TWI692610B - Heat conducting structure, manufacturing method thereof, and mobile device - Google Patents

Abstract

The present invention discloses a heat conducting structure comprising a heat-conducting unit, a first heat-conducting layer, a metal microstructure, a second heat-conducting layer and a working fluid. The closed cavity of the heat-conducting unit has an opposite bottom surface and a top surface. The first heat-conducting layer is disposed on the bottom surface and/or the top surface of the closed cavity. The metal microstructure is disposed on the first heat-conducting layer such that the first heat-conducting layer is located between the metal microstructure and the bottom surface and/or the top surface. The second heat-conducting layer is disposed at one side of the metal microstructure away from the first heat-conducting layer. The working fluid is disposed in the closed cavity of the heat-conducting unit, wherein, the working fluid includes the carbon material. The present invention also discloses a manufacturing method of the heat conducting structure and a mobile device.

Description

Heat conduction structure, its manufacturing method and mobile device

The invention relates to a heat conduction structure and a manufacturing method thereof, and a mobile device having the heat conduction structure.

With the development of science and technology, the design and development of mobile devices must be given priority to thinness and high efficiency. When high-speed computing and thinness are required, the computing chips (such as the central processing unit) inside the mobile device must also provide efficient execution speed, and of course will generate considerable heat (the temperature may even exceed 100 degrees Celsius) ), if heat is not directed to the outside, it may cause permanent damage to components or mobile devices.

In order to avoid overheating of the device, the previous technology generally installs a heat dissipation structure to dissipate the heat energy generated by the mobile device through conduction, convection, and radiation. In addition, as the design of mobile devices is getting thinner and lighter, the space for the various electronic components inside is also narrow, and of course the built-in heat dissipation structure must also conform to the design of the narrow space.

Therefore, how to develop a heat conduction structure that is more suitable for high-power components or device requirements and can be applied to the heat dissipation requirements of thin and light mobile devices has been one of the goals that relevant manufacturers continue to pursue.

The object of the present invention is to provide a heat conduction structure, a manufacturing method thereof, and a mobile device. The heat conduction structure of the present invention has a high heat conduction efficiency. In addition to being able to quickly conduct the heat energy generated by the heat source, it can also be applied to the heat dissipation requirements of light and thin mobile devices.

To achieve the above object, a heat conduction structure according to the present invention includes a heat conduction unit, a first heat conduction layer, a metal microstructure, a second heat conduction layer, and a working fluid. The heat conduction unit forms a closed cavity, and the closed cavity has a bottom surface and a top surface opposite to each other. The metal microstructure is disposed on the first heat conductive layer, so that the first heat conductive layer is located between the metal microstructure and the bottom surface and/or top surface. The second heat conduction layer is disposed on the side of the metal microstructure away from the first heat conduction layer. The working fluid is disposed in the closed cavity of the heat conduction unit, wherein the working fluid includes carbon material.

In one embodiment, the first thermally conductive layer or the second thermally conductive layer covers at least part of the surface of the metal microstructure.

In an embodiment, the first thermal conductive layer, the metal microstructure and the second thermal conductive layer form a stacked structure, and the stacked structure is divided into at least two sections along the long axis of the heat conduction unit, and the at least two sections include a The first section and a second section, the first heat conductive layer and the second heat conductive layer in the first section are at least partially different from the first heat conductive layer and the second heat conductive layer in the second section.

In one embodiment, the morphology of the metal microstructure is metal mesh, metal powder, or metal particles, or a combination thereof.

In an embodiment, the material of the first thermal conduction layer or the second thermal conduction layer includes graphene, graphite, carbon nanotubes, aluminum oxide, zinc oxide, titanium oxide, or boron nitride, or a combination thereof.

In one embodiment, the heat conduction structure further includes a third heat conduction layer, which is disposed on a side of the second heat conduction layer away from the metal microstructure.

In an embodiment, the first thermal conductive layer, the metal microstructure, the second thermal conductive layer, and the third thermal conductive layer form a stacked structure, and the stacked structure is divided into at least two sections along the long axis of the thermally conductive unit. The two sections include a first section and a second section, the first heat conduction layer, the second heat conduction layer, the third heat conduction layer in the first section, and the first heat conduction layer, the second heat conduction layer in the second section The materials of the second heat conduction layer and the third heat conduction layer are at least partially different.

In an embodiment, the third heat-conducting layer includes a plurality of nanotubes, and the axial direction of the nanotubes is perpendicular to the surface of the second heat-conducting layer.

In one embodiment, the heat conduction structure further includes a fourth heat conduction layer, which is disposed on the inner surface of the enclosed cavity without the first heat conduction layer, the metal microstructure, and the second heat conduction layer.

In one embodiment, the carbon material is graphite, graphene, carbon nanotubes, carbon balls, or carbon wires, or a combination thereof; the percentage of the carbon material in the working fluid is greater than or equal to 0.0001%, and less than or equal to 2%.

To achieve the above object, a mobile device according to the present invention includes a heat source and the aforementioned heat conduction structure, and one end of the heat conduction structure contacts the heat source.

To achieve the above object, a method for manufacturing a thermally conductive structure according to the present invention includes: forming a first thermally conductive layer on a first substrate and/or a second substrate; forming a metal microstructure on the first substrate and/or On the second substrate, the first heat conduction layer is located between the metal microstructure and the first substrate and/or the second substrate; forming a second heat conduction layer on the side of the metal microstructure away from the first heat conduction layer; combining the first substrate And the second substrate to form a thermal conduction unit, wherein the thermal conduction unit forms a closed cavity; and a working fluid is injected into the closed cavity from a gap of the thermal conduction unit, wherein the working fluid includes a carbon material.

To achieve the above objective, another method of manufacturing a heat conduction structure according to the present invention includes forming a first heat conduction layer on a metal microstructure; forming a second heat conduction layer on the side of the metal microstructure away from the first heat conduction layer Arranging the metal microstructure with the first heat conduction layer and the second heat conduction layer on a first substrate and/or a second substrate, so that the first heat conduction layer is located between the metal microstructure and the first substrate and/or the second substrate Between; combining the first substrate and the second substrate to form a thermally conductive unit, wherein the thermally conductive unit forms a closed cavity; and a working fluid is injected into the closed cavity from a gap of the thermally conductive unit, wherein the working fluid includes a carbon material .

In an embodiment, before the step of combining the first substrate and the second substrate, the method further includes a step of forming a third heat conductive layer on the side of the second heat conductive layer away from the metal microstructure.

In one embodiment, before the step of combining the first substrate and the second substrate, the method further includes a step of forming a fourth heat conductive layer in the inner surface of the closed cavity, without the first heat conductive layer, the metal microstructure, the first The second heat conduction layer and the third heat conduction layer.

In one embodiment, before the step of combining the first substrate and the second substrate, the method further includes a step of forming a fourth heat conductive layer in the inner surface of the closed cavity without the first heat conductive layer, the metal microstructure and the first The second heat conduction layer.

As described above, in the heat conduction structure of the present invention, the manufacturing method thereof, and the mobile device, the first heat conduction layer and the second heat conduction layer are provided on both sides of the metal microstructure inside the heat conduction structure, and the carbon material is included The working fluid is placed in the closed cavity of the heat conduction unit, which can increase the hydrophilicity of the metal microstructure and increase the return rate of the liquid working fluid in the metal microstructure, which can speed up the circulation efficiency of the working fluid and make the heat conduction structure have a uniform temperature The effect and heat conduction effect are better. Therefore, the heat conduction structure of the present invention can have a higher heat conduction efficiency. In addition to being able to quickly conduct the heat energy generated by the heat source, it can also be applied to the heat dissipation requirements of light and thin mobile devices.

In some embodiments, the heat conduction structure of the present invention may further include a third heat conduction layer. The third heat conduction layer is disposed on the side of the second heat conduction layer away from the metal microstructure. The third heat conduction layer can increase the heat conduction efficiency of the heat conduction structure. In addition, it can improve coverage and hydrophilicity, and at the same time can improve the protection of metal microstructures to avoid corrosion or oxidation.

The following will describe the heat conduction structure, the manufacturing method, and the mobile device of some embodiments of the present invention with reference to the related drawings, in which the same elements will be described with the same reference symbols. The elements appearing in the following embodiments are only schematics, and do not represent the true scale and size.

The heat conduction structure of the present application can have higher heat conduction efficiency. In addition to the ability to quickly conduct the heat energy generated by the heat source, it can also be applied to the heat dissipation requirements of thin and light mobile devices. Wherein, the heat conduction structure can be disposed inside the mobile device, and one end thereof can contact the heat source to transfer the heat generated by the heat source to the other end through the guidance of the heat conduction structure to avoid the high temperature of the heat source causing the mobile device to crash or burn down . In some embodiments, the heat source may be, for example but not limited to, a central processing unit (CPU) including a mobile device, a memory chip (card), a display chip (card), a panel, or a power element, or other heat-generating devices Element, unit or assembly. In addition, the aforementioned mobile device may be, for example but not limited to, mobile electronic devices related to mobile phones, notebook computers, tablet computers, televisions, or displays, or mobile devices in other fields.

In addition, the heat conduction structure of the present application may be a temperature equalizing plate or a heat pipe (or heat pipe). The heat pipe is a circular tube, and its heat conduction method is one-dimensional and linear heat conduction method; and the temperature equalizing plate is a two-dimensional and surface heat conduction method, which is a high performance that can quickly conduct local heat sources to the other side of the tablet The heat dissipation device can solve the heat dissipation problem under more severe conditions and has higher heat dissipation efficiency. The heat conduction structure in the following embodiments is an example of a flat plate-shaped temperature equalizing plate, but it is still applicable to a heat pipe. In addition, in order to explain the internal structure of the heat conduction structure, the lengths and shapes shown in the following figures are only schematic. In practical applications, the heat conduction structure can be bent in the horizontal direction and/or vertical direction, and the bending method can be based on the action of heat dissipation The heat source of the device depends on its internal space.

Please refer to FIGS. 1A to 1C, where FIG. 1A is a schematic diagram of a heat conduction structure according to an embodiment of the present invention, FIG. 1B is a schematic cross-sectional view of the heat conduction structure of FIG. 1A along the AA cut line, and FIG. 1C is a diagram A schematic cross-sectional view of the heat conduction structure of 1A along the XX cut plane line. Here, the direction along the X-X cutting plane line is the long axis direction of the heat conduction structure (or heat conduction unit).

As shown in FIGS. 1A to 1C, the heat conduction structure 1 may include a heat conduction unit 11, a first heat conduction layer 12, a metal microstructure 13, at least a second heat conduction layer 14 and a working fluid 15.

The heat conduction unit 11 is surrounded to form a closed cavity 111, and the closed cavity 111 has a bottom surface B and a top surface T opposite to each other. In some embodiments, the heat conduction structure 1 may be a relatively thin plate, and its thickness may be 0.4 mm or less, such as 0.35 mm, to meet the heat conduction and heat dissipation requirements of thin mobile devices. Wherein, the opposite ends of the heat conduction unit 11 respectively serve as a heat source end H (heat source side) and a cooling end C (cooling side). As shown in FIGS. 1A and 1C, the heat source end (side) H may be the end (side) of the two sides of the heat conduction unit 11 close to the heat source, and the cooling end (side) C is the end of the two sides of the heat conduction unit 11 far from the heat source (side). In addition, the heated portion of the enclosed cavity 111 of the heat conduction unit 11 may be referred to as an evaporation area, and the other side opposite to the evaporation area may be referred to as a condensation area. The working fluid 15 may absorb heat in the evaporation area to vaporize and rapidly expand to the entire enclosed cavity Body 111, and release heat in the condensation area to condense into a liquid state, and then return to the evaporation area, so as to achieve rapid heat transfer and temperature equalization effect.

The heat-conducting unit 11 has a structural function that can withstand the pressure difference between inside and outside, and its material is a dielectric material that allows heat transfer into and out of. The heat-conducting unit 11 may be formed by welding a plurality of metal plates, or it may be a single member formed in one piece. In this embodiment, two recessed metal plates (such as the first substrate 10a and the second substrate 10b in FIG. 1B) are connected (for example, soldered) correspondingly as an example. The preferred material of the heat conducting unit 11 is metal, such as, but not limited to, high thermal conductivity metal materials including copper, aluminum, iron, silver, gold and the like. In this embodiment, copper is used as an example.

The first heat conductive layer 12 is disposed on the bottom surface B and/or the top surface T of the closed cavity 111. The first heat conductive layer 12 of this embodiment is provided on the bottom surface B of the closed cavity 111 as an example. In some embodiments, the first heat conductive layer 12 may also be disposed on the top surface T of the enclosed cavity 111; or, both the bottom surface B and the top surface T of the enclosed cavity 111 are provided with the first heat conductive layer 12 respectively.

The metal microstructure 13 is disposed on the first heat conductive layer 12 so that the first heat conductive layer 12 is located between the metal microstructure 13 and the bottom surface B and/or the top surface T. In this embodiment, a metal microstructure 13 is provided on the bottom surface B having the first heat conductive layer 12 so that the first heat conductive layer 12 can be located between the metal microstructure 13 and the bottom surface B. The metal microstructure 13 may be a wick, and its morphology may be a metal mesh, metal powder, metal particles (including nano metal particles), a metal columnar body (for example, a cylinder, a pyramid, or a square cylinder), Or a combination thereof, or a structure in which a metal material is coated with a non-metallic material, or other forms that can increase the contact surface area of the thermally conductive layer, and the material can be, for example but not limited to, high thermal conductivity metal materials including copper, aluminum, iron, silver, gold, etc. Or a combination thereof, or other suitable materials. Among them, the capillary structure (metal microstructure 13) can have different designs, and there are four common ones, namely: groove type, mesh type (woven), fiber type and sintered type. Since the heat conduction unit 11 has a metal microstructure 13 on the inside, the gaseous working fluid 15 has condensed liquid working fluid 15 after the heat in the condensation zone (cooling end C) is dissipated to the outside of the heat conduction unit 11, along the metal The microstructure 13 flows back through the bottom surface B of the heat conduction unit 11 (flow direction D2 in FIG. 1C) to the evaporation area (heat source end H), so that the working fluid 15 can continuously circulate and flow back into the heat conduction unit 11. The metal microstructure 13 of this embodiment uses copper mesh as an example.

At least one second heat conduction layer 14 is disposed on the side of the metal microstructure 13 away from the first heat conduction layer 12. As shown in FIG. 1B, a second heat-conducting layer 14 is disposed on the metal microstructure 13 so that the metal microstructure 13 is located between the second heat-conducting layer 14 and the first heat-conducting layer 12 (FIG. 1C is labeled "S" (Represents a stacked structure of the second heat conductive layer 14, the metal microstructure 13, and the first heat conductive layer 12). The aforementioned first thermally conductive layer 12 and second thermally conductive layer 14 may include high thermal conductivity materials, which may be organic materials or inorganic materials, and the organic materials may include carbon materials, such as but not limited to graphite, graphene, nanocarbon A tube, a carbon ball, or a carbon wire, or a combination thereof, and the inorganic material may include a highly thermally conductive metal, such as but not limited to a highly thermally conductive metal, or a combination thereof.

In some embodiments, the first heat conductive layer 12 or the second heat conductive layer 14 covers at least a portion of the surface of the metal microstructure 13; in some embodiments, the first heat conductive layer 12 or the second heat conductive layer 14 covers the metal The coverage of the surface of the microstructure 13 may be greater than or equal to 0.001% and less than or equal to 100% (0.001%≤coverage≤100%, 100% means covering all surfaces). In some embodiments, the coverage of the first thermally conductive layer 12 or the second thermally conductive layer 14 on the surface of the metal microstructure 13 may be greater than or equal to 5%, and less than or equal to 100% (5%≤coverage≤100%), for example 7%, 10%, 12%, 15%, 20%, 25%, 30%, ..., or 90%, etc.; in some embodiments, the first thermally conductive layer 12 or the second thermally conductive layer 14 covers the metal microstructure 13 The coverage of the surface can be greater than or equal to 0.001%, and less than or equal to 5% (0.001%≤coverage≤5%), such as 0.005%, 0.01%, 0.02%, 0.5%, 1%, ..., or 3%, etc. Not limited. In addition, the above-mentioned characteristics of the first thermal conductive layer 12 or the second thermal conductive layer 14 covering at least a part of the surface of the metal microstructure 13 and their coverage ratio can also be applied to other embodiments of the present invention.

In some embodiments, the materials of the first thermal conductive layer 12 and the second thermal conductive layer 14 include but are not limited to graphene, graphite, multi-walled carbon nanotubes, aluminum oxide, zinc oxide, titanium oxide, or boron nitride, Or a combination thereof, or other high thermal conductivity inorganic materials, or organic materials. The above-mentioned organic materials may include OD (Dimension), 1D, 2D or 3D. Among them, 0D materials such as but not limited to graphene bright dots; 1D materials such as but not limited to nano carbon tubes; 2D materials such as but not limited to graphene microchips or molybdenum disulfide (MoS ₂ ); and 3D materials such as But not limited to graphite. The preferred materials for the first heat-conducting layer 12 and the second heat-conducting layer 14 are graphene, or carbon nanotubes, or a combination thereof. In this embodiment, the materials of the first heat-conducting layer 12 and the second heat-conducting layer 14 are the same, both of which are graphene. In some embodiments, the first heat conductive layer 12 or the second heat conductive layer 14 may cover part or all of the surface of the metal microstructure 13. In some embodiments, the first thermal conductive layer 12 and the second thermal conductive layer 14 may be graphene thermal films (Graphene Thermal Film, GTF), respectively.

Since the graphene materials (the first heat conduction layer 12 and the second heat conduction layer 14) have good xy plane thermal conductivity, the heat conduction efficiency of the metal microstructure 13 can be increased. In addition, the graphene materials (the first heat-conducting layer 12 and the second heat-conducting layer 14) can also increase the hydrophilicity of the metal microstructure 13 (such as a copper mesh), and at the same time protect the metal microstructure 13 from oxidation and corrosion. Among them, the better the hydrophilicity is, the smaller the contact angle is, and the working fluid 15 in the enclosed cavity 111, such as water and water vapor, can more easily make continuous adhesion on the surface of graphene, making water It is easier to evaporate, water vapor is easier to condense, the circulation and return speed can be faster, and heat energy can be conducted more quickly. It is worth mentioning that in this embodiment, the second thermally conductive layer 14 is provided on the side of the metal microstructure 13 away from the first thermally conductive layer 12. In different embodiments, multiple layers of metal microstructures 13 may also be provided The second heat conductive layer 14 (for example, a multi-layer graphene film layer) is not limited in this application. In addition, in different embodiments, the materials of the first heat conduction layer 12 and the second heat conduction layer 14 may also be different.

Please refer to FIG. 1D and FIG. 1E first, which are schematic diagrams of different embodiments of the heat conduction structure of FIG. 1B having the first heat conduction layer and the second heat conduction layer on both sides of the metal microstructure, respectively.

The metal microstructure 13 of FIG. 1D is a copper mesh, and the materials of the first thermal conduction layer 12 and the second thermal conduction layer 14 are respectively graphene. In FIG. 1D, a part of the metal microstructure 13 (copper mesh) is provided (connected) on the surface of the first substrate 10a, and a plurality of graphene materials (forming the first heat conductive layer 12) are provided and cover the part of the metal microstructure 13 The lower surface is located between the metal microstructure 13 and the first substrate 10a. Another graphene material (forming the second heat-conducting layer 14) is provided and covers part of the upper surface of the metal microstructure 13 so that the metal microstructure 13 can be interposed between the first heat-conducting layer 12 and the second heat-conducting layer 14.

In addition, the metal microstructure 13 of FIG. 1E is copper powder, and the materials of the first heat conduction layer 12 and the second heat conduction layer 14 are still graphene. In FIG. 1E, a part of the metal microstructure 13 (copper powder) is provided (connected) on the surface of the first substrate 10a, and a graphene material (forming the first heat conductive layer 12) is provided and covers a part of the lower surface of the metal microstructure 13 And located between the metal microstructure 13 and the first substrate 10a. Another graphene material (forming the second heat-conducting layer 14) is provided and covers part of the upper surface of the metal microstructure 13 so that the metal microstructure 13 can be interposed between the first heat-conducting layer 12 and the second heat-conducting layer 14.

1B and 1C again, the working fluid 15 is filled and disposed in the closed cavity 111 of the heat conduction unit 11. Since the heat source end H of the heat conduction structure 1 will be in contact with the heat source, the heat will be conducted to the heat source end H of the heat conduction unit 11 (FIG. 1C indicates that the heat is transferred into the heat source end H by an arrow toward the inside of the heat source end H), so that the heat source end H The higher temperature allows the working fluid 15 in the heat source end H to be vaporized into a gaseous state. The choice of the working fluid 15 may be a refrigerant or other thermally conductive fluids, such as but not limited to Freon, ammonia, acetone, methanol, ethylene glycol, propylene glycol, and dimethyl sulfoxide (DMSO) , Or water, etc., can be determined according to the type or type of heat source of the mobile device, as long as the selected working fluid 15 can be vaporized into a gaseous state by the heat source temperature in the heat source end H, and condensed and refluxed in the cooling end C. The working fluid 15 in this embodiment uses water as an example.

It should be noted that when the refrigerant is selected as the working fluid 15, and before the refrigerant is injected into the heat-conducting unit 11, the closed cavity 111 must be evacuated to prevent the presence of impurity gases (such as air) other than the working fluid 15 inside the heat-conducting unit 11 ), because these impurity gases do not participate in the vaporization-condensation cycle and are called non-condensable gases. In addition to causing the vaporization temperature to rise, the non-condensable gas will occupy a certain volume of the heat conduction unit 11 cavity when the heat conduction structure 1 works Space affects the thermal conductivity of the thermal conduction structure 1. In addition, the method of connecting the heat conduction structure 1 to the heat source is, for example but not limited to, through a heat conductive paste or a heat dissipation paste, and the heat source of the mobile device can be connected to the heat source end H of the heat conduction structure 1 by the heat conductive paste or the heat dissipation paste to conduct heat energy of the heat source To the heat source end H of the heat conduction structure 1. In some embodiments, the thermally conductive paste or heat dissipating paste may include materials such as hardeners of thermally conductive polysiloxane compositions, thermally conductive fillers, polysiloxane resins, and organic peroxide-based compounds; in some embodiments, thermally conductive The material of the paste or the heat-dissipating paste may also include acrylic adhesive materials.

In this embodiment, as shown in FIGS. 1B and 1C, the working fluid 15 includes a carbon material 151, such as but not limited to graphite, graphene, nano carbon tubes, carbon balls, or carbon wires, or a combination thereof , Thereby increasing the heat transfer efficiency. In some embodiments, the percentage of the carbon material 151 in the working fluid 15 may be greater than or equal to 0.0001% and less than or equal to 2% (0.0001%≦the percentage of the carbon material 151≦2%). In some embodiments, the percentage of the carbon material 151 in the working fluid 15 may be greater than or equal to 0.0001%, and less than or equal to 1.5% (0.0001%≤the percentage of the carbon material 151≤1.5%), for example, 0.00015%, 0.005%, 0.01%, 0.03%, 0.1%, 0.5%, 1%, or 1.25%, etc., or other ratios, are not limited. The above percentages are only examples and should not be used to limit the present invention. As long as the carbon material 151 accounts for between 0.0001% and 2% of the working fluid 15, the heat transfer efficiency of the working fluid can be improved, thereby improving the heat transfer efficiency of the heat transfer structure. It is worth mentioning that the above feature of the working fluid 15 including the carbon material 151 can also be applied to other embodiments of the present invention.

Therefore, when the heat conduction structure 1 is in contact with the heat source, the heat source end H of the heat conduction unit 11 can have a higher temperature, so that the working fluid 15 at the heat source end H can be vaporized into a gaseous state, and the gaseous working fluid 15 will be along the closed cavity A flow path of 111 moves toward the cooling end C (that is, along the flow direction D1) to remove the heat generated by the heat source through the working fluid 15; the heat of the working fluid 15 reaching the cooling end C can be dissipated to the outside of the heat conduction unit 11 (to The arrow away from the cooling end C indicates that the heat is dissipated from the cooling end C). Since the bottom surface B of the heat conduction unit 11 has a metal microstructure 13, the condensed liquid working fluid 15 can flow back to the heat source end H (flow direction D2) along the metal microstructure 13, so that the working fluid 15 can continuously circulate back to Inside the heat conduction unit 11, the heat of the heat source is continuously taken away and dissipated from the cooling end C to the outside.

In this embodiment, the material of the first heat conduction layer 12 and the second heat conduction layer 14 is graphene, which are respectively disposed on both sides of the metal microstructure 13 to increase the hydrophilicity of the metal microstructure 13 (such as a copper mesh). In this way, the rate at which the gaseous working fluid 15 leaves the metal microstructure 13 and the liquid working fluid 15 enters the metal microstructure 13 is increased, so that the liquid working fluid 15 can quickly flow back to the heat source end H via the flow direction D2 to speed up the working fluid The circulation efficiency of 15 makes the heat conduction structure 1 have better temperature equalization and heat conduction effect. Compared with the conventional temperature-equalizing plate structure (without the first heat conduction layer 12 and the second heat conduction layer 14), the heat conduction structure 1 of this embodiment can more quickly guide the heat energy from the heat source end H to the cooling end C In order to reduce the temperature difference between the heat source end H and the cooling end C, the smaller the temperature difference, the less obstruction of heat conduction and better heat conduction efficiency.

In addition, in some embodiments, the thickness sum of the first heat conduction layer 12 and the second heat conduction layer 14 closer to the heat source end H may be greater than the thickness sum of the first heat conduction layer 12 and the second heat conduction layer 14 away from the heat source end H . Among them, the first heat conductive layer 12, the metal microstructure 13 and the second heat conductive layer 14 may be referred to as a stacked structure S. In some embodiments, the thickness of the above-mentioned stacked structure S may be reduced in a stepwise manner. Specifically, please refer to FIG. 1F, which is a schematic cross-sectional view of a heat conduction structure according to another embodiment of the invention. In the case where the thickness of the metal microstructure 13 is unchanged, in the direction along the XX cut plane line (along the long axis direction of the heat conduction unit 11), the first heat conduction layer 12 and the second heat conduction layer 14 of FIG. 1F The thickness sum of is reduced by a stepwise change, so that in the stacked structure S, the thickness of the first heat conduction layer 12 and the second heat conduction layer 14 closest to the heat source end H are the largest and the first heat conduction closest to the cooling end C The thickness and the thickness of the layer 12 and the second heat conductive layer 14 are the smallest. The "thickness sum" in this application may be "the thickness sum of a point" or "the average thickness sum of a small area", and is not limited.

Here, in the direction along the XX cutting plane line (ie, the long axis direction of the heat conduction unit 11 ), the above-mentioned stacking structure S can be divided into at least two sections, and the at least two sections can include a first section and a second section Section. Taking FIG. 1F as an example, the stack structure S closest to the heat source end H may be the first section S1, and the stack structure S closest to the cooling end C may be the second section S2 (the thickness of the first section S1 is d1 , The sum of the thickness of the second section S2 is d3, d1>d3), in some embodiments, the sum of the thicknesses of the first thermal conductive layer 12 and the second thermal conductive layer 14 in the first section S1 may be greater than or equal to 1 nm (nm), and less than or equal to 500 microns (μm) (1nm≤thickness and ≤500μm), such as 10nm, 500nm, 1μm, 20μm, 350μm, or 450μm, or other values, the first heat conduction in the second section S2 The thickness sum of the layer 12 and the second thermal conductive layer 14 may be greater than 0, and less than or equal to 1 nm (0<thickness and ≤1 nm), such as 0.05 nm, 0.08 nm, 0.1 nm, 0.5 nm, 0.75 nm, or 0.9 nm, etc., or Other values are not limited. In some embodiments, the sum of the thicknesses of the first thermal conductive layer 12 and the second thermal conductive layer 14 in the first section S1 may be greater than or equal to 1 nm and less than or equal to 1 micrometer (μm) (1 nm≦d1≦1 μm), for example, 1.5 nm, 50nm, 100nm, 400nm, 500nm, 850nm, or 900nm, etc., or other values, and the sum of the thicknesses of the first thermal conduction layer 12 and the second thermal conduction layer 14 in the second section S2 may be greater than 0 and less than or equal to 0.1 nm (0<d3≤0.1nm), such as 0.01 nm, 0.03 nm, 0.05 nm, 0.075 nm, 0.08 nm, 0.09 nm, or 0.95 nm, etc., or other numerical values are not limited.

The reason for adopting the above-mentioned thickness and limitation is that the working fluid 15 is circulated at high temperature and low temperature for a long period of time, which may damage the material adhesion of the first thermal conductive layer 12 and/or the second thermal conductive layer 14 (graphene) And degrade the material. Therefore, providing a thicker heat conduction layer (the first heat conduction layer 12 and the second heat conduction layer 14) in the first section of high temperature can delay the deterioration of the (graphene) material and the destruction of its adhesion, thereby increasing the heat conduction structure Lifetime and product reliability.

In some embodiments, the thickness of the first heat conduction layer 12 may be fixed, but the thickness of the second heat conduction layer 14 may be changed; or, the thickness of the second heat conduction layer 14 may be fixed, but the thickness of the first heat conduction layer 12 may be changed; or, alternatively, Simultaneously change the thicknesses of the first heat conduction layer 12 and the second heat conduction layer 14, as long as the thickness of the first heat conduction layer 12 and the second heat conduction layer 14 closer to the heat source end H can be greater than that of the first heat conduction layer 12 far from the heat source end H The thickness of the second heat-conducting layer 14 may be the sum. In addition, FIG. 1F is to change the thickness sum of the first heat conduction layer 12 and the second heat conduction layer 14 in a stepped manner to maximize the thickness sum adjacent to the heat source end H and the thickness sum adjacent to the cooling end C. However, it is not limited to this. In different embodiments, the thickness of the first heat conduction layer 12 and the second heat conduction layer 14 may be changed by asymptotically changing (from the thickest to the thinnest). The application is not limited, as long as the thickness sum of the first heat conduction layer 12 and the second heat conduction layer 14 closer to the heat source end H can be greater than the thickness sum of the first heat conduction layer 12 and the second heat conduction layer 14 far from the heat source end H. In addition, in some embodiments, even if two different thermally conductive structures have the above-mentioned thickness and restriction conditions, if the thickness of the first thermally conductive layer 12 and the second thermally conductive layer 14 of a certain thermally conductive structure is greater, the The better the temperature equalization effect, the better the protection of the material. Among them, the better the temperature equalization effect, the smaller the temperature difference between the heat source end H and the cooling end C, and the faster the heat energy can be guided from the heat source end H to the cooling end C. It is worth mentioning that the above-mentioned characteristics of the thickness and the limiting conditions can also be applied to other embodiments of the present invention.

In addition, taking FIG. 1F as an example again, the area of the first heat conduction layer 12 and the second heat conduction layer 14 closest to the heat source end H and the thickness d1 is the first section S1, and the first heat conduction closest to the cooling end C The area where the thickness sum of the layer 12 and the second heat-conducting layer 14 is d3 is the second section S2 (d1>d3), where the materials of the first heat-conducting layer 12 and the second heat-conducting layer 14 in the first section S1, The materials of the first heat conductive layer 12 and the second heat conductive layer 14 in the second section S2 are at least partially different. For example, in the stepped stacked structure S of FIG. 1F, the materials of the first thermal conduction layer 12 and the second thermal conduction layer 14 in the first section S1 are graphene and graphene, respectively, but the second region The materials of the first heat-conducting layer 12 and the second heat-conducting layer 14 in the segment S2 are respectively graphene and carbon nanotubes, as long as the first heat-conducting layer 12 and the second heat-conducting in any two sections of the stacking structure S The material of any of the layers 14 is different, that is, it meets the condition that the materials of the first heat-conducting layer 12 and the second heat-conducting layer 14 in at least two sections are at least partially different. In addition, the first thermal conductive layer 12 and the second thermal conductive layer 14 in the at least two sections of the stacked structure have the characteristics of different materials, and can also be applied to other embodiments of the present invention.

In addition, please refer to FIG. 2, which is a schematic cross-sectional view of a heat conduction structure according to another embodiment of the present invention.

The heat conduction structure 1a of FIG. 2 is substantially the same as the heat conduction structure 1 of FIG. 1B. The main difference from the heat conduction structure 1 is that the heat conduction structure 1a of this embodiment may further include a third heat conduction layer 16, and the third heat conduction layer 16 is disposed on the side of the second heat conduction layer 14 away from the metal microstructure 13. Here, the third heat conduction layer 16 is disposed on the second heat conduction layer 14, so that the third heat conduction layer 16, the second heat conduction layer 14, the metal microstructure 13 and the first heat conduction layer 12 are sequentially stacked on the bottom surface of the heat conduction unit 11 B up. The third heat conduction layer 16 may be the above-mentioned organic or inorganic material. In some embodiments, the material of the third heat conductive layer 16 may include, for example, multi-walled carbon nanotubes, aluminum oxide, zinc oxide, titanium oxide, graphene, graphite, or boron nitride, or a combination thereof, or other high thermal conductivity Coefficient of material. The third heat conductive layer 16 in this embodiment is a multi-walled carbon nanotube as an example. In some embodiments, the third heat conductive layer 16 may include a plurality of nanotube bodies 161 (eg, nanocarbon tubes), and the axial direction of the nanotube bodies 161 is perpendicular to the surface of the second heat conductive layer 14. Here, the process conditions can be used to control the growth direction of the carbon nanotubes, so that the axial direction of the grown carbon nanotubes is perpendicular to the plane direction of the graphene microplate (second thermal conductive layer 14), for example.

In some embodiments, the coverage of the third thermal conductive layer 16 covering the surface of the second thermal conductive layer 14 may be greater than or equal to 0.001%, and less than or equal to 100% (0.001%≤coverage≤100%, 100% means covering all surface). In some embodiments, the coverage of the third heat conductive layer 16 on the surface of the second heat conductive layer 14 may be greater than or equal to 5%, and less than or equal to 100% (5%≤coverage≤100%), such as 7%, 10% , 12%, 15%, 20%, 25%, 30%, ..., or 90%, etc.; in some embodiments, the coverage of the third thermal conductive layer 16 covering the surface of the second thermal conductive layer 14 may be greater than or equal to 0.001% , And less than or equal to 5% (0.001%≤coverage≤5%), such as 0.005%, 0.01%, 0.02%, 0.5%, 1%, ..., or 3%, etc., is not limited. In addition, the above-mentioned characteristics of the third heat-conducting layer 16 covering at least a part of the surface of the second heat-conducting layer 14 and its coverage ratio can also be applied to other embodiments of the present invention.

In this embodiment, the use of the third heat conduction layer 16 (nano carbon tube) on the second heat conduction layer 14 can further enhance the rate of the working fluid 15 entering/exiting the second heat conduction layer 14 and the first heat conduction layer 12, In turn, the heat transfer efficiency can be increased. In addition to increasing the heat conduction efficiency, the third heat conduction layer 16 (nano carbon tube) of this embodiment can also increase the coverage of the second heat conduction layer 14 and the first heat conduction layer 12 (graphene layer). Among them, the increased coverage can further increase the hydrophilicity of the second heat conductive layer 14 and the first heat conductive layer 12 (graphene material), and also improve the protection of the metal microstructure 13 to avoid corrosion or oxidation. The higher the hydrophilicity, the smaller the contact angle. The working fluid 15 in the enclosed cavity 111, such as water and water vapor, can be more easily continuous on the surface of the graphene/nano carbon tube. Attachment makes it easier for water to evaporate and water vapor to condense, the circulation efficiency can be increased, and the heat conduction efficiency can be accelerated.

In addition, the heat conduction structure includes the characteristics of the third heat conduction layer 16, which can also be used in conjunction with other embodiments of the present invention, such as stepped or asymptotic thickness and varying features, so that the first heat conduction layer 12 adjacent to the heat source end H, The thickness sum of the second heat conduction layer 14 and the third heat conduction layer 16 may be greater than the thickness sum of the first heat conduction layer 12, the second heat conduction layer 14 and the third heat conduction layer 16 away from the heat source end H; or, in at least two sections The first heat conduction layer 12, the second heat conduction layer 14, the third heat conduction layer 16 in the first section S1, and the first heat conduction layer 12, the second heat conduction layer 14, the third heat conduction layer in the second section S2 The materials of 16 are at least partly different.

In addition, please refer to FIG. 3A and FIG. 3B, which are respectively different schematic cross-sectional views of a heat conduction structure according to another embodiment of the present invention.

The heat conduction structure 1b of FIGS. 3A and 3B is substantially the same as the heat conduction structure 1a of FIG. 2. The main difference from the heat conduction structure 1a is that the first heat conduction layer 12 of the heat conduction structure 1b of this embodiment is disposed on the bottom surface B and the top surface T of the closed cavity 111, respectively. Therefore, as shown in FIG. 3A, the bottom surface B and the top surface T of the closed cavity 111 have mirror structures, respectively. Among them, the bottom surface B has a first thermal conductive layer 12, a metal microstructure 13, a second thermal conductive layer 14 and a third thermal conductive layer 16 in order from bottom to top, and a top surface T has a third thermal conductive layer in order from bottom to top 16. The second heat-conducting layer 14, the metal microstructure 13 and the first heat-conducting layer 12 (Fig. 3B with the symbols "S" and "S'" represent the third heat-conducting layer 16, the second heat-conducting layer 14, the metal microstructure 13 and (The stacked structure of the first heat-conducting layer 12 and the two third heat-conducting layers 16 of the stacked structures S and S′ are opposite). Since the bottom surface B and the top surface T of the heat conduction unit 11 are respectively provided with stacked structures S and S′, the condensed liquid working fluid 15 can flow back to the heat source end H along the metal microstructures 13 on the bottom surface B and the top surface T ( Flow direction D2), in order to increase the condensed return flow rate of the liquid working fluid 15, thereby increasing the heat transfer efficiency.

In addition, please refer to FIG. 3C, which is a schematic cross-sectional view of a heat conduction structure according to another embodiment of the present invention.

The heat conduction structure 1c of FIG. 3C is substantially the same as the heat conduction structure 1b of FIG. 3B. The main difference from the heat conduction structure 1b is that the inner surface of the closed cavity 111 of the heat conduction structure 1c of this embodiment may include a fourth heat conduction layer 17 in addition to the stacking structures S and S′. The fourth heat conduction layer 17 is provided Where there is no stacking structure S, S'in the inner surface of the closed cavity 111. In other words, the fourth heat conduction layer 17 of this embodiment is disposed on two opposite side walls of the closed cavity 111 and does not overlap with the stacked structures S, S′. Of course, due to tolerances in the manufacturing process, the fourth heat conductive layer 17 may also partially overlap the stacked structures S and S′, which is not limited. The fourth heat-conducting layer 17 may have the same material as the first heat-conducting layer 12, the second heat-conducting layer 14, or the third heat-conducting layer 16, preferably, for example, graphene or carbon nanotubes, thereby increasing the heat conducting unit 11 The coverage rate of the heat conduction unit 11 makes the material of the heat conduction unit 11 (such as copper) have better hydrophilicity, thereby increasing the heat conduction effect. At the same time, the fourth heat conduction layer 17 can improve the protection of the heat conduction unit 11 and prevent the heat conduction unit 11 from being corroded or oxidized.

In some embodiments, the fourth heat-conducting layer 17 covers at least part of the surfaces of the two opposing side walls of the inner surface of the closed cavity 111 that do not have the stacking structure S, S′, and the coverage rate may be greater than or equal to 0.01% and less than or equal to 100% (0.01%≤coverage≤100%). In some embodiments, the coverage of the fourth heat conductive layer 17 covering the two opposing side walls of the inner surface of the closed cavity 111 without the stacking structure S, S′ may be greater than or equal to 0.02%, and less than or equal to 5% (0.02% ≤ Coverage ≤5%), such as 0.05%, 0.5%, 1%, 1.5%, 2%, 3%, or 4.5%, etc., or other percentages are not limited.

In different embodiments, if only the bottom surface B has the appearance of the stacked structure S (for example, FIG. 1C ), the fourth heat conductive layer 17 may be disposed on the inner surface of the closed cavity 111 where there is no stacked structure S, and That is, it is arranged on two opposite side walls and the top surface T of the inner surface of the closed cavity 111. In addition, the heat conduction structure includes the characteristics of the fourth heat conduction layer 17 and can also be applied to other embodiments of the present invention.

In addition, for other technical features of the heat conduction structures 1a, 1b, 1c, reference may be made to the same elements of the heat conduction structure 1, which will not be repeated here.

In addition, in the heat conduction structure 1, 1a, 1b, 1c, in the direction along the XX cut plane line (that is, the long axis direction of the heat conduction unit 11), the above-mentioned stacked structure S (or S, S') can be divided into at least Two sections, the at least two sections may include a first section and a second section, wherein the materials of the first heat-conducting layer 12 and the second heat-conducting layer 14 in the first section are different from those in the second section The materials of the first heat conduction layer 12 and the second heat conduction layer 14 are at least partially different; or, the materials of the first heat conduction layer 12, the second heat conduction layer 14, and the third heat conduction layer 16 in the first section are different from the second area The materials of the first thermal conduction layer 12, the second thermal conduction layer 14, and the third thermal conduction layer 16 in the segments are at least partially different.

For example, taking FIG. 1C as an example, the stacked structure S can be divided into the first section S1 closest to the heat source end H and the second section S2 closest to the cooling end C (the two are adjacent), where The materials of the first heat conduction layer 12 and the second heat conduction layer 14 in a section S1 are graphene and graphene, respectively, but the materials of the first heat conduction layer 12 and the second heat conduction layer 14 in the second section S2 are Graphene and carbon nanotubes, respectively; as long as the material of any of the materials of the first heat conduction layer 12 and the second heat conduction layer 14 in these two sections is different, it conforms to the first The materials of the first heat conduction layer 12 and the second heat conduction layer 14 are at least partially different.

In addition, taking FIG. 3B as an example again, the stacked structures S and S′ can be divided into the first section S1 and S1′ closest to the heat source end H and the second section S2 and S2′ closest to the cooling end C, respectively ( The two are adjacent), wherein the materials of the first thermal conduction layer 12, the second thermal conduction layer 14, and the third thermal conduction layer 16 in the first sections S1, S1' are graphene, graphene, and carbon nanotubes, respectively However, the materials of the first thermal conduction layer 12, the second thermal conduction layer 14, and the third thermal conduction layer 16 in the second sections S2, S2' are respectively graphene, graphene, and graphene; or, the second section S2 , The materials of the first heat conduction layer 12, the second heat conduction layer 14, and the third heat conduction layer 16 in S2' are, for example, graphene, carbon nanotubes, and graphene, as long as the first heat conduction layer 12 of these two sections , The material of any one of the materials of the second heat-conducting layer 14 and the third heat-conducting layer 16 is different, that is, in line with the above-mentioned at least two sections of the first heat-conducting layer 12, the second heat-conducting layer 14, and the third heat-conducting layer 16 The materials are at least partly different. The above materials are only examples and should not be used to limit the present invention.

Of course, in different embodiments, the stacked structure S or the stacked structures S, S′ can also be divided into three or more sections, and at least two of the three or more sections The materials of the first thermal conduction layer 12, the second thermal conduction layer 14, and the third thermal conduction layer 16 in the segments are at least partially different. In addition, the first heat conduction layer 12 and the second heat conduction layer 14 in at least two sections of the stacked structure have different material characteristics, or the first heat conduction layer 12, the second heat conduction layer 14, and the third heat conduction in at least two sections The layer 16 has the characteristics of different materials, and can also be applied to other embodiments of the present invention, including the stepwise changing heat conduction structure of FIG. 1F or the asymptotically changing heat conduction structure.

4 is a schematic diagram of a mobile device according to an embodiment of the invention. As shown in FIG. 4, the mobile device 2 of this embodiment uses a mobile phone as an example. The mobile device 2 includes a heat source HS and a heat conduction structure 3. The heat conduction structure 3 is disposed inside the mobile device 2. One end (ie, the heat source end) can contact the heat source HS to guide and transfer the heat generated by the heat source to the cooling end. Dissipate to the outside through, for example, the back cover (not shown) of the mobile device 2. The heat conduction structure 3 may be the above-mentioned heat conduction structure 1, 1a, 1b, or 1c, or a variation thereof. For specific technical content, please refer to the above, which will not be repeated here. In addition, the heat source of this embodiment is exemplified by the CPU of the mobile device 2. In some embodiments, the CPU temperature of the mobile device 2 is quite high, which may exceed 100 degrees Celsius, which is suitable for the heat conduction and heat dissipation of the heat conduction structure of the above-mentioned embodiments of the present invention. In addition, in different embodiments, the heat source may also be a memory chip (card), a display chip (card), a panel, or a power element of the mobile device 2 or other elements, units, or components that generate high-temperature thermal energy.

It is further added that in an experimental example of the heat conduction structure of the present invention, the working fluid 15 is, for example, water, the heat source temperature is, for example, 65 degrees Celsius, and the materials of the first and second heat conduction layers 12 and 14 are respectively graphite The thickness of ene is, for example, between 0.6 nanometers (nm) and 1.5 nm, and the material of the third heat conduction layer 16 is, for example, carbon nanotubes, and the thickness is, for example, between 2 nm and 3 nm, metal microstructure 13 is, for example, a copper mesh, and its thickness is, for example, less than 80 micrometers (μm). The comparison result of the temperature difference between the heat conduction structure proposed in this embodiment and the conventional temperature equalization plate (without the first heat conduction layer, the second heat conduction layer, and the third heat conduction layer) can refer to the following table:

It can be found from the above table that if a conventional temperature equalizing plate is used (the first substrate only has a copper mesh, without the first heat conduction layer, the second heat conduction layer, and the third heat conduction layer), the temperature difference between the heat source end and the cooling end can be It reaches 2.7 degrees. However, in the heat conduction structure of an embodiment of the present invention, when the lower substrate has a carbon nanotube/graphene/copper mesh/graphene structure, the temperature difference between the heat source end and the cooling end is only 1.5 degrees, while on the lower substrate When there are graphene/copper mesh/graphene/nano carbon tubes on the upper substrate, the temperature difference between the heat source end and the cooling end is only 1.2 degrees, which proves that the heat conduction structure proposed by the embodiments of the present application does have a higher heat conduction efficiency and makes the average The temperature effect is better. In addition to quickly guiding the heat energy generated by the heat source, it can also be applied to the heat dissipation requirements of thin and light mobile devices.

In addition, in a long-day comparative experiment example of the present invention, it has two different heat conduction structures, which are referred to herein as "first heat conduction structure" and "second heat conduction structure". The "different heat conduction structure" here means that the thicknesses of the first heat conduction layer, the second heat conduction layer, and the third heat conduction layer are different, and other conditions (such as material and size) are the same. The first heat conduction layer and the second heat conduction layer are, for example, graphene layers, the material of the third heat conduction layer is, for example, carbon nanotubes, and the metal microstructure is, for example, a copper mesh (thickness is a fixed value) as an example.

In the first heat conduction structure, the sum of the thicknesses of the first heat conduction layer, the second heat conduction layer, and the third heat conduction layer from the adjacent heat source end to the heat source end is 500 nanometers (nm), 300 nm, 50 nm and 5 nm; while in the second heat conduction structure, the thickness of the first heat conduction layer, the second heat conduction layer, and the third heat conduction layer are constant, and they are all 5 nm thick from the end adjacent to the heat source to the end away from the heat source. The first heat conduction structure and the second heat conduction structure described above have a first heat conduction layer, a second heat conduction layer and a third heat conduction layer. Therefore, compared with the conventional temperature equalizing plate (without the first heat conduction layer and the second heat conduction structure) Layer, the third heat conduction layer), the temperature difference between the heat source end and the cooling end of the first heat conduction structure and the second heat conduction structure are lower than the conventional ones, which proves that the heat conduction structure proposed in this application does have higher heat conduction efficiency. The temperature equalization effect is better. In addition to quickly guiding the heat energy generated by the heat source, it can also be applied to the heat dissipation requirements of thin and light mobile devices.

In addition, after the first heat conduction structure and the second heat conduction structure are in contact with the heat source (for example, 150 degrees Celsius) and are thermally balanced, the temperature of the cooling end of the first heat conduction structure is 149.1 degrees (the temperature difference between the heat source end and the cooling end is 0.9 degrees) The temperature of the cooling end of the second heat conduction structure is 147.6 degrees (the temperature difference between the heat source end and the cooling end is 2.4 degrees); after 30 days, the temperature of the cooling end of the first heat conduction structure is 148.6 degrees (the temperature difference is 1.4 degrees). The temperature of the cooling end of the two heat conduction structures is 146.7 degrees (the temperature difference is 3.3 degrees); after 90 days, the temperature of the cooling end of the first heat conduction structure is 147.9 degrees (the temperature difference is 2.1 degrees), and the cooling end of the second heat conduction structure The temperature is 145.2 degrees (the temperature difference is 4.8 degrees).

Two characteristics can be seen from the above, the first one: at the same time, the temperature equalization effect of the first heat conduction structure is better than that of the second heat conduction structure, which proves that the first heat conduction layer and the second The thickness of the heat conduction layer and the third heat conduction layer is greater than the thickness away from the heat source end, which can have better heat conduction performance; the second feature: the material and adhesion of graphene (first heat conduction layer, second heat conduction layer) Degradation due to a long time (eg 90 days), the temperature difference between the heat source end and the cooling end becomes larger and the heat conduction efficiency is reduced. However, if the thicknesses of the first heat conduction layer, the second heat conduction layer and the third heat conduction layer adjacent to the heat source end are used And, when the thickness is greater than the thickness of the first heat conduction structure away from the heat source, the degradation of graphene is small, which can delay the destruction of the material and its adhesion, and the degree of thermal conduction performance deterioration is also less, which can prove its advantages. .

Hereinafter, the manufacturing process of the heat conduction structure of the present application will be described again. 5A and 5B are schematic diagrams of different manufacturing processes of the heat conduction structure of the present invention, FIGS. 6A to 6E are schematic diagrams of the manufacturing process of the heat conduction structure according to an embodiment of the present invention, and FIGS. 7A and 7B are the present invention respectively. A partial schematic diagram of another manufacturing process of the heat conduction structure of an embodiment.

As shown in FIG. 5A, the manufacturing method of the heat conduction structure may include steps S01 to S05. Here, step S01 is first performed: forming the first thermal conductive layer 12 on the first substrate 10a and/or the second substrate 10b. As shown in FIG. 6A, in this embodiment, the first heat conductive layer 12 (eg, graphene layer) is formed on the bottom surface B of the concave first substrate 10 a as an example. In different embodiments, the first heat conductive layer 12 may also be formed on the first substrate 10a in the shape of a flat plate, or on the first substrate 10a and the second substrate 10b that are concave and upward, or the first The invention is not limited to a substrate 10a and a second substrate 10b. In some embodiments, for example, chemical vapor deposition (CVD), spraying, coating, or adhesion, or other suitable methods may be used on the first substrate 10a and/or the second substrate 10b The upper first heat conductive layer 12 is formed. In some embodiments, the first substrate 10a and the second substrate 10b may be semi-cylindrical (the two are combined into a heat pipe), and the first heat conductive layer 12 may be formed on the first substrate 10a and/or the second substrate 10b. On the inner surface (ie, the inner surface of the heat pipe has a first heat conductive layer 12).

Next, step S02 is performed: forming a metal microstructure 13 on the first substrate 10a and/or the second substrate 10b, so that the first thermal conductive layer 12 is located between the metal microstructure 13 and the first substrate 10a and/or the second substrate 10b . As shown in FIG. 6B, in this embodiment, a metal microstructure 13 (for example, a copper mesh) is formed on the first substrate 10a, so that the first heat conductive layer 12 can be located between the metal microstructure 13 and the first substrate 10a. In some embodiments, the metal microstructure 13 may be disposed on the first substrate 10a and/or the second substrate 10b by using a thermal process, a thermal sintering process, or other suitable methods to cover the first thermal conductive layer 12 on At least part of the lower surface of the metal microstructure 13, so that the first heat conductive layer 12 is located between the metal microstructure 13 and the first substrate 10 a and/or the second substrate 10 b.

Then, step S03 is performed: as shown in FIG. 6C, a second heat conductive layer 14 is formed on the side of the metal microstructure 13 away from the first heat conductive layer 12. In some embodiments, the second thermally conductive layer 14 (eg, graphene layer) may be formed on the metal microstructure 13 using, for example, chemical vapor deposition (CVD), electrical bonding, or adhesive bonding, or other suitable methods. The second heat conductive layer 14 is covered on at least a part of the upper surface of the metal microstructure 13, so that the metal microstructure 13 is located between the second heat conductive layer 14 and the first heat conductive layer 12.

Next, step S04 is performed: as shown in FIG. 6D, the first substrate 10 a and the second substrate 10 b are combined to form the heat conduction unit 11, wherein the heat conduction unit 11 forms a closed cavity 111. Here, the sides of the first substrate 10a and the second substrate 10b can be connected together by, for example, soldering or adhesion processes to form the heat-conducting unit 11 with the closed cavity 111. However, in order to be able to be filled with the working fluid 15 later, at least one notch O needs to be left on the side of the heat conducting unit 11 (for example, on the second substrate 10b), so that the working fluid 15 can be injected from the notch O. In some embodiments, the notch O is, for example but not limited to, a joint located at the side of the heat conducting unit 11.

After that, step S05 is performed again: the working fluid 15 is injected into the closed cavity 111 from the gap O of the heat conduction unit 11, wherein the working fluid 15 includes the carbon material 151. In some embodiments, for example, but not limited to, extending the injection needle into the gap O to inject the working fluid 15 into the closed cavity 111. Finally, the gap O is sealed to obtain the heat conduction structure 1 of FIG. 6E (the structure is the same as that of FIG. 1B).

In some embodiments, before the step S04 of combining the first substrate 10a and the second substrate 10b, the manufacturing method of the present invention may further include a step of forming a third thermal conductive layer 16 on the second thermal conductive layer 14 away from the metal microstructure 13 Side (refer to the heat conduction structure 1a of FIG. 2); then, the above steps S04 and S05 are performed again. In some embodiments, for example, an arc discharge method, a laser vaporization method, a laser vaporization method, or a chemical vapor deposition method may be used to grow multi-walled carbon nanotubes on the second conductive layer 14, thereby forming a third Thermally conductive layer 16. Preferably, the axial direction of the grown carbon nanotubes is perpendicular to the surface of the second heat conductive layer 14.

In some embodiments, before the step S04 of combining the first substrate 10a and the second substrate 10b, the manufacturing method of the present invention may further include a step of forming a fourth heat conductive layer 17 without a stack in the inner surface of the closed cavity 111 Structure.

In addition, as shown in FIG. 5B, another manufacturing method of the heat conductive structure according to an embodiment of the present invention may include steps T01 to T05. First, proceed to step T01: as shown in FIG. 7A, first form a first heat conductive layer 12 on the metal microstructure 13. Here, the first thermal conductive layer 12 may be formed on the lower side of the metal microstructure 13 by using, for example, chemical vapor deposition (CVD), power-on bonding, or adhesive bonding to cover at least a portion of the lower surface of the metal microstructure 13 . Next, as shown in FIG. 7B, step T02 is performed: forming a second heat conductive layer 14 on the side of the metal microstructure 13 away from the first heat conductive layer 12 to cover at least a portion of the upper surface of the metal microstructure 13 to make the metal microstructure 13 It is sandwiched between the second heat conduction layer 14 and the first heat conduction layer 12. In some embodiments, step T01 and step T02 can be performed simultaneously, that is, the second heat conductive layer 14 and the first heat conductive layer 12 can be formed on the upper and lower surfaces of the metal microstructure 13 in a single process.

Then, proceed to step T03: dispose the metal microstructure 13 having the first heat conduction layer 12 and the second heat conduction layer 14 on the first substrate 10a and/or the second substrate 10b so that the first heat conduction layer 12 is located on the metal microstructure 13 Between the first substrate 10a and/or the second substrate 10b. Here, referring to FIG. 6C above, the metal microstructure 13 having the first heat conduction layer 12 and the second heat conduction layer 14 is provided on the bottom surface B of the recessed first substrate 10a so that the first heat conduction layer 12 is located on the metal Between the microstructure 13 and the first substrate 10a.

Next, please refer to FIG. 6D described above, and then proceed to step T04: combining the first substrate 10a and the second substrate 10b to form the heat conduction unit 11, wherein the heat conduction unit 11 forms a closed cavity 111. After that, please refer to FIG. 6E described above, and then proceed to step T05: inject the working fluid 15 into the closed cavity 111 through the gap O of the heat conduction unit 11, wherein the working fluid 15 includes the carbon material 151. After that, the notch O is sealed to obtain the heat conduction structure 1.

Similarly, in some embodiments, before the step T04 of combining the first substrate 10a and the second substrate 10b, the manufacturing method of the present invention may further include a step of forming a third heat conductive layer 16 on the second heat conductive layer 14 away from the metal One side of the microstructure 13 (refer to the thermal conduction structure 1a of FIG. 2); after that, the above-mentioned steps T04 and T05 are performed again. In some embodiments, before the step T04 of combining the first substrate 10a and the second substrate 10b, the manufacturing method of the present invention may further include a step of forming a fourth heat conductive layer 17 without a stack in the inner surface of the closed cavity 111 Structure.

In addition, other technical features of the manufacturing method of the heat conduction structure have been described in detail above, and will not be repeated here.

It is also mentioned that in the structures and processes of the above-mentioned embodiments of the present invention, the first heat conductive layer 12 and the second heat conductive layer 14 are specifically formed on two sides of the metal microstructure 13 in different processes, so that the metal Both sides of the structure 13 are deliberately covered with a first heat conductive layer 12 and a second heat conductive layer 14 (the first heat conductive layer 12 and the second heat conductive layer 14 are film layers produced by different processes, but the materials may be the same or Different), which is different from the structure obtained by forming a graphene layer on the upper side of the copper microstructure in the conventional process technology; moreover, the invention is correspondingly covered on both sides of the metal microstructure 13 with the first thermal conductive layer 12 When compared with the second heat conduction layer 14, the hydrophilicity of the metal microstructure 13, the circulation efficiency of the working fluid 15, the temperature equalization effect of the heat conduction structure and the heat conduction effect are also superior to those made by the conventional manufacturing process.

In summary, in the heat conduction structure of the present invention, its manufacturing method, and mobile device, the first heat conduction layer and the second heat conduction layer are provided on both sides of the metal microstructure inside the heat conduction structure, and include carbon material The working fluid is placed in the closed cavity of the heat conduction unit, which can increase the hydrophilicity of the metal microstructure and increase the return rate of the liquid working fluid in the metal microstructure, which can speed up the circulation efficiency of the working fluid and make the heat conduction structure have a uniform temperature The effect and heat conduction effect are better. Therefore, the heat conduction structure of the present invention can have a higher heat conduction efficiency. In addition to being able to quickly conduct the heat energy generated by the heat source, it can also be applied to the heat dissipation requirements of light and thin mobile devices.

In some embodiments, the heat conduction structure of the present invention may further include a third heat conduction layer. The third heat conduction layer is disposed on the side of the second heat conduction layer away from the metal microstructure. The third heat conduction layer can increase the heat conduction efficiency of the heat conduction structure. In addition, it can improve coverage and hydrophilicity, and at the same time can improve the protection of metal microstructures to avoid corrosion or oxidation.

The above is only exemplary, and not restrictive. Any equivalent modifications or changes made without departing from the spirit and scope of the present invention shall be included in the scope of the attached patent application.

1, 1a, 1b, 1c, 3: heat conduction structure

10a: the first substrate

10b: second substrate

11: heat conduction unit

111: closed cavity

12: The first heat conduction layer

13: Metal microstructure

14: Second heat conduction layer

15: Working fluid

151: Carbon material

16: Third heat conduction layer

161: Nanotube body

17: Fourth heat conduction layer

2: mobile device

A-A, X-X: cut surface line

B: Underside

C: Cooling side (or cooling side)

D1, D2: flow direction

d1, d3: thickness and

H: heat source end (or heat source side)

HS: heat source

O: Notch

S, S’: stacked structure

S1, S1’: the first section

S2, S2’: Second section

S01～S05, T01～T05: Steps

T: top surface

FIG. 1A is a schematic diagram of a heat conduction structure according to an embodiment of the invention. FIG. 1B is a schematic cross-sectional view of the heat conduction structure of FIG. 1A along the line A-A. FIG. 1C is a schematic cross-sectional view of the heat conduction structure of FIG. 1A along the X-X cutting plane line. FIG. 1D and FIG. 1E are schematic diagrams of different embodiments of the heat conduction structure of FIG. 1B having a first heat conduction layer and a second heat conduction layer on both sides of the metal microstructure, respectively. FIG. 1F is a schematic cross-sectional view of a heat conduction structure according to another embodiment of the invention. FIG. 2 is a schematic cross-sectional view of a heat conduction structure according to another embodiment of the invention. 3A, 3B and 3C are respectively different cross-sectional schematic diagrams of a heat conduction structure according to yet another embodiment of the invention. 4 is a schematic diagram of a mobile device according to an embodiment of the invention. 5A and 5B are schematic diagrams of different manufacturing processes of the heat conduction structure of the present invention. 6A to 6E are schematic diagrams of a manufacturing process of a heat conduction structure according to an embodiment of the invention. 7A and 7B are partial schematic diagrams of another manufacturing process of the heat conduction structure according to an embodiment of the invention.

1: heat conduction structure

10a: the first substrate

10b: second substrate

11: heat conduction unit

111: closed cavity

12: The first heat conduction layer

13: Metal microstructure

14: Second heat conduction layer

15: Working fluid

151: Carbon material

B: Underside

O: Notch

T: top surface

Claims (15)

A heat conduction structure includes: a heat conduction unit forming a closed cavity, the closed cavity having a bottom surface and a top surface opposite to each other; a first heat conduction layer disposed on the bottom surface and/or the top of the closed cavity Surface; a metal microstructure, disposed on the first thermally conductive layer, such that the first thermally conductive layer is located between the metal microstructure and the bottom surface and/or the top surface; a second thermally conductive layer, disposed on the metal microstructure The structure is away from the side of the first heat-conducting layer; and a working fluid is disposed in the closed cavity of the heat conduction unit, wherein the working fluid includes a carbon material, the carbon material is graphite, graphene, nano carbon tube , Carbon balls, or carbon wires, or a combination thereof; the carbon material accounts for 0.0001% or more of the working fluid, and 2% or less. The heat conduction structure as described in item 1 of the patent application scope, wherein the first heat conduction layer or the second heat conduction layer covers at least part of the surface of the metal microstructure. The heat conduction structure as described in item 1 of the patent application scope, wherein the first heat conduction layer, the metal microstructure and the second heat conduction layer form a stacked structure, and the stacked structure is distinguished along the long axis direction of the heat conduction unit It is at least two sections. The at least two sections include a first section and a second section. The first heat conduction layer, the second heat conduction layer in the first section, and the second section The materials of the first heat conduction layer and the second heat conduction layer are at least partially different. The heat conduction structure as described in item 1 of the patent application scope, wherein the metal microstructure is in the form of metal mesh, metal powder, or metal particles, or a combination thereof. The heat conduction structure as described in item 1 of the patent application scope, wherein the material of the first heat conduction layer or the second heat conduction layer includes graphene, graphite, carbon nanotubes, aluminum oxide, zinc oxide, titanium oxide, or nitride Boron, or a combination thereof. The heat conduction structure as described in item 1 of the patent application scope further includes: a third heat conduction layer disposed on a side of the second heat conduction layer away from the metal microstructure. The heat conduction structure as described in item 6 of the patent application scope, wherein the first heat conduction layer, the metal microstructure, the second heat conduction layer and the third heat conduction layer form a stacked structure along the long axis of the heat conduction unit On the top, the stack structure is divided into at least two sections, the at least two sections include a first section and a second section, the first heat conduction layer, the second heat conduction layer, the First The three heat conduction layers are at least partially different from the materials of the first heat conduction layer, the second heat conduction layer, and the third heat conduction layer in the second section. The heat conduction structure as described in Item 6 of the patent application range, wherein the third heat conduction layer includes a plurality of nanotube bodies, and the axial direction of the nanotube bodies is perpendicular to the surface of the second heat conduction layer. The heat conduction structure as described in item 1 of the patent application scope further includes: a fourth heat conduction layer disposed on the inner surface of the enclosed cavity without the first heat conduction layer, the metal microstructure and the second heat conduction layer Office. A mobile device, comprising: a heat source; and a heat conduction structure as described in any one of claims 1 to 9, wherein one end of the heat conduction structure contacts the heat source. A method for manufacturing a heat conduction structure includes the following steps: forming a first heat conduction layer on a first substrate and/or a second substrate; forming a metal microstructure on the first substrate and/or the second substrate, Making the first heat conductive layer between the metal microstructure and the first substrate and/or the second substrate; forming a second heat conductive layer on the side of the metal microstructure away from the first heat conductive layer; combining the first A substrate and the second substrate to form a thermal conduction unit, wherein the thermal conduction unit forms a closed cavity; and a working fluid is injected into the closed cavity through a gap of the thermal conduction unit, wherein the working fluid includes a carbon material The carbon material is graphite, graphene, carbon nanotubes, carbon balls, or carbon wires, or a combination thereof; the carbon material accounts for 0.0001% or more and 2% or less of the working fluid. A method for manufacturing a heat conduction structure includes the following steps: forming a first heat conduction layer on a metal microstructure; forming a second heat conduction layer on the side of the metal microstructure away from the first heat conduction layer; and will have the first The metal microstructures of the heat conduction layer and the second heat conduction layer are disposed on a first substrate and/or a second substrate so that the first heat conduction layer is located between the metal microstructure and the first substrate and/or the second Between substrates; Combining the first substrate and the second substrate to form a thermal conduction unit, wherein the thermal conduction unit forms a closed cavity; and a working fluid is injected into the closed cavity through a gap of the thermal conduction unit, wherein the working fluid includes There is a carbon material, and the carbon material is graphite, graphene, nano carbon tubes, carbon balls, or carbon wires, or a combination thereof; the carbon material accounts for 0.0001% or more and 2% or less of the working fluid. The manufacturing method according to claim 11 or claim 12, wherein before the step of combining the first substrate and the second substrate, the method further includes a step of forming a third heat conductive layer on the second heat conduction The layer is away from the side of the metal microstructure. The manufacturing method according to item 13 of the patent application scope, wherein, before the step of combining the first substrate and the second substrate, a step is further included: forming a fourth heat conductive layer in the inner surface of the closed cavity, The first heat conduction layer, the metal microstructure, the second heat conduction layer and the third heat conduction layer are not provided. The manufacturing method according to claim 11 or claim 12, wherein, before the step of combining the first substrate and the second substrate, the method further includes a step of forming a fourth heat conductive layer in the closed cavity In the side surface, the first heat conduction layer, the metal microstructure and the second heat conduction layer are not provided.

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