TWI759470B - Gate valve device and substrate processing system - Google Patents
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- 238000012545 processing Methods 0.000 title claims abstract description 124
- 239000000758 substrate Substances 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 claims abstract description 19
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000001629 suppression Effects 0.000 abstract 1
- 238000001020 plasma etching Methods 0.000 description 16
- 238000012546 transfer Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 6
- 238000005530 etching Methods 0.000 description 5
- 238000009792 diffusion process Methods 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
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- 238000004380 ashing Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005401 electroluminescence Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
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- 230000000903 blocking effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000005268 plasma chemical vapour deposition Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/30—Details
- F16K3/314—Forms or constructions of slides; Attachment of the slide to the spindle
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
- H01J37/32513—Sealing means, e.g. sealing between different parts of the vessel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/04—Construction of housing; Use of materials therefor of sliding valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K51/00—Other details not peculiar to particular types of valves or cut-off apparatus
- F16K51/02—Other details not peculiar to particular types of valves or cut-off apparatus specially adapted for high-vacuum installations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
- H01J37/32477—Vessel characterised by the means for protecting vessels or internal parts, e.g. coatings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/3065—Plasma etching; Reactive-ion etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
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Abstract
[課題] 抑制基板的搬入出口的變形。 [技術內容] 閘閥裝置,是與形成於在減壓環境下在基板施加規定的處理的處理容器的側壁之基板的搬入出口連接,該閘閥裝置,具有:壁部,是形成有與搬入出口連通的開口部;及楔構件,是被插入:形成於比壁部的開口部更上方的部分也就是開口上部的溝、及形成於比處理容器的側壁的搬入出口更上方的部分也就是搬入出口上部的溝,從搬入出口上部的溝的上面將搬入出口上部支撐。[Problem] Suppression of deformation of the carrying-in/outlet of the substrate. [Technical content] A gate valve device is connected to a substrate carrying outlet formed on a side wall of a processing container in which a predetermined process is applied to the substrate under a reduced pressure environment, and the gate valve device has a wall portion formed to communicate with the importing outlet. and the wedge member, which is inserted into: the groove formed in the upper part of the opening part of the wall, that is, the upper part of the opening, and the part formed above the inlet outlet of the side wall of the processing container, that is, the inlet outlet The upper groove supports the upper part of the load-in outlet from the upper surface of the upper groove of the load-in outlet.
Description
本發明的各種的態樣及實施例,是有關於閘閥裝置及基板處理系統者。Various aspects and embodiments of the present invention relate to gate valve devices and substrate processing systems.
已知對於FPD(平面顯示器)用的玻璃基板等的基板進行所期的等離子處理的基板處理系統。基板處理系統,是例如具備:對於基板進行等離子處理的加工模組、將進行基板的搬入及搬出的搬運裝置收容的搬運模組、及被設於加工模組及搬運模組之間的閘閥裝置等。A substrate processing system for performing a desired plasma processing on a substrate such as a glass substrate for FPD (Flat Panel Display) is known. The substrate processing system includes, for example, a processing module that performs plasma processing on a substrate, a conveying module that accommodates a conveying device that carries in and out of the substrate, and a gate valve device provided between the processing module and the conveying module Wait.
加工模組,是具有在減壓環境下對於基板進行等離子處理的處理容器,在處理容器內,配置有:將基板載置並作為下部電極功能的載置台(以下稱為「基座」)、及與基座相面對的上部電極。且,在基座及上部電極的至少一方連接有高頻電源,在基座及上部電極之間的空間被外加高頻電力。The processing module is a processing container that performs plasma processing on a substrate under a reduced pressure environment. In the processing container, a mounting table (hereinafter referred to as a "susceptor") that functions as a lower electrode on which the substrate is placed is arranged, and the upper electrode facing the base. Then, a high-frequency power source is connected to at least one of the susceptor and the upper electrode, and a high-frequency power is applied to the space between the susceptor and the upper electrode.
在加工模組中,將被供給至基座及上部電極之間的空間的處理氣體藉由高頻電力而等離子化使離子等發生,將被發生的離子等朝基板導引,在基板施加所期的等離子處理,例如等離子蝕刻處理。In the processing module, the processing gas supplied to the space between the susceptor and the upper electrode is plasmatized by high-frequency power to generate ions and the like, and the generated ions and the like are guided to the substrate, and applied to the substrate. long-term plasma treatment, such as plasma etching treatment.
且在處理容器的側壁中,形成有基板的搬入及搬出所使用的搬入出口。閘閥裝置,是與處理容器的側壁中的搬入出口連接。且,在基板的搬入及搬出時藉由閘閥裝置的動作來進行搬入出口的開閉。And in the side wall of a process container, the carrying-in exit used for carrying in and carrying out a board|substrate is formed. The gate valve device is connected to the carry-in outlet in the side wall of the processing container. In addition, the opening and closing of the carry-in outlet is performed by the operation of the gate valve device when the substrate is carried in and carried out.
閘閥裝置,是例如具有形成有與加工模組中的基板的搬入出口連通的開口部的壁部。FPD用的玻璃基板的尺寸因為是非常地大,所以搬入出口及開口部有必要精度良好地位置對合。因此,藉由在:形成於比壁部中的開口部更上方的部分(以下稱為「開口上部」)的溝、及形成於比處理容器的側壁中的搬入出口更上方的部分(以下稱為「搬入出口上部」)的溝,被插入楔構件,來進行:閘閥裝置側的開口部、及處理容器側的搬入出口之間的位置對合。 [先前技術文獻] [專利文獻]The gate valve device is, for example, a wall portion having an opening portion that communicates with an inlet and outlet of the substrate in the processing module. Since the size of the glass substrate for FPD is very large, it is necessary to precisely align the inlet port and the opening. Therefore, by the groove formed in the portion above the opening in the wall portion (hereinafter referred to as the "opening upper portion"), and the portion formed above the carry-in outlet in the side wall of the processing container (hereinafter referred to as the "upper opening") A wedge member is inserted into the groove of the "upper portion of the loading outlet") to perform alignment between the opening on the gate valve device side and the loading outlet on the processing container side. [Prior Art Literature] [Patent Literature]
[專利文獻1] 日本專利第4546460號公報 [專利文獻2] 日本特開2009-230870號公報 [專利文獻3] 日本專利第3043848號公報 [專利文獻4] 日本特開2015-81633號公報[Patent Document 1] Japanese Patent No. 4546460 [Patent Document 2] Japanese Patent Laid-Open No. 2009-230870 [Patent Document 3] Japanese Patent No. 3043848 [Patent Document 4] Japanese Patent Laid-Open No. 2015-81633
[本發明所欲解決的課題][Problems to be Solved by the Invention]
但是在閘閥裝置側的開口部、及處理容器側的搬入出口之間的位置對合中,楔構件被插入:開口上部的溝、及搬入出口上部的溝的情況,一般,藉由調整各別形成於開口上部及搬入出口上部的溝及楔構件的高度方向的位置,使楔構件被載置在搬入出口上部的溝的下面。由此,處理容器的側壁中的搬入出口上部,是透過被載置於搬入出口上部的溝的下面的楔構件,將閘閥裝置的壁部中的開口上部支撐。However, in the case where the wedge member is inserted in the positional alignment between the opening on the gate valve device side and the loading outlet on the processing container side: the groove on the upper part of the opening and the groove on the upper part of the loading outlet are generally adjusted separately. The groove and the wedge member formed in the upper portion of the opening and the upper portion of the carry-in outlet are positioned in the height direction so that the wedge member is placed on the lower surface of the groove in the upper portion of the carry-in outlet. Accordingly, the upper portion of the inlet port in the side wall of the processing container is supported by the upper portion of the opening in the wall portion of the gate valve device through the wedge member placed on the lower surface of the groove in the upper portion of the inlet port.
但是在處理容器的側壁中的搬入出口上部將閘閥裝置的壁部中的開口上部支撐的構造中,在處理容器內被減壓的減壓環境下,除了對應大氣壓的力以外,對應閘閥裝置的自重的力是被賦予在搬入出口上部。因此,搬入出口上部會撓曲,搬入出口會變形。搬入出口的變形,是成為處理容器內的氣密性下降的要因而不佳。However, in the structure in which the upper part of the inlet port in the side wall of the processing container supports the upper part of the opening in the wall part of the gate valve device, under the reduced pressure environment in which the inside of the processing container is depressurized, in addition to the force corresponding to the atmospheric pressure, the force corresponding to the gate valve device The force of its own weight is given to the upper part of the carry-in exit. Therefore, the upper part of the carry-in exit is deflected, and the carry-in exit is deformed. Deformation of the carry-in outlet is a cause of deterioration of the airtightness in the processing container, and is therefore unfavorable.
尤其是,近年來,若從提高發生於處理容器內的等離子的均一性的觀點,在處理容器內,具有基座及上部電極之間的間隔被縮短,且處理容器的側壁中的搬入出口上部的厚度變薄的傾向。因為處理容器的側壁中的搬入出口上部的厚度愈薄,搬入出口上部的撓曲愈大,所以搬入出口的變形具有進一步增大的可能。 [用以解決課題的手段]In particular, in recent years, from the viewpoint of improving the uniformity of the plasma generated in the processing container, the space between the susceptor and the upper electrode in the processing container has been shortened, and the upper part of the carry-in outlet in the side wall of the processing container has been shortened. the tendency of the thickness to become thinner. Since the thickness of the upper part of the carrying-in outlet in the side wall of the processing container is thinner, the deflection of the upper part of the carrying-in opening becomes larger, so that the deformation of the carrying-in opening may be further increased. [means to solve the problem]
本發明的閘閥裝置,其1實施態樣,是與形成於在減壓環境下在基板施加規定的處理的處理容器的側壁之前述基板的搬入出口連接,具有:壁部,是形成有與前述搬入出口連通的開口部;及楔構件,是被插入:形成於比前述壁部的前述開口部更上方的部分也就是開口上部的溝、及形成於比前述處理容器的側壁的前述搬入出口更上方的部分也就是搬入出口上部的溝,從前述搬入出口上部的前述溝的上面將前述搬入出口上部支撐。 [發明的效果]The gate valve device of the present invention, as a first aspect, is connected to the carrying-in outlet of the substrate formed on the side wall of the processing container in which a predetermined process is applied to the substrate under a reduced pressure environment, and has a wall portion formed with the above-mentioned The opening communicated with the inlet port and the wedge member are inserted into: a groove formed in a portion above the opening portion of the wall portion, that is, a groove in the upper portion of the opening, and a groove formed in a portion higher than the inlet port on the side wall of the processing container. The upper part is the groove in the upper part of the carry-in exit, and the upper part of the carry-in exit is supported from the upper surface of the groove in the upper part of the carry-in exit. [Effect of invention]
依據本發明的閘閥裝置的1態樣的話,可以達成抑制基板的搬入出口的變形的效果。According to the first aspect of the gate valve device of the present invention, the effect of suppressing deformation of the carrying-in/outlet of the substrate can be achieved.
以下,參照圖面詳細說明本案的閘閥裝置及基板處理系統的實施例。又,在各圖面對於同一或是相當的部分是附加同一的符號。Hereinafter, embodiments of the gate valve device and the substrate processing system of the present invention will be described in detail with reference to the drawings. In addition, in each drawing, the same code|symbol is attached|subjected to the same or equivalent part.
<基板處理系統> 第1圖,是將本實施例的基板處理系統100概略地顯示的立體圖。基板處理系統100,是例如對於FPD用的玻璃基板(以下,只記載為「基板」)S進行等離子處理。又,FPD,可例示:液晶顯示器(LCD)、場致發光(Electro Luminescence;EL)顯示器、電漿顯示器面板(PDP)等。<Substrate Processing System> FIG. 1 is a perspective view schematically showing a
基板處理系統100,是具備與十字形連結的5個真空模組。具體而言,基板處理系統100,是具備:5個真空模組,即3個加工模組101a、101b、101c、及搬運模組103、及裝載鎖定模組105。The
加工模組101a、101b、101c,是可將其內部空間維持在規定的減壓氣氛(真空狀態)。在加工模組101a、101b、101c內,各別配備將基板S載置的載置台(圖示省略)。在加工模組101a、101b、101c中,在將基板S載置在載置台的狀態下,對於基板S,例如在減壓環境下進行蝕刻處理、灰化處理、鍍膜處理等的等離子處理。The
搬運模組103,是與加工模組101a、101b、101c同樣地可以保持在規定的減壓氣氛。在搬運模組103內,設有無圖示的搬運裝置。藉由此搬運裝置,而在加工模組101a、101b、101c及裝載鎖定模組105之間進行基板S的搬運。The
裝載鎖定模組105,是與加工模組101a、101b、101c及搬運模組103同樣地可以保持在規定的減壓氣氛。裝載鎖定模組105,是在減壓氣氛的搬運模組103及外部的大氣氣氛之間進行基板S的收受用者。The
基板處理系統100,是進一步具備5個閘閥裝置110a、110b、110c、110d、110e。閘閥裝置110a、110b、110c,是各別被配置於搬運模組103及加工模組101a、101b、101c之間。閘閥裝置110d,是被配置於搬運模組103及裝載鎖定模組105之間。閘閥裝置110e,是被配置於裝載鎖定模組105中的閘閥裝置110d相反側。閘閥裝置110a~110e,皆具有將設於將相鄰接的2個空間分隔的壁的開口部開閉的功能。The
閘閥裝置110a~110d,是在閉狀態下將各模組氣密地密封,並且在開狀態下可將模組間連通將基板S移送。閘閥裝置110e,是在閉狀態下維持裝載鎖定模組105的氣密性,並且在開狀態下在裝載鎖定模組105內及外部之間可將基板S移送。The
基板處理系統100,是進一步具備被配置於在與裝載鎖定模組105之間將閘閥裝置110e挾持的位置的搬運裝置125。搬運裝置125,是具有:作為基板保持具的叉127;及可將叉127進出、退避及繞轉地支撐的支撐部129;及具備將此支撐部129驅動的驅動機構的驅動部131。The
基板處理系統100,是進一步具備:被配置於驅動部131兩側的卡匣轉位器121a、121b、及各別被載置於卡匣轉位器121a、121b上的卡匣C1、C2。卡匣轉位器121a、121b,是各別具有將卡匣C1、C2昇降的昇降機構部123a、123b。在各卡匣C1、C2內,可以將基板S,在上下隔有間隔多層地配置。搬運裝置125的叉127,是被配置於卡匣C1、C2之間。The
且在第1圖中雖無圖示,但是基板處理系統100,是進一步具備在基板處理系統100中將控制所必要的構成要素控制的控制部。控制部,是例如,具有:具備CPU的控制器、及與控制器連接的使用者介面、及與控制器連接的記憶部。控制器,是在基板處理系統100中將控制所必要的構成要素總括地控制。使用者介面,是由:過程管理者為了管理基板處理系統100而進行命令的輸入操作等的鍵盤、和將基板處理系統100的運轉狀況可視化地顯示的顯示器等所構成。在記憶部中,被保存:將由基板處理系統100被實行的各種處理由控制器的控制來實現用的控制程式(軟體)、和處理條件資料等被記錄的處理程式。且,依據需要,藉由依據來自使用者介面的指示等將任意的處理程式從記憶部傳喚地在控制器實行,而在控制器的控制下,在基板處理系統100進行所期的處理。In addition, although not shown in FIG. 1, the
上述的控制程式和處理條件資料等的處理程式,是電腦可讀取的記憶媒體,可以利用被存儲在例如CD-ROM、硬碟(HD)、軟碟(FD)、快閃記憶體等的狀態者。或是從其他的裝置,例如透過專用線路隨時傳送地線上利用也可以。The above-mentioned control programs and processing programs for processing condition data, etc., are computer-readable storage media, and can be stored in, for example, a CD-ROM, a hard disk (HD), a floppy disk (FD), a flash memory, or the like. state person. Alternatively, it can also be used from other devices, such as a ground line that is transmitted at any time through a dedicated line.
<等離子處理裝置> 接著,說明如第1圖所示的加工模組101a、101b、101c的構成。在本實施例中,雖舉例說明加工模組101a、101b、101c皆是等離子蝕刻裝置101A的情況,但是不限定於此。<Plasma processing apparatus> Next, the configuration of the
第2圖,是顯示本實施例的等離子蝕刻裝置101A的概略構成的剖面圖。等離子蝕刻裝置101A,是由對於基板S進行蝕刻的容量結合型的平行平板等離子蝕刻裝置所構成。FIG. 2 is a cross-sectional view showing a schematic configuration of a
等離子蝕刻裝置101A,是具有在內側由被陽極氧化處理(耐酸鋁處理)的鋁所構成的被成形成角筒形狀的處理容器1。處理容器1,是由底壁1a、4個側壁1b(只圖示2個)及蓋體1c所構成。處理容器1是被電接地。在側壁1b中,設有:供基板S的搬入及搬出所使用的搬入出口1b1、及將搬入出口1b1開閉的閘閥裝置110。又,閘閥裝置110,是如第1圖所示的閘閥裝置110a、110b、110c皆可以。The
蓋體1c,是藉由無圖示的開閉機構,對於側壁1b可開閉地構成。在將蓋體1c關閉的狀態下蓋體1c及各側壁1b的接合部分,是藉由O形環3而被密封,使處理容器1內的氣密性被保持。The
在處理容器1內的底部中,被配置有框形狀的絕緣構件9。在絕緣構件9上,設有可將基板S載置的載置台也就是基座11。也是下部電極的基座11,是具備基材12。基材12,是例如由鋁和不銹鋼(SUS)等的導電性材料所形成。基材12,是被配置於絕緣構件9上,在兩構件的接合部分中使O形環等的密封構件13被配備使氣密性被維持。絕緣構件9及處理容器1的底壁1a之間,也藉由O形環等的密封構件14使氣密性被維持。基材12的側部外周,是藉由絕緣構件15被包圍。藉此,基座11的側面的絕緣性被確保,等離子處理時的異常放電被防止。A frame-shaped insulating
在基座11的上方,設有與此基座11平行,且相面對地作為上部電極功能的噴灑頭31。噴灑頭31,是被支撐在處理容器1的上部的蓋體1c。噴灑頭31,是形成中空狀,在其內部,設有氣體擴散空間33。且,在噴灑頭31的下面(與基座11的相對面),形成有將處理氣體吐出的複數氣體吐出孔35。噴灑頭31,是被電接地,與基座11一起構成一對的平行平板電極。Above the
在噴灑頭31的上部中央附近,設有氣體導入口37。在氣體導入口37,連接有處理氣體供給管39。在處理氣體供給管39中,透過2個閥41、41及質量流動控制器(MFC)43,連接有供給蝕刻用的處理氣體的氣體供給源45。處理氣體,是例如除了鹵素系氣體和O2
氣體之外,可以使用Ar氣體等的稀有氣體等。In the vicinity of the upper center of the
在處理容器1內的底壁1a中,形成有在複數處(例如8處)貫通的排氣用開口51。在各排氣用開口51中,各別連接有排氣管53。各排氣管53,是在其端部具有凸緣部53a,在將O形環(圖示省略)位在凸緣部53a及底壁1a之間的狀態下被固定。在各排氣管53中,連接有APC閥55及排氣裝置57。The
在等離子蝕刻裝置101A中,設有測量處理容器1內的壓力的壓力計61。壓力計61,是與控制部連接,將處理容器1內的壓力的測量結果即時朝控制部提供。The
在基座11的基材12中,連接有供電線71。在此供電線71中,透過匹配盒(M.B.)73連接有高頻電源75。由此,從高頻電源75使例如13.56MHz的高頻電力,被供給至作為下部電極的基座11。又,供電線71,是透過作為形成於底壁1a的貫通開口部的供電用開口77朝處理容器1內被導入。A
等離子蝕刻裝置101A的各構成部,是成為與控制部連接地控制的構成。The respective components of the
接著,說明如以上構成的等離子蝕刻裝置101A的處理動作。首先,在閘閥裝置110被開放的狀態下透過搬入出口1b1,使被處理體也就是基板S,藉由無圖示的搬運裝置從搬運模組103朝處理容器1內被搬入,朝基座11傳遞。其後,閘閥裝置110被關閉,藉由排氣裝置57,而使處理容器1內被抽真空直到規定的真空度為止。Next, the processing operation of the
接著,將閥41開放,將處理氣體從氣體供給源45透過處理氣體供給管39、氣體導入口37朝噴灑頭31的氣體擴散空間33導入。此時,藉由質量流動控制器43來進行處理氣體的流量控制。朝氣體擴散空間33被導入的處理氣體,是進一步透過複數氣體吐出孔35對於被載置於基座11上的基板S均一地被吐出,處理容器1內的壓力是被維持在規定的值。由此,在處理容器1內形成有減壓環境。Next, the
在減壓環境下從高頻電源75使高頻電力透過匹配盒73被外加在基座11。由此,在作為下部電極的基座11及作為上部電極的噴灑頭31之間會產生高頻電場,處理氣體被解離而等離子化。藉由此等離子,在基板S施加蝕刻處理。The high-frequency power is applied to the base 11 from the high-
施加了蝕刻處理之後,停止從高頻電源75的高頻電力的外加,將氣體導入停止之後,將處理容器1內減壓至規定的壓力為止。接著,將閘閥裝置110開放,從基座11朝無圖示的搬運裝置將基板S收授,從處理容器1的搬入出口1b1朝搬運模組103將基板S搬出。藉由以上的操作,終了對於一枚的基板S的等離子蝕刻處理。After the etching process was applied, the application of the high-frequency power from the high-
<閘閥裝置> 接著,參照第3圖,對於本實施例的閘閥裝置110的構成詳細說明。第3圖,是顯示本實施例的閘閥裝置110的構成的剖面圖。<Gate Valve Device> Next, the configuration of the
閘閥裝置110,是對於如第1圖所示的基板處理系統100中的5個閘閥裝置110a、110b、110c、110d、110e其中任一皆可以適用。閘閥裝置110,尤其是適用在被設於加工模組101a、101b、101c及搬運模組103之間的閘閥裝置110a、110b、110c較佳。在此,在以下的說明中,舉例閘閥裝置110被適用在閘閥裝置110a、110b、110c的情況的例進行說明。閘閥裝置110,是被配置於加工模組101及搬運模組103之間。加工模組101,是相當於加工模組101a、101b、101c的其中任一,即如第2圖所示的等離子蝕刻裝置101A。又,在第3圖中,搬運模組103的圖示被省略。The
加工模組101,是如第3圖所示,具備將加工模組101內的空間劃界的處理容器1。如上述,處理容器1,是具備與閘閥裝置110相鄰接的側壁1b。側壁1b,是將加工模組101內的空間及與其相鄰接的閘閥裝置110側的空間分隔。在側壁1b中,在加工模組101及搬運模組103之間設有可將基板S移送的搬入出口1b1。側壁1b,是具有朝向閘閥裝置110的面1b2。As shown in FIG. 3, the
且在比側壁1b的搬入出口1b1更上方的部分(以下稱為「搬入出口上部」)1b3中,形成有在後述的閘閥裝置110側的開口部201b、及搬入出口1b1之間的位置對合所使用的溝1b4。In addition, in a portion (hereinafter referred to as "the upper part of the carry-in outlet") 1b3 higher than the carry-in outlet 1b1 of the
閘閥裝置110,是具有被配置於加工模組101及搬運模組103之間的外殼201。外殼201,是形成包含底部、及頂部、及將底部及頂部連結且與處理容器1相鄰接的壁部201a的矩形的筒形狀。在外殼201的處理容器1側的壁部201a中,形成有開口部201b。開口部201b,是與處理容器1的側壁1b中的搬入出口1b1連通。另一方面,外殼201的搬運模組103側的側部是開口,與搬運模組103的內部連接。The
且在外殼201內,設有無圖示的閥體及閥體移動機構,閥體移動機構,是在閉塞位置及退避位置之間將閥體移動。藉由閥體移動機構使閥體朝閉塞位置被移動的情況,藉由閥體而使開口部201b被閉塞,藉由閥體移動機構使閥體朝退避位置被移動的情況,開口部201b被解放。In addition, the
且在比壁部201a的開口部201b更上方的部分(以下稱為「開口上部」)201c中,形成有與搬入出口上部1b3的溝1b4對應的溝201d。楔構件251被插入地被固定在開口上部201c的溝201d中。楔構件251的固定,是藉由例如嵌合進行。被固定於開口上部201c的溝201d內的楔構件251,是進行開口部201b及搬入出口1b1之間的位置對合時,被插入搬入出口上部1b3的溝1b4,從搬入出口上部1b3的溝1b4的上面將搬入出口上部1b3支撐。此時,楔構件251的上面是支撐搬入出口上部1b3的溝1b4的上方的面,且,開口上部201c的溝201d的下方的面是支撐楔構件251的下面的位置關係是成立。換言之,透過搬入出口上部1b3的溝1b4使處理容器1被載置在楔構件251,進一步,透過楔構件251及溝201d被載置在開口上部201c。In addition, a
在此,在處理容器1被減壓的減壓環境下,對應大氣壓的力是朝處理容器1的搬入出口上部1b3被賦予。如此的話,搬入出口上部1b3,是朝搬入出口1b1側撓曲,其結果,搬入出口1b1會變形。搬入出口1b1的變形過大的話,蓋體1c及側壁1b的間隙是超過可由O形環3密封的範圍,其結果,密封件破裂,處理容器1內的氣密性下降。Here, in the reduced pressure environment in which the
在此,在本實施例中,楔構件251,是與搬入出口上部1b3的溝1b4的上面抵接,搬入出口上部1b3是在減壓環境下藉由將與撓曲方向相反方向的力朝搬入出口上部1b3的溝1b4的上面賦予而將搬入出口上部1b3支撐。由此,在減壓環境下,搬入出口上部1b3的撓曲被減少,其結果,搬入出口1b1的變形被抑制。Here, in the present embodiment, the
且在本實施例中,如上述,以使搬入出口上部1b3從溝1b4的上面藉由楔構件251被支撐的方式,進行:閘閥裝置110側的開口部201b、及處理容器1側的搬入出口1b1之間的位置對合。在此,在本實施例中,為了將此位置對合容易化,而將搬入出口上部1b3的溝1b4的形狀採取措施較佳。例如,搬入出口上部1b3的溝1b4,是在楔構件251被插入溝1b4的狀態下,以使在楔構件251的下面、及與楔構件251的下面相面對的溝1b4的下面之間發生間隙的方式形成。由此,因為對於溝1b4的楔構件251的插入可有效率地進行,所以位置對合可容易化。Furthermore, in the present embodiment, as described above, the
又,因為楔構件251是將搬入出口上部1b3支撐,所以透過楔構件251對於開口上部201c使包含處理容器1的自重的力被賦予,使開口上部201c具有朝開口部201b側撓曲的可能性。在此,將減少開口上部201c的撓曲用的構造設於開口上部201c也可以。In addition, since the
具體而言,開口上部201c,是具有比壁部201a以外的其他的部分(例如外殼201的頂部)更高的位置為止突出的突出部201e。藉由在開口上部201c設置突出部201e,沿著壁部201a的高度方向的開口上部201c的厚度就會增大。由此,開口上部201c的剛性可提高,其結果,開口上部201c的撓曲可減少。Specifically, the opening
但是在藉由楔構件251來進行開口部201b及搬入出口1b1之間的位置對合之後,一般,藉由螺栓等的固定構件而使壁部201a被固定於處理容器1的側壁1b。此情況,固定構件,是被配置於壁部201a之中將開口部201b包圍的部分。在將開口部201b包圍的部分中,包含開口上部201c。如上述,在開口上部201c中,形成有溝201d,楔構件251是被插入開口上部201c的溝201d中。因此,依據沿著開口部201b的延伸方向(即,第3圖的深度方向)的楔構件251的尺寸,在開口上部201c將上述的固定構件用的領域確保是成為困難。However, after the
在此,在本實施例中,使用小型的複數楔構件251將上述的固定構件用的領域確保較佳。其中一例,是如第4圖所示,將複數楔構件251插入:開口上部201c的複數溝(無圖示)、及搬入出口上部1b3的複數溝(無圖示),在相鄰接的楔構件251之間配置固定構件253也可以。Here, in the present embodiment, it is preferable to use a plurality of
如以上,依據本實施例,將被固定於開口上部201c的溝201d內的楔構件251插入搬入出口上部1b3的溝1b4,從搬入出口上部1b3的溝1b4的上面將搬入出口上部1b3支撐。因此,在減壓環境下,可以減少搬入出口上部1b3的撓曲,其結果,可以抑制基板S的搬入出口1b1的變形。As described above, according to the present embodiment, the
又,在上述實施例中,楔構件251雖是被固定在開口上部201c的溝201d者,但是楔構件251是被固定在搬入出口上部1b3的溝1b4也可以。且,將楔構件251及開口上部201c的溝201d或是搬入出口上部1b3的溝1b4一體地成形也可以。In the above-described embodiment, the
且在上述實施例中,在開口上部201c設置突出部201e將沿著壁部201a的高度方向的開口上部201c的厚度增大,但是將開口上部201c補強的補強構件設於開口上部201c也可以。藉由將補強構件設於開口上部201c,就可以減少開口上部201c的撓曲。此時,補強構件及開口上部201c,若從抑制由熱膨脹等所產生的位置偏離的觀點,是相同材質的構件更佳。In the above-mentioned embodiment, the protruding
且等離子蝕刻裝置,不限定於如第2圖所示的容量結合型的平行平板型,可以使用例如,使用微波等離子的等離子蝕刻裝置、和使用感應結合等離子的等離子蝕刻裝置等。且,本發明,不限定於等離子蝕刻裝置,也可以適用例如等離子灰化裝置、等離子CVD鍍膜裝置、等離子擴散鍍膜裝置等的將其他的處理作為目的等離子處理裝置,進一步也可以適用將等離子處理以外的處理作為目的基板處理裝置。Furthermore, the plasma etching apparatus is not limited to the parallel plate type of the volume coupling type as shown in FIG. 2, and for example, a plasma etching apparatus using microwave plasma, a plasma etching apparatus using induction coupling plasma, and the like can be used. In addition, the present invention is not limited to the plasma etching apparatus, but can also be applied to a plasma processing apparatus for other processes such as a plasma ashing apparatus, a plasma CVD coating apparatus, a plasma diffusion coating apparatus, etc. processing as the destination substrate processing device.
1‧‧‧處理容器1b‧‧‧側壁1b1‧‧‧搬入出口1b3‧‧‧搬入出口上部1b4‧‧‧溝1c‧‧‧蓋體100‧‧‧基板處理系統101‧‧‧加工模組103‧‧‧搬運模組110‧‧‧閘閥裝置201‧‧‧外殼201a‧‧‧壁部201b‧‧‧開口部201c‧‧‧開口上部201d‧‧‧溝201e‧‧‧突出部251‧‧‧楔構件253‧‧‧固定構件1‧‧‧
[第1圖]將本實施例的基板處理系統概略地顯示的立體圖。 [第2圖]顯示本實施例的等離子蝕刻裝置的概略構成的剖面圖。 [第3圖]顯示本實施例的閘閥裝置的構成的剖面圖。 [第4圖]說明固定構件的配置用的圖。[FIG. 1] A perspective view schematically showing the substrate processing system of the present embodiment. [Fig. 2] A cross-sectional view showing a schematic configuration of the plasma etching apparatus of this embodiment. [Fig. 3] A cross-sectional view showing the structure of the gate valve device of this embodiment. [Fig. 4] A diagram for explaining the arrangement of the fixing members.
1‧‧‧處理容器 1‧‧‧Disposal container
1a‧‧‧底壁 1a‧‧‧Bottom wall
1b‧‧‧側壁 1b‧‧‧Sidewall
1b1‧‧‧搬入出口 1b1‧‧‧Moving in and out
1b2‧‧‧面 1b2‧‧‧face
1b3‧‧‧搬入出口上部 1b3‧‧‧Loading the upper part of the exit
1b4‧‧‧溝 1b4‧‧‧ditch
1c‧‧‧蓋體 1c‧‧‧Cover
3‧‧‧O形環 3‧‧‧O-ring
101‧‧‧加工模組 101‧‧‧Processing module
110‧‧‧閘閥裝置 110‧‧‧Gate valve device
201‧‧‧外殼 201‧‧‧Shell
201a‧‧‧壁部 201a‧‧‧Wall
201b‧‧‧開口部 201b‧‧‧Opening
201c‧‧‧開口上部 201c‧‧‧Open top
201d‧‧‧溝 201d‧‧‧Gou
201e‧‧‧突出部 201e‧‧‧Projection
251‧‧‧楔構件 251‧‧‧Wedge member
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JPH05196150A (en) * | 1991-09-30 | 1993-08-06 | Tokyo Electron Yamanashi Kk | Gate valve |
JP2008507153A (en) * | 2004-07-19 | 2008-03-06 | エーエスエム アメリカ インコーポレイテッド | Wafer handling system in processing tool |
TW200725702A (en) * | 2005-10-31 | 2007-07-01 | Tokyo Electron Ltd | Gas supplying apparatus and substrate processing apparatus |
TW201236078A (en) * | 2011-01-18 | 2012-09-01 | Hitachi Int Electric Inc | Substrate processing apparatus, substrate supporting tool and method of manufacturing semiconductor device |
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