US20230270129A1 - Refined oil compositions and methods for making - Google Patents
Refined oil compositions and methods for making Download PDFInfo
- Publication number
- US20230270129A1 US20230270129A1 US18/311,375 US202318311375A US2023270129A1 US 20230270129 A1 US20230270129 A1 US 20230270129A1 US 202318311375 A US202318311375 A US 202318311375A US 2023270129 A1 US2023270129 A1 US 2023270129A1
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- United States
- Prior art keywords
- oil
- less
- ppm
- fatty acid
- bound
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title abstract description 50
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 73
- 229930195729 fatty acid Natural products 0.000 claims abstract description 73
- 239000000194 fatty acid Substances 0.000 claims abstract description 73
- -1 fatty acid ester Chemical class 0.000 claims abstract description 49
- 235000020777 polyunsaturated fatty acids Nutrition 0.000 claims abstract description 30
- GJOWSEBTWQNKPC-UHFFFAOYSA-N 3-methyloxiran-2-ol Chemical compound CC1OC1O GJOWSEBTWQNKPC-UHFFFAOYSA-N 0.000 claims abstract description 20
- HUXDTFZDCPYTCF-UHFFFAOYSA-N 1-chloropropane-1,1-diol Chemical compound CCC(O)(O)Cl HUXDTFZDCPYTCF-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000000813 microbial effect Effects 0.000 claims abstract description 15
- SSZWWUDQMAHNAQ-UHFFFAOYSA-N 3-chloropropane-1,2-diol Chemical compound OCC(O)CCl SSZWWUDQMAHNAQ-UHFFFAOYSA-N 0.000 claims description 46
- CTKINSOISVBQLD-UHFFFAOYSA-N Glycidol Chemical compound OCC1CO1 CTKINSOISVBQLD-UHFFFAOYSA-N 0.000 claims description 27
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 claims description 26
- 244000005700 microbiome Species 0.000 claims description 20
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- 229940114079 arachidonic acid Drugs 0.000 claims description 13
- BHAAPTBBJKJZER-UHFFFAOYSA-N p-anisidine Chemical compound COC1=CC=C(N)C=C1 BHAAPTBBJKJZER-UHFFFAOYSA-N 0.000 claims description 13
- HTTUMRADGWHWMV-UHFFFAOYSA-N 2-chloropropane-1,2-diol Chemical compound CC(O)(Cl)CO HTTUMRADGWHWMV-UHFFFAOYSA-N 0.000 claims description 12
- 235000020669 docosahexaenoic acid Nutrition 0.000 claims description 11
- 241000598397 Schizochytrium sp. Species 0.000 claims description 8
- JAZBEHYOTPTENJ-JLNKQSITSA-N all-cis-5,8,11,14,17-icosapentaenoic acid Chemical compound CC\C=C/C\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O JAZBEHYOTPTENJ-JLNKQSITSA-N 0.000 claims description 8
- 235000020673 eicosapentaenoic acid Nutrition 0.000 claims description 8
- 229960005135 eicosapentaenoic acid Drugs 0.000 claims description 8
- JAZBEHYOTPTENJ-UHFFFAOYSA-N eicosapentaenoic acid Natural products CCC=CCC=CCC=CCC=CCC=CCCCC(O)=O JAZBEHYOTPTENJ-UHFFFAOYSA-N 0.000 claims description 8
- DVSZKTAMJJTWFG-SKCDLICFSA-N (2e,4e,6e,8e,10e,12e)-docosa-2,4,6,8,10,12-hexaenoic acid Chemical compound CCCCCCCCC\C=C\C=C\C=C\C=C\C=C\C=C\C(O)=O DVSZKTAMJJTWFG-SKCDLICFSA-N 0.000 claims description 4
- GZJLLYHBALOKEX-UHFFFAOYSA-N 6-Ketone, O18-Me-Ussuriedine Natural products CC=CCC=CCC=CCC=CCC=CCC=CCCCC(O)=O GZJLLYHBALOKEX-UHFFFAOYSA-N 0.000 claims description 4
- 241000233866 Fungi Species 0.000 claims description 4
- 241000235575 Mortierella Species 0.000 claims description 4
- KAUVQQXNCKESLC-UHFFFAOYSA-N docosahexaenoic acid (DHA) Natural products COC(=O)C(C)NOCC1=CC=CC=C1 KAUVQQXNCKESLC-UHFFFAOYSA-N 0.000 claims description 4
- 241000199913 Crypthecodinium Species 0.000 claims description 3
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- CYQFCXCEBYINGO-IAGOWNOFSA-N delta1-THC Chemical compound C1=C(C)CC[C@H]2C(C)(C)OC3=CC(CCCCC)=CC(O)=C3[C@@H]21 CYQFCXCEBYINGO-IAGOWNOFSA-N 0.000 claims description 2
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- 235000020665 omega-6 fatty acid Nutrition 0.000 claims description 2
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- 230000008569 process Effects 0.000 abstract description 42
- 239000003921 oil Substances 0.000 description 120
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 29
- 238000004332 deodorization Methods 0.000 description 28
- 150000004665 fatty acids Chemical class 0.000 description 25
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 24
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- 230000000052 comparative effect Effects 0.000 description 22
- MBMBGCFOFBJSGT-KUBAVDMBSA-N all-cis-docosa-4,7,10,13,16,19-hexaenoic acid Chemical compound CC\C=C/C\C=C/C\C=C/C\C=C/C\C=C/C\C=C/CCC(O)=O MBMBGCFOFBJSGT-KUBAVDMBSA-N 0.000 description 14
- 238000000855 fermentation Methods 0.000 description 14
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- 239000000377 silicon dioxide Substances 0.000 description 12
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- 239000010779 crude oil Substances 0.000 description 8
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- BDERNNFJNOPAEC-UHFFFAOYSA-N 1-propanol Substances CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
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- 235000019387 fatty acid methyl ester Nutrition 0.000 description 5
- ZGNITFSDLCMLGI-UHFFFAOYSA-N flubendiamide Chemical compound CC1=CC(C(F)(C(F)(F)F)C(F)(F)F)=CC=C1NC(=O)C1=CC=CC(I)=C1C(=O)NC(C)(C)CS(C)(=O)=O ZGNITFSDLCMLGI-UHFFFAOYSA-N 0.000 description 5
- 235000013336 milk Nutrition 0.000 description 5
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- YUFFSWGQGVEMMI-JLNKQSITSA-N (7Z,10Z,13Z,16Z,19Z)-docosapentaenoic acid Chemical compound CC\C=C/C\C=C/C\C=C/C\C=C/C\C=C/CCCCCC(O)=O YUFFSWGQGVEMMI-JLNKQSITSA-N 0.000 description 4
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- HOBAELRKJCKHQD-UHFFFAOYSA-N (8Z,11Z,14Z)-8,11,14-eicosatrienoic acid Natural products CCCCCC=CCC=CCC=CCCCCCCC(O)=O HOBAELRKJCKHQD-UHFFFAOYSA-N 0.000 description 2
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- 235000021298 Dihomo-γ-linolenic acid Nutrition 0.000 description 2
- OPGOLNDOMSBSCW-CLNHMMGSSA-N Fursultiamine hydrochloride Chemical compound Cl.C1CCOC1CSSC(\CCO)=C(/C)N(C=O)CC1=CN=C(C)N=C1N OPGOLNDOMSBSCW-CLNHMMGSSA-N 0.000 description 2
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- HOBAELRKJCKHQD-QNEBEIHSSA-N dihomo-γ-linolenic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/CCCCCCC(O)=O HOBAELRKJCKHQD-QNEBEIHSSA-N 0.000 description 2
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- 239000010409 thin film Substances 0.000 description 2
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 2
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- 239000002775 capsule Substances 0.000 description 1
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- NCBZRJODKRCREW-UHFFFAOYSA-N m-anisidine Chemical compound COC1=CC=CC(N)=C1 NCBZRJODKRCREW-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/02—Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
- A23D9/04—Working-up
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/152—Milk preparations; Milk powder or milk powder preparations containing additives
- A23C9/1528—Fatty acids; Mono- or diglycerides; Petroleum jelly; Paraffine; Phospholipids; Derivatives thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/02—Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/80—Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/115—Fatty acids or derivatives thereof; Fats or oils
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/40—Complete food formulations for specific consumer groups or specific purposes, e.g. infant formula
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
- A61K8/33—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing oxygen
- A61K8/36—Carboxylic acids; Salts or anhydrides thereof
- A61K8/361—Carboxylic acids having more than seven carbon atoms in an unbroken chain; Salts or anhydrides thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/92—Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
- A61Q19/00—Preparations for care of the skin
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/10—Refining fats or fatty oils by adsorption
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/12—Refining fats or fatty oils by distillation
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/16—Refining fats or fatty oils by mechanical means
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
- Y02A40/818—Alternative feeds for fish, e.g. in aquacultures
Definitions
- PUFAs polyunsaturated fatty acids
- DHA Docosahexaenoic acid
- ARA Arachidonic acid
- Edible oils are susceptible to oxidation which may cause undesirable organoleptic properties such as a fishy smell or taste.
- these oils are refined, especially if they are to be used for human consumption.
- some compounds may be formed. Examples of such compounds are fatty acid esters of monochloropropanediol and epoxypropanol, such as fatty acid esters of 2-monochloropropane-1,2 diol, (2-MCPD), 3-monochloropropane-1,2 diol (3-MCPD) and 2,3-epoxy-1-propanol (glycidol). These compounds have been shown to be formed during the deodorization step of oil refining.
- a refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less.
- the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD), 3-monochloropropane-1,2-diol (3-MCPD), 2,3-epoxy-1-propanol (glycidol), and mixtures thereof. More preferably, the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD).
- PUFA polyunsaturated fatty acid
- Disclosed herein are processes for reducing and/or preventing the formation of, or decreasing the level of, at least one fatty acid ester in an oil comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, wherein the oil is subjected to steam under heat, and wherein the fatty acid ester is a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof, and oils prepared by the processes disclosed herein.
- the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD), 3-monochloropropane-1,2-diol (3-MCPD), 2,3-epoxy-1-propanol, and mixtures thereof.
- the oil is a microbial or marine oil.
- the present invention is a refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less.
- the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD).
- the present invention is a process for reducing and/or preventing the formation of, or decreasing the level of, at least one fatty acid ester in an oil comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, wherein the oil is subjected to steam under heat, and wherein the fatty acid ester is a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof.
- the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD).
- the present invention is a refined oil prepared by the processes disclosed herein.
- a refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less.
- PUFA polyunsaturated fatty acid
- a refined oil comprising at least one polyunsaturated fatty acid (PUFA) having a reduced level of at least one fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof, wherein the oil has been subjected to a process comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, in which the oil is subject to steam under heat.
- the process reduces and/or prevents formation of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof.
- the fatty acid ester of monochloropropanediol is a fatty acid ester of 2-monochloropropane-1,2-diol (“bound 2-monochloropropane-1,2-diol” or “bound 2-MCPD”), 3-monochloropropane-1,2-diol (“bound 3-monochloropropane-1,2-diol” or “bound 3-MCPD”), and mixtures thereof.
- the fatty acid ester of epoxypropanol is a fatty acid ester of 2,3-epoxy-1-propanol (“bound 2,3-epoxy-1-propanol”)
- bound 2-monochloropropane-1,2-diol or “bound 2-MCPD” means the residues of 2-monochloropropane-1,2-diol that are esterified to fatty acids.
- bound 3-monochloropropane-1,2-diol or “bound 3-MCPD” means the residues of 3-monochloropropane-1,2-diol that are esterified to fatty acids.
- bound 2,3-epoxy-1-propanol means the residues of 2,3-epoxy-1-propanol that are esterified to fatty acids.
- Disclosed herein are processes for reducing and/or preventing the formation of, or decreasing the level of, at least one fatty acid ester in an oil comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, wherein the oil is subjected to steam under heat, and wherein the fatty acid ester is a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof.
- the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD), or a fatty acid ester of epoxypropanol.
- the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less.
- the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 1 ppm or less. In another embodiment, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 0.5 ppm or less. In another embodiment, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 0.3 ppm or less. In another embodiment, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 0.1 ppm or less.
- the amount of bound 2-MCPD is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less.
- the amount of bound 2-MCPD is about 1 ppm or less. In another embodiment, the amount of bound 2-MCPD is about 0.5 ppm or less. In another embodiment, the amount of bound 2-MCPD is about 0.3 ppm or less. In another embodiment, the amount of bound 2-MCPD is about 0.1 ppm or less.
- the amount of bound 3-MCPD is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less.
- the amount of bound 3-MCPD is about 1 ppm or less. In another embodiment, the amount of bound 3-MCPD is about 0.5 ppm or less. In another embodiment, the amount of bound 3-MCPD is about 0.3 ppm or less. In another embodiment, the amount of bound 3-MCPD is about 0.1 ppm or less.
- the amount of bound 2,3-epoxy-1-propanol is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less.
- the amount of bound 2,3-epoxy-1-propanol is about 1 ppm or less. In another embodiment, the amount of bound 2,3-epoxy-1-propanol is about 0.5 ppm or less. In another embodiment, the amount of bound 2,3-epoxy-1-propanol is about 0.3 ppm or less. In another embodiment, the amount of bound 2,3-epoxy-1-propanol is about 0.1 ppm or less.
- Anisidine value refers to the measure of secondary reaction products, such as aldehydes and ketones that occur during oxidation of the oil.
- the oil described herein has an AV of less than about 50; less than about 40; less than about 30; less than about 20; less than about 15; or less than about 10. In one embodiment, the oil has an AV of less than about 20. In another embodiment, the oil has an AV of less than about 10. In another embodiment, the oil has an AV of less than about 5.
- Peroxide value refers to the measure of primary reaction products, such as peroxides and hydroperoxides that occur during oxidation of the oil.
- the oil described herein has a PV less than about 20 meq/kg; less than about 10 meq/kg; less than about 5 meq/kg; less than about 3 meq/kg; less than about 1 meq/kg; less than about 0.5 meq/kg; less than about 0.1 meq/kg.
- the oil has a PV of less than about 5 meq/kg.
- the oil has a PV of less than about 1 meq/kg.
- the oil has a PV of less than about 0.5 meq/kg.
- Polyunsaturated fatty acids are classified based on the position of the first double bond from the methyl end of the fatty acid; omega-3 (n ⁇ 3) fatty acids contain a first double bond at the third carbon, while omega-6 (n ⁇ 6) fatty acids contain a first double bond at the sixth carbon.
- omega-3 (n ⁇ 3) fatty acids contain a first double bond at the third carbon
- omega-6 (n ⁇ 6) fatty acids contain a first double bond at the sixth carbon.
- DHA docosahexaenoic acid
- LC-PUFA long chain polyunsaturated fatty acid
- the PUFA is selected from an omega-3 fatty acid, an omega-6 fatty acid, and mixtures thereof.
- the PUFA is selected from docosahexaenoic acid (DHA), eicosapentaenoic acid (EPA), docosapentaenoic acid (DPA), arachidonic acid (ARA), gamma-linolenic acid (GLA), dihomo-gamma-linolenic acid (DGLA), stearidonic acid (SDA), and mixtures thereof.
- DHA docosahexaenoic acid
- EPA eicosapentaenoic acid
- DPA docosapentaenoic acid
- ARA arachidonic acid
- GLA gamma-linolenic acid
- DGLA dihomo-gamma-linolenic acid
- SDA stearidonic acid
- the PUFA is selected from ARA, EPA, DHA, and mixtures thereof.
- the PUFA is DHA.
- the PUFA is ARA.
- the PUFAs can be in the form of a free fatty acid, salt, fatty acid ester (e.g. methyl or ethyl ester), monoacylglycerol (MAG), diacylglycerol (DAG), triacylglycerol (TAG), and/or phospholipid (PL).
- fatty acid ester e.g. methyl or ethyl ester
- MAG monoacylglycerol
- DAG diacylglycerol
- TAG triacylglycerol
- PL phospholipid
- the oil comprises one or more PUFAs. In some embodiments, the oil comprises at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 60%, at least about 70% or at least about 80% PUFA.
- the oil comprises at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 60%, at least about 70% or at least about 80% DHA (by DHA weight), and/or at least about 10%, at least about 15%, or at least about 20% DPA n ⁇ 6 (by DPA n ⁇ 6 weight), and/or at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 60%, at least about 70% or at least about 80% EPA (by EPA weight), and/or at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 60%, at least about 70% or at least about 80% EPA (by EPA weight), and
- the oil is a microbial or marine oil.
- Oil produced by a microorganism or obtained from a microbial cell is referred to as “microbial oil”.
- Oil produced by algae and/or fungi is also referred to as an algal and/or a fungal oil, respectively.
- microorganism refers to organisms such as algae, bacteria, fungi, protist, yeast, and combinations thereof, e.g., unicellular organisms.
- a microorganism includes but is not limited to, golden algae (e.g., microorganisms of the kingdom Stramenopiles); green algae; diatoms; dinoflagellates (e.g., microorganisms of the order Dinophyceae including members of the genus Crypthecodinium such as, for example, Crypthecodinium cohnii or C.
- microalgae of the order Thraustochytriales yeast (Ascomycetes or Basidiomycetes); and fungi of the genera Mucor, Mortierella , including but not limited to Mortierella alpina and Mortierella sect. schmuckeri , and Pythium , including but not limited to Pythium insidiosum.
- ARA is obtained from microorganism from the genus Mortierella , which includes, but is not limited to, Mortierella elongata, Mortierella exigua, Mortierella hygrophila, Mortierella alpina, Mortierella schmuckeri , and Mortierella minutissima .
- ARA is obtained from microorganisms from Mortierella elongata IFO8570, Mortierella exigua IFO8571, Mortierella hygrophila IFO5941, Mortierella alpina IFO8568, ATCC16266, ATCC32221, ATCC42430, CBS219.35, CBS224.37, CBS250.53, CBS343.66, CBS527.72, CBS529.72, CBS608.70, and CBS754.68, and mutants thereof.
- the microorganisms are Mortierella alpina .
- Table 1 is a representative fatty acid profile of an oil produced from Mortierella alpina.
- DHA is obtained from microorganisms of the order Dinophyceae, which includes, but is not limited to, members of the genus Crypthecodinium such as, for example, Crypthecodinium cohnii or C. cohnii .
- Table 2 is a representative fatty acid profile of an oil produced from Crypthecodinium cohnii.
- DHA is obtained from the microorganisms from the order Thraustochytriales, which includes, but is not limited to, the genera Thraustochytrium (species include arudimentale, aureum, benthicola, globosum, kinnei, motivum, multirudimentale, pachydermum, proliferum, roseum, striatum ); the genera Schizochytrium (species include aggregatum, limnaceum, mangrovei, minutum, octosporum ); the genera Ulkenia (species include amoeboidea, kerguelensis, minuta, profunda, radiate, sailens, sarkariana, schizochytrops, visurgensis, yorkensis ); the genera Aurantiacochytrium ; the genera Oblongichytrium ; the genera Sicyoidochytium ; the genera Parientichytrium ; the genera Botryochytrium ;
- the microorganisms are from the order Thraustochytriales. In yet another embodiment, the microorganisms are from Thraustochytrium . In still a further embodiment, the microorganisms are from Schizochytrium sp. In some embodiments, the invention is directed to a thraustochytrid of the species deposited under ATCC Accession No. PTA-9695, ATCC Accession No. 10288, ATCC Accession No.
- Tables 3-5 are representative fatty acid profiles of oils produced from Schizochytrium sp.
- the oil can comprise a marine oil.
- suitable fish oils include, but are not limited to, Atlantic fish oil, Pacific fish oil, or Mediterranean fish oil, or any mixture or combination thereof.
- a suitable fish oil can be, but is not limited to, bonito oil, pilchard oil, Pollack oil, tilapia oil, tuna oil, sea bass oil, halibut oil, spearfish oil, barracuda oil, cod oil, menhaden oil, sardine oil, anchovy oil, capelin oil, herring oil, mackerel oil, salmonid oil, tuna oil, and shark oil, including any mixture or combination thereof.
- Other marine oils suitable for use herein include, but are not limited to, squid oil, cuttle fish oil, octopus oil, krill oil, seal oil, whale oil, and the like, including any mixture or combination thereof.
- the oil is produced by a genetically modified organism.
- Microbial and fish oils are subjected to further processing steps after the oils are obtained from, in the case of microbial oils, the cells produced by fermentation, or, in the case of fish oils, the fish itself.
- processing steps including refining, bleaching, winterization and deodorization may occur.
- the bleaching step comprises adding a silica, a bleaching earth, an activated carbon, and mixtures thereof.
- Deodorizing the oil can be performed using any equipment known for use in standard deodorization processes.
- the deodorization is performed using a short path distillation apparatus, a wiped-film evaporator, a thin-film evaporator, or a rotating packed bed deodorizer.
- the deodorization is performed using a thin-film evaporator.
- the deodorization is performed using a wiped-film evaporator.
- the deodorization uses steam.
- the rate of steam is at least about 1 wt. %; at least about 2 wt. %; at least about 3 wt. %; at least about 4 wt. %; at least about 5 wt. %; at least about 6 wt. %; at least about 7 wt. %; at least about 8 wt. %; at least about 9 wt. %, or at least about 10 wt. %.
- the rate of steam is from about 1-10 wt. %; from about 2-8 wt. %; or from about 2-6 wt. %.
- the process comprises heating the steam during deodorization to at least about 140° C., at least about 150° C., at least about 160° C., at least about 170° C., at least about 180° C., at least about 190° C., at least about 200° C., or at least about 210° C.
- the process comprises heating the steam to from about 140° C. to about 210° C., about 150° C. to about 200° C., about 160° C. to about 190° C., about 170° C. to about 190° C., or about 175° C. to about 185° C.
- the process comprises heating the lysed cell composition from about 170° C. to about 190° C.
- the process comprises heating the lysed cell composition to at least about 170° C., at least about 180° C., or at least about 190° C.
- Residence time is the average time the oil is in the deodorizer and is measured by volume of deodorizer divided by the flow rate.
- the residence time of the oil in the deodorizing equipment is less than about 240 minutes, less than about 200 minutes, less than about 180 minutes, less than about 120 minutes, less than about 110 minutes, less than about 100 minutes, less than about 90 minutes, less than about 80 minutes, less than about 70 minutes, less than about 60 minutes, less than about 50 minutes, less than about 40 minutes, less than about 30 minutes, less than about 20 minutes, less than about 10 minutes, less than about 9 minutes, less than about 8 minutes, less than about 7 minutes, less than about 6 minutes, less than about 5 minutes, less than about 4 minutes, less than about 3 minutes, or less than about 2 minutes.
- the residence time is less than about 2 minutes.
- an oil obtained according to any of the processes described herein can be used directly as a food or food ingredient, such as an ingredient in baby food, infant formula, beverages, sauces, dairy based foods (such as milk, yogurt, cheese and ice-cream), oils (e.g., cooking oils or salad dressings), and baked goods; dietary supplements (e.g., in capsule or tablet forms); feed or feed supplement for any non-human animal (e.g., those whose products (e.g., meat, milk, or eggs) are consumed by humans); food supplements; and pharmaceuticals (in direct or adjunct therapy application).
- dietary supplements e.g., in capsule or tablet forms
- feed or feed supplement for any non-human animal e.g., those whose products (e.g., meat, milk, or eggs) are consumed by humans
- food supplements e.g., those whose products (e.g., meat, milk, or eggs) are consumed by humans
- pharmaceuticals in direct or adjunct therapy application.
- animal refers to any organism belonging to the kingdom Animalia and includes any human animal, and non-human animal from which products (e.g., milk, eggs, poultry meat, beef, pork or lamb) are derived.
- the oil can be used in seafood.
- Seafood is derived from, without limitation, fish, shrimp and shellfish.
- products includes any product derived from such animals, including, without limitation, meat, eggs, milk or other products.
- Anisidine value is determined in accordance with AOCS Official Method Cd 18-90.
- the peroxide value (PV) is determined in accordance with the AOCS Official Method Cd 8-53.
- Bound 2-MCPD, bound 3-MCPD and bound 2,3-epoxy-1-propanol are determined using AOCS Official Method Cd 29a-13.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD). 0.25% Trisyl® 600 and 1% Tonsil® Supreme FF 126 was used in the bleaching step.
- the deodorization temperature was 205° C.-210° C. with a rate of steam of 2.2 wt. %.
- the amount of bound 3-MCPD found in the oil after processing was 24.5 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD) as in Comparative Example 1, except that 0.25% neutral Trisyl®, 1% neutral Tonsil® and 3% activated carbon (Norit CA1) was used in the bleaching step and the deodorization temperature was 180° C. with a rate of steam of 4.4 wt. %.
- the amount of bound 3-MCPD found in the oil after processing was 5.9 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD) as in Comparative Example 1, except that 0.25% neutral Trisyl® and 3% carbon was used in the bleaching step and the deodorization temperature was 180° C. with a rate of steam of 4.4 wt. %.
- the amount of bound 3-MCPD found in the oil after processing was 5.2 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD) as in Comparative Example 1, except that 0.25% neutral Trisyl® and 3% carbon was used in the bleaching step and the deodorization temperature was 190° C. with a rate of steam of 4.4 wt. %.
- the amount of bound 3-MCPD found in the oil after processing was 7.5 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD). 0.25% Trisyl® 600 and 1% Tonsil® Supreme FF 126 was used in the bleaching step.
- the deodorization temperature was 205° C.-210° C. with a rate of steam of 2.2 wt. %. 5 lots of oil were tested and the averages of the peroxide value, anisidine value, bound 3-MCPD and bound 2,3-epoxy-1-propanol are found in Table 6.
- Crude oil produced through the same fermentation process as in Comparative Example 2 is subjected to a refining, bleaching, winterization and deodorization process as in Comparative Example 2 except for the following changes: 1) during the bleaching step, a silica was used and an activated carbon was added instead of the bleaching agents used in Comparative Example 2; and 2) during the deodorization process, the oil was subjected to a temperature of 180° C. rather than a temperature of 205° C.-210° C. as used in the deodorization process of Comparative Example 2 and the rate of steam was 4.4 wt. % (as compared to 2.2 wt. % in Comparative Example 2). 4 lots of oil were tested and the peroxide value, anisidine value, and the amounts for bound 3-MCPD and bound 2,3-epoxy-1-propanol are found in Table 7.
- Crude oil produced through the same fermentation process as in Comparative Example 2 is subjected to a refining, bleaching, winterization and deodorization process as in Comparative Example 2 except for the following changes: 1) during the bleaching step, a silica (Trisyl® Silica) was used and an activated carbon (Nuchar SA20) was added instead of the bleaching agents used in Comparative Example 2; and 2) during the deodorization process, the oil was subjected to a temperature of 180° C. rather than a temperature of 205° C.-210° C. as used in the deodorization process of Comparative Example 2 and the rate of steam was 4.4 wt. % (as compared to 2.2 wt. % in Comparative Example 2). 3 lots of oil were tested and the peroxide value, anisidine value, and the amounts for bound 3-MCPD and bound 2,3-epoxy-1-propanol are found in Table 8.
- the oils were subjected to an RBWD process wherein a silica and an activated carbon were added to each sample during the bleaching process and the samples were deodorized at 170-190° C. at a steam rate of 4.4 wt. % with a residence time of less than 2 minutes.
- the marine oils included tuna and anchovy and the microbial oils included an oil produced through fermentation of Schizochytrium sp . (Algal Sample 1) and an oil produced through fermentation of Crypthecodinium cohnii (Algal Sample 2).
- the amounts for bound 3-MCPD and bound 2,3-epoxy-1-propanol, and the anisidine values and peroxides value are found in Table 10.
- Different microbial oils were subjected to a process of the present invention.
- the oils were subjected to an RBWD process wherein a silica and an activated carbon were added to each sample during the bleaching process and the samples were deodorized at 170-190° C. at a steam rate of 4.4 wt. % with a residence time of less than 2 minutes.
- Different microbial oils were subjected to an RBWD process as well as a fish oil and a vegetable oil (high oleic sunflower oil).
- the microbial oils included oils produced through fermentation of Schizochytrium sp .
- Algal Samples 1-2 an oil produced through fermentation of Crypthecodinium cohnii (Algal Sample 3), and an oil produced through fermentation of Mortierella alpina (Algal Sample 4).
- the amounts for bound 3-MCPD, bound 2-MCPD and bound 2,3-epoxy-1-propanol are found in Table 11.
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Abstract
A refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less, and processes for producing the oil. The oil is preferably a microbial or marine oil.
Description
- This application is continuation of U.S. patent application Ser. No. 15/754,337, filed Feb. 22, 2018, which is the National Stage entry of International Patent Application No. PCT/US2016/048781, filed Aug. 25, 2016, which claims priority to U.S. Provisional Patent Application No. 62/209,505 filed Aug. 25, 2015, the entire contents of each of which are hereby incorporated herein by reference in their entirety.
- Many polyunsaturated fatty acids (PUFAs) are known to have therapeutic and nutritional benefits. Docosahexaenoic acid (DHA), for example, has been used to treat cardiovascular and inflammatory diseases. Arachidonic acid (ARA) cannot be synthesized de novo in humans and both ARA and DHA are critical elements of muscle, organ and vascular tissues.
- Edible oils, particularly those containing PUFAs, are susceptible to oxidation which may cause undesirable organoleptic properties such as a fishy smell or taste. To remove particular compounds which may contribute to oxidation, these oils are refined, especially if they are to be used for human consumption. During the refining process, some compounds may be formed. Examples of such compounds are fatty acid esters of monochloropropanediol and epoxypropanol, such as fatty acid esters of 2-monochloropropane-1,2 diol, (2-MCPD), 3-monochloropropane-1,2 diol (3-MCPD) and 2,3-epoxy-1-propanol (glycidol). These compounds have been shown to be formed during the deodorization step of oil refining.
- The exact mechanism of formation is not clearly understood, which makes mitigation of the ester formation difficult. Processes for reduction of 3-MCPD in other oils have been attempted, but there are no processes which provide for preventing and/or reducing the formation of, or reducing the levels of, fatty acid esters of monochloropropanediol and epoxypropanol, including fatty acid esters of 2-MCPD, 3-MCPD and 2,3-epoxy-1-propanol.
- Disclosed herein is a refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less. Preferably, the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD), 3-monochloropropane-1,2-diol (3-MCPD), 2,3-epoxy-1-propanol (glycidol), and mixtures thereof. More preferably, the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD).
- Disclosed herein are processes for reducing and/or preventing the formation of, or decreasing the level of, at least one fatty acid ester in an oil comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, wherein the oil is subjected to steam under heat, and wherein the fatty acid ester is a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof, and oils prepared by the processes disclosed herein. Preferably, the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD), 3-monochloropropane-1,2-diol (3-MCPD), 2,3-epoxy-1-propanol, and mixtures thereof. Preferably, the oil is a microbial or marine oil.
- In one embodiment, the present invention is a refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less. Preferably, the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD).
- In another embodiment, the present invention is a process for reducing and/or preventing the formation of, or decreasing the level of, at least one fatty acid ester in an oil comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, wherein the oil is subjected to steam under heat, and wherein the fatty acid ester is a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof. Preferably, the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD).
- In another embodiment, the present invention is a refined oil prepared by the processes disclosed herein.
- The features and advantages of the invention may be more readily understood by those of ordinary skill in the art upon reading the following detailed description. It is to be appreciated that certain features of the invention that are, for clarity reasons, described above and below in the context of separate embodiments, may also be combined so as to sub-combinations thereof.
- Embodiments identified herein as exemplary are intended to be illustrative and not limiting.
- In this specification and in the claims that follow, reference will be made to a number of terms, which shall be defined to have the following meanings:
- The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein.
- Disclosed herein is a refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less.
- Also disclosed herein is a refined oil comprising at least one polyunsaturated fatty acid (PUFA) having a reduced level of at least one fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof, wherein the oil has been subjected to a process comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, in which the oil is subject to steam under heat. Preferably, the process reduces and/or prevents formation of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof.
- In one embodiment, the fatty acid ester of monochloropropanediol is a fatty acid ester of 2-monochloropropane-1,2-diol (“bound 2-monochloropropane-1,2-diol” or “bound 2-MCPD”), 3-monochloropropane-1,2-diol (“bound 3-monochloropropane-1,2-diol” or “bound 3-MCPD”), and mixtures thereof. In one embodiment, the fatty acid ester of epoxypropanol is a fatty acid ester of 2,3-epoxy-1-propanol (“bound 2,3-epoxy-1-propanol”)
- As used throughout, “bound 2-monochloropropane-1,2-diol or “bound 2-MCPD”, means the residues of 2-monochloropropane-1,2-diol that are esterified to fatty acids. As used throughout, “bound 3-monochloropropane-1,2-diol or “bound 3-MCPD”, means the residues of 3-monochloropropane-1,2-diol that are esterified to fatty acids. As used throughout, “bound 2,3-epoxy-1-propanol” means the residues of 2,3-epoxy-1-propanol that are esterified to fatty acids.
- Disclosed herein are processes for reducing and/or preventing the formation of, or decreasing the level of, at least one fatty acid ester in an oil comprising treating the oil with at least one of a silica, a bleaching earth, an activated carbon, and combinations thereof, and deodorizing the oil, wherein the oil is subjected to steam under heat, and wherein the fatty acid ester is a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof. Further disclosed are oils prepared by the processes disclosed herein. Preferably, the fatty acid ester is a fatty acid ester of 2-monochloropropane-1,2-diol (2-MCPD) and/or 3-monochloropropane-1,2-diol (3-MCPD), or a fatty acid ester of epoxypropanol.
- In some embodiments, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less. In one embodiment, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 1 ppm or less. In another embodiment, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 0.5 ppm or less. In another embodiment, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 0.3 ppm or less. In another embodiment, the amount of the fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof is about 0.1 ppm or less.
- In some embodiments, the amount of bound 2-MCPD is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less. In one embodiment, the amount of bound 2-MCPD is about 1 ppm or less. In another embodiment, the amount of bound 2-MCPD is about 0.5 ppm or less. In another embodiment, the amount of bound 2-MCPD is about 0.3 ppm or less. In another embodiment, the amount of bound 2-MCPD is about 0.1 ppm or less.
- In some embodiments, the amount of bound 3-MCPD is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less. In one embodiment, the amount of bound 3-MCPD is about 1 ppm or less. In another embodiment, the amount of bound 3-MCPD is about 0.5 ppm or less. In another embodiment, the amount of bound 3-MCPD is about 0.3 ppm or less. In another embodiment, the amount of bound 3-MCPD is about 0.1 ppm or less.
- In some embodiments, the amount of bound 2,3-epoxy-1-propanol is about 10 ppm or less; about 9 ppm or less; about 8 ppm or less; about 7 ppm or less; about 6 ppm or less; about 5 ppm or less; about 4.5 ppm or less; about 4 ppm or less; about 3.5 ppm or less; about 3 ppm or less; about 2.5 ppm or less; about 2 ppm or less; about 2 ppm or less; about 1.5 ppm or less; about 1 ppm or less; about 0.9 ppm or less; about 0.8 ppm or less; about 0.7 ppm or less; about 0.6 ppm or less; about 0.5 ppm or less; about 0.4 ppm or less; about 0.3 ppm or less; about 0.2 ppm or less; about 0.1 ppm or less. In one embodiment, the amount of bound 2,3-epoxy-1-propanol is about 1 ppm or less. In another embodiment, the amount of bound 2,3-epoxy-1-propanol is about 0.5 ppm or less. In another embodiment, the amount of bound 2,3-epoxy-1-propanol is about 0.3 ppm or less. In another embodiment, the amount of bound 2,3-epoxy-1-propanol is about 0.1 ppm or less.
- Anisidine value refers to the measure of secondary reaction products, such as aldehydes and ketones that occur during oxidation of the oil. In some embodiments, the oil described herein has an AV of less than about 50; less than about 40; less than about 30; less than about 20; less than about 15; or less than about 10. In one embodiment, the oil has an AV of less than about 20. In another embodiment, the oil has an AV of less than about 10. In another embodiment, the oil has an AV of less than about 5.
- Peroxide value refers to the measure of primary reaction products, such as peroxides and hydroperoxides that occur during oxidation of the oil. In some embodiments, the oil described herein has a PV less than about 20 meq/kg; less than about 10 meq/kg; less than about 5 meq/kg; less than about 3 meq/kg; less than about 1 meq/kg; less than about 0.5 meq/kg; less than about 0.1 meq/kg. In one embodiment, the oil has a PV of less than about 5 meq/kg. In another embodiment, the oil has a PV of less than about 1 meq/kg. In another embodiment, the oil has a PV of less than about 0.5 meq/kg.
- Polyunsaturated fatty acids (PUFAs) are classified based on the position of the first double bond from the methyl end of the fatty acid; omega-3 (n−3) fatty acids contain a first double bond at the third carbon, while omega-6 (n−6) fatty acids contain a first double bond at the sixth carbon. For example, docosahexaenoic acid (DHA) is an omega-3 long chain polyunsaturated fatty acid (LC-PUFA) with a chain length of 22 carbons and 6 double bonds, often designated as “22:6n−3.” In one embodiment, the PUFA is selected from an omega-3 fatty acid, an omega-6 fatty acid, and mixtures thereof. In another embodiment, the PUFA is selected from docosahexaenoic acid (DHA), eicosapentaenoic acid (EPA), docosapentaenoic acid (DPA), arachidonic acid (ARA), gamma-linolenic acid (GLA), dihomo-gamma-linolenic acid (DGLA), stearidonic acid (SDA), and mixtures thereof. In another embodiment, the PUFA is selected from ARA, EPA, DHA, and mixtures thereof. In another embodiment, the PUFA is DHA. In a further embodiment, the PUFA is ARA. In yet a further embodiment, the PUFA is EPA.
- The PUFAs can be in the form of a free fatty acid, salt, fatty acid ester (e.g. methyl or ethyl ester), monoacylglycerol (MAG), diacylglycerol (DAG), triacylglycerol (TAG), and/or phospholipid (PL).
- In some embodiments, the oil comprises one or more PUFAs. In some embodiments, the oil comprises at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 60%, at least about 70% or at least about 80% PUFA. In some embodiments, the oil comprises at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 60%, at least about 70% or at least about 80% DHA (by DHA weight), and/or at least about 10%, at least about 15%, or at least about 20% DPA n−6 (by DPA n−6 weight), and/or at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 60%, at least about 70% or at least about 80% EPA (by EPA weight), and/or at least about 10%, at least about 15%, at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40%, at least about 45%, at least about 50%, at least about 55%, at least about 60%, at least about 65%, at least about 70%, at least about 75%, or at least about 80% ARA (by ARA weight).
- In some embodiments, the oil is a microbial or marine oil.
- Oil produced by a microorganism or obtained from a microbial cell is referred to as “microbial oil”. Oil produced by algae and/or fungi is also referred to as an algal and/or a fungal oil, respectively.
- As used herein, a “microorganism” refers to organisms such as algae, bacteria, fungi, protist, yeast, and combinations thereof, e.g., unicellular organisms. A microorganism includes but is not limited to, golden algae (e.g., microorganisms of the kingdom Stramenopiles); green algae; diatoms; dinoflagellates (e.g., microorganisms of the order Dinophyceae including members of the genus Crypthecodinium such as, for example, Crypthecodinium cohnii or C. cohnii); microalgae of the order Thraustochytriales; yeast (Ascomycetes or Basidiomycetes); and fungi of the genera Mucor, Mortierella, including but not limited to Mortierella alpina and Mortierella sect. schmuckeri, and Pythium, including but not limited to Pythium insidiosum.
- In one embodiment, ARA is obtained from microorganism from the genus Mortierella, which includes, but is not limited to, Mortierella elongata, Mortierella exigua, Mortierella hygrophila, Mortierella alpina, Mortierella schmuckeri, and Mortierella minutissima. In a further embodiment, ARA is obtained from microorganisms from Mortierella elongata IFO8570, Mortierella exigua IFO8571, Mortierella hygrophila IFO5941, Mortierella alpina IFO8568, ATCC16266, ATCC32221, ATCC42430, CBS219.35, CBS224.37, CBS250.53, CBS343.66, CBS527.72, CBS529.72, CBS608.70, and CBS754.68, and mutants thereof. In a still further embodiment, the microorganisms are Mortierella alpina. Table 1 is a representative fatty acid profile of an oil produced from Mortierella alpina.
- In another embodiment, DHA is obtained from microorganisms of the order Dinophyceae, which includes, but is not limited to, members of the genus Crypthecodinium such as, for example, Crypthecodinium cohnii or C. cohnii. Table 2 is a representative fatty acid profile of an oil produced from Crypthecodinium cohnii.
- In a further embodiment, DHA is obtained from the microorganisms from the order Thraustochytriales, which includes, but is not limited to, the genera Thraustochytrium (species include arudimentale, aureum, benthicola, globosum, kinnei, motivum, multirudimentale, pachydermum, proliferum, roseum, striatum); the genera Schizochytrium (species include aggregatum, limnaceum, mangrovei, minutum, octosporum); the genera Ulkenia (species include amoeboidea, kerguelensis, minuta, profunda, radiate, sailens, sarkariana, schizochytrops, visurgensis, yorkensis); the genera Aurantiacochytrium; the genera Oblongichytrium; the genera Sicyoidochytium; the genera Parientichytrium; the genera Botryochytrium; and combinations thereof. Species described within Ulkenia will be considered to be members of the genus Schizochytrium. In another embodiment, the microorganisms are from the order Thraustochytriales. In yet another embodiment, the microorganisms are from Thraustochytrium. In still a further embodiment, the microorganisms are from Schizochytrium sp. In some embodiments, the invention is directed to a thraustochytrid of the species deposited under ATCC Accession No. PTA-9695, ATCC Accession No. 10288, ATCC Accession No. PTA-10212, PTA-10213, PTA-10214, PTA-10215, PTA-10208, PTA-10209, PTA-10210, or PTA-10211. Tables 3-5 are representative fatty acid profiles of oils produced from Schizochytrium sp.
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TABLE 1 Fatty Acid Profile, Oil from Mortierella alpina Fatty Acid % FAME 20:4 46.6% 20:5 0 22:5 n-3 0 22:5 n-6 0 22:6 0 -
TABLE 2 Fatty Acid Profile, Oil from Crypthecodinium Cohnii Fatty Acid % FAME 20:4 <0.1% 20:5 <0.1% 22:5 n-3 0.7% 22:5 n-6 <0/1% 22:6 42.3% -
TABLE 3 Fatty Acid Profile, Oil from Schizochytrium sp. Fatty Acid % FAME 20:4 1.0% 20:5 1.5% 22:5 n-3 0.6% 22:5 n-6 16.9% 22:6 38.8% -
TABLE 4 Fatty Acid Profile, Oil from Schizochytrium sp. Fatty Acid % FAME 20:4 0.2% 20:5 3.0% 22:5 n-3 0.3% 22:5 n-6 2.1% 22:6 43.6% -
TABLE 5 Fatty Acid Profile, Oil from Schizochytrium sp. Fatty Acid % FAME 20:4 1.4% 20:5 18.9% 22:5 n-3 4.8% 22:5 n-6 1.6% 22:6 43.0% - In certain embodiments, the oil can comprise a marine oil. Examples of suitable fish oils include, but are not limited to, Atlantic fish oil, Pacific fish oil, or Mediterranean fish oil, or any mixture or combination thereof. In more specific examples, a suitable fish oil can be, but is not limited to, bonito oil, pilchard oil, Pollack oil, tilapia oil, tuna oil, sea bass oil, halibut oil, spearfish oil, barracuda oil, cod oil, menhaden oil, sardine oil, anchovy oil, capelin oil, herring oil, mackerel oil, salmonid oil, tuna oil, and shark oil, including any mixture or combination thereof. Other marine oils suitable for use herein include, but are not limited to, squid oil, cuttle fish oil, octopus oil, krill oil, seal oil, whale oil, and the like, including any mixture or combination thereof.
- In some embodiments, the oil is produced by a genetically modified organism.
- Microbial and fish oils are subjected to further processing steps after the oils are obtained from, in the case of microbial oils, the cells produced by fermentation, or, in the case of fish oils, the fish itself. For microbial oils, one or more processing steps including refining, bleaching, winterization and deodorization may occur.
- In some embodiments, the bleaching step comprises adding a silica, a bleaching earth, an activated carbon, and mixtures thereof.
- Deodorizing the oil can be performed using any equipment known for use in standard deodorization processes. In some embodiments, the deodorization is performed using a short path distillation apparatus, a wiped-film evaporator, a thin-film evaporator, or a rotating packed bed deodorizer. In one embodiment, the deodorization is performed using a thin-film evaporator. In another embodiment, the deodorization is performed using a wiped-film evaporator.
- In some embodiments, the deodorization uses steam. The rate of steam is at least about 1 wt. %; at least about 2 wt. %; at least about 3 wt. %; at least about 4 wt. %; at least about 5 wt. %; at least about 6 wt. %; at least about 7 wt. %; at least about 8 wt. %; at least about 9 wt. %, or at least about 10 wt. %. In one embodiment, the rate of steam is from about 1-10 wt. %; from about 2-8 wt. %; or from about 2-6 wt. %. In some embodiments, the process comprises heating the steam during deodorization to at least about 140° C., at least about 150° C., at least about 160° C., at least about 170° C., at least about 180° C., at least about 190° C., at least about 200° C., or at least about 210° C. In other embodiments, the process comprises heating the steam to from about 140° C. to about 210° C., about 150° C. to about 200° C., about 160° C. to about 190° C., about 170° C. to about 190° C., or about 175° C. to about 185° C. In one embodiment, the process comprises heating the lysed cell composition from about 170° C. to about 190° C. In one embodiment, the process comprises heating the lysed cell composition to at least about 170° C., at least about 180° C., or at least about 190° C.
- Residence time is the average time the oil is in the deodorizer and is measured by volume of deodorizer divided by the flow rate. In some embodiments, the residence time of the oil in the deodorizing equipment is less than about 240 minutes, less than about 200 minutes, less than about 180 minutes, less than about 120 minutes, less than about 110 minutes, less than about 100 minutes, less than about 90 minutes, less than about 80 minutes, less than about 70 minutes, less than about 60 minutes, less than about 50 minutes, less than about 40 minutes, less than about 30 minutes, less than about 20 minutes, less than about 10 minutes, less than about 9 minutes, less than about 8 minutes, less than about 7 minutes, less than about 6 minutes, less than about 5 minutes, less than about 4 minutes, less than about 3 minutes, or less than about 2 minutes. In one embodiment the residence time is less than about 2 minutes.
- In some embodiments, an oil obtained according to any of the processes described herein can be used directly as a food or food ingredient, such as an ingredient in baby food, infant formula, beverages, sauces, dairy based foods (such as milk, yogurt, cheese and ice-cream), oils (e.g., cooking oils or salad dressings), and baked goods; dietary supplements (e.g., in capsule or tablet forms); feed or feed supplement for any non-human animal (e.g., those whose products (e.g., meat, milk, or eggs) are consumed by humans); food supplements; and pharmaceuticals (in direct or adjunct therapy application). The term “animal” refers to any organism belonging to the kingdom Animalia and includes any human animal, and non-human animal from which products (e.g., milk, eggs, poultry meat, beef, pork or lamb) are derived. In some embodiments, the oil can be used in seafood. Seafood is derived from, without limitation, fish, shrimp and shellfish. The term “products” includes any product derived from such animals, including, without limitation, meat, eggs, milk or other products. When the oil is fed to such animals, polyunsaturated oils can be incorporated into the flesh, milk, eggs or other products of such animals to increase their content of these oils.
- The following examples are set forth below to illustrate the methods and results according to the disclosed subject matter. These examples are not intended to be inclusive of all aspects of the subject matter disclosed herein, but rather to illustrate representative methods and results. These examples are not intended to exclude equivalents and variations which are apparent to one skilled in the art.
- Materials and Methods
- The Anisidine value (AV) is determined in accordance with AOCS Official Method Cd 18-90.
- The peroxide value (PV) is determined in accordance with the AOCS Official Method Cd 8-53.
- Bound 2-MCPD, bound 3-MCPD and bound 2,3-epoxy-1-propanol are determined using AOCS Official Method Cd 29a-13.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD). 0.25% Trisyl® 600 and 1% Tonsil® Supreme FF 126 was used in the bleaching step. The deodorization temperature was 205° C.-210° C. with a rate of steam of 2.2 wt. %. The amount of bound 3-MCPD found in the oil after processing was 24.5 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD) as in Comparative Example 1, except that 0.25% neutral Trisyl®, 1% neutral Tonsil® and 3% activated carbon (Norit CA1) was used in the bleaching step and the deodorization temperature was 180° C. with a rate of steam of 4.4 wt. %. The amount of bound 3-MCPD found in the oil after processing was 5.9 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD) as in Comparative Example 1, except that 0.25% neutral Trisyl® and 3% carbon was used in the bleaching step and the deodorization temperature was 180° C. with a rate of steam of 4.4 wt. %. The amount of bound 3-MCPD found in the oil after processing was 5.2 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD) as in Comparative Example 1, except that 0.25% neutral Trisyl® and 3% carbon was used in the bleaching step and the deodorization temperature was 190° C. with a rate of steam of 4.4 wt. %. The amount of bound 3-MCPD found in the oil after processing was 7.5 ppm.
- Crude oil produced through fermentation of C. Cohnii is subjected to a refining, bleaching, winterization and deodorization process (RBWD). 0.25% Trisyl® 600 and 1% Tonsil® Supreme FF 126 was used in the bleaching step. The deodorization temperature was 205° C.-210° C. with a rate of steam of 2.2 wt. %. 5 lots of oil were tested and the averages of the peroxide value, anisidine value, bound 3-MCPD and bound 2,3-epoxy-1-propanol are found in Table 6.
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TABLE 6 Average Peroxide Value 0.3 Anisidine Value 19.2 Bound 3-MCPD (ppm) 37.4 Bound 2,3-epoxy-1-propanol (ppm) 0.3 - Crude oil produced through the same fermentation process as in Comparative Example 2 is subjected to a refining, bleaching, winterization and deodorization process as in Comparative Example 2 except for the following changes: 1) during the bleaching step, a silica was used and an activated carbon was added instead of the bleaching agents used in Comparative Example 2; and 2) during the deodorization process, the oil was subjected to a temperature of 180° C. rather than a temperature of 205° C.-210° C. as used in the deodorization process of Comparative Example 2 and the rate of steam was 4.4 wt. % (as compared to 2.2 wt. % in Comparative Example 2). 4 lots of oil were tested and the peroxide value, anisidine value, and the amounts for bound 3-MCPD and bound 2,3-epoxy-1-propanol are found in Table 7.
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TABLE 7 Lot 1 Lot 2 Lot 3 Lot 4 Peroxide Value Not Detected Not Detected Not Detected Not Detected Anisidine Value 7 8 8 9 Bound 3-MCPD 5.3 4.3 4.8 7.5 (ppm) Bound 2,3- 0.2 0.2 0.2 0.2 epoxy-1- propanol (ppm) - The peroxide value, anisidine value, bound 3-MCPD and bound 2,3-epoxy-1-propanol were all reduced as compared to the process used in Comparative Example 2.
- Crude oil produced through the same fermentation process as in Comparative Example 2 is subjected to a refining, bleaching, winterization and deodorization process as in Comparative Example 2 except for the following changes: 1) during the bleaching step, a silica (Trisyl® Silica) was used and an activated carbon (Nuchar SA20) was added instead of the bleaching agents used in Comparative Example 2; and 2) during the deodorization process, the oil was subjected to a temperature of 180° C. rather than a temperature of 205° C.-210° C. as used in the deodorization process of Comparative Example 2 and the rate of steam was 4.4 wt. % (as compared to 2.2 wt. % in Comparative Example 2). 3 lots of oil were tested and the peroxide value, anisidine value, and the amounts for bound 3-MCPD and bound 2,3-epoxy-1-propanol are found in Table 8.
-
TABLE 8 Lot 1 Lot 2 Lot 3 Peroxide Value Not Detected Not Detected Not Detected Anisidine Value 5 6 7 Bound 3-MCPD (ppm) 2.3 2.6 2.9 Bound 2,3-epoxy-1- <0.1 0.1 0.1 propanol (ppm) - The peroxide value, anisidine value, bound 3-MCPD and bound 2,3-epoxy-1-propanol were all reduced as compared to the process used in Comparative Example 2.
- Crude oil produced through the same fermentation process as in Comparative Example 2 is subjected to a refining, bleaching, winterization and deodorization process as in Comparative Example 2 except for a silica (Trisyl® Silica) was used and an activated carbon (Nuchar SA20) was added instead of the bleaching agents used in Comparative Example 2. During the deodorization process, the oil was subjected to a temperature of 180° C. during the deodorization process rather than a temperature of 205°−210° C. as used in the deodorization process of Comparative Example 2 and the rate of steam was 4.4 wt. % (as compared to 2.2 wt. % in Comparative Example 2). 2 lots of oil were tested and the amounts of bound 2-MCPD, bound 3-MCPD and bound 2,3-epoxy-1-propanol are found in Table 9.
-
TABLE 9 Lot 1 Lot 2 Bound 2-MCPD (ppm) 0.4 0.3 Bound 3-MCPD (ppm) 3.0 2.5 Bound 2,3-epoxy-1-propanol (ppm) 0.1 0.1 - Different marine and microbial oils were subjected to a process of the present invention. The oils were subjected to an RBWD process wherein a silica and an activated carbon were added to each sample during the bleaching process and the samples were deodorized at 170-190° C. at a steam rate of 4.4 wt. % with a residence time of less than 2 minutes. The marine oils included tuna and anchovy and the microbial oils included an oil produced through fermentation of Schizochytrium sp. (Algal Sample 1) and an oil produced through fermentation of Crypthecodinium cohnii (Algal Sample 2). The amounts for bound 3-MCPD and bound 2,3-epoxy-1-propanol, and the anisidine values and peroxides value are found in Table 10.
-
TABLE 10 Algal Algal Tuna Anchovy sample 11 sample 22 Bound 3MCPD (ppm) 0.4 0.6 <LOQ* <LOQ Bound 2,3-epoxy-1- 0.3 Not measured Not measured <LOQ propanol (ppm) Anisidine value 6 4 11 10 Peroxide value 0.9 0.2 1.2 1.5 *LOQ = Limit of Quantitation = 0.3 ppm 1Table 3 is representative fatty acid profile for sample 2Table 2 is representative fatty acid profile for sample - Different microbial oils were subjected to a process of the present invention. The oils were subjected to an RBWD process wherein a silica and an activated carbon were added to each sample during the bleaching process and the samples were deodorized at 170-190° C. at a steam rate of 4.4 wt. % with a residence time of less than 2 minutes. Different microbial oils were subjected to an RBWD process as well as a fish oil and a vegetable oil (high oleic sunflower oil). The microbial oils included oils produced through fermentation of Schizochytrium sp. (Algal Samples 1-2), an oil produced through fermentation of Crypthecodinium cohnii (Algal Sample 3), and an oil produced through fermentation of Mortierella alpina (Algal Sample 4). The amounts for bound 3-MCPD, bound 2-MCPD and bound 2,3-epoxy-1-propanol are found in Table 11.
-
TABLE 11 Bound 2MCPD Bound 3MCPD Bound 2,3-epoxy-1- (ppm) (ppm) propanol (ppm) Algal Sample 13 0.1 0.28 <0.1 Algal Sample 24 0.13 0.54 <0.1 Algal Sample 35 0.29 2.46 0.12 Algal Sample 46 <0.1 0.19 0.19 Fish Sample 0.32 1.30 0.11 Vegetable Oil <0.1 0.12 0.56 3Table 4 is representative fatty acid profile of sample 4Table 3 is representative fatty acid profile of sample 5Table 2 is representative fatty acid profile of sample 6Table 1 is representative fatty acid profile of sample - All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
- Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
Claims (20)
1. A refined oil comprising at least one polyunsaturated fatty acid (PUFA), wherein the oil has a fatty acid ester of monochloropropanediol, epoxypropanol, and mixtures thereof in an amount of 10 ppm or less.
2. The oil of claim 1 , wherein the fatty acid ester of monochloropropanediol is bound 2-monochloropropane-1,2-diol (2-MCPD) and/or bound 3-monochloropropane-1,2-diol (3-MCPD).
3. The oil according to claim 1 , wherein the fatty acid ester of epoxypropanol is bound 2,3-epoxy-1-propanol.
4. The oil according to claim 1 , wherein the fatty acid ester is in an amount of 1 ppm or less.
5. The oil according to claim 1 , wherein the fatty acid ester is in an amount of 0.3 ppm or less.
6. The oil according to claim 1 , wherein the fatty acid ester is in an amount of 0.1 ppm or less.
7. The oil according to claim 1 , wherein the oil has an anisidine value (AnV) of less than 20.
8. The oil according to claim 1 , wherein the oil has an anisidine value of less than 10.
9. The oil according to claim 1 , wherein the PUFA is an omega-3 fatty acid, an omega-6 fatty acid, and mixtures thereof.
10. The oil according to claim 1 , wherein the PUFA is arachidonic acid (ARA), eicosapentaenoic acid (EPA), docosahexaenoic acid (DHA), and combinations thereof.
11. The oil according to claim 1 , wherein the oil comprises at least 35% of a desired PUFA.
12. The oil according to claim 1 , wherein the oil comprises at least 40% of a desired PUFA.
13. The oil according to claim 1 , wherein the oil is a microbial or marine oil.
14. The oil according to claim 13 , wherein the oil is a microbial oil.
15. The oil according to claim 14 , wherein the oil has been produced by a microorganism, wherein the microorganism is selected from the group comprising microalgae, bacteria, fungi and protists.
16. The oil according to claim 15 , wherein the microorganism is of the genus Crypthecodinium.
17. The oil according to claim 16 , wherein the microorganism is of the species Crypthecodinium cohnii.
18. The oil according to claim 15 , wherein the microorganism is of the genus Thraustochytrium.
19. The oil according to claim 18 , wherein the microorganism is of the species Schizochytrium sp.
20. The oil according to claim 15 , wherein the microorganism is of the genus Mortierella.
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US201815754337A | 2018-02-22 | 2018-02-22 | |
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