US1932168A - Roll for making rolled products and method for producing it - Google Patents

Roll for making rolled products and method for producing it Download PDF

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Publication number
US1932168A
US1932168A US465819A US46581930A US1932168A US 1932168 A US1932168 A US 1932168A US 465819 A US465819 A US 465819A US 46581930 A US46581930 A US 46581930A US 1932168 A US1932168 A US 1932168A
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United States
Prior art keywords
roll
producing
indentations
rolls
rolled products
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US465819A
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James R Adams
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/005Rolls with a roughened or textured surface; Methods for making same
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/38Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for roll bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2267/00Roll parameters
    • B21B2267/10Roughness of roll surface
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49544Roller making
    • Y10T29/4956Fabricating and shaping roller work contacting surface element

Definitions

  • My invention relates to an improvement in roll for rolling metal and other substances and method for producing it.
  • the roll in accordance with my invention is more particularly advanta- 5 geous for rolling wherever excessive slip occurs or is to be guarded against or where a certain type of matte finish is desired.
  • advanta- 5 geous for rolling wherever excessive slip occurs or is to be guarded against or where a certain type of matte finish is desired.
  • the working surface of a roll be indented with indentations of relatively superficial depth dispersed heterogeneously but uniformly over the surface in close proximity to one another, thelindentation's being either of regular or irregular contour, the roll will be effective for heavy reductions without slippage that will injure the face of the roll or the surface of the material being rolled or produce excessive heat, while, if desired, the surface of the rolled material may be easily brought to a smooth finish or the material may be utilized as produced by the roll where it is intended, for-example, to paint, enamel or lacquer the surface.
  • the roll surface may be subjected to the heat produced by friction or by the rolling operation with greatly reduced liability to checking, since the indenting of the roll largely increases the ratio of perimeter to cross section, thus avoiding cracking or checking of the surface in the expansion'or contraction of the roll or its surface.
  • Fig. l is a sectional view of a pair of rolls embodying my invention, in operative relationship to material being rolled.
  • Fig. 2 illustrates a portion of the roll embodying my invention, the portion being shown under a magnifying glass and illustrating indentations of irregular contour.
  • Fig. 3 is a. view similar to that of Fig. 2, the indentations illustrated being of substantially regular contour.
  • A indicates a roll having a vast number of indentations of irregular contour and relatively superficial depth, heterogeneously dispersed over its working surface in close proximity to one another.
  • the indentations of 5 roll A are indicated at B, Fig. 2, under the mag nifying glass C.
  • A indicates a roll, the working surface of which is indented with a vast number of indentations B of substantially regular contour and of substantially superficial depth, heterogeneously dispersed over the entire working surface in close proximity to one another.
  • the indentations B are shown in Fig. 3 under the magnifying glass C.
  • AA indicates a pair of rolls the working surfaces of which are indented, for example, as illustrated in Fig. 2.
  • D indicates a piece of material, as for example, copper or rubber or bakelite, etc., a portion of which D, has been passed through the rolls and greatly reduced.
  • the upper and lower surface of the reduced portion D of the piece is marked or roughened, 85 as indicated at E, by the indented working surfaces of the rolls AA.
  • the marking or roughening which is relatively superficial, may be easily made smooth, as for example, by passage through a pair of smoothing rolls or, indicated, if desired the surface produced may be retained or used as produced for painting, enameling, lacquering, or otherwise coating.
  • the indenting may 9 be effected by, for example, abrading the working surface of the roll, the abrading being efiected by blasting the roll with an abrasive material,
  • indentations of irregular contour such will be produced by abrading with the use of irregular abrasive, for example, sand, steel grit, or the like, and where indentations of substantially regular contour are desired, an abrasive having a substantially regular contour, as for example, steel shot or small balls, will be used.
  • the roll is-first as has been 90 formed, then hardened and finally the working surface is indented, as described.
  • the roll in accordance with my invention will be found efiective in obtaining heavy reductions of materials, such as copper, cellophane, and the like, without slippage and, at the same time, the surface of material reduced thereby may be readily smoothed or will be desirable without further treatment. Further, it will be noted that a roll produced in accordance with my invention will not readily check or crack under the influence of heat of friction in operation, dueto the large increase in ratio of perimeter to cross -section due to the vast number of indentations heterogeneously dispersed in close proximity over its surface.
  • Hardened steel rolls intended and adapted for heavy reduction of cold metal, the operating surfaces of whichare abraded to provide indento protect by Letters tations of varying irregular contour dispersed heterog'eneously thereover in close proximity one to another. thereby so substantially increasing the ratio of perimeter to cross-section as to avoid cracking of the surface in the expansion and contraction of the surface accompanying the sudden temperature changes incidental to the rolling operation.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Metal Rolling (AREA)

Description

Oct. 24, .1933; T R. AD M; 1,932,168
ROLL FOR MAKING ROLLED PRODUCTS AND METHOD FOR PRODFJOING IT.
Filed .Jui 7. 1930 76 .3. nmawral? W/ZWESS:
an WW Ma): (70% r,
dmyu- Patented Oct. 24, 1933 ROLL FOR G ROLLED PRODUCTS MAKIN AND METHOD FOR PRODUCING IT James R. Adams, Hatboro, Pa. Application July '1, 1930. Serial No. 465,819
2 Claims.
My invention relates to an improvement in roll for rolling metal and other substances and method for producing it. The roll in accordance with my invention is more particularly advanta- 5 geous for rolling wherever excessive slip occurs or is to be guarded against or where a certain type of matte finish is desired. Heretofore in the rolling of, for example, metal, the desirability of heavy reduction has been appreciated,
but beyond a certain point such has not been accomplished with rolls heretofore known, since where heavy reduction is sought excessive slippage occurs and while slippage can be reduced by grooving or channeling the rolls, where such is done the cost of eliminating the corresponding ridges produced on the metal negatives the advantage of the heavy reduction.
Now, in accordance with my invention, I have discovered that if the working surface of a roll be indented with indentations of relatively superficial depth dispersed heterogeneously but uniformly over the surface in close proximity to one another, thelindentation's being either of regular or irregular contour, the roll will be effective for heavy reductions without slippage that will injure the face of the roll or the surface of the material being rolled or produce excessive heat, while, if desired, the surface of the rolled material may be easily brought to a smooth finish or the material may be utilized as produced by the roll where it is intended, for-example, to paint, enamel or lacquer the surface.
Further, in accordance with my invention, I have discovered that if the roll be indented as with indentations of regular or irregular contour dispersed heterogeneously over its surface in close proximity to one another, the roll surface may be subjected to the heat produced by friction or by the rolling operation with greatly reduced liability to checking, since the indenting of the roll largely increases the ratio of perimeter to cross section, thus avoiding cracking or checking of the surface in the expansion'or contraction of the roll or its surface.
Having indicated, in a general way, the nature and purpose of my inventio I will proceed to describe in detail a preferred embodiment thereof, with reference to the accompanying drawing, in which:
Fig. l is a sectional view of a pair of rolls embodying my invention, in operative relationship to material being rolled.
Fig. 2 illustrates a portion of the roll embodying my invention, the portion being shown under a magnifying glass and illustrating indentations of irregular contour.
Fig. 3 is a. view similar to that of Fig. 2, the indentations illustrated being of substantially regular contour. t
In the several views A indicates a roll having a vast number of indentations of irregular contour and relatively superficial depth, heterogeneously dispersed over its working surface in close proximity to one another. The indentations of 5 roll A are indicated at B, Fig. 2, under the mag nifying glass C.
Referring more particularly to Fig. 3, A indicates a roll, the working surface of which is indented with a vast number of indentations B of substantially regular contour and of substantially superficial depth, heterogeneously dispersed over the entire working surface in close proximity to one another. The indentations B are shown in Fig. 3 under the magnifying glass C.
Referring more particularly to Fig. 1, AA indicates a pair of rolls the working surfaces of which are indented, for example, as illustrated in Fig. 2. D indicates a piece of material, as for example, copper or rubber or bakelite, etc., a portion of which D, has been passed through the rolls and greatly reduced. It will be noted that the upper and lower surface of the reduced portion D of the piece is marked or roughened, 85 as indicated at E, by the indented working surfaces of the rolls AA. The marking or roughening, which is relatively superficial, may be easily made smooth, as for example, by passage through a pair of smoothing rolls or, indicated, if desired the surface produced may be retained or used as produced for painting, enameling, lacquering, or otherwise coating.
In producing the roll above described in accordance with my invention, the indenting may 9 be effected by, for example, abrading the working surface of the roll, the abrading being efiected by blasting the roll with an abrasive material,
as sand, steel grit, steel shot, emery, or any other substance capable of producing indentations, it being noted that where indentations of irregular contour are desired,such will be produced by abrading with the use of irregular abrasive, for example, sand, steel grit, or the like, and where indentations of substantially regular contour are desired, an abrasive having a substantially regular contour, as for example, steel shot or small balls, will be used.
In producing a roll in accordance with the method embodying my invention, the roll is-first as has been 90 formed, then hardened and finally the working surface is indented, as described.
The roll in accordance with my invention will be found efiective in obtaining heavy reductions of materials, such as copper, cellophane, and the like, without slippage and, at the same time, the surface of material reduced thereby may be readily smoothed or will be desirable without further treatment. Further, it will be noted that a roll produced in accordance with my invention will not readily check or crack under the influence of heat of friction in operation, dueto the large increase in ratio of perimeter to cross -section due to the vast number of indentations heterogeneously dispersed in close proximity over its surface.
What I claim and desire Patent is:
1. Hardened steel rolls, intended and adapted for heavy reduction of cold metal, the operating surfaces of whichare abraded to provide indento protect by Letters tations of varying irregular contour dispersed heterog'eneously thereover in close proximity one to another. thereby so substantially increasing the ratio of perimeter to cross-section as to avoid cracking of the surface in the expansion and contraction of the surface accompanying the sudden temperature changes incidental to the rolling operation.
2. The process of rendering hardened steel rolls, intended and adapted for heavy reduction of cold metal, resistant to superficial cracking in the contraction and expansion of the surface accompanying the sudden temperature changes incidental to the rolling operation, which includes forming the rolls, hardening them, and sandblasting their surfaces to form indentations of varying irregular contour dispersed'heterogeneously thereover in close proximity one to another.
JAMES R'. ADAMS.
US465819A 1930-07-07 1930-07-07 Roll for making rolled products and method for producing it Expired - Lifetime US1932168A (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2467248A (en) * 1942-04-03 1949-04-12 American Mach & Foundry Shorts handling means for cigarette tobacco feeds
US3145468A (en) * 1961-10-05 1964-08-25 Inland Steel Co Sheet marking method
US3245897A (en) * 1961-01-30 1966-04-12 Richard F Lane Roll for plating tanks
US3412479A (en) * 1966-03-25 1968-11-26 Du Pont Roll structure for drying of cellophane
US3924313A (en) * 1974-05-24 1975-12-09 Standex Int Corp Metal applicator roll
US4026007A (en) * 1975-05-19 1977-05-31 Monsanto Company Roll finishing process
US4286447A (en) * 1979-03-12 1981-09-01 Westinghouse Electric Corp. Method and apparatus for automatic gauge control system for tandem rolling mills
US4910843A (en) * 1988-12-12 1990-03-27 Eastman Kodak Company A process for finishing the surface of a roller
US4910844A (en) * 1988-12-12 1990-03-27 Eastman Kodak Company Method for finishing the surface of an aluminum roller
US4914796A (en) * 1988-12-12 1990-04-10 Eastman Kodak Company Process for manufacturing nickel coated shot blasted web conveying roller
US4964203A (en) * 1988-12-12 1990-10-23 Eastman Kodak Company Aluminum shot blasted web conveying roller
US4970768A (en) * 1988-12-12 1990-11-20 Eastman Kodak Company Shot blasted web conveying roller
US4977656A (en) * 1988-12-12 1990-12-18 Eastman Kodak Company Nickel coated shot blasted web conveying roller

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2467248A (en) * 1942-04-03 1949-04-12 American Mach & Foundry Shorts handling means for cigarette tobacco feeds
US3245897A (en) * 1961-01-30 1966-04-12 Richard F Lane Roll for plating tanks
US3145468A (en) * 1961-10-05 1964-08-25 Inland Steel Co Sheet marking method
US3412479A (en) * 1966-03-25 1968-11-26 Du Pont Roll structure for drying of cellophane
US3924313A (en) * 1974-05-24 1975-12-09 Standex Int Corp Metal applicator roll
US4026007A (en) * 1975-05-19 1977-05-31 Monsanto Company Roll finishing process
US4286447A (en) * 1979-03-12 1981-09-01 Westinghouse Electric Corp. Method and apparatus for automatic gauge control system for tandem rolling mills
US4910843A (en) * 1988-12-12 1990-03-27 Eastman Kodak Company A process for finishing the surface of a roller
US4910844A (en) * 1988-12-12 1990-03-27 Eastman Kodak Company Method for finishing the surface of an aluminum roller
US4914796A (en) * 1988-12-12 1990-04-10 Eastman Kodak Company Process for manufacturing nickel coated shot blasted web conveying roller
US4964203A (en) * 1988-12-12 1990-10-23 Eastman Kodak Company Aluminum shot blasted web conveying roller
US4970768A (en) * 1988-12-12 1990-11-20 Eastman Kodak Company Shot blasted web conveying roller
US4977656A (en) * 1988-12-12 1990-12-18 Eastman Kodak Company Nickel coated shot blasted web conveying roller

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