TWI741916B - Method of texture-forming of cone shaped objects - Google Patents
Method of texture-forming of cone shaped objects Download PDFInfo
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本發明係提供一種錐狀物之紋路成型方法,尤指一種透過設置相同錐度之工件錐狀部及對應之模具模穴,並藉由於加工時令其一者傾斜偏移一半錐角,並透過轉動方式而於錐狀部成形高精度之紋路者。 The present invention provides a method for forming the texture of a cone, especially a method by setting the cone of the workpiece and the corresponding mold cavity with the same taper, and by making one of them tilted and offset by half the cone angle during processing, and through Rotating to form high-precision lines on the tapered part.
按,工件之紋理加工,主要係於工件上成形紋路,使製成之成品可呈現多樣化之視覺外觀,且紋路亦為產品外觀精緻度之主要因素之一,相異之紋路可形成迥異之風格及視覺美感,故紋路之形成,實為工件加工重要之環節。 Press, the texture processing of the workpiece is mainly to form the texture on the workpiece, so that the finished product can show a diversified visual appearance, and the texture is also one of the main factors of the exquisite appearance of the product. Different textures can form very different Style and visual beauty, so the formation of lines is actually an important part of workpiece processing.
紋路之成型方式所在多有,其包含熱壓、咬花、燙印、雷射雕刻、蝕刻、CNC、放電加工等加工方式,皆可於工件表面形成紋路,然而,部分工件因應所需製成產品而具有各式形狀,而每種紋路加工方式皆有其限制,其並不必然可適用於各式構型之工件;而部分產品,例如:握把、高爾夫球桿之手把等產品,其桿體部分係呈錐狀,而為予提升其質感或須增加其止滑度時,係可於桿體表面直接加工形成紋路,而桿體之紋路加工通常係藉由放電加工方式予以成型;然而,其加工方式,係直接給進桿體圓周旋轉運動而滾壓刀具壁面, 以藉由刀具壁面之紋理轉印於桿體而於表面形成紋路;惟此,由於桿體係呈錐狀,故其具有錐度,當直接驅動桿體進行圓周運動時,且桿體之長度較長時,將使桿體側緣之上端部分及下端部分之滾動速度及滾動距離之差異增加,故常有於加工時,位於桿體下端部分之紋路產生拉伸或變形之情事,尤以花紋之設置為相同圖案陣列時更加明顯,其將導致影響其整體之美觀性。 There are many ways to form textures, including hot pressing, embossing, hot stamping, laser engraving, etching, CNC, electrical discharge machining and other processing methods, all of which can form textures on the surface of the workpiece. However, some workpieces are made according to requirements. Products have various shapes, and each texture processing method has its limitations, which is not necessarily applicable to various configurations of workpieces; and some products, such as grips, golf club handles and other products, The rod body part is tapered. In order to improve its texture or increase its anti-slip degree, it can be directly processed on the surface of the rod body to form a pattern, and the pattern processing of the rod body is usually formed by electric discharge machining. ; However, its processing method is to directly feed the circular rotation of the rod body and roll the tool wall surface, The texture of the tool wall surface is transferred to the rod body to form lines on the surface; however, because the rod system is tapered, it has a taper. When the rod is directly driven for circular motion, the length of the rod is longer At the same time, the difference between the rolling speed and the rolling distance of the upper and lower ends of the side edge of the rod will increase. Therefore, it is often the case that the texture at the lower end of the rod is stretched or deformed during processing, especially the setting of the pattern It is more obvious when it is the same pattern array, which will affect its overall aesthetics.
而現有技術對於前述錐狀物體紋理加工之解決方案,通常係透過將桿體上下分段加工後予以組接,使降低錐度而導致之速度及距離差,令圖案之變形較不明顯,然其方式將導致桿體無法一體成型而具有接縫,且分段方式所需之加工時間較長,故使生產之成本較高;而習知另提供一種工序,係藉由直接於刀具上之紋理因應前述速度及距離差之變形,期予補償前述產生變形之變因,然其方式須仰賴經驗,且須經一定程度之試誤方能完成,其試誤過程將導致刀具之製造成本提高,且所產生紋理之精確度仍具有偏差,故實非一標準科技之做法。 In the prior art, the solution to the texture processing of the aforementioned cone-shaped object is usually by processing the upper and lower sections of the rod body before assembling, so that the speed and distance difference caused by the reduction of the taper can be made less obvious. The method will result in the rod body cannot be integrally formed and have seams, and the processing time required for the segmented method is longer, so the production cost is higher; and the conventional method provides another process by directly applying the texture on the tool In response to the aforementioned deformation of the speed and distance difference, it is expected to compensate for the aforementioned causes of deformation. However, the method must rely on experience and must be completed after a certain degree of trial and error. The trial and error process will increase the manufacturing cost of the tool. Moreover, the accuracy of the generated texture is still biased, so it is not a standard technology practice.
有鑑於此,吾等發明人乃潛心進一步研究錐度紋路之加工,並著手進行研發及改良,期以一較佳發明以解決上述問題,且在經過不斷試驗及修改後而有本發明之問世。 In view of this, our inventors have devoted themselves to further research on the processing of the taper texture, and proceeded to develop and improve, hoping to provide a better invention to solve the above problems, and after continuous experimentation and modification, the present invention came out.
爰是,本發明之目的係為解決前述問題,為達致以上目的,吾等發明人提供一種錐狀物之紋路成型方法,其步驟包含:設置一具有一錐狀部之工件及具有相同於該錐狀部錐度之模穴之模具,該模具於該模穴內壁面設有至少一刻紋;令該錐狀部及該模具其一者傾斜偏移一對應於該錐度之半錐角;將 該錐狀部置入該模穴內,並接觸於該模穴壁面;以及令該錐狀部及該模具相對轉動,使該錐狀部表面呈現對應於所述刻紋之紋路。 The object of the present invention is to solve the aforementioned problems. In order to achieve the above object, our inventors provide a method of forming a cone-shaped texture. The steps include: setting a workpiece with a cone-shaped part and having the same The mold for the taper of the taper cavity, the mold is provided with at least one engraving on the inner wall surface of the mold cavity; one of the taper and the mold is tilted and offset by a half taper angle corresponding to the taper; The tapered portion is placed in the mold cavity and contacts the wall surface of the mold cavity; and the tapered portion and the mold are relatively rotated, so that the surface of the tapered portion presents a pattern corresponding to the engraved pattern.
據上所述之錐狀物之紋路成型方法,其中,該錐狀部置入該模穴內並接觸於該模穴壁面時,係令該錐狀部呈圓周運動,並令該錐狀部對應滾動於該模穴內。 According to the above-mentioned method for forming the pattern of a cone, wherein when the cone is placed in the cavity and contacts the wall of the cavity, the cone is made to move in a circle, and the cone is made Corresponding to rolling in the cavity.
據上所述之錐狀物之紋路成型方法,其中,該模具係沿一軸向原地自轉,以令該錐狀部對應滾動於該模穴內者。 According to the above-mentioned method for forming the pattern of a cone, the mold rotates in situ along an axial direction so that the cone portion rolls in the mold cavity correspondingly.
據上所述之錐狀物之紋路成型方法,其中,該模具於該模穴內壁面係佈設有複數刻紋,且相異之所述刻紋間係呈相同或相異之形狀設置者。 According to the above-mentioned method for forming the pattern of a cone, wherein the mold is provided with a plurality of engravings on the inner wall of the cavity, and the different engravings are arranged in the same or different shapes.
據上所述之錐狀物之紋路成型方法,其中,所述刻紋係凸設或凹設於該模穴內壁面者。 According to the above-mentioned method for forming the pattern of a cone, wherein the engraving is convexly or concavely formed on the inner wall of the cavity.
據上所述之錐狀物之紋路成型方法,其中,該模具係透過放電加工,藉以於該錐狀部接觸於該模穴壁面,並令該錐狀部及該模具相對轉動時形成所述紋路者。 According to the above-mentioned method for forming the pattern of a cone, the mold is formed by electrical discharge machining so that the cone part contacts the wall surface of the cavity, and the cone part and the mold are rotated relative to each other to form the Lines.
據上所述之錐狀物之紋路成型方法,其中,該工件為握把。 According to the above-mentioned method for forming the pattern of a cone, the workpiece is a grip.
據上所述之錐狀物之紋路成型方法,其中,該模具更包含二相對應之模塊,所述模塊係分別成型有一加工槽,且所述模塊係相互結合,令所述加工槽相對應結合形成該模穴者。 According to the above-mentioned method for forming the pattern of a cone, the mold further includes two corresponding modules. The modules are respectively formed with a processing groove, and the modules are combined with each other so that the processing grooves correspond to each other. Combine those who form the cavity.
據上所述之錐狀物之紋路成型方法,其中,該模穴之橫截面周長之長度為對應之該錐狀部橫截面周長之整數倍數,且位於對應之橫截面的所述刻紋,為對應於所述紋路展開之拼接圖形者。 According to the above-mentioned method for forming the pattern of a cone, wherein the length of the perimeter of the cross-section of the cavity is an integer multiple of the perimeter of the corresponding cross-section of the cone, and the engraving on the corresponding cross-section is corresponding A spliced pattern spread out on the lines.
據上所述之錐狀物之紋路成型方法,其中,所述刻紋為文字、圖案、幾合圖形或非幾何圖形者。 According to the above-mentioned method for forming the pattern of a cone, the engraved pattern is a text, a pattern, a composite figure or a non-geometric figure.
是由上述說明及設置,顯見本發明主要具有下列數項優點及功效,茲逐一詳述如下:1.本發明藉由於加工時,令錐狀部及該模具其一者傾斜偏移一半錐角,藉以於錐狀部接觸模穴壁面之側緣可完全貼合模穴,並於進行圓周滾動運動時,錐狀部與模穴之接觸面之滾動速度將予一致,使其不受錐度影響,使錐狀部所轉印形成之紋路可完全對應於模具之刻紋,而不產生任何偏移或變形之情事,藉使增進紋路之精度,以提升成品製成之質感及美觀性,藉可提升成品之價值性者。 Based on the above description and settings, it is obvious that the present invention mainly has the following advantages and effects, which are described in detail as follows: 1. The present invention makes one of the cone and the mold tilt and offset by half the cone angle during processing. , By means of the side edge of the cone-shaped part contacting the wall surface of the mold cavity, it can completely fit the mold cavity, and during the circular rolling motion, the rolling speed of the contact surface of the cone-shaped part and the mold cavity will be consistent, so that it will not be affected by the taper. , So that the pattern formed by the transfer of the tapered part can completely correspond to the pattern of the mold without any deviation or deformation. By improving the accuracy of the pattern, the texture and aesthetics of the finished product can be improved. Those who can enhance the value of the finished product.
1:工件 1: Workpiece
11:錐狀部 11: Cone
111:紋路 111: lines
2:模具 2: Mould
21:模穴 21: Mould cavity
211:刻紋 211: engraved
22:模塊 22: Module
221:加工槽 221: Machining Slot
3:驅動裝置 3: drive device
S001~S004:步驟 S001~S004: steps
第1圖係本發明之流程圖。 Figure 1 is a flowchart of the present invention.
第2圖係本發明模具中,其一模塊之立體示意圖。 Figure 2 is a three-dimensional schematic diagram of one of the modules in the mold of the present invention.
第3圖係本發明加工前之工件之立體示意圖。 Figure 3 is a three-dimensional schematic view of the workpiece before processing according to the present invention.
第4圖係本發明加工前之模具及工件之立體分解示意圖。 Figure 4 is a three-dimensional exploded schematic view of the mold and workpiece before processing of the present invention.
第5圖係本發明之工件調整傾斜半錐角之側視示意圖。 Figure 5 is a schematic side view of the workpiece according to the present invention for adjusting the inclination half-cone angle.
第6圖係本發明加工前之模具及工件之側視示意圖。 Figure 6 is a schematic side view of the mold and workpiece before processing of the present invention.
第7圖係本發明加工時之工件之錐狀部伸入並於其側緣貼合模穴之側視示意圖。 Figure 7 is a schematic side view of the tapered part of the workpiece extending into and fitting the mold cavity on its side edge during processing of the present invention.
第8圖係本發明加工時,工件之錐狀部滾動於模穴之俯視示意圖。 Figure 8 is a schematic top view of the tapered part of the workpiece rolling in the mold cavity during the processing of the present invention.
第9圖係本發明加工後之工件之立體示意圖。 Figure 9 is a three-dimensional schematic diagram of the workpiece processed by the present invention.
關於吾等發明人之技術手段,茲舉數種較佳實施例配合圖式於下文進行詳細說明,俾供鈞上深入了解並認同本發明。 Regarding the technical means of our inventors, several preferred embodiments are described in detail below in conjunction with the drawings, so as to provide a thorough understanding and approval of the present invention.
請先參閱第1圖至第4圖所示,本發明係一種錐狀物之紋路成型方法,其步驟包含: Please refer to Figures 1 to 4 first. The present invention is a method for forming a pattern of a cone. The steps include:
S001:設置一工件1及一模具2,該工件1具有一錐狀部11,而該模具2具有相同於該錐狀部11錐度之模穴21,該模具2於該模穴21內壁面設有至少一刻紋211;在一實施例中,為利於對工件1及模具2之控制,故係可設置一驅動裝置3,以分別連結並控制工件1及模具2之作動;就工件1而言,其係可為一錐狀之握把,如:高爾夫球桿之握把,惟其僅係舉例說明,並不以此作為限定;而該模具2之配置,為利於刻紋211之成型設置,故該模具2係可包含二相對應之模塊22,所述模塊22係分別成型有一加工槽221,藉以令刻紋211可分設置於加工槽221內,且所述模塊22係相互結合,令所述加工槽221相對應結合形成該模穴21;於本實施例中,模穴21可為錐柱狀之孔洞,而在其他實施例中,亦可為任意錐狀之槽或孔。
S001: Set a
就刻紋211之設置而言,在一實施例中,其係可凸設或凹設於該模穴21內壁面,並可呈單一或複數設置,且若為複數之刻紋211,則相異之所述刻紋211間係呈相同或相異之形狀設置,並可任意排列、陣列而佈設於模穴21;此外,所述刻紋211可依需求或美觀性而設置為文字、圖案、幾合圖形或非幾何圖形者;惟前述者僅係舉例說明,並不以此作為限定。
Regarding the arrangement of the engraved
S002:當欲進行加工時,係令該錐狀部11及該模具2其一者傾斜偏移一對應於該錐度之半錐角θ;具體而言,本實施例中之錐狀部11係以圓錐柱舉例說明,為並不以此作為限定,而其錐狀部11之錐度計算,如第5圖所示者,錐度T為錐狀部11之最大直徑D扣除其最小之直徑d後,除以其長度L,如下數學式1所示:
而半錐角θ即為下數學式2所示:
而為利於進行加工,故在一實施例中,驅動裝置3係令該模具2垂直設置,並令該工件1傾斜該半錐角θ之角度。
In order to facilitate processing, in one embodiment, the driving
S003:而後,如第6圖及第7圖所示,該驅動裝置3即可軸向驅動而將該錐狀部11置入該模穴21內,並接觸於該模穴21壁面以起始進行一加工流程。
S003: Then, as shown in Figs. 6 and 7, the driving
S004:如第7圖及第8圖所示,該驅動裝置3於該加工流程時,係令該錐狀部11及該模具2相對轉動,使該錐狀部11如第9圖所示者,表面呈現對應於所述刻紋211之紋路111;在一實施例中,該模具2係透過放電加工,藉以於該錐狀部11接觸於該模穴21壁面時,可透過於模具2施加電力,提升模具2與錐狀部11之電位差,進而生成一電場,並於電場強度高於介電強度時,使錐狀部11產生介電質崩潰而移除對應於刻紋211之材料部份,藉以形成對應於刻紋211
之紋路111,故可知悉者,該驅動裝置3在一實施例中,係可為放電加工之機台,惟其係僅舉例說明,並不以此作為限定。
S004: As shown in Figs. 7 and 8, the driving
且具體而言,該錐狀部11置入該模穴21內並接觸於該模穴21壁面時,係令該錐狀部11呈圓周運動,並令該錐狀部11對應滾動於該模穴21內,而此時,亦可視情形而同步驅動該模具2係沿一軸向原地自轉,以令該錐狀部11對應滾動於該模穴21內者。
And specifically, when the tapered
由於錐狀部11呈圓周運動滾動於模穴21內壁面,故當位於同一橫截面之表面上具有複數刻紋211時,則在一較佳之實施例中,該模穴21之橫截面周長之長度為對應之該錐狀部11橫截面周長之整數倍數,且位於對應之橫截面的所述刻紋211,為對應於所述紋路111展開之拼接圖形者,藉此,當錐狀部11於模穴21內滾動時,將可滾動對應於前述整數倍數之圈數,而錐狀部11滾動而自轉第一圈時,其紋路111皆已初步成型,故透過前述周長之整數倍數設置,以及刻紋211為紋路111展開圖的拼接圖形,使錐狀部11滾動於模穴21一圈時,所有已初步成型之紋路111皆可對應於刻紋211而續行加工,致使紋路111之成型不因於模穴21內之滾動而產生偏移及產生破壞之情事,藉以確保紋路111加工之精度。
Since the tapered
且如前述者,爰當令錐狀部11及該模具2其一者傾斜偏移一半錐角θ時,可令錐狀部11接觸模穴21壁面之側緣可完全貼合模穴21,並於進行圓周滾動運動時,錐狀部11與模穴21之接觸面之滾動速度將予一致,使其不受錐度影響,令錐狀部11所轉印形成之紋路111可完全對應於模具2之刻紋211,而不產生任何偏移或變形之情事,藉使增進紋路111之精度,以提升成品製成之質感及美觀性,藉可提升成品之價值性;據此,若設置有複數之刻紋211時,且欲成型
之紋路111為須具有一致大小,並可任意排列、陣列而佈設於錐狀部11時,仍可將所述刻紋211設置為對應之相同大小,並於成型紋路111時,所有之紋路111大小皆將一致,而不產生偏差,藉可確保其所製成產品之精細度及精緻度者。
And as mentioned above, when one of the tapered
綜上所述,本發明所揭露之技術手段確能有效解決習知等問題,並達致預期之目的與功效,且申請前未見諸於刊物、未曾公開使用且具長遠進步性,誠屬專利法所稱之發明無誤,爰依法提出申請,懇祈 鈞上惠予詳審並賜准發明專利,至感德馨。 In summary, the technical means disclosed in the present invention can effectively solve the conventional problems and achieve the expected purpose and effect. It has not been seen in the publications, has not been used publicly, and has long-term progress before the application. The patent law claims that the invention is correct. Yan filed an application in accordance with the law and prayed for the detailed examination and grant of the invention patent.
惟以上所述者,僅為本發明之數種較佳實施例,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 However, the above are only a few preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, all equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the description of the invention are all It should still fall within the scope of the patent for this invention.
S001~S004:步驟 S001~S004: steps
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03112575A (en) * | 1989-09-27 | 1991-05-14 | Kinugawa Rubber Ind Co Ltd | Manufacture of golf grip |
US5087042A (en) * | 1990-08-27 | 1992-02-11 | Karsten Manufacturing Corporation | Golf club grip |
GB2268114A (en) * | 1992-06-03 | 1994-01-05 | Richard William Bates | Manufacture of a golf club hand grip |
JP3112575B2 (en) | 1992-09-16 | 2000-11-27 | 株式会社東芝 | Power converter |
US6696659B1 (en) * | 2001-01-31 | 2004-02-24 | Southeastern Tool & Die Company, Inc. | Method of forming a mold for a golf club grip |
CN101422647A (en) * | 2007-10-31 | 2009-05-06 | 陈永祥 | Golf club grip with anti-slip and control arrangement |
-
2020
- 2020-12-18 TW TW109145058A patent/TWI741916B/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03112575A (en) * | 1989-09-27 | 1991-05-14 | Kinugawa Rubber Ind Co Ltd | Manufacture of golf grip |
US5087042A (en) * | 1990-08-27 | 1992-02-11 | Karsten Manufacturing Corporation | Golf club grip |
GB2268114A (en) * | 1992-06-03 | 1994-01-05 | Richard William Bates | Manufacture of a golf club hand grip |
JP3112575B2 (en) | 1992-09-16 | 2000-11-27 | 株式会社東芝 | Power converter |
US6696659B1 (en) * | 2001-01-31 | 2004-02-24 | Southeastern Tool & Die Company, Inc. | Method of forming a mold for a golf club grip |
CN101422647A (en) * | 2007-10-31 | 2009-05-06 | 陈永祥 | Golf club grip with anti-slip and control arrangement |
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