US20140076212A1 - Method and apparatus for treating a combustion product stream - Google Patents
Method and apparatus for treating a combustion product stream Download PDFInfo
- Publication number
- US20140076212A1 US20140076212A1 US14/031,828 US201314031828A US2014076212A1 US 20140076212 A1 US20140076212 A1 US 20140076212A1 US 201314031828 A US201314031828 A US 201314031828A US 2014076212 A1 US2014076212 A1 US 2014076212A1
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- Prior art keywords
- product stream
- combustion product
- collection surface
- combustion
- voltage
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Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 142
- 238000000034 method Methods 0.000 title claims description 22
- 239000000446 fuel Substances 0.000 claims description 28
- 239000002245 particle Substances 0.000 claims description 9
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
- 239000000567 combustion gas Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 239000010747 number 6 fuel oil Substances 0.000 claims description 3
- 239000001273 butane Substances 0.000 claims description 2
- 239000003245 coal Substances 0.000 claims description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 2
- 239000003345 natural gas Substances 0.000 claims description 2
- 239000001294 propane Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 description 79
- 239000013618 particulate matter Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 241000894007 species Species 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000007806 chemical reaction intermediate Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 241001618237 Peltophorum africanum Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- -1 diesel Substances 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000010746 number 5 fuel oil Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
- F23J3/04—Traps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
- F23G7/061—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating
- F23G7/065—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating using gaseous or liquid fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
Definitions
- an apparatus for treating a combustion product stream includes a burner assembly configured to support one or more flames.
- the burner assembly includes at least one portion configured to be driven to or held at one or more voltages.
- a burner support is configured to support the burner assembly in a combustion product stream received from a combustion volume.
- a collection surface is configured to attract and collect charged species from the combustion product stream.
- a system includes a combustion apparatus configured to burn a first fuel and output a combustion product stream and a flue, stack, or pipe configured to convey the combustion product stream from the combustion apparatus.
- a burner assembly is arranged at a first location in the flue, stack, or pipe, and is configured to burn a second fuel to support one or more flames.
- An electrode assembly proximate to the burner assembly is configured to be driven to or held at one or more first voltages.
- a collection surface is arranged at a second location in the flue, stack, or pipe selected to receive the combustion product stream after the combustion product stream flows past the first location. The collection surface is configured to be driven to or held at one or more second voltages or ground different from the first voltage.
- a method of treating a combustion product stream includes maintaining a flame at a first location in a substantially non-ionized combustion product stream, the flame producing electrically charged species. At least one first electrical potential is applied proximate to the flame to preferentially attract a portion of the electrically charged species or to output additional electrically charged species having a majority polarity to produce a charge imbalance in the combustion product stream. The electrical charges tend to deposit on and are carried by particulates in the combustion product stream.
- a collection surface is supported in or adjacent to the combustion product stream at a second location exposed to the charge imbalance. At least one second electrical potential at ground or opposite in polarity to the at least one first electrical potential attracts charged particles from the combustion product stream to the collection surface.
- FIG. 1 is a diagram of an apparatus configured to treat a combustion product stream, according to an embodiment.
- FIG. 2 is a block diagram of a system including an internal or external combustion engine and a combustion product stream treatment apparatus of FIG. 1 , the combustion product stream treatment apparatus being configured to treat a combustion product stream produced by the internal or external combustion engine, according to an embodiment.
- FIG. 3 is a flow chart of a method of treating a combustion product stream, according to an embodiment.
- FIG. 1 is a diagram of an apparatus 101 configured to treat a combustion product stream, according to an embodiment.
- the apparatus 101 includes at least one burner assembly 103 a configured to support a flame 102 .
- a burner support 104 can support the burner assembly 103 a in a combustion product stream (having a flow illustrated by the arrow 106 ) such as in a flue 105 .
- the combustion product stream can include combustion reaction gaseous products, intermediates, and particulates such as unburned fuel, hydrocarbons and ash.
- the burner assembly 103 a includes a first electrode 116 configured to be driven to or held at one or more voltages by a voltage source including a power supply 107 .
- the burner assembly 103 a can be substantially coextensive with the first electrode 116 .
- the burner assembly 103 a can include a ring-burner with a plurality of burner nozzles 103 b operable to respectively support a plurality of flames 102 .
- other burner designs can be used.
- the burner nozzle(s) 103 b is configured to be held at one or more voltages produced by the voltage source including the power supply 107 .
- the burner assembly 103 a can support one or more flames 102 that are the product of the combustion of one or more suitable fuels, such as natural gas, propane and/or butane.
- the burner assembly 103 a can be fired by substantially the same fuel that generates the combustion product stream.
- the flame(s) 102 can be produced by burning diesel fuel; or where the combustion product stream is produced by a heavy fuel boiler or furnace, the flame(s) 102 can be produced by burning heavy pre-heated fuel (e.g. Number 5 fuel oil (“Bunker B”) or Number 6 fuel oil (“Bunker C”)).
- the burner assembly 103 a can be placed at a location in the combustion product stream where the combustion product stream carries a low concentration or substantially no ionized species. For example, charged combustion reaction intermediates can be substantially reacted to form products or byproducts of the combustion reaction.
- any residual charged particles or molecules from the originating combustion reaction can be generally neutralized to non-charged forms by the time they reach the burner assembly 103 a .
- Flames, including the flame(s) 102 inherently produce charged or ionized species, generally as reaction intermediates. Applying an electrical potential to the flame(s) 102 causes the flame(s) 102 to carry a voltage or charges having the same polarity as the electrical potential. Accordingly, one function of the flame(s) 102 supported by the burner assembly 103 a is to introduce charged species into the substantially non-charged combustion product stream. In some embodiments, another purpose of the flame(s) 102 is to increase adhesion of particulates to the collection surface 108 .
- the charged species produced by the flame(s) 102 are present in relative quantities or concentrations corresponding to net charge neutrality. That is, for every negative charge produced by the flame(s) 102 , there is a corresponding positive charge.
- the positive and negative charges produced by a flame recombine relatively quickly.
- a motive force for attracting pollutants from the combustion product stream relies on the stream carrying a net charge, at least periodically.
- the first electrode 116 is configured to at least periodically remove a portion of charged species produced by the flame or to supply additional charged species to the flame, such that the net charge is not neutral.
- the first electrode 116 and/or burner assembly 103 a can be configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset.
- the first electrode 116 and/or burner assembly 103 a can be configured to be driven to or held at a positive voltage so that electrons are at least periodically withdrawn from the one or more flames 102 supported by the burner assembly. This removal of electrons causes a charge imbalance in the flame(s) 102 , and hence in the combustion product stream.
- the first electrode 116 and/or burner assembly 103 a can be held at a location in the combustion product stream that is substantially non-ionized, and withdrawing electrons from the combustion product stream can generate ionized species in the combustion product stream that are relatively persistent, due to the lack of counter-ions available for recombination.
- the apparatus 101 includes a collection surface 108 configured to be held at a ground potential or at an electrical potential opposite in polarity from the net charge remaining in the combustion product stream.
- the collection surface 108 is located downstream within the combustion product stream relative to the burner assembly 103 a to attract electrically charged species from the combustion product stream.
- the collection surface 108 can include a cylindrical portion of the flue 105 . Electrically charged species from the combustion product stream are attracted to and collected on the collection surface. Electrically charged species can include electrically charged particulate matter that has received an electric charge from ionized species generated by the flame(s) 102 supported by the burner assembly 103 a and the first electrode 116 .
- a scraper 109 can be configured to scrape the collection surface 108 to remove particulates collected on the collection surface 108 .
- the scraper 109 can be rotated across the collection surface 108 by a scraper assembly 110 to dislodge particulates that have been collected on the collection surface 108 .
- Particulates that are dislodged from the collection surface 108 can be collected in a particulates receptacle 111 .
- Particulates collected in the particulates receptacle 111 can be removed via a disposal chute 112 .
- a physical scraper 109 can be replaced by or augmented by one or more other particulate removal apparatus.
- a sonic or vibratory transducer can shake particles free, a vacuum can suck particles free, or a pressurized gas stream can blow particles off the collection surface 108 .
- the apparatus 101 can include a second electrode 120 and/or field-driving surface 113 configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset.
- the second electrode 120 and/or field-driving surface 113 is configured to be driven to or held at a voltage produced by a voltage source including a power supply 115 .
- the power supplies 107 , 115 can be operatively coupled to controller 118 , which is configured to drive or control the second electrode 120 and/or field-driving surface 113 and the first electrode 116 and/or burner assembly 103 a.
- the second electrode 120 and/or field-driving surface 113 can be held or driven to one or more voltages having the same sign as one or more voltages at which the first electrode 116 and/or burner assembly 103 a is held.
- the second electrode 120 and/or field-driving surface 113 can be arranged in opposition to the collection surface 108 .
- the second electrode 120 and/or field-driving surface 113 can comprise a rod supported along an axis 114 and concentrically within the flue 105 the second electrode 120 and/or field-driving surface 113 can be configured to create a radial electric voltage gradient across the combustion product stream between the second electrode 120 and/or field-driving surface 113 and the collection surface 108 .
- the electric voltage gradient can cause electrically charged particles in the combustion stream to be attracted to the collection surface 108 and can impart a drift velocity in electrically charged particles in the combustion stream.
- the first electrode and/or burner assembly 103 a is driven to a modulated voltage with a positive bias; the second electrode 120 and/or field-driving surface 113 is also driven to a positive voltage, either modulated or substantially constant; and the collection surface 108 can be held at ground or driven to a negative voltage, either modulated or substantially constant.
- the power supply 107 is configured to output a time-varying first voltage of alternating polarity to the burner assembly 104 and the second electrode 120 and to output a time-varying second voltage of alternating polarity to the collection surface, the time-varying second voltage being substantially opposite in electrical polarity from the time-varying first voltage (i.e., except for times corresponding to voltage inversion and any phase lag between the first and second voltages). Positively charged particles in the combustion product stream are thus repelled by the second electrode 120 and/or field-driving surface 113 , and attracted by the collection surface 108 . This can be used to remove particulates from the combustion product stream.
- the burner support 104 can be configured to support the burner assembly 103 a in the combustion product stream at a first location, and the collection surface 108 and field-driving surface 113 can be at a second location selected to cause the combustion product stream to flow past the first location before flowing past the second location.
- the first and second locations can be selected to provide spatial separation sufficient to allow a charge imbalance within the combustion product stream to associate with particulates within the combustion product stream.
- FIG. 2 is a block diagram of a system 201 including an internal or external combustion engine 203 and a combustion product stream treatment apparatus 101 of FIG. 1 , the combustion product stream treatment apparatus 101 being configured to treat a combustion product stream produced by the internal or external combustion engine 203 , according to an embodiment.
- the system 201 can comprise an internal combustion engine or a fixed boiler 203 and a pipe 204 configured to convey a combustion product stream to the apparatus 101 .
- a flue 205 can be operable to convey a combustion product stream from the apparatus 101 to the surrounding environment.
- a ship 202 can comprise an internal combustion engine or fixed boiler 203 that powers the ship 202 via combustion of a combustion volume of fuel such as diesel, coal or bunker fuel.
- the internal combustion engine or fixed boiler 203 may generate a combustion product stream, which can include unburned fuel, ash, carbon dioxide (CO 2 ), oxides of sulfur (SO X ), oxides of nitrogen (NO X ), hydrocarbons, and other species.
- the combustion product stream can be conveyed via a flue, stack or pipe 204 to the apparatus 101 ( FIG. 1 ).
- the apparatus 101 can be configured to remove particulate matter from the combustion gas stream as discussed herein, and pass the remaining combustion gas stream into the environment via a stack, pipe or flue 205 . This is desirable in some embodiments because the combustion product stream discharged into the environment is cleaner and contains less particulate matter and other species than the combustion product stream produced by the internal combustion engine or fixed boiler 203 .
- the apparatus 101 is configured to treat a combustion product stream generated by an internal or external combustion engine 203 powering various vehicles such as boats, ships, trucks, planes, or the like. In other embodiments, the apparatus 101 ( FIG. 1 ) is configured to treat a combustion product stream generated by internal or external combustion engines 203 associated with a power plant, machinery, a building or other infrastructure, or the like.
- FIG. 3 is a flow chart of a method 301 of treating a combustion product stream according to an embodiment.
- the method 301 begins with step 302 where a flame on a burner assembly is maintained in a combustion product stream and continues to step 304 where at least a first potential is applied to the burner assembly.
- steps 302 and 304 can be performed substantially simultaneously.
- one or more flames 102 can be maintained on a burner assembly 103 a in a substantially non-ionized combustion product stream to produce electrically charged species in the combustion product stream.
- An electric potential is applied to the first electrode 116 and/or burner assembly 103 a , or otherwise proximate to the one or more flame 102 , which can attract electrically charged species or output electrically charged species (e.g., electrons) from or to the flame(s) 102 responsive to current provided by the potential source.
- electrically charged species or output electrically charged species e.g., electrons
- the addition or removal of electrical charges to or from the flame(s) 102 produces a charge imbalance in the flame, which is transferred to particulates in the combustion product stream.
- charged species can be attracted to particulate matter within the combustion product stream and can attach to particulate matter and create a net charge thereon.
- a time-varying electric potential can be applied to the burner assembly 103 a and/or first electrode 116 (e.g., time modulated from positive to negative; modulated from positive to ground; or modulated from negative to ground).
- ionized species can be intermittently withdrawn from the combustion product stream, and a charge imbalance can be produced in the combustion product stream including one or more portions of imbalanced charge.
- concentric portions of the combustion product stream can have alternating net-positive and net-negative charge, alternating net-positive and neutral charge, or neutral and net-negative charge.
- the method 301 continues to step 306 where a collection surface for attracting electrically charged species is maintained at a second potential.
- the collection surface 108 can be held at ground potential and attract positively charged species, which can include particulates that has a net positive charge. As positively charged species travel toward the collection surface 108 , the positively charged species can be attracted to the collection surface 108 and stick or attach thereto. Contact with the collection surface 108 can discharge some or all of the electric charge associated with the charged species.
- step 308 wherein a third potential is applied to a field-driving electrode proximate to the collection surface, and in step 310 , a portion of the electrically charged species in the combustion product stream are collected on the collection surface.
- step 312 portions of the collected species are dislodged from the collection surface with a scraper, and the method is done in step 314 .
- the second electrode 120 and/or field-driving surface 113 can comprise a rod and can be spaced away from the collection surface 108 by at least a portion of the combustion product stream carrying an electric charge imbalance.
- An electric charge can be applied to the second electrode 120 and/or field-driving surface 113 , which is the same sign as a portion of charged species within combustion product. This can cause the charged species within the combustion product stream to be attracted to (or further attracted to) the collection surface 108 , which can be held at a potential.
- positively charged species within the combustion product stream can be attracted to the collection surface 108 , and introduction of an electric charge to the second electrode 120 and/or field-driving surface 113 can increase attraction of such charged species to the second electrode 120 and/or field-driving surface 113 .
- particulate matter having a net charge can be attracted to and stick, couple, or adhere to the collection surface 108 , and the charge can be discharged upon contact with the collection surface 108 .
- the particulate matter is increased in “stickiness” from heating by the flame(s) 102 .
- a layer of particulate matter can accumulate on the collection surface 108 . It can be desirable for such a layer of particulate matter to be removed from the collection surface 108 .
- the scraper 109 can be configured to rotate across the collection surface 108 and thereby scrape or dislodge particulate matter that has accumulated on the collection surface 108 .
- particulates can be removed from the collection surface 108 in other ways, which can include driving a shaker, applying compressed gas, or applying a vacuum to the collection surface 108 .
- any of the first electrode 116 and/or burner assembly 103 a , collection surface 108 or second electrode 120 and/or field-driving surface 113 can be configured to be driven to or held at positive, negative, or ground electrical potential. Additionally, a time varying or substantially constant voltage can be applied to any of the burner assembly 103 a , collection surface 108 or field-driving surface 113 in an embodiment.
- the first electrode 116 and/or burner assembly 103 a can be configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset.
- the second electrode 120 and/or field-driving surface 113 can be configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset.
- a reaction that produces charged moieties can not comprise a combustion reaction.
- the burner assembly 103 a can be substituted with a corona wire or other non-combustion source of charged species.
- the combustion product stream can comprise a liquid stream or comprise liquid (e.g., an aerosol).
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Abstract
An apparatus for treating a combustion product stream includes a burner assembly configured to support one or more flames, the burner assembly having at least a portion configured to be driven to or held at one or more first voltages. A collection surface is held at a voltage different than the one or more first voltages to attract particulates charged by the burner assembly.
Description
- The present application claims priority benefit from U.S. Provisional Patent Application No. 61/703,762, entitled “METHOD AND APPARATUS FOR TREATING A COMBUSTION PRODUCT STREAM”, filed Sep. 20, 2012; which, to the extent not inconsistent with the disclosure herein, is incorporated by reference.
- According to an embodiment, an apparatus for treating a combustion product stream includes a burner assembly configured to support one or more flames. The burner assembly includes at least one portion configured to be driven to or held at one or more voltages. A burner support is configured to support the burner assembly in a combustion product stream received from a combustion volume. A collection surface is configured to attract and collect charged species from the combustion product stream.
- According to another embodiment, a system includes a combustion apparatus configured to burn a first fuel and output a combustion product stream and a flue, stack, or pipe configured to convey the combustion product stream from the combustion apparatus. A burner assembly is arranged at a first location in the flue, stack, or pipe, and is configured to burn a second fuel to support one or more flames. An electrode assembly proximate to the burner assembly is configured to be driven to or held at one or more first voltages. A collection surface is arranged at a second location in the flue, stack, or pipe selected to receive the combustion product stream after the combustion product stream flows past the first location. The collection surface is configured to be driven to or held at one or more second voltages or ground different from the first voltage.
- According to another embodiment, a method of treating a combustion product stream includes maintaining a flame at a first location in a substantially non-ionized combustion product stream, the flame producing electrically charged species. At least one first electrical potential is applied proximate to the flame to preferentially attract a portion of the electrically charged species or to output additional electrically charged species having a majority polarity to produce a charge imbalance in the combustion product stream. The electrical charges tend to deposit on and are carried by particulates in the combustion product stream. A collection surface is supported in or adjacent to the combustion product stream at a second location exposed to the charge imbalance. At least one second electrical potential at ground or opposite in polarity to the at least one first electrical potential attracts charged particles from the combustion product stream to the collection surface.
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FIG. 1 is a diagram of an apparatus configured to treat a combustion product stream, according to an embodiment. -
FIG. 2 is a block diagram of a system including an internal or external combustion engine and a combustion product stream treatment apparatus ofFIG. 1 , the combustion product stream treatment apparatus being configured to treat a combustion product stream produced by the internal or external combustion engine, according to an embodiment. -
FIG. 3 is a flow chart of a method of treating a combustion product stream, according to an embodiment. - In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
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FIG. 1 is a diagram of anapparatus 101 configured to treat a combustion product stream, according to an embodiment. Theapparatus 101 includes at least oneburner assembly 103 a configured to support aflame 102. Aburner support 104 can support theburner assembly 103 a in a combustion product stream (having a flow illustrated by the arrow 106) such as in aflue 105. The combustion product stream can include combustion reaction gaseous products, intermediates, and particulates such as unburned fuel, hydrocarbons and ash. - The
burner assembly 103 a includes afirst electrode 116 configured to be driven to or held at one or more voltages by a voltage source including apower supply 107. For example, in an embodiment, theburner assembly 103 a can be substantially coextensive with thefirst electrode 116. Theburner assembly 103 a can include a ring-burner with a plurality ofburner nozzles 103 b operable to respectively support a plurality offlames 102. Alternatively, other burner designs can be used. The burner nozzle(s) 103 b is configured to be held at one or more voltages produced by the voltage source including thepower supply 107. Theburner assembly 103 a can support one ormore flames 102 that are the product of the combustion of one or more suitable fuels, such as natural gas, propane and/or butane. - Optionally, the
burner assembly 103 a can be fired by substantially the same fuel that generates the combustion product stream. For example, where the combustion product stream is produced by an internal combustion diesel engine, the flame(s) 102 can be produced by burning diesel fuel; or where the combustion product stream is produced by a heavy fuel boiler or furnace, the flame(s) 102 can be produced by burning heavy pre-heated fuel (e.g. Number 5 fuel oil (“Bunker B”) or Number 6 fuel oil (“Bunker C”)). Theburner assembly 103 a can be placed at a location in the combustion product stream where the combustion product stream carries a low concentration or substantially no ionized species. For example, charged combustion reaction intermediates can be substantially reacted to form products or byproducts of the combustion reaction. Any residual charged particles or molecules from the originating combustion reaction can be generally neutralized to non-charged forms by the time they reach theburner assembly 103 a. Flames, including the flame(s) 102, inherently produce charged or ionized species, generally as reaction intermediates. Applying an electrical potential to the flame(s) 102 causes the flame(s) 102 to carry a voltage or charges having the same polarity as the electrical potential. Accordingly, one function of the flame(s) 102 supported by theburner assembly 103 a is to introduce charged species into the substantially non-charged combustion product stream. In some embodiments, another purpose of the flame(s) 102 is to increase adhesion of particulates to thecollection surface 108. - According to the laws of conservation of mass and conservation of charge, and absent a structure operable to remove charge and/or mass, the charged species produced by the flame(s) 102 are present in relative quantities or concentrations corresponding to net charge neutrality. That is, for every negative charge produced by the flame(s) 102, there is a corresponding positive charge. Typically, the positive and negative charges produced by a flame recombine relatively quickly. But, as will be described below, a motive force for attracting pollutants from the combustion product stream relies on the stream carrying a net charge, at least periodically. The
first electrode 116 is configured to at least periodically remove a portion of charged species produced by the flame or to supply additional charged species to the flame, such that the net charge is not neutral. - The
first electrode 116 and/orburner assembly 103 a can be configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset. For example, thefirst electrode 116 and/orburner assembly 103 a can be configured to be driven to or held at a positive voltage so that electrons are at least periodically withdrawn from the one ormore flames 102 supported by the burner assembly. This removal of electrons causes a charge imbalance in the flame(s) 102, and hence in the combustion product stream. For example, thefirst electrode 116 and/orburner assembly 103 a can be held at a location in the combustion product stream that is substantially non-ionized, and withdrawing electrons from the combustion product stream can generate ionized species in the combustion product stream that are relatively persistent, due to the lack of counter-ions available for recombination. - It is believed that applying an electric field to a combustion product stream containing a net charge results in driving charged species so as to have a motion component along field lines. It is also believed that charges introduced to a combustion product stream tend to become affixed to particulates carried by the combustion product stream. Accordingly, the net charge produced by the flame(s) 102 and
first electrode 116 tends to affix to particulates. An electric field (a collection field described below) applied to the combustion product stream will drive the charged particulates in one or more directions determined by the electric field and mass flow of the combustion product stream. - The
apparatus 101 includes acollection surface 108 configured to be held at a ground potential or at an electrical potential opposite in polarity from the net charge remaining in the combustion product stream. Thecollection surface 108 is located downstream within the combustion product stream relative to theburner assembly 103 a to attract electrically charged species from the combustion product stream. For example, thecollection surface 108 can include a cylindrical portion of theflue 105. Electrically charged species from the combustion product stream are attracted to and collected on the collection surface. Electrically charged species can include electrically charged particulate matter that has received an electric charge from ionized species generated by the flame(s) 102 supported by theburner assembly 103 a and thefirst electrode 116. - A
scraper 109 can be configured to scrape thecollection surface 108 to remove particulates collected on thecollection surface 108. For example, where thecollection surface 108 is cylindrical, thescraper 109 can be rotated across thecollection surface 108 by ascraper assembly 110 to dislodge particulates that have been collected on thecollection surface 108. Particulates that are dislodged from thecollection surface 108 can be collected in aparticulates receptacle 111. Particulates collected in the particulates receptacle 111 can be removed via adisposal chute 112. Optionally, aphysical scraper 109 can be replaced by or augmented by one or more other particulate removal apparatus. For example, a sonic or vibratory transducer can shake particles free, a vacuum can suck particles free, or a pressurized gas stream can blow particles off thecollection surface 108. - The
apparatus 101 can include asecond electrode 120 and/or field-drivingsurface 113 configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset. Thesecond electrode 120 and/or field-drivingsurface 113 is configured to be driven to or held at a voltage produced by a voltage source including a power supply 115. The power supplies 107, 115 can be operatively coupled tocontroller 118, which is configured to drive or control thesecond electrode 120 and/or field-drivingsurface 113 and thefirst electrode 116 and/orburner assembly 103 a. - Typically, the
second electrode 120 and/or field-drivingsurface 113 can be held or driven to one or more voltages having the same sign as one or more voltages at which thefirst electrode 116 and/orburner assembly 103 a is held. - The
second electrode 120 and/or field-drivingsurface 113 can be arranged in opposition to thecollection surface 108. For example, in an embodiment, thesecond electrode 120 and/or field-drivingsurface 113 can comprise a rod supported along anaxis 114 and concentrically within theflue 105 thesecond electrode 120 and/or field-drivingsurface 113 can be configured to create a radial electric voltage gradient across the combustion product stream between thesecond electrode 120 and/or field-drivingsurface 113 and thecollection surface 108. The electric voltage gradient can cause electrically charged particles in the combustion stream to be attracted to thecollection surface 108 and can impart a drift velocity in electrically charged particles in the combustion stream. - For example, if the first electrode and/or
burner assembly 103 a is driven to a modulated voltage with a positive bias; thesecond electrode 120 and/or field-drivingsurface 113 is also driven to a positive voltage, either modulated or substantially constant; and thecollection surface 108 can be held at ground or driven to a negative voltage, either modulated or substantially constant. In an embodiment, thepower supply 107 is configured to output a time-varying first voltage of alternating polarity to theburner assembly 104 and thesecond electrode 120 and to output a time-varying second voltage of alternating polarity to the collection surface, the time-varying second voltage being substantially opposite in electrical polarity from the time-varying first voltage (i.e., except for times corresponding to voltage inversion and any phase lag between the first and second voltages). Positively charged particles in the combustion product stream are thus repelled by thesecond electrode 120 and/or field-drivingsurface 113, and attracted by thecollection surface 108. This can be used to remove particulates from the combustion product stream. - The
burner support 104 can be configured to support theburner assembly 103 a in the combustion product stream at a first location, and thecollection surface 108 and field-drivingsurface 113 can be at a second location selected to cause the combustion product stream to flow past the first location before flowing past the second location. The first and second locations can be selected to provide spatial separation sufficient to allow a charge imbalance within the combustion product stream to associate with particulates within the combustion product stream. -
FIG. 2 is a block diagram of asystem 201 including an internal orexternal combustion engine 203 and a combustion productstream treatment apparatus 101 ofFIG. 1 , the combustion productstream treatment apparatus 101 being configured to treat a combustion product stream produced by the internal orexternal combustion engine 203, according to an embodiment. Thesystem 201 can comprise an internal combustion engine or a fixedboiler 203 and apipe 204 configured to convey a combustion product stream to theapparatus 101. Aflue 205 can be operable to convey a combustion product stream from theapparatus 101 to the surrounding environment. - For example, in an embodiment, a
ship 202 can comprise an internal combustion engine or fixedboiler 203 that powers theship 202 via combustion of a combustion volume of fuel such as diesel, coal or bunker fuel. The internal combustion engine or fixedboiler 203 may generate a combustion product stream, which can include unburned fuel, ash, carbon dioxide (CO2), oxides of sulfur (SOX), oxides of nitrogen (NOX), hydrocarbons, and other species. The combustion product stream can be conveyed via a flue, stack orpipe 204 to the apparatus 101 (FIG. 1 ). Theapparatus 101 can be configured to remove particulate matter from the combustion gas stream as discussed herein, and pass the remaining combustion gas stream into the environment via a stack, pipe orflue 205. This is desirable in some embodiments because the combustion product stream discharged into the environment is cleaner and contains less particulate matter and other species than the combustion product stream produced by the internal combustion engine or fixedboiler 203. - In embodiments, the apparatus 101 (
FIG. 1 ) is configured to treat a combustion product stream generated by an internal orexternal combustion engine 203 powering various vehicles such as boats, ships, trucks, planes, or the like. In other embodiments, the apparatus 101 (FIG. 1 ) is configured to treat a combustion product stream generated by internal orexternal combustion engines 203 associated with a power plant, machinery, a building or other infrastructure, or the like. -
FIG. 3 is a flow chart of amethod 301 of treating a combustion product stream according to an embodiment. Themethod 301 begins withstep 302 where a flame on a burner assembly is maintained in a combustion product stream and continues to step 304 where at least a first potential is applied to the burner assembly. Typically, steps 302 and 304 can be performed substantially simultaneously. - For example, in an embodiment, and referring to
FIG. 1 , one ormore flames 102 can be maintained on aburner assembly 103 a in a substantially non-ionized combustion product stream to produce electrically charged species in the combustion product stream. An electric potential is applied to thefirst electrode 116 and/orburner assembly 103 a, or otherwise proximate to the one ormore flame 102, which can attract electrically charged species or output electrically charged species (e.g., electrons) from or to the flame(s) 102 responsive to current provided by the potential source. The addition or removal of electrical charges to or from the flame(s) 102 produces a charge imbalance in the flame, which is transferred to particulates in the combustion product stream. - In an embodiment, charged species can be attracted to particulate matter within the combustion product stream and can attach to particulate matter and create a net charge thereon.
- In one embodiment, a time-varying electric potential can be applied to the
burner assembly 103 a and/or first electrode 116 (e.g., time modulated from positive to negative; modulated from positive to ground; or modulated from negative to ground). In such an embodiment, ionized species can be intermittently withdrawn from the combustion product stream, and a charge imbalance can be produced in the combustion product stream including one or more portions of imbalanced charge. For example, concentric portions of the combustion product stream can have alternating net-positive and net-negative charge, alternating net-positive and neutral charge, or neutral and net-negative charge. - Returning to
FIG. 3 , themethod 301 continues to step 306 where a collection surface for attracting electrically charged species is maintained at a second potential. For example, in an embodiment, and referring toFIG. 1 , thecollection surface 108 can be held at ground potential and attract positively charged species, which can include particulates that has a net positive charge. As positively charged species travel toward thecollection surface 108, the positively charged species can be attracted to thecollection surface 108 and stick or attach thereto. Contact with thecollection surface 108 can discharge some or all of the electric charge associated with the charged species. - Returning again to
FIG. 3 , the method continues inoptional step 308 wherein a third potential is applied to a field-driving electrode proximate to the collection surface, and in step 310, a portion of the electrically charged species in the combustion product stream are collected on the collection surface. In step 312, portions of the collected species are dislodged from the collection surface with a scraper, and the method is done instep 314. - For example, in an embodiment, and referring to
FIG. 1 , thesecond electrode 120 and/or field-drivingsurface 113 can comprise a rod and can be spaced away from thecollection surface 108 by at least a portion of the combustion product stream carrying an electric charge imbalance. An electric charge can be applied to thesecond electrode 120 and/or field-drivingsurface 113, which is the same sign as a portion of charged species within combustion product. This can cause the charged species within the combustion product stream to be attracted to (or further attracted to) thecollection surface 108, which can be held at a potential. As discussed above, positively charged species within the combustion product stream can be attracted to thecollection surface 108, and introduction of an electric charge to thesecond electrode 120 and/or field-drivingsurface 113 can increase attraction of such charged species to thesecond electrode 120 and/or field-drivingsurface 113. - As discussed above, particulate matter having a net charge can be attracted to and stick, couple, or adhere to the
collection surface 108, and the charge can be discharged upon contact with thecollection surface 108. In an embodiment, the particulate matter is increased in “stickiness” from heating by the flame(s) 102. Over time, a layer of particulate matter can accumulate on thecollection surface 108. It can be desirable for such a layer of particulate matter to be removed from thecollection surface 108. For example, where thecollection surface 108 includes a cylindrical surface substantially coincident with a pipe, stack orflue 105 through which a combustion product stream flows, thescraper 109 can be configured to rotate across thecollection surface 108 and thereby scrape or dislodge particulate matter that has accumulated on thecollection surface 108. - In one embodiment, particulates can be removed from the
collection surface 108 in other ways, which can include driving a shaker, applying compressed gas, or applying a vacuum to thecollection surface 108. - In one embodiment, any of the
first electrode 116 and/orburner assembly 103 a,collection surface 108 orsecond electrode 120 and/or field-drivingsurface 113 can be configured to be driven to or held at positive, negative, or ground electrical potential. Additionally, a time varying or substantially constant voltage can be applied to any of theburner assembly 103 a,collection surface 108 or field-drivingsurface 113 in an embodiment. Thefirst electrode 116 and/orburner assembly 103 a can be configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset. Thesecond electrode 120 and/or field-drivingsurface 113 can be configured to be driven to or held at a voltage using direct-current or using a modulated voltage source with a direct-current offset. - In one embodiment a reaction that produces charged moieties can not comprise a combustion reaction. For example, in an embodiment, the
burner assembly 103 a can be substituted with a corona wire or other non-combustion source of charged species. - In one embodiment, the combustion product stream can comprise a liquid stream or comprise liquid (e.g., an aerosol).
- While various aspects and embodiments have been disclosed herein, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Claims (40)
1. An apparatus for treating a combustion product stream, comprising:
a burner assembly configured to support one or more flames, the burner assembly having at least a portion configured to be driven to or held at one or more first voltages;
a burner support configured to support the burner assembly in a combustion product stream received from a combustion volume at a first location;
a power supply operatively coupled to the portion of the burner assembly operable to be driven to or held at one or more first voltages, the power supply being configured to output the first voltage to the burner assembly; and
at least one collection surface in contact with the combustion product stream at a second location selected to cause the combustion product stream to flow past the first location before flowing past the second location, the collection surface being configured to be held at or driven to at least one second voltage or ground different than the at least one first voltage.
2. The apparatus of claim 1 , wherein the burner assembly includes a burner electrode configured to be driven to or held at the one or more first voltages.
3. The apparatus of claim 1 , wherein the burner assembly includes a burner nozzle; and
wherein the portion of the burner assembly configured to be driven to or held at the one or more first voltages includes the burner nozzle.
4. The apparatus of claim 1 , wherein the burner support is configured to hold the burner assembly within a flue configured to receive the combustion product stream from the combustion volume.
5. The apparatus of claim 1 , wherein the burner support is configured to hold the burner assembly at a location in the combustion product stream where the combustion product stream is substantially non-ionized.
6. The apparatus of claim 5 , wherein the one or more flames supported by the burner assembly are configured to provide ionized species to the combustion product stream; and
wherein the at least a portion of the burner assembly operable to be driven to or held at one or more first voltages is configured to at least intermittently withdraw a portion of the ionized species provided by the one or more flames to produce a charge imbalance in the combustion product stream.
7. The apparatus of claim 1 , wherein the burner assembly includes a ring-burner operable to support a plurality of flames.
8. The apparatus of claim 1 , wherein the power supply is configured to output a time-varying first voltage.
9. The apparatus of claim 1 , wherein the one or more first voltages include a positive voltage configured to withdraw electrons from the one or more flames supported by the burner assembly.
10. The apparatus of claim 1 , wherein the one or more first voltages comprise a substantially constant voltage.
11. The apparatus of claim 1 , wherein the power supply is configured to output a time-varying first voltage to the burner assembly; and
wherein the power supply is configured to output a time-varying second voltage to the collection surface, the time-varying second voltage being opposite in electrical polarity from the time-varying first voltage during a majority of instants having finite duration.
12. The apparatus of claim 11 , wherein the combustion product stream includes particulates.
13. The apparatus of claim 11 , wherein the collection surface is configured to attract electrically charged species from the combustion product stream.
14. The apparatus of claim 11 , further comprising:
a scraper operable to scrape the collection surface to remove collected particulates from the combustion gas stream.
15. The apparatus of claim 11 , further comprising a field-driving surface arranged in opposition to the collection surface and separated from the collection surface by at least a portion of the combustion product stream, the field-driving surface being configured to be driven or held to at least one third voltage selected to create an electrical voltage gradient across the at least a portion of the combustion product stream between the field-driving surface and the collection surface.
16. The apparatus of claim 15 , wherein the at least one third voltage corresponds to the at least one first voltage.
17. The apparatus of claim 15 , wherein the field-driving surface includes a rod supported along an axis of a flue through which the combustion product stream flows;
wherein the collection surface includes a surface located concentric to the field driving surface; and
wherein the electrical voltage gradient is formed radially between the field-driving surface and the collection surface.
18. The apparatus of claim 11 , wherein the one or more first voltages are opposite in polarity to the one or more second voltages.
19. A system comprising:
a combustion apparatus operable to burn a first fuel and output a combustion product stream;
a flue, stack, or pipe configured to convey the combustion product stream from the combustion apparatus;
a burner assembly arranged at a first location in the flue, stack, or pipe, operable to burn a second fuel and support one or more flames;
an electrode assembly proximate the burner assembly, configured to be driven to or held at one or more first voltages; and
a collection surface arranged at a second location in the flue, stack, or pipe selected to receive the combustion product stream after the combustion product stream is conveyed past the first location and configured to be driven or held at one or more second voltages or ground different from the first voltage.
20. The system of claim 19 , wherein the combustion apparatus includes an internal combustion engine.
21. The system of claim 19 , wherein the combustion apparatus includes an external combustion power source.
22. The system of claim 19 , wherein the first fuel includes diesel, coal, or bunker fuel.
23. The system of claim 19 , wherein the second fuel includes natural gas, propane, or butane.
24. The system of claim 19 , wherein the first and second fuels are different fuels.
25. The system of claim 19 , wherein the first and second fuels are substantially the same fuel.
26. The system of claim 19 , wherein the burner assembly and the electrode assembly are substantially coextensive.
27. The system of claim 19 , wherein the combustion product stream includes unburned fuel, ash, or unburned fuel and ash;
wherein the burner assembly is configured to provide ionized species to the combustion product stream;
wherein the electrode assembly is configured to cause a charge imbalance in the ionized species;
wherein the unburned fuel, ash, or unburned fuel and ash receive charge corresponding to the charge imbalance to produce charged unburned fuel, ash, or unburned fuel and ash; and
wherein the collection surface is configured to electrically attract the charged unburned fuel, ash, or unburned fuel and ash out of the combustion product stream.
28. A method of treating a combustion product stream, comprising:
maintaining a flame at a first location in a substantially non-ionized combustion product stream to produce electrically charged species;
applying at least one first electrical potential proximate to the flame to preferentially attract a portion of the electrically charged species and produce a charge imbalance in the combustion product stream;
providing a collection surface in or adjacent to the combustion product stream at a second location exposed to the charge imbalance; and
applying at least one second electrical potential at ground or opposite in polarity to the at least one first electrical potential to attract charged particles from the combustion product stream to the collection surface.
29. The method of claim 28 , further comprising:
providing a field-driving electrode proximate to the second location and spaced away from the collection surface by at least a portion of the combustion product stream carrying the charge imbalance; and
applying at least one third electrical potential to the field-driving electrode to create a voltage difference between the field-driving electrode and the collection surface.
30. The method of claim 29 , wherein at least one first electrical potential and the at least one third electrical potential include electrical potentials at the same polarity.
31. The method of claim 30 , wherein the at least one first electrical potential and the at least one third electrical potential include positive electrical potentials.
32. The method of claim 28 , wherein the combustion product stream includes particulates; and further comprising:
selecting first and second locations having a separation sufficient to allow the charge imbalance to associate with the particulates.
33. The method of claim 28 , further comprising:
providing a burner apparatus to support the flame; and
providing fuel to the burner apparatus to maintain the flame.
34. The method of claim 33 , wherein the fuel is different than a second fuel that produced the combustion product stream.
35. The method of claim 33 , wherein applying at least one first electrical potential proximate to the flame includes applying a voltage to at least a portion of the burner apparatus.
36. The method of claim 28 , wherein applying the at least one first electrical potential includes modulating an electrical potential including one or more positive voltages.
37. The method of claim 28 , wherein the collection surface includes a cylindrical surface substantially coincident with a flue, pipe, or stack through which the combustion product stream flows.
38. The method of claim 28 , further comprising:
at least intermittently removing adhered particulates from the collection surface.
39. The method of claim 38 , wherein at least intermittently removing the adhered particulates from the collection surface includes one or more of driving a scraper, driving a shaker, applying compressed gas, or applying a vacuum to the collection surface.
40. The method of claim 28 , wherein applying the at least one second potential or ground to the collection surface substantially removes particulates from the combustion product stream.
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US14/031,828 US20140076212A1 (en) | 2012-09-20 | 2013-09-19 | Method and apparatus for treating a combustion product stream |
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US14/031,828 US20140076212A1 (en) | 2012-09-20 | 2013-09-19 | Method and apparatus for treating a combustion product stream |
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