TWI791369B - Hydrophilic phosphorus ligand and method for separation and recovery of catalyst - Google Patents
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本發明實施例是有關於親水性磷配位體以及觸媒分離回收的方法。The embodiment of the present invention relates to methods for separating and recovering hydrophilic phosphorus ligands and catalysts.
烯烴(olefin)在氫甲醯化反應所得產物由於高沸點的特性,若以減壓蒸餾的方式分離產物與觸媒,需在更高的溫度環境進行。在此高溫環境下,銠觸媒因不穩定而易分解,故有相當多的研究著重在其它較溫和的純化工作,如溶劑萃取法。Due to the high boiling point of the product obtained in the hydroformylation reaction of olefins, if the product and the catalyst are separated by vacuum distillation, it needs to be carried out at a higher temperature environment. In this high-temperature environment, the rhodium catalyst is unstable and easy to decompose, so quite a lot of research has focused on other milder purification work, such as solvent extraction.
目前已開發出多種製程方法於氫甲醯化反應後進行銠觸媒回收。氫甲醯化製程通過萃取法來分離觸媒。但分離效果不佳,產物於萃取溶劑的分離係數(partition coefficient)偏低。At present, a variety of process methods have been developed for rhodium catalyst recovery after hydroformylation. The hydroformylation process uses extraction to separate the catalyst. However, the separation effect is not good, and the partition coefficient of the product in the extraction solvent is low.
本發明實施例提出一種親水性磷配位體,具有式1之結構,
(式1)
其中X為
,Y為
,m為1~20的整數,A獨立地為*-O(CH
2)
n-,n為1~5的整數,*-為接近三苯基膦的鍵, -為遠離三苯基膦的鍵。
The embodiment of the present invention proposes a hydrophilic phosphorus ligand, which has the structure of
本發明實施例提出一種金屬觸媒分離回收的方法,包括:提供包括第一層溶液與第二層溶液之兩相溶液。所述第一層溶液中包括(銠)金屬觸媒及親水性磷配位體。其中所述親水性磷配位體,具有式1之結構,
(式1)
其中X為
,Y為
,m為1~20的整數,A獨立地為*-O(CH
2)
n-,n為1~5的整數,*-為接近三苯基膦的鍵, -為遠離三苯基膦的鍵。所述第二層溶液包括反應物。接著,進行氫甲醯化反應(Hydroformylation),亦可應用於氫化反應(Hydrogenation)、烯烴水調聚反應(Telomerization)、碳-碳偶合反應(C-C coupling)、異構化(Isomerization)化學反應,使所述銠金屬觸媒以及所述親水性磷配位體從所述第一層溶液轉移到所述第二層溶液,並使得所述反應物在所述銠金屬觸媒以及所述親水性磷配位體存在下反應,而在所述第二層溶液中形成產物進行分離製程,使所述銠金屬觸媒及所述親水性磷配位體從所述第二層溶液轉移到所述第一層溶液,所述產物留在所述第二層溶液中。
An embodiment of the present invention proposes a method for separating and recovering metal catalysts, including: providing a two-phase solution including a first-layer solution and a second-layer solution. The first layer solution includes (rhodium) metal catalyst and hydrophilic phosphorus ligand. Wherein the hydrophilic phosphorus ligand has a structure of
本發明之親水性磷配位體與金屬觸媒所形成的組合催化劑可以使得氫甲醯化反應具高催化活性與反應轉化率。而且,藉由溫度的改變,本發明之親水性磷配位體可以使得金屬觸媒與產物分離,使得金屬觸媒具有極高的回收率而得以重複使用,進而降低製程的成本。The combined catalyst formed by the hydrophilic phosphorus ligand and the metal catalyst of the present invention can make the hydroformylation reaction have high catalytic activity and reaction conversion rate. Moreover, the hydrophilic phosphorus ligand of the present invention can separate the metal catalyst from the product by changing the temperature, so that the metal catalyst can be reused with a high recovery rate, thereby reducing the cost of the manufacturing process.
本發明提供一種親水性磷配位體其可以與金屬觸媒(例如是姥觸媒)形成組合催化劑。此組合催化劑可應用於化學反應,例如是烯烴氫甲醯化反應,並且在進行反應時,透過親水性磷配位體與極性水相互溶特性,可以將金屬觸媒帶入水相,並將醛產物留於低極性有機溶液中,因此,可以有效地將產物分離以及將觸媒回收再利用。同時,所回收的銠觸媒水溶液層可以再導入氫醛化製程中循環使用,因此,可以降低製程中觸媒的使用成本。The invention provides a hydrophilic phosphorus ligand which can form a combined catalyst with a metal catalyst (such as a catalyst). This combined catalyst can be applied to chemical reactions, such as olefin hydroformylation, and during the reaction, the metal catalyst can be brought into the water phase through the mutual solubility of the hydrophilic phosphorus ligand and polar water, and the The aldehyde product remains in the low polarity organic solution, thus allowing for efficient separation of the product and recovery of the catalyst for reuse. At the same time, the recovered rhodium catalyst aqueous solution layer can be re-introduced into the hydroformylation process for recycling, therefore, the use cost of the catalyst in the process can be reduced.
本發明實施例之親水性磷配位體,具有式I之結構, (式1) 其中X為 ,Y為 ,m為1~20的整數,A獨立地為*-O(CH 2) n-,n為1~5的整數,*-為接近三苯基膦的鍵, -為遠離三苯基膦的鍵。若n大於5則羥基環氧單體開環聚合反應性可能變差,難製備親水性磷配體。 The hydrophilic phosphorus ligand of the embodiment of the present invention has the structure of formula I, (Formula 1) where X is , Y is , m is an integer from 1 to 20, A is independently *-O(CH 2 ) n -, n is an integer from 1 to 5, *- is a bond close to triphenylphosphine, - is a bond far away from triphenylphosphine key. If n is greater than 5, the ring-opening polymerization reactivity of the hydroxyl epoxy monomer may become poor, making it difficult to prepare hydrophilic phosphorus ligands.
根據本發明之實施例,該親水性磷配位體可以為 、 、 、 等。 上述親水性磷配位體可以簡稱為PPh 3-PGC。PPh 3-PGC的分子量例如為500~50,000 g/mol。若分子量低於500 g/mol會與有機溶劑高度相溶,難進入水相達到分離效果。若分子量高於50,000 g/mol會與水相高度相溶,難進入有機相中進行反應,造成催化反應轉化率不佳。 According to an embodiment of the present invention, the hydrophilic phosphorus ligand can be , , , wait. The above-mentioned hydrophilic phosphorus ligand may be referred to as PPh 3 -PGC for short. The molecular weight of PPh 3 -PGC is, for example, 500 to 50,000 g/mol. If the molecular weight is lower than 500 g/mol, it will be highly compatible with organic solvents, and it will be difficult to enter the water phase to achieve the separation effect. If the molecular weight is higher than 50,000 g/mol, it will be highly compatible with the aqueous phase, and it will be difficult to enter the organic phase for reaction, resulting in poor conversion rate of catalytic reaction.
本發明實施例之親水性磷配位體PPh 3-PGC可以經由各種方式來形成。舉例來說親水性磷配位體PPh 3-PGC的一例可以經由以下式2及式3來合成,但不以此為限。 (式2) (式3) The hydrophilic phosphorus ligand PPh 3 -PGC of the embodiment of the present invention can be formed through various methods. For example, an example of the hydrophilic phosphorus ligand PPh 3 -PGC can be synthesized through the following formulas 2 and 3, but not limited thereto. (Formula 2) (Formula 3)
本發明實施例之親水性磷配位體PPh 3-PGC可以與金屬觸媒形成組合催化劑,以應用於各種化學製程。金屬觸媒例如是銠觸媒、釕觸媒、銥觸媒或鈷觸媒等。舉例來說,銠觸媒為一種銠化合物,其可為三氯化銠水合物(RhCl 3.xH 2O)、乙醯丙酮酯基二羰基銠(I)(dicarbonyl acetylacetone rhodium,Rh(acac)(CO) 2)、(RhCl(CO) 2) 2、羰基銠(carbonyl rhodium,Rh 6(CO) 16或Rh 4(CO) 12)、硝酸銠(Rhodium(III) Nitrate,Rh(NO 3) 3)、或其他適合之銠化合物。在此,x表示結晶水數目,x的範圍例如是0至3。 The hydrophilic phosphorus ligand PPh 3 -PGC of the embodiment of the present invention can be combined with a metal catalyst to form a combined catalyst for application in various chemical processes. The metal catalyst is, for example, a rhodium catalyst, a ruthenium catalyst, an iridium catalyst, or a cobalt catalyst. For example, the rhodium catalyst is a rhodium compound, which can be rhodium trichloride hydrate (RhCl 3 .xH 2 O), acetylacetonate group dicarbonyl rhodium (I) (dicarbonyl acetylacetone rhodium, Rh(acac) (CO) 2 ), (RhCl(CO) 2 ) 2 , rhodium carbonyl (carbonyl rhodium, Rh 6 (CO) 16 or Rh 4 (CO) 12 ), rhodium (III) Nitrate, Rh(NO 3 ) 3 ), or other suitable rhodium compounds. Here, x represents the number of crystal water, and the range of x is 0 to 3, for example.
親水性磷配位體PPh 3-PGC與金屬觸媒所形成的組合物可以應用的化學製程(反應)例如是高碳烯烴氫甲醯化反應(Hydroformylation),亦可應用於氫化反應(Hydrogenation)、烯烴水調聚反應(Telomerization)、碳-碳偶合反應(C-C coupling)、異構化(Isomerization)反應。 The chemical process (reaction) that can be applied to the composition formed by the hydrophilic phosphorus ligand PPh 3 -PGC and the metal catalyst is, for example, the hydroformylation of higher carbon olefins (Hydroformylation), and it can also be applied to the hydrogenation reaction (Hydrogenation) , Olefin water telomerization reaction (Telomerization), carbon-carbon coupling reaction (CC coupling), isomerization (Isomerization) reaction.
本發明實施例之親水性磷配位體PPh 3-PGC的存在有助於金屬觸媒的回收。以下以親水性磷配位體PPh 3-PGC與銠觸媒所形成的組合催化劑應用於高碳烯烴氫甲醯化製程為例來說明之。 The presence of the hydrophilic phosphorus ligand PPh 3 -PGC in the embodiment of the present invention is helpful for the recovery of the metal catalyst. The application of the combined catalyst formed by the hydrophilic phosphorus ligand PPh 3 -PGC and the rhodium catalyst to the hydroformylation process of high carbon olefins is illustrated below.
首先,提供銠觸媒與親水性磷配位體PPh 3-PGC。在一些實施例中,銠觸媒對於親水性磷配位體PPh 3-PGC的莫耳數比介於1至300。當銠觸媒對於親水性磷配位體PPh 3-PGC的莫耳數比小於1會有反應選擇率不佳,而導致觸媒穩定性下降,易失活,且副反應增加。當銠觸媒莫耳數對親水性磷配位體PPh 3-PGC莫耳數比大於300會有觸媒催化活性下降,反應轉化率不佳,而導致製程收率下降。在另一些實施例中,銠觸媒與親水性磷配位體PPh3-PGC莫耳數比為1:10至1:150。 First, a rhodium catalyst and a hydrophilic phosphorus ligand PPh 3 -PGC are provided. In some embodiments, the molar ratio of the rhodium catalyst to the hydrophilic phosphorus ligand PPh 3 -PGC ranges from 1 to 300. When the molar ratio of the rhodium catalyst to the hydrophilic phosphorus ligand PPh 3 -PGC is less than 1, the reaction selectivity will be poor, resulting in a decrease in catalyst stability, easy deactivation, and increased side reactions. When the molar ratio of the rhodium catalyst to the hydrophilic phosphorus ligand PPh 3 -PGC is greater than 300, the catalytic activity of the catalyst will decrease, the reaction conversion rate will be poor, and the yield of the process will decrease. In some other embodiments, the molar ratio of the rhodium catalyst to the hydrophilic phosphorus ligand PPh3-PGC is 1:10 to 1:150.
將銠觸媒與親水性磷配位體PPh 3-PGC置於製程溶液中,以形成觸媒溶液。高碳烯烴氫甲醯化製程的製程溶液包括低極性有機相及高極性水溶液相的兩相溶液。在此所述的低極性是指極性小於1;高極性是指極性等於1或大於1。上述低極性的候選有機相溶液可為烷類、環烷類、苯類、其它低極性溶劑或其組合而成的共溶劑。上述高極性的候選水溶液相包括水或更包含親水性添加物,如聚乙醚(polyethylene glycol)、聚丙醚(polypropylene glycol)、或低碳數醇等。在一些實施例中,銠觸媒的濃度介於10至1000ppm。在另一些實施例中,銠觸媒濃度為100至600ppm。當銠觸媒的濃度小於10ppm會有反應性不佳,而導致反應轉化率及收率下降。當銠觸媒的濃度大於1000ppm會有初始反應過快,而導致製程異常升溫及副反應增加。 The rhodium catalyst and the hydrophilic phosphorus ligand PPh 3 -PGC are placed in the process solution to form a catalyst solution. The process solution of the high carbon olefin hydroformylation process includes a two-phase solution of a low-polarity organic phase and a high-polarity aqueous solution phase. The low polarity mentioned here means that the polarity is less than 1; the high polarity means that the polarity is equal to 1 or greater than 1. The aforementioned low-polarity candidate organic phase solutions can be alkanes, naphthenes, benzenes, other low-polarity solvents or co-solvents formed by combinations thereof. The above-mentioned highly polar candidate aqueous phase includes water or further includes hydrophilic additives, such as polyethylene glycol, polypropylene glycol, or low-carbon alcohols. In some embodiments, the concentration of the rhodium catalyst ranges from 10 to 1000 ppm. In other embodiments, the rhodium catalyst concentration is 100 to 600 ppm. When the concentration of the rhodium catalyst is less than 10 ppm, the reactivity will be poor, resulting in a decrease in reaction conversion and yield. When the concentration of the rhodium catalyst is greater than 1000ppm, the initial reaction will be too fast, which will lead to abnormal heating of the process and increase of side reactions.
當銠觸媒溶液形成之後,接著,將烯烴化合物加入於銠觸媒溶液中,並置於高壓反應釜中。前述烯烴化合物之碳數可為1至15之烷基或芳基烯烴化合物。烯烴可含單一碳-碳雙鍵或是多重碳-碳雙鍵。含多重碳-碳雙鍵的烯烴可包括二環戊二烯(dicyclopentadiene,簡稱DCPD)、三環戊二烯(tricyclopentadiene,簡稱TCPD)、二環己二烯(dicyclohexadiene,簡稱DCHD)、環己烯醛(cyclohexene-1-carbaldehyde,簡稱CHCA)、或其他合適之環烯類。After the rhodium catalyst solution is formed, then, the olefin compound is added into the rhodium catalyst solution and placed in a high-pressure reactor. The aforesaid olefinic compound may be an alkyl or aryl olefinic compound with a carbon number of 1 to 15. Olefins may contain a single carbon-carbon double bond or multiple carbon-carbon double bonds. Olefins containing multiple carbon-carbon double bonds may include dicyclopentadiene (DCPD for short), tricyclopentadiene (TCPD for short), dicyclohexadiene (DCHD for short), cyclohexene Aldehydes (cyclohexene-1-carbaldehyde, CHCA for short), or other suitable cycloalkenes.
於高壓之下通入氣體,例如是氫氣及一氧化碳,以使得烯烴化合物進行氫甲醯化反應,而轉化成醛類化合物。所形成的醛類化合物包括碳數為1至17之醛類化合物。Gases, such as hydrogen and carbon monoxide, are introduced under high pressure, so that the olefinic compounds undergo hydroformylation reactions and are converted into aldehyde compounds. The formed aldehyde compounds include those with 1 to 17 carbon atoms.
在一些實施例中,上述氫氣與一氧化碳莫耳數比介於1:10至10:1。在另一些實施例中,上述氫氣與一氧化碳莫耳數比介於以3:1至1:3。在一些實施例中,氫甲醯化反應之溫度約為50℃至160℃之間。在另一些實施例中,70℃至140℃。在一些實施例中,壓力約為0.5MPa至15MPa之間,在另一些實施例中,壓力約為2MPa至10MPa。In some embodiments, the molar ratio of hydrogen to carbon monoxide is between 1:10 and 10:1. In other embodiments, the molar ratio of hydrogen to carbon monoxide is between 3:1 and 1:3. In some embodiments, the temperature of the hydroformylation reaction is between about 50°C and 160°C. In other embodiments, 70°C to 140°C. In some embodiments, the pressure is about 0.5 MPa to 15 MPa, and in other embodiments, the pressure is about 2 MPa to 10 MPa.
完成上述氫甲醯化反應後,靜置,以使銠觸媒溶液、醛類化合物之混合物分為兩層。一層主要含銠觸媒、親水性磷配位體及極性水溶液;另一層主要為醛類化合物及低極性有機溶液。上述分層現象的壓力範圍介於常壓至10MPa之間,溫度範圍介於0 oC 至100 oC之間。 After the above hydroformylation reaction is completed, it is left to stand so that the mixture of the rhodium catalyst solution and the aldehyde compound is divided into two layers. One layer mainly contains rhodium catalyst, hydrophilic phosphorus ligand and polar aqueous solution; the other layer mainly contains aldehyde compounds and low-polarity organic solution. The pressure range of the above stratification phenomenon is between normal pressure and 10 MPa, and the temperature range is between 0 o C and 100 o C.
根據烯烴結構不同,產物可為單醛類化合物或多醛類化合物。DCPD、TCPD、DCHD、CHCA及數種環烯烴類形成環烷醛之甲醯化反應如式4至式11所示。 (式4) (式5) (式6) (式7) (式8) (式9) (式10) (式11) 其中R可為烷基或含有醇基、醛基及羧酸基等官能基的取代基。 Depending on the structure of the olefin, the product can be a single aldehyde compound or a polyaldehyde compound. The formylation reactions of DCPD, TCPD, DCHD, CHCA and several cycloalkenes to form cycloalkanals are shown in Formula 4 to Formula 11. (Formula 4) (Formula 5) (Formula 6) (Formula 7) (Formula 8) (Formula 9) (Formula 10) (Formula 11) wherein R can be an alkyl group or a substituent containing functional groups such as alcohol groups, aldehyde groups, and carboxylic acid groups.
進行兩相分離時可額外添加低極性有機溶液,以提高觸媒分離效率。接著分離該兩層溶液,即完成醛類產品及銠觸媒溶液之分離步驟。分離後之銠觸媒溶液層可再加入新的烯烴及有機溶液進行氫甲醯化製程。上述方法可以解決銠觸媒回收再利用問題,並有效分離高沸點醛類產物與銠觸媒溶液。When performing two-phase separation, an additional low-polarity organic solution can be added to improve the efficiency of catalyst separation. Then separate the two-layer solution, and complete the separation step of the aldehyde products and the rhodium catalyst solution. The separated rhodium catalyst solution layer can be added with new olefin and organic solution to carry out the hydroformylation process. The above method can solve the problem of rhodium catalyst recovery and reuse, and effectively separate high-boiling point aldehyde products and rhodium catalyst solution.
圖1A至圖1C示出本發明使用親水性磷配位體輔助金屬觸媒回收的流程示意圖。圖2A至圖2C示出金屬觸媒與親水性磷配位體之組合催化劑在各個階段的示意圖。1A to 1C show the schematic flow chart of the present invention using hydrophilic phosphorus ligands to assist metal catalyst recovery. 2A to 2C show schematic diagrams of various stages of a combined catalyst of a metal catalyst and a hydrophilic phosphorus ligand.
參照圖1A,製程溶液300為兩相溶液,包括第一層溶液100與第二層溶液200。第一層溶液100的極性高於第二層溶液200的極性。第一層溶液100例如為水、聚乙醚(polyethylene glycol)、聚丙醚(polypropylene glycol)、碳數小於或等於4的醇類化合物或其組合。第二層溶液200包括有機溶劑,例如是烷類、環烷類、苯類、其他極性低於水的溶劑或其組合成的共溶劑。Referring to FIG. 1A , the
參照圖1A與圖2A,在進行反應之前,金屬觸媒與親水性磷配位體之組合催化劑10因為親水性磷配位體PPh
3-PGC可與第一層溶液100的水形成氫鍵,因而溶於第一層溶液100中。由於第一化學品(或稱為反應物,例如烯烴)20具有較高的碳數,其極性較低,因此會溶於極性較低的第二層溶液(有機層)200。
Referring to FIG. 1A and FIG. 2A, before the reaction, the combined
參照圖1B與圖2B,升溫以進行化學反應(例如是氫甲醯化化學反應)。當溫度升高至一定值例如是濁點(Cloud point, Cp),親水性磷配位體PPh
3-PGC中的氫鍵遭破壞,非離子表面失去親水性質,因而從水層(即第一層溶液100)析出進入非極性層(即第二層溶液200),並進行催化反應。也就是親水性磷配位體以及金屬觸媒所形成的組合催化劑10從第一層溶液100轉移到第二層溶液200,並使得第一化學品(例如烯烴)20在親水性磷配位體以及金屬觸媒所形成的組合催化劑10存在下反應,而在第二層溶液200中形成第二化學品(或稱為產物,例如醛類化合物)30。
Referring to FIG. 1B and FIG. 2B , the temperature is raised to carry out a chemical reaction (such as a hydroformylation chemical reaction). When the temperature rises to a certain value such as the cloud point (Cloud point, Cp), the hydrogen bond in the hydrophilic phosphorus ligand PPh 3 -PGC is destroyed, and the non-ionic surface loses its hydrophilic property, so the water layer (that is, the first layer solution 100) precipitates into the non-polar layer (that is, the second layer solution 200), and undergoes a catalytic reaction. That is, the combined
參照圖1C與圖2C,在反應後進行降溫。在降溫後,親水性磷配位體表面因為氫鍵形成而具有親水性,因而再次溶於水層(即第一層溶液100)。也就是金屬觸媒及親水性磷配位體的組合催化劑10從第二層溶液200轉移到第一層溶液100,因而可以與留在第二層溶液200中第二化學品(或稱為產物,例如醛類化合物)30分離。Referring to FIG. 1C and FIG. 2C , the temperature is lowered after the reaction. After cooling down, the surface of the hydrophilic phosphorus ligand becomes hydrophilic due to the formation of hydrogen bonds, and thus dissolves again in the water layer (ie, the first layer of solution 100 ). That is, the combined
本發明實施例之親水性磷配位體可與金屬觸媒形成組合催化劑10,且此組合催化劑10可以在升溫的過程中從水相析出並轉移至有機相。還可以在降溫的過程中再次溶於水層中。藉由溫度的改變,可以使得金屬觸媒與產物分離,而使得金屬觸媒得以回收重複使用。The hydrophilic phosphorus ligand of the embodiment of the present invention can form a combined
例1:親水性磷配位體PPh 3-PGC的合成 Example 1: Synthesis of hydrophilic phosphorus ligand PPh 3 -PGC
秤取(4-羥基苯基)二苯基膦((4-Hydroxyphenyl)diphenylphosphine,TPPOH, 8.45 g, 0.030 mol)及過量的鈉(Na, 1.61 g),置入於250 mL圓底反應瓶中,在氮氣下加入除水除氧THF(50 mL)攪拌反應18小時,可得產物TPPONa。將TPPONa溶液過濾並抽乾THF,再加入除水除氧的二噁烷(Dioxane,50 mL)作為反應溶劑配置成溶液A。另取一反應瓶加入除水除氧的二噁烷(50 mL)及羥基官能環氧樹脂(HE)配置成溶液B。羥基官能環氧樹脂(HE)可以是四氫糠醇(Tetrahydrofurfuryl alcohol,GC5)。四氫糠醇GC5 (30.6 g, 29.1 mL, 0.30 mol)對於TPPONa的莫耳比為10。於氮氣下將溶液B緩慢滴入溶液A中,於室溫攪拌反應3小時,反應結束後加入H 2O(3 mL)以終止反應,去除溶液即完成PPh 3-PGC合成,其結果如表1所示。 (式12) Weigh (4-Hydroxyphenyl)diphenylphosphine ((4-Hydroxyphenyl)diphenylphosphine, TPPOH, 8.45 g, 0.030 mol) and excess sodium (Na, 1.61 g) into a 250 mL round bottom reaction flask , adding water and oxygen-free THF (50 mL) under nitrogen and stirring for 18 hours to obtain the product TPPONa. The TPPONa solution was filtered and THF was drained, and then dioxane (Dioxane, 50 mL) was added to remove water and oxygen as a reaction solvent to prepare solution A. Take another reaction bottle and add dioxane (50 mL) to remove water and oxygen and hydroxyl functional epoxy resin (HE) to prepare solution B. The hydroxyl functional epoxy resin (HE) may be Tetrahydrofurfuryl alcohol (GC5). The molar ratio of tetrahydrofurfuryl alcohol GC5 (30.6 g, 29.1 mL, 0.30 mol) to TPPONa was 10. Solution B was slowly dropped into solution A under nitrogen, and stirred at room temperature for 3 hours. After the reaction was completed, H 2 O (3 mL) was added to terminate the reaction, and the solution was removed to complete the synthesis of PPh 3 -PGC. The results are shown in the table 1. (Formula 12)
依照上述方法,將溶液B的羥基官能環氧樹脂(HE)改變為GC3。GC3對於TPPONa的莫耳比為10以及20,其結果如表1所示。Change the hydroxyl-functional epoxy (HE) of solution B to GC3 following the method described above. The molar ratios of GC3 to TPPONa were 10 and 20, and the results are shown in Table 1.
表1
由NMR的結果得知:當羥基官能環氧樹脂為GC5,且GC5對於TPPONa的莫耳比為10時,所得PPh3-PGC5分子量=1120 g/mol,濁點(cloud point)=64 oC。當羥基官能環氧樹脂為GC3,且GC3對於TPPONa的莫耳比為10時,所得PPh3-PGC3分子量=580g/mol。當羥基官能環氧樹脂為GC3,且GC3對於TPPONa的莫耳比為20時,所得PPh3-PGC3分子量=1650g/mo。因濁點測定已大於100度,高過水的沸點,因此不再進行測量。 According to the results of NMR, when the hydroxyl-functional epoxy resin is GC5, and the molar ratio of GC5 to TPPONa is 10, the molecular weight of PPh3-PGC5 obtained is 1120 g/mol, and the cloud point is 64 o C. When the hydroxyl-functional epoxy resin is GC3, and the molar ratio of GC3 to TPPONa is 10, the obtained PPh3-PGC3 molecular weight=580g/mol. When the hydroxyl-functional epoxy resin is GC3, and the molar ratio of GC3 to TPPONa is 20, the obtained PPh3-PGC3 molecular weight=1650g/mo. Because the cloud point measurement has been greater than 100 degrees, higher than the boiling point of water, so no longer measure.
例2:氫醛化反應Example 2: Hydroformylation reaction
在手套箱中秤取銠觸媒Rh(acac)(CO) 2(37.4 mg, 0.145 mmol)及PPh 3-PGC5(0.974 g, 0.87 mmol),並將其置入於反應瓶中,加入環己烷(21 ml, 除氧)攪拌溶解。秤取DCPD(38.3 g, 290 mmol)置入另一反應瓶中,加入環己烷(4 mL),並通入氮氣除氧30分鐘。將反應釜抽真空置換氮氣3次,將銠觸媒溶液注入反應釜中,並注入體積比為1/1之H 2O/PEG600(50 mL, 除氧)。PEG600為聚乙二醇(Polyethylene glycol, Mw = 600g/mol)。之後,再將DCPD溶液注入反應釜中,以混合氣體(H 2/CO=1/1)置換反應釜中的氮氣並建壓至30 Kg/cm 2,將反應釜溫度升至120 oC,再建壓至50 Kg/cm 2,反應12小時。反應後降溫至室溫,反應溶液分成兩層,得到樣品W-9。之後,以氣相層析法(GC)分析(香芹酮為內標準品)。 Weigh the rhodium catalyst Rh(acac)(CO) 2 (37.4 mg, 0.145 mmol) and PPh 3 -PGC5 (0.974 g, 0.87 mmol) in the glove box, put them into the reaction flask, add cyclohexane Alkanes (21 ml, deoxygenated) were stirred to dissolve. Weighed DCPD (38.3 g, 290 mmol) into another reaction flask, added cyclohexane (4 mL), and deoxygenated by nitrogen for 30 minutes. Vacuumize the reactor to replace nitrogen three times, inject the rhodium catalyst solution into the reactor, and inject H 2 O/PEG600 (50 mL, deoxygenated) with a volume ratio of 1/1. PEG600 is polyethylene glycol (Polyethylene glycol, Mw = 600g/mol). After that, inject the DCPD solution into the reactor, replace the nitrogen in the reactor with a mixed gas (H 2 /CO=1/1) and build up the pressure to 30 Kg/cm 2 , raise the temperature of the reactor to 120 o C, Then build up the pressure to 50 Kg/cm 2 and react for 12 hours. After the reaction, the temperature was lowered to room temperature, and the reaction solution was separated into two layers to obtain sample W-9. After that, it was analyzed by gas chromatography (GC) (carvone was used as internal standard).
由結果得知DCPD轉化率為99.5 %,TCD-MAL的選擇率為4.1 %,TCD-DAL的選擇率為95.9 %。分別分析兩層溶液,上層溶液(Cyclohexane)與下層溶液(H 2O/PEG600)中銠觸媒分離率,經由ICP-OES分析檢測數據計算為93.9 %。上層溶液與下層溶液中TCD-DAL的分離率經由GC分析檢測(香芹酮為內標準品)數據計算為98.4 %,醛類產品分配係數(partition coefficient)=61.5,銠金屬分配係數(Kp, partition coefficient)=15.4。(此處分配係數之定義為兩層溶液中該成分濃度相除之結果) From the results, the conversion rate of DCPD was 99.5%, the selectivity of TCD-MAL was 4.1%, and the selectivity of TCD-DAL was 95.9%. The two-layer solutions were analyzed separately. The separation rate of rhodium catalyst in the upper layer solution (Cyclohexane) and the lower layer solution (H 2 O/PEG600) was calculated to be 93.9% by ICP-OES analysis and detection data. The separation rate of TCD-DAL in the upper layer solution and the lower layer solution was calculated to be 98.4% through GC analysis (carvone is the internal standard), the aldehyde product partition coefficient (partition coefficient) = 61.5, and the rhodium metal partition coefficient (Kp, partition coefficient) = 15.4. (The definition of partition coefficient here is the result of dividing the concentration of the component in the two-layer solution)
例3:以各種金屬觸媒與PPh 3-PGC5之組合催化劑進行氫醛化反應 Example 3: Hydroformylation reaction with a combination of various metal catalysts and PPh 3 -PGC5
以各種金屬觸媒Rh(acac)(CO) 2、RhCl 3、IrCl 3、Ru 3(CO) 12、RuCl 3與PPh 3-PGC形成各種組合催化劑。經由類似於例2的方法進行氫醛化反應。但其中DCPD:金屬觸媒:PPh 3-PGC的莫耳比為2000:1:6。而且,環己烷/H 2O/PEG600 =1/1/1(體積比)。氫醛化反應的反應式如式13所示 (式13) 通常,除了形成產物TCD-MAL以及TCD-DAL之外,還會形成副產物TCD-MM、TCD-DM以及H-DCPD,其結構如以下所示: 其結果如表2所示。 Various combination catalysts are formed with various metal catalysts Rh(acac)(CO) 2 , RhCl 3 , IrCl 3 , Ru 3 (CO) 12 , RuCl 3 and PPh 3 -PGC. Hydroformylation was carried out via a method similar to Example 2. But the molar ratio of DCPD: metal catalyst: PPh 3 -PGC is 2000:1:6. Also, cyclohexane/H 2 O/PEG600=1/1/1 (volume ratio). The reaction formula of hydroformylation reaction is shown in formula 13 (Formula 13) Usually, in addition to the formation of products TCD-MAL and TCD-DAL, by-products TCD-MM, TCD-DM and H-DCPD are also formed, the structures of which are shown below: The results are shown in Table 2.
表2 Table 2
由表2的結果顯示PPh 3-PGC5與各種金屬觸媒所形成的組合觸媒均具相當高的催化活性及高反應選擇性。 The results in Table 2 show that the combined catalysts formed by PPh 3 -PGC5 and various metal catalysts have very high catalytic activity and high reaction selectivity.
例4:以各種不同比例的兩相溶液進行氫醛化反應Example 4: Hydroformylation of two-phase solutions in various proportions
以金屬觸媒Rh(acac)(CO) 2與PPh 3-PGC5形成組合催化劑,並經由類似於例2的方法進行氫醛化反應。但所使用的溶劑為具有各種比例的甲苯、環己烷、H 2O與PEG600。結果如表3所示。 The metal catalyst Rh(acac)(CO) 2 and PPh 3 -PGC5 were used to form a combined catalyst, and the hydroformylation reaction was carried out by a method similar to Example 2. But the solvent used is toluene, cyclohexane, H 2 O and PEG600 in various proportions. The results are shown in Table 3.
表3 a S = DCPD, P = PPh 3-PGC5; b H 2/CO = 1 /1; c 溶劑/DCPD = 1/1 (重量比) Table 3 a S = DCPD, P = PPh 3 -PGC5; b H 2 /CO = 1 /1; c solvent / DCPD = 1/1 (weight ratio)
由表3的結果顯示Rh(acac)(CO) 2/PPh 3-PGC5在數種不同種類以及比例的溶劑(W-1~W-9)下均具相當高的催化活性及高反應轉化率。 The results in Table 3 show that Rh(acac)(CO) 2 /PPh 3 -PGC5 has quite high catalytic activity and high reaction conversion rate in several different types and proportions of solvents (W-1~W-9). .
例5:萃取方法1(額外加入1倍的環己烷)Example 5: Extraction method 1 (additional addition of 1 times cyclohexane)
實施例2反應後降溫至室溫,額外加入1倍的環己烷(25 mL, 除氧),攪拌1小時後靜置分層,得到樣品W-10。以GC分析(香芹酮為內標準品),上層溶液(Cyclohexane)與下層溶液(H 2O/PEG600)中銠觸媒分離率經由ICP-OES分析檢測數據計算為97.7 %。上層溶液與下層溶液中TCD-DAL的分離率經由GC分析檢測(香芹酮為內標準品)數據計算為99.0 %,醛類產品分配係數(Kp, partition coefficient)=99,銠金屬分配係數(Kp, partition coefficient)=42.5。其結果如表4所示。 In Example 2, after the reaction, the temperature was lowered to room temperature, and an additional 1-times of cyclohexane (25 mL, deoxygenated) was added, stirred for 1 hour, and then separated into layers to obtain sample W-10. Using GC analysis (carvone as internal standard), the separation rate of rhodium catalyst in the upper layer solution (Cyclohexane) and the lower layer solution (H 2 O/PEG600) was calculated to be 97.7% by ICP-OES analysis and detection data. The separation rate of TCD-DAL in the upper layer solution and the lower layer solution was calculated to be 99.0% by GC analysis (carvone is the internal standard), the partition coefficient of aldehyde products (Kp, partition coefficient)=99, and the partition coefficient of rhodium metal ( Kp, partition coefficient) = 42.5. The results are shown in Table 4.
例6:萃取方法2(額外加入2倍的環己烷)Example 6: Extraction method 2 (additional 2 times cyclohexane)
實施例2反應後降溫至室溫,再額外加入2倍環己烷(50 mL, 除氧),攪拌1小時後,靜置分層,得到樣品W-11。以GC分析(香芹酮為內標準品),上層溶液(Cyclohexane)與下層溶液(H 2O/PEG600)中銠觸媒分離率經由ICP-OES分析檢測數據計算為98.2 %。上層溶液與下層溶液中TCD-DAL的分離率經由GC分析檢測(香芹酮為內標準品)數據計算為99.5 %,醛類產品分配係數(partition coefficient)=199,銠金屬分配係數(Kp, partition coefficient)=54.6。其結果如表4所示。 After the reaction in Example 2, the temperature was lowered to room temperature, and an additional 2 times of cyclohexane (50 mL, deoxygenated) was added, and after stirring for 1 hour, the mixture was left to stand and separated to obtain sample W-11. Using GC analysis (carvone as internal standard), the separation rate of rhodium catalyst in the upper layer solution (Cyclohexane) and the lower layer solution (H 2 O/PEG600) was calculated to be 98.2% by ICP-OES analysis and detection data. The separation rate of TCD-DAL in the upper layer solution and the lower layer solution was calculated to be 99.5% through GC analysis (carvone is the internal standard), the aldehyde product partition coefficient (partition coefficient)=199, and the rhodium metal partition coefficient (Kp, partition coefficient) = 54.6. The results are shown in Table 4.
表4 Table 4
由表4的結果顯示在反應降溫至室溫後,加入額外的溶劑有助於將回收率提升至98.2%,且產物的分配係數可以達到199。The results in Table 4 show that after the reaction is cooled to room temperature, adding additional solvent helps to increase the recovery to 98.2%, and the partition coefficient of the product can reach 199.
例7:金屬觸媒的回收重複使用Example 7: Recycling and reuse of metal catalysts
將實施例2反應後的銠觸媒回收重複使用1至4次,其結果如表5所示。The rhodium catalyst after the reaction of Example 2 is recovered and reused 1 to 4 times, and the results are shown in Table 5.
表5 table 5
由表5的結果顯示本發明藉由PPh 3-PGC5可以使得回收的金屬觸媒Rh(acac)(CO) 2在重複多次使用之後仍有高催化性。 The results in Table 5 show that the present invention can make the recovered metal catalyst Rh(acac)(CO) 2 still have high catalytic activity after repeated use through PPh 3 -PGC5.
本發明之親水性磷配位體與金屬觸媒所形成的組合催化劑可以提升化學反應的催化活性與反應轉化率。而且,藉由溫度的改變,本發明之親水性磷配位體可以使得金屬觸媒與產物分離,使得金屬觸媒具有極高的回收率而得以重複使用,進而降低製程的成本。此外,在進行反應之後,增加額外的溶劑有助於提高觸媒的回收率。The combined catalyst formed by the hydrophilic phosphorus ligand and the metal catalyst of the present invention can improve the catalytic activity and reaction conversion rate of the chemical reaction. Moreover, the hydrophilic phosphorus ligand of the present invention can separate the metal catalyst from the product by changing the temperature, so that the metal catalyst can be reused with a high recovery rate, thereby reducing the cost of the manufacturing process. Furthermore, adding additional solvent after running the reaction helps to improve the recovery of the catalyst.
10:組合催化劑 20:第一化學品/反應物 30:第二化學品/產物 100:第一層溶液 200:第二層溶液 300:製程溶液10: Combined Catalyst 20: First Chemical/Reactant 30:Secondary chemical/product 100: the first layer of solution 200: second layer solution 300: process solution
圖1A至圖1C示出本發明使用親水性磷配位體輔助金屬觸媒回收的示意圖。 圖2A至圖2C示出金屬觸媒與親水性磷配位體之組合催化劑在各個階段的示意圖。 1A to 1C show schematic diagrams of the present invention using hydrophilic phosphorus ligands to assist recovery of metal catalysts. 2A to 2C show schematic diagrams of various stages of a combined catalyst of a metal catalyst and a hydrophilic phosphorus ligand.
10:組合催化劑 10: Combined Catalyst
20:第一化學品/反應物 20: First Chemical/Reactant
30:第二化學品/產物 30:Secondary chemical/product
100:第一層溶液 100: the first layer of solution
200:第二層溶液 200: second layer solution
300:製程溶液 300: process solution
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JP2007119364A (en) * | 2005-10-25 | 2007-05-17 | National Institute Of Advanced Industrial & Technology | Phosphine inclusion type amphipathic dendrimer, method for producing the same, phosphine ligand and palladium-containing complex catalyst having its coordination structure |
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JP2007119364A (en) * | 2005-10-25 | 2007-05-17 | National Institute Of Advanced Industrial & Technology | Phosphine inclusion type amphipathic dendrimer, method for producing the same, phosphine ligand and palladium-containing complex catalyst having its coordination structure |
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