US20070192946A1

US20070192946A1 - Face protector and method of use

Info

Publication number: US20070192946A1
Application number: US11/668,613
Authority: US
Inventors: Jerry Wright
Original assignee: Individual
Current assignee: Individual
Priority date: 2004-03-18
Filing date: 2007-01-30
Publication date: 2007-08-23

Abstract

A face protector including a face plate configured to protect a user's face and ears without protecting substantially the remainder of the user's head; and a lens removably connected to the face plate.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. application Ser. No. 11/083,573, filed Mar. 18, 2005, which issued as U.S. Pat. No. 7,168,095 on Jan. 30, 2007, and claims the benefit under 35 U.S.C. 119(e) of the following provisional patent applications: U.S. Provisional Application 60/554,320, filed Mar. 18, 2004; U.S. Provisional Application 60/554,321, filed Mar. 18, 2004; and U.S. Provisional Application 60/606,948, filed Sep. 3, 2004.

FIELD OF THE INVENTION

The present invention relates, in general, to devices and methods for protection of a wearer's face from outdoor environmental elements (e.g., cold, rain, wind, debris, hail, snow).

BACKGROUND OF THE INVENTION

Current products on the market including, but not limited to, motorcycle helmets, snowboarding helmets, ski helmets, etc., all are meant to protect the entire head from falls or injury to the entire head and not used solely for front head and face protection. All are comprised of some type of hard material, are full-shelled helmets, are not compactable, and do not allow for efficient stowing, storage. These helmets are also heavy and are susceptible to mildew when used in wet environments and not dried or stored in dry environments (e.g., boats).

SUMMARY OF THE INVENTION

To solve these problems and others, the present invention involves a face protector to protect the front of a user's head (i.e., forehead, face, eyes, cheeks, jaw, chin, mouth and nose) from the elements associated with outdoor activities (or other activities) such as, but not limited to, during boat travel in sport leisure and commercial fishing, snowboarding, skiing, snowmobiling, hiking, hunting, paint ball, law enforcement, fire fighting, motorcycling, dune buggy or rails, ATV, air soft, spectator sports (e.g., NASCAR car racing, NFL/college football, NHL/college hockey), commercial activities such as airline industry, landscaping, and governmental activities such as military, lake patrols, etc.
In an aspect of the invention, the face protector includes a face plate and a removable/interchangeable lens that together cover the forehead, eyes, face, cheeks, jaw, chin, mouth, ears, and nose. The face protector extends from the top of the forehead down to the just behind the ear portion and covers the front of the face. The removable/interchangeable lens may come in clear, smoked, yellow, and tinted versions to protect the eyes while allowing vision. A stretchable, elastic, water-resistant strap, which connects to the face plate at the ear portion with a strap clip, is used to hold the face protector in position in front of the user's face. The face protector is small, light-weight, stowable, comfortable, compactable, durable, and water-resistant.
In another aspect of the invention, the face protector includes a face plate similar to that mentioned above pivotally connected to a stationary goggle frame. The frame is connected to the user's head with a stretchable, elastic, water-resistant strap. This allows the face plate to be pivoted upward and rearward, retracted to a position where the face plate is no longer in front of the user's face. When the user desires face protection, the face plate can be pivoted downward, to a deployed position in front of the user's face.
Implementations of either or both of the face protectors described above may include one or more of the following: a face cushion, an insert between the face cushion and the face plate, the insert includes ventilation paths for providing ventilation to the inside of the face protector, a replaceable forehead logo insert, opposite headphone speakers in ear portions with a wire/plug (for plugging into a separate CD player, MP3 player, Apple IPOD (or other musical device with hard drive), AM and/or FM receiver/tuner, or two-way radio), an AM and/or FM receiver/tuner, a flashlight in the forehead portion, and a two-way radio in the face plate with an attached microphone in mouth portion.
A further aspect of the invention involves a method of using a face protector. The method includes providing a face protector including a lens and a face plate configured to protect the forehead, eyes, cheeks, jaw, chin, mouth, ears, and nose of a user without protecting substantially the remainder of the user's head; applying the face protector to the user's head; wearing the face protector during an activity; and removing the face protector after the activity.
Implementations of the aspect of the invention described immediately above may include one or more of the following: the face protector further includes a strap, and applying includes applying the face protector to the user's head by sliding the face plate and strap over the users head and securing the face plate in position in front of the user's face with the strap; providing includes providing the face protector with a goggle-shaped cushion member and a goggle-shaped insert disposed between the goggle-shaped cushion member and the face plate; and the goggled-shaped insert includes means for ventilating the face protector.
Another aspect of the invention involves a face protector including a face plate configured to protect a user's face and ears without protecting substantially the remainder of the user's head; and a lens removably connected to the face plate. Implementations of the aspect of the invention described immediately above may include one or more of the following: The visor is removably connected to the face plate. The face protector further includes a forehead member removably connected to the face plate. The forehead member includes one or more ventilation sections for allowing air flow to and from the lens to prevent fogging of the lens. The face plate includes an integral forehead member. The face plate includes a mouth portion with ventilation openings therein. The ventilation openings include at least one dimension less than 6 mm. The face plate includes ear portions with openings therein. The openings in the ear portions include at least one dimension less than 6 mm. The face protector further includes separate top and bottom cushion members and separate top and bottom inserts disposed between the separate top and bottom cushion members and the face plate. The face plate includes an exterior and a protected interior, and the lens is removably connected to the face plate in the protected interior of the face plate and not exposed to the exterior.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front perspective view of an embodiment of a face protector.
FIG. 2 is a front elevational view of the face protector illustrated in FIG. 1.
FIG. 3 is a right side-elevational view of the face protector illustrated in FIG. 1, the left side-elevational view being a mirror image thereof.
FIG. 4 is a rear elevational view of the face protector illustrated in FIG. 1.
FIG. 5 is a top plan view of the face plate protector illustrated in FIG. 1.
FIG. 6 is a bottom plan view of the face plate protector illustrated in FIG. 1.
FIG. 7 is an exploded front perspective view of the face protector illustrated in FIG. 1.
FIG. 8 is an exploded rear perspective view of the face protector illustrated in FIG. 1.
FIG. 9 is a perspective view of an embodiment of an insert for the face protector illustrated in FIG. 1.
FIG. 10 is a flow chart of an exemplary method of using the face protector.
FIG. 11 is a front perspective view of another embodiment of a face protector with a face plate shown in a retracted position relative to a goggle frame.
FIG. 12 is a right side-elevational view of a further embodiment of a face protector.
FIG. 13 is a front perspective view of another embodiment of a face protector.
FIG. 14 is a rear perspective view of the face protector of FIG. 13.
FIG. 14 is a rear perspective view of the face protector of FIG. 13.
FIG. 15 is a front elevational view of the face protector of FIG. 13.
FIG. 16 is a bottom plan view of the face protector of FIG. 13.
FIG. 17 is a right elevational view of the face protector of FIG. 13.
FIG. 18 is a top plan view of the face protector of FIG. 13.
FIG. 19 is a right elevational view of the face protector of FIG. 13, and shows some of the components of the face protector separated from each other.
FIG. 20 is a rear elevational view of the face protector of FIG. 13, and shows some of the components of the face protector separated from each other.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

With reference to FIGS. 1-10, an embodiment of a face protector 700 and method of using the same will be described. The face protector 700 protects the front of a user's head (i.e., forehead, face, eyes, cheeks, jaw, chin, mouth, nose, ears) from the elements associated with outdoor activities such as, but not limited to, during boat travel in sport leisure and commercial fishing, snowboarding, skiing, snowmobiling, hiking, hunting, paint ball, law enforcement, fire fighting, motorcycling, dune buggy or rails, ATV, air soft, spectator sports (e.g., NASCAR car racing, NFL/college football, NHL/college hockey), commercial activities such as airline industry, landscaping, and governmental activities such as military, lake patrols, etc.
The face protector 700 includes a face plate 710 preferably made of an injection molded thin, plastic material. The face plate 710 has a configuration generally similar to the configuration of a human face and includes a forehead portion 720, a cheek portion 730, a jaw portion 740, a mouth portion 742, a nose portion 744, ear portions 746, a chin portion 748, and a replaceable/interchangeable transparent, plastic visor/lens 750 that cover and protect the forehead, cheeks, jaw, mouth, nose, ears, chin, and eyes, respectively, of a user.
The forehead portion 720 is just wider than the width of the head of the user, is curved rearwardly, and extends from the brow area to just above the forehead area of the user. Substantially all of the skull is not covered by the forehead portion 720 or the rest of the face protector 700. Although not shown, in alternative embodiments, the forehead portion 720 may include one or more ventilation sections for ventilating the face protector 700. On a front side 760 of the forehead portion 720, the forehead portion 720 includes an oval section insert 782 that fits within a corresponding oval recess. The oval section insert 782 preferably includes a trademark, logo, or other insignia pertinent to the application of the face protector 700. For example, for a fishing application, the oval section insert 782 may include one type of logo/trademark, for a motorcycle application, the oval section insert 782 may include a different type of logo/trademark, for a paintball application, the oval section insert 782 may include a different type of logo/trademark, and for a snowboarding/skiing application, the oval section insert 782 may include a different type of logo/trademark. Alternatively, the mold used to make the face protector 700 may include different mold inserts for the different logos so that the same mold, but different mold inserts, may be used to manufacture the face protectors for different applications.
The cheek portion 730 is curved rearwardly from the nose portion 744 and the mouth portion 742 of the face plate 710, and protects the cheeks of a user from the environment.
The jaw portion 740 is curved rearwardly from the mouth portion 742 and the cheek portion 730 of the face plate 710, and protects the jaw area of a user. The jaw portion 740 includes the chin portion 748, which has a cupped configuration for receiving the chin of a user. The jaw portion 740 decreasingly tapers in width from the top of the jaw portion 740, just below the lens 750, to the bottom of the chin portion 748.
The mouth portion 742 is disposed between the nose portion 744 and the jaw portion 740, and protects the mouth of a user. Although not shown, in an alternative embodiment, the mouth portion 742 may include ventilation holes in the grooves shown or in other areas of the mouth portion 742 and/or nose portion 744. For example, for a fishing application, the mouth portion 742 may not include ventilation holes because during boating the high relative speed of the air compared to the face protector 700 removes the user's exhaled breath of air, preventing the lens 750 from becoming fogged up. For other applications, such as a snowboarding/skiing application, the mouth portion 742 may include ventilation holes. The mold used to make the face protector 700 may include different inserts for the different mouth and/or nose designs so that the same mold, but different inserts, may be used to manufacture the face protectors for different applications (e.g. face protectors with and without mouth/nose ventilation holes).
The front side 760 of the nose portion 744 may bow outward and the rear side 762 of the nose portion 744 may be concave to accommodate the nose of the user. Although not shown, as discussed above, the nose portion 744 may include one or more ventilation holes in alternative embodiments.
The ear portions 746 extend rearwardly from the opposite ends of the lens 750, and decreasingly taper in dimension progressing rearwardly, and protect the entire ears of the user. On the front side 760 of the ear portions 746, over the areas where the user's ears would be located, snap connections 752 are disposed.
The transparent lens 750 protects the user's eyes from the environment, and maximizes the user's peripheral vision while eliminating eye strain and eye fatigue. The lens 750 fits within a front opening in the eye portion of the face plate 710 and connects to the face plate 710 at snap connection 752. Ends of the lens 750 include protruding snap members 754 that snap into recesses 756 below the temple portions of the face plate 710. The snap members 754 and recesses 756 form the snap connections 752.
With reference in particular to FIGS. 7-9, a plastic ski goggle-shaped insert 764 is disposed between the rear side 762 of the face plate 710 and a ski goggle-shaped cushion member 766. The insert 764 has a one-piece continuous and integrated configuration. A front part of forehead portion 768 includes a centrally disposed smooth glue surface 770 for adhering the insert 764 to the rear side 762 of the forehead portion 720. Disposed laterally of the glue surface 770 on the forehead portion 768 are vertical ventilation tracks 772. The ventilation tracks 772 provide ventilation to the rear side 762 of the lens 750. A cheek portion 774 of the insert 764 includes molded vertical ribs 775. An adhesive and/or fasteners may be used to fasten the insert 764 to the face plate 710.
The cushion member 766 has a ski goggle-shaped configuration similar to the configuration of the insert 764, and is fastened to a rear side 776 of the insert 764 using an adhesive and/or fasteners. The cushion member 766 is made of a waterproof, breathable material, and provides added comfort to the user when wearing the face protector 700. The cushion member 766 may include holes therein to increase the breathability and comfort of the cushion member(s) when against the skin of the user. The cushion member(s), like the face plate 710 and the insert 764, may come in different sizes to allow the user to custom fit the face protector 700 for the user's specific facial dimensions.
With reference back to FIGS. 3 and 4, a waterproof and/or water-resistant elastic, adjustable strap 800 is used to retain the face protector 700 in position on the user's head. Opposite ends of the strap 800 include strap connectors 810 that snap into respective snap receiving sections 790 for connecting the strap 800 to the face protector 700. The strap 800 includes adjustment slides 820 for adjusting the length of the strap 800.
Although not shown, in an alternative embodiment, in addition to or instead of the strap 800, the face protector 700 may be donned to the user's head using a detachable waterproof and/or water-resistant elastic hood. The hood is worn over the back portion of a user's head to help support the face plate 710 and protect the upper and rear areas of a user's head from the environment. The hood is preferably made of a waterproof, breathable, windproof, durable fabric such as, but not limited to, GORE-TEX® sold by the W.L. Gore & Associates, Inc. of Newark, Del. Another material that may be used is sold under the trademark NOMEX® by E.I. du Pont de Nemours and Company of Wilmington, Del. One or more tightening straps may be incorporated in the hood to tighten the hood to the user's head.
The face protector 700 may come in a one-size-fits-all configuration or may come in different sizes for different-sized heads (e.g., an adult size, a child size).
With reference to FIG. 10, an exemplary method 830 of using the face protector 700 to protect one's face from the outdoor elements in a fishing/boating application will described. As will be described in more detail, the enumerated generic steps 832-838 of the method 830 apply to a number of different applications and are incorporated therein, which are set forth below.
For example, but not by way of limitation, in the exemplary application of the face protector 700 where the face protector 700 is donned by a fisherman or boater exposed to the environment on an open boat before boating to a fishing location or other location, at step 832, the face protector 700 is provided. At step 834, the face protector is applied to the user's head. The face protector 700 is put on by sliding the face protector 700 and strap 800 over the user's head so that the face protector 700 is over the user's face and the strap 800 is behind the user's head. The face plate 710 may be tightened to the user's head by reducing the length of the strap 800 with the adjustment slides 820. At step 836, the face protector 700 is worn on the face during the activity. In the boating/fishing example, during transport, the face protector 700 allows the fisherman or boater to be exposed to all types of conditions while protecting one's face (e.g., from insects, rain, water spray, sleet, snow, branches, leaves, etc.). If the weather is inclement, the face protector 700 may be worn while fishing (or when the boat is stopped) to protect the user's face from wind, rain, sleet or other inclement weather. At step 838, the face protector is removed from the user's head after the activity. The face protector 700 is removed by sliding the face protector 700 and strap 800 off of the user's head, and removing the face protector 700 and strap 800 from the user's head.
The strap 800 and the face plate 710 are attached and detached by snapping the snap connectors 810 into the snap receiving sections 790 and unsnapping the snap connectors 810 with respect to the snap receiving sections 790. The strap 800 may be detached from the face plate 410 for cleaning the strap 800 and/or face plate 710. Likewise, the lens 750 may be added to or removed from the face plate 710 using the snap connections 752 for cleaning the lens 750, replacing the lens 750, and/or interchanging lenses 750.
The enumerated generic steps 832-838 of the method 830 apply to each of the following applications and are incorporated therein: The face protector 700 may be worn by a user during snowboarding/skiing to protect one's face; the face protector 700 may be worn by a user during dune buggy riding to protect one's face; the face protector 700 may be worn by a user during snowmobiling to protect one's face; the face protector 700 may be worn by a user during hiking to protect one's face; the face protector 700 may be worn by a user during hunting to protect one's face; the face protector 700 may be worn by a user during air soft playing (like paintball, but small plastic BBs used instead of paint balls) to protect one's face; the face protector 700 may be worn by a user during paint ball play to protect one's face; the face protector 700 may be worn by a user during law enforcement activity to protect one's face; the face protector 700 may be worn by a user during fire fighting to protect one's face; the face protector 700 may be worn by a user during motorcycling to protect one's face; the face protector 700 may be worn by a user during ATV riding to protect one's face; the face protector 700 may be worn by a user during commercial activities (e.g., airline industry, landscaping) to protect one's face; the face protector 700 may be worn by a user during governmental activities (e.g., military, lake patrols) to protect one's face; and the face protector 700 may be worn by a user while watching spectator sports (e.g., NASCAR car racing, NFL/college football, NHL/college hockey) to protect one's face.
The face protector 700 not only protects the forehead, face, eyes, cheeks, jaw, chin, mouth, ears, and nose from the elements associated with an outdoor activity or activity, but also is small, light-weight, stowable, comfortable, compactable, durable, and water-resistant/waterproof. In the exemplary fishing/boating application described above, the small, light-weight, stowable, comfortable, compactable, durable, and water-resistant/waterproof aspects of the face protector 700 make it idea for use and storage on a boat.
With reference to FIG. 11, another embodiment of a face protector 900 will be described. The face protector 900 includes a face plate 910 that is substantially the same as face plate 710 described above with respect to FIGS. 1-6, and, therefore, will not be described in further detail. The face protector 900 includes a stationary goggle frame 920 that is connected to the user's head with a strap 930 similar to strap 800 described above (the frame 920 and strap 930 include snap receiving sections and strap connectors similar to snap receiving sections 790 and strap connectors 810 described above). The face plate 910 is pivotally connected to the frame 920 at opposite pivot points 940 (through pivot member 942) in the ear portions 950 of the face protector 900 and frame 920. The stationary goggle frame 920 is similar in configuration to (and is worn in a similar manner as) a pair of ski goggles. The frame 920 includes one or more breathable cushion members on a rear side of the frame 920 for user comfort. The face protector 900 is used in a similar manner and for similar applications to those described above with respect to face protector 700, except the face plate 910 may be retracted relative to the stationary goggle frame 920 during use.
To retract the face plate 910, the user grabs the face plate 910 and pivots the face plate upwardly relative to the stationary goggle frame 920, into the position shown in FIG. 11. In this position, the face plate 910 is no longer in front of the user's face. When the user desires face protection, the face plate 910 is pivoted downward, to a deployed position in front of the user's face. In an alternative embodiment, the face plate 910 may be used with a hood in addition to or instead of the stationary goggle frame 920.
With reference to FIG. 12, a further embodiment of a face protector 1000 will now be described. The face protector 1000 is the same as face protector 700 described above with respect to FIGS. 1-9, except the face protector 1000 includes opposite headphone speakers 1002 in ear portions 1010 with wire/plug 1012 (for plugging into a separate CD player, MP3 player, Apple IPOD (or other musical device with hard drive), AM and/or FM receiver/tuner, two-way radio, etc.), AM and/or FM receiver/tuner 1020 in face plate 1030, flashlight 1040 in the forehead portion 1050, and two-way radio 1060 in the face plate 1030 with attached microphone 1062 in mouth portion 1070.
In further embodiments of the face protector, one or more of these elements may be included in the face protector 700/1000/1100.
In still further embodiments, one or more of these elements may be included in the face protector 900.
The face protector with one or more of these elements is used in a similar manner and for similar applications to those described above with respect to face protector 700, except a user may listen to a separate CD player, MP3 player, Apple IPOD (or other musical device with hard drive), AM and/or FM receiver/tuner, two-way radio, etc. using the headphone speakers 1002 and wire/plug 1012; a user may listen to the integrated AM and/or FM receiver/tuner 1020 using the headphone speakers 1002; a user may use the flashlight 1040 to illuminate objects in the dark; and/or may communicate with others wearing a similar type of face protector using the two-way radio 1060 and microphone 1062. In spectator sport applications with the face protector, the spectator may, for example, but not by way of limitation, tune into his or her favorite pit crew with the AM and/or FM receiver/tuner 1020 when watching a live NASCAR (or other car racing event), or may tune into the radio station covering the sports event with the AM and/or FM receiver/tuner 1020 when watching the live sports event.
With reference to FIGS. 13-20, another embodiment of a face protector 1100 will be described. The face protector 1100 is similar to the face protector 700 described above with respect to FIGS. 1-9, except the face protector 1100 includes a separate forehead member/portion 1110 detachable connected to a face plate 1120, a removably attachable visor 1130, a lens 1140 with alternative connection members 1150, mouth slits/openings 1160, ear slits/openings 1170, and alternative inserts 1180, 1190 and cushion members 1200, 1210. Each of these differences with be described in turn below.
With reference to FIGS. 19 and 20, separate forehead member/portion 1110 is detachably connected to face plate 1120. The forehead member 1120 is just wider than the width of the head of the user, is curved rearwardly, and, when snapped together with the face place 1120 and donned by the user, the forehead member extends from the brow area to just above the forehead area of the user. Substantially all of the skull is not covered by the forehead member 1120. The forehead member 1120 includes downwardly protruding flexible resilient catches 1220 that are received within slots/holes 1230 disposed within an upper rim 1240 of face plate 1120 to detachably connect the forehead member 1120 to the face plate 1120. The forehead member 1120 includes opposite ventilation sections 1250 that include openings for allowing air flow to and from the lens 1140 to prevent fogging of the lens 1140. Ventilation sections 1250 may include grills, screens, meshes, or other similar types of protective members to protect the underlying areas of the user's forehead while allowing air flow there through. On a front side 1260 of the forehead portion 1120, the forehead member 1120 includes a trademark, logo, or other insignia 1270.
The visor 1130 is removably attachable to a front, top portion of face plate 1120. With reference to FIGS. 19 and 20, the visor 1130 includes a central depression 1280, and rearwardly protruding flexible resilient catches 1290 that are received within slots/holes 1300 along a front of face plate 1120, above lens opening 1310.
With reference to FIG. 19, the lens 1140 includes connection members 1150 extending rearwardly from opposite ends of the lens 1140. Each connection member 1150 included parallel flexible resilient catches 1320. Each catch 1320 includes an elongated body 1330 and terminates in a catch head 1340. The catch head 1340 includes an outwardly extending ledge 1350 that tapers in thickness (progressing distally) to a pointed tip 1360. With reference to FIG. 14, the connection members 1150 snap into rectangular connector receiving sections 1362 on an inside of the face plate 1120. Each receiving section 1362 includes a bridge-shaped member, which forms the respective rectangular connector receiving section 1362, disposed between top insert 1180/cushion member 1200, and bottom insert 1190/cushion member 1210. Connecting the lens 1140 to the face plate 1120 on the inside of the face plate 1120, where the lens/face plate connection is protected, prevents the lens/face plate connection from becoming accidentally disengaged, for example, by a paint ball or airsoft BB hitting the exterior of the face plate 1120. In contrast, a lens/face plate connection exposed to the exterior of the face plate 1120 is susceptible to a paint ball or airsoft BB (or other object) hitting the exterior of the face plate 1120 and disengaging the lens/face plate connection.
With reference to FIGS. 13, 15, and 20, the mouth portion 742 includes mouth slits/openings 1160 to allow ventilation into and out of the face protector 1100. The mouth slits/openings 1160 are small enough so that airsoft BBs do not fit through the slits/openings 1160 and large enough so that adequate ventilation is provided to the user for breathing, inhibit condensation on the inside of the mouth portion 742, and prevent fogging of the lens 1140. At least one dimension (e.g., width, height, diameter) of the slits/openings 1150 is less than 6 mm.
Similarly, with reference to FIGS. 13, 17, and 19, the ear portions 746 include ear slits/openings 1170 to improve the transmission of sound waves through the ear portions 746 to enhance the user's hearing. The ear slits/openings 1170 are small enough so that airsoft BBs do not fit through the slits/openings 1170 and large enough so that adequate transmission of sound waves occurs through the ear portions 746. At least one dimension (e.g., width, height, diameter) of the slits/openings 1170 is less than 6 mm.
With reference to FIGS. 14 and 20, the insert 764 and cushion member 766 of FIGS. 7-9 are replaced with top rearwardly curved plastic insert 1180, bottom rearwardly curved plastic insert 1190, top rearwardly curved cushion member 1200, and bottom rearwardly curved cushion member 1210. The inserts 1180, 1190 include vertical ventilation tracks similar to vertical ventilation tracks 772 described above for providing ventilation to the rear side of lens 1140. The inserts 1180, 1190 snap into and are adhered onto the rear side of the face plate 1120, above and below the lens opening 1310. The cushion members 1200, 1210 are adhered onto the rear side of the inserts 1180, 1190.
With reference to FIGS. 19 and 20, to connect the separate forehead member/portion 1110 to the face plate 1120, the downwardly protruding flexible resilient catches 1220 are inserted into (and received by) the slots/holes 1230 in the upper rim 1240 of the face plate 1120. The downwardly protruding flexible resilient catches 1220 include a cross section similar to the flexible resilient catch 1320 discussed above. During partial insertion into the slots/holes 1230, the downwardly protruding flexible resilient catches 1220 flex. Upon complete insertion into the slots/holes 1230, the downwardly protruding flexible resilient catches 1220 snap into a locked position where ledges of the downwardly protruding flexible resilient catches 1220 prevent the downwardly protruding flexible resilient catches 1220 from accidentally withdrawing from the slots/holes 1230. To remove the separate forehead member/portion 1110 from the face plate 1120, the heads of the downwardly protruding flexible resilient catches 1220 are pushed forward/outward so that the ledges are disposed under the slots/holes 1230 (i.e., so that the ledges do not catch on the upper rim 1240). Then, the separate forehead member/portion 1110 is moved upward relative to (and separated from) the face plate 1120.
To connect the visor 1130 to the front, top portion of the face plate 1120, the rearwardly protruding flexible resilient catches 1290 are inserted into the slots/holes 1300 along the front of face plate 1120, above lens opening 1310. One or more of the flexible resilient catches 1290 may include a cross section similar to the flexible resilient catch 1320 discussed above so that the flexible resilient catches 1290 snap and lock into the slots/holes 1300 to retain the visor 1130 to the front, top portion of the face plate 1120. To remove the visor 1130 from the face plate 1120, the rearwardly protruding flexible resilient catches 1290 are aligned with the slots/holes 1300 and the visor 1130 is moved forward relative to the face plate 1120, so that the rearwardly protruding flexible resilient catches 1290 are removed from the slots/holes 1300.
To connect the lens 1140 to the face plate 1120, the lens 1140 is moved towards the face plate 1120, into the lens opening 1310, so that the connection members 1150 on opposite ends of the lens 1140 are inserted into the rectangular connector receiving sections 1362. Upon insertion, each pointed tip 1360 enters the rectangular connector receiving section 1362. Upon further insertion, the tapered thickness in the catch head 1340 causes each catch 1320 to be urged towards each other. When the catch head 1340 is completely inserted through the rectangular connector receiving section 1362, the catches 1320 snap back to their original position, parallel with each other, and the ledges 1350 retain the connection member 1150 and the lens 1140 in position relative to the face plate 1120. To detach the lens 1140 from the face plate 1120, the catches 1320 of each connection member 1150 are pinched together at the heads 1340 so that the entire connection member 1150 is aligned with the rectangular connector receiving section 1362. The lens 1140 is moved away from the face plate 1120 and out of the lens opening 1310 so that the connections members 1150 move through the rectangular connector receiving sections 1362 until the lens 1140 is detached and removed from the face plate 1120.
While the particular devices and methods herein shown and described in detail are fully capable of attaining the above described objects of this invention, it is to be understood that the description and drawings presented herein represent presently preferred embodiments of the invention and are therefore representative of the subject matter which is broadly contemplated by the present invention. It is further understood that the scope of the present invention fully encompasses other embodiments that may become obvious to those skilled in the art having the benefit of this disclosure and that the scope of the present invention is accordingly limited by nothing other than the appended claims.

Claims

1. A face protector, comprising:

a face plate configured to protect a user's face and ears without protecting substantially the remainder of the user's head; and

a lens removably connected to the face plate.

2. The face protector of claim 1, further including a visor removably connected to the face plate.

3. The face protector of claim 1, further including a forehead member removably connected to the face plate, the forehead member configured to protect a user's forehead without protecting substantially the remainder of the user's skull.

4. The face protector of claim 1, wherein the forehead member includes one or more ventilation sections for allowing air flow to and from the lens to prevent fogging of the lens.

5. The face protector of claim 1, wherein the face plate includes an integral forehead member, the forehead member configured to protect a user's forehead without protecting substantially the remainder of the user's skull.

6. The face protector of claim 1, wherein the face plate includes a mouth portion with ventilation openings therein.

7. The face protector of claim 6, wherein the ventilation openings include at least one dimension less than 6 mm.

8. The face protector of claim 1, wherein the face plate includes ear portions with openings therein.

9. The face protector of claim 8, wherein the openings in the ear portions include at least one dimension less than 6 mm.

10. The face protector of claim 1, further including separate top and bottom cushion members and separate top and bottom inserts disposed between the separate top and bottom cushion members and the face plate.

11. The face protector of claim 1, wherein the face plate includes an exterior and a protected interior, and the lens removably connected to the face plate in the protected interior of the face plate and not exposed to the exterior.