TW201331353A - Heat dissipation material, heat dissipation structure, preparation method and use thereof - Google Patents
Heat dissipation material, heat dissipation structure, preparation method and use thereof Download PDFInfo
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Abstract
Description
本發明係關於一種散熱材料、結構、製程及其用途,特別是關於一種含有無機散熱奈米材料漿料的散熱材料、結構、製程及其用途。The present invention relates to a heat dissipating material, structure, process and use thereof, and more particularly to a heat dissipating material, structure, process and use thereof comprising a slurry of inorganic heat dissipating nano material.
導熱材料包含導熱片(Thermal Pad)、導熱膏(散熱膏)(Thermal Grease)、導熱膠帶(Thermal Tape)等,是設計用來提供一個最好的條件進行熱傳導,通常放置在發熱元件及散熱裝置之間,用來填補兩者之間的空隙,確實的將熱由發熱元件完全傳導至散熱裝置上。可應用在各種不同的產品上,例如:筆記型電腦、桌上型電腦、主機板、記憶模組DDR、主機板、硬碟、LED模組、PDP/LCD電視等。現在電子設備的功能越來越强大,然而體積確實越來越小,這就使得散熱問題成為設計者不得不面對的突出問題,習知的散熱設計不過是裝幾個風扇、開幾個散熱孔或者加一些散熱片而已,但是對於今天的體積小、發熱量大的用電器來說則是遠遠不够的,必須另闢蹊徑。Thermally conductive materials include Thermal Pad, Thermal Grease, Thermal Tape, etc., designed to provide the best conditions for heat transfer, usually placed on heating elements and heat sinks. Between, to fill the gap between the two, the heat is completely transmitted from the heating element to the heat sink. Can be applied to a variety of different products, such as: notebook computers, desktop computers, motherboards, memory modules DDR, motherboards, hard drives, LED modules, PDP / LCD TVs. Nowadays, the functions of electronic devices are getting stronger and stronger, but the volume is getting smaller and smaller. This makes the heat dissipation problem a prominent problem that designers have to face. The conventional heat dissipation design is just a few fans and several heat dissipation. Holes or add some heat sinks, but for today's small, heat-generating appliances is not enough, you must find another way.
目前,散熱材料主要有三種,即:導熱矽脂、散熱石墨片、無機奈米粒子-高分子複合散熱材料。導熱矽脂是高分子材料,熱阻抗大,無論水平還是垂直方向都不利於散熱,散熱石墨片具有獨特的晶粒取向,片層狀結構可很好地適應任何表面,沿水平和垂直方向均勻導熱,熱阻抗小、能够屏蔽熱源,但是散熱石墨片的加工性(高溫、高壓定型)和應用性(石墨片脆)比較差,不利於應用。At present, there are three main types of heat dissipating materials, namely: thermal grease, heat-dissipating graphite sheet, inorganic nano-particle-polymer composite heat-dissipating material. Thermally conductive resin is a polymer material with high thermal resistance. It is not conducive to heat dissipation in both horizontal and vertical directions. The heat-dissipating graphite sheet has a unique grain orientation. The layered structure can be well adapted to any surface and is uniform in horizontal and vertical directions. Thermal conductivity, low thermal resistance, can shield the heat source, but the processing properties (high temperature, high pressure setting) and applicability (graphite brittleness) of the heat dissipating graphite sheet are relatively poor, which is not conducive to application.
而無機奈米粒子-高分子複合散熱材料主要由高分子材料和散熱填料(主要由碳材料、金屬或陶瓷等組成),散熱塗層材料的顆粒大小和體積分數都影響本體的熱導率。目前市面上的散熱塗層材料中的散熱填料主要是石墨,碳奈米管等;然而上述散熱填料與高分子材料的相容性較差,並且奈米散熱材料易於聚集,這都嚴重影響了其導熱效果以及穩定性。The inorganic nanoparticle-polymer composite heat-dissipating material is mainly composed of a polymer material and a heat-dissipating filler (mainly composed of carbon material, metal or ceramics), and the particle size and volume fraction of the heat-dissipating coating material all affect the thermal conductivity of the body. At present, the heat-dissipating filler in the heat-dissipating coating material on the market is mainly graphite, carbon nanotubes, etc.; however, the above-mentioned heat-dissipating filler has poor compatibility with the polymer material, and the nano-heat-dissipating material is easy to aggregate, which seriously affects the Thermal conductivity and stability.
本發明克服前述現有技術中存在的缺陷,提供一種無機散熱奈米材料水性漿料、含有上述無機散熱奈米材料水性漿料的散熱材料、以及上述材料的製備方法及其用途。The present invention overcomes the defects existing in the prior art, and provides an aqueous slurry of an inorganic heat-dissipating nanomaterial, a heat-dissipating material containing the aqueous slurry of the inorganic heat-dissipating nanomaterial, a preparation method of the above material, and a use thereof.
為了實現本發明的目的,本發明採用如下技術方案:In order to achieve the object of the present invention, the present invention adopts the following technical solutions:
一種無機散熱奈米材料水性漿料,包括下述重量份的組分:An aqueous slurry of an inorganic heat-dissipating nanomaterial, comprising the following components by weight:
無機散熱奈米材料 10-25重量份;Inorganic heat-dissipating nano material 10-25 parts by weight;
改性劑 0.5-20重量份;Modifier 0.5-20 parts by weight;
溶劑 50-100重量份。Solvent 50-100 parts by weight.
其中,所述改性劑溶液使用改性劑與稀釋劑混合配製而成,兩者的用量比較佳地為1:0.1-5(重量比),其中,稀釋劑較佳地選自水、醇、四氫呋喃等,所述醇較佳地選自甲醇、乙醇等。當使用水和醇的混合物時,水與醇的相對用量較佳地為1:0.5-1。Wherein, the modifier solution is prepared by mixing a modifier and a diluent, and the amount of the modifier is preferably 1:0.1-5 (weight ratio), wherein the diluent is preferably selected from water and alcohol. Tetrahydrofuran or the like, the alcohol is preferably selected from the group consisting of methanol, ethanol and the like. When a mixture of water and alcohol is used, the relative amount of water to alcohol is preferably 1:0.5-1.
較佳地,所述無機散熱奈米材料選自由碳基類奈米材料、金屬氮化物或氧化物類奈米材料和金屬粒子類奈米材料所組成的群組之一或其組合。Preferably, the inorganic heat-dissipating nanomaterial is selected from one or a combination of a group consisting of a carbon-based nanomaterial, a metal nitride or an oxide nanomaterial, and a metal particle-based nanomaterial.
較佳地無機散熱奈米材料的BET表面積為25-2500m2/g,較佳地為500-2000 m2/g,更佳地為1000-1500 m2/g。Preferably the inorganic nanomaterials heat BET surface area of 25-2500m 2 / g, preferably of 500-2000 m 2 / g, more preferably of 1000-1500 m 2 / g.
所述無機散熱奈米材料的粒徑範圍較佳地自10-500nm,更佳地為50-200nm,最佳地為50-100nm。The inorganic heat-dissipating nanomaterial preferably has a particle diameter ranging from 10 to 500 nm, more preferably from 50 to 200 nm, most preferably from 50 to 100 nm.
所述碳基類奈米材料較佳地選自奈米碳球、碳奈米管、石墨烯等;所述金屬氮化物或氧化物類奈米材料較佳地自氮化鋁、氮化矽、氮化鈦、氮化硼、氧化鋁、氧化鋅、氧化鈦、氧化鈹、二氧化釩、氧化鋯、氧化鈮等;所述金屬粒子類奈米材料較佳地選自銅粉、鋁粉、銀粉、銀銅合金、鎳等。The carbon-based nanomaterial is preferably selected from the group consisting of a nanocarbon sphere, a carbon nanotube, a graphene, etc.; the metal nitride or oxide nanomaterial is preferably derived from aluminum nitride or tantalum nitride. Titanium nitride, boron nitride, aluminum oxide, zinc oxide, titanium oxide, cerium oxide, vanadium dioxide, zirconium oxide, cerium oxide, etc.; the metal particle nano material is preferably selected from copper powder and aluminum powder. , silver powder, silver copper alloy, nickel, etc.
較佳地所述奈米碳球的外殼為多層石墨結構,內部可為中空結構,或內部中空結構含有填充物,該填充物較佳地為金屬、金屬氧化物、金屬氮化物、金屬硫化物、金屬硼化物、金屬合金等。Preferably, the outer shell of the nanocarbon sphere is a multi-layered graphite structure, the interior may be a hollow structure, or the inner hollow structure contains a filler, preferably a metal, a metal oxide, a metal nitride, a metal sulfide. , metal borides, metal alloys, etc.
較佳地,所述無機散熱奈米材料選用1-15重量份碳基類奈米材料、1-15重量份金屬氮化物或氧化物類奈米材料和1-15重量份金屬粒子類奈米材料中兩類或三類的複配混合物。Preferably, the inorganic heat-dissipating nano material is selected from 1 to 15 parts by weight of a carbon-based nano material, 1 to 15 parts by weight of a metal nitride or oxide nano material, and 1 to 15 parts by weight of a metal particle-type nanometer. A compound mixture of two or three types in a material.
較佳地,所述改性劑為大分子改性劑;該大分子改性劑較佳地選自聚乙烯醇、聚乙二醇、聚醚改性有機矽烷、聚乙烯蠟、聚丙烯酸、聚丙烯酸酯,聚丙烯酸鹽、聚二乙氧基(二甲基)矽烷、二氨基聚矽氧烷、矽氧烷改性聚乙二醇、聚(甲基乙烯基)矽烷、聚(1,3-二乙烯基-四苯基)乙矽醚-b-聚(1,3-二乙烯基-四乙氧基)乙矽醚-b-聚(二甲基)矽烷、纖維素、羥甲基纖維素、羥基封端的線型或星型聚合物等,所述聚合物較佳地選自聚丙烯醯胺、聚乳酸,聚己內酯,聚三亞甲基碳酸酯等;該大分子改性劑較佳地分子量(Mw)大於或等於1000。Preferably, the modifier is a macromolecular modifier; the macromolecular modifier is preferably selected from the group consisting of polyvinyl alcohol, polyethylene glycol, polyether modified organodecane, polyethylene wax, polyacrylic acid, Polyacrylate, polyacrylate, polydiethoxy(dimethyl)decane, diaminopolyoxyalkylene, decane modified polyethylene glycol, poly(methylvinyl)decane, poly(1, 3-divinyl-tetraphenyl)ethoxime-b-poly(1,3-divinyl-tetraethoxy)ethenol-b-poly(dimethyl)decane, cellulose, hydroxyl a cellulose, a hydroxyl terminated linear or star polymer, etc., the polymer is preferably selected from the group consisting of polyacrylamide, polylactic acid, polycaprolactone, polytrimethylene carbonate, etc.; Preferably, the agent has a molecular weight (Mw) greater than or equal to 1000.
較佳地所述改性劑含有10-90wt%的分子量(Mw)為10000-30000的聚丙烯酸和90-10wt%的分子量(Mw)為1000-5000的聚乙烯醇(以改性劑總重量為基準)。Preferably, the modifier contains 10 to 90% by weight of polyacrylic acid having a molecular weight (Mw) of 10,000 to 30,000 and 90 to 10% by weight of polyvinyl alcohol having a molecular weight (Mw) of 1000 to 5000 (total weight of the modifier) As a benchmark).
較佳地所述溶劑選自由水、醇、四氫呋喃所組成的群組之一或其組合,所述醇較佳地自甲醇、乙醇或丙二醇等。當使用水和醇的混合物時,水與醇的相對用量為1:0.5-1。較佳地,溶劑和前述稀釋劑可相同或不同。Preferably, the solvent is selected from one or a combination of water, alcohol, tetrahydrofuran, preferably from methanol, ethanol or propylene glycol. When a mixture of water and alcohol is used, the relative amount of water to alcohol is 1:0.5-1. Preferably, the solvent and the aforementioned diluent may be the same or different.
較佳地所述無機散熱奈米材料水性漿料的製備方法如下:在氮氣保護下,稱取10-25重量份的無機散熱奈米材料置於50-100重量份溶劑中,室溫下超音波10-100min至分散均勻;然後在攪拌或超音波狀態下,利用5%的氨水調節pH值至8-10,然後以2-4ml/分鐘的速度滴加2/3(w/w)的改性劑(或其溶液),滴加完畢後繼續攪拌或超音波10-20min至分散均勻;然後以3-5℃/min的升溫速度升溫至50-60℃,在此過程中以2-4ml/分鐘的速度滴加餘下的改性劑(或其溶液),當升溫至50-60℃時滴加完畢,在此溫度下反應2-6h,然後超高壓奈米均質機分散30-120分鐘、超音波分散30-90分鐘,即可得到分散均勻的無機散熱奈米材料水性漿料。其中,改性劑(或其溶液)的總用量為0.5-20重量份。Preferably, the aqueous slurry of the inorganic heat-dissipating nano material is prepared as follows: under nitrogen protection, 10-25 parts by weight of the inorganic heat-dissipating nano-material is weighed in 50-100 parts by weight of the solvent, and the temperature is exceeded at room temperature. The sonic wave is 10-100min until the dispersion is uniform; then, under stirring or ultrasonic state, the pH is adjusted to 8-10 with 5% ammonia water, and then 2/3 (w/w) is added dropwise at a rate of 2-4 ml/min. The modifier (or its solution), after the addition is completed, continue to stir or supersonic for 10-20 minutes until the dispersion is uniform; then, the temperature is raised to 50-60 ° C at a temperature increase rate of 3-5 ° C / min, in the process to 2- The remaining modifier (or its solution) is added dropwise at a rate of 4 ml/min. When the temperature is raised to 50-60 ° C, the addition is completed, and the reaction is carried out at this temperature for 2-6 hours, and then the ultrahigh pressure nano homogenizer is dispersed 30-120. After minute and ultrasonic dispersion for 30-90 minutes, an aqueous slurry of inorganic heat-dissipating nanomaterial with uniform dispersion can be obtained. Wherein, the total amount of the modifier (or a solution thereof) is from 0.5 to 20 parts by weight.
其中,無機散熱奈米材料水性漿料的固含量較佳地為10-50wt%,進一步較佳地20-40wt%,最較佳地20-25wt%。The solid content of the aqueous slurry of the inorganic heat-dissipating nanomaterial is preferably from 10 to 50% by weight, further preferably from 20 to 40% by weight, most preferably from 20 to 25% by weight.
本發明還提供了一種含有前述無機散熱奈米材料水性漿料的散熱材料,其包括下述重量份的組分:The present invention also provides a heat dissipating material comprising the aforementioned aqueous slurry of inorganic heat-dissipating nanomaterial, which comprises the following components by weight:
無機散熱奈米材料水性漿料 10-30重量份Inorganic heat-dissipating nano material aqueous slurry 10-30 parts by weight
水性高分子樹脂 40-80重量份Waterborne polymer resin 40-80 parts by weight
膠乳 20-30重量份Latex 20-30 parts by weight
成膜助劑 10-40重量份Film forming aid 10-40 parts by weight
助劑 0.5-5重量份Additive 0.5-5 parts by weight
稀釋劑 5-20重量份。Diluent 5-20 parts by weight.
所述水性高分子樹脂較佳地選自水性丙烯酸樹脂、水性聚氨酯樹脂、水性苯丙樹脂、水性矽丙樹脂、水性有機矽樹脂、高溫固化型水性有機矽樹脂、水性丙烯酸改性聚氨酯樹脂、水性聚氨酯改性丙烯酸樹脂等。The aqueous polymer resin is preferably selected from the group consisting of water-based acrylic resin, water-based polyurethane resin, water-based styrene-acrylic resin, water-based acrylic resin, water-based organic resin, high-temperature curing water-based organic resin, water-based acrylic modified polyurethane resin, and water-based. Polyurethane modified acrylic resin, etc.
所述膠乳較佳地選自丙烯酸酯膠乳、苯丙膠乳、羧基丁苯膠乳等。The latex is preferably selected from the group consisting of acrylate latex, styrene-acrylic latex, carboxylated styrene-butadiene latex, and the like.
所述的成膜助劑較佳地選自醇酯化合物,較佳地為醇酯十二。The coalescent is preferably selected from the group consisting of alcohol ester compounds, preferably alcohol esters twelve.
所述的助劑較佳地選自由分散劑、著色劑、殺菌劑、增稠劑、流平劑、消泡劑、防凍劑、潤濕劑所組成的群組之一或其組合。The auxiliaries are preferably selected from one or a combination of a dispersant, a colorant, a bactericide, a thickener, a leveling agent, an antifoaming agent, an antifreeze, a wetting agent.
其中,流平劑較佳地為丙烯酸流平劑,如:BYK流平劑;消泡劑較佳地為有機矽消泡劑,如:JF-1148消泡劑;增稠劑較佳地為丙烯酸增稠劑,如:PT-669增稠劑。Wherein, the leveling agent is preferably an acrylic leveling agent, such as a BYK leveling agent; the antifoaming agent is preferably an organic antifoaming agent such as JF-1148 antifoaming agent; the thickening agent is preferably Acrylic thickener, such as: PT-669 thickener.
所述的稀釋劑較佳地選自乙二醇丁醚、二縮二乙二醇丁醚等。The diluent is preferably selected from the group consisting of ethylene glycol butyl ether, diethylene glycol butyl ether and the like.
本發明還提供了一種含有前述無機散熱奈米材料水性漿料的散熱材料的製備方法,製備步驟包括:先稱取40-80重量份的水性高分子樹脂,依次加入10-40重量份的成膜助劑和5-20重量份的稀釋劑,升溫至50-60℃,在5000-6000rpm高速攪拌至分散均勻;然後在3000-4000rpm中速攪拌下以0.5-2.5ml/min的速度下依次滴入20-30重量份的膠乳和10-30重量份的無機散熱奈米材料水性漿料,繼續攪拌10-90min至勻相,而後加入0.5-5重量份的助劑獲得混合液,在1000-2000rpm低速攪拌下降至室溫即得散熱材料。The invention also provides a preparation method of a heat dissipating material comprising the aqueous slurry of the inorganic heat-dissipating nano material, the preparation step comprising: weighing 40-80 parts by weight of the aqueous polymer resin, and sequentially adding 10-40 parts by weight. The membrane auxiliary agent and 5-20 parts by weight of the diluent are heated to 50-60 ° C, and stirred at a high speed of 5000-6000 rpm until the dispersion is uniform; then, at a speed of 0.5-2.5 ml/min, at a speed of 3000-4000 rpm. 20-30 parts by weight of latex and 10-30 parts by weight of aqueous slurry of inorganic heat-dissipating nanomaterial are added dropwise, stirring is continued for 10-90 min to homogenization, and then 0.5-5 parts by weight of auxiliary agent is added to obtain a mixed solution at 1000. - 2000 rpm low speed stirring down to room temperature to obtain a heat sink material.
本發明的散熱材料可以採用噴塗、絲網印刷的方式加工在基體的表面,工藝簡單易行。所述基體較佳地選自銅箔、鋁箔、樹脂基體等。The heat dissipating material of the invention can be processed on the surface of the substrate by spraying or screen printing, and the process is simple and easy. The substrate is preferably selected from the group consisting of copper foil, aluminum foil, resin matrix, and the like.
本發明更提供一種採用前述散熱材料的散熱結構,其包括:一第一基材;一第一散熱層,形成於該第一基材之一面,該第一散熱層係由如申請專利範圍第6項所述之散熱材料所組成;以及一膠層,形成於該第一基材相對於該第一散熱層之另一面。The present invention further provides a heat dissipation structure using the heat dissipation material, comprising: a first substrate; a first heat dissipation layer formed on one side of the first substrate, the first heat dissipation layer being as claimed in the patent application The heat dissipation material is composed of 6 pieces; and a glue layer is formed on the other side of the first substrate relative to the first heat dissipation layer.
較佳地,前述散熱結構更包括貼附有一底紙於該膠層上。Preferably, the heat dissipation structure further comprises a base paper attached to the adhesive layer.
較佳地,前述散熱結構更包括一第二基材及一第二散熱層,該第二散熱層係形成於該第二基材上,且該第二基材係透過該膠層黏合該第一基材。Preferably, the heat dissipation structure further includes a second substrate and a second heat dissipation layer, the second heat dissipation layer is formed on the second substrate, and the second substrate is bonded to the second substrate through the adhesive layer. a substrate.
本發明的優點包括:散熱材料中添加的無機散熱奈米材料水性漿料是採用改性劑對無機散熱奈米材料進行表面物理或化學修飾,通過調整功能大分子改性劑的結構、親疏水性、分子鏈段的長短,使其在無機散熱奈米材料(如:(親水性)碳奈米管表面富含羧基)表面進行選擇性的物理吸附或接枝雜化反應,在奈米散熱材料的表面形成酸酐鍵、酯鍵或氫鍵等,以改善無機散熱奈米材料的界面性能;無機散熱奈米材料水性漿料的使用提高了無機散熱奈米材料與高分子材料之間的相容性和體系分散穩定性,以獲得具有獨特的散熱性能優異的含有無機散熱奈米材料水性漿料的散熱材料。The invention has the advantages that the inorganic slurry of the inorganic heat-dissipating nano material added in the heat-dissipating material is surface physical or chemical modification of the inorganic heat-dissipating nano material by using a modifier, and the structure and hydrophilicity of the functional macromolecular modifier are adjusted. The length of the molecular segment allows selective physical adsorption or graft hybridization on the surface of the inorganic heat-dissipating nanomaterial (eg, the surface of the (hydrophilic) carbon nanotube) is enriched in the nano-heat-dissipating material. The surface forms an acid anhydride bond, an ester bond or a hydrogen bond to improve the interfacial properties of the inorganic heat-dissipating nanomaterial; the use of the inorganic heat-dissipating nanomaterial aqueous slurry improves the compatibility between the inorganic heat-dissipating nanomaterial and the polymer material. The stability of the system and the dispersion of the system to obtain a heat-dissipating material containing an aqueous slurry of an inorganic heat-dissipating nanomaterial having excellent heat dissipation performance.
在氮氣保護下,稱取10g的30-40nm的中空奈米碳球(HCNC)置於50g溶劑水中,室溫下超音波30min至分散均勻;然後在超音波狀態下,利用5%的氨水調節pH值至8-10,然後以3ml/分鐘的速度滴加10g的改性劑聚乙烯醇(Mw=2000)水溶液(濃度為50wt%),滴加完畢後繼續超音波30min至分散均勻;然後以5℃/min的升溫速度升溫至60℃,在此過程中以3ml/分鐘的速度滴加餘下的5g的上述改性劑聚乙烯醇水溶液,當升溫至60℃時滴加完畢,在此溫度下反應4h,然後超高壓奈米均質機分散60分鐘、超音波分散60分鐘,即可得到分散均勻的無機散熱奈米材料水性漿料。Under nitrogen protection, weigh 10g of 30-40nm hollow nanocarbon spheres (HCNC) in 50g of solvent water, supersonic for 30min at room temperature until evenly dispersed; then in the ultrasonic state, adjust with 5% ammonia water The pH was adjusted to 8-10, and then 10 g of a modifier polyvinyl alcohol (Mw=2000) aqueous solution (concentration: 50 wt%) was added dropwise at a rate of 3 ml/min. After the addition was completed, the ultrasonic wave was continued for 30 minutes until the dispersion was uniform; The temperature was raised to 60 ° C at a temperature increase rate of 5 ° C / min, and the remaining 5 g of the above-mentioned modifier polyvinyl alcohol aqueous solution was added dropwise at a rate of 3 ml / minute in the process, and the addition was completed when the temperature was raised to 60 ° C. The reaction was carried out for 4 h at a temperature, and then the ultrahigh pressure nano homogenizer was dispersed for 60 minutes and ultrasonically dispersed for 60 minutes to obtain an aqueous slurry of the inorganic heat-dissipating nanomaterial which was uniformly dispersed.
在氮氣保護下,稱取10g的10-30nm的碳奈米管(産品標號:IMC4,下同)置於100g溶劑水中,室溫下超音波30min至分散均勻;然後在超音波狀態下,利用5%的氨水調節pH值至8-10,然後以4ml/分鐘的速度滴加10g的改性劑聚乙烯醇(Mw=2000)水溶液(濃度為50wt%),滴加完畢後繼續超音波30min至分散均勻;然後以3℃/min的升溫速度升溫至50℃,在此過程中以4ml/分鐘的速度滴加餘下的5g的上述改性劑聚乙烯醇水溶液,當升溫至50℃時滴加完畢,在此溫度下反應6h,然後超高壓奈米均質機分散60分鐘、超音波分散60分鐘,即可得到分散均勻的無機散熱奈米材料水性漿料。Under nitrogen protection, weigh 10g of 10-30nm carbon nanotubes (product number: IMC4, the same below) in 100g of solvent water, supersonic for 30min at room temperature until evenly dispersed; then in the ultrasonic state, use 5% ammonia water was adjusted to pH 8-10, then 10 g of modifier polyvinyl alcohol (Mw=2000) aqueous solution (concentration: 50 wt%) was added dropwise at a rate of 4 ml/min. After the addition was completed, the ultrasonic wave was continued for 30 min. To the uniform dispersion; then, the temperature was raised to 50 ° C at a temperature increase rate of 3 ° C / min, during which the remaining 5 g of the above-mentioned modifier polyvinyl alcohol aqueous solution was added dropwise at a rate of 4 ml / minute, and the temperature was raised to 50 ° C. After the addition is completed, the reaction is carried out at this temperature for 6 hours, and then the ultrahigh pressure nano homogenizer is dispersed for 60 minutes and the ultrasonic wave is dispersed for 60 minutes to obtain a uniformly dispersed inorganic heat-dissipating nano material aqueous slurry.
在氮氣保護下,稱取25g的30nm的奈米氮化鋁(産品標號:DK331,下同)置於75g溶劑水中,室溫下超音波20min至分散均勻;然後在超音波狀態下,利用5%的氨水調節pH值至8,然後以2ml/分鐘的速度滴加12g的改性劑聚丙烯酸(Mw=3000)水溶液(濃度為50wt%),滴加完畢後繼續超音波15min至分散均勻;然後以3℃/min的升溫速度升溫至60℃,在此過程中以2ml/分鐘的速度滴加餘下的6g的上述改性劑聚丙烯酸水溶液,當升溫至60℃時滴加完畢,在此溫度下反應3h,然後超高壓奈米均質機分散120分鐘、超音波分散90分鐘,即可得到分散均勻的無機散熱奈米材料水性漿料。Under nitrogen protection, weigh 25g of 30nm nano aluminum nitride (product number: DK331, the same below) in 75g solvent water, supersonic for 20min at room temperature until evenly dispersed; then in the ultrasonic state, use 5 The pH of the ammonia water was adjusted to 8, and then 12 g of a modifier polyacrylic acid (Mw=3000) aqueous solution (concentration: 50 wt%) was added dropwise at a rate of 2 ml/min. After the addition was completed, the ultrasonic wave was continued for 15 minutes until the dispersion was uniform; Then, the temperature was raised to 60 ° C at a temperature increase rate of 3 ° C / min, and in the process, the remaining 6 g of the above-mentioned modifier polyacrylic acid aqueous solution was added dropwise at a rate of 2 ml / minute, and the addition was completed when the temperature was raised to 60 ° C. The reaction was carried out for 3 hours at a temperature, and then the ultrahigh pressure nano homogenizer was dispersed for 120 minutes and the ultrasonic wave was dispersed for 90 minutes to obtain a uniformly dispersed inorganic heat-dissipating nano material aqueous slurry.
使用25g的50nm的鋁粉(産品標號:DK102,下同)替代實施例3所述製備方法中的25g的30nm的奈米氮化鋁,其它步驟與實施例3的製備方法相同。25 g of 30 nm of nano aluminum nitride in the preparation method described in Example 3 was replaced with 25 g of 50 nm aluminum powder (product number: DK102, the same below), and the other steps were the same as those of Example 3.
使用5g的10-30nm的碳奈米管和5g的30nm的奈米氮化鋁的混合物替代實施例2所述製備方法中的10g的10-30nm的碳奈米管,其它步驟與實施例2的製備方法相同。10 g of 10-30 nm carbon nanotubes in the preparation method described in Example 2 were replaced with a mixture of 5 g of 10-30 nm carbon nanotubes and 5 g of 30 nm of nano aluminum nitride, and other steps and examples 2 The preparation method is the same.
使用5g的30nm的氧化鋅(産品標號:DK404)和5g的30nm的奈米氮化鋁的混合物替代實施例2所述製備方法中的10g的10-30nm的碳奈米管,其它步驟與實施例2的製備方法相同。Using 10 g of 30 nm zinc oxide (product number: DK404) and 5 g of 30 nm nano aluminum nitride mixture to replace 10 g of 10-30 nm carbon nanotubes in the preparation method described in Example 2, other steps and implementation The preparation method of Example 2 was the same.
使用5g的50nm的鋁粉和5g的30nm的奈米氮化鋁的混合物替代實施例2所述製備方法中的10g的10-30nm的碳奈米管,其它步驟與實施例2的製備方法相同。The 10 g of 10-30 nm carbon nanotubes in the preparation method described in Example 2 was replaced with a mixture of 5 g of 50 nm aluminum powder and 5 g of 30 nm nano aluminum nitride, and the other steps were the same as those of Example 2. .
使用2g的50nm的鋁粉、3g的30nm的奈米氮化鋁以及5g的10-30nm的碳奈米管的混合物替代實施例2所述製備方法中的10g的10-30nm的碳奈米管,其它步驟與實施例2的製備方法相同。Replace 10 g of 10-30 nm carbon nanotubes in the preparation method described in Example 2 using a mixture of 2 g of 50 nm aluminum powder, 3 g of 30 nm nano aluminum nitride, and 5 g of 10-30 nm carbon nanotubes. The other steps were the same as those of Example 2.
使用20wt%的分子量(Mw)為10000的聚丙烯酸和80wt%的分子量(Mw)為1000的聚乙烯醇的混合物替代實施例2所述製備方法中的改性劑聚乙烯醇(Mw=2000),其它步驟與實施例2的製備方法相同。The modifier polyvinyl alcohol (Mw=2000) in the preparation method described in Example 2 was replaced with a mixture of 20 wt% of polyacrylic acid having a molecular weight (Mw) of 10,000 and 80 wt% of polyvinyl alcohol having a molecular weight (Mw) of 1000. The other steps were the same as those of Example 2.
使用小分子改性劑OP-10替代實施例2所述製備方法中的改性劑聚乙烯醇(MW=2000),其它步驟與實施例2的製備方法相同。The modifier polyvinyl alcohol (M W = 2000) in the preparation method described in Example 2 was replaced with the small molecule modifier OP-10, and the other steps were the same as those in Example 2.
樣品1(實施例2産品)與樣品2(對比例1産品)粒度分布圖分別見圖1和圖2,其比較詳見圖3,從圖3中可見樣品1的分散穩定性明顯好於樣品2,並且樣品1的平均動態粒徑為95nm,樣品2的平均動態粒徑為124nm;通過對數據比較,採用大分子改性劑製備的水性漿料分散性、穩定性顯著增加。同時,實施例1,3-9也具有相同的性能。The particle size distribution diagrams of sample 1 (product of example 2) and sample 2 (product of comparative example 1) are shown in Fig. 1 and Fig. 2, respectively, and the comparison is shown in Fig. 3. From Fig. 3, the dispersion stability of sample 1 is significantly better than that of the sample. 2, and the average dynamic particle diameter of the sample 1 was 95 nm, and the average dynamic particle diameter of the sample 2 was 124 nm; by comparing the data, the dispersibility and stability of the aqueous slurry prepared by using the macromolecular modifier were remarkably increased. At the same time, Example 1,3-9 also had the same performance.
先稱取40g的水性高分子樹脂水性丙烯酸樹脂(産品標號:DT-150),依次加入10g的成膜助劑醇酯十二和10g的稀釋劑乙二醇丁醚,升溫至60℃,在6000rpm高速攪拌至分散均勻;然後在4000rpm中速攪拌下以2ml/min的速度下依次滴入20g的苯丙膠乳和30g的實施例2製備的無機散熱奈米材料水性漿料,繼續攪拌30min至勻相,而後加入2g的丙烯酸增稠劑(PT-699)、2g的丙烯酸流平劑(BYK流平劑)、1g的聚矽氧烷有機矽消泡劑(JF-1148)獲得混合液,在1000rpm低速攪拌下降至室溫即得散熱材料(材料1)。Weigh 40g of waterborne polymer resin waterborne acrylic resin (product number: DT-150), add 10g of film-forming auxiliary alcohol ester 12 and 10g of diluent ethylene glycol butyl ether, and heat up to 60 ° C. Stir at 6000 rpm until the dispersion was uniform; then, 20 g of styrene-acrylic latex and 30 g of the aqueous slurry of the inorganic heat-dissipating nanomaterial prepared in Example 2 were successively dropped at a speed of 2 ml/min under stirring at 4000 rpm, and stirring was continued for 30 minutes. Homogenization, followed by the addition of 2 g of acrylic thickener (PT-699), 2 g of acrylic leveling agent (BYK leveling agent), 1 g of polyoxyalkylene organic defoamer (JF-1148) to obtain a mixture. The heat sink material (Material 1) was obtained by dropping at 1000 rpm and stirring to room temperature.
使用對比例1製備的水性漿料替代實施例10所述製備方法中的原料“實施例2製備的無機散熱奈米材料水性漿料”,其它步驟與實施例10的製備方法相同(材料2)。The aqueous slurry prepared in Comparative Example 1 was used in place of the raw material "aqueous slurry of inorganic heat-dissipating nanomaterial prepared in Example 2" in the preparation method described in Example 10, and the other steps were the same as those in Example 10 (Material 2). .
使用實施例5製備的水性漿料替代實施例10所述製備方法中的原料“實施例2製備的無機散熱奈米材料水性漿料”,其它步驟與實施例10的製備方法相同(材料3)。The aqueous slurry prepared in Example 5 was used in place of the raw material "aqueous slurry of inorganic heat-dissipating nanomaterial prepared in Example 2" in the preparation method described in Example 10, and the other steps were the same as those in Example 10 (Material 3). .
使用實施例8製備的水性漿料替代實施例10所述製備方法中的原料“實施例2製備的無機散熱奈米材料水性漿料”,其它步驟與實施例10的製備方法相同(材料4)。The aqueous slurry prepared in Example 8 was used in place of the raw material "aqueous slurry of inorganic heat-dissipating nanomaterial prepared in Example 2" in the preparation method described in Example 10, and the other steps were the same as those in Example 10 (Material 4). .
對不同散熱材料製備的材料1、材料2、材料3與材料4的散熱性能進行測試,測試方法如下:實驗機具包括:恒溫控制箱,電源供應器,感溫記錄表(熱耦線探頭53),以及發熱源54。其中,發熱源為40X40金屬電熱膜。部分結構如圖4所示。The heat dissipation performance of material 1, material 2, material 3 and material 4 prepared by different heat dissipation materials is tested as follows: the experimental equipment includes: thermostatic control box, power supply, temperature sensing record table (thermocouple line probe 53) And the heat source 54. Among them, the heat source is a 40X40 metal electric heating film. Part of the structure is shown in Figure 4.
作為對照組的加熱載體為馬口鐵52,其測試方式(對照組)為:1.將恒溫箱設定在攝氏40度,置入被測物;2.將發熱源置於加熱載體(馬口鐵)底部;3.使用電源供應器輸出5W至發熱源。The heating carrier as the control group was tinplate 52, and the test method (control group) was as follows: 1. The incubator was set at 40 degrees Celsius, and the object to be tested was placed; 2. The heat source was placed at the bottom of the heating carrier (tinplate); 3. Use the power supply to output 5W to the heat source.
作為實驗組的加熱載體為馬口鐵單面噴塗上述材料1-4(散熱漆塗層51),其測試方式(對照組)為1.將恒溫箱設定在攝氏40度,置入被測物;2.將發熱源置於加熱載體(馬口鐵單面噴塗)底部;3.使用電源供應器輸出5W至發熱源。As the heating carrier of the experimental group, the above materials 1-4 (heat-dissipating lacquer coating 51) were sprayed on one side of the tinplate, and the test mode (control group) was 1. The incubator was set at 40 degrees Celsius, and the object to be tested was placed; Place the heat source on the bottom of the heating carrier (single-side spray of tinplate); 3. Use the power supply to output 5W to the heat source.
測試結果詳見表一。從表一中可見,由採用聚乙烯醇對碳奈米管進行改性的樣品1製備散熱材料1的散熱性能優於採用OP-10改性的碳奈米管製備的散熱材料2,如:加熱90min時,材料1與材料2的熱源溫度相差1.5℃左右,說明大分子改性劑對碳奈米管的改性效果好;材料1與材料3、材料4的不同之處在於,材料3採用碳奈米管與奈米氮化鋁的複配,材料4為碳奈米管、奈米氮化鋁和奈米鋁粉的複配,加熱90min時,材料3、材料4與空白樣的熱源溫差分別達到8.8℃與9.4℃,優於材料1與空白樣的熱源溫差5.3℃,更優於材料2與空白樣的熱源溫差3.8℃,同時說明含複配型無機散熱奈米粒子的散熱材料明顯優於含單一型無機散熱奈米粒子的散熱材料。The test results are shown in Table 1. It can be seen from Table 1 that the heat dissipation performance of the heat dissipating material 1 prepared by the sample 1 modified with the polyvinyl alcohol on the carbon nanotubes is superior to the heat dissipating material 2 prepared by using the OP-10 modified carbon nanotubes, such as: When heated for 90 min, the heat source temperature of material 1 and material 2 differs by about 1.5 °C, indicating that the modification effect of macromolecular modifier on carbon nanotubes is good; material 1 differs from material 3 and material 4 in that material 3 The compound of carbon nanotubes and nano-aluminum nitride is used. The material 4 is a combination of carbon nanotubes, nano-aluminum nitride and nano-aluminum powder. When heated for 90 minutes, material 3, material 4 and blank The temperature difference of the heat source reaches 8.8 °C and 9.4 °C respectively, which is better than the temperature difference of 5.3 °C between the heat source of the material 1 and the blank sample, which is better than the temperature difference of 3.8 °C between the heat source of the material 2 and the blank sample, and indicates the heat dissipation of the composite inorganic heat-dissipating nano particles. The material is significantly superior to the heat sink material containing a single type of inorganic heat sinking nanoparticle.
利用前述散熱材料,可製成不同的散熱結構。如第5圖所示,本實施例揭露一種散熱結構100,其包括:一第一散熱層1、一第一基材2、一膠層3及一底紙4,其中第一散熱層1形成於第一基材2之一面,膠層3形成於第一基材2相對於第一散熱層1之另一面。第一散熱層1係由上述的散熱材料所組成,其所包括之重量份及組分如前所述,在此不再重複說明。本實施例所述的散熱結構100在實際應用上可以是一種散熱膠帶,或其他用於導熱(散熱)之具體結構。Different heat dissipation structures can be made by using the aforementioned heat dissipation material. As shown in FIG. 5, the present disclosure discloses a heat dissipation structure 100 including: a first heat dissipation layer 1, a first substrate 2, a glue layer 3, and a backing paper 4, wherein the first heat dissipation layer 1 is formed. On one side of the first substrate 2, a glue layer 3 is formed on the other side of the first substrate 2 with respect to the first heat dissipation layer 1. The first heat dissipating layer 1 is composed of the above-mentioned heat dissipating material, and the parts by weight and components thereof are as described above, and will not be repeatedly described herein. The heat dissipation structure 100 described in this embodiment may be a heat dissipating tape or other specific structure for heat conduction (heat dissipation) in practical applications.
本實施例中,另揭露一種類似夾心式且具有兩層散熱層的散熱結構。如第6圖所示,散熱結構200包括:一第一散熱層1a、一第二散熱層1b、一第一基材2a、一第二基材2b及一膠層3,其中第一散熱層1a形成於第一基材2a之一面,第二散熱層1b係形成於第二基材2b上,且第二基材2b係透過膠層3黏合第一基材2a。第一散熱層1a、第二散熱層1b係由上述的散熱材料所組成,其所包括之重量份及組分如前所述,在此不再重複說明。本實施例所述的散熱結構200在實際應用上可以是一種散熱片,或其他用於導熱(散熱)之具體結構。In this embodiment, a heat dissipation structure similar to a sandwich type and having two heat dissipation layers is disclosed. As shown in FIG. 6, the heat dissipation structure 200 includes a first heat dissipation layer 1a, a second heat dissipation layer 1b, a first substrate 2a, a second substrate 2b, and a glue layer 3, wherein the first heat dissipation layer 1a is formed on one surface of the first substrate 2a, the second heat dissipation layer 1b is formed on the second substrate 2b, and the second substrate 2b is bonded to the first substrate 2a via the adhesive layer 3. The first heat dissipating layer 1a and the second heat dissipating layer 1b are composed of the above-mentioned heat dissipating material, and the parts and components included therein are as described above, and will not be repeatedly described herein. The heat dissipation structure 200 described in this embodiment may be a heat sink or other specific structure for heat conduction (heat dissipation) in practical applications.
由以上實施例可知,本發明所提供之散熱材料、散熱結構、製備方法及其用途確具產業上之利用價值,惟以上之敘述僅為本發明之較佳實施例說明,凡精於此項技藝者當可依據上述之說明而作其它種種之改良,惟這些改變仍屬於本發明之精神及以下所界定之專利範圍中。It can be seen from the above embodiments that the heat dissipating material, the heat dissipating structure, the preparation method and the use thereof provided by the present invention have industrial use value, but the above description is only for the description of the preferred embodiment of the present invention. The skilled artisan can make various other modifications in light of the above description, but such changes are still within the spirit of the invention and the scope of the invention as defined below.
100、200...散熱結構100, 200. . . Heat dissipation structure
1、1a、1b...第一散熱層1, 1a, 1b. . . First heat dissipation layer
2、2a、2b...第一基材2, 2a, 2b. . . First substrate
3...膠層3. . . Glue layer
4...底紙4. . . The end of paper
51...散熱漆塗層51. . . Heat sink coating
52...馬口鐵52. . . Tinplate
53...熱耦線探頭53. . . Thermocouple line probe
54...發熱源54. . . Heat source
第1圖為本發明實施例2樣品1粒度分布圖;1 is a particle size distribution diagram of Sample 1 of Example 2 of the present invention;
第2圖為本發明對比例1樣品2粒度分布圖;Figure 2 is a particle size distribution diagram of sample 2 of Comparative Example 1 of the present invention;
第3圖為樣品1與樣品2的無機散熱奈米材料水性漿料的分散穩定性譜圖;Figure 3 is a dispersion stability spectrum of the aqueous slurry of the inorganic heat-dissipating nanomaterial of Sample 1 and Sample 2;
第4圖為散熱性能測試儀器結構示意圖。Figure 4 is a schematic diagram of the structure of the heat dissipation performance test instrument.
第5圖為散熱結構(一)之剖視圖;Figure 5 is a cross-sectional view of the heat dissipation structure (1);
第6圖為散熱結構(二)之剖視圖。Figure 6 is a cross-sectional view of the heat dissipation structure (2).
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TWI688473B (en) * | 2014-08-20 | 2020-03-21 | 日商昭和電工股份有限公司 | Laminated sheet and manufacturing method of the laminated sheet |
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