TWI648435B - Acidic copper plating process using infused anode and its equipment - Google Patents
Acidic copper plating process using infused anode and its equipment Download PDFInfo
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- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/627—Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance
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- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
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- C25D21/00—Processes for servicing or operating cells for electrolytic coating
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- C25D21/18—Regeneration of process solutions of electrolytes
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- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
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- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
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Abstract
本發明公開了一種使用不溶性陽極的酸性電鍍銅製程及其設備,利用隔膜分隔陰、陽極區的電鍍液,避免出現陰極區電鍍液返蝕陰極鍍件的現象,使其電流效率高、電鍍品質好,滿足酸性鍍銅的品質要求;另行設置了再生槽用於再生電鍍液的配製,可使用比氧化銅和磷銅更為便宜的銅金屬,利用氧氣作氧化劑實現陰極電鍍液循環再生配製硫酸銅的節能環保製程,比使用氧化銅和磷銅的現有技術創造更好的經濟效果,同時也能避免再生所添加的氧氣不會對鍍層產生返蝕,影響鍍銅的品質。The invention discloses an acid electroplating copper process and an equipment thereof using an insoluble anode, and the separator is used to separate the electroplating liquid in the anode and the anode regions, thereby avoiding the phenomenon that the electroplating solution in the cathode region is back-etched and the electroplating quality is high. Good, meet the quality requirements of acid copper plating; separately set up a regeneration tank for the preparation of regenerated plating solution, can use copper metal which is cheaper than copper oxide and phosphorous copper, and use oxygen as oxidant to realize the recycling of cathode electroplating solution to prepare sulfuric acid The energy-saving and environmentally friendly process of copper creates better economic effects than the existing technology of using copper oxide and phosphor bronze. It also prevents the added oxygen from regenerating without causing corrosion of the coating and affecting the quality of copper plating.
Description
本發明涉及一種酸性電鍍銅的製程及其設備,尤其涉及一種使用不溶性陽極的酸性電鍍銅製程及其設備。 The invention relates to a process for acid electroplating copper and a device thereof, in particular to an acid electroplating copper process using an insoluble anode and an apparatus thereof.
現有的酸性鍍銅製程分為使用可溶性陽極和使用不溶性陽極。酸性鍍銅製程中使用的可溶性陽極通常為磷銅。不溶性陽極則是指在電化學反應過程中不發生或極少發生陽極溶解反應的陽極,在酸性鍍銅製程中不溶性陽極通常選取表面塗覆貴金屬氧化物的鈦材、石墨、鉑金和鉛合金。由於可溶性陽極使用的磷銅價格高,且其製作和使用過程中會產生有毒的含磷廢水、進入人體對肝臟等器官危害極大,為達到廢水排放指標需要增加電鍍廢液的處理成本;且其製程過程中容易出現陽極極化、電流分佈不良導致鍍層品質不穩定,故選用不溶性陽極製程的做法越來越普遍。 Existing acid copper plating processes are divided into the use of soluble anodes and the use of insoluble anodes. The soluble anode used in the acid copper plating process is typically phosphor bronze. An insoluble anode refers to an anode that does not occur or rarely undergoes an anodic dissolution reaction during an electrochemical reaction. In an acidic copper plating process, an insoluble anode is usually selected from titanium, graphite, platinum, and a lead alloy coated with a noble metal oxide. Since the phosphorus and copper used in the soluble anode are expensive, and the toxic phosphorus-containing wastewater is generated during the production and use thereof, and the human body is extremely harmful to the liver and the like, the treatment cost of the electroplating waste liquid needs to be increased in order to achieve the wastewater discharge index; In the process of process, anodic polarization and poor current distribution lead to unstable coating quality, so it is more and more common to use insoluble anode process.
一種常見的使用不溶性陽極的酸性鍍銅製程以主成分為硫酸銅和硫酸的水溶液作為電鍍液,水在陽極上反應分解生成氫離子和氧氣,電鍍液中的銅離子在陰極還原成金屬銅。隨著銅的電鍍,電鍍液中的硫酸濃度越來越高,加入氧化銅與其反應來 補充電鍍液中失去的銅離子並相應地消耗當量的硫酸。此方法的不足之處是因氧氣附著鍍件造成品質問題:由於陽極上發生水的分解析出氧氣,溶於電鍍液中的氧氣附在陰極鍍件上,造成鍍層發黑、疏鬆從而影響鍍層品質,也會增加有機光亮劑的消耗使成本增高。 A common acid copper plating process using an insoluble anode uses an aqueous solution of copper sulfate and sulfuric acid as a plating solution, and water is decomposed on the anode to form hydrogen ions and oxygen, and copper ions in the plating solution are reduced to metallic copper at the cathode. With the electroplating of copper, the concentration of sulfuric acid in the plating solution is getting higher and higher, and copper oxide is added to react with it. The copper ions lost in the plating solution are replenished and the equivalent amount of sulfuric acid is consumed accordingly. The shortcoming of this method is the quality problem caused by the adhesion of oxygen to the plating plate: due to the water on the anode, the oxygen is dissolved in the plating solution, and the oxygen dissolved in the plating solution is attached to the cathode plating member, causing the coating to be black and loose, thereby affecting the plating. Quality also increases the consumption of organic brighteners and increases costs.
具體的反應式如下: The specific reaction formula is as follows:
陽極上的電化學反應:2H 2 O-4e -→O 2↑+4H + Electrochemical reaction on the anode: 2 H 2 O -4 e - → O 2 ↑ + 4 H +
陰極上的電化學反應:Cu 2++2e -→Cu↓ Electrochemical reaction on the cathode: Cu 2+ +2 e - → Cu ↓
2H ++2e -→H 2↑ 2 H + +2 e - → H 2 ↑
硫酸銅電鍍液再生的反應:CuO+H 2 SO 4→CuSO 4+H 2 O。 Reaction for regeneration of copper sulfate plating solution: CuO + H 2 SO 4 → CuSO 4 + H 2 O .
另一種常見的使用不溶性陽極的酸性鍍銅製程是在主成分為硫酸銅和硫酸水溶液的電鍍液基礎上加入鐵離子,陽極上的電化學反應為二價鐵離子氧化成為三價鐵離子,銅離子在陰極還原成金屬銅。此製程可減少氧氣溶於電鍍液中的量,避免氧氣造成的品質問題,但電鍍液中存在的三價鐵離子有可能對陰極上的金屬銅進行返蝕,影響電鍍速率的問題。 Another common acid copper plating process using an insoluble anode is to add iron ions to a plating solution having a main component of copper sulfate and an aqueous sulfuric acid solution, and the electrochemical reaction on the anode is oxidation of divalent iron ions to ferric ions, copper. The ions are reduced to metallic copper at the cathode. This process can reduce the amount of oxygen dissolved in the plating solution and avoid the quality problems caused by oxygen. However, the presence of ferric ions in the plating solution may cause back-etching of the metallic copper on the cathode, which affects the plating rate.
具體反應式如下: The specific reaction formula is as follows:
陽極上的電化學反應:Fe 2+-e -→Fe 3+ Electrochemical reaction on the anode: Fe 2+ - e - → Fe 3+
陰極上的電化學反應:Cu 2++2e -→Cu↓ Electrochemical reaction on the cathode: Cu 2+ +2 e - → Cu ↓
三價鐵離子對金屬銅返蝕的反應:Cu+2Fe 3+→Cu 2++2Fe 2+。 Reaction of trivalent iron ions to metallic copper back-etching: Cu +2 Fe 3+ → Cu 2+ +2 Fe 2+ .
本發明的第一目的在於提供一種使用不溶性陽極的酸性電鍍銅製程,其能有效解決現有不溶性陽極的酸性鍍銅製程中氧氣造成的品質問題,又不會對鍍層有攻擊腐蝕,不但能提高電鍍品質,而且還能節省電鍍生產成本。 A first object of the present invention is to provide an acid electroplating copper process using an insoluble anode, which can effectively solve the quality problem caused by oxygen in the acid copper plating process of the existing insoluble anode, without attacking and corrosion on the plating layer, and not only improving plating Quality, but also save on plating production costs.
本發明的第一發明目的可以通過以下技術方案來實現:一種使用不溶性陽極的酸性電鍍銅製程,包括使用不溶性陽極、陰極、電鍍槽和硫酸銅電鍍液,所述硫酸銅電鍍液下文簡稱電鍍液,其特徵在於具體包括如下步驟:步驟1準備製程設備:使用隔膜將所述電鍍槽分為陽極區和陰極區,所述隔膜允許離子通過,同時增設硫酸銅電鍍液再生配置槽,下文簡稱再生槽,使所述陰極區的溢流口與所述再生槽以管道相連,以便陰極電鍍液滿溢時溢流到再生槽中;所述再生槽連接一泵浦,所述泵浦通過回流管與所述陰極區接通形成回路,以便陰極電鍍液在所述陰極區與所述再生槽之間作循環流動;所述再生槽還與一氧氣源加投系統相連,所述氧氣源加投系統用於控制氧氣的添加;增設自動檢測投料控制機,用於檢測所述陰極區中的電鍍液和/或再生槽中的再生電鍍液的酸度和/或比色和/或氧化還原電位參數/或比重參數;步驟2準備電鍍液:配製陽極電鍍液和陰極電鍍液,並將所述陽極電鍍液倒入所述陽極區中,將所述陰極電鍍液倒入所述陰極區和所述再生槽中,同時,在再生槽中添加金屬銅;當硫酸銅電鍍液循環再生配製工作開始後,所述再生槽中的溶液稱為再生 硫酸銅電鍍液,簡稱再生電鍍液;步驟3啟動電鍍作業:將不溶性陽極與電源正極連接,並浸入所述陽極電鍍液中,將陰極鍍件與電源負極連接並浸入所述陰極電鍍液中,開啟步驟1所述泵浦,接通所述電極的電源進行電鍍作業和硫酸銅電鍍液循環再生配製;步驟4控制陰極電鍍液再生:使用自動檢測投料控制機對所述陰極區中的電鍍液和/或再生槽中的再生電鍍液進行酸度和/或比色和/或氧化還原電位/或比重參數的檢測並分別用於控制氧氣源加投系統的啟動與關停:當所述陰極電鍍液和/或所述再生電鍍液的酸度高於設定值、或比色或氧化還原電位/或比重低於設定值時,開啟所述氧氣源加投系統,以便在所述再生槽的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;在檢測到所述陰極電鍍液和/或所述再生電鍍液的酸度、或比色或氧化還原電位/或比重達到設定值時,關閉所述氧氣源加投系統,停止補充氧氣;步驟5陰極電鍍液再生循環:在步驟4再生槽中的再生電鍍液通過所述泵浦灌輸到所述陰極區中,所述陰極電鍍液在陰極區滿溢時則從所述陰極區溢流口通過管道流入所述再生槽中,形成陰極電鍍液的循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 The first object of the present invention can be achieved by the following technical solution: an acid electroplating copper process using an insoluble anode, including using an insoluble anode, a cathode, a plating bath, and a copper sulfate plating solution, which is hereinafter referred to as a plating solution. Specifically, the method comprises the following steps: Step 1: preparing a process device: separating the plating tank into an anode region and a cathode region by using a separator, the separator allowing ions to pass through, and adding a copper sulfate plating solution regeneration configuration tank, hereinafter referred to as regeneration a tank, wherein the overflow port of the cathode region is connected to the regeneration tank by a pipe so that the cathode plating solution overflows into the regeneration tank when overflowing; the regeneration tank is connected to a pump, and the pump passes through the return pipe Connected to the cathode region to form a loop, so that the cathode plating solution flows cyclically between the cathode region and the regeneration tank; the regeneration tank is also connected to an oxygen source addition system, and the oxygen source is added The system is used for controlling the addition of oxygen; an automatic detection and feeding control machine is added for detecting the regeneration in the plating solution and/or the regeneration tank in the cathode region Acidity and/or colorimetric and/or redox potential parameter/or specific gravity parameter of the plating solution; Step 2 Preparing a plating solution: preparing an anodizing solution and a cathode plating solution, and pouring the anodizing solution into the anode region Pour the cathode plating solution into the cathode region and the regeneration tank, and at the same time, add metal copper in the regeneration tank; after the copper sulfate plating solution circulation regeneration preparation work starts, the solution in the regeneration tank is called For regeneration Copper sulfate plating solution, referred to as regenerated plating solution; Step 3: Initiating electroplating operation: connecting the insoluble anode to the positive electrode of the power source, immersing in the anodizing solution, connecting the cathode plating member to the negative electrode of the power source, and immersing in the cathode plating solution. Turning on the pumping in step 1, turning on the power of the electrode to perform electroplating operation and circulating regeneration of copper sulfate plating solution; and step 4 controlling the regeneration of the cathode electroplating solution: using the automatic detection feeding controller to the plating solution in the cathode region And/or the regenerated plating solution in the regeneration tank for detection of acidity and/or colorimetric and/or redox potential/or specific gravity parameters and for controlling the start and stop of the oxygen source addition system, respectively: when the cathode plating When the acidity of the liquid and/or the regenerated plating solution is higher than a set value, or the colorimetric or redox potential/or specific gravity is lower than a set value, the oxygen source addition system is turned on to prepare a plating solution in the regeneration tank. Replenishing oxygen, accelerating the regeneration reaction of copper sulfate electroplating solution involving sulfuric acid, metallic copper and oxygen, regenerating sulfuric acid into copper sulfate, and regenerating the plating solution; detecting the cathode When the acidity of the plating solution and/or the regenerated plating solution or the colorimetric or redox potential/or specific gravity reaches a set value, the oxygen source addition and investment system is turned off to stop the supplementation of oxygen; and the cathode electroplating solution regeneration cycle is performed in step 5: Step 4: the regenerated plating solution in the regeneration tank is infused into the cathode region by the pump, and the cathode plating solution flows into the regeneration tank through the pipeline from the cathode region overflow port when the cathode region overflows. Forming a circulating flow of the cathode plating solution, thereby continuously supplementing the cathode plating solution with copper ions and adjusting the sulfuric acid concentration to achieve stabilization of various parameters in the electroplating process.
本發明的工作原理:雖然本發明的兩極電化學反應與背景技術中提及的第一種常見的使用不溶性陽極的酸性鍍銅製程的 電化學反應是相同的,但後者採用的是氧化銅與硫酸反應來補充電鍍液中失去的銅離子並相應地消耗當量的硫酸,本發明則是另行設置再生槽用於再生電鍍液的配製,採用金屬銅和氧氣作氧化劑與硫酸反應,在消耗陰極電鍍液中濃度越來越高的硫酸的同時再生硫酸銅,本發明的再生化學反應方程式如下: O 2+H 2 SO 4+Cu→CuSO 4+H 2 O。 The working principle of the present invention: although the bipolar electrochemical reaction of the present invention is the same as the electrochemical reaction of the first common acid copper plating process using an insoluble anode mentioned in the background art, the latter uses copper oxide and The sulfuric acid reaction supplements the copper ions lost in the plating solution and consumes the equivalent amount of sulfuric acid accordingly. In the present invention, a regeneration tank is separately provided for the preparation of the regeneration plating solution, and the metal copper and oxygen are used as the oxidant to react with the sulfuric acid, and the cathode plating is consumed. The regenerated chemical reaction equation of the present invention is as follows when the sulfuric acid is regenerated at the same time as the sulfuric acid having a higher concentration in the liquid: O 2 + H 2 SO 4 + Cu → CuSO 4 + H 2 O .
因此,本發明的製程可以直接使用比氧化銅和磷銅更為便宜的金屬銅來補充電鍍液中的銅離子,實現製程的穩定性。同時,由於再生反應不在所述陰極區進行,再生所添加的氧氣並不會進入陰極區,對鍍層產生返蝕;另外,本發明採用隔膜將電鍍槽分隔為所述陽極區和陰極區,這樣的設計也阻擋了所述陽極區所生成的氧氣靠近所述陰極區,從而能夠避免所述陰極鍍件金屬被返蝕而影響鍍層品質。 Therefore, the process of the present invention can directly use copper metal which is cheaper than copper oxide and phosphorous copper to supplement copper ions in the plating solution, thereby achieving process stability. At the same time, since the regeneration reaction is not carried out in the cathode region, the added oxygen does not enter the cathode region, causing back erosion to the plating layer; in addition, the present invention uses a separator to separate the plating tank into the anode region and the cathode region, so that The design also blocks the oxygen generated by the anode region from approaching the cathode region, thereby preventing the cathode plated metal from being etched back and affecting the quality of the coating.
本發明所述的金屬銅可以是銅粉、銅塊或銅棒。 The metallic copper of the present invention may be a copper powder, a copper block or a copper rod.
本發明所述的氧氣源加投系統主要由氧氣源和加投控制裝置組成。 The oxygen source addition and investment system of the present invention is mainly composed of an oxygen source and a feeding control device.
本發明所述氧氣源可以為陽極上生成析出的氧氣、空氣中的氧氣、瓶裝壓縮氧氣所發出氧氣中的一種或多種。 The oxygen source of the present invention may be one or more of oxygen formed on the anode, oxygen in the air, and oxygen emitted from the bottled compressed oxygen.
當氧氣源採用瓶裝壓縮氧氣時,所述加投控制裝置為控制閥或射流真空增氧裝置;當氧氣源採用陽極上生成析出的氧氣時,所述加投控制裝置為抽氣罩風機,在所述陽極區正上方設置 抽氣罩風機系統,所述抽氣罩風機的排氣管出氣口置於所述再生槽中;當氧氣源採用空氣中的氧氣時,所述加投控制裝置可以採用射流真空增氧裝置,當採用前者時,其吸氣區與空氣相連,其入液口則連接一增氧泵浦,所述增氧泵浦另一端通過管道與所述再生槽底部相連,所述射流真空增氧裝置的出液口置於所述再生槽中;也可以採用壓縮空氣機或沸石分子篩制氧機配置控制閥。 When the oxygen source uses bottled compressed oxygen, the feeding control device is a control valve or a jet vacuum aerator; when the oxygen source uses the generated oxygen on the anode, the feeding control device is an exhaust fan, Set directly above the anode region An exhaust fan system, the exhaust pipe outlet of the exhaust fan fan is placed in the regeneration tank; when the oxygen source uses oxygen in the air, the feeding control device may adopt a jet vacuum aeration device. When the former is used, the suction zone is connected to the air, and the liquid inlet is connected to an aeration pump, and the other end of the aeration pump is connected to the bottom of the regeneration tank through a pipe. The jet vacuum aerator The liquid outlet is placed in the regeneration tank; a control valve can also be configured using a compressed air machine or a zeolite molecular sieve oxygen generator.
本發明可以通過以下技術措施進行優化。 The present invention can be optimized by the following technical measures.
本發明所述陽極電鍍液為濃度0.001~700g/L的硫酸水溶液;所述陰極電鍍液為濃度35~240g/L的硫酸銅水溶液。 The anodizing solution of the present invention is an aqueous solution of sulfuric acid having a concentration of 0.001 to 700 g/L; and the cathode plating solution is an aqueous solution of copper sulfate having a concentration of 35 to 240 g/L.
本發明也可以在所述再生槽中另外添加氧化銅,氧化銅與硫酸反應可迅速獲得硫酸銅,這有助於縮短提升所述再生電鍍液中硫酸銅濃度所需要時間。 In the present invention, it is also possible to additionally add copper oxide to the regeneration tank, and the copper oxide reacts with the sulfuric acid to rapidly obtain copper sulfate, which contributes to shortening the time required to increase the concentration of copper sulfate in the regenerated plating solution.
本發明在所述陽極電鍍液中可進一步包含硫酸銅,濃度為0.001~240g/L。通過加入硫酸銅,可增加陽極電鍍液的電導率,提高允許電流密度,有效避免高電流區出現燒焦現象。 The present invention may further comprise copper sulfate in the anodizing solution at a concentration of 0.001 to 240 g/L. By adding copper sulfate, the electrical conductivity of the anodizing solution can be increased, the allowable current density can be increased, and the scorch phenomenon in the high current region can be effectively avoided.
優選地,所述陰極電鍍液中可進一步含有硫酸,濃度控制在0.001~400g/L的範圍內,以便有效地防止硫酸銅水解成為硫酸亞銅並進而成為氧化亞銅(Cu2O),從而避免因氧化亞銅夾雜在鍍層中發生疏鬆現象。 Preferably, the cathode plating solution may further contain sulfuric acid, and the concentration is controlled within a range of 0.001 to 400 g/L, so as to effectively prevent hydrolysis of copper sulfate into cuprous sulfate and further into cuprous oxide (Cu 2 O), thereby Avoid loosening in the coating due to the inclusion of cuprous oxide.
本發明還可以在所述陰極電鍍液中進一步包含10~10000mg/L的氯離子,所述氯離子的來源可為鹽酸和/或氯化鈉。因為在電鍍過程中,所述陰極電鍍液中可能存在少量一價的亞銅 離子,會對所述陰極鍍件上銅的平整度造成影響,導致鍍件表面粗糙。為避免此問題,優選地在所述陰極電鍍液中加入適量的氯離子,其能與一價亞銅離子反應生成微溶于水的氯化亞銅,以便降低亞銅離子對鍍件的影響。 The present invention may further comprise 10 to 10000 mg/L of chloride ions in the cathode plating solution, and the source of the chloride ions may be hydrochloric acid and/or sodium chloride. Because a small amount of monovalent copper may exist in the cathode plating solution during the electroplating process. The ions affect the flatness of the copper on the cathode plated part, resulting in a rough surface of the plated part. In order to avoid this problem, it is preferred to add an appropriate amount of chloride ions to the cathode plating solution, which can react with monovalent cuprous ions to form copper chloride which is slightly soluble in water, so as to reduce the influence of cuprous ions on the plated parts. .
本發明還可以進一步增設一個射流真空增氧裝置,其吸氣區與所述加投控制裝置的出氣口相連,其入液口則連接一加氧泵浦,所述加氧泵浦另一端通過管道與所述再生槽底部相連,所述射流真空增氧裝置的出液口置於所述再生槽中。採用射流真空增氧裝置將氧氣通入所述再生槽內的再生電鍍液中,能通過射流真空增氧裝置中形成的壓力將氧氣與再生電鍍液壓縮混合,從而加速所述再生電鍍液的再生化學反應。 The invention can further add a jet vacuum aeration device, wherein the suction region is connected to the air outlet of the feeding control device, and the liquid inlet is connected to an oxygen pump, and the other end of the oxygen pump is passed. A pipe is connected to the bottom of the regeneration tank, and a liquid outlet of the jet vacuum aerator is placed in the regeneration tank. The jet vacuum aeration device is used to pass oxygen into the regenerated plating solution in the regeneration tank, and the oxygen can be compressed and mixed with the regenerated plating solution by the pressure formed in the jet vacuum aeration device, thereby accelerating the regeneration of the regenerated plating solution. chemical reaction.
更優選地,使用自動檢測投料控制機對所述陰極電鍍液和/或所述再生電鍍液的酸度和/或比色和/或氧化還原電位/或比重參數進行檢測時,在控制所述氧氣源加投系統啟閉的同時,還分別控制所述射流真空增氧裝置的啟閉:當所述陰極電鍍液和/或所述再生電鍍液的酸度高於設定值、或氧化還原電位或比色/或比重低於設定值時,開啟所述射流真空增氧裝置以加速氧氣于所述再生槽中的硫酸銅電鍍液再生反應,使所述陰極電鍍液成分保持穩定。 More preferably, the oxygen is controlled when the acidity and/or colorimetric and/or redox potential/or specific gravity parameters of the cathodic plating solution and/or the regenerated plating solution are detected using an automatic detection dosing control machine. While the source feeding system is opened and closed, the opening and closing of the jet vacuum aerator is separately controlled: when the acidity of the cathode plating solution and/or the regenerated plating solution is higher than a set value, or an oxidation-reduction potential or ratio When the color/or specific gravity is lower than the set value, the jet vacuum aeration device is turned on to accelerate the regeneration reaction of the copper sulfate plating solution in the regeneration tank to stabilize the composition of the cathode plating solution.
本發明還可以進一步在所述再生槽和所述泵浦之間設有篩檢程式,所述篩檢程式能夠有效阻擋所述再生槽中的銅泥進入所述陰極區,從而避免所述陰極鍍件附近出現銅泥而影響鍍層品 質。 The present invention may further provide a screening program between the regeneration tank and the pump, the screening program being capable of effectively blocking copper mud in the regeneration tank from entering the cathode region, thereby avoiding the cathode Copper mud appears near the plated parts and affects the coated products quality.
優選地,步驟1所用的隔膜採用陰離子膜,當所述陰極電鍍液隨著銅離子在所述陰極鍍件上還原成金屬銅時,剩餘的硫酸根離子在電場作用下從所述陰極區通過所述陰離子膜進入所述陽極區,與所述陽極上水電解後生成的氫離子結合成為硫酸,故所述陽極電鍍液中的硫酸濃度越來越高。將所述陽極區的溢流口通過管道與所述再生槽相連,並使用含有比重計、液位計、酸度計、ORP計中的一種或多種檢測器的自動檢測投料控制機對所述陽極電鍍液的比重和/或液位和/或酸度和/或氧化還原電位參數進行檢測,一方面,當所述陽極電鍍液的比重或液位或酸度或氧化還原電位偏離設定範圍時,由所述自動檢測投料控制機通過投料泵控制往所述陽極區中投放清水,使所述陽極電鍍液的成分濃度保持穩定。另一方面,所述陽極電鍍液在陽極區滿溢並通過溢流口流入所述再生槽後,所述陽極電鍍液中增加的硫酸參與所述再生槽中的硫酸銅電鍍液再生反應,進一步實現電鍍液再生循環的穩定電鍍製程系統。 Preferably, the membrane used in step 1 employs an anion membrane, and when the cathode plating solution is reduced to metallic copper on the cathode plating member with copper ions, the remaining sulfate ions pass through the cathode region under the action of an electric field. The anion membrane enters the anode region and combines with hydrogen ions generated after electrolysis of the anode water to form sulfuric acid, so that the concentration of sulfuric acid in the anode plating solution is higher and higher. An overflow port of the anode region is connected to the regeneration tank through a pipe, and the anode is automatically detected by a charge control machine including one or more detectors including a hydrometer, a liquid level meter, a pH meter, and an ORP meter. The specific gravity and/or the liquid level and/or the acidity and/or the redox potential parameter of the plating solution are detected. On the one hand, when the specific gravity or the liquid level or the acidity or the redox potential of the anodizing solution deviates from the set range, The automatic detection feeding control machine controls the feeding of clean water into the anode region by the feeding pump to keep the concentration of the anode plating solution constant. On the other hand, after the anode plating solution overflows in the anode region and flows into the regeneration tank through the overflow port, the increased sulfuric acid in the anode plating solution participates in the regeneration reaction of the copper sulfate plating solution in the regeneration tank, and further A stable electroplating process system that achieves a plating fluid regeneration cycle.
優選地,步驟1所用的隔膜採用陽離子膜,當陽極上發生水電解後生成的氫離子在電場作用下通過所述陽離子膜進入所述陰極區時,與所述陰極電鍍液隨著銅離子在所述陰極鍍件上還原成金屬銅而剩餘的硫酸根離子結合成為硫酸,故所述陰極電鍍液中的硫酸濃度越來越高,可進一步使用含有比重計、液位計、酸度計、ORP計中一種或多種檢測器的自動檢測投料控制機對所 述陽極電鍍液的比重和/或液位和/或酸度和/或氧化還原電位參數進行檢測,當所述陽極電鍍液的比重或液位或酸度或氧化還原電位偏離設定範圍時由所述自動檢測投料控制機通過投料泵控制往所述陽極區中投放清水,令所述陽極電鍍液中因水電解和抽氣損失的部分水得到補充。 Preferably, the membrane used in the step 1 uses a cation membrane, and when hydrogen ions generated after water electrolysis on the anode enter the cathode region through the cation membrane under the action of an electric field, the cathode plating solution is accompanied by copper ions. The cathode plating member is reduced to metal copper and the remaining sulfate ions are combined into sulfuric acid, so that the concentration of sulfuric acid in the cathode plating solution is higher and higher, and the hydrometer, the liquid level meter, the acidity meter, the ORP can be further used. Automatic detection of one or more detectors The specific gravity and/or liquid level and/or acidity and/or redox potential parameters of the anodizing solution are detected by the automatic when the specific gravity or liquid level or acidity or redox potential of the anodizing solution deviates from the set range The detecting and feeding control machine controls the feeding of the clean water into the anode region by the feeding pump, so that part of the water lost by the water electrolysis and the pumping in the anodizing solution is replenished.
本發明還可以在所述陰極區的溢流口與所述再生槽頂部相連的管道中設置隔膜,所述隔膜能有效阻止有機物的通行。由於酸性硫酸銅電鍍液中通常加有主要成分為有機物的電鍍光亮劑,以獲得更光亮的銅面,而電鍍光亮劑易與氧氣和/或氧化劑反應而被消耗,增加了電鍍加工過程中電鍍光亮劑的使用量。故設置所述的隔膜,能利用壓力差有效地使溶液中分子較小的無機成分通過而減少電鍍光亮劑進入所述再生槽,從而達到降低成本和改善環保的目的。 The present invention can also provide a diaphragm in the pipe connecting the overflow port of the cathode region and the top of the regeneration tank, and the diaphragm can effectively prevent the passage of organic matter. Since the acidic copper sulfate plating solution is usually added with an electroplating brightener whose main component is organic to obtain a brighter copper surface, the electroplating brightener is easily consumed by reacting with oxygen and/or an oxidizing agent, thereby increasing plating during the electroplating process. The amount of brightener used. Therefore, the separator is provided, and the inorganic component having a small molecule in the solution can be effectively passed through the pressure difference to reduce the plating brightener from entering the regeneration tank, thereby achieving the purpose of reducing cost and improving environmental protection.
本發明的第二目的在於提供一種前述使用不溶性陽極的酸性電鍍銅製程的設備。 A second object of the present invention is to provide an apparatus for the aforementioned acid electroplating copper process using an insoluble anode.
本發明的第二發明目的可以通過以下技術方案來實現:一種使用不溶性陽極的酸性電鍍銅設備,包括使用不溶性陽極、陰極、電鍍槽和硫酸銅電鍍液,其特徵在於:採用隔膜將所述電鍍槽分為陽極區和陰極區,所述隔膜允許離子通過,同時增設再生槽,使所述陰極區的溢流口與所述再生槽以管道相連,以便陰極電鍍液滿溢時溢流到再生槽中;所述再生槽連接一泵浦,所述泵浦通過回流管與所述陰極區接通形成回路,以便陰極電鍍液在 所述陰極區與所述再生槽之間作循環流動;所述再生槽還與一氧氣源加投系統相連,所述氧氣源加投系統用於控制氧氣的添加;增設自動檢測投料控制機,用於檢測所述陰極區中的電鍍液和/或再生槽中的再生電鍍液的酸度和/或比色和/或氧化還原電位參數,並分別用於控制氧氣源加投系統的啟動和關停;再生槽中的再生電鍍液通過所述泵浦灌輸到所述陰極區中,所述陰極電鍍液滿溢時從所述陰極區溢流口通過管道流入所述再生槽中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 The second object of the present invention can be achieved by the following technical solutions: an acid electroplating copper apparatus using an insoluble anode, including using an insoluble anode, a cathode, a plating bath, and a copper sulfate plating solution, characterized in that the plating is performed using a separator. The trough is divided into an anode region and a cathode region, and the separator allows ions to pass therethrough, and a regeneration tank is additionally provided, so that the overflow port of the cathode region is connected to the regeneration tank by a pipeline, so that the cathode plating solution overflows to the regeneration when it overflows. In the tank; the regeneration tank is connected to a pump, and the pump is connected to the cathode region through a return pipe to form a circuit, so that the cathode plating solution is Circulating flow between the cathode zone and the regeneration tank; the regeneration tank is further connected to an oxygen source addition and investment system, the oxygen source addition and investment system is used for controlling the addition of oxygen; and an automatic detection and feeding control machine is added. For detecting the acidity and/or colorimetric and/or redox potential parameters of the plating solution in the cathode zone and/or the regeneration bath in the regeneration tank, and respectively for controlling the startup and shutdown of the oxygen source addition and investment system Stopping; the regenerated plating solution in the regeneration tank is infused into the cathode region by the pump, and when the cathode plating solution overflows, flowing from the cathode region overflow port into the regeneration tank through a pipeline to form a circulating flow, Thereby, the cathode plating solution is continuously supplemented with copper ions and the sulfuric acid concentration is adjusted to achieve stability of various parameters in the electroplating process.
本發明所述的氧氣源加投系統主要由氧氣源和加投控制裝置組成。所述加投控制裝置可以是控制閥,或真空射流增氧裝置,或抽氣罩風機系統,或沸石分子篩制氧機配置。 The oxygen source addition and investment system of the present invention is mainly composed of an oxygen source and a feeding control device. The additional control device may be a control valve, or a vacuum jet aeration device, or an exhaust fan system, or a zeolite molecular sieve oxygen generator configuration.
本發明所述的用於分隔電鍍槽為陽極區和陰極區的隔膜可以採用陰離子膜,也可以採用陽極隔膜。 The separator for separating the plating bath into the anode region and the cathode region according to the present invention may be an anion membrane or an anode separator.
本發明具有以下有益效果:(1)鍍銅的品質高效率高:本發明利用隔膜分隔陰、陽極區的電鍍液,可避免出現陰極區電鍍液返蝕陰極鍍件的現象,使其電流效率高、電鍍品質好,滿足酸性鍍銅的品質要求;(2)節能成本低:本發明另行設置再生槽用於再生電鍍液的配製,可使用比氧化銅和磷銅更為便宜的銅金屬,利用氧氣作氧化劑實現陰極電鍍液循環再生配製硫酸銅的節能環保製程,比使用氧化銅和磷銅的現有技術創造更好的經濟效果,同時也能避免 再生所添加的氧氣不會對鍍層產生返蝕,影響鍍銅的品質;(3)簡單環保:本發明的製程簡單可靠,可完全代替使用可溶性磷銅陽極的酸性鍍銅製程,減少環境污染。 The invention has the following beneficial effects: (1) high quality and high efficiency of copper plating: the present invention utilizes a separator to separate the plating liquid in the anode and cathode regions, thereby avoiding the phenomenon that the cathode plating material in the cathode region is back-etched and the current efficiency is improved. High, good plating quality, meet the quality requirements of acid copper plating; (2) Low energy saving cost: The invention separately provides a regeneration tank for the preparation of the regenerated plating solution, and can use copper metal which is cheaper than copper oxide and phosphor bronze. The use of oxygen as an oxidant to achieve the energy-saving and environmentally friendly process for the preparation of copper sulphate in the recycling of cathode plating solution, which creates better economic effects than the existing technology of using copper oxide and phosphor bronze, and can also avoid The oxygen added by the regeneration does not cause back erosion on the plating layer, which affects the quality of copper plating. (3) Simple and environmentally friendly: The process of the invention is simple and reliable, and can completely replace the acid copper plating process using the soluble phosphorous copper anode to reduce environmental pollution.
1‧‧‧陰極區 1‧‧‧ cathode area
2‧‧‧陽極區 2‧‧‧Anode area
3‧‧‧抽氣罩風機 3‧‧‧Exhaust hood fan
4‧‧‧再生槽 4‧‧‧Regeneration tank
5‧‧‧篩檢程式 5‧‧‧ screening program
6‧‧‧泵浦 6‧‧‧ pump
7‧‧‧入液口 7‧‧‧Inlet
8‧‧‧出液口 8‧‧‧liquid outlet
9‧‧‧吸氣區 9‧‧‧Inhalation zone
10‧‧‧隔膜 10‧‧‧Separator
11‧‧‧射流真空增氧裝置 11‧‧‧Jet vacuum aeration device
12‧‧‧加氧泵浦 12‧‧‧Oxygen pump
13‧‧‧回流管 13‧‧‧Return pipe
14‧‧‧陰極區溢流口 14‧‧‧ Cathode area overflow
15‧‧‧陽極區溢流口 15‧‧‧Anode area overflow
16‧‧‧沸石分子篩制氧機 16‧‧‧Zeolite molecular sieve oxygen generator
下面結合附圖和具體實施例,對本發明進行進一步的說明。 The invention will now be further described with reference to the drawings and specific embodiments.
圖1為本發明實施例1、實施例5~8的酸性鍍銅裝置示意圖。 1 is a schematic view of an acid copper plating apparatus according to Embodiment 1 and Embodiments 5 to 8 of the present invention.
圖2為本發明實施例2、實施例10~12的酸性鍍銅裝置示意圖。 2 is a schematic view of an acid copper plating apparatus according to Embodiment 2 and Embodiments 10 to 12 of the present invention.
圖3為本發明實施例3的酸性鍍銅裝置示意圖。 3 is a schematic view of an acid copper plating apparatus according to Embodiment 3 of the present invention.
圖4為本發明的實施例4的酸性鍍銅裝置示意圖。 4 is a schematic view of an acid copper plating apparatus according to Embodiment 4 of the present invention.
圖5為本發明的實施例9的酸性鍍銅裝置示意圖。 Figure 5 is a schematic view of an acid copper plating apparatus according to Embodiment 9 of the present invention.
圖6為本發明的實施例2-4和實施例10-12的射流真空增氧裝置裝置示意圖。 Figure 6 is a schematic view of the apparatus of the jet vacuum aerator according to Embodiment 2-4 of the present invention and Embodiments 10-12.
以下列舉具體實施例對本發明進行說明。需要指出的是,實施例只用于對本發明做進一步說明,不代表本發明的保護範圍,其他人根據本發明作出的非本質的修改與調整,仍屬於本發明的保護範圍。 The invention is illustrated by the following specific examples. It should be noted that the embodiments are only used to further illustrate the present invention, and do not represent the scope of the present invention. The non-essential modifications and adjustments made by others according to the present invention are still within the scope of the present invention.
在下述實施例中,所使用的硫酸銅優選為常州海潤化工 生產的硫酸銅;所使用的硫酸優選為廣州化學試劑廠生產的硫酸;所使用的金屬銅優選為長沙天久金屬材料有限公司生產的無磷銅粉或市售的純銅板或純銅棒;所使用的陽極優選為祺鑫鈦業公司生產的塗覆貴金屬氧化物的鈦陽極板;所使用的沸石分子篩制氧機優選為青島市三凱醫學科技有限公司生產的沸石分子篩制氧機;所使用的瓶裝壓縮氧氣優選為廣州市廣氣氣體有限公司生產的壓縮氧氣;所使用的隔膜優選為美國Membrane International公司生產的隔膜;所使用的顯微鏡優選為廣州光學儀器廠生產的電腦顯微鏡;所使用的自動檢測投料機優選為廣州市業高化工有限公司生產的自動檢測投料機。除上述列舉的之外,本領域技術人員根據常規選擇,也可以選擇其他具有與本發明列舉的上述產品具有相似性能的產品,均可以實現本發明的目的。 In the following examples, the copper sulfate used is preferably Changzhou Hairun Chemical The produced copper sulfate; the sulfuric acid used is preferably sulfuric acid produced by Guangzhou Chemical Reagent Factory; the metal copper used is preferably non-phosphorus copper powder produced by Changsha Tianjiu Metal Materials Co., Ltd. or commercially available pure copper plate or pure copper rod; The anode is preferably a titanium anode plate coated with noble metal oxide produced by Yanxin Titanium Co., Ltd.; the zeolite molecular sieve oxygen generator used is preferably a zeolite molecular sieve oxygen generator produced by Qingdao Sankai Medical Technology Co., Ltd.; The bottled compressed oxygen is preferably compressed oxygen produced by Guangzhou Guangqi Gas Co., Ltd.; the diaphragm used is preferably a diaphragm produced by Membrane International, USA; the microscope used is preferably a computer microscope produced by Guangzhou Optical Instrument Factory; The inspection feeder is preferably an automatic inspection feeder produced by Guangzhou Shigao Chemical Co., Ltd. In addition to the above enumerated, those skilled in the art can achieve the object of the present invention by selecting other products having similar properties to those of the above-listed products according to the conventional selection.
電流效率計算式-1如下:电流效率η=m'÷m×100%=m'÷(I.t.k)×100%其中,m' 實際產物品質;m 按法拉第定律計算獲得的理論產物品質;I 電流強度(A);t 通電時間(h);k 電化當量(g/(A.h ))。 The current efficiency calculation formula-1 is as follows: current efficiency η = m ' ÷ m × 100% = m ' ÷ (I.t.k) × 100% where m ' actual product quality; m theoretical product obtained by Faraday's law Quality; I current intensity (A); t power-on time (h); k electrification equivalent (g / (A. h )).
實施例1 Example 1
如圖1所示的陰極電鍍液再生循環系統是本發明實施例 1和實施例5-8所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、氧氣源加投系統和自動檢測投料控制機(圖未顯示),其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟:步驟1準備製程設備:使用陰離子膜將電鍍槽分隔為陽極區2和陰極區1,所述陽極區和陰極區的溢流口同時與所述再生槽4頂部以管道相連;所述再生槽連接一泵浦6,所述泵浦通過回流管13與所述陰極區接通形成回路;所述再生槽還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣,加投控制裝置為設置在所述陽極區2正上方的抽氣罩風機3,所述抽氣罩風機3的排氣管的出氣口置於再生槽中的電鍍液內;分別為所述陽極區2和所述陰極區1設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數;步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:300g/L硫酸水溶液;陰極電鍍液:150g/L硫酸銅水溶液;並將所述的陽極電鍍液倒入所述陽極區中,將所述陰極電鍍液倒入所述陰極區以及裝有金屬銅的所述再生槽中,並稱量陰極鍍件的初始重量;金屬銅用量是根據需要電鍍的銅量來計算的,即以陰極鍍件上鍍上X克的銅,再生槽中金屬銅的總含銅量應大於或等於X克。 The cathode plating solution regeneration cycle system shown in FIG. 1 is an embodiment of the present invention. 1 and the equipment used in Examples 5-8, including insoluble anode (not labeled), cathode plating (not labeled), plating bath, copper sulfate plating solution, regeneration tank 4, metallic copper (not shown), pump 6 The oxygen source feeding system and the automatic detecting feeding control machine (not shown), the acid electroplating copper process using the insoluble anode specifically includes the following steps: Step 1 Prepare the process equipment: use an anion membrane to separate the plating tank into the anode region 2 and In the cathode region 1, the overflow ports of the anode region and the cathode region are simultaneously connected to the top of the regeneration tank 4 by a pipe; the regeneration tank is connected to a pump 6, and the pump passes through the return pipe 13 and the cathode region. Turning on to form a loop; the regeneration tank is further connected to an oxygen source addition and investment system, wherein the oxygen source in the oxygen source addition and investment system is a precipitated oxygen on the anode, and the addition control device is disposed in the anode region 2 The upper air hood fan 3, the air outlet of the exhaust pipe of the air hood fan 3 is placed in the plating solution in the regeneration tank; the anode area 2 and the cathode area 1 are respectively provided with automatic detection and feeding control Machine for detecting the two Technical parameters of the plating solution in the polar region; Step 2 Preparation of the plating solution: Under normal temperature and normal pressure, according to Table-1, the anode plating solution and the cathode plating solution are prepared, wherein the anode plating solution: 300 g/L sulfuric acid aqueous solution; Cathodic plating solution: 150 g/L copper sulfate aqueous solution; and pouring the anodizing solution into the anode region, and pouring the cathode plating solution into the cathode region and the regeneration tank containing metal copper And weigh the initial weight of the cathode plated part; the amount of metal copper is calculated according to the amount of copper to be electroplated, that is, the cathode plating part is plated with X grams of copper, and the total copper content of the metal copper in the regeneration tank should be greater than Or equal to X grams.
步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述 陰極電鍍液中;開啟步驟1所述泵浦,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製;步驟4控制陰極電鍍液再生:使用自動檢測投料控制機對所述陰極電鍍液的酸度和所述陽極電鍍液的比重參數進行檢測並分別控制所述抽氣罩風機的關停和所述陽極區2的清水加投,根據初始陰極電鍍液的酸度設置酸度設定值,根據初始陽極電鍍液的比重設置比重設定值;當所述陰極電鍍液的酸度高於設定值時開啟所述抽氣罩風機3,以便在所述再生槽的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述陰極電鍍液的酸度達到設定值時,關閉所述抽氣罩風機3,停止補充氧氣;當所述陽極電鍍液的比重高於設定值時由所述自動檢投料控制機通過投料泵控制往所述陽極區2中投放清水;步驟5陰極電鍍液再生循環:在步驟4電鍍液再生後,通過所述泵浦6灌輸到所述陰極區1中,同時所述兩電極區中的電鍍液分別從其溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 Step 3: initiate an electroplating operation: connecting an insoluble anode to a positive electrode of the power source and immersing in the anodizing solution, connecting the cathode plating member to a negative electrode of the power source, and immersing the same In the cathode plating solution; the pumping in step 1 is turned on, the electrode power source is turned on for electroplating operation and the copper sulfate plating solution is recycled and regenerated; and the step 4 controls the cathode plating solution regeneration: using the automatic detection feeding controller to the cathode plating solution The acidity and the specific gravity parameter of the anodizing solution are detected and respectively controlled to shut down the suction blower fan and the clean water addition of the anode region 2, and the acidity setting value is set according to the acidity of the initial cathode plating solution, according to the initial anode The specific gravity of the plating solution is set to a specific gravity setting value; when the acidity of the cathode plating solution is higher than a set value, the air blower fan 3 is turned on to supplement oxygen in the plating solution of the regeneration tank to accelerate sulfuric acid, metal copper and Oxygen-assisted copper sulfate electroplating solution regeneration reaction, regenerating sulfuric acid into copper sulfate to become a regenerated plating solution; when the acidity of the cathode electroplating solution reaches a set value, the exhaust fan 3 is turned off to stop replenishing oxygen; When the specific gravity of the anodizing solution is higher than the set value, the automatic inspection and feeding control machine controls the feeding of the clean water into the anode region 2 by the feeding pump; 5 Cathodic plating solution regeneration cycle: after the plating solution is regenerated in step 4, the pump 6 is infused into the cathode region 1 while the plating solution in the two electrode regions flows through the pipe from the overflow port thereof respectively. A circulating flow is formed in the regeneration tank 4, thereby continuously supplementing the cathode plating solution with copper ions and adjusting the sulfuric acid concentration to achieve stabilization of various parameters in the plating process.
設定電鍍試驗時間為15小時、陰極電流密度為3A/dm2,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。 The plating test time is set to 15 hours, the cathode current density is 3 A/dm 2 , and the cathode plating member is taken out after the plating time is set; the cathode plating member is cleaned with water and dried by hot air, and then weighed. -1 The current efficiency was calculated, and the surface of the plating was observed using a computer microscope, and the results of the observation were recorded in Table-1.
實施例2 Example 2
如圖2所示的陰極電鍍液再生循環系統是本發明實施例2和實施例10-12所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、篩檢程式5、氧氣源加投系統、自動檢測投料控制機(圖未顯示)和射流真空增氧裝置11,其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟:步驟1準備製程設備:使用陽離子膜將電鍍槽分隔為陽極區2和陰極區1,所述陰極區1的溢流口與所述再生槽4頂部以管道相連;所述再生槽4依次連接篩檢程式5和泵浦6,所述泵浦6通過回流管13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣,加投控制裝置為設置在所述陽極區正上方的抽氣罩風機3,所述抽氣罩風機3的排氣管的出氣口與射流真空增氧裝置11的吸氣區9相連,所述射流真空增氧裝置的入液口7依次與加氧泵浦12和所述再生槽4底部通過管道相連,所述射流真空增氧裝置11的出液口8置於所述再生槽4中;分別為所述陰極區1、陽極區2和再生槽4設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數;步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:200g/L硫酸銅、100g/L硫酸的混合水溶液;陰極電鍍液:200g/L硫酸銅、100g/L硫 酸的混合水溶液;將所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液分別倒入所述陰極區1和裝有1:1金屬銅和氧化銅混合物的再生槽4中,並稱量陰極鍍件的初始重量;金屬銅和氧化銅混合物的用量是以陰極鍍件上鍍上X克的銅來確定,再生槽中金屬銅和氧化銅混合物的總含銅量應大於或等於X克。 The cathodic plating solution regeneration cycle system shown in Fig. 2 is the apparatus used in the embodiment 2 and the embodiment 10-12 of the present invention, including an insoluble anode (not labeled), a cathode plated member (not labeled), a plating bath, and a copper sulfate plating. Liquid, regeneration tank 4, metal copper (not shown), pump 6, screening program 5, oxygen source addition and investment system, automatic detection and feeding control machine (not shown) and jet vacuum aerator 11 are insoluble. The acid electroplating copper process of the anode specifically includes the following steps: Step 1 Prepare a process device: use a cation film to separate the electroplating bath into an anode region 2 and a cathode region 1, the overflow port of the cathode region 1 and the top of the regeneration tank 4 The regeneration tank 4 is connected to the screening program 5 and the pump 6 in sequence, and the pump 6 is connected to the cathode region 1 through a return pipe 13 to form a circuit; the regeneration tank 4 is also added to the oxygen source. The system is connected, the oxygen source in the oxygen source feeding system is the oxygen generated on the anode, and the feeding control device is an air extracting fan 3 disposed directly above the anode region, and the exhaust fan 3 Exhaust pipe outlet and jet vacuum aeration The suction zone 9 of the jet 11 is connected, and the liquid inlet 7 of the jet vacuum aerator is sequentially connected to the bottom of the oxygen pump 12 and the regeneration tank 4 through a pipe, and the liquid of the jet vacuum aerator 11 is discharged. The port 8 is placed in the regeneration tank 4; an automatic detection and feeding control machine is arranged for the cathode region 1, the anode region 2 and the regeneration tank 4, respectively, for respectively detecting technical parameters of the plating solution in the two electrode regions; Step 2: Preparing a plating solution: at normal temperature and pressure, according to Table-1, preparing an anodizing solution and a cathode plating solution, wherein the anodizing solution: a mixed aqueous solution of 200 g/L copper sulfate and 100 g/L sulfuric acid; Liquid: 200g / L copper sulfate, 100g / L sulfur a mixed aqueous solution of acid; pouring the anodizing solution into the anode region 2, and pouring the cathode plating solution into the cathode region 1 and a regeneration tank containing a mixture of 1:1 metal copper and copper oxide 4, and weigh the initial weight of the cathode plated part; the amount of metal copper and copper oxide mixture is determined by plating X grams of copper on the cathode plated part, and the total copper content of the mixture of metal copper and copper oxide in the regeneration tank Should be greater than or equal to X grams.
步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製;步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述陰極電鍍液和再生槽4中的再生電鍍液的比色以及所述陽極電鍍液的液位參數進行檢測,並利用所述參數分別控制所述射流真空增氧裝置11與抽氣罩風機3的啟動和關停及所述陽極區2的清水加投,根據初始陰極電鍍液的色彩深度設置比色設定值,根據初始陽極電鍍液的液位設置液位設定值;當所述陰極電鍍液或再生電鍍液的比色低於設定值時,開啟所述射流真空增氧裝置11與抽氣罩風機3,以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述陰極電鍍液或再生電鍍液的比色達到設定值時,關閉所述抽氣罩風機3,停止補充氧氣;當所述陽極電鍍液的液位低於設定值時,由所述自動檢投料控制 機通過投料泵控制往所述陽極區2中投放清水;步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 Step 3: Initiating a plating operation: connecting an insoluble anode to a positive electrode of the power source and immersing it in the anodizing solution, connecting the cathode plating member to a negative electrode of the power source, and immersing in the cathode plating solution; and turning on the pump 6 in step 1, Turning on the electrode power source to perform the plating operation and the copper sulfate plating solution circulation regeneration preparation; Step 4 controlling the cathode plating solution regeneration: using the automatic detection and feeding control machine to respectively compare the colorimetric color of the cathode plating solution and the regeneration plating solution in the regeneration tank 4 and The liquid level parameter of the anodizing solution is detected, and the starting and stopping of the jet vacuum aerator 11 and the extraction hood fan 3 and the clean water addition of the anode zone 2 are respectively controlled by the parameters, according to The color depth of the initial cathodic plating solution is set to a color setting value, and the liquid level setting value is set according to the liquid level of the initial anodizing solution; when the color ratio of the cathode plating solution or the regenerated plating solution is lower than a set value, the jet is turned on The vacuum aerator 11 and the air hood fan 3 are used to supplement oxygen in the plating solution of the regeneration tank 4 to accelerate the copper sulfate plating solution in which sulfuric acid, metallic copper and oxygen participate. Regenerating the reaction, regenerating the sulfuric acid into copper sulfate to become a regenerated plating solution; when the color ratio of the cathode plating solution or the regenerated plating solution reaches a set value, turning off the extraction hood fan 3, stopping the supplemental oxygen; When the liquid level of the plating solution is lower than the set value, it is controlled by the automatic inspection material The machine controls the feeding of the clean water into the anode region 2 by the feeding pump; the step 5: the cathode plating solution regeneration cycle: after the reconstituted plating solution in the regeneration tank 4 is configured in step 4, the pump 6 is infused into the cathode region 1 At the same time, the cathode plating solution flows into the regeneration tank 4 through the pipeline from the overflow port of the cathode region 1 to form a circulating flow, thereby continuously supplementing the cathode plating solution with copper ions and adjusting the sulfuric acid concentration to realize the electroplating process. The stability of each parameter.
設定電鍍試驗時間為15小時、陰極電流密度為3A/dm2,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。 The plating test time is set to 15 hours, the cathode current density is 3 A/dm 2 , and the cathode plating member is taken out after the plating time is set; the cathode plating member is cleaned with water and dried by hot air, and then weighed. -1 The current efficiency was calculated, and the surface of the plating was observed using a computer microscope, and the results of the observation were recorded in Table-1.
實施例3 Example 3
如圖3所示的陰極電鍍液再生循環系統是本發明實施例3所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、篩檢程式5、氧氣源加投系統、自動檢測投料控制機(圖未顯示)和射流真空增氧裝置11,其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟:步驟1準備製程設備:使用陽離子膜將電鍍槽分隔為陽極區2和陰極區1,所述陰極區1的溢流口與所述再生槽4頂部以管道相連,所述管道上設有隔膜;所述再生槽4依次連接篩檢程式5和泵浦6,所述泵浦6通過回流管13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中 的氧氣源為瓶裝壓縮氧氣,加投控制裝置為射流真空增氧裝置11,所述射流真空增氧裝置11與所述瓶裝壓縮空氣相連,所述射流真空增氧裝置11的入液口7與所述再生槽4底部通過管道相連,所述射流真空增氧裝置的出液口8置於所述再生槽4中;分別為所述陰極區1、陽極區2和再生槽4設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數;步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:240g/L硫酸銅、50g/L硫酸的混合水溶液;陰極電鍍液:240g/L硫酸銅、50g/L硫酸、10mg/L鹽酸的混合水溶液;將所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液倒入所述陰極區1和裝有1:1金屬銅和氧化銅混合物的所述再生槽4中,並稱量陰極鍍件的初始重量;步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製;步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述再生電鍍液的氧化還原電位和所述陽極電鍍液的比重以及氧化還原電位參數進行檢測,並利用所述參數分別控制所述射流真空增氧裝置的啟動和關停及所述陽極區2的清水加投,根據初始陰極電鍍液的氧化還原電位設置陰極電鍍液的氧化還原電位設定值,根據初始陽極電鍍液的比重和氧化還原電位分別設置陽極 電鍍液的比重和氧化還原電位設定值;當所述再生電鍍液的氧化還原電位低於設定值時,開啟所述射流真空增氧裝置11以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述再生電鍍液的氧化還原電位達到設定值時,關閉射流真空增氧裝置11,停止補充氧氣;當所述陽極電鍍液的比重或ORP參數高於設定值時,由所述自動檢投料控制機通過投料泵控制往所述陽極區2中投放清水;步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 The cathode plating solution regeneration cycle system shown in FIG. 3 is the apparatus used in the third embodiment of the present invention, and includes an insoluble anode (not labeled), a cathode plating member (not labeled), a plating tank, a copper sulfate plating solution, and a regeneration tank 4. Metal copper (not shown), pump 6, screening program 5, oxygen source addition system, automatic detection feeding controller (not shown) and jet vacuum aeration device 11, which uses an acid-plated copper process with an insoluble anode Specifically, the method includes the following steps: Step 1: preparing a process device: separating a plating tank into an anode region 2 and a cathode region 1 by using a cationic membrane, and an overflow port of the cathode region 1 is connected to a top of the regeneration tank 4 by a pipeline, the pipeline a diaphragm is disposed thereon; the regeneration tank 4 is sequentially connected to the screening program 5 and the pump 6, and the pump 6 is connected to the cathode region 1 through a return pipe 13 to form a circuit; the regeneration tank 4 is also connected to an oxygen source. The feeding system is connected, and the oxygen source is added to the investment system. The oxygen source is bottled compressed oxygen, and the addition control device is a jet vacuum aeration device 11 connected to the bottled compressed air, and the liquid inlet 7 of the jet vacuum aerator 11 is The bottom of the regeneration tank 4 is connected by a pipe, and the liquid outlet 8 of the jet vacuum aerator is placed in the regeneration tank 4; the cathode zone 1, the anode zone 2 and the regeneration tank 4 are respectively provided with automatic detection and feeding. a control machine for respectively detecting technical parameters of the plating solution in the two electrode regions; and step 2 preparing a plating solution: at normal temperature and pressure, according to Table-1, preparing an anodizing solution and a cathode plating solution, wherein Anodizing solution: a mixed aqueous solution of 240 g/L copper sulfate and 50 g/L sulfuric acid; a cathode plating solution: a mixed aqueous solution of 240 g/L copper sulfate, 50 g/L sulfuric acid, and 10 mg/L hydrochloric acid; and the anode plating solution is poured In the anode region 2, the cathode plating solution is poured into the cathode region 1 and the regeneration tank 4 containing a mixture of 1:1 metal copper and copper oxide, and the initial weight of the cathode plating member is weighed; Step 3 Start the plating operation: the insoluble anode and The source positive electrode is connected and immersed in the anodizing solution, the cathode plating member is connected to the negative electrode of the power source and immersed in the cathode plating solution; the pump 6 is turned on in step 1, the electrode power source is turned on for electroplating operation and copper sulfate The electroplating solution is recycled and regenerated; the step 4 controls the cathode electroplating solution regeneration: the auto-detection feeding control machine is used to respectively detect the oxidation-reduction potential of the regenerated electroplating solution, the specific gravity of the anodizing solution, and the oxidation-reduction potential parameter, and utilize the The parameters respectively control the start and stop of the jet vacuum aeration device and the clean water addition of the anode region 2, and set the redox potential setting value of the cathode plating solution according to the oxidation reduction potential of the initial cathode plating solution, according to the initial anode The specific gravity of the plating solution and the oxidation-reduction potential are respectively set to the anode a specific gravity of the plating solution and a redox potential setting value; when the redox potential of the regenerated plating solution is lower than a set value, the jet vacuum aerator 11 is turned on to supplement oxygen in the plating solution of the regeneration tank 4, Accelerating the regeneration reaction of the copper sulfate plating solution in which sulfuric acid, metallic copper and oxygen participate, and regenerating the sulfuric acid into copper sulfate to become a regenerated plating solution; when the redox potential of the regenerated plating solution reaches a set value, the jet vacuum aeration device 11 is turned off. Stopping the supplemental oxygen; when the specific gravity or ORP parameter of the anodizing solution is higher than the set value, the automatic inspection and feeding control machine controls the feeding of the clean water into the anode region 2 through the feeding pump; Circulation: after the reconstituted plating solution in the regeneration tank 4 is configured in step 4, it is infused into the cathode region 1 through the pump 6, while the cathode plating solution flows from the overflow port of the cathode region 1 through the pipeline. A circulating flow is formed in the regeneration tank 4, thereby continuously supplementing the cathode plating solution with copper ions and adjusting the sulfuric acid concentration to achieve stabilization of various parameters in the plating process.
設定電鍍試驗時間為15小時、陰極電流密度為3A/dm2,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。 The plating test time is set to 15 hours, the cathode current density is 3 A/dm 2 , and the cathode plating member is taken out after the plating time is set; the cathode plating member is cleaned with water and dried by hot air, and then weighed. -1 The current efficiency was calculated, and the surface of the plating was observed using a computer microscope, and the results of the observation were recorded in Table-1.
實施例4 Example 4
如圖4所示的陰極電鍍液再生循環系統是本發明實施例4所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、篩檢程式5、氧氣源加投系統、自動檢測投料控制機(圖未顯示) 和射流真空增氧裝置11,其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟:步驟1準備製程設備:使用陽離子膜將電鍍槽分隔為陽極區2和陰極區1,所所述陰極區1的溢流口與所述再生槽4頂部以管道相連,所述管道上設有隔膜;所述再生槽4依次連接篩檢程式5,和泵浦6,所述泵浦6通過另一管道13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣以及空氣中的氧氣,加投控制裝置為設置在所述陽極區正上方的抽氣罩風機3以及沸石分子篩制氧機14,所述抽氣罩風機3的排氣管的出氣口與射流真空增氧裝置11的吸氣區9相連,所述射流真空增氧裝置的入液口7依次與加氧泵浦12和所述再生槽4底部通過管道相連,所述射流真空增氧裝置11的出液口8置於所述再生槽4中;分別為所述陰極區1、陽極區2和再生槽4設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數;步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:200g/L硫酸銅、90g/L硫酸的混合水溶液;陰極電鍍液:150g/L硫酸銅、150g/L硫酸、205.6mg/L鹽酸的混合水溶液;所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液倒入所述陰極區1和裝有1:1金屬銅和氧化銅混合物的所述再生槽4中,並稱量陰極鍍件的初始重量;步驟3啟動電鍍作業:將陽極與電源正極連接並浸入所述陽 極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製;步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述再生槽中的再生電鍍液的氧化還原電位以及所述陽極電鍍液的酸度參數進行檢測,並分別控制所述射流真空增氧裝置11和抽氣罩風機3的啟動和關停以及所述陽極區2的清水加投,根據初始陰極電鍍液的比重設置比重設定值,根據初始陽極電鍍液的酸度設置酸度設定值;當所述再生電鍍液的氧化還原電位低於設定值時,開啟所述射流真空增氧裝置11和抽氣罩風機13,以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述電鍍液的比重低於設定值時,關閉所述射流真空增氧裝置11和抽氣罩風機13,停止補充氧氣;當所述陽極電鍍液的酸度高於設定值時,由所述自動檢投料控制機通過投料泵控制往所述陽極區2中投放清水;步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 The cathode electroplating solution regeneration cycle system shown in FIG. 4 is the apparatus used in the fourth embodiment of the present invention, and includes an insoluble anode (not labeled), a cathode plating member (not labeled), a plating tank, a copper sulfate plating solution, a regeneration tank 4, Metal copper (not shown), pump 6, screening program 5, oxygen source addition and investment system, automatic detection and feeding control machine (not shown) And the jet vacuum aeration device 11, the acid electroplating copper process using the insoluble anode specifically includes the following steps: Step 1 Prepare the process equipment: use a cationic membrane to separate the electroplating bath into an anode region 2 and a cathode region 1, the cathode region 1 The overflow port is connected to the top of the regeneration tank 4 by a pipe, and the pipe is provided with a diaphragm; the regeneration tank 4 is sequentially connected to the screening program 5, and the pump 6 is passed, and the pump 6 passes through another pipe 13 Connected to the cathode region 1 to form a loop; the regeneration tank 4 is also connected to an oxygen source addition system, wherein the oxygen source in the oxygen source addition system is a precipitated oxygen on the anode and oxygen in the air, plus The injection control device is an air hood fan 3 and a zeolite molecular sieve oxygen generator 14 disposed directly above the anode region, and an air outlet of the exhaust pipe of the air hood fan 3 and an air suction of the jet vacuum aerator 11 The area 9 is connected, and the liquid inlet 7 of the jet vacuum aerator is sequentially connected to the bottom of the oxygen pump 12 and the regeneration tank 4 through a pipe, and the liquid outlet 8 of the jet vacuum aerator 11 is placed In the regeneration tank 4; respectively, the cathode 1. The anode zone 2 and the regeneration tank 4 are provided with an automatic detection feeding control machine for respectively detecting the technical parameters of the plating solution in the two electrode zones; and step 2 preparing the plating solution: under normal temperature and pressure, according to Table-1 An anode plating solution and a cathode plating solution are prepared, wherein the anode plating solution: 200 g/L copper sulfate, 90 g/L sulfuric acid mixed aqueous solution; cathode plating solution: 150 g/L copper sulfate, 150 g/L sulfuric acid, 205.6 mg/L a mixed aqueous solution of hydrochloric acid; the anode plating solution is poured into the anode region 2, and the cathode plating solution is poured into the cathode region 1 and the regeneration tank containing a mixture of 1:1 metal copper and copper oxide. 4, and weigh the initial weight of the cathode plated part; step 3 initiates the plating operation: connect the anode to the positive electrode of the power source and immerse the anode In the electroplating solution, the cathode plating member is connected to the negative electrode of the power source and immersed in the cathode plating solution; the pump 6 is turned on in step 1, the electrode power source is turned on for electroplating operation, and the copper sulfate plating solution is recycled and reconstituted; 4 controlling the cathode plating solution regeneration: detecting the oxidation-reduction potential of the regenerated plating solution in the regeneration tank and the acidity parameter of the anode plating solution by using an automatic detection feeding controller, and respectively controlling the jet vacuum aeration device 11 and the start and stop of the hood fan 3 and the clean water addition of the anode zone 2, setting the specific gravity setting value according to the specific gravity of the initial cathode plating solution, and setting the acidity setting value according to the acidity of the initial anodizing solution; When the oxidation-reduction potential of the regenerated plating solution is lower than a set value, the jet vacuum aeration device 11 and the extraction hood fan 13 are turned on to supplement oxygen in the plating solution of the regeneration tank 4 to accelerate sulfuric acid, metallic copper and oxygen. Reactive reaction of the participating copper sulfate plating solution to regenerate sulfuric acid into copper sulfate to become a regenerated plating solution; when the specific gravity of the plating solution is lower than a set value, Closing the jet vacuum aeration device 11 and the air hood fan 13 to stop replenishing oxygen; when the acidity of the anodizing solution is higher than a set value, the automatic inspection material control machine controls the anode through the feeding pump The clean water is discharged in the zone 2; the cathode electroplating solution regeneration cycle in step 5: after the reconstituted plating solution in the regeneration tank 4 is configured in step 4, the pump 6 is infused into the cathode zone 1 while the cathode plating solution is The overflow region of the cathode region 1 flows into the regeneration tank 4 through a pipeline to form a circulating flow, thereby continuously supplementing the cathode plating solution with copper ions and adjusting the sulfuric acid concentration to achieve stabilization of various parameters in the electroplating process.
設定電鍍試驗時間為15小時、陰極電流密度為3A/dm2, 當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。 The plating test time is set to 15 hours, and the cathode current density is 3 A/dm 2 . After the plating time is set, the cathode plating member is taken out; the cathode plating member is cleaned with water and dried by hot air, and then weighed. -1 The current efficiency was calculated, and the surface of the plating was observed using a computer microscope, and the results of the observation were recorded in Table-1.
實施例5 Example 5
實施例5與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:50g/L硫酸銅、150g/L硫酸的混合水溶液;陰極電鍍液:35g/L硫酸銅、220g/L硫酸、8239mg/L鹽酸的混合水溶液。 The difference between the embodiment 5 and the embodiment 1 is that the anode plating solution and the cathode plating solution are prepared according to Table-1 under normal temperature and normal pressure, wherein the anode plating solution: 50 g/L copper sulfate, 150 g/L sulfuric acid. Mixed aqueous solution; cathode plating solution: a mixed aqueous solution of 35 g/L of copper sulfate, 220 g/L of sulfuric acid, and 8239 mg/L of hydrochloric acid.
實施例6 Example 6
實施例6與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:150g/L硫酸銅、90g/L硫酸的混合水溶液;陰極電鍍液:100g/L硫酸銅、190g/L硫酸、10282mg/L鹽酸的混合水溶液。 The difference between the embodiment 6 and the embodiment 1 is that the anode plating solution and the cathode plating solution are prepared according to Table-1 under normal temperature and normal pressure, wherein the anode plating solution: 150 g/L copper sulfate, 90 g/L sulfuric acid. Mixed aqueous solution; cathodic plating solution: a mixed aqueous solution of 100 g/L of copper sulfate, 190 g/L of sulfuric acid, and 10282 mg/L of hydrochloric acid.
實施例7 Example 7
實施例7與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:100g/L硫酸銅、60g/L硫酸的混合水溶液;陰極電鍍液:100g/L硫酸銅、220g/L硫酸、4078mg/L鹽酸、5000mg/L氯化鈉的混合水溶液。 The difference between the embodiment 7 and the embodiment 1 is that the anode plating solution and the cathode plating solution are prepared according to Table-1 under normal temperature and normal pressure, wherein the anode plating solution: 100 g/L copper sulfate, 60 g/L sulfuric acid. Mixed aqueous solution; cathodic plating solution: a mixed aqueous solution of 100 g/L of copper sulfate, 220 g/L of sulfuric acid, 4078 mg/L of hydrochloric acid, and 5000 mg/L of sodium chloride.
實施例8 Example 8
實施例8與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液: 35g/L硫酸銅、250g/L硫酸的混合水溶液;陰極電鍍液:50g/L硫酸銅、250g/L硫酸、10mg/L鹽酸的混合水溶液。 The difference between the embodiment 8 and the embodiment 1 is that, under normal temperature and normal pressure, an anodizing solution and a cathodic plating solution are prepared according to Table-1, wherein the anodizing solution: A mixed aqueous solution of 35 g/L of copper sulfate and 250 g/L of sulfuric acid; a cathode plating solution: a mixed aqueous solution of 50 g/L of copper sulfate, 250 g/L of sulfuric acid, and 10 mg/L of hydrochloric acid.
實施例9 Example 9
如圖1所示的陰極電鍍液再生循環系統是本發明實施例1和實施例5-8所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、氧氣源加投系統和自動檢測投料控制機(圖未顯示),其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟:步驟1準備製程設備:使用普通電鍍隔膜將電鍍槽分隔為陽極區2和陰極區1,所述陰極區1的溢流口與所述再生槽4頂部以管道相連;所述再生槽連接泵浦6,所述泵浦6通過回流管13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣,加投控制裝置為設置在所述陽極區正上方的抽氣罩風機3,所述抽氣罩風機3的排氣管的出氣口與所述再生槽4底部通過管道相連;分別為所述陰極區1、陽極區2和再生槽設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數;步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:50g/L硫酸銅、0.001g/L硫酸的混合水溶液;陰極電鍍液:50g/L硫酸銅、0.001g/L硫酸的混合水溶液;所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液分別倒入所述陰極區1以及裝有金屬銅的再生槽4中, 並稱量陰極鍍件的初始重量;步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製;步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述陰極電鍍液的酸度進行檢測並控制所述抽氣罩風機3的的啟動和關停,根據初始陰極電鍍液的酸度設置酸度設定值,當所述陰極電鍍液其酸度高於設定值時開啟所述抽氣罩風機3;以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述陰極電鍍液酸度達到設定值時,關閉所述抽氣罩風機3,停止補充氧氣;步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 The cathodic plating solution regeneration cycle system shown in Fig. 1 is the apparatus used in the first embodiment and the examples 5-8 of the present invention, including an insoluble anode (not labeled), a cathode plated member (not labeled), a plating bath, and a copper sulfate plating. Liquid, regeneration tank 4, metal copper (not shown), pump 6, oxygen source feeding system and automatic detection feeding control machine (not shown), the acid electroplating copper process using insoluble anode specifically includes the following steps: 1 preparation process equipment: using a common electroplating diaphragm to separate the electroplating tank into an anode zone 2 and a cathode zone 1, the overflow port of the cathode zone 1 is connected to the top of the regeneration tank 4 by a pipe; the regeneration tank is connected to the pump 6 The pump 6 is connected to the cathode region 1 through a return pipe 13 to form a loop; the regeneration tank 4 is also connected to an oxygen source addition system, and the oxygen source in the oxygen source addition system is generated on the anode. The evolved oxygen, the addition control device is an air hood fan 3 disposed directly above the anode region, and the air outlet of the exhaust pipe of the air hood fan 3 is connected to the bottom of the regeneration tank 4 through a pipeline; For the cathode region 1, the anode region 2 and The regeneration tank is provided with an automatic detection feeding control machine for respectively detecting the technical parameters of the plating solution in the two electrode regions; Step 2 preparing the plating solution: at normal temperature and pressure, according to Table-1, preparing the anode plating solution and Cathodic plating solution, wherein: anodizing solution: 50 g / L copper sulfate, 0.001 g / L sulfuric acid mixed aqueous solution; cathode plating solution: 50 g / L copper sulfate, 0.001 g / L sulfuric acid mixed aqueous solution; the anodizing solution Pour into the anode region 2, and pour the cathode plating solution into the cathode region 1 and the metal copper-containing regeneration tank 4, And weighing the initial weight of the cathode plating member; step 3 starts the plating operation: connecting the insoluble anode to the positive electrode of the power source and immersing in the anodizing solution, connecting the cathode plating member to the negative electrode of the power source and immersing in the cathode plating solution The pump 6 is turned on in step 1, the electrode power is turned on for electroplating operation and the copper sulfate plating solution is recycled and regenerated; and the step 4 controls the cathode electroplating solution regeneration: the acidity of the cathode electroplating solution is separately performed by using an automatic detecting and feeding control machine. Detecting and controlling the start and stop of the air hood fan 3, setting an acidity setting value according to the acidity of the initial cathode plating solution, and opening the air hood fan 3 when the acidity of the cathode plating solution is higher than a set value. In order to supplement oxygen in the plating solution of the regeneration tank 4, accelerate the regeneration reaction of the copper sulfate plating solution in which sulfuric acid, metallic copper and oxygen participate, and regenerate the sulfuric acid into copper sulfate to become a regenerated plating solution; when the cathode plating solution is acidity When the set value is reached, the air blower fan 3 is turned off, and the supplemental oxygen is stopped; Step 5: Cathodic plating liquid regeneration cycle: in the regeneration tank 4 in step 4 After the plating solution is configured, it is infused into the cathode region 1 through the pump 6, and the cathode plating solution flows into the regeneration tank 4 through the pipeline from the overflow port of the cathode region 1 to form a circulating flow, thereby The cathode plating solution continuously replenishes copper ions and adjusts the concentration of sulfuric acid to achieve stability of various parameters in the electroplating process.
設定電鍍試驗時間為15小時、陰極電流密度為3A/dm2,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。 The plating test time is set to 15 hours, the cathode current density is 3 A/dm 2 , and the cathode plating member is taken out after the plating time is set; the cathode plating member is cleaned with water and dried by hot air, and then weighed. -1 The current efficiency was calculated, and the surface of the plating was observed using a computer microscope, and the results of the observation were recorded in Table-1.
實施例10 Example 10
實施例10與實施例2的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:0.001g/L硫酸銅、400g/L硫酸的混合水溶液;陰極電鍍液:100g/L硫酸銅、300g/L硫酸的混合水溶液。 The difference between the embodiment 10 and the embodiment 2 is that the anode plating solution and the cathode plating solution are prepared according to Table-1 under normal temperature and normal pressure, wherein the anode plating solution: 0.001 g/L copper sulfate, 400 g/L sulfuric acid. Mixed aqueous solution; cathode plating solution: a mixed aqueous solution of 100 g/L copper sulfate and 300 g/L sulfuric acid.
實施例11 Example 11
實施例11與實施例2的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:550g/L硫酸;陰極電鍍液:200g/L硫酸銅、350g/L硫酸的混合水溶液。 The difference between the embodiment 11 and the embodiment 2 is that the anode plating solution and the cathode plating solution are prepared according to Table-1 under normal temperature and normal pressure, wherein the anode plating solution: 550 g/L sulfuric acid; the cathode plating solution: 200 g/ A mixed aqueous solution of L copper sulfate and 350 g/L sulfuric acid.
實施例12 Example 12
實施例12與實施例2的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:700g/L硫酸;陰極電鍍液:240g/L硫酸銅、400g/L硫酸的混合水溶液。 The difference between the embodiment 12 and the embodiment 2 is that the anode plating solution and the cathode plating solution are prepared according to Table-1 under normal temperature and normal pressure, wherein the anode plating solution: 700 g/L sulfuric acid; the cathode plating solution: 240 g/ A mixed aqueous solution of L copper sulfate and 400 g/L sulfuric acid.
比較例1 Comparative example 1
本比較例所使用的電鍍液的成分示於表-1,其中,130g/L硫酸銅、70g/L硫酸、70mg/L鹽酸的混合水溶液。 The composition of the plating solution used in this comparative example is shown in Table-1, which is a mixed aqueous solution of 130 g/L of copper sulfate, 70 g/L of sulfuric acid, and 70 mg/L of hydrochloric acid.
步驟1:將表1中指定的組分按配比溶于水中,配製電鍍液。 Step 1: The components specified in Table 1 were dissolved in water according to the ratio to prepare a plating solution.
步驟2:將步驟1中所得的電鍍液倒入電鍍缸中,並稱量陰極鍍件的初始重量。 Step 2: Pour the plating solution obtained in the step 1 into a plating tank, and weigh the initial weight of the cathode plated member.
步驟3:使用不溶性陽極,將陽極和陰極鍍件浸入電鍍液中,並分別與電源的正極和負極相接。 Step 3: Using an insoluble anode, the anode and cathode plating members are immersed in the plating solution and respectively connected to the positive and negative electrodes of the power source.
步驟4:通電進行電鍍作業,設定電鍍試驗時間為15小時、陰極電流密度為3A/dm2,電鍍過程中向電解槽加投氧化銅以補充電解液的銅離子含量,電鍍完成後將陰極鍍件取出。使用清水清洗鍍件並使用熱風吹幹後,稱量鍍件重量。按式1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。 Step 4: Conducting electroplating operation, setting the electroplating test time to 15 hours, and the cathode current density to 3 A/dm 2 . During the electroplating process, copper oxide is added to the electrolytic cell to supplement the copper ion content of the electrolyte, and the cathode is plated after the electroplating is completed. Remove the pieces. After the plated parts were cleaned with clean water and dried with hot air, the weight of the plated parts was weighed. The current efficiency was calculated according to Equation 1, and the surface of the plating was observed using a computer microscope, and the results of the observation were recorded in Table 1.
比較例2 Comparative example 2
比較例2和比較例1的區別在於:本比較例所使用的電鍍液成分示於表-1,其中,130g/L硫酸銅、70g/L硫酸、60g/L硫酸鐵、70mg/L鹽酸的混合水溶液。 The difference between Comparative Example 2 and Comparative Example 1 is that the plating solution components used in this comparative example are shown in Table-1, wherein 130 g/L of copper sulfate, 70 g/L of sulfuric acid, 60 g/L of iron sulfate, and 70 mg/L of hydrochloric acid were used. Mix the aqueous solution.
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