TWI427154B - Method for recycling metal from tungsten-containing waste catalysis - Google Patents
Method for recycling metal from tungsten-containing waste catalysis Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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本發明係關於一種廢觸媒中的金屬回收方法,特別是一種以高氧化性酸液回收該含鎢廢觸媒中的金屬回收方法。The invention relates to a metal recovery method in a waste catalyst, in particular to a method for recovering metal in the tungsten-containing waste catalyst by using a highly oxidizing acid liquid.
於石油煉製工序中觸媒係大量使用於各個製程中,舉凡加氫精製、加氫裂化、加氫脫硫、…等。其中,又以含鎢觸媒較廣泛使用於該些製程中,該含鎢觸媒係採用γ-氧化鋁為載體,以將具有活性成份的不同金屬固著於該氧化鋁載體之表面。如此,於該含鎢觸媒催化過程中係容易吸附大量的鐵、磷等元素,而導致該含鎢觸媒失效形成廢棄觸媒,大量的含鎢廢觸媒若無經過有效處理係容易造成嚴重的環境毒害。In the petroleum refining process, the catalyst system is used in a large amount in various processes, such as hydrorefining, hydrocracking, hydrodesulfurization, and the like. Among them, a tungsten-containing catalyst is widely used in the processes, and the tungsten-containing catalyst is made of γ-alumina to fix different metals having active components on the surface of the alumina carrier. Thus, in the tungsten-containing catalyst catalytic process, a large amount of iron, phosphorus and the like are easily adsorbed, and the tungsten-containing catalyst fails to form a waste catalyst, and a large amount of the tungsten-containing waste catalyst is easily treated without effective treatment. Severe environmental poisoning.
事實上,該含鎢觸媒中係富含有大量金屬,且依回收批次的不同而有部分差異,可能同時含有鎢、鉬及鎳金屬、或者僅有鎢、鉬或鎢、鎳金屬,甚至因該含鎢觸媒的活性成份均固著於氧化鋁載體之表面,而於該含鎢廢觸媒中亦殘留有大量的鋁金屬,而可以將該些金屬廣泛應用於金屬工業。為此,多數業者基於環境保護及資源再利用之考量,多極力發展自各種廢觸媒中回收金屬之方法,以期望從中獲得大量金屬,而能夠將該些金屬作為二次資源使用。In fact, the tungsten-containing catalyst is rich in a large amount of metal, and depending on the batch, there may be some differences, which may contain tungsten, molybdenum and nickel metal, or only tungsten, molybdenum or tungsten, nickel metal. Even if the active component containing the tungsten catalyst is fixed on the surface of the alumina carrier, a large amount of aluminum metal remains in the tungsten-containing waste catalyst, and the metals can be widely used in the metal industry. For this reason, most of the industry's efforts to recover metals from various waste catalysts are based on environmental protection and resource reuse considerations, in order to obtain a large amount of metals from them, and to use these metals as secondary resources.
傳統提取含鎢、鉬等金屬之方法,多以金屬精礦為主要提取原料,如中國公開第101824533A號「鎢鉬精礦濃酸預處理提取三氧化鎢及三氧化鉬的方法」專利案,係以濃酸預處理、浸出、沉鉬、焙燒製三氧化鉬、氨浸、濃縮、冷卻結晶、焙燒製三氧化鎢等八個步驟,對該鎢鉬精礦進行處理,以獲取三氧化鎢及三氧化鉬。Traditionally, methods for extracting metals such as tungsten and molybdenum, and metal concentrates as the main extraction raw materials, such as the Chinese Patent No. 101824533A, "Tungsten-molybdenum concentrate concentrated acid pretreatment for the extraction of tungsten trioxide and molybdenum trioxide" patent case, The tungsten-molybdenum concentrate is treated with a concentrated acid pretreatment, leaching, molybdenum, roasting to produce molybdenum trioxide, ammonia leaching, concentration, cooling crystallization, and roasting to produce tungsten trioxide, to obtain tungsten trioxide. And molybdenum trioxide.
然而,該些步驟不僅繁瑣且費時,更須耗費大量的酸、鹼溶液,不僅無法達到快速且高品質提取金屬之功效;甚至,該專利案所處理之鎢鉬精礦僅單純含有鎢及鉬兩種金屬,故於上述方法處理後可輕易獲得三氧化鎢及三氧化鉬,惟若將此方法應用於含鎢廢觸媒中的金屬回收,係容易衍生如下問題:However, these steps are not only cumbersome and time consuming, but also require a large amount of acid and alkali solution, which not only fails to achieve the effect of extracting metal quickly and with high quality; even the tungsten-molybdenum concentrate treated by the patent only contains tungsten and molybdenum only. Two kinds of metals, so tungsten trioxide and molybdenum trioxide can be easily obtained after the above method is treated. However, if the method is applied to metal recovery in a tungsten-containing waste catalyst, the following problems are easily derived:
由於該含鎢廢觸媒中可能富含有鎳、鋁金屬,而鎳金屬本身不易鈉化,故於鈉化焙燒的過程無法順利將該鎳金屬傾出,使得該含鎢廢觸媒於鈉化焙燒的過程僅能回收鎢、鉬金屬,而於鈉化焙燒後傾出的固體廢棄物中,仍然含有大量無法回收之鎳金屬,以致於由該含鎢廢觸媒中回收金屬之效果明顯不彰;更可能於後續製成鎢、鉬產品時,因殘留於其中的鋁金屬,而影響該鎢、鉬產品的品質,以導致處理過程的嚴重困擾。Since the tungsten-containing waste catalyst may be rich in nickel or aluminum metal, and the nickel metal itself is not easily sodiumized, the nickel metal may not be smoothly poured out during the sodium roasting process, so that the tungsten-containing waste catalyst is sodium. The process of roasting can only recover tungsten and molybdenum metal, and the solid waste dumped after sodium roasting still contains a large amount of unrecoverable nickel metal, so that the effect of recovering metal from the tungsten-containing waste catalyst is obvious. It is not obvious; it is more likely to affect the quality of the tungsten and molybdenum products due to the aluminum metal remaining in the subsequent preparation of tungsten and molybdenum products, which will cause serious troubles in the process.
此外,因該含鎢觸媒可能來自於加氫脫硫的催化過程,而同時吸附有大量的硫或其化合物,故於高溫環境下係導致硫或其化合物飄散於空氣中,而造成空氣品質之不良,嚴重者更造成該些硫或其化合物於混摻雨水後酸化,而產生河川、湖泊、民生飲用水的污染。In addition, since the tungsten-containing catalyst may be derived from the catalytic process of hydrodesulfurization, and at the same time adsorbing a large amount of sulfur or a compound thereof, the sulfur or its compound is dispersed in the air in a high temperature environment, thereby causing air quality. Poor, in severe cases, the sulfur or its compounds are acidified after mixing with rainwater, resulting in pollution of rivers, lakes, and people's live drinking water.
為此,業者更以其他金屬提取法(如濕法鹼浸提取法、焙燒酸浸提取法)對該含鎢廢觸媒進行處理,以期望能夠應用於廢觸媒中的金屬回收,且同時解決廢觸媒中金屬回收不完全之現象。To this end, the industry further treats the tungsten-containing waste catalyst by other metal extraction methods (such as wet alkali picking extraction method and roasting acid picking extraction method), in order to be expected to be applied to metal recovery in the waste catalyst, and at the same time Solve the phenomenon of incomplete metal recovery in waste catalysts.
傳統處理該含鎢廢觸媒係有一習知方式,係將廢鋁基催化劑混勻之物料於600~900℃高溫鈉化焙燒0.5~2小時,再以80~90℃的熱水對焙燒後之熟料浸出;接著,採用礦酸對熱水浸出後之水浸渣進行酸浸,以回收鎳、鈷金屬,再於該水浸渣中添加氫氧化鋇或鋁酸鋇,從鋁酸鈉溶液中依次分離鎢、鉬金屬;於該鋁酸鈉溶液中再通入二氧化碳,透過碳分法製成氫氧化鋁,再經高溫煅燒製成氧化鋁。藉以提高金屬回收率達91%,且同時降低對環境所造成之污染。或者以礦酸直接對鈉化焙燒後的熟料浸出,經鈉化焙燒後以硫酸酸浸雖可傾出大量鎳金屬,然硫酸酸浸後之水浸渣中所存在的鉬、鎢金屬均為未氧化態,由於未氧化態之鉬、鎢金屬無法輕易萃取提出,故於後續處理程序中須另將鎢、鉬金屬氧化,於此過程係提升水浸渣溶液之雜度,更可能造成鎢、鉬金屬共沉之效應,且存在於殘渣中的未氧化金屬更須再以高溫焙燒之方法處理,使得鎢、鉬金屬的各自傾出率明顯下降,無法達到較佳的鎢、鉬金屬回收率。Conventionally, the tungsten-containing waste catalyst system has a conventional method in which the waste aluminum-based catalyst is mixed and calcined at a high temperature of 600 to 900 ° C for 0.5 to 2 hours, and then heated at 80 to 90 ° C for roasting. The clinker is leached; then, the water leaching residue after the hot water leaching is acid leached with mineral acid to recover nickel and cobalt metal, and then strontium hydroxide or barium aluminate is added to the water leaching residue, from sodium aluminate The tungsten and molybdenum metals are sequentially separated from the solution; carbon dioxide is introduced into the sodium aluminate solution, and aluminum hydroxide is formed by a carbon method, and then calcined at a high temperature to form alumina. In order to improve the metal recovery rate of 91%, and at the same time reduce the pollution caused by the environment. Alternatively, the clinker after the sodium roasting is directly leached with mineral acid, and after roasting with sodium sulphate, a large amount of nickel metal can be decanted by sulfuric acid leaching, and the molybdenum and tungsten metals present in the leaching slag after sulphuric acid leaching are all In the unoxidized state, since the unoxidized molybdenum and tungsten metal cannot be easily extracted, the tungsten and molybdenum metals must be oxidized in the subsequent treatment process. This process improves the heterogeneity of the water leaching solution and is more likely to cause tungsten. The effect of co-precipitation of molybdenum metal, and the unoxidized metal present in the residue must be treated by high-temperature roasting, so that the respective decantation rates of tungsten and molybdenum metals are significantly reduced, and the recovery of tungsten and molybdenum metal cannot be achieved. rate.
該習知之處理方法雖可以同時回收該廢觸媒中的多種金屬,惟該些廢觸媒中所富含的硫或其化合物,依舊無法以鈉化焙燒及硫酸酸浸之方法去除,而容易衍生如上所述之問題,造成嚴重的環境污染。Although the conventional treatment method can simultaneously recover a plurality of metals in the waste catalyst, the sulfur or a compound thereof contained in the waste catalysts cannot be removed by sodium roasting and sulfuric acid leaching, and is easy. Deriving the problems described above, causing serious environmental pollution.
此外,該些觸媒之活性成份係固著於氧化鋁載體之表面,以致於該些廢觸媒中係存在有大量的鋁金屬,而該鋁金屬係存在於鈉化焙燒浸出的傾出渣中,針對傾出渣的後續處理程序過程皆易產生鋁鹽沉澱,嚴重影響其他金屬的回收傾出率;甚至,該習知處理方法還須於該鋁酸鈉溶液中額外通入二氧化碳,以高溫緞燒才能傾出該廢觸媒中的鋁金屬,而製成氧化鋁。如此,不僅降低各種金屬的回收效果,更同時提升廢觸媒處理過程所需耗費的成本及時間,甚至該些金屬的回收品質更著時令人擔憂。In addition, the active components of the catalysts are fixed on the surface of the alumina carrier, so that a large amount of aluminum metal is present in the waste catalysts, and the aluminum metal is present in the slag of the sodium roasting leaching. In the subsequent processing procedures for the dumping slag, aluminum salt precipitation is easily generated, which seriously affects the recovery rate of other metals; even the conventional treatment method requires additional carbon dioxide in the sodium aluminate solution to The high temperature satin burns out the aluminum metal in the waste catalyst to make alumina. In this way, not only the recycling effect of various metals is reduced, but also the cost and time required for the waste catalyst treatment process are increased, and even the recycling quality of the metals is more worrying.
有鑑於上述種種缺點,習知含鎢廢觸媒中的金屬回收方法確實仍有加以改善之必要。In view of the above various shortcomings, the metal recovery method in the tungsten-containing waste catalyst is still necessary for improvement.
本發明之主要目的乃改良上述缺點,提供一種含鎢廢觸媒中的金屬回收方法,其係能夠去除該含鎢廢觸媒中的硫或其化合物,以降低硫或其化合物飄散所造成之污染。The main object of the present invention is to improve the above disadvantages, and to provide a metal recovery method in a tungsten-containing waste catalyst, which is capable of removing sulfur or a compound thereof in the tungsten-containing waste catalyst to reduce the dispersion of sulfur or a compound thereof. Pollution.
本發明之次一目的係提供一種含鎢廢觸媒中的金屬回收方法,係能夠直接傾出氧化態之金屬,以降低後續處理之困難度且提升金屬之傾出率。A second object of the present invention is to provide a metal recovery method in a tungsten-containing waste catalyst, which is capable of directly decanting a metal in an oxidation state to reduce the difficulty of subsequent treatment and to enhance the metal pouring rate.
本發明之再一目的係提供一種含鎢廢觸媒中的金屬回收方法,係能夠避免金屬傾出過程產生鋁沉澱之現象,以確保各種金屬的回收品質。Still another object of the present invention is to provide a metal recovery method in a tungsten-containing waste catalyst which is capable of avoiding the phenomenon of aluminum precipitation during metal pouring to ensure the recovery quality of various metals.
本發明之又一目的係提供一種含鎢廢觸媒中的金屬回收方法,係能夠直接獲得氧化態的金屬殘渣,以降低後續金屬回收過程所需耗費的時間及成本,且增加殘渣中金屬的回收率。Another object of the present invention is to provide a metal recovery method in a tungsten-containing waste catalyst, which is capable of directly obtaining a metal residue in an oxidation state, thereby reducing the time and cost required for a subsequent metal recovery process, and increasing the metal in the residue. Recovery rate.
本發明之另一目的係提供一種含鎢廢觸媒中的金屬回收方法,係能夠直接回收與硫反應所生成之氧化酸根,以將其再利用而減少酸之使用量。Another object of the present invention is to provide a metal recovery method in a tungsten-containing waste catalyst, which is capable of directly recovering the oxidized acid radical formed by the reaction with sulfur to reuse it to reduce the amount of acid used.
為達到前述發明目的,本發明之含鎢廢觸媒中的金屬回收方法,係包含:一酸浸步驟,將一含鎢廢觸媒之混料浸泡於一高氧化性之酸液中,使得該混料中之硫與該酸液反應,生成含硫化合物及氧化酸根,該氧化酸根係重新反應為可再利用之高氧化性酸液,且使該混料中之硫與該酸液反應完全後,獲得具有氧化態金屬的一傾出液及一殘渣體;及一回收精製步驟,係由該傾出液中萃取沉出富含於該含鎢廢觸媒中的金屬。In order to achieve the foregoing object, the metal recovery method in the tungsten-containing waste catalyst of the present invention comprises: an acid leaching step of immersing a mixture containing a tungsten waste catalyst in a highly oxidizing acid liquid, so that The sulfur in the mixture reacts with the acid to form a sulfur-containing compound and an oxidized acid radical, and the oxidized acid radical is re-reacted into a reusable highly oxidizing acid liquid, and the sulfur in the mixture is reacted with the acid liquid. After completion, a decanting liquid and a residue body having an oxidized metal are obtained; and a recovery and purification step is performed by extracting and extracting a metal rich in the tungsten-containing waste catalyst from the decanting liquid.
本發明還可以另操作一焙燒精製步驟,其係將該殘渣體進行焙燒,以熟化後之殘渣體水浸生成一殘渣液,再由該殘渣液中萃取沉出富含於該含鎢廢觸媒中的金屬。The invention may further operate a roasting and refining step, wherein the residue body is calcined, and the residue body is immersed to form a residue liquid, and then extracted and precipitated from the residue liquid is rich in the tungsten-containing waste contact. The metal in the medium.
其中,更可以選擇於該酸浸步驟中另添加一輔助酸,且該輔助酸係為強酸性溶液,其中該輔助酸添加於該酸液中的重量百分比濃度係為1~50%。In addition, an auxiliary acid may be further added to the acid leaching step, and the auxiliary acid is a strongly acidic solution, wherein the auxiliary acid is added to the acid solution in a concentration percentage of 1 to 50%.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:The above and other objects, features and advantages of the present invention will become more <RTIgt;
本發明之金屬回收方法,係可以處理由不同石化製程中(如加氫精製、加氫裂化、加氫脫硫等)回收之含鎢廢觸媒,尤其是經加氫脫硫所取得的含鎢廢觸媒。該含鎢廢觸媒之混料依回收批次的不同,其中所含有之金屬係具有部分差異,可能同時含有鎢、鉬及鎳金屬、或者僅有鎢、鉬或鎢、鎳金屬,且於該含鎢觸媒中還包含經加氫脫硫製程後所附著之硫或其化合物,以及氧化鋁載體所殘留之鋁金屬。此處係以包含有鎢、鉬、鎳、鋁及硫之含鎢廢觸媒為例,針對本發明之操作手段,於下進行詳細之說明。The metal recovery method of the invention can treat tungsten-containing waste catalyst recovered from different petrochemical processes (such as hydrorefining, hydrocracking, hydrodesulfurization, etc.), especially obtained by hydrodesulfurization. Tungsten waste catalyst. The mixture of the tungsten-containing waste catalyst is different according to the recycling batch, and the metal contained therein has a partial difference, and may contain tungsten, molybdenum and nickel metal, or only tungsten, molybdenum or tungsten, nickel metal, and The tungsten-containing catalyst further includes sulfur or a compound thereof attached after the hydrodesulfurization process, and aluminum metal remaining in the alumina carrier. Here, a tungsten-containing waste catalyst containing tungsten, molybdenum, nickel, aluminum, and sulfur is taken as an example, and the operation means of the present invention will be described in detail below.
請參照第1圖所示,其係本發明一較佳實施例,該含鎢廢觸媒中的金屬回收方法係包含一酸浸步驟S1及一回收精製步驟S2。本發明係可以依據該酸浸步驟S1所獲得之不同產物,而於該回收精製步驟S2後另操作一焙燒精製步驟S3,或者於該酸浸步驟S1後同時操作該回收精製步驟S2及該焙燒精製步驟S3。藉此,達到全面性自該含鎢廢觸媒中回收金屬之功效。Referring to FIG. 1 , in a preferred embodiment of the present invention, the metal recovery method in the tungsten-containing waste catalyst comprises an acid leaching step S1 and a recovery and purification step S2. In the present invention, depending on the different products obtained in the acid leaching step S1, another calcination refining step S3 may be operated after the recovery and refining step S2, or the recovery refining step S2 and the roasting may be simultaneously operated after the acid leaching step S1. Purification step S3. Thereby, the comprehensive effect of recovering metal from the tungsten-containing waste catalyst is achieved.
該酸浸步驟S1係將一含鎢廢觸媒之混料,浸泡於一高氧化性之酸液中,使得該混料中之硫與該酸液反應,生成含硫化合物及氧化酸根,該氧化酸根係重新反應為可再利用之高氧化性酸液,且使該混料中之硫與該酸液反應完全後,獲得具有氧化態金屬的一傾出液及一殘渣體。The acid leaching step S1 is a mixture of a tungsten-containing waste catalyst, immersed in a highly oxidizing acid liquid, so that the sulfur in the mixture reacts with the acid solution to form a sulfur-containing compound and an oxidized acid radical. The oxidized acid radical is re-reacted into a reusable highly oxidizing acid solution, and after the sulfur in the mixture is completely reacted with the acid solution, a decanted liquid having a oxidized metal and a residue are obtained.
更詳言之,該含鎢廢觸媒之混料係富含有不同組成的鎢、鉬、鎳及鋁金屬,以及經加氫脫硫製程後所附著之硫或其化合物。於此係將該混料浸泡於該高氧化性之酸液中,以透過該酸液先與混料中之硫充分反應,以生成含硫化合物及氧化酸根,該氧化酸根係可以回收成該酸液繼續於該酸浸步驟中再利用,以降低該酸液於該酸浸步驟S1中的使用量,且該含硫化合物亦可以降低該酸液的pH值,以提升浸泡於該酸液中的混料傾出金屬之效果。More specifically, the tungsten-containing spent catalyst mixture is rich in tungsten, molybdenum, nickel, and aluminum metals having different compositions, and sulfur or a compound thereof attached after the hydrodesulfurization process. Soaking the mixture in the highly oxidizing acid solution to thoroughly react with the sulfur in the mixture through the acid solution to form a sulfur-containing compound and an oxidized acid radical, and the oxidized acid radical can be recovered into the The acid solution is further reused in the acid leaching step to reduce the amount of the acid solution used in the acid leaching step S1, and the sulfur-containing compound can also lower the pH of the acid solution to enhance immersion in the acid solution. The mixture in the mixture pours out the effect of the metal.
再者,於上述硫化反應進行的同時,浸泡於該酸液中的混料係大量傾出富含鎢、鉬、鎳及少量鋁金屬之傾出液,以及生成含有大量鋁金屬及少量鎢、鉬、鎳金屬的固態殘渣體,於此透過該酸液的高氧化特性同時氧化該傾出液及殘渣體中的鎢、鉬、鎳及鋁金屬,以及少量未反應完全的硫元素,使得該傾出液及殘渣體中的鎢及鉬金屬,均轉變為易萃取之氧化態的鎢及鉬,而不易產生鎢、鉬共沉之現象,且少量未反應完全之硫元素係於該傾出液或殘渣體中形成二氧化硫,以提高其汽化點而減少於後續該回收精製步驟S2及該焙燒精製S3中逸散之可能性。其中,該酸液係可以選擇如硝酸、次氯酸、氯酸、亞氯酸、高氯酸、亞硝酸、濃硫酸等高氧化性之溶液。Furthermore, while the vulcanization reaction is carried out, the mixture immersed in the acid solution pours a large amount of decanted liquid rich in tungsten, molybdenum, nickel and a small amount of aluminum metal, and generates a large amount of aluminum metal and a small amount of tungsten, a solid residue of molybdenum or nickel metal, wherein the high oxidation property of the acid liquid simultaneously oxidizes tungsten, molybdenum, nickel and aluminum metal in the decanting liquid and the residue body, and a small amount of unreacted sulfur element, so that The tungsten and molybdenum metals in the decanting liquid and the residue are converted into tungsten and molybdenum in an easily extracted oxidation state, and the phenomenon of co-precipitation of tungsten and molybdenum is not easy to occur, and a small amount of unreacted sulfur element is attached to the decantation. Sulfur dioxide is formed in the liquid or residue to increase its vaporization point and reduce the possibility of subsequent dissipation in the recovery and purification step S2 and the calcination refining S3. Among them, the acid solution may be selected from highly oxidizing solutions such as nitric acid, hypochlorous acid, chloric acid, chlorous acid, perchloric acid, nitrous acid, and concentrated sulfuric acid.
舉例而言,本實施例係以濃度為5~40%之硝酸浸泡該含鎢廢觸媒之混料,且該混料中係富含有5%鋁、13.7%鎢、8.8%鉬及8.2%鎳金屬,以及部分硫或其化合物,且該硝酸與混料之相對重量比值(硝酸/混料)較佳係選擇為1至4,其中,該混料所富含之金屬比例係依據每批回收之含鎢廢觸媒的不同而有差異。以此,將該混料於酸液中浸泡2~4小時,使得該混料中之硫與硝酸反應生成硫酸及氮酸根氣體,並以抽氣設備將汽化之氮酸根收集,而可以於該酸浸步驟S1中生成硝酸再利用(如化學式1及2所示)。For example, in this embodiment, the tungsten-containing waste catalyst mixture is immersed in a concentration of 5 to 40% of nitric acid, and the mixture is rich in 5% aluminum, 13.7% tungsten, 8.8% molybdenum, and 8.2. % nickel metal, and a part of sulfur or a compound thereof, and the relative weight ratio of the nitric acid to the mixture (nitrate/mixture) is preferably selected from 1 to 4, wherein the proportion of the metal rich in the mixture is based on each There are differences in batch recycling of tungsten-containing waste catalysts. In this way, the mixture is immersed in the acid solution for 2 to 4 hours, so that the sulfur in the mixture reacts with the nitric acid to form sulfuric acid and nitrogen oxide gas, and the vaporized nitrogen acid is collected by the pumping device, and Nitric acid is reused in the acid leaching step S1 (as shown in Chemical Formulas 1 and 2).
HO-NO2 +2H2 SO4 →NO2 + +2H2 SO4 - +H3 O+ [化學式1]HO-NO 2 +2H 2 SO 4 →NO 2 + +2H 2 SO 4 - +H 3 O + [Chemical Formula 1]
NO2 + +H2 O→HNO3 [化學式2]NO 2 + +H 2 O→HNO 3 [Chemical Formula 2]
此外,於該酸浸步驟S1中,亦同時獲得富含大量氧化態鎢、鉬、鎳與少量氧化態鋁金屬之傾出液,以及富含大量氧化態鋁金屬與少量未傾出完全之氧化態鎢、鉬、鎳金屬的該殘渣體,而於後續回收精製步驟S2中,選擇由該傾出液取得存在於該含鎢廢觸媒中的金屬,更可以選擇另操作該焙燒精製步驟S3,以由該殘渣體中獲得殘存之鎢、鉬、鎳金屬及大量鋁金屬。In addition, in the acid leaching step S1, an eluate rich in a large amount of oxidized tungsten, molybdenum, nickel and a small amount of oxidized aluminum metal, and a large amount of oxidized aluminum metal and a small amount of unexposed oxidized metal are simultaneously obtained. And the residue of the tungsten, molybdenum, and nickel metal, and in the subsequent recovery and purification step S2, selecting the metal present in the tungsten-containing waste catalyst from the decanting liquid, and optionally operating the roasting and refining step S3 The residual tungsten, molybdenum, nickel metal and a large amount of aluminum metal are obtained from the residue.
該回收精製步驟S2係由該傾出液中萃取沉出富含於該含鎢廢觸媒中的金屬。更詳言之,該回收精製步驟S2係先以一萃取劑對該傾出液中之鎢、鉬金屬進行共萃取,以獲得一共萃液,再利用一鹼性溶液對該共萃液進行反萃,而取得一反萃液後,再以該反萃液分別沉鎢及沉鉬,而獲得回收之鎢、鉬金屬;接著,將萃出鎢、鉬金屬後的一餘液,重新以該萃取劑提取鋁金屬,且利用一酸性溶液進行反萃,以獲得微量的含鋁化合物;最後,再將去除鎢、鉬及鋁金屬後的一貴液,直接沉鎳而取出大量的鎳金屬。The recovery and purification step S2 extracts from the decanted liquid to precipitate a metal rich in the tungsten-containing waste catalyst. In more detail, the recovery and purification step S2 is first co-extracting the tungsten and molybdenum metal in the decanting liquid with an extracting agent to obtain a total extraction liquid, and then reacting the co-extraction liquid with an alkaline solution. After extracting a stripping solution, the tungsten and molybdenum metal are obtained by sinking tungsten and molybdenum with the stripping solution respectively; then, a residual liquid of tungsten and molybdenum metal is extracted, and the solution is re-extracted. The extracting agent extracts aluminum metal and performs stripping with an acidic solution to obtain a trace amount of the aluminum-containing compound; finally, a noble liquid after removing tungsten, molybdenum and aluminum metal is directly deposited, and a large amount of nickel metal is taken out.
舉例而言,經該酸浸步驟S1取得該傾出液,再直接操作該回收精製步驟S2後,係能夠自該傾出液中獲得回收率高達70~95%的鎢、鉬及鎳金屬。其中,該萃取劑係可以選自由N-235、Alamine336、Aliquit306、P204、P507、N236、cyaney及TOA所組成之群組;該萃取用之鹼性溶液係可以選擇為氫氧化鈉、氯化鈉或碳酸鈉;該萃取用之酸性溶液係可以選擇為硝酸、硫酸、鹽酸或磷酸。For example, after the decanting liquid is obtained by the acid leaching step S1, and the recovery and purification step S2 is directly operated, tungsten, molybdenum, and nickel metal having a recovery rate of 70 to 95% can be obtained from the decanting liquid. Wherein, the extracting agent may be selected from the group consisting of N-235, Alamine 336, Aliquit 306, P204, P507, N236, cyaney and TOA; the alkaline solution for the extraction may be selected from sodium hydroxide and sodium chloride. Or sodium carbonate; the acidic solution for the extraction may be selected from nitric acid, sulfuric acid, hydrochloric acid or phosphoric acid.
此外,本發明還可以於該回收精製步驟S2後另操作一焙燒精製步驟S3,或者於該酸浸步驟S1後同時操作該回收精製步驟S2及該焙燒精製步驟S3。該焙燒精製步驟S3係將該殘渣體進行焙燒,以熟化後之殘渣體水浸生成一殘渣液,再由該殘渣液中萃取沉出富含於該含鎢廢觸媒中的金屬。更詳言之,該焙燒精製步驟S3係以一鹼粉混合該殘渣體,且於300~800℃下焙燒1小時,較佳係於600~700℃下焙燒,再將經焙燒後熟化之殘渣體以熱水浸出,而可以取得該殘渣液,於此係選擇以上述該回收精製步驟S2中相同之技術手段,萃取該殘渣液以沉出其中所存有的鎢、鉬、鎳及鋁金屬。其中,該萃取、反萃及沉出鎢、鉬、鎳或鋁之技術手段係為所屬技術領域者可輕易推及,且非本發明之特徵所在,故於此不再詳加贅述。In addition, the present invention may further operate a calcination purification step S3 after the recovery and purification step S2, or simultaneously operate the recovery and purification step S2 and the calcination purification step S3 after the acid dip step S1. In the roasting and purifying step S3, the residue is calcined, and the residue is immersed in the residue to form a residue liquid, and the residue is further extracted and precipitated to be rich in the metal contained in the tungsten-containing waste catalyst. More specifically, the roasting and refining step S3 is to mix the residue with an alkali powder, and calcined at 300 to 800 ° C for 1 hour, preferably at 600 to 700 ° C, and then calcined and cured. The body is leached with hot water to obtain the residue liquid, and the residue liquid is extracted by the same technical means as in the above-mentioned recovery and purification step S2 to precipitate tungsten, molybdenum, nickel and aluminum metal contained therein. The techniques for extracting, stripping, and depositing tungsten, molybdenum, nickel, or aluminum are easily exemplified by those skilled in the art and are not characteristic of the present invention, and thus are not described in detail herein.
如此,經由該酸浸步驟S1取得之殘渣體,係可以透過該焙燒精製步驟S3二次取得回收之鎢、鉬及鎳金屬,並同時大量提取該鋁金屬,以沉出含鋁製品,而獲得較佳的金屬傾出效率。其中,該焙燒之鹼粉可以選擇為碳酸鈉、氫氧化鈉或氯化鈉。In this way, the residue obtained by the acid leaching step S1 can be obtained by secondly obtaining the recovered tungsten, molybdenum, and nickel metal through the baking and purifying step S3, and simultaneously extracting the aluminum metal in a large amount to precipitate the aluminum-containing product. Preferred metal pouring efficiency. Wherein, the calcined alkali powder may be selected from sodium carbonate, sodium hydroxide or sodium chloride.
此外,請參照第3圖所示,本發明還可以於該酸浸步驟S1之前操作一前處理步驟S01,該前處理步驟S01係去除該含鎢廢觸媒之混料所附著之重油。更詳言之,係將該含鎢廢觸媒之混料置於一反應爐內,以於150~800℃下去除該混料所附著之重油。藉此避免重油成份影響該混料於後續酸浸步驟S1中的處理效果,以提升該混料中的金屬傾出效果。再且,本發明亦可以於該酸浸步驟S1中添加一輔助酸,藉由該輔助酸降低該酸液的酸鹼值,以提升該混料浸泡於該酸液中的金屬傾出率,其中,該輔助酸可以選擇如鹽酸、硫酸等強酸性溶液,且該輔助酸添加於該酸液中的重量百分比濃度較佳為1~50%。In addition, referring to FIG. 3, the present invention may also operate a pre-treatment step S01 before the acid leaching step S1, which removes the heavy oil adhered to the tungsten-containing waste catalyst mixture. More specifically, the tungsten-containing spent catalyst mixture is placed in a reactor to remove the heavy oil attached to the mixture at 150-800 °C. Thereby, the heavy oil component is prevented from affecting the treatment effect of the mixture in the subsequent acid leaching step S1 to enhance the metal pouring effect in the mixture. Furthermore, the present invention may also add an auxiliary acid in the acid leaching step S1, and reduce the pH value of the acid solution by the auxiliary acid to increase the metal pouring rate of the mixture immersed in the acid solution. The auxiliary acid may be selected from a strongly acidic solution such as hydrochloric acid or sulfuric acid, and the concentration of the auxiliary acid added to the acid solution is preferably from 1 to 50% by weight.
經由上述得知,本發明選用高氧化性之酸液酸浸該含鎢廢觸媒之混料,係可以透過該酸液的高氧化性直接與該混料中所富含的硫反應,生成含硫化合物及氧化酸根,且該氧化酸根更可以重新轉變為該酸液,以於該酸浸步驟S1中進行再利用,藉此維持該酸液的較佳pH值,而穩定該酸液對該混料中金屬的傾出效果,更可以降低該酸液的使用量;且該含硫化合物係屬氧化態而提高其汽化溫度,使得於後續該回收精製步驟S2或該焙燒精製步驟S3處理時,該含硫化合物不易飄散於空氣或雨水中,藉以減低對生態環境所造成之傷害。According to the above, the present invention selects a highly oxidizing acid acid immersion mixture of the tungsten-containing waste catalyst, which can directly react with the sulfur rich in the mixture through the high oxidizability of the acid solution to generate a sulfur-containing compound and an oxidized acid radical, and the oxidized acid radical can be further converted into the acid liquid for reuse in the acid leaching step S1, thereby maintaining a preferred pH value of the acid liquid, and stabilizing the acid liquid pair The pouring effect of the metal in the mixture can further reduce the amount of the acid solution used; and the sulfur-containing compound is in an oxidation state to increase the vaporization temperature thereof, so that the subsequent purification and purification step S2 or the calcination purification step S3 is processed. At the same time, the sulfur-containing compound is not easily dispersed in the air or rainwater, thereby reducing the damage caused to the ecological environment.
另外,該高氧化性之酸液更可以於酸浸傾出金屬的過程中,將該混料中所富含的鎢、鉬、鎳及鋁金屬氧化,使得該傾出液及殘渣體中的鎢及鉬金屬,均轉變為易萃取之氧化態鎢及鉬,以方便將該傾出液及殘渣體萃取沉出鎢、鉬、鎳及鋁金屬;甚至,由於該殘渣體中所殘餘之金屬均屬氧化態,故於後續操作該焙燒精製步驟S3時,不須再以高於850℃的高溫,即可由該殘渣體中傾出具有該些金屬的殘渣液,並於此二次回收鎢、鉬及鎳金屬,且同時大量萃取沉出含鋁製品。如此,本發明係可以於低耗能及短時間之處理條件下,達到提升金屬傾出率,以及確保金屬回收品質,而將該金屬全面性回收再利用之功效。In addition, the highly oxidizing acid liquid can oxidize the tungsten, molybdenum, nickel and aluminum metal rich in the mixture during the acid leaching of the metal, so that the decanted liquid and the residue body Tungsten and molybdenum metals are converted into easily extracted oxidized tungsten and molybdenum to facilitate extraction of the decanted liquid and residue into tungsten, molybdenum, nickel and aluminum; even due to the residual metal in the residue All of them are in an oxidation state. Therefore, when the calcination refining step S3 is subsequently carried out, the residue liquid having the metals can be poured out from the residue body without further high temperature higher than 850 ° C, and the tungsten is twice recovered. , molybdenum and nickel metal, and at the same time a large number of extraction and precipitation of aluminum-containing products. Thus, the present invention can achieve the effect of improving the metal pouring rate and ensuring the quality of metal recovery under the conditions of low energy consumption and short time processing, and comprehensively recycling and recycling the metal.
為了證實本發明以高氧化性之酸液浸泡該含鎢廢觸媒之混料,確實具有提升鎢、鉬、鎳及鋁金屬傾出率,而達到全面性回收該含鎢廢觸媒中金屬之功效,本實施例係以硝酸為主要酸浸系統進行下述實驗分析。In order to prove that the present invention soaks the tungsten-containing waste catalyst mixture with a highly oxidizing acid solution, it has the advantages of increasing the metal, tungsten, nickel and aluminum metal pouring rate, and comprehensively recovering the metal in the tungsten-containing waste catalyst. The effect of this example is the following experimental analysis using nitric acid as the main acid leaching system.
本發明具體實施例一,係將1000克之含鎢廢觸媒混料浸泡於濃度為20%之硝酸溶液,且調配該硝酸溶液與混料之相對重量比值(硝酸/混料)為1至4,以各自反應4小時。於此,先以抽氣設備將氣化後之氮酸根收集,且於該上述反應中生成硝酸再利用。待該傾出液及殘渣體中所含的金屬個別沉出後,係針對最後的尾渣進行分析,以測得該尾渣中鎢、鉬、鎳及鋁金屬之含量,詳列於表1。In a specific embodiment of the present invention, 1000 g of the tungsten-containing waste catalyst mixture is immersed in a nitric acid solution having a concentration of 20%, and the relative weight ratio (nitric acid/mixing) of the nitric acid solution to the mixture is adjusted to 1 to 4 , each reacted for 4 hours. Here, the vaporized nitrite is first collected by an aspirating device, and nitric acid is reused in the above reaction. After the metal contained in the decanting liquid and the residue body is separately precipitated, the final tailings are analyzed to determine the content of tungsten, molybdenum, nickel and aluminum in the tailings, as shown in Table 1. .
由表1得知,當該硝酸溶液與混料之相對重量比(硝酸:混料)高於2:1時,其中該鎢、鉬及鎳金屬之回收率均可高達99%以上。It can be seen from Table 1 that when the relative weight ratio of the nitric acid solution to the mixture (nitrogen:mixture) is higher than 2:1, the recovery of the tungsten, molybdenum and nickel metal can be as high as 99% or more.
本發明具體實施例二,係於該硝酸溶液與混料之相對重量比(硝酸:混料)為3:1之條件下,將1000克之含鎢廢觸媒混料浸泡於濃度為5~40%之硝酸溶液,以各自反應4小時。於此,先以抽氣設備將氣化後之氮酸根收集,且於該上述反應中生成硝酸再利用。待該傾出液及殘渣體中所含的金屬個別沉出後,係針對最後的尾渣進行分析,以測得該尾渣中鎢、鉬、鎳及鋁金屬之含量,詳列於表2。According to a second embodiment of the present invention, 1000 g of the tungsten-containing waste catalyst mixture is immersed in a concentration of 5 to 40 under the condition that the relative weight ratio of the nitric acid solution to the mixture (nitrogen:mixing) is 3:1. A solution of % nitric acid was reacted for 4 hours each. Here, the vaporized nitrite is first collected by an aspirating device, and nitric acid is reused in the above reaction. After the metal contained in the decanting liquid and the residue body is separately precipitated, the final tailings are analyzed to determine the content of tungsten, molybdenum, nickel and aluminum in the tailings, as shown in Table 2. .
由表2得知,當該硝酸濃度高於10%時,其中該鎢、鉬及鎳金屬之回收率便可高達99%以上。It can be seen from Table 2 that when the concentration of nitric acid is higher than 10%, the recovery of the tungsten, molybdenum and nickel metal can be as high as 99% or more.
藉此,由表1及表2證實本發明以硝酸為主之酸浸系統,可以提升該鎢、鉬及鎳金屬的回收效率,以達到全面性回收該含鎢廢觸媒中金屬之功效,且相對降低回收該含鎢廢觸媒中金屬所需耗費之成本。Therefore, it is confirmed from Table 1 and Table 2 that the nitric acid-based acid leaching system of the present invention can improve the recovery efficiency of the tungsten, molybdenum and nickel metal, thereby achieving the comprehensive recovery of the metal in the tungsten-containing waste catalyst. And the cost of recovering the metal in the tungsten-containing waste catalyst is relatively reduced.
另外,由表1及表2顯示最後尾渣中係具有90-95%的鋁金屬中,故證實其他如鎢、鉬及鎳金屬傾出的過程,係不會受到鋁金屬同時傾出之干擾,而可以確保傾出後的金屬品質。甚至,以該硝酸酸浸該含鎢廢觸媒混料後,由該尾渣中所測得的硫僅不到2%,可知該含鎢廢觸媒中所含有的硫,大部分係被硝酸轉換成硫酸,混合於該酸液中。In addition, Tables 1 and 2 show that the final tailings have 90-95% of aluminum metal, so it is confirmed that other processes such as tungsten, molybdenum and nickel metal are not affected by the simultaneous dumping of aluminum metal. And can ensure the quality of the metal after pouring. Even after immersing the tungsten-containing waste catalyst mixture with the nitric acid, the sulfur measured in the tail slag is less than 2%, and it is known that most of the sulfur contained in the tungsten-containing waste catalyst is Nitric acid is converted to sulfuric acid and mixed in the acid.
此外,本發明具體實施例三,係於該硝酸溶液與混料之相對重量比(硝酸:混料)為3:1之條件下,將1000克之含鎢廢觸媒混料浸泡於濃度為20%之硝酸溶液,且於其中另外添加1~50%之鹽酸,以各自反應4小時。於此,先以抽氣設備將氣化後之氮酸根收集,且於該上述反應中生成硝酸再利用。待反應完成後,針對浸出後之傾出液進行分析,測得最終鎢、鉬、鎳及鋁金屬之回收率,詳列於表3。In addition, in a third embodiment of the present invention, 1000 g of the tungsten-containing waste catalyst mixture is immersed in a concentration of 20 under the condition that the relative weight ratio of the nitric acid solution to the mixture (nitrogen:mixing) is 3:1. % nitric acid solution, and 1 to 50% hydrochloric acid was additionally added thereto to react for 4 hours each. Here, the vaporized nitrite is first collected by an aspirating device, and nitric acid is reused in the above reaction. After the reaction was completed, the decanted liquid after the leaching was analyzed, and the recovery rates of the final tungsten, molybdenum, nickel and aluminum metals were measured, as shown in Table 3.
由表3得知,當於該硝酸酸浸系統中輔助有礦酸時,其中該鎢、鉬及鎳金屬的浸出回收效果係明顯提升。藉此,證實該輔助酸(如鹽酸、硫酸等強酸性物質)的添加,係可有效提升該鎢、鉬及鎳金屬的回收率。It is known from Table 3 that when the ore acid is assisted in the nitric acid leaching system, the leaching recovery effect of the tungsten, molybdenum and nickel metal is significantly improved. Thereby, it is confirmed that the addition of the auxiliary acid (such as strong acid such as hydrochloric acid or sulfuric acid) can effectively improve the recovery rate of the tungsten, molybdenum and nickel metal.
本發明之含鎢廢觸媒中的金屬回收方法,係能夠去除廢觸媒中的硫或其化合物,以降低硫或其化合物飄散於空氣及混合於雨水中,達到減少環境污染之功效。The metal recovery method in the tungsten-containing waste catalyst of the invention is capable of removing sulfur or a compound thereof in the waste catalyst to reduce the effect of sulfur or its compound floating in the air and mixing in the rainwater to reduce environmental pollution.
本發明之含鎢廢觸媒中的金屬回收方法,係能夠直接傾出氧化態之金屬,以降低後續處理之困難度,達到提升金屬傾出率之功效。The metal recovery method in the tungsten-containing waste catalyst of the invention can directly pour out the metal in the oxidation state to reduce the difficulty of subsequent treatment and achieve the effect of improving the metal pouring rate.
本發明之含鎢廢觸媒中的金屬回收方法,係能夠避免於金屬傾出過程產生鋁沉澱之現象,以有效確保金屬之回收品質,達到金屬回收再利用之功效。The metal recovery method in the tungsten-containing waste catalyst of the invention can avoid the phenomenon of aluminum precipitation during the metal pouring process, so as to effectively ensure the recovery quality of the metal and achieve the effect of metal recycling and reuse.
本發明之含鎢廢觸媒中的金屬回收方法,係能夠直接獲得氧化態的金屬殘渣,以降低後續金屬回收過程所需耗費的時間及成本,達到增加殘渣中金屬回收率之功效。The metal recovery method in the tungsten-containing waste catalyst of the invention can directly obtain the metal residue in the oxidation state, thereby reducing the time and cost required for the subsequent metal recovery process, and achieving the effect of increasing the metal recovery rate in the residue.
本發明之含鎢廢觸媒中的金屬回收方法,係能夠直接與硫反應形成氧化態酸根,以回收於該含鎢廢觸媒的處理程序中,達到該氧化態酸根再利用,以及減少酸使用量之功效。The method for recovering metal in the tungsten-containing waste catalyst of the present invention is capable of directly reacting with sulfur to form an oxidized acid radical for recycling in the treatment procedure of the tungsten-containing waste catalyst, achieving acid state acid reuse, and reducing acid The effect of the amount of use.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the invention has been described in connection with the preferred embodiments described above, it is not intended to limit the scope of the invention. The technical scope of the invention is protected, and therefore the scope of the invention is defined by the scope of the appended claims.
S01...前處理步驟S01. . . Pre-processing steps
S1...酸浸步驟S1. . . Acid leaching step
S2...回收精製步驟S2. . . Recovery and refining step
S3...焙燒精製步驟S3. . . Roasting and refining step
第1圖:本發明之操作流程圖一。Figure 1 is a flow chart 1 of the operation of the present invention.
第2圖:本發明之操作流程圖二。Figure 2: Flow chart 2 of the operation of the present invention.
第3圖:本發明之操作流程圖三。Figure 3: Flow chart 3 of the operation of the present invention.
S1...酸浸步驟S1. . . Acid leaching step
S2...回收精製步驟S2. . . Recovery and refining step
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