TWI681449B - Polishing method and polishing apparatus - Google Patents
Polishing method and polishing apparatus Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 231
- 238000000034 method Methods 0.000 title claims abstract description 82
- 239000000126 substance Substances 0.000 claims abstract description 250
- 239000007788 liquid Substances 0.000 claims abstract description 207
- 238000012545 processing Methods 0.000 claims abstract description 106
- 239000000758 substrate Substances 0.000 claims abstract description 96
- 238000005406 washing Methods 0.000 claims abstract description 85
- 238000011282 treatment Methods 0.000 claims abstract description 65
- 238000007517 polishing process Methods 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims description 160
- 230000007246 mechanism Effects 0.000 claims description 75
- 238000012546 transfer Methods 0.000 claims description 57
- 230000008569 process Effects 0.000 claims description 56
- 238000000227 grinding Methods 0.000 claims description 41
- 238000011068 loading method Methods 0.000 claims description 37
- 230000002093 peripheral effect Effects 0.000 claims description 18
- 238000010129 solution processing Methods 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 239000004065 semiconductor Substances 0.000 abstract description 10
- 238000003825 pressing Methods 0.000 abstract description 2
- 235000012431 wafers Nutrition 0.000 description 328
- 238000010586 diagram Methods 0.000 description 94
- 239000000243 solution Substances 0.000 description 48
- 229910021641 deionized water Inorganic materials 0.000 description 42
- 238000001035 drying Methods 0.000 description 25
- 239000002002 slurry Substances 0.000 description 21
- 239000003814 drug Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000010408 film Substances 0.000 description 8
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- 239000010949 copper Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007667 floating Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- 229940079593 drug Drugs 0.000 description 3
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- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
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- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
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- 239000003595 mist Substances 0.000 description 1
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- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 102220057255 rs730881172 Human genes 0.000 description 1
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- 238000005201 scrubbing Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Cleaning Or Drying Semiconductors (AREA)
Abstract
本發明係關於一種在半導體晶圓等基板之研磨前階段及研磨中進行基板的藥液處理之研磨方法及研磨裝置。 The invention relates to a polishing method and a polishing device for performing chemical treatment of a substrate in a stage before and during polishing of a substrate such as a semiconductor wafer.
將研磨對象基板按壓於研磨台上之研磨面而且研磨基板的研磨方法中,使用複數個研磨台對基板進行複數段之研磨處理時,設有藥液洗淨處理步驟,其係在複數段之研磨處理中使用藥液來洗淨處理基板。 In the polishing method of pressing the substrate to be polished against the polishing surface on the polishing table and polishing the substrate, when a plurality of polishing tables are used to perform the polishing process of the substrate in multiple stages, there is a chemical liquid washing processing step, which is in the multiple stages In the polishing process, a chemical liquid is used to wash the processed substrate.
Description
本發明係關於一種研磨方法及研磨裝置,特別是關於在研磨半導體晶圓等基板之前階段及研磨中進行基板的藥液處理之研磨方法及研磨裝置者。 The present invention relates to a polishing method and a polishing device, in particular to a polishing method and a polishing device that perform chemical treatment of a substrate before and during polishing of a substrate such as a semiconductor wafer.
近年來,電路配線隨著半導體裝置的高積體化、高密度化而愈加微細化,多層配線之層數亦增加。為了謀求電路微細化來實現多層配線,階差因沿襲下側層之表面凹凸而更大,因此,隨著配線層數增加,形成薄膜時對階差形狀之膜覆蓋性(step coverage:階梯覆蓋性)變差。因此,為了進行多層配線,必須改善該階梯覆蓋性,並以適當之過程進行平坦化處理。又,因為焦點深度隨著光微影術之微細化而變淺,所以需要對半導體裝置表面進行平坦化處理,使半導體裝置表面之凹凸階差達到焦點深度以下。 In recent years, circuit wiring has become increasingly finer as semiconductor devices have become more integrated and denser, and the number of layers of multilayer wiring has also increased. In order to achieve circuit miniaturization and realize multilayer wiring, the step difference is larger due to the unevenness of the surface of the lower layer. Therefore, as the number of wiring layers increases, the film coverage of the step shape when forming a thin film (step coverage: step coverage Sex) becomes worse. Therefore, in order to perform multilayer wiring, it is necessary to improve the step coverage and perform a flattening process in an appropriate process. In addition, since the depth of focus becomes shallower as the photolithography becomes finer, it is necessary to planarize the surface of the semiconductor device so that the unevenness of the surface of the semiconductor device becomes less than the depth of focus.
因此,在半導體裝置之製程中,半導體裝置表面之平坦化技術愈來愈重要。該平坦化技術中最重要的技術係化學機械研磨(CMP(Chemical Mechanical Polishing))。該化學機械研磨係使用研磨裝置,將包含二氧化矽(SiO2)或二氧化鈰(CeO2)等研磨粒之研磨液(Slurry:漿液)供給至研磨墊,同時使半導體晶圓等基板滑動接觸於研磨台上的研磨 墊來進行研磨者。 Therefore, in the manufacturing process of semiconductor devices, the planarization technology of the surface of semiconductor devices is becoming more and more important. The most important technique in this planarization technique is chemical mechanical polishing (CMP (Chemical Mechanical Polishing)). This chemical mechanical polishing system uses a polishing device to supply a polishing liquid (Slurry: slurry) containing polishing particles such as silicon dioxide (SiO 2 ) or ceria (CeO 2 ) to a polishing pad while sliding a substrate such as a semiconductor wafer The person who is in contact with the polishing pad on the polishing table performs polishing.
研磨裝置藉由上述CMP處理進行半導體晶圓(基板)之研磨,研磨後,在洗淨機中洗淨晶圓。晶圓之研磨多是使用2個以上研磨台進行兩段研磨或三段研磨等多段研磨,此時,於最後段研磨後亦在洗淨機中進行晶圓的洗淨。 The polishing device polishes the semiconductor wafer (substrate) by the above CMP process, and after polishing, the wafer is washed in a washing machine. Most wafers are polished using two or more polishing tables for multi-stage polishing such as two-stage polishing or three-stage polishing. In this case, the wafer is also washed in the washing machine after the last stage of polishing.
[專利文獻1]日本特開平1-18228號公報 [Patent Document 1] Japanese Patent Laid-Open No. 1-18228
[專利文獻2]日本特開2004-87760號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2004-87760
[專利文獻3]日本特開2005-277396號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2005-277396
[專利文獻4]日本特許第3560051號公報 [Patent Document 4] Japanese Patent No. 3560051
上述過去之研磨方法及研磨裝置中存在以下所列的問題。 The above-mentioned past polishing method and polishing device have the problems listed below.
(1)研磨前在晶圓上之膜表面生成自然氧化膜,於研磨初期除去該自然氧化膜時,因為研磨率低,研磨處理需要花費時間造成整體處理量降低。又,銅(Cu)膜研磨中,在除去晶圓表面之自然氧化膜時會出現研磨不均,所以有影響面內均勻性結果的問題。 (1) Before polishing, a natural oxide film is formed on the film surface on the wafer. When the natural oxide film is removed at the beginning of polishing, the polishing rate is low, and the polishing process takes time to reduce the overall processing amount. In addition, during the copper (Cu) film polishing, uneven polishing occurs when the natural oxide film on the wafer surface is removed, so there is a problem that the result of in-plane uniformity is affected.
(2)研磨前之晶圓上附著異物狀態下實施研磨時,該異物在晶圓上產生刮痕。 (2) When foreign substances are attached to the wafer before polishing, the foreign substances cause scratches on the wafer.
(3)第一段研磨後,在晶圓上附著漿液研磨粒及成分的狀態下實施第 二段研磨時,由於研磨粒影響、以及因漿液間之化學變化(從鹼性變成酸性、從酸性變成鹼性)而生成的生成物,而在晶圓上產生刮痕及瑕疵(Defect)。 (3) After the first stage of polishing, carry out the During the second-stage polishing, scratches and defects (defects) are generated on the wafer due to the effects of abrasive particles and the chemical changes between the slurry (from alkaline to acidic and from acidic to alkaline).
(4)第二段研磨後,在晶圓上附著漿液研磨粒及成分的狀態下實施第三段研磨或擦光(buff)處理時,由於研磨粒影響、以及因漿液間之化學變化(從鹼性變成酸性、從酸性變成鹼性),而在晶圓上產生刮痕、污染及反應生成物。 (4) After the second-stage polishing, when the third-stage polishing or buffing process is performed with the slurry abrasive particles and components attached to the wafer, due to the influence of the abrasive particles and due to the chemical changes between the slurry (from (Alkaline becomes acidic, from acidic to alkaline), and scratches, contamination, and reaction products are generated on the wafer.
(5)全部研磨處理結束後,附著於晶圓上的漿液研磨粒及成分除去不徹底時,在洗淨工序會對洗淨部件造成污染,導致洗淨能力降低及洗淨部件的壽命降低。又,在洗淨單元中進行有效洗淨時需要花費處理時間,以致於影響生產量(throughput)。 (5) After the completion of all polishing processes, if the slurry abrasive particles and components attached to the wafer are not completely removed, the cleaning process will contaminate the cleaning parts, resulting in a reduction in cleaning capacity and a reduction in the life of the cleaning parts. In addition, it takes processing time to perform effective washing in the washing unit, so that throughput is affected.
本發明係鑑於上述情況者,目的為提供一種使用複數個研磨台對基板(晶圓)進行複數段研磨處理時,可防止將前段研磨處理中附著之異物帶進後段的研磨處理或洗淨處理之研磨方法及研磨裝置。 In view of the above circumstances, the present invention aims to provide a polishing process or a cleaning process that can prevent foreign objects adhering to the previous polishing process from being carried into the second stage when a plurality of polishing tables are used to perform multiple polishing processes on the substrate (wafer) Grinding method and grinding device.
為了達成上述目的,本發明之研磨方法係將研磨對象之基板按壓於研磨台上的研磨面而且研磨基板,其特徵為:使用複數個研磨台對前述基板進行複數段之研磨處理時,設有藥液洗淨處理步驟,其係在前述複數段之研磨處理中使用藥液來洗淨處理基板。 In order to achieve the above object, the polishing method of the present invention presses the substrate to be polished against the polishing surface on the polishing table and polishes the substrate. It is characterized in that when a plurality of polishing tables are used to perform a plurality of stages of polishing treatment on the substrate, The chemical liquid washing process step is to use the chemical liquid to wash and process the substrate in the foregoing plural stages of polishing processing.
本發明適合態樣之特徵為:在進行前述複數段之研磨處理前,設有研磨前藥液處理步驟,其係使用藥液來處理基板。 A suitable feature of the present invention is that before performing the above-mentioned multiple-stage polishing process, a pre-grinding chemical solution processing step is provided, which uses a chemical solution to process the substrate.
本發明適合態樣之特徵為:在前述複數段之全部研磨處理結束後,且在利用洗淨機洗淨之前,設有洗淨前藥液洗淨步驟,其係使用藥 液來洗淨處理基板。 The suitable aspect of the present invention is characterized in that after all the grinding processes in the foregoing plural stages are completed, and before being washed by a washing machine, a pre-washing chemical liquid washing step is provided, which uses medicine Liquid to wash and process the substrate.
本發明適合態樣之特徵為:前述藥液洗淨處理步驟、前述研磨前藥液處理步驟及前述洗淨前藥液洗淨步驟,係在前述複數個研磨台之至少1個位置、或上方環形轉盤(top ring)之搖擺移動路徑下方的位置、或是從上方環形轉盤裝卸基板之位置、或是從研磨單元搬送至洗淨單元之搬送路徑上的位置實施。 The suitable aspect of the present invention is characterized in that: the aforementioned chemical liquid washing processing step, the aforementioned pre-grinding chemical liquid processing step and the aforementioned pre-cleaning chemical liquid washing step are at least one position on or above the plurality of grinding tables The position below the oscillating movement path of the top ring, or the position where the substrate is loaded and unloaded from the top ring turntable, or the position on the transfer path from the polishing unit to the cleaning unit is implemented.
本發明適合態樣之特徵為:在前述研磨台之位置、前述上方環形轉盤之搖擺移動路徑下方的位置、及從前述上方環形轉盤裝卸基板之位置實施的前述藥液洗淨處理步驟、前述研磨前藥液處理步驟及前述洗淨前藥液洗淨步驟,係藉由將藉由上方環形轉盤所保持之基板浸漬於藥液中來實施,或是藉由從噴嘴噴射藥液至藉由上方環形轉盤所保持的基板來實施,或是藉由使海綿或研磨布滑動接觸於藉由上方環形轉盤所保持的基板來實施。 The characteristics of the present invention are suitable for: the step of washing the chemical solution at the position of the grinding table, the position below the swinging movement path of the upper annular turntable, and the position of loading and unloading the substrate from the upper annular turntable, the grinding The pre-chemical liquid treatment step and the aforementioned pre-cleaning chemical liquid washing step are carried out by immersing the substrate held by the upper circular turntable in the chemical liquid, or by spraying the chemical liquid from the nozzle to the upper part The substrate held by the circular turntable is implemented by sliding the sponge or abrasive cloth in contact with the substrate held by the upper circular turntable.
本發明適合態樣之特徵為:以複數個上方環形轉盤之搖擺範圍一部分重疊的方式設定搖擺範圍,並在上方環形轉盤之搖擺移動路徑重疊的位置下方設置1個洗淨單元或1個藥液處理單元,可藉由前述1個洗淨單元或1個藥液處理單元進行保持於1個以上上方環形轉盤之基板的洗淨處理或藥液處理,來實施研磨前及研磨後之洗淨處理步驟、藥液處理步驟中之至少1個步驟。 The feature of the present invention is that the swing range is set in such a way that the swing ranges of a plurality of upper circular turntables overlap, and a washing unit or a chemical solution is provided below the position where the swing movement paths of the upper circular turntable overlap The processing unit can perform the cleaning process of the substrate or the chemical solution process of the substrate held on more than one upper circular turntable by the aforementioned one cleaning unit or one chemical solution processing unit to perform the cleaning process before and after polishing At least one of the steps and the chemical liquid treatment step.
本發明適合態樣之特徵為:在從前述研磨單元搬送至洗淨單元之搬送路徑上的位置實施之前述洗淨前藥液洗淨步驟,係藉由保持基板之周緣部而使基板旋轉,同時從噴嘴噴射藥液來實施,或是藉由保持基板 之周緣部而使基板旋轉,同時以洗淨部件摩擦來實施。 A suitable aspect of the present invention is characterized in that the pre-cleaning chemical solution cleaning step performed at a position on the conveying path from the polishing unit to the cleaning unit rotates the substrate by holding the peripheral edge of the substrate. Simultaneously by spraying the chemical solution from the nozzle, or by holding the substrate The peripheral portion rotates the substrate while rubbing the cleaning member.
本發明適合態樣之特徵為:係在將前述基板藉由傾斜機構而傾斜的狀態下進行藥液洗淨。 A suitable aspect of the present invention is characterized in that the chemical solution is washed in a state where the substrate is tilted by a tilt mechanism.
本發明適合態樣之特徵為:前述噴嘴係由可搖動之噴嘴或雙流體噴射噴嘴構成。 A suitable aspect of the present invention is characterized in that the aforementioned nozzle is composed of a swingable nozzle or a two-fluid spray nozzle.
本發明適合態樣之特徵為:在從前述研磨單元搬送至洗淨單元之搬送路徑上的位置實施之前述洗淨前藥液洗淨步驟,係藉由使基板在傾斜狀態下浸漬於藥液中來實施。 A suitable aspect of the present invention is characterized in that the pre-cleaning chemical liquid washing step performed at a position on the conveying path conveyed from the polishing unit to the cleaning unit is by immersing the substrate in the chemical liquid in an inclined state To implement.
本發明之研磨裝置係藉由上方環形轉盤保持研磨對象之基板,並將基板按壓於研磨台上之研磨面而且研磨,其特徵為:具備複數個研磨台,其係對前述基板實施複數段之研磨處理,並將前述複數個研磨台中之至少1個作為藥液洗淨處理專用台,用於使用藥液進行基板之洗淨處理。 The polishing device of the present invention holds the substrate to be polished by the upper circular turntable, presses the substrate against the polishing surface on the polishing table and polishes, and is characterized by having a plurality of polishing tables, which implement a plurality of stages on the substrate In the polishing process, at least one of the aforementioned plurality of polishing stations is used as a dedicated station for cleaning the chemical solution, and is used for cleaning the substrate with the chemical solution.
本發明適合態樣之特徵為:前述藥液洗淨處理專用台係在前述複數段之研磨處理中,使用藥液進行基板的洗淨處理。 The feature of the present invention is that the special stage for cleaning the chemical liquid is used for the cleaning process of the substrate using the chemical liquid in the polishing process of the plural stages.
本發明適合態樣之特徵為:係藉由前述上方環形轉盤保持前述基板,並在前述藥液洗淨處理專用台上進行基板之藥液洗淨處理。 A suitable aspect of the present invention is characterized in that the substrate is held by the upper circular turntable, and the substrate chemical cleaning process is performed on the special platform for chemical cleaning.
本發明適合態樣之特徵為:前述藥液洗淨處理專用台具有保持藥液之至少1個凹部或槽,並將藉由前述上方環形轉盤所保持之基板浸漬於保持在前述凹部或槽內的藥液中來進行藥液洗淨處理。 A suitable aspect of the present invention is characterized in that: the above-mentioned special platform for cleaning and processing the chemical liquid has at least one recess or groove for holding the chemical liquid, and the substrate held by the upper circular turntable is dipped and held in the recess or groove The liquid medicine is washed in the liquid medicine.
本發明適合態樣之特徵為:前述藥液洗淨處理專用台上之前述槽有複數個,前述複數個槽可分別保持不同之藥液,或是可分別保持至少1種藥液 與DIW(deionized water:去離子水)。 The suitable aspect of the present invention is characterized in that: there are a plurality of the tanks on the special platform for cleaning and processing the chemical liquid, and the multiple tanks can respectively hold different chemical liquids, or can hold at least one chemical liquid respectively With DIW (deionized water: deionized water).
本發明適合態樣之特徵為:前述藥液洗淨處理專用台藉由反覆旋轉與停止,可將藉由前述上方環形轉盤所保持之基板依序浸漬於前述複數個槽內的藥液或DIW中。 The suitable aspect of the present invention is characterized in that: the above-mentioned special platform for cleaning and treatment of the chemical solution can be immersed in the plurality of tanks of the chemical solution or DIW in the plurality of tanks sequentially by repeatedly rotating and stopping the substrate held by the upper circular turntable in.
本發明適合態樣之特徵為:前述上方環形轉盤具有:上方環形轉盤本體,其係具有保持基板之隔膜(membrane);及扣環(retainer ring),其係固定於該上方環形轉盤本體,並且以包圍基板外周緣之方式配置;前述扣環在扣環下面具有溝,其係為了使藥液流入基板下面,彼此隔以間隔而設,前述上方環形轉盤本體具有用於排出流入基板下面之藥液的埠,設於前述扣環下面之溝,設定成遠離前述埠部分之溝數量比靠近前述埠部分之溝的數量多。 A suitable aspect of the present invention is characterized in that the above-mentioned upper ring-shaped turntable has: an upper ring-shaped turntable body with a membrane holding a substrate; and a retainer ring fixed to the upper ring-shaped turntable body, and It is arranged in such a way as to surround the outer periphery of the substrate; the buckle has a groove under the buckle, which is arranged at a distance from each other in order to allow the chemical solution to flow under the substrate, and the upper ring-shaped turntable body has a medicine for discharging the medicine flowing under the substrate The port of the liquid is provided in the groove below the retaining ring, and the number of grooves away from the port portion is set to be greater than the number of grooves near the port portion.
本發明適合態樣之特徵為:設於從研磨單元搬送至洗淨單元之搬送路徑上的位置之暫置台中具備洗淨機構,其係藥液洗淨研磨後之基板,前述洗淨機構具備:旋轉機構,其係保持基板之外周緣而使其旋轉;傾斜機構,其係使前述旋轉機構傾斜;及噴嘴,其係配置於藉由前述傾斜機構而傾斜之基板上方,並在基板上噴射藥液。 A suitable aspect of the present invention is characterized in that a temporary table provided at a position on the conveying path from the polishing unit to the cleaning unit is provided with a cleaning mechanism, which cleans the substrate after polishing by the chemical solution, and the foregoing cleaning mechanism includes : Rotating mechanism, which keeps the outer periphery of the substrate to rotate; tilting mechanism, which tilts the rotating mechanism; and nozzle, which is arranged above the substrate tilted by the tilting mechanism and sprays on the substrate Liquid medicine.
本發明適合態樣之特徵為:前述噴嘴係由可搖動之噴嘴或雙流體噴射噴嘴構成。 A suitable aspect of the present invention is characterized in that the aforementioned nozzle is composed of a swingable nozzle or a two-fluid spray nozzle.
本發明適合態樣之特徵為:具備洗淨機構,其係設置於前述複數個研磨台之外側,來藥液洗淨研磨後之基板;前述洗淨機構具備:傾斜機構,其係保持基板而使其傾斜;浸漬機構,其係使基板傾斜狀態下浸漬於藥液中;及藥液供給部,其係供給藥液至配置於前述傾斜之基板上方的基板。 A suitable aspect of the present invention is characterized by a cleaning mechanism provided on the outside of the plurality of polishing tables to clean the polished substrate with incoming chemical liquid; the cleaning mechanism includes: a tilting mechanism that holds the substrate and It is tilted; an immersion mechanism, which immerses the substrate in the chemical solution while the substrate is tilted; and a chemical solution supply section, which supplies the chemical solution to the substrate disposed above the inclined substrate.
本發明達到以下所列之效果。 The present invention achieves the effects listed below.
(1)藉由確實除去附著於第一段研磨後之晶圓(基板)的研磨粒及成分,在第二段研磨時晶圓上不致產生刮痕、瑕疵(Defect)。 (1) By surely removing the abrasive grains and components attached to the wafer (substrate) after the first-stage polishing, no scratches or defects (defects) are generated on the wafer during the second-stage polishing.
(2)藉由確實除去附著於第二段研磨後之晶圓(基板)的研磨粒及成分,在第三段研磨或擦光處理時晶圓上不致產生刮痕、瑕疵(Defect)。 (2) By surely removing the abrasive grains and components attached to the wafer (substrate) after the second-stage polishing, no scratches or defects will be generated on the wafer during the third-stage polishing or polishing process.
(3)藉由在主要研磨前之階段實施以除去自然氧化膜為目的的工序,可改善晶圓處理能力(WPH:Wafers Per Hour)。又,藉由事前進行氧化膜除去,可進行正確之面內均勻性評估。 (3) By performing the process for removing the natural oxide film in the stage before the main polishing, the wafer processing capacity (WPH: Wafers Per Hour) can be improved. In addition, by performing oxide film removal in advance, accurate in-plane uniformity evaluation can be performed.
(4)藉由在主要研磨前實施以除去附著於晶圓表面(基板表面)之異物為目的的洗淨工序,晶圓上不致產生刮痕。 (4) By performing a cleaning process for the purpose of removing foreign materials adhering to the wafer surface (substrate surface) before the main polishing, no scratches are generated on the wafer.
(5)研磨結束後,藉由以最後台實施以晶圓洗淨(基板洗淨)為目的之處理,可減少在洗淨工序時污染洗淨部件。又,藉由實施初期洗淨,可縮短洗淨單元之洗淨時間。 (5) After the polishing is completed, the wafer cleaning (substrate cleaning) is carried out at the last stage to reduce the contamination of the cleaning parts during the cleaning process. In addition, by performing initial washing, the washing time of the washing unit can be shortened.
1‧‧‧機架 1‧‧‧Rack
1a、1b‧‧‧間隔壁 1a, 1b‧‧‧ partition
2‧‧‧裝載/卸載部 2‧‧‧ Loading/Unloading Department
3‧‧‧研磨部 3‧‧‧Grinding Department
3A‧‧‧第一研磨單元 3A‧‧‧First grinding unit
3B‧‧‧第二研磨單元 3B‧‧‧Second grinding unit
3C‧‧‧第三研磨單元 3C‧‧‧The third grinding unit
3D‧‧‧第四研磨單元 3D‧‧‧4th grinding unit
4‧‧‧洗淨部 4‧‧‧ Washing Department
5‧‧‧控制部 5‧‧‧Control Department
6‧‧‧第一線性輸送機 6‧‧‧First linear conveyor
7‧‧‧第二線性輸送機 7‧‧‧Second linear conveyor
10‧‧‧研磨墊 10‧‧‧Grinding pad
11‧‧‧升降機 11‧‧‧Lift
12‧‧‧搖擺輸送機 12‧‧‧swing conveyor
13‧‧‧台固定環 13‧‧‧set ring
14‧‧‧環狀導引件 14‧‧‧ring guide
14a、16a‧‧‧傾斜面 14a, 16a‧‧‧inclined surface
15‧‧‧藥液供給噴嘴 15‧‧‧drug supply nozzle
16、17‧‧‧導引件 16, 17‧‧‧Guide
18‧‧‧底座 18‧‧‧Base
19‧‧‧Dip槽 19‧‧‧Dip slot
19-1‧‧‧第一Dip槽 19-1‧‧‧First Dip Slot
19-2‧‧‧第二Dip槽 19-2‧‧‧Second Dip Slot
19-3‧‧‧第三Dip槽 19-3‧‧‧third dip slot
20‧‧‧前裝載部 20‧‧‧Front loading department
21‧‧‧行駛機構 21‧‧‧Moving mechanism
22‧‧‧搬送機器人 22‧‧‧Transport robot
23‧‧‧藥液排出噴嘴 23‧‧‧drug discharge nozzle
30A、30B、30C、30D‧‧‧研磨台 30A, 30B, 30C, 30D
31A、31B、31C、31D‧‧‧上方環形轉盤 31A, 31B, 31C, 31D
32‧‧‧上方環形轉盤本體 32‧‧‧Upper ring turntable body
32A、32B、32C、32D‧‧‧研磨液供給噴嘴 32A, 32B, 32C, 32D
32P‧‧‧排出埠 32P‧‧‧Exhaust port
33‧‧‧扣環 33‧‧‧buckle
33A、33B、33C、33D‧‧‧修整器 33A, 33B, 33C, 33D
33g‧‧‧固定環溝 33g‧‧‧Fixed ring groove
34‧‧‧隔膜 34‧‧‧ Diaphragm
34A、34B、34C、34D‧‧‧霧化器 34A, 34B, 34C, 34D ‧‧‧ atomizer
35‧‧‧壓力室 35‧‧‧ pressure chamber
36‧‧‧上方環形轉盤軸桿 36‧‧‧Upper ring turntable shaft
41‧‧‧桶狀處理槽 41‧‧‧Barrel processing tank
42、44、46‧‧‧供給配管 42、44、46‧‧‧Supply piping
43‧‧‧雨水管狀處理槽 43‧‧‧Rainwater tubular treatment tank
43g‧‧‧導引件 43g‧‧‧Guide
45、67、72、75、79‧‧‧噴嘴 45, 67, 72, 75, 79‧‧‧ nozzle
47、49、51‧‧‧洗淨噴嘴 47, 49, 51‧‧‧ washing nozzle
48、50‧‧‧本體部 48、50‧‧‧Body
48h‧‧‧噴嘴孔 48h‧‧‧ nozzle hole
52、87‧‧‧海綿 52、87‧‧‧sponge
52a‧‧‧液體供給路徑 52a‧‧‧Liquid supply path
53‧‧‧輥 53‧‧‧Roll
54、62、68、73、76、80、84、86‧‧‧液體供給部 54, 62, 68, 73, 76, 80, 84, 86 ‧‧‧ liquid supply section
60‧‧‧上方環形轉盤頭 60‧‧‧Upper ring turntable head
61、71、78、82‧‧‧載台 61, 71, 78, 82
65‧‧‧滾子型旋轉機構 65‧‧‧Roller type rotating mechanism
66‧‧‧主軸 66‧‧‧spindle
70‧‧‧夾盤 70‧‧‧Chuck
78p‧‧‧排放口 78p‧‧‧Drain
83‧‧‧雙流體噴射噴嘴 83‧‧‧Dual fluid jet nozzle
85‧‧‧細縫噴嘴 85‧‧‧Slotted nozzle
180、203‧‧‧暫置台 180, 203‧‧‧ temporary station
190‧‧‧第一洗淨室 190‧‧‧First washing room
191‧‧‧第一搬送室 191‧‧‧ First Transfer Room
192‧‧‧第二洗淨室 192‧‧‧Second washing room
193‧‧‧第二搬送室 193‧‧‧Second transfer room
194‧‧‧乾燥室 194‧‧‧ drying room
201A‧‧‧上側一次洗淨模組 201A‧‧‧Upper side cleaning module
201B‧‧‧下側一次洗淨模組 201B‧‧‧Lower side cleaning module
202A‧‧‧上側二次洗淨模組 202A‧‧‧Upper secondary cleaning module
202B‧‧‧下側二次洗淨模組 202B‧‧‧Lower secondary cleaning module
205A‧‧‧上側乾燥模組 205A‧‧‧Upper drying module
205B‧‧‧下側乾燥模組 205B‧‧‧Lower drying module
207‧‧‧濾網風扇單元 207‧‧‧Filter fan unit
209‧‧‧第一搬送機器人 209‧‧‧ First transport robot
210‧‧‧第二搬送機器人 210‧‧‧Second Transport Robot
211、212‧‧‧支撐軸 211, 212‧‧‧ support shaft
TP1‧‧‧第一搬送位置 TP1‧‧‧First transport position
TP2‧‧‧第二搬送位置 TP2‧‧‧Second conveying position
TP3‧‧‧第三搬送位置 TP3‧‧‧third transfer position
TP4‧‧‧第四搬送位置 TP4‧‧‧ Fourth transport position
TP5‧‧‧第五搬送位置 TP5‧‧‧Fifth transport position
TP6‧‧‧第六搬送位置 TP6‧‧‧The sixth transport position
TP7‧‧‧第七搬送位置 TP7‧‧‧The seventh transport position
W‧‧‧晶圓 W‧‧‧ Wafer
第一圖係顯示本發明一種實施形態之研磨裝置的全體構成俯視圖。 The first figure is a plan view showing the overall configuration of a polishing apparatus according to an embodiment of the present invention.
第二圖係示意顯示第一研磨單元之立體圖。 The second figure is a perspective view schematically showing the first grinding unit.
第三(a)圖、第三(b)圖係第一圖所示之洗淨部的詳細圖,第三(a)圖係俯視圖,第三(b)圖係側視圖。 The third (a) and third (b) diagrams are detailed views of the washing section shown in the first diagram, the third (a) diagram is a top view, and the third (b) diagram is a side view.
第四A圖係顯示如第一圖至第三圖所示而構成之研磨裝置實施的晶圓處理工序之一例的流程圖。 FIG. 4A is a flowchart showing an example of the wafer processing steps performed by the polishing apparatus configured as shown in the first to third drawings.
第四B圖係顯示如第一圖至第三圖所示而構成之研磨裝置實施的晶圓處理工序之一例的流程圖。 FIG. 4B is a flowchart showing an example of a wafer processing step performed by the polishing apparatus configured as shown in the first to third drawings.
第五A圖係顯示如第一圖至第三圖所示而構成之研磨裝置實施的晶圓處理工序之其他例的流程圖。 FIG. 5A is a flowchart showing another example of the wafer processing steps performed by the polishing apparatus configured as shown in the first to third drawings.
第五B圖係顯示如第一圖至第三圖所示而構成之研磨裝置實施的晶圓處理工序之其他例的流程圖。 Fig. 5B is a flowchart showing another example of the wafer processing steps performed by the polishing apparatus configured as shown in the first to third figures.
第六(a)圖~第六(f)圖係顯示在台上進行晶圓之藥液處理的工序之一例的示意圖。 The sixth (a) to sixth (f) diagrams are schematic diagrams showing an example of a process of performing chemical treatment of wafers on a stage.
第七(a)圖~第七(f)圖係顯示在台上進行晶圓之藥液處理的工序之其他例的示意圖。 Figures 7(a) to 7(f) are schematic diagrams showing other examples of the process of chemical treatment of wafers on the stage.
第八(a)圖~第八(f)圖係顯示在台上進行晶圓之藥液處理的工序之又其他例的示意圖。 The eighth (a) to eighth (f) diagrams are schematic diagrams showing still other examples of the process of performing chemical treatment of wafers on the stage.
第九(a)圖~第九(f)圖係顯示在台上進行晶圓之藥液處理的工序之又其他例的示意圖。 The ninth (a) to ninth (f) diagrams are schematic diagrams showing still other examples of the process of performing chemical treatment of wafers on the stage.
第十(a)圖、第十(b)圖係顯示在台上進行晶圓之藥液處理時,適合之上方環形轉盤的構成圖,第十(a)圖係上方環形轉盤之縱剖面圖,第十(b)圖係設於上方環形轉盤之扣環的俯視圖。 Figures 10(a) and 10(b) are diagrams showing the configuration of the upper circular turntable suitable for the chemical treatment of wafers on the stage. Figure 10(a) is a longitudinal sectional view of the upper circular turntable The tenth (b) picture is a top view of the retaining ring provided on the upper circular turntable.
第十一(a)圖、第十一(b)圖、第十一(c)圖係顯示在台位置及晶圓裝卸位置以外的位置進行晶圓之藥液處理的構成示意圖。 The eleventh (a), eleventh (b), and eleventh (c) diagrams are schematic diagrams showing the chemical solution processing of wafers at positions other than the stage position and the wafer loading and unloading position.
第十二(a)圖、第十二(b)圖係顯示在線性輸送機與台之間具備藥液洗淨用的洗淨噴嘴之態樣圖,第十二(a)圖係俯視圖,第十二(b)圖係第十二(a)圖之XII箭視圖。第十二(c)圖係顯示在上方環形轉盤之搖擺移動路徑下方位 置,藉由一個洗淨單元洗淨保持於鄰接之上方環形轉盤的晶圓之一例的俯視圖。 The twelfth (a) and twelfth (b) diagrams are diagrams showing a state in which a cleaning nozzle for cleaning the chemical liquid is provided between the linear conveyor and the table, and the twelfth (a) diagram is a plan view. Figure 12 (b) is the XII arrow view of Figure 12 (a). The twelfth (c) picture is displayed below the swinging movement path of the upper circular turntable. It is a plan view of an example of a wafer that is held on an adjacent upper circular turntable by a cleaning unit.
第十三(a)圖、第十三(b)圖係顯示在作為晶圓裝卸位置而發揮功能之線性輸送機上具備藥液洗淨用之洗淨噴嘴的態樣圖,第十三(a)圖係俯視圖,第十三(b)圖係第十三(a)圖之XIII箭視圖。 The thirteenth (a) and thirteenth (b) diagrams are diagrams showing cleaning nozzles for cleaning liquid chemicals on a linear conveyor functioning as a wafer loading and unloading position. The thirteenth ( a) The top view of the graph, and the thirteenth (b) graph is the XIII arrow view of the thirteenth (a) graph.
第十四(a)圖、第十四(b)圖係顯示在線性輸送機與台之間具備藥液洗淨用的海綿之態樣圖,第十四(a)圖係俯視圖,第十四(b)圖係第十四(a)圖之XII箭視圖,第十四(c)圖係顯示在台上具備藥液洗淨用海綿的態樣圖。 Figures 14(a) and 14(b) are diagrams showing the state of the sponge for cleaning the chemical liquid between the linear conveyor and the table. Figure 14(a) is a plan view and 10th. The four (b) diagram is the XII arrow view of the fourteenth (a) diagram, and the fourteenth (c) diagram is a pattern diagram showing the sponge for cleaning the chemical solution on the stage.
第十五(a)圖、第十五(b)圖、第十五(c)圖係顯示在暫置台位置進行晶圓之藥液處理的構成例之示意圖。 Figure 15 (a), Figure 15 (b), and Figure 15 (c) are schematic diagrams showing an example of a configuration for performing chemical treatment of wafers at the position of the temporary table.
第十六(a)圖、第十六(b)圖、第十六(c)圖係顯示在暫置台位置進行晶圓之藥液處理的構成其他例之示意圖。 Figure 16 (a), Figure 16 (b), and Figure 16 (c) are schematic diagrams showing other examples of the configuration of chemical treatment of wafers at the temporary table position.
第十七(a)圖、第十七(b)圖、第十七(c)圖係顯示在暫置台位置進行晶圓之藥液處理的構成又其他例之示意圖。 Figure 17 (a), Figure 17 (b), and Figure 17 (c) are schematic diagrams showing yet another example of the configuration for performing chemical treatment of wafers at the position of the temporary table.
以下,參照圖式詳細說明本發明之研磨方法及研磨裝置的實施形態。在同一或相當之元件上註記同一符號,並省略重複之說明。 Hereinafter, embodiments of the polishing method and polishing apparatus of the present invention will be described in detail with reference to the drawings. The same symbols are marked on the same or equivalent components, and repeated explanations are omitted.
第一圖係顯示本發明一種實施形態之研磨裝置的全體構成俯視圖。如第一圖所示,該研磨裝置備有概略矩形狀之機架(housing)1,機架1內部藉由間隔壁1a、1b劃分成裝載/卸載部2、研磨部3與洗淨部4。此等裝載/卸載部2、研磨部3及洗淨部4分別獨立組裝且獨立排氣。又,研磨裝置具有控制晶圓處理動作之控制部5。
The first figure is a plan view showing the overall configuration of a polishing apparatus according to an embodiment of the present invention. As shown in the first figure, the polishing apparatus is provided with a roughly
裝載/卸載部2具備裝載了貯存許多個晶圓(基板)之基板匣盒的2個以上(本實施形態係4個)的前裝載部20。此等前裝載部20鄰接於機架1而配置,並沿著研磨裝置之寬度方向(與長度方向垂直之方向)而排列。前裝載部20上可搭載開放式匣盒、SMIF(標準製造接口(Standard Manufacturing Interface))盒、或FOUP(前開式晶圓傳送盒(Front Opening Unified Pod))。此處,SMIF、FOUP係在內部收納晶圓匣盒,藉由以間隔壁覆蓋,可保持與外部空間獨立之環境的密閉容器。
The loading/
又,裝載/卸載部2中,沿著前裝載部20之一側敷設有行駛機構21,在該行駛機構21上設置有可沿著晶圓匣盒之排列方向移動的搬送機器人(裝載機)22。搬送機器人22藉由在行駛機構21上移動,可存取搭載於前裝載部20之晶圓匣盒。搬送機器人22在上下具備2個手臂,處理後之晶圓返回晶圓匣盒時使用上側的手臂,從晶圓匣盒取出處理前之晶圓時使用下側的手臂,而可分開使用上下手臂。再者,搬送機器人22之下側手臂係構成藉由在其軸心周圍旋轉可使晶圓反轉。
Also, in the loading/
因為裝載/卸載部2係需要保持最潔淨狀態的區域,所以裝載/卸載部2內部始終維持比研磨裝置外部、研磨部3、及洗淨部4之任何一個都高的壓力。研磨部3因為使用漿液作為研磨液,所以是最髒的區域。因此,係在研磨部3內部形成負壓,並維持比洗淨部4之內部壓力低的壓力。裝載/卸載部2中設置具有高效濾網(HEPA Filter:High Efficiency Particulate Air Filter)、超高效濾網(ULPA Filter:Ultra Low Penetration Air Filter)、或化學濾網等潔淨空氣濾網的濾網風扇單元(無圖示),從該濾網風扇單元隨時吹出除去微粒子、有毒蒸氣或有毒氣體的潔淨空氣。
Since the loading/
研磨部3係進行晶圓研磨(平坦化)之區域,且具備:第一研磨單元3A、第二研磨單元3B、第三研磨單元3C、第四研磨單元3D。此等第一研磨單元3A、第二研磨單元3B、第三研磨單元3C、及第四研磨單元3D如第一圖所示,係沿著研磨裝置之長度方向排列。
The polishing section 3 is a region where wafer polishing (flattening) is performed, and includes a
如第一圖所示,第一研磨單元3A具備:安裝了具有研磨面之研磨墊10的研磨台30A;用於保持晶圓且將晶圓按壓於研磨台30A上之研磨墊10同時研磨的上方環形轉盤31A;用於在研磨墊10上供給研磨液或修整液(例如純水)之研磨液供給噴嘴32A;用於進行研磨墊10之研磨面的修整之修整器33A;及將液體(例如純水)與氣體(例如氮氣)之混合流體或液體(例如純水)形成霧狀而噴射於研磨面上的霧化器34A。
As shown in the first figure, the
同樣地,第二研磨單元3B具備:安裝了研磨墊10之研磨台30B、上方環形轉盤31B、研磨液供給噴嘴32B、修整器33B、及霧化器34B;第三研磨單元3C具備:安裝了研磨墊10之研磨台30C、上方環形轉盤31C、研磨液供給噴嘴32C、修整器33C、及霧化器34C;第四研磨單元3D具備:安裝了研磨墊10之研磨台30D、上方環形轉盤31D、研磨液供給噴嘴32D、修整器33D、及霧化器34D。
Similarly, the
由於第一研磨單元3A、第二研磨單元3B、第三研磨單元3C及第四研磨單元3D彼此具有同一構成,因此,以下就第一研磨單元31A作說明。
Since the
第二圖係示意顯示第一研磨單元3A之立體圖。上方環形轉盤31A支撐於上方環形轉盤軸桿36。在研磨台30A之上面貼合有研磨墊10,該研磨墊10之上面構成研磨晶圓W之研磨面。另外,亦可使用固定研磨粒來取代研磨
墊10。如箭頭所示,上方環形轉盤31A及研磨台30A係以在其軸心周圍旋轉之方式構成。晶圓W藉由真空吸附而保持於上方環形轉盤31A的下面。研磨時,從研磨液供給噴嘴32A供給研磨液至研磨墊10之研磨面,研磨對象之晶圓W被上方環形轉盤31A按壓於研磨面上來研磨。
The second figure is a perspective view schematically showing the
其次,說明用於搬送晶圓之搬送機構。如第一圖所示,鄰接於第一研磨單元3A及第二研磨單元3B配置有第一線性輸送機6。該第一線性輸送機6係在沿著研磨單元3A、3B而排列之方向的4個搬送位置(從裝載/卸載部側依序為第一搬送位置TP1、第二搬送位置TP2、第三搬送位置TP3、第四搬送位置TP4)之間搬送晶圓的機構。
Next, the transfer mechanism for transferring wafers will be described. As shown in the first figure, the first
又,鄰接於第三研磨單元3C及第四研磨單元3D配置有第二線性輸送機7。該第二線性輸送機7係在沿著研磨單元3C、3D排列之方向的3個搬送位置(從裝載/卸載部側依序為第五搬送位置TP5、第六搬送位置TP6、第七搬送位置TP7)之間搬送晶圓的機構。
In addition, a second
晶圓藉由第一線性輸送機6搬送至研磨單元3A、3B。第一研磨單元3A之上方環形轉盤31A藉由上方環形轉盤頭60之搖擺動作而在研磨位置與第二搬送位置TP2之間移動。因此,係在第二搬送位置TP2對上方環形轉盤31A進行晶圓交接。同樣地,第二研磨單元3B之上方環形轉盤31B藉由上方環形轉盤頭60之搖擺動作而在研磨位置與第三搬送位置TP3之間移動,在第三搬送位置TP3對上方環形轉盤31B進行晶圓交接。第三研磨單元3C之上方環形轉盤31C藉由上方環形轉盤頭60之搖擺動作而在研磨位置與第六搬送位置TP6之間移動,並在第六搬送位置TP6對上方環形轉盤31C進行晶圓交接。第四研磨單元3D之上方環形轉盤31D藉由上方環形轉盤頭60
之搖擺動作而在研磨位置與第七搬送位置TP7之間移動,並在第七搬送位置TP7對上方環形轉盤31D進行晶圓交接。
The wafer is transferred to the polishing
在第一搬送位置TP1配置有用於從搬送機器人22接收晶圓之升降機11。晶圓經由該升降機11從搬送機器人22送交第一線性輸送機6。位於升降機11與搬送機器人22之間,在間隔壁1a中設有遮蔽門(shutter)(無圖示),搬送晶圓時打開遮蔽門,可從搬送機器人22送交晶圓至升降機11。又,在第一線性輸送機6、第二線性輸送機7與洗淨部4之間配置有搖擺輸送機12。該搖擺輸送機12具有可在第四搬送位置TP4與第五搬送位置TP5之間移動的手臂,從第一線性輸送機6對第二線性輸送機7交接晶圓係藉由搖擺輸送機12進行。晶圓藉由第二線性輸送機7搬送至第三研磨單元3C及/或第四研磨單元3D。又,被研磨部3研磨之晶圓經由搖擺輸送機12搬送至洗淨部4。
At the first transfer position TP1, a
在搖擺輸送機12之側方配置有設置於無圖示之框架的晶圓W暫置台180。如第一圖所示,該暫置台180鄰接於第一線性輸送機6而配置,且位於第一線性輸送機6與洗淨部4之間。
On the side of the
第三(a)圖、第三(b)圖係第一圖所示之洗淨部4的詳細圖,第三(a)圖係俯視圖,第三(b)圖係側視圖。如第三(a)圖及第三(b)圖所示,洗淨部4劃分成:第一洗淨室190、第一搬送室191、第二洗淨室192、第二搬送室193、及乾燥室194。在第一洗淨室190中配置有沿著縱方向排列之上側一次洗淨模組201A及下側一次洗淨模組201B。上側一次洗淨模組201A配置於下側一次洗淨模組201B之上方。同樣地,在第二洗淨室192中配置有沿著縱方向排列之上側二次洗淨模組202A及下側二次洗淨模組202B。上側二次洗
淨模組202A配置於下側二次洗淨模組202B之上方。一次及二次洗淨模組201A、201B、202A、202B係使用洗淨液洗淨晶圓之洗淨機。由於此等一次及二次洗淨模組201A、201B、202A、202B係沿著垂直方向排列,因此,可獲得占用面積小之優點。
The third (a) and third (b) diagrams are detailed views of the
在上側二次洗淨模組202A與下側二次洗淨模組202B之間設有晶圓之暫置台203。在乾燥室194中配置有沿著縱方向排列之上側乾燥模組205A及下側乾燥模組205B。此等上側乾燥模組205A及下側乾燥模組205B彼此隔離。在上側乾燥模組205A及下側乾燥模組205B之上部設有將潔淨之空氣分別供給至乾燥模組205A、205B中之濾網風扇單元207、207。上側一次洗淨模組201A、下側一次洗淨模組201B、上側二次洗淨模組202A、下側二次洗淨模組202B、暫置台203、上側乾燥模組205A、及下側乾燥模組205B經由螺栓等固定於無圖示之框架上。
A
第一搬送室191中配置有可上下運動之第一搬送機器人209,第二搬送室193中配置有可上下運動之第二搬送機器人210。第一搬送機器人209及第二搬送機器人210分別移動自如地支撐於在縱方向延伸的支撐軸211、212。第一搬送機器人209及第二搬送機器人210在其內部具有馬達等驅動機構,並沿著支撐軸211、212上下移動自如。第一搬送機器人209與搬送機器人22同樣地,具有上下二段之手臂。如第三(a)圖之虛線所示,第一搬送機器人209之下側手臂配置於可在上述暫置台180存取之位置。第一搬送機器人209之下側手臂對暫置台180存取時,設於間隔壁1b之遮蔽門(無圖示)打開。
A
第一搬送機器人209在暫置台180、上側一次洗淨模組
201A、下側一次洗淨模組201B、暫置台203、上側二次洗淨模組202A、下側二次洗淨模組202B之間動作來搬送晶圓W。搬送洗淨前之晶圓(附著有漿液之晶圓)時,第一搬送機器人209使用下側手臂,搬送洗淨後之晶圓時使用上側手臂。第二搬送機器人210在上側二次洗淨模組202A、下側二次洗淨模組202B、暫置台203、上側乾燥模組205A、下側乾燥模組205B之間動作來搬送晶圓W。由於第二搬送機器人210僅搬送洗淨過之晶圓,因此僅具備1支手臂。第一圖所示之搬送機器人22係使用其上側手臂,從上側乾燥模組205A或下側乾燥模組205B取出晶圓,將其晶圓送回晶圓匣盒。搬送機器人22之上側手臂對乾燥模組205A、205B存取時,設於間隔壁1a之遮蔽門(無圖示)打開。
The
由於洗淨部4具備兩台一次洗淨模組及兩台二次洗淨模組,因此,可構成並列複數個晶圓而洗淨的複數條洗淨線。所謂「洗淨線」係在洗淨部4內部藉由複數個洗淨模組洗淨一個晶圓時的移動路徑。例如,可按照第一搬送機器人209、上側一次洗淨模組201A、第一搬送機器人209、上側二次洗淨模組202A、第二搬送機器人210、而後上側乾燥模組205A之順序搬送1個晶圓,並與其並列地按照第一搬送機器人209、下側一次洗淨模組201B、第一搬送機器人209、下側二次洗淨模組202B、第二搬送機器人210、而後下側乾燥模組205B之順序搬送其他晶圓。如此藉由2條並列之洗淨線,可大致同時洗淨及乾燥複數個(典型而言係2片)晶圓。
Since the
又,2條並列之洗淨線中,亦可設定指定之時間差來洗淨及乾燥複數個晶圓。以指定之時間差洗淨的優點如下。第一搬送機器人209及第二搬送機器人210由複數條洗淨線兼用。因而,當複數個洗淨或乾燥處理
同時結束情況下,此等搬送機器人無法立刻搬送晶圓,而造成生產量惡化。為了避免此種問題,藉由以指定之時間差來洗淨及乾燥複數個晶圓,可藉由搬送機器人209、210迅速搬送處理過之晶圓。
In addition, in the two parallel cleaning lines, a specified time difference can also be set to wash and dry a plurality of wafers. The advantages of washing at a specified time difference are as follows. The
研磨過之晶圓上附著有漿液,晶圓不宜在此種狀態下長時間置之不理。此因,作為配線金屬之銅會被漿液腐蝕。採用該洗淨部4時,由於設有兩台一次洗淨模組,因此,即使之前的晶圓被上側一次洗淨模組201A或下側一次洗淨模組201B之任何一個洗淨時,仍可在另一方之一次洗淨模組中搬入晶圓加以洗淨。因此,不但可實現高生產量,還可防止立即洗淨研磨後之晶圓造成銅腐蝕。
Slurry is attached to the polished wafer, and the wafer should not be left unattended in this state for a long time. For this reason, copper as a wiring metal will be corroded by the slurry. When this
又,僅需要一次洗淨時,可按照第一搬送機器人209、上側一次洗淨模組201A、第一搬送機器人209、暫置台203、第二搬送機器人210、而後上側乾燥模組205A之順序搬送晶圓,而可省略在第二洗淨室192之二次洗淨。再者,當下側二次洗淨模組202B故障時,可搬送晶圓至上側二次洗淨模組202A。如此,可藉由第一搬送機器人209及第二搬送機器人210依需要將晶圓分配至指定的洗淨線。此種洗淨線之選定由控制部5來決定。
In addition, when only one washing is required, the
其次,參照第四A圖、第四B圖及第五A圖、第五B圖說明如第一圖至第三圖所示而構成之研磨裝置實施的晶圓處理工序。以下之說明中,由於在第一圖所示之研磨台30A、30B、30C、30D中有時不進行研磨工序,而僅進行藥液處理工序或洗淨工序,因此簡稱為台30A、30B、30C、30D。 Next, the wafer processing steps performed by the polishing apparatus configured as shown in the first to third drawings will be described with reference to the fourth A, fourth B, fifth A, and fifth B drawings. In the following description, in the polishing tables 30A, 30B, 30C, and 30D shown in the first figure, the polishing process may not be performed, but only the chemical treatment process or the cleaning process may be performed. Therefore, it is simply referred to as the tables 30A, 30B, 30C, 30D.
第四A圖、第四B圖係顯示如第一圖至第三圖所示而構成之研磨裝置實施的晶圓處理工序之一例的流程圖。如第四A圖所示,開始晶圓之處理,
從前裝載部20之晶圓匣盒取出的晶圓藉由搬送機構搬送(移動)至第一研磨單元3A(步驟S1)。搬送至第一研磨單元3A之晶圓藉由真空吸附而保持於上方環形轉盤31A的下面(步驟S2)。藉由上方環形轉盤31A所保持之晶圓係藉由以下3個工序之任何一個進行處理。
FIGS. 4A and 4B are flowcharts showing an example of the wafer processing steps performed by the polishing apparatus configured as shown in FIGS. 1 to 3. As shown in Figure 4A, start wafer processing,
The wafers taken out of the wafer cassette of the
(1)第一處理工序 (1) The first processing step
保持有晶圓之上方環形轉盤31A從第一線性輸送機6之位置移動至台30A的位置(步驟S3-1),上方環形轉盤31A下降(步驟S3-2),在台30A上對晶圓進行藥液研磨(步驟S3-3A)或Dip(浸漬)處理(步驟S3-3B)。處理後,上方環形轉盤上昇(步驟S3-4),上方環形轉盤31A從台30A之位置移動至第一線性輸送機6的位置(步驟S3-5)。
The upper
(2)第二處理工序 (2) Second processing step
保持有晶圓之上方環形轉盤31A從第一線性輸送機6的位置移動至處理位置(步驟S3-1)。處理位置係台位置及晶圓裝卸位置以外的位置(後述)。在處理位置對晶圓進行洗淨(步驟S3-2A)或Dip處理(步驟S3-2B),處理後,上方環形轉盤31A從處理位置移動至第一線性輸送機6的位置(步驟S3-3)。
The upper
(3)第三處理工序 (3) The third processing step
藉由上方環形轉盤31A所保持之晶圓,在晶圓裝卸位置進行洗淨(步驟S3-1A)或Dip處理(步驟S3-1B)。
The wafer held by the upper
結束上述第一~第三處理工序之任何一個的晶圓,從上方環形轉盤31A脫離(步驟S4)。其後,晶圓藉由搬送機構從第一研磨單元3A搬送(移動)至第二研磨單元3B(步驟S5)。在第二研磨單元3B中,晶圓藉由
真空吸附而保持於上方環形轉盤31B的下面(步驟S6)。保持有晶圓之上方環形轉盤31B從第一線性輸送機6之位置移動至台30B的位置(步驟S7),上方環形轉盤31B下降(步驟S8)。被上方環形轉盤31B保持之晶圓按壓於台30B上的研磨墊10進行第一段研磨(步驟S9)。第一段研磨結束後,上方環形轉盤31B上昇(步驟S10),其後,上方環形轉盤31B從處理位置移動至第一線性輸送機6的位置(步驟S11)。在第一線性輸送機6之位置,晶圓從上方環形轉盤31B脫離(步驟S12)。其次,晶圓藉由搬送機構從第二研磨單元3B搬送(移動)至第三研磨單元3C(步驟S13)。
The wafer that has completed any of the first to third processing steps above is detached from the upper
如第四B圖所示,搬送至第三研磨單元3C之晶圓藉由真空吸附而保持於上方環形轉盤31C的下面(步驟S14)。保持有晶圓之上方環形轉盤31C從第二線性輸送機7之位置移動至台30C的位置(步驟S15),上方環形轉盤31C下降(步驟S16)。被上方環形轉盤31C保持之晶圓按壓於台30C上的研磨墊10進行第二段研磨(步驟S17)。第二段研磨結束後,上方環形轉盤31C上昇(步驟S18),其後,上方環形轉盤31C從處理位置移動至第二線性輸送機7的位置(步驟S19)。在第二線性輸送機7之位置,晶圓從上方環形轉盤31C脫離(步驟S20)。其次,晶圓藉由搬送機構而從第三研磨單元3C搬送(移動)至第四研磨單元3D(步驟S21)。
As shown in FIG. 4B, the wafer transferred to the
如第四B圖所示,搬送至第四研磨單元3D之晶圓藉由真空吸附而保持於上方環形轉盤31D的下面(步驟S22)。保持有晶圓之上方環形轉盤31D從第二線性輸送機7之位置移動至台30D的位置(步驟S23),上方環形轉盤31D下降(步驟S24)。藉由上方環形轉盤31D保持之晶圓在台30D上進行第三段研磨(步驟S25A)或擦光處理(步驟S25B)。處理後,上方環
形轉盤上昇(步驟S26),上方環形轉盤31D從處理位置移動至第二線性輸送機7的位置(步驟S27)。在第二線性輸送機7之位置,晶圓從上方環形轉盤31D脫離(步驟S28)。從上方環形轉盤31D脫離之研磨後的晶圓從第四研磨單元3D搬送至洗淨機(步驟S29)。其後,晶圓藉由複數台洗淨模組201A、201B、202A、202B洗淨(步驟S30)。洗淨後之晶圓藉由搬送機構搬送(移動)而返回前裝載部20的晶圓匣盒(步驟S31)。如此,晶圓處理完成。
As shown in FIG. 4B, the wafer transferred to the
第五A圖、第五B圖係顯示如第一圖至第三圖所示而構成之研磨裝置進行的晶圓處理工序之其他例流程圖。如第五A圖所示,開始處理晶圓,從前裝載部20之晶圓匣盒取出的晶圓藉由搬送機構搬送(移動)至第一研磨單元3A(步驟S1)。搬送至第一研磨單元3A之晶圓藉由真空吸附而保持於上方環形轉盤31A的下面(步驟S2)。保持有晶圓之上方環形轉盤31A移動至台30A的位置(步驟S3),上方環形轉盤31A下降(步驟S4)。在台30A上使用酸性漿液研磨晶圓(步驟S5A)或是使用鹼性漿液研磨(步驟S5B)。研磨後之晶圓進行水拋光(water polish)(步驟S6)。水拋光係在研磨墊10上供給DIW,同時使晶圓滑動接觸於研磨墊10進行晶圓的洗淨者,因為晶圓上之附著物不需要完全除去,所以可縮短洗淨時間。其後,上方環形轉盤31A上昇(步驟S7),上方環形轉盤31A移動至第一線性輸送機6的位置(步驟S8)。在第一線性輸送機6之位置,晶圓從上方環形轉盤31A脫離(步驟S9)。其次,晶圓藉由搬送機構從第一研磨單元3A搬送(移動)至第二研磨單元3B(步驟S10)。
Figures 5A and 5B are flowcharts showing other examples of wafer processing steps performed by the polishing apparatus configured as shown in the first to third figures. As shown in FIG. 5A, wafer processing is started, and the wafer taken out from the wafer cassette of the
如第五A圖所示,搬送(移動)至第二研磨單元3B之晶圓藉由真空吸附而保持於上方環形轉盤31B的下面(步驟S11)。藉由上方環形轉
盤31B所保持之晶圓藉由以下3個工序之任何一個進行處理。
As shown in FIG. 5A, the wafer transferred (moved) to the
(1)第一處理工序 (1) The first processing step
保持有晶圓之上方環形轉盤31B從第一線性輸送機6之位置移動至台30B的位置(步驟S12-1),上方環形轉盤31B下降(步驟S12-2),藉由上方環形轉盤31B所保持之晶圓使用藥液與DIW在台30B上洗淨(步驟S12-3)。洗淨後,上方環形轉盤31B上昇(步驟S12-4),上方環形轉盤31B從台30B之位置移動至第一線性輸送機6的位置(步驟S12-5)。
The upper
(2)第二處理工序 (2) Second processing step
保持有晶圓之上方環形轉盤31B從第一線性輸送機6的位置移動至處理位置(步驟S12-1)。處理位置係台位置及晶圓裝卸位置以外的位置(後述)。在處理位置使用藥液與DIW洗淨晶圓(步驟S12-2)。處理後,上方環形轉盤31B從處理位置移動至第一線性輸送機6的位置(步驟S12-3)。
The upper
(3)第三處理工序 (3) The third processing step
藉由上方環形轉盤31B所保持之晶圓,在晶圓裝卸位置使用藥液與DIW進行洗淨(步驟S12-1)。
The wafer held by the upper
結束上述第一~第三處理工序之任何一個的晶圓,從上方環形轉盤31B脫離(步驟S13)。其後,晶圓藉由搬送機構從第二研磨單元3B搬送(移動)至第三研磨單元3C(步驟S14)。
After completion of any of the first to third processing steps, the wafer is detached from the upper
如第五B圖所示,搬送至第三研磨單元3C之晶圓藉由真空吸附而保持於上方環形轉盤31C的下面(步驟S15)。保持有晶圓之上方環形轉盤31C移動至處理位置(步驟S16),上方環形轉盤31C下降(步驟S17)。晶圓在台30C上使用鹼性漿液研磨(步驟S18A)或使用酸性漿液研磨(步驟
S18B)。研磨後,上方環形轉盤31C上昇(步驟S19),上方環形轉盤31C移動至第二線性輸送機7之位置(步驟S20)。在第二線性輸送機7之位置,晶圓從上方環形轉盤31C脫離(步驟S21)。從上方環形轉盤31C脫離之研磨後的晶圓從第三研磨單元3C搬送至洗淨機(步驟S22)。其後,藉由複數台洗淨模組201A、201B、202A、202B洗淨晶圓(步驟S23)。洗淨後之晶圓藉由搬送機構搬送(移動)而返回前裝載部20的晶圓匣盒(步驟S24)。如此,晶圓處理完成。
As shown in FIG. 5B, the wafer transferred to the
第六(a)圖~第六(f)圖係顯示在台上進行晶圓之藥液處理工程的一例之示意圖。第六(a)圖~第六(f)圖所示之進行晶圓藥液處理的工序適用於第四A圖之第一處理工序的Dip處理(步驟S3-3B)。以下之說明中,台係說明第一研磨單元3A之台30A的情況,不過亦可是其他台30B、30C、30D。
Figures 6(a) to 6(f) are schematic diagrams showing an example of a chemical treatment process of wafers on a stage. The steps shown in Figures 6(a) to 6(f) for wafer chemical solution processing are applicable to the Dip processing of the first processing step in Figure 4A (step S3-3B). In the following description, the table system will describe the case of the table 30A of the
第六(a)圖係藥液處理用之台的示意剖面圖。如第六(a)圖所示,台30A藉由台固定環13而固定。在台30A之外側安裝環狀導引件14,在台30A之上面及環狀導引件14的上面鋪裝研磨墊10。環狀導引件14之上面為傾斜面14a,該傾斜面14a從半徑方向內側朝向外側去時往斜上方傾斜。第六(a)圖中之右側部分作為立體圖顯示環狀導引件14。在台30A外側安裝了環狀導引件14狀態下,環狀導引件14之內徑部係與台30A之高度相等,且環狀導引件14之外周部比台30A高之狀態。因此,在研磨墊10之上面從藥液供給噴嘴15供給藥液時,因為環狀導引件14之外周部較高,所以可在研磨墊表面部保持藥液。藉由將藉由上方環形轉盤31A所保持之晶圓W浸漬於該保持的藥液部中來進行藥液Dip。
The sixth (a) diagram is a schematic cross-sectional view of a platform for chemical liquid treatment. As shown in the sixth (a) diagram, the
第六(b)圖~第六(f)圖係顯示使用第六(a)圖所示構成之台
30A進行藥液處理時的工序圖。如第六(b)圖所示,從藥液供給噴嘴15在研磨墊10上供給藥液。藉由來自藥液供給噴嘴15之藥液供給,以藥液裝滿研磨墊10之凹部時,如第六(c)圖所示,使吸附了晶圓W之上方環形轉盤31A移動至處理位置。其次,如第六(d)圖所示,使上方環形轉盤31A下降,將晶圓W浸漬(Dip)於藥液中。此時,不使台30A及上方環形轉盤31A旋轉。晶圓W係被上方環形轉盤31A吸附之狀態,晶圓W在從研磨墊10浮起狀態下進行處理。藥液處理結束後,如第六(e)圖所示,使上方環形轉盤31A上昇,並使晶圓W移動至晶圓裝卸位置,而使藥液處理後之晶圓從上方環形轉盤31A脫離並搬送至其次工序。使上方環形轉盤31A上昇後,如第六(f)圖所示,使台30A旋轉,並藉由離心力將裝滿於研磨墊上之藥液經由研磨墊10外周部的傾斜面向台外排出。其次之晶圓處理時,停止台30A之旋轉,同樣地進行第六(b)圖~第六(f)圖所示的藥液處理。
Figure 6(b) ~ Figure 6(f) show the platform using the structure shown in Figure 6(a)
30A is a process diagram when chemical treatment is performed. As shown in the sixth (b) diagram, the chemical liquid is supplied onto the
第七(a)圖~第七(f)圖係顯示在台上進行晶圓之藥液處理工序的其他例之示意圖。第七(a)圖~第七(f)圖所示之晶圓進行藥液處理的工序適用於第四A圖之第一處理工序的Dip處理(步驟S3-3B)。 The seventh (a) to seventh (f) diagrams are schematic diagrams showing other examples of the chemical liquid treatment process of wafers on the stage. The process of performing chemical liquid treatment on the wafers shown in the seventh (a) to seventh (f) figures is applicable to the Dip process of the first processing step of the fourth A figure (step S3-3B).
第七(a)圖係藥液處理用之台的示意剖面圖。如第七(a)圖所示,在台30A上安裝由剖面為H狀之圓板構成的導引件16。此時,導引件16覆蓋台30A之表面。導引件16之外周部上面為傾斜面16a,該傾斜面16a從半徑方向內側朝向外側去時往斜上方傾斜。第七(a)圖中之右側部分作為立體圖顯示有導引件16。在導引件16之上面從藥液供給噴嘴15供給藥液時,可保持藥液。藉由將藉由上方環形轉盤31A所保持之晶圓W浸漬於該保持的藥液部中來進行藥液Dip。
The seventh (a) diagram is a schematic cross-sectional view of a platform for chemical liquid treatment. As shown in the seventh (a) diagram, a
第七(b)圖~第七(f)圖係顯示使用第七(a)圖所示構成之台30A進行藥液處理時的工序圖。如第七(b)圖所示,從藥液供給噴嘴15在導引件16上供給藥液。藉由來自藥液供給噴嘴15之藥液供給,以藥液裝滿導引件16之凹部時,如第七(c)圖所示,使吸附了晶圓W之上方環形轉盤31A移動至處理位置。其次,如第七(d)圖所示,使上方環形轉盤31A下降,將晶圓浸漬(Dip)於藥液中。此時,不使台30A及上方環形轉盤31A旋轉。晶圓W係被上方環形轉盤31A吸附之狀態,晶圓W在從導引件16之上面浮起狀態下進行處理。藥液處理結束後,如第七(e)圖所示,使上方環形轉盤31A上昇,並使晶圓W移動至晶圓裝卸位置,而使藥液處理後之晶圓從上方環形轉盤31A脫離並搬送至其次工序。使上方環形轉盤31A上昇後,如第七(f)圖所示,使台30A旋轉,並藉由離心力將裝滿於導引件16上之藥液經由傾斜面16a向台外排出。其次之晶圓處理時,停止台30A之旋轉,同樣地進行第七(b)圖~第七(f)圖所示的藥液處理。
The seventh (b) to seventh (f) diagrams are process diagrams when the chemical treatment is performed using the
第八(a)圖~第八(f)圖係顯示在台上進行晶圓之藥液處理工序的又其他例之示意圖。第八(a)圖~第八(f)圖所示之晶圓進行藥液處理的工序適用於第四A圖之第一處理工序的Dip處理(步驟S3-3B)。 The eighth (a) to eighth (f) diagrams are schematic diagrams showing still other examples of the chemical liquid treatment process of wafers on the stage. The processes of the wafers shown in the eighth (a) to eighth (f) wafers for chemical liquid treatment are applicable to the Dip processing of the first processing step of the fourth A graph (step S3-3B).
第八(a)圖係藥液處理用之台的示意剖面圖。如第八(a)圖所示,在台30A上安裝由剖面為H狀之圓板構成的導引件17。此時,導引件17覆蓋台30A之表面。第八(a)圖中之右側部分作為立體圖顯示有導引件17。在導引件17之上面從藥液供給噴嘴15供給藥液時,可保持藥液。藉由將藉由上方環形轉盤31A所保持之晶圓W浸漬於該保持的藥液部中來進行藥液Dip。
The eighth (a) figure is a schematic cross-sectional view of a stage for chemical liquid treatment. As shown in the eighth (a) diagram, a
第八(b)圖~第八(f)圖係顯示使用第八(a)圖所示構成之台
30A進行藥液處理時的工序圖。如第八(b)圖所示,從藥液供給噴嘴15在導引件17上供給藥液。藉由來自藥液供給噴嘴15之藥液供給,以藥液裝滿導引件17之凹部時,如第八(c)圖所示,使吸附了晶圓W之上方環形轉盤31A移動至處理位置。其次,如第八(d)圖所示,使上方環形轉盤31A下降,將晶圓浸漬(Dip)於藥液中。此時,不使台30A及上方環形轉盤31A旋轉。晶圓W係被上方環形轉盤31A吸附之狀態,晶圓W在從導引件17之上面浮起狀態下進行處理。藥液處理結束後,如第八(e)圖所示,使上方環形轉盤31A上昇,並使晶圓W移動至晶圓裝卸位置,而使藥液處理後之晶圓從上方環形轉盤31A脫離並搬送至其次工序。使上方環形轉盤31A上昇後,如第八(f)圖所示,使藥液供給噴嘴15下降,使用藥液供給噴嘴15藉由泵等吸引裝滿於導引件17上的藥液並向台外排出。其次之晶圓同樣地進行第八(b)圖~第八(f)圖所示的藥液處理。
Figure 8(b) ~ Figure 8(f) show the platform using the structure shown in Figure 8(a)
30A is a process diagram when chemical treatment is performed. As shown in the eighth (b) diagram, the chemical liquid is supplied from the chemical
第九(a)圖~第九(f)圖係顯示在台上進行晶圓之藥液處理工序的又其他例之示意圖。第九(a)圖~第九(f)圖所示之晶圓進行藥液處理的工序適用於第五A圖之第一處理工序中藉由藥液與DIW的洗淨處理(步驟S12-3)。 The ninth (a) to ninth (f) diagrams are schematic diagrams showing still other examples of the chemical liquid treatment process of wafers on the stage. The process of performing chemical treatment on the wafers shown in Figure 9(a) to Figure 9(f) is applicable to the cleaning process by chemical solution and DIW in the first process of Figure 5A (step S12- 3).
第九(a)圖係藥液處理用之台的模式剖面圖。如第九(a)圖所示,在台30B上固定圓板狀之底座18,在底座18上設有圓筒容器狀之複數個Dip槽19。以下,就複數個Dip槽,在有必要分別作區別時,使用添字1、2、3加以說明。如第九(b)圖所示,本實施形態中,設有由第一Dip槽19-1、第二Dip槽19-2及第三Dip槽19-3構成的3個Dip槽。另外,圖示例係圖示圓筒容器狀之Dip槽,不過亦可藉由分開而分割成2個以上的Dip槽。將藉由上方環形轉
盤31B所保持之晶圓浸漬於Dip槽19情況下,使台30B旋轉並藉由定位機構將台30B之角度定位後,使上方環形轉盤31B下降,可選擇複數個Dip槽之任何一個。
The ninth (a) diagram is a schematic cross-sectional view of a platform for chemical liquid treatment. As shown in the ninth (a) diagram, a disk-shaped
第九(b)圖~第九(f)圖係顯示使用第九(a)圖所示構成之台進行藥液處理時的工序圖。如第九(b)圖所示,從藥液供給噴嘴15供給第一藥液至第一Dip槽19-1。藉由來自藥液供給噴嘴15之藥液供給而以藥液裝滿第一Dip槽19-1後,如第九(c)圖所示,使吸附了晶圓W之上方環形轉盤31B移動至處理位置,並且使台30B旋轉(120度)於第一藥液處理的位置。其次,如第九(d)圖所示,使上方環形轉盤31B下降,將晶圓浸漬(Dip)於第一Dip槽19-1內的第一藥液中。此時,不使台30B及上方環形轉盤31B旋轉。晶圓W係在被上方環形轉盤31B吸附的狀態,且晶圓W在從Dip槽底面浮起之狀態下進行處理。此時,在第二Dip槽19-2中從藥液供給噴嘴15供給DIW。藥液處理結束後,如第九(e)圖所示,使上方環形轉盤31B上昇,並使台30B旋轉(120度),而使第二Dip槽19-2移動至處理位置。其次,如第九(f)圖所示,使上方環形轉盤31B下降,將晶圓浸漬於第二Dip槽19-2內之DIW中,同時使上方環形轉盤31B在本身之軸心周圍旋轉進行晶圓的洗淨。另外,第一Dip槽19-1係使藥液排出噴嘴23下降,排出第一Dip槽19-1中之第一藥液。又,在第三Dip槽19-3中從藥液供給噴嘴15供給第二藥液。其後,暫且使上方環形轉盤31B上昇,而使台30B旋轉(120度)至第二藥液處理的位置。其後使上方環形轉盤31B下降,將晶圓浸漬(Dip)於第二藥液中。
The ninth (b) to ninth (f) diagrams are process diagrams when the liquid chemical treatment is carried out using the stage shown in the ninth (a) diagram. As shown in the ninth (b) diagram, the first chemical liquid is supplied from the chemical
第十(a)圖、第十(b)圖係顯示在台上進行晶圓之藥液處理時適合的上方環形轉盤之構成圖,第十(a)圖係上方環形轉盤之縱剖面圖,第 十(b)圖係設於上方環形轉盤之扣環的俯視圖。使用第十(a)圖、第十(b)圖所示之上方環形轉盤進行晶圓之藥液處理的工序,適用於第五A圖之第一處理工序中利用藥液與DIW進行洗淨處理(步驟S12-3)。 Figures 10(a) and 10(b) are diagrams showing the configuration of the upper circular turntable suitable for the chemical treatment of wafers on the stage. Figure 10(a) is a longitudinal sectional view of the upper circular turntable. First Figure 10(b) is a top view of the retaining ring provided on the upper circular turntable. Use the upper circular turntable shown in Figure 10(a) and Figure 10(b) to process the chemical solution of the wafer, which is suitable for cleaning with the chemical solution and DIW in the first processing step of Figure 5A Processing (step S12-3).
如第十(a)圖所示,上方環形轉盤31B具備概略圓盤狀之上方環形轉盤本體32,在上方環形轉盤本體32之外周部下面固定有扣環33。在扣環33之半徑方向內側的位置,且在上方環形轉盤本體32之下面敷設有隔膜34,在隔膜34與上方環形轉盤本體32下面之間形成有壓力室35。
As shown in the tenth (a) diagram, the
如第十(b)圖所示,在扣環33之下面形成有許多個溝33g。又,如第十(a)圖所示,上方環形轉盤本體32中設有連通於上方環形轉盤本體32之內周面與隔膜34的外周面之間的空間之排出埠(discharge port)32P。排出埠32P連接於真空源(Vac)。如第十(b)圖所示,扣環溝33g並非等間隔配置,而係在靠近排出埠32P之部分分散配置,在遠離排出埠32P之部分密集配置。
As shown in the tenth (b) figure, a plurality of
藉由如第十(a)圖、第十(b)圖所示而構成之上方環形轉盤31B進行晶圓之藥液處理時,將壓力室35形成負壓,使隔膜34上昇,藉由將晶圓從台上面提起,晶圓表面容易接觸藥液。在扣環33之下面設有許多個扣環溝33g,扣環溝33g並非等間隔配置,而係在遠離排出埠32P之部分密集配置。因而,藥液從形成於遠離排出埠32P之部分的許多個扣環溝33g有效率地流入而接觸於晶圓表面,同時藉由負壓從排出埠32P吸引朝向排出埠32P流動(參照箭頭),並從位於扣環溝33g數量少之側的排出埠32P迅速排出。藉此,可促進藥液向晶圓表面流入以及藥液在處理後排出,可提高蝕刻效果。
When the chemical treatment of the wafer is performed by the upper
第十一(a)圖、第十一(b)圖、第十一(c)圖係顯示在台位置及 晶圓裝卸位置以外的位置進行晶圓之藥液處理的構成示意圖。台位置及晶圓裝卸位置以外的位置,例如係進行搖擺動作之上方環形轉盤移動路徑下方的位置。第十一(a)圖、第十一(b)圖、第十一(c)圖所示之構成適用於第四A圖之第二處理工序中的洗淨(步驟S3-2A)或Dip處理(步驟S3-2B)及第五A圖之第二處理工序中的洗淨(步驟S12-2)。第十一(a)圖、第十一(b)圖、第十一(c)圖中顯示適用於第四A圖之第二處理工序的情況。 The eleventh (a), eleventh (b), eleventh (c) diagrams are displayed on the table and Schematic diagram showing the structure of wafer chemical treatment at a position other than the wafer loading and unloading position. The positions other than the stage position and the wafer loading and unloading position are, for example, positions below the moving path of the upper circular turntable performing the swinging operation. The configurations shown in Figure 11 (a), Figure 11 (b), and Figure 11 (c) are suitable for cleaning in the second processing step of Figure 4 (step S3-2A) or Dip Processing (step S3-2B) and washing in the second processing step of the fifth figure A (step S12-2). Figures 11 (a), 11 (b), and 11 (c) show the second processing step applicable to Figure 4A.
第十一(a)圖係顯示具備藥液洗淨用之桶狀處理槽41的態樣之立體圖。如第十一(a)圖所示,在桶狀之處理槽41底面連接有供給配管42,藉由供給配管42可從桶狀之處理槽41底面供給自由變更混合比(稀釋率)與流量之藥液與DIW的混合液。另外,亦可分別以不同系統供給可調整流量之藥液與DIW。如第十一(a)圖所示,在桶狀之處理槽41中裝滿藥液與DIW之混合液的狀態下,使上方環形轉盤31A下降,藉由將晶圓浸漬(Dip)於藥液與DIW的混合液中,可進行藥液洗淨處理。
The eleventh (a) is a perspective view showing a state in which a barrel-shaped
第十一(b)圖係顯示具備藥液洗淨用之雨水管狀處理槽43的態樣之立體圖。如第十一(b)圖所示,雨水管狀處理槽43向下方傾斜而配置,該處理槽43之導引件43g、43g係藉由彎曲平板之兩端而形成直立。在雨水管狀處理槽43之一端部配置有供給配管44,藉由供給配管44可將自由改變混合比(稀釋率)與流量之藥液與DIW的混合液供給至處理槽43。另外,亦可以不同系統供給可分別調整流量之藥液與DIW。供給至雨水管狀處理槽43之一端部側的藥液與DIW的混合液可沿著雨水管狀處理槽43之傾斜面而流到另一端部側。如第十一(b)圖所示,在藥液與DIW之混合液流入雨水管狀處理槽43的狀態下,藉由使上方環形轉盤31A下降,而將晶圓浸漬(Dip)
於藥液與DIW的混合液中,可進行藥液洗淨處理。
The eleventh (b) is a perspective view showing a state in which the rainwater
第十一(c)圖係顯示具備藥液洗淨用噴嘴45之態樣的立體圖。如第十一(c)圖所示,設有噴嘴口朝向上方之噴嘴45,在噴嘴45中從供給配管46供給藥液與DIW之混合液。保持有晶圓之上方環形轉盤31A位於噴嘴45的上方時,藉由從噴嘴45向晶圓噴射自由改變混合比(稀釋率)與流量之藥液與DIW的混合液,可進行藥液洗淨處理。另外,亦可以不同系統噴射可分別調整流量之藥液與DIW。
The eleventh (c) view is a perspective view showing a state where the
第十二(a)圖、第十二(b)圖係顯示在線性輸送機與台之間具備藥液洗淨用之洗淨噴嘴的態樣圖,第十二(a)圖係俯視圖,第十二(b)圖係第十二(a)圖之XII箭視圖。第十二(a)圖、第十二(b)圖所示之構成適用於第四A圖之第二處理工序中的洗淨(步驟S3-2A)及第五A圖之第二處理工序中的洗淨(步驟S12-2)。第十二(a)圖、第十二(b)圖中顯示適用於第四A圖之第二處理工序的情況。如第十二(a)圖、第十二(b)圖所示,在第一線性輸送機6與台30A之間設有洗淨噴嘴47。洗淨噴嘴47係在四方筒狀之本體部48上面形成複數個噴嘴孔48h而構成,本體部48以具有與上方環形轉盤31A之直徑大致相同長度的方式而在水平方向延伸。洗淨噴嘴47配置於藉由上方環形轉盤頭60之搖擺動作而移動的上方環形轉盤之移動路徑下方。上方環形轉盤31A在第一線性輸送機6與台30A之間移動時,可在洗淨噴嘴47之上方停止,於停止中從洗淨噴嘴47噴射藥液與DIW的混合液來使晶圓經藥液洗淨。從洗淨噴嘴47朝向晶圓噴射藥液與DIW的混合液時,上方環形轉盤31A藉由在本身之軸心周圍旋轉來使整個晶圓經藥液洗淨。
The twelfth (a) and twelfth (b) diagrams are diagrams showing a cleaning nozzle for cleaning the chemical liquid between the linear conveyor and the table, and the twelfth (a) diagram is a plan view. Figure 12 (b) is the XII arrow view of Figure 12 (a). The configuration shown in Figures 12(a) and 12(b) is applicable to the cleaning in the second processing step of Figure 4A (step S3-2A) and the second processing step in Figure 5A Washing in step (step S12-2). The twelfth (a) and twelfth (b) diagrams show the conditions applicable to the second processing step of the fourth A diagram. As shown in FIGS. 12(a) and 12(b), a cleaning
第十二(c)圖係顯示在上方環形轉盤之搖擺移動路徑下方的
位置,藉由一個洗淨單元進行保持於鄰接之上方環形轉盤的晶圓的洗淨之一例的俯視圖。第十二(c)圖所示之例係顯示在鄰接之2個台30A(或30C)、30B(或30D)間具備藥液洗淨單元的態樣,不過,亦可在鄰接之2個台與線性輸送機之間具備藥液洗淨單元。在第十二(c)圖中設有洗淨噴嘴47作為藥液洗淨單元。洗淨噴嘴47之構成及洗淨噴嘴47的洗淨方法如第十二(a)圖之說明中所敘述。又,亦可在藥液洗淨單元之部位設置藥液處理單元。
The twelfth (c) image is displayed below the swing movement path of the upper circular turntable
Position, a plan view of an example of cleaning a wafer held on an adjacent upper circular turntable by a cleaning unit. The example shown in the twelfth (c) figure shows a state where a chemical liquid washing unit is provided between two
如此,藉由以相鄰之上方環形轉盤的搖擺範圍部分重疊的方式設定搖擺範圍,可在上方環形轉盤之搖擺移動路徑重疊的位置下方設置1個洗淨單元或是1個藥液處理單元,而對保持於1個以上之上方環形轉盤的晶圓進行洗淨處理或藥液處理。 In this way, by setting the swing range in such a manner that the swing ranges of the adjacent upper circular turntables partially overlap, a washing unit or a chemical solution processing unit can be provided below the position where the swing movement paths of the upper circular turntable overlap The wafers held on more than one upper circular turntable are subjected to cleaning treatment or chemical treatment.
第十三(a)圖、第十三(b)圖係顯示在作為晶圓裝卸位置而發揮功能之線性輸送機的位置具備藥液洗淨用之洗淨噴嘴的態樣圖,第十三(a)圖係俯視圖,第十三(b)圖係第十三(a)圖之XIII箭視圖。第十三(a)圖、第十三(b)圖所示之構成適用於第四A圖之第三處理工序中的洗淨(步驟S3-1A)及第五A圖之第三處理工序中的洗淨(步驟S12-1)。第十三(a)圖、第十三(b)圖中顯示適用於第四A圖之第三處理工序的情況。如第十三(a)圖、第十三(b)圖所示,在第一線性輸送機6之位置設有洗淨噴嘴49。洗淨噴嘴49係在長方體狀之本體部50上面固定複數個洗淨噴嘴51而構成,複數個(圖示例係2個)洗淨噴嘴51以將藥液與DIW的混合液擴散成扇形的方式朝向晶圓噴射而構成。上方環形轉盤31A從台側至線性輸送機側搖擺動作,上方環形轉盤31A在線性輸送機側停止時,可從洗淨噴嘴51噴射藥液與DIW的混合液來使晶圓經藥液洗淨。從洗淨噴嘴51朝向晶圓噴射藥液與DIW的混
合液時,可藉由上方環形轉盤31A在本身軸心周圍旋轉來使整個晶圓經藥液洗淨。
Figures 13 (a) and 13 (b) are diagrams showing cleaning nozzles for cleaning liquid chemicals at the position of a linear conveyor functioning as a wafer loading and unloading position. (a) The graph is a top view, and the thirteenth (b) graph is the XIII arrow view of the thirteenth (a) graph. The configurations shown in Figures 13(a) and 13(b) are applicable to the cleaning in the third processing step of Figure 4A (step S3-1A) and the third processing step in Figure 5A Washing in step (step S12-1). Figures 13(a) and 13(b) show the conditions applicable to the third process in Figure 4A. As shown in Figures 13(a) and 13(b), a cleaning
第十四(a)圖、第十四(b)圖係顯示在線性輸送機與台之間具備藥液洗淨用的海綿52之態樣圖,第十四(a)圖係俯視圖,第十四(b)圖係第十四(a)圖之XIV箭視圖。第十四(a)圖、第十四(b)圖所示之構成適用於第四A圖之第二處理工序中的洗淨(步驟S3-2A)及第五A圖之第二處理工序中的洗淨(步驟S12-2)。第十四(a)圖、第十四(b)圖中顯示適用於第四A圖之第二處理工序的情況。如第十四(a)圖所示,在第一線性輸送機6與台30A之間設有藥液洗淨用之海綿52。如第十四(b)圖所示,圓柱狀之海綿52可藉由設置於海綿52外周部之複數個輥53而在本身的軸心周圍旋轉。藉此,海綿52之上面可滑動接觸於晶圓。又,在海綿52之中心形成有液體供給路徑52a。在海綿52下方配置有液體供給部54。藥液與DIW的混合液經由液體供給部54供給至海綿52的液體供給路徑52a,並從液體供給路徑52a之上部開口供給至海綿52與晶圓的滑動接觸面。藉此,可藉由海綿52之物理性除去作用與以從海綿中心供給的液體進行之流水洗淨來除去漿液研磨粒,謀求減少將漿液研磨粒帶進後段。另外,海綿52亦可替換成研磨布。
Figures 14(a) and 14(b) are diagrams showing the state of the
第十四(c)圖係顯示台上具備藥液洗淨用之海綿52的態樣立體圖。如第十四(c)圖所示,在台30A上設有藥液洗淨用之海綿52。第十四(c)圖所示之海綿52的構成與第十四(b)圖所示者同樣。在台上設置海綿52時,亦可藉由海綿之物理性除去作用與以從海綿中心供給的液體進行之流水洗淨來除去漿液研磨粒,謀求減少將漿液研磨粒帶進後段。
The fourteenth (c) image is a perspective view showing a state where the
第十五(a)圖、第十五(b)圖、第十五(c)圖係顯示在暫置台180 中進行晶圓之藥液處理的構成例之示意圖。第十五(a)圖、第十五(b)圖、第十五(c)圖所示之構成適用於洗淨前藥液洗淨步驟。 Figure 15 (a), Figure 15 (b), and Figure 15 (c) are displayed on the temporary stand 180 A schematic diagram of a configuration example of chemical liquid processing of a wafer in progress. The configuration shown in Figure 15 (a), Figure 15 (b), and Figure 15 (c) applies to the step of washing the chemical solution before washing.
第十五(a)圖係顯示具有設置於台外側之傾斜機構的處理部之態樣前視圖。如第十五(a)圖所示,處理部具備承載晶圓W之載台61,載台61可藉由傾斜機構而傾斜。從液體供給部62供給藥液或DIW至傾斜之載台61的上端部側。另外,在傾斜之載台61的下端部側設有防止晶圓滑落的擋塊(Stopper)等。晶圓W按照以下步驟處理。將晶圓W承載放置於載台61上後使載台61傾斜,流出藥液或DIW等液體至傾斜之載台61的上端部側以進行晶圓之藥液洗淨處理。處理後使載台61恢復水平。如此,藉由傾斜晶圓,可有效排出晶圓上之液體。藉由液體之排出性提高,可減少滯留液體之量。
Figure 15(a) is a front view showing the state of a processing section having a tilt mechanism provided outside the table. As shown in FIG. 15(a), the processing section includes a
第十五(b)圖係顯示具有旋轉機構(滾子型)之處理部的態樣的前視圖。如第十五(b)圖所示,晶圓W之周緣部被複數個滾子型旋轉機構65支撐。各滾子型旋轉機構65支撐於主軸(spindle)66上。晶圓W可藉由各滾子型旋轉機構65的旋轉以水平姿態在本身之軸心周圍旋轉。在晶圓W上方配置具有複數個噴嘴67之液體供給部68。晶圓W按照以下步驟處理。藉由複數個滾子型旋轉機構65支撐晶圓W的外周緣而且使晶圓W旋轉,從複數個噴嘴67流出藥液或DIW等液體至晶圓W上進行晶圓處理。
Figure 15(b) is a front view showing the state of the processing section having a rotating mechanism (roller type). As shown in FIG. 15(b), the peripheral portion of the wafer W is supported by a plurality of roller-
如此,藉由滾子型旋轉機構65可有效排出晶圓上的液體。藉由液體之排出性提高,可減少滯留液體之量。藉由旋轉機構65採用滾子型,可沖洗到晶圓外周。
In this way, the roller-
第十五(c)圖係顯示具有旋轉機構(夾盤(chuck)型)之處理部的態樣的前視圖。如第十五(c)圖所示,晶圓W之周緣部係被複數個夾盤
70支撐。各夾盤70支撐於可旋轉之載台71上。晶圓W藉由夾盤70保持,並藉由載台71之旋轉可以水平姿態在本身的軸心周圍旋轉。夾盤70與載台71構成夾盤型旋轉機構。在晶圓W之上方配置具有複數個噴嘴72之液體供給部73。晶圓W按照以下步驟處理。藉由複數個夾盤型旋轉機構支撐晶圓W的外周緣而且使晶圓W旋轉,從複數個噴嘴72流出藥液或DIW等液體至晶圓W上進行晶圓之處理。
The fifteenth (c) figure is a front view showing the state of the processing section having a rotating mechanism (chuck type). As shown in the fifteenth (c), the peripheral portion of the wafer W is chucked by a plurality of
70 support. Each
如此,藉由採用夾盤型旋轉機構,晶圓之轉數(旋轉速度)幅度比滾子型旋轉機構大,可擴大製程裕度(process margin),亦可應用於傾斜機構等。 In this way, by using a chuck type rotation mechanism, the rotation speed (rotation speed) of the wafer is larger than that of the roller type rotation mechanism, which can expand the process margin and can also be applied to a tilt mechanism.
第十六(a)圖、第十六(b)圖、第十六(c)圖係顯示在暫置台180中進行晶圓之藥液處理的構成其他例之示意圖。第十六(a)圖、第十六(b)圖、第十六(c)圖所示之構成適用於洗淨前藥液洗淨步驟。
Figure 16 (a), Figure 16 (b), and Figure 16 (c) are schematic diagrams showing other examples of the configuration in which the chemical treatment of wafers is performed on the
第十六(a)圖係顯示除了旋轉機構(夾盤型)之外還具有使旋轉機構傾斜之傾斜機構的處理部的態樣的前視圖。如第十六(a)圖所示,晶圓W之周緣部被複數個夾盤70支撐。各夾盤70支撐於可旋轉之載台71上。載台71可藉由傾斜機構而傾斜。晶圓W可藉由夾盤70保持,藉由載台71之旋轉而以傾斜姿態在本身的軸心周圍旋轉。夾盤70與載台71構成夾盤型旋轉機構。在晶圓W上方配置具有複數個噴嘴72之液體供給部73。晶圓W按照以下步驟處理。藉由複數個夾盤70保持晶圓W之外周緣,並傾斜載台71。而後,使載台71旋轉而使晶圓W旋轉,從複數個噴嘴72流出藥液或DIW等液體至晶圓W上進行晶圓之處理。如此,藉由夾盤型旋轉機構使晶圓旋轉,並且藉由傾斜機構而使晶圓傾斜,可有效排出晶圓上之液體。藉由液體之排出性進一步提高,可更加減少滯留液體之量。
FIG. 16(a) is a front view showing a state of a processing section having a tilt mechanism that tilts the rotation mechanism in addition to the rotation mechanism (chuck type). As shown in FIG. 16(a), the peripheral portion of the wafer W is supported by a plurality of
第十六(b)圖係顯示除了旋轉機構(夾盤型)之外還具有供給噴嘴搖動機構的處理部之態樣的前視圖。如第十六(b)圖所示,晶圓W之周緣部被複數個夾盤70支撐。各夾盤70支撐於可旋轉之載台71上。晶圓W可藉由夾盤70而保持並藉由載台71之旋轉在本身的軸心周圍旋轉。在晶圓W上方配置具有可藉由搖動機構而搖動之噴嘴75的液體供給部76。晶圓W按照以下步驟處理。藉由複數個夾盤70保持晶圓W之外周部,使載台71旋轉而使晶圓W旋轉,藉由搖動機構使噴嘴75搖動同時從噴嘴75流出藥液及DIW等液體至晶圓W上進行晶圓W的處理。固定噴嘴時,從噴嘴噴射而射到晶圓之位置係固定,而採用可搖動之噴嘴75時,因為可在各製程中調節噴嘴75之搖動範圍及搖動速度等的設定,所以可設計製程裕度。
Fig. 16(b) is a front view showing a state in which a processing part having a nozzle shaking mechanism is provided in addition to a rotating mechanism (chuck type). As shown in FIG. 16(b), the peripheral portion of the wafer W is supported by a plurality of
第十六(c)圖係顯示除了夾盤型晶圓保持機構及傾斜機構之外還具有浸漬機構的處理部之態樣的前視圖。如第十六(c)圖所示,晶圓W之周緣部被複數個夾盤70支撐。各夾盤70支撐於載台78上。載台78具有使晶圓浸漬之浸漬機構,並且可藉由傾斜機構而傾斜。在晶圓W上方配置具有複數個噴嘴79之液體供給部80。晶圓W按照以下步驟處理。藉由複數個夾盤70保持晶圓W之外周緣,並藉由傾斜機構使載台78傾斜。從複數個噴嘴79供給藥液或DIW等液體至載台78的浸漬機構而使晶圓浸漬於液體中。如此,在載台78上使晶圓浸漬於液體中。藉由液體持續流動,來抑制液體滯留,處理後從排放口78p排出液體,可隨時持續供給潔淨之藥液或DIW。
Figure 16(c) is a front view showing the state of a processing section having a dipping mechanism in addition to a chuck type wafer holding mechanism and a tilt mechanism. As shown in FIG. 16(c), the peripheral portion of the wafer W is supported by a plurality of
第十七(a)圖、第十七(b)圖、第十七(c)圖係顯示在暫置台180中進行晶圓之藥液處理的構成又其他例之示意圖。第十七(a)圖、第十七(b)圖、第十七(c)圖所示之構成適用於洗淨前藥液洗淨步驟。
Figures 17(a), 17(b), and 17(c) are schematic diagrams showing yet another example of the configuration for performing chemical treatment of wafers on the
第十七(a)圖係顯示除了旋轉機構(滾子型)之外還具有雙流體噴射噴嘴之搖動機構的處理部之態樣的前視圖。如第十七(a)圖所示,晶圓W之周緣部被複數個滾子型旋轉機構65支撐。各滾子型旋轉機構65支撐於載台82上。晶圓W可藉由載台82之旋轉以水平姿態在本身的軸心周圍旋轉。在晶圓W上方設置具有可藉由搖動機構而搖動之雙流體噴射噴嘴83的液體供給部84。晶圓W按照以下步驟處理。藉由複數個滾子型旋轉機構65支撐晶圓W之外周緣而且使晶圓W旋轉,從雙流體噴射噴嘴83供給藥液或DIW等液體至晶圓W上進行晶圓的處理。此時,藉由使雙流體噴射噴嘴83搖動,在往次段之洗淨模組去之前儘量除去漿液。藉此,可謀求減低洗淨模組之洗淨負荷。
Figure 17(a) is a front view showing the state of the processing section of the swing mechanism having a two-fluid ejection nozzle in addition to the rotation mechanism (roller type). As shown in FIG. 17(a), the peripheral portion of the wafer W is supported by a plurality of roller-
第十七(b)圖係顯示除了旋轉機構(夾盤型)之外還具有可搖動之細縫噴嘴的處理部之態樣的前視圖。如第十七(b)圖所示,晶圓W之周緣部被複數個夾盤70支撐。各夾盤70支撐於可旋轉之載台71上。晶圓W可藉由夾盤70保持,並藉由載台71旋轉以水平姿態在本身之軸心周圍旋轉。晶圓W上方配置具有可搖動之細縫噴嘴85的液體供給部86。晶圓W按照以下步驟處理。藉由複數個夾盤70保持晶圓W之外周緣而且使晶圓W旋轉,從可搖動之細縫噴嘴85流出藥液或DIW等液體至晶圓W上進行晶圓的處理。藉由使細縫噴嘴85搖擺可清洗(rinse)晶圓的整個面。因為可淋濕晶圓的整個面,所以漿液之排出效果提高。不使細縫噴嘴搖動情況下,只須使細縫噴嘴之長度達到晶圓半徑部分的長度即可。又,不使晶圓旋轉時,只須使細縫噴嘴之長度達到晶圓的直徑部分之長度即可。
Figure 17(b) is a front view showing the state of a processing section having a slit nozzle capable of swinging in addition to a rotating mechanism (chuck type). As shown in FIG. 17(b), the peripheral portion of the wafer W is supported by a plurality of
第十七(c)圖係顯示除了旋轉機構(滾子型)之外還具有摩
擦(scrub)洗淨用的海綿之處理部的態樣的前視圖。如第十七(c)圖所示,晶圓W之周緣部被複數個滾子型旋轉機構65支撐。各滾子型旋轉機構65支撐於載台71上。晶圓W可藉由載台71之旋轉以水平姿態在本身的軸心周圍旋轉。在晶圓W上方配置有摩擦洗淨用之圓板狀的海綿87。晶圓W按照以下步驟處理。藉由複數個滾子型旋轉機構65支撐晶圓W的外周緣而且使晶圓W旋轉,通過摩擦洗淨用之海綿87的內部供給藥液或DIW等液體至晶圓W上,來進行晶圓的摩擦洗淨。如此藉由以海綿摩擦洗淨,可在往洗淨模組去之前儘量除去漿液。藉此,可謀求減低洗淨模組之洗淨負荷。
Figure 17(c) shows that in addition to the rotating mechanism (roller type),
Front view of scrubbing the treatment part of the sponge for cleaning. As shown in FIG. 17(c), the peripheral portion of the wafer W is supported by a plurality of roller-
在第十五(a)圖、第十五(b)圖、第十五(c)圖至第十七(a)圖、第十七(b)圖、第十七(c)圖所示之各處理部的態樣中(但是,不含第十六(c)圖之態樣),係將晶圓面朝上(Face Up)作處理為前提,不過,藉由將晶圓面朝下(Face Down),第十五(a)圖、第十五(b)圖、第十五(c)圖至第十七(a)圖、第十七(b)圖、第十七(c)圖所示之各處理部的態樣(但是,不含第十六(c)圖之態樣)仍可在上方環形轉盤機構之部位實施。亦即,藉由上方環形轉盤面朝下地保持晶圓時,只須將噴嘴或摩擦洗淨用之海綿配置於上方環形轉盤的下方即可。 As shown in Figure 15 (a), Figure 15 (b), Figure 15 (c) to Figure 17 (a), Figure 17 (b), Figure 17 (c) In the aspect of each processing section (however, the aspect of figure 16 (c) is not included), the premise is to process the wafer face up (Face Up). However, by facing the wafer Face Down, Figure 15 (a), Figure 15 (b), Figure 15 (c) to Figure 17 (a), Figure 17 (b), Figure 17 ( c) The appearance of each processing section shown in the figure (however, the aspect of figure 16 (c) is not included) can still be implemented at the position of the upper ring turntable mechanism. That is, when the wafer is held face-down by the upper circular turntable, it is only necessary to arrange the nozzle or the sponge for friction cleaning under the upper circular turntable.
以上,係說明本發明之實施形態,不過本發明不限定於上述實施形態,在其技術思想之範圍內,當然可以各種不同形態來實施。 The embodiments of the present invention have been described above. However, the present invention is not limited to the above-mentioned embodiments, and of course can be implemented in various forms within the scope of the technical idea.
【產業上之可利用性】 [Industry availability]
本發明可利用於在半導體晶圓等基板研磨之前階段及研磨中進行基板的藥液處理之研磨方法及研磨裝置。 The present invention can be applied to a polishing method and a polishing device for performing chemical treatment of a substrate before and during polishing of a substrate such as a semiconductor wafer.
1‧‧‧機架 1‧‧‧Rack
1a、1b‧‧‧間隔壁 1a, 1b‧‧‧ partition
2‧‧‧裝載/卸載部 2‧‧‧ Loading/Unloading Department
3‧‧‧研磨部 3‧‧‧Grinding Department
3A‧‧‧第一研磨單元 3A‧‧‧First grinding unit
3B‧‧‧第二研磨單元 3B‧‧‧Second grinding unit
3C‧‧‧第三研磨單元 3C‧‧‧The third grinding unit
3D‧‧‧第四研磨單元 3D‧‧‧4th grinding unit
4‧‧‧洗淨部 4‧‧‧ Washing Department
5‧‧‧控制部 5‧‧‧Control Department
6‧‧‧第一線性輸送機 6‧‧‧First linear conveyor
7‧‧‧第二線性輸送機 7‧‧‧Second linear conveyor
10‧‧‧研磨墊 10‧‧‧Grinding pad
11‧‧‧升降機 11‧‧‧Lift
12‧‧‧搖擺輸送機 12‧‧‧swing conveyor
20‧‧‧前裝載部 20‧‧‧Front loading department
21‧‧‧行駛機構 21‧‧‧Moving mechanism
22‧‧‧搬送機器人 22‧‧‧Transport robot
30A、30B、30C、30D‧‧‧研 磨台 30A, 30B, 30C, 30D Grinding table
31A、31B、31C、31D‧‧‧上方環形轉盤 31A, 31B, 31C, 31D
32A、32B、32C、32D‧‧‧研磨液供給噴嘴 32A, 32B, 32C, 32D
33A、33B、33C、33D‧‧‧修整器 33A, 33B, 33C, 33D
34A、34B、34C、34D‧‧‧霧化器 34A, 34B, 34C, 34D ‧‧‧ atomizer
60‧‧‧上方環形轉盤頭 60‧‧‧Upper ring turntable head
180‧‧‧暫置台 180‧‧‧ temporary station
190‧‧‧第一洗淨室 190‧‧‧First washing room
191‧‧‧第一搬送室 191‧‧‧ First Transfer Room
192‧‧‧第二洗淨室 192‧‧‧Second washing room
193‧‧‧第二搬送室 193‧‧‧Second transfer room
194‧‧‧乾燥室 194‧‧‧ drying room
TP1‧‧‧第一搬送位置 TP1‧‧‧First transport position
TP2‧‧‧第二搬送位置 TP2‧‧‧Second conveying position
TP3‧‧‧第三搬送位置 TP3‧‧‧third transfer position
TP4‧‧‧第四搬送位置 TP4‧‧‧ Fourth transport position
TP5‧‧‧第五搬送位置 TP5‧‧‧Fifth transport position
TP6‧‧‧第六搬送位置 TP6‧‧‧The sixth transport position
TP7‧‧‧第七搬送位置 TP7‧‧‧The seventh transport position
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JP6727044B2 (en) * | 2016-06-30 | 2020-07-22 | 株式会社荏原製作所 | Substrate processing equipment |
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Also Published As
Publication number | Publication date |
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JP6587379B2 (en) | 2019-10-09 |
TW201612967A (en) | 2016-04-01 |
WO2016035499A1 (en) | 2016-03-10 |
JP2016049612A (en) | 2016-04-11 |
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