US20100059214A1 - Binding Structure between Tank and Header of Automotive Radiator - Google Patents

Binding Structure between Tank and Header of Automotive Radiator Download PDF

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Publication number
US20100059214A1
US20100059214A1 US12/422,437 US42243709A US2010059214A1 US 20100059214 A1 US20100059214 A1 US 20100059214A1 US 42243709 A US42243709 A US 42243709A US 2010059214 A1 US2010059214 A1 US 2010059214A1
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United States
Prior art keywords
hem
header
tank
metal
binding
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Abandoned
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US12/422,437
Inventor
Huixin Xu
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Individual
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Individual
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Publication of US20100059214A1 publication Critical patent/US20100059214A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0224Header boxes formed by sealing end plates into covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/04Fastening; Joining by brazing

Definitions

  • the invention involves an automotive radiator, particularly a type of binding structure between tank and header of an automotive radiator, which belongs to the field of auto parts technology.
  • Automotive radiator is an auto part dissipating heat using the cooling water from the automotive engine, it includes 10 parts: inlet pipe, outlet pipe, filler, upper tank, bottom tank, header, tube, cooling fins, side plate and side bracket.
  • inlet pipe outlet pipe
  • filler filler
  • upper tank bottom tank
  • header tube
  • cooling fins cooling fins
  • side plate and side bracket The biggest problem encountered during the manufacturing process is that the brazing between the tank and header is not firm enough thus will cause leak and failure of the radiator.
  • the purpose of this invention is to overcome the above shortages, and to provide a type of structure to strengthen the binding between tank and header of the automotive radiator.
  • tank and header of automotive radiator including the upper tank, bottom tank and header,
  • first metal hem defined by downward extension of the lower edge of the upper tank, corresponding to the first hem a second metal hem defined by downward extension from the outer edge of the upper header, the first metal hem tightly encloses the second metal hem mechanically and then the first hem and second hem are completely bonded by brazing;
  • a third metal hem defined by upward extension of the upper edge of the bottom tank, corresponding to the third hem a fourth hem defined by upward extension of the outer edge of the bottom header, the third hem tightly encloses the fourth hem mechanically and then the third hem and fourth hem are completely bonded by brazing.
  • This structure of tank enclosing header ensures the integrated structure of the radiator and the firm binding between tank and header, it reduces the cost of production, also ensures the good appearance of the radiator by one-shot brazing.
  • FIG. 1 is the overall view of the structure of an automotive radiator involved in this invention
  • FIG. 2 is the breakdown of the binding between the upper tank and the upper header of the automotive radiator before binding
  • FIG. 3 is the assembly drawing of the binding between the upper tank and the upper header of the automotive radiator after binding
  • FIG. 4 is the breakdown of the binding between the bottom tank and the bottom header of the automotive radiator before binding
  • FIG. 5 is the assembly drawing of the binding between the bottom tank and the bottom header of the automotive radiator after binding
  • inlet pipe 1 filler 2 , upper tank 3 , upper header 4 , side plate 5 , side bracket 6 , cooling fins 7 , tube 8 , bottom tank 9 , outlet pipe 10 , bottom header 11 , first metal hem 3 . 1 , second metal hem 4 . 1 , third metal hem 9 . 1 , fourth metal hem 11 . 1 .
  • the automotive radiator of the present invention comprises the inlet pipe 1 , filler 2 , upper tank 3 , upper header 4 , side plate 5 , side bracket 6 , cooling fins 7 , tube 8 , bottom tank 9 , outlet pipe 10 , bottom header 11 .

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

The invention involves positive contact to create a binding structure between tank and header of an automotive radiator, specifically the upper tank (3), with the upper header (4), and the bottom tank (9) with the bottom header (11). There is a first metal hem 3.1 of downward extension from the lower edge of the upper tank (3), corresponding to the first metal hem there is a second metal hem 4.1 of vertically downward extension from the outer edge of the upper header (4). Said first hem tightly encloses the second hem thereby allowing a complete and positive bound by brazing. There is a third metal Hem 9.1 of upward extension from the upper edge of the bottom tank (9), corresponding to the third metal hem there is a fourth metal hem 11.1 of vertically upward extension from the outer edge of the bottom header (11). Said third hem tightly encloses the said fourth hem thereby allowing a complete and positive bound by brazing. This structure of tank enclosing header ensures the integrated structure of the radiator and the firm binding between tank and header.

Description

    CROSS REFERENCE TO RELATED PATENT APPLICATION
  • The present application claims the priority of the Chinese patent application No. 200810195930.1 filed on Sep. 5, 2008, which application is incorporated herein by reference.
  • FIELD OF THE INVENTION
  • The invention involves an automotive radiator, particularly a type of binding structure between tank and header of an automotive radiator, which belongs to the field of auto parts technology.
  • BACKGROUND OF THE INVENTION
  • Automotive radiator is an auto part dissipating heat using the cooling water from the automotive engine, it includes 10 parts: inlet pipe, outlet pipe, filler, upper tank, bottom tank, header, tube, cooling fins, side plate and side bracket. The biggest problem encountered during the manufacturing process is that the brazing between the tank and header is not firm enough thus will cause leak and failure of the radiator.
  • SUMMARY OF THE INVENTION
  • The purpose of this invention is to overcome the above shortages, and to provide a type of structure to strengthen the binding between tank and header of the automotive radiator.
  • The purpose is achieved through the binding structure between tank and header of automotive radiator, including the upper tank, bottom tank and header,
  • a first metal hem defined by downward extension of the lower edge of the upper tank, corresponding to the first hem a second metal hem defined by downward extension from the outer edge of the upper header, the first metal hem tightly encloses the second metal hem mechanically and then the first hem and second hem are completely bonded by brazing;
  • a third metal hem defined by upward extension of the upper edge of the bottom tank, corresponding to the third hem a fourth hem defined by upward extension of the outer edge of the bottom header, the third hem tightly encloses the fourth hem mechanically and then the third hem and fourth hem are completely bonded by brazing. This structure of tank enclosing header ensures the integrated structure of the radiator and the firm binding between tank and header, it reduces the cost of production, also ensures the good appearance of the radiator by one-shot brazing.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is the overall view of the structure of an automotive radiator involved in this invention
  • FIG. 2 is the breakdown of the binding between the upper tank and the upper header of the automotive radiator before binding
  • FIG. 3 is the assembly drawing of the binding between the upper tank and the upper header of the automotive radiator after binding
  • FIG. 4 is the breakdown of the binding between the bottom tank and the bottom header of the automotive radiator before binding
  • FIG. 5 is the assembly drawing of the binding between the bottom tank and the bottom header of the automotive radiator after binding
  • In the drawings: inlet pipe 1, filler 2, upper tank 3, upper header 4, side plate 5, side bracket 6, cooling fins 7, tube 8, bottom tank 9, outlet pipe 10, bottom header 11, first metal hem 3.1, second metal hem 4.1, third metal hem 9.1, fourth metal hem 11.1.
  • DETAIL DESCRIPTION OF THE INVENTION
  • In reference to FIG. 1, the automotive radiator of the present invention comprises the inlet pipe 1, filler 2, upper tank 3, upper header 4, side plate 5, side bracket 6, cooling fins 7, tube 8, bottom tank 9, outlet pipe 10, bottom header 11.
  • In reference to FIG. 2, there is a first metal hem 3.1 of outward extension from the lower edge of the upper tank (3), corresponding to the first metal hem of downward extension, there is a second hem 4.1 of vertically downward extension from the outer edge of the upper header (4). Said first hem tightly encloses the said second hem, thereby allowing a complete and positive bong by brazing as shown in FIG. 3.
  • In reference to FIG. 4, there is a third metal hem 9.1 of upward extension from the upper edge of the bottom tank (9), corresponding to the third hem there is a fourth metal hem 11.1 of vertically upward extension from the outer edge of the bottom header (11). Said third metal hem 9.1 tightly encloses the said fourth hem 11.1, thereby allowing a complete and positive bond by brazing as shown in FIG. 5.

Claims (1)

1. A binding structure between tank and header of an automotive radiator comprising:
an upper tank, an upper header, a bottom tank and a bottom header);
a first metal hem defined by downward extension of the lower edge of the upper tank, corresponding to the first hem a second metal hem defined by downward extension from the outer edge of the upper header, the first metal hem tightly encloses the second metal hem mechanically and then the first hem and second hem are completely bonded by brazing;
a third metal hem defined by upward extension of the upper edge of the bottom tank, corresponding to the third hem a fourth hem defined by upward extension of the outer edge of the bottom header, the third hem tightly encloses the fourth hem mechanically and then the third hem and fourth hem are completely bonded by brazing.
US12/422,437 2008-09-05 2009-04-13 Binding Structure between Tank and Header of Automotive Radiator Abandoned US20100059214A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CNA2008101959301A CN101362452A (en) 2008-09-05 2008-09-05 Connecting structure between water chamber and main slices of novel vehicle radiator
CN200810195930.1 2008-09-05

Publications (1)

Publication Number Publication Date
US20100059214A1 true US20100059214A1 (en) 2010-03-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
US12/422,437 Abandoned US20100059214A1 (en) 2008-09-05 2009-04-13 Binding Structure between Tank and Header of Automotive Radiator

Country Status (3)

Country Link
US (1) US20100059214A1 (en)
EP (1) EP2161530A2 (en)
CN (1) CN101362452A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD717218S1 (en) * 2014-07-24 2014-11-11 Resource Intl, Inc. Automotive radiator
USD746732S1 (en) * 2015-09-04 2016-01-05 Randall Industries, Inc. Bolt-on radiator
USD751472S1 (en) * 2015-09-08 2016-03-15 Randall Industries, Inc. Bolt-on radiator
USD911226S1 (en) * 2019-06-24 2021-02-23 Resource International Inc. Automotive radiator
USD940014S1 (en) * 2020-11-30 2022-01-04 Resource International Inc. Transmission cooler for automotive applications
USD940013S1 (en) * 2020-10-16 2022-01-04 Resource International Inc. Heat exchanger for automotive applications

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10215508B2 (en) 2014-07-11 2019-02-26 Hanon Systems Header tank rib design for a heat exchanger
CN105880767A (en) * 2014-12-04 2016-08-24 重庆普致汽车配件有限公司 Welding process for radiator
CN108489323A (en) * 2018-03-16 2018-09-04 重庆融亚热交换器有限公司 A kind of upper water chamber sub-unit
CN110617144B (en) * 2019-10-21 2020-12-22 浙江元盛塑业股份有限公司 Water chamber mounting structure for automobile radiator
CN112792508B (en) * 2021-01-04 2023-04-25 南宁市安和机械设备有限公司 Manufacturing process of water radiator

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5107926A (en) * 1990-04-03 1992-04-28 Thermal Components, Inc. Manifold assembly for a parallel flow heat exchanger
US6035931A (en) * 1995-05-30 2000-03-14 Sanden Corporation Header of heat exchanger
US20020144805A1 (en) * 2001-04-09 2002-10-10 Yongho Kim Aluminum radiator and method of manufacturing tank thereof
US20080047687A1 (en) * 2006-08-22 2008-02-28 Frank Joseph Leitch Combination heat exchanger having an improved end tank assembly

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5107926A (en) * 1990-04-03 1992-04-28 Thermal Components, Inc. Manifold assembly for a parallel flow heat exchanger
US6035931A (en) * 1995-05-30 2000-03-14 Sanden Corporation Header of heat exchanger
US20020144805A1 (en) * 2001-04-09 2002-10-10 Yongho Kim Aluminum radiator and method of manufacturing tank thereof
US20080047687A1 (en) * 2006-08-22 2008-02-28 Frank Joseph Leitch Combination heat exchanger having an improved end tank assembly

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD717218S1 (en) * 2014-07-24 2014-11-11 Resource Intl, Inc. Automotive radiator
USD746732S1 (en) * 2015-09-04 2016-01-05 Randall Industries, Inc. Bolt-on radiator
USD751472S1 (en) * 2015-09-08 2016-03-15 Randall Industries, Inc. Bolt-on radiator
USD911226S1 (en) * 2019-06-24 2021-02-23 Resource International Inc. Automotive radiator
USD940013S1 (en) * 2020-10-16 2022-01-04 Resource International Inc. Heat exchanger for automotive applications
USD940014S1 (en) * 2020-11-30 2022-01-04 Resource International Inc. Transmission cooler for automotive applications

Also Published As

Publication number Publication date
CN101362452A (en) 2009-02-11
EP2161530A2 (en) 2010-03-10

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