US3041701A - Brick press - Google Patents
Brick press Download PDFInfo
- Publication number
- US3041701A US3041701A US797291A US79729159A US3041701A US 3041701 A US3041701 A US 3041701A US 797291 A US797291 A US 797291A US 79729159 A US79729159 A US 79729159A US 3041701 A US3041701 A US 3041701A
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- US
- United States
- Prior art keywords
- mold
- brick
- mold box
- ram
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011449 brick Substances 0.000 title description 72
- 239000000463 material Substances 0.000 description 29
- 238000003825 pressing Methods 0.000 description 23
- 239000000203 mixture Substances 0.000 description 12
- 239000004020 conductor Substances 0.000 description 7
- 239000000945 filler Substances 0.000 description 7
- 239000008187 granular material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 230000000284 resting effect Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 235000000396 iron Nutrition 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000013641 positive control Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/04—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/08—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
Definitions
- This invention relates to a brick press, and particularly to one for pressing refractory brick.
- Refractory brick are commonly pressed from a mix composed of granulated mtaerial, including some material having binding qualities for green strength. The components are hard and within limits, of various sizes.
- the press is also useful for making brick where the components are less refractory. It also relates to a method of filling a press cavity so as to produce a brick of irregular thickness but uniform density.
- the first object of this invention is to provide a press for making brick of uniform density.
- applicant shows sche matically an old method of pressing, for example, a clay brick.
- the lower ram 38 and the mold 37 are fixed with respect to each other during the pressing 0peration.
- the ingredients of the brick are compressed as indicated in FIGURE 5.
- the circles 41 in FIGURE 4 show the loose ingredients in the cavity as equally spaced, the descent of the ram 39 will compress them at the top but because of friction with the walls of the mold 37, the pressure will be decreasingly effective along the walls toward the bottom.
- the density down the center line of the brick indicated by the dotted line 39a in FIGURES 5 and 8 may be reasonably uniform.
- the material at the bottom will be less compacted and the bottom edges will more easily spall than will those at the top. This defect was in part cured by moving the lower ram as well as the upper. Referring to FIGURES 6, 7 and 8, the upper ram 21 descends, compressing the components as indicated in FIGURE 5, and this may either be followed by or be simultaneous with the raising of the lower ram 14. This produces the component distribution of the brick shown in FIGURE 8. .Toward the center of the sides of the brick, the material is less dense and no amount of drying or burning will cure this weakness.
- the object of this invention is to produce the brick shown in FIGURE 9 in which the components are substantially equally compressed particularly along their side walls throughout the entire thickness of the brick.
- the second object of this invention is to provide a press for making a brick of trapezoidal or wedge section which has a uniform density.
- a common refractory brick for the roofs of open hearth furnaces has dimensions 18 inches long, 6 inches wide, and 3 inches thick at one end and 2 /2 inches to 2% inches thick at the other end.
- both opposed faces are tapered but oppositely with respect to a central plane through the brick. These brick operate at high temperatures, close to their fusion point. Uniformity. of density is, therefore, of great importance.
- the brick press disclosed herein shows a means of filling a cavity so that the loose fill, before pressing, has the tapered.
- a feature of this invention which effects both the first and second objects is a power controlled, horizontally movable mold box which can be tilted at a selected angle for loading purposes.
- the third principal object of this invention is to provide a press in which the movable parts are comparatively light, necessitating the use of a much smaller source of power.
- the presses have a mold box filler which moves across the top of the mold box and drops the mix into the cavity.
- the mold box filler should have a depth equal to that of the cavity in order to maintain homogenity of the mix.
- the mold box filler is a cavity itself which moves above the empty mold box beneath the ram. It follows that the ram must be five inches higher than the top of the empty mold box. This means a minimum stroke of seven and one-half inches.
- the present-day presses have a total stroke of seven to ten inches.
- the power stroke is only two and one-half inches long and the presses are so designed that the lower ram is carried on a vertically movable pressing frame which provides the five-inch clearance desired for loading.
- the power stroke of the ram remains comparatively short. It is apparent that the pressing frame supports the lower rams during the pressing operation and must be very heavy. Also, it must be moved vertically in order to strip the brick from the cavity.
- the present presses whether hydraulic or mechanical, require a 75 HP. motor for effecting the complete cycle of the machine, and because it is necessary to move not only the upper ram but the pressing frame, the machine can be operated at only about four to five cycles per minute.
- the feature of this invention is a mold box which is moved laterally of the ram to a point beneath a filler chute, thereby eliminating the mold box filler, and moved vertically around the lower rams to strip the brick.
- By eliminating the mold box filler five inches of stroke is eliminated, and by moving the mold box downwardly around the lower rams to strip the bricks, applicant has eliminated vertical movement of the pressing frame, with the result that a comparatively small motor and pump can function the two and one-half inch power stroke and comparatively.
- light cylinders can be used to move the comparatively light mold box either vertically or horizontally.
- Another object of this invention is to load the mold with loose material which, however, has been partially compressed. Assuming for the moment a mold box having a five-inch depth, and with the mold box at rest, if one pours into the mold box granulated material until the material is flush with its edges, that material will contain a selected amount of air. 'If one shakes the mold it is descending is comparatively well compressed and applicant instead of pouring the bottom contents of the chute into the mold box moves the mold box up around the 'lowerportion of the contents of the chute. Since the lower contents are already in part compressed by vibration and to that extent free of air, the mold box receives a
- a further object of this invention is to provide a method of assuring uniform density of abrick composed of flowable granulated materials.
- the major feature of this invention is the suspension of a mold box having open bottom cavities from two pistons which are controlled independently of whatever else may be taking place in the brick-making operation, i.e., pressing the brick or filling the cavity.
- the mold box may be moving downwardly with the ram, or it may be moving oppositely to the ram, with the result as will be hereinafter explained, applicant obtains the idea uniform density of brick shown in FIGURE 9.
- the mold box is controlled by the two pistons operated independently, it can be tilted during the filling operation to give a fill having the cross section of the ultimate brick, and it may be tilted at the moment of stripping the brick so that the top of the lower ram will be parallel to the top of the moldbox'
- FIGURE 1 is a front elevation of applicants press
- FIGURE 2 is a side elevation thereof
- FIGURE 3 is a perspective view of the working parts
- FIGURES 4 and 5 are schematic illustrations, showing density distribution of the brick components where the lower ram and the mold box are fixed with respect to each other;
- I-beams 28 and 30' To the front frame by I-beams 28 and 30'.
- the top of these I-beams 28 and 30 lie in the plane of the top of the block and provide a sliding surface for a slide or carriage 3'2.
- FIGURES 6, 7 and 8 are schematic illustrations showing low density at the opposite side walls of a brick where the mold box is fixed and both the upper and lower rams either simultaneously or successively compress the mix.
- FIGURE 9 schematically shows the density of a brick produced by applicants press
- FIGURES 10 through 14 show schematically in side elevation and cross section the steps of movement of applicants floating mold box in making a brick
- FIGURE 15' is a perspective view of a tapered silica brick which is commonly usedin roofs of open hearth steel furnaces;
- FIGURES 16 through 19 are schematicviews' in side cross section showing the steps of obtaining 'a tapered fill in a mold'box by means of applicants press;
- FIGURE 20 isaschematic wiring diagram for purposes 7 of showing operability only of the piston sequence to,
- FIGURES 21, 22 and 23 are schematic illustrations of three positions of the mold box viewed from the front in pressing and stripping the brick from the cavity.
- the press is shown'in FIGURES 1 and 2, and its essential operating elements in a perspective sketch of FIGURE 3.
- the frame is an upright, rectangular member consisting of a solid metallic block 10 which rests on the floor.
- two upright shafts 12 and 14 In opposite ends of this block 10 are rigidly mounted two upright shafts 12 and 14.
- On the top of these shafts is mounted a heavy casting 16.
- This frame is held in upright position by two stays such as 18 extending rearwardly from the casting 1 6 down to two upright angle irons such as 20 which are cross braced.
- a pair of angle irons such as 22' are mounted 'as shown in FIGURE 2 on the brace 18 and the upright 20 and these support an oil reservoir tank 24 and a motor driven pump 26 for operating hydraulic cylinders.
- The'uprights 20 are heldin spaced relationship 36 operated by a piston and oil cylinder 38 suspended from the cross member 16.
- the construction of the toggle need not be described in detail as it is substantially identical with. equipment'presently in use. g It is important to, notice, however, that the piston raises only the carriage 34 whereas in existing presses the entire pressing frame which carries the lower rams 96, 98' and 100 'must be raised.
- Applicants pump 26 is operated by a comparatively small electric motor, 15 H.P., as compared to the 75 HF.
- the press can be cycled up to ten times a minute whereas existing hydraulic presses cycle at about five times a minute.
- the carriage 34 are three rams 110, 112and 114.
- cylinders 48 and 50 which are mounted in a cavity in the top member 16.
- These cylinders may be operated positively in each direction and are independently controlled by valves 51 and 52 described hereinafter.
- the oil is supplied through pressure lines such as 56 from the pump-26.
- the cylinders 48 and are functioned together or independently by the valves 51 and 52.
- Mounted on the inner face of the slide 41) is a guideway 60 and on the inner face of the slide 42 is a guideway 60 and on the inner face of the slide 42 is a guideway gdz.
- Mounted for forward and backward horizontal movement on the guideways 60 and 62 is a mold box 58.
- This mold box comprises a heavy casting having formed either integrally or separately a delivery table 64, a rear table 66 and three open bottom brick cavities 68 70 and 72.
- the mold box therefore, can move vertically in the slides 40 and 42 in response to the action of the cylinders 48 and 50.
- the slide 32 mounted on top of the block 19 and the I-beams 28 and 3t), and merely resting thereon is the slide 32;
- This slide can be reciprocated forwardly or backwardly by a piston rod 74 connected to a bracket 76 actuated by a hydraulic cylinder 78 controlled by a solenoid, not shown.
- a link 80 is pivotally anchored at 82 to a short link 84 pivotally connected at 86 to the slide 32.
- the other end of the link. 801s pivotally connected at 88 to a bracket 90 mounted on the rear bottom portion of the mold box 58.
- the link 80 is partially controlled by a link 92 connecting the bracket 76 pivotally to the link 80 at the pin 94.
- This linkage provides a modified straight-line motion so as to maintain alignment of the mold box cavities with the rams.
- Mounted on the slide 32 are three fixed blocks or rams 96, 98 and which are in vertical alignment with the cavities 68, 70 and 72 respectively at all times, and normally their upper surfaces are just inside the bottom of the cavities. The tops of these blocks 96, 98'and we constitute the bottoms of the cavities. V
- both the slide 32 and the mold box 58 with the blocks '96, 98 and 100 may be moved from either forward position, solid line 'or'108 in FIGURE 2, to either rear position 128 or 102.
- FIGURE 10 shows step dotted-line position 102 of FIGURE 2.
- the top of the heavy blocks or lower rants 96, 98 and 100 are lying flush with the top of the mold box 58.
- the three sleeves such as 106 are in continuous engagement with the top of the rear table 66 of the mold box.
- the material in the sleeve is comparatively compacted not only because of the weight of the material from a bin (not shown) several feet directly above, but because the machine vibrates and settles the material during the pressing cycle.
- FIGURE 11 shows step 2 wherein the mold box has been raised to its upper position, that is position 128 shown in FIGURE 2.
- the material does not move.
- Only the sleeve 106 moves, telescoping itself around the chute 104.
- This action provides a second advantage in this press, namely, adjustability of the depth of the cavity to be filled.
- the mold box can be raised to any selected height. Assuming that the mix for a one-inch thick brick requires a two-inch fill, it can be seen that by altering the upward stroke of the mold box 58, one can obtain a two-inch fill.
- the depth of the mold box, and the cavities is determined by the thickest brick that a given plant desires to turn out. This adjustability moreover is important in compensating for dififerent densities of material fill.
- the physical characteristics of the granules in the fill vary with the raw material. Clays, for example, contain diiferent amounts of kaolin and the grinding process may not produce a mix from one clay that has the same praticle size and ability to compact itself as particles from another clay.
- a given run of material from the hopper delivering to the chute 104 is reasonably uniform. The operator at the beginning of the run can measure the thickness of the completed pressed brick and adjust the stroke of the cylinders 48 and 50 until he obtains the desired thickness of the finished product. He is merely varying the depth of the fill in the cavity.
- FIGURE 12 shows step 3.
- the piston 78 has now moved the mold box 58 and the slide 32 forwardly so that the cavities now lie beneath the rams 110, 112 and 114.
- the material 61 in the chute remains stationary, resting upon rear table 66.
- the toggle assembly 36 is functioned and the brick pressing step is performed as shown in FIGURE 13.
- the rams such as 114 are then retracted as shown in FIGURE 14 and simultaneously the piston rods 44 and 46 force the mold box 58 to its lower position, thereby bringing the surface of the mold box flush with the top of the blocks 96, 98 and 100. This exposes the finished brick.
- the sleeves such as 106 followed the rear table 66 down permitting the material 61 to descend. In descending it did not lose much of its compactness because the descent was comparatively slow and the press continued to vibrate so as to restore the compactness of the material in the lower part of the chute 104.
- the pusher 116 is actuated by the two air driven pistons 118 and 120 which are mounted on the sleves 106 so as to push the brick to the dotted-line position 122.
- the cycle commencing with FIGURE is repeated.
- the total stroke of the plungers is short, indicated by the space between the arrows 124 and 126 in FIGURE 14.
- FIGURES 15 through 19 applicant has shown schematically the method of making a tapered brick from a tapered fill.
- a tapered brick having an end 130 perhaps one-half inch less in thickness than the end 134 and with both the top surface and the bottom surface tapered.
- a tapered brick in which only one surface is sloped with respect to the ends.
- the mold box 58 with the tram near the bottom is shown beneath a chute which could be a mold box filler or some other means for filling the cavity. It is shown empty.
- the fill is entering the cavity with the mold box canted, so. that the fill along the dotted line between the points 138 and 140 is sloped.
- a mold box 58 has a single cavity whose length extends transversely of the width of the mold box.
- the mold box is showncanted and the top of the ram 100 lies in the plane 181 of the top of the mold box. This is the lower, forward position 108 of FIGURE 2, or the lower, rear position 102 of FIG- URE 2.
- the slides 40 and 42 raise the mold box underneath the sleeve 106 as illustrated in FIGURE 22, that is, the slide 42 rises a greater distance than the slide 40.
- the top of the ram 101 ⁇ is indicated by the dotted-line 183 and the cavity is tapered so that the depth of the fill is greater between the arrows 177 than between the arrows 175.
- the mold box is then moved forward, and the front, lower edge of the sleeve 106 cuts off the top of the fill level with the top of the mold box.
- the mold box moves into the forward, upper position shown in solid line in FIGURE 2, and as illustrated in FIGURE 23, ready for the upper plunger 114 to descend. At this moment, the mold box is level and the trapezoidal fill is defined by the dotted lines 173 and 185.
- the chutes 104 may be fed by a single chute or it may be a single wide chute all the way down to the top of the mold box table, and experience shows that the character of the mix at one side may be different from the character of the mix at the other side, with the result that to obtain a brick of as uniform density as possible, it is desirable to fill the cavity more deeply at one side than at the other of the press.
- the brick on the right side might be more dense than the brick on the left side.
- the press is a mechanical press, or where the pressure is applied hydraulically, one might get a brick on the right side thicker than the brick on the left side. It is evident that by raising the mold box on the left side at the time of fill that one can place a little more mix in the left-hand cavity and compensate for this difference in the character of the mix.
- FIGURE 20 applicant presents a schemaic wiring diagram superimposed on the'schematic drawing of the operating partsf-or the purpose of showing the cycling of the machine. The view is from the side ofthe machine in FIGURE 20 so mold cavity is filled with granulated material;
- Position IV is the forward, upper position with the cavity beneath the ram
- Position V indicates the lower position of the ram du ing a pressing operation
- Position VI is the upper position of the ram.
- mold box follows a rectangular, counterclockwise course. To eifect this movement of the parts, many mechanical means could be devised. Applicant etiects all of them in the embodiment disclosed by means of two mold box horizontal pistons, such as 78, two moldbox vertical pistons, such as 50, two brick ejector pistons such as 118, and one toggle piston 38. The actuation of these pistons could be directed by a master control operating through switches controlling the valves on each piston. However, the system used is based upon the movements of the mold box, which as it ends one movement will mechanically throw a switch which will start it on its next movement. These switches are located at appropriate points along the rectangular, counterclockwise path of the mold box and it is evident that they can be located at various places and still obtain the same result. Applicant, therefore, has positioned them schematically around the path understood.
- Numeral 160 is the hot line,and when the switch 162 is closed, the motor 26 establishes pressure and provides liquid pressure to cylinders 38, 50 and 78. Assuming that at the moment the switch 162 is closed, the mold box is in the solid-line position in FIGURE 20, that is, position I. The rearward switch 164 is closed and the line 166 actuates the mold box horizontal valve 168 so as to move the piston 170 to the right, thereby moving the mold box toward the rear and beneath the chute 172 carrying the granulated material. Simultaneously, the line 174 is energized which actuates the ejector valve 176 which causes the pusher 118 to push the brick 180 forwardly onto the table 182.
- This cylinder 118 is operated by air and the'valve is such that the pusher goes forwardly and returns immediately'after the mold box reaches posi tion H. Y I
- the rearward switch 164 opens and the up switch 184 is closed.
- the switch is connected to the hot line by conductor 186.
- the conductor 188 is energized and the mold box vertical valve 51 moves the piston 46 upwardly, thereby raising the mold box.
- the pistons 78 and 79 work together as do the ejection pistons 118 and 119.
- the pistons 48 and 50 also work together, but they are independently controlled.
- top of the bottom ram 100 be in the plane of the top of the mold box in position I so that the brick may be instantly cleared by the ejector.
- the lower ram has a sloped face as shown in FIGURES l6-19, this alignment of the top of the ram with the plane of the top of the mold box is attained by tilting the mold box. It is evident that applicant can adjust the stroke of either piston 44 or 46, see FIGURE 1, as desired by simply setting the vertical position of the switches such as 184.
- FIG- URE 9 applicant is able to move the mold box 37 up and down under the action of the cylinders 48 and 50, above in FIGURE 3, as the ram 21 goes down. In short, he can frictionally move all of the particles rubbing against the side walls of the cavity so as to get the result shown in FIGURE 9. This result will depend in part upon the particular mix, but the mold box 37 may or may not follow the downward movement of the ram. This ability to move the mold box relative to the mix in either direction during the pressing operation also assists in the release of air along the Walls of the cavity.
- the second advantage of the positive control of the mold box enables the applicant'to strip the brick by moving the mold box alone downwardly with respect to the lower rams. This leaves the lower rams at all times in a given horizontal position and during the pressing operation they are resting on the block 10. This method of stripping the brick enables the applicant to completely dispense with raising or lowering the whole pressing frame.
- the third advantage derives during the filling of the mold box cavities.
- One side of the mold box may be raised higher than the other side so that applicant can obtain'a sloped fill which will have atvariable cross section similar to thefinished brick. This produces a brick of uniform density.
- this ability to independently raise the opposite sidesof the mold box makes it possible to compensate for different density of fill flowing down the particular feed chute.
- the ability to adjust the switches so as to very exactly control the level of the mold box makes it possible for a workman to quickly compensate for variations in density of the fill so that applying the invention on a hydraulic press, he can produce bricks of uniform density.
- A-press of the character described for shaping bulk material comprising in combination a mold box open at topand bottom, relatively moving upper and lower rams adapted respectively to enter the open top and bottomofthe mold cavity to compress material therein, said lower ram adapted to close the bottom of the mold, a
- mold filling chute of substantially the same section asthe mold cavity and laterally offset from the operating axis of said rams, means for reciprocating said mold and lower ram back and forth laterally from a position in alignment with said rams to one in alignment with said chute, means for raising said mold when in alignment with said chute for filling the mold, means for maintaining operative engagement of mold and chute during filling of the mold, and means for lowering said mold relative to said lower ram on completion of said compressing operation, whereby said mold is filled by an upward movement and the compressed material is ejected by a lowering movement of said mold.
- the filling chute has means for maintaining contact between chute and mold during filling and has a terminal element surrounding a column of material in the chute which moves up with the rising movement of the mold to permit the latter material to pass into said mold as the latter rises.
- the filling chute has a telescoping terminal sleeve of substantially the same section as the mold and holds a column of material of the same section as the mold so that as the mold rises the said sleeve also rises and the material therein passes undisturbed into said mold.
- a press of the character described comprising in combination a movable mold having therein a mold cavity open at top and bottom, upper and lower rams adapted to enter said cavity to compress material therein, said lower ram closing the bottom of said mold, a filling chute offset from said rams for filling the mold cavity, means for moving said mold and lower ram laterally from a position in register with said chute to one in register with said rams, and vice versa, means for relatively moving the lower ram and mold so that at the beginning of the mold filling operation the lower ram is substantially flush with the top of the mold, means for moving said mold upwardly during the filling operation, and means for controlling the degree of upward movement to adjust the depth of fill of said mold.
- a press of the character described comprising in combination a mold having a mold cavity open at the top and bottom, mechanism for compressing material in the mold including a lower ram adapted to enter and close the bottom of the mold, a mold filling chute laterally offset from said ram for supplying material to said mold and having substantially the same cross-section as the mold cavity, means for moving said mold and lower ram laterally from a position in register with said chute to a position in register with said ram means for moving said 10 mold so that said lower ram is substantially flush with the top of the mold at the beginning of the mold filling operation, and means for raising said mold when in register with said chute for filling said mold from said chute.
- a press of the character described comprising in combination a mold having a mold cavity therein open at the top and bottom to receive material to be compressed, means for supporting said mold so that the latter may be tilted from the horizontal, pressing mechanism including an upper ram adapted to enter the open top of the cavity,
- mold filling means adapted to register with the open top of the mold cavity to introduce material therein
- means for relatively moving mold and mold filling means to align the latter with the mold cavity for filling and mechanism for actuating said mold supporting means to tilt said mold from the horizontal and relative to said lower ram when in register with said mold filling means to vary the efiective mold depth, from one side to the other of said mold, thereby to obtain a nonuniform filling of said mold from one side to the other
- said actuating mechanism having means to restore the mold to horizontal position during the pressing operation.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Description
M. E. GATES BRICK PRESS July 3, 1962 5 Sheets-Sheet 1 Filed March 4, 1959 M. E. GATES BRICK PRESS July 3, 1962 5 Sheets-Sheet 2 Filed March 4, 1959 o oo O O O 0 INVENTOR M. E. GATES July 3, 1962 BRICK PRESS 5 Sheets-Sheet 3 Filed March 4. 1959 July 1962 M. E. GATES I 3,041,701
' BRICK PRESS Filed March 4, 1959 5 Sheets-Sheet 4 y 1962 M. E. GATES 3,041,701
BRICK PRESS Filed March 4, 1959 5 Sheets-Sheet 5 IN V EN TOR. finffizfw W J la United States Patent ice 3,041,701 BRICK PRESS Major Earl Gates, 773 Vista Grands, Los Altos, Calif. Filed Mar. 4, 1959, Ser. No. 797,291 10 Claims. (Cl. 25-60) This invention relates to a brick press, and particularly to one for pressing refractory brick. Refractory brick are commonly pressed from a mix composed of granulated mtaerial, including some material having binding qualities for green strength. The components are hard and within limits, of various sizes. The press is also useful for making brick where the components are less refractory. It also relates to a method of filling a press cavity so as to produce a brick of irregular thickness but uniform density.
The first object of this invention is to provide a press for making brick of uniform density. In explanation, referring to FIGURES 4 and 5, applicant shows sche matically an old method of pressing, for example, a clay brick. Here, the lower ram 38 and the mold 37 are fixed with respect to each other during the pressing 0peration. When the upper ram descends, the ingredients of the brick are compressed as indicated in FIGURE 5. If the circles 41 in FIGURE 4 show the loose ingredients in the cavity as equally spaced, the descent of the ram 39 will compress them at the top but because of friction with the walls of the mold 37, the pressure will be decreasingly effective along the walls toward the bottom. The density down the center line of the brick indicated by the dotted line 39a in FIGURES 5 and 8 may be reasonably uniform. The material at the bottom will be less compacted and the bottom edges will more easily spall than will those at the top. This defect was in part cured by moving the lower ram as well as the upper. Referring to FIGURES 6, 7 and 8, the upper ram 21 descends, compressing the components as indicated in FIGURE 5, and this may either be followed by or be simultaneous with the raising of the lower ram 14. This produces the component distribution of the brick shown in FIGURE 8. .Toward the center of the sides of the brick, the material is less dense and no amount of drying or burning will cure this weakness. The object of this invention is to produce the brick shown in FIGURE 9 in which the components are substantially equally compressed particularly along their side walls throughout the entire thickness of the brick.
The second object of this invention is to provide a press for making a brick of trapezoidal or wedge section which has a uniform density. Specifically, a common refractory brick for the roofs of open hearth furnaces has dimensions 18 inches long, 6 inches wide, and 3 inches thick at one end and 2 /2 inches to 2% inches thick at the other end. Commonly, both opposed faces are tapered but oppositely with respect to a central plane through the brick. These brick operate at high temperatures, close to their fusion point. Uniformity. of density is, therefore, of great importance. The brick press disclosed herein shows a means of filling a cavity so that the loose fill, before pressing, has the tapered.
shape of the ultimate brick. A feature of this invention which effects both the first and second objects is a power controlled, horizontally movable mold box which can be tilted at a selected angle for loading purposes.
The third principal object of this invention is to provide a press in which the movable parts are comparatively light, necessitating the use of a much smaller source of power. This is a major object because applicant is able to press a brick with a press motor and pump of only 15 HR at a speed of ten brick a minute, whereas in the past the press required to produce the same brick M41301 Patented July 3, 1962 was operated by a motor of 75 HF. and only four to thing more to provide satisfactory clearance of the top of the mold box. This is usually about one-half inch. Without more the stroke of the ram must be two and one-half inches. The ram, however, is directly above the cavity of the mold box and if the clearance is only one-half inch when the five-inch cavity is empty, there is no way of introducing the granulated material. At present, the presses have a mold box filler which moves across the top of the mold box and drops the mix into the cavity. The mold box filler should have a depth equal to that of the cavity in order to maintain homogenity of the mix. In short, the mold box filler is a cavity itself which moves above the empty mold box beneath the ram. It follows that the ram must be five inches higher than the top of the empty mold box. This means a minimum stroke of seven and one-half inches. Actually, the present-day presses have a total stroke of seven to ten inches. The power stroke, however, is only two and one-half inches long and the presses are so designed that the lower ram is carried on a vertically movable pressing frame which provides the five-inch clearance desired for loading. The power stroke of the ram remains comparatively short. It is apparent that the pressing frame supports the lower rams during the pressing operation and must be very heavy. Also, it must be moved vertically in order to strip the brick from the cavity. The present presses, whether hydraulic or mechanical, require a 75 HP. motor for effecting the complete cycle of the machine, and because it is necessary to move not only the upper ram but the pressing frame, the machine can be operated at only about four to five cycles per minute.
The feature of this invention is a mold box which is moved laterally of the ram to a point beneath a filler chute, thereby eliminating the mold box filler, and moved vertically around the lower rams to strip the brick. By eliminating the mold box filler, five inches of stroke is eliminated, and by moving the mold box downwardly around the lower rams to strip the bricks, applicant has eliminated vertical movement of the pressing frame, with the result that a comparatively small motor and pump can function the two and one-half inch power stroke and comparatively. light cylinders can be used to move the comparatively light mold box either vertically or horizontally.
Another object of this invention is to load the mold with loose material which, however, has been partially compressed. Assuming for the moment a mold box having a five-inch depth, and with the mold box at rest, if one pours into the mold box granulated material until the material is flush with its edges, that material will contain a selected amount of air. 'If one shakes the mold it is descending is comparatively well compressed and applicant instead of pouring the bottom contents of the chute into the mold box moves the mold box up around the 'lowerportion of the contents of the chute. Since the lower contents are already in part compressed by vibration and to that extent free of air, the mold box receives a A further object of this invention is to provide a method of assuring uniform density of abrick composed of flowable granulated materials. The major feature of this invention is the suspension of a mold box having open bottom cavities from two pistons which are controlled independently of whatever else may be taking place in the brick-making operation, i.e., pressing the brick or filling the cavity. Thus, when the upper ram is pressing the brick, the mold box may be moving downwardly with the ram, or it may be moving oppositely to the ram, with the result as will be hereinafter explained, applicant obtains the idea uniform density of brick shown in FIGURE 9. Similarly, because the mold box is controlled by the two pistons operated independently, it can be tilted during the filling operation to give a fill having the cross section of the ultimate brick, and it may be tilted at the moment of stripping the brick so that the top of the lower ram will be parallel to the top of the moldbox' These and suchother objects as may hereinafter appear are.attained in the embodiment of the invention shown in the accompanying drawings, wherein:
FIGURE 1 is a front elevation of applicants press;
. FIGURE 2 is a side elevation thereof;
FIGURE 3 is a perspective view of the working parts; FIGURES 4 and 5 are schematic illustrations, showing density distribution of the brick components where the lower ram and the mold box are fixed with respect to each other;
to the front frame by I-beams 28 and 30'. The top of these I- beams 28 and 30 lie in the plane of the top of the block and provide a sliding surface for a slide or carriage 3'2.
Slideably mounted on the two shafts 12 and 14 is a plunger carriage 34 which is suspended from a toggle FIGURES 6, 7 and 8 are schematic illustrations showing low density at the opposite side walls of a brick where the mold box is fixed and both the upper and lower rams either simultaneously or successively compress the mix.
FIGURE 9 schematically shows the density of a brick produced by applicants press;
FIGURES 10 through 14 show schematically in side elevation and cross section the steps of movement of applicants floating mold box in making a brick;
FIGURE 15'is a perspective view of a tapered silica brick which is commonly usedin roofs of open hearth steel furnaces;
' FIGURES 16 through 19 are schematicviews' in side cross section showing the steps of obtaining 'a tapered fill in a mold'box by means of applicants press;
FIGURE 20 isaschematic wiring diagram for purposes 7 of showing operability only of the piston sequence to,
produce the operations of either FIGURES 10 through 14 or FIGURES 16 through 19; and 1 FIGURES 21, 22 and 23 are schematic illustrations of three positions of the mold box viewed from the front in pressing and stripping the brick from the cavity. I The press is shown'in FIGURES 1 and 2, and its essential operating elements in a perspective sketch of FIGURE 3. Referring to these three figures, the frame is an upright, rectangular member consisting of a solid metallic block 10 which rests on the floor. In opposite ends of this block 10 are rigidly mounted two upright shafts 12 and 14. On the top of these shafts is mounted a heavy casting 16. This frame is held in upright position by two stays such as 18 extending rearwardly from the casting 1 6 down to two upright angle irons such as 20 which are cross braced. A pair of angle irons such as 22' are mounted 'as shown in FIGURE 2 on the brace 18 and the upright 20 and these support an oil reservoir tank 24 and a motor driven pump 26 for operating hydraulic cylinders. .The'uprights 20 are heldin spaced relationship 36 operated by a piston and oil cylinder 38 suspended from the cross member 16. The construction of the toggle need not be described in detail as it is substantially identical with. equipment'presently in use. g It is important to, notice, however, that the piston raises only the carriage 34 whereas in existing presses the entire pressing frame which carries the lower rams 96, 98' and 100 'must be raised. Applicants pump 26 is operated by a comparatively small electric motor, 15 H.P., as compared to the 75 HF. electric motor'now commonly in use. Moreover, with the comparatively short stroke of the carriage 3 4, the press can be cycled up to ten times a minute whereas existing hydraulic presses cycle at about five times a minute. Depending below the carriage 34 are three rams 110, 112and 114.
Mounted on the shafts 12 and 14 are two slides 40 and 42 which are respectively suspended from piston rods 44 and 46 functioned by cylinders 48 and 50, which are mounted in a cavity in the top member 16. These cylinders may be operated positively in each direction and are independently controlled by valves 51 and 52 described hereinafter. The oil is supplied through pressure lines such as 56 from the pump-26. The cylinders 48 and are functioned together or independently by the valves 51 and 52. Mounted on the inner face of the slide 41) is a guideway 60 and on the inner face of the slide 42 is a guideway 60 and on the inner face of the slide 42 is a guideway gdz. Mounted for forward and backward horizontal movement on the guideways 60 and 62 is a mold box 58. This mold box comprises a heavy casting having formed either integrally or separately a delivery table 64, a rear table 66 and three open bottom brick cavities 68 70 and 72. The mold box, therefore, can move vertically in the slides 40 and 42 in response to the action of the cylinders 48 and 50.
As heretofore stated, mounted on top of the block 19 and the I-beams 28 and 3t), and merely resting thereon is the slide 32; This slide, referring to- FIGURE 2, can be reciprocated forwardly or backwardly by a piston rod 74 connected to a bracket 76 actuated by a hydraulic cylinder 78 controlled by a solenoid, not shown. A link 80 is pivotally anchored at 82 to a short link 84 pivotally connected at 86 to the slide 32. The other end of the link. 801s pivotally connected at 88 to a bracket 90 mounted on the rear bottom portion of the mold box 58. The link 80 is partially controlled by a link 92 connecting the bracket 76 pivotally to the link 80 at the pin 94.
I This linkage provides a modified straight-line motion so as to maintain alignment of the mold box cavities with the rams. Mounted on the slide 32 are three fixed blocks or rams 96, 98 and which are in vertical alignment with the cavities 68, 70 and 72 respectively at all times, and normally their upper surfaces are just inside the bottom of the cavities. The tops of these blocks 96, 98'and we constitute the bottoms of the cavities. V
, By moving the piston 74 to the right, both the slide 32 and the mold box 58 with the blocks '96, 98 and 100, may be moved from either forward position, solid line 'or'108 in FIGURE 2, to either rear position 128 or 102.
the cavities inthe mold box 58. FIGURE 10 shows step dotted-line position 102 of FIGURE 2. The top of the heavy blocks or lower rants 96, 98 and 100 are lying flush with the top of the mold box 58. The three sleeves such as 106 are in continuous engagement with the top of the rear table 66 of the mold box. The material in the sleeve is comparatively compacted not only because of the weight of the material from a bin (not shown) several feet directly above, but because the machine vibrates and settles the material during the pressing cycle.
FIGURE 11 shows step 2 wherein the mold box has been raised to its upper position, that is position 128 shown in FIGURE 2. By this movement, the material does not move. Only the sleeve 106 moves, telescoping itself around the chute 104. This action provides a second advantage in this press, namely, adjustability of the depth of the cavity to be filled. By changing the stroke of the pistons 48 and 50, see FIGURE 1, the mold box can be raised to any selected height. Assuming that the mix for a one-inch thick brick requires a two-inch fill, it can be seen that by altering the upward stroke of the mold box 58, one can obtain a two-inch fill. The depth of the mold box, and the cavities, therefore, is determined by the thickest brick that a given plant desires to turn out. This adjustability moreover is important in compensating for dififerent densities of material fill. The physical characteristics of the granules in the fill vary with the raw material. Clays, for example, contain diiferent amounts of kaolin and the grinding process may not produce a mix from one clay that has the same praticle size and ability to compact itself as particles from another clay. On the other hand, a given run of material from the hopper delivering to the chute 104 is reasonably uniform. The operator at the beginning of the run can measure the thickness of the completed pressed brick and adjust the stroke of the cylinders 48 and 50 until he obtains the desired thickness of the finished product. He is merely varying the depth of the fill in the cavity.
FIGURE 12 shows step 3. The piston 78 has now moved the mold box 58 and the slide 32 forwardly so that the cavities now lie beneath the rams 110, 112 and 114. The material 61 in the chute remains stationary, resting upon rear table 66. Thereupon, the toggle assembly 36 is functioned and the brick pressing step is performed as shown in FIGURE 13. The rams such as 114 are then retracted as shown in FIGURE 14 and simultaneously the piston rods 44 and 46 force the mold box 58 to its lower position, thereby bringing the surface of the mold box flush with the top of the blocks 96, 98 and 100. This exposes the finished brick. Also, during this operation, the sleeves such as 106 followed the rear table 66 down permitting the material 61 to descend. In descending it did not lose much of its compactness because the descent was comparatively slow and the press continued to vibrate so as to restore the compactness of the material in the lower part of the chute 104.
Thereupon, the pusher 116 is actuated by the two air driven pistons 118 and 120 which are mounted on the sleves 106 so as to push the brick to the dotted-line position 122. The cycle commencing with FIGURE is repeated. The total stroke of the plungers is short, indicated by the space between the arrows 124 and 126 in FIGURE 14.
One movement of the mold box has not been described on the compression stroke. As the particles become compressed as illustrated in FIGURE 5, frictional resistance against the upper part of the cavity would cause the mold box itself to move downwardly thereby causing the lower block 100 to exert pressure on the lower particles so as to produce the result shown in FIGURE 9. This was efiected because as the ram came down, the valves 51 and 52 were controlled so that the moldbox could move downwardly with respect to plunger 100. If desired, during pressing operation, the valves 51 and 52 may be func- 6 tioned so as to raise or lower the mold box which will partially break the seal at the walls of the cavity and release air.
In FIGURES 15 through 19, applicant has shown schematically the method of making a tapered brick from a tapered fill. In FIGURE 15, there is shown a tapered brick having an end 130 perhaps one-half inch less in thickness than the end 134 and with both the top surface and the bottom surface tapered. There is also a tapered brick in which only one surface is sloped with respect to the ends. In FIGURE 16, the mold box 58 with the tram near the bottom is shown beneath a chute which could be a mold box filler or some other means for filling the cavity. It is shown empty. In FIGURE 17, the fill is entering the cavity with the mold box canted, so. that the fill along the dotted line between the points 138 and 140 is sloped. When the mold box moved from beneath the chute 104, the forward edge of the sleeve 106 cuts off the fill in the cavity along the plane of the top of the mold box 58. Applicant has shown this in connection with his own press, but it will be appreciated that this could be done in other ways. In FIGURE 18, applicant shows the mold box with the cavity beneath the upper ram 114, but importantly, the mold box 58 has now been levelled off so that the trapezoidal fill is now clearly seen, and the cavity is aligned with the top plunger. Thereupon, the upper ram 114 descends and presses. the trapezoidal brick as shown in FIGURE 19.
Applicant will now describe how his press makes the brick shown in FIGURE 15. Referring to FIGURES '21, 22 and 23, a mold box 58 has a single cavity whose length extends transversely of the width of the mold box. Referring to FIGURE 21, the mold box is showncanted and the top of the ram 100 lies in the plane 181 of the top of the mold box. This is the lower, forward position 108 of FIGURE 2, or the lower, rear position 102 of FIG- URE 2. Assuming that one is in the lower, rear position 102, the slides 40 and 42 raise the mold box underneath the sleeve 106 as illustrated in FIGURE 22, that is, the slide 42 rises a greater distance than the slide 40. The top of the ram 101} is indicated by the dotted-line 183 and the cavity is tapered so that the depth of the fill is greater between the arrows 177 than between the arrows 175. The mold box is then moved forward, and the front, lower edge of the sleeve 106 cuts off the top of the fill level with the top of the mold box. The mold box moves into the forward, upper position shown in solid line in FIGURE 2, and as illustrated in FIGURE 23, ready for the upper plunger 114 to descend. At this moment, the mold box is level and the trapezoidal fill is defined by the dotted lines 173 and 185.
This ability to tilt the mold box has great value in correcting differences in character of the fill on opposite sides of the chute. Referring to FIGURE 1, the chutes 104 may be fed by a single chute or it may be a single wide chute all the way down to the top of the mold box table, and experience shows that the character of the mix at one side may be different from the character of the mix at the other side, with the result that to obtain a brick of as uniform density as possible, it is desirable to fill the cavity more deeply at one side than at the other of the press. Thus, with the multiple cavity of FIGURE 1, if the depth of fill were kept the same in all three cavities, the brick on the right side might be more dense than the brick on the left side. Where the press is a mechanical press, or where the pressure is applied hydraulically, one might get a brick on the right side thicker than the brick on the left side. It is evident that by raising the mold box on the left side at the time of fill that one can place a little more mix in the left-hand cavity and compensate for this difference in the character of the mix.
In FIGURE 20, applicant presents a schemaic wiring diagram superimposed on the'schematic drawing of the operating partsf-or the purpose of showing the cycling of the machine. The view is from the side ofthe machine in FIGURE 20 so mold cavity is filled with granulated material;
Position IV is the forward, upper position with the cavity beneath the ram;
Position V indicates the lower position of the ram du ing a pressing operation; and
Position VI is the upper position of the ram. The
mold box follows a rectangular, counterclockwise course. To eifect this movement of the parts, many mechanical means could be devised. Applicant etiects all of them in the embodiment disclosed by means of two mold box horizontal pistons, such as 78, two moldbox vertical pistons, such as 50, two brick ejector pistons such as 118, and one toggle piston 38. The actuation of these pistons could be directed by a master control operating through switches controlling the valves on each piston. However, the system used is based upon the movements of the mold box, which as it ends one movement will mechanically throw a switch which will start it on its next movement. These switches are located at appropriate points along the rectangular, counterclockwise path of the mold box and it is evident that they can be located at various places and still obtain the same result. Applicant, therefore, has positioned them schematically around the path understood.
The negative side of the power line will not be showri. I
-When the mold box reaches the upper, rear position, that is, position III, the up switch 186 remains closed, but the forward switch 192 is now closed, and thereby connects the hot conductor 194 to the conductor 196 which actuates the mold box horizontal valve 168 in the opposite direction, thereby moving the mold box forwardly to position IV. j
V When the mold box reaches position IV, it mechanically closes toggle switch 198 which connects that hot line 200 through the conductor 20?. to the toggle valve 204 that the operation can be more readily 212 to the conductor 214 to the other side of the toggle valve 204 and raises the ram 114. Closing switch 210 also depresses the mold box to position I, thereby stripping the brick from the cavity.
It will beseen that no matter where the press is stopped in its cycle, it will resume its cycle the moment the switch 162 is closed.
There are certain interlock and safety devices in the circuit, which need not be described here. importantly, the pistons 78 and 79 work together as do the ejection pistons 118 and 119. In the making of regular shape brick, the pistons 48 and 50 also work together, but they are independently controlled. In other words, there is a valve 52 for piston 48 corresponding to the valve 51 for piston 50. There is an up switch for the piston 48 corresponding to the up switch 184 for the piston 50. These four switches can be mounted on the frame at different levels sothat they can cause one side of the mold box to rise higher than the other side. This makes possible the automatic forming of the tapered brick. It is important that the top of the bottom ram 100, whether making tapered brick or rectangular brick, be in the plane of the top of the mold box in position I so that the brick may be instantly cleared by the ejector. Where the lower ram has a sloped face as shown in FIGURES l6-19, this alignment of the top of the ram with the plane of the top of the mold box is attained by tilting the mold box. It is evident that applicant can adjust the stroke of either piston 44 or 46, see FIGURE 1, as desired by simply setting the vertical position of the switches such as 184.
The advantages of the positively controlled vertically and horizontally movable mold box number three.
which causes the ram 114 to descend. As the ram de-.
scends, it closes the down switch 205 which connects the hot conductor 206 to 288, and this controls the mold box vertical valve 51 and permits the movement of the mold box to be controlled, so as to achieve results shown in FIGURE 9 rather than those of FIGURE 8. At the sametime during thismovement, the. up switch 184 is opened. When the ram reaches the bottom of its stroke,
The second advantage of the positive control of the mold box enables the applicant'to strip the brick by moving the mold box alone downwardly with respect to the lower rams. This leaves the lower rams at all times in a given horizontal position and during the pressing operation they are resting on the block 10. This method of stripping the brick enables the applicant to completely dispense with raising or lowering the whole pressing frame.
The third advantage derives during the filling of the mold box cavities. One side of the mold box may be raised higher than the other side so that applicant can obtain'a sloped fill which will have atvariable cross section similar to thefinished brick. This produces a brick of uniform density. Additionally, this ability to independently raise the opposite sidesof the mold box makes it possible to compensate for different density of fill flowing down the particular feed chute. Finally, the ability to adjust the switches so as to very exactly control the level of the mold box makes it possible for a workman to quickly compensate for variations in density of the fill so that applying the invention on a hydraulic press, he can produce bricks of uniform density.
Having thus described his invention, what applicant claims is:
-1. A-press of the character described for shaping bulk material comprising in combination a mold box open at topand bottom, relatively moving upper and lower rams adapted respectively to enter the open top and bottomofthe mold cavity to compress material therein, said lower ram adapted to close the bottom of the mold, a
mold filling chute of substantially the same section asthe mold cavity and laterally offset from the operating axis of said rams, means for reciprocating said mold and lower ram back and forth laterally from a position in alignment with said rams to one in alignment with said chute, means for raising said mold when in alignment with said chute for filling the mold, means for maintaining operative engagement of mold and chute during filling of the mold, and means for lowering said mold relative to said lower ram on completion of said compressing operation, whereby said mold is filled by an upward movement and the compressed material is ejected by a lowering movement of said mold.
2. The press of claim 1 wherein the filling chute has means for maintaining contact between chute and mold during filling and has a terminal element surrounding a column of material in the chute which moves up with the rising movement of the mold to permit the latter material to pass into said mold as the latter rises.
3. The press of claim 1 wherein the filling chute is of substantially the same section as the mold and holds a column of material of the same section as the mold so that said material is substantially undisturbed as it passes in partially compacted condition into said rising mold.
4. The press of claim 1 wherein the filling chute has a telescoping terminal sleeve of substantially the same section as the mold and holds a column of material of the same section as the mold so that as the mold rises the said sleeve also rises and the material therein passes undisturbed into said mold.
5. A press of the character described comprising in combination a movable mold having therein a mold cavity open at top and bottom, upper and lower rams adapted to enter said cavity to compress material therein, said lower ram closing the bottom of said mold, a filling chute offset from said rams for filling the mold cavity, means for moving said mold and lower ram laterally from a position in register with said chute to one in register with said rams, and vice versa, means for relatively moving the lower ram and mold so that at the beginning of the mold filling operation the lower ram is substantially flush with the top of the mold, means for moving said mold upwardly during the filling operation, and means for controlling the degree of upward movement to adjust the depth of fill of said mold.
6. A press of the character described comprising in combination a mold having a mold cavity open at the top and bottom, mechanism for compressing material in the mold including a lower ram adapted to enter and close the bottom of the mold, a mold filling chute laterally offset from said ram for supplying material to said mold and having substantially the same cross-section as the mold cavity, means for moving said mold and lower ram laterally from a position in register with said chute to a position in register with said ram means for moving said 10 mold so that said lower ram is substantially flush with the top of the mold at the beginning of the mold filling operation, and means for raising said mold when in register with said chute for filling said mold from said chute.
7. A press of the character described comprising in combination a mold having a mold cavity therein open at the top and bottom to receive material to be compressed, means for supporting said mold so that the latter may be tilted from the horizontal, pressing mechanism including an upper ram adapted to enter the open top of the cavity,
and a lower ram adapted to enter and close the bottom of said cavity, mold filling means adapted to register with the open top of the mold cavity to introduce material therein, means for relatively moving mold and mold filling means to align the latter with the mold cavity for filling and mechanism for actuating said mold supporting means to tilt said mold from the horizontal and relative to said lower ram when in register with said mold filling means to vary the efiective mold depth, from one side to the other of said mold, thereby to obtain a nonuniform filling of said mold from one side to the other, said actuating mechanism having means to restore the mold to horizontal position during the pressing operation.
8. The press of claim 7 wherein the mold cavity ex- References Cited in the file of this patent UNITED STATES PATENTS 1,268,226 Flood June 4, 1918 1,399,325 Straub Dec. 6, 1921 1,530,053 Mueller Mar. 17, 1925 1,652,884 Ackermann Dec. 13, 1927 1,790,041 Crossley Jan. 27, 1931 2,028,021 Shippy Jan. 14, 1936 2,341,012 Billner Feb. 8, 1944 2,466,339 Turner Apr. 5, 1949 2,471,563 Gates May 31, 1949 2,562,541 Flam July 31, 1951 2,581,579 Davis Ian. 8, 1952 2,594,760 Flam Apr. 29, 1952 2,598,016 Richardson May 27, 1952 2,697,263 Van Ornam et a1 Dec. 21, 1954 FOREIGN PATENTS 545,912 France Aug. 4, 1922
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US797291A US3041701A (en) | 1959-03-04 | 1959-03-04 | Brick press |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US797291A US3041701A (en) | 1959-03-04 | 1959-03-04 | Brick press |
Publications (1)
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US3041701A true US3041701A (en) | 1962-07-03 |
Family
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Family Applications (1)
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US797291A Expired - Lifetime US3041701A (en) | 1959-03-04 | 1959-03-04 | Brick press |
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Cited By (6)
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US3200465A (en) * | 1963-01-28 | 1965-08-17 | Benjamin Lassman & Son | Solids press molding apparatus |
US3756762A (en) * | 1969-02-04 | 1973-09-04 | Alusuisse | Apparatus for compacting carbon bodies |
US4270893A (en) * | 1978-07-07 | 1981-06-02 | Rodiero Alieri | Mold for molding hollow bricks by means of a press |
EP0519373A1 (en) * | 1991-06-20 | 1992-12-23 | SACMI Cooperativa Meccanici Imola Soc. Coop. a Resp. Lim. | Device for loading powder in molds of ceramic presses |
EP0586978A2 (en) * | 1992-09-09 | 1994-03-16 | ROBOSINT S.r.l. | Automatic sintering machine |
WO2001008859A1 (en) * | 1999-07-28 | 2001-02-08 | Norbert Kranzinger | Method for producing hollow building blocks and device for carrying out said method |
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US3200465A (en) * | 1963-01-28 | 1965-08-17 | Benjamin Lassman & Son | Solids press molding apparatus |
US3756762A (en) * | 1969-02-04 | 1973-09-04 | Alusuisse | Apparatus for compacting carbon bodies |
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EP0586978A3 (en) * | 1992-09-09 | 1995-10-25 | Robosint Srl | Automatic sintering machine |
WO2001008859A1 (en) * | 1999-07-28 | 2001-02-08 | Norbert Kranzinger | Method for producing hollow building blocks and device for carrying out said method |
AT410294B (en) * | 1999-07-28 | 2003-03-25 | Kranzinger Norbert | METHOD FOR PRODUCING HOLLOW BLOCKS AND DEVICE FOR IMPLEMENTING THE METHOD |
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