TW201326300A - Blend of polylactic acid resin and copolyester resin and articles using the same - Google Patents
Blend of polylactic acid resin and copolyester resin and articles using the same Download PDFInfo
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/66—Polyesters containing oxygen in the form of ether groups
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- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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Abstract
Description
本申請案主張2011年11月18日申請之韓國專利申請案第10-2011-0120864號的優先權利。該韓國專利申請案之所有揭示內容以引用之方式併入本文中。 The present application claims priority to Korean Patent Application No. 10-2011-0120864, filed on Nov. 18, 2011. All disclosures of this Korean Patent Application are hereby incorporated by reference.
本發明係關於一種聚乳酸樹脂與共聚酯樹脂的混合物,且更詳細而言係關於一種聚乳酸樹脂與共聚酯樹脂的混合物以及一種使用該混合物製造的模製物件,該混合物具有極佳耐衝擊性及耐熱性。 The present invention relates to a mixture of a polylactic acid resin and a copolyester resin, and more particularly to a mixture of a polylactic acid resin and a copolyester resin and a molded article produced using the mixture, the mixture having excellent Impact resistance and heat resistance.
聚乳酸(PLA)樹脂為自植物(諸如玉米)獲得的植物來源樹脂,且聚乳酸(PLA)樹脂為生物可降解的。與習知基於石油之樹脂(諸如聚苯乙烯樹脂、聚氯乙烯(PVC)樹脂或聚乙烯樹脂)不同,聚乳酸(PLA)樹脂並非來源於石油且放出較少二氧化碳氣體並抑制基於石油之資源之消耗,且因此與基於石油之塑膠產品不同,聚乳酸(PLA)樹脂產生較 少環境污染。由於廢塑膠等引起的環境污染已引起社會問題,已儘力將聚乳酸之應用擴展至已應用普通塑膠(基於石油之樹脂)的各種領域,包括食品包裝材料及容器、用於電子產品之盒等。然而,與習知基於石油之樹脂相比,聚乳酸具有不良耐衝擊性及耐熱性,且因此聚乳酸在有限之應用中得到使用。 The polylactic acid (PLA) resin is a plant-derived resin obtained from a plant such as corn, and the polylactic acid (PLA) resin is biodegradable. Unlike conventional petroleum-based resins such as polystyrene resins, polyvinyl chloride (PVC) resins or polyethylene resins, polylactic acid (PLA) resins are not derived from petroleum and emit less carbon dioxide gas and inhibit petroleum-based resources. Consumption, and therefore, unlike petroleum-based plastic products, polylactic acid (PLA) resins are produced. Less environmental pollution. Since environmental pollution caused by waste plastics has caused social problems, efforts have been made to extend the application of polylactic acid to various fields where ordinary plastics (oil-based resins) have been applied, including food packaging materials and containers, boxes for electronic products, etc. . However, polylactic acid has poor impact resistance and heat resistance as compared with conventional petroleum-based resins, and thus polylactic acid is used in limited applications.
為了克服聚乳酸樹脂之此問題,已報告混合聚乳酸樹脂與選自習知基於石油之塑性樹脂的彼等樹脂的方法。舉例而言,韓國專利公開申請案第10-2005-0056021號揭示一種藉由混合聚乳酸與聚碳酸酯樹脂來改良聚乳酸之耐衝擊性的方法。然而,在此情形下,若增加聚碳酸酯樹脂(基於石油之塑性樹脂)之含量以改良聚乳酸之耐衝擊性及耐熱性,則混合物中之危險性雙酚A之含量將增加。因此,將不能達成使用聚乳酸樹脂之目的。因此,在與聚乳酸樹脂混合時,需要能夠藉由將生物材料之含量維持於20重量%至60重量%來改良耐熱性及衝擊強度同時環境友好之樹脂。 In order to overcome this problem of polylactic acid resins, a method of mixing a polylactic acid resin with a resin selected from conventional petroleum-based plastic resins has been reported. For example, Korean Patent Application Laid-Open No. 10-2005-0056021 discloses a method of improving the impact resistance of polylactic acid by mixing polylactic acid with a polycarbonate resin. However, in this case, if the content of the polycarbonate resin (the petroleum-based plastic resin) is increased to improve the impact resistance and heat resistance of the polylactic acid, the content of the dangerous bisphenol A in the mixture will increase. Therefore, the purpose of using the polylactic acid resin will not be achieved. Therefore, when mixing with a polylactic acid resin, it is necessary to be able to improve heat resistance and impact strength while being environmentally friendly by maintaining the content of the biomaterial at 20% by weight to 60% by weight.
因此,本發明之目的在於提供一種聚乳酸樹脂與共聚酯樹脂的混合物及一種使用該混合物製造之模製物件,該混合物對環境友好同時具有極佳耐熱性及耐衝擊性。 Accordingly, it is an object of the present invention to provide a mixture of a polylactic acid resin and a copolyester resin and a molded article produced using the mixture, which is environmentally friendly and has excellent heat resistance and impact resistance.
為了達成此等目的,本發明提供一種聚乳酸樹脂與共聚酯樹脂的混合物,該混合物包含:聚乳酸樹脂;及共聚酯,該共聚酯包含二羧酸殘基及二元醇成分,該二羧酸殘基 含有對苯二甲酸殘基,該二元醇成分含有3莫耳%至99莫耳%之環己烷二甲醇殘基及1莫耳%至60莫耳%之異山梨醇殘基。其中,聚乳酸樹脂之含量與共聚酯中所含之異山梨醇殘基之含量的總和相對於混合物之總含量為20重量%至60重量%。 In order to achieve the above objects, the present invention provides a mixture of a polylactic acid resin and a copolyester resin, the mixture comprising: a polylactic acid resin; and a copolyester comprising a dicarboxylic acid residue and a glycol component, The dicarboxylic acid residue Containing a terephthalic acid residue containing from 3 moles to 99 mole % of cyclohexane dimethanol residue and from 1 mole % to 60 mole % of isosorbide residues. Here, the sum of the content of the polylactic acid resin and the content of the isosorbide residue contained in the copolyester is from 20% by weight to 60% by weight based on the total amount of the mixture.
另外,本發明提供藉由模製聚乳酸樹脂與共聚酯樹脂的混合物製造之模製物件。 Further, the present invention provides a molded article produced by molding a mixture of a polylactic acid resin and a copolyester resin.
如上文描述,藉由混合聚乳酸、含有異山梨醇(生物單體(bio-monomer))殘基之共聚酯樹脂來製備根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物,且即使在混合物中之共聚酯樹脂之含量增加時,亦將生物材料(聚乳酸樹脂及異山梨醇)之含量維持於特定位準(20重量%至60重量%),此情況表明本發明之混合物為環境友好的。另外,本發明之混合物改良聚乳酸樹脂之低耐衝擊性及耐熱性,且因此該混合物具有改良之耐衝擊性及耐熱性。此外,與基於石油之樹脂之其他混合物不同,本發明之混合物不含有危險性物質(諸如雙酚A)且在熱模製時不產生氣泡,此情況表明在由混合物製造模製物件之製程中不需單獨的乾燥製程。此外,本發明之混合物可在相對低之溫度下模製,且因此該混合物在時間及成本方面具有優勢。此外,根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物可用作製造環境友好型模製物件(片料、包裝材料、容器、電子產品之內部材料與外部材料、汽車之內部材料與外部材料、建築物之內部材料與外部材料等)之材料,尤其可用作飲料及食品容器、醫學容器等之材料。 As described above, a mixture of a polylactic acid resin and a copolyester resin according to the present invention is prepared by mixing polylactic acid, a copolyester resin containing a residue of isosorbide (bio-monomer), and even When the content of the copolyester resin in the mixture is increased, the content of the biomaterial (polylactic acid resin and isosorbide) is also maintained at a specific level (20% by weight to 60% by weight), which indicates the mixture of the present invention. Environmentally friendly. Further, the mixture of the present invention improves the low impact resistance and heat resistance of the polylactic acid resin, and thus the mixture has improved impact resistance and heat resistance. Further, unlike other mixtures of petroleum-based resins, the mixture of the present invention does not contain a hazardous substance such as bisphenol A and does not generate bubbles upon hot molding, which indicates that in the process of manufacturing a molded article from the mixture. No separate drying process is required. Furthermore, the mixture of the invention can be molded at relatively low temperatures, and thus the mixture has advantages in terms of time and cost. Further, the mixture of the polylactic acid resin and the copolyester resin according to the present invention can be used as an environment-friendly molded article (sheet, packaging material, container, internal and external materials of an electronic product, internal materials of an automobile, and external parts). Materials such as materials, interior materials and exterior materials of buildings, etc., are especially useful as materials for beverages and food containers, medical containers, and the like.
根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物包含聚乳酸(PLA)樹脂及含有作為二元醇成分之異山梨醇(生物單體)之共聚酯樹脂。生物材料(聚乳酸樹脂及異山梨醇)之含量維持於20重量%至60重量%,此情況表明本發明之混合物為環境友好的。根據本發明之混合物具有80 J/m或以上之良好缺口伊佐德氏衝擊強度,如在23℃下根據ASTM D256所量測,且該混合物具有80℃或以上之良好熱變形溫度,如在0.455 MPa下根據ASTM D648所量測。 The mixture of the polylactic acid resin and the copolyester resin according to the present invention comprises a polylactic acid (PLA) resin and a copolyester resin containing isosorbide (biomonomer) as a glycol component. The content of the biomaterial (polylactic acid resin and isosorbide) is maintained at 20% by weight to 60% by weight, which indicates that the mixture of the present invention is environmentally friendly. The mixture according to the invention has a good notched Izod impact strength of 80 J/m or more, as measured according to ASTM D256 at 23 ° C, and the mixture has a good heat distortion temperature of 80 ° C or above, such as at 0.455 Measured according to ASTM D648 at MPa.
不特定限制本發明中所用之聚乳酸且該聚乳酸可為可商購之聚乳酸樹脂。聚乳酸樹脂大體上由來源於L乳酸及/或D乳酸之單體製備,且除L乳酸及D乳酸之外,該聚乳酸樹脂亦可含有不削弱本發明之效應之量的單體。可藉由各種方法製備聚乳酸樹脂,但通常藉由開環聚合由乳酸製備之乳酸交酯來製備聚乳酸樹脂。此外,亦可藉由直接縮聚乳酸來製備聚乳酸樹脂。由來源於L乳酸及D乳酸中之每一者的單體製備的聚乳酸樹脂為結晶體且具有高熔點。然而,當聚乳酸樹脂由來源於L乳酸與D乳酸的L乳酸交酯、D乳酸交酯及內消旋乳酸交酯製備時,聚乳酸之結晶性及熔點可根據L乳酸交酯、D乳酸交酯及內消旋乳酸交酯之含量來容易地控 制,且該等乳酸交酯中之每一乳酸交酯之含量亦可根據聚乳酸樹脂之預期用途來控制。 The polylactic acid used in the present invention is not particularly limited and the polylactic acid may be a commercially available polylactic acid resin. The polylactic acid resin is generally prepared from a monomer derived from L lactic acid and/or D lactic acid, and in addition to L lactic acid and D lactic acid, the polylactic acid resin may contain a monomer in an amount which does not impair the effect of the present invention. The polylactic acid resin can be produced by various methods, but the polylactic acid resin is usually prepared by ring-opening polymerization of lactide prepared from lactic acid. Further, a polylactic acid resin can also be prepared by directly polycondensing lactic acid. The polylactic acid resin prepared from a monomer derived from each of L lactic acid and D lactic acid is crystalline and has a high melting point. However, when the polylactic acid resin is prepared from L lactide, D lactide and meso lactide derived from L lactic acid and D lactic acid, the crystallinity and melting point of the polylactic acid may be based on L lactide and D lactic acid. The content of lactide and meso lactide is easily controlled The content of each lactide in the lactide may also be controlled according to the intended use of the polylactic acid resin.
聚乳酸樹脂之數均分子量為10,000至500,000,且較佳地為30,000至300,000。若聚乳酸樹脂之數均分子量小於10,000,則所得混合物將缺乏機械性質,諸如耐衝擊性;且若該數均分子量大於500,000,則將難以製備(聚合)聚乳酸樹脂,且該聚乳酸樹脂之處理由於該聚乳酸樹脂之過高分子量而變得困難。 The polylactic acid resin has a number average molecular weight of 10,000 to 500,000, and preferably 30,000 to 300,000. If the number average molecular weight of the polylactic acid resin is less than 10,000, the resulting mixture will lack mechanical properties such as impact resistance; and if the number average molecular weight is more than 500,000, it will be difficult to prepare (polymerize) the polylactic acid resin, and the polylactic acid resin The treatment becomes difficult due to the excessively high molecular weight of the polylactic acid resin.
用於本發明中之共聚酯樹脂用以改良聚乳酸樹脂與共聚酯樹脂的混合物之耐衝擊性及耐熱性且用以將混合物之生物材料含量維持在特定位準(60重量%)或更高。藉由將二羧酸成分與二元醇成分共聚合來製備共聚酯樹脂,該二羧酸成分含有對苯二甲酸殘基,該二元醇成分含有3莫耳%至99莫耳%之環己烷二甲醇殘基及1莫耳%至60莫耳%之異山梨醇殘基,該異山梨醇殘基由下式1表示。此外,該共聚酯樹脂具有以下結構:在該結構中,重複來源於二羧酸成分之酸部分及來源於二元醇成分之二元醇部分。 The copolyester resin used in the present invention is for improving the impact resistance and heat resistance of a mixture of a polylactic acid resin and a copolyester resin and for maintaining the biomaterial content of the mixture at a specific level (60% by weight) or higher. A copolyester resin is prepared by copolymerizing a dicarboxylic acid component and a glycol component, the dicarboxylic acid component containing a terephthalic acid residue containing 3 mol% to 99 mol% a cyclohexanedimethanol residue and an isosorbide residue of 1 mol% to 60 mol%, and the isosorbide residue is represented by the following formula 1. Further, the copolyester resin has a structure in which an acid portion derived from a dicarboxylic acid component and a glycol portion derived from a glycol component are repeated.
如本文中所用,術語「共聚酯樹脂」意指藉由縮聚一或多種雙官能羧酸與一或多種雙官能羥基化合物製備的合成聚合物。大體上,雙官能羧酸為二羧酸,且雙官能羥基化 合物為二價醇,例如乙二醇或二元醇。如本文中所使用,術語「殘基」意指包含於特定化合物之化學反應之產物中且來源於該特定化合物之部分或單元。舉例而言,「二羧酸殘基」及「二元醇(乙二醇)殘基」中之每一者意指來源於由酯化或共聚合形成之聚酯之二羧酸成分的部分或來源於該聚酯之二元醇成分的部分。確切而言,術語「殘基」意指在自包含二羧酸及二元醇(乙二醇)成分之普通聚酯移除氫、羥基或烷氧基後剩餘的殘基。因此,二羧酸殘基可來源於二羧酸單體或二羧酸單體之酸鹵化物、酯(例如,具有1至4個碳原子之低碳烷基酯(C1-4低碳烷基酯),諸如一甲基酯、一乙基酯、二甲基酯、二乙基酯或二丁基酯)、鹽、酸酐或以上各者之混合物。因此,如本文中所使用,術語「二羧酸」、「對苯二甲酸」等意在包括二羧酸及二羧酸之任何衍生物(包括二羧酸之相關聯酸鹵化物、酯、半酯(half-ester)、鹽、半鹽(half-salt)、酸酐、混合酸酐及以上各者之混合物),該二羧酸及該等二羧酸之衍生物可用於與二元醇反應以製得聚酯。 As used herein, the term "copolyester resin" means a synthetic polymer prepared by polycondensation of one or more difunctional carboxylic acids with one or more difunctional hydroxy compounds. Generally, the difunctional carboxylic acid is a dicarboxylic acid and the difunctional hydroxy compound is a divalent alcohol such as ethylene glycol or a glycol. As used herein, the term "residue" means a moiety or unit derived from a product of a chemical reaction of a particular compound and derived from that particular compound. For example, each of the "dicarboxylic acid residue" and the "diol (ethylene glycol) residue" means a portion derived from a dicarboxylic acid component of a polyester formed by esterification or copolymerization. Or a fraction derived from the glycol component of the polyester. Specifically, the term "residue" means a residue remaining after removal of a hydrogen, a hydroxyl group or an alkoxy group from a common polyester comprising a dicarboxylic acid and a glycol (ethylene glycol) component. Thus, the dicarboxylic acid residue may be derived from an acid halide or ester of a dicarboxylic acid monomer or a dicarboxylic acid monomer (for example, a lower alkyl ester having 1 to 4 carbon atoms (C 1-4 low carbon) Alkyl esters, such as monomethyl, monoethyl, dimethyl, diethyl or dibutyl), salts, anhydrides or mixtures of the foregoing. Thus, as used herein, the terms "dicarboxylic acid", "terephthalic acid" and the like are intended to include any derivatives of dicarboxylic acids and dicarboxylic acids (including related acid halides, esters of dicarboxylic acids, a half-ester, a salt, a half-salt, an acid anhydride, a mixed acid anhydride, and a mixture of the foregoing, the dicarboxylic acid and derivatives of the same are useful for reacting with a glycol To produce polyester.
共聚酯樹脂之二羧酸成分包含對苯二甲酸殘基,該對苯二甲酸殘基之量基於二羧酸成分之總莫耳數為50莫耳%至100莫耳%(例如,60莫耳%至99.9莫耳%、確切而言90莫耳%至99.9莫耳%),且為了改良聚酯樹脂之物理性質,該二羧酸成分可包含0莫耳%至50莫耳%(例如,0.1莫耳%至40莫耳%、確切而言0.1莫耳%至10莫耳%)之二羧酸殘基,包括C8-14芳族二羧酸殘基(除對苯二甲酸殘基之外)、C4-12脂族酸殘基或以上各者之混合物。能夠形成芳族二羧酸殘基 之芳族二羧酸之實例包括大體上用於製備聚酯樹脂之芳族二羧酸,例如,間苯二甲酸(除對苯二甲酸之外)、萘二甲酸(諸如2,6-萘二甲酸)、二苯二甲酸等。能夠形成脂族二羧酸殘基之脂族二羧酸之實例包括通常用於生產聚酯樹脂之直鏈、支鏈或環狀脂族二羧酸成分,例如,環己烷二甲酸(諸如1,4-環己烷二甲酸及1,3-環己烷二甲酸)、鄰苯二甲酸、癸二酸、丁二酸、異癸丁二酸、順丁烯二酸、反丁烯二酸、己二酸、戊二酸、壬二酸等。在共聚酯樹脂含有除對苯二甲酸殘基之外之二羧酸殘基(共聚單體)之情形下,若二羧酸殘基之含量過低或過高,則改良混合物之物理性質之效果將不足,或聚酯樹脂之物理性質可能降低而不是提高。 The dicarboxylic acid component of the copolyester resin contains terephthalic acid residues, and the amount of the terephthalic acid residues is from 50 mol% to 100 mol% based on the total number of moles of the dicarboxylic acid component (for example, 60) Mohr% to 99.9 mol%, specifically 90 mol% to 99.9 mol%), and in order to improve the physical properties of the polyester resin, the dicarboxylic acid component may contain 0 mol% to 50 mol% ( For example, from 0.1 mol% to 40 mol%, specifically from 0.1 mol% to 10 mol%) of dicarboxylic acid residues, including C8-14 aromatic dicarboxylic acid residues (except terephthalic acid) A residue other than a residue), a C 4-12 aliphatic acid residue or a mixture of the above. Examples of the aromatic dicarboxylic acid capable of forming an aromatic dicarboxylic acid residue include an aromatic dicarboxylic acid which is generally used for preparing a polyester resin, for example, isophthalic acid (other than terephthalic acid), naphthalene Dicarboxylic acid (such as 2,6-naphthalenedicarboxylic acid), dicarboxylic acid, and the like. Examples of the aliphatic dicarboxylic acid capable of forming an aliphatic dicarboxylic acid residue include a linear, branched or cyclic aliphatic dicarboxylic acid component generally used for producing a polyester resin, for example, cyclohexanedicarboxylic acid (such as 1,4-cyclohexanedicarboxylic acid and 1,3-cyclohexanedicarboxylic acid), phthalic acid, azelaic acid, succinic acid, isoindole succinic acid, maleic acid, antibutene Acid, adipic acid, glutaric acid, sebacic acid, and the like. In the case where the copolyester resin contains a dicarboxylic acid residue (comonomer) other than the terephthalic acid residue, if the content of the dicarboxylic acid residue is too low or too high, the physical properties of the mixture are improved. The effect will be insufficient, or the physical properties of the polyester resin may be lowered rather than increased.
共聚酯樹脂之二元醇成分包括:相對於二元醇成分(i)3莫耳%至99莫耳%、較佳地5莫耳%至91莫耳%之環己烷二甲醇(1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇等)殘基,及(ii)1莫耳%至60莫耳%、較佳地4莫耳%至40莫耳%之異山梨醇殘基,其中環己烷二甲醇殘基之含量與異山梨醇殘基之含量在符合以下等式1之範圍內:[等式1]0.0012(CHDM莫耳%)2-0.2401(CHDM莫耳%)+11.136≦ISB莫耳%≦-0.0122(CHDM莫耳%)2+0.0243(CHDM莫耳%)+79.846其中ISB莫耳%表示異山梨醇殘基之含量,且CHDM莫耳%表示環己烷二甲醇殘基之含量。 The glycol component of the copolyester resin comprises: 3 mol% to 99 mol%, preferably 5 mol% to 91 mol% of cyclohexanedimethanol relative to the glycol component (i) (1) a residue of 2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, or the like, and (ii) 1 mol% to 60 mol%, preferably 4 mole% to 40% by mole of isosorbide residue, wherein the content of the cyclohexanedimethanol residue and the content of the isosorbide residue are within the range of the following Equation 1: [Equation 1] 0.0012 (CHDM Mo %) 2 -0.2401 (CHDM Mo %) + 11.136 ≦ ISB Molar % ≦ -0.0122 (CHDM Mo %) 2 + 0.0243 (CHDM Mo %) + 79.846 where ISB More % means different yam The content of the alcohol residue, and the % by mole of CHDM represents the content of the cyclohexanedimethanol residue.
此外,共聚酯樹脂之二元醇成分包括0莫耳%至94 莫耳%、較佳地0.1莫耳%至88莫耳%、更佳地0.1莫耳%至80莫耳%之C2-20脂族二元醇殘基、較佳地C2-12脂族二元醇殘基(除環己烷二甲醇殘基及異山梨醇殘基之外)。能夠形成脂族二元醇殘基之二元醇之實例包括直鏈、支鏈環狀脂族二元醇,包括乙二醇、二伸乙甘醇、三伸甘醇、丙二醇(1,2-丙二醇、1,3-丙二醇等)、1,4-丁二醇、戊二醇、己二醇(1,6-己二醇等)、新戊二醇(2,2-二甲基-1,3-丙二醇)、1,2-環己二醇、1,4-環己二醇及四甲基環己二醇,較佳地包括乙二醇。 Further, the resin comprises a diol component 0 mole% to 94 mole% copolyester, preferably 0.1 mole% to 88 mole%, more preferably 0.1 mole% to 80 mole% of C 2 -20 aliphatic diol residue, preferably C 2-12 aliphatic diol residue (except cyclohexane dimethanol residue and isosorbide residue). Examples of the diol capable of forming an aliphatic diol residue include linear and branched cyclic aliphatic diols including ethylene glycol, diethylene glycol, triethylene glycol, and propylene glycol (1, 2). -propylene glycol, 1,3-propanediol, etc.), 1,4-butanediol, pentanediol, hexanediol (1,6-hexanediol, etc.), neopentyl glycol (2,2-dimethyl- 1,3-propanediol), 1,2-cyclohexanediol, 1,4-cyclohexanediol, and tetramethylcyclohexanediol, preferably including ethylene glycol.
若基於二元醇成分之總重量,環己烷二甲醇殘基在共聚酯樹脂之二元醇成分中之含量小於3莫耳%,則共聚酯樹脂之耐衝擊性將不足;且若該含量大於99莫耳%,則共聚酯樹脂之耐熱性將不足,因為異山梨醇殘基之含量小於1莫耳%。若基於二元醇成分之總量,異山梨醇殘基之含量小於1莫耳%,則所得共聚酯樹脂之耐熱性將不足;且若該含量大於60莫耳%,則可能發生共聚酯樹脂之黃化。此外,若基於二元醇成分之總量,二元醇殘基(除環己烷二甲醇殘基及異山梨醇殘基之外)之含量大於94莫耳%,則共聚酯樹脂之物理性質將不良。 If the content of the cyclohexanedimethanol residue in the glycol component of the copolyester resin is less than 3 mol% based on the total weight of the glycol component, the impact resistance of the copolyester resin will be insufficient; If the content is more than 99 mol%, the heat resistance of the copolyester resin will be insufficient because the content of the isosorbide residue is less than 1 mol%. If the content of the isosorbide residue is less than 1 mol% based on the total amount of the glycol component, the heat resistance of the obtained copolyester resin will be insufficient; and if the content is more than 60 mol%, copolymerization may occur. Yellowing of the ester resin. Further, if the content of the diol residue (except the cyclohexane dimethanol residue and the isosorbide residue) is more than 94 mol% based on the total amount of the diol component, the physics of the copolyester resin The nature will be bad.
由共聚酯樹脂製備的3.2-mm厚之試樣較佳地展示50 J/m或以上之缺口伊佐德氏衝擊強度(notched Izod impact strength),如在23℃下根據ASTM D256方法所量測。另一方面,藉由僅共聚合乙二醇與異山梨醇而獲得之聚酯樹脂大體上展示50 J/m或以下之缺口伊佐德氏衝擊強度。當在300℃下退火共聚酯樹脂歷時5分鐘且冷卻該共聚酯樹脂至室溫、 接著在10℃/min之加熱速率下掃描時,共聚酯樹脂較佳地具有90℃或更高之玻璃轉移溫度(Tg)。此外,共聚酯樹脂具有0.35 dl/g或更高、較佳地0.40 dl/g或更高、更佳地0.45 dl/g或更高之固有黏度,如在35℃下於鄰氯苯酚(OCP)中1.2 g/dl之濃度下量測。共聚酯樹脂為環境友好的且具有極佳耐熱性及耐衝擊性。因此,當共聚酯樹脂與上文聚乳酸樹脂混合時,該共聚酯樹脂可改良聚乳酸樹脂之耐衝擊性及耐熱性。 A 3.2-mm thick sample prepared from a copolyester resin preferably exhibits a notched Izod impact strength of 50 J/m or more, as measured at 23 ° C according to the ASTM D256 method. . On the other hand, the polyester resin obtained by copolymerizing only ethylene glycol and isosorbide substantially exhibits a notched Izod impact strength of 50 J/m or less. When the copolyester resin is annealed at 300 ° C for 5 minutes and the copolyester resin is cooled to room temperature, followed by scanning at a heating rate of 10 ° C / min, the copolyester resin preferably has 90 ° C or higher. Glass transition temperature (Tg). Further, the copolyester resin has an intrinsic viscosity of 0.35 d l /g or more, preferably 0.40 d l /g or more, more preferably 0.45 d l /g or more, such as at 35 ° C in the vicinity Measured at a concentration of 1.2 g/d l in chlorophenol (OCP). The copolyester resin is environmentally friendly and has excellent heat resistance and impact resistance. Therefore, when the copolyester resin is mixed with the above polylactic acid resin, the copolyester resin can improve the impact resistance and heat resistance of the polylactic acid resin.
共聚酯樹脂之重均分子量(Mw)為(例如)10,000至200,000(g/mol),較佳地為20,000至100,000(g/mol)。若共聚酯樹脂之重均分子量(Mw)超出以上範圍,則可降低混合物之可加工性或物理性質。 The weight average molecular weight (Mw) of the copolyester resin is, for example, 10,000 to 200,000 (g/mol), preferably 20,000 to 100,000 (g/mol). If the weight average molecular weight (Mw) of the copolyester resin exceeds the above range, the processability or physical properties of the mixture can be lowered.
可根據習知方法製備共聚酯樹脂。舉例而言,可藉由包含以下步驟之方法製備共聚酯樹脂:(1)用二元醇化合物酯化二羧酸;及(2)使酯化產物經受縮聚。確切而言,用二元醇化合物酯化二羧酸之步驟可藉由在0 kg/cm2至10.0 kg/cm2之壓力下且在150℃至300℃之溫度下用二元醇化合物酯化或反酯化(transesterify)二羧酸歷時1小時至24小時來實施。可根據所得共聚酯之特定性質、二羧酸成分與二元醇(乙二醇)成分之間的莫耳比率、製程條件等來適當控制酯化反應之條件。確切而言,較佳地在以下條件下實施酯化反應:壓力為0 kg/cm2至5.0 kg/cm2、更佳地為0.1 kg/cm2至3.0 kg/cm2,溫度為200℃至270℃、更佳地為240℃至260℃,且反應時間為1小時至15小時、更佳地為2小時至8小時。參加酯化反應之二羧酸成分與二元醇成分之間的莫耳比率可為 1:1.05至1:3.0。舉例而言,可添加二羧酸成分與二元醇成分,以使得基於以重量計為100份的二羧酸成分,環己烷二甲醇之含量以重量計為10份至90份、較佳地以重量計為20份至80份。二元醇成分與二羧酸成分之莫耳比率小於1.05,未反應之二羧酸將在聚合後殘存且降低樹脂之透明度;且若該莫耳比率大於3.0,則將降低聚合速率或將降低樹脂之生產率。為了提高酯化反應之速率及樹脂之生產率,可視情況使用催化劑。此外,可分批或連續地實施酯化反應,且可單獨地添加原材料,但較佳地以漿料形式添加原材料,該漿料藉由將二羧酸成分添加至二元醇成分而獲得。此外,對於第二聚酯,可藉由在室溫下將二元醇成分(諸如固體異山梨醇)溶解於水或乙二醇中及將溶液與二羧酸成分(諸如對苯二甲酸)混合製得漿料。另外,可額外添加水至由二羧酸成分、二元醇成分(諸如異山梨醇)及乙二醇之混合物組成之漿料以提高異山梨醇之溶解度。此外,亦可在60℃或更高之溫度下製備漿料以提供含有溶於其中的異山梨醇的漿料。 The copolyester resin can be prepared according to a conventional method. For example, a copolyester resin can be prepared by a process comprising the steps of: (1) esterifying a dicarboxylic acid with a glycol compound; and (2) subjecting the esterified product to polycondensation. Specifically, the step of esterifying the dicarboxylic acid with a glycol compound can be carried out by using a glycol ester ester at a pressure of from 0 kg/cm 2 to 10.0 kg/cm 2 and at a temperature of from 150 ° C to 300 ° C. The transesterify dicarboxylic acid is carried out for from 1 hour to 24 hours. The conditions of the esterification reaction can be appropriately controlled depending on the specific properties of the obtained copolyester, the molar ratio between the dicarboxylic acid component and the glycol (ethylene glycol) component, the process conditions, and the like. Specifically, the esterification reaction is preferably carried out under the following conditions: a pressure of from 0 kg/cm 2 to 5.0 kg/cm 2 , more preferably from 0.1 kg/cm 2 to 3.0 kg/cm 2 , and a temperature of 200 ° C To 270 ° C, more preferably 240 ° C to 260 ° C, and the reaction time is from 1 hour to 15 hours, more preferably from 2 hours to 8 hours. The molar ratio between the dicarboxylic acid component and the glycol component participating in the esterification reaction may be from 1:1.05 to 1:3.0. For example, a dicarboxylic acid component and a glycol component may be added so that the content of cyclohexanedimethanol is 10 parts by weight to 90 parts by weight, based on 100 parts by weight of the dicarboxylic acid component. The ground weight ranges from 20 parts to 80 parts. The molar ratio of the glycol component to the dicarboxylic acid component is less than 1.05, the unreacted dicarboxylic acid will remain after polymerization and reduce the transparency of the resin; and if the molar ratio is greater than 3.0, the polymerization rate will be lowered or will be lowered The productivity of the resin. In order to increase the rate of the esterification reaction and the productivity of the resin, a catalyst may be used as appropriate. Further, the esterification reaction may be carried out batchwise or continuously, and the raw material may be separately added, but it is preferred to add a raw material in the form of a slurry obtained by adding a dicarboxylic acid component to the glycol component. Further, for the second polyester, the glycol component (such as solid isosorbide) can be dissolved in water or ethylene glycol at room temperature and the solution and the dicarboxylic acid component (such as terephthalic acid) can be used. The slurry was prepared by mixing. Further, water may be additionally added to a slurry composed of a mixture of a dicarboxylic acid component, a glycol component (such as isosorbide) and ethylene glycol to increase the solubility of isosorbide. Further, the slurry may be prepared at a temperature of 60 ° C or higher to provide a slurry containing isosorbide dissolved therein.
同時,使酯化產物經受縮聚之步驟可藉由使二羧酸成分與二元醇成分之酯化產物在150℃至300℃之溫度下於400 mmHg至0.01 mmHg之減壓下經受縮聚歷時1小時至24小時來實施。較佳地,可在200℃至290℃、更佳地260℃至280℃之溫度下於100 mmHg至0.05 mmHg、更佳地10 mmHg至0.1 mmHg之減壓下實施此縮聚反應。當在減壓下實施縮聚反應時,可移除乙二醇(縮聚反應之副產物),但若在超出400 mmHg至0.01 mmHg之範圍之壓力下實施縮聚反應,則副產 物之移除可能不充分。此外,若在超出150℃至300℃之範圍之溫度下實施縮聚反應,則所得聚酯之物理性質可能退化。可實施縮聚反應歷時一充足時間(例如,1小時至24小時之平均滯留時間)直至最終反應產物之固有黏度達到適合之位準。較佳地,可實施縮聚反應直至達到小於2.0 mmHg之真空位準,且可在惰性氣體之氣氛中實施酯化反應及縮聚反應。 Meanwhile, the step of subjecting the esterified product to the polycondensation can be carried out by subjecting the esterification product of the dicarboxylic acid component and the glycol component to a condensation reduction at a temperature of from 150 ° C to 300 ° C under a reduced pressure of from 400 mmHg to 0.01 mmHg. It is implemented in hours to 24 hours. Preferably, the polycondensation reaction can be carried out at a temperature of from 200 ° C to 290 ° C, more preferably from 260 ° C to 280 ° C, under a reduced pressure of from 100 mmHg to 0.05 mmHg, more preferably from 10 mmHg to 0.1 mmHg. When the polycondensation reaction is carried out under reduced pressure, ethylene glycol (a by-product of the polycondensation reaction) may be removed, but if the polycondensation reaction is carried out under a pressure exceeding a range of 400 mmHg to 0.01 mmHg, by-product Removal of the object may not be sufficient. Further, if the polycondensation reaction is carried out at a temperature exceeding the range of 150 ° C to 300 ° C, the physical properties of the obtained polyester may be deteriorated. The polycondensation reaction can be carried out for a sufficient period of time (e.g., an average residence time of from 1 hour to 24 hours) until the intrinsic viscosity of the final reaction product reaches a suitable level. Preferably, the polycondensation reaction can be carried out until a vacuum level of less than 2.0 mmHg is reached, and the esterification reaction and the polycondensation reaction can be carried out in an inert gas atmosphere.
在聚酯之製備中,可使用添加劑,諸如縮聚催化劑、穩定劑或著色劑。此等添加劑(諸如縮聚催化劑或穩定劑)可在縮聚反應開始之前添加至酯化或反酯化產物。或者,此等添加劑可在酯化反應之前或酯化反應期間添加至包含二羧酸及二元醇化合物之漿料。 In the preparation of the polyester, an additive such as a polycondensation catalyst, a stabilizer or a colorant may be used. Such additives, such as polycondensation catalysts or stabilizers, can be added to the esterification or reverse esterification product prior to the start of the polycondensation reaction. Alternatively, such additives may be added to the slurry comprising the dicarboxylic acid and the diol compound prior to or during the esterification reaction.
可用於本發明中之縮聚催化劑可選自鈦基化合物、鍺基化合物、銻基化合物、鋁基化合物、錫基化合物及以上各者之混合物。鈦基化合物之實例包括鈦酸四乙酯、乙醯鈦酸三丙酯、鈦酸四丙酯、鈦酸四丁酯、聚鈦酸丁酯、2-乙基己基鈦酸酯、鈦酸辛二醇酯、鈦酸乳酸酯、三乙醇胺鈦酸酯、乙醯丙酮鈦酸酯、鈦酸乙基乙醯乙酸酯、異硬脂鈦酸酯、二氧化鈦、二氧化鈦/二氧化矽共沉物、二氧化鈦/二氧化鋯共沉物等。鍺基化合物之實例包括二氧化鍺(GeO2)、四氯化鍺(GeCl4)、鍺伸乙基格利科氧化物(germanium ethyleneglycoxide)、乙酸鍺、以上各者之共沉物及以上各者之混合物。 The polycondensation catalyst which can be used in the present invention may be selected from the group consisting of a titanium-based compound, a mercapto compound, a mercapto compound, an aluminum-based compound, a tin-based compound, and a mixture of the above. Examples of the titanium-based compound include tetraethyl titanate, tripropyl acetate titanate, tetrapropyl titanate, tetrabutyl titanate, polybutyl titanate, 2-ethylhexyl titanate, and bismuth titanate Alcohol ester, titanyl lactate, triethanolamine titanate, acetamidine acetone titanate, titanyl ethyl acetate, isostearyl titanate, titanium dioxide, titanium dioxide/cerium dioxide co-precipitate, Titanium dioxide / zirconia co-precipitate and the like. Examples of the mercapto compound include germanium dioxide (GeO 2 ), germanium tetrachloride (GeCl 4 ), germanium ethyleneglycoxide, barium acetate, co-precipitates of the above, and the like. a mixture of people.
可用於本發明中之穩定劑可為磷基化合物,諸如磷酸、磷酸三甲酯或磷酸三乙酯且可以相對於所得聚合物(共 聚酯樹脂)之重量為10 ppm至100 ppm(基於元素磷)的量添加。若添加之穩定劑之量小於10 ppm,則穩定效果將不足且可引起最終產物之黃化。另一方面,若添加之穩定劑之量大於100 ppm,則不能獲得高度聚合之聚合物。 The stabilizer which can be used in the present invention may be a phosphorus-based compound such as phosphoric acid, trimethyl phosphate or triethyl phosphate and may be relative to the obtained polymer (total The polyester resin is added in an amount of 10 ppm to 100 ppm (based on elemental phosphorus). If the amount of stabilizer added is less than 10 ppm, the stabilizing effect will be insufficient and yellowing of the final product may be caused. On the other hand, if the amount of the stabilizer added is more than 100 ppm, a highly polymerized polymer cannot be obtained.
添加可用於本發明中之著色劑以便改良聚合物之顏色,且該著色劑可為習知著色劑,諸如乙酸鈷或丙酸鈷。若需要,則亦可使用基於有機化合物之著色劑。可基於最終聚合物(共聚酯樹脂)之重量以0 ppm至100 ppm之量添加著色劑。 A coloring agent usable in the present invention is added to improve the color of the polymer, and the coloring agent may be a conventional coloring agent such as cobalt acetate or cobalt propionate. An organic compound-based color former can also be used if necessary. The colorant may be added in an amount of from 0 ppm to 100 ppm based on the weight of the final polymer (copolyester resin).
基於以重量計為100份的混合物,(若需要)根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物可以(例如)以重量計為1份至30份、較佳地3份至20份之量含有一或多種其他樹脂成分(例如,聚碳酸酯、聚乙烯、聚丙烯、聚甲基丙烯酸酯等)及添加劑成分。 The mixture of the polylactic acid resin and the copolyester resin according to the present invention may be, for example, 1 part to 30 parts by weight, preferably 3 parts to 20 parts by weight, based on 100 parts by weight of the mixture, if necessary. The amount contains one or more other resin components (for example, polycarbonate, polyethylene, polypropylene, polymethacrylate, etc.) and additive components.
可添加至混合物之添加劑之實例包括具有在處理、儲存及使用期間維持混合物之物理性質的能力的穩定劑,例如,氧化穩定劑、熱穩定劑、光穩定劑或UV穩定劑。此外,成核劑、擴鏈劑、潤滑劑、抗衝擊改質劑、著色劑、蠟、脫模劑、芳香劑、發泡劑、塑化劑、水解抑製劑、非反應性材料及反應性材料可用於混合物之處理、儲存及使用。用於本發明中之增容劑含有至少一個反應性官能基團,該至少一個反應性官能基團選自由以下各者組成之群:環氧丙基、順丁烯二酸酐、環氧基、異氰酸酯、胺基、羧酸及噁唑啉基團及以上各者之混合物,例如6重量%至8重量%之乙烯基反應性 共聚物或三元共聚物。增容劑可與聚乳酸樹脂及共聚酯樹脂之末端(亦即,羧酸(-COOH)及羥基(-OH))反應,以提高聚乳酸樹脂與共聚酯樹脂之間的相容性。此外,根據與官能基鍵結之分子結構或主鏈之結構,該增容劑可增強混合物之耐衝擊性。可無限制地使用任何化合物作為增容劑,只要該化合物含有上述反應性官能基。增容劑之實例包括(但不限於)己二酸、己二胺、環氧基化合物、PPDI(對苯二異氰酸酯)、HDI(1,6-伸己基二異氰酸酯)、TDI(二異氰酸甲苯酯)、NDI(1,5-萘二異氰酸酯)、IPDI(異佛爾酮二異氰酸酯(isoporon diisocyanate))、MDI(4,4-二苯甲烷二異氰酸酯)、H12MDI(環己基二異氰酸酯)、伸乙基-甲基丙烯酸環氧丙酯、伸乙基-丙烯酸環氧丙基酯、伸乙基-丙烯酸酯-丙烯酸縮水甘油酯、伸乙基-丙烯酸酯-甲基丙烯酸縮水甘油酯、反應性聚苯乙烯、噁唑啉類高反應性聚合物(epocros)及以上各者之混合物。以上添加劑可視混合物之預期用途而選擇且不限於上文提及之彼等實例。 Examples of additives that may be added to the mixture include stabilizers having the ability to maintain the physical properties of the mixture during handling, storage, and use, for example, oxidative stabilizers, heat stabilizers, light stabilizers, or UV stabilizers. In addition, nucleating agents, chain extenders, lubricants, impact modifiers, colorants, waxes, mold release agents, fragrances, foaming agents, plasticizers, hydrolysis inhibitors, non-reactive materials and reactivity Materials can be used for the handling, storage and use of the mixture. The compatibilizer used in the present invention contains at least one reactive functional group selected from the group consisting of epoxy propyl, maleic anhydride, epoxy, Isocyanate, amine, carboxylic acid and oxazoline groups and mixtures of the above, for example 6% by weight to 8% by weight of vinyl reactivity Copolymer or terpolymer. The compatibilizer can react with the ends of the polylactic acid resin and the copolyester resin (ie, the carboxylic acid (-COOH) and the hydroxyl group (-OH)) to improve the compatibility between the polylactic acid resin and the copolyester resin. . Further, the compatibilizer enhances the impact resistance of the mixture depending on the molecular structure bonded to the functional group or the structure of the main chain. Any compound can be used as a compatibilizer without limitation as long as the compound contains the above-mentioned reactive functional group. Examples of compatibilizers include, but are not limited to, adipic acid, hexamethylene diamine, epoxy compounds, PPDI (p-phenylene diisocyanate), HDI (1,6-extended hexyl diisocyanate), TDI (diisocyanate). Toluene ester), NDI (1,5-naphthalene diisocyanate), IPDI (isoporon diisocyanate), MDI (4,4-diphenylmethane diisocyanate), H12MDI (cyclohexyl diisocyanate), Ethyl methacrylate propyl acrylate, ethyl acrylate propylene propyl ester, ethyl acrylate-glycidyl acrylate, ethyl acrylate-glycidyl methacrylate, reaction Polystyrene, oxazoline-based highly reactive polymer (epocros) and mixtures of the foregoing. The above additives may be selected depending on the intended use of the mixture and are not limited to the examples mentioned above.
根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物可藉由任何習知混合製程來製備,且該混合物可藉由模製製程(諸如射出、擠出或複合)來模製。確切而言,可在混合後立即擠出模製或射出模製混合物。或者,可複合、擠出、冷卻及粒化混合物,接著結晶,且獲得的顆粒型混合物碎片可用於擠出模製用途或射出模製用途。 The mixture of the polylactic acid resin and the copolyester resin according to the present invention can be prepared by any conventional mixing process, and the mixture can be molded by a molding process such as injection, extrusion or compounding. Specifically, the molding mixture can be extrusion molded or shot immediately after mixing. Alternatively, the mixture can be compounded, extruded, cooled and granulated, followed by crystallization, and the obtained granule mixture fragments can be used for extrusion molding or injection molding applications.
在根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物中,相對於混合物之總含量,生物材料之含量(聚乳酸樹脂 之含量與共聚酯樹脂中之異山梨醇殘基之含量的總和)為20重量%至60重量%、較佳地20重量%至45重量%、更佳地21重量%至38重量%、最佳地21重量%至35重量%。可在生物材料之上文提及的含量內調整聚乳酸樹脂與共聚酯樹脂之含量。舉例而言,聚乳酸樹脂之含量為3重量%至60重量%、較佳地4重量%至40重量%、更佳地5重量%至30重量%、最佳地6重量%至20重量%,且共聚酯樹脂之含量為40重量%至97重量%、較佳地60重量%至96重量%、更佳地70重量%至95重量%、最佳地80重量%至94重量%。此外,相對於100重量份之全部混合物,添加劑之含量為1重量份至30重量份。若生物材料之含量(聚乳酸樹脂之含量及共聚酯樹脂中所含之異山梨醇殘基之含量)小於20重量%,則並不能展現生物可降解性,該生物可降解性為聚乳酸樹脂之優點。若生物材料之含量(聚乳酸樹脂之含量及共聚酯樹脂中所含之異山梨醇殘基之含量)大於60重量%,則耐熱性可能降低至參考點之下,此情況表明混合物不能用於製造各種模製物件。 In the mixture of the polylactic acid resin and the copolyester resin according to the present invention, the content of the biomaterial (polylactic acid resin) relative to the total content of the mixture The content of the sum of the isosorbide residues in the copolyester resin is from 20% by weight to 60% by weight, preferably from 20% by weight to 45% by weight, more preferably from 21% by weight to 38% by weight, Optimum 21% to 35% by weight. The content of the polylactic acid resin and the copolyester resin can be adjusted within the above-mentioned content of the biological material. For example, the content of the polylactic acid resin is from 3% by weight to 60% by weight, preferably from 4% by weight to 40% by weight, more preferably from 5% by weight to 30% by weight, most preferably from 6% by weight to 20% by weight And the content of the copolyester resin is from 40% by weight to 97% by weight, preferably from 60% by weight to 96% by weight, more preferably from 70% by weight to 95% by weight, most preferably from 80% by weight to 94% by weight. Further, the content of the additive is from 1 part by weight to 30 parts by weight relative to 100 parts by weight of the total mixture. If the content of the biomaterial (the content of the polylactic acid resin and the content of the isosorbide residue contained in the copolyester resin) is less than 20% by weight, the biodegradability is not exhibited, and the biodegradability is polylactic acid. The advantages of resin. If the content of the biomaterial (the content of the polylactic acid resin and the content of the isosorbide residue contained in the copolyester resin) is more than 60% by weight, the heat resistance may be lowered below the reference point, indicating that the mixture cannot be used. For the manufacture of various molded items.
根據本發明之由聚乳酸樹脂與共聚酯樹脂的混合物製備的3.0-mm厚的試樣展示80 J/m或以上、較佳地85 J/m或以上、更佳地90 J/m或以上、最佳地110 J/m或以上之缺口伊佐德氏衝擊強度,如在23℃下根據ASTM D256方法所量測。 A 3.0-mm thick sample prepared from a mixture of a polylactic acid resin and a copolyester resin according to the present invention exhibits 80 J/m or more, preferably 85 J/m or more, more preferably 90 J/m or The above, optimally 110 J/m or more notched Izod impact strength, as measured at 23 ° C according to the ASTM D256 method.
根據本發明之由聚乳酸樹脂與共聚酯樹脂的混合物製備的127 mm×13 mm×3 mm至13 mm試樣展示80℃或以 上、較佳地82℃或以上、更佳地90℃或以上、最佳地100℃或以上之熱變形溫度,如在0.455 MPa下根據ASTM D648方法所量測。據知,本發明之混合物具有良好衝擊強度及良好耐熱性(高熱變形溫度)之原因在於,在混合步驟中,聚乳酸樹脂與共聚酯之相容性良好,且在不降低共聚酯樹脂之含量之情形下,高含量之共聚酯樹脂體現耐熱性及耐衝擊性。 A 127 mm × 13 mm × 3 mm to 13 mm sample prepared from a mixture of a polylactic acid resin and a copolyester resin according to the present invention is displayed at 80 ° C or The heat distortion temperature above, preferably 82 ° C or above, more preferably 90 ° C or above, optimally 100 ° C or above, as measured at 0.455 MPa according to the ASTM D648 method. It is known that the mixture of the present invention has good impact strength and good heat resistance (high heat distortion temperature) because the compatibility of the polylactic acid resin with the copolyester is good in the mixing step, and the copolyester resin is not lowered. In the case of the content, the high content of the copolyester resin exhibits heat resistance and impact resistance.
根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物可藉由本技術中已知之習知模製製程(例如,射出、擠出、擠出吹氣、射出吹氣或剖面射出)及後處理(諸如熱模製製程)來模製,且(若需要)該混合物可製備成適合的模製物件,例如,纖維、射出模製物件、片料或薄膜。 The mixture of the polylactic acid resin and the copolyester resin according to the present invention may be subjected to a conventional molding process known in the art (for example, injection, extrusion, extrusion blowing, injection blowing or profile injection) and post-treatment (such as heat). The molding process is molded and, if desired, the mixture can be prepared into a suitable molded article, such as a fiber, an injection molded article, a sheet or a film.
在下文中,將參照比較實例及比較實例進一步詳細描述本發明。然而,應理解,此等實例僅用於說明目的而不意欲限制本發明之範疇。在以下實例及比較實例中,以以下方式評估聚合物(混合物)之效能。 Hereinafter, the present invention will be described in further detail with reference to comparative examples and comparative examples. However, it is to be understood that the examples are for illustrative purposes only and are not intended to limit the scope of the invention. In the following examples and comparative examples, the performance of the polymer (mixture) was evaluated in the following manner.
(1)耐熱性(熱變形溫度(HDT)):使用以上混合物製備具有127 mm×13 mm×3至13 mm之大小的試樣,且在0.455 MPa之壓力下根據ASTM D648方法量測試樣之熱變形溫度或熱撓曲溫度(HDT)。 (1) Heat resistance (heat distortion temperature (HDT)): A sample having a size of 127 mm × 13 mm × 3 to 13 mm was prepared using the above mixture, and the test sample was measured according to the ASTM D648 method under a pressure of 0.455 MPa. Heat distortion temperature or heat deflection temperature (HDT).
(2)缺口伊佐德氏衝擊強度:使用以上混合物製備3.0 mm厚的試樣,且在23℃下根據ASTM D256量測試樣之缺口伊佐德氏衝擊強度。 (2) Notched Izod impact strength: A 3.0 mm thick sample was prepared using the above mixture, and the notched Izod impact strength of the sample was tested according to ASTM D256 at 23 °C.
(3)檢查混合物是否含有有害物質:藉由核磁共振(NMR)檢查混合物中之危險物質(雙酚A等)之存在及含量。 (3) Checking whether the mixture contains harmful substances: The presence and content of dangerous substances (bisphenol A, etc.) in the mixture are checked by nuclear magnetic resonance (NMR).
使作為二羧酸成分之6莫耳之對苯二甲酸及基於6莫耳之對苯二甲酸作為二元醇成分的138 g之1,4-環己烷甲醇、313 g之乙二醇及105 g之異山梨醇在3-L反應器中於緩慢加熱至255℃的同時相互混合以使得該等物質經受酯化,該反應器裝配有攪拌器及回流冷凝器。自系統排出生成之水,且在完成水之生成及排出後,將反應產物轉移至縮聚反應器中,該縮聚反應器裝配有攪拌器、冷卻冷凝器及真空系統。將適合量之催化劑、穩定劑及著色劑添加至酯化產物,此後,將反應器之內部溫度升高至240℃至275℃,同時將反應器之內部壓力自大氣壓力降低至50 mmHg歷時40分鐘以排出乙二醇,且隨後將該內部壓力緩慢降低至0.1 mmHg之高真空位準。在彼溫度及壓力下,使酯化產物經受縮聚直至該酯化產物達到所要固有黏度,藉此製備共聚酯樹脂。所製備之樹脂具有63,000(g/mol)之重均分子量(Mw)及0.76(dl/g)之固有黏度。 6 g of terephthalic acid as a dicarboxylic acid component and 138 g of 1,4-cyclohexane methanol and 313 g of ethylene glycol based on 6 mol of terephthalic acid as a glycol component 105 g of isosorbide was mixed with each other while slowly heating to 255 ° C in a 3-L reactor to subject the materials to esterification, and the reactor was equipped with a stirrer and a reflux condenser. The generated water is discharged from the system, and after completion of the formation and discharge of water, the reaction product is transferred to a polycondensation reactor equipped with a stirrer, a cooling condenser, and a vacuum system. A suitable amount of catalyst, stabilizer and color former is added to the esterification product, after which the internal temperature of the reactor is raised to 240 ° C to 275 ° C while the internal pressure of the reactor is reduced from atmospheric pressure to 50 mmHg for 40 hours. The ethylene glycol was discharged in minutes and the internal pressure was then slowly lowered to a high vacuum level of 0.1 mmHg. The esterified product is subjected to polycondensation at a temperature and pressure until the esterified product reaches a desired intrinsic viscosity, thereby preparing a copolyester resin. The prepared resin had a weight average molecular weight (Mw) of 63,000 (g/mol) and an intrinsic viscosity of 0.76 (dl/g).
除以下條件之外,利用與實例1相同之方式製備共聚酯樹脂:使用6莫耳之對苯二甲酸作為酸成分及基於6莫耳之對苯二甲酸作為二元醇成分的565 g之1,4-環己烷甲醇、96 g之乙二醇及789 g之異山梨醇。所製備之共聚酯樹脂具有37,000(g/mol)之重均分子量(Mw)及0.65(dl/g)之固有 黏度。 A copolyester resin was prepared in the same manner as in Example 1 except that 6 mol of terephthalic acid was used as the acid component and 565 g of 6 mol based terephthalic acid was used as the glycol component. 1,4-cyclohexane methanol, 96 g of ethylene glycol and 789 g of isosorbide. The prepared copolyester resin has a weight average molecular weight (Mw) of 37,000 (g/mol) and an inherent value of 0.65 (dl/g). Viscosity.
將3重量%之具有100,000之數均分子量的聚乳酸樹脂碎片及於製備實例2中所製備的97重量%之共聚酯樹脂碎片置放於哈克(Haake)複合機中,且在220℃之汽缸溫度及210℃之模溫度下及以200 rpm之螺桿轉速相互混合,藉此製備聚乳酸樹脂與共聚酯樹脂之顆粒型混合物。使用上述方法,量測混合物之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 3 wt% of the polylactic acid resin chips having a number average molecular weight of 100,000 and 97 wt% of the copolyester resin chips prepared in Preparation Example 2 were placed in a Haake laminating machine at 220 ° C. The cylinder temperature and the mold temperature of 210 ° C and the screw rotation speed of 200 rpm were mixed with each other, thereby preparing a granular mixture of the polylactic acid resin and the copolyester resin. Using the above method, the heat distortion temperature of the mixture, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
除以下條件之外,利用與實例1相同之方式製備聚乳酸樹脂與共聚酯樹脂之顆粒型混合物:使用17重量%之具有100,000之數均分子量的聚乳酸樹脂碎片及75重量%之於製備實例2中所製備的共聚酯樹脂碎片以及8重量%之在主鏈中含有約8%環氧丙基反應性基團的乙烯基反應性三元共聚物。量測所製備混合物之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 A granular mixture of a polylactic acid resin and a copolyester resin was prepared in the same manner as in Example 1 except that 17% by weight of a polylactic acid resin pellet having a number average molecular weight of 100,000 and 75% by weight were used for the preparation. The copolyester resin chips prepared in Example 2 and 8 wt% of a vinyl reactive terpolymer having about 8% of a glycidyl reactive group in the main chain. The heat distortion temperature of the prepared mixture, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
除以下條件之外,利用與實例1相同之方式製備聚乳酸樹脂與共聚酯樹脂之顆粒型混合物:使用25重量%之具有100,000之數均分子量的聚乳酸樹脂碎片及65重量%之於 製備實例2中所製備的共聚酯樹脂碎片以及10重量%之在主鏈中含有約6%環氧丙基反應性基團的乙烯基反應性三元共聚物。量測所製備混合物之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 A granular mixture of a polylactic acid resin and a copolyester resin was prepared in the same manner as in Example 1 except that 25% by weight of a polylactic acid resin having a number average molecular weight of 100,000 and 65% by weight were used. The copolyester resin chips prepared in Example 2 and 10% by weight of a vinyl reactive terpolymer containing about 6% of the epoxypropyl reactive groups in the main chain were prepared. The heat distortion temperature of the prepared mixture, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
除以下條件之外,以與實例1相同之方式製備聚乳酸樹脂與共聚酯樹脂之顆粒型混合物:使用35重量%之具有100,000之數均分子量的聚乳酸樹脂碎片及52重量%之於製備實例1中所製備的共聚酯樹脂碎片以及13重量%之在主鏈中含有約6%環氧丙基反應性基團的乙烯基反應性三元共聚物。量測所製備混合物之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 A granular mixture of a polylactic acid resin and a copolyester resin was prepared in the same manner as in Example 1 except that 35 wt% of a polylactic acid resin pellet having a number average molecular weight of 100,000 and 52% by weight were used for the preparation. The copolyester resin chips prepared in Example 1 and 13% by weight of a vinyl reactive terpolymer containing about 6% of the epoxypropyl reactive groups in the main chain. The heat distortion temperature of the prepared mixture, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
除以下條件之外,以與實例1相同之方式製備聚乳酸樹脂與共聚酯樹脂之顆粒型混合物:使用43重量%之具有100,000之數均分子量的聚乳酸樹脂碎片及42重量%之於製備實例2中所製備的共聚酯樹脂碎片以及15重量%之在主鏈中含有約8%環氧丙基反應性基團的乙烯基反應性三元共聚物。量測所製備混合物之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 A granular mixture of a polylactic acid resin and a copolyester resin was prepared in the same manner as in Example 1 except that 43% by weight of a polylactic acid resin pellet having a number average molecular weight of 100,000 and 42% by weight were used for the preparation. The copolyester resin chips prepared in Example 2 and 15% by weight of a vinyl reactive terpolymer having about 8% of a epoxypropyl reactive group in the main chain. The heat distortion temperature of the prepared mixture, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
除以下條件之外,利用與實例1相同之方式製備聚乳酸樹脂與共聚酯樹脂之顆粒型混合物:使用55重量%之具有100,000之數均分子量的聚乳酸樹脂碎片及30重量%之於製備實例1中所製備的共聚酯樹脂碎片以及15重量%之在主鏈中含有約8%環氧丙基反應性基團的乙烯基反應性三元共聚物。量測所製備混合物之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 A granular mixture of a polylactic acid resin and a copolyester resin was prepared in the same manner as in Example 1 except that 55 wt% of a polylactic acid resin pellet having a number average molecular weight of 100,000 and 30% by weight were used for the preparation. The copolyester resin chips prepared in Example 1 and 15% by weight of a vinyl reactive terpolymer having about 8% of a glycidyl reactive group in the main chain. The heat distortion temperature of the prepared mixture, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
除不使用共聚酯樹脂之外,以與實例1相同之方式製備顆粒型聚乳酸樹脂。量測所製備樹脂之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 A particulate polylactic acid resin was prepared in the same manner as in Example 1 except that the copolyester resin was not used. The heat distortion temperature of the prepared resin, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
將30重量%之具有100000之數均分子量的聚乳酸樹脂碎片及70重量%之共聚酯樹脂碎片置放於哈克複合機中,且在260℃之汽缸溫度及255℃之模溫度下及以50 rpm之螺桿轉速相互混合,藉此製備聚乳酸樹脂與共聚酯樹脂之顆粒型混合物。量測所製備樹脂之熱變形溫度、缺口伊佐德氏衝擊強度及是否存在有害物質,且在下表1中展示量測之結果。 30% by weight of polylactic acid resin chips having a number average molecular weight of 100,000 and 70% by weight of the copolyester resin chips were placed in a Hacker laminating machine at a cylinder temperature of 260 ° C and a mold temperature of 255 ° C and A particle type mixture of a polylactic acid resin and a copolyester resin was prepared by mixing with each other at a screw rotation speed of 50 rpm. The heat distortion temperature of the prepared resin, the notched Izod impact strength, and the presence or absence of harmful substances were measured, and the results of the measurement are shown in Table 1 below.
[表1]
如上表1中可見,根據本發明之聚乳酸樹脂與共聚酯樹脂的混合物展示80℃至110℃之高熱變形溫度及80 J/m至600 J/m之高缺口伊佐德氏衝擊強度。此外,本發明之混合物不含危險物質(雙酚A等),但該混合物含有20重量%至60重量%之生物材料(聚乳酸樹脂及共聚酯樹脂中之異山梨醇殘基),此情況表明該混合物為環境友好的。 As seen in Table 1 above, the mixture of the polylactic acid resin and the copolyester resin according to the present invention exhibits a high heat distortion temperature of from 80 ° C to 110 ° C and a high notched Izod impact strength of from 80 J/m to 600 J/m. Further, the mixture of the present invention does not contain a hazardous substance (bisphenol A or the like), but the mixture contains 20% by weight to 60% by weight of the biomaterial (polysorbate resin and isosorbide residue in the copolyester resin), The situation indicates that the mixture is environmentally friendly.
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2011
- 2011-11-18 KR KR1020110120864A patent/KR101801705B1/en active IP Right Grant
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2012
- 2012-11-14 WO PCT/KR2012/009572 patent/WO2013073818A1/en active Application Filing
- 2012-11-16 TW TW101142926A patent/TWI561575B/en active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109312064A (en) * | 2016-06-10 | 2019-02-05 | 罗盖特公司 | For producing thermoformable amorphous thermoplastic polyester |
Also Published As
Publication number | Publication date |
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WO2013073818A1 (en) | 2013-05-23 |
KR20130055219A (en) | 2013-05-28 |
KR101801705B1 (en) | 2017-11-28 |
TWI561575B (en) | 2016-12-11 |
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