TWM602961U - Vertical grinder with grinding wheel dressing device - Google Patents
Vertical grinder with grinding wheel dressing device Download PDFInfo
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Abstract
一種具砂輪修整裝置的立式磨床,包含一基座、一工作盤、一刀庫、一主軸裝置、一移動裝置及一砂輪修整裝置。該基座的頂部界定出沿一橫軸向依序排列的一工作區、一修整區及一換刀區。該工作盤設置於該工作區。該刀庫設置於該換刀區並包括複數砂輪。該主軸裝置設置於該基座且夾持任一砂輪。該移動裝置可帶動該主軸裝置移動。該砂輪修整裝置設置於該修整區,並包括一裝置本體、一旋轉盤、一修整座及一傳動單元,該旋轉盤具有一圍繞一第一軸線設置的旋轉部,及一偏離該第一軸線且用以供該修整座設置的承載部,該傳動單元可帶動該旋轉盤繞該第一軸線轉動,以迴避機構干涉,並縮短該主軸裝置的移動行程以改善結構變形的問題。A vertical grinder with a grinding wheel dressing device includes a base, a working plate, a tool magazine, a main shaft device, a moving device and a grinding wheel dressing device. The top of the base defines a working area, a trimming area and a tool changing area which are arranged in sequence along a horizontal axis. The work disk is set in the work area. The tool magazine is arranged in the tool change area and includes a plurality of grinding wheels. The spindle device is arranged on the base and clamps any grinding wheel. The moving device can drive the spindle device to move. The grinding wheel dressing device is arranged in the dressing area, and includes a device body, a rotating disk, a dressing seat, and a transmission unit. The rotating disk has a rotating part arranged around a first axis and an offset from the first axis The transmission unit can drive the rotating disc to rotate around the first axis to avoid the interference of the mechanism and shorten the movement stroke of the spindle device to improve the structure deformation problem.
Description
本新型是有關於一種立式磨床,特別是指一種具砂輪修整裝置的立式磨床。The new model relates to a vertical grinder, in particular to a vertical grinder with a grinding wheel dressing device.
一種現有的立式磨床,適用於對一工件進行研磨加工,該立式磨床包含一基座、一工作盤、一刀庫、二線性滑軌、一主軸裝置,及一砂輪修整裝置。該基座包括一工作檯、二沿一左右方向間隔設置於該工作檯的立柱,及一橫跨該等立柱的橫樑。該工作檯的頂部沿該左右方向由左而右依序界定出一修整區、一工作區及一換刀區。該工作盤可旋轉地設置於該工作區,並用以供該工件置放。該刀庫設置於該換刀區並包括複數砂輪。該等線性滑軌設置於該橫樑。該主軸裝置可沿該左右方向往復移動地設置於該等線性滑軌,且用於夾持所選用的任一砂輪並帶動該砂輪轉動。該砂輪修整裝置設置於該修整區。使用時,將該工件直立固定於該工作盤,該工作盤帶動該工件旋轉,該主軸裝置藉由該等線性滑軌移動至該工作區,以使該砂輪得以接觸該工件並對該工件的內徑、外徑與端面進行研磨加工。然而該砂輪在多次研磨加工後,容易產生磨損的問題,此時能夠藉由該砂輪修整裝置對該砂輪表面重新進行修砂,以恢復其磨削性能。An existing vertical grinder is suitable for grinding a workpiece. The vertical grinder includes a base, a working plate, a tool magazine, two linear slides, a spindle device, and a grinding wheel dressing device. The base includes a worktable, two uprights arranged on the worktable at intervals along a left and right direction, and a beam spanning the uprights. The top of the worktable defines a trimming area, a working area and a tool changing area in order from left to right along the left and right direction. The working plate is rotatably arranged in the working area and used for placing the workpiece. The tool magazine is arranged in the tool change area and includes a plurality of grinding wheels. The linear slide rails are arranged on the beam. The main shaft device is reciprocally arranged on the linear slide rails along the left and right directions, and is used for clamping any selected grinding wheel and driving the grinding wheel to rotate. The grinding wheel dressing device is arranged in the dressing area. When in use, the workpiece is vertically fixed on the work plate, and the work plate drives the work to rotate. The spindle device moves to the work area by the linear slide rails so that the grinding wheel can contact the work The inner diameter, outer diameter and end face are ground. However, the grinding wheel is prone to wear problems after multiple grinding processes. At this time, the grinding wheel dressing device can be used to re-dress the grinding wheel surface to restore its grinding performance.
然而該現有的立式磨床的設置,使該主軸裝置在砂輪加工、修整、換刀時的移動行程幾乎等於該工作檯的沿該左右方向的長度,較長的移動行程造成該橫樑的下垂變形量較大,容易產生結構變形的問題。However, the arrangement of the existing vertical grinder makes the movement stroke of the spindle device during grinding wheel processing, dressing, and tool change almost equal to the length of the worktable in the left-right direction, and the longer movement stroke causes the beam to sag and deform. The larger the amount, the problem of structural deformation is prone to occur.
因此,本新型的目的,即在提供一種縮短該主軸裝置的移動行程的具砂輪修整裝置的立式磨床。Therefore, the object of the present invention is to provide a vertical grinding machine with a grinding wheel dressing device that shortens the moving stroke of the spindle device.
於是,本新型具砂輪修整裝置的立式磨床,包含一基座、一工作盤、一刀庫、一主軸裝置、一移動裝置,及一砂輪修整裝置。Therefore, the new vertical grinder with a grinding wheel dressing device includes a base, a working plate, a tool magazine, a spindle device, a moving device, and a grinding wheel dressing device.
該基座的頂部界定出沿一橫軸向依序排列的一工作區、一修整區,及一換刀區。該工作盤可旋轉地設置於該工作區。該刀庫設置於該換刀區,並包括複數砂輪。該主軸裝置設置於該基座,且用於夾持所選用的任一砂輪並帶動該砂輪轉動。該移動裝置設置於該基座且連接該主軸裝置,並用來帶動該主軸裝置沿該橫軸向移動。The top of the base defines a working area, a trimming area, and a tool change area that are sequentially arranged along a horizontal axis. The working plate is rotatably arranged in the working area. The tool magazine is arranged in the tool change area and includes a plurality of grinding wheels. The spindle device is arranged on the base, and is used for clamping any selected grinding wheel and driving the grinding wheel to rotate. The moving device is arranged on the base and connected to the main shaft device, and is used to drive the main shaft device to move along the horizontal axis.
該砂輪修整裝置設置於該修整區,並包括一設置於該基座的裝置本體、一設置於該裝置本體的旋轉盤、一用於對該等砂輪進行修整的修整座,及一設置於該裝置本體且連接該旋轉盤的傳動單元,定義一沿一直立軸向通過該旋轉盤的第一軸線,該旋轉盤具有一圍繞該第一軸線設置的旋轉部,及一偏離該第一軸線設置於該旋轉部一側並用以供該修整座設置的承載部,該傳動單元可受控制而帶動該旋轉盤繞該第一軸線轉動。The grinding wheel dressing device is arranged in the dressing area, and includes a device body arranged on the base, a rotating disk arranged on the device body, a dressing seat for dressing the grinding wheels, and a dressing seat arranged on the The device body and the transmission unit connected to the rotating disk define a first axis passing through the rotating disk along a vertical axis. The rotating disk has a rotating part arranged around the first axis, and an offset from the first axis. The transmission unit can be controlled to drive the rotating disc to rotate around the first axis.
本新型的功效在於:藉由該砂輪修整裝置可轉動地設置於該修整區並位於該刀庫與該工作盤之間,使該砂輪修整裝置在其他機構作動時能夠旋轉迴避,以避免與其他機構之間產生干涉,並縮短該主軸裝置的移動行程,相較於前案可以改善結構變形的問題。The effect of the present invention is that the grinding wheel dressing device is rotatably arranged in the dressing area and is located between the tool magazine and the working plate, so that the grinding wheel dressing device can be rotated and avoided when other mechanisms are actuated to avoid contact with other Interference occurs between the mechanisms, and the movement stroke of the spindle device is shortened. Compared with the previous proposal, the problem of structural deformation can be improved.
參閱圖1、2、3,本新型具砂輪修整裝置的立式磨床的一實施例,適用於對一工件(圖未示)進行研磨加工,包含一基座2、一工作盤3、一刀庫4、一主軸裝置5、一移動裝置6,及一砂輪修整裝置7。Referring to Figures 1, 2, and 3, an embodiment of the new vertical grinder with a grinding wheel dressing device is suitable for grinding a workpiece (not shown), including a
定義一沿一橫軸向延伸的X軸方向,及一沿一直立軸向延伸的Z軸方向。Define an X-axis direction extending along a horizontal axis, and a Z-axis direction extending along a vertical axis.
該基座2包括一沿該X軸方向延伸的工作檯21,及一設置於該工作檯21一側的橫樑22。該工作檯21的頂部界定出沿該X軸方向依序排列的一工作區211、一修整區212,及一換刀區213。The
該工作盤3可旋轉地設置於該工作區211,該工作盤3的頂部用以供該工件置放。The working
該刀庫4設置於該換刀區213,並包括複數砂輪41。該等砂輪分41別具有不同的規格,並可以根據使用目的選用。在本實施例中,該刀庫4為一自動換刀裝置(Automatic tool changer,ATC)。The
該主軸裝置5可沿該X軸方向移動地設置於該基座2,且用於夾持所選用的任一砂輪41並可帶動該砂輪41轉動。The
該移動裝置6設置於該橫樑22。在本實施例中,該移動裝置6包括一用以驅使該主軸裝置5沿該X軸方向移動的X軸馬達(圖未示),及一用以驅使該主軸裝置5沿該Z軸方向移動的Z軸馬達(圖未示)。The
該砂輪修整裝置7設置於該修整區212,並包括一設置於該工作檯21的裝置本體71、一設置於該裝置本體71的旋轉盤72、一用於對該等砂輪41進行修整的修整座73、一設置於該裝置本體71且連接該旋轉盤72的傳動單元74、一設置於該修整座73上且用以修整該砂輪41的單點式修整筆75,及一由該旋轉盤72與該修整座73共同界定且位於該旋轉盤72相反於該修整座73一側的迴避空間77。在本實施例中,該砂輪修整裝置7藉由該單點式修整筆75修整該砂輪41,但在其他實施態樣中也可以裝設一滾輪式修整主軸76,或同時裝設該單點式修整筆75與該滾輪式修整主軸76(參閱圖2)。The grinding
定義一平行該Z軸方向並通過該旋轉盤72的第一軸線L1,及一垂直該X軸方向與該第一軸線L1的第二軸線L2。A first axis L1 parallel to the Z-axis direction and passing through the rotating
該裝置本體71具有一圍繞該第一軸線L1設置且朝上開放的第一容置腔711,及一沿該第二軸線L2延伸且連通該第一容置腔711的第二容置腔712。該旋轉盤72具有一圍繞該第一軸線L1設置並位於該第一容置腔711上方的旋轉部721,及一偏離該第一軸線L1設置於該旋轉部721一側並用以供該修整座73設置的承載部722。該傳動單元74可受控制而帶動該旋轉盤72繞該第一軸線L1轉動,並具有一設置於該第二容置腔712且可沿該第二軸線L2方向移動的齒條741,及一設置於該第一容置腔711內連接該旋轉盤72並嚙合於該齒條741且可與該齒條741配合傳動的齒輪742,該齒輪742可將該齒條741的直線運動轉換成旋轉運動。在本實施例中,該傳動單元74藉由一油壓幫浦驅動該齒條741移動,但不以此為限。The
參閱圖1、4、5、6,該旋轉盤72可受該傳動單元74的驅動,而連帶該修整座73及該迴避空間77相對該裝置本體71在一第一位置(如圖4所示)、一第二位置(如圖5所示),及一第三位置(如圖6所示)之間移動。在該第一位置時,該修整座73接近該工作盤3,該迴避空間77接近該刀庫4,在該第三位置時,該修整座73接近該刀庫4,該迴避空間77靠近該工作盤3,在該第二位置時,該修整座73遠離該橫樑22且位置介於該第一位置與該第三位置之間,該迴避空間77接近該橫樑22。1, 4, 5, 6, the rotating
使用時,將該工件固定於該工作盤3,使該主軸裝置5移動至該工作區211,該砂輪41可接觸該工件並對該工件進行研磨加工。When in use, the workpiece is fixed to the
參閱圖1、4,當欲更換所選用的砂輪41時,該主軸裝置5會在該修整區212與該換刀區213之間進行換刀,此時,令該修整座73移動至該第一位置,並使該迴避空間77接近該刀庫4,以使該砂輪修整裝置7迴避干擾該主軸裝置5與該刀庫4等機構的運作。1 and 4, when the
參閱圖1、6,當欲進行該工件的內徑、外徑研磨加工時,該主軸裝置5會移動至該修整區212與該工作區211之間,以針對被固定於該工作盤3的工件進行加工,此時,令該修整座73移動至該第三位置並使該迴避空間77接近該工作盤3,以使該砂輪修整裝置7迴避干擾該主軸裝置5、該工作盤3與該工件之間的運作。1 and 6, when the inner diameter and outer diameter of the workpiece are to be grinded, the
另一種主軸裝置5的配置,參閱圖1、5、7,欲進行該工件的端面研磨加工時,需先更換另一種能夠進行端面加工的主軸裝置5(如圖7所示),該主軸裝置5可連帶該砂輪41配置成90度,以使該砂輪41自身軸向平行該X軸方向且外周面能夠沿該Z軸方向碰觸該工件,以對該工件的端面進行研磨加工,此時,令該修整座73移動至該第二位置,能夠使該修整座73離開該砂輪41行經路線,並使該迴避空間77相對接近該橫樑22進而避免該砂輪修整裝置7干擾該主軸裝置5、該砂輪41與該工作盤3的運作。For the configuration of another
參閱圖1、4、6,欲進行該砂輪41修整時,可以使該修整座73移動至該第一位置或該第三位置,並使該主軸裝置5帶動該砂輪41移動至該迴避空間77,以使該單點式修整筆75接觸該砂輪41的外周面並對該砂輪41進行修整。Referring to Figures 1, 4, and 6, when the
值得說明的是,本新型將該砂輪修整裝置7設置於該刀庫4與該工作盤6之間後,即使在該主軸裝置5移動行程最長的情況,也就是進行內徑研磨加工時,該主軸裝置5需移動至該工作區211內鄰近該修整區212的一側,相較於前案的移動行程幾乎等於該工作檯21的長度,本案仍能夠有效縮減移動行程,並進而改善該橫樑22受力下垂變形的情形。It is worth noting that after the present invention sets the grinding
經由以上的說明,可將前述實施例的優點歸納如下:該砂輪修整裝置7設置於該修整區212並位於該刀庫4與該工作盤3之間,能夠縮短該主軸裝置5需要的移動行程,並能夠改善該橫樑22結構變形的問題。而該砂輪修整裝置7可繞該第一軸線L1旋轉,能夠依使用的情形調整該迴避空間77的位置,並避免該砂輪修整裝置7因設置於該修整區212而干擾到其他機構的運作。Based on the above description, the advantages of the foregoing embodiment can be summarized as follows: The grinding
惟以上所述者,僅為本新型的實施例而已,當不能以此限定本新型實施的範圍,凡是依本新型申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本新型專利涵蓋的範圍內。However, the above-mentioned are only examples of the present model. When the scope of implementation of the present model cannot be limited by this, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.
2:基座 21:工作檯 211:工作區 212:修整區 213:換刀區 22:橫樑 3:工作盤 4:刀庫 41:砂輪 5:主軸裝置 6:移動裝置 7:砂輪修整裝置 71:裝置本體 711:第一容置腔 712:第二容置腔 72:旋轉盤 721:轉動部 722:承載部 73:修整座 74:傳動單元 741:齒條 742:齒輪 75:單點式修整筆 76:滾輪式修整主軸 77:迴避空間 L1:第一軸線 L2:第二軸線 X:X軸方向 Z:Z軸方向2: Pedestal 21: Workbench 211: Work Area 212: trim area 213: Tool change area 22: beam 3: Work disk 4: Tool magazine 41: Grinding Wheel 5: Spindle device 6: mobile device 7: Grinding wheel dressing device 71: Device body 711: first housing cavity 712: second housing cavity 72: Rotating disc 721: rotating part 722: Bearing Department 73: Repair the seat 74: drive unit 741: rack 742: gear 75: Single-point finishing pen 76: Roller type dressing spindle 77: Avoid Space L1: first axis L2: second axis X: X axis direction Z: Z axis direction
本新型的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本新型具砂輪修整裝置的立式磨床的一實施例的一立體圖; 圖2是該實施例的一砂輪修整裝置及一滾輪式修整盤的一立體圖; 圖3是該實施例的該砂輪修整裝置沿圖2的Ⅲ-Ⅲ線所截取的一剖視圖; 圖4是該實施例的該砂輪修整裝置在一第一位置的一立體圖; 圖5是該實施例的該砂輪修整裝置在一第二位置的一立體圖; 圖6是該實施例的該砂輪修整裝置在一第三位置的一立體圖;及 圖7是該實施例的一主軸裝置在進行端面加工時的一不完整的立體圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, among which: Figure 1 is a perspective view of an embodiment of a vertical grinder with a grinding wheel dressing device according to the present invention; Figure 2 is a perspective view of a grinding wheel dressing device and a roller-type dressing disc of the embodiment; Figure 3 is a cross-sectional view of the grinding wheel dressing device of the embodiment taken along line Ⅲ-Ⅲ of Figure 2; Figure 4 is a perspective view of the grinding wheel dressing device of the embodiment in a first position; Figure 5 is a perspective view of the grinding wheel dressing device of the embodiment in a second position; Figure 6 is a perspective view of the grinding wheel dressing device of the embodiment in a third position; and Fig. 7 is an incomplete perspective view of a spindle device of the embodiment during end face processing.
2:基座 2: Pedestal
21:工作檯 21: Workbench
211:工作區 211: Work Area
212:修整區 212: trim area
213:換刀區 213: Tool change area
22:橫樑 22: beam
3:工作盤 3: Work disk
4:刀庫 4: Tool magazine
41:砂輪 41: Grinding Wheel
5:主軸裝置 5: Spindle device
6:移動裝置 6: mobile device
7:砂輪修整裝置 7: Grinding wheel dressing device
72:旋轉盤 72: Rotating disc
77:迴避空間 77: Avoid Space
X:X軸方向 X: X axis direction
Z:Z軸方向 Z: Z axis direction
Claims (8)
Priority Applications (1)
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TW109210067U TWM602961U (en) | 2020-08-04 | 2020-08-04 | Vertical grinder with grinding wheel dressing device |
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TW109210067U TWM602961U (en) | 2020-08-04 | 2020-08-04 | Vertical grinder with grinding wheel dressing device |
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TWM602961U true TWM602961U (en) | 2020-10-21 |
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TW109210067U TWM602961U (en) | 2020-08-04 | 2020-08-04 | Vertical grinder with grinding wheel dressing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114473727A (en) * | 2021-12-23 | 2022-05-13 | 豪特曼智能装备信阳有限公司 | Multi-rotation type high-rigidity vertical grinding machine |
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2020
- 2020-08-04 TW TW109210067U patent/TWM602961U/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114473727A (en) * | 2021-12-23 | 2022-05-13 | 豪特曼智能装备信阳有限公司 | Multi-rotation type high-rigidity vertical grinding machine |
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