US2469272A - Pressure atomizing oil burner - Google Patents
Pressure atomizing oil burner Download PDFInfo
- Publication number
- US2469272A US2469272A US695239A US69523946A US2469272A US 2469272 A US2469272 A US 2469272A US 695239 A US695239 A US 695239A US 69523946 A US69523946 A US 69523946A US 2469272 A US2469272 A US 2469272A
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- air
- oil
- tube
- nozzle
- pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/001—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space spraying nozzle combined with forced draft fan in one unit
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/0971—Speed responsive valve control
- Y10T137/1044—With other condition responsive valve control
- Y10T137/1062—Governor drive failure responsive
Definitions
- This invention relates to an improved form of oil burner of the oil pressure atomizing type. Its purpose is to burn oil emciently at a substantially lower rate-for example at a rate of one-half gallon an hourthan the rate at which said type of burner is customarily adapted to operate.
- Eflleiency is customarily measured as a percentage of CO2 in the flue gases, as shown by analysis of such gases.
- the tendency of the low rate of oil burning per hour is to make the efflciency of such burning low.
- a main object of the present invention is to accomplish both a low rate of burning and a desired burning emciency for the oil.
- desired emciency is meant a percentage of CO) in the flue gases comparable with customary commercial operation of burners of the oil pressure atomizing type. If the percentage of CO: in the flue gases goes much below eight it is not as high as I desire.
- Another object of the invention is to make a burner of low original cost.
- a number of features in the disclosure are new and useful with relation to this object of low cost of original equipment.
- the present invention is related to the invention of my Patent No. 2,411,048, dated November 12, 1946.
- a comparison will show some similarities of elements and items of operation.
- the present invention is not intended to necessarily require the use of the invention of said patent but to stand independently on its own merits regardless of whether or not its use is within the claim of said patent.
- Fig. 1 is a. sectional eievational view of an oil burner embodying the invention
- Figs. 2 and 3 are end elevations-l views taken from the right and left. respectively of Fig. 1;
- Fig. 4 is a fragmentary cross-sectional view taken on the line 4-4 of Fig. 1 showing a manually-adjustable shutter for controlling the air intake to the fan;
- Fig. 5 is a sectional plan view of the shutter taken on the line 5-5 of Fig. 4;
- Fig. 6 is a fragmentary plan view showing a detail of the mounting of the housing for the air fan and oil pump;
- Figs. '7 and 8 are cross-sectional views taken on the lines 1-1 and 8-8, respectively, of Fig. 1;
- Fig. 9 is a fragmentary side elevational view showing the oil piping on the outlet side of the pum Fig. 10 is an end view, taken similarly to Fig. 2, but showing the application to the housing of pressure cylinders for automatically operating the air shutters to increase the area of the air intake to the fan during starting and stopping intervals of operation of the burner;
- Fig. 11 is a fragmentary cross-sectional view, taken similarly to Fig. 4 and showing the internal construction of the means for automatically operating the air shutters;
- Fig. 12 is a sectional elevational view of a speed-responsive clutch on the motor shaft for driving the oil pump;
- Fig. 13 is a cross-sectional view taken on the line
- Fig. 14 is a fragmentary sectional elevational view, taken similarly to Fig. l and showing a modification
- Fig. 15 is a diagrammatical view of the oil connections and oil pressure control.
- the burner includes a supporting frame having a flat and approximately semi-elliptical wall I (Fig. 2) upstanding from a base portion I (Figs. 1 and 2) and having projecting horizontally from one face a tubular part 3, which is open at both ends (Fig. 1) and which is connected to the base portion 2 by side webs 4 (Fig. 3).
- a cylindrical tube I (Fig. l) of sheet metal.
- the projecting portion of this tube, or a substantial part thereof, is adapted to be inserted in the heater, which is to be fired by the burner.
- Fixed in the forward end of tube I is an annular rin I; having a seat to receive with a sliding fit one end of a perforated tube 1, which ail'ords within it a combustion chamber 8.
- This tube is provided throughout its periphery with many perforations 9. which are spaced both axially and circumferentially and which are generally distributed over the entire peripheral surface of the tube.
- One end of the tube I is open for the passage of hot gases into the heating apparatus.
- the tube has a frusto conical portion Ill, also provided throughout with many closely-spaced perforations II, which are distributed over substantially its entire area.
- a tube l2 Connected to the smaller end of the portion III is one end of a tube l2, the other end of which is open to the interior of tube to receive air from a fan l3, mounted in tube 5 near the rear end thereof, as will be hereinafter described in detail.
- the perforated cylindrical tube 1 is suitably supported in spaced coaxial relation with tube 5, as by a series of legs ll on the part 1 which engage the peripheral wall of tube 5, as best shown in Fig. 7. An annular space or packet is thus formed between the tubes 5 and 1.
- the front end of the jacket I5 is closed (Fi l).
- This jacket is in constant communication with the rear part of tube 5 to receive air from fan I3.
- the only outlets from space ii are the many perforations 9, through which jets of air issue in directions radially of the combustion chamber and generally at right angles to the axis thereof. Air also passes through the many perforations II in the frusto conical portion III in directions radially and at right angles to its surface.
- a new and important feature of the invention consists in the provision in the air jacket I5 of a bafiie in the form of an annular ring l6 (Figs. 1 and 7) having in its outer periphery a circular series of angulariy spaced slots I! (Fig. 7).
- the inner and outer peripheries of bafiie l5 respectively slidably engage the outer periphery of tube i, I and the inner periphery of tube 5.
- This bame is adjustable in a direction axially of tubes 5 and l, as by means of a nut l8 (Fig. l) fixed to the baflie and a screw l9 threaded into the nut.
- This screw is disposed lengthwise of jacket l5 and is rotatably supported at one end in ring 6 and near the other end in a bearing fixed to tube 5.
- is fixed to screw i9 near bearing 20.
- projects through a slot in tube 5, so that it may be turned from outside the tube 5 and, if necessary, while the burner is operating, in order to adjust the position of the baffle l6.
- This baflie enables one to vary the size of the air jets, issuing from some of the perforations 9, with respect to the air jets issuing from other of such perforations. When the baiiie is positioned as shown, the from the perforations 9 to the right of the baflle.
- Oil is atomized by nozzle 22 into the interior of the combustion chamber 8, to mix with the air supplied thereto by the tube 12 and the jets 9 and II.
- This nozzle is of that type in which oil is atomized by being whirled and forced through a small orifice under substantial pressure.
- the nozzle 22 is of a size adapted to atomize oil at the rate of one gallon an hour when operated at normal pressure of around 100 nected by wires pounds per square inch. Here, it is to be operated at less pressure to atomize oil at a lower rate, say one-half gallon an hour.
- This nozzle is located within tube 42 near the forward end thereof.
- a cylindrical member 23 which forms a support for the nozzle and also a part of a conduit for conducting oil under pressure from a pump, to be described, to the nozzle.
- This support 23 is held in spaced coaxial relation with the internal periphery of tube l2 by means of a series. as three, of circumferentially spaced and longitudinally extending lands 24 (Fig. 8) formed on the tube l2.
- an inwardly-extendin annular member 25 At the forward end of tube 12, where it joins the small end of the frusto conical part I0 of the tube I, is an inwardly-extendin annular member 25.
- This member may be an integral part of tube l2 and it is suitably secured, as for example by welding, to the small end of the perforated tube I.
- the member 26 has a central opening large enough for the oil spray from the nozzle 22 to pass without interference.
- the inner surface of member 26 is a frusto conical surface and serves as an air nozzle or director to deflect such air as enters through tube l2 and direct it at substantially right angles to the spray issuing from nozzle 22 and in all radial directions around the circle of such spray.
- the member 26 also serves as a heat shield for the nozzle to protect it to a substantial extent from the heat of the fire which burns in the combustion chamber 8 within the perforated tube 1.
- the oil and air mixture may be ignited by the spark electrodes indicated at 21 (Figs. 1 and 3). These are mounted, one in each of a pair of insulators 28 (Figs. 1 and 8). The insulators are supported one in each of two ears 29, forming part of a split ring frame 30, which encompasses the tube l2 and may be clamped thereto in various positions of axial adjustment by the screw 3!. A set screw 32, threaded into each ear 29, serves to fix its insulator 28 therein in various positions of axial adjustment.
- the electrodes pass through suitable holes (Fig. 3) in the frusto conical part II) of tube 1 into proper position to ignite the combustible mixture.
- the electrodes are con- 33 (Figs.
- a suitable ignition transformer 35 This transformer maybe conveniently located in the pocket 35 formed between the webs 4 and below the tubular part 3 of the frame.
- the transformer may be supported within this pocket by fixing its base, as by bolts 31, to lugs 38 formed on and projecting inwardly one from each web 4.
- the ignition wires 33 extend through suitable holes in tube 5, as indicated in Fig. 1.
- the air fan 13 is of the propeller type and is fixed directly to the outer end of the shaft 39 of an electric motor 40.
- This motor and fan constitute a standard production article which may be purchased in quantities at low unit cost.
- the forward end of the motor casing is cylindrical and fits within a cylindrical sleeve-like part II which projects forwardly from a hollow end casing or frame 42 in coaxial relation with the air tube 5.
- the motor may be fixed in any suitable way to said part 4
- the end casing 42 abuts the flat wall I of the first-named and main supporting frame and serves to close the rear end of tube 5.
- This casing 42 has on its upper portion an outwardly-projecting T-shaped lug 44 (Fig.
- casing 42 The upper portion of casing 42 is bored to receive the out-turned flange of a baille 48 (Fig. 1), having a central opening to direct air from chamber 41 to the central portion of fan l3. Air enters this chamber 41 through ports, such as 49 (Figs. 1. 4 and 9), in the lower part of each side wall of casing 42 and through ports 50 (Figs. 2 and 4) in the outer end casing 42.
- a shutter (Fig. 4) is slidably mounted on each side wall, which shutters are held in place by studs 52 fixed to such wall and passing through slots in the shutter.
- the shutters has ports 53 therein which may be moved into and out of register with ports 49 to vary the effective intake area and a right angular extension 54 (see also Fig.
- a screw 56 is provided, having its upper and smooth cylindrical end rotatably mounted in casing 42 and held against axial movement therein, as indicated, and its lower and threaded end engaged in a nut 51 on shutter 5
- the screw 56 has a slotted head which is accessible from outside the casing 42 and which may be conveniently turned by a screw driver to adjust the shutter 5
- Oil is supplied to nozzle 22 by means of any suitable pump, shown conventionally at 58 (Figs. 1 and 2).
- This pump is fixed to casing 42, below the motor 40, by means of cap screws 59.
- the shaft 60 of the pump extends inside casing 42 (Fig. 1) and has fixed to it a pulley 6
- the pump is preferably driven only after the fan has built up considerable speed, approaching as closely as feasible to full speed. This may be accomplished by any suitable form of speed-responsive clutch.
- the pulley 63 is in the form of a drum, the internal periphery of which is adapted to be engaged at speeds above a predetermined minimum by a plurality of shoes. These shoes are suitably mounted for limited radial movement on a face plate 64, which is fixed to shaft 39.
- Each shoe is made in inner and outer parts 65 and 66, respectively, which may be moved radially toward or away from each other by means of a radial screw 61, threaded in the outer part and having its inner end bearing on the inner part.
- the two end faces of each outer part 66 are grooved.
- the several grooves in the corresponding faces of the several parts 66 form complete annular grooves to receive annular springs 68.
- These springs 68 tend to draw the several outer parts toward their respective inner parts to the extent permitted by the screws 61.
- the shoes are supported from. and driven by, a plurality of studs 89, which are fixed to the face plate 64 and project into recesses in the shoes.
- the tension of springs 68 may be varied by turning screws 61, which may be done by a screw driver through holes in the drum of pulley 63. By changing the tension of the springs, the speed at which the outer parts 66 of the shoes move outwardly by centrifugal force to engage the drum of pulley 63, may be varied.
- the intake side of the pump is connected to a suction conduit 10, leading from a suitable supply of fuel.
- the outlet side of the pump is connected by a nipple II to one branch of a three branch fitting 12.
- Another branch of this fitting is connected by a nipple 13 to a suitable by-pass valve 14, which opens when the oil pressure exceeds a predetermined value and allows some of the oil to flow back through a by-pass conduit 15 to the suction pipe 10.
- This valve and by-pass may equally well be built into the oil pump, if desired, as is well known to the art.
- the third branch of the fitting 12 (see also Fig. 9) is connected to a tube 16 which extends through a slot 11 in the frame part 3 and tube 5 (Fig.
- the fuel feeding system is shown diagrammatically in Fig. 15. It is to be noted that this system has no nozzle cut-oil valve, such as is generally used in fuel feeding systems for household burners of the pressure atomizing type to insure the establishment of a predetermined minimum atomizing pressure prior to emission of oil from the nozzle. Due to the use of the speed-responsive clutch in the drive to the oil pump, the latter does not start coincidentally with the fan l3 and driving motor 40, as has been common practice heretofore. Instead the pump starts only after the motor has built up substantial speed, approaching as closely as feasible to full speed. Accordingly, the pump starts quickly and is up to full speed in an instant. Adequate atomizing pressure is built up so quickly that it is not neces sary to restrain flow from the nozzle 22 by a cutoff valve as it would be if the pump started with the motor and fan.
- a by-pass valve is provided, as has been usual heretofore in oil pumps for burner structure, to limit the maximum pressure of the oil fed to the nozzle 22 and to by-pass any excess oil not needed at the nozzle.
- the pump 58 pumps at a rate somewhat in excess of the normal rate at which fuel is consumed. However, the pump is not greatly oversize, as has been common heretofore, and its pumping rate is close to the rate at which fuel is consumed. Consequently, a much smaller motor can be used with this burner, which is adapted to burn at a rate of around one-half gallon per hour, than in ordinary household burners which burn oil at anywhere from one to three gallons per hour.
- a spring Bl acts between the lower face of piston 18 and the lower closed end of the cylinder with a tendency to lift the piston and raise rod 56' to the extent permitted by the engagement of a collar 82 with the shoulder on casing 42.
- the upper end of the cylinder I! is closed except for an opening to allow rod 58' to pass therethrough and a stuillng box 83 is provided to avoid leakage along this rod.
- Each cylinder 19 is connected to receive oil from pump Bl as follows-a cross fitting 8
- the pistons 18 When the pump 58 builds up pressure, the pistons 18 are moved downwardly in their cylinders I9 until they abut stops 81 on the closed lower ends of the cylinders. The lowering of the pistons moves the shutters and their extensions 54 in a direction such as to reduce the effective area of each air intake port. While the burner is running and the pistons 18 are engaged with stops 81, the screws 56', either or both. may be manually turned as may be necessary to adjust the total air intake port area with precision to what is required for good efflciency of combustion. The air supply is adjusted to give as high a C02 reading as possible for normal operating conditions. However, during the starting and stopping intervals of operation, the total air intake area is increased to provide for a greater proportion of air to oil. This avoids smoky operation during the intervals, short as they may be, when the flame is being started and when it is being extinguished in the burners operation.
- the motor 40 will be started automatically under the usual thermostat or any other suitable control and the ignition transformer I! will be energized at the same time. But the supply of oil is automatically held back until the motor and fan I3 have acquired substantial speed. close to full speed, in order to build up air flow through tube 5, tube i2, jacket l5 and the many perforations 9 and ii.
- the speed-responsive clutch couples the oil pump 58 to the motor.
- the pump will start up quickly and in a matter of a second or two will be operating at full speed together with the fan.
- the requisite oil pressure will be quickly built up because of the quick start of the pump at high speed and because the pressure used is much less than is usually used in a burner of the pressure atomizing type.
- the nozzle is rated at one gallon per hour and for operation at 100 pounds per square inch pressure, it is in this case operated at a greatly reduced pressure, say around 25 pounds per square inch, determined in this example by the by-pass operation of the pump, so as to obtain a low rate of oil flow. say around one-half gallon per hour.
- the pump operates at a substantially constant rate tending to give a substantially constant pressure and this pressure can be determined by the spring pressure tending to hold the by-pass valve closed. The less this pressure is the less will be the delivery rate of the pump to the nozzle.
- Air for combustion is supplied by fan I! through tube 5 at relatively low pressure, say at a fraction of an ounce.
- the air supplied is divided and fed to the oil spray that issues from nozzle 22 in various ways. Some of this air flows through tube l2 and is directed by flange 28 against the oil spray at substantially right angles from all points around the circle of the spray. Such air has considerable velocity and tends to keep the oil spray away from the nozzle and thereby avoid carbon deposits on the latter. If additional air at additional velocity is needed at this location, a. funnel 88 may be provided on the intake end of tube II, as shown in Fig. 14. More of the air will then be forced through tube l2 and, since the area of the opening in air nozzle 26 is the same as before. the velocity of the central air stream will be increased.
- the air passing around the nozzle support 23 and nozzle 22 tends to cool both these elements and thus tends to reduce the likelihood of carbon deposits on the nozzle.
- the flange 2G shields the nozzle to a substantial extent from the heat in the combustion chamber 8 and still further reduces the likelihood of carbonization at the nozzle.
- the air fed through the air nozzle 26, openings ll and some of openings 9, is effectively mixed with the oil spray from the nozzle and in sufficient volume to form a combustible mixture, which burns with reasonable emciency when ignited by the electrodes 21.
- the oil spray is enveloped by the central annular air stream and the mixture is given substantial velocity forwardly in the combustion chamber 8.
- Additional air is supplied to the flame as it travels through such chamber by the various air jets issuing through the perforations in the wall of the combustion chamber.
- jets of air issue through the perforations ii in the frusto-conical end Iii of tube I and they aid in keeping the flame away from the nozzle by giving it forward velocity and they impinge on the flame at about right angles and hold it away from the cone-shaped inner end of the combustion chamber.
- the oil spray that issues at much lower than normal pressure from nozzle 22, tends to fan out and the Jets through holes H help to counteract this tendency and keep the flame spaced away from the i'rusto-conical end of the combustion chamber. Air is also received from the jets which issue radially through the perforations 9.
- Jets (those to the right of battle l6) will issue at greater velocity than the others and they supply more air to the flame, where it is needed for combustion, and also serve to hold the flame away from the cylindrical wall I of the combustion chamber ii.
- the air intake port area is increased during the starting and stopping intervals of operation of the burner, as by the means shown in Figs. 10 and 11, or any other suitable means, for the purpose of avoiding a smoky fire during the intervals when oil and air are being supplied to the combustion chamber for a starting or stopping interval in the cycle.
- the speed-responsive clutch by holding back oil flow until an air flow near to normal has been built up, cuts to a minimum the intervals when air and oil are both supplied to the combustion chamber to start the fire and insures a good flow of air before anyoil can be delivered on starting and stops the oil flow before the air flow diminishes on stopping to stop the fire.
- the automatic increase of air intake port area during the stopping and starting periods is a desirable refinement cooperating with the speed-responsive clutch in the work of improving combustion conditions during such periods to avoid smoke.
- the rate of air supply during the running periods between the starting and stopping periods can be reduced to thereby increase the efficiency of combustion.
- the baffle I is important and novel. It enables control of the air flow through the perforated walls of the combustion chamber.
- the air flow can be concentrated near the inlet end of the combustion chamber to provide a good combustible mixture at this location. Less air can be fed to the perforations beyond the bafflefor example, just enough to keep the flame from contact with the peripheral wall of the combustion chamber and to prevent such wall from becoming excessively hot. With the use of the battle, a higher efficiency of combustion can be obtained. Such efficiency is increased by reducing the rate of air supply.
- the baboard reduces the amount of air fed to the jets 9 which lie beyond it.
- the air intake openings to the fan I3 can be reduced to cut down the air inflow and thereby increase the combustion efficiency as manifested by the percentage of CO2 in the flue gases while still holding the flame away from the walls of perforated cylinder 8.
- the invention provides a burner which canv be operated at a relatively low oil rate, such as onehalf gallon per hour, with reasonable emciency, say around 8% CO2, and which provides its own combustion chamber, thereby avoiding the necessity of building a refractory combustion chamber in the heating apparatus.
- the air jets issuing through the perforated wall of the combustion chamber, keep the temperature of such wall within reasonable limits.
- the bailie enables better efliciency of combustion by cutting down air flow to certain of the jets to reduce to some extent the excess air supplied, without effecting the utility of'the jets for their intended purpose.
- the invention disclosed will be briefly summarized in some of its general aspects.
- the form of the burner is simpler, less expensive, and more convenient than customary oil pressure atomizing burners.
- the parts are related so that this form is particularly adapted for an oil consumption rate of around one-half gallon an hour with the advantage of burning the oil with an efficiency in the efficiency range of customary burners when operating at one gallon or more an hour.
- Such customary burners operate on a much higher oil pressure feeding to the atomizing nozzle to give atomizing efficiency, which is required in their constructions for their degree of oil burning efficiency.
- the new burner will operate at about one-quarter the usual atomizing pressure which will give about one-half the oil burning rate with the same size atomizing nozzle, it being desirable in this way to use one large enough to avoid frequent plugging.
- This arrangement for a low oil burning rate is made feasible by compensating for the low atomizing efficiency from nozzle 22 in the way described with relation to controlling the air. And this way is particularly useful for getting the low rate of oil burning with a desired degree of oil burning efficiency.
- a fuel and air supply unit for oil burners comprising, a supporting frame having a straight cylindrical air passage therethrough open at opposite ends, a hollow frame closing one end of said passage and having its interior communicating with the last-named end of said passage, said hollow frame being supported by said supporting frame and connected thereto for quick and convenient movement to open said end when required and to subsequently close it, a motor fixed to the hollow frame and located outside the same and outside said passage, said motor having a shaft extending into the rear end of said passage and coaxially thereof, a propeller type fan fixed to said shaft, said hollow frame having openings therein for admission of air to the space between the fan and motor, an oil pump fixed to the hollow frame and located below the motor and outside said passage, said pump having a shaft extending into the interior of the hollow frame parallel with and below the motor shaft, and driving connections between said shafts and located entirely within the hollow frame.
- a fuel and air supply unit for oil burners comprising, a supporting frame having a straight cylindrical air passage therethrough open at opposite ends, a hollow frame closing one end of said passage and having its interior communieating with the last-named end of said passage, said hollow frame being connected to said supporting frame for quick and convenient movement to open said end when required and to subsequently close it, a motor fixed to the hollow frame and located outside said passage, said motor having a shaft extending into the rear end of said passage and coaxially thereof, a.
- propeller type fan fixed to said shaft, said hollow frame having openings therein for admission of air to the space between the fan and motor, an oil pump fixed to the hollow frame and located below the motor and outside said passage, said pump having a shaft extending into the interior of the hollow frame parallel with and below the motor shaft, 9.
- speed-responsive clutch carried by the motor shaft and having a driving element fixed to the motor shaft, a driven element in the form of a drum loose on the motor shaft, a springretracted weight mounted on the driving element and movable by centrifugal force to engage the inner periphery of the drum and drive the latter when the driving member attains a predetermined speed, a driving connection between said drum and pump shaft, a shutter for varying the effective area of said inlet openings and mounted on the hollow frame for movement between two predetermined positions in one of which the shutter provides for a greater effective air inlet area than in the other, yieldable means for moving the shutter to and holding it in the position for greater air inlet area, and means controlled by the driving engagement of the clutch elements v 11 for moving the shutter to its position for lesser air inlet area.
- a fuel and air supply assembly for oil burners comprising, a supporting frame having a vertical end wall and a straight horizontal tubular portion proi ecting from the front face thereof, said portion and said end wall having a cylindrical passage extending from the rear face of the end wall to the front end of the tubular portion, a hollow frame having a vertical end wall and .a marginal wall projecting from the front face thereof, said marginal wall engaging the rear face of the end wall of the supporting frame and surrounding the rear end of said passage.
- a motor fixed to the end wall of the hollow frame and projecting rearwardly from its rear face, said motor having a shaft extending into the rear end of said passage eoaxialiy thereof, a propeller type fan fixed to said shaft and located within said passage, said hollow frame having air inlet openings communicating with the rear end of said passage at a location between the fan and the end wall of the hollow frame, the latter being connected to the supporting frame for quick and convenient removal and replacement, an oil pump mounted on the end wall of the hollow frame beneath the motor, said oil pump having a shaft extending into the interior of the hollow frame and parallel with the motor shaft, and a driving connection between said shafts.
- a fuel and air supply unit for oil burners comprising, a main frame including a top part in the form of a short horizontally disposed tube adapted at its front end to telescope with and support the air tube of the burner, and a bottom supporting part, a rear side part in the form of 9.
- removable cap having an upper side opening ooaxial with said tube and a lower side opening parallel with the upper side opening, a motor removably secured in the upper side opening with its shaft extending into the cap ooaxially of said tube, an oil pump removably secured in the lower side opening with its shaft extending into the cap parallel with the motor shaft, a fan fixed to the motor shaft, said frame having therein air inlet openings for said fan, a centrifugal clutch having a driving element fixed to the motor shaft and a driven element in the form of a pulley loose on the motor shaft, a pulley on the pump shaft, and a belt connection between the pulleys.
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- Pressure-Spray And Ultrasonic-Wave- Spray Burners (AREA)
Description
y 1949- J. A. LOGAN 2,469,272
PRESSURE ATOMIZING OEL BURNER Filed Sept. 6, 1946 4 Sheets-Sheet l INVENTOR Josrm A. 2? 0 m BY 2 7v A 6 t 22 g ATTOR EYS May 3, 1949. J. A. LOGAN PRESSURE ATOMIZING OIL BURNER 4 Sheets-Sheet 2 Filed Sept. 6, 1946 INVENTOR Joan/A lay/w Y XTTORNZYS May 3, 1949. J. A. LOGAN PRESSURE ATOMIZING OIL BURNER 4 Shegts-Sheet 5 Filed Sept. 6. 1946 May 3, 1949. J. A. LOGAN 2,469,272
PRESSURE ATOMIZING OIL BURNER Filed Sept. 6, 1946 4 Sheets-Sheet 4 INVENTOR (/OJIPH A. Log-'40 BY a 9 ATTORNE YS Patented May 3, 1949 PRESSURE ATOMIZING OIL BURNER Joseph A. Logan, Hadley, Mass assignmto Gilbert & Barker Manufacturing Company,
West Springfield, Masa,
Massachusetts a corporation of Application September 8, H46, Serial No. 895,239
4 Claims. 1
This invention relates to an improved form of oil burner of the oil pressure atomizing type. Its purpose is to burn oil emciently at a substantially lower rate-for example at a rate of one-half gallon an hourthan the rate at which said type of burner is customarily adapted to operate.
The way the new burner is adapted for its low rate burning will be explained in detail. It involves the idea of using an atomizing nozzle, such as is customarily used in this general type of burner for atomizing efllciency, when fed at an oil pressure of around 100 pounds per square inch to give an oil atomizing rate around one gallon an hour, but feeding it at a much lower pressure in the new burner-for example around 25 pounds per square inch-to give an oil atomizing rate of about one-half gallon an hour, and adapting parts of the new burner to compensate for the lowered atomizing efficiency in a particular way.
In my work leading up to this invention, I have found trouble in getting the low oil burning rate with a desired oil burning efliciency. Eflleiency is customarily measured as a percentage of CO2 in the flue gases, as shown by analysis of such gases. The tendency of the low rate of oil burning per hour is to make the efflciency of such burning low.
A main object of the present invention is to accomplish both a low rate of burning and a desired burning emciency for the oil. By desired emciency is meant a percentage of CO) in the flue gases comparable with customary commercial operation of burners of the oil pressure atomizing type. If the percentage of CO: in the flue gases goes much below eight it is not as high as I desire.
Another object of the invention is to make a burner of low original cost. A number of features in the disclosure are new and useful with relation to this object of low cost of original equipment.
In some respects the present invention is related to the invention of my Patent No. 2,411,048, dated November 12, 1946. A comparison will show some similarities of elements and items of operation. The present invention, however, is not intended to necessarily require the use of the invention of said patent but to stand independently on its own merits regardless of whether or not its use is within the claim of said patent.
The invention will be disclosed with reference to the accompanying drawings, in which:
Fig. 1 is a. sectional eievational view of an oil burner embodying the invention;
Figs. 2 and 3 are end elevations-l views taken from the right and left. respectively of Fig. 1;
Fig. 4 is a fragmentary cross-sectional view taken on the line 4-4 of Fig. 1 showing a manually-adjustable shutter for controlling the air intake to the fan;
Fig. 5 is a sectional plan view of the shutter taken on the line 5-5 of Fig. 4;
Fig. 6 is a fragmentary plan view showing a detail of the mounting of the housing for the air fan and oil pump;
Figs. '7 and 8 are cross-sectional views taken on the lines 1-1 and 8-8, respectively, of Fig. 1;
Fig. 9 is a fragmentary side elevational view showing the oil piping on the outlet side of the pum Fig. 10 is an end view, taken similarly to Fig. 2, but showing the application to the housing of pressure cylinders for automatically operating the air shutters to increase the area of the air intake to the fan during starting and stopping intervals of operation of the burner;
Fig. 11 is a fragmentary cross-sectional view, taken similarly to Fig. 4 and showing the internal construction of the means for automatically operating the air shutters;
Fig. 12 is a sectional elevational view of a speed-responsive clutch on the motor shaft for driving the oil pump;
Fig. 13 is a cross-sectional view taken on the line |3il of Fig. 12;
Fig. 14 is a fragmentary sectional elevational view, taken similarly to Fig. l and showing a modification; and
Fig. 15 is a diagrammatical view of the oil connections and oil pressure control.
Referring to these drawings, the burner includes a supporting frame having a flat and approximately semi-elliptical wall I (Fig. 2) upstanding from a base portion I (Figs. 1 and 2) and having projecting horizontally from one face a tubular part 3, which is open at both ends (Fig. 1) and which is connected to the base portion 2 by side webs 4 (Fig. 3).
Suitably fixed at its rear end in the tubular part 3 and projecting forwardly therefrom is a cylindrical tube I (Fig. l) of sheet metal. The projecting portion of this tube, or a substantial part thereof, is adapted to be inserted in the heater, which is to be fired by the burner. Fixed in the forward end of tube I is an annular rin I; having a seat to receive with a sliding fit one end of a perforated tube 1, which ail'ords within it a combustion chamber 8. This tube is provided throughout its periphery with many perforations 9. which are spaced both axially and circumferentially and which are generally distributed over the entire peripheral surface of the tube. One end of the tube I is open for the passage of hot gases into the heating apparatus. At its other end the tube has a frusto conical portion Ill, also provided throughout with many closely-spaced perforations II, which are distributed over substantially its entire area. Connected to the smaller end of the portion III is one end of a tube l2, the other end of which is open to the interior of tube to receive air from a fan l3, mounted in tube 5 near the rear end thereof, as will be hereinafter described in detail. The perforated cylindrical tube 1 is suitably supported in spaced coaxial relation with tube 5, as by a series of legs ll on the part 1 which engage the peripheral wall of tube 5, as best shown in Fig. 7. An annular space or packet is thus formed between the tubes 5 and 1. The front end of the jacket I5 is closed (Fi l). The rear end of this jacket is in constant communication with the rear part of tube 5 to receive air from fan I3. The only outlets from space ii are the many perforations 9, through which jets of air issue in directions radially of the combustion chamber and generally at right angles to the axis thereof. Air also passes through the many perforations II in the frusto conical portion III in directions radially and at right angles to its surface.
A new and important feature of the invention consists in the provision in the air jacket I5 of a bafiie in the form of an annular ring l6 (Figs. 1 and 7) having in its outer periphery a circular series of angulariy spaced slots I! (Fig. 7). The inner and outer peripheries of bafiie l5 respectively slidably engage the outer periphery of tube i, I and the inner periphery of tube 5. This bame is adjustable in a direction axially of tubes 5 and l, as by means of a nut l8 (Fig. l) fixed to the baflie and a screw l9 threaded into the nut. This screw is disposed lengthwise of jacket l5 and is rotatably supported at one end in ring 6 and near the other end in a bearing fixed to tube 5. A knurled knob 2| is fixed to screw i9 near bearing 20. A portion of the periphery of knob 2| projects through a slot in tube 5, so that it may be turned from outside the tube 5 and, if necessary, while the burner is operating, in order to adjust the position of the baffle l6. This baflie enables one to vary the size of the air jets, issuing from some of the perforations 9, with respect to the air jets issuing from other of such perforations. When the baiiie is positioned as shown, the from the perforations 9 to the right of the baflle. (as viewed in Fig. 1), receive air only by way of the slots l1 and, because of this restriction, the air issuing from each such perforation is at a less rate and under a less pressure than the air issuing from the perforation 3 to the right of the bailie. The adjustment also enables the baflle to be rendered inoperative, if desired, by movin it to the extreme left as viewed in Fig. 1 until its abuts ring 6.
Oil is atomized by nozzle 22 into the interior of the combustion chamber 8, to mix with the air supplied thereto by the tube 12 and the jets 9 and II. This nozzle is of that type in which oil is atomized by being whirled and forced through a small orifice under substantial pressure. One example of such a nozzle is disclosed in detail in the aforesaid patent. Like the nozzle of that patent, the nozzle 22 is of a size adapted to atomize oil at the rate of one gallon an hour when operated at normal pressure of around 100 nected by wires pounds per square inch. Here, it is to be operated at less pressure to atomize oil at a lower rate, say one-half gallon an hour. This nozzle is located within tube 42 near the forward end thereof. It is mounted on the front end of a cylindrical member 23, which forms a support for the nozzle and also a part of a conduit for conducting oil under pressure from a pump, to be described, to the nozzle. This support 23 is held in spaced coaxial relation with the internal periphery of tube l2 by means of a series. as three, of circumferentially spaced and longitudinally extending lands 24 (Fig. 8) formed on the tube l2. One or more set screws 25, threaded into the wall of tube I2, engage the support 23 and hold it against axial movement and yet enable its axial position to be adjusted, if and when required.
At the forward end of tube 12, where it joins the small end of the frusto conical part I0 of the tube I, is an inwardly-extendin annular member 25. This member may be an integral part of tube l2 and it is suitably secured, as for example by welding, to the small end of the perforated tube I. The member 26 has a central opening large enough for the oil spray from the nozzle 22 to pass without interference. The inner surface of member 26 is a frusto conical surface and serves as an air nozzle or director to deflect such air as enters through tube l2 and direct it at substantially right angles to the spray issuing from nozzle 22 and in all radial directions around the circle of such spray. The member 26 also serves as a heat shield for the nozzle to protect it to a substantial extent from the heat of the fire which burns in the combustion chamber 8 within the perforated tube 1.
The oil and air mixture may be ignited by the spark electrodes indicated at 21 (Figs. 1 and 3). These are mounted, one in each of a pair of insulators 28 (Figs. 1 and 8). The insulators are supported one in each of two ears 29, forming part of a split ring frame 30, which encompasses the tube l2 and may be clamped thereto in various positions of axial adjustment by the screw 3!. A set screw 32, threaded into each ear 29, serves to fix its insulator 28 therein in various positions of axial adjustment. The electrodes pass through suitable holes (Fig. 3) in the frusto conical part II) of tube 1 into proper position to ignite the combustible mixture. The electrodes are con- 33 (Figs. 1 and 3) to the high tension terminals 34 of a suitable ignition transformer 35. This transformer maybe conveniently located in the pocket 35 formed between the webs 4 and below the tubular part 3 of the frame. The transformer may be supported within this pocket by fixing its base, as by bolts 31, to lugs 38 formed on and projecting inwardly one from each web 4. The ignition wires 33 extend through suitable holes in tube 5, as indicated in Fig. 1.
The air fan 13 is of the propeller type and is fixed directly to the outer end of the shaft 39 of an electric motor 40. This motor and fan constitute a standard production article which may be purchased in quantities at low unit cost. The forward end of the motor casing is cylindrical and fits within a cylindrical sleeve-like part II which projects forwardly from a hollow end casing or frame 42 in coaxial relation with the air tube 5. The motor may be fixed in any suitable way to said part 4|, as by set screws 43, one of which is shown in Fig. 1. The end casing 42 abuts the flat wall I of the first-named and main supporting frame and serves to close the rear end of tube 5. This casing 42 has on its upper portion an outwardly-projecting T-shaped lug 44 (Fig. 6) which fits into a correspondingly shaped groove in the upper peripheral portion of the tubular part 3 of the main frame. On the lower portion of casing 42 are ears 45 (Figs. 2 and 9) which are clamped to wall i by thumb screws 45. By removing screws 46, the end casing 42 may be swung outwardly, with the lug 44 actin as a hinge, far enough to carry fan I3 out of tube 5, after which casing 42 can be lifted to disengage lug 44 from its groove and allow removal of the casing with the attached motor, fan and pump. This hollow casing 42 provides a chamber 41 around the part 4| and below the same.
The upper portion of casing 42 is bored to receive the out-turned flange of a baille 48 (Fig. 1), having a central opening to direct air from chamber 41 to the central portion of fan l3. Air enters this chamber 41 through ports, such as 49 (Figs. 1. 4 and 9), in the lower part of each side wall of casing 42 and through ports 50 (Figs. 2 and 4) in the outer end casing 42. A shutter (Fig. 4) is slidably mounted on each side wall, which shutters are held in place by studs 52 fixed to such wall and passing through slots in the shutter. The shutters has ports 53 therein which may be moved into and out of register with ports 49 to vary the effective intake area and a right angular extension 54 (see also Fig. 5), having ports 55, which may be moved to cover more or less of the ports 50 for a similar purpose. For moving the shutter manually, a screw 56 is provided, having its upper and smooth cylindrical end rotatably mounted in casing 42 and held against axial movement therein, as indicated, and its lower and threaded end engaged in a nut 51 on shutter 5|. The screw 56 has a slotted head which is accessible from outside the casing 42 and which may be conveniently turned by a screw driver to adjust the shutter 5|.
Oil is supplied to nozzle 22 by means of any suitable pump, shown conventionally at 58 (Figs. 1 and 2). This pump is fixed to casing 42, below the motor 40, by means of cap screws 59. The shaft 60 of the pump extends inside casing 42 (Fig. 1) and has fixed to it a pulley 6| which is suitably driven, as by a belt 62, from a pulley 63, mounted on the motor shaft 39 with freedom to turn thereon. The pump is preferably driven only after the fan has built up considerable speed, approaching as closely as feasible to full speed. This may be accomplished by any suitable form of speed-responsive clutch.
One suitable form of clutch is shown by way of illustrative example, in Figs. 12 and 13. The pulley 63 is in the form of a drum, the internal periphery of which is adapted to be engaged at speeds above a predetermined minimum by a plurality of shoes. These shoes are suitably mounted for limited radial movement on a face plate 64, which is fixed to shaft 39. Each shoe is made in inner and outer parts 65 and 66, respectively, which may be moved radially toward or away from each other by means of a radial screw 61, threaded in the outer part and having its inner end bearing on the inner part. The two end faces of each outer part 66 are grooved. The several grooves in the corresponding faces of the several parts 66 form complete annular grooves to receive annular springs 68. These springs 68 tend to draw the several outer parts toward their respective inner parts to the extent permitted by the screws 61. The shoes are supported from. and driven by, a plurality of studs 89, which are fixed to the face plate 64 and project into recesses in the shoes. The tension of springs 68 may be varied by turning screws 61, which may be done by a screw driver through holes in the drum of pulley 63. By changing the tension of the springs, the speed at which the outer parts 66 of the shoes move outwardly by centrifugal force to engage the drum of pulley 63, may be varied.
Referring now to Fig. 2, the intake side of the pump is connected to a suction conduit 10, leading from a suitable supply of fuel. The outlet side of the pump is connected by a nipple II to one branch of a three branch fitting 12. Another branch of this fitting is connected by a nipple 13 to a suitable by-pass valve 14, which opens when the oil pressure exceeds a predetermined value and allows some of the oil to flow back through a by-pass conduit 15 to the suction pipe 10. This valve and by-pass may equally well be built into the oil pump, if desired, as is well known to the art. The third branch of the fitting 12 (see also Fig. 9) is connected to a tube 16 which extends through a slot 11 in the frame part 3 and tube 5 (Fig. 1) into the interior of the latter and is connected to the rear end of nozzle-bearing member 23. The slot 11 extends to the rear end of the tube 5 and to the rear end of frame part 3. The arrangement enables the oil tube 16 to be withdrawn, after it has been uncoupled from the fitting l2 and after the casing 42 has been removed. The tube 8, with attached sleeve [2, the nozzle 22, nozzle support 23, electrodes 21 and their insulators 28 and support 29, may be drawn outwardly as one unit through the rear end of tubular frame part 3, when such end has been opened by removal of casing 42.
The fuel feeding system is shown diagrammatically in Fig. 15. It is to be noted that this system has no nozzle cut-oil valve, such as is generally used in fuel feeding systems for household burners of the pressure atomizing type to insure the establishment of a predetermined minimum atomizing pressure prior to emission of oil from the nozzle. Due to the use of the speed-responsive clutch in the drive to the oil pump, the latter does not start coincidentally with the fan l3 and driving motor 40, as has been common practice heretofore. Instead the pump starts only after the motor has built up substantial speed, approaching as closely as feasible to full speed. Accordingly, the pump starts quickly and is up to full speed in an instant. Adequate atomizing pressure is built up so quickly that it is not neces sary to restrain flow from the nozzle 22 by a cutoff valve as it would be if the pump started with the motor and fan.
A by-pass valve is provided, as has been usual heretofore in oil pumps for burner structure, to limit the maximum pressure of the oil fed to the nozzle 22 and to by-pass any excess oil not needed at the nozzle. The pump 58 pumps at a rate somewhat in excess of the normal rate at which fuel is consumed. However, the pump is not greatly oversize, as has been common heretofore, and its pumping rate is close to the rate at which fuel is consumed. Consequently, a much smaller motor can be used with this burner, which is adapted to burn at a rate of around one-half gallon per hour, than in ordinary household burners which burn oil at anywhere from one to three gallons per hour.
It is desirable to incorporate in the burner the provisions of my copending application Serial No.
672,106, filed May 24, 1948, and provide for increased air intake area during the starting and stopping intervals of operation of the burner. This result may be eil'ected in various ways, as set forth in said application, and I have shown in Fig. 11, as an illustrative example, merely one way that I have found suitable. Two shutteroperating screw-threaded rods are utilized as before described herein, for manually varying the effective area of the air intake ports 49 and 80. One such rod is shown at 58' and its extreme upper end has a screw driver slot to enable it to be manually turned. In addition, there is fixed to this rod a piston 18, which is slidable in a cylinder 19, formed in a casing 80, screw threaded into the casing 42. A spring Bl acts between the lower face of piston 18 and the lower closed end of the cylinder with a tendency to lift the piston and raise rod 56' to the extent permitted by the engagement of a collar 82 with the shoulder on casing 42. The upper end of the cylinder I! is closed except for an opening to allow rod 58' to pass therethrough and a stuillng box 83 is provided to avoid leakage along this rod. Each cylinder 19 is connected to receive oil from pump Bl as follows-a cross fitting 8| is interposed in oil pipe I8 and its upper and lower branches are connected by pipes 85 and 86, respectively, to the right and left hand cylinders in the casings 19 shown in Fig. 10. When the pump 58 builds up pressure, the pistons 18 are moved downwardly in their cylinders I9 until they abut stops 81 on the closed lower ends of the cylinders. The lowering of the pistons moves the shutters and their extensions 54 in a direction such as to reduce the effective area of each air intake port. While the burner is running and the pistons 18 are engaged with stops 81, the screws 56', either or both. may be manually turned as may be necessary to adjust the total air intake port area with precision to what is required for good efflciency of combustion. The air supply is adjusted to give as high a C02 reading as possible for normal operating conditions. However, during the starting and stopping intervals of operation, the total air intake area is increased to provide for a greater proportion of air to oil. This avoids smoky operation during the intervals, short as they may be, when the flame is being started and when it is being extinguished in the burners operation.
In operation, the motor 40 will be started automatically under the usual thermostat or any other suitable control and the ignition transformer I! will be energized at the same time. But the supply of oil is automatically held back until the motor and fan I3 have acquired substantial speed. close to full speed, in order to build up air flow through tube 5, tube i2, jacket l5 and the many perforations 9 and ii. After the fan and motor have reached the desired predetermined speed, the speed-responsive clutch couples the oil pump 58 to the motor. The pump will start up quickly and in a matter of a second or two will be operating at full speed together with the fan. The requisite oil pressure will be quickly built up because of the quick start of the pump at high speed and because the pressure used is much less than is usually used in a burner of the pressure atomizing type. For example, if the nozzle is rated at one gallon per hour and for operation at 100 pounds per square inch pressure, it is in this case operated at a greatly reduced pressure, say around 25 pounds per square inch, determined in this example by the by-pass operation of the pump, so as to obtain a low rate of oil flow. say around one-half gallon per hour. It will be understood that the pump operates at a substantially constant rate tending to give a substantially constant pressure and this pressure can be determined by the spring pressure tending to hold the by-pass valve closed. The less this pressure is the less will be the delivery rate of the pump to the nozzle. Air for combustion is supplied by fan I! through tube 5 at relatively low pressure, say at a fraction of an ounce.
The air supplied is divided and fed to the oil spray that issues from nozzle 22 in various ways. Some of this air flows through tube l2 and is directed by flange 28 against the oil spray at substantially right angles from all points around the circle of the spray. Such air has considerable velocity and tends to keep the oil spray away from the nozzle and thereby avoid carbon deposits on the latter. If additional air at additional velocity is needed at this location, a. funnel 88 may be provided on the intake end of tube II, as shown in Fig. 14. More of the air will then be forced through tube l2 and, since the area of the opening in air nozzle 26 is the same as before. the velocity of the central air stream will be increased. The air passing around the nozzle support 23 and nozzle 22 tends to cool both these elements and thus tends to reduce the likelihood of carbon deposits on the nozzle. The flange 2G shields the nozzle to a substantial extent from the heat in the combustion chamber 8 and still further reduces the likelihood of carbonization at the nozzle. The air fed through the air nozzle 26, openings ll and some of openings 9, is effectively mixed with the oil spray from the nozzle and in sufficient volume to form a combustible mixture, which burns with reasonable emciency when ignited by the electrodes 21. The oil spray is enveloped by the central annular air stream and the mixture is given substantial velocity forwardly in the combustion chamber 8. Additional air is supplied to the flame as it travels through such chamber by the various air jets issuing through the perforations in the wall of the combustion chamber. First, jets of air issue through the perforations ii in the frusto-conical end Iii of tube I and they aid in keeping the flame away from the nozzle by giving it forward velocity and they impinge on the flame at about right angles and hold it away from the cone-shaped inner end of the combustion chamber. The oil spray, that issues at much lower than normal pressure from nozzle 22, tends to fan out and the Jets through holes H help to counteract this tendency and keep the flame spaced away from the i'rusto-conical end of the combustion chamber. Air is also received from the jets which issue radially through the perforations 9. Some of these Jets (those to the right of battle l6) will issue at greater velocity than the others and they supply more air to the flame, where it is needed for combustion, and also serve to hold the flame away from the cylindrical wall I of the combustion chamber ii. The jets, at lower pressure from the perforations 9 to the left of baiiie l6 function more for keeping the flame away from the wall of chamber 8 and less for supplying necessary air for efllcient combustion.
Preferably, the air intake port area is increased during the starting and stopping intervals of operation of the burner, as by the means shown in Figs. 10 and 11, or any other suitable means, for the purpose of avoiding a smoky fire during the intervals when oil and air are being supplied to the combustion chamber for a starting or stopping interval in the cycle. The speed-responsive clutch. by holding back oil flow until an air flow near to normal has been built up, cuts to a minimum the intervals when air and oil are both supplied to the combustion chamber to start the fire and insures a good flow of air before anyoil can be delivered on starting and stops the oil flow before the air flow diminishes on stopping to stop the fire. The automatic increase of air intake port area during the stopping and starting periods is a desirable refinement cooperating with the speed-responsive clutch in the work of improving combustion conditions during such periods to avoid smoke. With the use of the clutch and the automatic air intake adjustment. the rate of air supply during the running periods between the starting and stopping periods, can be reduced to thereby increase the efficiency of combustion.
The baffle I is important and novel. It enables control of the air flow through the perforated walls of the combustion chamber. The air flow can be concentrated near the inlet end of the combustion chamber to provide a good combustible mixture at this location. Less air can be fed to the perforations beyond the bafflefor example, just enough to keep the flame from contact with the peripheral wall of the combustion chamber and to prevent such wall from becoming excessively hot. With the use of the battle, a higher efficiency of combustion can be obtained. Such efficiency is increased by reducing the rate of air supply. The baiile reduces the amount of air fed to the jets 9 which lie beyond it. Hence, since less air is required for the lastnamed jets, the air intake openings to the fan I3 can be reduced to cut down the air inflow and thereby increase the combustion efficiency as manifested by the percentage of CO2 in the flue gases while still holding the flame away from the walls of perforated cylinder 8.
Those features disclosed herein and relating to the distribution of the air and including the aforesaid bafile, are claimed in a divisional application Serial No. 58,572, filed November 5, 1948.
The invention provides a burner which canv be operated at a relatively low oil rate, such as onehalf gallon per hour, with reasonable emciency, say around 8% CO2, and which provides its own combustion chamber, thereby avoiding the necessity of building a refractory combustion chamber in the heating apparatus. The air jets, issuing through the perforated wall of the combustion chamber, keep the temperature of such wall within reasonable limits. The bailie enables better efliciency of combustion by cutting down air flow to certain of the jets to reduce to some extent the excess air supplied, without effecting the utility of'the jets for their intended purpose.
The invention disclosed will be briefly summarized in some of its general aspects. The form of the burner is simpler, less expensive, and more convenient than customary oil pressure atomizing burners. The parts are related so that this form is particularly adapted for an oil consumption rate of around one-half gallon an hour with the advantage of burning the oil with an efficiency in the efficiency range of customary burners when operating at one gallon or more an hour. Such customary burners operate on a much higher oil pressure feeding to the atomizing nozzle to give atomizing efficiency, which is required in their constructions for their degree of oil burning efficiency. The new burner will operate at about one-quarter the usual atomizing pressure which will give about one-half the oil burning rate with the same size atomizing nozzle, it being desirable in this way to use one large enough to avoid frequent plugging. This arrangement for a low oil burning rate is made feasible by compensating for the low atomizing efficiency from nozzle 22 in the way described with relation to controlling the air. And this way is particularly useful for getting the low rate of oil burning with a desired degree of oil burning efficiency.
I claim:
1. A fuel and air supply unit for oil burners, comprising, a supporting frame having a straight cylindrical air passage therethrough open at opposite ends, a hollow frame closing one end of said passage and having its interior communicating with the last-named end of said passage, said hollow frame being supported by said supporting frame and connected thereto for quick and convenient movement to open said end when required and to subsequently close it, a motor fixed to the hollow frame and located outside the same and outside said passage, said motor having a shaft extending into the rear end of said passage and coaxially thereof, a propeller type fan fixed to said shaft, said hollow frame having openings therein for admission of air to the space between the fan and motor, an oil pump fixed to the hollow frame and located below the motor and outside said passage, said pump having a shaft extending into the interior of the hollow frame parallel with and below the motor shaft, and driving connections between said shafts and located entirely within the hollow frame.
2. A fuel and air supply unit for oil burners, comprising, a supporting frame having a straight cylindrical air passage therethrough open at opposite ends, a hollow frame closing one end of said passage and having its interior communieating with the last-named end of said passage, said hollow frame being connected to said supporting frame for quick and convenient movement to open said end when required and to subsequently close it, a motor fixed to the hollow frame and located outside said passage, said motor having a shaft extending into the rear end of said passage and coaxially thereof, a. propeller type fan fixed to said shaft, said hollow frame having openings therein for admission of air to the space between the fan and motor, an oil pump fixed to the hollow frame and located below the motor and outside said passage, said pump having a shaft extending into the interior of the hollow frame parallel with and below the motor shaft, 9. speed-responsive clutch carried by the motor shaft and having a driving element fixed to the motor shaft, a driven element in the form of a drum loose on the motor shaft, a springretracted weight mounted on the driving element and movable by centrifugal force to engage the inner periphery of the drum and drive the latter when the driving member attains a predetermined speed, a driving connection between said drum and pump shaft, a shutter for varying the effective area of said inlet openings and mounted on the hollow frame for movement between two predetermined positions in one of which the shutter provides for a greater effective air inlet area than in the other, yieldable means for moving the shutter to and holding it in the position for greater air inlet area, and means controlled by the driving engagement of the clutch elements v 11 for moving the shutter to its position for lesser air inlet area.
3. A fuel and air supply assembly for oil burners, comprising, a supporting frame having a vertical end wall and a straight horizontal tubular portion proi ecting from the front face thereof, said portion and said end wall having a cylindrical passage extending from the rear face of the end wall to the front end of the tubular portion, a hollow frame having a vertical end wall and .a marginal wall projecting from the front face thereof, said marginal wall engaging the rear face of the end wall of the supporting frame and surrounding the rear end of said passage. a motor fixed to the end wall of the hollow frame and projecting rearwardly from its rear face, said motor having a shaft extending into the rear end of said passage eoaxialiy thereof, a propeller type fan fixed to said shaft and located within said passage, said hollow frame having air inlet openings communicating with the rear end of said passage at a location between the fan and the end wall of the hollow frame, the latter being connected to the supporting frame for quick and convenient removal and replacement, an oil pump mounted on the end wall of the hollow frame beneath the motor, said oil pump having a shaft extending into the interior of the hollow frame and parallel with the motor shaft, and a driving connection between said shafts.
4. A fuel and air supply unit for oil burners, comprising, a main frame including a top part in the form of a short horizontally disposed tube adapted at its front end to telescope with and support the air tube of the burner, and a bottom supporting part, a rear side part in the form of 9.
removable cap having an upper side opening ooaxial with said tube and a lower side opening parallel with the upper side opening, a motor removably secured in the upper side opening with its shaft extending into the cap ooaxially of said tube, an oil pump removably secured in the lower side opening with its shaft extending into the cap parallel with the motor shaft, a fan fixed to the motor shaft, said frame having therein air inlet openings for said fan, a centrifugal clutch having a driving element fixed to the motor shaft and a driven element in the form of a pulley loose on the motor shaft, a pulley on the pump shaft, and a belt connection between the pulleys.
JOSEPH A. LOGAN.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,618,808 Burg Feb. 22, 1927 1,958,837 Messer May 1'7, 1932 1,985,934 Logan Jan. 1, 1985 2,057,783 Lattner Oct. 20, 1936 2,156,405 Smoot May 2, 1939 2,159,414 Wilcox et a1 May 23, 1939 2,311,404 Macchi Feb. 16, 1943 2,360,924 Wolfert et al Oct. 24, 1944 2,405,196 Elliot et al. Aug. 6, 1946 FOREIGN PATEN'I'S Number Country Date 406,422 Great Britain Mar. 1, 1934
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US695239A US2469272A (en) | 1946-09-06 | 1946-09-06 | Pressure atomizing oil burner |
US58572A US2485207A (en) | 1946-09-06 | 1948-11-05 | Air control for tubular combustion chambers of oil burners |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US695239A US2469272A (en) | 1946-09-06 | 1946-09-06 | Pressure atomizing oil burner |
Publications (1)
Publication Number | Publication Date |
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US2469272A true US2469272A (en) | 1949-05-03 |
Family
ID=24792196
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US695239A Expired - Lifetime US2469272A (en) | 1946-09-06 | 1946-09-06 | Pressure atomizing oil burner |
Country Status (1)
Country | Link |
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US (1) | US2469272A (en) |
Cited By (14)
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US2560364A (en) * | 1949-02-11 | 1951-07-10 | Nemeth Steffen Paul | Liquid fuel burner |
US2665748A (en) * | 1949-05-27 | 1954-01-12 | Frank H Cornelius | Fuel burner |
US2669297A (en) * | 1949-09-10 | 1954-02-16 | Silent Glow Oil Burner Corp | Combustion method and apparatus |
US2699769A (en) * | 1950-07-05 | 1955-01-18 | Habco Mfg Co | Crop drier |
US2897885A (en) * | 1954-06-29 | 1959-08-04 | Silent Glow Oil Burner Corp | Fluid fuel burner |
US3003546A (en) * | 1956-06-27 | 1961-10-10 | Exxon Research Engineering Co | Domestic heating devices |
US3124193A (en) * | 1964-03-10 | Oil burner assembly | ||
US3411859A (en) * | 1964-04-24 | 1968-11-19 | Gulf Research Development Co | Oil burner with elongated flame chamber |
US4295821A (en) * | 1978-08-21 | 1981-10-20 | Oertli Ag Dubendorf | Apparatus for burning liquid fuel |
US6623267B1 (en) * | 2002-12-31 | 2003-09-23 | Tibbs M. Golladay, Jr. | Industrial burner |
US20100015562A1 (en) * | 2008-07-16 | 2010-01-21 | Babington Robert S | Perforated flame tube for a liquid fuel burner |
US10378760B2 (en) * | 2013-10-14 | 2019-08-13 | Cogebio | Lean gas burner |
US11993507B2 (en) | 2022-07-19 | 2024-05-28 | 7-Eleven, Inc. | Anomaly detection and controlling fuel dispensing operations using fuel volume determinations |
US12006203B2 (en) | 2022-07-19 | 2024-06-11 | 7-Eleven, Inc. | Anomaly detection and controlling operations of fuel dispensing terminal during operations |
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US1618808A (en) * | 1924-03-28 | 1927-02-22 | Burg Eugen | Apparatus for burning powdered fuel |
US1858837A (en) * | 1929-10-25 | 1932-05-17 | George H Messer | Oil burner system |
GB406422A (en) * | 1932-11-02 | 1934-03-01 | Filma Oil Burners Ltd | Improvements relating to plant burning liquid fuel |
US1985934A (en) * | 1933-02-10 | 1935-01-01 | Gilbert & Barker Mfg Co | Oil burner |
US2057783A (en) * | 1932-11-21 | 1936-10-20 | Emert J Lattner | Pump for fuel burners |
US2156405A (en) * | 1935-12-20 | 1939-05-02 | Theophilus H Smoot | Oil burner |
US2159414A (en) * | 1936-09-30 | 1939-05-23 | Wilcox Heat Machine Company | Oil burner |
US2311404A (en) * | 1940-02-24 | 1943-02-16 | Gen Electric | Conversion oil burner |
US2360924A (en) * | 1941-09-18 | 1944-10-24 | Westinghouse Electric & Mfg Co | Oil burning apparatus |
US2405196A (en) * | 1944-05-11 | 1946-08-06 | Gilbert & Barker Mfg Co | Oil burner |
-
1946
- 1946-09-06 US US695239A patent/US2469272A/en not_active Expired - Lifetime
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US1618808A (en) * | 1924-03-28 | 1927-02-22 | Burg Eugen | Apparatus for burning powdered fuel |
US1858837A (en) * | 1929-10-25 | 1932-05-17 | George H Messer | Oil burner system |
GB406422A (en) * | 1932-11-02 | 1934-03-01 | Filma Oil Burners Ltd | Improvements relating to plant burning liquid fuel |
US2057783A (en) * | 1932-11-21 | 1936-10-20 | Emert J Lattner | Pump for fuel burners |
US1985934A (en) * | 1933-02-10 | 1935-01-01 | Gilbert & Barker Mfg Co | Oil burner |
US2156405A (en) * | 1935-12-20 | 1939-05-02 | Theophilus H Smoot | Oil burner |
US2159414A (en) * | 1936-09-30 | 1939-05-23 | Wilcox Heat Machine Company | Oil burner |
US2311404A (en) * | 1940-02-24 | 1943-02-16 | Gen Electric | Conversion oil burner |
US2360924A (en) * | 1941-09-18 | 1944-10-24 | Westinghouse Electric & Mfg Co | Oil burning apparatus |
US2405196A (en) * | 1944-05-11 | 1946-08-06 | Gilbert & Barker Mfg Co | Oil burner |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3124193A (en) * | 1964-03-10 | Oil burner assembly | ||
US2560364A (en) * | 1949-02-11 | 1951-07-10 | Nemeth Steffen Paul | Liquid fuel burner |
US2665748A (en) * | 1949-05-27 | 1954-01-12 | Frank H Cornelius | Fuel burner |
US2669297A (en) * | 1949-09-10 | 1954-02-16 | Silent Glow Oil Burner Corp | Combustion method and apparatus |
US2699769A (en) * | 1950-07-05 | 1955-01-18 | Habco Mfg Co | Crop drier |
US2897885A (en) * | 1954-06-29 | 1959-08-04 | Silent Glow Oil Burner Corp | Fluid fuel burner |
US3003546A (en) * | 1956-06-27 | 1961-10-10 | Exxon Research Engineering Co | Domestic heating devices |
US3411859A (en) * | 1964-04-24 | 1968-11-19 | Gulf Research Development Co | Oil burner with elongated flame chamber |
US4295821A (en) * | 1978-08-21 | 1981-10-20 | Oertli Ag Dubendorf | Apparatus for burning liquid fuel |
US6623267B1 (en) * | 2002-12-31 | 2003-09-23 | Tibbs M. Golladay, Jr. | Industrial burner |
US20100015562A1 (en) * | 2008-07-16 | 2010-01-21 | Babington Robert S | Perforated flame tube for a liquid fuel burner |
US8622737B2 (en) * | 2008-07-16 | 2014-01-07 | Robert S. Babington | Perforated flame tube for a liquid fuel burner |
US9234659B2 (en) | 2008-07-16 | 2016-01-12 | Robert S. Babington | Perforated flame tube for liquid fuel burner |
US10378760B2 (en) * | 2013-10-14 | 2019-08-13 | Cogebio | Lean gas burner |
US11993507B2 (en) | 2022-07-19 | 2024-05-28 | 7-Eleven, Inc. | Anomaly detection and controlling fuel dispensing operations using fuel volume determinations |
US12006203B2 (en) | 2022-07-19 | 2024-06-11 | 7-Eleven, Inc. | Anomaly detection and controlling operations of fuel dispensing terminal during operations |
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