US2329208A - Pulverizing and classifying machine - Google Patents
Pulverizing and classifying machine Download PDFInfo
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- US2329208A US2329208A US337742A US33774240A US2329208A US 2329208 A US2329208 A US 2329208A US 337742 A US337742 A US 337742A US 33774240 A US33774240 A US 33774240A US 2329208 A US2329208 A US 2329208A
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- rotor
- chamber
- pulverizing
- casing
- blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
Definitions
- My invention relates to apparatus for reducing materials in particle size and for selecting the particle sizes delivered by the apparatus.
- My prior Patent No. 1,838,560 Shows a machine for pulverizing materials by whirling the materials, while suspended in air or other gaseous medium, in a high speed vortex. 'I'his has proven to be a very effective and practical method of pulverization. especially of friable materials. From time to time various improvements have been made in machines embodying this same vortex principle of pulverization, including improvements in means and methods of classification to determine the particle size or the maximum particle size delivered from the machine. In the co-pending application of applicant and William H. Lykken, Serial No.
- This induced air current and the rotor blades are proportioned to set up a differential action by which material of the desired particle size is withdrawn from the vortex and carried out of the machine, to be collected by any suitable collection system, while oversize material remains in the chamber for further pulverization.
- a limiting factor of pulverizing machines of the above indicated character has been the tendency of materials of high specific gravity to accumulate at the bottom of the rotor chamber during pulverization and the tendency of mixed materials, having ingredients of different specific gravities, to segregate. Again, continued feeding material above the rated capacity would almost certainly produce the result of an excessive circulating load at the bottom of the rotor and might 'even result in mass grinding of material at this point, either of which conditions would lower the efliciency of the machine, as well as its effectiveness.
- Another limiting factor has been a low eiciency with certain fibrous materials.
- the present invention relates to a machine of the type shown in the aforesaid co-pending application and overcomes all of the foregoing limitations.
- useful materials such as talc. graphite, clay, and materials suitable for llers and coatings may be contaminated with impurities such as silica sand.
- the useful material is pulverized to the desired degree While the impurity falls to the bottom of the machine and is removed with a negligible amount of, or no, pulverization.
- different degrees of pulverization might be effected simultaneously for materials of different speciiic gravity.
- Fig. 10 is a detail showing one construction of ribbed lining.
- a cylindrical casing is provided with a bladed rotor extending the full heightl thereof and rotatable therein.
- the rotor is divided near the upper end thereof with a portion in an exhaust fan chamber and the remainder in the chamber inl which both pulverization and classification take place.
- the exhaust fan need not be part of the same rotor and need not be inthe same casing.
- the rotor blades are spaced from the casing wall so as to leave an annular space therebetween in which the rotor sets up a high speed vortex.
- the blades are desirably so spaced from each other that vortices are also set up between the blades.
- the material is fed into the vortex adjacent the top thereof. As the material enters it is picked up in the vortex, and under the action of gravity spirals slowly downwardly in this annular zone. At the same time, pulverization of the suspended particles by impingement, etc., upon each other proceeds.
- the proportioning of the apparatus is such that the material is maintained in suspension in the vortex and may be such that complete pulverization occurs before the bottom of the vortex chamber is reached. Again the arrangement may be such, asin differential grinding with impurities of higher specific gravity than the desired material, that certain materials will be permitted to gravitate to the bottom of the chamber and be blown out at that level.
- the rotor of the casing may be tapered so as to assist in the matter of maintaining the material evenly distributed in the vortex without any excess load at any level.
- the exhaust fan draws air inwardly into the rotor and along the hub thereof out of the main chamber and into the exhaust fan or discharge chamber.
- the force of the withdrawn air current versus principally the centrifugal forces within the pulverizing and classifying chamber determines the size of the delivered particles, or the maximum size thereof.
- the rotor blades may be straight, or tapered inwardly or outwardly from the bottom to the top, or plates may be super-imposed upon the rotor adjacent the outlet from the pulverizing and classifying chamber, which plates will have a particular taper in accordance with the'delivered particle size desired. Accordingly, the same rotor can be used for a given material, and the sameY exhaust fan, together with the same casing, yet particle sizes varying between 10 microns and 147 microns (approximately screen mesh) can be obtained at will.
- the rotor blades operate in close clearance with the lining or ribs on the casing wall so that something akin to a shearing action takes place between the blades and ribs. 'I'he centrifugal actions of the continuous blades force the material to the outside of the rotor, while the air, vcirculating in and out of the chamber as described above, carries away the material that is suciently reduced in size, etc., all as described above.
- the cylindrical casing II is suitably mounted upon a hollow base I2, the top plate I3 of which closes the casing at the bottom.
- a saucer-shaped member I4 which constitutes the base of the pulverizing and classifying chamber.
- the base I4 has a central opening I5 therein and on its under surface a depending boss I6 (Figs. 1 and 3) about the opening I5.
- the opening i5 closed by one or more slidable plates I'I, which are slidably supported in the guides I8, the plates being locked in adjusted position by the screw IIA.
- the plates Il control the amount of air admitted into the pulverizing and classifying chamber through the opening I5, which air enters the casing II through an opening I9 therein.
- the top of the casing II is closed by a head 2
- the head has a discharge outlet 23 at one side thereof, the arrangement for mounting the head being such that the discharge outlet can be variously located around the circumference of the pulverizing machine to meet the particular installation conditions.
- a shaft 24 extends centrally through the casing and head, projecting above the head 2
- the lower end of the shaft 24 is mounted in a self-aligning thrust bearing 25 which is fastened upon the plate I3 of the base structure I2 bymeans of the split ring 26 that is suitably bolted to the base I2.
- the upper end of the shaft is also mounted in a self-aligning bearing 21 which is suitably bolted to the head 2I as indicated at 28.
- a grOOVed pulley 29 On the lower end of the shaft 24 that projects into the hollow base I2 is a grOOVed pulley 29 which is connected to a pulley 3
- Chamber 34 is the pulverizing and classifying chamber and chamber 35 is the voutlet chamber, the opening 35A in ring 36 constituting the outlet opening from chamber 34 to chamber 35.
- a hub 31 of a rotor is mounted on that portion of the shaft 24 within the chambers 34 and 35. Also mounted on the shaft at the top and bottom of the hub 31 are fiat round discs 38 and 39, which extend outwardly toward the side walls of the head and casing respectively but are spaced therefrom. Between the discs 38 and 39 are a plurality of imperforate radial blades 4I, these blades being mounted in slots in the hub 31 and being welded to the hub, and to the discs 38 and 39. These blades are radially slotted, as shown at 42, to provide clearance for the split ring 36 so that the rotor will rotate free thereof. As will be seen from Fig.
- the portion 43 of the blades above the ring 36 extend the full distance outwardly to the edge of the top plate 38, while the lower portion of theblades 4I do not extend outwardly to the edge of the bottom disc 39.
- the upper portion 44 of the blades 4I are tapered, being narrowest at the slot 42 and tapering outwardly and downwardly therefrom.
- Plates 45 extend a maior part of the height of chamber 34 and are shown as having an outer edge which tapers inwardly and upwardly from the outer edge of the bottom disc 39, thus producing a rotor of similar tapered construction, forreasons to be hereinafter referred to.
- the angle or degree of the taper of plates 45 may be altered, and these plates in some instances will have no taper Y whatever, thus presenting a rotor of uniform diameter.
- Plates 45 extend from the top of plate 45 to the level of the bottom of the slot 42, and
- the angle or degree of the taper of plates 45 may be selected, according to conditions, to be .anywhere between the angles indicated by the dot and dash lines A and B of Fig. 1, located approximately 12 either side of the vertical.
- the feed mechanism 5I comprising feed hopper 52 which opens into a tube 53 in which operates a screw conveyer 54.
- the casing I I has a feed opening near the top thereof, and the tube 53 is mounted over that opening.
- the screw 54 is driven by the motor 55 through a speed reduction gearing 51, a pair of sprockets 58 and cooperating chain 59.
- the sprockets 58 are removable, and in order to obtain different rates of feed it is merely necessary to change one or both of the sprockets.
- the interior of the casing II may be provided with a plurality of vertically extending corrugations or ribs 5I.
- materialV to be pulverized is fed from the hopper 52 into the chamber 34 by the feed screw 54.
- the rotor has previously been set into operation and air admitted into the machine through the openings I9 and I5, so that the rotor ⁇ has set the air whirling in a high speed vortex.
- TheV entering material is picked up in that vortex and carried by the same in suspension, the material spiralling downwardly slowly under the action of gravity working in opposition to the tendency of the vortex ⁇ to maintain the material in suspension, and in opposition to the current of air entering the annular vortex zone at the bottom and ascending therethrough.
- the particles of material strike each other violently as they move about in vthe vortex, and thus are broken up. Reduction also occurs by frctional interengagementvof the particles.
- the particles are non-uniform in size so that under the action of the centrifugal force Vin the vortex they move about with the smaller and lighter particles moving inwardly toward the geographical center of the vortex, and the heavier and larger particles moving to the wall of the casing, as they whirl in the vortex.
- a particle is broken into smaller pieces, these move in the vortex according to the same law, producing other impingev ments, and thus a very violent pulverizing action takes place.
- the ribs 6I in the structure of Fig.
- the rotor blades may be straight, i. e., neither tapered inwardly or outwardly; while with heavier materials the plates 45 may be tapered inwardly and upwardly as shown in Fig. 1. This latter arrangement produces a component force at an upward angle I5 serves to insure that the air is carried into the eye of the fan.
- Such vortices occur within the rotor and hence within the annular vortex, except that the inner surface of the annular vortex and the outer surfaces of the small vortices overlap or inter-engage so that the finer material passes from the annular vortex into the smaller vortices, where further reducing actions occur on the same principles as in the annular vortex.
- the plates 46 may be tapered outwardly or inwardly at any angle between the lines B and A, respectively, thus producing a correspondingly shaped rotor.
- the degree and'nature of the taper will be al tered in accordance with whether very fine particle sizes are desired, or coarser particle sizes. With the blades inclined as shown in Fig. 1, only very fine particle sizes will be delivered while very much coarser particle sizes will be obtained if the plates are tapered to coincide with the line A. Angles intermediate between these two points, will cause intermediate sizes f material to be withdrawn from the chamber 34 and delivered from the machine, and even slight changes in the angle produce substantial changes in size of particles.
- I provide one or more openings 66 at the bottom level of the chamber 34-andclose the same by means of a gate valve 61 operating in a guide 68.
- the guide 68 is mounted upon the arm 69 which is screw threaded to receive the threaded shaft 1
- the guide 66 has van outlet nozzle 15 with which can be connected to a hose or any other suitable conveyer or container for receiving the mao terial discharged through the opening 66.
- centrifugal pressure in the chamber 34 will be suicient to act upon the Imaterial reaching the bottom I4 of the chamber 34 to force the same out of the chamber as it is carried around in the vortex at this point, and there will not be enough such holes to interfere, as a practical Lnatter, with the actions occurring in the cham-
- This blow-01T and gate valve arrangement is ⁇ also useful in other cases than with differential grinding. For example, with some materials it is desirable tofeed into the vortex a greater amount of material than can be normally sufciently pulverized therein before the material reaches the bottom I4. In such cases, the presence of the blow-off opening 66 will enable the excess material to be removed from the bottom without accumulating there or causing an excessive circulating load at this point. At the same time being able to remove this excess ma ⁇ terial insures use of the entire vortex zone. The material removed through the opening 66 can be fed back into the hopper to be re-fed kinto the machine.
- the arrangement ofthe fanblades 48 for directing the air into the pulverizing and classifying chamber 34 not only serves to overcome any centrifual pressure in this chamber, but also provides a running seal against any material getting through the opening 41 and ⁇ 2,329,208 beneath the rotor bottom disc 39.
- a are arranged to operate in close clearance with the ribs or bars 6
- the plates 46a are likewise shown as having a straight outer edge in line with the outer edges of the plates 45a, but these plates 46a may be tapered inwardly or outwardly similarly to the plates 46 as described in connection with Fig. 1.
- This disclosure also shows the optional arrangement of having the cylinder wall'I la extend sufficiently far to enclose the fan chamber 35a, with the ring 80 (not necessarily split) resting upon supports 8
- the top disc 36a. of the rotor is foreshortened, and the portions 82 of the rotor blades 4
- Air is admitted to the pulverizing and classifying chamber 34Al through opening I5A as described for the machine of Fig. 1. Likewise material is fed in the same manner, and is withdrawn through the opening 85 in ring 80, and from the machine through an outlet opening that is not shown.
- Fig. 6 indicates a form of mechanism which has f been successfully used commercially in pulverizing a mixture of sugar and cocoa, among other things, to a particle size of all less than 45 microns.
- the rotor comprises a top disc H5, a bottom disc H6, and a plurality of radial blades II'I which are slotted at H8 to provide running clearance for a split ring
- An outlet opening is provided from the chamber
- the rotor blades H1 have bolted thereto a plate
- is provided with a plurality of retarder ribs
- 28 are added to the plates
- Figs. 7, 8 and 9 ⁇ illustrate alternate arrangements and relationships ofl rotor blading and retarder ribs which may be used for different materials and different particle sizes.
- 4I has. retarder bars
- 44 respectively are parallel, but that the ribs do not extend the full height of the pulverizing and classifying chamber
- l are similar to' the ribs
- Figs. 7, 8 and 9 the mechanism operates on the same .principles as the machines of Figs. 1 and 6.
- the arrangement of Fig. 7 will be used for coarser grinding of between and 200 screen mesh. That of Fig. 8 will be used for a very fine particle sizes of about 10 microns, while that of Fig. 9 will deliver material of particle sizes between 200 and 250 screen mesh.
- These examples will apply to a mill vhaving ⁇ a pulverizing and classifying chamber 15 inches in height; and it will be, noted that there is but a single removable plate on the rotor blades in each case.
- the alternate method of fineness control is that described in connection with Fig. 6, for example, Where additional plates are superimposed on the rotor blades adjacent the outlet and having whatever shape at the outer edges may be desired for the particular particle size to be delivered.
- the detail showing one arrangement for mounting the ribs in all the constructions illustrated herein is detailed in Fig. 10.
- 26 may be strung on two or more cables
- a cylindrical casing provided with a base having an air opening therein, a head, and a ringdividing the casing and head into separate audace material to be pulverized,'a motor. for driving the rotor. and an outlet in said head fo'r'pulverized material.
- a cylindrical casing provided with a base having an air opening therein, a head, and a ring dividing the casing and headv into separate chambers witha central communicating opening therebetween, .
- a rotor mounted yverticallyin the casing and spaced from the casing to' provide 4apulverizingl vortex zone around the rotor, said rotor comprising a shaft extending centrally through said.casing, top and bottom imperforate discs mounted onv the shaft adjacent Asaid head and base, a plurality of radial blades mounted on the shaft and extending between the discs, the blades being slotted to provide a running clearance for said ring, a removable plate secured to outwardly and upwardly from said bottom disc chambers with a central communicating opening therebetween, a rotor mounted verticallyv in the casing and spaced from the casing to provide a pulverizing vortex zone around the rotor, said rotor comprising a shaft.
- top and bottom imperforate discs mounted on the shaft adjacent said head and base, a plurality of radial blades mounted on the shaft and extending between the discs, the blades being slotted to provide a running clearance for said ring, avremovable plate secured to each blade within the casing chamber and extending radially to the outer edge of the bottom disc, the outer edges of the plates being tapered from said bottom dise toward the slot for said ring, other plates secured to said rotor blades and extending downwardly from the slot for said ring and having the outer edges thereof tapered, retarder bars on the interior of the casing at least partly co-extensive with the rotor and spaced from the rotor, means adjacent the upper end of the casing chamber for feeding thereto material to be pulverized, a motor for driving the rotor, and an outlet in said head for pulverized material.
- a cylindrical casing provided with a base having an air opening therein, a head, and a ring dividing the casing and head into 'separate chambers with a central communicating opening therebetween, a rotor mounted vertically in the casing and spaced from the casing to provide a pulverizing vortex zone around the rotor, said rotor comprising a shaft extending centrally through said casing, top and bottom imperfora-te discs mounted on the shaft adjacent said head and base, a plurality of radial blades mountedon the shaft and extending between the discs, the blades being slotted to provide a running clearance for said ring, a removable plate secured to each blade within the casing chamberand extendimg radially to the-outer edge ofthelbottom disc, the outer edges of the plates being tapered inwardly and upwardly from said bottom disc toward the slot for said ring, other plates secured to said rotor blades and extending downwardly from-
- -cylindrical casing provided with a base having an air opening therein, a head, and a'ring dividing the casing and head into separate chambers with a central communicating opening therebetween, a rotor mounted 'vertically inthe casing and spaced from the casing to provide a pulverizing vortex zone around the ro'tor, vsaid rotor comprisinga shaftextending centrally.
- a cylindrical casing provided with abasehaving an air opening therein, a head, and 'a ring dividing the casing and head intosepar'ate chambers with a central communicating opening vtherebetween, a rotor mountedvertically in the casing and spacedfrom the casing toprovide apulverizing vortex' zone around thelrotor, 'said rotor comprising a shaft extending 'centrally'through said casing, top and bottom imperforate discs mounted on the shaft adjacent said head and base, a plurality of radial, blades mounted on the shaft and extending between the discs, the blades being slotted to providev a running clearance for said ring, removable ⁇ plates secured to the blades within the lcasing chamber and extending radially therefrom to define the outer edge of the rotor, the outerv edges of the plates for each of said blades being tapered upowardly from said bottom disc toward' the slot fcr
- a cylindrical casing having a .base with an air opening therein and a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying 'chamber and an outlet chamber with 'the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the full height of the pulverizing and classifying chamber and spaced from said casing,
- the rotor ⁇ being operated to provide a pulverizing vortex of -air and suspended material in the zone around 'the rotor, and comprising an imperforate bottom disc, a hub, and a plurality ⁇ of radial blades mounted thereon and extending from the disc toA adjacent lthe ring which partly overlies the blades, a removable plate on each of ysaid blades and extending radially beyond the outer edges of the blades,v the outer edges-of said plates delivering the same through said outlet, and a motor connected to operatesaidrotor.
- cylindrical casing having a base with an air openypulverizing andgclassifyingchamber and anfout ⁇ f Aff-L adjacent the ring being tapered downwardly tov i govern the fineness of the particle size ofl pulverized material delivered from the machine, an
- a cylindrical casing having a base withan air opening/ therein and a head, a ring mounted near the top of the casing and dividing the same into a f pulverizing and classifying chamber and an out-.
- let chamber with the centralopening ofl the ring providing communication between'the chambers, means for feeding material to the pulverizing and classifying chamber near -the top thereof, a rotor vertically mounted in and vextending the 'full height ofthe pulverizing and classifying chamber and spaced' from said casing, the rotor being operated to provide a pulverizing vortex of air and suspended material in the zone around the rotor, 'and comprising an imperforate bottom disc, a hub,A and a plurality of radial blades mounted thereonI and extending from the disc to adjacent the ring'which partly overlies the blades, a removable plate along each of said bladesand extending radially to the edge of said bottom disc, the outer edges of said plates being tapered up# wardly 'in the lower part'l thereof to maintain the material being pulverized distributedin the pul- Y verizing vortex, an outlet in said outlet chamber,
- fan means for withdrawing sufficiently pulver-v ized material from the pulverizing and classifying chamber through the opening in said ring and ing therein and a head, a ring mounted near the top of the casing and dividing the same into a vertically mounted in Aand extending the full height of the pulverizing. and classifying chamber andspaced from said casing, the rotor being operated to provide a pulverizingyortex of air and suspended material inv the zone around the rotor, and comprising an imperforate bottom disc,
- a ⁇ hub and a plurality of radialblades mounted thereon and extending from the disc to adjacent the ring which" partly overlies the blades, a removable plate along each of .said blades adjacent the bottom disc and extending radially to the dge thereof, the outer edges of said plates being tapered upwardly t'o ⁇ maintain the material being pulverized distributed in the pulverizing vortex, an additional removable platezalong each of said blades adjacent said ring and-extending radially, the ⁇ outer edges ofsaid additional plates being tapered downwardly at an angle within an area of 12" of eithersid'e of a verticalline intersecting the taper near the base thereof so as to govern the fineness of the particle size of pulverized material delivered from the machine, an outlet in said outlet chamber, fan means for withdraw- 'ing sufficiently pulverized material from the pulfull height of the pulverizingland classifying chamber and spaced from saiducasing, the rotor ybeing operated to provide aA
- a plurality of radially projecting ribs mounted on the interior of the casing and at least partly co-extensive with the lower portion of the rotor,y
- the inner Iedges of the ribs being tapered cutwardly from the top toward the bottom thereof, anoutlet in said chamber, fan means for withdrawing suffciently memet erized material from the pulverizing and classifying chamber inwardly between the blades of the rotor' from .the pulverizing vortex and through the opening in said ring and delivering the samethraugh said outlet, means for feeding material to the pulverizin'gand classifying chamben'near the top thereof,
- a cylindrical casing having a base with an air opening therein and a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the full height of the pulverizing and classifying chamber and spaced from said casing, the rotor being operated to provide a pulverizing vortex of air and suspended material in the zone around the rotor, and comprising an imperforate bottom disc', a hub, and a plurality of radial blades mounted thereon and extending from the disc to adjacent the ring which partly overlies the blades, the outer edges of the rotorblades in the pulverizing 'and classifying chamber being tapered from the bottom to the top thereof, a plurality of radially projecting ribs mounted on the interior of the casing and at least partly co-extensive with the rotor in the lower part thereof,
- a cylindrical casing having a base with an air opening vtherein and a head,4 a ring mounted near the top of the casing and dividing the same into a'pulverizing and classifying chamber and an outlet chamber with the central opening of the ringproviding communication between the charnbers, a rotor vertically mounted in and extending the lfull height of the pulverizing and classifying chamber and spaced from said casing, the rotor being operated to provide a pulverizing vortex of air and suspended material in the zone around the rotor, and comprising an imperforate Vbottom disc substantially the diameter of the roto'r, a hub, and a plurality of radial blades mounted thereon and extending from the disc to adjacent the ring which partly overlies the blades, a removable plate on each of said blades near the top thereof and extending radially therefrom, the outer edges of said plates being tapered downwardly from adjacent said ring at an imperforate Vbottom disc substantially the diameter of the
- av cylindrical casing having a base with an air opening therein and a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the fullheight of the pulverizing and classifying chamber and spaced from said casing, the
- rotor being operated to provide a pulverizing vorassaaoa tex of air and suspended material in thegzone around the rotor, and comprising animperforate bottom disc substantial-ly the diameter of the rotor, a hub, and a plurality of radial blades mounted thereon and extending from the disc to adjacent the ring which partly overlies the blades,
- fan means for withdrawing sufficiently pulverized material from the pulverizing and classifying chamber inwardly between the blades of the rotor from the pulverizing vortex and through the opening in said ring and delivering the same through said outlet, means for feeding material to the pulverizing and classifying chamber near the top ⁇ thereof, a motor connected to operate said rotor, a blow-off'opening in the side of the casing near the level of the bore of the pulverizing and classifying chamber, and a gate valve for said blow-off opening.
- a cylindrical casing having a base with an air opening therein anda head, a ring mounted near the top of the .casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with a central communicating opening therebetween, a rotor vertically mounted in the casing and spaced therefrom, said rotor comprising a ⁇ shaft extending centrally therethrough, an imperforate bottom disc mounted on the shaft, a plurality oi radial blades extending the full height of the pulverizing and classifying chamber, barson the interior of the casving co-extensivewith the rotor for at least a part of is height, and extending inwardly close to the path of the outer edges oi' the rotor blades,
- a cylindrical casing having a base with an air opening therein'and/ a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the full height of the pulverizing and classifying chamber and spaced from said casing, the rotor being operated to provide a.
- pulverizing vortex of air and suspended material in the zonearound the rotor and comprising an imperforate bottom disc substantially the diameter of the rotor, a hub, and a plurality of radial blades mounted thereon and extending from the ⁇ disc to adjacent the ring which partly uverlies the blades, a readily detachable plate mounted on each of said blades and extending along the upper part thereof and radially therefrom, the outer edges of said blades having ataper the angle of' which is within' approximately 12 either side of the vertical, an outlet in said fan chamber, fan means for withdrawing sufficiently pulverized material from the pulverizing and classifying chamber through the opening in said ring and delivering the same through said outlet, means for feeding material to the pulverizing and classifying chamber near the top thereof, and a motor connected to opcrate said rotor.
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Description
sept. 14, 1943.
H. G. L YKKEN PULYERIZING AND CLASSIEYING MACHINE Filed May 29, 1940 3. Sheets-Sheet l Sept. 14, 1943. H. cs. LYKKEN PULVERIZING AND GLASSIFYING MACHINEv Filed May 29, 1940 3 Sheets-Sheet 2 ArraRA/EY sept 14,1943. 'H. G. LYKKEN 2,329,208
' PULvEnIzING AND cLAssIFx-'ING MACHINE Filed May 29, 1940 3 sheets-shears mvENfon HENRY a. YK/EN ATTORNE Y MGC @mi @wi Patented Sept. 14, 1943 UNITED STATES PATENT OFFICE PULVERIZING AND CLASSIFYING MACHINE Henry G. Lykken, Minneapolis, Minn. Application May 29, 1940, Serial No.l 337,742
14 Claims.
My invention relates to apparatus for reducing materials in particle size and for selecting the particle sizes delivered by the apparatus.
My prior Patent No. 1,838,560, issued December 29, 1931, for example, Shows a machine for pulverizing materials by whirling the materials, while suspended in air or other gaseous medium, in a high speed vortex. 'I'his has proven to be a very effective and practical method of pulverization. especially of friable materials. From time to time various improvements have been made in machines embodying this same vortex principle of pulverization, including improvements in means and methods of classification to determine the particle size or the maximum particle size delivered from the machine. In the co-pending application of applicant and William H. Lykken, Serial No. 285,484, filed July 20, 1939, there is shown a machine in which pulverization and classification are effected in the same chamber in which a bladed rotor occupies the full height of the chamber and is rotated to set up and maintain the vortex action. Thus, there is no space for vortex action free irom.the direct action of the rotor. The rotor is of the closed end type but a current of air is induced along its axis which air is drawn inwardly from the vortex that is around the rotor and passes out of the chamber through an axially disposed opening in the rotor. This induced air current and the rotor blades are proportioned to set up a differential action by which material of the desired particle size is withdrawn from the vortex and carried out of the machine, to be collected by any suitable collection system, while oversize material remains in the chamber for further pulverization.
A limiting factor of pulverizing machines of the above indicated character, particularly when using a vortex having a vertical axis, has been the tendency of materials of high specific gravity to accumulate at the bottom of the rotor chamber during pulverization and the tendency of mixed materials, having ingredients of different specific gravities, to segregate. Again, continued feeding material above the rated capacity would almost certainly produce the result of an excessive circulating load at the bottom of the rotor and might 'even result in mass grinding of material at this point, either of which conditions would lower the efliciency of the machine, as well as its effectiveness.
Another limiting factor has been that a particular machine would be suitable for only a feW materials, while other materials would require another machine re-proportioned in substantially itsentirety, and this has been trueto some extent when different particle sizes of the same material have been desired.
Another limiting factor has been a low eiciency with certain fibrous materials.
The present invention relates to a machine of the type shown in the aforesaid co-pending application and overcomes all of the foregoing limitations.
It is one object of my invention to provide a pulverizing machine of the above indicated character in which the distribution of the circulating load in the pulverizing vortex is controlled soas to maintain the material in suspension evenly distributed without any excessive load in any part of the vortex, and notwithstanding the different specific gravities of materials.
It is another object of my invention to provide a machine of the above indicated character in which the same mechanism can be used for a Wide variety of materials to be reduced, with only a simple replacement or adjustment of removable elements.
It is another object of my invention to provide a machine of the above indicated character in which by simple adjustment the same mechanism can be used to deliver particle sizes ofthe same or of different materials within wide limits.
It is another object of my invention to provide a machine of the above indicated character in which differential or selective pulverization is eilected, i. e. where useful materials such as talc. graphite, clay, and materials suitable for llers and coatings may be contaminated with impurities such as silica sand. In this case the useful material is pulverized to the desired degree While the impurity falls to the bottom of the machine and is removed with a negligible amount of, or no, pulverization. Likewise, different degrees of pulverization might be effected simultaneously for materials of different speciiic gravity.
It is another object of my invention to provide a mechanism. of the above indicated character which maybe readily and easily adapted for a wide variety of fibrous as well as non-friable materials.
Further objects of my invention are to provide a machine of the above indicated character in which the efficiency of the machine is increased substantially; in which the capacity of the mal increased while any excess above the capacity of the vortex will be discharged continuously from the machine and may be returned to the feed without disrupting the pulverizing effect of the vortex at any level.
Other and further objects f my invention will be appreciated from this specification taken in conjunction with the accompanying drawings, in
views showing different arrangements of rotor' and casing. v
Fig. 10 is a detail showing one construction of ribbed lining. According to the present invention, a cylindrical casing is provided with a bladed rotor extending the full heightl thereof and rotatable therein. The rotor is divided near the upper end thereof with a portion in an exhaust fan chamber and the remainder in the chamber inl which both pulverization and classification take place. The exhaust fan need not be part of the same rotor and need not be inthe same casing. In one form of machine, the rotor bladesare spaced from the casing wall so as to leave an annular space therebetween in which the rotor sets up a high speed vortex. In some instances the blades are desirably so spaced from each other that vortices are also set up between the blades. These intrablade vortices will be of even higher speed than the main or annular vortex, but they overlap or inter-engage with and are fed from the main vortex. In either case, air is admitted into the annular vortex zone from beneath the closed bottom disc of the rotor, and the sufllciently pulverized material is withdrawn from the pulverizing chamber along the axis of the rotor, being discharged into the exhaust fan chamber, and thence radially from that fan.
The material is fed into the vortex adjacent the top thereof. As the material enters it is picked up in the vortex, and under the action of gravity spirals slowly downwardly in this annular zone. At the same time, pulverization of the suspended particles by impingement, etc., upon each other proceeds. The proportioning of the apparatus is such that the material is maintained in suspension in the vortex and may be such that complete pulverization occurs before the bottom of the vortex chamber is reached. Again the arrangement may be such, asin differential grinding with impurities of higher specific gravity than the desired material, that certain materials will be permitted to gravitate to the bottom of the chamber and be blown out at that level. Again with some materials it is desirable to apparently overfeed the machine, so as to bring about a full and even distribution thereof over the entire vortex zone, while the excess will be blown out, to be returned to thef'feed. The rotor of the casing (or its lining) or both may be tapered so as to assist in the matter of maintaining the material evenly distributed in the vortex without any excess load at any level. These several adjustments are made easily by detachable rotor blades oi' the proper shape, and a detachable lining or ribs.
The exhaust fan draws air inwardly into the rotor and along the hub thereof out of the main chamber and into the exhaust fan or discharge chamber. The force of the withdrawn air current versus principally the centrifugal forces within the pulverizing and classifying chamber determines the size of the delivered particles, or the maximum size thereof. The rotor blades may be straight, or tapered inwardly or outwardly from the bottom to the top, or plates may be super-imposed upon the rotor adjacent the outlet from the pulverizing and classifying chamber, which plates will have a particular taper in accordance with the'delivered particle size desired. Accordingly, the same rotor can be used for a given material, and the sameY exhaust fan, together with the same casing, yet particle sizes varying between 10 microns and 147 microns (approximately screen mesh) can be obtained at will.
In another arrangement of apparatus, especially adapted for fibrous materials, wood flour, grains, etc., the rotor blades operate in close clearance with the lining or ribs on the casing wall so that something akin to a shearing action takes place between the blades and ribs. 'I'he centrifugal actions of the continuous blades force the material to the outside of the rotor, while the air, vcirculating in and out of the chamber as described above, carries away the material that is suciently reduced in size, etc., all as described above.
Referring to the form of the invention shown in Figs. 1, 2 and 3, the cylindrical casing II is suitably mounted upon a hollow base I2, the top plate I3 of which closes the casing at the bottom. Suitably mounted .within the casing II and spaced above the plate I3 is a saucer-shaped member I4 which constitutes the base of the pulverizing and classifying chamber. The base I4 has a central opening I5 therein and on its under surface a depending boss I6 (Figs. 1 and 3) about the opening I5. The opening i5 closed by one or more slidable plates I'I, which are slidably supported in the guides I8, the plates being locked in adjusted position by the screw IIA. The plates Il control the amount of air admitted into the pulverizing and classifying chamber through the opening I5, which air enters the casing II through an opening I9 therein.
The top of the casing II is closed by a head 2|, the head and casing having complementary flanges, indicated at 22, which are suitably bolted together. The head has a discharge outlet 23 at one side thereof, the arrangement for mounting the head being such that the discharge outlet can be variously located around the circumference of the pulverizing machine to meet the particular installation conditions.
A shaft 24 extends centrally through the casing and head, projecting above the head 2| and into the hollow base I2 at the respective ends thereof. The lower end of the shaft 24 is mounted in a self-aligning thrust bearing 25 which is fastened upon the plate I3 of the base structure I2 bymeans of the split ring 26 that is suitably bolted to the base I2. The upper end of the shaft is also mounted in a self-aligning bearing 21 which is suitably bolted to the head 2I as indicated at 28. On the lower end of the shaft 24 that projects into the hollow base I2 is a grOOVed pulley 29 which is connected to a pulley 3| lby means of a plurality of belts 32, the pulley 3I being on the shaft of a motor 33 which is mounted on top of the base plate I3 with its shaft projecting therethrough into the hollow base.
The space in the casing II and the head 2| is divided into two chambers 34 and 35 respectively, which are separated by a split ring 35 that is held in place on top of the casing II by the head 2l as shown. Chamber 34 is the pulverizing and classifying chamber and chamber 35 is the voutlet chamber, the opening 35A in ring 36 constituting the outlet opening from chamber 34 to chamber 35.
A hub 31 of a rotor is mounted on that portion of the shaft 24 within the chambers 34 and 35. Also mounted on the shaft at the top and bottom of the hub 31 are fiat round discs 38 and 39, which extend outwardly toward the side walls of the head and casing respectively but are spaced therefrom. Between the discs 38 and 39 are a plurality of imperforate radial blades 4I, these blades being mounted in slots in the hub 31 and being welded to the hub, and to the discs 38 and 39. These blades are radially slotted, as shown at 42, to provide clearance for the split ring 36 so that the rotor will rotate free thereof. As will be seen from Fig. 1, the portion 43 of the blades above the ring 36 extend the full distance outwardly to the edge of the top plate 38, while the lower portion of theblades 4I do not extend outwardly to the edge of the bottom disc 39. Also, the upper portion 44 of the blades 4I are tapered, being narrowest at the slot 42 and tapering outwardly and downwardly therefrom.
Within the chamber 34 the rotor is completed by the addition of removable plates 45 and 4'6, which are bolted to the blades 4I. Plates 45 extend a maior part of the height of chamber 34 and are shown as having an outer edge which tapers inwardly and upwardly from the outer edge of the bottom disc 39, thus producing a rotor of similar tapered construction, forreasons to be hereinafter referred to. The angle or degree of the taper of plates 45 may be altered, and these plates in some instances will have no taper Y whatever, thus presenting a rotor of uniform diameter. Plates 45 extend from the top of plate 45 to the level of the bottom of the slot 42, and
Ycomplete that slot. 'I'he outer edges of plates 46 are tapered upwardly and outwardly from the juncture with the plates 45. For purposes to be hereinafter outlined, the angle or degree of the taper of plates 45 may be selected, according to conditions, to be .anywhere between the angles indicated by the dot and dash lines A and B of Fig. 1, located approximately 12 either side of the vertical.
As has been stated, air isadmitted into the chamber 34 lthrough the opening I5 of the bottom I4, which is beneath the bottom disc 39 of the rotor. It will be noted from Fig. 1 ythat the outer edge'of the bottom disc operates in fairly close clearance with the perimeter of the bottom I4, leaving an annular opening 41 throughy which air passes into the pulverizing and classifying chamber 34 in the space between the rotor and the casing." Fastened to the underside of the rotor disci 39 are a plurality of short radial fan blades 48, the lower edges of which are shaped to operate in close clearance with the bottom I4, as shown. These blades act as a centrifugal fan to force air into the annular space between the rotor and casing, and the collar 49 around the opening Material to be pulverized is fed into the charnber 34 by the feed mechanism 5I comprising feed hopper 52 which opens into a tube 53 in which operates a screw conveyer 54. The casing I I has a feed opening near the top thereof, and the tube 53 is mounted over that opening. The screw 54 is driven by the motor 55 through a speed reduction gearing 51, a pair of sprockets 58 and cooperating chain 59. The sprockets 58 are removable, and in order to obtain different rates of feed it is merely necessary to change one or both of the sprockets.
The interior of the casing II may be provided with a plurality of vertically extending corrugations or ribs 5I. The depth of these ribs ls exaggerated in the drawings, and the showing in Fig. 2 of the spacing thereof is largely diagrammatic, as the depth and particular spacing will vary with different materials. In one machine, pulverizing the ribs were inch wide by 3/4 inch deep, and spaced on 2l/2 inch centers.
In operation, materialV to be pulverized is fed from the hopper 52 into the chamber 34 by the feed screw 54. The rotor has previously been set into operation and air admitted into the machine through the openings I9 and I5, so that the rotor` has set the air whirling in a high speed vortex. TheV entering material is picked up in that vortex and carried by the same in suspension, the material spiralling downwardly slowly under the action of gravity working in opposition to the tendency of the vortex` to maintain the material in suspension, and in opposition to the current of air entering the annular vortex zone at the bottom and ascending therethrough. The particles of material strike each other violently as they move about in vthe vortex, and thus are broken up. Reduction also occurs by frctional interengagementvof the particles. The particles are non-uniform in size so that under the action of the centrifugal force Vin the vortex they move about with the smaller and lighter particles moving inwardly toward the geographical center of the vortex, and the heavier and larger particles moving to the wall of the casing, as they whirl in the vortex. When a particle is broken into smaller pieces, these move in the vortex according to the same law, producing other impingev ments, and thus a very violent pulverizing action takes place. y Furthermore, the ribs 6I, in the structure of Fig. 1, act as means for retarding the movement of the outer layers of the circulating load of material in the vortex zone, thereby producing a greater differential of movement between the material in the outer part of the annular vortex and that carried nearer the rotor, and causing a. more violent reducing interaction between the particles in the vortex.
With lighter weight materials, the rotor blades may be straight, i. e., neither tapered inwardly or outwardly; while with heavier materials the plates 45 may be tapered inwardly and upwardly as shown in Fig. 1. This latter arrangement produces a component force at an upward angle I5 serves to insure that the air is carried into the eye of the fan.
tions of particle size of material delivered from the machine.
In addition to the pulverizing action that has been referred to, further pulverization will occur in the individual high speed vortices -set up between each pair of rotorblades, when the blades are so spaced apart that a vortex is created between each set of blades due to the relationship of the leading face of one blade and the trailing face vof the preceding (in the direction of rotation) blade. A formula for obtaining such action is set forth in my co-pending application Serial No. 110,732, led November 13, 1936. Such vortices occur within the rotor and hence within the annular vortex, except that the inner surface of the annular vortex and the outer surfaces of the small vortices overlap or inter-engage so that the finer material passes from the annular vortex into the smaller vortices, where further reducing actions occur on the same principles as in the annular vortex.
Just as soon as material is reduced to the desired 'size it is important that the same be removed promptly from the chamber 34 because no further work need be done with respect thereto and because its presence interferes with pulverization of the material not yet suilciently reduced. At the same time, it is important that only the material that is suiiiciently reduced in particle size should be removed immediately from the chamber 34. For this removal purpose the fan 43 in the chamber 35 induces an air current along the hub of the rotor and through the outlet opening 36A. The proportioning is such that the finished material is removed While that which is oversize remains for further reduction.
Thus air and material sufficiently reduced in size to be carried by this air is ,drawn substantially radially into the rotor and upwardly along the hub 37, through the opening 36A into the fan chamber 35, and thence out of the machine through the outlet 23. The prompt removal of this material is aided by the vertical rise of the air admitted through the annular opening 41 into the vortex zone at the bottom.
With regard to classication'or selection of particle size, it has been noted above that the plates 46 may be tapered outwardly or inwardly at any angle between the lines B and A, respectively, thus producing a correspondingly shaped rotor. The degree and'nature of the taper will be al tered in accordance with whether very fine particle sizes are desired, or coarser particle sizes. With the blades inclined as shown in Fig. 1, only very fine particle sizes will be delivered while very much coarser particle sizes will be obtained if the plates are tapered to coincide with the line A. Angles intermediate between these two points, will cause intermediate sizes f material to be withdrawn from the chamber 34 and delivered from the machine, and even slight changes in the angle produce substantial changes in size of particles.
With the blades tapered as shown in Fig. 1, it will be apparent that there is a maximum centrifugal force adjacent the outlet 36A, which force acts upon the particles passing upwardly through the rotor to eject any remaining overy size particles from the rotor as the same approach the outlet. An alternate consideration is that the fan section 43 draws a column of air through the outlet opening 36A unless some counteracting force interferes therewith. The greater the centrifugal force of the blades and plates 46, up to the limit determined by the Aangle B, the smaller will be the area of the air column which passes undisturbed and directly into the asaaaos fan chamber l5 through the outlet 36A. The normal vortex action will bring the nner particles to the hub 31 and the particles will be progressively larger in size toward the outside of the vortex. Hence with the wide plates 4B at the upper end of the chamber 34 diverting the outer portion of the column of air, with the correspondingly heavier material, permits only the ner material to pass directly into the `fan chamber 35. Conversely the less the taper at the upper part of the pulverizing and classifying rotor section, the less centrifugal force will act upon the column adjacent the outlet, and hence the coarser will be the material delivered to the fan chamber 35 and through the machine out-l Iin Fig. 1 to pulverize the talc to Whatever size desired, and to eject the silica sand substantially without being pulverized, at leaste-eto a size which would be carried ofi' with the talc. 'I'his latter material being of lower specific gravity and more friable than the silica sand Will be sufficiently pulverized in less time than could any appreciable reduction be made on the silica sand, which will then readily find its way to the bottom of the chamber 34. I have found it practical to continuously remove the silicla sand or other impurity from the chamber 34 while the pulverizing and classifying actions are taking place. For this purpose I provide one or more openings 66 at the bottom level of the chamber 34-andclose the same by means of a gate valve 61 operating in a guide 68. The guide 68 is mounted upon the arm 69 which is screw threaded to receive the threaded shaft 1| of an adjusting screw 12 which is rotatably mounted in the bushing 13 carried by the xed arm 14. The guide 66 has van outlet nozzle 15 with which can be connected to a hose or any other suitable conveyer or container for receiving the mao terial discharged through the opening 66. The
centrifugal pressure in the chamber 34 will be suicient to act upon the Imaterial reaching the bottom I4 of the chamber 34 to force the same out of the chamber as it is carried around in the vortex at this point, and there will not be enough such holes to interfere, as a practical Lnatter, with the actions occurring in the cham- This blow-01T and gate valve arrangement is` also useful in other cases than with differential grinding. For example, with some materials it is desirable tofeed into the vortex a greater amount of material than can be normally sufciently pulverized therein before the material reaches the bottom I4. In such cases, the presence of the blow-off opening 66 will enable the excess material to be removed from the bottom without accumulating there or causing an excessive circulating load at this point. At the same time being able to remove this excess ma` terial insures use of the entire vortex zone. The material removed through the opening 66 can be fed back into the hopper to be re-fed kinto the machine.
It will be understood that the arrangement ofthe fanblades 48 for directing the air into the pulverizing and classifying chamber 34 not only serves to overcome any centrifual pressure in this chamber, but also provides a running seal against any material getting through the opening 41 and `2,329,208 beneath the rotor bottom disc 39. If on the shutof Fig. 1, except that in this case the rotor plates 45a, attached to the rotor blades 4|a are arranged to operate in close clearance with the ribs or bars 6|a. In this case the plates 46a are likewise shown as having a straight outer edge in line with the outer edges of the plates 45a, but these plates 46a may be tapered inwardly or outwardly similarly to the plates 46 as described in connection with Fig. 1.
This disclosure also shows the optional arrangement of having the cylinder wall'I la extend sufficiently far to enclose the fan chamber 35a, with the ring 80 (not necessarily split) resting upon supports 8| that are fastened to the interior of the casing I Ia. The top disc 36a. of the rotor is foreshortened, and the portions 82 of the rotor blades 4|a entering the fan chamber 35a do not extend outwardly to form the fan. Instead a second ring shapeddisc 83 is bolted to the disc 38a and has depending therefrom a plurality of faniblades 84. Air is admitted to the pulverizing and classifying chamber 34Al through opening I5A as described for the machine of Fig. 1. Likewise material is fed in the same manner, and is withdrawn through the opening 85 in ring 80, and from the machine through an outlet opening that is not shown.
The construction just described is especially suitable for grinding fibrous materials such as wood our. In order to effect thereduction in size of these materials it has been found desir# able to provide a cutting or shearing action thereon. and such action is obtained between the plates 45a and the ribs Gla in the machineof Fig. 4. Inasmuch as the annular space shown in Fig. 1
. vbetween the rotor and chamber has been done away with in Fig. 4, there will be no pulverizing .-vortex of air suspended material set up around the rotor in the latter case.
However, the rotor blades 4|A and their plates will function to keep the larger material moving to the casing wall, and the classification of the particle sizes of the nished material will follow the same principles as outlined above in connection with Figure l.
Fig. 6 indicates a form of mechanism which has f been successfully used commercially in pulverizing a mixture of sugar and cocoa, among other things, to a particle size of all less than 45 microns.
'The basic construction of casing head H2 and base |3 with a central air opening I I4 is the same as that in Fig. 1. Likewise, the rotor comprises a top disc H5, a bottom disc H6, and a plurality of radial blades II'I which are slotted at H8 to provide running clearance for a split ring ||9 mounted between the casing III and the head H2 to form a lower pulverizing and classifying chamber |2| and an upper outlet chamber |22 jointed by the opening |23, all in accordance generally with the construction of Fig. l. An outlet opening is provided from the chamber |22 and the portion |24 of the rotor blades constitutes a fan for the radial discharge of the nished material.
Within the chamber |2| the rotor blades H1 have bolted thereto a plate |25 which in this case, extends from the lower disc H6 to the lower edge of the slot H8, and the outer edge of the plate extends perpendicularly to the lower disc H6. The interior of the casing I I I in the chamber |2| is provided with a plurality of retarder ribs |26 which are widest at the bottom, and the inner edges oi which extendparallel with the rotor blades for a short distance, then taper upwardly and outwardly to the top. This construction likewise aids in keeping the mate'rial distributed above the floor II 3 of the chamber I2 I.
In this case plates |28 are added to the plates |25, at the top of the rotor in chamber |2| to give the particular particle size classiiication deslred. It will be noted that the outer edges of these plates taper upwardly and outwardly a sub- Y stantial part 'of the height, and each has an upper edge portion which is parallel with the rotor blade plate |25..
l It will be understood` that these plates |25 and |28 and the ribs |26l as in all cases, may be made of any suitable material. The machine of Fig. 6
operates in accordance with the principles out! lined in connection with Fig.-1 both as to pulverization and classification.-
Figs. 7, 8 and 9 `illustrate alternate arrangements and relationships ofl rotor blading and retarder ribs which may be used for different materials and different particle sizes. In Fig. 7 the casing |4I has. retarder bars |42 thereon which taper inwardlyv and upwardly from the bottom, and the rotor blades |43 have fastenedwthereto plate |44 the outer edges of whichtaper inwardly and upwardly from the bottom d isc JAS to the slot |46. It will be noted that the inner and outer edges of the ribs |42 and plates |44 respectively are parallel, but that the ribs do not extend the full height of the pulverizing and classifying chamber |41.
In the machine of Fig. 8 the retarder ribs |5| have straight inner edges but the plates |52 bolted to the blades'I 53 of the rotor taper upwardly and outwardly from the bottom disc |54 to a point beyond the upper ends of the ribs |5| and then the outer edge is parallel with the casing wall |55.
In the machine of Fig. 9 the retarder ribs |6| l are similar to' the ribs |5| and the outer edges of plates |62 arevertical and parallel with the inner edges of the ribs |6| and the casing wall |63.
In each of Figs. 7, 8 and 9 the mechanism operates on the same .principles as the machines of Figs. 1 and 6. The arrangement of Fig. 7 will be used for coarser grinding of between and 200 screen mesh. That of Fig. 8 will be used for a very fine particle sizes of about 10 microns, while that of Fig. 9 will deliver material of particle sizes between 200 and 250 screen mesh. These examples will apply to a mill vhaving `a pulverizing and classifying chamber 15 inches in height; and it will be, noted that there is but a single removable plate on the rotor blades in each case. The alternate method of fineness control is that described in connection with Fig. 6, for example, Where additional plates are superimposed on the rotor blades adjacent the outlet and having whatever shape at the outer edges may be desired for the particular particle size to be delivered. l
The detail showing one arrangement for mounting the ribs in all the constructions illustrated herein is detailed in Fig. 10. The ribs |26 may be strung on two or more cables |64 of a length approximately that of vthe inner circumference of the casing IH, and the ribs are held against the casing wall by a plurality of spaced `apart clamping bolt J|65 which are mounted in the casing and engage the cables, as indicated.
The foregoing examples illustrate the new principles of this invention, and the obtaining of the desired results for a wide varietyv or' materials using the same mechanism but with interchangeable plates to meet the speciiic conditions of material and particle size wanted. Various combinations of the several plate arrangements can be used, and the rotor blade or a single blade may' have the several angles indicated for the outer edges of the plates.
Other modifications may be made in the arrangement and location of parts within the spirit and scope of my invention, and such modifications are intended to be covered by the appended claims.
I claim:
1. In a pulverizing and classifying machine, a cylindrical casing provided with a base having an air opening therein, a head, and a ringdividing the casing and head into separate audace material to be pulverized,'a motor. for driving the rotor. and an outlet in said head fo'r'pulverized material. I l i 3. In apulverizing and classifying machine, a cylindrical casing provided with a base having an air opening therein, a head, and a ring dividing the casing and headv into separate chambers witha central communicating opening therebetween, .a rotor mounted yverticallyin the casing and spaced from the casing to' provide 4apulverizingl vortex zone around the rotor, said rotor comprising a shaft extending centrally through said.casing, top and bottom imperforate discs mounted onv the shaft adjacent Asaid head and base, a plurality of radial blades mounted on the shaft and extending between the discs, the blades being slotted to provide a running clearance for said ring, a removable plate secured to outwardly and upwardly from said bottom disc chambers with a central communicating opening therebetween, a rotor mounted verticallyv in the casing and spaced from the casing to provide a pulverizing vortex zone around the rotor, said rotor comprising a shaft. extend-- ing centrally through said casing, top and bottom imperforate discs mounted on the shaft adjacent said head and base, a plurality of radial blades mounted on the shaft and extending between the discs, the blades being slotted to provide a running clearance for said ring, avremovable plate secured to each blade within the casing chamber and extending radially to the outer edge of the bottom disc, the outer edges of the plates being tapered from said bottom dise toward the slot for said ring, other plates secured to said rotor blades and extending downwardly from the slot for said ring and having the outer edges thereof tapered, retarder bars on the interior of the casing at least partly co-extensive with the rotor and spaced from the rotor, means adjacent the upper end of the casing chamber for feeding thereto material to be pulverized, a motor for driving the rotor, and an outlet in said head for pulverized material.
2. In a pulverizing and classifying machine, a cylindrical casing provided with a base having an air opening therein, a head, and a ring dividing the casing and head into 'separate chambers with a central communicating opening therebetween, a rotor mounted vertically in the casing and spaced from the casing to provide a pulverizing vortex zone around the rotor, said rotor comprising a shaft extending centrally through said casing, top and bottom imperfora-te discs mounted on the shaft adjacent said head and base, a plurality of radial blades mountedon the shaft and extending between the discs, the blades being slotted to provide a running clearance for said ring, a removable plate secured to each blade within the casing chamberand extendimg radially to the-outer edge ofthelbottom disc, the outer edges of the plates being tapered inwardly and upwardly from said bottom disc toward the slot for said ring, other plates secured to said rotor blades and extending downwardly from-the slot for said ring and having the outer edges thereof tapered inwardly and downwardly therefrom, retarder bars on the interior of the casing at least partly co-extensive with the rotor and spaced from the rotor, means adjacent the upper end of the casing chamber for feeding thereto towardthe slot for said rin'g, other plates secured to said rotor lblades and extendingr downwardly from the slot for said ring and having the outer edges thereof tapered outwardlyand downwardly therefrom, retarder bars on the interior of the casing at least partly (zo-extensive with the rotor and spaced from the rotor, means adjacent the upper end of the casing chamber for feeding thereto material to be pulverized,.a motor for driving the rotor, and an outlet in said head for pulverized material.
4. In a pulverlzing and classifying machine, a
-cylindrical casing provided with a base having an air opening therein, a head, and a'ring dividing the casing and head into separate chambers with a central communicating opening therebetween, a rotor mounted 'vertically inthe casing and spaced from the casing to provide a pulverizing vortex zone around the ro'tor, vsaid rotor comprisinga shaftextending centrally. through said casing, vtop and bottom imperforate discs mounted on the shaft adjacent said'head and base, a plurality of radial blades mounted on the shaft and extending between the discs, the blades being slotted t`o provide a running clearance for said ring, a removable plate secured'toeach blade within the casing chamber and extending radially to'the outer edge of the bottom disc, other plates secured to said rotor blades and extending downwardly from the slot for` said'ring and having a prtion of different diameter than' the first mentioned plates with the outer edges ithereoi' parallel withthe casing and thence tapered toward the first mentioned plates, retarder bars on the interior of the casing at least 'partly' co-ex tensive with the rotor and spaced from'the rotor, means adjacent the upper end o f thecasing chamr for feeding thereto material to be pulverized, a.k motor for driving the rotor, and' an outlet in said head for pulverized material'.
5. In a pulverizing and classifying machine, a cylindrical casing provided with abasehaving an air opening therein, a head, and 'a ring dividing the casing and head intosepar'ate chambers with a central communicating opening vtherebetween, a rotor mountedvertically in the casing and spacedfrom the casing toprovide apulverizing vortex' zone around thelrotor, 'said rotor comprising a shaft extending 'centrally'through said casing, top and bottom imperforate discs mounted on the shaft adjacent said head and base, a plurality of radial, blades mounted on the shaft and extending between the discs, the blades being slotted to providev a running clearance for said ring, removable `plates secured to the blades within the lcasing chamber and extending radially therefrom to define the outer edge of the rotor, the outerv edges of the plates for each of said blades being tapered upowardly from said bottom disc toward' the slot fcrlsaid ring and tapered downwardly from adjacent said slot but at a different 'angle lfrom the upward taper, the tapers being toward a common level between the slet and bottom disc,v retarder bars on the interior of the casing at least partly co-extensive with the rotor and spaced from the'rotor, means adjacent the upper end of lthe casing chamber for feeding thereto material tobe pulverized, a motor for driving the rotor, and an outlet in said head for pulverized'rnaterial.
6. In a pulverizing and classifying machine, a cylindrical casing having a .base with an air opening therein and a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying 'chamber and an outlet chamber with 'the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the full height of the pulverizing and classifying chamber and spaced from said casing,
the rotor` being operated to provide a pulverizing vortex of -air and suspended material in the zone around 'the rotor, and comprising an imperforate bottom disc, a hub, and a plurality `of radial blades mounted thereon and extending from the disc toA adjacent lthe ring which partly overlies the blades, a removable plate on each of ysaid blades and extending radially beyond the outer edges of the blades,v the outer edges-of said plates delivering the same through said outlet, and a motor connected to operatesaidrotor.
8. In a pulverizing and classifying machine. a
' cylindrical casing having a base with an air openypulverizing andgclassifyingchamber and anfout` f Aff-L adjacent the ring being tapered downwardly tov i govern the fineness of the particle size ofl pulverized material delivered from the machine, an
outlet in said outletA chamber,y fan means for withdrawing sufficiently pulverized materialv from -the pulverizing and classifying chamber through the opening in said ring and delivering the same through said outlet, means for feeding material to the pulverizingv andclas'sifying chamber near the top thereof, and a motor connected to operate said rotor.
7. In a pulverizing and classifying machine, a cylindrical casing having a base withan air opening/ therein and a head, a ring mounted near the top of the casing and dividing the same into a f pulverizing and classifying chamber and an out-.
let chamber with the centralopening ofl the ring providing communication between'the chambers, means for feeding material to the pulverizing and classifying chamber near -the top thereof, a rotor vertically mounted in and vextending the 'full height ofthe pulverizing and classifying chamber and spaced' from said casing, the rotor being operated to provide a pulverizing vortex of air and suspended material in the zone around the rotor, 'and comprising an imperforate bottom disc, a hub,A and a plurality of radial blades mounted thereonI and extending from the disc to adjacent the ring'which partly overlies the blades, a removable plate along each of said bladesand extending radially to the edge of said bottom disc, the outer edges of said plates being tapered up# wardly 'in the lower part'l thereof to maintain the material being pulverized distributedin the pul- Y verizing vortex, an outlet in said outlet chamber,
fan means for withdrawing sufficiently pulver-v ized material from the pulverizing and classifying chamber through the opening in said ring and ing therein and a head, a ring mounted near the top of the casing and dividing the same into a vertically mounted in Aand extending the full height of the pulverizing. and classifying chamber andspaced from said casing, the rotor being operated to provide a pulverizingyortex of air and suspended material inv the zone around the rotor, and comprising an imperforate bottom disc,
a\hub, and a plurality of radialblades mounted thereon and extending from the disc to adjacent the ring which" partly overlies the blades, a removable plate along each of .said blades adjacent the bottom disc and extending radially to the dge thereof, the outer edges of said plates being tapered upwardly t'o` maintain the material being pulverized distributed in the pulverizing vortex, an additional removable platezalong each of said blades adjacent said ring and-extending radially, the `outer edges ofsaid additional plates being tapered downwardly at an angle within an area of 12" of eithersid'e of a verticalline intersecting the taper near the base thereof so as to govern the fineness of the particle size of pulverized material delivered from the machine, an outlet in said outlet chamber, fan means for withdraw- 'ing sufficiently pulverized material from the pulfull height of the pulverizingland classifying chamber and spaced from saiducasing, the rotor ybeing operated to provide aA pulverizing vortex of air and suspended materialfin the zone around the rotor, and comprising an imperforate bottom disc, a hub, and a plurality of radial blades mounted thereon and extending from the disc to adjacent the ring whichpartly overlies the blades,
a plurality of radially projecting ribs mounted on the interior of the casing and at least partly co-extensive with the lower portion of the rotor,y
the inner Iedges of the ribs being tapered cutwardly from the top toward the bottom thereof, anoutlet in said chamber, fan means for withdrawing suffciently puit erized material from the pulverizing and classifying chamber inwardly between the blades of the rotor' from .the pulverizing vortex and through the opening in said ring and delivering the samethraugh said outlet, means for feeding material to the pulverizin'gand classifying chamben'near the top thereof,
anda motor connected to1operate said rotor,
10. In a pulverizing and classifying machine,
a cylindrical casing having a base with an air opening therein and a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the full height of the pulverizing and classifying chamber and spaced from said casing, the rotor being operated to provide a pulverizing vortex of air and suspended material in the zone around the rotor, and comprising an imperforate bottom disc', a hub, and a plurality of radial blades mounted thereon and extending from the disc to adjacent the ring which partly overlies the blades, the outer edges of the rotorblades in the pulverizing 'and classifying chamber being tapered from the bottom to the top thereof, a plurality of radially projecting ribs mounted on the interior of the casing and at least partly co-extensive with the rotor in the lower part thereof, the inner edges of the ribs being tapered from the top to the bottom thereof parallel with but spaced from the rotor blades, an outlet in saidV chamber; fan means for withdrawing suffi-` ciently pulverized material from the pulverizing and classifying chamber inwardly between the blades of the rotor from the pulverizing vortex and through the opening in said ring and delivering the same through said outlet, means for feeding material to the pulverizing and classifying chamber near the top thereof, and a motor connectedto operate said rotor.
11. In' a pulverizing and classifying machine, a cylindrical casing having a base with an air opening vtherein and a head,4 a ring mounted near the top of the casing and dividing the same into a'pulverizing and classifying chamber and an outlet chamber with the central opening of the ringproviding communication between the charnbers, a rotor vertically mounted in and extending the lfull height of the pulverizing and classifying chamber and spaced from said casing, the rotor being operated to provide a pulverizing vortex of air and suspended material in the zone around the rotor, and comprising an imperforate Vbottom disc substantially the diameter of the roto'r, a hub, and a plurality of radial blades mounted thereon and extending from the disc to adjacent the ring which partly overlies the blades, a removable plate on each of said blades near the top thereof and extending radially therefrom, the outer edges of said plates being tapered downwardly from adjacent said ring at an angle chosen in ,the area approximately 12 either side of the vertical to thereby increase or decrease the width of the rotor adjacent the opening in said ring to control the size of the particles of pulverized material delivered from the machine, an outlet in said fan chamber, fan means for withdrawing sufficiently pulverized material from the pulverizing and classifying chamber inwardly between the blades of the rotor from the pulverizing vortex and through the opening in said ring and delivering the same through said outlet, means for feeding material to the pulverizing and classifying chamber near the top thereof, and a motor connected to operate said rotor.
12. In a pulverizing and classifying machine, av cylindrical casing having a base with an air opening therein and a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the fullheight of the pulverizing and classifying chamber and spaced from said casing, the
rotor being operated to provide a pulverizing vorassaaoa tex of air and suspended material in thegzone around the rotor, and comprising animperforate bottom disc substantial-ly the diameter of the rotor, a hub, and a plurality of radial blades mounted thereon and extending from the disc to adjacent the ring which partly overlies the blades,
fan means for withdrawing sufficiently pulverized material from the pulverizing and classifying chamber inwardly between the blades of the rotor from the pulverizing vortex and through the opening in said ring and delivering the same through said outlet, means for feeding material to the pulverizing and classifying chamber near the top` thereof, a motor connected to operate said rotor, a blow-off'opening in the side of the casing near the level of the bore of the pulverizing and classifying chamber, and a gate valve for said blow-off opening.
13. In a pulverizing and classifying machine, a cylindrical casing having a base with an air opening therein anda head, a ring mounted near the top of the .casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with a central communicating opening therebetween, a rotor vertically mounted in the casing and spaced therefrom, said rotor comprising a` shaft extending centrally therethrough, an imperforate bottom disc mounted on the shaft, a plurality oi radial blades extending the full height of the pulverizing and classifying chamber, barson the interior of the casving co-extensivewith the rotor for at least a part of is height, and extending inwardly close to the path of the outer edges oi' the rotor blades,
means adjacent the upper end of the casing chamber for feeding thereto fibrous material, which is reduced in particle size by shearing action between the rotor blades and said bars, fan means for withdrawing suiiciently reduced material from the pulverizing and classifying chamber through the opening in said ring, a motor for driving the rotor, and an outlet in said head for pulverized material.
14, In a pulverizing and classifying machine, a cylindrical casing having a base with an air opening therein'and/ a head, a ring mounted near the top of the casing and dividing the same into a pulverizing and classifying chamber and an outlet chamber with the central opening of the ring providing communication between the chambers, a rotor vertically mounted in and extending the full height of the pulverizing and classifying chamber and spaced from said casing, the rotor being operated to provide a. pulverizing vortex of air and suspended material in the zonearound the rotor, and comprising an imperforate bottom disc substantially the diameter of the rotor, a hub, and a plurality of radial blades mounted thereon and extending from the `disc to adjacent the ring which partly uverlies the blades, a readily detachable plate mounted on each of said blades and extending along the upper part thereof and radially therefrom, the outer edges of said blades having ataper the angle of' which is within' approximately 12 either side of the vertical, an outlet in said fan chamber, fan means for withdrawing sufficiently pulverized material from the pulverizing and classifying chamber through the opening in said ring and delivering the same through said outlet, means for feeding material to the pulverizing and classifying chamber near the top thereof, and a motor connected to opcrate said rotor.
HENRY G. LYKKEN.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US337742A US2329208A (en) | 1940-05-29 | 1940-05-29 | Pulverizing and classifying machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US337742A US2329208A (en) | 1940-05-29 | 1940-05-29 | Pulverizing and classifying machine |
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Publication Number | Publication Date |
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US2329208A true US2329208A (en) | 1943-09-14 |
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US337742A Expired - Lifetime US2329208A (en) | 1940-05-29 | 1940-05-29 | Pulverizing and classifying machine |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2552565A (en) * | 1947-06-26 | 1951-05-15 | Fmc Corp | Air swept rotary beater and separator with oversize-material return tube means to the air inlet |
US2564595A (en) * | 1948-08-23 | 1951-08-14 | Comb Eng Superheater Inc | Whizzer separator with helical deflector |
US2564096A (en) * | 1946-11-12 | 1951-08-14 | Pettibone Mulliken Corp | Vertical axis ring and wheel mill |
US2629558A (en) * | 1948-05-19 | 1953-02-24 | Edward G Brown | Garbage disposal device |
US2752097A (en) * | 1951-03-03 | 1956-06-26 | Microcyclomat Co | Method and apparatus for the production of fine and ultrafine particles |
US2762572A (en) * | 1952-12-26 | 1956-09-11 | Microcyclomat Co | Apparatus for disintegrating and classifying dry materials |
US2779467A (en) * | 1951-09-10 | 1957-01-29 | Microcyclomat Co | Centrifugal classification apparatus |
US11638922B2 (en) * | 2019-08-21 | 2023-05-02 | Trenn-Und Sortiertechnik Gmbh | Impact crusher |
US11697120B2 (en) * | 2019-08-21 | 2023-07-11 | Trenn- und Sortiertechnik GmbH | Impact crusher |
-
1940
- 1940-05-29 US US337742A patent/US2329208A/en not_active Expired - Lifetime
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2564096A (en) * | 1946-11-12 | 1951-08-14 | Pettibone Mulliken Corp | Vertical axis ring and wheel mill |
US2552565A (en) * | 1947-06-26 | 1951-05-15 | Fmc Corp | Air swept rotary beater and separator with oversize-material return tube means to the air inlet |
US2629558A (en) * | 1948-05-19 | 1953-02-24 | Edward G Brown | Garbage disposal device |
US2564595A (en) * | 1948-08-23 | 1951-08-14 | Comb Eng Superheater Inc | Whizzer separator with helical deflector |
US2752097A (en) * | 1951-03-03 | 1956-06-26 | Microcyclomat Co | Method and apparatus for the production of fine and ultrafine particles |
US2779467A (en) * | 1951-09-10 | 1957-01-29 | Microcyclomat Co | Centrifugal classification apparatus |
US2762572A (en) * | 1952-12-26 | 1956-09-11 | Microcyclomat Co | Apparatus for disintegrating and classifying dry materials |
US11638922B2 (en) * | 2019-08-21 | 2023-05-02 | Trenn-Und Sortiertechnik Gmbh | Impact crusher |
US11697120B2 (en) * | 2019-08-21 | 2023-07-11 | Trenn- und Sortiertechnik GmbH | Impact crusher |
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