TWI541960B - Package apparatus and manufacturing method thereof - Google Patents

Package apparatus and manufacturing method thereof Download PDF

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Publication number
TWI541960B
TWI541960B TW103104896A TW103104896A TWI541960B TW I541960 B TWI541960 B TW I541960B TW 103104896 A TW103104896 A TW 103104896A TW 103104896 A TW103104896 A TW 103104896A TW I541960 B TWI541960 B TW I541960B
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Taiwan
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layer
wire
forming
pillar
sealant
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TW103104896A
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Chinese (zh)
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TW201532217A (en
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周鄂東
胡竹青
許詩濱
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恆勁科技股份有限公司
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Priority to TW103104896A priority Critical patent/TWI541960B/en
Priority to US14/505,973 priority patent/US9601402B2/en
Publication of TW201532217A publication Critical patent/TW201532217A/en
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Publication of TWI541960B publication Critical patent/TWI541960B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector

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  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)

Description

封裝裝置及其製作方法 Packaging device and manufacturing method thereof

本發明是有關於一種封裝裝置及其製作方法,特別是有關於一種半導體封裝裝置及其製作方法。 The present invention relates to a package device and a method of fabricating the same, and more particularly to a semiconductor package device and a method of fabricating the same.

在新一代的電子產品中,不斷追求更輕薄短小,更要求產品具有多功能與高性能,因此,積體電路(Integrated Circuit,IC)必須在有限的區域中容納更多電子元件以達到高密度與微型化之要求,為此電子產業開發新型構裝技術,將電子元件埋入基板中,大幅縮小構裝體積,也縮短電子元件與基板的連接路徑,另外還可利用增層技術(Build-Up)增加佈線面積,以符合輕薄短小及多功能的潮流趨勢。 In the new generation of electronic products, the pursuit of thinner and lighter, more demanding products with versatility and high performance, therefore, integrated circuits (IC) must accommodate more electronic components in a limited area to achieve high density With the miniaturization requirements, the electronics industry has developed a new type of packaging technology to embed electronic components in the substrate, greatly reducing the size of the package, shortening the connection path between the electronic components and the substrate, and also using the build-up technology (Build- Up) Increase the wiring area to meet the trend of light, short, and versatile.

圖1為傳統之玻璃纖維基板封裝結構。玻璃纖維基板封裝結構10包括有玻璃纖維基板100,例如可為玻纖環氧樹脂銅箔基板FR-4型號或FR-5型號,其中玻璃纖維基板100係經由雷射開孔(Laser Via)而形成凹槽110與複數個導通孔120,電子元件130固定在凹槽110中,金屬導電柱140設置在部份之導通孔120中,第一金屬導電層142、144分別設置在玻璃纖維基板100上且與金屬導電柱140電性導通,絕緣層150覆蓋凹槽110、電子元件130及複數個導通孔120,第二金屬導電層146、148設置在絕緣層150之上且與電子元件130及第一金屬導電層142、144電性導通。 Figure 1 shows a conventional glass fiber substrate package structure. The glass fiber substrate package structure 10 includes a glass fiber substrate 100, which may be, for example, a glass fiber epoxy copper foil substrate FR-4 model or an FR-5 model, wherein the glass fiber substrate 100 is via a laser via (Laser Via). The recess 110 and the plurality of vias 120 are formed, the electronic component 130 is fixed in the recess 110, and the metal conductive pillars 140 are disposed in the partial vias 120. The first metal conductive layers 142 and 144 are respectively disposed on the glass fiber substrate 100. The second conductive layer 150 is disposed on the insulating layer 150 and is connected to the electronic component 130 and The first metal conductive layers 142, 144 are electrically conductive.

然而,上述傳統之玻璃纖維基板封裝結構,其係使用玻璃纖維材質作為基板之成本過於昂貴,並且再反覆利用雷射開孔技術來形成四層金屬層雷射盲埋孔之疊層結構,其中,複數次雷射開孔加工時間較長且製程複雜,四層金屬層之成本亦較高,都會造 成傳統之玻璃纖維基板封裝結構不具產業優勢。 However, the above-mentioned conventional glass fiber substrate packaging structure, which is made of a glass fiber material as a substrate, is too expensive, and a laser opening technique is used to form a laminated structure of four layers of metal layer laser blind buried holes, wherein The processing time of the plurality of laser openings is long and the process is complicated, and the cost of the four metal layers is also high. The traditional glass fiber substrate packaging structure has no industrial advantage.

本發明提出一種封裝裝置,其係可使用封膠層(Mold Compound Layer)為無核心基板(Coreless Substrate)之主體材料,並利用電鍍導柱層形成導通孔與預封包互連系統(Mold Interconnect System,MIS)封裝方式於基板製作中順勢將被動元件埋入於基板之內,形成簡單之兩層金屬層內埋被動元件之疊層結構。 The invention provides a packaging device which can use a Mold Compound Layer as a core material of a Coreless Substrate and forms a via hole and a pre-package interconnection system by using a plating pillar layer (Mold Interconnect System) The MIS) package method embeds the passive component in the substrate in the fabrication of the substrate, forming a simple two-layer metal layer with a stacked structure of buried passive components.

本發明提出一種封裝裝置之製作方法,其係可使用較低成本的封膠(Mold Compound)取代昂貴的玻璃纖維基板,並以較低成本的兩層金屬層電鍍導柱層流程取代昂貴的四層金屬層雷射盲埋孔流程,所以加工時間較短且流程簡單。 The invention provides a manufacturing method of a packaging device, which can replace an expensive glass fiber substrate with a lower cost Mold Compound, and replace the expensive four with a lower cost two-layer metal layer plating pillar layer process. The layer metal layer laser blind buried hole process, so the processing time is short and the process is simple.

在第一實施例中,本發明提出一種封裝裝置,其包括一第一導線層、一金屬層、一導柱層、一被動元件、一第一封膠層、一第二導線層以及一防焊層。第一導線層具有相對之一第一表面與一第二表面。金屬層設置於第一導線層之第一表面上。導柱層之一端設置於第一導線層之第二表面上,並且與第一導線層形成一凹型結構。被動元件設置並電性連結於凹型結構內之第一導線層之第二表面上。第一封膠層設置於第一導線層及導柱層之部分區域內,並且包覆被動元件,其中第一封膠層不露出於第一導線層之第一表面與導柱層之一端。第二導線層設置於第一封膠層與導柱層之一端上。防焊層設置於第一封膠層與第二導線層上。 In a first embodiment, the present invention provides a package device including a first wire layer, a metal layer, a pillar layer, a passive component, a first sealant layer, a second wire layer, and an anti-proof layer. Solder layer. The first wire layer has a first surface and a second surface. The metal layer is disposed on the first surface of the first wire layer. One end of the pillar layer is disposed on the second surface of the first wire layer and forms a concave structure with the first wire layer. The passive component is disposed and electrically coupled to the second surface of the first wire layer within the female structure. The first adhesive layer is disposed in a portion of the first wire layer and the pillar layer, and covers the passive component, wherein the first sealant layer is not exposed on the first surface of the first wire layer and one end of the pillar layer. The second wire layer is disposed on one end of the first sealant layer and the pillar layer. The solder resist layer is disposed on the first sealant layer and the second wire layer.

在第一實施例中,本發明提出一種封裝裝置之製作方法,其步驟包括:提供一金屬載板,其具有相對之一第一側面與一第二側面;形成一第一導線層於該金屬載板之該第二側面上;形成一導柱層於該第一導線層上,其中該導柱層與該第一導線層形成一凹型結構;提供一被動元件設置並電性連結於該凹型結構內之該第一導線層上;形成一第一封膠層包覆該第一導線層、該被動元件、該導柱層與該金屬載板之該第二側面;露出該導柱層之一端;形成一第二導線層於該第一封膠層與露出之該導柱層之一端 上;形成一防焊層於該第一封膠層與該第二導線層上;以及移除該金屬載板之部分區域以形成一窗口,其中該第一導線層與該第一封膠層從該窗口露出。 In a first embodiment, the present invention provides a method of fabricating a package device, the method comprising: providing a metal carrier having a first side and a second side; forming a first wire layer on the metal Forming a pillar layer on the first wire layer, wherein the pillar layer and the first wire layer form a concave structure; providing a passive component and electrically connecting to the concave shape Forming a first sealant layer over the first wire layer, the passive component, the pillar layer and the second side of the metal carrier; exposing the pillar layer One end; forming a second wire layer on the first sealant layer and one end of the exposed pillar layer Forming a solder mask on the first sealant layer and the second wire layer; and removing a portion of the metal carrier to form a window, wherein the first wire layer and the first sealant layer Exposed from this window.

在第二實施例中,本發明提出一種封裝裝置,其包括一第一導線層、一金屬層、一第一介電層、一導柱層、一被動元件、一第一封膠層、一第二導線層以及一防焊層。第一導線層具有相對之一第一表面與一第二表面。金屬層設置於第一導線層之第一表面上。第一介電層設置於第一導線層之部分區域內,其中第一介電層不露出於第一導線層之第一表面,並且第一介電層不低於第一導線層之第二表面。導柱層設置於第一導線層之第二表面上,並且與第一導線層形成一凹型結構。被動元件設置並電性連結於凹型結構內之第一導線層之第二表面上。第一封膠層設置於導柱層之部分區域內,並且包覆被動元件,其中第一封膠層不露出於導柱層之一端。第二導線層設置於第一封膠層與導柱層之一端上。防焊層設置於第一封膠層與第二導線層上。 In a second embodiment, the present invention provides a package device including a first wire layer, a metal layer, a first dielectric layer, a pillar layer, a passive component, a first sealant layer, and a a second wire layer and a solder resist layer. The first wire layer has a first surface and a second surface. The metal layer is disposed on the first surface of the first wire layer. The first dielectric layer is disposed in a portion of the first conductive layer, wherein the first dielectric layer is not exposed on the first surface of the first conductive layer, and the first dielectric layer is not lower than the second conductive layer surface. The pillar layer is disposed on the second surface of the first wire layer and forms a concave structure with the first wire layer. The passive component is disposed and electrically coupled to the second surface of the first wire layer within the female structure. The first adhesive layer is disposed in a portion of the pillar layer and covers the passive component, wherein the first sealant layer is not exposed at one end of the pillar layer. The second wire layer is disposed on one end of the first sealant layer and the pillar layer. The solder resist layer is disposed on the first sealant layer and the second wire layer.

在第二實施例中,本發明提出一種封裝裝置之製作方法,其步驟包括:提供一金屬載板,其具有相對之一第一側面與一第二側面;形成一第一介電層於金屬載板之第二側面上;形成一第一導線層於金屬載板之第二側面上,其中第一介電層設置於第一導線層之部分區域內,第一介電層不低於第一導線層;形成一導柱層於第一導線層上,其中導柱層與第一導線層形成一凹型結構;提供一被動元件設置並電性連結於凹型結構內之第一導線層上;形成一第一封膠層包覆第一介電層、第一導線層、被動元件、導柱層與金屬載板之第二側面;露出導柱層之一端;形成一第二導線層於第一封膠層與露出之導柱層之一端上;形成一防焊層於第一封膠層與第二導線層上;移除金屬載板之部分區域以形成一窗口,其中第一導線層與第一介電層從窗口露出。 In a second embodiment, the present invention provides a method of fabricating a package device, the method comprising: providing a metal carrier having a first side and a second side; forming a first dielectric layer on the metal Forming a first wire layer on the second side of the metal carrier, wherein the first dielectric layer is disposed in a portion of the first wire layer, and the first dielectric layer is not lower than the first layer a conductive layer is formed on the first conductive layer, wherein the conductive pillar layer and the first conductive layer form a concave structure; a passive component is provided and electrically connected to the first conductive layer in the concave structure; Forming a first sealant layer covering the first dielectric layer, the first wire layer, the passive component, the pillar layer and the second side of the metal carrier; exposing one end of the pillar layer; forming a second conductor layer a glue layer and one end of the exposed pillar layer; forming a solder resist layer on the first sealant layer and the second wire layer; removing a portion of the metal carrier plate to form a window, wherein the first wire layer The first dielectric layer is exposed from the window.

在第三實施例中,本發明提出一種封裝裝置,其包括一第一導線層、一金屬層、一第一介電層、一第二介電層、一導體層、一導柱層、一被動元件、一第一封膠層、一第二導線層以及一防 焊層。第一導線層具有相對之一第一表面與一第二表面。金屬層設置於第一導線層之第一表面上。第一介電層設置於第一導線層之部分區域內,其中第一介電層不露出於第一導線層之第一表面,並且第一介電層不低於第一導線層之第二表面。第二介電層設置於第一介電層上。導柱層設置於導體層上,並且與導體層形成一凹型結構。被動元件設置並電性連結於凹型結構內之第一導線層之第二表面上。第一封膠層設置於第二介電層、導體層與導柱層之部分區域內,並且包覆被動元件,其中第一封膠層不露出於導柱層之一端。第二導線層設置於第一封膠層與導柱層之一端上。防焊層設置於第一封膠層與第二導線層上。 In a third embodiment, the present invention provides a package device including a first wire layer, a metal layer, a first dielectric layer, a second dielectric layer, a conductor layer, a pillar layer, and a Passive component, a first sealant layer, a second wire layer, and an anti-proof layer Solder layer. The first wire layer has a first surface and a second surface. The metal layer is disposed on the first surface of the first wire layer. The first dielectric layer is disposed in a portion of the first conductive layer, wherein the first dielectric layer is not exposed on the first surface of the first conductive layer, and the first dielectric layer is not lower than the second conductive layer surface. The second dielectric layer is disposed on the first dielectric layer. The pillar layer is disposed on the conductor layer and forms a concave structure with the conductor layer. The passive component is disposed and electrically coupled to the second surface of the first wire layer within the female structure. The first adhesive layer is disposed in a portion of the second dielectric layer, the conductor layer and the pillar layer, and covers the passive component, wherein the first sealant layer is not exposed at one end of the pillar layer. The second wire layer is disposed on one end of the first sealant layer and the pillar layer. The solder resist layer is disposed on the first sealant layer and the second wire layer.

在第三實施例中,本發明提出一種封裝裝置之製作方法,其步驟包括:提供一金屬載板,其具有相對之一第一側面與一第二側面;形成一第一介電層於金屬載板之第二側面上;形成一第一導線層於金屬載板之第二側面上,其中第一介電層設置於第一導線層之部分區域內,第一介電層不低於第一導線層;形成一第二介電層於第一介電層上;形成一導體層於第一導線層上;形成一導柱層於導體層上,其中導柱層與導體層形成一凹型結構;提供一被動元件設置並電性連結於凹型結構內之第一導線層上;形成一第一封膠層包覆第一介電層、第二介電層、第一導線層、導體層、被動元件、導柱層與金屬載板之第二側面;露出導柱層之一端;形成一第二導線層於第一封膠層與露出之導柱層之一端上;形成一防焊層於第一封膠層與第二導線層上;移除金屬載板之部分區域以形成一窗口,其中第一導線層與第一介電層從窗口露出。 In a third embodiment, the present invention provides a method of fabricating a package device, the method comprising: providing a metal carrier having a first side and a second side; forming a first dielectric layer on the metal Forming a first wire layer on the second side of the metal carrier, wherein the first dielectric layer is disposed in a portion of the first wire layer, and the first dielectric layer is not lower than the first layer a conductive layer; forming a second dielectric layer on the first dielectric layer; forming a conductor layer on the first conductive layer; forming a pillar layer on the conductor layer, wherein the pillar layer and the conductor layer form a concave shape a passive component is disposed and electrically connected to the first wire layer in the concave structure; forming a first sealing layer covering the first dielectric layer, the second dielectric layer, the first wire layer, and the conductor layer a passive component, a pillar layer and a second side of the metal carrier; exposing one end of the pillar layer; forming a second conductor layer on one end of the first sealant layer and the exposed pillar layer; forming a solder resist layer On the first sealant layer and the second wire layer; removing the metal carrier plate Sub-region to form a window, wherein the first dielectric layer and the first conductor layer is exposed from the window.

10‧‧‧玻璃纖維基板封裝結構 10‧‧‧glass fiber substrate package structure

100‧‧‧玻璃纖維基板 100‧‧‧glass fiber substrate

110‧‧‧凹槽 110‧‧‧ Groove

120‧‧‧導通孔 120‧‧‧vias

130‧‧‧電子元件 130‧‧‧Electronic components

140‧‧‧金屬導電柱 140‧‧‧Metal conductive column

142、144‧‧‧第一金屬導電層 142, 144‧‧‧ first metal conductive layer

146、148‧‧‧第二金屬導電層 146, 148‧‧‧Second metal conductive layer

150‧‧‧絕緣層 150‧‧‧Insulation

20、40、60‧‧‧封裝裝置 20, 40, 60‧‧‧ packaged devices

200‧‧‧第一導線層 200‧‧‧First wire layer

202‧‧‧第一表面 202‧‧‧ first surface

204‧‧‧第二表面 204‧‧‧Second surface

210‧‧‧金屬層 210‧‧‧metal layer

220‧‧‧導柱層 220‧‧‧ Guide column

222‧‧‧凹型結構 222‧‧‧ concave structure

224‧‧‧部分區域 224‧‧‧Partial areas

226‧‧‧導柱層之一端 226‧‧‧ one end of the guide column

230‧‧‧被動元件 230‧‧‧ Passive components

240‧‧‧第一封膠層 240‧‧‧First adhesive layer

250‧‧‧第二導線層 250‧‧‧Second wire layer

260‧‧‧防焊層 260‧‧‧ solder mask

270‧‧‧外接元件 270‧‧‧External components

280‧‧‧第二封膠層 280‧‧‧Second sealant

290‧‧‧金屬球 290‧‧‧metal ball

30、50、70‧‧‧製作方法 30, 50, 70‧‧‧ Production methods

步驟S302‧‧‧步驟S334 Step S302‧‧‧Step S334

步驟S502‧‧‧步驟S534 Step S502‧‧‧Step S534

步驟S702‧‧‧步驟S740 Step S702‧‧‧Step S740

300‧‧‧金屬載板 300‧‧‧Metal carrier board

302‧‧‧第一側面 302‧‧‧ first side

304‧‧‧第二側面 304‧‧‧ second side

306‧‧‧窗口 306‧‧‧ window

310‧‧‧第一光阻層 310‧‧‧First photoresist layer

320‧‧‧第二光阻層 320‧‧‧Second photoresist layer

330‧‧‧第三光阻層 330‧‧‧ Third photoresist layer

340‧‧‧第四光阻層 340‧‧‧fourth photoresist layer

350‧‧‧第五光阻層 350‧‧‧ Fifth photoresist layer

360‧‧‧第六光阻層 360‧‧‧ sixth photoresist layer

370‧‧‧第七光阻層 370‧‧‧ seventh photoresist layer

380‧‧‧第八光阻層 380‧‧‧ eighth photoresist layer

410‧‧‧第一介電層 410‧‧‧First dielectric layer

610‧‧‧第二介電層 610‧‧‧Second dielectric layer

620‧‧‧導體層 620‧‧‧ conductor layer

C‧‧‧切割製程 C‧‧‧ cutting process

圖1為傳統之玻璃纖維基板封裝結構。 Figure 1 shows a conventional glass fiber substrate package structure.

圖2為本發明第一實施例之封裝裝置示意圖。 2 is a schematic view of a packaging device according to a first embodiment of the present invention.

圖3為本發明第一實施例之封裝裝置製作方法流程圖。 3 is a flow chart of a method of fabricating a packaging device according to a first embodiment of the present invention.

圖4A至圖4Q為本發明第一實施例之封裝裝置製作示意圖。 4A to 4Q are schematic views showing the fabrication of a packaging device according to a first embodiment of the present invention.

圖5為本發明第二實施例之封裝裝置示意圖。 FIG. 5 is a schematic diagram of a packaging device according to a second embodiment of the present invention.

圖6為本發明第二實施例之封裝裝置製作方法流程圖。 FIG. 6 is a flow chart of a method for fabricating a packaging device according to a second embodiment of the present invention.

圖7A至圖7Q為本發明第二實施例之封裝裝置製作示意圖。 7A to 7Q are schematic views showing the fabrication of a packaging device according to a second embodiment of the present invention.

圖8為本發明第三實施例之封裝裝置示意圖。 FIG. 8 is a schematic diagram of a packaging device according to a third embodiment of the present invention.

圖9為本發明第三實施例之封裝裝置製作方法流程圖。 9 is a flow chart of a method of fabricating a package device according to a third embodiment of the present invention.

圖10A至圖10T為本發明第三實施例之封裝裝置製作示意圖。 10A to 10T are schematic views showing the fabrication of a packaging device according to a third embodiment of the present invention.

圖2為本發明第一實施例之封裝裝置示意圖。封裝裝置20,其包括一第一導線層200、一金屬層210、一導柱層220、一被動元件230、一第一封膠層240、一第二導線層250以及一防焊層260。第一導線層200具有相對之一第一表面202與一第二表面204。金屬層210設置於第一導線層200之第一表面202上。導柱層220設置於第一導線層200之第二表面204上,並且與第一導線層200形成一凹型結構222。被動元件230設置並電性連結於凹型結構222內之第一導線層200之第二表面204上。第一封膠層240設置於第一導線層200與導柱層220之部分區域224內,並且包覆被動元件230,其中第一封膠層240不露出於第一導線層200之第一表面202與導柱層220之一端226。在本實施例中,第一封膠層240設置於第一導線層200與導柱層220之全部區域內,但並不以此為限。此外,第一封膠層240係具有酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,但並不以此為限。第二導線層250設置於第一封膠層240與導柱層220之一端226上。防焊層260設置於第一封膠層240與第二導線層250上。 2 is a schematic view of a packaging device according to a first embodiment of the present invention. The package device 20 includes a first wire layer 200, a metal layer 210, a pillar layer 220, a passive component 230, a first sealant layer 240, a second wire layer 250, and a solder resist layer 260. The first wire layer 200 has a first surface 202 and a second surface 204 opposite to each other. The metal layer 210 is disposed on the first surface 202 of the first wire layer 200. The pillar layer 220 is disposed on the second surface 204 of the first wire layer 200 and forms a concave structure 222 with the first wire layer 200. The passive component 230 is disposed and electrically coupled to the second surface 204 of the first wire layer 200 within the concave structure 222. The first adhesive layer 240 is disposed in the partial region 224 of the first wire layer 200 and the pillar layer 220, and covers the passive component 230, wherein the first sealant layer 240 is not exposed on the first surface of the first wire layer 200. 202 and one end 226 of the pillar layer 220. In this embodiment, the first sealing layer 240 is disposed in the entire area of the first wire layer 200 and the pillar layer 220, but is not limited thereto. In addition, the first sealant layer 240 has a phenolic resin (Novolac-Based Resin), an epoxy resin (Epoxy-Based Resin), a Silicone-Based Resin or other suitable coating agent, but Not limited to this. The second wire layer 250 is disposed on one end 226 of the first sealant layer 240 and the pillar layer 220. The solder resist layer 260 is disposed on the first sealant layer 240 and the second wire layer 250.

其中,封裝裝置20更可包括一外接元件270、一第二封膠層280及複數個金屬球290。外接元件270設置並電性連結於第一導線層200之第一表面202上。第二封膠層280設置於外接元件270與第一導線層200之第一表面202上。複數個金屬球290設置於第二導線層250上。在一實施例中,外接元件270係為一主動元件、一被動元件、一半導體晶片或一軟性電路板,但並不以 此為限。 The packaging device 20 further includes an external component 270, a second sealing layer 280, and a plurality of metal balls 290. The external component 270 is disposed and electrically coupled to the first surface 202 of the first wire layer 200. The second sealant layer 280 is disposed on the first surface 202 of the external component 270 and the first wire layer 200. A plurality of metal balls 290 are disposed on the second wire layer 250. In an embodiment, the external component 270 is an active component, a passive component, a semiconductor chip, or a flexible circuit board, but This is limited.

圖3為本發明第一實施例之封裝裝置製作方法流程圖,圖4A至圖4Q為本發明第一實施例之封裝裝置製作示意圖。封裝裝置20之製作方法30,其步驟包括: 3 is a flow chart of a method for fabricating a packaging device according to a first embodiment of the present invention, and FIGS. 4A to 4Q are schematic diagrams showing the manufacturing of a packaging device according to a first embodiment of the present invention. The manufacturing method 30 of the packaging device 20 includes the following steps:

步驟S302,如圖4A所示,提供一金屬載板300,其具有相對之一第一側面302與一第二側面304。 Step S302, as shown in FIG. 4A, provides a metal carrier 300 having a first side 302 and a second side 304.

步驟S304,如圖4B所示,形成一第一光阻層310於金屬載板300之第二側面304上與一第二光阻層320於金屬載板300之第一側面302上。在本實施例中,第一光阻層310係應用微影製程(Photolithography)技術所形成,但並不以此為限。 Step S304, as shown in FIG. 4B, a first photoresist layer 310 is formed on the second side 304 of the metal carrier 300 and a second photoresist layer 320 on the first side 302 of the metal carrier 300. In this embodiment, the first photoresist layer 310 is formed by using a photolithography technique, but is not limited thereto.

步驟S306,如圖4C所示,形成一第一導線層200於金屬載板300之第二側面304上。在本實施例中,第一導線層200係應用電鍍(Electrolytic Plating)技術所形成,但並不以此為限。其中第一導線層200可以為圖案化導線層,其包括至少一走線與至少一晶片座,第一導線層200之材質可以為金屬,例如是銅。 Step S306, as shown in FIG. 4C, a first wire layer 200 is formed on the second side 304 of the metal carrier 300. In the present embodiment, the first wire layer 200 is formed by electroplating (Electrolytic Plating) technology, but is not limited thereto. The first wire layer 200 may be a patterned wire layer including at least one trace and at least one wafer holder. The material of the first wire layer 200 may be metal, such as copper.

步驟S308,如圖4D所示,形成一第三光阻層330於第一光阻層310與第一導線層200上。在本實施例中,第三光阻層330係應用壓合乾膜光阻製程所形成,但並不以此為限。 Step S308, as shown in FIG. 4D, a third photoresist layer 330 is formed on the first photoresist layer 310 and the first wiring layer 200. In this embodiment, the third photoresist layer 330 is formed by using a dry film photoresist process, but is not limited thereto.

步驟S310,如圖4E所示,移除第三光阻層330之部分區域以露出第一導線層200。在本實施例中,移除第三光阻層330之部分區域係應用微影製程(Photolithography)技術所達成,但並不以此為限。 Step S310, as shown in FIG. 4E, a portion of the third photoresist layer 330 is removed to expose the first wiring layer 200. In this embodiment, the partial region of the third photoresist layer 330 is removed by using a photolithography technique, but is not limited thereto.

步驟S312,如圖4F所示,形成一導柱層220於第一導線層200上。在本實施例中,導柱層220係應用電鍍(Electrolytic Plating)技術所形成,但並不以此為限。其中,導柱層220包括至少一導電柱,其形成對應於第一導線層200之走線與晶片座上,導柱層220之材質可以為金屬,例如是銅。 Step S312, as shown in FIG. 4F, a pillar layer 220 is formed on the first wiring layer 200. In the present embodiment, the pillar layer 220 is formed by electroplating (Electrolytic Plating) technology, but is not limited thereto. The pillar layer 220 includes at least one conductive pillar formed on the trace corresponding to the first conductive layer 200 and the wafer holder. The material of the pillar layer 220 may be metal, such as copper.

步驟S314,如圖4G所示,移除第一光阻層310、第二光阻層320與第三光阻層330而形成第一導線層200於金屬載板300之第二側面304上,以及形成導柱層220於第一導線層200上, 其中導柱層220與第一導線層200形成一凹型結構222。 Step S314, as shown in FIG. 4G, removing the first photoresist layer 310, the second photoresist layer 320, and the third photoresist layer 330 to form the first wiring layer 200 on the second side 304 of the metal carrier 300. And forming a pillar layer 220 on the first wire layer 200, The pillar layer 220 and the first wire layer 200 form a concave structure 222.

步驟S316,如圖4H所示,提供一被動元件230設置並電性連結於凹型結構222內之第一導線層200上。 Step S316, as shown in FIG. 4H, a passive component 230 is provided and electrically connected to the first wire layer 200 in the concave structure 222.

步驟S318,如圖4I所示,形成一第一封膠層240包覆第一導線層200、被動元件230、導柱層220與金屬載板300之第二側面304。在本實施例中,第一封膠層240係應用轉注成型(Transfer Molding)之封裝技術所形成,第一封膠層240之材質可包括酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,在高溫和高壓下,以液體狀態包覆第一導線層200、被動元件230與導柱層220,其固化後形成第一封膠層240。第一封膠層240亦可包括適當之填充劑,例如是粉狀之二氧化矽。 Step S318, as shown in FIG. 4I, a first sealing layer 240 is formed to cover the first wire layer 200, the passive component 230, the pillar layer 220 and the second side 304 of the metal carrier 300. In this embodiment, the first sealant layer 240 is formed by a transfer molding technique, and the material of the first sealant layer 240 may include a phenolic resin (Novolac-Based Resin), an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agent, covering the first wire layer 200, the passive component 230 and the pillar layer 220 in a liquid state under high temperature and high pressure, After curing, a first sealant layer 240 is formed. The first adhesive layer 240 may also include a suitable filler such as powdered cerium oxide.

在另一實施例中,亦可應用注射成型(Injection Molding)或壓縮成型(Compression Molding)之封裝技術形成第一封膠層240。 In another embodiment, the first encapsulation layer 240 may also be formed using an injection molding or compression molding technique.

其中,形成第一封膠層240之步驟可包括:提供一包覆劑,其中包覆劑具有樹脂及粉狀之二氧化矽。加熱包覆劑至液體狀態。注入呈液態之包覆劑於金屬載板300之第二側面304上,包覆劑在高溫和高壓下包覆第一導線層200、被動元件230與導柱層220。固化包覆劑,使包覆劑形成第一封膠層240,但形成第一封膠層240之步驟並不以此為限。 The step of forming the first sealant layer 240 may include: providing a coating agent, wherein the coating agent has a resin and powdered cerium oxide. The coating agent is heated to a liquid state. A coating agent in a liquid state is injected onto the second side 304 of the metal carrier 300, and the coating agent coats the first wiring layer 200, the passive component 230, and the pillar layer 220 under high temperature and high pressure. The coating agent is cured to form the first sealing layer 240, but the step of forming the first sealing layer 240 is not limited thereto.

步驟S320,如圖4J所示,露出導柱層220之一端226。在本實施例中,露出導柱層220係應用磨削(Grinding)方式移除第一封膠層240之一部分,以露出導柱層220之一端226。較佳但非限定地,導柱層220之一端226與第一封膠層240實質上對齊,例如是共面。在另一實施例中,可在形成第一封膠層240的同時,露出導柱層220之一端226,而無需移除第一封膠層240的任何部分。 Step S320, as shown in FIG. 4J, exposes one end 226 of the pillar layer 220. In the present embodiment, the exposed pillar layer 220 is subjected to a Grinding method to remove a portion of the first sealant layer 240 to expose one end 226 of the pillar layer 220. Preferably, but not limited to, one end 226 of the pillar layer 220 is substantially aligned with the first sealant layer 240, such as coplanar. In another embodiment, one end 226 of the pillar layer 220 may be exposed while forming the first sealant layer 240 without removing any portion of the first sealant layer 240.

步驟S322,如圖4K所示,形成一第二導線層250於第一封膠層240與露出之導柱層220之一端226上。在一實施例中,第二導線層250係可應用無電鍍(Electroless Plating)技術、濺鍍 (Sputtering Coating)技術或蒸鍍(Thermal Coating)技術所形成,但並不以此為限。其中第二導線層250可以為圖案化導線層,其包括至少一走線,並形成對應於露出之導柱層220之一端226上,第二導線層250之材質可以為金屬,例如是銅。 Step S322, as shown in FIG. 4K, a second wire layer 250 is formed on one end 226 of the first sealant layer 240 and the exposed pillar layer 220. In an embodiment, the second wire layer 250 is applicable to electroless plating (electroplating), sputtering (Sputtering Coating) technology or thermal coating technology is formed, but not limited to this. The second wire layer 250 may be a patterned wire layer including at least one trace and formed on one end 226 corresponding to the exposed pillar layer 220. The material of the second wire layer 250 may be metal, such as copper.

步驟S324,如圖4L所示,形成一防焊層260於第一封膠層240與第二導線層250上,並露出部份之第二導線層250。其中,防焊層260具有絕緣第二導線層250之各走線電性的功效。 Step S324, as shown in FIG. 4L, a solder resist layer 260 is formed on the first sealant layer 240 and the second wire layer 250, and a portion of the second wire layer 250 is exposed. Wherein, the solder resist layer 260 has the effect of insulating the electrical properties of the traces of the second wire layer 250.

步驟S326,如圖4M所示,移除金屬載板300之部分區域以形成一窗口306,其中第一導線層200與第一封膠層240從窗口306露出。在本實施例中,移除金屬載板300之部分區域係應用微影製程與蝕刻技術所達成,第一導線層200之走線與晶片座亦可從窗口306露出,此外,金屬載板300所留下之部分區域即形成一金屬層210。 Step S326, as shown in FIG. 4M, a portion of the metal carrier 300 is removed to form a window 306, wherein the first wire layer 200 and the first sealant layer 240 are exposed from the window 306. In this embodiment, part of the removal of the metal carrier 300 is achieved by applying a lithography process and an etching technique. The traces and wafer holders of the first wiring layer 200 may also be exposed from the window 306. In addition, the metal carrier 300 is provided. A portion of the area left is formed as a metal layer 210.

步驟S328,如圖4N所示,提供一外接元件270設置並電性連結於第一導線層200之第一表面202上。在一實施例中,外接元件270係為一主動元件、一被動元件、一半導體晶片或一軟性電路板,但並不以此為限。 Step S328, as shown in FIG. 4N, an external component 270 is disposed and electrically connected to the first surface 202 of the first wire layer 200. In an embodiment, the external component 270 is an active component, a passive component, a semiconductor chip, or a flexible circuit board, but is not limited thereto.

步驟S330,如圖4O所示,形成一第二封膠層280包覆於外接元件270與第一導線層200之第一表面202上。在本實施例中,第二封膠層280係應用轉注成型(Transfer Molding)之封裝技術所形成,第二封膠層280之材質可包括酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,在高溫和高壓下,以液體狀態包覆外接元件270與第一導線層200之第一表面202上,其固化後形成第二封膠層280。第二封膠層280亦可包括適當之填充劑,例如是粉狀之二氧化矽。 Step S330, as shown in FIG. 4O, a second encapsulation layer 280 is formed on the first surface 202 of the external component 270 and the first wiring layer 200. In this embodiment, the second sealant layer 280 is formed by a transfer molding technique, and the second sealant layer 280 may include a phenolic resin (Novolac-Based Resin) and an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agent, covering the external component 270 and the first surface 202 of the first wire layer 200 in a liquid state under high temperature and high pressure. After curing, a second sealant layer 280 is formed. The second sealant layer 280 may also include a suitable filler such as powdered cerium oxide.

在另一實施例中,亦可應用注射成型(Injection Molding)或壓縮成型(Compression Molding)之封裝技術形成第二封膠層280。 In another embodiment, the second encapsulation layer 280 can also be formed using an injection molding or compression molding technique.

步驟S332,如圖4P所示,形成複數個金屬球290於第二導線層250上。每一金屬球290之材質可以為金屬,例如是銅。 Step S332, as shown in FIG. 4P, a plurality of metal balls 290 are formed on the second wire layer 250. The material of each of the metal balls 290 may be a metal such as copper.

步驟S334,如圖4Q所示,最後再進行切割製程C於第一導線層200、金屬層210、導柱層220、第一封膠層240、第二導線層250或防焊層260等至少其中一層而形成如圖2所示之封裝裝置20。 Step S334, as shown in FIG. 4Q, finally performing the cutting process C on at least the first wire layer 200, the metal layer 210, the pillar layer 220, the first sealant layer 240, the second wire layer 250, or the solder resist layer 260. One of the layers forms a package device 20 as shown in FIG.

在此要特別說明,本發明第一實施例之封裝裝置20,其係利用第一封膠層為無核心基板之主體材料來取代昂貴的傳統之玻璃纖維基板,並以較低成本的兩層金屬層電鍍導柱層流程來取代昂貴的傳統之四層金屬層雷射盲埋孔流程,所以加工時間較短且流程簡單,故可大幅降低製作成本。 Specifically, the packaging device 20 of the first embodiment of the present invention replaces the expensive conventional glass fiber substrate with the first sealing material as the main material of the coreless substrate, and has two layers at a lower cost. The metal layer plating pillar layer process replaces the expensive traditional four-layer metal layer laser blind buried hole process, so the processing time is short and the flow is simple, so the production cost can be greatly reduced.

圖5為本發明第二實施例之封裝裝置示意圖。封裝裝置40基本上類似於本發明第一實施例之封裝裝置20的結構,其包括一第一導線層200、一金屬層210、一第一介電層410、一導柱層220、一被動元件230、一第一封膠層240、一第二導線層250以及一防焊層260。第一導線層200具有相對之一第一表面202與一第二表面204。金屬層210設置於第一導線層200之第一表面202上。第一介電層410設置於第一導線層200之部分區域內,其中第一介電層410不露出於第一導線層200之第一表面202,並且第一介電層410不低於第一導線層200之第二表面204。導柱層220設置於第一導線層200之第二表面204上,並且與第一導線層200形成一凹型結構222。被動元件230設置並電性連結於凹型結構222內之第一導線層200之第二表面204上。第一封膠層240設置於導柱層220之部分區域224內,並且包覆被動元件230,其中第一封膠層240不露出於導柱層220之一端226。在本實施例中,第一封膠層240設置於導柱層220之全部區域內,但並不以此為限。此外,第一封膠層240係具有酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,但並不以此為限。第二導線層250設置於第一封膠層240與導柱層220之一端226上。防焊層260設置於第一封膠層240與第二導線層250上。 FIG. 5 is a schematic diagram of a packaging device according to a second embodiment of the present invention. The package device 40 is substantially similar to the structure of the package device 20 of the first embodiment of the present invention, and includes a first wire layer 200, a metal layer 210, a first dielectric layer 410, a pillar layer 220, and a passive The component 230, a first sealant layer 240, a second wire layer 250, and a solder resist layer 260. The first wire layer 200 has a first surface 202 and a second surface 204 opposite to each other. The metal layer 210 is disposed on the first surface 202 of the first wire layer 200. The first dielectric layer 410 is disposed in a portion of the first conductive layer 200, wherein the first dielectric layer 410 is not exposed on the first surface 202 of the first conductive layer 200, and the first dielectric layer 410 is not lower than the first dielectric layer 410. A second surface 204 of a wire layer 200. The pillar layer 220 is disposed on the second surface 204 of the first wire layer 200 and forms a concave structure 222 with the first wire layer 200. The passive component 230 is disposed and electrically coupled to the second surface 204 of the first wire layer 200 within the concave structure 222. The first adhesive layer 240 is disposed in a portion 224 of the pillar layer 220 and encases the passive component 230, wherein the first sealant layer 240 is not exposed to one end 226 of the pillar layer 220. In this embodiment, the first sealant layer 240 is disposed in the entire area of the pillar layer 220, but is not limited thereto. In addition, the first sealant layer 240 has a phenolic resin (Novolac-Based Resin), an epoxy resin (Epoxy-Based Resin), a Silicone-Based Resin or other suitable coating agent, but Not limited to this. The second wire layer 250 is disposed on one end 226 of the first sealant layer 240 and the pillar layer 220. The solder resist layer 260 is disposed on the first sealant layer 240 and the second wire layer 250.

其中,封裝裝置40更可包括一外接元件270、一第二封膠層 280及複數個金屬球290。外接元件270設置並電性連結於第一導線層200之第一表面202上。第二封膠層280設置於外接元件270與第一導線層200之第一表面202上。複數個金屬球290設置於第二導線層250上。在一實施例中,外接元件270係為一主動元件、一被動元件、一半導體晶片或一軟性電路板,但並不以此為限。圖6為本發明第二實施例之封裝裝置製作方法流程圖,圖7A至圖7Q為本發明第二實施例之封裝裝置製作示意圖。封裝裝置40之製作方法50,其步驟包括: The packaging device 40 further includes an external component 270 and a second sealing layer. 280 and a plurality of metal balls 290. The external component 270 is disposed and electrically coupled to the first surface 202 of the first wire layer 200. The second sealant layer 280 is disposed on the first surface 202 of the external component 270 and the first wire layer 200. A plurality of metal balls 290 are disposed on the second wire layer 250. In an embodiment, the external component 270 is an active component, a passive component, a semiconductor chip, or a flexible circuit board, but is not limited thereto. 6 is a flow chart of a method for fabricating a package device according to a second embodiment of the present invention, and FIGS. 7A to 7Q are schematic views showing the manufacture of a package device according to a second embodiment of the present invention. The manufacturing method 50 of the packaging device 40 includes the following steps:

步驟S502,如圖7A所示,提供一金屬載板300,其具有相對之一第一側面302與一第二側面304。 Step S502, as shown in FIG. 7A, provides a metal carrier 300 having a first side 302 and a second side 304 opposite to each other.

步驟S504,如圖7B所示,形成一第一介電層410於金屬載板300之第二側面304上與一第四光阻層340於金屬載板之第一側面302上。在本實施例中,第一介電層410係應用塗佈製程,再經過微影製程(Photolithography)與蝕刻製程(Etch Process)所形成,第四光阻層340係應用壓合乾膜光阻製程所形成,但並不以此為限。 Step S504, as shown in FIG. 7B, a first dielectric layer 410 is formed on the second side 304 of the metal carrier 300 and a fourth photoresist layer 340 on the first side 302 of the metal carrier. In this embodiment, the first dielectric layer 410 is applied by a coating process, and then formed by a photolithography process and an Etch process. The fourth photoresist layer 340 is applied with a dry film photoresist. The process is formed, but not limited to this.

步驟S506,如圖7C所示,形成一第一導線層200於金屬載板300之第二側面304上,其中第一介電層410設置於第一導線層200之部分區域內,第一介電層410不低於第一導線層200。在本實施例中,第一導線層200係應用電鍍(Electrolytic Plating)技術所形成,但並不以此為限。其中第一導線層200可以為圖案化導線層,其包括至少一走線與至少一晶片座,第一導線層200之材質可以為金屬,例如是銅。 Step S506, as shown in FIG. 7C, a first conductive layer 200 is formed on the second side 304 of the metal carrier 300, wherein the first dielectric layer 410 is disposed in a portion of the first conductive layer 200. The electrical layer 410 is not lower than the first wiring layer 200. In the present embodiment, the first wire layer 200 is formed by electroplating (Electrolytic Plating) technology, but is not limited thereto. The first wire layer 200 may be a patterned wire layer including at least one trace and at least one wafer holder. The material of the first wire layer 200 may be metal, such as copper.

步驟S508,如圖7D所示,形成一第五光阻層350於第一介電層410與第一導線層200上。在本實施例中,第五光阻層350係應用壓合乾膜光阻製程所形成,但並不以此為限。 Step S508, as shown in FIG. 7D, a fifth photoresist layer 350 is formed on the first dielectric layer 410 and the first wiring layer 200. In the embodiment, the fifth photoresist layer 350 is formed by using a dry film photoresist process, but is not limited thereto.

步驟S510,如圖7E所示,移除第五光阻層350之部分區域以露出第一導線層200。在本實施例中,移除第五光阻層350之部分區域係應用微影製程(Photolithography)技術所達成,但並不以此為限。 Step S510, as shown in FIG. 7E, a portion of the fifth photoresist layer 350 is removed to expose the first wiring layer 200. In this embodiment, the removal of a portion of the fifth photoresist layer 350 is achieved by using a photolithography technique, but is not limited thereto.

步驟S512,如圖7F所示,形成一導柱層220於第一導線層200上。在本實施例中,導柱層220係應用電鍍(Electrolytic Plating)技術所形成,但並不以此為限。其中,導柱層220包括至少一導電柱,其形成對應於第一導線層200之走線與晶片座上,導柱層220之材質可以為金屬,例如是銅。 Step S512, as shown in FIG. 7F, a pillar layer 220 is formed on the first wiring layer 200. In the present embodiment, the pillar layer 220 is formed by electroplating (Electrolytic Plating) technology, but is not limited thereto. The pillar layer 220 includes at least one conductive pillar formed on the trace corresponding to the first conductive layer 200 and the wafer holder. The material of the pillar layer 220 may be metal, such as copper.

步驟S514,如圖7G所示,移除第四光阻層340與第五光阻層350而形成第一介電層410於金屬載板300之第二側面304上,形成第一導線層200於金屬載板300之第二側面302上,其中第一介電層410設置於第一導線層200之部分區域內,第一介電層410不低於第一導線層200,以及形成導柱層220於第一導線層200上,其中導柱層220與第一導線層200形成一凹型結構222。 Step S514, as shown in FIG. 7G, the fourth photoresist layer 340 and the fifth photoresist layer 350 are removed to form a first dielectric layer 410 on the second side 304 of the metal carrier 300 to form the first wiring layer 200. On the second side 302 of the metal carrier 300, wherein the first dielectric layer 410 is disposed in a portion of the first wiring layer 200, the first dielectric layer 410 is not lower than the first wiring layer 200, and the pillar is formed. The layer 220 is on the first wire layer 200, wherein the pillar layer 220 and the first wire layer 200 form a concave structure 222.

步驟S516,如圖7H所示,提供一被動元件230設置並電性連結於凹型結構222內之第一導線層200上。 Step S516, as shown in FIG. 7H, a passive component 230 is provided and electrically connected to the first wire layer 200 in the concave structure 222.

步驟S518,如圖7I所示,形成一第一封膠層240包覆第一介電層410、第一導線層200、被動元件230、導柱層220與金屬載板300之第二側面304。在本實施例中,第一封膠層240係應用轉注成型(Transfer Molding)之封裝技術所形成,第一封膠層240之材質可包括酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,在高溫和高壓下,以液體狀態包覆第一介電層410、第一導線層200、被動元件230與導柱層220,其固化後形成第一封膠層240。第一封膠層240亦可包括適當之填充劑,例如是粉狀之二氧化矽。 Step S518, as shown in FIG. 7I, forming a first sealing layer 240 covering the first dielectric layer 410, the first wiring layer 200, the passive component 230, the pillar layer 220 and the second side 304 of the metal carrier 300 . In this embodiment, the first sealant layer 240 is formed by a transfer molding technique, and the material of the first sealant layer 240 may include a phenolic resin (Novolac-Based Resin), an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agent, covering the first dielectric layer 410, the first wiring layer 200, and the passive component in a liquid state under high temperature and high pressure. 230 and pillar layer 220, which forms a first sealant layer 240 after curing. The first adhesive layer 240 may also include a suitable filler such as powdered cerium oxide.

在另一實施例中,亦可應用注射成型(Injection Molding)或壓縮成型(Compression Molding)之封裝技術形成第一封膠層240。 In another embodiment, the first encapsulation layer 240 may also be formed using an injection molding or compression molding technique.

其中,形成第一封膠層240之步驟可包括:提供一包覆劑,其中包覆劑具有樹脂及粉狀之二氧化矽。加熱包覆劑至液體狀態。注入呈液態之包覆劑於金屬載板300之第二側面304上,包覆劑在高溫和高壓下包覆第一介電層410、第一導線層200、被 動元件230與導柱層220。固化包覆劑,使包覆劑形成第一封膠層240,但形成第一封膠層240之步驟並不以此為限。 The step of forming the first sealant layer 240 may include: providing a coating agent, wherein the coating agent has a resin and powdered cerium oxide. The coating agent is heated to a liquid state. Injecting a liquid coating agent onto the second side 304 of the metal carrier 300, the coating agent coating the first dielectric layer 410, the first wiring layer 200, and the high temperature and high pressure The moving element 230 and the pillar layer 220. The coating agent is cured to form the first sealing layer 240, but the step of forming the first sealing layer 240 is not limited thereto.

步驟S520,如圖7J所示,露出導柱層220之一端226。在本實施例中,露出導柱層220係應用磨削(Grinding)方式移除第一封膠層240之一部分,以露出導柱層220之一端226。較佳但非限定地,導柱層220之一端226與第一封膠層240實質上對齊,例如是共面。在另一實施例中,可在形成第一封膠層240的同時,露出導柱層220之一端226,而無需移除第一封膠層240的任何部分。 In step S520, as shown in FIG. 7J, one end 226 of the pillar layer 220 is exposed. In the present embodiment, the exposed pillar layer 220 is subjected to a Grinding method to remove a portion of the first sealant layer 240 to expose one end 226 of the pillar layer 220. Preferably, but not limited to, one end 226 of the pillar layer 220 is substantially aligned with the first sealant layer 240, such as coplanar. In another embodiment, one end 226 of the pillar layer 220 may be exposed while forming the first sealant layer 240 without removing any portion of the first sealant layer 240.

步驟S522,如圖7K所示,形成一第二導線層250於第一封膠層240與露出之導柱層220之一端226上。在一實施例中,第二導線層250係可應用無電鍍(Electroless Plating)技術、濺鍍(Sputtering Coating)技術或蒸鍍(Thermal Coating)技術所形成,但並不以此為限。其中第二導線層250可以為圖案化導線層,其包括至少一走線,並形成對應於露出之導柱層220之一端226上,第二導線層250之材質可以為金屬,例如是銅。 Step S522, as shown in FIG. 7K, a second wire layer 250 is formed on one end 226 of the first sealant layer 240 and the exposed pillar layer 220. In one embodiment, the second wire layer 250 can be formed by using an electroless plating technique, a sputtering technique, or a thermal coating technique, but is not limited thereto. The second wire layer 250 may be a patterned wire layer including at least one trace and formed on one end 226 corresponding to the exposed pillar layer 220. The material of the second wire layer 250 may be metal, such as copper.

步驟S524,如圖7L所示,形成一防焊層260於第一封膠層240與第二導線層250上,並露出部份之第二導線層250。其中,防焊層260具有絕緣第二導線層250之各走線電性的功效。 Step S524, as shown in FIG. 7L, a solder resist layer 260 is formed on the first sealant layer 240 and the second wire layer 250, and a portion of the second wire layer 250 is exposed. Wherein, the solder resist layer 260 has the effect of insulating the electrical properties of the traces of the second wire layer 250.

步驟S526,如圖7M所示,移除金屬載板300之部分區域以形成一窗口306,其中第一導線層200與第一介電層410從窗口306露出。在本實施例中,移除金屬載板300之部分區域係應用微影製程與蝕刻技術所達成,第一導線層200之走線與晶片座亦可從窗口306露出,此外,金屬載板300所留下之部分區域即形成一金屬層210。 Step S526, as shown in FIG. 7M, a portion of the metal carrier 300 is removed to form a window 306, wherein the first conductive layer 200 and the first dielectric layer 410 are exposed from the window 306. In this embodiment, part of the removal of the metal carrier 300 is achieved by applying a lithography process and an etching technique. The traces and wafer holders of the first wiring layer 200 may also be exposed from the window 306. In addition, the metal carrier 300 is provided. A portion of the area left is formed as a metal layer 210.

步驟S528,如圖7N所示,提供一外接元件270設置並電性連結於第一導線層200之第一表面202上。在一實施例中,外接元件270係為一主動元件、一被動元件、一半導體晶片或一軟性電路板,但並不以此為限。 Step S528, as shown in FIG. 7N, an external component 270 is disposed and electrically connected to the first surface 202 of the first wire layer 200. In an embodiment, the external component 270 is an active component, a passive component, a semiconductor chip, or a flexible circuit board, but is not limited thereto.

步驟S530,如圖7O所示,形成一第二封膠層280包覆於外 接元件270與第一導線層200之第一表面202上。在本實施例中,第二封膠層280係應用轉注成型(Transfer Molding)之封裝技術所形成,第二封膠層280之材質可包括酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,在高溫和高壓下,以液體狀態包覆外接元件270與第一導線層200之第一表面202上,其固化後形成第二封膠層280。第二封膠層280亦可包括適當之填充劑,例如是粉狀之二氧化矽。 Step S530, as shown in FIG. 7O, forming a second sealant layer 280 covering the outside The component 270 is coupled to the first surface 202 of the first wire layer 200. In this embodiment, the second sealant layer 280 is formed by a transfer molding technique, and the second sealant layer 280 may include a phenolic resin (Novolac-Based Resin) and an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agent, covering the external component 270 and the first surface 202 of the first wire layer 200 in a liquid state under high temperature and high pressure. After curing, a second sealant layer 280 is formed. The second sealant layer 280 may also include a suitable filler such as powdered cerium oxide.

在另一實施例中,亦可應用注射成型(Injection Molding)或壓縮成型(Compression Molding)之封裝技術形成第二封膠層280。 In another embodiment, the second encapsulation layer 280 can also be formed using an injection molding or compression molding technique.

步驟S532,如圖7P所示,形成複數個金屬球290於第二導線層250上。每一金屬球290之材質可以為金屬,例如是銅。 Step S532, as shown in FIG. 7P, a plurality of metal balls 290 are formed on the second wire layer 250. The material of each of the metal balls 290 may be a metal such as copper.

步驟S534,如圖7Q所示,最後再進行切割製程C於第一導線層200、金屬層210、導柱層220、第一封膠層240、第二導線層250或防焊層260等至少其中一層而形成如圖5所示之封裝裝置40。 Step S534, as shown in FIG. 7Q, finally performing the cutting process C on at least the first wire layer 200, the metal layer 210, the pillar layer 220, the first sealant layer 240, the second wire layer 250, or the solder resist layer 260. One of the layers forms a package device 40 as shown in FIG.

在此要特別說明,本發明第二實施例之封裝裝置40相較於本發明第一實施例之封裝裝置20,其係利用第一介電層來取代第一光阻層,故可減少兩次乾膜壓合製程與一次去膜製程,以迴避因為去膜製程不淨所造成的風險。此外,當在形成第一封膠層時,因為第一導線層之間的線路間隙已被第一介電層所填滿,故可減少因為第一封膠層之填膠不足所造成的線路間隙之空泡風險。 It should be particularly noted that the packaging device 40 of the second embodiment of the present invention replaces the first photoresist layer with the first dielectric layer compared to the packaging device 20 of the first embodiment of the present invention, thereby reducing two The secondary dry film pressing process and the one-time stripping process are used to avoid the risk caused by the uncleaning process. In addition, when the first sealant layer is formed, since the line gap between the first wire layers is filled by the first dielectric layer, the line due to insufficient filling of the first sealant layer can be reduced. The risk of voiding in the gap.

圖8為本發明第三實施例之封裝裝置示意圖。封裝裝置60基本上類似於本發明第二實施例之封裝裝置40的結構,其包括一第一導線層200、一金屬層210、一第一介電層410、一第二介電層610、一導體層620、一導柱層220、一被動元件230、一第一封膠層240、一第二導線層250以及一防焊層260。第一導線層200具有相對之一第一表面202與一第二表面204。金屬層210設置於第一導線層200之第一表面202上。第一介電層410設置 於第一導線層200之部分區域內,其中第一介電層410不露出於第一導線層200之第一表面202,並且第一介電層410不低於第一導線層200之第二表面204。第二介電層610設置於第一介電層410上。導柱層220設置於導體層620上,並且與導體層620形成一凹型結構222。被動元件230設置並電性連結於凹型結構222內之第一導線層200之第二表面204上。第一封膠層240設置於第二介電層610、導體層620與導柱層220之部分區域224內,並且包覆被動元件230,其中第一封膠層240不露出於導柱層220之一端226。在本實施例中,第一封膠層240設置於第二介電層610、導體層620與導柱層220之全部區域內,但並不以此為限。此外,第一封膠層240係具有酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,但並不以此為限。第二導線層250設置於第一封膠層240與導柱層220之一端226上。防焊層260設置於第一封膠層240與第二導線層250上。 FIG. 8 is a schematic diagram of a packaging device according to a third embodiment of the present invention. The package device 60 is substantially similar to the structure of the package device 40 of the second embodiment of the present invention, and includes a first wire layer 200, a metal layer 210, a first dielectric layer 410, and a second dielectric layer 610. A conductor layer 620, a pillar layer 220, a passive component 230, a first sealant layer 240, a second conductor layer 250, and a solder resist layer 260. The first wire layer 200 has a first surface 202 and a second surface 204 opposite to each other. The metal layer 210 is disposed on the first surface 202 of the first wire layer 200. First dielectric layer 410 is set In a partial region of the first wire layer 200, wherein the first dielectric layer 410 is not exposed on the first surface 202 of the first wire layer 200, and the first dielectric layer 410 is not lower than the second layer of the first wire layer 200 Surface 204. The second dielectric layer 610 is disposed on the first dielectric layer 410. The pillar layer 220 is disposed on the conductor layer 620 and forms a concave structure 222 with the conductor layer 620. The passive component 230 is disposed and electrically coupled to the second surface 204 of the first wire layer 200 within the concave structure 222. The first adhesive layer 240 is disposed in the second dielectric layer 610 , the conductor layer 620 and the partial region 224 of the pillar layer 220 , and covers the passive component 230 , wherein the first sealant layer 240 is not exposed to the pillar layer 220 . One end 226. In the present embodiment, the first sealant layer 240 is disposed in the entire area of the second dielectric layer 610, the conductor layer 620, and the pillar layer 220, but is not limited thereto. In addition, the first sealant layer 240 has a phenolic resin (Novolac-Based Resin), an epoxy resin (Epoxy-Based Resin), a Silicone-Based Resin or other suitable coating agent, but Not limited to this. The second wire layer 250 is disposed on one end 226 of the first sealant layer 240 and the pillar layer 220. The solder resist layer 260 is disposed on the first sealant layer 240 and the second wire layer 250.

其中,封裝裝置60更可包括一外接元件270、一第二封膠層280及複數個金屬球290。外接元件270設置並電性連結於第一導線層200之第一表面202上。第二封膠層280設置於外接元件270與第一導線層200之第一表面202上。複數個金屬球290設置於第二導線層250上。在一實施例中,外接元件270係為一主動元件、一被動元件、一半導體晶片或一軟性電路板,但並不以此為限。 The packaging device 60 further includes an external component 270, a second sealing layer 280, and a plurality of metal balls 290. The external component 270 is disposed and electrically coupled to the first surface 202 of the first wire layer 200. The second sealant layer 280 is disposed on the first surface 202 of the external component 270 and the first wire layer 200. A plurality of metal balls 290 are disposed on the second wire layer 250. In an embodiment, the external component 270 is an active component, a passive component, a semiconductor chip, or a flexible circuit board, but is not limited thereto.

圖9為本發明第三實施例之封裝裝置製作方法流程圖,圖10A至圖10R為本發明第三實施例之封裝裝置製作示意圖。封裝裝置60之製作方法70,其步驟包括: 9 is a flow chart of a method for fabricating a package device according to a third embodiment of the present invention, and FIGS. 10A to 10R are schematic views showing the manufacture of a package device according to a third embodiment of the present invention. The manufacturing method 70 of the packaging device 60 includes the following steps:

步驟S702,如圖10A所示,提供一金屬載板300,其具有相對之一第一側面302與一第二側面304。 Step S702, as shown in FIG. 10A, provides a metal carrier 300 having a first side 302 and a second side 304.

步驟S704,如圖10B所示,形成一第一介電層410於金屬載板300之第二側面304上與一第六光阻層360於金屬載板之第一側面302上。在本實施例中,第一介電層410係應用塗佈製程, 再經過微影製程(Photolithography)與蝕刻製程(Etch Process)所形成,第六光阻層360係應用壓合乾膜光阻製程所形成,但並不以此為限。 Step S704, as shown in FIG. 10B, a first dielectric layer 410 is formed on the second side 304 of the metal carrier 300 and a sixth photoresist layer 360 on the first side 302 of the metal carrier. In this embodiment, the first dielectric layer 410 is applied by a coating process. The photolithography layer and the Etch process are formed, and the sixth photoresist layer 360 is formed by using a dry film photoresist process, but is not limited thereto.

步驟S706,如圖10C所示,形成一第一導線層200於金屬載板300之第二側面304上,其中第一介電層410設置於第一導線層200之部分區域內,第一介電層410不低於第一導線層200。在本實施例中,第一導線層200係應用電鍍(Electrolytic Plating)技術所形成,但並不以此為限。其中第一導線層200可以為圖案化導線層,其包括至少一走線與至少一晶片座,第一導線層200之材質可以為金屬,例如是銅。 Step S706, as shown in FIG. 10C, a first conductive layer 200 is formed on the second side 304 of the metal carrier 300, wherein the first dielectric layer 410 is disposed in a portion of the first conductive layer 200. The electrical layer 410 is not lower than the first wiring layer 200. In the present embodiment, the first wire layer 200 is formed by electroplating (Electrolytic Plating) technology, but is not limited thereto. The first wire layer 200 may be a patterned wire layer including at least one trace and at least one wafer holder. The material of the first wire layer 200 may be metal, such as copper.

步驟S708,如圖10D所示,形成一第二介電層610於第一介電層410上。在本實施例中,第二介電層610係應用塗佈製程,再經過微影製程(Photolithography)與蝕刻製程(Etch Process)所形成,但並不以此為限。 Step S708, as shown in FIG. 10D, a second dielectric layer 610 is formed on the first dielectric layer 410. In this embodiment, the second dielectric layer 610 is formed by a coating process, and then formed by a photolithography process and an etching process (Etch Process), but is not limited thereto.

步驟S710,如圖10E所示,形成一第七光阻層370於第一介電層410與第一導線層200上,其中第二介電層610不低於第七光阻層370。在本實施例中,第七光阻層370係應用微影製程(Photolithography)技術所形成,但並不以此為限。 Step S710, as shown in FIG. 10E, a seventh photoresist layer 370 is formed on the first dielectric layer 410 and the first wiring layer 200, wherein the second dielectric layer 610 is not lower than the seventh photoresist layer 370. In this embodiment, the seventh photoresist layer 370 is formed by using a photolithography technique, but is not limited thereto.

步驟S712,如圖10F所示,形成一導體層620於第一導線層200上,其中第二介電層610不低於導體層620。在本實施例中,導體層620係應用電鍍(Electrolytic Plating)技術所形成,但並不以此為限。其中導體層620之材質可以為金屬,例如是銅。 Step S712, as shown in FIG. 10F, a conductor layer 620 is formed on the first wiring layer 200, wherein the second dielectric layer 610 is not lower than the conductor layer 620. In the present embodiment, the conductor layer 620 is formed by electroplating (Electrolytic Plating) technology, but is not limited thereto. The material of the conductor layer 620 may be metal, such as copper.

步驟S714,如圖10G所示,形成一第八光阻層380於第二介電層610、第七光阻層370與導體層620上。在本實施例中,第八光阻層380係應用壓合乾膜光阻製程所形成,但並不以此為限。步驟S716,如圖10H所示,移除第八光阻層380之部分區域以露出導體層620。在本實施例中,移除第八光阻層380之部分區域係應用微影製程(Photolithography)技術所達成,但並不以此為限。 Step S714, as shown in FIG. 10G, an eighth photoresist layer 380 is formed on the second dielectric layer 610, the seventh photoresist layer 370, and the conductor layer 620. In the embodiment, the eighth photoresist layer 380 is formed by using a dry film photoresist process, but is not limited thereto. Step S716, as shown in FIG. 10H, a portion of the eighth photoresist layer 380 is removed to expose the conductor layer 620. In this embodiment, the removal of a portion of the eighth photoresist layer 380 is achieved by using a photolithography technique, but is not limited thereto.

步驟S718,如圖10I所示,形成一導柱層220於導體層620 上。在本實施例中,導柱層220係應用電鍍(Electrolytic Plating)技術所形成,但並不以此為限。其中,導柱層220包括至少一導電柱,其形成對應於導體層620之走線與晶片座上,導柱層220之材質可以為金屬,例如是銅。 Step S718, as shown in FIG. 10I, forming a pillar layer 220 on the conductor layer 620. on. In the present embodiment, the pillar layer 220 is formed by electroplating (Electrolytic Plating) technology, but is not limited thereto. The pillar layer 220 includes at least one conductive pillar formed on the trace corresponding to the conductor layer 620 and the wafer holder. The material of the pillar layer 220 may be metal, such as copper.

步驟S720,如圖10J所示,移除第六光阻層360、第七光阻層370與第八光阻層380而形成第一介電層410於金屬載板300之第二側面304上,形成第一導線層200於金屬載板300之第二側面304上,其中第一介電層410設置於第一導線層200之部分區域內,第一介電層410不低於第一導線層200,形成第二介電層610於第一介電層410上,形成一導體層620於第一導線層200上,以及形成導柱層220於導體層620上,其中導柱層220與導體層620形成一凹型結構222。 Step S720, as shown in FIG. 10J, removing the sixth photoresist layer 360, the seventh photoresist layer 370, and the eighth photoresist layer 380 to form the first dielectric layer 410 on the second side 304 of the metal carrier 300. Forming a first wire layer 200 on the second side 304 of the metal carrier 300, wherein the first dielectric layer 410 is disposed in a portion of the first wire layer 200, and the first dielectric layer 410 is not lower than the first wire The second dielectric layer 610 is formed on the first dielectric layer 410, and a conductive layer 620 is formed on the first conductive layer 200, and a pillar layer 220 is formed on the conductive layer 620, wherein the pillar layer 220 is Conductor layer 620 forms a concave structure 222.

步驟S722,如圖10K所示,提供一被動元件230設置並電性連結於凹型結構222內之第一導線層200上。 Step S722, as shown in FIG. 10K, a passive component 230 is provided and electrically connected to the first wire layer 200 in the concave structure 222.

步驟S724,如圖10L所示,形成一第一封膠層240包覆第一介電層410、第二介電層610、第一導線層200、導體層620、被動元件230、導柱層220與金屬載板300之第二側面304。在本實施例中,第一封膠層240係應用轉注成型(Transfer Molding)之封裝技術所形成,第一封膠層240之材質可包括酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,在高溫和高壓下,以液體狀態包覆第一介電層410、第二介電層610、第一導線層200、導體層620、被動元件230與導柱層220,其固化後形成第一封膠層240。第一封膠層240亦可包括適當之填充劑,例如是粉狀之二氧化矽。 Step S724, as shown in FIG. 10L, forming a first sealing layer 240 to cover the first dielectric layer 410, the second dielectric layer 610, the first wiring layer 200, the conductor layer 620, the passive component 230, and the pillar layer 220 and the second side 304 of the metal carrier 300. In this embodiment, the first sealant layer 240 is formed by a transfer molding technique, and the material of the first sealant layer 240 may include a phenolic resin (Novolac-Based Resin), an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agent, covering the first dielectric layer 410, the second dielectric layer 610, and the liquid state under high temperature and high pressure A wire layer 200, a conductor layer 620, a passive component 230 and a pillar layer 220 are cured to form a first sealant layer 240. The first adhesive layer 240 may also include a suitable filler such as powdered cerium oxide.

在另一實施例中,亦可應用注射成型(Injection Molding)或壓縮成型(Compression Molding)之封裝技術形成第一封膠層240。 In another embodiment, the first encapsulation layer 240 may also be formed using an injection molding or compression molding technique.

其中,形成第一封膠層240之步驟可包括:提供一包覆劑,其中包覆劑具有樹脂及粉狀之二氧化矽。加熱包覆劑至液體狀態。注入呈液態之包覆劑於金屬載板300之第二側面304上,包 覆劑在高溫和高壓下包覆第一介電層410、第二介電層610、第一導線層200、導體層620、被動元件230、導柱層220。固化包覆劑,使包覆劑形成第一封膠層240,但形成第一封膠層240之步驟並不以此為限。 The step of forming the first sealant layer 240 may include: providing a coating agent, wherein the coating agent has a resin and powdered cerium oxide. The coating agent is heated to a liquid state. Injecting a coating agent in a liquid state on the second side 304 of the metal carrier 300, The coating coats the first dielectric layer 410, the second dielectric layer 610, the first wiring layer 200, the conductor layer 620, the passive component 230, and the pillar layer 220 under high temperature and high pressure. The coating agent is cured to form the first sealing layer 240, but the step of forming the first sealing layer 240 is not limited thereto.

步驟S726,如圖10M所示,露出導柱層220之一端226。在本實施例中,露出導柱層220係應用磨削(Grinding)方式移除第一封膠層240之一部分,以露出導柱層220之一端226。較佳但非限定地,導柱層220之一端226與第一封膠層240實質上對齊,例如是共面。在另一實施例中,可在形成第一封膠層240的同時,露出導柱層220之一端226,而無需移除第一封膠層240的任何部分。 Step S726, as shown in FIG. 10M, exposes one end 226 of the pillar layer 220. In the present embodiment, the exposed pillar layer 220 is subjected to a Grinding method to remove a portion of the first sealant layer 240 to expose one end 226 of the pillar layer 220. Preferably, but not limited to, one end 226 of the pillar layer 220 is substantially aligned with the first sealant layer 240, such as coplanar. In another embodiment, one end 226 of the pillar layer 220 may be exposed while forming the first sealant layer 240 without removing any portion of the first sealant layer 240.

步驟S728,如圖10N所示,形成一第二導線層250於第一封膠層240與露出之導柱層220之一端226上。在一實施例中,第二導線層250係可應用無電鍍(Electroless Plating)技術、濺鍍(Sputtering Coating)技術或蒸鍍(Thermal Coating)技術所形成,但並不以此為限。其中第二導線層250可以為圖案化導線層,其包括至少一走線,並形成對應於露出之導柱層220之一端226上,第二導線層250之材質可以為金屬,例如是銅。 Step S728, as shown in FIG. 10N, a second wire layer 250 is formed on one end 226 of the first sealant layer 240 and the exposed pillar layer 220. In one embodiment, the second wire layer 250 can be formed by using an electroless plating technique, a sputtering technique, or a thermal coating technique, but is not limited thereto. The second wire layer 250 may be a patterned wire layer including at least one trace and formed on one end 226 corresponding to the exposed pillar layer 220. The material of the second wire layer 250 may be metal, such as copper.

步驟S730,如圖10O所示,形成一防焊層260於第一封膠層240與第二導線層250上,並露出部份之第二導線層250。其中,防焊層260具有絕緣第二導線層250之各走線電性的功效。 Step S730, as shown in FIG. 10O, a solder resist layer 260 is formed on the first sealant layer 240 and the second wire layer 250, and a portion of the second wire layer 250 is exposed. Wherein, the solder resist layer 260 has the effect of insulating the electrical properties of the traces of the second wire layer 250.

步驟S732,如圖10P所示,移除金屬載板300之部分區域以形成一窗口306,其中第一導線層200與第一介電層410從窗口306露出。在本實施例中,移除金屬載板300之部分區域係應用微影製程與蝕刻技術所達成,第一導線層200之走線與晶片座亦可從窗口306露出,此外,金屬載板300所留下之部分區域即形成一金屬層210。 Step S732, as shown in FIG. 10P, a portion of the metal carrier 300 is removed to form a window 306, wherein the first conductive layer 200 and the first dielectric layer 410 are exposed from the window 306. In this embodiment, part of the removal of the metal carrier 300 is achieved by applying a lithography process and an etching technique. The traces and wafer holders of the first wiring layer 200 may also be exposed from the window 306. In addition, the metal carrier 300 is provided. A portion of the area left is formed as a metal layer 210.

步驟S734,如圖10Q所示,提供一外接元件270設置並電性連結於第一導線層200之第一表面202上。在一實施例中,外接元件270係為一主動元件、一被動元件、一半導體晶片或一軟 性電路板,但並不以此為限。 Step S734, as shown in FIG. 10Q, an external component 270 is disposed and electrically connected to the first surface 202 of the first wire layer 200. In an embodiment, the external component 270 is an active component, a passive component, a semiconductor wafer or a soft device. Sex board, but not limited to this.

步驟S736,如圖10R所示,形成一第二封膠層280包覆於外接元件270與第一導線層200之第一表面202上。在本實施例中,第二封膠層280係應用轉注成型(Transfer Molding)之封裝技術所形成,第二封膠層280之材質可包括酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑,在高溫和高壓下,以液體狀態包覆外接元件270與第一導線層200之第一表面202上,其固化後形成第二封膠層280。第二封膠層280亦可包括適當之填充劑,例如是粉狀之二氧化矽。 Step S736, as shown in FIG. 10R, a second encapsulation layer 280 is formed on the first surface 202 of the external component 270 and the first wiring layer 200. In this embodiment, the second sealant layer 280 is formed by a transfer molding technique, and the second sealant layer 280 may include a phenolic resin (Novolac-Based Resin) and an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agent, covering the external component 270 and the first surface 202 of the first wire layer 200 in a liquid state under high temperature and high pressure. After curing, a second sealant layer 280 is formed. The second sealant layer 280 may also include a suitable filler such as powdered cerium oxide.

在另一實施例中,亦可應用注射成型(Injection Molding)或壓縮成型(Compression Molding)之封裝技術形成第二封膠層280。 In another embodiment, the second encapsulation layer 280 can also be formed using an injection molding or compression molding technique.

步驟S738,如圖10S所示,形成複數個金屬球290於第二導線層250上。每一金屬球290之材質可以為金屬,例如是銅。 Step S738, as shown in FIG. 10S, a plurality of metal balls 290 are formed on the second wire layer 250. The material of each of the metal balls 290 may be a metal such as copper.

步驟S740,如圖10T所示,最後再進行切割製程C於第一導線層200、金屬層210、導柱層220、第一封膠層240、第二導線層250或防焊層260等至少其中一層而形成如圖8所示之封裝裝置60。 Step S740, as shown in FIG. 10T, finally performing the cutting process C on the first wire layer 200, the metal layer 210, the pillar layer 220, the first sealant layer 240, the second wire layer 250, or the solder resist layer 260, etc. One of the layers forms a package device 60 as shown in FIG.

在此要特別說明,本發明第三實施例之封裝裝置60相較於本發明第二實施例之封裝裝置40,其係再增加一層導體層結構來降低電鍍導柱層之高度與製程難度。此外,形成第一封膠層之厚度與研磨第一封膠層之厚度也可因此減少,讓製作更加簡單且節省成本。 It is to be noted that the packaging device 60 of the third embodiment of the present invention has a conductor layer structure added to reduce the height and process difficulty of the electroplated pillar layer compared to the packaging device 40 of the second embodiment of the present invention. In addition, the thickness of the first sealant layer and the thickness of the first sealant layer can be reduced, which makes the production simpler and cost-effective.

綜上所述,本發明第一實施例之封裝裝置,其係利用第一封膠層為無核心基板之主體材料來取代昂貴的傳統之玻璃纖維基板,並以較低成本的兩層金屬層電鍍導柱層流程來取代昂貴的傳統之四層金屬層雷射盲埋孔流程,所以加工時間較短且流程簡單,可大幅降低製作成本。 In summary, the packaging device of the first embodiment of the present invention replaces the expensive conventional glass fiber substrate with the first sealing material as the main material of the coreless substrate, and the two metal layers are used at a lower cost. The electroplating guide layer process replaces the expensive traditional four-layer metal layer laser blind buried hole process, so the processing time is short and the process is simple, which can greatly reduce the production cost.

再者,本發明第二實施例之封裝裝置,其係利用第一介電層來取代第一光阻層,故可減少兩次乾膜壓合製程與一次去膜製 程,以迴避因為去膜製程不淨所造成的風險。此外,當在形成第一封膠層時,因為第一導線層之間的線路間隙已被第一介電層所填滿,故可減少因為第一封膠層之填膠不足所造成的線路間隙之空泡風險。 Furthermore, the packaging device of the second embodiment of the present invention replaces the first photoresist layer with the first dielectric layer, thereby reducing the two dry film bonding processes and the one-time film removal process. Cheng, to avoid the risk caused by the unclean process. In addition, when the first sealant layer is formed, since the line gap between the first wire layers is filled by the first dielectric layer, the line due to insufficient filling of the first sealant layer can be reduced. The risk of voiding in the gap.

此外,本發明第三實施例之封裝裝置,其係再增加一層導體層結構來降低電鍍導柱層之高度與製程難度。此外,形成第一封膠層之厚度與研磨第一封膠層之厚度也可因此減少,讓製作更加簡單且節省成本。 In addition, the packaging device of the third embodiment of the present invention further adds a conductor layer structure to reduce the height of the electroplated pillar layer and the process difficulty. In addition, the thickness of the first sealant layer and the thickness of the first sealant layer can be reduced, which makes the production simpler and cost-effective.

惟以上所述之具體實施例,僅係用於例釋本發明之特點及功效,而非用於限定本發明之可實施範疇,於未脫離本發明上揭之精神與技術範疇下,任何運用本發明所揭示內容而完成之等效改變及修飾,均仍應為下述之申請專利範圍所涵蓋。 However, the specific embodiments described above are merely used to exemplify the features and functions of the present invention, and are not intended to limit the scope of the present invention, and may be applied without departing from the spirit and scope of the present invention. Equivalent changes and modifications made to the disclosure of the present invention are still covered by the scope of the following claims.

20‧‧‧封裝裝置 20‧‧‧Package

200‧‧‧第一導線層 200‧‧‧First wire layer

202‧‧‧第一表面 202‧‧‧ first surface

204‧‧‧第二表面 204‧‧‧Second surface

210‧‧‧金屬層 210‧‧‧metal layer

220‧‧‧導柱層 220‧‧‧ Guide column

222‧‧‧凹型結構 222‧‧‧ concave structure

224‧‧‧部分區域 224‧‧‧Partial areas

226‧‧‧導柱層之一端 226‧‧‧ one end of the guide column

230‧‧‧被動元件 230‧‧‧ Passive components

240‧‧‧第一封膠層 240‧‧‧First adhesive layer

250‧‧‧第二導線層 250‧‧‧Second wire layer

260‧‧‧防焊層 260‧‧‧ solder mask

270‧‧‧外接元件 270‧‧‧External components

280‧‧‧第二封膠層 280‧‧‧Second sealant

290‧‧‧金屬球 290‧‧‧metal ball

Claims (21)

一種封裝裝置之製作方法,其步驟包括:提供一金屬載板,其具有相對之一第一側面與一第二側面;形成一第一導線層於該金屬載板之該第二側面上;形成一導柱層於該第一導線層上,其中該導柱層與該第一導線層形成一凹型結構;提供一被動元件設置並電性連結於該凹型結構內之該第一導線層上;形成一第一封膠層包覆該第一導線層、該被動元件、該導柱層與該金屬載板之該第二側面;露出該導柱層之一端;形成一第二導線層於該第一封膠層與露出之該導柱層之一端上;形成一防焊層於該第一封膠層與該第二導線層上;以及移除該金屬載板之部分區域以形成一窗口,其中該第一導線層與該第一封膠層從該窗口露出;其中,形成該導柱層於該第一導線層上之前之步驟包括:形成一第一光阻層於該金屬載板之該第二側面上與一第二光阻層於該金屬載板之該第一側面上;形成該第一導線層於該金屬載板之該第二側面上;形成一第三光阻層於該第一光阻層與該第一導線層上;移除該第三光阻層之部分區域以露出該第一導線層;形成一導柱層於該第一導線層上;及移除該第一光阻層、該第二光阻層與該第三光阻層。 A manufacturing method of a packaging device, comprising: providing a metal carrier having a first side and a second side; forming a first wire layer on the second side of the metal carrier; forming a pillar layer is formed on the first wire layer, wherein the pillar layer and the first wire layer form a concave structure; a passive component is disposed and electrically connected to the first wire layer in the concave structure; Forming a first sealant layer covering the first wire layer, the passive component, the pillar layer and the second side of the metal carrier; exposing one end of the pillar layer; forming a second wire layer thereon a first adhesive layer and one of the exposed pillar layers; forming a solder resist layer on the first sealant layer and the second conductor layer; and removing a portion of the metal carrier to form a window The first wire layer and the first sealing layer are exposed from the window; wherein the step of forming the pillar layer on the first wire layer comprises: forming a first photoresist layer on the metal carrier The second side surface and a second photoresist layer on the metal Forming the first wire layer on the second side of the metal carrier; forming a third photoresist layer on the first photoresist layer and the first wire layer; removing the a portion of the third photoresist layer to expose the first wire layer; forming a pillar layer on the first wire layer; and removing the first photoresist layer, the second photoresist layer and the third light Resistance layer. 如申請專利範圍第1項所述之製作方法,其更包括:提供一外接元件設置並電性連結於該第一導線層之該第一表面上;形成一第二封膠層包覆於該外接元件與該第一導線層之該第一表面上;及形成複數個金屬球於該第二導線層上。 The manufacturing method of claim 1, further comprising: providing an external component and electrically connecting to the first surface of the first wire layer; forming a second sealing layer covering the An external component and the first surface of the first wire layer; and a plurality of metal balls are formed on the second wire layer. 如申請專利範圍第1項所述之製作方法,其中形成該第一封膠層之步驟包括:提供一包覆劑,其中該包覆劑具有樹脂及粉狀之二氧化矽;加熱該包覆劑至液體狀態;注入呈液態之該包覆劑於該金屬載板之該第二側面上,該包覆劑在高溫和高壓下包覆該第一導線層、該被動元件與該導柱層;及固化該包覆劑,使該包覆劑形成該第一封膠層。 The manufacturing method of claim 1, wherein the step of forming the first sealant layer comprises: providing a coating agent, wherein the coating agent has a resin and powdered cerium oxide; heating the coating a coating to a liquid state; injecting the coating agent in a liquid state on the second side of the metal carrier, the coating agent coating the first wire layer, the passive component and the pillar layer under high temperature and high pressure And curing the coating agent to form the first encapsulant layer. 如申請專利範圍第2項所述之製作方法,其中該外接元件係為一主動元件、一被動元件、一半導體晶片或一軟性電路板。 The manufacturing method of claim 2, wherein the external component is an active component, a passive component, a semiconductor wafer or a flexible circuit board. 如申請專利範圍第1項所述之製作方法,其中該第一封膠層係具有有酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑。 The manufacturing method according to claim 1, wherein the first sealant layer has a phenolic resin (Novolac-Based Resin), an epoxy resin (Epoxy-Based Resin), and a sulfhydryl resin (Silicone- Based on Resin) or other suitable coating agents. 一種封裝裝置之製作方法,其步驟包括:提供一金屬載板,其具有相對之一第一側面與一第二側面;形成一第一介電層於該金屬載板之該第二側面上;形成一第一導線層於該金屬載板之該第二側面上,其中該第一介電層設置於該第一導線層之部分區域內,該第一介電層不低於該第一導線層;形成一導柱層於該第一導線層上,其中該導柱層與該第一導線層形成一凹型結構;提供一被動元件設置並電性連結於該凹型結構內之該第一導線層上;形成一第一封膠層包覆該第一介電層、該第一導線層、該被動元件、該導柱層與該金屬載板之該第二側面;露出該導柱層之一端;形成一第二導線層於該第一封膠層與露出之該導柱層之一端上;形成一防焊層於該第一封膠層與該第二導線層上;以及 移除該金屬載板之部分區域以形成一窗口,其中該第一導線層與該第一介電層從該窗口露出。 A method for fabricating a package device, comprising: providing a metal carrier having a first side and a second side; forming a first dielectric layer on the second side of the metal carrier; Forming a first wire layer on the second side of the metal carrier, wherein the first dielectric layer is disposed in a portion of the first wire layer, the first dielectric layer is not lower than the first wire Forming a pillar layer on the first wire layer, wherein the pillar layer and the first wire layer form a concave structure; providing a passive component and electrically connecting the first wire in the concave structure Forming a first sealant layer covering the first dielectric layer, the first wire layer, the passive component, the pillar layer and the second side of the metal carrier; exposing the pillar layer Forming a second wire layer on the first sealant layer and one end of the exposed pillar layer; forming a solder resist layer on the first sealant layer and the second wire layer; A portion of the metal carrier is removed to form a window, wherein the first conductive layer and the first dielectric layer are exposed from the window. 如申請專利範圍第6項所述之製作方法,其更包括:提供一外接元件設置並電性連結於該第一導線層之該第一表面上;形成一第二封膠層包覆於該外接元件與該第一導線層之該第一表面上;及形成複數個金屬球於該第二導線層上。 The manufacturing method of claim 6, further comprising: providing an external component and electrically connecting to the first surface of the first wire layer; forming a second sealing layer covering the An external component and the first surface of the first wire layer; and a plurality of metal balls are formed on the second wire layer. 如申請專利範圍第6項所述之製造方法,其中形成該導柱層於該第一導線層上之前之步驟包括:形成該第一介電層於該金屬載板之該第二側面上與一第四光阻層於該金屬載板之該第一側面上;形成該第一導線層於該金屬載板之該第二側面上,其中該第一介電層設置於該第一導線層之部分區域內;形成一第五光阻層於該第一介電層與該第一導線層上;移除該第五光阻層之部分區域以露出該第一導線層;形成一導柱層於該第一導線層上;及移除該第四光阻層與該第五光阻層。 The manufacturing method of claim 6, wherein the step of forming the pillar layer on the first wire layer comprises: forming the first dielectric layer on the second side of the metal carrier a fourth photoresist layer is disposed on the first side of the metal carrier; the first conductive layer is formed on the second side of the metal carrier, wherein the first dielectric layer is disposed on the first conductive layer a portion of the region is formed on the first dielectric layer and the first wire layer; removing a portion of the fifth photoresist layer to expose the first wire layer; forming a pillar Laminating on the first wire layer; and removing the fourth photoresist layer and the fifth photoresist layer. 如申請專利範圍第6項所述之製作方法,其中形成該第一封膠層之步驟包括:提供一包覆劑,其中該包覆劑具有樹脂及粉狀之二氧化矽;加熱該包覆劑至液體狀態;注入呈液態之該包覆劑於該金屬載板之該第二側面上,該包覆劑在高溫和高壓下包覆該第一介電層、該第一導線層、該被動元件與該導柱層;及固化該包覆劑,使該包覆劑形成該第一封膠層。 The manufacturing method of claim 6, wherein the step of forming the first sealant layer comprises: providing a coating agent, wherein the coating agent has a resin and powdered cerium oxide; heating the coating a coating to a liquid state; injecting the coating agent in a liquid state on the second side of the metal carrier, the coating agent coating the first dielectric layer, the first wiring layer, and the high temperature and high pressure a passive component and the pillar layer; and curing the coating agent to form the first sealant layer. 如申請專利範圍第7項所述之製作方法,其中該外接元件係為一主動元件、一被動元件、一半導體晶片或一軟性電路板。 The manufacturing method of claim 7, wherein the external component is an active component, a passive component, a semiconductor wafer or a flexible circuit board. 如申請專利範圍第6項所述之製作方法,其中該第一封膠層係具有有酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂 (Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑。 The manufacturing method according to claim 6, wherein the first sealant layer has a phenolic resin (Novolac-Based Resin), an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agents. 一種封裝裝置,其包括:一第一導線層,其具有相對之一第一表面與一第二表面;一金屬層,其設置於該第一導線層之該第一表面上;一第一介電層,其設置於該第一導線層之部分區域內,其中該第一介電層不露出於該第一導線層之該第一表面,該第一介電層不低於該第一導線層之該第二表面;一第二介電層,其設置於該第一介電層上;一導體層,其設置於該第一導線層上;一導柱層,其設置於該導體層上,並且與該導體層形成一凹型結構;一被動元件,其設置並電性連結於該凹型結構內之該第一導線層之該第二表面上;一第一封膠層,其設置於該第二介電層、該導體層與該導柱層之部分區域內,並且包覆該被動元件,其中該第一封膠層不露出於該導柱層之一端;一第二導線層,其設置於該第一封膠層與該導柱層之一端上;以及一防焊層,其設置於該第一封膠層與該第二導線層上。 A package device comprising: a first wire layer having a first surface and a second surface; a metal layer disposed on the first surface of the first wire layer; An electrical layer disposed in a portion of the first wire layer, wherein the first dielectric layer is not exposed on the first surface of the first wire layer, and the first dielectric layer is not lower than the first wire a second surface of the layer; a second dielectric layer disposed on the first dielectric layer; a conductor layer disposed on the first wire layer; and a pillar layer disposed on the conductor layer And forming a concave structure with the conductor layer; a passive component disposed and electrically coupled to the second surface of the first wire layer in the concave structure; a first sealant layer disposed on a portion of the second dielectric layer, the conductor layer and the pillar layer, and covering the passive component, wherein the first sealant layer is not exposed at one end of the pillar layer; a second conductor layer, And disposed on one end of the first sealant layer and the pillar layer; and a solder resist layer, the setting thereof The first encapsulation layer and the second conductive layer. 如申請專利範圍第12項所述之封裝裝置,其更包括:一外接元件,其設置並電性連結於該第一導線層之該第一表面上;一第二封膠層,其設置於該外接元件與該第一導線層之該第一表面上;及複數個金屬球,其設置於該第二導線層上。 The package device of claim 12, further comprising: an external component disposed on the first surface of the first wire layer; and a second sealing layer disposed on the first sealing layer The external component and the first surface of the first wire layer; and a plurality of metal balls disposed on the second wire layer. 如申請專利範圍第13項所述之封裝裝置,其中該外接元件係為一主動元件、一被動元件、一半導體晶片或一軟性電路板。 The package device of claim 13, wherein the external component is an active component, a passive component, a semiconductor wafer or a flexible circuit board. 如申請專利範圍第12項所述之封裝裝置,其中該第一封膠層係具有酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂 (Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑。 The packaging device according to claim 12, wherein the first sealant layer has a phenolic resin (Novolac-Based Resin), an epoxy resin. (Epoxy-Based Resin), Silicone-Based Resin or other suitable coating agents. 一種封裝裝置之製作方法,其步驟包括:提供一金屬載板,其具有相對之一第一側面與一第二側面;形成一第一介電層於該金屬載板之該第二側面上;形成一第一導線層於該金屬載板之該第二側面上,其中該第一介電層設置於該第一導線層之部分區域內,該第一介電層不低於該第一導線層;形成一第二介電層於該第一介電層上;形成一導體層於該第一導線層上;形成一導柱層於該導體層上,其中該導柱層與該導體層形成一凹型結構;提供一被動元件設置並電性連結於該凹型結構內之該第一導線層上;形成一第一封膠層包覆該第一介電層、該第二介電層、該第一導線層、該導體層、該被動元件、該導柱層與該金屬載板之該第二側面;露出該導柱層之一端;形成一第二導線層於該第一封膠層與露出之該導柱層之一端上;形成一防焊層於該第一封膠層與該第二導線層上;以及移除該金屬載板之部分區域以形成一窗口,其中該第一導線層與該第一介電層從該窗口露出。 A method for fabricating a package device, comprising: providing a metal carrier having a first side and a second side; forming a first dielectric layer on the second side of the metal carrier; Forming a first wire layer on the second side of the metal carrier, wherein the first dielectric layer is disposed in a portion of the first wire layer, the first dielectric layer is not lower than the first wire Forming a second dielectric layer on the first dielectric layer; forming a conductor layer on the first wire layer; forming a pillar layer on the conductor layer, wherein the pillar layer and the conductor layer Forming a concave structure; providing a passive component and electrically connecting to the first wire layer in the concave structure; forming a first sealing layer covering the first dielectric layer, the second dielectric layer, The first wire layer, the conductor layer, the passive component, the pillar layer and the second side of the metal carrier; exposing one end of the pillar layer; forming a second wire layer on the first sealant layer And exposing one end of the pillar layer; forming a solder resist layer on the first sealant layer The second wire layer; and removing the metal of the partial area of the carrier plate to form a window, wherein the first conductor layer and the first dielectric layer is exposed from the window. 如申請專利範圍第16項所述之製作方法,其更包括:提供一外接元件設置並電性連結於該第一導線層之該第一表面上;形成一第二封膠層包覆於該外接元件與該第一導線層之該第一表面上;及形成複數個金屬球於該第二導線層上。 The manufacturing method of claim 16, further comprising: providing an external component and electrically connecting to the first surface of the first wire layer; forming a second sealing layer covering the An external component and the first surface of the first wire layer; and a plurality of metal balls are formed on the second wire layer. 如申請專利範圍第16項所述之製造方法,其中形成該導柱層於 該導體層上之前之步驟包括:形成該第一介電層於該金屬載板之該第二側面上與一第六光阻層於該金屬載板之該第一側面上;形成該第一導線層於該金屬載板之該第二側面上,其中該第一介電層設置於該第一導線層之部分區域內,該第一介電層不低於該第一導線層;形成一第二介電層於該第一介電層上;形成一第七光阻層於該第一介電層與該第一導線層上,其中該第二介電層不低於該第七光阻層;形成一導體層於該第一導線層上,其中該第二介電層不低於該導體層;形成一第八光阻層於該第二介電層、該第七光阻層與該導體層上;移除該第八光阻層之部分區域以露出該導體層;形成一導柱層於該導體層上;及移除該第六光阻層、該第七光阻層與該第八光阻層。 The manufacturing method of claim 16, wherein the pillar layer is formed The previous step on the conductor layer includes: forming the first dielectric layer on the second side of the metal carrier and a sixth photoresist layer on the first side of the metal carrier; forming the first The wire layer is disposed on the second side of the metal carrier, wherein the first dielectric layer is disposed in a portion of the first wire layer, the first dielectric layer is not lower than the first wire layer; a second dielectric layer is formed on the first dielectric layer; a seventh photoresist layer is formed on the first dielectric layer and the first conductive layer, wherein the second dielectric layer is not lower than the seventh light a resist layer; forming a conductor layer on the first wire layer, wherein the second dielectric layer is not lower than the conductor layer; forming an eighth photoresist layer on the second dielectric layer, the seventh photoresist layer And the conductor layer; removing a portion of the eighth photoresist layer to expose the conductor layer; forming a pillar layer on the conductor layer; and removing the sixth photoresist layer, the seventh photoresist layer And the eighth photoresist layer. 如申請專利範圍第16項所述之製作方法,其中形成該第一封膠層之步驟包括:提供一包覆劑,其中該包覆劑具有樹脂及粉狀之二氧化矽;加熱該包覆劑至液體狀態;注入呈液態之該包覆劑於該金屬載板之該第二側面上,該包覆劑在高溫和高壓下包覆該第一介電層、該第二介電層、該第一導線層、該導體層、該被動元件與該導柱層;及固化該包覆劑,使該包覆劑形成該第一封膠層。 The manufacturing method of claim 16, wherein the step of forming the first sealant layer comprises: providing a coating agent, wherein the coating agent has a resin and powdered cerium oxide; heating the coating a coating to a liquid state; injecting the coating agent in a liquid state on the second side of the metal carrier, the coating agent coating the first dielectric layer, the second dielectric layer under high temperature and high pressure, The first wire layer, the conductor layer, the passive component and the pillar layer; and curing the coating agent to form the first sealant layer. 如申請專利範圍第17項所述之製作方法,其中該外接元件係為一主動元件、一被動元件、一半導體晶片或一軟性電路板。 The manufacturing method of claim 17, wherein the external component is an active component, a passive component, a semiconductor wafer or a flexible circuit board. 如申請專利範圍第16項所述之製作方法,其中該第一封膠層係具有有酚醛基樹脂(Novolac-Based Resin)、環氧基樹脂(Epoxy-Based Resin)、矽基樹脂(Silicone-Based Resin)或其他適當之包覆劑。 The manufacturing method according to claim 16, wherein the first sealant layer has a phenolic resin (Novolac-Based Resin), an epoxy resin (Epoxy-Based Resin), and a sulfhydryl resin (Silicone- Based on Resin) or other suitable coating agents.
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