TWI744708B - Automatic storage system with light control for picking and storing materials and its control method - Google Patents
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Abstract
本發明提供一種具有燈光控制揀存料的自動倉儲系統及其控制方法,包括有:複數個倉儲儲存架,存放有至少一個物件;複數發光單元,分別設置於該等倉儲儲存架的至少一側,且發光單元為燈條;一讀取模組,讀取物件一側的感應標籤;一輸入模組,輸入並傳輸對應於感應標籤的物件資料;及一中央控制處理模組,其與讀取模組、輸入模組及發光單元訊號連接,並接收該讀取模組與該輸入模組傳輸的物件資料,並控制發光單元;運作時,發光單元的一發光長度與置放該物件所需的一置放長度一致;藉此,本發明能夠有效地降低錯誤率,及簡單且快速地根據發光單元與指示單元的發光指示存放或拿取物件。 The invention provides an automatic storage system with light control for picking and storing materials and a control method thereof. The automatic storage system includes: a plurality of storage storage racks storing at least one object; a plurality of light emitting units are respectively arranged on at least one side of the storage storage racks , And the light-emitting unit is a light bar; a reading module, which reads the sensing label on the side of the object; an input module, which inputs and transmits the object data corresponding to the sensing label; and a central control processing module, which is connected with the reading Take the module, the input module and the light-emitting unit signal connection, and receive the object data transmitted by the reading module and the input module, and control the light-emitting unit; in operation, a light-emitting length of the light-emitting unit and the place where the object is placed The required placement length is consistent; thereby, the present invention can effectively reduce the error rate, and simply and quickly store or take objects according to the light-emitting instructions of the light-emitting unit and the indicator unit.
Description
本發明涉及一種自動倉儲系統及其控制方法,特別是一種具有燈光控制揀存料的自動倉儲系統及其控制方法。The invention relates to an automatic storage system and a control method thereof, in particular to an automatic storage system with light control for picking and storing materials and a control method thereof.
倉儲儲存架係為一種儲存裝置,主要用來方便使用者儲存不同的物件並分門別類。並且,尤其在商業上,由於需要儲存數量多且種類繁雜的物件,對於倉儲儲存架的管理系統特別重要。The storage shelf is a storage device, which is mainly used to facilitate users to store different objects and classify them into categories. And, especially in business, due to the need to store a large number and variety of items, it is particularly important for the management system of the storage shelf.
現有的倉儲系統大多采用紙質料單和人工辨認查找的方法,將物件分門別類儲存於倉儲儲存架中,並且以人工的方式,登記紀錄與物件進出、物件種類、物件編號等有關的資料,在存取的時候,藉由所記錄的料單,根據貨櫃與物件的編號,尋找對應的編號來進行存取。Existing warehousing systems mostly use paper bills of materials and manual identification and search methods to store objects in storage racks in categories, and manually register and record information related to the entry and exit of objects, object types, and object numbers. When fetching, according to the recorded material list, according to the number of the container and the object, find the corresponding number to access.
然而,這種倉儲系統工作效率低、錯誤率高、實時更新性差,且對作業人員的作業技能要求很多,需要訓練較長時間的熟練人員才能有效地進行入料、出料等流程。且如此一來,為了熟練準確地進行入料、出料等流程操作,又進一步提高了對操作人員的技能要求。However, this kind of warehousing system has low work efficiency, high error rate, poor real-time update, and requires a lot of operating skills of the operators. It requires skilled personnel who have been trained for a long time to effectively carry out the feeding and discharging processes. And in this way, in order to skillfully and accurately carry out the process operations such as feeding and discharging, the skill requirements of the operators are further improved.
另外,在現有的倉儲系統中,由於各種類型的物件尺寸不同,且為了降低錯誤率並有效、準確地對物件進行分類存放,通常各種類型的物件存放位置多為固定設置。也就是說,在一區域中只存放固定類型的物件。如此一來,使用者可以輕易地在同一區域找到同一類型的物件。In addition, in the existing storage system, due to the different sizes of various types of objects, and in order to reduce the error rate and effectively and accurately classify and store the objects, the storage locations of various types of objects are usually fixed. In other words, only fixed types of objects are stored in an area. In this way, users can easily find objects of the same type in the same area.
然而,在實際作業上,每一種類物件的數量並非固定的。在同一時間中,可能存放其中一個類型的物件的倉儲儲存架的空位太多,而存放另一個類型的物件的倉儲儲存架的儲存空間不夠,這樣的情況極不利於空間的使用。因此,雖然將不同類型的物件存放位置設定為固定的可以減低對物件的存取的錯誤率,但卻會造成缺乏機動性的問題。However, in actual operations, the number of objects of each type is not fixed. At the same time, there may be too many vacancies in the storage shelf for storing one type of objects, while the storage space of the storage shelf for storing another type of objects is insufficient, which is extremely unfavorable to the use of space. Therefore, although setting the storage locations of different types of objects to be fixed can reduce the error rate of accessing objects, it will cause the problem of lack of mobility.
是以,本發明創作人在觀察到上述缺失後,而遂有本發明之產生。Therefore, after the inventor of the present invention observed the above-mentioned deficiencies, he came up with the present invention.
本發明的一個目的在於提供一種具有燈光控制揀存料的自動倉儲系統及其控制方法,能夠有效地降低錯誤率,並讓使用者不需要人工一一對照該物件的資料,即可以很簡單且快速地根據發光單元與指示單元的發光指示存放物件。An object of the present invention is to provide an automatic storage system with lighting control for picking and storing materials and a control method thereof, which can effectively reduce the error rate and allow users to compare the data of the object one by one without manual, that is, it can be very simple and Quickly store objects according to the light-emitting instructions of the light-emitting unit and the indicator unit.
本發明的另一個目的在於提供一種具有燈光控制揀存料的自動倉儲系統及其控制方法,能夠提升物件的存放數量與尺寸上的機動性,並且可以有效地利用該等倉儲儲存架的空間。Another object of the present invention is to provide an automatic storage system with light control for picking and storing materials and a control method thereof, which can improve the storage quantity and dimensional mobility of objects, and can effectively utilize the space of the storage storage racks.
為了達到上述目的,本發明之具有燈光控制揀存料的自動倉儲系統,可以包括:複數個倉儲儲存架,具有一限位單元,該限位單元包含複數個隔板以及至少二個定位板,該等隔板平行地設置而將該等倉儲儲存架分隔成複數排,並且該等隔板表面具有限位結構,該等定位板可拆卸地插設於至少二個隔板的限位結構之間,該等定位板之間形成一置放空間,該置放空間存放有至少一個物件,且該物件外側設置有至少一個感應標籤;複數個發光單元,設置在位於該倉儲儲存架外緣的該等隔板上; 一讀取模組,該讀取模組讀取該感應標籤,並傳輸對應於該感應標籤的一物件資料;一輸入模組,從該輸入模組輸入並傳輸對應於該感應標籤的該物件資料;以及一中央控制處理模組,其與該讀取模組、該輸入模組及該等發光單元訊號連接,並且其接收該讀取模組與該輸入模組所傳輸的該物件資料,進行運算處理並傳輸一控制命令至該等發光單元;其中,該中央控制處理模組包含一存料模式及一取料模式,該存料模式用於存放該物件,在該存料模式中,該中央控制處理模組接收該讀取模組所傳輸的該物件資料,並傳輸該控制命令控制能夠存放該物件的對應位置處的該發光單元發光,並且該取料模式用於拿取該物件,在該取料模式中,該中央控制處理模組接收該輸入模組所傳輸的該物件資料,並傳輸該控制命令控制在該物件的位置處的該發光單元發光;以及其中,該發光單元係為燈條,該發光單元被控制而發光的長度係為一發光長度,且在平行於該發光單元的方向上,置放該物件所需的長度係為一置放長度,並且該發光長度與該置放長度一致。In order to achieve the above object, the automatic storage system with light control for picking and storing materials of the present invention may include: a plurality of storage storage racks, with a limit unit, the limit unit includes a plurality of partitions and at least two positioning plates, The partitions are arranged in parallel to divide the storage storage racks into a plurality of rows, and the surfaces of the partitions have a limiting structure, and the positioning plates are detachably inserted into the limiting structure of the at least two partitions. A storage space is formed between the positioning plates, and at least one object is stored in the storage space, and at least one induction label is arranged on the outside of the object; a plurality of light-emitting units are arranged on the outer edge of the storage shelf On the partitions; a reading module that reads the sensor tag and transmits an object data corresponding to the sensor tag; an input module that inputs and transmits data corresponding to the sensor tag from the input module The object data of the sensor tag; and a central control processing module, which is connected with the reading module, the input module, and the light-emitting unit signals, and it receives the signals from the reading module and the input module The transmitted object data is processed and a control command is transmitted to the light-emitting units; wherein, the central control processing module includes a storage mode and a retrieving mode. The storage mode is used to store the object. In the storage mode, the central control processing module receives the object data transmitted by the reading module, and transmits the control command to control the light emitting unit at the corresponding position where the object can be stored to emit light, and the reclaim mode For taking the object, in the reclaiming mode, the central control processing module receives the object data transmitted by the input module, and transmits the control command to control the light emitting unit at the position of the object to emit light; And wherein, the light-emitting unit is a light bar, the length of the light-emitting unit being controlled to emit light is a light-emitting length, and in a direction parallel to the light-emitting unit, the length required for placing the object is a placement Length, and the luminous length is consistent with the placement length.
在本發明的一個較佳實施例中,該中央控制處理模組可以更進一步包含一第一儲存控制模式,其設定為在該等倉儲儲存架中置放該物件之每一個置放長度固定。或者,該中央控制處理模組可以更進一步包含一第二儲存控制模式,其設定為在該等倉儲儲存架中具有複數種置放該物件之置放長度。In a preferred embodiment of the present invention, the central control processing module may further include a first storage control mode, which is set to have a fixed length of each of the objects placed in the storage racks. Alternatively, the central control processing module may further include a second storage control mode, which is set to have a plurality of storage lengths for placing the objects in the storage storage racks.
在本發明的一個較佳實施例中,該等發光單元發出的光可以具有複數種顏色,該控制命令控制該發光單元的發光,設定為每一種顏色分別對應於每一排,以區別每一排的置放位置。或者,該等隔板上可以設置有複數個指示元件,該等指示元件與該中央控制處理模組訊號連接,並根據該中央控制處理模組的控制發光,以區別每一排的置放位置。In a preferred embodiment of the present invention, the light emitted by the light-emitting units may have a plurality of colors, and the control command controls the light-emitting of the light-emitting unit, and each color is set to correspond to each row to distinguish each color. The placement position of the row. Alternatively, a plurality of indicator elements may be provided on the partitions, and the indicator elements are signal-connected to the central control processing module and emit light according to the control of the central control processing module to distinguish the placement position of each row .
在本發明的一個較佳實施例中,在該等隔板的相對於該等發光單元的內側設置有複數個感測元件,該等感測元件與該中央控制處理模組訊號連接,該等感測元件可以感測到該物件的存放,並將訊號傳送至該中央控制處理模組。In a preferred embodiment of the present invention, a plurality of sensing elements are arranged on the inner side of the partitions relative to the light-emitting units, and the sensing elements are connected to the central control processing module in signal, the The sensing element can sense the storage of the object and transmit the signal to the central control processing module.
在本發明的一個較佳實施例中,該自動倉儲系統可以更進一步包含一傳動機構,該傳動機構與該中央控制處理模組訊號連接,並具有用於旋轉地輸送該等倉儲儲存架的一旋轉裝置及用於驅動該旋轉裝置的一驅動裝置。In a preferred embodiment of the present invention, the automatic storage system may further include a transmission mechanism, which is signal-connected to the central control processing module, and has a transmission mechanism for rotatably transporting the storage storage racks. The rotating device and a driving device for driving the rotating device.
在本發明的一個較佳實施例中,該自動倉儲系統可以更進一步包含一自動輸送單元,用以輸送該等物料箱,並且在該自動輸送單元上設置有該讀取模組及一自動定位模組,該自動定位模組用以在輸送該等物料箱的過程中將該等物料箱定位以利該讀取模組對該感應標籤進行讀取。In a preferred embodiment of the present invention, the automatic storage system may further include an automatic conveying unit for conveying the material boxes, and the automatic conveying unit is provided with the reading module and an automatic positioning unit Module, the automatic positioning module is used for positioning the material boxes in the process of conveying the material boxes to facilitate the reading module to read the induction tag.
本發明以上述具有燈光控制揀存料的自動倉儲系統為基礎,進一步提出一種具有燈光控制揀存料的自動倉儲系統的控制方法,該控制方法係包含有:一讀取步驟,該讀取模組讀取該感應標籤,並傳輸對應於該感應標籤的該物件資料;一輸入步驟,從該輸入模組輸入並傳輸對應於該感應標籤的該物件資料;一運算處理步驟,該中央控制處理模組接收該讀取模組與該輸入模組所傳輸的該物件資料,進行運算處理並傳輸該控制命令至該等發光單元;一發光步驟,該發光單元接收該控制命令,在該存料模式中,該控制命令控制能夠存放該物件的對應位置處的該發光單元發光,並在該取料模式中,該控制命令控制在該物件的位置處的該發光單元發光,另外,該發光單元被控制而發光的長度係為該發光長度,且在平行於該發光單元的方向上,置放該物件所需的長度係為該置放長度,並且該發光長度與該置放長度一致;一存料步驟,在該存料模式中,使用者根據發光的該發光單元的位置,將該物件放置到對應位置;以及一取料步驟,在該取料模式中,使用者根據發光的該發光單元的位置,拿取對應位置的該物件。The present invention is based on the above-mentioned automatic storage system with light-controlled picking and storage, and further proposes a control method for an automatic storage system with light-controlled picking and storage. The control method includes: a reading step, the reading module The group reads the sensor tag, and transmits the object data corresponding to the sensor tag; an input step, inputs and transmits the object data corresponding to the sensor tag from the input module; a calculation processing step, the central control processing The module receives the object data transmitted by the reading module and the input module, performs arithmetic processing, and transmits the control command to the light-emitting units; in a light-emitting step, the light-emitting unit receives the control command and stores the data In the mode, the control command controls the light-emitting unit at the corresponding position where the object can be stored to emit light, and in the reclaiming mode, the control command controls the light-emitting unit at the position of the object to emit light. In addition, the light-emitting unit The length controlled to emit light is the light-emitting length, and in the direction parallel to the light-emitting unit, the length required to place the object is the placement length, and the light-emitting length is consistent with the placement length; A storing step, in the storing mode, the user places the object in a corresponding position according to the position of the light-emitting unit; The location of the unit, take the object at the corresponding location.
在本發明的一個較佳實施例中,該運算處理步驟的運算處理模式可以包含該第一儲存控制模式,該中央控制處理模組設定為在該等倉儲儲存架中置放該物件之每一個置放長度固定。或者,該運算處理步驟的處理模式可以包含該第二儲存控制模式,該中央控制處理模組設定為在該等倉儲儲存架中具有複數種置放該物件之置放長度。In a preferred embodiment of the present invention, the arithmetic processing mode of the arithmetic processing step may include the first storage control mode, and the central control processing module is set to place each of the objects in the storage shelves The placement length is fixed. Alternatively, the processing mode of the arithmetic processing step may include the second storage control mode, and the central control processing module is set to have a plurality of storage lengths for placing the objects in the storage storage racks.
本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法藉由該中央控制處理模組接收該物件資料並進行處理運算後傳輸該控制命令,使得對應於該物件的位置處的該發光單元發光。藉此,使用者可以不需要人工一一對照該等物件的資料,即可以很簡單且快速地根據該發光單元的發光指示存放該物件,如此能夠有效地降低錯誤率,並且能夠降低對使用者的技能要求。The automatic storage system with light control for picking and storing materials and its control method of the present invention use the central control processing module to receive the object data and perform processing operations and then transmit the control command, so that the light at the position corresponding to the object is transmitted The unit emits light. Thereby, the user does not need to manually compare the data of the objects one by one, that is, the object can be stored simply and quickly according to the light-emitting instructions of the light-emitting unit, which can effectively reduce the error rate and reduce the user-friendliness Skills requirements.
另外,本發明利用該中央控制處理模組的該第一儲存控制模式與該第二儲存控制模式的運算處理模式,可以有效的利用該等倉儲儲存架的空間。一方面,可以讓使用者能夠輕易地於特定區域拿取相同類型的該等物件,另一方面,同時也可以避免該等倉儲儲存架的存放空間受限,而可以增加使用上的機動性,可以讓使用者根據實際需求,調整各種類型尺寸的該等物件的存放位置,以達到最有效地利用該等倉儲儲存架的存放空間的效用。In addition, the present invention utilizes the arithmetic processing modes of the first storage control mode and the second storage control mode of the central control processing module to effectively utilize the space of the storage shelves. On the one hand, it allows users to easily pick up the same type of objects in a specific area. On the other hand, it can also avoid the storage space limitation of the storage racks and increase the flexibility of use. The user can adjust the storage positions of the objects of various types and sizes according to actual needs, so as to achieve the most effective use of the storage space of the storage racks.
以下將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,並且顯然地,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。為了參照附圖簡要描述,可以為相同或均等的組件提供相同的元件編號。並且,附圖用於幫助容易地理解各種技術特徵,並且應當理解的是,本發明呈現的實施例不限於附圖,因此,除了附圖中具體描述的實施例之外,本發明應該被解釋為擴展到任何改變、均等物和替代物。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. . For a brief description with reference to the drawings, the same element numbers may be provided for the same or equal components. Moreover, the accompanying drawings are used to help easily understand various technical features, and it should be understood that the embodiments presented by the present invention are not limited to the accompanying drawings. Therefore, the present invention should be explained in addition to the embodiments specifically described in the accompanying drawings. To extend to any changes, equals and substitutes.
本發明的範疇應當透過對所附申請專利範圍的合理解釋來判定,並且在本發明的均等物的範疇內的所有改變都包含在本發明的範疇內。基於本發明中的實施例,所屬領域中具有通常知識者在沒有做出進步性改良前提下所獲得的所有其他實施例,都屬於本發明保護的範疇。The scope of the present invention should be determined by reasonable interpretation of the scope of the attached patent application, and all changes within the scope of the equivalents of the present invention are included in the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those with ordinary knowledge in the field without making progressive improvements fall within the scope of protection of the present invention.
應該注意的是,雖然描述本發明的元件時,使用到第一、第二之術語。此術語不是用於限定對應元件的本質、次序或順序,而僅僅是用於區分一個元件與其他元件。It should be noted that while describing the elements of the present invention, the terms first and second are used. This term is not used to limit the nature, order, or sequence of corresponding elements, but only to distinguish one element from other elements.
此外,在本發明的以下描述中,可能省略對已知相關技術的詳細說明,以避免不必要地模糊本發明的主題。In addition, in the following description of the present invention, detailed descriptions of known related technologies may be omitted to avoid unnecessarily obscuring the subject of the present invention.
參照圖1至圖16,為說明具有燈光控制揀存料的自動倉儲系統100的示意圖,本發明之具有燈光控制揀存料的自動倉儲系統100,包括:1 to 16, to illustrate the schematic diagram of the
複數個倉儲儲存架10,具有一限位單元12,該限位單元12包含複數個隔板121以及至少二個定位板122,該等隔板121具有一插孔1212,一固定桿124可以穿過該插孔1212並將該等隔板121固定於側板125,該等隔板121平行地設置而將該等倉儲儲存架10分隔成複數排,並且該等隔板121表面具有限位結構1211,該等定位板122可拆卸地插設於至少二個隔板121的限位結構1211之間,該等定位板122之間形成一置放空間123,該置放空間123存放有至少一個物件11,且該物件11外側設置有至少一個感應標籤113。A plurality of
於本實施例中,該物件11可以包含一物料箱111與一物料盤112。參照圖8,該等物料箱111可以形成為長方體,在上方具有開放的開口以供放置與拿取放置於該等物料箱111中的物品;並且物料盤112係具有二片體,該等片體中央位置處透過一管體連接,且該物料盤112可以插設於該置放空間123。In this embodiment, the
於本實施例中,該感應標籤113係選自為RFID射頻標籤、二維條碼及三維條碼其中之一,而本發明之感應標籤113以RFID射頻標籤為例,但不限制本發明之實施。In this embodiment, the
複數個發光單元20,設置在位於該倉儲儲存架10外緣的該等隔板121上。並且,當該等倉儲儲存架10兩側皆有走道可供使用者行走並拿取該等物件11時,可以在該等倉儲儲存架10外緣的兩側皆設置有該等發光單元20,並且該中央控制處理模組40控制兩側的該等發光單元20同時發光,藉此,使用者可以從兩側中的任一側根據該等發光單元20存取該等物件11。另外,該等發光單元20較佳地為LED燈條,但不限制於此。A plurality of
至少一讀取模組30,該讀取模組30讀取該感應標籤113,並傳輸對應於該感應標籤113的一物件資料;於本實施例中,該讀取模組30係選自為手動資料讀取器及自動化式讀取器其中之一或其組合。At least one
一輸入模組60,從該輸入模組60輸入並傳輸對應於該感應標籤113的該物件資料;於本實施例中,該輸入模組60可以為電腦計算機或操作面板等。An
一中央控制處理模組40,其與該讀取模組30、該輸入模組60及該等發光單元20電性連接,並且其接收該讀取模組30與該輸入模組60所傳輸的該物件資料,進行運算處理並傳輸一控制命令至該等發光單元20。較佳地,該中央控制處理模組40包含一存料模式及一取料模式,該存料模式用於存放該物件11,在該存料模式中,該中央控制處理模組40接收該讀取模組30所傳輸的該物件資料,並傳輸該控制命令控制能夠存放該物件11的對應位置處的該發光單元20發光,並且該取料模式用於拿取該物件11,在該取料模式中,該中央控制處理模組40接收該輸入模組60所傳輸的該物件資料,並傳輸該控制命令控制在該物件11的位置處的該發光單元20發光。並且,較佳地,該發光單元20被控制而發光的長度係為一發光長度,且在平行於該發光單元20的方向上,置放該物件11所需的長度係為一置放長度,並且該發光長度與該置放長度一致。A central
在本發明的較佳實施例中,該中央控制處理模組40可以更進一步包含一第一儲存控制模式,其設定為在該等倉儲儲存架10中置放該物件11之每一個置放長度固定,從而該等發光單元20的該發光長度為一致的;該中央控制處理模組40也可以更進一步包含一第二儲存控制模式,其設定為在該等倉儲儲存架10中具有複數種置放該物件11之置放長度,從而該等發光單元20的該發光長度為不一致的;或者,較佳地,該中央控制處理模組40可以同時包含該第一儲存控制模式與該第二儲存控制模式。也就是說,可以設定為,在該等倉儲儲存架10中,一部分的區域執行該第一儲存控制模式,而另一部分的區域執行該第二儲存控制模式。如此一來,在執行該第一儲存控制模式的區域中存放固定類型尺寸的該等物件11,因此使用者可以輕易地從該區域中拿取特定類型尺寸的該等物件11,同時,在執行該第二儲存控制模式的區域中能夠存放複數種類型尺寸的該等物件11,因此在該區域中可以根據實際需求改變存放的該等物件11的類型尺寸,而可以有效地利用空間。In a preferred embodiment of the present invention, the central
舉例來說,參照圖4,將該等倉儲儲存架10分成為一第一尺寸存放區A、一第二尺寸存放區B、一第三尺寸存放區C、一第四尺寸存放區D以及一任意尺寸存放區E,並且將該第一尺寸存放區A、該第二尺寸存放區B、該第三尺寸存放區C及該第四尺寸存放區D設定為執行該第一儲存控制模式的區域,並將該任意尺寸存放區E設定為執行該第二儲存控制模式的區域。因此,在該第一尺寸存放區A中只存放第一尺寸的該等物件11;在該第二尺寸存放區B中只存放第二尺寸的該等物件11;在該第三尺寸存放區C中只存放第三尺寸的該等物件11;在第四尺寸存放區D中只存放第四尺寸的該等物件11;並且在該任意尺寸存放區E中可以存放任意尺寸的該等物件11。藉此,在可以方便使用者於特定區域拿取特定類型尺寸的該等物件11的同時,也可以避免該等倉儲儲存架10的存放空間受限,而可以增加使用上的機動性,根據實際需求,調整各種尺寸的該等物件11的存放位置,從而達到最有效地利用該等倉儲儲存架10的存放空間的目的。
For example, referring to Figure 4, the storage storage racks 10 are divided into a first size storage area A, a second size storage area B, a third size storage area C, a fourth size storage area D, and a Arbitrary size storage area E, and set the first size storage area A, the second size storage area B, the third size storage area C, and the fourth size storage area D as areas for executing the first storage control mode , And set the arbitrary size storage area E as the area for executing the second storage control mode. Therefore, only the
在本發明的一個較佳實施例中,該等發光單元20可以發出的光具有複數種顏色,該控制命令控制該發光單元20的發光,設定為每一種顏色分別對應於每一排,以區別每一排的存放位置。例如,當該發光單元20發出藍色光時,代表從靠近使用者數起的第一排的存放位置;當該發光單元20發出紅色光時,代表從靠近使用者數起的第二排的存放位置;並且當該發光單元20發出黃色光時,代表從靠近使用者數起的第三排的存放位置。或者,較佳地,該等隔板121上還可以設置有複數個指示元件21,該等指示元件21與該中央控制處理模組40電性連接,並根據該中央控制處理模組40的控制發光,以區別每一排的存放位置。
In a preferred embodiment of the present invention, the light that the light-emitting
在本發明的一個較佳實施例中,參照圖7,在該等隔板121的相對於該等發光單元20的內側設置有複數個感測元件1213,該等感測元件1213與該中央控制處理模組40訊號連接,該等感測元件1213可以感測到該物件11的放置,並將訊號傳送至該中央控制處理模組40。如此一來,藉由該等感測元件1213,可以更進一步地確認該等物件11的存放。
In a preferred embodiment of the present invention, referring to FIG. 7, a plurality of
參照圖9,在本發明的一個較佳實施例中,本發明還可以進一步包含一傳動機構13,另一併參照圖15,該傳動機構13與該中央控制處理模組40訊號連接,並具有一旋轉裝置131、一驅動裝置132、一開口133及一控制單元134,該驅動裝置132用以驅動該旋轉裝置131,並且,參照圖9中的箭頭,該旋轉裝置131旋轉地傳動該等倉儲儲存架10,藉由該控制單元134操作並以該中央控制處理模組40控制,旋轉地將指定的該倉儲儲存架10移動到開口133處。
Referring to Figure 9, in a preferred embodiment of the present invention, the present invention may further include a
參照圖10,在本發明的一個較佳實施例中,本發明還可以進一步包含一自動輸送單元50,用以輸送該等物件11,並且在該自動輸送單元50上設置有該讀取模組30及一自動定位模組51,該自動定位模組51用以在輸送該等物件11的過程中將該等物件11定位以利該讀取模組30對該感應標籤113進行讀取;於本實施例中,該自動輸送單元50為一輸送帶裝置。藉此,尤其在該等物件11的數量較多時,可以藉由該自動輸送單元50輸送大量的該等物件11,並且藉由該自動定位模組51定位以利該讀取模組30對該等物件11的感應標籤113進行讀取,而不需要人工搬運再對每一個物件11一一進行讀取,如此可以減少人工成本並加快該等物件11的存放速度。並且較佳地,在該自動輸送單元50上還可以設置有該發光單元20,該自動輸送單元50的該發光單元20發出的光對應於該倉儲儲存架10的該發光單元20發出的光,以方便使用者更快速地尋找對應的該倉儲儲存架10的該發光單元20的位置,尤其在設置有不只一個自動輸送單元50時,由於同時有複數個物件11進行讀取而會造成不只一個該倉儲儲存架10的該發光單元20發光,此時可以藉由該自動輸送單元50上的該發光單元20所發出的光來分辨。10, in a preferred embodiment of the present invention, the present invention may further include an automatic conveying
值得一提的是,請參照圖11,本發明可以應用於如圖11的倉儲櫃。It is worth mentioning that, referring to FIG. 11, the present invention can be applied to a storage cabinet as shown in FIG. 11.
值得再提的是,請參照圖12,本發明可以應用於如圖12的推車70。該推車70可以包含一把手71、一車架72及一車輪73,其中,該車架72的上部較佳地可以形成為兩個倒L形,該兩個倒L形的彎曲部分相對地朝內,且該兩個倒L形之間形成有容置空間,以供至少一個物料箱111放置於該推車70上,並且,在該車架72的兩個倒L形頂部可以設置有該發光單元20,並且該發光單元20可以對應於放置在其中的物料箱111的長度發光。It is worth mentioning that, referring to FIG. 12, the present invention can be applied to a
參照圖17至圖19,為說明控制本發明之具有燈光控制揀存料的自動倉儲系統100的方法流程示意圖,本發明之具有燈光控制揀存料的自動倉儲系統的控制方法,包括:Referring to Figures 17 to 19, to illustrate the flow diagram of the method for controlling the
一讀取步驟S1,該讀取模組30讀取該感應標籤113,並傳輸對應於該感應標籤113的該物件資料。In a reading step S1, the
一輸入步驟S2,從該輸入模組60輸入並傳輸對應於該感應標籤113的該物件資料。An input step S2 is to input and transmit the object data corresponding to the
一運算處理步驟S3,該中央控制處理模組40接收該讀取模組30與該輸入模組60所傳輸的該物件資料,進行運算處理並傳輸該控制命令至該等發光單元20。In a calculation processing step S3, the central
一發光步驟S4,該發光單元20接收該控制命令,在該存料模式中,該控制命令控制能夠存放該物件11的對應位置處的該發光單元20發光,並在該取料模式中,該控制命令控制在該物件11的位置處的該發光單元20發光,另外,該發光單元20被控制而發光的長度係為該發光長度,且該物件11在平行於該發光單元20的方向上的長度係為該類型尺寸,並且該發光長度與該類型尺寸一致。In a light-emitting step S4, the light-emitting
一存料步驟S5,在該存料模式中,使用者根據發光的該發光單元20的位置,將該物件11放置到對應位置。A stocking step S5. In the stocking mode, the user places the
一取料步驟S6,在該取料模式中,使用者根據發光的該發光單元20的位置,拿取對應位置的該物件11。A reclaiming step S6. In the reclaiming mode, the user takes the
在本發明的一個較佳實施例中,該運算處理步驟S3的運算處理模式可以包含該第一儲存控制模式,該中央控制處理模組40設定為在該等倉儲儲存架10中置放該物件11之每一個置放長度固定,從而該等發光單元20的該發光長度為一致的;該運算處理步驟S3的處理模式也可以包含該第二儲存控制模式,該中央控制處理模組40設定為在該等倉儲儲存架10中具有複數種置放該物件11之置放長度,從而該等發光單元20的該發光長度為不一致的;或者,較佳地,該運算處理步驟S3的運算處理模式同時包含該第一儲存控制模式與該第二儲存控制模式,因此,可以根據具體需求,最有效率地使用該等倉儲儲存架10的空間。In a preferred embodiment of the present invention, the arithmetic processing mode of the arithmetic processing step S3 may include the first storage control mode, and the central
在本發明的一個較佳實施例中,本發明可以更進一步包含一自動輸送步驟S7,該自動輸送單元50輸送該等物件11,並且在輸送該等物件11的過程中該自動定位模組51將該等物件11定位以利該讀取模組30對該感應標籤113進行讀取。In a preferred embodiment of the present invention, the present invention may further include an automatic conveying step S7. The automatic conveying
參照圖13及圖18,為顯示本發明之取料模式之較佳實施例之方法流程示意圖及使用狀態示意圖。在取料模式中,使用者將對應於該感應標籤113的該物件資料輸入該輸入模組60中,並將該物件資料傳輸到該中央控制處理模組40,該中央控制處理模組40接收該物件資料,輸出控制命令至該發光單元20,在對應於該物件11處的該發光單元20發光,藉此,使用者不需要人工一一對照該物件11的資料,即可以很簡單且快速地根據該發光單元20的發光指示拿取該物件11,並且在速度快的同時也能有效降低錯誤率。Referring to FIG. 13 and FIG. 18, it is a schematic diagram showing a method flow diagram and a schematic diagram of a use state of a preferred embodiment of the reclaiming mode of the present invention. In the reclaiming mode, the user inputs the object data corresponding to the
參照圖14及圖17,為顯示本發明之存料模式之較佳實施例之方法流程示意圖及使用狀態示意圖。在存料模式中,使用者利用該讀取模組30讀取該感應標籤113並將對應於該感應標籤113的該物件資料傳輸到該中央控制處理模組40,該中央控制處理模組40接收該物件資料,輸出控制命令至該發光單元20與該指示單元21,在能夠存放該物件11的位置處的該發光單元20與該指示單元21發光,藉此,使用者不需要人工一一對照該物件11的資料,即可以很簡單且快速地根據該發光單元20與該指示單元21的發光指示存放該物件11,並且在速度快的同時也能有效降低錯誤率。14 and FIG. 17, which show a schematic diagram of a method flow and a schematic diagram of a use state of a preferred embodiment of the storage mode of the present invention. In the storage mode, the user uses the
參照圖16及圖19,為顯示本發明之自動輸送及存料之較佳實施例之方法流程示意圖及使用狀態示意圖。在利用該自動輸送單元50輸送該等物件11時,藉由該自動定位模組51對該等物件11進行定位,以利該讀取模組30讀取該感應標籤113並將對應於該感應標籤113的該物件資料傳輸到該中央控制處理模組40,該中央控制處理模組40接收該物件資料,輸出控制命令至該發光單元20與該指示單元21,在能夠存放該物件11的位置處的該發光單元20與該指示單元21發光,藉此,可以有效地快速存取大量該物件11,且使用者不需要人工一一對照該物件11的資料,即可以很簡單且快速地根據該發光單元20與該指示單元21的發光指示存放該物件11,並且在速度快的同時也能有效降低錯誤率。Referring to FIGS. 16 and 19, it is a schematic diagram showing a method flow diagram and a schematic diagram of a use state of a preferred embodiment of the automatic conveying and storing of the present invention. When the automatic conveying
參照圖9及圖15,為顯示本發明之旋轉傳動機構之較佳實施例之示意圖。使用者透過該控制單元134進行操作,在取料模式中,該中央控制處理模組40控制旋轉裝置131使得存放有該物件11的該倉儲儲存架10旋轉地傳送到開口133處,並且在該倉儲儲存架10存放該物件11的位置處的該發光單元20發光;並且,在存料模式中,該中央控制處理模組40控制旋轉裝置131使得能夠存放該物件11的該倉儲儲存架10旋轉地傳送到開口133處,並且在該倉儲儲存架10能夠存放該物件11的位置處的該發光單元20發光。此外,藉由限位單元12,可將物料盤112插設固定於於限位單元12,並且可以由上往下拿取物料盤112。藉此,使用者僅需要輸入資料,甚至不需要走動,即可很簡單且快速地在該開口133處根據該發光單元20與該指示單元21的發光指示存放拿取該物件11,並且在速度快的同時也能有效降低錯誤率。9 and 15 are schematic diagrams showing a preferred embodiment of the rotation transmission mechanism of the present invention. The user operates through the
從以上說明顯而易見的是,根據本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法具有以下優點。It is obvious from the above description that the automatic storage system with light control for picking and storing materials and its control method according to the present invention have the following advantages.
其一,本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法可以讓使用者不需要人工一一對照該物件11的資料,即可以很簡單且快速地根據該發光單元20與該指示單元21的發光指示存放該物件11。First, the automatic storage system with light control for picking and storing materials and its control method of the present invention can allow the user to compare the data of the
本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法藉由該發光單元20與該指示單元21的發光指示,可以有效地降低該物件11的存取的錯誤率。The automatic storage system with light control for picking and storing materials and its control method of the present invention can effectively reduce the error rate of access to the
其二,本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法藉由該中央控制處理模組40的控制,在該等倉儲儲存架10中所存放的各種尺寸的該等物件11的數量可以根據需求改變,而不會造成在同一時間中,存放其中一個尺寸的該等物件11的空位太多,而存放另一個尺寸的該等物件11的儲存空間不夠。藉此,提升了該等物件11的存放數量的機動性,並且可以有效地利用該等倉儲儲存架10的空間。Second, the automatic storage system with light control for picking and storing materials and its control method of the present invention are controlled by the central
其三,本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法藉由該中央控制處理模組40的控制與該發光單元20的發光指示,該等物件11 的類型尺寸不會受限於固定的長度,並且當需要存放原先沒有的其他尺寸的該等物件11時,也能夠輕易地為該等物件11安排存放位置。藉此,提升了該等物件11的存放尺寸的機動性,並且可以有效地利用該等倉儲儲存架10的空間。Third, the automatic storage system with light control for picking and storing materials and its control method of the present invention. Through the control of the central
其四,本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法藉由該傳動機構13,讓使用者僅需要輸入資料,甚至不需要走動,即可很簡單且快速地在該開口133處根據該發光單元20與該指示單元21的發光指示存放拿取該物件11,並且在速度快的同時也能有效降低錯誤率。Fourth, the automatic storage system with light control for picking and storing materials and its control method of the present invention use the
其五,本發明之具有燈光控制揀存料的自動倉儲系統及其控制方法可以進行自動輸送,尤其在該等物件11的數量較多時,可以藉由該自動輸送單元50輸送大量的該等物件11,並且藉由該自動定位模組51定位以利該讀取模組30對該等物件11的感應標籤113進行讀取,而不需要人工搬運再對每一個物件11一一進行讀取,如此可以減少人工成本並加快該等物件11的存放速度。Fifth, the automatic storage system with light control for picking and storing materials and its control method of the present invention can be automatically transported, especially when the number of the
對於所屬領域中具有通常知識者而言,顯然本發明不限於上述示例性實施例的細節,而且在不背離本發明的精神或基本特徵的情況下,能夠以其他的具體形式實現本發明。因此,以上詳細描述應該被視為說明性質,而不應該被解釋為限於以上詳細描述的所有態樣。無論從哪一點來看,均應將實施例看作是示例性的,而且是非限制性的,本發明的範圍由申請專利範圍而不是上述說明限定,因此旨在將落在申請專利範圍的均等要件的含義和範疇內的所有變化囊括在本發明內,而不應將本說明書中的任何元件符號視為限制所涉及的申請專利範圍。For those with ordinary knowledge in the field, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, the above detailed description should be regarded as illustrative in nature, and should not be interpreted as being limited to all aspects of the above detailed description. Regardless of the point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the scope of the patent application rather than the above description, so it is intended to fall within the equal scope of the patent application. All changes in the meaning and scope of the elements are included in the present invention, and any element symbols in this specification should not be regarded as limiting the scope of the patent application involved.
100:具有燈光控制揀存料的自動倉儲系統 10:倉儲儲存架 11:物件 111:物料箱 112:物料盤 113:感應標籤 12:限位單元 121:隔板 1211:限位結構 1212:插孔 1213:感測元件 122:定位板 123:置放空間 124:固定桿 125:側板 13:傳動機構 131:旋轉裝置 132:驅動裝置 133:開口 134:控制單元 20:發光單元 21:指示元件 30:讀取模組 40:中央控制處理模組 50:自動輸送單元 51:自動定位模組 60:輸入模組 70:推車 71:把手 72:車架 73:車輪 A:第一尺寸存放區 B:第二尺寸存放區 C:第三尺寸存放區 D:第四尺寸存放區 E:任意尺寸存放區 S1:讀取步驟 S2:輸入步驟 S3:運算處理步驟 S4:發光步驟 S5:存料步驟 S6:取料步驟 S7:自動運輸步驟100: Automatic storage system with light control for picking and storing materials 10: Warehouse storage rack 11: Object 111: Material Box 112: Material tray 113: Inductive tags 12: Limit unit 121: Partition 1211: limit structure 1212: jack 1213: sensing element 122: positioning plate 123: Placement Space 124: fixed rod 125: side panel 13: Transmission mechanism 131: Rotating device 132: Drive 133: open 134: Control Unit 20: Light-emitting unit 21: indicator element 30: Read the module 40: Central control processing module 50: automatic conveying unit 51: automatic positioning module 60: Input module 70: cart 71: handle 72: Frame 73: Wheel A: The first size storage area B: Second size storage area C: The third size storage area D: The fourth size storage area E: Any size storage area S1: Reading step S2: Input step S3: Operational processing steps S4: Illumination step S5: Storage step S6: Reclaiming step S7: automatic transportation steps
圖1為本發明之一個較佳實施例之立體示意圖。 圖2為本發明之一個較佳實施例之發光單元之示意圖。 圖3為本發明之一個較佳實施例之指示元件之示意圖。 圖4為本發明之一個較佳實施例之發光單元的控制之方塊示意圖。 圖5為本發明之一個較佳實施例之中央控制處理模組的存放控制設定之示意圖。 圖6為本發明之一個較佳實施例中顯示限位單元之分解立體圖。 圖7為本發明之一個較佳實施例中感測元件之放大示意圖。 圖8為本發明之一個較佳實施例中顯示物件之立體圖。 圖9為本發明之一個較佳實施例之旋轉裝置之側剖面圖。 圖10為本發明之一個較佳實施例之立體示意圖。 圖11為本發明之一個較佳實施例之立體示意圖。 圖12為本發明之一個較佳實施例之立體示意圖。 圖13為本發明之一個較佳實施例之使用狀態示意圖。 圖14為本發明之一個較佳實施例之使用狀態示意圖。 圖15為本發明之一個較佳實施例之使用狀態示意圖。 圖16為本發明之一個較佳實施例之使用狀態示意圖。 圖17為本發明之一個較佳實施例之存料方法流程示意圖。 圖18為本發明之一個較佳實施例之取料方法流程示意圖。 圖19為本發明之一個較佳實施例之自動輸送存料方法流程示意圖。Fig. 1 is a perspective view of a preferred embodiment of the present invention. Fig. 2 is a schematic diagram of a light-emitting unit according to a preferred embodiment of the present invention. Fig. 3 is a schematic diagram of an indicator element of a preferred embodiment of the present invention. 4 is a block diagram of the control of the light-emitting unit according to a preferred embodiment of the present invention. 5 is a schematic diagram of the storage control setting of the central control processing module of a preferred embodiment of the present invention. Fig. 6 is an exploded perspective view of the limiting unit in a preferred embodiment of the present invention. FIG. 7 is an enlarged schematic diagram of a sensing element in a preferred embodiment of the present invention. Fig. 8 is a perspective view of a display object in a preferred embodiment of the present invention. Fig. 9 is a side sectional view of a rotating device according to a preferred embodiment of the present invention. Fig. 10 is a perspective view of a preferred embodiment of the present invention. Figure 11 is a perspective view of a preferred embodiment of the present invention. Fig. 12 is a perspective view of a preferred embodiment of the present invention. FIG. 13 is a schematic diagram of the use state of a preferred embodiment of the present invention. Fig. 14 is a schematic diagram of the use state of a preferred embodiment of the present invention. Fig. 15 is a schematic diagram of the use state of a preferred embodiment of the present invention. Fig. 16 is a schematic diagram of a use state of a preferred embodiment of the present invention. Fig. 17 is a schematic flow chart of a storage method according to a preferred embodiment of the present invention. Fig. 18 is a schematic flow chart of a reclaiming method according to a preferred embodiment of the present invention. Fig. 19 is a schematic flow chart of an automatic conveying and storing method according to a preferred embodiment of the present invention.
100:具有燈光控制揀存料的自動倉儲系統 100: Automatic storage system with light control for picking and storing materials
10:倉儲儲存架 10: Warehouse storage rack
11:物件 11: Object
111:物料箱 111: Material Box
112:物料盤 112: Material tray
121:隔板 121: Partition
122:定位板 122: positioning plate
125:側板 125: side panel
20:發光單元 20: Light-emitting unit
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TW201111247A (en) * | 2009-08-21 | 2011-04-01 | Daifuku Kk | Article transfer device and stacker crane incorporating same |
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