US3009450A - Automatic clearance regulator - Google Patents

Automatic clearance regulator Download PDF

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US3009450A
US3009450A US563286A US56328656A US3009450A US 3009450 A US3009450 A US 3009450A US 563286 A US563286 A US 563286A US 56328656 A US56328656 A US 56328656A US 3009450 A US3009450 A US 3009450A
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members
operating
clearance
valve head
force
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US563286A
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Herbert H Engemann
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/20Adjusting or compensating clearance
    • F01L1/22Adjusting or compensating clearance automatically, e.g. mechanically

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  • This invention relates to improvements in a mechanical mechanism and more particularly to a mechanical mechanism with a clearance regulator for operating a valve head in an internal combustion engine.
  • One of the objects of the present invention is to provide means for maintaining effective operating length in a linkage having reciprocating and oscillating parts to Which an operating force is intermittently applied, especially wherein one of said parts is a rocker arm for actuating a valve head in an internal combustion engine.
  • a further object of the present invention is to provide a clearance regulator for a rocker arm of an internal combustion engine with the regulator located either at the oscillation mounting of the rocker arm to the engine block or at one end of the rocker arm.
  • a further object of the present invention is to provide a clearance regulator for the valve head actuating linkage of an internal combustion engine wherein the regulator is easily accessible for servicing requirements; may be checked visually for correct functioning; provides accurate, positive and reliable clearance regulation with a controlled back-off; and/ or has a minimum number of Working parts.
  • Another object of the present invention is to provide in a mechanism a clearance regulator located at the oscillation point of a link member with its mounting frame member, adding no extra weight to the moving mass of the linkage members, and/or having its working parts fastened to the non-moving member of the mechanism.
  • a further object of the present invention is to provide a clearance regulator not requiring pre-assernbly before installation in a mechanical mechanism.
  • a further object of the present invention is to provide a connecting means between an oscillating link member and a base member in a mechanical mechanism with said connecting means providing the dual functions of clearance regulation and oscillatory mounting of the link member to the base member of the mechanism.
  • a further object of the present invention is to provide a clearance regulator characterized by its structural simplicity, economy of manufacture, ease of assembly, operating efiiciency, and its strong and sturdy nature.
  • FIG. 1 is a vertical sectional view through a valve head and its operating mechanism in a first and preferred form of the invention with said mechanism including a clearance regulator located intermediate the ends of a rocker arm member and at its oscillation mouting;
  • FIG. 2 is a top plan view of the rocker arm in FIG. 1 with parts cut away, taken along the line 22 of FIG. 1;
  • FIG. 3 is a side elevational view, partially in section of a second form of the invention.
  • FIG. 4 is a side elevational view partially in section of a third form of the invention with a clearance regulator located at one end of a rocker arm;
  • FIG. 5 is a side elevational view partially in section of a fourth form of the invention; while States Patent "ice FIG. 6 is a force diagram of the forces acting on the female screw threaded nut element in FIG. 1 taken along the line 66 of FIG. 1.
  • FIG. 1 illustrates the complete mechanical mechanism for valve head operation in an internal combustion engine including a base member and a plurality of linkage part members making up the valve head operating linkage.
  • FIGS. 2 to 5 inclusive each disclose only a portion of the mechanism including a clearance regulator and part of a'rocker arm member.
  • the base member includes the conventional cylinder block member 11 having a cylinder head member 12 secured thereto with a gasket 13 sandwiched therebetween.
  • cylinder head member 112 includes an upwardly extending arm of generally inverted L-shape with vertically and horizontally extending portions 112m and 112m.
  • Valve 14- includes a valve stem member 14a and a valve head 14b adapted to move into and out of engagement with valve port 12d of cylinder head 12 as valve stem member 14a reciprocates in guide bore 12a in cylinder head 12.
  • Spring cap 15 keyed to the upper end of the valve stem member 14a in the conventional manner, is shaped on its underside for concentrically positioning the upper end of valve spring 16 while the lower end of said spring is supported on the cylinder head by'boss 12c.
  • Valve spring 16 is biased to hold valve head 14b tightly against the valve port 12d when the component parts are in the position shown in FIG. 1.
  • a plurality of linkage part members are operatively connected to the base member and arranged in series for opening and closing operation of valve head 14b.
  • These include a tappet 18 mounted for reciprocable vertical movement in bore of'cylinder block 11 with a socket 18a at its upper end pivoitally supporting a push rod 19 guided through elongated slot Me in the cylinder head 12.
  • Slot 12a is elongated in the plane of the'drawings so that push rod 19 can oscillate in the plane of the drawings to provide the geometry of motion required but is prevented from oscillating at right angles to the plane of the drawings by the sliding fit of push rod 19 in the narrow width of slot 126.
  • Corresponding push rods are shown at 119, 219 and 319 in FIGS. 3, 4 and 5 respectively.
  • a rocker arm member 20, 120, 220 or 320 is mounted for oscillation movement on its associated cylinder head and operatively connects its associated push rod member and valve stem member 14a so that these three members form three members of the valve head operating linkage.
  • the slot 122 used in the FIGS. 1 and 3 constructions, prevents the rocker arm 20 or 120 from swinging about a vertical axis and thus preserves good alignment of the rocker arm tip 29d or 126d on the valve stem member tip 140.
  • rocker arms 220 and 320 are mounted for oscillation on pivot shafts 221 and 321 secured to their respective cylinder heads and slot 12a is not required because these rocker arms can swing only about a horizontal axis.
  • valve head actuating linkage members 14:: and 18 are mounted for reciprocation, member 20 is mounted for oscillation, and member 19 has primarily a reciprocation movement.
  • Means is provided for applying operating force in cyclic fashion to the mechanism members to cause intermittent relative movement of the linkage members and movement of the valve head 14b during mechanism operating portions of the cycle.
  • conventional cam shaft cam 17 is provided with a cam lobe 17a and a base circle 17b of uniform radius contour.
  • lobe 17: applies the operating force during operating portions of the cycle to linkage members 18, 19, 20 and 14a to open and close valve head 1%.
  • tappet 18 rests on base circle 17b, the cycle is in its non-operating portion, no valve head opening force is applied, and valve head 14b remains in its closed position illustrated in FIG. 1 under the bias of spring 16.
  • a connecting means operatively connects two members of the mechanism for permitting relative oscillation movement therebetween and for providing valve head movement during operating portions of the cycle.
  • These connecting means are shown as 22, 122, 222, and 322 and connect respectively members 12 and 20, 112 and 120, 219 and 220, and 319 and 320.
  • these members 219, 22f) or 319, 320 are two adjacent parts in the series of linkage parts.
  • Members 220 and 320 are mounted for oscillation relative to members 219 and 319 which in turn are mounted for reciprocation on the base members.
  • rocker arms 20 and 120 are linkage parts while members 12 and 112 are parts of the bases upon which they are mounted for oscillation.
  • the connecting means serves a duel function. It provides an operative connection between two adjacent members in the mechanism and serves as a clearance regulating means in the mechanism.
  • the connecting means in each form of the invention includes two coacting screw threaded elements 23, 24; 123, 124; 223, 224; or 323, 324.
  • An element of each pair is fixed with respect to one of the mechanism members, either secured thereto as a separate component or formed integrally therewith.
  • element 23 in FIG. 1 is formed as a stud to be fastened by a press fit or other suitable method to the cylinder head 12 while elements 123, 223, and 323 are formed integrally with members 11222, 220 and 319 respectively.
  • the screw threads 23a, 24a; 123a, 124a, 223a, 224a; and 323a, 324a on these respective members are non-locking upon the application of only an axial force, whether it be static or vibrating, under actual working conditions.
  • the threads in each pair are free running under actual working conditions because the helix angles of the threads are steep enough so that the frictional engagement between the threads is not sufficiently great to prevent rotation of one element relative to the other upon the application of only an axial force under actual working conditions.
  • the minimum helix angle may vary with different working conditions.
  • a low helix angle may be sufficient under actual working conditions in an internal combustion engine wherein the friction between the threads is low because: (1) a film of lubricating oil is located between the threads from the oil bath within which the engine operates, (2) the axial vibration of the screw threads relative to each other breaks their frictional contact by the axial vibrational force imposed thereon by the engine, and (3) lower dynamic friction exists between the threads as they rotate relative to each other instead of higher static friction.
  • both elements of a pair are carried by the same mechanism member, namely member 12, 112, 220, or 319 wherein 12 and 112 are base members, 220 is a rocker arm linkage member, and 319 is a reciprocating push rod member of the linkage.
  • FIGS. 1 and 3 at least one of the elements forms part of the oscillation mounting of the rocker arm.
  • element or stud 23 extends through the hole 2011 in the rocker arm 20 so that portions of it are located on opposite sides of rocker arm 20.
  • FIG. 3 has a support construction above the rocker arm with both elements 123 and 124 located above the rocker arm 120.
  • the connecting means include two surfaces in each form of the invention with one being a spherically contoured surface 26, 126, 226 or 326 and the other being an annular and conically contoured surface 27, 127, 227 or 327 serving as a supporting surface, coacting with, and arranged in a circle around its spherically contoured surface to form an operative connection therewith for permitting relative oscillation movement between the adjacent members of the mechanism.
  • One of the surfaces is carried by one of the mechanism members and the other of the surfaces is carried by one of the elements by being either integrally formed therewith or carried by a separate component secured thereto.
  • surface 26 is carried by element 24 and surface 27 is carried by rocker arm member 20; in FIG.
  • surface 126 is carried b element 124 and surface 127 is carried by rocker arm member 1120; in FIG. 4, surface 226 is carried by element 224 and surface 227 is carried by push rod member 219; and in FIG. 5, surface 327 is carried by element 324 while surface 326 is carried by plug 326a secured to and carried by rocker arm member 329.
  • Each pair of these surfaces engage with approximately line contact of circular formation to provide some degree of wedging and clutching action between the element and member by which they are carried.
  • Each connecting means includes a torsion spring 29, 129, 229 or 329 and axial limit stop member 30, 130, 230 or 330.
  • Bolts 31, 131, and 231 are provided in FIGS. 1-4 to secure the associated stop members on their associated elements.
  • the torsion springs have respectively opposite ends 29a, 2%; 129a, 1291:; 229a, 22%; and 329a, 3291) secured respectively in element holes 2411, 123/1, 2231i, and 32411 and in stop member holes 3011, 13011, 23012 and 330k.
  • Each torsion spring is biased to turn its associated element in the direction to take up any existing slack in the mechanism.
  • the torsion spring tends to rotate by its bias in FIG.
  • the torsion spring in each form operatively connects the elements (one end is connected to an element and the other end is connected to a stop member which in turn is connected to the other element) so as to rotate one element relative to the other in this manner.
  • the stop members take the form of stop caps 30, 130 and 230 secured by bolts 31, 1311 and 231 screwed into internally threaded holes in the element 23, 124 or 224 with the hands of these internal threads being opposite to the hands of the threads between the elements, such as threads 23a and 24a, to prevent loosening of the caps.
  • stop member 330 is pinned or otherwise suitably secured to the push rod member 319.
  • the axial limit stop member is not only adapted to hold one end of the torsion spring but is also adapted to abut against the element, which moves axially with respect thereto, to serve as a safety limit stop to limit the travel thereof.
  • the present invention is concerned with the clearance regulator found in this mechanism.
  • a satisfactory mechanical type clearance regulator generally meets three requirements. First, it transmits the operating force and motion without slippage or collapse of the effective length of the linkage. Second, it provides a very small amount of back-off or controlled reduction of efiective linkage length during the operating portions of the cycle so that a corrective adjustment in length may be made during the non-operating portions of the cycle. Third, it removes any undesirable slack or lash during the non-operating or no-load portions of the cycle to increase the effective length of the linkage, if necessary.
  • each form of the invention is basically the same so that only the forms shown in FIGS. 1 and 2 will be described in detail unless specific reference is made to one of the other forms.
  • the spherically contoured surface acts as a fulcrum for oscillation, transmits the operating forces and motion of the valve head operating linkage of the mechanism, and provides functions in the clearance regulating action.
  • Each form of construction provides the three requirements desired in a mechanical type clearance regulator.
  • the construction in FIG. 1 transmits the operating force and motion without slippage or collapse of the effective length of the linkage as the operating force is applied during operating portions of the cycle.
  • the screw threads 23a and 24a are free running or non-locking upon application of only an axial force.
  • an axial force exerted upwardly on element 24 in FIG. 1 may be resolved into a force component T at point 33 on surface 2s in FIG. 6 tending to rotate element 24 and to advance it in the upward direction.
  • the helix angle of the thread is steep so that under any conditions of thread friction which may be encountered during operation, element 24 will not support the operating load but will permit rocker arm member 20 to move upwardly away from members 19 and 14 unless assisted by some other frictional lock, taking the form in the present disclosure of a friction clutch exerting with spring 29 a force C in FIG. 6 equal and opposite to force T.
  • Threads 23a and 24 may have a maximum coefficient of friction of 0.12 if the pitch diameter of 60 degree thread is assumed at 0.32 inch. Calculations would give the thread helix angle with slipping impending at approximately 7% degrees.
  • torsion spring 29 is included with a torque of 0.5 inch pounds in the FIG.
  • the thread helix angle may be slightly steeper, or approximately 8% degrees, because torsion spring 29 opposes the upward spinning of element 24. Since the highest probable value for thread friction has been assumed and the helix angle with slipping impending has been calculated, it is obvious that if the coefficient of friction becomes less than 0.12, an axial force on element 24 will cause an unbalanced torque to be exerted thereon to spin it upwardly to result in excess operating clearance in the linkage.
  • clutching means is provided at the coacting surfaces 26 and 27 for counteracting under operating force the unbalanced torque (shown as force T) of the non-locking screw threads 23a and 24a exerted on element 24 so that the effective length of the linkage will not slip or collapse but will transmit the operating force and motion.
  • the lowest probable screw thread friction coefficient for polished threads will be about 0.02. With an operating force of 500 pounds being imposed on the element 24 and a coeificient of friction of only 0.02 assumed on the 8%. degree helix angle threads, the unbalanced torque tending to rotate element 24 upwardly will be about 9 inch pounds.
  • the frictional contact radius between the surfaces should be about 0.33 inch with 500 pounds of operating force on element 24, a helix thread angle of 8% degrees, screw thread friction of 0.02 and a torsion spring of 0.5 inch pounds.
  • the coefficient of friction between the ball seat surfaces 26 and 2.7 has been assumed higher than the friction of the threads 23a and 24a because of the near line contact between the surfaces may result in even higher probable friction.
  • element 24 will be rotated in the direction of the arrow T so as to move axially in the upward direction in FIG. 1.
  • this will be a controlled movement depending upon the extent of oscillation so that only controlled reduction in length will occur but there will be no collapse of the linkage.
  • This last principle may be demonstrated by holding frictionally between two fingers a fiat, long stick, such as a yardstick, near one end while letting the stick hang vertically downwardly therefrom. If the stick is now swung back and forth in pendulum fashion, it will gradually slip downwardly between the two fingers.
  • the fingers, pinching the yardstick represent frictionally contacting surfaces. The surfaces of the yardstick are free to move in a given direction as rotational motion is applied through the pendulum action; gravity applies the force in the other direction; and the yardstick moves in the other direction between the fingers in accordance with this principle.
  • the orientation of the axis of the unbalanced torque exerted on nut element 24 with respect to the orientation of the axis of oscillation of the lever member 20 is important.
  • these axes are always mutually perpendicular in all positions of lever 20 since in FIG. 1 one extends along the longitudinal axis of element 23 in the plane of the drawing and tne other extends perpendicular to the plane of the drawing.
  • tne other extends perpendicular to the plane of the drawing.
  • a net decrease to some extent in the effective length of the linkage will occur during elapse of the full operating cycle.
  • forces T, MT and M2 either would be parallel or would coincide.
  • the non-locking or free running feature of adjusting screw threads 23a or 2% is important. Self-locking screw threads would make the device inoperative. Fifth, baclcotf action is obtained smoothly and in proportion to the extent of oscillation; the back-off action does not require impact, vibration or periodic clutching or unclutching for its operation. Sixth, the amount of back-off per valve cycle can be controlled by the proper proportioning of the various parts, especially the helix angle of the threads 2311 and 24a, and the dimensions and shapes of the surfaces 26 and 27, especially spherically contoured surface 26. A desirable amount of back-off per valve cycle would be in the range of 0.0005 to 0.002 inch per valve head operating cycle measured at the valve tip 14c.
  • the mechanism removes any undesirable lash, slack or clearance from the valve head operating linkage during the non-operating or no-load cycle portions (when tappet 18 travels on cam base circle 17b) to increase the effective linkage length, if necessary.
  • restoring means taking the form of torsion spring 29, is provided and tends to rotate element 24 relative to element 23 in a direction opposite to that of force T in FIG. 6 so as to move element 24 downwardly in FIG. 1 during nonoperating portions of the cycle.
  • tappet 13 returns to the base circle 1712, a small amount of excess clearance may and probably does exist in the valve linkage with no operating force being exerted on the linkage.
  • Torsion spring 29 now becomes active and rotates element 2 4 downwardly to remove this clearance until the clutching force between surfaces 26 and 27 prevents further rotation. Then, the valve head operating linkage is in perfect adjustment for the next cycle.
  • the operating torque exerted by torsion spring 29 is of a small magnitude, just sufficient to overcome any slight amount of remaining friction between threads 23a and 24a and also to act fast enough during high engine speeds to take up undesirable operating lash in the valve head operating linkage during the non-operating cycle portion.
  • the clearance regulator is of a mechanical type instead of a hydraulic type. Therefore, it is not sensitive to the type of oil used in the engine.
  • the clearance regulator can be placed on top of the engine where it is readily accessible for servicing, such as replacement of parts or adjustment.
  • FIGS. 1 to 3 inclusive also has other advantages.
  • no additional weight or mass is added to the linkage members so as to increase their inertia during movement.
  • rocker portion of stud element 23 projects.
  • the clearance regulator of the present invention is a compact unit providing a plurality of functions including clearance regulations and an oscillation mounting for the rocker arm member 20.
  • FIGS. 4 and 5 may be used where added inertia Weight in the valve head operating linkage can be tolerated. Also, these constructions may be desirable where the rocker arm member 220 or 320 is mounted on a rocker arm shaft 221 or 321.
  • the clearance regulator may be mounted in any suitable location in the linkage where oscillation or any other suitable relative movement occurs.
  • the clearance regulators in FIGS. 4 and 5 may be mounted on the valve stem tip end of the rocker arm instead of the push rod end since the valve stem member is part of the valve head operating mechanism.
  • the surfaces may be interchanged on the members.
  • spherically contoured surface 326 may be carried by element 324 and conical surface 327 may be carried by plug 326a, and the mode of operation will be the same.
  • the spherically contoured surface and coacting conically contoured surface are res ectively disclosed as being external and internal surfaces.
  • the spherical surface may be an internal spherically contoured surface coacting with a circular line contacting surface associated therewith.
  • Lubrication may be suitably provided for any of the disclosed forms of the present invention.
  • the upper part of nut element 24- has a counterbored boss 24b through which the upper end of the threaded Boss 2412 has a counterbored cavity 240 serving as an oil reservoir which is fed oil through communicating channel 23b in element 23 by the oil gallery 12] in cylinder head 12.
  • FIGS. 3 and 4 no lubrication construction is illustrated but any suitable construction may be used.
  • an oil passage is provided from the hollow rocker arm shaft 321 through passages 320p and 326p.
  • a mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means responsive to a rubbing contact in zones in said connecting means between said members for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during nonoperating portions of the cycle, said means for decreasing the eflective length including two coacting screw threaded elements, said rubbing contact zones being located on a circle concentric With the screw thread aXis on at leas one of said elements.
  • a mechanical mechanism adapted to operate an internal combustion engine valve head said mechanism including two members; connecting means operatively connecting said members for permitting relative oscillation between them; and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative oscillation of said members; said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle; said means for decreasing the effective length including a spherically contoured surface, a conically contoured surface coacting with and arranged in a circle around said spherically contoured surface to form a connection for relative oscillation between said members, one of said surfaces being carried by one of said members, and means operatively connecting said other surface to the other of said members for relative rotation in one direction of said other surface relative to said other member during relative oscillation of said members for decreasing the effective length
  • a clearance regulator wherein a surface is coactable with a surface on a valve head operating link-age member, two coacting screw threaded elements, said screw threads being non-locking upon application of only an axial force, one of said surfaces being a spherically contoured surface and the other of said surfaces being a supporting surface coacting with an arranged in a circle contacting said spherically contoured surface, one ofsaid surfaces being carried by said member and the other of said surfaces being carried by one of said elements, and torsion spring means operatively connecting said elements for rotating one element relative to the other toward said member.
  • a mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine said mechanism including two members; connecting means operatively connecting said members for permitting relative oscillation between them for valve movement; means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative oscillation of said members and intermittent movement of said valve head by the mechanism during mechanism operating portions of the cycle; said connecting means including means for regulating the clearance in said valve head operating mechanism, said clearance regulating means including means responsive to a rubbing contact between said members for decreasing the effective length of the valve head operating mechanism during both to and fro oscillation when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the valve head operating mechanism during non-operating portions of the cycle; said means for decreasing the effective length including two coacting screw threaded elements with one element having relatively oscillatable contact with one member during the operating portions of said cycle and the other element fixed with respect to the other member, said screw threads being non-locking upon application of only an axial force under actual working
  • said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, wherein said base includes said other member and one of said parts includes said one member, wherein said one member has a through hole, wherein said other element extends through said hole, and wherein portions of said other element are located on opposite sides of said one member.
  • said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, wherein said base includes said other member and one of said parts includes said one member, and wherein both said elements are located on the same side of said one member.
  • said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, and wherein said two members are two of said adjacent parts in the series with said other member mounted for oscillation on said base and said one member mounted for reciprocation on said base, and wherein both elements are carried by said other member.
  • said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, and wherein said two members are two of said adjacent parts in the series with said one member mounted for oscillation on said base and said other member mounted for reciprocation on said base, and wherein both elements are carried by said other member.
  • a mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine said mechanism including two members, an element, means operatively connecting said element by one of its surfaces to one of said members to provide a mechanism shortening action by movement in one direction and a lengthening action in an opposite direction, means operatively connecting said members together for relative movement with said element in frictional contact on another of its surfaces with said other member, means for intermittently applying operating force to said mechanism to cause intermittent relative movement of said members in another direction by sliding contact at said other surface, said one end other directions being angularly disposed whereby relative movement in said other direction causes shortening movement in said one direction, one of said surfaces being a threaded surface, said first mentioned one surface being said threaded surface and being nonlocking with said one member at all times.
  • a mechanical mechanism adapted to operate an internal combustion engine valve head said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, said means for decreasing the effective length including two coacting screw threaded elements with the screw threads thereof being non-locking upon application of only an axial force under actual working conditions and including a clutch means for one of said elements having limited slipping under operating load during relative movement of said members.
  • a mechanical mechanism adapted to operate an internal combustion engine valve head said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regmlating means including means for decreasing the eifective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, said means for decreasing the effective length including two coacting screw threaded elements and including clutch means operatively connecting one of said members and one of said elements by any amount of friction great enough to prevent relative rotation of said elements when relative movement does not occur.
  • a mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine said mechanism including two members comprising a movable member and a stationary member, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, said clearance regulating means including two screw threaded elements with at least one of said element being fixed against movement relative to said stationary member.
  • a mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine said mechanism including two members comprising a movable member and a stationary member, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means responsive to a rubbing contact in said connecting means between said members for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle.
  • a mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle; said clearance regulating means including two coacting screw threaded elements telescopically threaded together, means biasing said elements for relative rotation in one direction for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, the coacting threads on said elements having a thread helix angle sufficiently great to cause during relative movement of said members an unbalanced torque in the opposite of said one direction to be transmitted to the contacting surfaces of one of the thread
  • clearance regulator supporting means for the rocker comprising a first threaded member extending through said opening with suflicient clearance to accommodate rocking movement of said rocker, a second threaded member telescopically associated with said first member and threaded thereon through which said first member extends, said rocker and said second member having coacting bearing surfaces with a spherical bearing surface on said rocker with said surfaces defining the rocking axis of said rocker, resilient means acting between said members tending to relatively rotate them in one direction for taking up any existing slack by increasing the effective length of the mechanism, and means operatively connecting said members and rocker and responsive to the motion of said rocker so that the rocking action of said rocker on said second member through said spherical bearing surface causes relative axial adjustment between said members tending to relatively rotate said members in the opposite of said one direction for decreasing the effective length of the mechanism during rocker movement.

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  • Valve-Gear Or Valve Arrangements (AREA)

Description

Nov. 21, 1961 H. H. ENGEMANN AUTOMATIC CLEARANCE REGULATOR Filed Feb. 3, 1956 3,009,450 AUTOMATIC CLEARANCE REGULATOR Herbert H. Engemann, Cleveland Heights, Ohio (11150 Navajo Drive, St. Petersburg 8, Fla.) Filed Feb. 3, 1956, Ser. No. 563,286 15 Claims. (Cl. 12390) This invention relates to improvements in a mechanical mechanism and more particularly to a mechanical mechanism with a clearance regulator for operating a valve head in an internal combustion engine.
One of the objects of the present invention is to provide means for maintaining effective operating length in a linkage having reciprocating and oscillating parts to Which an operating force is intermittently applied, especially wherein one of said parts is a rocker arm for actuating a valve head in an internal combustion engine.
A further object of the present invention is to provide a clearance regulator for a rocker arm of an internal combustion engine with the regulator located either at the oscillation mounting of the rocker arm to the engine block or at one end of the rocker arm.
A further object of the present invention is to provide a clearance regulator for the valve head actuating linkage of an internal combustion engine wherein the regulator is easily accessible for servicing requirements; may be checked visually for correct functioning; provides accurate, positive and reliable clearance regulation with a controlled back-off; and/ or has a minimum number of Working parts.
Another object of the present invention is to provide in a mechanism a clearance regulator located at the oscillation point of a link member with its mounting frame member, adding no extra weight to the moving mass of the linkage members, and/or having its working parts fastened to the non-moving member of the mechanism.
A further object of the present invention is to provide a clearance regulator not requiring pre-assernbly before installation in a mechanical mechanism.
A further object of the present invention is to provide a connecting means between an oscillating link member and a base member in a mechanical mechanism with said connecting means providing the dual functions of clearance regulation and oscillatory mounting of the link member to the base member of the mechanism.
A further object of the present invention is to provide a clearance regulator characterized by its structural simplicity, economy of manufacture, ease of assembly, operating efiiciency, and its strong and sturdy nature.
Other features of this invention reside in the arrangement and design of the parts for carrying out their appropriate functions.
Other objects and advantages of this invention will be apparent from the accompanying drawings and description and the essential features will be set forth in the appended claims.
In the drawings,
FIG. 1 is a vertical sectional view through a valve head and its operating mechanism in a first and preferred form of the invention with said mechanism including a clearance regulator located intermediate the ends of a rocker arm member and at its oscillation mouting;
FIG. 2 is a top plan view of the rocker arm in FIG. 1 with parts cut away, taken along the line 22 of FIG. 1;
FIG. 3 is a side elevational view, partially in section of a second form of the invention;
FIG. 4 is a side elevational view partially in section of a third form of the invention with a clearance regulator located at one end of a rocker arm;
FIG. 5 is a side elevational view partially in section of a fourth form of the invention; while States Patent "ice FIG. 6 is a force diagram of the forces acting on the female screw threaded nut element in FIG. 1 taken along the line 66 of FIG. 1.
Before the mechanism here illustrated is specifically described, it is to be understood that the invention here involved is not limited to the structural details or arrangement of parts here shown since mechanisms or clearance regulators embodying the present invention may take various forms. It also is to be understood that the phraseology or terminology herein employed is for purposes of description and not of limitation since the scope of the present invention is denoted by the appended claims.
While the present invention might be adapted to various types of mechanical mechanisms and adapted to various uses in addition to valve head operation for an internal combustion engine, it has been chosen to show the same as a mechanical mechanism for valve head operation in an internal combustion engine. Four diiferent forms of the invention are illustrated and all operate in a similar manner. Similar parts in different forms are labeled with corresponding reference numerals of different hundreds series. The following description will refer throughout to the form in FIG. 1 but the description generally applies with equal force to the other forms unless specific differences are noted.
FIG. 1 illustrates the complete mechanical mechanism for valve head operation in an internal combustion engine including a base member and a plurality of linkage part members making up the valve head operating linkage. FIGS. 2 to 5 inclusive each disclose only a portion of the mechanism including a clearance regulator and part of a'rocker arm member.
In FIG. 1, the base member includes the conventional cylinder block member 11 having a cylinder head member 12 secured thereto with a gasket 13 sandwiched therebetween. In FIG. 3, cylinder head member 112 includes an upwardly extending arm of generally inverted L-shape with vertically and horizontally extending portions 112m and 112m.
Valve 14- includes a valve stem member 14a and a valve head 14b adapted to move into and out of engagement with valve port 12d of cylinder head 12 as valve stem member 14a reciprocates in guide bore 12a in cylinder head 12. Spring cap 15, keyed to the upper end of the valve stem member 14a in the conventional manner, is shaped on its underside for concentrically positioning the upper end of valve spring 16 while the lower end of said spring is supported on the cylinder head by'boss 12c. Valve spring 16 is biased to hold valve head 14b tightly against the valve port 12d when the component parts are in the position shown in FIG. 1.
A plurality of linkage part members are operatively connected to the base member and arranged in series for opening and closing operation of valve head 14b. These include a tappet 18 mounted for reciprocable vertical movement in bore of'cylinder block 11 with a socket 18a at its upper end pivoitally supporting a push rod 19 guided through elongated slot Me in the cylinder head 12. Slot 12a is elongated in the plane of the'drawings so that push rod 19 can oscillate in the plane of the drawings to provide the geometry of motion required but is prevented from oscillating at right angles to the plane of the drawings by the sliding fit of push rod 19 in the narrow width of slot 126. Corresponding push rods are shown at 119, 219 and 319 in FIGS. 3, 4 and 5 respectively. A rocker arm member 20, 120, 220 or 320 is mounted for oscillation movement on its associated cylinder head and operatively connects its associated push rod member and valve stem member 14a so that these three members form three members of the valve head operating linkage. The slot 122, used in the FIGS. 1 and 3 constructions, prevents the rocker arm 20 or 120 from swinging about a vertical axis and thus preserves good alignment of the rocker arm tip 29d or 126d on the valve stem member tip 140. In FIGS. 4 and 5, rocker arms 220 and 320 are mounted for oscillation on pivot shafts 221 and 321 secured to their respective cylinder heads and slot 12a is not required because these rocker arms can swing only about a horizontal axis. The oscillation mounting of rocker arms 20 and 120 in FIGS. 1-3 will be described in more detail hereinafter. Valve head actuating linkage members 14:: and 18 are mounted for reciprocation, member 20 is mounted for oscillation, and member 19 has primarily a reciprocation movement.
Means is provided for applying operating force in cyclic fashion to the mechanism members to cause intermittent relative movement of the linkage members and movement of the valve head 14b during mechanism operating portions of the cycle. Here, conventional cam shaft cam 17 is provided with a cam lobe 17a and a base circle 17b of uniform radius contour. As the cam 17 rotates about its central axis, lobe 17:: applies the operating force during operating portions of the cycle to linkage members 18, 19, 20 and 14a to open and close valve head 1%. When tappet 18 rests on base circle 17b, the cycle is in its non-operating portion, no valve head opening force is applied, and valve head 14b remains in its closed position illustrated in FIG. 1 under the bias of spring 16.
In each form of the invention, a connecting means operatively connects two members of the mechanism for permitting relative oscillation movement therebetween and for providing valve head movement during operating portions of the cycle. These connecting means are shown as 22, 122, 222, and 322 and connect respectively members 12 and 20, 112 and 120, 219 and 220, and 319 and 320. In FIGS. 4 and 5, these members 219, 22f) or 319, 320 are two adjacent parts in the series of linkage parts. Members 220 and 320 are mounted for oscillation relative to members 219 and 319 which in turn are mounted for reciprocation on the base members. In FIGS. 1 and 3, rocker arms 20 and 120 are linkage parts while members 12 and 112 are parts of the bases upon which they are mounted for oscillation.
In each form of the invention, the connecting means serves a duel function. It provides an operative connection between two adjacent members in the mechanism and serves as a clearance regulating means in the mechanism.
The connecting means in each form of the invention includes two coacting screw threaded elements 23, 24; 123, 124; 223, 224; or 323, 324. An element of each pair is fixed with respect to one of the mechanism members, either secured thereto as a separate component or formed integrally therewith. For example, element 23 in FIG. 1 is formed as a stud to be fastened by a press fit or other suitable method to the cylinder head 12 while elements 123, 223, and 323 are formed integrally with members 11222, 220 and 319 respectively. The screw threads 23a, 24a; 123a, 124a, 223a, 224a; and 323a, 324a on these respective members are non-locking upon the application of only an axial force, whether it be static or vibrating, under actual working conditions. In other Words, the threads in each pair are free running under actual working conditions because the helix angles of the threads are steep enough so that the frictional engagement between the threads is not sufficiently great to prevent rotation of one element relative to the other upon the application of only an axial force under actual working conditions. The minimum helix angle may vary with different working conditions. It should be noted that a low helix angle may be sufficient under actual working conditions in an internal combustion engine wherein the friction between the threads is low because: (1) a film of lubricating oil is located between the threads from the oil bath within which the engine operates, (2) the axial vibration of the screw threads relative to each other breaks their frictional contact by the axial vibrational force imposed thereon by the engine, and (3) lower dynamic friction exists between the threads as they rotate relative to each other instead of higher static friction. Although a higher helix angle might be required for non-locking in other type apparatuses under actual working conditions wherein a static (non-vibrating) axial force is applied and no oil lubricates the threads, it should be noted the mechanism herein disclosed will operate properly and will still be non-locking with this higher helix angle even though subjected to vibration and being well lubricated under actual working conditions in an automobile engine. In each form, both elements of a pair are carried by the same mechanism member, namely member 12, 112, 220, or 319 wherein 12 and 112 are base members, 220 is a rocker arm linkage member, and 319 is a reciprocating push rod member of the linkage.
In FIGS. 1 and 3, at least one of the elements forms part of the oscillation mounting of the rocker arm. In FIG. 1, element or stud 23 extends through the hole 2011 in the rocker arm 20 so that portions of it are located on opposite sides of rocker arm 20. FIG. 3 has a support construction above the rocker arm with both elements 123 and 124 located above the rocker arm 120.
The connecting means include two surfaces in each form of the invention with one being a spherically contoured surface 26, 126, 226 or 326 and the other being an annular and conically contoured surface 27, 127, 227 or 327 serving as a supporting surface, coacting with, and arranged in a circle around its spherically contoured surface to form an operative connection therewith for permitting relative oscillation movement between the adjacent members of the mechanism. One of the surfaces is carried by one of the mechanism members and the other of the surfaces is carried by one of the elements by being either integrally formed therewith or carried by a separate component secured thereto. In FIG. 1, surface 26 is carried by element 24 and surface 27 is carried by rocker arm member 20; in FIG. 3, surface 126 is carried b element 124 and surface 127 is carried by rocker arm member 1120; in FIG. 4, surface 226 is carried by element 224 and surface 227 is carried by push rod member 219; and in FIG. 5, surface 327 is carried by element 324 while surface 326 is carried by plug 326a secured to and carried by rocker arm member 329. Each pair of these surfaces engage with approximately line contact of circular formation to provide some degree of wedging and clutching action between the element and member by which they are carried. It is readily seen that as the linkage is moved back and forth to open and close the valve head 14b, relative oscillation will take place at these surfaces during the operating portions of the cycle with the center of curvature of the spherically contoured surface in each form being generally located along the axis of oscillation.
Each connecting means includes a torsion spring 29, 129, 229 or 329 and axial limit stop member 30, 130, 230 or 330. Bolts 31, 131, and 231 are provided in FIGS. 1-4 to secure the associated stop members on their associated elements. The torsion springs have respectively opposite ends 29a, 2%; 129a, 1291:; 229a, 22%; and 329a, 3291) secured respectively in element holes 2411, 123/1, 2231i, and 32411 and in stop member holes 3011, 13011, 23012 and 330k. Each torsion spring is biased to turn its associated element in the direction to take up any existing slack in the mechanism. The torsion spring tends to rotate by its bias in FIG. 1 the element 24 toward cylinder head 12, in FIG. 3 element 124 downwardly toward the main portion of cylinder head 112, in FIG. 4 element 224 toward push rod 219, or in FIG. 5 element 324 toward rocker arm member 320. The torsion spring in each form operatively connects the elements (one end is connected to an element and the other end is connected to a stop member which in turn is connected to the other element) so as to rotate one element relative to the other in this manner. In FIGS. 1, 3 and 4, the stop members take the form of stop caps 30, 130 and 230 secured by bolts 31, 1311 and 231 screwed into internally threaded holes in the element 23, 124 or 224 with the hands of these internal threads being opposite to the hands of the threads between the elements, such as threads 23a and 24a, to prevent loosening of the caps. In FIG. 5, stop member 330 is pinned or otherwise suitably secured to the push rod member 319. In each form of the invention, the axial limit stop member is not only adapted to hold one end of the torsion spring but is also adapted to abut against the element, which moves axially with respect thereto, to serve as a safety limit stop to limit the travel thereof.
The present invention is concerned with the clearance regulator found in this mechanism. A satisfactory mechanical type clearance regulator generally meets three requirements. First, it transmits the operating force and motion without slippage or collapse of the effective length of the linkage. Second, it provides a very small amount of back-off or controlled reduction of efiective linkage length during the operating portions of the cycle so that a corrective adjustment in length may be made during the non-operating portions of the cycle. Third, it removes any undesirable slack or lash during the non-operating or no-load portions of the cycle to increase the effective length of the linkage, if necessary.
The mode of operation of each form of the invention is basically the same so that only the forms shown in FIGS. 1 and 2 will be described in detail unless specific reference is made to one of the other forms. In each form, the spherically contoured surface acts as a fulcrum for oscillation, transmits the operating forces and motion of the valve head operating linkage of the mechanism, and provides functions in the clearance regulating action. Each form of construction provides the three requirements desired in a mechanical type clearance regulator.
First, the construction in FIG. 1 transmits the operating force and motion without slippage or collapse of the effective length of the linkage as the operating force is applied during operating portions of the cycle. As mentioned before, the screw threads 23a and 24a are free running or non-locking upon application of only an axial force. In other words, an axial force exerted upwardly on element 24 in FIG. 1 may be resolved into a force component T at point 33 on surface 2s in FIG. 6 tending to rotate element 24 and to advance it in the upward direction. The helix angle of the thread is steep so that under any conditions of thread friction which may be encountered during operation, element 24 will not support the operating load but will permit rocker arm member 20 to move upwardly away from members 19 and 14 unless assisted by some other frictional lock, taking the form in the present disclosure of a friction clutch exerting with spring 29 a force C in FIG. 6 equal and opposite to force T.
In other words, element 24 must spin upwardly on the threads 23a when the operating load is axially imposed thereon if clutching force C is not applied. Let us assume for only illustrative purposes and in no sense of limitation some numerical values and calculations. Threads 23a and 24:: may have a maximum coefficient of friction of 0.12 if the pitch diameter of 60 degree thread is assumed at 0.32 inch. Calculations would give the thread helix angle with slipping impending at approximately 7% degrees. When torsion spring 29 is included with a torque of 0.5 inch pounds in the FIG. 1 position and when 500 pounds of operating force is exerted on element 24 when cam lobe 17a is moving valve head 14b, the thread helix angle may be slightly steeper, or approximately 8% degrees, because torsion spring 29 opposes the upward spinning of element 24. Since the highest probable value for thread friction has been assumed and the helix angle with slipping impending has been calculated, it is obvious that if the coefficient of friction becomes less than 0.12, an axial force on element 24 will cause an unbalanced torque to be exerted thereon to spin it upwardly to result in excess operating clearance in the linkage.
However, clutching means is provided at the coacting surfaces 26 and 27 for counteracting under operating force the unbalanced torque (shown as force T) of the non-locking screw threads 23a and 24a exerted on element 24 so that the effective length of the linkage will not slip or collapse but will transmit the operating force and motion. The lowest probable screw thread friction coefficient for polished threads will be about 0.02. With an operating force of 500 pounds being imposed on the element 24 and a coeificient of friction of only 0.02 assumed on the 8%. degree helix angle threads, the unbalanced torque tending to rotate element 24 upwardly will be about 9 inch pounds. 'In order to stop the element 24 from being spun upwardly by the operating force, a clutching action must take place between the surfaces 26 and 27 for counteracting this unbalanced torque. The radius at the line of contact of the surfaces 26 and 27 must be properly calculated toproduce sufiicient frictional torque resistance, along with the torque exerted by spring 29, to balance this unbalanced 9 inch pounds of torque being exerted by the free running screw threads. If one assumes the seat angle for surface 27 of 45 degrees with respect to the central axis degree included cone angle) and a coefficient of friction between the surfaces of 0.04, the frictional contact radius between the surfaces should be about 0.33 inch with 500 pounds of operating force on element 24, a helix thread angle of 8% degrees, screw thread friction of 0.02 and a torsion spring of 0.5 inch pounds. The coefficient of friction between the ball seat surfaces 26 and 2.7 has been assumed higher than the friction of the threads 23a and 24a because of the near line contact between the surfaces may result in even higher probable friction. These are only assumed and theoretical values to prove that a practical device exists; it is intended that even though these values may vary considerably in working devices, the devices will come within the scope of the present invention since these values are given only for illustrative purposes. A line contact between these surfaces is desirable because it has been found in practice that the high specific loading in the small area of a line contact results in a fairly high and uniform coefficient of friction. High friction is desirable on this contact because it insures that no unwanted slippage of threads 23a, 24a will open up the operating clearance of the valve head operating linkage. However, it should be clearly understood that this invention is not limited to only line contact but covers all practical devices coming within the scope of the claims.
It should be noted that this device will operate satisfactorily under variations in or with different operating forces in the same or different installations. The unbalanced torque exerted on element 24 and the clutching or braking effect exerted by surfaces 26 and 27 will each be very nearly proportional to the operating load or force exerted by rocker arm member 20 on element 23. Hence,
slipping action which in turn causes relative rotation of element 24 with respect to the fixed element 23 so that element 24 will advance in the upward direction in FIG. 1 to decrease the effective linkage length.
Let us consider the forces acting at point 33 on surface 26 of element 24 during the oscillation movement, as shown in FIGS. 1 and 6. Under static friction conditions the force T, tending to rotate nut element 2.4, will not be sufiicient to rotate the nut element. However, as oscillation occurs with dynamic friction conditions, a rubbing action between surfaces 26 and 27 will occur and will cause by this movement a force M1 or M2 to be exerted at point 33, depending upon the direction of oscillation. Thence, the force acting upon nut element 24 at point 33 will be resultant R1 or R2, each of which will be sufiicient to cause a controlled amount of backoff, with these resultants composed respectively of component forces T and M1 or T and M2. As oscillation occurs in either direction, element 24 will be rotated in the direction of the arrow T so as to move axially in the upward direction in FIG. 1. However, this will be a controlled movement depending upon the extent of oscillation so that only controlled reduction in length will occur but there will be no collapse of the linkage.
This phenomena may be readily explained. Compound sliding has been defined in Marks Hand Book (fourth edition, page 234) as the phenomena wherein a body sliding across another may be deflected crosswise from its original direction by a small force. This explains the ease with which an automobile may skid on a road or with which a plug gauge may be inserted into a hole if it is being rotated while being pushed in. This principle may be explained in another manner. If frictionally contacting surfaces 26 and 27 are moved with respect to each other in a given direction by a force (M1 or M2) and these surfaces are also free to move in some other direction, and then if another force (T) is applied in this other direction during motion of these surfaces, one surface (2 6) will move with respect to the other surface (27) in this other direction (in the direction of force T). The amount of movement in this other direction depends upon the amount of movement in the given direction (in the direction of force M1 or M2) and the relative forces (M1 or M2 and T) applied in the given and other directions.
This last principle may be demonstrated by holding frictionally between two fingers a fiat, long stick, such as a yardstick, near one end while letting the stick hang vertically downwardly therefrom. If the stick is now swung back and forth in pendulum fashion, it will gradually slip downwardly between the two fingers. The fingers, pinching the yardstick, represent frictionally contacting surfaces. The surfaces of the yardstick are free to move in a given direction as rotational motion is applied through the pendulum action; gravity applies the force in the other direction; and the yardstick moves in the other direction between the fingers in accordance with this principle.
In the valve head operating mechanism of the present disclosure, the application of this principle should be readily apparent. When tappet 18 rides on the cam base circle 17b in FIG. 1, all of the undesirable lash or clearance in the linkage has been removed as shown in FIG. 1. As the cam lobe 17a lifts and lowers tappet 18, this motion is transmitted to the valve head 14b. During this action, surface 27 will oscillate on surface 26 and a slight amount of back-off of the element 24 on threads 23a will occur.
Several factors in this design should be noted. First, since force T acting at point 33 and the corresponding force acting on the surface 26 diametrically opposite point 33 will both be oriented in the same rotational direction about the longitudinal axis of element 23, the rotational forces acting upon element 24 will be additive, instead of in opposition, to cause the linkage shortening action. Second, the linkage shortening action occurs both during to and fro oscillation during both the valve head opening and valve head closing portions of the cycle because force T is always exerted in the same direction and resultant R1 or R2 always has a component in the horizontal direction even though forces M1 and M2 are exerted in opposite directions. Third, the orientation of the axis of the unbalanced torque exerted on nut element 24 with respect to the orientation of the axis of oscillation of the lever member 20 is important. In the present disclosure, these axes are always mutually perpendicular in all positions of lever 20 since in FIG. 1 one extends along the longitudinal axis of element 23 in the plane of the drawing and tne other extends perpendicular to the plane of the drawing. However, as long as the axes are non-parallel, a net decrease to some extent in the effective length of the linkage will occur during elapse of the full operating cycle. In the parallel position, forces T, MT and M2 either would be parallel or would coincide. Fourth, the non-locking or free running feature of adjusting screw threads 23a or 2% is important. Self-locking screw threads would make the device inoperative. Fifth, baclcotf action is obtained smoothly and in proportion to the extent of oscillation; the back-off action does not require impact, vibration or periodic clutching or unclutching for its operation. Sixth, the amount of back-off per valve cycle can be controlled by the proper proportioning of the various parts, especially the helix angle of the threads 2311 and 24a, and the dimensions and shapes of the surfaces 26 and 27, especially spherically contoured surface 26. A desirable amount of back-off per valve cycle would be in the range of 0.0005 to 0.002 inch per valve head operating cycle measured at the valve tip 14c.
Third, the mechanism removes any undesirable lash, slack or clearance from the valve head operating linkage during the non-operating or no-load cycle portions (when tappet 18 travels on cam base circle 17b) to increase the effective linkage length, if necessary. Here, restoring means, taking the form of torsion spring 29, is provided and tends to rotate element 24 relative to element 23 in a direction opposite to that of force T in FIG. 6 so as to move element 24 downwardly in FIG. 1 during nonoperating portions of the cycle. When tappet 13 returns to the base circle 1712, a small amount of excess clearance may and probably does exist in the valve linkage with no operating force being exerted on the linkage. Torsion spring 29 now becomes active and rotates element 2 4 downwardly to remove this clearance until the clutching force between surfaces 26 and 27 prevents further rotation. Then, the valve head operating linkage is in perfect adjustment for the next cycle. The operating torque exerted by torsion spring 29 is of a small magnitude, just sufficient to overcome any slight amount of remaining friction between threads 23a and 24a and also to act fast enough during high engine speeds to take up undesirable operating lash in the valve head operating linkage during the non-operating cycle portion.
The present invention has many advantages. First, the clearance regulator is of a mechanical type instead of a hydraulic type. Therefore, it is not sensitive to the type of oil used in the engine. Second, the clearance regulator can be placed on top of the engine where it is readily accessible for servicing, such as replacement of parts or adjustment. Third, it can be easily checked visually for correct functioning. Fourth, it provides an accurate, positive and reliable clearance regulation with controlled back-off. Fifth, it has a minimum number of working parts and is inexpensive to manufacture. Sixth, it does not have to be preassembled before installation on the engine.
The construction in FIGS. 1 to 3 inclusive also has other advantages. First, no additional weight or mass is added to the linkage members so as to increase their inertia during movement. For example, in FIG. 1, rocker portion of stud element 23 projects.
arm member 20 carries therewith only surface 27 while all of the rest of the clearance regulator components are secured to the stationary cylinder head 12. The linkage inertia is not increased because the component parts are located at the oscillation mountings. Second, the clearance regulator of the present invention is a compact unit providing a plurality of functions including clearance regulations and an oscillation mounting for the rocker arm member 20.
The construction in FIGS. 4 and 5 may be used where added inertia Weight in the valve head operating linkage can be tolerated. Also, these constructions may be desirable where the rocker arm member 220 or 320 is mounted on a rocker arm shaft 221 or 321.
Alternate constructions readily suggest themselves as being within the scope of the present invention. First, the clearance regulator may be mounted in any suitable location in the linkage where oscillation or any other suitable relative movement occurs. For example, the clearance regulators in FIGS. 4 and 5 may be mounted on the valve stem tip end of the rocker arm instead of the push rod end since the valve stem member is part of the valve head operating mechanism. Second, the surfaces may be interchanged on the members. For example in FIG. 5, spherically contoured surface 326 may be carried by element 324 and conical surface 327 may be carried by plug 326a, and the mode of operation will be the same. Third, the spherically contoured surface and coacting conically contoured surface are res ectively disclosed as being external and internal surfaces. However, the spherical surface may be an internal spherically contoured surface coacting with a circular line contacting surface associated therewith.
Lubrication may be suitably provided for any of the disclosed forms of the present invention. In FIG. 1, the upper part of nut element 24- has a counterbored boss 24b through which the upper end of the threaded Boss 2412 has a counterbored cavity 240 serving as an oil reservoir which is fed oil through communicating channel 23b in element 23 by the oil gallery 12] in cylinder head 12. In FIGS. 3 and 4, no lubrication construction is illustrated but any suitable construction may be used. In FIG. 5 an oil passage is provided from the hollow rocker arm shaft 321 through passages 320p and 326p.
Various changes in details and arrangement of parts may be made by one skilled in the art without departing from either the spirit of this invention or the scope of the appended claims.
What I claim is:
1. A mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine, said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means responsive to a rubbing contact in zones in said connecting means between said members for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during nonoperating portions of the cycle, said means for decreasing the eflective length including two coacting screw threaded elements, said rubbing contact zones being located on a circle concentric With the screw thread aXis on at leas one of said elements. a
2. A mechanical mechanism adapted to operate an internal combustion engine valve head, said mechanism including two members; connecting means operatively connecting said members for permitting relative oscillation between them; and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative oscillation of said members; said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle; said means for decreasing the effective length including a spherically contoured surface, a conically contoured surface coacting with and arranged in a circle around said spherically contoured surface to form a connection for relative oscillation between said members, one of said surfaces being carried by one of said members, and means operatively connecting said other surface to the other of said members for relative rotation in one direction of said other surface relative to said other member during relative oscillation of said members for decreasing the effective length of the valve head operating mechanism; said means for taking up any existing slack in the mechanism during the non-operating portions of the cycle comprising means tending to rotate said other surface relative to said other member in the opposite direction during nonoperating portions of the cycle.
3. In a clearance regulator wherein a surface is coactable with a surface on a valve head operating link-age member, two coacting screw threaded elements, said screw threads being non-locking upon application of only an axial force, one of said surfaces being a spherically contoured surface and the other of said surfaces being a supporting surface coacting with an arranged in a circle contacting said spherically contoured surface, one ofsaid surfaces being carried by said member and the other of said surfaces being carried by one of said elements, and torsion spring means operatively connecting said elements for rotating one element relative to the other toward said member.
4. A mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine, said mechanism including two members; connecting means operatively connecting said members for permitting relative oscillation between them for valve movement; means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative oscillation of said members and intermittent movement of said valve head by the mechanism during mechanism operating portions of the cycle; said connecting means including means for regulating the clearance in said valve head operating mechanism, said clearance regulating means including means responsive to a rubbing contact between said members for decreasing the effective length of the valve head operating mechanism during both to and fro oscillation when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the valve head operating mechanism during non-operating portions of the cycle; said means for decreasing the effective length including two coacting screw threaded elements with one element having relatively oscillatable contact with one member during the operating portions of said cycle and the other element fixed with respect to the other member, said screw threads being non-locking upon application of only an axial force under actual working conditions, a spherically contoured surface, and a conically contoured surface coacting with and arranged in a circle around said spherically contoured surface to form a connection for relative oscillation between said members to counteract as a clutch under operating load the unbalanced torque of the non-locking screw threads but to have limited slipping under operating load during relative oscillation of said' members, one of said surfaces carried by said one memher and the other of said surfaces carried by said one element, whereby relative rotation in one direction of said one element relative to said other element occurs during relative oscillation of said members for decreasing the effective length of the valve head operating mechanism; said means for taking up any existing slack in the mechanism during the non-operating portions of the cycle comprising restoring means tending to rotate one element relative to the other in the opposite direction during nonoperating portions of the cycle.
5. The combination of claim 4, wherein said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, wherein said base includes said other member and one of said parts includes said one member, wherein said one member has a through hole, wherein said other element extends through said hole, and wherein portions of said other element are located on opposite sides of said one member.
6. The combination of claim 4, wherein said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, wherein said base includes said other member and one of said parts includes said one member, and wherein both said elements are located on the same side of said one member.
7. The combination of claim 4, wherein said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, and wherein said two members are two of said adjacent parts in the series with said other member mounted for oscillation on said base and said one member mounted for reciprocation on said base, and wherein both elements are carried by said other member.
8. The combination of claim 4, wherein said mechanism includes a base and a plurality of linkage parts operatively connected to said base and arranged in series for valve head operation, and wherein said two members are two of said adjacent parts in the series with said one member mounted for oscillation on said base and said other member mounted for reciprocation on said base, and wherein both elements are carried by said other member.
9. A mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine, said mechanism including two members, an element, means operatively connecting said element by one of its surfaces to one of said members to provide a mechanism shortening action by movement in one direction and a lengthening action in an opposite direction, means operatively connecting said members together for relative movement with said element in frictional contact on another of its surfaces with said other member, means for intermittently applying operating force to said mechanism to cause intermittent relative movement of said members in another direction by sliding contact at said other surface, said one end other directions being angularly disposed whereby relative movement in said other direction causes shortening movement in said one direction, one of said surfaces being a threaded surface, said first mentioned one surface being said threaded surface and being nonlocking with said one member at all times.
10. A mechanical mechanism adapted to operate an internal combustion engine valve head, said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, said means for decreasing the effective length including two coacting screw threaded elements with the screw threads thereof being non-locking upon application of only an axial force under actual working conditions and including a clutch means for one of said elements having limited slipping under operating load during relative movement of said members.
11. A mechanical mechanism adapted to operate an internal combustion engine valve head, said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regmlating means including means for decreasing the eifective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, said means for decreasing the effective length including two coacting screw threaded elements and including clutch means operatively connecting one of said members and one of said elements by any amount of friction great enough to prevent relative rotation of said elements when relative movement does not occur.
12. A mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine, said mechanism including two members comprising a movable member and a stationary member, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, said clearance regulating means including two screw threaded elements with at least one of said element being fixed against movement relative to said stationary member.
13. A mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine, said mechanism including two members comprising a movable member and a stationary member, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means responsive to a rubbing contact in said connecting means between said members for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle.
14. A mechanical valve head operating mechanism with a clearance regulator for an internal combustion engine, said mechanism including two members, connecting means operatively connecting said members for permitting relative movement between them, and means for applying operating force in cyclic fashion to the mechanism to cause intermittent relative movement of said members, said connecting means including means for regulating the clearance in said mechanism, said clearance regulating means including means for decreasing the effective length of the mechanism when said operating force is applied during operating portions of the cycle without collapse of said effective length and including means for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle; said clearance regulating means including two coacting screw threaded elements telescopically threaded together, means biasing said elements for relative rotation in one direction for taking up any existing slack by increasing the effective length of the mechanism during non-operating portions of the cycle, the coacting threads on said elements having a thread helix angle sufficiently great to cause during relative movement of said members an unbalanced torque in the opposite of said one direction to be transmitted to the contacting surfaces of one of the threaded elements and one of the members having said relative movement between said members for urging said one element for relative rotation in said opposite direction for decreasing the effective length of the mechanism, one of said contacting surfaces being spherical and the other of said contacting surfaces providing sufiicient torsional clutching capacity with said spherical surface to exceed said unbalanced torque to prevent uncontrolled relative movement of said one element in said opposite direction but permitting a controlled movement in said opposite direction by said unbalanced torque during relative rubbing movement at said surfaces during relative movement between said members.
15. In combination with a rocker having an opening extending therethrough in the thrust direction, clearance regulator supporting means for the rocker comprising a first threaded member extending through said opening with suflicient clearance to accommodate rocking movement of said rocker, a second threaded member telescopically associated with said first member and threaded thereon through which said first member extends, said rocker and said second member having coacting bearing surfaces with a spherical bearing surface on said rocker with said surfaces defining the rocking axis of said rocker, resilient means acting between said members tending to relatively rotate them in one direction for taking up any existing slack by increasing the effective length of the mechanism, and means operatively connecting said members and rocker and responsive to the motion of said rocker so that the rocking action of said rocker on said second member through said spherical bearing surface causes relative axial adjustment between said members tending to relatively rotate said members in the opposite of said one direction for decreasing the effective length of the mechanism during rocker movement.
References Cited in the file of this patent UNITED STATES PATENTS 1,134,695 Myers Apr. 6, 1915 1,903,078 Woolman Mar. 3, 1933 1,905,888 Berry Apr. 25, 1933 1,907,631 Warren May 9, 1933 2,322,514 Goodwin June 6, 1943 2,343,067 Luce Feb. 29, 1944 2,418,110 Burkhardt Apr. 1, 1947 2,642,048 Russell June 16, 1953 2,642,050 Russell June 16, 1953 2,644,437 Johnson July 7, 1953 2,669,981 Leach Feb. 23, 1954 2,718,219 Chayne et al Sept. 20, 1955 2,752,904 Russell July 3, 1956 FOREIGN PATENTS Germany May 16, 1936
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Cited By (18)

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Publication number Priority date Publication date Assignee Title
US3087475A (en) * 1961-08-11 1963-04-30 Earl A Thompson Mechanical lash adjuster
US3087477A (en) * 1961-11-13 1963-04-30 Earl A Thompson Mfg Company Lash adjusting device
US3146766A (en) * 1961-11-24 1964-09-01 Earl A Thompson Mfg Company Releasing clutch for lash adjuster
DE1211023B (en) * 1963-03-16 1966-02-17 Kloeckner Humboldt Deutz Ag Valve control for internal combustion engines
US3298333A (en) * 1965-01-14 1967-01-17 Stephen F Briggs Valve actuating mechanism with mechanical means for self-adjustment
US3412717A (en) * 1966-09-02 1968-11-26 Cummins Engine Co Inc Fuel injection mechanism
US3964455A (en) * 1974-12-19 1976-06-22 General Motors Corporation Valve control mechanism
US4221201A (en) * 1976-03-30 1980-09-09 Eaton Corporation Control means for valve disabler
US4222354A (en) * 1976-03-30 1980-09-16 Eaton Corporation Valve disabler
US4227494A (en) * 1975-10-30 1980-10-14 Eaton Corporation Valve disabler and control
EP0032284A1 (en) * 1980-01-12 1981-07-22 Gkn Technology Limited Valve clearance adjuster
US4337738A (en) * 1975-06-19 1982-07-06 General Motors Corporation Valve control mechanism
US4380219A (en) * 1975-05-16 1983-04-19 Eaton Corporation Valve disabling mechanism
US4386590A (en) * 1976-06-11 1983-06-07 Ford Motor Company Multi-cylinder internal combustion engine having selective cylinder control
DE102005025100A1 (en) * 2005-06-01 2006-12-07 Schaeffler Kg Valve drive for operating a gas exchange valve has a ball as an adjustable valve clearance element, which is removably inserted in between the recess and the ball socket
DE10229158B4 (en) * 2001-07-27 2007-06-06 General Motors Corp., Detroit Valve train with mounting guide devices
US20070271919A1 (en) * 2003-03-26 2007-11-29 Melchior Jean F Alternative (reciprocating) engine with recirculation of exhaust gases intended for the propulsion of automobiles and method turbocharging these motors
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US2669981A (en) * 1950-09-02 1954-02-23 Gen Motors Corp Valve rocker mounting
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US1134695A (en) * 1914-11-02 1915-04-06 Arthur S Hickok Automatic valve-adjuster for internal-combustion engines.
US1903078A (en) * 1929-01-08 1933-03-28 Gen Motors Res Corp Valve mechanism
US1907631A (en) * 1930-11-20 1933-05-09 John R Warren Valve structure
US1905888A (en) * 1931-05-27 1933-04-25 Gen Motors Res Corp Screw type mechanical lash adjuster for valves
US2343067A (en) * 1941-02-18 1944-02-29 Richard W Luce Motion transmitting device
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US2418110A (en) * 1942-08-22 1947-04-01 Otto M Burkhardt Clearance regulator
US2644437A (en) * 1950-01-03 1953-07-07 Johnson Products Inc Self-adjusting tappet
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US3087475A (en) * 1961-08-11 1963-04-30 Earl A Thompson Mechanical lash adjuster
US3087477A (en) * 1961-11-13 1963-04-30 Earl A Thompson Mfg Company Lash adjusting device
US3146766A (en) * 1961-11-24 1964-09-01 Earl A Thompson Mfg Company Releasing clutch for lash adjuster
DE1211023B (en) * 1963-03-16 1966-02-17 Kloeckner Humboldt Deutz Ag Valve control for internal combustion engines
US3298333A (en) * 1965-01-14 1967-01-17 Stephen F Briggs Valve actuating mechanism with mechanical means for self-adjustment
US3412717A (en) * 1966-09-02 1968-11-26 Cummins Engine Co Inc Fuel injection mechanism
US3964455A (en) * 1974-12-19 1976-06-22 General Motors Corporation Valve control mechanism
US4380219A (en) * 1975-05-16 1983-04-19 Eaton Corporation Valve disabling mechanism
US4337738A (en) * 1975-06-19 1982-07-06 General Motors Corporation Valve control mechanism
US4227494A (en) * 1975-10-30 1980-10-14 Eaton Corporation Valve disabler and control
US4221201A (en) * 1976-03-30 1980-09-09 Eaton Corporation Control means for valve disabler
US4222354A (en) * 1976-03-30 1980-09-16 Eaton Corporation Valve disabler
US4386590A (en) * 1976-06-11 1983-06-07 Ford Motor Company Multi-cylinder internal combustion engine having selective cylinder control
EP0032284A1 (en) * 1980-01-12 1981-07-22 Gkn Technology Limited Valve clearance adjuster
DE10229158B4 (en) * 2001-07-27 2007-06-06 General Motors Corp., Detroit Valve train with mounting guide devices
US20070271919A1 (en) * 2003-03-26 2007-11-29 Melchior Jean F Alternative (reciprocating) engine with recirculation of exhaust gases intended for the propulsion of automobiles and method turbocharging these motors
US7313918B2 (en) * 2003-03-26 2008-01-01 Melchior Jean Frederic Alternative (reciprocating) engine with recirculation of exhaust gases intended for the propulsion of automobiles and method turbocharging these motors
DE102005025100A1 (en) * 2005-06-01 2006-12-07 Schaeffler Kg Valve drive for operating a gas exchange valve has a ball as an adjustable valve clearance element, which is removably inserted in between the recess and the ball socket
CN1873191B (en) * 2005-06-01 2010-12-22 谢夫勒科技有限两合公司 Valve actuating device with machine valve gap adjustment
US20090000579A1 (en) * 2007-06-28 2009-01-01 Rozario Frederick J Valve train with overload features
US7854215B2 (en) * 2007-06-28 2010-12-21 Gm Global Technology Operations, Inc. Valve train with overload features

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