TWI688018B - Method and device for attaching radiating rubber pad - Google Patents
Method and device for attaching radiating rubber pad Download PDFInfo
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- TWI688018B TWI688018B TW108121379A TW108121379A TWI688018B TW I688018 B TWI688018 B TW I688018B TW 108121379 A TW108121379 A TW 108121379A TW 108121379 A TW108121379 A TW 108121379A TW I688018 B TWI688018 B TW I688018B
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- heat
- rubber pad
- bonding
- dissipating rubber
- envelope
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
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- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
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Abstract
本發明提供一種散熱膠墊貼合方法及裝置,包括:提供一被貼物;使散熱膠墊設於一料帶上;提供一貼合裝置設置該料帶;該貼合裝置以一貼合機構將該料帶上的該散熱膠墊貼覆在該被貼物上;該貼合機構以滾動間接接觸該散熱膠墊的方式,自該散熱膠墊相對該被貼物的另一側,將該散熱膠墊貼覆在該被貼物上;藉此使該散熱膠墊可以自動化方式貼合於被貼物上。 The invention provides a method and a device for bonding a heat-dissipating rubber pad, including: providing an object to be attached; setting the heat-dissipating rubber pad on a material tape; providing a bonding device for setting the material tape; The mechanism applies the heat dissipation rubber pad on the material tape to the object to be attached; the attachment mechanism indirectly contacts the heat dissipation rubber pad by rolling, from the other side of the heat dissipation rubber pad to the object to be attached, The heat dissipation rubber pad is attached to the object; thereby, the heat dissipation rubber pad can be attached to the object in an automated manner.
Description
本發明係有關於一種貼合方法及機構,尤指一種將散熱膠墊貼覆在被貼物上的散熱膠墊貼合方法及裝置。 The invention relates to a laminating method and mechanism, in particular to a laminating method and device for attaching a heat-dissipating rubber pad to an object.
按,一般的晶片封裝製程中常會先在一基板上塗覆黏膠,再將一晶粒黏附在基板上,而晶粒的上方必須再塗覆一層散熱膠液,然後再將一散熱片黏附在該散熱膠液上並罩覆在該晶粒及該基板上方;近來該散熱膠液已逐漸被以一種具有散熱功能的散熱膠墊取代,該散熱膠墊通常具有上、下兩面呈雙面膠的狀態,每片該散熱膠墊的上、下表面各黏覆一層包膜,操作者先將一層包膜撕下,再將已無包膜的該散熱膠墊表面貼在該晶粒上表面,然後將另一側面的包膜撕下,再將該散熱片貼在該散熱膠墊上方。 Press, in the general chip packaging process, a glue is usually applied on a substrate, and then a die is adhered to the substrate, and a layer of heat dissipation glue must be coated on the die, and then a heat sink is adhered to The heat dissipation glue is overlaid on the die and the substrate; recently, the heat dissipation glue has been gradually replaced by a heat dissipation glue pad with heat dissipation function. The top and bottom surfaces of each heat dissipation rubber pad are covered with a layer of film. The operator first tears off a layer of film, and then sticks the surface of the heat dissipation rubber pad that has no film on the upper surface of the die , And then tear off the film on the other side, and then stick the heat sink above the heat dissipation pad.
先前技術以該散熱膠墊來取代散熱膠液,雖然可以減少散熱膠液的塗覆製程,但以人為方式進行每片該散熱膠墊的黏附亦無法提昇製程的效益,且每片該散熱膠墊貼附的品質不一,在大量生產上不具經濟效益。 In the prior art, the heat-dissipating rubber pad is used to replace the heat-dissipating glue. Although the process of applying the heat-dissipating glue can be reduced, the adhesion of each piece of the heat-dissipating glue pad by man-made method cannot improve the efficiency of the process, and each piece of the heat-dissipating glue The quality of the pads is different, and it is not economical for mass production.
爰是,本發明的目的,在於提供一種貼附散熱膠墊於被貼物上的散熱膠墊貼合方法。 It is the object of the present invention to provide a method for attaching a heat-dissipating rubber pad to the object to be attached.
本發明的另一目的,在於提供一種貼附散熱膠墊於被貼物上的散熱膠墊貼合裝置。 Another object of the present invention is to provide a device for attaching a heat-dissipating rubber pad to an object to be attached.
本發明的又一目的,在於提供一種用以執行如所述散熱膠墊貼合方法的裝置。 Another object of the present invention is to provide an apparatus for performing the method for attaching the heat dissipation rubber pad.
依據本發明目的之散熱膠墊貼合方法,包括:提供一被貼物;使散熱膠墊設於一料帶上;提供一貼合裝置設置該料帶;該貼合裝置以一貼合機構將該料帶上的該散熱膠墊貼覆在該被貼物上;該貼合機構以滾動間接接觸該散熱膠墊的方式,自該散熱膠墊相對該被貼物的另一側,將該散熱膠墊貼覆在該被貼物上。 The method for bonding heat-dissipating rubber pads according to the purposes of the present invention includes: providing an object to be attached; setting the heat-dissipating rubber pads on a tape; providing a bonding device to set the tape; the bonding device using a bonding mechanism Apply the heat-dissipating rubber pad on the material tape to the object to be attached; the attachment mechanism indirectly contacts the heat-dissipating rubber pad by rolling, from the other side of the heat-dissipating rubber pad opposite the object to be attached The heat dissipation rubber pad is attached to the object.
依據本發明另一目的之散熱膠墊貼合裝置,包括:一貼合機構,可被驅動作上下位移並與一固定板連動;一料帶,設於該固定板上,該料帶上設有散熱膠墊,該散熱膠墊被一第一包膜及一第二包膜所包覆而形成該料帶,該散熱膠墊黏附於該第二包膜下方,並以該散熱膠墊朝下繞經該貼合機構之一貼抵頭下方。 According to another object of the present invention, a heat-dissipating rubber pad bonding device includes: a bonding mechanism, which can be driven to move up and down and interlock with a fixed plate; and a material belt, which is provided on the fixed plate, and which is provided on the material belt There is a heat dissipation rubber pad, the heat dissipation rubber pad is covered by a first envelope and a second envelope to form the tape, the heat dissipation adhesive pad is adhered under the second envelope, and the heat dissipation adhesive pad faces Pass down one of the fitting mechanisms and stick it under the head.
依據本發明又一目的之散熱膠墊貼合裝置,包括:用以執行如所述散熱膠墊貼合方法的裝置。 A heat-dissipating rubber pad bonding device according to another object of the present invention includes: a device for performing the heat-dissipating rubber pad bonding method as described above.
本發明實施例之散熱膠墊貼合方法及裝置,由於該貼合操作者可以不用再以人工作貼合,自動化的貼合操作使生產效率提昇,精度增加且品質一致,具有實質的效益。 The method and device for bonding the heat-dissipating rubber pads according to the embodiments of the present invention, since the bonding operator can no longer work by humans, the automatic bonding operation improves production efficiency, increases accuracy and has consistent quality, and has substantial benefits.
A:被貼物 A: Attached
A1:基板 A1: substrate
A2:晶粒 A2: grain
A3:散熱膠墊 A3: Thermal pad
A31:第一包膜 A31: The first envelope
A32:第二包膜 A32: second envelope
A321:針孔 A321: Pinhole
A4:散熱片 A4: Heat sink
A5:料帶 A5: Strip
A6:料捲 A6: material roll
A61:軸孔 A61: Shaft hole
A62:套筒 A62: Sleeve
B:貼合裝置 B: Laminating device
B1:貼合機構 B1: Fitting organization
B11:載座 B11: Carrier
B12:擺座 B12: Swing seat
B121:上擺座 B121: Upper swing seat
B122:下擺座 B122: hem seat
B13:偏轉機構 B13: deflection mechanism
B131:樞軸 B131: pivot
B132:樞動部 B132: pivot
B133:驅動件 B133: Driver
B134:固定件 B134: fixings
B135:輸出軸 B135: output shaft
B136:擺臂 B136: Swing arm
B137:連接件 B137: connector
B14:昇降座 B14: Lifting seat
B141:固定件 B141: fixing
B142:滑軌 B142: Slide rail
B143:驅動件 B143: Driver
B144:連接件 B144: connector
B145:微調件 B145: fine-tuning parts
B15:貼抵頭 B15: close to the head
B151:輪座 B151: Wheel seat
B151:輪座 B151: Wheel seat
B152:滑軌 B152: Slide rail
B153:齒條 B153: rack
B154:驅動件 B154: Driver
B155:固定架 B155: fixed frame
B156:齒輪 B156: Gear
B16:位移導桿 B16: Displacement guide
B161:驅動件 B161: Driver
B162:滑軌 B162: Slide rail
B2:固定板 B2: fixed plate
B21:鏤設區間 B21: Sculpting interval
B22:固定部 B22: Fixed part
B23:導桿 B23: Guide rod
B24:固定導桿 B24: fixed guide
B3:軌座 B3: rail seat
B4:對位檢視單元 B4: Alignment inspection unit
B5:驅動機構 B5: Drive mechanism
B51:驅動件 B51: Driver
B52:皮帶 B52: belt
B53:驅動軸 B53: Drive shaft
B531:凸鍵 B531: convex key
B54:針輪 B54: Needle wheel
B541:凹溝 B541: Groove
B542:嵌體 B542: Inlay
B55:軸桿 B55: Shaft
B551:聯結件 B551: coupling piece
B56:嵌抵件 B56: Inlay parts
B57:間隔件 B57: spacer
B58:壓帶機構 B58: Pressure belt mechanism
B581:驅度件 B581: Drive parts
B582:壓抵件 B582: Pressing pieces
B583:鏤空區間 B583: Hollow section
B584:桿狀軸輪 B584: Rod shaft wheel
B59:孔位檢測單元 B59: Hole position detection unit
B591:調整桿 B591: Adjustment lever
B592:檢測器 B592: detector
B6:料帶輪 B6: material pulley
B61:距離感測器 B61: distance sensor
B62:皮帶 B62: belt
B7:第一捲輪 B7: The first reel
B71:驅動件 B71: Driver
B72:皮帶 B72: Belt
B8:第二捲輪 B8: The second reel
圖1係本發明實施例中被貼物示意圖。 FIG. 1 is a schematic diagram of an object to be attached in an embodiment of the present invention.
圖2係本發明實施例中被貼物貼上散熱膠墊及散熱片的分解示意圖。 FIG. 2 is an exploded schematic view of a heat-dissipating rubber pad and a heat-radiating fin attached to an object in the embodiment of the present invention.
圖3係本發明實施例中設有散熱膠墊的料帶形成料捲之立體示意圖。 FIG. 3 is a three-dimensional schematic diagram of a material roll formed with a heat-dissipating rubber pad in an embodiment of the present invention.
圖4係本發明實施例中貼合裝置的立體示意圖。 FIG. 4 is a schematic perspective view of a bonding device in an embodiment of the present invention.
圖5係本發明實施例中貼合裝置一側的後側立體示意圖。 FIG. 5 is a schematic rear perspective view of one side of the bonding device in the embodiment of the present invention.
圖6係本發明實施例中貼合裝置另一側的後側立體示意圖。 6 is a schematic perspective view of the rear side of the other side of the bonding device in the embodiment of the present invention.
圖7係本發明實施例中貼合裝置的貼合機構立體示意圖。 FIG. 7 is a perspective schematic view of the bonding mechanism of the bonding device in the embodiment of the present invention.
圖8係本發明實施例中貼合機構卸下昇降座及其下方機構的立體示意圖。 FIG. 8 is a perspective schematic view of the lifting mechanism and the underlying mechanism of the attaching mechanism in the embodiment of the present invention.
圖9係本發明實施例中貼合機構之昇降座及其下方機構的立體示意圖。 FIG. 9 is a perspective schematic view of the lifting seat and the underlying mechanism of the bonding mechanism in the embodiment of the present invention.
圖10係本發明實施例中貼抵頭與位於昇降座下方的機構立體示意圖。 10 is a schematic perspective view of the mechanism of the abutment head and the position below the lifting base in the embodiment of the present invention.
圖11係本發明實施例中驅動機構立體示意圖。 11 is a perspective schematic view of the driving mechanism in the embodiment of the present invention.
圖12係本發明實施例中驅動機構側面示意圖。 12 is a schematic side view of the driving mechanism in the embodiment of the present invention.
圖13係本發明實施例中貼合裝置繞設料帶之示意圖。 FIG. 13 is a schematic diagram of the bonding device winding the material tape in the embodiment of the present invention.
圖14係本發明實施例中貼合機構下抵作貼合散熱膠墊的示意圖。 FIG. 14 is a schematic diagram of the lowering of the bonding mechanism for bonding the heat-dissipating rubber pad in the embodiment of the present invention.
圖15係本發明實施例中貼合機構上移使第二包膜與散熱膠墊自一側分離的示意圖。 FIG. 15 is a schematic diagram of the upward movement of the bonding mechanism in the embodiment of the present invention to separate the second envelope and the heat dissipation rubber pad from one side.
請參閱圖1,本發明實施例之散熱膠墊貼合方法係以圖中所示已在基板A1上黏附晶粒A2的物件作為被貼物A,在進行本發明散熱膠墊貼合方法時,將如圖2所示地在該被貼物A的晶粒A2上方貼覆一片散熱膠墊A3,至於在後續製程中將散熱片A4黏附在該散熱膠墊A3上而覆蓋該基板A1及該晶粒A2則非本發明所討論。 Please refer to FIG. 1, the heat dissipation adhesive pad bonding method according to the embodiment of the present invention uses the object shown in the figure that has the die A2 adhered to the substrate A1 as the object to be attached A, when performing the heat dissipation adhesive pad bonding method of the present invention , A piece of heat-dissipating rubber pad A3 will be pasted on the die A2 of the object A as shown in FIG. 2, as in the subsequent manufacturing process, the heat sink A4 will be attached to the heat-dissipating rubber pad A3 to cover the substrate A1 and The grain A2 is not discussed in the present invention.
請參閱圖3,本發明實施例之散熱膠墊貼合方法將使該散熱膠墊A3被長條帶狀的第一包膜A31及第二包膜A32所包覆而形成一料帶A5,複數個該散熱膠墊A3被依序等間隔連續排列,各該散熱膠墊A3上、下兩面各具黏性而分別與該第一包膜A31及第二包膜A32內層黏附,其中,該第二包膜A32的兩側各具有一排等間隔連續排列的複數個針孔A321,兩排針孔A321間相隔一間距,該間距大於該散熱膠墊A3的寬度並供該散 熱膠墊A3黏置其中,該料帶A5可供捲在一設有軸孔A61的套筒A62外徑上而成一環捲狀的料捲A6。 Please refer to FIG. 3, the heat dissipating rubber pad bonding method of the embodiment of the present invention will make the heat dissipating rubber pad A3 covered with a long strip-shaped first envelope A31 and a second envelope A32 to form a material strip A5, A plurality of the heat-dissipating rubber pads A3 are successively arranged at regular intervals in sequence, and the upper and lower surfaces of each of the heat-dissipating rubber pads A3 are adhesive and adhere to the inner layers of the first envelope A31 and the second envelope A32, wherein, Each side of the second envelope A32 has a row of a plurality of pinholes A321 continuously arranged at equal intervals, and the two rows of pinholes A321 are separated by a gap that is greater than the width of the heat dissipating rubber pad A3 and is provided for the dispersion The hot glue pad A3 is glued therein, and the material tape A5 can be wound on a sleeve A62 provided with a shaft hole A61 to form a ring-shaped material roll A6.
請參閱圖4~6,該貼合裝置B整體可受驅動作上下及左右位移,該貼合裝置B以一貼合機構B1的一載座B11經一固定板B2的一鏤設區間B21固設於該固定板B2後側的一Z軸向軌座B3上,該貼合機構B1並以一擺座B12與該固定板B2固設,藉此使該貼合機構B1以該載座B11受該與該軌座B3驅動作Z軸向位移時,可一併連動該固定板B2作Z軸向同步位移;該擺座B12包括分別各位於該載座B11上、下方的上擺座B121及下擺座B122;該貼合機構B1的一側設有一由上往下作檢視的對位檢視單元B4,該對位檢視單元B4並未設於該固定板B2上,而係位於該固定板B2一側在相隔間距下以一固定件B41與該固定板B2後側的該軌座B3固設並受該軌座B3連動;該固定板B2前側表面上設有包括:一驅動機構B5,設於該貼合機構B1相對該對位檢視單元B4的另一側;該驅動機構B5受一驅動件B51在該固定板B2後側以一皮帶B52所連動而對如圖3中該料帶A5的第二包膜A32進行牽引驅動;一料帶輪B6,設於該貼合機構B1的上方,並受該固定板B2後側一驅動件B61以一皮帶B62所驅動而可作旋轉,該料帶輪B6用以套置如圖3中該料捲A6,該固定板B2前側表面上設有一距離感測器B61,用以偵測與該料捲A6圓周間的間距變化,以推算測知該料捲A6是否以將用盡而應進行更換; 一第一捲輪B7,設於該貼合機構B1相對該對位檢視單元B4的另一側,並位於該驅動機構B5上方,其受該固定板B2後側一驅動件B71所驅動可作旋轉;用以捲收如圖3中該料帶A5的第一包膜A31;一第二捲輪B8,設於該貼合機構B1相對該對位檢視單元B4的另一側,並位於該驅動機構B5上方與該第一捲輪B7下方之間,其受該固定板B2後側該驅動件B71所驅動的皮帶B72與該第一捲輪B7同步連動作旋轉;用以捲收如圖3中該料帶A5的第二包膜A32。 Please refer to FIGS. 4-6. The whole bonding device B can be driven to move up and down and left and right. The bonding device B is fixed by a carrier B11 of a bonding mechanism B1 through an engraving section B21 of a fixing plate B2 The Z-axis rail seat B3 is provided on the rear side of the fixing plate B2, and the attaching mechanism B1 is fixed to the fixing plate B2 by a swing seat B12, thereby enabling the attaching mechanism B1 to use the carrier B11 When driven by the rail base B3 for Z-axis displacement, the fixed plate B2 can be linked together for Z-axis synchronous displacement; the swing seat B12 includes upper swing seats B121 respectively located above and below the carrier B11 And the hem base B122; one side of the fitting mechanism B1 is provided with an alignment inspection unit B4 for inspection from top to bottom, the alignment inspection unit B4 is not disposed on the fixing plate B2, but is located on the fixing plate One side of B2 is fixed with a fixing member B41 and the rail base B3 on the rear side of the fixing plate B2 at a distance, and is interlocked by the rail base B3; the front surface of the fixing plate B2 is provided with: a driving mechanism B5, Set on the other side of the bonding mechanism B1 relative to the alignment inspection unit B4; the driving mechanism B5 is driven by a driving member B51 on the rear side of the fixing plate B2 by a belt B52 to link the tape as shown in FIG. 3 The second envelope A32 of A5 is driven by traction; a material pulley B6 is provided above the bonding mechanism B1, and is driven by a driving member B61 on the rear side of the fixing plate B2 driven by a belt B62 to rotate. The material pulley B6 is used to sleeve the material roll A6 as shown in FIG. 3, and a distance sensor B61 is provided on the front surface of the fixing plate B2 to detect the change in the distance from the circumference of the material roll A6 to calculate Test whether the material roll A6 should be replaced after it is used up; A first reel B7 is provided on the other side of the bonding mechanism B1 relative to the alignment inspection unit B4, and is located above the driving mechanism B5, which is driven by a driving member B71 on the rear side of the fixing plate B2. Rotation; used to wind up the first envelope A31 of the tape A5 as shown in FIG. 3; a second reel B8 is provided on the other side of the bonding mechanism B1 relative to the alignment inspection unit B4, and is located on the Between the upper part of the driving mechanism B5 and the lower part of the first reel B7, the belt B72 driven by the driving member B71 on the rear side of the fixing plate B2 rotates synchronously with the first reel B7; 3 The second envelope A32 of the tape A5.
請參閱圖7,該貼合機構B1的該載座B11與該擺座B12間設有一偏轉機構B13,該偏轉機構B13係在該載座B11與該擺座B12的上擺座B121、下擺座B122間以Z軸向共同串設一樞軸B131,於該樞軸B131兩側的該擺座B12的上擺座B121兩側分別各設有外凸的二樞動部B132,一馬達構成的驅動件B133藉一固定件B134固設於該載座B11前側上,其輸出軸B135與一擺臂B136中央固設,該擺臂B136兩側分別各以一連接件B137與該二樞動部B132樞設,使該擺臂B136及二連接件B137、二樞動部B132共同形成一四連桿機構,當該驅動件B133驅動該輸出軸B135旋轉時,與該輸出軸B135固設的該擺臂B136將作水平旋擺,使兩側樞設的二連接件B137形成一前、一後的錯動,令二樞動部B132連動該擺座B12的上擺座B121,使與該上擺座B121、下擺座B122固設的該固定板B2以該樞軸B131為軸心連動其上的各構件作偏擺;該載座B11下方設有一可作Z軸向上下位移的昇降座B14,該昇降座B14下方設有一貼抵頭B15,該貼抵頭B15由中心軸呈X軸向設置之桿狀的輪體所構成,該貼抵頭B15一側的該固定板B2上以X軸向設有一與該貼抵頭B15平行的位移導桿B16,該位移導桿B15受圖8所示該固定板B2後方汽壓缸所構成的一驅動件B161所驅動,而可在一Z軸向的滑軌B162上作上、下位移。 Please refer to FIG. 7, a deflection mechanism B13 is provided between the carrier B11 and the swing base B12 of the bonding mechanism B1, and the deflection mechanism B13 is formed on the upper swing base B121 and the lower swing seat of the carrier B11 and the swing base B12 A pivot axis B131 is arranged in series with the Z axis between the B122. On both sides of the upper swing base B121 of the swing base B12 on both sides of the pivot axis B131, two outwardly protruding two pivoting portions B132 are respectively formed by a motor. The driving element B133 is fixed on the front side of the carrier B11 by a fixing element B134, and its output shaft B135 and a swing arm B136 are fixed in the center, and a connecting member B137 and the two pivoting parts are respectively arranged on both sides of the swing arm B136 B132 is pivotally arranged, so that the swing arm B136, the two connecting members B137, and the two pivoting parts B132 together form a four-bar linkage mechanism. When the driving member B133 drives the output shaft B135 to rotate, the fixed shaft fixed to the output shaft B135 The swing arm B136 will swing horizontally, so that the two connecting pieces B137 pivoted on both sides form a front and back misalignment, so that the two pivoting parts B132 link the upper swing seat B121 of the swing seat B12 to make The fixing plate B2 fixed on the swing seat B121 and the lower swing seat B122 uses the pivot B131 as the axis to link the components on it for deflection; a lifting seat B14 that can move up and down in the Z axis is provided below the carrier B11 There is an abutment head B15 under the lifting seat B14. The abutment head B15 is composed of a rod-shaped wheel body with a central axis in the X axis direction. The fixing plate B2 on the abutment head B15 side is marked with X A displacement guide bar B16 parallel to the abutting head B15 is provided in the axial direction. The displacement guide bar B15 is driven by a driving member B161 composed of a cylinder at the rear of the fixing plate B2 shown in FIG. Axial slide rail B162 moves up and down.
請參閱圖8~9,該昇降座B14以一固定件B141設於該固定板B2前側的二Z軸向滑軌B142上,並受該載座B11兩側之該固定板B2上二固定部B22下方固設的二驅動件B143所驅動而可作上下位移,該昇降座B14與下擺座B122藉一連接件B144固設,並自該昇降座B14底部一通孔(圖中未示)螺經一螺絲構成的微調件B145至該連接件A144;該昇降座B14隨該固定板B2的偏轉而可被連動偏轉,並可藉該微調件B145微調該昇降座B14的下限位移距離。 Please refer to FIGS. 8-9. The lifting seat B14 is provided with a fixing member B141 on the two Z-axis slide rails B142 on the front side of the fixing plate B2, and is supported by the two fixing portions on the fixing plate B2 on both sides of the carrier B11 The two driving members B143 fixed under the B22 can be driven to move up and down. The lifting seat B14 and the hem base B122 are fixed by a connecting member B144, and a through hole (not shown) is screwed from the bottom of the lifting seat B14. A fine adjustment part B145 composed of a screw is connected to the connection part A144; the lifting base B14 can be deflected in conjunction with the deflection of the fixing plate B2, and the lower limit displacement distance of the lifting base B14 can be finely adjusted by the fine adjustment part B145.
請參閱圖10,該貼抵頭B15藉一輪座B151設於該昇降座B14底部相隔間距的X軸向滑軌B152上,該輪座B151前側固設以Y軸向固設一齒條B153,一馬達構成的驅動件B154藉一固定架155固設於該昇降座B14前側,該驅動件B154以一齒輪B156囓合該齒條B153,藉此以驅動該齒條B153連動該輪座B151及該貼抵頭B15作Y軸向左右位移。 Please refer to FIG. 10, the contact head B15 is disposed on the X-axis slide rail B152 at a distance from the bottom of the lifting seat B14 by a wheel base B151, and a rack B153 is fixed on the front side of the wheel base B151 with the Y axis fixed, A driving member B154 composed of a motor is fixed on the front side of the lifting base B14 by a fixing frame 155, the driving member B154 engages the rack B153 with a gear B156, thereby driving the rack B153 to link the wheel base B151 and the The abutment head B15 is displaced in the Y axis to the left and right.
請參閱圖11、12,該驅動機構B5設有相隔間距同軸套嵌於X軸向的一驅動軸B53的二針輪B54,該驅動軸B53上設有徑向的凸鍵B531,該凸鍵B531的軸向長度超過二針輪B54間的間距,二針輪受該凸鍵B531嵌設而在徑向上受限制與該驅動軸B53相對旋轉,二針輪B54在該驅動軸B53的軸向上則可相併靠或遠離地自由作X軸向位移;該驅動軸B53可受驅動進行旋轉並連動二針輪B54同步旋轉,每一該針輪B54的外圓周上設有環設的V型的凹溝B541及等間距環列佈設複數個凸設的嵌體B542,其中,二針輪B5上的二環設的該凹溝B54相對位於相向的內側,二環列佈設的該嵌體B542相對位於相向的外側;該驅動軸B53上、下兩側相互平行分別各設有一軸桿B55,每一軸桿B55上分別相隔間距同軸套嵌各設有二嵌抵件B56,該嵌抵件B56為一圓盤狀的輪體,其圓形周緣形成倒V狀配合該針輪B54之凹溝B541的形狀,其中位於該驅動軸B53下 方之一側的該軸桿B55上於二嵌抵件B56間樞套有一間隔件B57後被鎖固定位,而位於該驅動軸B53上方之另一側的該軸桿B55上於二嵌抵件B56則可於該軸桿B55上自由作X軸向位移;每一軸桿B55上的該嵌抵件B56分別各以周緣嵌抵入該驅動軸B53上的該針輪B54的外圓周上相對應的凹溝B541;二軸桿B55的前端部間設有一聯結件B551;該間隔件B57依圖1中料帶A5的寬度規格可作更換,改變料帶A5的寬度規格時,僅需改變該間隔件B57並改變該驅動軸B53下方該軸桿B55上的二嵌抵件B56間距,在調整該二嵌抵件B56時,該驅動軸B53上的二針輪B54及該驅動軸B53上方該軸桿B55上的二嵌抵件B56均將被連動而作調整;該驅動軸B53上的二針輪B54一側設有一壓帶機構B58,其設有可受由汽壓缸構成的一驅動件B581驅動作Y軸向朝該驅動軸B53上的二針輪B54靠近或遠離位移的壓抵件B582,該壓抵件B582與該驅動軸B53相隔間距並相互平行,該壓抵件B582呈一矩形框狀並設有一鏤空區間B583,該鏤空區間B583的上、下方分別各為桿狀軸輪B584,該壓抵件B582可在被驅動靠近該驅動軸B53上的二針輪B54時,使二針輪B54可部份靠入該鏤空區間B583中,使該二針輪B54牽引一帶狀物時,自該驅動軸B53上的二針輪B54一側提供將該帶狀物壓靠該針輪B54的一施力;該驅動軸B53上的二針輪B54上方的該固定板B2上設有一孔位檢測單元B59,該孔位檢測單元B59設有X軸向在相隔圖3中該料帶A5的兩排該針孔A321寬度間距下位於一調整桿B591上的二檢測器B592,該檢測器B592用以檢測該料帶A5的該針孔A321位置,以確認輸經該驅動軸B53上的二針輪B54與該壓帶機構B58的該壓抵件B582間的料帶A5是否該針孔A321與該針輪B54上的該嵌體B542對應,以傳遞訊息控制該 壓帶機構B58的該壓抵件B582被驅動向該驅動軸B53上的二針輪B54移靠。 11 and 12, the driving mechanism B5 is provided with two needle wheels B54 which are coaxially spaced and spaced apart from a driving shaft B53 in the X axis. The driving shaft B53 is provided with a radial convex key B531. The convex key The axial length of B531 exceeds the spacing between the two needle wheels B54. The two needle wheels are embedded by the convex key B531 and are restricted from rotating in the radial direction relative to the drive shaft B53. The two needle wheels B54 are in the axial direction of the drive shaft B53 It can move freely along the X axis or close to or away from the X axis; the drive shaft B53 can be driven to rotate and rotate the two needle wheels B54 synchronously. Each ring of the needle wheel B54 is provided with a V-shaped ring A plurality of convex inlays B542 arranged in the concave groove B541 and the equal-distance annular row, wherein the concave groove B54 provided by the two rings on the two-pin wheel B5 are located opposite to each other, and the inlay B542 arranged in the two-ring row Relatively on the opposite outer side; the upper and lower sides of the driving shaft B53 are respectively provided with a shaft B55 parallel to each other, and each shaft B55 is respectively coaxially spaced with a space between the two inserting parts B56, the inserting parts B56 It is a disc-shaped wheel body, and its circular periphery forms an inverted V shape matching the shape of the groove B541 of the pin wheel B54, which is located under the driving shaft B53 On one side of the shaft B55, a spacer B57 is pivotally sleeved between the two engaging parts B56, and then locked and fixed, and the shaft B55 on the other side above the driving shaft B53 is engaged on the second part The piece B56 can freely perform X-axis displacement on the shaft B55; the fitting pieces B56 on each shaft B55 are respectively fitted with the peripheral edges of the pinwheel B54 on the driving shaft B53 on the outer circumference Corresponding concave groove B541; a coupling member B551 is provided between the front ends of the two shafts B55; the spacer B57 can be replaced according to the width specification of the material strip A5 in FIG. 1, when changing the width specification of the material strip A5, only need to change The spacer B57 also changes the spacing between the second fittings B56 on the shaft B55 under the driving shaft B53, and when adjusting the two fittings B56, the two needle wheels B54 on the driving shaft B53 and above the driving shaft B53 The two engaging pieces B56 on the shaft B55 will be adjusted in conjunction with each other; the side of the two pinwheel B54 on the driving shaft B53 is provided with a belt pressing mechanism B58, which is provided with a The driving member B581 is driven by a pressing member B582 whose Y axis moves toward or away from the two needle wheels B54 on the driving shaft B53. The pressing member B582 and the driving shaft B53 are spaced apart and parallel to each other. The pressing member B582 It has a rectangular frame shape and is provided with a hollow section B583. The hollow section B583 has rod-shaped axle wheels B584 above and below, respectively. The pressing member B582 can be driven close to the second needle wheel B54 on the drive shaft B53 , So that the two-pin wheel B54 can partially lean into the hollow section B583, and when the two-pin wheel B54 pulls a ribbon, the ribbon is pressed from the side of the two-pin wheel B54 on the driving shaft B53 By a force applied by the pin wheel B54; the fixing plate B2 above the two pin wheels B54 on the driving shaft B53 is provided with a hole position detection unit B59, which is provided with an X axis at intervals of 3 In the two rows of the pinhole A321 of the material strip A5, there are two detectors B592 located on an adjustment rod B591 under the width interval of the pinhole A321. The detector B592 is used to detect the position of the pinhole A321 of the tape A5 to confirm Whether the material belt A5 between the two needle wheels B54 on the driving shaft B53 and the pressing member B582 of the belt pressing mechanism B58 corresponds to the pinhole A321 and the inlay B542 on the needle wheel B54 to transmit a message to control the The pressing member B582 of the belt pressing mechanism B58 is driven to move toward the two-pin wheel B54 on the driving shaft B53.
請參閱圖3、13,該料帶輪B6上的該料帶A5在該貼合裝置B上,係先撥取該第一包膜A31使其捲繞於該第一捲輪B7上,而該仍黏附有該散熱膠墊A3的該第二包膜A32則以該散熱膠墊A3朝該對位檢視單元B4一側的方式,被沿著該固定板B2上的複數支X軸向導桿B23牽引而經由該貼合機構B1與該對位檢視單元B4間繞至該貼合機構B1之該貼抵頭B15下方,使該散熱膠墊A3朝下方並進行貼合作業,完成貼合後僅剩的該第二包膜A32再繞經該驅動機構B5的該針輪B54與該壓抵件B582間,並在可受該孔位檢測單元B59偵測下被捲繞於該第二捲輪B8上。 Please refer to FIGS. 3 and 13, the material belt A5 on the material belt wheel B6 is on the laminating device B, the first coating film A31 is first dialed to be wound on the first winding wheel B7, and The second envelope A32 to which the heat-dissipating rubber pad A3 is still attached is guided along the plurality of X-axis guides on the fixing plate B2 in such a manner that the heat-dissipating rubber pad A3 faces the side of the alignment inspection unit B4 The rod B23 is pulled and wound around the bonding head B15 of the bonding mechanism B1 through the bonding mechanism B1 and the alignment inspection unit B4, so that the heat-dissipating rubber pad A3 is downward and the bonding operation is completed to complete the bonding Only the second envelope A32 remaining around passes through the pin wheel B54 of the driving mechanism B5 and the pressing member B582, and is wound around the second under the detection of the hole detection unit B59 Reel B8.
進行該散熱膠墊A3的貼合時,在該貼合裝置B移至被貼物A上方時,將先以該對位檢視單元B4對該被貼物A由上往下檢視取得該被貼物A方位資訊,若該被貼物A的方位與該散熱膠墊A3方位不對應時,該偏轉機構B13將驅動使該貼合裝置B執行整個該固定板B2連動其上的構件相對該載座B11偏轉,以連動該第二包膜A32下表面黏附的該散熱膠墊A3的方位作偏轉,以調整與該被貼物A的方位對應,然後該Z軸向之該軌座B3再驅動該載座B11,使該貼合機構B1及固定板B2和其上的構件下移,以如圖14所示將該第二包膜A32下表面黏附的該散熱膠墊A3黏附貼合在該被貼物A上;該Z軸向之該軌座B3驅動使該貼合機構B1下移時的下限位移距離,可以由該昇降座B14受二驅動件B143驅動所作的上下位移在配合該微調件B145下作微調。 When bonding the heat dissipating rubber pad A3, when the bonding device B is moved above the object A, the alignment inspection unit B4 will first inspect the object A to obtain the object If the orientation of the object A does not correspond to the orientation of the heat-dissipating rubber pad A3, the deflection mechanism B13 will drive the bonding device B to execute the entire fixing plate B2 to link the components on it The seat B11 deflects to deflect the orientation of the heat dissipating rubber pad A3 attached to the lower surface of the second envelope A32 to adjust to correspond to the orientation of the object A, and then drive the rail seat B3 in the Z axis direction The carrier B11 moves the bonding mechanism B1 and the fixing plate B2 and the components thereon downward, so that the heat-dissipating rubber pad A3 that adheres the lower surface of the second envelope A32 is adhered and attached to the On the object A; the lower limit displacement distance of the Z axis on the rail base B3 when the fitting mechanism B1 moves down can be adjusted by the lifting base B14 driven by the two driving parts B143 up and down displacement in conjunction with the fine adjustment Make minor adjustments under B145.
請參閱圖14,該貼合機構B1的該貼抵頭B15兩側分別各設有依輸送方向區分為位於進入側固定不能位移的一固定導桿B24,及位於 輸出側的可作上、下位移的該位移導桿B16;該第二包膜A32下表面黏附的該散熱膠墊A3寬度在該固定導桿B24與該位移導桿B16間,在執行該散熱膠墊A3黏附貼合於該被貼物A時,該位移導桿B16被驅動下降至與該固定導桿B24等高的水平高度定位,該貼抵頭B15較該水平高度定位略低;該散熱膠墊A3抵觸該被貼物A時,該貼抵頭B15的被驅動以其桿狀的輪體滾動間接經由該下表面黏附該散熱膠墊A3的該第二包膜A32接觸該散熱膠墊A3的方式,自該散熱膠墊A3相對該被貼物A的另一側,由該固定導桿B24往該位移導桿B16方向移輥位移,使該散熱膠墊A3被黏附貼合於該被貼物A上。 Please refer to FIG. 14, on both sides of the abutting head B15 of the bonding mechanism B1 are respectively provided with a fixed guide bar B24 which is fixed on the entrance side according to the conveying direction and fixed and cannot be displaced, and is located The displacement guide bar B16 on the output side can be moved up and down; the width of the heat dissipation rubber pad A3 adhered to the lower surface of the second envelope A32 is between the fixed guide bar B24 and the displacement guide bar B16. When the rubber pad A3 is adhered and attached to the object A, the displacement guide bar B16 is driven to be lowered to the same level as the fixed guide bar B24, and the sticking head B15 is positioned slightly lower than the horizontal height; When the heat dissipating rubber pad A3 touches the object A, the sticking head B15 is driven to roll with its rod-shaped wheel body to indirectly contact the heat dissipating adhesive through the lower envelope A32 of the second envelope A32 that adheres the heat dissipating rubber pad A3 In the manner of the pad A3, from the other side of the heat dissipation rubber pad A3 relative to the object A, the fixed guide bar B24 is moved toward the displacement guide bar B16 by a roller displacement, so that the heat dissipation rubber pad A3 is adhered to On the object A.
請參閱圖15,在該散熱膠墊A3黏附貼合完成時,該貼抵頭B15被驅動由該位移導桿B16往該固定導桿B24方向回位,此時在該第二包膜A32貼靠該位移導桿B16連動下使位移導桿B16被驅動上移,而令該位移導桿B16側的該散熱膠墊A3一側之該第二包膜A32先被自已黏附貼合於該被貼物A上的該散熱膠墊A3表面剝離,並在該貼合機構B1被驅動上移時,使該第二包膜A32與已黏附貼合於該被貼物A上的該散熱膠墊A3完全分離。 Please refer to FIG. 15, when the adhesive bonding of the heat dissipating rubber pad A3 is completed, the abutment head B15 is driven to return from the displacement guide bar B16 to the direction of the fixed guide bar B24, at this time it is attached to the second envelope A32 The displacement guide bar B16 is driven to move up by the displacement guide bar B16, so that the second coating film A32 on the side of the heat dissipation pad A3 on the displacement guide bar B16 side is first adhered and attached to the quilt The surface of the heat dissipation adhesive pad A3 on the sticker A is peeled off, and when the attachment mechanism B1 is driven to move up, the second envelope A32 and the heat dissipation adhesive pad that has been adhered and attached to the object A are attached A3 is completely separated.
本發明實施例之散熱膠墊貼合方法及裝置,由於該貼合操作者可以不用再以人工作貼合,自動化的貼合操作使生產效率提昇,精度增加且品質一致,具有實質的效益。 The method and device for bonding the heat-dissipating rubber pads according to the embodiments of the present invention, since the bonding operator can no longer work by humans, the automatic bonding operation improves production efficiency, increases accuracy and has consistent quality, and has substantial benefits.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only the preferred embodiments of the present invention, which should not be used to limit the scope of the implementation of the present invention, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the description of the invention, All of them are still covered by the patent of the present invention.
A3:散熱膠墊 A3: Thermal pad
A31:第一包膜 A31: The first envelope
A32:第二包膜 A32: second envelope
A5:料帶 A5: Strip
B1:貼合機構 B1: Fitting organization
B15:貼抵頭 B15: close to the head
B23:導桿 B23: Guide rod
B4:對位檢視單元 B4: Alignment inspection unit
B5:驅動機構 B5: Drive mechanism
B54:針輪 B54: Needle wheel
B582:壓抵件 B582: Pressing pieces
B59:孔位檢測單元 B59: Hole position detection unit
B6:料帶輪 B6: material pulley
B7:第一捲輪 B7: The first reel
B8:第二捲輪 B8: The second reel
Claims (18)
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US8663413B1 (en) * | 2012-12-05 | 2014-03-04 | Johns Manville | White and black ply laminate and methods |
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