TWI503049B - Apparatus for manufacturing divided mask frame assembly for big size of amoled multi cell tv and mobile panel using horizontal moving type gripper and anticline lighting device - Google Patents
Apparatus for manufacturing divided mask frame assembly for big size of amoled multi cell tv and mobile panel using horizontal moving type gripper and anticline lighting device Download PDFInfo
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- TWI503049B TWI503049B TW101130679A TW101130679A TWI503049B TW I503049 B TWI503049 B TW I503049B TW 101130679 A TW101130679 A TW 101130679A TW 101130679 A TW101130679 A TW 101130679A TW I503049 B TWI503049 B TW I503049B
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- 238000004519 manufacturing process Methods 0.000 title claims description 44
- 229920001621 AMOLED Polymers 0.000 title claims description 6
- 238000005286 illumination Methods 0.000 claims description 60
- 239000006121 base glass Substances 0.000 claims description 50
- 238000012546 transfer Methods 0.000 claims description 30
- 238000003466 welding Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000007740 vapor deposition Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 239000010453 quartz Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 230000037303 wrinkles Effects 0.000 description 8
- 238000005259 measurement Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/16—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
- H10K71/166—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using selective deposition, e.g. using a mask
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/04—Coating on selected surface areas, e.g. using masks
- C23C14/042—Coating on selected surface areas, e.g. using masks using masks
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroluminescent Light Sources (AREA)
- Physical Vapour Deposition (AREA)
Description
本發明涉及一種分割遮罩框架組件(Mask Frame Assembly)的製造裝置,該製造裝置包括夾持器裝置及背射照明裝置,該製造裝置用於在主動式有機電發光二極體顯示器(Active Matrix Organic Light Emitting Diode,AMOLED)面板製程中的蒸鍍用遮罩框架組件程序中,為製造大螢幕電視或移動用AMOLED面板而製造水平型遮罩框架組件,尤其涉及一種為製造大螢幕之多面的遮罩框架組件之高精細的遮罩框架組件製造裝置,該製造裝置包括:移動型夾持器,依次把持並供給兩側面僅有X裙部或形成Y方向裙部的分割遮罩;Y方向夾持器,設置於移動型夾持器上,為防止寬度大的分割遮罩沿寬方向產生褶皺,將Y方向裙部以上部方向把持後拉伸;背射照明裝置,精密測量分割遮罩的格子中形成的帶與基體玻璃格局間的定位程度來提高定位程度。 The present invention relates to a manufacturing apparatus for dividing a Mask Frame Assembly, the manufacturing apparatus comprising a holder device and a back-illumination device for use in an active organic electroluminescent diode display (Active Matrix) Organic Light Emitting Diode (AMOLED) in the masking frame assembly process for vapor deposition in the panel process, manufacturing a horizontal mask frame assembly for manufacturing a large screen television or a mobile AMOLED panel, in particular, for manufacturing a multi-faceted large screen A high-definition mask frame assembly manufacturing apparatus for a mask frame assembly, the manufacturing apparatus comprising: a movable type gripper that sequentially holds and supplies a split mask having only an X skirt or a Y-direction skirt on both sides; The holder is disposed on the movable holder to prevent the wide-divided split mask from being wrinkled in the width direction, and the Y-direction skirt is held in the upper direction and then stretched; the back-illuminating device, the precision measuring split mask The degree of positioning between the strip formed in the lattice and the pattern of the base glass increases the degree of positioning.
有機電發光二極體(Organic Light Emitting Diode,OLED)的響應速度相比於薄膜電晶體液晶顯示器(Thin Film Transistor Liquid Crystal Display,TFT LCD)要快得多。此外,因為自身可以發光,無需背光源,因此厚度與重量可以減少三分之一,是具有寬視角與低電耗構造的次世代顯示器。 The response speed of an Organic Light Emitting Diode (OLED) is much faster than that of a Thin Film Transistor Liquid Crystal Display (TFT LCD). In addition, because it can emit light without a backlight, the thickness and weight can be reduced by one-third, which is a next-generation display with a wide viewing angle and low power consumption.
這樣的OLED分為主動式(Active Matrix,AM)與被動式(Passive Matrix,PM)。被動式有機電發光二極體顯示器(PMOLED)面板相比於主動式有機發光電二極體顯示器(AMOLED)面板,生產成本低廉,但在耗電、壽命、解析度上受到限制。AMOLED在每個像素裏都用TFT與電容,在耗電、壽命、解析度方面上都很優秀,因此忽略了因為TFT製作而導致的生產成本高的缺點,目前在各個領域中受到廣泛的開發與接連不斷地嘗試量產。 Such OLEDs are classified into Active Matrix (AM) and Passive Matrix (PM). The passive organic electroluminescent diode display (PMOLED) panel has lower production cost than the active organic light emitting diode display (AMOLED) panel, but is limited in power consumption, life, and resolution. AMOLED uses TFTs and capacitors in each pixel, which is excellent in terms of power consumption, lifetime, and resolution. Therefore, it ignores the disadvantages of high production cost due to TFT fabrication, and is currently widely developed in various fields. And try to mass production in succession.
AMOLED的最大優點在於其在畫質上的競爭力。相比於最大競爭對手的LCD,其對色的再現率高出了30%,對比度甚至優秀20倍之多。LCD最大缺點的影像餘象現象在AMOLED中也無從找尋。這是因為,相反於LCD,背光源是將間接光源通過液晶、彩色濾光器等,對於複雜的畫面顯示,AMOLED是通過有機物質自身發光直接再現自然色的畫面。此外, OLED相比於LCD,其構造非常簡單,因此在部件方面也非常有利。 The biggest advantage of AMOLED is its competitiveness in image quality. Compared to the LCD of the largest competitor, the reproduction rate of color is 30% higher, and the contrast is even 20 times better. The image residual phenomenon of the biggest drawback of LCD is also not found in AMOLED. This is because, contrary to the LCD, the backlight is an indirect light source that passes through a liquid crystal, a color filter, or the like. For a complicated picture display, the AMOLED is a picture that directly reproduces a natural color by the organic substance itself. In addition, OLEDs are very simple in construction compared to LCDs and are therefore very advantageous in terms of components.
但是,查看OLED材料原價、驅動電路、驅動IC價格時,OLED的貶值比率居然大到,占了整體原價的一半。這是因為OLED尚未在消費者之間大眾化,導致很難有通過大規模生產來降低生產成本的效果。但是可以期待隨著時間的推移,其物量增加後,貶值比率得到下跌使其價格層面上可以與LCD進行競爭。其理由是因為通過自身發光的方式,不需要背光模組(Black Light Unit,BLU)與彩色濾光片等,因此部件少且簡單,所以可以充分降低成本。 However, when looking at the original price of OLED materials, the driving circuit, and the price of the driver IC, the devaluation ratio of OLED is actually large, accounting for half of the original original price. This is because OLED has not been popularized among consumers, making it difficult to reduce production costs through mass production. However, it can be expected that as time goes by, as the volume of the increase increases, the depreciation ratio will fall so that it can compete with the LCD at the price level. The reason for this is that since the backlight unit (Black Light Unit, BLU) and the color filter are not required by the self-illumination method, the number of components is small and simple, so that the cost can be sufficiently reduced.
因此,為了使其獲得價格競爭力,在減少貶值比率方面需要各界的努力。 Therefore, in order to make it competitive in price, it requires all efforts to reduce the depreciation ratio.
但是為了實現大量生產,還有需要逾越的技術性問題。即,需要克服,發光的有機物質的製造環境非常敏感,使製造品質高的良好的顯示裝置變得困難,因此導致數率低下的問題;此後,越大型化越難以確保數率的系統性問題。 However, in order to achieve mass production, there are technical problems that need to be overcome. That is, it is necessary to overcome the fact that the manufacturing environment of the luminescent organic substance is very sensitive, making it difficult to manufacture a good display device with high quality, thus causing a problem of low number of cases; after that, the larger the size, the more difficult it is to ensure the systematic problem of the rate. .
以下,參照表示利用原狀方式的遮罩框架組件的有機物蒸鍍機中製造AMOLED的原理示意圖的附件2,來查看利用AMOLED(Active Matrix/Organic Light Emitting Diode,主動式有機電發光二極體顯示器)習知顯示面板的製造方法。 Hereinafter, an attachment 2 showing a schematic diagram of manufacturing an AMOLED in an organic vapor deposition machine using a mask frame assembly of the original type will be described with reference to an AMOLED (Active Matrix/Organic Light Emitting Diode). A method of manufacturing a display panel is conventional.
主動式AMOLED面板的基本構造是玻璃基板上形成正電極的ITO(Indium-Tin-Oxide),在其上面蒸鍍R、G、B有機物,之後在其上面形成負電極,使正電極與負電極進行通電並發光的簡單構造。 The basic structure of the active AMOLED panel is ITO (Indium-Tin-Oxide) on which a positive electrode is formed on a glass substrate, on which R, G, and B organic substances are vapor-deposited, and then a negative electrode is formed thereon to make a positive electrode and a negative electrode. A simple construction that energizes and illuminates.
為了製造具有這樣基本構成之AMOLED的習知遮罩拉伸(Mask Stret ching)方式是將遮罩對照所定的目標(Target)位置的方式,需要反復執行測量遮罩框架組件的帶(Stripe)位置並補償的流程(Flow),以進行對其配對(Matching)的方式。 In order to manufacture a conventional mask stretching method having such a basic configuration, a Mask Stret ching method is a method of measuring a position of a target against a target position, and it is necessary to repeatedly perform a stripe position for measuring a mask frame assembly. And the flow of compensation (Flow) to carry out the method of pairing (Matching).
因此,可以正確地誘導對其配對有機沈積器內玻璃基板元件的R、G、B位置與遮罩(Mask)的開口(Open)部位,蒸鍍源(Source)中進行蒸鍍(Evaporating)並使有機物在玻璃基板元件內隔膜間進行沈積的遮罩框架組件的精密度非常重要。 Therefore, it is possible to accurately induce the R, G, and B positions of the glass substrate member in the organic depositor and the opening portion of the mask, and evaporate the vapor deposition source (Source). The precision of the mask frame assembly that deposits organic matter between the membranes within the glass substrate element is very important.
這種遮罩框架組件中應用原狀遮罩(Mask)的拉伸(Stretching)方式,因為原狀遮罩(Mask)自身的製造誤差、遮罩缺點導致的數率低下及材料 生產商所供給的遮罩線圈大小(Mask Coil Size)等的限定,現在可以的是四世代半級的30"原狀TV水準,最大大小(Size)為42"單面取水準為最高水準的技術。但因為高價的蒸鍍消耗品構成,其經濟性上具有限制性。 This kind of mask frame assembly uses the stretching method of the original mask, because of the manufacturing error of the original mask (Mask), the low rate of the mask and the material. The manufacturer's mask size (Mask Coil Size) is limited to the current level of the 30" original TV level of the fourth generation, and the maximum size (Size) is 42". . However, because of the high cost of vapor deposition consumables, it is economically restrictive.
因為這種原因,習知量產的AMOLED大部分為小型面板大小。即,使用由一個原狀構成的遮罩製造遮罩框架組件,因此生產大螢幕的AMOLED時其大小受到限制。利用由一個原狀構成的遮罩很難實現大型化的理由是,作為遮罩原材料的線圈的供給大小沒有生產為大型化所需大小。即,因為盈利性問題,線圈生產商不會去生產AMOLED廠商所需大小的線圈。 For this reason, most of the conventional AMOLEDs are small panel sizes. That is, the mask frame assembly is fabricated using a mask composed of one original shape, and thus the size of the large screen AMOLED is limited. The reason why it is difficult to increase the size of the mask made of one original state is that the supply size of the coil as the material of the mask is not required to be increased in size. That is, because of the profitability problem, coil manufacturers will not produce coils of the size required by AMOLED manufacturers.
另一方面,附件3表示習知利用落斜照明測量位置對其程度的示意圖。如圖所示,為了落斜照明的構成是在下部,遮罩框架組上部定位設置換裝閃光燈(省略圖示)的攝像機後,向下部方向照射。如上所述,進行落斜照明時,攝像機會通過分割遮罩上形成的帶加工的間隙空間,拍攝設置於A1材質的基體玻璃固定夾持器上部的基體玻璃上的格局,通過分割遮罩的格子中形成的帶間隙來確認格局的位置是否定位為均勻的間隔。如果通過帶間隙無法精密測量格局位置是否處於正位置,於對其有誤的分割遮罩有可能會焊接於框架上,這種情況下沈積有機源製造AMOLED面板,只會量產出不良品。 On the other hand, the attachment 3 shows a schematic view of the extent to which the position is measured using the oblique illumination. As shown in the figure, in order to configure the tilting illumination in the lower portion, a camera for replacing the flash (not shown) is positioned on the upper portion of the mask frame group, and then irradiated in the downward direction. As described above, when the oblique illumination is performed, the camera captures the pattern on the base glass of the upper portion of the base glass fixing holder of the A1 material by dividing the gap space formed by the processing on the mask, by dividing the mask. A gap is formed in the grid to confirm whether the position of the pattern is positioned as a uniform interval. If it is impossible to accurately measure whether the position of the pattern is in the positive position through the gap, the split mask that is wrong with it may be welded to the frame. In this case, the organic source is fabricated to manufacture the AMOLED panel, and only the defective product is produced.
因為這種理由,雖然精密的測量很重要,但習知使用落斜照明時存在因為分割遮罩的表面粗糙度及不均勻的腐蝕狀態導致的散射等引起的雜訊導致照明的亮度均勻性低下的問題。 For this reason, although precise measurement is important, it is conventionally known that when the oblique illumination is used, there is noise due to scattering of the surface roughness of the split mask and uneven etching, which causes the brightness uniformity of the illumination to be low. The problem.
此外,存在解析度增大使帶寬度減小而引起上部落斜照明的影子導致無法確認界限部分等等的問題,僅依靠落斜照明方式遇到了確認位置對其上的限界。 In addition, there is a problem that the increase in resolution causes the belt width to decrease, causing the shadow of the upper tribe oblique illumination to cause the boundary portion to be unrecognized, and the like, and the limit position on the confirmation position is encountered by the oblique oblique illumination method alone.
因此,即使基體玻璃格局的位置對其於帶的間隙空間部,也有可能出現無法測量的問題。 Therefore, even if the position of the base glass pattern is in the gap space portion of the belt, there is a possibility that an unmeasurable problem occurs.
為了解決如上所述的問題,本發明的目的在於提供一種高精細的分割遮罩框架組件的製造裝置,包括:利用分割遮罩製造大螢幕的TV或移動用AMOLED面板時,準備兩側面上形成Y方向裙部的分割遮罩後,夾持器直 接對其把持並按順序移動到焊接位置;移動型夾持器具備將Y方向裙部向上部方向把持後進行拉伸的Y方向夾持器,為了焊接時防止寬方向長度變大的分割遮罩發生的褶皺;背射照明裝置,移動來的分割遮罩在進行焊接前,為了提高分割遮罩的格子上形成的帶與基體玻璃格局間的定位度。 In order to solve the problems as described above, it is an object of the present invention to provide a manufacturing apparatus for a high-definition split mask frame assembly, comprising: forming a large screen TV or a mobile AMOLED panel by using a split mask, preparing to form on both sides After the split mask of the Y-direction skirt, the holder is straight The gripper is gripped and moved to the welding position in order; the movable gripper has a Y-direction gripper that stretches the skirt in the Y direction and is stretched in the upward direction, and prevents the widening of the length in the width direction during welding. The wrinkles of the cover; the back-illuminated device, the moving split mask is used to improve the positioning between the strip formed on the lattice of the split mask and the base glass pattern before welding.
此外,本發明的另一目的在於提供一種分割遮罩框架組件的製造裝置,使通過基體玻璃的背射照明變得可能,並為了防止因照明引起的熱化,將石英材質作為基體玻璃的夾持器。 Further, another object of the present invention is to provide a manufacturing apparatus for splitting a mask frame assembly, which makes back-illumination by a base glass possible, and in order to prevent heating due to illumination, a quartz material is used as a base glass clip. Holder.
此外,本發明的另一目的在於提供一種分割遮罩框架組件的製造裝置,為了減少設置的背射照明測量分割遮罩的格子上形成的帶與基體玻璃格局間的定位度時,照明熱化引起的定位度的誤差,照明由邊緣型LED白光燈構成。 In addition, another object of the present invention is to provide a manufacturing apparatus for splitting a mask frame assembly, in order to reduce the positioning degree between the strip formed on the lattice of the split mask and the base glass pattern in the set back illumination illumination, the illumination heating The resulting degree of positioning error, the illumination consists of edge-type LED white light.
為了達成如上所述目的並去除以往的缺點,本發明的目的在於提供一種分割遮罩框架組件的製造裝置,該製造裝置包括一夾持器裝置及一背射照明裝置,該製造裝置用於在AMOLED面板製程中的蒸鍍用遮罩框架組件程序中,為製造大螢幕顯示器或移動用AMOLED面板而製造水平型遮罩框架組件,該製造裝置包括:一對分割遮罩移送用線性伺服馬達;一移動型夾持器,包括:複數個分割遮罩夾持器,分別搭載於該線性伺服馬達上,對一分割遮罩進行把持後施加張力;一Y方向夾持器,由把持並拉伸形成於該分割遮罩兩側端的一Y方向裙部的一Y方向,使得該移動型夾持器將該分割遮罩水平移動到設定的一框架位置;一基體玻璃及背射照明上下拉動裝置,向固定設置的該框架的一下部方向依次裝載一基體玻璃與向一基體玻璃方向照射照明的一背射照明裝置;一移送裝置,設置於該遮罩移送用線性伺服馬達的一上部側,向X、Y、Z方向移送搭載於下部的一影像及雷射焊接裝置;以及該影像及雷射焊接裝置,包括搭載於該移送裝置並具備設置一落斜照明裝置的一攝像機、一雷射位移感測器及一雷射焊接裝置。 In order to achieve the above objects and to eliminate the disadvantages of the prior art, it is an object of the present invention to provide a manufacturing apparatus for splitting a mask frame assembly, the manufacturing apparatus comprising a holder device and a backfire illumination device, the manufacturing device being used for In the mask frame assembly process for vapor deposition in the AMOLED panel process, a horizontal type mask frame assembly is manufactured for manufacturing a large screen display or a moving AMOLED panel, and the manufacturing apparatus includes: a pair of linear servo motors for split mask transfer; A movable gripper includes: a plurality of split mask holders respectively mounted on the linear servo motor to apply tension after holding a split mask; a Y-direction gripper held and stretched Forming a Y direction of a Y-direction skirt formed at both ends of the split mask, such that the movable gripper horizontally moves the split mask to a set frame position; a base glass and a back-illumination pull-down device Loading a base glass and a back-illuminating device for illuminating a direction of a base glass in a direction of a lower portion of the fixedly disposed frame; Provided on an upper side of the linear servo motor for mask transfer, transferring an image and a laser welding device mounted on the lower portion in the X, Y, and Z directions; and the image and laser welding device, including the image The transfer device is provided with a camera, a laser displacement sensor and a laser welding device for setting a tilting illumination device.
本發明作為較佳方式,該移動型夾持器的結構如下,即,在構成該線性伺服馬達的一導軌以及設置於該導軌上部的該導塊的上部,按照聯動並移動的方式設置複數個該分割遮罩夾持器及複數個設置於該分割遮罩夾持器兩側端的Y方向夾持器。 According to a preferred embodiment of the present invention, the movable gripper has a structure in which a plurality of rails constituting the linear servo motor and an upper portion of the guide block disposed on an upper portion of the rail are arranged in a coordinated manner and moved. The split mask holder and a plurality of Y-direction holders disposed at both ends of the split mask holder.
本發明作為較佳方式,該Y方向夾持器包括:一遮罩導輥,其支持在 該分割遮罩中形成的一Y方向裙部;一升下降滾軸單元,其上下拉動該遮罩導輥;一遮罩夾持器,其把持該Y方向裙部;一遮罩夾持器氣缸,其使該遮罩夾持器運作;一夾緊塊,其搭載該遮罩夾持器與該遮罩夾持器氣缸;以及一拉伸氣缸,其使該夾緊塊進行一前後動作來施加拉伸力。 In a preferred embodiment of the present invention, the Y-direction holder includes: a mask guide roller supported by a Y-direction skirt formed in the split mask; a one-liter descending roller unit on which the mask guide roller is pulled down; a mask holder that holds the Y-direction skirt; a mask holder a cylinder that operates the mask holder; a clamping block that carries the mask holder and the mask holder cylinder; and a stretching cylinder that causes the clamping block to perform a forward and backward movement To apply tensile force.
本發明作為較佳方式,該夾緊塊上設置有:一傾斜塊,對其一下部傾斜方向進行一前後動作以進行引導;以及一導軌,使結合於該傾斜塊下部的一導塊沿著該分割遮罩夾持器的一前後行進方向進行滑動。 In a preferred embodiment of the present invention, the clamping block is provided with: a tilting block for performing a forward and backward movement in a tilting direction of the lower portion for guiding; and a guide rail for causing a guiding block coupled to a lower portion of the inclined block to follow The split mask holder slides in a forward and backward traveling direction.
本發明作為較佳方式,所述基體玻璃具有石英材質的透明基體玻璃夾持器位於其下部並進行支援的結構。 According to a preferred embodiment of the present invention, the base glass has a structure in which a transparent base glass holder made of quartz is placed at a lower portion thereof and supported.
本發明作為較佳方式,所述背射照明裝置為LED作為光源的LED照明裝置。 According to a preferred embodiment of the present invention, the backlight illumination device is an LED illumination device in which an LED is used as a light source.
本發明作為較佳方式,所述LED照明裝置為光源由側方向提供的邊緣型LED照明裝置。 According to a preferred embodiment of the present invention, the LED lighting device is an edge type LED lighting device provided with a light source from a side direction.
如上所述的本發明具有:利用分割遮罩製造大螢幕的TV或移動用AM OLED面板時,準備兩側面上形成Y方向裙部的分割遮罩後,夾持器直接對其把持並按順序移動到焊接位置,由此可以減少夾持器數量,還可以隨時應對分割遮罩大小的變更,將分割遮罩供給到正確的框架位置上進行定位的優點。 The present invention as described above has a split mask which forms a Y-direction skirt on both sides when a TV or a moving AM OLED panel for manufacturing a large screen is formed by a split mask, and the gripper directly holds it and sequentially Moving to the welding position, the number of grippers can be reduced, and the change in the size of the split mask can be dealt with at any time, and the split mask can be supplied to the correct frame position for positioning.
此外,還具有:移動型夾持器上具備的Y方向夾持器,為了防止寬方向長度變大的分割遮罩發生的褶皺,將分割遮罩上形成的Y方向裙部以任意角度向上部方向進行把持拉伸來放置褶皺的優點。 In addition, the Y-direction holder provided in the movable holder has a Y-direction skirt formed on the divided mask at an arbitrary angle in order to prevent wrinkles caused by the split mask in which the length in the width direction is increased. The direction is the advantage of holding the stretch to place the wrinkles.
此外,又具有:包括了提高分割遮罩的格子上形成的帶與基體玻璃格局間的定位度的背射照明裝置構成,從而使製造高精細的分割遮罩框架組件變為可能的優點。 In addition, it has a rear illumination illuminating device comprising a positioning degree between the belt formed on the lattice of the split mask and the base glass pattern, thereby making it possible to manufacture a high-definition split mask frame assembly.
此外,本發明還有:設置背射照明測量分割遮罩的格子上形成的帶與基體玻璃格局間的定位度時,使用石英材質的透明基體玻璃夾持器及邊型LED白光燈來減少照明熱化所引起的定位度誤差,從而使製造高精細的分割遮罩框架組件變為可能的優點,其在產業上的利用備受期待。 In addition, the present invention further includes: when the back-illumination is set to measure the positioning degree between the strip formed on the grid of the split mask and the base glass pattern, the transparent base glass holder and the edge type LED white light of quartz are used to reduce the illumination. The positioning error caused by the heating makes it possible to manufacture a high-definition split mask frame assembly, and its industrial utilization is highly anticipated.
下面參照附圖,對本發明的實施例的構成與其作用進行具體說明。此外,在說明本發明的過程中,當判斷認為對相關眾所周知的功能或構成的具體說明可能會混淆本發明要旨時,省略其具體說明。 The constitution of the embodiment of the present invention and its action will be specifically described below with reference to the accompanying drawings. Further, in the course of explaining the present invention, when it is judged that the detailed description of the well-known functions or the constituents may be confused with the gist of the present invention, the detailed description thereof will be omitted.
第1圖是表示根據本發明一實施例之分割遮罩框架組件裝置的概略性的平面結構圖,第2圖是表示根據本發明一實施例之分割遮罩框架組件裝置的概略性的正面結構圖,第3圖是表示根據本發明一實施例之分割遮罩框架組件裝置的概略性的側面結構圖,第4圖是表示根據本發明一實施例之安裝有Y方向夾持器的移動型夾持器一部分的擴大示意圖,第5圖是表示根據本發明一實施例之利用背射照明測量對其程度的示意圖,第6圖是表示根據本發明一實施例之構成背射照明裝置的框架長邊方向的基體玻璃及背射照明上下拉動裝置的示意圖,第7圖是表示根據本發明一實施例之構成背射照明裝置的框架短邊方向的基體玻璃及背射照明上下拉動裝置的示意圖。圖面中所省略的部分,會通過擴大圖面進行說明。 1 is a schematic plan view showing a device for splitting a mask frame assembly according to an embodiment of the present invention, and FIG. 2 is a view showing a schematic front structure of a device for splitting a mask frame assembly according to an embodiment of the present invention. FIG. 3 is a schematic side structural view showing a device for dividing a mask frame assembly according to an embodiment of the present invention, and FIG. 4 is a view showing a mobile type in which a Y-direction holder is mounted according to an embodiment of the present invention. An enlarged schematic view of a portion of the holder, FIG. 5 is a schematic view showing the degree of measurement by back-illumination according to an embodiment of the present invention, and FIG. 6 is a view showing a frame constituting the backlight illumination device according to an embodiment of the present invention. FIG. 7 is a schematic view showing a base glass of a long-side direction and a pull-down illumination upper pull-down device, and FIG. 7 is a schematic view showing a base glass and a back-illumination upper pull-down device for forming a frame of a back-illuminated illumination device according to an embodiment of the present invention. . The part omitted in the drawing will be explained by enlarging the drawing.
如圖所示,本發明的分割遮罩框架組件裝置,其構成包括:一對分割遮罩移送用線性伺服馬達1,其移送搭載於上部的移動型夾持器2;移動型夾持器2,包括:複數個分割遮罩夾持器21,搭載於相對設置的分割遮罩移送用線性伺服馬達1上部,將從分割遮罩裝載裝置6接收的分割遮罩71進行把持後,水平移動到所設定的框架位置後,施加拉伸力使位置對齊;Y方向夾持器22,由把持並拉伸形成於分割遮罩71兩側端的Y方向裙部的Y方向,使得移動型夾持器2將分割遮罩71水平移動到設定的框架位置;基體玻璃及背射照明上下拉動裝置3,將通過框架供給裝置(未圖示)移送過來的框架72固定於上部,向固定的框架下部方向裝載基體玻璃31,將位於基體玻璃31下部照射照明的背射照明裝置32進行依次裝載;移送裝置4,設置於遮罩移送用線性伺服馬達上部,向X、Y、Z方向移送搭載於下部的影像及雷射焊接裝置5;以及影像及雷射焊接裝置5,包括具備設置落斜照明裝置的攝像機51、雷射位移感測器及雷射焊接裝置52,搭載於移送裝置4對分割遮罩71的槽與位於其下部的基體玻璃格局間的定位程度進行測量並焊接。 As shown in the figure, the split mask frame assembly device of the present invention includes a pair of split-mask transfer linear servomotors 1 that transfer the movable gripper 2 mounted on the upper portion; and the movable gripper 2 The plurality of divided mask holders 21 are mounted on the upper portion of the linear servo motor 1 for split mask transfer, and the split mask 71 received from the split mask loading device 6 is gripped and moved horizontally to After the set frame position, the tensile force is applied to align the position; the Y-direction holder 22 is held and stretched in the Y direction of the Y-direction skirt formed at both ends of the split mask 71, so that the movable gripper 2, the split mask 71 is horizontally moved to the set frame position; the base glass and the back-illumination upper pull-down device 3 are fixed to the upper portion by the frame 72 transferred by the frame supply device (not shown), and are oriented toward the lower portion of the fixed frame. The base glass 31 is loaded, and the backlight illuminating device 32 that illuminates the lower portion of the base glass 31 is sequentially loaded. The transfer device 4 is placed on the upper portion of the linear servo motor for mask transfer and moved in the X, Y, and Z directions. The image and laser welding device 5 mounted on the lower portion; and the image and laser welding device 5 include a camera 51 including a tilting illumination device, a laser displacement sensor, and a laser welding device 52, and are mounted on the transfer device 4 The degree of positioning between the groove of the split mask 71 and the base glass pattern located at the lower portion thereof is measured and welded.
移動型夾持器2包括:構成線性伺服馬達1的導軌11;設置於導軌11上部的導塊12上部的複數個分割遮罩夾持器21;以及複數個設置於分割遮罩夾持器21兩側端之進行聯動並移送的Y方向夾持器22。另外未說明之 使分割遮罩夾持器21運作的氣缸及在導軌11上進行前後動作的馬達等的構造屬於常識,因此省略掉具體說明。除了這種眾所周知的構造的移動型夾持器2中,本發明的特徵在於,不同於以往在分割遮罩夾持器21固定的位置對分割遮罩71進行把持並拉伸的構成,會進行這樣的把持及拉伸作用,係其設置位置搭載於線性伺服馬達1上部,設置於框架基準長邊或短邊方向進行移動來移動分割遮罩71,此外,還具備:為預防寬度變大的分割遮罩71的褶皺,在準備形成Y方向裙部的分割遮罩71後,將其向Y方向進行把持並拉伸的Y方向夾持器22。 The movable gripper 2 includes: a guide rail 11 constituting the linear servo motor 1; a plurality of split mask holders 21 disposed at an upper portion of the guide block 12 at the upper portion of the guide rail 11, and a plurality of the split mask holders 21; The Y-direction holder 22 that is linked and transferred at both ends. Also unspecified The configuration of the cylinder in which the split mask holder 21 operates and the motor that moves forward and backward on the guide rail 11 are common knowledge, and therefore detailed description thereof will be omitted. In addition to the above-described structure of the movable gripper 2, the present invention is characterized in that, unlike the conventional configuration in which the split mask 71 is held and stretched at a position where the split mask holder 21 is fixed, a configuration is performed. Such a holding and stretching action is performed by mounting the position on the upper portion of the linear servo motor 1 and moving it in the longitudinal or short-side direction of the frame to move the split mask 71, and also to prevent the width from increasing. After folding the wrinkles of the mask 71 and preparing the split mask 71 in the Y-direction skirt, the Y-direction gripper 22 is held and stretched in the Y direction.
以下對根據本發明一實施例之Y方向夾持器的構成進行具體說明。 The configuration of the Y-direction holder according to an embodiment of the present invention will be specifically described below.
Y方向夾持器22,包括:遮罩導輥2201,其支持以分割遮罩71的長度方向為基準,在兩端的兩側方向形成的Y方向裙部711;升下降滾軸單元2203,上下拉動安裝導輥2201的滾軸支持球2202;支持體2205,設置於導塊2204,支持升下降滾軸單元2203;遮罩夾持器2206,鉸鏈結合與導輥2201的一側,使其把持Y方向裙部711;遮罩夾持器氣缸2207,其一側鉸鏈結合於遮罩夾持器2206上部,使遮罩夾持器2206運作,另一側鉸鏈結合於夾緊塊2208;夾緊塊2208,搭載遮罩夾持器2206與遮罩夾持器氣缸2207;拉伸氣缸2209,使夾緊塊2208進行前後動作來施加拉伸力;傾斜塊2210,對夾緊塊2208下部傾斜方向前後動作進行引導;以及導軌2211,使結合於傾斜塊2210下部的導塊2204沿著分割遮罩夾持器的前後動作方向進行滑動。 The Y-direction holder 22 includes a mask guide roller 2201 that supports the Y-direction skirt portion 711 formed on both sides of the both ends with reference to the longitudinal direction of the split mask 71; the lift-down roller unit 2203, up and down Pulling the roller support ball 2202 of the guide roller 2201; the support body 2205 is disposed on the guide block 2204, and supports the lift-down roller unit 2203; the cover holder 2206 is hinged and coupled to one side of the guide roller 2201 to hold it Y-direction skirt 711; mask holder cylinder 2207, one side of which is hingedly coupled to the upper portion of the mask holder 2206 to operate the mask holder 2206, and the other side hinge is coupled to the clamping block 2208; Block 2208, carrying mask holder 2206 and mask holder cylinder 2207; stretching cylinder 2209, causing clamping block 2208 to move forward and backward to apply a tensile force; tilting block 2210, tilting the lower portion of clamping block 2208 The front and rear movements are guided; and the guide rail 2211 slides the guide block 2204 coupled to the lower portion of the inclined block 2210 along the forward and backward movement directions of the divided mask holder.
所述升下降單元可以使用氣缸方式或點擊方式中的任一項。 The lift-down unit may use any one of a cylinder mode or a click mode.
背射照明裝置32一直安裝在基體玻璃及背射照明上下拉動裝置3上,是向上部方向照射光使基體玻璃31的格局周邊變數,使落斜照明下的攝像機獲得鮮明的影像。此時,支援基體玻璃31的基體玻璃夾持器33是使用石英(Quarts)材質的透明夾持器,使背射照明裝置32的光照射基體玻璃。這樣的基體玻璃夾持器33是為了防止背射照明裝置32所引起之分割遮罩的照明熱化。 The backlight illuminating device 32 is always mounted on the base glass and the back-illumination pull-down device 3, and illuminates the light in the upward direction to change the periphery of the pattern of the base glass 31, so that the camera under the oblique illumination obtains a clear image. At this time, the base glass holder 33 that supports the base glass 31 is a transparent holder made of quartz (Quarts), and the light of the backlight illuminating device 32 is irradiated to the base glass. Such a base glass holder 33 is for preventing illumination heating of the split mask caused by the backlight illuminating device 32.
實現如上所述的照射會使除了格局以外的基體玻璃發出亮光,使其與格局的明暗差異變大。如上所述,格局與其外的基體玻璃表面的敏感差異變大,為了測量通過基體玻璃的格局及分割遮罩槽(或帶)位置對齊,在落斜照明下的攝像機拍攝時,拍攝出正確的輪廓。 The realization of the irradiation as described above causes the base glass other than the pattern to emit light, which makes the difference in brightness from the pattern larger. As described above, the sensitive difference between the pattern and the surface of the base glass outside the frame becomes large. In order to measure the pattern of the base glass and the positional alignment of the divided mask grooves (or belts), the camera is photographed correctly when shooting under the oblique illumination. profile.
此時,本發明的背射照明裝置是由替代一般光源的LED作為光源的LED照明裝置構成。尤其是本發明中使用的LED照明裝置係為了防止照明裝置的熱引起的分割遮罩等的照明熱化,光源使用了設置於側面的邊緣型LED照明裝置。邊緣型LED照明裝置係一般用於最近LCDTV等背光燈之眾所周知的構造,可以使用商用的產品形式中的任一一種,因此省略具體的構造及構成。 At this time, the backlight illumination device of the present invention is constituted by an LED illumination device in which an LED of a general light source is used as a light source. In particular, the LED lighting device used in the present invention is an edge-type LED lighting device provided on the side surface in order to prevent illumination heating of a split mask or the like due to heat of the lighting device. The edge type LED lighting device is generally used for a well-known structure of a backlight such as a recent LCD TV, and any of commercially available product forms can be used, and thus the specific configuration and configuration are omitted.
作為參考,所述落斜照明裝置是設置於攝像機鏡片周圍的環型閃光燈或向下部方向照射用之設置於與鏡片獨立的位置的閃光燈。 For reference, the oblique illumination device is a ring type flash disposed around the lens of the camera or a flash lamp disposed at a position independent of the lens for illuminating in a downward direction.
此外,所述基體玻璃及背射照明上下拉動裝置,雖然未進行說明,但其是通過多個氣缸進行升下降的構成、具備支持框架及基體玻璃的構造。此外,具備將這裝置整體以水平方向移送的移送裝置,如上所述屬於一般的上下拉動裝置的構成,即使圖示或未圖示,具有通常知識的技術人員都能通過圖面簡單地實施,因此省略掉仔細的說明。 Further, although the base glass and the back-illumination upper pull-down device are not described, they are configured to be raised and lowered by a plurality of cylinders, and have a structure including a support frame and a base glass. Further, a transfer device that transports the entire device in the horizontal direction is provided as described above, and is a configuration of a general pull-down device as described above. Even if it is shown or not shown, a person having ordinary knowledge can easily carry out the drawing. Therefore, a detailed explanation is omitted.
此外,圖面中基體玻璃、基體玻璃夾持器及背射照明裝置所裝載、定位並支持的裝置看似會互相干涉,但實際上只是表示裝載的運作,其主旨的事實為,所有的裝載作業結束後會有每個照明裝置與基體玻璃位於背射照明裝置的上部,會有移送到緊貼於基體玻璃上部拉伸並對位的分割遮罩位於基體玻璃上部。 In addition, the devices loaded, positioned and supported by the base glass, the base glass holder and the back-illuminated device in the drawing seem to interfere with each other, but in fact only represent the operation of loading, the fact of which is that all loads After the operation, each illuminating device and the base glass are located at the upper part of the back-illuminating device, and a split mask that is transferred to the upper portion of the base glass and stretched and positioned is placed on the upper portion of the base glass.
所述向X、Y、Z方向移送的移送裝置4具有:一對X方向移送裝置41,由以與移動型夾持器同一方向進行移動的導軌及導塊構成;Y方向移送裝置42,由橫跨一對X方向移送裝置的導塊間形成的導軌及導塊構成;以及Z方向移送裝置43,設置於Y方向移送裝置的導塊上,形成上下升下降的構成。在Z方向移送裝置上安裝有雷射位移感測器及雷射焊接裝置。 The transfer device 4 that transfers in the X, Y, and Z directions has a pair of X-direction transfer devices 41 that are configured by guide rails and guide blocks that move in the same direction as the movable gripper, and a Y-direction transfer device 42 that The guide rail and the guide block formed between the guide blocks of the pair of X-direction transfer devices are configured, and the Z-direction transfer device 43 is disposed on the guide block of the Y-direction transfer device, and is configured to be vertically ascending and descending. A laser displacement sensor and a laser welding device are mounted on the Z-direction transfer device.
這種移送裝置的驅動原理依然為一般的構成,具有通常知識的技術人員都能通過圖面簡單地實施,因此省略掉仔細的說明。 The driving principle of such a transfer device is still a general configuration, and those skilled in the art can easily implement the drawings by the drawings, and therefore a detailed description will be omitted.
此外,雖然在圖面中未圖示,但本發明的裝置的構成是設置於無塵室中,這是因為要求高度清潔度的半導體、TV或遮罩框架的製程中通常都會形成的環境,因此省略具體的說明。 Further, although not shown in the drawings, the apparatus of the present invention is configured in a clean room because an environment which is generally formed in a process of requiring a highly clean semiconductor, TV or mask frame, Therefore, the detailed description is omitted.
第8圖是表示根據本發明一實施例之Y方向夾持器對分割型遮罩的Y裙部拉伸作用的示意圖。如圖所示可以瞭解到,通過滾軸升下降單元2203的升下降,使遮罩導輥2201上升或下降,在分割遮罩71的長度方向基準 兩端的兩側方向形成的Y方向裙部711施加或解除張力,來幫助遮罩夾持器2206的拉伸力。如果沒有上述的遮罩導輥2201,遮罩夾持器2206把持Y方向裙部711並拉伸時,會出現Y方向裙部711的角度過度彎曲的問題與分割遮罩夾持器21的把持力下降或破損的問題,但這種問題因為遮罩導輥2201的存在,可以迎刃而解。 Fig. 8 is a view showing the stretching action of the Y skirt of the split type mask by the Y-direction holder according to an embodiment of the present invention. As can be seen from the figure, the cover guide roller 2201 is raised or lowered by the raising and lowering of the roller raising and lowering unit 2203, and the length direction reference of the split mask 71 is made. The Y-direction skirt portion 711 formed on both sides of both ends applies or releases tension to help mask the tensile force of the holder 2206. Without the above-described mask guide roller 2201, when the mask holder 2206 holds the Y-direction skirt portion 711 and stretches, there is a problem that the angle of the Y-direction skirt portion 711 is excessively bent and the holding of the split mask holder 21 The problem of a drop in force or breakage, but this problem can be solved by the presence of the mask guide roller 2201.
此外,遮罩夾持器2206會根據遮罩夾持器氣缸2207的運作,夾持器的上部抬起或下沉來進行把持。 In addition, the mask holder 2206 can be gripped according to the operation of the mask holder cylinder 2207, with the upper portion of the holder being raised or lowered.
此外,通過遮罩夾持器2206的拉伸力會根據拉伸氣缸2209的前後動作來調節把持Y方向裙部的拉伸力。通過這種拉伸力調節可以防止寬度大的分割遮罩的褶皺。如上所述,在防止褶皺的狀態下進行焊接,會因為在焊接結束後拉伸的拉伸力得到維持,因此可以製造高精細的遮罩框架組件。 Further, the tensile force by the mask holder 2206 adjusts the stretching force for holding the skirt in the Y direction in accordance with the forward and backward movement of the stretching cylinder 2209. By this stretching force adjustment, the wrinkles of the split mask having a large width can be prevented. As described above, welding is performed in a state in which wrinkles are prevented, and since the tensile force of stretching after the end of welding is maintained, a high-definition mask frame assembly can be manufactured.
焊接後需要去除Y方向裙部,以消除對緊鄰的分割遮罩的干涉。去除方式是利用雷射焊接裝置進行剪裁。 The Y-direction skirt needs to be removed after welding to eliminate interference with the adjacent split mask. The removal method is to use a laser welding device for cutting.
如上所述去除掉Y方向裙部後,重新開始將分割遮罩拿過來測量位置程度後焊接即可。 After the Y-direction skirt is removed as described above, the split mask is again taken over to measure the position and then soldered.
第9圖是表示根據本發明之Y方向夾持器對分割型遮罩的Y裙部進行拉伸從而大大改善褶皺的圖形。由此可以看出根據本發明的Y方向夾持器對Y方向裙部施加拉伸力的情況下焊接的效果。左邊分割遮罩的線1、線2、線3中的褶皺變化按照順序對應於右下部圖形的行1、2、3,這樣的3個線上的圖形值可以知道各個線(Line)的Min(最小)-Max(最大)高度值為20μm。可以看出從以往的線的Min(最小)-Max(最大)高度值120μm得到了顯著的改善。所述圖形中,左側Y軸值的單位為mm,作為右側X軸值的1~34的值是表示左側圖示之分割遮罩的各個線1、2、3中測量的點個個數。 Fig. 9 is a view showing the Y-direction holder of the present invention stretching the Y skirt portion of the split type mask to greatly improve the wrinkles. From this, it can be seen that the effect of welding in the case where the Y-direction gripper applies a tensile force to the Y-direction skirt according to the present invention. The fold change in the line 1, line 2, and line 3 of the left split mask corresponds to the lines 1, 2, and 3 of the lower right figure in order, and the graphic values of the three lines can be known as the Min of each line (Line). The minimum) -Max height value is 20 μm. It can be seen that a significant improvement is obtained from the Min (minimum)-Max (maximum) height value of the conventional line of 120 μm. In the graph, the unit of the left Y-axis value is mm, and the value of 1 to 34 which is the right X-axis value is the number of points measured in each of the lines 1, 2, and 3 of the split mask shown on the left side.
附件1是表示本發明背射照明下所拍攝之像素位置準確度(Pixel Posi tion Accuracy,PPA)的測量結果與以往方式測量結果的示意圖。 Attachment 1 is a schematic diagram showing measurement results of Pixel Position Accuracy (PPA) taken under the backlight illumination of the present invention and measurement results of the conventional method.
如附件1所示,使用落斜照明時存在因為分割遮罩的表面粗糙度及不均勻的腐蝕狀態導致的散射等引起的雜訊導致照明的亮度均勻性低下的問題。此外,存在解析度增大使帶寬度減小而引起上部落斜照明的影子導致無法確認界限部分等等的問題,僅依靠落斜照明方式遇到了確認位置對其上的限界。因此,即使基體玻璃格局的位置對其於帶的間隙空間部,也有 可能出現無法測量的問題。 As shown in Annex 1, when the oblique illumination is used, there is a problem that the noise caused by the surface roughness of the split mask and the uneven corrosion state causes the luminance uniformity of the illumination to be low. In addition, there is a problem that the increase in resolution causes the belt width to decrease, causing the shadow of the upper tribe oblique illumination to cause the boundary portion to be unrecognized, and the like, and the limit position on the confirmation position is encountered by the oblique oblique illumination method alone. Therefore, even if the position of the base glass pattern is on the gap space portion of the belt, there is There may be problems that cannot be measured.
但因為根據本發明背射照明的提供,可以知道以往僅使用落斜照明時因表面粗糙度等引發的問題得到了解決,攝像機所拍攝的影像得到了具有鮮明的明暗的影像。如上所述,因為由可以確認基體玻璃的格局在分割遮罩槽(或帶)的開放空間中,具有均勻的間距的鮮明影像做鋪墊,本發明的移動型夾持器的分割遮罩夾持器可以將分割遮罩在把持狀態下定位於正確的框架位置並施加拉伸力,此處Y方向夾持器對Y方向裙部施加拉伸力來製造高精細的遮罩框架組件。即,PPA Accuracy得到了提升。 However, according to the provision of the backlight illumination according to the present invention, it has been found that the problem caused by the surface roughness or the like in the conventional use of only the oblique illumination is solved, and the image captured by the camera has a clear and dark image. As described above, since the clear image having a uniform pitch is laid in the open space of the divided mask groove (or tape) by the pattern of the base glass, the split mask of the movable type holder of the present invention is sandwiched. The split mask can be positioned in the correct frame position in the gripped state and a tensile force is applied, where the Y-direction gripper applies a tensile force to the Y-direction skirt to create a high-precision mask frame assembly. That is, PPA Accuracy has been improved.
本發明不限定於上述特定的較佳實施例,本發明所屬技術領域的普通技術人員應當理解,在不脫離申請專利範圍內所要求的本發明的要旨情況下,可以從中實現多種變形實施,如上變更是在申請專利範圍內記載的範圍內。 The present invention is not limited to the specific preferred embodiments described above, and it is to be understood by those skilled in the art that the invention can be practiced without departing from the scope of the invention as claimed. The changes are within the scope of the patent application.
1‧‧‧線性伺服馬達 1‧‧‧Linear servo motor
2‧‧‧移動型夾持器 2‧‧‧Mobile gripper
3‧‧‧基體玻璃及背射照明上下拉動裝置 3‧‧‧Base glass and back-illumination up-down device
4‧‧‧移送裝置 4‧‧‧Transfer device
5‧‧‧影像及雷射焊接裝置 5‧‧‧Image and laser welding equipment
6‧‧‧分割遮罩裝載裝置 6‧‧‧Split mask loading device
11‧‧‧導軌 11‧‧‧ Guide rail
12‧‧‧導塊 12‧‧‧ Guide block
21‧‧‧分割遮罩夾持器 21‧‧‧Split mask holder
22‧‧‧Y方向夾持器 22‧‧‧Y direction holder
31‧‧‧基體玻璃 31‧‧‧Base glass
32‧‧‧背射照明裝置 32‧‧‧Backlighting device
33‧‧‧基體玻璃夾持器 33‧‧‧Base glass holder
41‧‧‧X方向移送裝置 41‧‧‧X direction transfer device
42‧‧‧Y方向移送裝置 42‧‧‧Y direction transfer device
43‧‧‧Z方向移送裝置 43‧‧‧Z direction transfer device
51‧‧‧攝像機 51‧‧‧Camera
52‧‧‧雷射位移感測器及雷射焊接裝置 52‧‧‧Laser displacement sensor and laser welding device
71‧‧‧分割遮罩 71‧‧‧Split mask
72‧‧‧框架 72‧‧‧Frame
711‧‧‧Y方向裙部 711‧‧‧Y direction skirt
2201‧‧‧遮罩導輥 2201‧‧‧mask guide roller
2202‧‧‧滾軸支持球 2202‧‧‧Roll support ball
2203‧‧‧滾軸升下降單元 2203‧‧‧Roller down unit
2204‧‧‧導塊 2204‧‧‧ Guide block
2205‧‧‧支持體 2205‧‧‧Support
2206‧‧‧遮罩夾持器 2206‧‧‧mask holder
2207‧‧‧遮罩夾持器氣缸 2207‧‧‧mask holder cylinder
2208‧‧‧夾緊塊 2208‧‧‧Clamping block
2209‧‧‧拉伸氣缸 2209‧‧‧ stretching cylinder
2210‧‧‧傾斜塊 2210‧‧‧ tilt block
2211‧‧‧導軌 2211‧‧‧rail
第1圖是表示根據本發明一實施例之分割遮罩框架組件裝置的概略性的平面結構圖;第2圖是表示根據本發明一實施例之分割遮罩框架組件裝置的概略性的正面結構圖;第3圖是表示根據本發明一實施例之分割遮罩框架組件裝置的概略性的側面結構圖;第4圖是表示根據本發明一實施例之安裝有Y方向堅持其的移動型夾持器一部分的擴大示意圖;第5圖是表示根據本發明一實施例之利用背射照明測量對其程度的示意圖;第6圖是表示根據本發明一實施例之構成背射照明裝置的框架長邊方向的基體玻璃及背射照明上下拉動裝置的示意圖;第7圖是表示根據本發明一實施例之構成背射照明裝置的框架短邊方向的基體玻璃及背射照明上下拉動裝置的示意圖;第8圖是表示根據本發明一實施例之Y方向夾持器對分割型遮罩的Y裙部拉伸作用的示意圖;以及第9圖是表示根據本發明Y方向夾持器對分割型遮罩的Y裙部進行拉 伸從而大大改善褶皺的圖形。 1 is a schematic plan view showing a device for dividing a mask frame assembly according to an embodiment of the present invention; and FIG. 2 is a view showing a schematic front structure of a device for dividing a mask frame assembly according to an embodiment of the present invention; Figure 3 is a schematic side structural view showing a device for dividing a mask frame assembly according to an embodiment of the present invention; and Figure 4 is a view showing a moving folder with a Y-direction adhered thereto according to an embodiment of the present invention; An enlarged schematic view of a portion of the holder; FIG. 5 is a schematic view showing the degree of measurement by back-illumination according to an embodiment of the present invention; and FIG. 6 is a view showing the length of the frame constituting the backlight illumination device according to an embodiment of the present invention. FIG. 7 is a schematic view showing a base glass and a back-illumination upper pull-down device for forming a frame in a short-side direction of a backlight illumination device according to an embodiment of the present invention; Figure 8 is a view showing the stretching action of the Y-sleeve of the split type mask by the Y-direction holder according to an embodiment of the present invention; and Figure 9 is a view showing Y invention Y direction of the holder skirt split-type mask will be pulled Stretching thus greatly improves the pattern of wrinkles.
附件1是表示本發明背射照明下所拍攝之像素位置準確度(Pixel Position Accuracy,PPA)測量結果與以往方式測量結果的示意圖;附件2是表示習知原狀方式遮罩框架組件由有機物蒸鍍機中製造AMOLED的原理示意圖;以及附件3是表示習知利用落斜照明測量位置對其程度的示意圖。 Attachment 1 is a schematic diagram showing the Pixel Position Accuracy (PPA) measurement results taken under the backlight illumination of the present invention and the measurement results of the conventional method; and FIG. 2 is a view showing the conventional original mode mask frame assembly by organic evaporation. Schematic diagram of the principle of manufacturing AMOLED in the machine; and Annex 3 is a schematic diagram showing the extent to which the position is measured by the oblique illumination.
1‧‧‧線性伺服馬達 1‧‧‧Linear servo motor
2‧‧‧移動型夾持器 2‧‧‧Mobile gripper
3‧‧‧基體玻璃及背射照明上下拉動裝置 3‧‧‧Base glass and back-illumination up-down device
4‧‧‧移送裝置 4‧‧‧Transfer device
6‧‧‧分割遮罩裝載裝置 6‧‧‧Split mask loading device
31‧‧‧基體玻璃 31‧‧‧Base glass
41‧‧‧X方向移送裝置 41‧‧‧X direction transfer device
42‧‧‧Y方向移送裝置 42‧‧‧Y direction transfer device
71‧‧‧分割遮罩 71‧‧‧Split mask
72‧‧‧框架 72‧‧‧Frame
711‧‧‧Y方向裙部 711‧‧‧Y direction skirt
Claims (7)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020110085262A KR101272299B1 (en) | 2011-08-25 | 2011-08-25 | Apparatus for manufacturing divided mask frame assembly for manufacturing AMOLED panel |
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TW201306652A TW201306652A (en) | 2013-02-01 |
TWI503049B true TWI503049B (en) | 2015-10-01 |
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TW101130679A TWI503049B (en) | 2011-08-25 | 2012-08-23 | Apparatus for manufacturing divided mask frame assembly for big size of amoled multi cell tv and mobile panel using horizontal moving type gripper and anticline lighting device |
Country Status (3)
Country | Link |
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KR (1) | KR101272299B1 (en) |
CN (1) | CN102881652B (en) |
TW (1) | TWI503049B (en) |
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KR101898616B1 (en) | 2017-11-30 | 2018-09-13 | 주식회사 한송네오텍 | Single tension type welding apparatus for manufacturing AMOLED mobile mask frame assembly and manufacturing method of AMOLED mobile mask frame assembly using thereof |
KR102011722B1 (en) * | 2018-01-10 | 2019-08-19 | 주식회사 티지오테크 | Producing system of mask integrated frame |
KR102371174B1 (en) * | 2018-01-10 | 2022-03-08 | 주식회사 오럼머티리얼 | Supporter and producing system of mask integrated frame comprising the same |
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KR102011723B1 (en) * | 2018-04-20 | 2019-08-19 | 주식회사 티지오테크 | Producing device of mask integrated frame |
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KR102130446B1 (en) | 2019-02-20 | 2020-07-06 | 주식회사 한송네오텍 | Pitch adjustable large dual gripper for manufacturing mask frame assembly |
KR102138797B1 (en) * | 2019-08-09 | 2020-07-28 | 주식회사 오럼머티리얼 | Producing system of mask integrated frame |
KR102138798B1 (en) * | 2019-08-09 | 2020-07-28 | 주식회사 오럼머티리얼 | Producing method of mask integrated frame |
WO2022056742A1 (en) * | 2020-09-16 | 2022-03-24 | Abb Schweiz Ag | Gripper and method of operating the same |
KR20230020631A (en) | 2021-08-03 | 2023-02-13 | 삼성디스플레이 주식회사 | System for inspecting thin glass |
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TW200610430A (en) * | 2004-07-23 | 2006-03-16 | Dainippon Printing Co Ltd | Method and device for mounting thin metal plate on frame |
JP2006114402A (en) * | 2004-10-15 | 2006-04-27 | Dainippon Printing Co Ltd | Metal mask position alignment method and device |
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Also Published As
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CN102881652A (en) | 2013-01-16 |
CN102881652B (en) | 2015-02-11 |
KR20130022586A (en) | 2013-03-07 |
TW201306652A (en) | 2013-02-01 |
KR101272299B1 (en) | 2013-06-07 |
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