US20190374081A1 - Vacuum cleaner with air agitation assistence - Google Patents
Vacuum cleaner with air agitation assistence Download PDFInfo
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- US20190374081A1 US20190374081A1 US16/341,575 US201716341575A US2019374081A1 US 20190374081 A1 US20190374081 A1 US 20190374081A1 US 201716341575 A US201716341575 A US 201716341575A US 2019374081 A1 US2019374081 A1 US 2019374081A1
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- air
- surface cleaning
- agitation
- motor
- cleaning apparatus
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- 238000004140 cleaning Methods 0.000 claims abstract description 87
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- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/02—Nozzles
- A47L9/08—Nozzles with means adapted for blowing
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L5/00—Structural features of suction cleaners
- A47L5/12—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
- A47L5/22—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
- A47L5/28—Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle
- A47L5/30—Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle with driven dust-loosening tools, e.g. rotating brushes
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/02—Nozzles
- A47L9/04—Nozzles with driven brushes or agitators
- A47L9/0461—Dust-loosening tools, e.g. agitators, brushes
- A47L9/0466—Rotating tools
- A47L9/0477—Rolls
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
Definitions
- the present disclosure relates to vacuum cleaners and more particularly, to a surface cleaning head for a vacuum cleaner including air agitation.
- a vacuum cleaner creates a partial vacuum to suck up dust, dirt, and/or particles (hereinafter collectively referred to as debris) from the surface to be cleaned.
- Some vacuum cleaners also utilize air-agitation in which a pressurized air stream discharged from the vacuum cleaner to dislodge debris.
- Existing air-agitation vacuum cleaners generally include a single air pump and a single motor which performs both the functional of creating an air agitation (e.g., the pressurized airflow) and vacuum flow to dislodge and suck up debris from the surface to be cleaned. While the existing systems are generally effective, they suffer from several problems. For example, the use of a single motor and single air pump requires complex ducting.
- a portion of the air flow from the single motor and single air pump may need to be directed to provide the air-agitation pressure/flow and another portion of the air flow may need to be redirected to provide the vacuum source.
- the primary consideration of the vacuum system is generally the efficient creation of the vacuum source, and this may lead to a situation were a long and/or complex ducting is necessary in order to provide the desired air-agitation pressure/flow to the air-agitation discharge.
- This long and/or complex ducting may increase the cost of the vacuum, increase the weight, and/or increase the size of the vacuum head, thereby making it unsuitable for some cleaning applications (e.g., but not limited to, cleaning under a couch or the like).
- the use of a single motor and single air pump to provide both the air-agitation flow as well as the vacuum flow may limit the flexibility and efficiency of the vacuum system.
- the air-agitation pressure/flow is too high, then debris may be blown away from the vacuum inlet, thus reducing the efficiency of the system.
- the air-agitation pressure/flow is too low, then debris may not be blow towards the vacuum inlet, again thereby reducing the efficiency of the system.
- the amount of the air-agitation pressure/flow may depend on the surface and/or the type of debris being cleaned. As such, a single air-agitation pressure/flow may work as efficiently as possible for all cleaning circumstances.
- the use of a single motor and single air pump to provide both the air-agitation flow as well as the vacuum flow may require the ratio of the air-agitation pressure/flow to the vacuum flow to be static (e.g., fixed).
- a design may generally require the inclusion (among other components) of air-flow regulatory valve and control mechanism.
- the air-flow regulatory valve and control mechanism further increase the cost, complexity, expensive, and size of the vacuum system.
- FIG. 1 generally illustrates a top view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 2 generally illustrates another top view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 3 generally illustrates a bottom view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 4 generally illustrates another bottom view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 5 generally illustrates a top, cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 6 generally illustrates another top, cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 7 generally illustrates a front cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 8 generally illustrates another front cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 9 generally illustrates a further front cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure.
- FIG. 10 generally illustrates a side cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 11 generally illustrates another side cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 12 generally illustrates a further side cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure
- FIG. 13 generally illustrates a cross-sectional area of a plenum and an air blast nozzle, consistent with embodiments of the present disclosure
- FIG. 14 generally illustrates results of a simulation of a uniformity index g versus a ratio A/a of cross-sectional areas of the plenum to the nozzle, consistent with embodiments of the present disclosure
- FIG. 15 generally illustrates one embodiment of a circuit diagram for providing power to the suction motor and the agitator drive motors and/or air-agitation motors, consistent with embodiments of the present disclosure.
- FIG. 16 generally illustrates another embodiment of a circuit diagram for providing power to the suction motor and the agitator drive motors and/or air-agitation motors, consistent with embodiments of the present disclosure.
- a surface cleaning apparatus provides a lower profile surface cleaning head by moving at least the suction motor out of the surface cleaning head.
- the suction motor may be located in an upper portion (e.g., in a wand) pivotably coupled to the surface cleaning head and fluidly connected to a cyclone assembly located in the surface cleaning head.
- the cyclone assembly may include first and second opposing cyclones with a smaller diameters (e.g., as compared to a single cyclone used in existing “all in the head” vacuums) to provide a lower profile with substantially the same or better performance.
- the surface cleaning apparatus 10 includes a surface cleaning head 12 which may be coupled to (e.g., pivotably coupled) an upper portion (not shown for clarity).
- the upper portion includes a handle, and optionally one or more suction motors configured to generate a vacuum source (e.g., an airflow having a pressure at less than atmospheric pressure).
- the upper portion may also include a pre-motor filter upstream of the suction motor and/or a post-motor filter downstream of the suction motor and/or one or more debris containment cavities/bags for filtering and/or storing debris sucked up by the surface cleaning apparatus 10 .
- the surface cleaning head 12 may optionally include one or more suction motors in place of, or in addition to, any suction motors in the upper portion.
- the suction motor may be an AD and/or DC powered motor.
- the surface cleaning apparatus 10 may include a battery to provide for cordless operation or may include a power cord for connecting to an external power source. Additionally, it should be appreciated that the surface cleaning head 12 may optionally include one or more filters and/or debris containment cavities/bags in place of, or in addition to, any filters and/or debris containment cavities/bags in the upper portion.
- the surface cleaning head 12 may optionally further includes a rotational drive motor 14 (best shown in FIGS. 5 and 6 ) drivingly connected to a driven rotating/agitator member 16 .
- the rotating/agitator member 16 may include, for example, a rotating brush roll or the like.
- the surface cleaning head 12 may further include an external cover 18 (best shown in FIGS. 1 and 2 ) covering an agitator chamber 20 (best shown in FIGS. 5 and 6 ) including the rotating/agitator member 16 , which may be removable from the agitator chamber.
- a surface cleaning head with an openable agitator chamber and a removable rotatable agitator is described in greater detail in U.S. Patent Application Publication No. 2016/0220080 (Ser. No. 14/739,915), now U.S. Pat. No. 9,456,723 issued Oct. 4, 2016, which is incorporated herein by reference.
- the surface cleaning head 12 includes a frame/body/enclosure 22 and includes one or more an air-agitation blower assemblies 24 .
- the air-agitation blower assembly 24 is configured to provide a positive pressure air flow (e.g., an air-blast agitation flow) to move (e.g., dislodge) debris.
- the air-agitation blower assembly 24 may be configured to direct the air-blast agitation flow to cause debris to be generally directed towards the rotating/agitator member 16 and/or the vacuum inlet 25 of the surface cleaning head 12 .
- the air-agitation blower assembly 24 includes one or more air-agitation blowers 30 and one or more nozzles and/or discharge outlets 34 ( FIGS. 3-4 ) configured to form the air-blast agitation flow.
- the air-agitation blower 30 may include one or more air-agitation motors 26 ( FIG. 5 ) drivingly connected to one or more air pumps 28 (such as, but not limited to, one or more fan blades or the like, FIGS. 1-2 ) configured to create a positive pressure air flow.
- the positive pressure air flow may flow through one or more air conduits, ducts, or the like 32 , and ultimately to one or more nozzles and/or discharge outlets 34 ( FIGS. 3-4 ).
- the air-agitation blower 30 (e.g., the air-agitation motors 26 and air pumps 28 ) may be separate from the suction motors for creating the vacuum source. Additionally, the one or more air conduits, ducts, or the like 32 and one or more air-blast nozzles and/or discharge outlets 34 may also be separate from the suction motors/conduits for creating the vacuum source. While the air-agitation blower 30 is illustrated as part of the surface cleaning head 12 , it should be appreciated that one or more parts of the air-agitation blower 30 may be located in the upper portion of the surface cleaning apparatus 10 .
- the surface cleaning head 12 includes a single air-blast discharge outlets/nozzle 34 that is behind the rotating/agitator member 16 and/or vacuum inlet 25 . It should be appreciated, however, that the surface cleaning head 12 may include one or more air-blast discharge outlets/nozzles 34 behind the rotating/agitator member 16 and/or vacuum inlet 25 and/or one or more air-blast discharge outlets/nozzles 34 in front of the rotating/agitator member 16 and/or vacuum inlet 25 .
- the terms “behind” and “in front of” are intended to refer to positions relative to the user while holding the upper portion (e.g., handle).
- the term “behind” is intended to refer to a position between the user and the rotating/agitator member 16 and/or vacuum inlet 25
- the term “in front of” is intended to refer to a position in front both the user and the rotating/agitator member 16 and/or vacuum inlet 25 .
- the air-blast discharge outlets/nozzle 34 may be configured to direct the air-blast agitation flow at an angle of 0 to 45 degrees from the vertical axis.
- the air-blast discharge outlets/nozzle 34 may Marlborough, Mass. be configured to direct the air-blast agitation flow F at an angle A (best seen in FIG. 12 ) of 5 to 30 degrees from the vertical axis V.
- the air-blast discharge outlets/nozzle 34 may be configured to direct the air-blast agitation flow F at an angle A of 10-20 degrees or 17-20 degrees. It may be appreciated that smaller angles A may be used if one or more squeegees (not shown) is provided.
- the squeegee may extend downward (either fully or partially) towards the cleaning surface and may be provided behind and/or in front of the air-blast discharge outlets/nozzle 34 .
- the squeegee may be generally configured to direct the air-blast agitation flow towards the rotating/agitator member 16 and/or vacuum inlet 25 , e.g., by generally restricting the air flow in the direction opposite of the rotating/agitator member 16 and/or vacuum inlet 25 .
- the air-agitation blower 30 may include a housing 36 defining an air inlet opening 38 through which the air pump 28 may draw air.
- the air inlet opening 38 may include a cover, grate, or the like configured to generally prevent objects (other than air) from being sucked into the air pump 28 .
- the air pump 28 may be fluidly coupled through one or more air conduits, ducts, or the like 32 to one or more air-blast nozzles and/or discharge outlets 34 as discussed.
- the air pump 28 may cause pressurized air (e.g., air above atmospheric pressure) to flow into the air duct(s) 32 to allow the pressurized air to flow from the air pump 28 to one or more plenums 42 and/or air-blast discharge outlets/nozzles 34 .
- pressurized air e.g., air above atmospheric pressure
- the air duct(s) 32 may allow the pressurized air from the air pump 28 to flow into one or more plenums 42 and/or air-blast discharge outlets/nozzles 34 while generally minimizing flow restrictions, reducing the overall height of the surface cleaning head 12 , and/or more evenly distributing the pressurized air flow to the one or more plenums 42 and/or air-blast discharge outlets/nozzles 34 , while also avoiding other components of the surface cleaning head 12 such as, but not limited to, the vacuum inlet/ducting 25 , rotational drive motor 14 , and/or rotating/agitator member 16 .
- the air duct 32 may optionally be fluidly coupled to one or more plenums 42 .
- One or more plenums 42 may be fluidly coupled to one or more air-blast discharge outlets/nozzles 34 .
- the plenums 42 may be configured to distribute the air flow to the one or more air-blast discharge outlets/nozzles 34 .
- it may be desirable to evenly distribute the pressurized air flow across the air-blast discharge outlets/nozzle 34 .
- space available in the surface cleaning head 12 to include an air path for the air-blast discharge outlets/nozzle 34 design is very limited.
- the plenum 42 may allow for an even distribution of pressurized air to be achieved within the confined space available, preferably without using regular air ducts or hoses.
- the plenum chamber 42 is used.
- the plenum chamber 42 may be a pressurized housing containing fluid at positive pressure.
- the function of the plenum 42 is generally to equalize pressure of the air flow across the inlet and/or outlet of the air-blast discharge outlets/nozzle 34 such that the air-blast discharge outlets/nozzle 34 discharges air generally evenly.
- the plenum chamber 42 may also provide acoustic benefits by reducing unwanted/undesirable noises.
- a plenum chamber 42 In designing a plenum chamber 42 , it is generally necessary to understand specific constraints for the application. For a surface cleaning head 12 , one constraint is space. A good distribution is preferably achieved within a confined space. A non-dimensional parameter (A/a) is considered; this is the ratio of cross-sectional area of the plenum chamber “A” ( FIG. 13 ) to the cross sectional area of fluid outlet ‘a’ ( FIG. 13 ). If the plenum chamber 42 area is big enough to act as a reservoir, then the effects of pressure in the plenum chamber 42 will be approximately uniform and thus results in an approximately even distribution of air from the air-blast discharge outlets/nozzle 34 . In this way, air distribution can be approximately uniform across the air-blast discharge outlets/nozzle 34 independent of shape, size, and location of the inlet(s) to the plenum chamber 42 .
- Applicants have performed a set of simulations 1400 to find preferred ‘A/a’ ratios to achieve the desired flow distribution from the air-blast discharge outlets/nozzle 34 , the results of which are generally illustrated in FIG. 14 .
- a parameter is used to quantify the flow distribution called the “uniformity index of velocity (g).”
- the uniformity index (g) represents how a specified variable (in this case, velocity) varies over a surface; a value of 1 indicates the highest uniformity.
- Applicants have unexpected determined that a ratio “A/a” of 4 or greater achieves a desired uniformity index of velocity (g) of approximately 0.8 or greater.
- Applicants have unexpected determined that a ratio “A/a” of 5 or greater achieves a desired uniformity index of velocity (g) of approximately 1.0.
- the plenum chamber 42 may also optionally include one or more baffles 44 (see, e.g., FIG. 7 ).
- the bafflers 44 may also help break up and/or distribute the pressurized air flow across the air-blast discharge outlets/nozzle 34 .
- the baffles 44 may include dividers extending at least partially between an upper and/or lower surface of the plenum chamber 42 . Depending on the location, size, and orientation of the baffles 44 , pressurized air may be directed in one or more directions, thereby allowing the air flow to be generally balanced.
- the desired air-blast agitation flow distribution may be achieved by adjusting one or more of the plenums 42 , baffles 42 , and/or air-blast discharge outlets/nozzles 34 .
- FIG. 15 one embodiment of a circuit diagram 1500 for an AC powered suction motor is generally illustrated. As can be seen, there are three pins going from the wand to the nozzle in the vacuum. One is 110 v AC, one is neutral, and the third is used for controlling the functions, such as agitator drive motors 14 (e.g., for a brush bar or the like) and/or air-agitation motors 26 (e.g., for the air-agitation blower 30 ). In this instance, the both the suction motor and the rotational drive motor 14 and/or air-agitation motors 26 are all AC powered motors.
- agitator drive motors 14 e.g., for a brush bar or the like
- air-agitation motors 26 e.g., for the air-agitation blower 30 .
- the both the suction motor and the rotational drive motor 14 and/or air-agitation motors 26 are all AC powered motors.
- the agitator drive motors 14 and/or air-agitation motors 26 may be DC motors, while the suction motors may be AC motors.
- Using a DC motor for the air-agitation motor 26 may be desirable because it may be smaller, lighter, and/or cheaper than AC motors in typical air-agitation applications, while using an AC motor for the suction motor may be desirable in an application in which the surface cleaning apparatus 10 is powered by an AC source.
- FIG. 16 one embodiment of a circuit diagram 1600 for an AC powered suction motor and DC powered agitator drive motors 14 and/or air-agitation motors 26 without the use of a separate transformer is generally illustrated.
- the step-down voltage rectifier circuitry 1600 includes a rectifier 1602 that converts AC to DC.
- the circuit 1600 also takes advantage of the windings 1604 of the AC suction motor 1606 to step down the voltage from the AC line voltage (e.g., 110 v) to a desired voltage for the DC motor (e.g., 20 v AC).
- This stepped down voltage (e.g., 20 v AC) is supplied to the rectifier 1602 that converts the stepped down voltage (e.g., 20 v AC) to the desired DC signal (e.g., 20 v DC).
- the windings 1604 of the AC suction motor 1606 may be arranged in any order necessary to achieve the desired stepped down voltage.
- the rectifier 1602 may include any AC to DC rectifier.
- a non-exhaustive list of rectifiers 1602 may include single-phase rectifiers (e.g., but not limited to, half-wave rectifiers, full-wave rectifiers) three-phase rectifiers (e.g., three-phase-half-wave rectifiers, three-phase-full-wave rectifiers, three-phase-bridge rectifiers, and twelve-pulse bridges), and/or voltage-multiplying bridges.
- one or more filters e.g., but not limited to, one or more capacitors or the like, not shown
- the rectifier 1602 may be located in the surface cleaning head 12 , though it could also be located in the upper portion.
- three pins may go from the wand to the nozzle in the vacuum.
- One is 110 v AC, one is neutral, and the third is the stepped-down DC (e.g., 20 v AC) that will power the DC powered agitator drive motors 14 and/or air-agitation motors 26 .
- the rotating/agitator member 16 e.g., brush bar
- the air-agitation blower 30 may be off.
- hard floor mode e.g., tile, wood, etc.
- the opposite may be true, e.g., the rotating/agitator member 16 (e.g., brush bar) may be off, and the air-agitation blower 30 may be on.
- a four pin embodiment may allow for the rotating/agitator member 16 (e.g., brush bar) and the air-agitation blower 30 to be powered independently of each other.
- the present disclosure features a surface cleaning apparatus comprising and upper portion and a surface cleaning head.
- the upper portion includes a handle and a suction motor.
- the surface cleaning head is pivotably connected to the upper portion and includes a vacuum inlet fluidly coupled to the suction motor and an air-agitation blower assembly.
- the air-agitation blower assembly comprises at least one air-agitation blower configured to generate a pressurize air flow and at least one discharge nozzle fluidly.
- the air-agitation blower includes an air pump and an air-agitation motor drivingly connected to the air pump, wherein the air-agitation motor is independent from the suction motor.
- the discharge nozzle is fluidly coupled to the air pump and is configured to discharge the pressurized air flow to form an air-blast agitation flow.
- the present disclosure features a surface cleaning apparatus comprising an upper portion, a surface cleaning head pivotably connected to the upper portion, and step-down voltage rectifier circuitry.
- the upper portion includes a handle and a suction motor, wherein said suction motor is an AC motor comprising a plurality of windings.
- the surface cleaning head includes a vacuum inlet fluidly coupled to the suction motor, an air-agitation blower assembly, and at least one discharge nozzle.
- the air-agitation blower assembly comprises at least one air-agitation blower configured to generate a pressurize air flow.
- the air-agitation blower includes an air pump and an air-agitation motor drivingly connected to the air pump, wherein the air-agitation motor is a DC motor.
- the discharge nozzle is fluidly coupled to the air pump and configured to discharge the pressurized air flow to form an air-blast agitation flow.
- the step-down voltage rectifier circuitry comprises at least a portion of the plurality of windings of the AC suction motor configured to step down an input AC voltage to the AC motor to a stepped down AC voltage, and at least one rectifier configured to convert the stepped down AC voltage to a DC voltage for supply to the DC air-agitation motor.
- the present disclosure features a surface cleaning apparatus comprising an upper portion including a handle, one or more motors configured to provide a vacuum air flow and a pressurized air-agitation air flow, and a surface cleaning head pivotably connected to the upper portion.
- the surface cleaning head includes a vacuum inlet fluidly coupled to the vacuum air flow, at least one discharge nozzle configured to discharge the pressurized air flow to form an air-blast agitation flow, and at least one plenum fluidly coupled between the one or more motors providing the pressurized air-agitation air flow and the discharge nozzle, wherein a ratio (A/a) of a cross-sectional area (A) of the plenum to a cross-sectional area (a) of the discharge nozzle is greater than or equal to 4:1.
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Abstract
Description
- This application is a 371 of international Application No. PCT/US17/56484 filed Oct. 13, 2017, which claims the benefit of U.S. Provisional Patent Application Ser. No. 62/408,147 filed Oct. 14, 2016, both of which are fully incorporated herein by reference.
- The present disclosure relates to vacuum cleaners and more particularly, to a surface cleaning head for a vacuum cleaner including air agitation.
- A vacuum cleaner creates a partial vacuum to suck up dust, dirt, and/or particles (hereinafter collectively referred to as debris) from the surface to be cleaned. Some vacuum cleaners also utilize air-agitation in which a pressurized air stream discharged from the vacuum cleaner to dislodge debris. Existing air-agitation vacuum cleaners generally include a single air pump and a single motor which performs both the functional of creating an air agitation (e.g., the pressurized airflow) and vacuum flow to dislodge and suck up debris from the surface to be cleaned. While the existing systems are generally effective, they suffer from several problems. For example, the use of a single motor and single air pump requires complex ducting. In particular, a portion of the air flow from the single motor and single air pump may need to be directed to provide the air-agitation pressure/flow and another portion of the air flow may need to be redirected to provide the vacuum source. As may be appreciated, the primary consideration of the vacuum system is generally the efficient creation of the vacuum source, and this may lead to a situation were a long and/or complex ducting is necessary in order to provide the desired air-agitation pressure/flow to the air-agitation discharge. This long and/or complex ducting may increase the cost of the vacuum, increase the weight, and/or increase the size of the vacuum head, thereby making it unsuitable for some cleaning applications (e.g., but not limited to, cleaning under a couch or the like).
- Additionally, the use of a single motor and single air pump to provide both the air-agitation flow as well as the vacuum flow may limit the flexibility and efficiency of the vacuum system. In particular, if the air-agitation pressure/flow is too high, then debris may be blown away from the vacuum inlet, thus reducing the efficiency of the system. On the other hand, if the air-agitation pressure/flow is too low, then debris may not be blow towards the vacuum inlet, again thereby reducing the efficiency of the system. As may be further appreciated, the amount of the air-agitation pressure/flow may depend on the surface and/or the type of debris being cleaned. As such, a single air-agitation pressure/flow may work as efficiently as possible for all cleaning circumstances. The use of a single motor and single air pump to provide both the air-agitation flow as well as the vacuum flow may require the ratio of the air-agitation pressure/flow to the vacuum flow to be static (e.g., fixed). Alternatively, while it may be possible to adjust the ratio of the air-agitation pressure/flow to the vacuum flow, such a design may generally require the inclusion (among other components) of air-flow regulatory valve and control mechanism. The air-flow regulatory valve and control mechanism further increase the cost, complexity, expensive, and size of the vacuum system.
- These and other features and advantages will be better understood by reading the following detailed description, taken together with the drawings wherein:
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FIG. 1 generally illustrates a top view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 2 generally illustrates another top view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 3 generally illustrates a bottom view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 4 generally illustrates another bottom view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 5 generally illustrates a top, cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 6 generally illustrates another top, cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 7 generally illustrates a front cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 8 generally illustrates another front cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 9 generally illustrates a further front cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 10 generally illustrates a side cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 11 generally illustrates another side cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 12 generally illustrates a further side cross-sectional view of a surface cleaning head, consistent with embodiments of the present disclosure; -
FIG. 13 generally illustrates a cross-sectional area of a plenum and an air blast nozzle, consistent with embodiments of the present disclosure; -
FIG. 14 generally illustrates results of a simulation of a uniformity index g versus a ratio A/a of cross-sectional areas of the plenum to the nozzle, consistent with embodiments of the present disclosure; -
FIG. 15 generally illustrates one embodiment of a circuit diagram for providing power to the suction motor and the agitator drive motors and/or air-agitation motors, consistent with embodiments of the present disclosure; and -
FIG. 16 generally illustrates another embodiment of a circuit diagram for providing power to the suction motor and the agitator drive motors and/or air-agitation motors, consistent with embodiments of the present disclosure. - A surface cleaning apparatus, consistent with embodiments of the present disclosure, provides a lower profile surface cleaning head by moving at least the suction motor out of the surface cleaning head. The suction motor may be located in an upper portion (e.g., in a wand) pivotably coupled to the surface cleaning head and fluidly connected to a cyclone assembly located in the surface cleaning head. The cyclone assembly may include first and second opposing cyclones with a smaller diameters (e.g., as compared to a single cyclone used in existing “all in the head” vacuums) to provide a lower profile with substantially the same or better performance.
- Referring to
FIGS. 1-4 , top and bottom views of asurface cleaning apparatus 10, consistent with one embodiment, is generally illustrated. Thesurface cleaning apparatus 10 includes asurface cleaning head 12 which may be coupled to (e.g., pivotably coupled) an upper portion (not shown for clarity). The upper portion includes a handle, and optionally one or more suction motors configured to generate a vacuum source (e.g., an airflow having a pressure at less than atmospheric pressure). The upper portion may also include a pre-motor filter upstream of the suction motor and/or a post-motor filter downstream of the suction motor and/or one or more debris containment cavities/bags for filtering and/or storing debris sucked up by thesurface cleaning apparatus 10. It should be appreciated, however, that thesurface cleaning head 12 may optionally include one or more suction motors in place of, or in addition to, any suction motors in the upper portion. The suction motor may be an AD and/or DC powered motor. Thesurface cleaning apparatus 10 may include a battery to provide for cordless operation or may include a power cord for connecting to an external power source. Additionally, it should be appreciated that thesurface cleaning head 12 may optionally include one or more filters and/or debris containment cavities/bags in place of, or in addition to, any filters and/or debris containment cavities/bags in the upper portion. - With reference to
FIGS. 1-6 , thesurface cleaning head 12 may optionally further includes a rotational drive motor 14 (best shown inFIGS. 5 and 6 ) drivingly connected to a driven rotating/agitator member 16. The rotating/agitator member 16 may include, for example, a rotating brush roll or the like. Thesurface cleaning head 12 may further include an external cover 18 (best shown inFIGS. 1 and 2 ) covering an agitator chamber 20 (best shown inFIGS. 5 and 6 ) including the rotating/agitator member 16, which may be removable from the agitator chamber. One example of a surface cleaning head with an openable agitator chamber and a removable rotatable agitator is described in greater detail in U.S. Patent Application Publication No. 2016/0220080 (Ser. No. 14/739,915), now U.S. Pat. No. 9,456,723 issued Oct. 4, 2016, which is incorporated herein by reference. - The
surface cleaning head 12 includes a frame/body/enclosure 22 and includes one or more an air-agitation blower assemblies 24. The air-agitation blower assembly 24 is configured to provide a positive pressure air flow (e.g., an air-blast agitation flow) to move (e.g., dislodge) debris. According to one embodiment, the air-agitation blower assembly 24 may be configured to direct the air-blast agitation flow to cause debris to be generally directed towards the rotating/agitator member 16 and/or thevacuum inlet 25 of thesurface cleaning head 12. - The air-
agitation blower assembly 24 includes one or more air-agitation blowers 30 and one or more nozzles and/or discharge outlets 34 (FIGS. 3-4 ) configured to form the air-blast agitation flow. The air-agitation blower 30 may include one or more air-agitation motors 26 (FIG. 5 ) drivingly connected to one or more air pumps 28 (such as, but not limited to, one or more fan blades or the like,FIGS. 1-2 ) configured to create a positive pressure air flow. As described herein, the positive pressure air flow may flow through one or more air conduits, ducts, or the like 32, and ultimately to one or more nozzles and/or discharge outlets 34 (FIGS. 3-4 ). It should be appreciated that the air-agitation blower 30 (e.g., the air-agitation motors 26 and air pumps 28) may be separate from the suction motors for creating the vacuum source. Additionally, the one or more air conduits, ducts, or the like 32 and one or more air-blast nozzles and/ordischarge outlets 34 may also be separate from the suction motors/conduits for creating the vacuum source. While the air-agitation blower 30 is illustrated as part of thesurface cleaning head 12, it should be appreciated that one or more parts of the air-agitation blower 30 may be located in the upper portion of thesurface cleaning apparatus 10. - In the illustrated embodiment, the
surface cleaning head 12 includes a single air-blast discharge outlets/nozzle 34 that is behind the rotating/agitator member 16 and/orvacuum inlet 25. It should be appreciated, however, that thesurface cleaning head 12 may include one or more air-blast discharge outlets/nozzles 34 behind the rotating/agitator member 16 and/orvacuum inlet 25 and/or one or more air-blast discharge outlets/nozzles 34 in front of the rotating/agitator member 16 and/orvacuum inlet 25. As used herein, the terms “behind” and “in front of” are intended to refer to positions relative to the user while holding the upper portion (e.g., handle). As such, the term “behind” is intended to refer to a position between the user and the rotating/agitator member 16 and/orvacuum inlet 25, while the term “in front of” is intended to refer to a position in front both the user and the rotating/agitator member 16 and/orvacuum inlet 25. - With reference to
FIGS. 3-4 and 12 , the air-blast discharge outlets/nozzle 34 may be configured to direct the air-blast agitation flow at an angle of 0 to 45 degrees from the vertical axis. For example, the air-blast discharge outlets/nozzle 34 may Marlborough, Mass. be configured to direct the air-blast agitation flow F at an angle A (best seen inFIG. 12 ) of 5 to 30 degrees from the vertical axis V. According to another embodiment, the air-blast discharge outlets/nozzle 34 may be configured to direct the air-blast agitation flow F at an angle A of 10-20 degrees or 17-20 degrees. It may be appreciated that smaller angles A may be used if one or more squeegees (not shown) is provided. The squeegee may extend downward (either fully or partially) towards the cleaning surface and may be provided behind and/or in front of the air-blast discharge outlets/nozzle 34. The squeegee may be generally configured to direct the air-blast agitation flow towards the rotating/agitator member 16 and/orvacuum inlet 25, e.g., by generally restricting the air flow in the direction opposite of the rotating/agitator member 16 and/orvacuum inlet 25. - Turning back to
FIGS. 1-2 , the air-agitation blower 30 may include ahousing 36 defining an air inlet opening 38 through which theair pump 28 may draw air. Theair inlet opening 38 may include a cover, grate, or the like configured to generally prevent objects (other than air) from being sucked into theair pump 28. With reference toFIGS. 5-12 , theair pump 28 may be fluidly coupled through one or more air conduits, ducts, or the like 32 to one or more air-blast nozzles and/ordischarge outlets 34 as discussed. For example, theair pump 28 may cause pressurized air (e.g., air above atmospheric pressure) to flow into the air duct(s) 32 to allow the pressurized air to flow from theair pump 28 to one ormore plenums 42 and/or air-blast discharge outlets/nozzles 34. The air duct(s) 32 may allow the pressurized air from theair pump 28 to flow into one ormore plenums 42 and/or air-blast discharge outlets/nozzles 34 while generally minimizing flow restrictions, reducing the overall height of thesurface cleaning head 12, and/or more evenly distributing the pressurized air flow to the one ormore plenums 42 and/or air-blast discharge outlets/nozzles 34, while also avoiding other components of thesurface cleaning head 12 such as, but not limited to, the vacuum inlet/ducting 25,rotational drive motor 14, and/or rotating/agitator member 16. - As discussed above, the
air duct 32 may optionally be fluidly coupled to one ormore plenums 42. One ormore plenums 42 may be fluidly coupled to one or more air-blast discharge outlets/nozzles 34. Theplenums 42 may be configured to distribute the air flow to the one or more air-blast discharge outlets/nozzles 34. For example, in an embodiment in which a single air-blast discharge outlets/nozzle 34 is used, it may be desirable to evenly distribute the pressurized air flow across the air-blast discharge outlets/nozzle 34. As may be appreciated, space available in thesurface cleaning head 12 to include an air path for the air-blast discharge outlets/nozzle 34 design is very limited. Theplenum 42 may allow for an even distribution of pressurized air to be achieved within the confined space available, preferably without using regular air ducts or hoses. To achieve even distribution of pressurized air to the air-blast discharge outlets/nozzle 34, theplenum chamber 42 is used. Theplenum chamber 42 may be a pressurized housing containing fluid at positive pressure. The function of theplenum 42 is generally to equalize pressure of the air flow across the inlet and/or outlet of the air-blast discharge outlets/nozzle 34 such that the air-blast discharge outlets/nozzle 34 discharges air generally evenly. Theplenum chamber 42 may also provide acoustic benefits by reducing unwanted/undesirable noises. - In designing a
plenum chamber 42, it is generally necessary to understand specific constraints for the application. For asurface cleaning head 12, one constraint is space. A good distribution is preferably achieved within a confined space. A non-dimensional parameter (A/a) is considered; this is the ratio of cross-sectional area of the plenum chamber “A” (FIG. 13 ) to the cross sectional area of fluid outlet ‘a’ (FIG. 13 ). If theplenum chamber 42 area is big enough to act as a reservoir, then the effects of pressure in theplenum chamber 42 will be approximately uniform and thus results in an approximately even distribution of air from the air-blast discharge outlets/nozzle 34. In this way, air distribution can be approximately uniform across the air-blast discharge outlets/nozzle 34 independent of shape, size, and location of the inlet(s) to theplenum chamber 42. - Applicants have performed a set of
simulations 1400 to find preferred ‘A/a’ ratios to achieve the desired flow distribution from the air-blast discharge outlets/nozzle 34, the results of which are generally illustrated inFIG. 14 . As may be seen, a parameter is used to quantify the flow distribution called the “uniformity index of velocity (g).” The uniformity index (g) represents how a specified variable (in this case, velocity) varies over a surface; a value of 1 indicates the highest uniformity. Applicants have unexpected determined that a ratio “A/a” of 4 or greater achieves a desired uniformity index of velocity (g) of approximately 0.8 or greater. In particular, Applicants have unexpected determined that a ratio “A/a” of 5 or greater achieves a desired uniformity index of velocity (g) of approximately 1.0. - The
plenum chamber 42 may also optionally include one or more baffles 44 (see, e.g.,FIG. 7 ). Thebafflers 44 may also help break up and/or distribute the pressurized air flow across the air-blast discharge outlets/nozzle 34. For example, thebaffles 44 may include dividers extending at least partially between an upper and/or lower surface of theplenum chamber 42. Depending on the location, size, and orientation of thebaffles 44, pressurized air may be directed in one or more directions, thereby allowing the air flow to be generally balanced. - It should be appreciated that it may be desirable to create a generally even air-blast agitation flow across all of the air-blast discharge outlets/nozzle(s) 34, in some instances it may be desirable to have an uneven distribution. For example, it may be desirable to increase the air flow in regions further away from the
vacuum inlet 25, such as the lateral edges 48 a, 48 b (e.g., as seen inFIG. 3 ) of thesurface cleaning head 12. In particular, it may be desirable to increase the air flow in theseregions vacuum inlet 25 and/or generally prevent the debris from escaping beyond thesurface cleaning head 12. The desired air-blast agitation flow distribution may be achieved by adjusting one or more of theplenums 42, baffles 42, and/or air-blast discharge outlets/nozzles 34. - Turning now to
FIG. 15 , one embodiment of a circuit diagram 1500 for an AC powered suction motor is generally illustrated. As can be seen, there are three pins going from the wand to the nozzle in the vacuum. One is 110 v AC, one is neutral, and the third is used for controlling the functions, such as agitator drive motors 14 (e.g., for a brush bar or the like) and/or air-agitation motors 26 (e.g., for the air-agitation blower 30). In this instance, the both the suction motor and therotational drive motor 14 and/or air-agitation motors 26 are all AC powered motors. - According to one embodiment, the
agitator drive motors 14 and/or air-agitation motors 26 may be DC motors, while the suction motors may be AC motors. Using a DC motor for the air-agitation motor 26 may be desirable because it may be smaller, lighter, and/or cheaper than AC motors in typical air-agitation applications, while using an AC motor for the suction motor may be desirable in an application in which thesurface cleaning apparatus 10 is powered by an AC source. - Turning now to
FIG. 16 , one embodiment of a circuit diagram 1600 for an AC powered suction motor and DC poweredagitator drive motors 14 and/or air-agitation motors 26 without the use of a separate transformer is generally illustrated. In particular, the step-downvoltage rectifier circuitry 1600 includes arectifier 1602 that converts AC to DC. Thecircuit 1600 also takes advantage of thewindings 1604 of theAC suction motor 1606 to step down the voltage from the AC line voltage (e.g., 110 v) to a desired voltage for the DC motor (e.g., 20 v AC). This stepped down voltage (e.g., 20 v AC) is supplied to therectifier 1602 that converts the stepped down voltage (e.g., 20 v AC) to the desired DC signal (e.g., 20 v DC). Thewindings 1604 of theAC suction motor 1606 may be arranged in any order necessary to achieve the desired stepped down voltage. Therectifier 1602 may include any AC to DC rectifier. For example, a non-exhaustive list ofrectifiers 1602 may include single-phase rectifiers (e.g., but not limited to, half-wave rectifiers, full-wave rectifiers) three-phase rectifiers (e.g., three-phase-half-wave rectifiers, three-phase-full-wave rectifiers, three-phase-bridge rectifiers, and twelve-pulse bridges), and/or voltage-multiplying bridges. Optionally, one or more filters (e.g., but not limited to, one or more capacitors or the like, not shown) may be added to smooth out and produce a steadier DC current. Therectifier 1602 may be located in thesurface cleaning head 12, though it could also be located in the upper portion. - As may be appreciated, three pins may go from the wand to the nozzle in the vacuum. One is 110 v AC, one is neutral, and the third is the stepped-down DC (e.g., 20 v AC) that will power the DC powered
agitator drive motors 14 and/or air-agitation motors 26. In carpet mode, for example, the rotating/agitator member 16 (e.g., brush bar) may be on, and the air-agitation blower 30 may be off. In hard floor mode (e.g., tile, wood, etc.), the opposite may be true, e.g., the rotating/agitator member 16 (e.g., brush bar) may be off, and the air-agitation blower 30 may be on. It should also be appreciated, however, that a four pin embodiment may allow for the rotating/agitator member 16 (e.g., brush bar) and the air-agitation blower 30 to be powered independently of each other. - According to one aspect, the present disclosure features a surface cleaning apparatus comprising and upper portion and a surface cleaning head. The upper portion includes a handle and a suction motor. The surface cleaning head is pivotably connected to the upper portion and includes a vacuum inlet fluidly coupled to the suction motor and an air-agitation blower assembly. The air-agitation blower assembly comprises at least one air-agitation blower configured to generate a pressurize air flow and at least one discharge nozzle fluidly. The air-agitation blower includes an air pump and an air-agitation motor drivingly connected to the air pump, wherein the air-agitation motor is independent from the suction motor. The discharge nozzle is fluidly coupled to the air pump and is configured to discharge the pressurized air flow to form an air-blast agitation flow.
- According to another aspect, the present disclosure features a surface cleaning apparatus comprising an upper portion, a surface cleaning head pivotably connected to the upper portion, and step-down voltage rectifier circuitry. The upper portion includes a handle and a suction motor, wherein said suction motor is an AC motor comprising a plurality of windings. The surface cleaning head includes a vacuum inlet fluidly coupled to the suction motor, an air-agitation blower assembly, and at least one discharge nozzle. The air-agitation blower assembly comprises at least one air-agitation blower configured to generate a pressurize air flow. The air-agitation blower includes an air pump and an air-agitation motor drivingly connected to the air pump, wherein the air-agitation motor is a DC motor. The discharge nozzle is fluidly coupled to the air pump and configured to discharge the pressurized air flow to form an air-blast agitation flow. The step-down voltage rectifier circuitry comprises at least a portion of the plurality of windings of the AC suction motor configured to step down an input AC voltage to the AC motor to a stepped down AC voltage, and at least one rectifier configured to convert the stepped down AC voltage to a DC voltage for supply to the DC air-agitation motor.
- According to yet another aspect, the present disclosure features a surface cleaning apparatus comprising an upper portion including a handle, one or more motors configured to provide a vacuum air flow and a pressurized air-agitation air flow, and a surface cleaning head pivotably connected to the upper portion. The surface cleaning head includes a vacuum inlet fluidly coupled to the vacuum air flow, at least one discharge nozzle configured to discharge the pressurized air flow to form an air-blast agitation flow, and at least one plenum fluidly coupled between the one or more motors providing the pressurized air-agitation air flow and the discharge nozzle, wherein a ratio (A/a) of a cross-sectional area (A) of the plenum to a cross-sectional area (a) of the discharge nozzle is greater than or equal to 4:1.
- While the principles of the invention have been described herein, it is to be understood by those skilled in the art that this description is made only by way of example and not as a limitation as to the scope of the invention. Other embodiments are contemplated within the scope of the present invention in addition to the exemplary embodiments shown and described herein. Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present invention.
Claims (20)
Priority Applications (1)
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US16/341,575 US20190374081A1 (en) | 2016-10-14 | 2017-10-13 | Vacuum cleaner with air agitation assistence |
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US201662408147P | 2016-10-14 | 2016-10-14 | |
US16/341,575 US20190374081A1 (en) | 2016-10-14 | 2017-10-13 | Vacuum cleaner with air agitation assistence |
PCT/US2017/056484 WO2018071752A1 (en) | 2016-10-14 | 2017-10-13 | Vacuum cleaner with air agitation assistence |
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US16/341,575 Abandoned US20190374081A1 (en) | 2016-10-14 | 2017-10-13 | Vacuum cleaner with air agitation assistence |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11793373B2 (en) | 2019-08-08 | 2023-10-24 | Sharkninja Operating Llc | Robotic cleaner with air jet assembly |
Citations (1)
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US20170215668A1 (en) * | 2014-10-20 | 2017-08-03 | Koninklijke Philips N.V. | Floor cleaning device |
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US3663984A (en) * | 1970-04-03 | 1972-05-23 | Carpetech Corp | Portable vacuum carpet and upholstery cleaning apparatus |
US4070586A (en) * | 1976-08-23 | 1978-01-24 | Beamco, Inc. | Electric vacuum cleaning and agitator motor control system |
US4315344A (en) * | 1980-08-15 | 1982-02-16 | Robert E. Robbins | Vacuum cleaner with improved compressed air means |
GB2292882B (en) * | 1994-09-07 | 1998-01-14 | Benjamin Edginton | A vacuum cleaner air-flow assembly |
JP2002143047A (en) * | 2000-11-08 | 2002-05-21 | Sanyo Electric Co Ltd | Suction nozzle for floor for vacuum cleaner |
KR20020095577A (en) * | 2001-06-15 | 2002-12-27 | 주식회사 엘지이아이 | Nozzle assembly of vacuum cleaner |
GB2422093B (en) * | 2005-01-18 | 2008-04-09 | Dyson Technology Ltd | Cleaner head for a cleaning appliance |
US20070039123A1 (en) * | 2005-08-16 | 2007-02-22 | Jared Bird | Vacuum cleaner |
US20070089262A1 (en) * | 2005-10-21 | 2007-04-26 | Drevitson Kyle C | Integrated shop vacuum and air compressor system |
CN101322626B (en) * | 2007-06-14 | 2011-12-07 | 苏州宝时得电动工具有限公司 | Pressure-vaccum machine |
US20120260454A1 (en) * | 2011-04-13 | 2012-10-18 | William Terry Lester | Air Agitated Vacuum Cleaner |
US20160095486A1 (en) * | 2014-10-03 | 2016-04-07 | Umm Al-Qura University | Vacuum cleaner head including insufflation and pulling fans |
-
2017
- 2017-10-13 WO PCT/US2017/056484 patent/WO2018071752A1/en active Application Filing
- 2017-10-13 US US16/341,575 patent/US20190374081A1/en not_active Abandoned
- 2017-10-13 CN CN201780075887.2A patent/CN110049705A/en active Pending
Patent Citations (1)
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US20170215668A1 (en) * | 2014-10-20 | 2017-08-03 | Koninklijke Philips N.V. | Floor cleaning device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US11793373B2 (en) | 2019-08-08 | 2023-10-24 | Sharkninja Operating Llc | Robotic cleaner with air jet assembly |
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