US2962868A - Method of concentrating kryptonxenon - Google Patents
Method of concentrating kryptonxenon Download PDFInfo
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- US2962868A US2962868A US566308A US56630856A US2962868A US 2962868 A US2962868 A US 2962868A US 566308 A US566308 A US 566308A US 56630856 A US56630856 A US 56630856A US 2962868 A US2962868 A US 2962868A
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- Prior art keywords
- stream
- krypton
- xenon
- oxygen
- desensitized
- Prior art date
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- PDEXVOWZLSWEJB-UHFFFAOYSA-N krypton xenon Chemical compound [Kr].[Xe] PDEXVOWZLSWEJB-UHFFFAOYSA-N 0.000 title claims description 75
- 238000000034 method Methods 0.000 title claims description 21
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 95
- 239000007788 liquid Substances 0.000 claims description 59
- 229910052757 nitrogen Inorganic materials 0.000 claims description 48
- 239000001301 oxygen Substances 0.000 claims description 35
- 229910052760 oxygen Inorganic materials 0.000 claims description 35
- 229930195733 hydrocarbon Natural products 0.000 claims description 34
- 150000002430 hydrocarbons Chemical class 0.000 claims description 34
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 33
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 claims description 29
- 229910052743 krypton Inorganic materials 0.000 claims description 28
- 229910052724 xenon Inorganic materials 0.000 claims description 27
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 claims description 27
- 238000010992 reflux Methods 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 13
- 230000003197 catalytic effect Effects 0.000 claims description 4
- DGJPLFUDZQEBFH-UHFFFAOYSA-N argon xenon Chemical compound [Ar].[Xe] DGJPLFUDZQEBFH-UHFFFAOYSA-N 0.000 claims 1
- 229960005419 nitrogen Drugs 0.000 description 46
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 28
- 229910002091 carbon monoxide Inorganic materials 0.000 description 23
- 239000012530 fluid Substances 0.000 description 23
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 22
- 238000002485 combustion reaction Methods 0.000 description 17
- 239000007789 gas Substances 0.000 description 16
- 229910052786 argon Inorganic materials 0.000 description 14
- 238000010792 warming Methods 0.000 description 11
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- 238000010926 purge Methods 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- MJYKFEIGMRUULY-UHFFFAOYSA-N [Xe].[Kr].[O] Chemical compound [Xe].[Kr].[O] MJYKFEIGMRUULY-UHFFFAOYSA-N 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 230000001174 ascending effect Effects 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052763 palladium Inorganic materials 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 3
- 238000005201 scrubbing Methods 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000005194 fractionation Methods 0.000 description 2
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 2
- 150000002829 nitrogen Chemical class 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 229910001026 inconel Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04642—Recovering noble gases from air
- F25J3/04745—Krypton and/or Xenon
- F25J3/04751—Producing pure krypton and/or xenon recovered from a crude krypton/xenon mixture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S62/00—Refrigeration
- Y10S62/923—Inert gas
- Y10S62/925—Xenon or krypton
Definitions
- This invention relates to the separation of air for the purpose of obtaining a krypton-xenon fraction and more particularly concerns the production of a high-purity krypton-xenon fraction comprising 1% K-X in essentially liquid oxygen.
- K, X, and O are sometimes used hereinafter for convenience in designating krypton, xenon and oxygen respectively.
- LQO is used for liquid oxygen. Use of these symbols together identifies mixtures thereof, such as K-X-O for a mixture of krypton, xenon and oxygen, K-X for a mixture of krypton and xenon, etc.
- the primary object of the present invention is to produce a high-purity K-X fraction in LQO.
- a further object is a method for the production of high-purity liquid oxygen and a crude K-X fraction which is converted to high-purity krypton and xenon.
- An additional object is a method for obtaining a 1% K-X in liquid oxygen (LQO) from a crude K-X fraction which contains about 100 parts per milllion (p.p.m.) o-f K-X in a purge liquid.
- the preferred embodiment of the present invention accomplishes the above objects by warming a crude K-X stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen, passing said warmed stream through a device which converts the hydrocarbons (HC) to CO and H and consequently a desensitized K-X stream. Thereafter this desensitized stream is cooled to about 70 F. whereby the H 0 is separated and a substantially dewatered K-X stream results. This K-X stream is then passed through reversing heat exchangers so that the CO and residual H O are deposited on the heat exchange surfaces and then flushed out by a suitable pickup stream.
- the so-treated K-X stream is fractionated with the assistance of certain relatively warm and cold fluids so that a liquid product containing about 1% KX in LQO and an effluent of argon, oxygen, and nitrogen are obtained. Thereafter, it is preferred to vaporize the 1% K-X in essentially LQO and to remove any residual traces of hydrocarbons.
- T designates a temperature gauge
- SV identifies a safety valve
- SH a safety head
- FR a. flow recorder instrument
- V a valve
- PRC a pressure regulator controller
- F a flow meter
- This copending patent application teaches the step of scrubbing incoming air with oxygenenriched liquid air in a liquid oxygen producing plant so that a purge liquid or crude K-X stream constituting about 1% of the incoming air and consisting essentially of oxygen, argon, K-X, hydrocarbons, and nitrogen is obtained.
- the incoming air flow to the scrubber is, for example, about 5,284V+216L at about 94# and about 277".
- This air is scrubbed in the scrubber portion of a nitrogen column containing about 10 plates by 316L of oxygen-enriched air and the liquid in the bottom of the scrubber section is boiled by a composite stream of nitrogen at 270 and l60#.
- a K-X purge of about 50-54L at 277 and 94# is continually removed.
- the reflux proportion is 316L (descending liquid) to 5762V (ascending vapors).
- a purge liquid containing a krypton-xenon fraction which is delivered in the line 11 is: shown taken from the scrubber section S of a nitrogen column F of a conventional air rectification system, the incoming air stream to the column being shown at A.
- Liquid reflux for the nitrogen column may be supplied in any conventional manner such, for example, by introduction of liquid nitrogen at N and the scrubber section may be reboiled by circulating a nitrogen stream as above described through a reboiler shown at R, such operation of a scrubber being well understood to those skilled in the art. It is to be appreciated that, when a plant is built to produce LQO, there are special considerations involved if it is also desired to recover the p.p.m. of K-X.
- K-X purge liquid containing about 100 p.p.m. K-X enters the apparatus shown on the accompanying drawing by means of conduit 11 (as above mentioned) and then passes through heat exchanger 13.
- this K-X purge is converted to vapors at 60 and 90#.
- the K-X stream moves through pipe 15 to exchanger 17 in which it is preferably further warmed to about 525.
- This further warmed K-X stream at about 8l# flows through pipe 19 to purge gas combustion furnace 21 wherein the hydrocarbons are converted to CO and H 0 and a desensitized K-X stream is formed.
- HC in some cases then returns to heat exchanger 17 wherein it is cooled to and leaves this exchanger at about 65#.
- the desensitized K-X stream then moves through pipe 23 to the water-cooled was stream leaves the separator 27 through pipe 31 and moves to reversing heat exchangers 33 which are controlled by the four reversing valves 35.
- These valves 35 auto matically provide for directing the dewatered KX stream from pipe 31 alternately into one of the two passages of heat exchanger 33. From reversing exchanger 33 the dewatered KX stream passes to a second section of reversing exchangers 37 having exit control valves 39.
- valves 39 together with valves 35, complete the controls necessary to alternately pass for about fifteen minutes the KX stream through one side of exchangers 33 and 37 while a pickup gas (55V at about 310) is passing through the other sides of these exchangers and then for alternating these flow paths.
- a pickup gas 55V at about 310
- the dewatered KX stream is sufficiently refrigerated so that any CO therein and any residual traces of H are deposited as solids in these heat exchangers. This results in a purified KX stream at about -295 and 59#.
- This purified KX stream with the valves positioned as shown in the drawing leaves the reversing heat exchangers through pipe 41 and flows through expansion valve 43 to the fractionating or rectification column 45.
- the purified KX stream leaves ex pansion valve 43 at about 35 In the rectification column 45, a pressure of about 35# is maintained.
- Column 45 basically consists of a stripper section 47, lower rectification section 49, a re flux condenser 51 and a heater coil 53 in heat exchanger relation with the bowl 55 of the column.
- a KX stream of 50V containing oxygen, KX, nitrogen and traces of argon is fractionated in such a manner that a liquid fraction is produced, containing about 1% KX in LQO at about 280 and about 35# and constituting 1L. Essentially complete recovery of all of the KX entering the apparatus is thus achieved. It will be recalled that the initial concentration of KX in pipe 11 was about 100 ppm.
- the eflluent from column 45 is at about 293 and 34#.
- the larger sized stripper section of column 45 contains 8 trays and the lower rectification section also contains 8 trays.
- the respective proportion of descending liquid to ascending vapors are to 54 (upper) and 5 to 4 (lower).
- the liquid fed to the reflux condenser preferably is a fluid at about 315.
- the fluid actually used is liquid nitrogen at about -3l5 and 20# being 5.8L+.2V.
- the fluid which boils the liquid in the bowl 55 preferably is at 272".
- the fluid which is actually used is a recycle nitrogen stream at 270 and 2500# and being 200V.
- the KX liquid withdrawn from the column 45 by means of pipe 61 preferably passes to water-warmed coil 63 because this liquid fraction in some cases may contain residual traces of hydrocarbons.
- this liquid stream 1% KX in LQO 1L, 50, 34#
- this liquid stream 1% KX in LQO 1L, 50, 34#
- combustion chamber 67 any residual trace of hydrocarbons is eliminated by conversion to H 0 and C0
- the so-treated KX stream, as a vapor at 150 is next cooled in water-cooled coil 71 to about 70. Thereafter it passes alternately through product decarbonizers 73 and product driers 75 wherein the CO and H 0 are removed.
- the decarbonized and dried, very purified, KX stream is passed through pipe 77 to heat exchanger 79 wherein it is liquefied by heat exchange with a suitable fluid.
- the liquefied KX fraction is made because in some plants there are no means for further separating the KX and it is necessary to transport the 1% KX to a separation facility. Since often this separation facility is some distance from the KX producing plant, it is greatly preferred to ship it as a liquid.
- the liquid leaving heat exchanger 79 moves through pipe 81 to a conventional Dewar flask 83 which is then shipped to a distant KX separation plant.
- the gaseous KX fraction leaving combustion furnace 67 decarbonizers and driers can be separated into pure KX locally. It is also to be understood that in many cases the final purification may not be required and that the product leaving column 45 would be the end KX product like that collected in the flasks.
- heat exchanger 13 has two such fluids flowing in opposite directions thereth'rough.
- the fluid passing through the center path enters said exchanger 13 as nitrogen vapor (200V) at 70 and 2500# after passing through filter 101. for foreign matter removal in pipe 103.
- This nitrogen stream preferably is part of the closed recycle stream disclosed in the above-mentioned copending patent application. It leaves exchanger 13 at about 272 and flows through pipe to coil 107 in heat exchange with the bowl of column 45.
- This nitro gen stream after effecting the boiling of liquid in the bottom of column 45 leaves coil 107 through pipe 109 at about 270 and 160#.
- the fluid which is supplied by pipe 111 to reflux con denser 51 preferably is liquid nitrogen (5.8L+0.2V) at about -3l5-- and 20#.
- the vaporized nitrogen leaving reflux condenser 51 by means of pipe 113 is used after a slight pressure reduction by valve 39, along with Waste nitrogen (55V) entering via pipe 115 as a pickup gas- (at least about 10% more than the incoming KX flow) for the reversing exchangers 33 and 37.
- Waste nitrogen (55V) entering via pipe 115 as a pickup gas- (at least about 10% more than the incoming KX flow) for the reversing exchangers 33 and 37.
- This pickup gas sublimes the CO and H 0 deposited in the reversing heat exchangers by the purified KX stream. Thereafter this pickup stream is sent to Waste or discharged to atmosphere.
- the waste gas (61V) moving through pipe 115 is at about 310 and 17#.
- the other fluid used in the process is the fluid used to liquefy the very purified K-X fraction in heat exchanger 79.
- This fluid is effluent which leaves the top of reflux condenser 51 through pipe 121 and is comprised of nitrogen, oxygen, and argon.
- This stream (49V) in pipe 121 is at about -293 and 34#.
- this eflluent stream moves through pipe 123 as purged gas residue.
- This purged gas (49V) residue is at about :278 and'28#.
- the combustion furnace 21 preferably contains a palladium on alumina catalyst such as disclosed in the Rosen-blatt US. Patent No. 2,582,885, which may, for example, be in granular form such as is indicated by the reference C designating a bed of the catalyst packed in a reactor tube section 21a of the furnace. It is heated to 600700 and the gas leaves at about 600. In some instances, it may be desirable to use an Inconel tube- (78% Ni, 7% Fe and 14% Cr). This catalyst tube preferably is heated to about 15001600. The gas would enter at about 1425 and leave at about 1500*. A silver on alumina catalyst operated at about 1300" has also proved effective.
- a palladium on alumina catalyst such as disclosed in the Rosen-blatt US. Patent No. 2,582,885, which may, for example, be in granular form such as is indicated by the reference C designating a bed of the catalyst packed in a reactor tube section 21a of the furnace. It is heated to 600700 and the gas leaves at about 600. In some instances, it
- Combustion furnace 67 preferably contains the above-mentioned palladium on alumina catalyst and preferably is preceded by a conventional flash arrester 133 to prevent blow-back to the column.
- Product decarbonizers 73 preferably contain soda lime (8 x 16 mesh). silica gel.
- Dewar containers 83 can be vented to atmosphere or saved in a gas holder. It is also to be understood that pipe 81 could discharge into a large vacuum powder storage container or the like or;
- Expansion valve 43 isautomatically controlled by conventional air-operated pressure regulating control 141.
- Product driers 75 preferably contain liquid level controls 143 are shownoperatively connect d to the reflux condenser 51 and the column bowl 55.
- a method of concentrating krypton and xenon in *oxygen comprising warming a crude krypton-xenon stream of oxygen, hydrocarbons, krypton, xenon, argon, .:and nitrogen, passing said warmed stream through a :combustion furnace containing a palladium catalyst at :about 600 F. to 700 F.
- hydrocarbons are con- Verted to CO and H 0 and a desensitized krypton- :xeuon stream is formed, removing said CO and H 0 from said desensitized krypton-xenon stream by cooling :so that said CO and H 0 are deposited as solids whereby :a purified krypton-xenon stream is formed, fractionating :said purified krypton-xenon stream by refluxing with the raid of a fluid at about -315 F. and by boiling with the aid of a fluid at about -272 F. whereby said purified krypton-xenon stream is separated into a liquid fraction comprised of krypton-xenon in liquid oxygen.
- a method of concentrating krypton and xenon in liquid oxygen comprising warming a crude liquid kryptonxenon stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen at about 90 p.s.i.a. to about 60 F., further warming said stream to about 525 F., passing said further warmed stream through a combustion furnace containing a palladium alumina catalyst at about 600 F.-700 F. whereby hydrocarbons are converted to CO and H 0 and a desensitized krypton-xenon stream is formed, cooling said desensitized krypton-xenon stream to about +70 F.
- a method of concentrating krypton. and xenon in oxygen comprising warming a crude krypton-xenon stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen, passing said warmed stream through a combustion furnace whereby hydrocarbons are converted to CO and H 0 and a desensitized krypton-xenon stream is formed, cooling said desensitized krypton-xenon stream to about 70 F.
- said purified krypton-xenon stream is separated into a liquid fraction comprised of kryptonxenon in liquid oxygen, and converting said liquid fraction into a gas and passing it through a combustion furnace so that residual traces, if any, of hydrocarbons are removed and a very purified krypton-xenon-oxygen stream results.
- a method of concentrating krypton and xenon in liquid oxygen comprising warming a crude liquid kryptonxenon stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen at about p.s.i.a., passing said warmed stream into contact with a heated catalyst whereby hydrocarbons are converted to CO and H 0 and a desensitized krypton-xenon stream is formed, removing said CO and H 0 from said desensitized krypton-xenon stream by cooling in reversing heat exchangers on about fifteen-minute cycle so that said CO and H 0 are deposited as solids whereby a purified krypton-xenon stream at about 295 F.
- the method of fractionating air to obtain a high purity liquid oxygen and an enriched, substantially pure krypton-xenon-oxygen mixture in the order of about 1% of said krypton-xenon in oxygen, as a by-product which comprises scrubbing the incoming air to be fractionated with liquefied oxygen-enriched air, to form a gaseous fraction and a crude krypton-xenon liquid fraction amounting to about 1% of the incoming air and containing about 0.01% concentration of krypton-xenon together with oxygen, nitrogen, argon and hydrocarbons, separating said crude liquid fraction from said gaseous fraction, warming and passing said crude liquid fraction through a combustion furnace containing a palladium catalyst at about 600 F. to 700 F.
- a method of concentrating krypton and xenon in oxygen comprising warming a crude krypton-xenon stream containing oxygen, hydrocarbons, krypton, xenon, argon and nitrogen, passing said warmed, crude kryptonxenon stream through a catalytic furnace reactor wherein said hydrocarbons are converted to CO and H to form a desensitized, crude, krypton-xenon stream, removing the H 0 and CO formed in said furnace from said desensitized stream, cooling said desensitized stream by heat exchange with a relatively cold nitrogen vapor stream, delivering said cooled, desensitized krypton-xenon stream to a rectification column wherein said desensitized stream is separated into a gaseous fraction substantially free of krypton and xenon which is removed at the top of said column and a substantially pure kryptonxenon-oxygen liquid fraction which is collected at the bottom of said column, condensing vapor to produce
- a method of concentrating krypton and xenon in oxygen wherein said substantially pure krypton-xenon-oxygen liquid fraction is warmed, passed through a catalytic reactor furnace to convert any residual hydrocarbons to water and carbon dioxide, removing the carbon dioxide and water so formed and cooling the thus further purified krypton-xenon stream by heat exchange with the gaseous fraction separated in said rectification column and effecting the liquefaction of said further purified stream.
- a method of concentrating krypton and xenon in oxygen according to claim 8 wherein said crude kryptonxenon stream is warmed by heat exchange with a relatively warm nitrogen vapor stream and said relatively warm nitrogen vapor stream is then passed through reboiler coil means at the bottom of said rectification column to produce reflux vapor therein.
- a method of concentrating krypton and xenon in oxygen comprising warming a crude krypton-xenon stream of oxygen, hydrocarbon, krypton, xenon, argon and nitrogne, passing said warmed, crude krypton-xenon stream through a catalytic reactor furnace wherein said hydrocarbons are converted to CO and H 0, to form a desensitized, crude krypton-xenon stream, passing said desensitized stream through a flow passage of a reversing exchanger, cooled by a relatively cold nitrogen vapor stream in an adjacent flow passage, to cool said desensitized stream and remove the H 0 and CO formed in said furnace as solidified deposits, delivering the resulting cooled, desensitized krypton-xenon stream to a recti fication column, wherein said desensitized stream is separated to form a substantially pure krypton-xenonoxygen liquid fraction and a gaseous fraction substantially free of krypton
- the method of concentrating krypton and xenon in oxygen comprising warming a crude krypton-xenon stream containing, along with the krypton and xenon constituent, amounts of oxygen and hydrocarbons, passing said warm stream through a combustion furnace containing a palladium catalyst at about 600 F. to 700 F.
- the method of fractionating air to obtain a high purity liquid oxygen and an enriched, substantially pure krypton-xenon-oxygen mixture as a by-product comprises providing a separate nitrogen recycle for producing refrigeration for the air rectification, cooling an air stream to be rectified by indirect heat exchange with said recycle nitrogen, scrubbing the cool air stream with liquefied oxygen enriched air to form a gaseous fraction which is subsequently rectified to produce separate oxygen and nitrogen rectification products and a crude krypton-xenon liquid fraction amounting to about 1% of the incoming air and containing about 001% concentration of krypton-xenon together with oxygen, nitrogen, argon and hydrocarbons, separating said crude liquid fraction from said gaseous fraction, warming and passing said crude liquid fraction through a combustion furnace to convert the hydrocarbons to CO and H 0 and form a desensitized krypton-xenon stream, removing said CO and H 0 from said desensitized krypton-xenon stream to form
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Description
Dec. 6, 1960 w. DENNIS 2,952,868
METHOD OF CONCENTRATING KRYPTON-XENON Filed Feb. 17, 1956 INVENTOR WOLCOTT DENN I'S W W 7/ ATTORNEYS United States Patent I METHOD OF CONCENTRATING KRYPTON- XENON Wolcott Dennis, Union, N.J., assignor to Air Reduction Company, Incorporated Filed Feb. 17, 1956, Ser. No. 566,308
13 Claims. (Cl. 62-42) This invention relates to the separation of air for the purpose of obtaining a krypton-xenon fraction and more particularly concerns the production of a high-purity krypton-xenon fraction comprising 1% K-X in essentially liquid oxygen.
The letter symbols K, X, and O are sometimes used hereinafter for convenience in designating krypton, xenon and oxygen respectively. Similarly, the designation LQO is used for liquid oxygen. Use of these symbols together identifies mixtures thereof, such as K-X-O for a mixture of krypton, xenon and oxygen, K-X for a mixture of krypton and xenon, etc.
Much has been written and proposed recently concerning the excellent prospects for K-X in filling incandescent lamps and in other uses. It has been suggested that oxygen production will become a byproduct of the production of krypton or xenon or a mixture of the two.
The primary object of the present invention is to produce a high-purity K-X fraction in LQO. A further object is a method for the production of high-purity liquid oxygen and a crude K-X fraction which is converted to high-purity krypton and xenon. An additional object is a method for obtaining a 1% K-X in liquid oxygen (LQO) from a crude K-X fraction which contains about 100 parts per milllion (p.p.m.) o-f K-X in a purge liquid.
The preferred embodiment of the present invention accomplishes the above objects by warming a crude K-X stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen, passing said warmed stream through a device which converts the hydrocarbons (HC) to CO and H and consequently a desensitized K-X stream. Thereafter this desensitized stream is cooled to about 70 F. whereby the H 0 is separated and a substantially dewatered K-X stream results. This K-X stream is then passed through reversing heat exchangers so that the CO and residual H O are deposited on the heat exchange surfaces and then flushed out by a suitable pickup stream. Next, the so-treated K-X stream is fractionated with the assistance of certain relatively warm and cold fluids so that a liquid product containing about 1% KX in LQO and an effluent of argon, oxygen, and nitrogen are obtained. Thereafter, it is preferred to vaporize the 1% K-X in essentially LQO and to remove any residual traces of hydrocarbons.
The accomplishment of the above objects and other objects, along with the features and advantages of the present invention, will be better understood by reference to the following description and the accompanying drawing of the preferred embodiment of the present invention.
It is to be understood that in the present application all references to temperature are by degress Fahrenheit and all references to pressure are by pounds per square inch absolute (p.s.i.a.) The use of the letter V means vapor state and the use of the letter L 2,962,868 Patented Dec. 6, 1960 means liquid state. The flows (quantities: before V or L) are standard cubic feet of gas per minute (s.c.f.m.).
For the sake of clarifying and simplifying the drawing, various well known components which are well understood to those skilled in the art have been shown schematically and identified in certain instances by descriptive symbols. Thus, in the drawings, the following symbols will be understood to designate conventional and commonly understood instrumentation and apparatus as follows: T designates a temperature gauge; SV identifies a safety valve; SH, a safety head; FR, a. flow recorder instrument; V, a valve; PRC, a pressure regulator controller and F. a flow meter.
In the drawing, a liquid consisting essentially of 40% oxygen, 30 p.p.m. HC, p.p.m. K-X and the remainder nitrogen and traces of argon with perhaps a 30- 40 p.p.m. CO flows in pipe 11 at the left-hand side of the drawing. This liquid is obtained from the air separation process disclosed in US. application S. N. 326,985 now US. Patent No. 2,762,208 by the inventor of the present invention. This copending patent application teaches the step of scrubbing incoming air with oxygenenriched liquid air in a liquid oxygen producing plant so that a purge liquid or crude K-X stream constituting about 1% of the incoming air and consisting essentially of oxygen, argon, K-X, hydrocarbons, and nitrogen is obtained. The incoming air flow to the scrubber is, for example, about 5,284V+216L at about 94# and about 277". This air is scrubbed in the scrubber portion of a nitrogen column containing about 10 plates by 316L of oxygen-enriched air and the liquid in the bottom of the scrubber section is boiled by a composite stream of nitrogen at 270 and l60#. Under the above-described flow conditions, a K-X purge of about 50-54L at 277 and 94# is continually removed. The reflux proportion is 316L (descending liquid) to 5762V (ascending vapors). In the drawing, a purge liquid containing a krypton-xenon fraction which is delivered in the line 11, is: shown taken from the scrubber section S of a nitrogen column F of a conventional air rectification system, the incoming air stream to the column being shown at A. Liquid reflux for the nitrogen column may be supplied in any conventional manner such, for example, by introduction of liquid nitrogen at N and the scrubber section may be reboiled by circulating a nitrogen stream as above described through a reboiler shown at R, such operation of a scrubber being well understood to those skilled in the art. It is to be appreciated that, when a plant is built to produce LQO, there are special considerations involved if it is also desired to recover the p.p.m. of K-X.
The above-described K-X purge liquid containing about 100 p.p.m. K-X enters the apparatus shown on the accompanying drawing by means of conduit 11 (as above mentioned) and then passes through heat exchanger 13. In heat exchanger 13, this K-X purge is converted to vapors at 60 and 90#. From heat exchanger 13, the K-X stream moves through pipe 15 to exchanger 17 in which it is preferably further warmed to about 525. This further warmed K-X stream at about 8l# flows through pipe 19 to purge gas combustion furnace 21 wherein the hydrocarbons are converted to CO and H 0 and a desensitized K-X stream is formed. This desensitized stream containing CO and H 0 and perhaps about 1 p.p.m. HC in some cases then returns to heat exchanger 17 wherein it is cooled to and leaves this exchanger at about 65#. The desensitized K-X stream then moves through pipe 23 to the water-cooled was stream leaves the separator 27 through pipe 31 and moves to reversing heat exchangers 33 which are controlled by the four reversing valves 35. These valves 35 auto matically provide for directing the dewatered KX stream from pipe 31 alternately into one of the two passages of heat exchanger 33. From reversing exchanger 33 the dewatered KX stream passes to a second section of reversing exchangers 37 having exit control valves 39. These valves 39, together with valves 35, complete the controls necessary to alternately pass for about fifteen minutes the KX stream through one side of exchangers 33 and 37 while a pickup gas (55V at about 310) is passing through the other sides of these exchangers and then for alternating these flow paths. In reversing exchangers 33 and 37, the dewatered KX stream is sufficiently refrigerated so that any CO therein and any residual traces of H are deposited as solids in these heat exchangers. This results in a purified KX stream at about -295 and 59#. This purified KX stream with the valves positioned as shown in the drawing leaves the reversing heat exchangers through pipe 41 and flows through expansion valve 43 to the fractionating or rectification column 45. The purified KX stream leaves ex pansion valve 43 at about 35 In the rectification column 45, a pressure of about 35# is maintained. Column 45 basically consists of a stripper section 47, lower rectification section 49, a re flux condenser 51 and a heater coil 53 in heat exchanger relation with the bowl 55 of the column. In column 45 a KX stream of 50V containing oxygen, KX, nitrogen and traces of argon is fractionated in such a manner that a liquid fraction is produced, containing about 1% KX in LQO at about 280 and about 35# and constituting 1L. Essentially complete recovery of all of the KX entering the apparatus is thus achieved. It will be recalled that the initial concentration of KX in pipe 11 was about 100 ppm. while the final concentration is 10,000 ppm. The eflluent from column 45 is at about 293 and 34#. The larger sized stripper section of column 45 contains 8 trays and the lower rectification section also contains 8 trays. The respective proportion of descending liquid to ascending vapors are to 54 (upper) and 5 to 4 (lower). The liquid fed to the reflux condenser preferably is a fluid at about 315. The fluid actually used is liquid nitrogen at about -3l5 and 20# being 5.8L+.2V. The fluid which boils the liquid in the bowl 55 preferably is at 272". The fluid which is actually used is a recycle nitrogen stream at 270 and 2500# and being 200V.
The KX liquid withdrawn from the column 45 by means of pipe 61 preferably passes to water-warmed coil 63 because this liquid fraction in some cases may contain residual traces of hydrocarbons. Thus, it is greatly preferred that this liquid stream (1% KX in LQO 1L, 50, 34#) as it exists after passing through coil 63 is passed through pipe 65 to a second combustion furnace 67. In combustion chamber 67, any residual trace of hydrocarbons is eliminated by conversion to H 0 and C0 The so-treated KX stream, as a vapor at 150, is next cooled in water-cooled coil 71 to about 70. Thereafter it passes alternately through product decarbonizers 73 and product driers 75 wherein the CO and H 0 are removed. The decarbonized and dried, very purified, KX stream is passed through pipe 77 to heat exchanger 79 wherein it is liquefied by heat exchange with a suitable fluid. The liquefied KX fraction is made because in some plants there are no means for further separating the KX and it is necessary to transport the 1% KX to a separation facility. Since often this separation facility is some distance from the KX producing plant, it is greatly preferred to ship it as a liquid. Thus, the liquid leaving heat exchanger 79 moves through pipe 81 to a conventional Dewar flask 83 which is then shipped to a distant KX separation plant. ,It is to be understood that the gaseous KX fraction leaving combustion furnace 67 decarbonizers and driers can be separated into pure KX locally. It is also to be understood that in many cases the final purification may not be required and that the product leaving column 45 would be the end KX product like that collected in the flasks.
Referring now to the fluids which condition the crude KX fraction which entered at pipe 11, it can be seen that heat exchanger 13 has two such fluids flowing in opposite directions thereth'rough. The fluid passing through the center path enters said exchanger 13 as nitrogen vapor (200V) at 70 and 2500# after passing through filter 101. for foreign matter removal in pipe 103. This nitrogen stream preferably is part of the closed recycle stream disclosed in the above-mentioned copending patent application. It leaves exchanger 13 at about 272 and flows through pipe to coil 107 in heat exchange with the bowl of column 45. This nitro gen stream, after effecting the boiling of liquid in the bottom of column 45 leaves coil 107 through pipe 109 at about 270 and 160#.
The fluid which is supplied by pipe 111 to reflux con denser 51 preferably is liquid nitrogen (5.8L+0.2V) at about -3l5-- and 20#. The vaporized nitrogen leaving reflux condenser 51 by means of pipe 113 is used after a slight pressure reduction by valve 39, along with Waste nitrogen (55V) entering via pipe 115 as a pickup gas- (at least about 10% more than the incoming KX flow) for the reversing exchangers 33 and 37. This pickup gas sublimes the CO and H 0 deposited in the reversing heat exchangers by the purified KX stream. Thereafter this pickup stream is sent to Waste or discharged to atmosphere. The waste gas (61V) moving through pipe 115 is at about 310 and 17#.
The other fluid used in the process, other than the water used to cool coils 25, 63, and 71, is the fluid used to liquefy the very purified K-X fraction in heat exchanger 79. This fluid is effluent which leaves the top of reflux condenser 51 through pipe 121 and is comprised of nitrogen, oxygen, and argon. This stream (49V) in pipe 121 is at about -293 and 34#. After liquefying the very purified KX stream in exchanger 79, this eflluent stream moves through pipe 123 as purged gas residue. This purged gas (49V) residue is at about :278 and'28#.
The combustion furnace 21 preferably contains a palladium on alumina catalyst such as disclosed in the Rosen-blatt US. Patent No. 2,582,885, which may, for example, be in granular form such as is indicated by the reference C designating a bed of the catalyst packed in a reactor tube section 21a of the furnace. It is heated to 600700 and the gas leaves at about 600. In some instances, it may be desirable to use an Inconel tube- (78% Ni, 7% Fe and 14% Cr). This catalyst tube preferably is heated to about 15001600. The gas would enter at about 1425 and leave at about 1500*. A silver on alumina catalyst operated at about 1300" has also proved effective. Combustion furnace 67 preferably contains the above-mentioned palladium on alumina catalyst and preferably is preceded by a conventional flash arrester 133 to prevent blow-back to the column. Product decarbonizers 73 preferably contain soda lime (8 x 16 mesh). silica gel.
It is to be understood that the gas which may escape during the filling or storage of Dewar containers 83 can be vented to atmosphere or saved in a gas holder. It is also to be understood that pipe 81 could discharge into a large vacuum powder storage container or the like or;
into a. railway tank car or tractor trailer having a liquefied gas container, all preferably refrigerated. Expansion valve 43 isautomatically controlled by conventional air-operated pressure regulating control 141. Two
Product driers 75 preferably contain liquid level controls 143 are shownoperatively connect d to the reflux condenser 51 and the column bowl 55.
The operation of the apparatus and the steps of the process are believed to be apparent, to those skilled in the art, from the foregoing description. Some of the noteworthy features which can be again mentioned are the arrangement for purifying the K-X stream after it passes through the purged gas combustion furnace by means of the reversing exchangers in which the greater nitrogen flow for picking up deposited CO is v provided; another such feature is the purification of the '1% K-X-O stream by means of a combustion furnace "and then the second liquefaction of the highly purified stream; of note also is the particular manner in which the rectification column is operated since it is refluxed by "a fluid at 315 and is suitably boiled by an external fluid and it has the very eflicient reflux proportions be- '=tween descending liquids and ascending vapors. The agents attributable to the above-mentioned features are believed to be obvious, for example, an eificient primary l'purification step is provided, a substantially 100% recovery of K-X is provided, and a continual purge of the column and purification of the final 1% K-X in oxygen is also provided.
.It is to be understood that the person skilled in the :-art can make changes in the above-described preferred embodiment without departing from the invention as :defined in the following claims.
I claim:
1. A method of concentrating krypton and xenon in *oxygen comprising warming a crude krypton-xenon stream of oxygen, hydrocarbons, krypton, xenon, argon, .:and nitrogen, passing said warmed stream through a :combustion furnace containing a palladium catalyst at :about 600 F. to 700 F. whereby hydrocarbons are con- Verted to CO and H 0 and a desensitized krypton- :xeuon stream is formed, removing said CO and H 0 from said desensitized krypton-xenon stream by cooling :so that said CO and H 0 are deposited as solids whereby :a purified krypton-xenon stream is formed, fractionating :said purified krypton-xenon stream by refluxing with the raid of a fluid at about -315 F. and by boiling with the aid of a fluid at about -272 F. whereby said purified krypton-xenon stream is separated into a liquid fraction comprised of krypton-xenon in liquid oxygen.
2. The method according to claim 1 and further including the step of converting said liquid fraction into a gas and passing it through a combustion furnace so residual traces of hydrocarbons are removed and a very purified krypton-xenon-oxygen stream results.
3; A method of concentrating krypton and xenon in liquid oxygen comprising warming a crude liquid kryptonxenon stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen at about 90 p.s.i.a. to about 60 F., further warming said stream to about 525 F., passing said further warmed stream through a combustion furnace containing a palladium alumina catalyst at about 600 F.-700 F. whereby hydrocarbons are converted to CO and H 0 and a desensitized krypton-xenon stream is formed, cooling said desensitized krypton-xenon stream to about +70 F. and separating H O therefrom to form a dewatered krypton-xenon stream, removing said CO and H 0 from said dewatered krypton-xenon stream by cooling so that said CO and H 0 are deposited as solids whereby a purified krypton-xenon stream at about -295 F. is formed, fractionating said purified krypton-xenon stream at about 35 p.s.i.a. by refluxing with the aid of a fluid at about 315 F. and about 20 p.s.i.a. and by boiling with the aid of another fluid at about 272 F. whereby said purified krypton-xenon stream is separated into a liquid fraction comprised of 1% krypton-xenon in liquid oxygen at about -281 F.
4. The method according to claim 3 and further including the steps of converting said liquid fraction into a gas and passing it through a combustion furnace so residual traces of hydrocarbons are removed and a very purified krypton-xenon-oxygen stream results, and then liquefying said krypton-xenon-oxygen stream by refrigeration derived from the eflluent from said fractionating step.
5. A method of concentrating krypton. and xenon in oxygen comprising warming a crude krypton-xenon stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen, passing said warmed stream through a combustion furnace whereby hydrocarbons are converted to CO and H 0 and a desensitized krypton-xenon stream is formed, cooling said desensitized krypton-xenon stream to about 70 F. and separating H O therefrom to form a dewatered krypton-xenon stream, removing said CO and residual H O from said dewatered krypton-xenon stream by cooling in such a manner that said CO and H 0 are deposited as solids whereby a purified krypton-xenon stream is formed, fractionating said purified kryptonxenon stream by refluxing with the aid of a fluid at about -3l5 F. and by boiling with the aid of a fluid at about 272 F. whereby said purified krypton-xenon stream is separated into a liquid fraction comprised of kryptonxenon in liquid oxygen, and converting said liquid fraction into a gas and passing it through a combustion furnace so that residual traces, if any, of hydrocarbons are removed and a very purified krypton-xenon-oxygen stream results.
6. A method of concentrating krypton and xenon in liquid oxygen comprising warming a crude liquid kryptonxenon stream of oxygen, hydrocarbons, krypton, xenon, argon, and nitrogen at about p.s.i.a., passing said warmed stream into contact with a heated catalyst whereby hydrocarbons are converted to CO and H 0 and a desensitized krypton-xenon stream is formed, removing said CO and H 0 from said desensitized krypton-xenon stream by cooling in reversing heat exchangers on about fifteen-minute cycle so that said CO and H 0 are deposited as solids whereby a purified krypton-xenon stream at about 295 F. is formed, fractionating said purified krypton-Xenon stream into a liquid fraction containing about 1% krypton-xenon in liquid oxygen and an efllulent containing all of the nitrogen of said crude krypton-xenon stream, said fractionation being done in an upper zone in which the proportion of descending liquid to ascending vapors is about 5 to 54 and the reflux fluid temperature is about -3l5 F. and in a lower zone in which the proportion of descending liquid to ascending vapors is 5 to 4 and the boiling fluid temperature is -272 F.
7. The method of fractionating air to obtain a high purity liquid oxygen and an enriched, substantially pure krypton-xenon-oxygen mixture in the order of about 1% of said krypton-xenon in oxygen, as a by-product, which comprises scrubbing the incoming air to be fractionated with liquefied oxygen-enriched air, to form a gaseous fraction and a crude krypton-xenon liquid fraction amounting to about 1% of the incoming air and containing about 0.01% concentration of krypton-xenon together with oxygen, nitrogen, argon and hydrocarbons, separating said crude liquid fraction from said gaseous fraction, warming and passing said crude liquid fraction through a combustion furnace containing a palladium catalyst at about 600 F. to 700 F. to convert the hydrocarbons to CO and H 0 and form a desensitized krypton-xenon bearing stream, removing said CO and H 0 from said desensitized krypton-xenon stream Whereby a purified krypton-xenon bearing stream is formed, fractionating said purified krypton-xenon bearing stream, and removing the desired high purity krypton-xenon enriched product as a liquid from said fractionation.
8. A method of concentrating krypton and xenon in oxygen comprising warming a crude krypton-xenon stream containing oxygen, hydrocarbons, krypton, xenon, argon and nitrogen, passing said warmed, crude kryptonxenon stream through a catalytic furnace reactor wherein said hydrocarbons are converted to CO and H to form a desensitized, crude, krypton-xenon stream, removing the H 0 and CO formed in said furnace from said desensitized stream, cooling said desensitized stream by heat exchange with a relatively cold nitrogen vapor stream, delivering said cooled, desensitized krypton-xenon stream to a rectification column wherein said desensitized stream is separated into a gaseous fraction substantially free of krypton and xenon which is removed at the top of said column and a substantially pure kryptonxenon-oxygen liquid fraction which is collected at the bottom of said column, condensing vapor to produce liquid reflux at the top of said column by indirect heat exchange with liquid nitrogen and delivering said liquid nitrogen which is vaporized in furnishing said reflux liquid for use in cooling said densensitized kryptonxenon stream.
9. A method of concentrating krypton and xenon in oxygen according to claim 8 wherein said substantially pure krypton-xenon-oxygen liquid fraction is warmed, passed through a catalytic reactor furnace to convert any residual hydrocarbons to water and carbon dioxide, removing the carbon dioxide and water so formed and cooling the thus further purified krypton-xenon stream by heat exchange with the gaseous fraction separated in said rectification column and effecting the liquefaction of said further purified stream.
10. A method of concentrating krypton and xenon in oxygen according to claim 8 wherein said crude kryptonxenon stream is warmed by heat exchange with a relatively warm nitrogen vapor stream and said relatively warm nitrogen vapor stream is then passed through reboiler coil means at the bottom of said rectification column to produce reflux vapor therein.
11. A method of concentrating krypton and xenon in oxygen comprising warming a crude krypton-xenon stream of oxygen, hydrocarbon, krypton, xenon, argon and nitrogne, passing said warmed, crude krypton-xenon stream through a catalytic reactor furnace wherein said hydrocarbons are converted to CO and H 0, to form a desensitized, crude krypton-xenon stream, passing said desensitized stream through a flow passage of a reversing exchanger, cooled by a relatively cold nitrogen vapor stream in an adjacent flow passage, to cool said desensitized stream and remove the H 0 and CO formed in said furnace as solidified deposits, delivering the resulting cooled, desensitized krypton-xenon stream to a recti fication column, wherein said desensitized stream is separated to form a substantially pure krypton-xenonoxygen liquid fraction and a gaseous fraction substantially free of krypton and xenon, producing liquid reflux for said column by indirectly condensing a portion of the vapors at the top of said column with liquid nitrogen, delivering the nitrogen vapors resulting therefrom to said reversing exchanger for use in cooling said desensitized krypton-xenon stream and periodically reversing the flow passages of said desensitized kryptonxenon stream and said nitrogen vapor stream to remove solids deposited in said exchanger from said desensitized krypton-xenon stream.
12. The method of concentrating krypton and xenon in oxygen comprising warming a crude krypton-xenon stream containing, along with the krypton and xenon constituent, amounts of oxygen and hydrocarbons, passing said warm stream through a combustion furnace containing a palladium catalyst at about 600 F. to 700 F.
whereby the hydrocarbon constituent is converted to CO and H 0 and a desensitized krypton-xenon stream is formed, passing said desensitized krypton-xenon stream through a reversing exchanger in counterflow cooling relation with a stream of cold nitrogen vapor so as to effectively deposit the carbon dioxide and H 0 content of said desensitized stream as solids in said exchanger, said cold nitrogen vapor being derived from a gaseous effluent separated from the liquid fraction of a partial condensation of air, intermittently reversing and alternating the flows of said desensitized krypton-xenon stream and said cold nitrogen vapor in said reversing exchanger and delivering said nitrogen vapor in an amount which is at least about 10% larger than the flow of said desensitized stream so as to effectively periodically purge the deposited carbon dioxide and water solids, at least partially liquefying and fractionating said purified krypton-xenon stream derived from said reversing exchanger and obtaining therefrom an enriched liquid fraction containing krypton and xenon in liquid oxygen.
13. The method of fractionating air to obtain a high purity liquid oxygen and an enriched, substantially pure krypton-xenon-oxygen mixture as a by-product, which comprises providing a separate nitrogen recycle for producing refrigeration for the air rectification, cooling an air stream to be rectified by indirect heat exchange with said recycle nitrogen, scrubbing the cool air stream with liquefied oxygen enriched air to form a gaseous fraction which is subsequently rectified to produce separate oxygen and nitrogen rectification products and a crude krypton-xenon liquid fraction amounting to about 1% of the incoming air and containing about 001% concentration of krypton-xenon together with oxygen, nitrogen, argon and hydrocarbons, separating said crude liquid fraction from said gaseous fraction, warming and passing said crude liquid fraction through a combustion furnace to convert the hydrocarbons to CO and H 0 and form a desensitized krypton-xenon stream, removing said CO and H 0 from said desensitized krypton-xenon stream to form a purified krypton-xenon stream, rectifying said purified krypton-xenon stream in a rectification column wherein said stream is at least partially liquefied, vaporizing at least a portion of the liquid collected at the bottom of said column by heat exchange with a relatively warm stream of said recycle nitrogen and removing the desired high purity krypton-xenon enriched product as a liquid from said rectification column.
References Cited in the file of this patent UNITED STATES PATENTS 2,007,116 Walker July 2, 1935 2,032,925 Ferguson Mar. 3, 1936 2,060,940 Kahle Nov. 17, 1936 2,433,536 Van Nuys M Dec. 30, 1947 2,527,623 Fausek et a1. Oct. 31, 1950 2,582,885 Rosenblatt Jan. 15, 1952 2,650,482 Lobo Sept. 1, 1953 2,664,719 Rice Jan. 5, 1954 2,688,238 Schilling Sept. 7, 1954 2,793,507 Hnilicka May 28, 1957 2,793,511 Bonnaud May 28, 1957 OTHER REFERENCES The Separation of Gases, second edition (Ruhemann), published by Oxford University Press (London),
1949, pages 86-88, 183-185, and 228236 are relied on.
Claims (1)
- 8. A METHOD OF CONCENTRATING KRYPTON AND XENON IN OXYGEN COMPRISING WARMING A CRUDE KRYPTON-XENON STREAM CONTAINING OXYGEN, HYDROCARBONS, KRYPTON, XENON ARGON AND NITROGEN, PASSING SAID WARMED, CRUDE KRYPTONXENON STREAM THROUGH A CATALYTIC FURNACE REACTOR WHEREIN SAID HYDROCARBONS ARE CONVERTED TO CO2 AND H2O TO FORM A DESENSITIZED, CRUDE, KRYPTON-XENON STREAM REMOVING THE H2O AND CO2 FROMED IN SAID FURNACES FROM SAID DESENSITIZED STREAM, COOLING SAID DESENSITIZED STREAM BY HEAT EXCHANGE WITH A RELATIVELY COLD NITROGEN VAPOR STREAM, DELIVERING SAID COOLED, DESENSITIZED KRYPTON-XENON STREAM TO A RECTIFICATION COLUMN WHEREIN SAID DESENSITIZED STREAM IS SEPARATED INTO A GASEOUS FRACTION SUBSTANTIALLY FREE OF KRYPTON AND XENON WHICH IS REMOVED AT THE TOP OF SAID COLUMN AND A SUBSTANTIALLY PURE KRYPTONXENON-OXYGEN LIQUID FRACTION WHICH IS COLLECTED AT THE BOTTOM OF SAID COLUMN, CONDENSING VAPOR TO PRODUCE LIQUID REFLUX AT THE TOP OF SAID COLUMN BY INDIRECT HEAT
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US566308A US2962868A (en) | 1956-02-17 | 1956-02-17 | Method of concentrating kryptonxenon |
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US566308A US2962868A (en) | 1956-02-17 | 1956-02-17 | Method of concentrating kryptonxenon |
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US3596471A (en) * | 1968-03-15 | 1971-08-03 | Messer Griesheim Gmbh | Process for recovering a mixture of krypton and xenon from air with argon stripper |
US3735599A (en) * | 1970-01-09 | 1973-05-29 | Kobe Steel Ltd | Process for automatic control of air separation apparatus |
US3742720A (en) * | 1972-07-25 | 1973-07-03 | Atomic Energy Commission | Quantitative recovery of krypton from gas mixtures mainly comprising carbon dioxide |
US3768270A (en) * | 1970-11-27 | 1973-10-30 | British Oxygen Co Ltd | Air separation |
US3779028A (en) * | 1970-10-12 | 1973-12-18 | British Oxygen Co Ltd | Improved krypton xenon recovery method |
US3850593A (en) * | 1971-06-25 | 1974-11-26 | Kernforschungsanlage Juelich | Apparatus and process for the separation of inert gases from gas mixture containing carbon dioxide |
US4055625A (en) * | 1974-07-31 | 1977-10-25 | Commissariat A L'energie Atomique | Method of treatment of a mixture of air and at least partially radioactive rare gases |
US4874592A (en) * | 1988-08-23 | 1989-10-17 | Kyodo Oxygen Co., Ltd. | Production process of xenon |
US5039500A (en) * | 1988-11-18 | 1991-08-13 | Kyodo Oxygen Co., Ltd. | Process for producing xenon |
US20150021522A1 (en) * | 2011-09-15 | 2015-01-22 | Vitaly Leonidovich Bondarenko | Method and device for producing a krypton/xenon mixture |
FR3116210A1 (en) | 2020-11-17 | 2022-05-20 | L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Low temperature distillation apparatus |
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US2527623A (en) * | 1944-10-23 | 1950-10-31 | Arthur J Fausek | Method of separating the constituents of gaseous mixtures |
US2433536A (en) * | 1945-07-06 | 1947-12-30 | Air Reduction | Method of separating the components of air |
US2650482A (en) * | 1948-04-29 | 1953-09-01 | Kellogg M W Co | Method of separating gas mixtures |
US2582885A (en) * | 1948-08-23 | 1952-01-15 | Baker & Co Inc | Method of removing free oxygen or free hydrogen from a gaseous medium |
US2688238A (en) * | 1949-05-26 | 1954-09-07 | Air Prod Inc | Gas separation |
US2793507A (en) * | 1950-04-28 | 1957-05-28 | Amoco Chemicals Corp | Recovery of krypton and xenon |
US2664719A (en) * | 1950-07-05 | 1954-01-05 | Union Carbide & Carbon Corp | Process and apparatus for separating gas mixtures |
US2793511A (en) * | 1953-04-29 | 1957-05-28 | Air Liquide | Method for obtaining krypton and xenon |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3222879A (en) * | 1962-02-27 | 1965-12-14 | Stoklosinski Roman | Recovery of krypton and xenon from air separation plants |
US3363427A (en) * | 1964-06-02 | 1968-01-16 | Air Reduction | Production of ultrahigh purity oxygen with removal of hydrocarbon impurities |
DE1213444B (en) * | 1964-07-27 | 1966-03-31 | Inst Chemieanlagen | Process for separating hydrocarbons and noble gases from liquid oxygen enriched with them |
US3596471A (en) * | 1968-03-15 | 1971-08-03 | Messer Griesheim Gmbh | Process for recovering a mixture of krypton and xenon from air with argon stripper |
US3735599A (en) * | 1970-01-09 | 1973-05-29 | Kobe Steel Ltd | Process for automatic control of air separation apparatus |
US3779028A (en) * | 1970-10-12 | 1973-12-18 | British Oxygen Co Ltd | Improved krypton xenon recovery method |
US3768270A (en) * | 1970-11-27 | 1973-10-30 | British Oxygen Co Ltd | Air separation |
US3850593A (en) * | 1971-06-25 | 1974-11-26 | Kernforschungsanlage Juelich | Apparatus and process for the separation of inert gases from gas mixture containing carbon dioxide |
US3742720A (en) * | 1972-07-25 | 1973-07-03 | Atomic Energy Commission | Quantitative recovery of krypton from gas mixtures mainly comprising carbon dioxide |
US4055625A (en) * | 1974-07-31 | 1977-10-25 | Commissariat A L'energie Atomique | Method of treatment of a mixture of air and at least partially radioactive rare gases |
US4874592A (en) * | 1988-08-23 | 1989-10-17 | Kyodo Oxygen Co., Ltd. | Production process of xenon |
US5039500A (en) * | 1988-11-18 | 1991-08-13 | Kyodo Oxygen Co., Ltd. | Process for producing xenon |
US20150021522A1 (en) * | 2011-09-15 | 2015-01-22 | Vitaly Leonidovich Bondarenko | Method and device for producing a krypton/xenon mixture |
FR3116210A1 (en) | 2020-11-17 | 2022-05-20 | L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Low temperature distillation apparatus |
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