to said Iadmixing chamber; conduit means for transporting oil from said reservoir to said oil passage; a heater adapted for connection to an air source for heating air to a temperature in the range of about 200 F. to 300 F.; means defining another chamber surrounding said tbody portion for passing heated air thereabout to heat the oil passing through the oil passage therein to its temperature point of aerosolization; Va restricted passage between said other chamber `and said admixing chamber for passing high velocity heated air to said admixing chamber; .said heated air passage sur-rounding said oil inlet for drawing oil by venturi effect from said reservoir through said conduit means and body portion into said admixing chamber; the energy for drawing `the oil from said reservoir to said admixing chamber, for heating the oil from its reser- -voir temperature to its temperature of aerosolization and for breaking up the oil into minute particles being provided yby lthe heat and velocity of the lair; and means for removing non-suspended oil particles from the aerosol and returning said particles to said reservoir.

6. In a lubricating system; apparatus for producing an aerosol with lubricating oil having a viscosity in the range of 1,000 to 450,000 SSU at 100 F. comprising a reservoir for the oil; means deiining an admixing chamber; a body portion defining an oil passage and an oil inlet to said admixing chamber; conduit means for transporting oil from said reservoir to said oil passage; a heater adapted for connection with an air source for heating air to a temperature of about 150 F. or greater, but less than the breakdown temperature of the oil at which chemical decomposition due to excessive heat will occur, the lower viscosity oil requiring the lower temperatures and vice versa; means defining another chamber surrounding said body portion for passing heated air thereabout to heat the oil passing through the oil passage therein to its temperature point of aerosolization; a restricted passage between said other chamber and said admixing chamber for passing high velocity heated air to said admixing cham-y her; said heated air passage surrounding said oil inlet for drawing oil by venturi eiiect from said reservoir through said conduit means and said body portion into said admixing chamber; the energy for drawing the oil from said reservoir to said admixing chamber, for heating the oil from its reservoir temperature to its temperature of aerosolization and for breaking up the oil into minute particles being provided by the heat and velocity of the air; and means for removing non-suspended oil particles trom the aerosol and returning said particles to said reservoir. Y

7. In a lubricating system; apparatus for producing an aerosol with lubricating oil having a viscosity in the range of 1,000 to 75,000 SSU at F. comprising a sealed reservoir partially filled with oil; means defining an admiX- ing chamber in direct communication with the space above the oil in said reservoir; a body portion deiining an oil passage and an oil inlet to said admixing chamber; conduit means for iiowing oil from the reservoir to said oil passage; a heater for heating the oil in the reservoir during relatively cold ambient conditions to about the minimum temperature required to product fluid flow of the oil through the conduit means; a heater adapted for connection with an air source for heating air to a temperature in the range of about 200 F. to 300 F.; means defining another chamber surrounding said body portion for passing heated air thereabout to heat the oil passing through the oil passage therein to its temperature point of aerosolization; a restricted passage between said other charnber and said admixing chamber for passing high velocity heated air to said admixing chamber and into said reservoir; said heated air passage surrounding said oil inlet for drawing oil by venturi effect from said reservoir through said conduit means and body portion into said admixing chamber; the energy for drawing the oil from vsaid. reservoir to said admixing chamber, for heating the oil from its reservoir temperature to its temperature of aerosolization and for breaking up the oil into minute particles being provided by the heat and velocity of the air; and means for removing non-suspended oil particles from the aerosol and returning said particles to said reservoir.

S. In a lubricating system; apparatus for producing an aerosol with lubricating oil having a viscosity in the range of 1,000 to 450,000 SSU at 100 F. comprising a sealed reservoir partially iilled with oil; means for heating the oil in the reservoir during relatively cold ambient conditions to about the minimum temperature required to produce tiuid flow of the oil; means dening an admixing chamber in direct communication with the space above the oil in said reservoir; a body portion defining an oil passage and an oil inlet to said admixing chamber; conduit means for transporting oil from said reservoir to said oil passage; a heater adapted for connection with an air source for heating air to a temperature of about F. or greater, but less than the breakdown temperature of the oil at which chemical decomposition due to excessive heat will occur, the lower viscosity oil requiring the lower temperatures and vice versa; means defining another chamber surrounding said body portion for passing heated air thereabout to heat the oil passing through the oil passage therein to its temperature point of aerosolizait'ion; a restricted passage between said other chamber and said admixing chamber for passing high velocity heated air to said admixing chamber and into said reservoir; said heated air passage surrounding said oil inlet for drawing oil by venturi effect from said reservoir through said conduit means and said body portion into said admixing chamber; the energy for drawing the oil from said reservoir to said admixing chamber, for heating the oil from its reservoir temperature to its temperature of aerosolization and for breaking up the oil into minute particles being provided by the heat and velocity of the air; and means for removing non-suspended oil particles from the aerosol and returning said particles to said reservoir.

anemie 9. Ina method of lubricating with an aerosol of oil having a viscosity in the range of 1,000 to 75,000 SSU at 100 F.; comprising the steps of heating air to a temperature in the range of about 200 F. to 300 F.; increasingl the velocity of said heated air by a restricted air passage; drawing oil from a reservoir to the inlet of an admixing chamber by means of the venturi eiect of increasing the velocity of said heated air; raising the temperature of said oil from its reservoir temperature to its temperature of aerosolization as it passes to the oil inlet by means of said heated air; adrnixing said heated oil with said increased velocity heated air in the admixing chamber to break up the oil into minute particles and create an aerosol; the energy for drawing the -oil from the reservoir to the admixing chamber, for raising the temperature of the oil fom its reservoir temperature to its aerosolization temperatureand for breaking up the oil into minute particles being provided completely by the heat and the velocity of the air; removing the non-suspended oil particles rom the aerosol; and returning the particles to the reservoir.

10. In a method of lubricating with an aerosol of oil having a viscosity in the range of 1,000 to 450,000 SSU at 100 F., comprising the steps of heating air to a temperature of about 150 F. and greater, but less than the breakdown temperature of the oil at which chemical decomposition due to excessive heat will occur, the lower viscosity oil requiring the lower temperatures and vice versa; increasing the velocity of said heated air by a restricted air passage; drawing oil from a reservoir to the inlet of an admixing chamber by means of the venturi eiect of increasing the velocity of said heated air; raising the temperature of said oil from its reservoir temperature to its temperature of aerosolization as it passes to the oil inlet by means of said heated air; admixing said heated oil with said increased velocity heated air in the admiX- ing chamber to break up the oil into minute particles and create an aerosol; the energy for drawing the oil from the reservoir to the admixing chamber, for raising the temperature of the oil from its reservoir temperature to its aerosolization temperature and for breaking up the oil into minute particles being provided completely by the heat and the velocity of the air; removing the non-suspended oil particles from the aerosol; and returning the particles to the reservoir.

11. The method of lubricating with an aerosol of oil having a viscosity in the range of 1,000 to 75,000 SSU at 100 F,; comprising the steps of heating the oil in a reservoir during relatively cold ambient conditions to about the minimum temperature required to produce fluid tiow of the oil; heating air to a temperature in the range of about 200 F. to 300 F.; increasing the velocity of said heated air by a restricted air passage; drawing oil from the reservoir to the inlet of an admixing chamber by means of the venturi eiect of increasing the velocity of said heated air; raising the temperature of said oil from its reservoir temperature to its temperature -of aerosolization as it passes to the oil inlet by means of said heated air; admixing said heated oil with said increased velocity heated air in the admixing chamber to break up the oil into minute particles and create an aerosol; the energy for drawing the oil from the reservoir to the admiXing chamber, for raising the temperature of the oil from its reservoir temperature to its aerosolization temperature and for breaking up the oil into minute particles being provided completely by the heat and the Velocity of the air; removing the non-suspended oil particles from the aerosol; and returning the particles to the reservoir.

12.. In a method of lubricating with an aerosol of oil having a viscosity in the range of 1,000 to 450,000 SSU at l00 F.; comprising the steps of heating the oil in a reservoir with an oil heater during relatively cold ambient conditions to about the minimum temperature required to provide fluid ilow of said oil; heating air to a temperature of about F. and greater, but less than the breakdown of the oil at which chemical decomposition due to excessive heat will occur, the lower viscosity oil requiring the lower temperatures and vice versa; increasing the velocity of said heated air by a restricted air passage; drawing oil from the reservoir to the inlet of an admixing chamber by means of the venturi effect of increasing the velocity of said heated air; raising the temperature of said oil from its reservoir temperature to its temperature of aerosolization as it passes to the oil inlet by means of said heated air; admixing said heated oil with said increased velocity heated air in the admixing chamber to break up the oil into minute particles and create an aerosol; the energy for drawing the oil from the reservoir to the admixing chamber for raising the temperature of the oil from its reservoir temperature to its aerosolization temperature and for breaking up the oil into minute particles being provided completely by the heat and the velocity of the air; removing the non-suspended oil particles from the aerosol; and returning the particles to the reservoir.

References Cited by the Examiner UNlTED STATES PATENTS 1,998,776 4/ 35 Collins 184-55 2,753,013 7/56 Tear 184--55 2,841,244 7/58 Sorem 184-1 2,857,982 10/58 Schwartz 18455 2,857,983 10/58 Shada 184--55 2,944,029 7/ 60 Jones et al 252-359 2,959,249 11/ 60 Gothberg et al 184--7 2,974,874 3/61 Raymond 184-55 2,998,391 8/61 Jones et al 252-359 3,009,826 11/ 61 Straughn et al. 252--305 X LAVERNE D. GEIGER, Primary Examiner.

MlLTON KAUFMAN, Examiner.

Claims

9. IN A METHOD OF LUBRICATING WITH AN AEROSOL OF OIL HAVING A VISCOSITY IN THE RANGE OF 1,000 TO 75,000 SSU AT 100*F; COMPRISING THE STEPS OF HEATING AIR TO A TEMPERATURE IN THE RANGE OF ABOUT 200*F. TO 300*F.; INCREASING THE VELOCITY OF SAID HEATED AIR BY A RESTRICTED AIR PASSAGE; DRAWING OIL FROM A RESERVOIR TO THE INLET OF AN ADMIXING CHAMBER BY MEANS OF THE VENTURI EFFECT OF INCREASING THE VELOCITY OF SAID HEATED AIR; RAISING THE TEMPERATURE OF SAID OIL FROM ITS RESERVOIR TEMPERATURE TO ITS TEMPERATURE OF AEROSOLIZATION AS IT PASSES TO THE OIL INLET BY MEANS OF SAID HEATED AIR; ADMIXING SAID HEATED OIL WITH SAID INCREASED VELOCITY HEATED AIR IN THE ADMIXING CHAMBER TO BREAK UP THE OIL INTO MINUTE PARTICLES AND CREATE AN AEROSOL; THE ENERGY FOR DRAWING THE OIL FROM THE RESERVOIR TO THE ADMIXING CHAMBER, FOR RAISING THE TEMPERATURE OF THE OIL FROM ITS RESERVOIR TEMPERATURE TO ITS AEROSOLIZATION TEMPERATURE AND FOR BREAKING UP THE OIL INTO MINUTE PARTICLES BEING PROVIDED COMPLETELY BY THE HEAT AND THE VELOCITY OF THE AIR; REMOVING THE NON-SUSPENDED OIL PARTICLES FROM THE AEROSOL; AND RETURNING THE PARTICLES TO THE RESERVOIR