TW201018647A - Method for synthesizing powder and method for fabricating electronic part and component - Google Patents

Method for synthesizing powder and method for fabricating electronic part and component Download PDF

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Publication number
TW201018647A
TW201018647A TW098133122A TW98133122A TW201018647A TW 201018647 A TW201018647 A TW 201018647A TW 098133122 A TW098133122 A TW 098133122A TW 98133122 A TW98133122 A TW 98133122A TW 201018647 A TW201018647 A TW 201018647A
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Taiwan
Prior art keywords
reaction
slurry
powder
water
synthesizing
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TW098133122A
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Chinese (zh)
Inventor
jin-tao Huang
Tomoya Imura
Isao Nakahata
Kiyoyuki Masuzawa
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Tdk Corp
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Priority claimed from JP2009198508A external-priority patent/JP2011045858A/en
Priority claimed from JP2009198510A external-priority patent/JP2010105904A/en
Priority claimed from JP2009198509A external-priority patent/JP2011045859A/en
Application filed by Tdk Corp filed Critical Tdk Corp
Publication of TW201018647A publication Critical patent/TW201018647A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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  • Inorganic Compounds Of Heavy Metals (AREA)

Abstract

This invention provides a method for synthesizing a powder for reducing corrosion of a reaction container, decreasing impurity which mixes with a product due to corrosion, or increasing a choice of materials of which the reaction container is made. The method of this invention is to provide a power material which stays at a reaction field for a predetermined period of time to produce powder microparticles so as to be able to moderate critical condition for generating a subcritical or supercritical state in a manner that is even more preferable than the case where only water exists. Achieving the objective entails heating and/or pressurizing a mixture of water and a solvent under a supercritical state, at temperature and pressure lower than the ones required to achieve the same supercritical state for only water, creating a reaction environment for the subcritical or supercritical state, and treating the reaction environment created for the subcritical or supercritical state as the reaction field.

Description

201018647 % 六、發明說明: - 【發明所屬之技術領域】 本發明係屬於一種用以製造金屬氧化物粉體之粉 合成及電子零件之製造技術之領域;特別是關於— m ^ PTCCPositive Temperature201018647 % VI. Description of the invention: - Technical field to which the invention pertains The invention relates to the field of powder synthesis for the production of metal oxide powders and the manufacturing technology of electronic parts; in particular, regarding - m ^ PTCCPositive Temperature

Coefficient,正溫度係數)元件等電子零件之介電材料、 壓電材料、半導體等電子材料之鈦酸鋇微粒子之製造用之 粉體之合成方法及電子零件之製造方法。 © 【先前技術】 至今已經知道正方晶鈦酸鋇(BaTi〇3)係具有非常高之 相對介電係數,因此,可藉由適用於積層陶瓷電容器而抑 制介電體層之厚度成為數Mm左右,可使電容器小型、大 容量化。接著,隨著電容器之小蜜化而有介電體層之厚度 也越來越薄層化之傾向’所以,有以作為使用於介電體層 之介電體材料之鈦酸鋇粉末來作為奈米粒子而微粒子化成 為nm級之各種提案提出。 ❹ 作為此種鈦酸鋇微粒子之製造方法係有固相反應 法、草酸法、溶膠凝膠法等各種方式之提案。此外,溫度 和壓力係化學反應之重要參數,佴是,有加熱反應溫度至 液體介質之沸點以上來提升系統之屢力高於大氣壓而使液 相發生反應之液相反應。作為此種液相反應係有水熱合成 法、溶劑熱(solvothermal)法(反應)、超臨界水熱法等。 此外,在加熱反應溫度至液體介質之沸點以上來提升系統 之壓力高於大氣壓而使液相發生反應之液相反應,使用水 3 321544 201018647 時稱為“水熱反庫” ^ t 〜’如果使用其他之有機溶劑來作為反 應介質的話、,,則稱為“溶劑熱反應”。此外,溶劑熱法係 可製作數奈米左右之奈米粒子,但是,經常可看見花費數 小時至數天在奈米教子之製作之事例。因此,不容易 良好地製作數切米左右之微粒子。 ^ 如果藉由超過液體之臨界溫度和臨界壓力 之超臨界水熱法的話,則離子反應速度快而容易製作奈米 粒子而有也可適用於大量生產用之流通式製造流程之優 :超臥界水t法係在混合鈦化合物水溶液和鋇鹽水溶液 /4、加驗1·生水办液後,藉由在次臨界或超臨界狀態之水 :’進行水熱反應,而製造施m以下之立方晶或5〇⑽以 [先^方鎖之奈来粒子(例如參考專利文獻H)。 [專利文獻] [專利文獻1]曰本特開2003-261329號公報 [專利文獻2]曰本特開2005-289737號公報 【發明内容】 [發明欲解決的課題] 藉由揭示於專利文獻卜2等之習知之超臨界水熱法 二比起熱料法村進行在低溫條件之輪,但依然需 ^超過水之臨界溫度(374。〇之·以上之高溫條件。此 ^為了得到次臨界水或超臨界水狀態,作絲力,也需 要超過水之臨界壓力(22MPa)之3〇MPa以上之高壓條件。 絲,有反應容器或管線等之腐蝕 '或由於腐蝕造成 321544 4 201018647 —雜質混入目的之生成物中之問題。也就是說,可在超臨界 水之臨界溫度及臨界壓力以上之條件下使用之材質少。作 為能夠使用之材質係有sus或耐腐趣之HasteU〇y材質 ❹ ^品名稱)等’但是有在高溫、高壓條件下發生腐姓,而 Fe'Cr,等雜質混人鈦酸贿目的之生成物中 惡化之虞。此外,耐腐姉良好之Ti係在35代以上:高 溫中強度會變弱,因此,無法制作為揭示於專利文獻卜 2等之習知之超臨界水熱法之反應容器、管線等之材質。 奴此外’單純❹水之超臨界水熱法,能夠合成數⑽ 太數1〇而之尺寸、比表面積綠1〇MVg左右而非常高之 ^米粒子,但是’由於會降低整體之吉布斯(Gibbs)自由 二Γί,也有容易引起粒子間凝集之問題發生。奈米粒 子凝集挎,會降低作為粉體之品質。 =外,在完全不使用水之_熱法,即使提升至溶劑 像水二=和臨界壓力以上,躲有機物之分解力也不會 ’因此’為了合成微粒子,需要相對於超臨界 尺…法為極長之反應時間。 此外,藉由揭示於專利文獻卜2等之習知之产 水熱法來合成粉體時,為了急劇地加熱室溫:原: 漿體和^臨界狀態’‘需要大量之高溫水。例如;昆合室溫之 約、5〇〇C之高溫水時,為了超過水之臨界溫度374 反片漿體流量之相4倍以上之超臨界水。所以, 變低,合成效率降低。另一方面’有在混合 …之時’於加熱時發生水熱合成,而無法實現超 321544 5 201018647 臨界反應之課題。 但是’集中成一個設備之程度之時間、或者是在依各 個單位操作來劃分處理並依該劃分來集中投入原料進行處 理之分批(batch)處理係適合於大量生產。將習知之分抵式 水熱合成之反應條件適用於超臨界反應環境時,混合欽化 合物水溶液和鋇鹽水溶液,並將鹼性水溶液一起投入至反 應容器,藉由加熱而提高溫度及壓力,最後成為超臨界狀 態。於是,反應初期之溫度及壓力係比起反應後半之溫度 及壓力,還更加大幅度地降低。此外,由於在溫度及壓力 上升期間持續地進行反應,因此,溫度及壓力之條件會改 變。結果,有使製作之粒子粗大化,或者是均勻性惡化, 或者是降低結晶性之虞。像這樣,分批式有無法實現在超 臨界環境下之反應之虞。Coefficient, positive temperature coefficient) dielectric material for electronic components such as components, piezoelectric material, semiconductor material, and other materials for the production of barium titanate fine particles, and methods for producing electronic components. © [Prior Art] It has been known that tetragonal barium titanate (BaTi〇3) has a very high relative dielectric constant. Therefore, it is possible to suppress the thickness of the dielectric layer to a few Mm by applying to a multilayer ceramic capacitor. The capacitor can be made small and large. Then, as the capacitor is miniaturized, the thickness of the dielectric layer is also becoming thinner and thinner. Therefore, there is a barium titanate powder as a dielectric material used for the dielectric layer as a nanometer. Various proposals have been made for particles and microparticles to become nm-level. ❹ As a method for producing such barium titanate microparticles, various proposals such as a solid phase reaction method, an oxalic acid method, and a sol-gel method are proposed. In addition, temperature and pressure are important parameters of the chemical reaction, that is, there is a liquid reaction in which the reaction temperature is raised above the boiling point of the liquid medium to increase the system's repeated force above atmospheric pressure to cause the liquid phase to react. Examples of such a liquid phase reaction include a hydrothermal synthesis method, a solvothermal method (reaction), and a supercritical hydrothermal method. In addition, when the reaction temperature is raised above the boiling point of the liquid medium to raise the pressure of the system above atmospheric pressure to react the liquid phase in the liquid phase, the use of water 3 321544 201018647 is called "hydrothermal anti-library" ^ t ~ 'if When another organic solvent is used as the reaction medium, it is called "solvent heat reaction". Further, the solvothermal method can produce nano particles of several nanometers, but it is often seen that it takes hours to days to produce nanobes. Therefore, it is not easy to produce fine particles of several cuts or so. ^ If the supercritical hydrothermal method exceeds the critical temperature and critical pressure of the liquid, the ion reaction speed is fast and it is easy to produce nano particles, and it is also suitable for the flow-through manufacturing process for mass production: super-sleeping The boundary water t method is produced by mixing a titanium compound aqueous solution and a hydrazine salt aqueous solution/4, adding a water supply solution, and then performing a hydrothermal reaction in water of a subcritical or supercritical state: The cubic crystal or 5 〇 (10) is a [first-party-locked Nylon particle (for example, refer to Patent Document H). [Patent Document 1] JP-A-2003-261329 (Patent Document 2) JP-A-2005-289737 [Summary of the Invention] [Problems to be Solved by the Invention] The conventional supercritical hydrothermal method of 2, etc. is carried out in the low temperature condition of the hot material village, but it still needs to exceed the critical temperature of water (374. The above high temperature conditions. This ^ in order to get the subcritical Water or supercritical water state, the silk force, also needs to exceed the high pressure condition of 3 MPa or more of the critical pressure of water (22 MPa). Wire, corrosion of reaction vessel or pipeline, etc. or caused by corrosion 321544 4 201018647 - Impurity The problem of mixing into the target product. That is to say, the material can be used under the conditions of the critical temperature and the critical pressure of the supercritical water. The material that can be used is a HaseU〇y material with sus or anti-corruption. ❹ ^品名), etc. 'But there is a rot under the conditions of high temperature and high pressure, and Fe'Cr, such as Fe'Cr, is a mixture of impurities in the production of titanium dioxide. Further, Ti which is excellent in corrosion resistance is in the order of 35 generations or more: the strength is weakened at a high temperature, and therefore it is not possible to produce a material such as a reaction vessel or a pipeline which is disclosed in a conventional supercritical hydrothermal method such as Patent Document 2. In addition to the super-critical hydrothermal method of pure water, it is possible to synthesize the number (10) of the size of the 〇1〇 and the specific surface area of green 〇 〇 MVg and very high ^ rice particles, but 'because it will lower the overall Gibbs (Gibbs) Free two Γ, there are also problems that easily cause agglutination between particles. The agglomeration of nanoparticles reduces the quality of the powder. = In addition, in the _ thermal method of not using water at all, even if it is raised to a solvent like water 2 = and above the critical pressure, the decomposition power of hiding organic matter will not be 'so' in order to synthesize fine particles, it is necessary to be relative to the supercritical ruler... Long reaction time. Further, when the powder is synthesized by a conventional hydrothermal method disclosed in Patent Document 2, etc., in order to rapidly heat the room temperature: the original: slurry and the critical state 'requires a large amount of high-temperature water. For example, in the case of a high temperature water of about 5 〇〇C at room temperature, in order to exceed the critical temperature of water 374, the supercritical water of the slurry flow rate is more than 4 times. Therefore, it becomes lower and the synthesis efficiency is lowered. On the other hand, there is a problem that hydrothermal synthesis occurs during heating when it is mixed, and the critical reaction of super 321544 5 201018647 cannot be achieved. However, the batch processing in which the time is concentrated into one device or the processing is divided according to the operation of each unit and the raw materials are concentrated and processed according to the division is suitable for mass production. When the reaction conditions of the conventional hydrothermal synthesis are applied to the supercritical reaction environment, the aqueous solution of the aqueous compound and the aqueous solution of the cerium salt are mixed, and the alkaline aqueous solution is put into the reaction vessel together, and the temperature and pressure are raised by heating, and finally Become supercritical. Therefore, the temperature and pressure at the initial stage of the reaction are more greatly reduced than the temperature and pressure in the latter half of the reaction. Further, since the reaction is continuously performed during the temperature rise and the pressure rise, the conditions of temperature and pressure are changed. As a result, the particles to be produced are coarsened, the uniformity is deteriorated, or the crystallinity is lowered. As such, batch mode has the potential to achieve a reaction in a supercritical environment.

本發明係有鑑於前述而完成者,目的為提供一種可減 低反應容器等之腐蝕或由於腐蝕造成雜質混入生成物中、 或者是可擴大反應容ϋ等之材質之選擇範圍之粉體之合成 方法及電子零件之製造方法。此外,本發明之目的為提供 一種生成能夠作為Fe、Cr、Ni等雜質之含量低、具體地說 是含量為200ppm以下而為高純度之原料使用於電子零件 之製造之粉體的粉體之合成方法以及使用該粉體之電子零 件之製造方法。此外,本發明之目的為提供一種能夠高速 進行反應而在短時間内以高分散性來合成凝集少之粒子 (奈米粒子)的籾體之合成方法以及使用該粉體之電子零件 之製造方法。 321544 6 201018647 本發明係有鑑於前述而完成者,目的為提供一種比起 習知之流通式超臨界水熱合成時還可更提高反應區域之原 料濃度(例如高約1位數)而製作更大量之奈米粒子的方法 以及使用該粉體之電子零件之製造方法。 本發明係有鐘於前述而完成者’目的為提供一種可藉 由分批處理而生成次臨界反應環境或超臨界反應環境來製 造粒徑小且結晶性良好之粉體的粉體之合成方法及電子零 件之製造方法。 ® [解決課題的手段] 為了解決則述之課題並達成目的,本發明之粉體之合 成方法之第1態樣,係使用水和在相較於水單獨存在時之 更低溫度及更低壓力下成為超臨界狀態之溶劑的混合溶 劑,並藉由加熱及加壓之至少一種來生成次臨界或超臨界 狀態之反應環境,以生成之次臨界或超臨界狀態之前述反 應環境作為反應場’使粉體原料在該反應場滯留預定時間 Φ而生成粉體微粒子。 為了解決前述之課題並達成目的’本發明之粉體之合 成方法之第2態樣’係具有下述步驟:將原料和在相較於 水單獨存在時之更低壓力及更低溫度下成為超臨界狀態之 洛劑混合而作成之原料衆體予以加壓及加熱之第1步驟. 將經加壓及加熱之原料漿體和包含水之反應加速劑分別供 應至反應路徑’並且,籍由加壓而在前述反應路徑生成次 臨界或超臨界狀態之反應環境之第2步驟;以生成之次臨 界或超臨界狀態之前述反應環境作為反應場,使前述原料 321544 7 201018647 漿體在該反應場滯留預定時間而生成粉體微粒子之第3步 驟;以及冷卻生成之粉體微粒子而停止前述粉體微粒子成 長之第4步驟。 此外’本發明之粉體之合成方法,係在前述發明,前 述第2步驟係包含:以高於前述反應加速劑中所含之水之 體積比例’將經加壓及加熱之前述原料漿體供應至反應路 徑。 此外’本發明之粉體之合成方法,係在前述發明,還 具有加熱前述反應加速劑之步驟,而前述第2步驟係將經❹ 加熱之前述反應加速劑供應至前述反應路徑。 此外’本發明之粉體之合成方法,係在前述發明,前 述溶劑係在相較於水單獨存在時之更低壓力下成為超臨界 狀態之溶劑’前述第2步驟係藉由加壓而生成次臨界或超 臨界狀態。 此外’本發明之粉體之合成方法,係在前述發明,前 述溶劑係包含能夠以超臨界狀態和水連續溶解之有機溶 劑。 Θ 為了解決前述之課題並達成目的,本發明之粉體之合 成方法之第3態樣,係具有下述步驟:將原料和在相較於 水單獨存在時之更低壓力及更低溫度下成為超臨界狀態之 溶劑混合而製作之漿體至少予以加熱之第1步驟;將經加 熱之則述漿體與包含水之反應加速劑混合,至少藉由加熱 而生成次臨界狀態或超臨界狀態之反應環境之第2步驟; θ及使前$樂:體在前述反應環境滯留預定時間而生成粉體 8 321544 201018647 粒子,同時,在經過前述預定時間後,停止前述粉體粒子 成長之第3步驟。 作為本發明之較佳態樣係較佳為在前述粉體之合成 方法,在前述第1步驟中,至少將投入至反應容器之前述 漿體加熱,在前述第2步驟中,在至少經加熱之前述漿體 中加入前述反應加速劑,在前述第3步驟中,藉由減壓前 述反應容器内之漿體和冷卻前述反應容器内之漿體之至少 一種,來停止前述粉體粒子之成長。 © 作為本發明之較佳態樣係較佳為在前述粉體之合成 方法,在前述第1步驟中,將前述漿體加壓。 作為本發明之較佳態樣係較佳為在前述粉體之合成 方法,藉由冷卻及減壓前述反應環境中之漿體,來停止前 述粉體粒子之成長。此時,前述反應環境之漿體係急劇地 進行冷卻及減壓。 作為本發明之較佳態樣係較佳為在前述粉體之合成 0方法,在聚體中混合經加熱之前述反應加速劑。此外,反 應加速劑為少量時,可不加熱,例如混合室溫之水和高溫 之漿體。 作為本發明之較佳態樣係較佳為在前述粉體之合成 方法,攪拌前述漿體並同時加入前述反應加速劑。 作為本發明之較佳態樣係較佳為在前述粉體之合成 方法,在加入前述反應加速劑前,使前述衆體成為次臨界 或超臨界狀態。 作為本發明之較佳態樣係較佳為在前述粉體之合成 9 321544 201018647 方法’前述溶劑係包超臨界狀態和水連續溶解之 有機溶劑。 作為本發明之較佳態樣係較佳為在前述粉體之合成 方法’前述反應加速劑係包含水。 此外,為了解決前述之課題並達成目的,本發明之電 子零件之製造方法,係製造包含使由上述發 成方法而生成之粉體微粒子漿體化而成之電子㈣作為二 成要素之電子零件。 [發明之效果] 根據本發明,由於使用水和在相較於水單獨存在時之 更低溫度及更低壓力下成為超臨界狀態之溶劑之混合溶 劑,生成混合溶劑之次臨界或超臨界狀態之反應環境,因 此,可降低用以生成次臨界或超臨界狀態之臨界溫度及/ 或臨界壓力,所以,可達到可藉由臨界條件之缓和而減低 反應容器等之腐蝕或由於腐餘造成雜質混入生成物中、或 者是可擴大反應容器等之材質之選擇範圍的效果。此外, 藉由在反應器之表面施行鍍金,而可減低混入生成物之雜 質。此外,可藉由增加混合溶劑之醇類比例,而大幅度地 抑制純水合成之非常高之反應逮度,合成之粒子因溶劑而 党到布朗運動等而迅速地擴散,得到更加良好之分散狀態。 此外’根據本發明之第2態樣,藉由利用即使是先使 以醇類等溶劑所調製之肩料漿體成為高溫高壓也不太進行 反應’而在加壓及加熱原料漿體後投入至反應路徑,而可 不藉由大量之反應加速劑來加熱原料漿體,生成次臨界或 321544 10 201018647 -超^界㈣。可藉此而知讀臨界水㈣料漿體之 混口比,也就是可增加原料衆體量比起反應加速劑更多, 比^知之超臨界水熱合成時還可更加增高大約i位數之 反f區域之原料濃度,能夠製作更大量之奈米粒子。此外, ::由採用高溫細體而降低投入至反應路徑之反應加 =溫度。例如在混合後之溫度為說時,不需要加 ❹ =體及水之預熱溫度至3〇。。〇以上。特別是水之比例為 數/。時,也可使用室溫水。 之反應加速劑至棚。ci 樣’藉由不需要預熱包含水 之腐钱,㈣提高成為高而可減低由於高溫水造成 本發明之第3態樣之粉:之::::域之安全性。 造方法係可達到能夠藉由分及電子零件之製 果。 〜 來製坆教徑小且結晶性良好的粉體之效 【實施方式】 法及Ϊ以下’詳細地說明用以實施本發明之粉體之合成方 件之製造〜佳形態。本發明= 進行各種變化。此外,在/發明不曰之乾圍的話,則可 =技術領域中具通常知識者可輕易思及者、以及實;: 同者、亦即在均等等的範圍者。 及貫質相 (本發明之概要) ^發明讀狀合成方法,躲时㈣相較於水單 存在時之更低温度及更低壓力下成為超臨界狀態之溶劑 321544 11 201018647 的混合溶劑,藉由加熱及/或加壓來生成次臨界或超臨界狀 態之反應環境,並在該反應環境下合成粉體。藉此而比起 水單獨存在時’還更加緩和用以生成次臨界或超臨界狀態 之臨界條件。 作為此種溶劑係有低於純水之臨界溫度、臨界壓力之 極性有機溶劑。作為可使用於本發明之極性有機溶劑係例 如有乙醇(大約241°C、6MPa)、甲醇(大約239°C、8MPa)、 異丙醇(大約 235°C、4. 8MPa)、甲醚(127°C、5.3MPa)、丙 酮(235°C、4· 6MPa)。在此’舉例說明使用乙醇作為溶劑時。 第1-1圖及第1-2圖係顯示混合水和乙醇之混合溶劑之臨 界條件之特性圖。此外’第1-1圖係顯示臨界溫度和乙醇 農度之關係’第1_ 2圖係顯不臨界壓力和乙醇濃度之關 係。此外,在第1-1圖及第1-2圖,也顯示後述之實施例 之測定結果(也就是實驗資料之一部分)。此外,臨界條件 係使用記載於文獻「A. A. Abdurashidova,A. R. Bazaev, E. A· Bazaev and I. M. Abdulagatov 、 “The thermal properties of water-ethanol system in the near-critical and supercritical states” 'High Temperature Vol. 45 No. 2,2007,pl78-186」(在以下, 稱為參考文獻1。)之臨界條件而算出。首先,在水單獨存 在時之臨界溫度Tw係大約374°C,臨界壓力Pw係大約 22MPa。另一方面,在乙醇單獨存在時,超臨界乙醇之分解 力係稍微低於超臨界水,臨界溫度Te係大約241°C,臨界 壓力Pe係大約6. IMPa,具有低於水時之臨界條件。在此 12 321544 201018647 種混合水和乙醇之混合溶劑,如第卜 > m,一 丄圖及第1-2圖所示, £s界溫度Tm和臨界壓力Pm隨著乙艘+ a· —之重量比例改變。且 體地說,藉由在水混合乙醇,而比起水單獨存在時更 ^低臨界溫度及臨界壓力,乙醇之重量比例越高而臨界 溫度及臨界壓力越加降低。 於是,藉由調整混合溶劑之組成(水和乙醇)之比例來 調整混合溶劑之臨界溫度Tra、臨界壓力pm,而可實現反應 速度、粒子成長速度、結晶性之控制、生成物粉之分散性 〇之控料。例如較是將補草酸鋇氧鈦放人麵之乙醇 並在300°C、20MPa之超臨界狀態保持丨小時以上,也幾乎 是不發生分解反應,無法合成鈦酸鋇BaTi〇3。另一方面, 加入至400〇C、30MPa之超臨界水時,僅i秒鐘即生成欽酸 鋇。藉由以該特性來增加水之比例,而能夠提高有機物之 分解速度,能夠以高速度來生成鈦酸鋇微粒子等。此外, 兩溫尚壓水之離子積[H+][〇H—]係在2〇〇。(:至300°C之溫度 ❹帶最大值大約10—11,水之分解能力也成為最大 ,同時,也 可促進離子反應。此外,如第丨—丨圖及第卜2圖所示,如 果乙醇之莫耳分率為大約30%以上的話,則可使水和乙醇 之混合溶劑具有充分之分解力,同時,成為大約3〇〇〇c以 下、lOMPa級之非常低於純水之臨界條件。 此外,如果增加乙醇之比例的話,則能夠更加地降低 混合:^谷劑之臨界溫度Tm、臨界壓力pm,可緩和分解速度(反 應速度)或微粒子之生成速度’處理變得容易而能夠提升操 作性。此外,藉由更加地降低臨界溫度、臨界壓力,而緩 13 321544 201018647 和溫度、壓力條件,也可減低在反應器之腐蝕發生。例如 可藉由增加乙醇比例來使混合溶劑之臨界溫度從374t:降 · 低至260°C左右,使臨界壓力從22MPa降低至6MPa至7MPa 左右。結果’例如即使是使用藉由SUS或财腐餘性之The present invention has been made in view of the above, and it is an object of the present invention to provide a method for synthesizing a powder which can reduce corrosion of a reaction container or the like, or a mixture of impurities due to corrosion, or a material which can expand the reaction volume. And methods of manufacturing electronic parts. Further, an object of the present invention is to provide a powder which can be used as a powder which can be used as a raw material which is low in content of impurities such as Fe, Cr, Ni, etc., specifically, a content of 200 ppm or less and which is used for the production of electronic parts. A method of synthesizing and a method of producing an electronic component using the powder. Further, an object of the present invention is to provide a method for synthesizing a ruthenium which can synthesize a small amount of aggregated particles (nanoparticles) with high dispersibility in a short time, and a method for producing an electronic component using the same. . 321544 6 201018647 The present invention has been made in view of the foregoing, and it is an object of the present invention to provide a larger amount of raw material concentration (e.g., about one digit) which is higher in the reaction zone than in the conventional flow-through supercritical hydrothermal synthesis. A method of nanoparticle and a method of producing an electronic component using the powder. The present invention is directed to a method for synthesizing a powder of a powder having a small particle size and good crystallinity by generating a subcritical reaction environment or a supercritical reaction environment by batch processing. And methods of manufacturing electronic parts. ® [Means for Solving the Problem] In order to solve the problem and achieve the object, the first aspect of the method for synthesizing the powder of the present invention uses water and lower temperature and lower in comparison with water alone. a mixed solvent which becomes a solvent of a supercritical state under pressure, and generates a reaction environment of a subcritical or supercritical state by at least one of heating and pressurization to generate a reaction environment of the subcritical or supercritical state as a reaction field 'The powder raw material is retained in the reaction field for a predetermined time Φ to generate powder fine particles. In order to solve the above problems and achieve the object, the "second aspect of the method for synthesizing the powder of the present invention" has the following steps: the raw material and the lower pressure and lower temperature when compared to the presence of water alone The first step of pressurizing and heating the raw materials prepared by mixing the supercritical state agents. The pressurized and heated raw material slurry and the reaction accelerator containing water are respectively supplied to the reaction path' and a second step of generating a reaction environment in which the reaction path generates a subcritical or supercritical state in the reaction path; and using the aforementioned reaction environment in the subcritical or supercritical state as a reaction field, the slurry of the raw material 321544 7 201018647 is subjected to the reaction. The third step of generating the powder fine particles after the predetermined time has elapsed, and the fourth step of cooling the generated fine powder particles to stop the growth of the fine powder particles. Further, the method for synthesizing the powder of the present invention is the above invention, wherein the second step comprises: pressurizing and heating the raw material slurry at a higher volume ratio than water contained in the reaction accelerator. Supply to the reaction path. Further, the method for synthesizing the powder of the present invention has the step of heating the reaction accelerator, and the second step of supplying the reaction accelerator heated by hydrazine to the reaction path. Further, in the method of synthesizing the powder of the present invention, the solvent is a solvent which becomes a supercritical state at a lower pressure than when water alone exists. The second step is formed by pressurization. Subcritical or supercritical state. Further, the method for synthesizing the powder of the present invention is the above invention, and the solvent includes an organic solvent which can be continuously dissolved in a supercritical state and water. Θ In order to solve the above problems and achieve the object, the third aspect of the method for synthesizing the powder of the present invention has the following steps: the raw material and the lower pressure and lower temperature in the presence of water alone a first step of heating at least a slurry prepared by mixing a solvent in a supercritical state; mixing the heated slurry with a reaction accelerator containing water to generate a subcritical state or a supercritical state by at least heating The second step of the reaction environment; θ and the first $ music: the body is retained in the reaction environment for a predetermined time to generate the powder 8 321544 201018647 particles, and after the predetermined time elapses, the third growth of the powder particles is stopped. step. Preferably, in the preferred embodiment of the present invention, in the method of synthesizing the powder, at least the slurry fed to the reaction vessel is heated in the first step, and at least heated in the second step. The reaction accelerator is added to the slurry, and in the third step, the growth of the powder particles is stopped by decompressing at least one of the slurry in the reaction vessel and cooling the slurry in the reaction vessel. . Preferably, in the preferred embodiment of the present invention, in the method of synthesizing the powder, in the first step, the slurry is pressurized. Preferably, in the preferred embodiment of the present invention, in the method of synthesizing the powder, the growth of the above-mentioned powder particles is stopped by cooling and depressurizing the slurry in the reaction environment. At this time, the slurry system of the above reaction environment was rapidly cooled and depressurized. As a preferred aspect of the present invention, a method of synthesizing the powder in the above-mentioned powder is preferred, and the heated reaction accelerator is mixed in the polymer. Further, when the reaction accelerator is in a small amount, it may not be heated, for example, a mixture of room temperature water and a high temperature slurry. As a preferred aspect of the present invention, it is preferred to synthesize the powder, and to stir the slurry while adding the aforementioned reaction accelerator. As a preferred aspect of the present invention, it is preferred that the powder is synthesized in such a manner that the precursor is in a subcritical or supercritical state before the addition of the reaction accelerator. As a preferred aspect of the present invention, it is preferred to synthesize the above powder 9 321 544 201018647 Method 'The foregoing solvent is a supercritical state and an organic solvent in which water is continuously dissolved. The preferred embodiment of the present invention is preferably a method for synthesizing the powder. The reaction accelerator comprises water. In addition, in order to solve the above problems and achieve the object, the method for producing an electronic component according to the present invention is to manufacture an electronic component including an electron (four) obtained by slurrying powder fine particles generated by the above-described method of production as a two-component element. . [Effects of the Invention] According to the present invention, a subcritical or supercritical state of a mixed solvent is produced by using water and a mixed solvent of a solvent which becomes a supercritical state at a lower temperature and a lower pressure than when water alone exists. The reaction environment, therefore, can reduce the critical temperature and/or critical pressure used to generate the subcritical or supercritical state, so that the corrosion of the reaction vessel or the like can be reduced by the relaxation of the critical conditions or the impurities due to the corrosion The effect of blending the product or expanding the selection range of the material of the reaction container or the like. Further, by performing gold plating on the surface of the reactor, the impurities of the mixed product can be reduced. In addition, by increasing the proportion of the alcohol in the mixed solvent, the reaction trapping of the pure water synthesis can be greatly suppressed, and the synthesized particles rapidly diffuse due to the solvent and the party to the Brownian motion, thereby obtaining a better dispersion. status. Further, according to the second aspect of the present invention, the slurry is not subjected to the reaction even if the slurry of the shoulder prepared by using a solvent such as an alcohol is not subjected to the reaction, and the raw material slurry is pressurized and heated. To the reaction path, the raw material slurry can be heated without a large amount of reaction accelerator to generate a subcritical or 321544 10 201018647 - superb boundary (four). By this, the ratio of the mixing ratio of the critical water (4) slurry can be read, that is, the amount of the raw material can be increased more than that of the reaction accelerator, and the number of digits can be increased even more than the supercritical hydrothermal synthesis. The concentration of the raw material in the anti-f region enables a larger amount of nanoparticle to be produced. In addition, :: the reaction is added to the reaction path by using high temperature fines plus temperature. For example, when the temperature after mixing is said, it is not necessary to add ❹ = body and water preheating temperature to 3 〇. . 〇 Above. In particular, the ratio of water is /. Room temperature water can also be used. The reaction accelerator is to the shed. The ci-like" does not require preheating of the rotted money containing water, and (4) increases the height to reduce the safety of the powder of the third aspect of the present invention due to the high temperature water::::: domain. The manufacturing method is capable of achieving results by means of electronic components. ~ The effect of the powder having a small diameter and good crystallinity is exemplified. [Embodiment] The following is a detailed description of the production of a synthetic material for carrying out the powder of the present invention. The present invention = various changes are made. In addition, in the case of / invented, it is possible that the person with ordinary knowledge in the technical field can easily think about it and the real person: the same person, that is, in the range of equals and so on. And the permeate phase (summary of the present invention) ^Inventive read synthesis method, when the time of hiding (4) is compared with the solvent at a lower temperature and a lower pressure in the presence of a water single sheet, which is a supercritical solvent, 321544 11 201018647 The reaction environment of the subcritical or supercritical state is generated by heating and/or pressurization, and the powder is synthesized in the reaction environment. Thereby, the critical condition for generating a subcritical or supercritical state is more relaxed than when water alone exists. As such a solvent, there is a polar organic solvent which is lower than the critical temperature and critical pressure of pure water. The polar organic solvent which can be used in the present invention is, for example, ethanol (about 241 ° C, 6 MPa), methanol (about 239 ° C, 8 MPa), isopropyl alcohol (about 235 ° C, 4.8 MPa), methyl ether ( 127 ° C, 5.3 MPa), acetone (235 ° C, 4. 6 MPa). Here, the use of ethanol as a solvent is exemplified. Fig. 1-1 and Fig. 1-2 are characteristic diagrams showing the critical conditions of a mixed solvent of mixed water and ethanol. In addition, Figure 1-1 shows the relationship between critical temperature and ethanol agronomy. Figure 1-2 shows the relationship between non-critical pressure and ethanol concentration. Further, in Figs. 1-1 and 1-2, the measurement results of the examples described later (i.e., part of the experimental data) are also displayed. In addition, the critical conditions are described in the literature "AA Abdurashidova, AR Bazaev, E. A. Bazaev and IM Abdulagatov, "The thermal properties of water-ethanol system in the near-critical and supercritical states" 'High Temperature Vol. 45 No 2,2007, pl78-186" (hereinafter referred to as Reference 1) is calculated as a critical condition. First, the critical temperature Tw when the water is alone is about 374 ° C, and the critical pressure Pw is about 22 MPa. On the other hand, in the presence of ethanol alone, the decomposition power of supercritical ethanol is slightly lower than that of supercritical water, the critical temperature Te is about 241 ° C, and the critical pressure Pe is about 6. IMPa, which has a critical condition lower than water. . Here, 12 321544 201018647 mixed solvents of mixed water and ethanol, such as Dibu > m, a diagram and 1-2, the temperature of the £s boundary Tm and the critical pressure Pm with the E + a · The weight ratio changes. In other words, by mixing ethanol in water and lowering the critical temperature and critical pressure than when water is present alone, the weight ratio of ethanol is higher and the critical temperature and critical pressure are further lowered. Then, by adjusting the ratio of the composition of the mixed solvent (water and ethanol) to adjust the critical temperature Tra and the critical pressure pm of the mixed solvent, the reaction rate, the particle growth rate, the control of the crystallinity, and the dispersibility of the resultant powder can be achieved. The control of the cockroach. For example, when the oxalic acid titanium oxide is placed on the surface of the human body and kept at a supercritical state of 300 ° C and 20 MPa for more than 丨 hours, almost no decomposition reaction occurs, and barium titanate BaTi 〇 3 cannot be synthesized. On the other hand, when supercritical water of 400 〇C and 30 MPa is added, yttrium yttrium is formed in only i seconds. By increasing the ratio of water by this characteristic, the decomposition rate of the organic substance can be increased, and barium titanate fine particles and the like can be produced at a high speed. In addition, the ion product [H+][〇H—] of the two warm waters is at 2〇〇. (: The temperature of the temperature to 300 °C is about 10-11, and the decomposition ability of water is also the largest. At the same time, the ion reaction can also be promoted. In addition, as shown in the figure 丨-丨 and 卜2, if When the molar fraction of ethanol is about 30% or more, the mixed solvent of water and ethanol can have sufficient decomposition power, and at the same time, it is about 3 〇〇〇c or less, and the critical condition of 10 MPa is very lower than that of pure water. In addition, if the ratio of ethanol is increased, the mixing temperature can be further reduced: the critical temperature Tm of the grain, the critical pressure pm, and the decomposition rate (reaction speed) or the rate of formation of the fine particles can be alleviated. In addition, by further reducing the critical temperature and critical pressure, and slowing down the temperature and pressure conditions, the corrosion in the reactor can also be reduced. For example, the ratio of the mixed solvent can be increased by increasing the ratio of ethanol. The temperature is reduced from 374t: down to about 260°C, and the critical pressure is reduced from 22MPa to 6MPa to 7MPa. The result is, for example, even if it is used by SUS or sulphur

Hastel loy材質等之{re、則系材質之反應容器或管線時, k 也減弱其腐蝕性,減低雜質相對於生成物之含量。或者是 — 可大幅度地降低混合溶劑之臨界溫度、臨界壓力,例如降 低臨界溫度至30(TC以下,因此,也可擴大反應容器等之 材質選擇範圍’使用耐腐餘性良好之Ti。此外,即使是增 ❿ 加乙醇之比例,也必須進行調整成一定含有水。因為不含 有Jc時有降低分解力或者是離子反應速度不足之虞之緣 故。 ❹ 係因為水和乙醇之混合溶劑’即使是相同之溫 ς、=,也保持同於單純之次臨界水環境之分解力,同 可mi供早—相之超臨界反應環境狀態之緣故。因此, :=在鈦酸鋇之製造’利用本發明之粉體之合成方 不進一斤度均勻性之鈦酸鋇切成,即使是在事後 =溫燒結’也可製造高結晶性之鈦酸鋇奈米粒子。 在僅藉二=成有助:原料及生成物之分散。例如 十™t有:子時,-次粒子為數 相對於此藉η 成為次微米程度之塊狀。 产藉由添加乙醇之混合溶劍生成超臨界狀能 '衣兄,㈣狀之_鋇微粒子料,可Μ為幾乎分散 321544 14 201018647 r 之數十nmt鈦酸鋇微粒子。也就是可抑制鈇酸鎖微粒子When Hastel loy material is used as a reaction vessel or pipeline of material, k also weakens its corrosivity and reduces the content of impurities relative to the product. Alternatively, the critical temperature and the critical pressure of the mixed solvent can be drastically reduced. For example, the critical temperature can be lowered to 30 (TC or less. Therefore, the material selection range of the reaction container or the like can be expanded to use Ti having good corrosion resistance. Even if it is a ratio of sputum and ethanol, it must be adjusted to contain water. Because it does not contain Jc, it has the effect of reducing the decomposition power or the ionic reaction rate is insufficient. ❹ Because the mixed solvent of water and ethanol 'even It is the same temperature, =, and also maintains the decomposition power of the subcritical water environment, which is the same as the supercritical reaction environment of the early-phase. Therefore, := in the manufacture of barium titanate The synthesis of the powder of the present invention is carried out without cutting into a uniformity of barium titanate, and it is possible to produce high-crystallity barium titanate nanoparticles even after the event of post-temperature sintering. Help: Dispersion of raw materials and products. For example, when TTMt has: sub-, the number of sub-particles is a block of submicron relative to η. Production of supercritical energy by adding a mixed solution of ethanol' Brother, (4) _ 钡 钡 钡 钡 钡 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321

St之=說’在由添加乙醇之混合溶劑生成之超 、 〜 應環境,可使塊狀之鈦酸鋇微粒子消失,人 .成鈦酸賴好充分地分散缝十nm種_微粒子/ 料和核合之㈣係並非限定為乙醇,只要可比起 純水時還更加地降低臨界溫度、臨界壓力且可溶於水之有 機溶劑即可。可使用例如價格便宜且低毒性之醇類(甲 乙醇、丙醇^IPA(異丙醇)、丁醇等)或者是丙嗣等賴等。 :由像這樣生成之次臨界混合溶劑或超臨界混合溶劑 狀態生成之反應環境、也就是由使用混合水和在相較於水 單獨存在時之更低溫度及更低壓力下成為超臨界狀態之溶 劑之混合溶劑生成之次臨界或超臨界狀態構成之反應環境 係可適用於粉體、例如欽酸鋇纟子之合成方法。作為其— 例係例如適用於專利文獻卜2等,可藉由混合鈦化合物水 溶液和鋇鹽水溶液,在添加鹼性水溶液後,於次臨界或超 ❹臨界狀態之混合溶劑中,以混合溶劑來進行熱合成,而製 造鈦酸鋇微粒子。具體地說,可將原料鈦氧化物和氫氧化 鋇加入至醇類中,在超臨界醇類狀態下進行分散,然後, 和包含水之反應加速劑混合,藉由次臨界或超臨界狀態之 混合溶劑而製造鈦酸鋇微粒子。如果需要的話,也可添加 包含NaOH或有機系pH調整劑TMAH(氳氧化四甲銨)等鹼性 水溶液。原料之Ti〇2粉係不溶解於水,但是,容易製造nm 級之粉,因此’可不粉碎而直接地調製漿體。原料之Ba(〇H)2 係,和高溫高壓水混合之時,容易離子化,因此,不需要 321544 15 1 201018647 特別粉碎。此外,為了確保更加均勻之反應,較佳為衣滿 合水和原料之前,將原料漿體分散於超臨界醇類。此外, 為了調整生成物之鈦酸鋇中之Ba:Ti,可調整起始原科中 之Ba : Ti成為1 : 1左右。 此外,本實施形態之粉體之合成方法係並無限定在只 針對於金屬氣化物和氫氧化物之系統適用,也可適用於氣 化物、硝酸鹽、碳酸鹽、有機酸鹽、複合金屬化合物原斜。 例如不限定在專利文獻1、2等適用,也可適用於新穎之鉢 酸鋇微粒子之製造方法。新穎之鈦酸鋇微粒子之製造方法 ® 概略地係藉由使用包含鋇和鈦之複合金屬錯合物作為起始 原料,供應複合金屬錯合物至由混合溶劑生成之次臨界威 超臨界狀態之反應環境中,並滯留預定時間,而生成鈦酸 鋇微粒子。具體地說,草酸鋇氧鈥係在原本相同之分子中 之近距離間以1 :丨之比例存在鋇和鈦,在分解於超臨界混 合溶劑時,可藉由以等莫耳數比進行反應而結晶化,生成 鈦酸鋇微粒子。更加詳細地說,藉由利用次臨界或超臨界 混合溶劑之分解力而完全地分解複合金屬錯合物,同時, 藉著以由該混合溶劑生成之次臨界或超臨界狀態之反應環 境作為反應場之超臨界混合溶劑之熱合成,而使分解之複 &金屬錯合物之離子結晶化成為nm級之小粒徑且高結晶 性之鈦酸鋇微粒子。 像這樣,在本實施形態,藉由使用鈦氧化物+鋇氫氧 化物以及包含鋇和鈦之複合金屬錯合物作為起始原料,而 不需要溶解於溶劑,可以漿體之狀態來使用,同時,如專 321544 16 201018647 -利文獻卜2等,可不受溶解度之限制,實現高度之過飽和 度,實現生成之鈦酸鋇之奈米化。此外,包含鋇和鉢之粉 末之複合金屬錯合物係在原本相同之分子中之近距離間以 1 : 1之比例存在鋇和鈦,因此,可藉由在複合金屬錯合物 之分解後即刻以等莫耳比進行反應而結晶化,生成高轉化 率之鈦酸鋇。此外,作為原料之複合金屬錯合物係在次臨 界混合溶劑或超臨界混合溶劑狀態之反應環境,地搔 〇受分解處理和藉由於結晶化之合成處理之2階段處理,因 此’如以離子狀態直接地投入時,無處理速度過度迅速, 可確保甩以提高結晶性之反應時間。 在此,作為起始原料之包含鋇和鈦之複合金屬錯合物 係列舉包含鋇和鈦之缓酸鹽(特別是幾酸鋇氧欽)或乙醇酸 鋇氧鈦等。在羧酸鋇氧鈦中,宜為Ba : Ti = 1 ·· i之草酸鋇 氣鈦、檸檬酸鋇氧鈦。考慮得到之容易性、原料成本、c〇2 含量少等時,最適合為草酸鋇氧鈦BaTi〇(C2〇4)2 · 4H2〇,在 .本實施形態使用草酸鋇氧鈦。此外,為了調整生成物:鈦 酸鋇(BaTi〇3)中之Ba: Ti,可適當地調整起始原料中之 Ba : Ti成為1 : 1左右。 例如草酸鋇氧鈦時,藉由供應至次臨界混合溶劑或超 臨界混合溶劑狀態之反應環境並滯留,而可在數秒鐘至數 分鐘以内,連同草酸鋇氧鈦原料之有機成分一起完全地分 解,藉由之後之合成,來製作鈦酸鋇微粒子。結果,不僅 使用高壓鍋之分批式製造流程’也可適用藉由i產性良好 之連續流通式之製造流程’能夠大幅度提升鈦酸鋇微粒子 321544 17 201018647 之製造步驟之效率。 (實施形態1) 1招臨界 本實施形態1係顯示適用於使用藉由餐匆 方法 狀態之連續流通式之製造步驟之鈦酸鋇微雜彳之連 施衫態制造 通式梨姐 旅 之適用例。第2圖係顯示適用於本發明之實 續流通式製造裝置之示意概略構成圖。該速… i 應管3和 裝置係具備:以由攪拌包含原料之漿體之漿禮撲構成反應 由閥2來供應之漿體作為室溫高壓漿體,供應I 土水, 場之反應管3的漿體栗4;使由槽5經由閥6供’ 經過藉由加熱器7進行之加熱成為高溫水’在反〆3之 ^ 0^ ° 室溫高壓漿體混合來供應的送液泵8;配釁於y之#出 排出側的冷卻槽9;以及經由閥10連結在泠卻槽 發3 側的回收槽11。在反應管3之周圍也具備珣以 炉熱葬 之内部成為超臨界狀態(或次臨界狀態)之加熱用之 12。 β之刎子’ 此外,在第2圖所示之連續流通式製造裝震 令 使流體從下側流動至上側,但是,也可將成為上游側之壳 溫水和室溫高壓漿體之2個線路設置於反應管3之上部, 使流體從上側流動至下側。此外,反應管3之粗度係例如 在後述之實施例2為内徑8mm之管線’但是,也可使用實 際市面販賣之直徑1/32英吋至數⑽之管線。此外,在第 2圖所示之例子,形成向溫水之線路和室溫高壓漿體之線 路混合之流路配置’但是,反應之時間長達數分鐘左右時, 可省略尚溫水側之線路,為僅使調製水或溶劑和反應物結 18 321544 201018647 束之漿體流動於反應管3之流路構造。此外,製造裝置係 車父佳為使原料聚體之線路成為南溫南壓後’和面溫南壓水 混合。像這樣,藉由也使漿體成為高溫高壓,而可不太需 要或不需要藉由水或水和溶劑之混合溶劑來加熱漿體,能 ' 夠使原料漿體:水之混合比成為1 : 1以上。可藉此而提高 反應部之原料濃度,能夠提高生產性。 接著,說明本實施形態1之鈦酸鋇微粒子之製造方 法。第3圖係顯示使用第2圖所示之連續流通式製造裝置 ❹之鈦酸鋇製造方法之概略步驟圖。 A.原料調製步驟 首先,進行原料調製步驟。在原料調製步驟,準備原 料,依序地進行原料之粉碎、漿體之調製和漿體之分散之 各種處理。 在原料之粉碎處理,為了容易從漿體泵4來送出,而 藉由球磨機、顆粒磨機和行星式粉碎之任何一種來粉碎原 _料粒子成為數// m左右之大小。為了減低生成物之不一 致,較佳為還粉碎成為次微米程度之大小。在此,在本實 施形態1,使用成為次微米之市面販賣之Ti〇2粉來作為原 料,因此,不需要粉碎處理。此外,在以草酸鋇氧鈦來作 為原料之狀態下,藉由下列之處理而粉碎原料粒子。作為 粉碎方法係可使用球體使用氧化锆、溶劑使用離子交換水 及極性溶劑之乙醇之濕式之球磨機方式。粉碎時間係24 小時,體積比係原料:球體:溶劑=1 : 4 : 8,球磨機之筒 容積係700mL,相對於筒之内容物體積率係70%以上,粉碎 19 321544 201018647 前原料粉尺寸係平均大約70//m,粉碎後原料粉尺寸係平 均大約0. 5 // m。 在草酸鋇氧鈦漿體之調製處理,使漿體中之粉濃度例 如成為25g/L。作為欽酸鎖之穩定條件係必須為pH > 12之 驗性環境,因此,添加驗性水溶液(添加電解質或者是驗水 或氨水)而調整pH值。在本實施形態1,添加NaOH。NaOH 之具體添加量係視包含在原料之C〇2量而定,但是,例如 使用草酸鋇氧鈦來作為原料時,作為指標係設定NaOH : C〇2 之比值大於2 :卜其原因係為了防止BaC〇3之形成。此外, Ti〇2和Ba(0H)2為原料時,可不加入驗劑、或者是可添加 NaOH或TMAH等pH調整劑。 在漿體之分散處理,於反應前,藉由超音波進行分散 5分鐘至10分鐘左右。接著,在反應處理之際,藉由漿體 攪拌機1而進行攪拌,同時,輸送至漿體泵4側。 B.反應環境生成步驟 反應環境生成步驟係生成次臨界混合溶劑或超臨界 混合溶劑狀態之反應環境之步驟,進行混合溶劑臨界條件 之調整、加熱和加壓及混合之各種處理。 作為混合溶劑臨界條件之調整處理係調整水和溶劑 (乙醇)之比例。在此,以重量%計使水量成為5wt%至 95wt%。藉此而於260°C至370之間調整混合溶劑之臨界溫 度,於8MPa至22MPa之間調整臨界壓力。 在加熱處理,藉由加熱器7而加熱純水成為高溫水之 狀態。此外,藉由加熱器12而將混合包含高溫水和有機溶 20 321544 201018647 劑(乙醇等)之漿體之反應管3加熱至調製之混合溶劑之臨 界溫度以上。 在加壓處理,藉由以漿體杲4將包含由漿體攪拌機1 供應之原料和有機溶劑(乙醇等)之衆體加壓至調製之混合 ,- 溶劑之臨界壓力附近以上’而使原料聚體作為室溫高壓聚 體供應至反應管3側。 在混合處理,混合高溫高壓水和室溫高壓漿體而供應 至反應管3。在混合狀態’反應管3内之反應環境較佳為 ®接近於混合溶劑臨界條件之條件,成為超過臨界溫度及臨 界壓力之超臨界狀態。 特別是能夠合成為正方晶之鈦酸鋇之最低溫度係大 於215 C,最低壓力係大於5MPa ’以草酸鋇氧鈦來作為原 料時’顯示鹼性環境之pH值係大於12至14。因此,為了 提高正方性,作為反應管3内之反應環境係較佳為高於混 合溶劑之臨界條件之溫度及壓力。 ❹C.粉體生成步驟 私體生成步驟係藉由在生成為超臨界混合溶劑狀熊 (或次臨界混合溶劑狀態)之反應環境之反應管3中,使包 含草酸鋇氧鈦之漿體滯留預定時間,來生成鈦酸鋇微粒子 之步驟’連續地進行分解或溶解步驟和結晶化步驟。 C-1·分解或溶解步驟 在分解或溶解步驟,藉由將包含反應物(金屬之氧化 物、氫氧化物或複合金屬錯合物等)之漿體供應至反應管3 中之超臨界混合溶劑狀態(或次臨界混合溶劑狀態)之反應 321544 21 201018647 環境,而以超臨界加溶劑分解來分解或溶解反應物之成 分。更加詳細地說,例如如果是以T i 〇2 + Ba (0H) 2作為原料 的話,則溶解成為Ba+2、Ti〇2水合物、Ti(0H)4水合物、St = = said 'in the super solvent produced by the addition of ethanol, ~ should be the environment, can make the block of barium titanate particles disappear, human. Titanic acid depends on the full dispersion of the slit ten nm _ microparticles / materials and The nuclear (4) system is not limited to ethanol, as long as it can lower the critical temperature, the critical pressure, and the organic solvent soluble in water as compared with pure water. For example, an alcohol which is inexpensive and low in toxicity (methanol, propanol, IPA (isopropanol), butanol, etc.) or a propionate or the like can be used. : a reaction environment generated by a subcritical mixed solvent or a supercritical mixed solvent state generated as described above, that is, by using mixed water and becoming supercritical under lower temperature and lower pressure than when water alone exists The reaction environment composed of the subcritical or supercritical state of the mixed solvent of the solvent is applicable to a synthesis method of a powder, for example, a scorpion. As an example thereof, for example, it is applied to Patent Document 2, etc., by mixing an aqueous solution of a titanium compound and an aqueous solution of cerium salt, and after adding an alkaline aqueous solution, in a mixed solvent of a subcritical or supercritical critical state, a mixed solvent is used. Thermal synthesis is carried out to produce barium titanate microparticles. Specifically, the raw material titanium oxide and barium hydroxide may be added to an alcohol, dispersed in a supercritical alcohol state, and then mixed with a reaction accelerator containing water by a subcritical or supercritical state. The solvent is mixed to produce barium titanate fine particles. If necessary, an alkaline aqueous solution containing NaOH or an organic pH adjuster TMAH (tetramethylammonium oxide) may also be added. The Ti〇2 powder of the raw material is not dissolved in water, but it is easy to produce a powder of the order of nm, so that the slurry can be directly prepared without pulverization. The Ba(〇H) 2 system of the raw material is easily ionized when it is mixed with high-temperature and high-pressure water. Therefore, it is not necessary to pulverize 321544 15 1 201018647. Further, in order to ensure a more uniform reaction, it is preferred to disperse the raw material slurry in the supercritical alcohol before the water and the raw materials are filled. Further, in order to adjust the Ba:Ti in the barium titanate of the product, it is possible to adjust Ba: Ti in the starting genus to be about 1:1. Further, the method for synthesizing the powder of the present embodiment is not limited to a system suitable only for metal vapors and hydroxides, and is also applicable to vapors, nitrates, carbonates, organic acid salts, and composite metal compounds. Original oblique. For example, it is not limited to the application of Patent Documents 1, 2, etc., and can be applied to a novel method for producing bismuth citrate fine particles. Novel method for producing barium titanate microparticles® is schematically provided by using a composite metal complex comprising ruthenium and titanium as a starting material to supply a composite metal complex to a subcritical supercritical state formed by a mixed solvent. In the reaction environment, it is retained for a predetermined time to form barium titanate microparticles. Specifically, the bismuth oxalate oxime system has ruthenium and titanium in a ratio of 1: 近 at a close distance in the same molecule, and can be reacted by an equimolar ratio when decomposed into a supercritical mixed solvent. Crystallization produces barium titanate microparticles. In more detail, the composite metal complex is completely decomposed by utilizing the decomposition force of the subcritical or supercritical mixed solvent, and at the same time, by reacting in a reaction environment of a subcritical or supercritical state generated by the mixed solvent. The thermal synthesis of the supercritical mixed solvent of the field causes the ion of the decomposed complex & metal complex to be crystallized into small-sized and highly crystalline barium titanate microparticles of the order of nm. As described above, in the present embodiment, by using titanium oxide + cerium hydroxide and a composite metal complex containing cerium and titanium as a starting material, it is possible to use it in a slurry state without being dissolved in a solvent. At the same time, such as 321544 16 201018647 - Li Wenbi 2, etc., can be achieved without the limitation of solubility, achieve a high degree of supersaturation, to achieve the formation of barium titanate. Further, the composite metal complex containing the powder of cerium and lanthanum is present in the ratio of 1:1 between the close distances in the originally identical molecules, and therefore, by decomposition of the composite metal complex Immediately, it is crystallized by a reaction at a molar ratio to produce barium titanate having a high conversion rate. In addition, the composite metal complex as a raw material is in a reaction environment in a subcritical mixed solvent or a supercritical mixed solvent state, the mantle is subjected to a decomposition treatment and a two-stage treatment by synthesis treatment of crystallization, so When the state is directly input, the no-treatment speed is excessively rapid, and the reaction time for increasing the crystallinity can be ensured. Here, the composite metal complex containing ruthenium and titanium as a starting material includes a buffer of bismuth and titanium (particularly a bismuth oxychloride) or a titanium oxyhydroxide. In the titanium oxyhydroxide, it is preferable that Ba: Ti = 1 ·· i of bismuth oxalate, titanium oxyhydroxide. In view of the easiness of obtaining, the cost of raw materials, and the low content of c〇2, etc., it is most suitable as titanium oxyhydroxide BaTi〇(C2〇4)2 · 4H2〇. In this embodiment, titanium oxalate oxalate is used. Further, in order to adjust the Ba: Ti in the product: barium titanate (BaTi〇3), Ba: Ti in the starting material can be appropriately adjusted to about 1:1. For example, when the titanium oxalate oxalate is supplied to the reaction environment of the subcritical mixed solvent or the supercritical mixed solvent state and retained, it can be completely decomposed together with the organic component of the titanium oxalate raw material within a few seconds to several minutes. The barium titanate microparticles are produced by subsequent synthesis. As a result, the efficiency of the manufacturing steps of the barium titanate microparticles 321544 17 201018647 can be greatly improved not only by the batch manufacturing process using the autoclave but also by the continuous flow type manufacturing process by which the yield is good. (Embodiment 1) 1 stroke threshold The present embodiment 1 shows the application of the method of manufacturing a general-purpose pear sister-in-law of a barium titanate which is applied to a continuous flow type manufacturing process by a state of a rush method. example. Fig. 2 is a schematic diagram showing the schematic configuration of a continuous flow type manufacturing apparatus to which the present invention is applied. The speed is as follows: i, the pipe 3 and the apparatus are provided with a slurry which is supplied from the valve 2 by stirring the slurry containing the slurry of the raw material as a room temperature high-pressure slurry, and supplies I soil water, the reaction tube of the field The slurry pump 4 of 3; the liquid supply pump which is supplied by the tank 5 through the valve 6 for 'heating by the heater 7 to become high temperature water' mixed with the high temperature slurry at room temperature 8; a cooling tank 9 disposed on the discharge side of the y; and a recovery tank 11 connected to the side of the sag by the valve 10. The inside of the reaction tube 3 is also provided with a heating 12 in which the inside of the furnace is heated to a supercritical state (or a subcritical state). In addition, the continuous flow manufacturing shock mounting shown in Fig. 2 causes the fluid to flow from the lower side to the upper side, but it is also possible to use two of the shell warm water and the room temperature high pressure slurry on the upstream side. The line is disposed above the reaction tube 3 to allow fluid to flow from the upper side to the lower side. Further, the thickness of the reaction tube 3 is, for example, a pipe having an inner diameter of 8 mm in the second embodiment to be described later. However, a commercially available pipe having a diameter of 1/32 inch to several (10) may be used. Further, in the example shown in Fig. 2, the flow path arrangement for mixing the line between the warm water line and the room temperature high-pressure slurry is formed. However, when the reaction time is as long as several minutes, the line on the warm water side can be omitted. , a flow path configuration in which only the prepared water or solvent and the reactants are deposited in the reaction tube 3 by the slurry of 18 321 544 201018647. In addition, the manufacturing equipment is designed to make the raw material polymerization line become the south temperature and south pressure and mix with the surface temperature and the south pressure water. In this way, by also making the slurry high temperature and high pressure, it is not necessary or necessary to heat the slurry by water or a mixed solvent of water and a solvent, so that the mixing ratio of the raw material slurry: water can be made 1: 1 or more. Thereby, the raw material concentration of the reaction portion can be increased, and productivity can be improved. Next, a method of producing the barium titanate fine particles of the first embodiment will be described. Fig. 3 is a schematic flow chart showing a method of producing barium titanate using the continuous flow type manufacturing apparatus shown in Fig. 2. A. Raw material preparation step First, a raw material preparation step is carried out. In the raw material preparation step, the raw materials are prepared, and various treatments such as pulverization of the raw materials, preparation of the slurry, and dispersion of the slurry are sequentially performed. In the pulverization treatment of the raw material, in order to facilitate the discharge from the slurry pump 4, the raw material particles are pulverized by a ball mill, a pellet mill, and a planetary pulverization to a size of about several +/- m. In order to reduce the inconsistency of the product, it is preferred to pulverize to a submicron size. Here, in the first embodiment, the Ti〇2 powder which is commercially available as a submicron is used as the raw material, and therefore, the pulverization treatment is not required. Further, in the state in which titanium oxynitrate is used as a raw material, the raw material particles are pulverized by the following treatment. As the pulverization method, a wet ball mill method in which zirconia is used as a sphere, ion exchanged water in a solvent, and ethanol in a polar solvent can be used. The pulverization time is 24 hours, the volume ratio is as follows: Sphere: Solvent = 1: 4: 8, the cylinder volume of the ball mill is 700 mL, and the volume ratio of the contents of the cylinder is 70% or more, and the size of the raw material is 19 321544 201018647. 5以上。 The average size of the raw material powder is about 0.5. The preparation of the slurry of bismuth oxalate titanate is such that the powder concentration in the slurry is, for example, 25 g/L. As a stable condition for the acidity lock, it must be an environment of pH > 12, therefore, adjust the pH by adding an aqueous test solution (adding electrolyte or water test or ammonia). In the first embodiment, NaOH was added. The specific addition amount of NaOH is determined by the amount of C〇2 contained in the raw material. However, when, for example, bismuth oxalate is used as a raw material, the ratio of NaOH: C〇2 is set as an index to be greater than 2: Prevent the formation of BaC〇3. Further, when Ti 2 and Ba (0H) 2 are used as raw materials, a pH adjusting agent such as NaOH or TMAH may be added without adding a test. The dispersion treatment in the slurry is carried out by ultrasonic waves for 5 minutes to 10 minutes before the reaction. Next, at the time of the reaction treatment, the slurry is stirred by the slurry mixer 1 and sent to the slurry pump 4 side. B. Reaction Environment Formation Step The reaction environment formation step is a step of generating a reaction environment in a subcritical mixed solvent or a supercritical mixed solvent state, and various treatments for adjusting the critical conditions of the mixed solvent, heating and pressurizing, and mixing. The adjustment treatment as a critical condition of the mixed solvent adjusts the ratio of water to solvent (ethanol). Here, the amount of water is made 5 wt% to 95 wt% in terms of % by weight. Thereby, the critical temperature of the mixed solvent is adjusted between 260 ° C and 370, and the critical pressure is adjusted between 8 MPa and 22 MPa. In the heat treatment, the pure water is heated by the heater 7 to become a state of high temperature water. Further, the reaction tube 3 containing the slurry containing the high-temperature water and the organic solvent 2013018, 201018647 (ethanol, etc.) is heated by the heater 12 to a temperature higher than the critical temperature of the mixed solvent to be prepared. In the pressurization treatment, the raw material containing the raw material supplied from the slurry mixer 1 and the organic solvent (ethanol, etc.) is pressurized to a mixed mixture by the slurry crucible 4, and the raw material is near the critical pressure of the solvent. The polymer was supplied to the reaction tube 3 side as a room temperature high pressure polymer. In the mixing treatment, high temperature and high pressure water and a room temperature high pressure slurry are mixed and supplied to the reaction tube 3. In the mixed state, the reaction environment in the reaction tube 3 is preferably a condition close to the critical condition of the mixed solvent, and becomes a supercritical state exceeding the critical temperature and the critical pressure. In particular, the lowest temperature system capable of synthesizing tetragonal barium titanate is greater than 215 C, and the lowest pressure system is greater than 5 MPa'. When titanium oxalate is used as a raw material, the pH of the alkaline environment is greater than 12 to 14. Therefore, in order to improve the squareness, the reaction environment in the reaction tube 3 is preferably a temperature and a pressure higher than the critical condition of the mixed solvent. ❹C. Powder Formation Step The private formation step is to reserve the slurry containing the titanium oxalate oxalate in the reaction tube 3 in the reaction environment which is formed into a supercritical mixed solvent-like bear (or subcritical mixed solvent state). The step of generating barium titanate microparticles in time 'continuously performs the decomposition or dissolution step and the crystallization step. C-1·Decomposition or Dissolution Step In the decomposition or dissolution step, supercritical mixing by supplying a slurry containing a reactant (metal oxide, hydroxide or composite metal complex, etc.) to the reaction tube 3 The solvent state (or subcritical mixed solvent state) reaction 321544 21 201018647 environment, and the supercritical solvent decomposition decomposition to decompose or dissolve the components of the reactants. More specifically, for example, if T i 〇 2 + Ba (0H) 2 is used as a raw material, it is dissolved into Ba+2, Ti〇2 hydrate, Ti(0H)4 hydrate,

Ti(0H)3+1、TiCOHV1等之離子。此外,如果是以草酸鹽作 為例子的話,則複雜之分子構造會受到因分子和次臨界混 ' 合溶劑或超臨界混合溶劑之激烈之撞擊之所產生之分解力 ' 而完全地破壞。例如氧化鈦係成為Ti(0H)4(aq)或者是Ions of Ti(0H)3+1, TiCOHV1, and the like. Further, if oxalate is used as an example, the complicated molecular structure is completely destroyed by the decomposition force generated by the intense collision of the molecular and subcritical mixed solvent or supercritical mixed solvent. For example, titanium oxide is Ti(0H)4(aq) or

Ti(0H)3+1或ΤΚΟΗ),等之離子,草酸鹽之有機成分係完全 地分解至例如C0、C〇2、Η2〇之簡單分子等級。接著,分解 © 之Ti、Ba等成分係溶解於次臨界混合溶劑或超臨界混合溶 劑。結果,分解之無機成分係達成高飽和度(過飽和度)。 也就是說,使用粉末之Ti〇2、Ba(0H)2、草酸鋇氧鈦,來作 為原料,因此,在分解成為次臨界混合溶劑或超臨界混合 溶劑之時,可在局部簡單地實現更高之過飽和度,而適合 於使生成之鈦酸鋇微粒子奈米化。該分解或溶解步驟之所 需時間係隨著溫度、壓力、反應物之種類而不同。 ^ ❹ C-2.結晶化步驟 在結晶化步驟,藉由在分解草酸鋇氧鈦之後,於反應 管3中,以次臨界混合溶劑或超臨界混合溶劑狀態之反應 環境作為反應場再滯留預定反應時間,以將包含分解之Ba 或Ti之離子予以合成之超臨界混合溶劑之熱合成處理,來 形成鈦酸鋇之核進行結晶化,而生成高結晶性之n m級粒徑 之鈦酸鎖。 在此時,調整及控制滯留在構成反應場之反應管3内 22 321544 201018647 之時間(反應時間)。在結晶化步驟之處理,必須在同時滿 « 足成為前述次臨界混合溶劑或超臨界混合溶劑狀態之溫度 和壓力條件之條件下最低滯留數秒鐘以上。接著,為了得 到更高之結晶性,較佳為在次臨界混合溶劑或超臨界混合 溶劑狀態下滯留數秒鐘以上,穩定地進行結晶化。為了不 受到反應管長度之限制(也就是使長度不會過長),並且, 不會成長為要求尺寸之粒徑以上,反應之時間係較佳為數 十秒鐘以内。藉此生成50nm至150nm左右之最適當尺寸且 ® 高結晶性之鈦酸鋇。關於鈦酸鎖而言,知道5Onm至15Onm 左右係具有最高相對介電係數之最適當尺寸,過度小於或 者是過度大於此種尺寸,皆有鈦酸鋇粉之相對介電係數降 低之傾向。 在此,為了控制鈦酸鋇之結晶性和粒徑而滯留之反應 時間係藉由反應管3之管徑或長度之調整、或者是藉由調 整泵4、8或閥2、6進行之流速之調整、以及停止反應之 @急劇冷卻之時機之調整而進行控制。 鈦酸鋇(BaTi〇3)粒子成長之停止係藉由使用冷卻槽9 之急劇冷卻而進行。冷卻速度係例如大約30°C/秒鐘以上 之急劇冷卻速度,冷卻至室溫。此外,藉由位處於超臨界 混合溶劑中之有機溶劑之良好分散特性而使生成之鈦酸鋇 粒子在超臨界混合溶劑迅速地流動並擴散,使鈦酸鋇粒子 分散。像這樣,藉由減低剛生成之粒子間之接觸而可抑制 粒子之凝集。此外,重視結晶化步驟後之粒子凝集防止時, 可調整混合比而提高混合溶劑之有機溶劑之比例。 23 321544 201018647 D.回收步驟 在回收步騾,藉由以閥10來減壓至大氣壓,釋出氣 體,而進行氣液分離,回收漿體至回收槽U。就回收之黎 體而言’為了除去添加物Na ’藉由離子交換水而進行洗 淨。此外,藉由以最低數千rpm以上之高速度旋轉進行之 離心分離而分離鈦酸鋇粉和液體。此外,pH調整係重複地 進行至成為中性,然後,藉由以乾燥機在大約1〇〇。匚進行 乾燥’而最後得到鈦酸鋇微粒子。 此外’在本實施形態,將構成混合溶劑之乙醇和離子 交換水一起混入漿體,但是,並非限定於此,例如也可在 高溫水之供應路徑中混合乙醇和水、或者是藉由單獨地向 反應管3供應乙醇來取代水,另一方面,使水混入漿體中 而向反應管3供應,而在反應管3内成為混合溶劑。在任 何一種情形’皆只要是可得知水和乙醇之混合比例之狀陣 即可。此外,至少在反應管3内混合溶劑是次臨界或超臨 界狀態即可。根據前述之參考文獻1,如果是大約35{rc# 下的話,則乙醇本身係並不會由於超臨界水而分解。在實 際之實驗,在400°C至500°C之溫度,乙醇之水解速度也很 緩慢,因此,可生成本發明之混合溶劑。 (實施形態2) 在此’藉由水而調製之原料漿體係在預熱時,於片料 漿體内發生水熱反應。因此,在習知之流通式超臨界反應, 藉由在室溫之原料漿體混合尚溫水而急速地實現超臨界反 應環境。但是,為了像這樣混合高溫水而成為超臨界狀態, 321544 24 201018647 需要室溫之原料漿體之數倍左右之高溫水。也就是說’為 • 了成為超臨界狀態,在能夠對於高溫水來進行混合之原料 漿體之比例有極限存在。因此,受到能夠合成之原料之館 入量限制。相對於此,藉由醇類等有機溶劑而調製之原料 漿體係只要不包含水,即使是超臨界’也比起高溫高壓水 和原料之高速反應,原料漿體之反應速度非常缓慢。在本 發明,利用該反應速度之差異,加熱及加壓不包含水之原 料漿體成為目標溫度及目標壓力後,和包含水之反應加速 © 劑混合而進行反應。像這樣藉由預熱原料漿體’而不需要 或不太需要以高溫水來加熱原料漿體,因此,可比起習知 之超臨界流通式反應時,還更加大幅度地提高原料漿體之 饋入量。結果,可適用藉由量產性良好之連續流通式之製 造步驟,能夠大幅度地提高鈦酸鋇微粒子之製造步驟之效 率。 在以下,作為本實施形態2係顯示適用於使用藉由容 ❹易生成超臨界狀態之速續流通式之製造步驟之鈦酸鋇微粒 子之製造方法之適用例。第4圖係顯示適用於本發明之實 施形態2之連續流通式製造裝置之示意概略構成圖。該連 續流通式製造裝置係具備:加熱由授拌包含原料之漿體之 漿體授拌機1經由閥2來供應之漿體,生成高溫漿體的加 熱器13 ;以經過藉由加熱器13進行之加熱而生成之高溫 漿體作為高壓高溫漿體,供應至構成反應場之反應管3的 漿體泵4;加熱由槽5經由閥6供應之純水而生成高溫水 的加熱态7;使經過藉由該加熱器7進行之加熱而生成之 25 321544 201018647 高溫水和高溫高壓漿體混合而供應至反應管3的送液泵 8 ;配置於反應管3之排出侧的冷卻槽9 ;以及經由閥 連結在冷卻槽9之排出侧的回收槽u。此外,連續流通弋 製造裝置係在反應管3之周圍也具備用以使反應管3之^ 部成為超臨界狀態(或次臨界狀態)之加熱用之加熱器夏2 此外,在第4圖所示之連續流通式製造裝置之例子, 使流體從下側流動至上側,但是,也可將成為上游側之言 溫水和高溫高壓漿體之2個線路設置於反應管3之上部门 使流體從上側流動至下側。此外,作為反應管3之粗度係 可使用市面販賣之直徑1/32英吋至數⑽之管線。 、 在此,不加熱原料漿體時,為了使混合後之流體成為 商溫面壓’必須預熱超臨界水至更加高於臨界條件之溫度 (例如而於臨界溫度2〇〇。〇至300。(:之高溫度),混合超臨界 水和原料漿體之混合比中超臨界水之比較多之比例、也就 是混合預熱之超臨界水多於原料漿體。例如為了超過水之 超臨界條件’超臨界水:原料漿體之混合比係必須為大約 4 : 1以上。因此’在混合後之流體中之原料濃度降低。相 對於此’藉由以加熱器13來也使供應至反應管3之漿體成 為高溫高壓’而可不太需要或不需要藉由水(超臨界水)來 加熱聚體,能夠使原料漿體:水之混合比成為1 : 1以上, 也就是使原料漿體量多於水。此外,由送液泵8側供應水 和溶劑之混合溶液時也可同樣地使原料漿體:混合溶液之 混合比成為1 : 1以上。也就是說,可使(包含原料(金屬鹽 原料)之襞體整體之容積流量(cc/min))/(不包含原料之水 26 321544 201018647 而可提高反應 (或混合溶液)之容積流量)成為丨以上。藉此 部之原料濃度,能夠提高生產性。 此外’在第4圖所示之例子,使用加熱器7加熱水, 旦疋’本發明係並非限定於此,也可將水維持在室π、也 就是將室溫水供應至反應管3。可使原料_成為高皿溫並 且減少混合之水比例,因此,即使是以供應至反應管3之 ❹ 水作為室溫水,也可使反應管3之内部成為次臨界或超臨 界狀態。 在此,本實施形態2之鈦酸鋇微粒子之製造方法係在 反應環境生成步驟,除了加熱漿體之方面以外,基本上能 夠藉由和前述實施形態1同樣之製造方法進行製造。在以 下 5兄明在實施形態2之欽酸鎖微粒子之製造方法特有之 點0 使用第4圖所示之連讀流通式製造裝置時,首先,作 為原料調製步驟係準備前述原料,進行原料之粉碎、漿體 ❿之調製和漿體之分散之處理’接著,作為反應瓖境生成步 驟儀生成次臨界混合溶劑或超臨界混合溶劑狀態之反應環 境’進行混合溶劑臨界條件之調整、加熱和加麈及混合之 各種處理。在此,在加熱處理’藉由加熱器13而加熱楽體 成為高溫漿體之狀態。此外,藉由加熱器7而加熱純水成 為高溫水之狀態。此外,藉由加熱器12而將混舍包含高溫 水和有機溶劑(乙醇等)之漿體之反應管3保持在調製之混 合溶劑之臨界溫度以上。 此外,在加壓處理,藉由以漿體泵4將包含由漿體攪 27 321544 201018647 拌機1供應之原料和有機溶劑(乙醇等)之漿體加壓至前述 有機溶劑之臨界壓力以上,並且,如前述,藉由以加熱器 ’ 13來進行加熱,而使原料漿體作為高溫高壓漿體供應至反 應管3側。此外,純水係也藉由以送液泵8來進行加壓並 以加熱器7來進行加熱,而使純水作為高溫高壓水供應至 λ 反應管3側。此外,純水係可不加熱而作為室溫高壓水。 ' 在混合處理,混合高溫高壓水和高溫高壓漿體、或者 是混合室溫高壓水和高溫高壓漿體而供應至反應管3。在 混合狀態,反應管3内之反應環境較佳為接近於混合溶劑 © 臨界條件之條件,成為超過臨界溫度及臨界壓力之超臨界 狀態。 如果像這樣,在反應環境生成步驟來生成反應環境的 話,則可藉由進行前述粉體生成步驟、回收步驟之處理而 製造鈦酸鋇微粒子。 在此,在本實施形態,在反應管(反應區域)3和漿體 混合之液體係至少包含加速粉體合成之水之反應加速劑即 可,如前述,可為和乙醇(有機溶劑)之混合溶劑,也可為 和無關於反應之其他溶劑之混合溶劑。此外,在混合漿體 和反應加速劑之反應管3内,必須生成次臨界或超臨界狀 態。此外,漿體係只要不包含水的話,也可是含有液體之 狀態。在本實施形態,原料漿體較佳為成為包含於原料漿 體之結晶水或包含於醇類之水更少之狀態,可使用例如 Ba(0H)2 · 2H2〇、Ba(0H)2 · 8Η2〇之具有結晶水之反應物、市 面販賣之大約99%以上之醇類。 28 321544 201018647 .像這樣’由攪拌不包含水之漿體之漿體攪拌機1經由 閥2、漿體栗4、加熱器13而使供應之漿體作為高溫高壓 裝體’供應至構成反應場之反應管3。藉由像這樣,使漿 體成為南溫,供應至反應場,即使不以混合之水來加熱漿 • 體’也可成為次臨界或超臨界狀態。藉此而可以溶劑之比 例或原料濃度高之條件、也就是和漿體混合之水之比例少 之條件’來實施粉體之合成。此外,基本上,不需要藉由 ❹水來加熱漿體,因此,不需要使水成為高溫。此外,不需 要藉由大量之高溫水來加熱漿體成為次臨界或超臨界狀 態。藉此而可降低供應至反應管之水之溫度,能夠加熱供 應水之官線成為高溫,可抑制腐#等之發生。 此外’漿體係即使加熱成為次臨界或超臨界狀態’在 不包含水之狀態反應速度(原料分解而生成粒子之速度)仍 ,緩反’因此’反應(原料之分解或粒子之生成)不會進行。 而P使是先加熱,基本上粉體之合成也不會進行’而 ❹在反應管3和水混合並且成為次臨界或超臨界狀態時,合 成而生成粉體。 此外,在前述實施形態,說明合成鈦酸鋇而生成時, 但疋’本實施形態係也除了鈦酸鋇以外,還可使用作為各 種之金屬氣化物奈米粒子之合成方法;例如亞鐵鹽、麈電 材料鐘一次電池之正極材料、螢光體等之合成方法。 例如介電體、亞鐵鹽、鋰二次電池之正極材枓、螢光 體等係可藉由使用習知之超臨界水熱合成法而進行微粗子 之〇成,但是,合成這些之各種微粒子時,也同樣地吁藉 29 321544 201018647 由適用本發明之方法而製作以上之更加良好特性之奈米粒 子。更加具體地說,作為介電體奈米粒子之合成例係除了 _Ti(0H)3+1 or ΤΚΟΗ), etc., the organic component of the oxalate is completely decomposed to a simple molecular grade such as C0, C〇2, Η2〇. Next, the components such as Ti and Ba which are decomposed and dissolved are dissolved in a subcritical mixed solvent or a supercritical mixed solvent. As a result, the decomposed inorganic component achieves high saturation (supersaturation). That is to say, the powder of Ti〇2, Ba(0H)2, and bismuth oxalate is used as a raw material, and therefore, when it is decomposed into a subcritical mixed solvent or a supercritical mixed solvent, it can be partially realized in a simple manner. High supersaturation, and suitable for nanocrystallization of the formed barium titanate particles. The time required for the decomposition or dissolution step varies with temperature, pressure, and type of reactant. ^ ❹ C-2. Crystallization step In the crystallization step, after decomposing the titanium oxysulfate, in the reaction tube 3, the reaction environment in the state of the subcritical mixed solvent or the supercritical mixed solvent is used as the reaction field and then retained. The reaction time is to thermally synthesize a supercritical mixed solvent containing the decomposed Ba or Ti ions to form a nucleus of barium titanate for crystallization to form a high crystalline nanometer size titanate lock. . At this time, the time (reaction time) which is retained in the reaction tube 3 constituting the reaction field 22 321544 201018647 is adjusted and controlled. The treatment in the crystallization step must be carried out for a minimum of several seconds at the same time as the temperature and pressure conditions of the above-mentioned subcritical mixed solvent or supercritical mixed solvent state. Then, in order to obtain higher crystallinity, it is preferably retained in a subcritical mixed solvent or a supercritical mixed solvent for several seconds or more to stably crystallize. In order not to be limited by the length of the reaction tube (i.e., the length is not too long), and it does not grow to a particle size of a desired size or more, the reaction time is preferably within several tens of seconds. Thereby, the most suitable size of about 50 nm to 150 nm and the highly crystalline barium titanate are produced. Regarding the titanate lock, it is known that the optimum size of the highest relative dielectric constant from 5Onm to 15Onm is excessively smaller or excessively larger than this size, and the relative dielectric constant of the barium titanate powder tends to decrease. Here, the reaction time which is retained in order to control the crystallinity and particle diameter of barium titanate is adjusted by the diameter or length of the reaction tube 3, or by adjusting the flow rate of the pump 4, 8 or the valves 2, 6. The adjustment and the adjustment of the timing of the rapid cooling of the reaction are stopped. The stoppage of the growth of barium titanate (BaTi〇3) particles is carried out by rapid cooling using the cooling bath 9. The cooling rate is, for example, a rapid cooling rate of about 30 ° C /sec or more, and is cooled to room temperature. Further, the formed barium titanate particles rapidly flow and diffuse in the supercritical mixed solvent by the good dispersion characteristics of the organic solvent in the supercritical mixed solvent to disperse the barium titanate particles. In this way, aggregation of the particles can be suppressed by reducing the contact between the newly generated particles. Further, when the particle aggregation prevention after the crystallization step is emphasized, the mixing ratio can be adjusted to increase the ratio of the organic solvent of the mixed solvent. 23 321544 201018647 D. Recovery step In the recovery step, the gas is released by depressurization to atmospheric pressure with a valve 10, and gas-liquid separation is carried out to recover the slurry to the recovery tank U. In the case of the recovered body, 'the removal of the additive Na' is washed by ion-exchanged water. Further, barium titanate powder and liquid are separated by centrifugation by rotation at a high speed of at least several thousand rpm or more. Further, the pH adjustment was repeated until it became neutral, and then, by a dryer at about 1 Torr. The crucible is dried and finally the barium titanate microparticles are obtained. In the present embodiment, ethanol and ion-exchanged water constituting the mixed solvent are mixed into the slurry. However, the present invention is not limited thereto. For example, ethanol or water may be mixed in the supply path of the high-temperature water, or by separately. Ethanol is supplied to the reaction tube 3 instead of water, and on the other hand, water is mixed into the slurry to be supplied to the reaction tube 3, and becomes a mixed solvent in the reaction tube 3. In any case, it is sufficient to know the mixing ratio of water and ethanol. Further, at least the mixed solvent in the reaction tube 3 may be in a subcritical or supercritical state. According to the aforementioned reference 1, if it is about 35{rc#, the ethanol itself does not decompose due to supercritical water. In the actual experiment, the hydrolysis rate of ethanol is also very slow at a temperature of from 400 ° C to 500 ° C, and therefore, the mixed solvent of the present invention can be produced. (Embodiment 2) Here, the raw material slurry system prepared by water undergoes a hydrothermal reaction in the flake slurry during preheating. Therefore, in the conventional flow-through supercritical reaction, the supercritical reaction environment is rapidly achieved by mixing the warm water with the raw material slurry at room temperature. However, in order to mix high-temperature water like this and become supercritical, 321544 24 201018647 requires high-temperature water of several times the room temperature slurry. That is to say, in order to become a supercritical state, there is a limit to the ratio of the raw material slurry that can be mixed with high-temperature water. Therefore, it is limited by the amount of materials that can be synthesized. On the other hand, the raw material slurry system prepared by an organic solvent such as an alcohol does not contain water, and even if it is supercritical, the reaction speed of the raw material slurry is very slow, compared with the high-speed reaction of high-temperature high-pressure water and raw materials. In the present invention, the raw material slurry containing no water is heated and pressurized to a target temperature and a target pressure by the difference in the reaction rate, and then reacted with a water-containing reaction to accelerate the reaction. By preheating the raw material slurry as described above, it is not necessary or necessary to heat the raw material slurry with high-temperature water, so that the feeding of the raw material slurry can be more greatly improved than in the conventional supercritical flow-type reaction. Involvement. As a result, it is possible to apply a continuous flow type production step with good mass productivity, and it is possible to greatly improve the efficiency of the production steps of the barium titanate fine particles. In the second embodiment, an application example of a method for producing barium titanate fine particles suitable for use in a rapid flow-through manufacturing process in which a supercritical state is easily produced by the present invention is shown. Fig. 4 is a schematic plan view showing a continuous flow type manufacturing apparatus according to a second embodiment of the present invention. The continuous flow type manufacturing apparatus includes: a heater 13 that heats a slurry supplied from a slurry aggregator 1 that mixes a slurry containing a raw material via a valve 2 to generate a high-temperature slurry; The high-temperature slurry generated by the heating is supplied as a high-pressure high-temperature slurry to the slurry pump 4 constituting the reaction tube 3 of the reaction field; and the heated state 7 of the high-temperature water is generated by heating the pure water supplied from the tank 5 via the valve 6; a liquid supply pump 8 that is supplied to the reaction tube 3 by mixing 25 321544 201018647 high-temperature water and high-temperature high-pressure slurry generated by heating by the heater 7; and a cooling tank 9 disposed on the discharge side of the reaction tube 3; And a recovery tank u connected to the discharge side of the cooling tank 9 via a valve. Further, the continuous flow crucible manufacturing apparatus is provided with a heating heater for heating the portion of the reaction tube 3 in a supercritical state (or a subcritical state) around the reaction tube 3, and is also shown in Fig. 4 In the example of the continuous flow type manufacturing apparatus, the fluid flows from the lower side to the upper side. However, two lines of the warm water and the high-temperature high-pressure slurry which are the upstream side may be disposed on the upper portion of the reaction tube 3 to make the fluid. Flow from the upper side to the lower side. Further, as the thickness of the reaction tube 3, a commercially available pipeline of 1/32 inch to several (10) in diameter can be used. Here, when the raw material slurry is not heated, in order to make the mixed fluid become the commercial temperature surface pressure, it is necessary to preheat the supercritical water to a temperature higher than the critical condition (for example, at a critical temperature of 2 〇〇. 〇 to 300) (: high temperature), the ratio of the mixture of supercritical water and raw material slurry is more than that of supercritical water, that is, the supercritical water mixed with preheating is more than the raw material slurry. For example, in order to exceed the supercritical water Condition 'Supercritical water: The mixing ratio of the raw material slurry must be about 4:1 or more. Therefore, the concentration of the raw material in the fluid after mixing is lowered. In contrast, by supplying the reaction to the heater 13 The slurry of the tube 3 becomes high temperature and high pressure', and it is not necessary or necessary to heat the polymer by water (supercritical water), so that the mixing ratio of the raw material slurry: water can be 1:1 or more, that is, the raw material slurry In addition, when the mixed solution of water and the solvent is supplied from the liquid supply pump 8 side, the mixing ratio of the raw material slurry: the mixed solution can be similarly set to 1:1 or more. Raw material (metal salt raw material The volumetric flow rate (cc/min) of the whole body of the crucible is not included in the raw material water 26 321544 201018647, and the volume flow rate of the reaction (or mixed solution) can be increased to be more than 丨. Further, in the example shown in Fig. 4, the heater 7 is used to heat the water, and the present invention is not limited thereto, and the water may be maintained in the chamber π, that is, the room temperature water is supplied to the reaction tube. 3. The raw material_ can be made into a high dish temperature and the proportion of mixed water can be reduced. Therefore, even if the water supplied to the reaction tube 3 is used as room temperature water, the inside of the reaction tube 3 can be made subcritical or supercritical. Here, the method for producing the barium titanate fine particles of the second embodiment can be basically produced by the same production method as that of the first embodiment except for the step of heating the slurry. 5 brothers in the second embodiment of the method of manufacturing the chitin-staple microparticles. In the case of the continuous flow-through manufacturing apparatus shown in Fig. 4, first, the raw material preparation step is prepared as the raw material preparation step. The pulverization of the raw material, the preparation of the slurry, and the dispersion of the slurry are performed. Next, the reaction environment of the reaction state is generated as a subcritical mixed solvent or a supercritical mixed solvent. Here, various processes of heating, twisting, and mixing are performed. Here, the heat treatment "heats the body to a high temperature slurry by the heater 13." The pure water is heated by the heater 7 to be in a state of high temperature water. Further, the reaction tube 3 containing the slurry containing the high-temperature water and the organic solvent (ethanol, etc.) is kept at a critical temperature of the mixed solvent to be prepared by the heater 12. Further, in the pressurization treatment, by the slurry The body pump 4 pressurizes a slurry containing a raw material supplied from a slurry stirrer 27 321544 201018647 and an organic solvent (ethanol, etc.) to a critical pressure of the aforementioned organic solvent, and, as described above, by a heater 13 is heated to supply the raw material slurry to the reaction tube 3 side as a high-temperature high-pressure slurry. Further, the pure water system is also pressurized by the liquid feeding pump 8 and heated by the heater 7, and pure water is supplied to the λ reaction tube 3 side as high-temperature high-pressure water. Further, the pure water system can be used as room temperature high pressure water without heating. In the mixing treatment, the high temperature and high pressure water and the high temperature and high pressure slurry are mixed, or the room temperature high pressure water and the high temperature and high pressure slurry are mixed and supplied to the reaction tube 3. In the mixed state, the reaction environment in the reaction tube 3 is preferably close to the condition of the mixed solvent © critical conditions, and becomes a supercritical state exceeding the critical temperature and the critical pressure. As described above, in the reaction environment generating step to generate the reaction environment, the barium titanate fine particles can be produced by performing the above-described powder forming step and recovery step. Here, in the present embodiment, the liquid system in which the reaction tube (reaction region) 3 and the slurry are mixed may contain at least a reaction accelerator for accelerating the water of the powder synthesis, and as described above, it may be an ethanol (organic solvent). The mixed solvent may also be a mixed solvent with other solvents which are not related to the reaction. Further, in the reaction tube 3 in which the slurry and the reaction accelerator are mixed, a subcritical or supercritical state must be generated. Further, the slurry system may be in a state containing a liquid as long as it does not contain water. In the present embodiment, the raw material slurry is preferably in a state in which the crystal water contained in the raw material slurry or the water contained in the alcohol is less, and for example, Ba(0H)2 · 2H2〇, Ba(0H)2 can be used. 8Η2〇 of the reactants with crystal water, about 99% of the alcohol sold in the market. 28 321544 201018647 . As such, the slurry supplied by the slurry mixer 1 which agitates the slurry containing no water is supplied as a high-temperature high-pressure package via the valve 2, the slurry chest 4, and the heater 13 to constitute a reaction field. Reaction tube 3. By thus, the slurry is supplied to the reaction field at a south temperature, and the slurry can be subcritical or supercritical even if the slurry is not heated by the mixed water. Thereby, the synthesis of the powder can be carried out in a ratio of a solvent or a condition in which the concentration of the raw material is high, that is, a condition in which the ratio of water to the slurry is small. Further, basically, it is not necessary to heat the slurry by the hydrophobic water, and therefore, it is not necessary to make the water high temperature. In addition, it is not necessary to heat the slurry by a large amount of high temperature water to become a subcritical or supercritical state. Thereby, the temperature of the water supplied to the reaction tube can be lowered, and the official line capable of heating the supply water becomes a high temperature, which can suppress the occurrence of rot. In addition, even if the slurry system is heated to a subcritical or supercritical state, the reaction rate in the state where water is not contained (the rate at which the raw material decomposes to form particles) is still slow, so the reaction (the decomposition of the raw material or the formation of particles) does not occur. get on. On the other hand, P is heated first, and basically, the synthesis of the powder is not carried out. When the reaction tube 3 and water are mixed and become a subcritical or supercritical state, they are synthesized to form a powder. Further, in the above embodiment, the synthesis of barium titanate is described, but in the present embodiment, in addition to barium titanate, a synthesis method of various metal vapor nanoparticles may be used; for example, ferrous salt , a method of synthesizing a positive electrode material of a primary battery of a battery material, a phosphor, and the like. For example, a dielectric material, a ferrous salt, a positive electrode material of a lithium secondary battery, a phosphor, or the like can be obtained by using a conventional supercritical hydrothermal synthesis method, but various kinds of these are synthesized. In the case of microparticles, the above-mentioned more excellent characteristics of the nanoparticles are also produced by applying the method of the present invention to 29321544 201018647. More specifically, as a synthesis example of dielectric nanoparticles, except _

BaTi〇3 以外,還列舉 SrTi〇3、(Ba、Sr)Ti〇3、(Ba、Ca)Ti〇3、 (Ca〇.25CUD.75)Ti〇3。作為鋰二次電池之正極材料係也可使用 在LiCo〇2或LiFeP〇4之合成,作為亞鐵鹽奈米粒子之合成 係也可使用在BaO · 6Fe2〇3等之合成。 (實施形態3) 本實施形態3係顯示適用於藉由使用量產性良好之高 壓鍋之分批式製造流程之鈦酸鋇微粒子之製造方法之適用 ❹ 例。在流通式之情形,成為大型時,受到漿體泵4、送液 泵8、加熱器7等之能力限制,因此,大量生產時,適合 為本實施形態3之分批式。第5圖係顯示適用於本發明之 實施形態3之分批式製造裝置之示意概略構成圖。該分批 式製造裝置係以作為供應包含原料之漿體而生成反應環境 之反應容器之高壓鍋21來構成為主體。該高壓鍋21係具 備:用以攪拌供應之漿體的攪拌機22 ;以及用以進行加 _ 熱、加壓而使高壓鍋21之内部成為超臨界狀態(或次臨界 狀態)之反應環境的加熱器23。此外,在高壓鍋21之上部 側具有連通至大氣之閥24,在底部側經由閥25而連結回 收槽26。回收槽26係具有排氣口 27。 接著,說明本實施形態3之鈦酸鋇微粒子之製造方 法。第6圖係顯示使用第5圖所示之分批式製造裝置之鈦 酸鋇製造方法之概略步驟圖。此外,關於和第3圖說明之 製造方法狀態之相同之步驟,省略詳細之說明。 30 321544 201018647 庸 A. 原料調製步驟 ' 原料調製步驟係和第3圖時同樣進行。惟,漿體之分 散係在反應前,藉由超音波進行分散5分鐘至10分鐘左 右,同時,將包含原料之漿體供應至高壓鍋21内之後,藉 * 由攪拌機22之攪拌而進行分散處理。 B. 反應環境生成步驟 反應環境生成步驟係生成次臨界混合溶劑或超臨界 混合溶劑狀態之反應環境之步驟,進行加熱、加壓處理及 ©混合溶劑臨界條件之調整處理。 該加熱、加壓處理係藉由以將包含原料、有機溶劑(乙 醇等)之漿體供應至高壓鍋21内之狀態以加熱器23來加熱 至混合溶劑之臨界溫度以上,而在高壓鍋21内生成次臨界 混合溶劑或超臨界混合溶劑狀態之反應環境。此時之加壓 係藉由加熱進行之加壓,加壓至混合溶劑之臨界壓力以 上。該壓力係藉由加熱溫度和漿體之填充率而進行調整。 _漿體之填充率係高壓鍋21容積之大約10%以上。此外,混 合溶劑臨界條件之調整係和在流通式之反應環境生成步驟 所說明時相同。 C. 粉體生成步驟 粉體生成步驟係藉由在生成為超臨界混合溶劑狀態 (或次臨界混合溶劑狀態)之反應環境之反應容器之高壓鍋 21中,使包含草酸鋇氧鈦之漿體滯留預定時間,來生成鈦 酸鋇微粒子之步驟,由分解或溶解步驟和結晶化步驟所構 成。此時之分解或溶解步驟係和在第3圖說明之流通式時 31 321544 201018647 相同。 在結晶化步驟,藉由在分解草酸鋇氧鈦之後,於高壓 鍋21令,以次臨界混合溶劑或超臨界混合溶劑狀態之反應 環境作為反應場再滯留預定反應時間,以合成分解之草酸 鋇氧鈦之離子之超臨界混合溶劑之熱合成處理,來形成鈦 ‘ 酸鋇之核進行結晶化’而生成高結晶性之nm級粒徑之鈦酸 · 鋇。此時之升溫速度係1〇它/分鐘以上,在升溫時間為數 十分鐘以内達到最尚溫度、壓力之超臨界混合溶劑狀態。 此外,藉由使生成之粒子在超臨界混合溶劑迅速地流動並 ❹ 擴散,減低剛生成之粒子間之接觸而抑制粒子之凝集。 鈦酸鋇粒子成長之停止係在反應場達到最高溫度、壓 力之後’不將鈦酸鋇等保持在高壓鍋21内之反應場,開放 閥24、25 ’藉由以高壓鍋21之喷射進行急劇之減壓而進 行。此時之減壓速度係在數秒鐘至數分鐘以内(例如lMPa/ 秒鐘)’減壓至大氣壓。此外,冷卻溫度係大約10 0 °C以下。 D.回收步驟 在回收步驟’藉著由高壓鍋21減壓至大氣壓,釋出 ❹ 氣體,而進行氣液分離’回收漿體至回收槽26。關於回收 之漿體之洗淨、乾燥、固液分離係和流通式時同樣進行。 藉此而最後得到鈦酸鋇微粒子。 (實施形態4) 在以下’作為本實施形態4係使用第7圖所示之分批 式製造裝置,顯示適用於藉由使用量產性良好之高壓鍋之 分批式製造流程之欽酸鎖微粒子之製造方法之適用例。在 32 321544 201018647 ❹ 此’第7圖係顯示適用於本發明之實施形態4之分批式製 造裝置之Μ概略構成圖(也就是齡能夠實現本實施形 態之粉體之合成方法之分抵式製造裝置之構成例之示意 圖)。弟7圖所示之分抵式製造敦置係實現分批式之製 造流程,適合鈦賴微粒子之大量生產。分批式製造裝置 係以供應包含起始麵之㈣而生成反應環境之反應 谷。η 101來構成為中心。反應容器仙係具備:用以授拌 =之漿體的攪拌機1G2;進行加熱而使反應容器101之 :生成超臨界狀m臨界狀態)之反應環境且藉由該 :Γ:進::壓的加熱器(加熱手段)105;冷卻反應容器 Τ :之漿體的冷卻器118:以及測量反應容器ι〇 二=:104。反應容器 壓锅, 在面壓的壓力容器。此外, 1 設置即可。 1器118係只要配合需要而 在反應令盗1〇1連接有注入路槽内 =速劑係通過注人路徑⑽心人至反應容器 力…測定反應安全物。_ 離之粉體之人成方: 之壓力,並監視本實施形 之私體之口成方法之反應條件。此外,藉由背壓閥112 而在注入反應加速劑之時保持反應容器iQi内 過預定壓力。 在槽110儲存有使用於本實施形態之粉體之合成方法 之反應加速劑°在本實施形態,反應加速劑係純水或包含 水之鹼性水溶液等。槽11〇係經由泵1〇9、第i閥VI、第 321544 33 201018647 2闊V2而連接於注入路徑103。在打開第1閥VI及第2 閥V2而驅動泵109時,槽110内之反應加速劑(在以下為 水)係通過注入路徑1〇3而供應至反應容器1〇1内。背壓閥 112之壓力係調整為前述之目標值而使槽110内之壓力在 泵109運轉中不超過目標值。此外,在反應加速劑之供應 路徑設置加熱器108作為反應加速劑之加熱手段。藉由加 熱器108加熱供應至反應容器101内之反應加速劑後,將 升溫之水供應至反應容器1〇1内。 在注入路徑103,經由第2閥V2而連接壓縮氣體鋼瓶 116。在壓縮氣體鋼瓶116填充有惰性氣體(例如a〇g。壓 縮氣體鋼瓶116内之惰性氣體G係在原料和溶劑投入至反 應容器101内之際,配合需要而供應至反應容器ι〇1内。 在反應容器1〇1,連接排出路徑119。從排出路徑π9 排出反應容器101内之氣體或液體、或者是反應後之漿體 等。在排出路徑119,連接第3閥V3、第4閥V4、第5閥 V5。此外,在排出路徑119,經由第4閥”及過濾器ιΐ3 而連接回收容器115。回收容器115係從反應後之漿體回 收藉由本實施形態之粉體之合成方法而製造之生成物(粉 體粒子)pw之容器。在回收容器U5設置有排氣路徑114, 將回收容器115内之氣體排出至外部。 第3閥V3係一側連接於排出路徑119,另一側連接於 過遽器113之出口和回收容器115之入口之間。停止反應 容器101内之反應時’打開第3閥”,急劇地降低反應容 器101内之壓力,藉此而使反應容器1〇1内之聚體急劇地 321544 34 201018647 喷出至回收容器115内。此外,停止反應時,可打開第4 . 閥V4,也可在反應容器101内減壓之後,藉由冷卻器118 而進行冷卻,回收生成物之粉體至反應容器101。第5閥 V5係一侧連接於排出路徑119,另一侧連接於真空泵117 ‘ 之入口。真空泵117係在原料和溶劑投入至反應容器101 内之際,排出反應容器101内之空氣至外部。在此時,如 前述,可配合需要而供應壓縮氣體鋼瓶116内之惰性氣體 G至反應容器101内。 ❹ 接著,說明使用第7圖所示之分批式製造裝置時之鈦 酸鋇微粒子之製造方法。在此,所說明之鈦酸鋇之製造方 法係可藉由本實施形態之粉體之合成方法而實現。藉由本 實施形態之粉體之合成方法而使用分批式製造裝置100來 製造鈦酸鋇時,和前述第6圖所示之實施形態3之製造方 法同樣由A.原料調製步驟、B.反應環境生成步驟、C.粉體 生成步驟、D.回收步驟,來製造鈦酸鋇之粉體。 @ A.原料調製步驟 首先,進行原料調製步驟。在原料調製步驟,和實施 形態3之製造方法同樣,準備原料,依序地進行原料之粉 碎、漿體之調製和漿體之分散之各種處理。在此,漿體之 分散係在反應前,藉由超音波進行分散5分鐘至10分鐘左 右,同時,將包含原料之漿體來投入至第7圖所示之分批 式製造裝置100所具備之反應容器101内之後,藉由攪拌 機102之攪拌而進行分散處理。此外,在原料調製步驟, 可在反應容器101内投入粉碎之原料和漿體,在反應容器 35 321544 201018647 101内混合兩者並使其分散。在此,在將漿體投入至 容器101内之際,藉由真空泵117而排放反應容器應 之空氣,如果需要的話,則從壓縮氣體鋼瓶116填充Ar 等惰性氣體至反應容器101内。此外,粉碎處理係可使用 前述之方法。此外,可配合需要而添加前述PH調整劑。肖 在此,在原料調製步驟進行漿體之分散處理,在漿體 投入至反應容器101内之後,於投入反應加速劑之前,,成 為溶劑、例如乙醇之臨界條件以上,而實現具有低表面張 力之超臨界乙醇之超臨界狀態。藉由超臨界醇之攪拌而保 持反應前之原料粉在良好之分散狀態。 ❹ 反應環境生成步驟 反應環境生成步驟係生成反應加速劑之水、和在相較 於水單獨存在時之更低壓力下成為超臨界狀態之溶劑之混 合溶劑之次臨界狀態或超臨界狀態之反應環境之步驟。在 穑由至少加熱而升溫且升壓之反應容器101内之漿體,由 槽110供應和漿體中之原料間之反應速度快之水(純水), 生成水和溶劑之混合溶劑之次臨界狀態或超臨界狀態之環 ❹ 在此’在本實施形態,藉由加熱反應容器1〇1内之漿 體而使反應容器101内之壓力上升,結果,漿體升壓。也 砘是說,藉由加熱而實現存在於反應容器101内之漿體之 升溫及升壓兩者。惟,在本實施形態,並非限定於此,也 可使用將漿體強制地加壓之手段而將漿體升壓。例如可藉 由泵之加壓手段而強制地加壓反應容器101内之漿體來將 36 321544 201018647 漿體升壓,同時,藉由加熱器105而將前述漿體加熱而升 溫。如果像這樣的話,則可不改變溫度,而改變壓力,因 此,容易控制反應條件。像這樣,在本實施形態,可利用 加熱而升壓反應容器101内之漿體,並且,也可藉由強制 之加壓而將前述漿體升屢,並且,也可藉由加熱及強制加 璧兩者而將前述漿體升愿。 ❹ 反應加速劑係至少包含水,也可單獨是水。此外,反 應加速劑係調整pH值,因此,可在水添加驗化劑。此外, 可藉由擾拌機102而進行擾拌’同時,供應反應加速劑至 聚體如果像;^樣的話,則反應加速劑係遍及裝體整體, 因此,能夠迅速地開始進行反應。 雖也依栗109之送液能力、加熱器1〇8之加熱能力以 2至反應容器1〇1之水量而不同,但是,能夠在數秒 二ί分鐘以内實現存在於反應容器1Q1内之水和溶劑之 能:劑之_人臨界狀態或超臨界狀態。此外,在本實施形 :器Τη由泵1〇9之送液速度和注入時間而控制供應至反應 &糾6 2之水I。為了在將水供應至反應容器101内之際, ^ ^合盗1〇1内之壓力在作為目標之值,而設置背壓 容 冷卻器m。此外,設置有安全閥1〇7而使反應 後:保持中不超過安全壓力。可藉此而在供應水 反應過私中之反應容器101内之壓力在預定壓力。 是溶劍Γ歧體之溶劑(在本實施形態為乙醇)單獨,即使 生成敍缺-人臨界狀態或超臨界狀態之反應環境,也不進行 、次鋼之反應、或者是即使進行,其速度也極為緩慢' 321544 37 201018647 因此,在本實施形態之粉體之合成方法,藉由以至少加熱 - 起始原料和溶劑之漿體來進行升溫及升壓(第丨步驟),而 - 生成預備之反應環境後,將和漿體中之起始原料間之反應 速度快之水供應至漿體,生成次臨界狀態或超臨界狀態之 反應環境(第2步驟)。像這樣時,藉由供應水而—口氣地 ‘ 生成混合溶劑之次臨界狀態或超臨界狀態。接著,藉由在 - 生成之反應環境中使包含反應物之漿體滞留預定時間,而 可進行從反應物來生成鈦酸鋇之反應。 像這樣,在本實施形態,藉由在預備之反應環境,不❹ 開始進行由反應物生成鈦酸鋇之反應(或者是開始進行極 為緩慢之反應)’而供應水至漿體,才開始生成水和溶劑之 混合溶劑之次臨界狀態或超臨界狀態,而開始進行前述反 應(或者是急劇地進行前述反應)。因此,在本實施形態之 粉體之合成方法,可在所需之時機生成次臨界狀態或超臨 界狀態之反應環境’開始進行由反應物來生成鈦酸鋇之反 應’因此’能夠容易且精度良好地控制反應之時間。結果, 可製作粒徑小之粉體(在本實施形態為鈦酸鋇)。 ❹ 第8-1圖係顯示在實施形態4之粉體之合成方法之壓 力及溫度變化之概念圖。第8-2圖係顯示藉由習知之分批 式水熱合成法製造粉體之方法之壓力及溫度變化之概念 圖。將水和溶劑之混合溶劑升溫及升壓而生成次臨界狀態 或超臨界狀態之反應環境時,如第8-2圖所示,在溫度及 壓力之上升中會開始進行由反應物生成鈦酸“之反應。此 外’反應初期之溫度和壓力係大幅度地低於反應後半之溫 38 321544 201018647 度和壓力。結果,反應中之溫度或壓力之變異大,生成之 <0 欽酸鋇微粒子成長,發生粒子之粗大化或結晶性之降低’ 不谷易製作例如奈米粒子之微小粒子。 ❹ 另一方面,實施形態4之粉體之合成方法係如前述, 在生成預備之反應環境後,供應水至漿體,開始進行從反 應物生成鈦酸鋇之反應。藉此,如第8_丨圖所示,可在漿 體=溫度及壓力穩定後開始進行前述反應,因此,能夠以 穩定之溫度及壓力進行前述反應 。因此,可生成變異小之 粒子結果,能夠抑制生成之鈦酸鋇微粒子之成長’因此, 可製作例如奈米粒子之微小粒子。此外,可藉由水之供應 而開始進行則述反應,因此,反應時間之控制也變得容易, 製作之粉體粒捏之控制也變得比較容易。 #供1水之前在反應容器1()1内生成預備之反應環境 為以將包含起始原料和溶劑(乙醇)之椠體供應至 反應容器101内之灿能 ❹ 心狀態’藉由加熱器105而加熱至構成漿 體之溶劑之次臨界γ择 现Α以上。藉此而使溶劑成為超臨界狀 ·' 此之漿體之升壓係藉由加熱而進行升壓,將漿體升 壓至溶劑之臨界壓Λ ^ ^ ^ 刀以上。該壓力係藉由加熱溫度和漿體In addition to BaTi〇3, SrTi〇3, (Ba, Sr)Ti〇3, (Ba, Ca)Ti〇3, (Ca〇.25CUD.75) Ti〇3 are also listed. As the positive electrode material of the lithium secondary battery, synthesis of LiCo〇2 or LiFeP〇4 can also be used, and as a synthesis system of ferrous salt nanoparticles, synthesis of BaO·6Fe2〇3 or the like can also be used. (Embodiment 3) In the third embodiment, an application example of a method for producing barium titanate fine particles which is applied to a batch manufacturing process using a high-volume pressure cooker having a high mass productivity is shown. In the case of the circulation type, when it is large, it is limited by the capabilities of the slurry pump 4, the liquid supply pump 8, the heater 7, and the like. Therefore, in the case of mass production, it is suitable for the batch type of the third embodiment. Fig. 5 is a schematic diagram showing the schematic configuration of a batch type manufacturing apparatus according to a third embodiment of the present invention. This batch type manufacturing apparatus is constituted as a main body by a pressure cooker 21 which supplies a reaction vessel containing a slurry of a raw material to generate a reaction environment. The pressure cooker 21 includes a stirrer 22 for stirring the supplied slurry, and a heater 23 for performing a reaction environment in which the inside of the pressure cooker 21 is supercritical (or subcritical) by applying heat and pressure. . Further, a valve 24 that communicates with the atmosphere is provided on the upper side of the pressure cooker 21, and the recovery groove 26 is connected to the bottom side via the valve 25. The recovery tank 26 has an exhaust port 27. Next, a method of producing the barium titanate fine particles of the third embodiment will be described. Fig. 6 is a schematic flow chart showing a method for producing barium titanate using the batch type production apparatus shown in Fig. 5. Further, the detailed description of the steps of the state of the manufacturing method described with reference to Fig. 3 will be omitted. 30 321544 201018647 庸 A. Raw material preparation step ' The raw material preparation step is the same as in the third drawing. However, the dispersion of the slurry is dispersed by ultrasonic waves for 5 minutes to 10 minutes before the reaction, and the slurry containing the raw material is supplied to the pressure cooker 21, and then dispersed by the stirring of the mixer 22. . B. Reaction environment generation step The reaction environment generation step is a step of generating a reaction environment in a subcritical mixed solvent or supercritical mixed solvent state, and is subjected to heating, pressure treatment, and adjustment of the critical conditions of the mixed solvent. This heating and pressurization treatment is carried out in the pressure cooker 21 by heating the slurry containing the raw material and the organic solvent (ethanol or the like) into the pressure cooker 21 by the heater 23 to a critical temperature or higher of the mixed solvent. The reaction environment of the subcritical mixed solvent or supercritical mixed solvent state. The pressurization at this time is pressurized by heating, and is pressurized to a critical pressure of the mixed solvent. This pressure is adjusted by the heating temperature and the filling rate of the slurry. The filling rate of the slurry is about 10% or more of the volume of the pressure cooker 21. In addition, the adjustment of the critical conditions of the mixed solvent is the same as that described in the flow-through reaction environment generation step. C. Powder Formation Step The powder formation step is carried out by using a slurry containing niobium oxalate in a pressure vessel 21 of a reaction vessel which is formed in a reaction environment of a supercritical mixed solvent state (or a subcritical mixed solvent state). The step of generating barium titanate microparticles for a predetermined period of time consists of a decomposition or dissolution step and a crystallization step. The decomposition or dissolution step at this time is the same as that in the flow pattern described in Fig. 3, 31 321 544 201018647. In the crystallization step, after decomposing the titanium oxalate titanate, the reaction environment in the state of the subcritical mixed solvent or the supercritical mixed solvent is used as the reaction field to retain the predetermined reaction time in the pressure cooker 21 to synthesize the decomposed oxalic acid The thermal synthesis treatment of the supercritical mixed solvent of titanium ions forms a nucleus of titanium 'acid strontium to form a high crystalline nanometer titanate. At this time, the temperature increase rate is 1 〇 or more, and the temperature rise time is within a few ten minutes to reach the state of the supercritical mixed solvent of the most temperature and pressure. Further, by causing the generated particles to rapidly flow and diffuse in the supercritical mixed solvent, the contact between the newly formed particles is reduced to suppress aggregation of the particles. The growth of the barium titanate particles is stopped after the reaction field reaches the highest temperature and pressure, and the barium titanate or the like is not maintained in the reaction field in the pressure cooker 21, and the open valves 24, 25' are sharply reduced by the injection of the pressure cooker 21. Press it on. The decompression speed at this time is reduced to atmospheric pressure within a few seconds to several minutes (e.g., 1 MPa / sec). In addition, the cooling temperature is below about 10 °C. D. Recovery step In the recovery step, the pressure is released from the pressure cooker 21 to atmospheric pressure to release the helium gas, and the gas-liquid separation is carried out to recover the slurry to the recovery tank 26. The washing, drying, solid-liquid separation, and flow-through of the recovered slurry were carried out in the same manner. Thereby, barium titanate fine particles are finally obtained. (Embodiment 4) In the following, the batch manufacturing apparatus shown in Fig. 7 is used as the fourth embodiment, and the application of the batch-type manufacturing microparticles suitable for the batch manufacturing process of the autoclave having good mass productivity is shown. An application example of the manufacturing method. 32 321 544 201018647 ❹ This FIG. 7 is a schematic view showing a schematic configuration of a batch type manufacturing apparatus according to a fourth embodiment of the present invention (that is, a method for realizing the synthesis method of the powder of the present embodiment). Schematic diagram of a configuration example of a manufacturing apparatus). The sub-contracting manufacturing system shown in Figure 7 implements a batch-type manufacturing process, which is suitable for mass production of titanium lag particles. The batch type manufacturing apparatus supplies a reaction valley containing a starting surface (4) to generate a reaction environment. η 101 is constructed as a center. The reaction container has a reaction environment of a stirrer 1G2 for mixing the slurry, and heating to cause the reaction vessel 101 to generate a supercritical m critical state, and by: Γ: Heater (heating means) 105; cooling reactor vessel Τ: slurry cooler 118: and measuring reaction vessel 〇2 =: 104. Reaction vessel Pressure cooker, pressure vessel in a face pressure. In addition, 1 can be set. One device 118 is connected to the injection channel in response to the need for the reaction. The rapid agent is passed through the injection path (10) to the reaction vessel. _ The person who is away from the powder: the pressure, and monitor the reaction conditions of the oral form of the embodiment. Further, the predetermined pressure is maintained in the reaction vessel iQi while the reaction accelerator is being injected by the back pressure valve 112. In the tank 110, a reaction accelerator used in the method for synthesizing the powder of the present embodiment is stored. In the present embodiment, the reaction accelerator is pure water or an aqueous alkaline solution containing water. The groove 11 is connected to the injection path 103 via the pump 1〇9, the i-th valve VI, and the 321544 33 201018647 2 wide V2. When the first valve VI and the second valve V2 are opened to drive the pump 109, the reaction accelerator (hereinafter referred to as water) in the tank 110 is supplied into the reaction vessel 1〇1 through the injection path 1〇3. The pressure of the back pressure valve 112 is adjusted to the aforementioned target value so that the pressure in the tank 110 does not exceed the target value during operation of the pump 109. Further, a heater 108 is provided as a heating means for the reaction accelerator in the supply path of the reaction accelerator. After heating the reaction accelerator supplied to the reaction vessel 101 by the heater 108, the warmed water is supplied into the reaction vessel 1〇1. In the injection path 103, the compressed gas cylinder 116 is connected via the second valve V2. The compressed gas cylinder 116 is filled with an inert gas (for example, a〇g. The inert gas G in the compressed gas cylinder 116 is supplied to the reaction vessel ι1 as needed when the raw material and the solvent are charged into the reaction vessel 101. The reaction vessel 1〇1 is connected to the discharge path 119. The gas or liquid in the reaction vessel 101 or the slurry after the reaction is discharged from the discharge path π9. The third valve V3 and the fourth valve V4 are connected to the discharge path 119. The fifth valve V5 is connected to the recovery container 115 via the fourth valve "and the filter ι 3" in the discharge path 119. The recovery container 115 is recovered from the slurry after the reaction by the method of synthesizing the powder of the present embodiment. The container of the produced product (powder particles) pw is provided with an exhaust path 114 in the recovery container U5, and the gas in the recovery container 115 is discharged to the outside. The third valve V3 is connected to the discharge path 119 on one side, and the other The side is connected between the outlet of the filter 113 and the inlet of the recovery container 115. When the reaction in the reaction container 101 is stopped, the third valve is opened, and the pressure in the reaction container 101 is drastically lowered, thereby causing the reaction container 1 to be closed. The polymer in the crucible 1 is rapidly ejected into the recovery container 115 by 321544 34 201018647. Further, when the reaction is stopped, the fourth valve V4 can be opened, or after decompressing in the reaction vessel 101, by the cooler 118. Cooling is carried out to recover the powder of the product to the reaction vessel 101. The fifth valve V5 is connected to the discharge path 119 on one side and to the inlet of the vacuum pump 117' on the other side. The vacuum pump 117 is supplied to the reaction vessel 101 in the raw material and solvent. In the meantime, the air in the reaction vessel 101 is discharged to the outside. At this time, as described above, the inert gas G in the compressed gas cylinder 116 can be supplied to the reaction vessel 101 as needed. ❹ Next, the use of Fig. 7 will be described. A method for producing barium titanate microparticles in the case of a batch-type manufacturing apparatus. Here, the method for producing barium titanate described above can be realized by the method for synthesizing the powder of the present embodiment. When the batch type manufacturing apparatus 100 is used to produce barium titanate by the method of synthesizing the body, the same as the manufacturing method of the third embodiment shown in the sixth embodiment, the A. raw material preparation step and the B. reaction environment are generated. Step C, powder formation step, D. recovery step to produce a powder of barium titanate. @ A. Raw material preparation step First, a raw material preparation step is performed. The raw material preparation step is the same as the production method of the third embodiment. The raw materials are prepared, and various treatments such as pulverization of the raw materials, preparation of the slurry, and dispersion of the slurry are sequentially performed. Here, the dispersion of the slurry is dispersed by ultrasonic waves for 5 minutes to 10 minutes before the reaction. After the slurry containing the raw material is placed in the reaction container 101 included in the batch type production apparatus 100 shown in Fig. 7, the dispersion treatment is performed by stirring by the agitator 102. Further, in the raw material preparation step, the pulverized raw material and the slurry may be placed in the reaction vessel 101, and the two may be mixed and dispersed in the reaction vessel 35 321544 201018647 101. Here, when the slurry is put into the container 101, the air to the reaction container is discharged by the vacuum pump 117, and if necessary, the compressed gas cylinder 116 is filled with an inert gas such as Ar into the reaction container 101. Further, the pulverization treatment can use the aforementioned method. Further, the aforementioned pH adjusting agent may be added as needed. Here, in the raw material preparation step, the slurry is subjected to dispersion treatment, and after the slurry is introduced into the reaction vessel 101, it is made into a solvent, for example, a critical condition of ethanol before the reaction accelerator is introduced, thereby achieving low surface tension. The supercritical state of supercritical ethanol. The raw material powder before the reaction is maintained in a well dispersed state by stirring of the supercritical alcohol. ❹ Reaction environment generation step The reaction environment generation step is a reaction of generating a reaction accelerator water and a subcritical state or a supercritical state of a mixed solvent of a solvent which becomes a supercritical state at a lower pressure than when water alone exists. The steps of the environment. The slurry in the reaction vessel 101 which is heated and pressurized by at least heating is supplied with water (pure water) which is rapidly reacted with the raw materials in the slurry by the tank 110 to form a mixed solvent of water and solvent. In the critical state or the supercritical state, in the present embodiment, the pressure in the reaction vessel 101 is increased by heating the slurry in the reaction vessel 1〇1, and as a result, the slurry is pressurized. That is to say, both the temperature rise and the pressure increase of the slurry present in the reaction vessel 101 are achieved by heating. However, the present embodiment is not limited thereto, and the slurry may be pressurized by means of forcibly pressurizing the slurry. For example, the slurry in the reaction vessel 101 can be forcibly pressurized by a pump pressurizing means to raise the 36 321 544 201018647 slurry, and the slurry is heated by the heater 105 to be warmed. If this is the case, the pressure can be changed without changing the temperature, and therefore, the reaction conditions can be easily controlled. As described above, in the present embodiment, the slurry in the reaction vessel 101 can be pressurized by heating, and the slurry can be lifted by forced pressurization, and can also be heated and forcedly added. In the meantime, the slurry is raised. ❹ The reaction accelerator contains at least water or water alone. Further, the reaction accelerator adjusts the pH, and therefore, the test agent can be added to the water. Further, the scrambler 102 can be used to carry out the scrambling, and the reaction accelerator can be supplied to the entire body if the reaction accelerator is supplied to the polymer. Therefore, the reaction can be started quickly. Although the liquid supply capacity of the pump 109 and the heating capacity of the heater 1〇8 are different from the amount of water of the reaction container 1〇1, the water present in the reaction container 1Q1 can be realized within a few seconds. The energy of the solvent: the agent's critical state or supercritical state. Further, in the present embodiment, the device 控制η is controlled to supply the water I to the reaction & 260 by the liquid supply speed and the injection time of the pump 1〇9. In order to supply water into the reaction vessel 101, the pressure in the thief 1 is set to the target value, and the back pressure cooler m is set. In addition, a safety valve 1〇7 is provided to allow the reaction to be carried out without exceeding the safety pressure. Thereby, the pressure in the reaction vessel 101 in which the supply water is reacted is at a predetermined pressure. It is a solvent which dissolves the scorpion scorpion (in this embodiment, ethanol) alone, and does not perform the reaction of the secondary steel, or even if it is carried out, even if the reaction environment of the missing-human critical state or the supercritical state is generated. It is also extremely slow ' 321544 37 201018647 Therefore, in the method of synthesizing the powder of the present embodiment, the temperature is raised and boosted by at least heating the slurry of the starting material and the solvent (the third step), and the preparation is prepared. After the reaction environment, water having a fast reaction rate with the starting material in the slurry is supplied to the slurry to form a reaction environment in a subcritical state or a supercritical state (second step). In this case, by supplying water, the subcritical state or the supercritical state of the mixed solvent is generated. Next, the slurry containing the reactants is allowed to remain in the reaction environment for generation for a predetermined period of time, whereby the reaction of producing barium titanate from the reactants can be carried out. As described above, in the present embodiment, the water is supplied to the slurry by starting the reaction of generating barium titanate from the reactants (or starting the reaction very slowly) in the preliminary reaction environment. The subcritical state or the supercritical state of the mixed solvent of water and solvent starts the above reaction (or the above reaction is carried out abruptly). Therefore, in the method for synthesizing the powder of the present embodiment, the reaction environment in which the subcritical state or the supercritical state is generated at the desired timing can start the reaction of generating barium titanate from the reactants. Therefore, it is easy and accurate. The time of the reaction is well controlled. As a result, a powder having a small particle diameter (in the present embodiment, barium titanate) can be produced. ❹ Fig. 8-1 is a conceptual diagram showing pressure and temperature changes in the method of synthesizing the powder of the fourth embodiment. Fig. 8-2 is a conceptual diagram showing pressure and temperature changes of a method for producing a powder by a conventional batch hydrothermal synthesis method. When the mixed solvent of water and solvent is heated and pressurized to form a reaction environment in a subcritical state or a supercritical state, as shown in Fig. 8-2, the formation of titanic acid from the reactants starts in the rise of temperature and pressure. "The reaction. In addition, the temperature and pressure at the beginning of the reaction are significantly lower than the temperature of the latter half of the reaction 38 321544 201018647 degrees and the pressure. As a result, the temperature or pressure variation in the reaction is large, resulting in the formation of <0 phthalate microparticles In the case of growth, coarsening of the particles or reduction in crystallinity is caused. It is easy to produce fine particles such as nanoparticles. ❹ On the other hand, the method for synthesizing the powder of the fourth embodiment is as described above, after the preparation of the preliminary reaction environment. Supplying water to the slurry and starting the reaction of generating barium titanate from the reactants. Thereby, as shown in FIG. 8A, the reaction can be started after the slurry=temperature and pressure are stabilized, and therefore, The above reaction is carried out at a stable temperature and pressure. Therefore, it is possible to produce a particle having a small variation, and it is possible to suppress the growth of the generated barium titanate microparticles. Therefore, for example, a nanoparticle can be produced. In addition, since the reaction described above can be started by the supply of water, the control of the reaction time is also easy, and the control of the powder granules produced is also relatively easy. A preliminary reaction environment is formed in the reaction vessel 1 () 1 to supply the ruthenium containing the starting material and the solvent (ethanol) to the canned core state in the reaction vessel 101 to be heated by the heater 105 to constitute a slurry. The subcritical γ of the solvent of the body is more than Α, thereby making the solvent supercritical. The pressure of the slurry is boosted by heating, and the slurry is pressurized to the critical pressure of the solvent. ^ ^ ^ Knife above. The pressure is by heating the temperature and the slurry

之填充率來調整。嘮興A 體之填充率係例如反應容器101之容 積之大約10%以上。 ^ 頂備之反應環境之反應容器101内之 預備壓力)係藉由填充至反應容器101内之聚幾量、 水(反應加速和溶劑之比例、以及溫度決定。 拌機生成步驟,藉由反應容器101所具備之攪 拌機102而均勻地公私、^ 敢〉谷劑和原料。為了生成更加良好之 39 321544 201018647 刀政狀心軏佳為預備之反應環境之溫度(預備溫度)及預 „ 備壓力生成為溶劑之臨界條件以上。此外,在本實施形態,. 必/頁在=處於預備之反應環境之衆體供應水之後 ,迅速地 生成犯:水和洛劑之混合溶劑之次臨界狀態或超臨界狀態 之反應。因此,在反應環境生成步驟,較佳為調整漿 1 體之/皿度及壓力接近於作為目標之反應條件。可藉此而迅 - 速地進行反應。 此外’在反應環境生成步驟,較佳為在藉由加熱器108 加熱槽110内之水之後,供應至反應容器101内之聚體。❹ 在像這樣時’抑制衆體之溫度降低,可藉由水溫度而提高 體之/m度’因此’能夠更加迅速地生成水和溶劑之混合 溶劑之次臨界狀態或超臨界狀態,容易進行反應之控制。 此外,加熱水時,較佳為於作為目標之反應溫度升高水之 溫度。可藉此而在供應水至漿體後,迅速地使水和漿體之 ’tb S物成為次臨界狀態或超臨界狀態。 在反應環境生成步驟,如前述,較佳為水和漿體之混 合物成為接近於混合溶劑臨界條件之條件,更佳為超過混 〇 合溶劑之臨界溫度及臨界壓力之超臨界狀態。特別是能夠 合成為正方晶之鈦酸鋇之最低溫度係大於215l,最低壓 力係大於5MPa。因此,為了提高製作之鈦酸鋇之正方性, 作為反應容器101内之反應環境係較佳為高於混合溶劑之 臨界條件之溫度及壓力。 此外,混合溶劑之臨界條件係可藉由調整水和溶劑 (乙醇)之比例而改變。在本實施形態,以重量%計使水量成 321544 40 201018647 為5wt%至95wt%。藉此而於260。(:至370〇C之間調整混合溶 劑之臨界溫度,於8MPa至22MPa之間調整臨界壓力。在本 實施形態’較佳為包含於原料之結晶水或包含於醇之水 少,但是,在實際上,也可使用例如Ba(〇H)2 · 8H2〇之具 秦. 有結晶水之反應物或市面販賣之大約99%左右之醇類。 C.粉體生成步驟 粉體生成步驟係藉由在供應反應加速劑至漿體並混 合而生成之次臨界狀態或超臨界狀態之反應環境,使包含 ❹反應物(金屬之氧化物、氫氧化物或複合金屬錯合物等)之 漿體滯留預定時間,而生成鈦酸鋇微粒子(粉體之粒子)之 步驟(第3步驟),由分解或溶解步驟和結晶化步驟及分散 步驟所構成。 C-1.分解或溶解步驟 在分解或溶解步驟,藉由將包含反應物(金屬之氧化 物、氫氧化物或複合金屬錯合物等)之漿體供應至反應容器 ⑩101中之超臨界混合溶劑狀態(或次臨界混合溶劑狀態)之 反應環境’而以超臨界加溶劑分解來分解或溶解反應物之 成分。結果,分解之Ti、Ba等無機成分係達成高飽和度(過 飽和度)。 C-2.結晶化步驟 在結晶化步驟,藉由在分解草酸鋇氧鈦之後,於反應 谷器101中,以次臨界混合溶劑或超臨界混合溶劑狀態之 反應環境作為反應場再滯留預定反應時間,以合成包含分 解之Ba或Ti之離子之超臨界混合溶劑之熱合成處理,來 321544 41 201018647 形成鈦酸鋇之核進行結晶化,而生成高結晶性之nm級粒徑 之鈦酸鋇。生成之粒子係在超臨界混合溶劑迅速地流動並 ‘ 擴散,減低剛生成之粒子間之接觸而抑制粒子之凝集。 生成之nm級之鈦酸鋇粒子長時間地保持於此狀態之 時,有粒子會成長之虞。為了停止鈦酸鋇之成長,可藉由 ' 在到達至作為目標之反應時間後,不將鈦酸鋇等保持在反 應容器101内之反應場,使反應容器101内之溫度及壓力 成為低於成為超臨界之條件之值而實現。在本實施形態, 藉由開放第3閥V3和第4閥V4之至少一者,從反應容器 ❹ 101喷射高溫高壓流體,使反應容器101内急劇地減壓, 而降低反應容器101内之溫度及壓力。像這樣,藉由以第 3閥V3和第4閥V4來冷卻及減壓反應環境之漿體,而可 簡單地使反應環境消失,停止鈦酸鋇粒子之成長。此時之 減壓速度係在數秒鐘至數分鐘以内,從次臨界或超臨界之 壓力減壓至大氣壓之程度之速度。在本實施形態,可僅藉 由開放分批式製造裝置100之第3閥V3及第4閥V4而停 止反應,因此,能夠以秒、分、小時單位自由地控制反應 之時間,所以,有特別容易實現高速度反應之控制之優點。 此外,停止鈦酸鋇粒子之成長時,可藉由以冷卻器118來 冷卻反應容器101内,而使反應容器101内之溫度及壓力 成為低於作為次臨界或超臨界之條件之值。 藉由減壓而降低反應容器101内之溫度成為大約100 °c左右,但是,實行下一個回收步驟時,較佳為再降低反 應容器101内之溫度,降低漿體之溫度。因此,在本實施 42 321544 201018647 形態,使用冷卻器118而降低反應容器101内之漿體之溫 度。藉此而可比起自然地降低反應容器101内之漿體之溫 度時,還更加迅速地轉移至回收步驟,因此,可縮短製造 步驟之時間,提高生產效率。 藉由位處於超臨界混合溶劑中之有機溶劑之良好之 分散特性而使生成之粒子於超臨界混合溶劑迅速地流動並 擴散,減低剛生成之粒子間之接觸,抑制粒子之凝集。如 果是重視在結晶化步驟後之粒子凝集之防止的話,則較佳 ❹為調高混合溶劑之有機溶劑之比例。 D.回收步驟 在回收步驟,打開第4閥V4,經由過濾器113而僅喷 出反應容器101之流體(液體及氣體)至回收容器115内, 從排氣路徑114來釋出回收容器115内之氣體。在前述流 體通過過濾器113之際,將小於過濾器113過濾之尺寸之 粉體之一部分移動至回收容器115内,藉由閥操作而使大 @部分之生成物粉末殘留於反應容器101。反應容器101冷 卻至室溫後,回收生成物之粉體。在此,為了除去添加物, 藉由離子交換水而洗淨回收之粉體。此外,藉由以最低數 千rpm以上之高速度旋轉進行離心分離而分離固體(鈦酸 鋇微粒子)和液體。此外,pH值之調整係重複地進行至成 為中性,然後,藉由以乾燥機,在大約100°C進行乾燥, 最後得到鈦酸鋇微粒子。像這樣,本實施形態之粉體之合 成方法及分批式製造裝置100係能夠以設定之溫度、壓 力、反應時間、反應濃度,來實現次臨界狀態或超臨界狀 43 321544 201018647 態之反應環境,得到鈦酸鋇等之微粒子。 此外,為了迅速地回收鈦酸鋇粒子,反應容器1〇1之 流體係可不通過濾器Π3。此時,藉由打開第3閥V3而喷 出反應容态101内之内谷物之大部分至回收容器115 ,僅 一部分殘留至反應谷器1 〇 1内。此時,可藉由洗淨移動至 回收容器115内和殘留於反應容器101内,分離固體和液 體,而得到鈦酸鋇等之粒子。 此外’如果藉由這些實施形態i至4的話,則可放寬 起始原料之尺寸限制。在習知之大多之製造方法係藉由自 © 底向上(bottom-叩)法,因此,為了製作數⑽尺;之鈦 酸鋇,必須在原料階段使用1〇11111至3〇11111之Ti〇^tBaC〇3 或草酸鋇氧鈦等之奈米粒子作為原料,為了進行奈米粒子 之原料製造或前處理,在步驟之複雜化或成本面有問題。 在該方面,如果藉由這些實施形態!至4之鈦酸鋇微粒子 之製造方法的話,則起始原料之草酸鋇氧㈣受到因次臨 界或超臨界混合溶劑所造成之分解作用,因此, 更加小之粉末。所以,即使是使用數_左右之原料,、也❹ 可製作以下之鈦酸鋇作為一次粒子,不需要在原料 階段微細地粉碎至數十ηπι以下。 餘知ί外述,為了製作奈級之齡子,f要高過 备又。* ,在這些實施形態1至4係以粉末之草酸鋇 混合溶劑之時,可在臨界混合㈣或超臨界 H , 在局。卩間單地實現更高之過飽和度,並 不會受到例如溶解度之 之限制。此外,得到之固形份生成物 321544 44 201018647 係單相鈦酸鋇,廢液之Ba及T i含量係數ppm以下,成為 ICP檢測極限下。也就是說,能夠以幾乎100%之轉化率來 轉化草酸鹽原料成為鈦酸鋇。 此外,如果藉由這些實施形態1至4的話,則以原本 在1分子内以1:1之比例包含鋇和鈦之粉末之草酸鋇氧欽 作為原料’因此,能夠大幅度地減輕混合習知之反應成分 之重要性。結果,在流通式,即使不使用微細混合器或細 管線,也不影響鈦酸鋇之製作。例如能夠以内徑8mm之粗 ❹反應管3及1/4英吋之Y形混合器,藉由連續流通式製造 裝置,而在雷諾數(Reynolds number)(Re=UL/v、U :流體 速度、L :特性長度、> :運動黏性係數)4〇〇〇至7000之 範圍’使流體之流動成為混相亂流狀態,來合成平均粒徑 50nm、最大粒徑90nm之鈦酸鋇微粒子。為300cc之高壓鍋 21時’也能夠以300rpm之低擾拌速度,來合成粒徑100nm 至150nm之鈦酸鋇微粒子。因此,提高步驟之實用化,且 ❹無堵塞發生,而量產性良好。 此外,知道在藉由習知之水熱合成而得之鈦酸鋇微粒 子粉之結晶體具有0H基,但是,如果藉由這些實施形態卜 2的話’則如第9圖所示,生成之鈦酸鋇時,孔洞(空孔) 量少到藉由TEM觀察幾乎無法發現。此外,第9圖係顯示 觀察合成之粉體之原子排列之穿透型電子顯微鏡像 (HAADF-STEM 像、high-angle annular dark-field scanning transmission electron microscopy 像,高角 度環狀暗場掃描穿透型電子顯微鏡像)之示意說明圖。 45 321544 201018647 (實施形態5) 本實施形態5係顯示適用於製造包含使用由實施例1 至4之製造方法而製造之粉體之鈦酸鋇所製造之電子材料 作為構成要素之電子零件的電子零件之製造方法之適用 例。在本實施形態5,作為電子零件顯示積層陶瓷電容器 之例子。 第10圖係顯示積層陶瓷電容器30之構成例之剖面 圖。該積層陶瓷電容器30係具有介電體層31和内部電極 層32交互地積層之構成之電容器元件本體40。在電容器 元件本體40之兩端部形成有:於電容器元件本體40内部 交互地配置之内部電極層32和分別導通之一對之外部電 極33。 内部電極層32係積層而使各個端面交互地露出於電 容器元件本體40之相對向之2端部之表面。含有於該内部 電極層32之導電材係並無特別限定,可使用貴金屬或卑金 屬(例如N i或N i合金)。此外,一對之外部電極3 3係連接 於交互地配置之内部電極層32之露出端面,構成電容器電 路。含有於該外部電極33之導電材係並無特別限定,可使 用廉價之Ni、Cu或者是這些之合金。 介電體層31係以藉由實施形態1或2之製造方法而 製造之鈦酸鋇微粒子作為原料之介電體材料之薄膜層。 由像這樣構成所構成之積層陶瓷電容器30係藉由以 使用糊膏之通常之印刷法或薄片法來製作低成本晶片 (GreenChip),在锻燒後,印刷或轉印外部電極33進行锻 46 321544 201018647 燒而製造。 使用印刷法時,將介電體層用糊膏及内部電極層 膏印刷及積層於PET等基板上,切斷成預定形狀後,從基 •板剝離而成為低成本晶片。此外,使用薄片法時,使用介 .電體層用糊膏而形成軟性薄片,在該軟性薄片上印刷 電極層用糊膏之後,積層這些而成為低成本晶片。此外。, 在烺燒前’對低成本晶片施行脫黏合劑處理。 膏中本晶片時之環境係可配合内部電極層用糊 ΙΠ::之種類而適度地決定,但是,使用或Ni ;金等皁金屬來作為導電材時,較佳為還原煅燒環境。此 外,在锻燒時之保持溫度係較佳為⑽叱至刚。C。 ,如前述而得到之電容以件本體40施行端面研 磨,塗佈及锻燒外部電極用糊膏,形成外部電極扣。接 配合=而在外部電極33之表面藉由電鑛等形成被覆層。 ❹ 匕3以鈦酸鋇微粒子作為原料之介電體材料之 =為介電體層31,像這樣製造之積層陶竟電容器3。二 藉由谭錫等而安裝於印刷基板等,使用在各種電子機器等。、 此外’在本實施形態5,雖說明適用於由使用藉由 :=Γ之任何一種製造方法所製造之欽酸鋇微粒子 作為"電材料之電容器所構成之電子零件之製造方法之、商 二但是,並非限定於此,對於使用妹酸鋼微粒子作= 壓電材料、半導體等電子材料之電、: 等,也同樣可適用。 件 此外’製造裝置係較佳為對使原料反應而合成粒子之 321544 47 201018647 區域、也就是接觸到原料之面施行鍍金。例如連續流通式 製造裝置時,較佳為至少對反應管施行鍍金;分批式製造 裝置時,較佳為至少對高壓鍋之内部(内面)施行鍍金。像 這樣,藉由對粒子、原料之流路施行鍍金,而可減低混入 粒子之雜質。此外,更加理想是也對原料或粒子通過之區 域、管線等施行鑛金。此外,對使原料反應而合成粒子之 區域、甚至對原料或粒子通過之區域施行之處理係並非限 定於鍍金,只要是可更加地減低反應性即可,能夠以鉑或 金來構成接觸到原料之面。此外,如本實施形態合成鈦酸 © 鋇時,能夠以鈦來構成接觸到原料之面。藉由以和鈦酸鋇 之同一元素之鈦來構成接觸到原料之面,而能夠防止雜質 混入生成之粒子。 此外,在前述實施形態,雖說明作為適用於由使用藉 由粉體之合成方法所製造之鈦酸鋇微粒子作為介電材料之 電容器所構成之電子零件之製造方法之適用例,但是,並 非限定於此,對於使用鈦酸鋇微粒子作為壓電材料、半導 ^ 〇 體等之電子材料之電子零件、例如PCT元件等,也同樣可 適用。 此外,在前述實施形態,雖說明作為合成及生成鈦酸 鋇時,但是,本發明之方法係除了鈦酸鋇以外,也可使用 作為各種金屬氧化物奈米粒子之合成方法,例如亞鐵鹽、 壓電材料、鋰二次電池之正極材料、螢光體等之合成方法。 作為一例係說明在鈮酸鉀之合成適用實施形態4之粉 體之合成方法之例子。作為斜方晶鈮酸鉀之粒子合成方法 48 321544 201018647 以往有使用水熱合成法之報告(日本特開2〇〇5_257957)。 但是,習知之合成方法,反應時間係大約24小時而非常 長。藉由適用實施形態i之粉體之合成方法,而可比起習 知之合成方法,以極為短時間且更加低之溫度及壓力,來 得到小於報告之粒子之鈮酸鉀之奈米粒子。 ❹ 作為起始原料係選擇Nb2〇5、K〇H,調整這個而以化學 量論比計成為1:3· 4之比…將調整後之起始原料和溶劑 之甲醇250CC投入至第7圖所示之分批式製造裝置議之 反應容器^内,在升溫及升壓至靴、大約騰之 後,在反應谷盗101内藉由泵1〇9而導入水缺後,反應 15分鐘。在反應後,㈣反應容請内之粉體而確認生 成物及粒徑。生成物係鈮酸鋰,粒徑係大約 藉由實施形態1之粉體之合成方法的話1 如果 法,能夠以極為短時間得到大約150nm 方 '^斜方晶鈮酸鋰粒 子0 Φ ★貫施㈣之粉體之合成方法係適用於使用在介f 體、亞鐵鹽、链二次電池之正極材料、 之合成,可製造具有更加良好特性之這些秦 作為介電體奈米粒子之合成例係除了鈦酸麵子πt 舉 SrTi〇3、(Ba、Sr)Ti〇3、(Ba、ca)Ti〇3、逛月 L _ . ^ ^ V^^〇.25Cu〇.75)Ti 作為鋰二3人電池之正極材料係也可使用在 .,LlC〇〇2 或The fill rate is adjusted. The filling rate of the 唠 A A body is, for example, about 10% or more of the volume of the reaction vessel 101. ^ The preliminary pressure in the reaction vessel 101 in the reaction environment of the reaction preparation is determined by the amount of water, the amount of reaction accelerated and the ratio of the solvent, and the temperature, which are filled in the reaction vessel 101. The agitator 102 provided in the container 101 is uniformly public and private, and the glutinous agent and the raw material are produced. In order to generate a better temperature, the temperature (preparation temperature) and the preparation pressure of the reaction environment prepared for the preparation of the knife are satisfactory. In addition, in the present embodiment, after the water is supplied to the body in the preliminary reaction environment, the subcritical state of the mixed solvent of water and the agent is rapidly generated or The reaction in the supercritical state. Therefore, in the reaction environment forming step, it is preferred to adjust the slurry/pressure and the pressure close to the target reaction conditions, thereby allowing the reaction to be carried out rapidly and rapidly. The environment generating step is preferably supplied to the polymer in the reaction vessel 101 after the water in the tank 110 is heated by the heater 108. ❹ In this case, the temperature of the body is suppressed. When the degree is lowered, the body/m degree can be increased by the water temperature, so that the subcritical state or the supercritical state of the mixed solvent of water and the solvent can be formed more quickly, and the reaction can be easily controlled. Preferably, the temperature of the water is raised at the target reaction temperature, whereby the water and the slurry 'tb S substance can be quickly brought into a subcritical state or a supercritical state after the water is supplied to the slurry. The environment generating step, as described above, preferably the mixture of water and slurry becomes a condition close to the critical condition of the mixed solvent, more preferably a supercritical state exceeding the critical temperature and critical pressure of the mixed solvent, especially capable of being synthesized into The minimum temperature of the tetragonal barium titanate is greater than 215 l, and the lowest pressure system is greater than 5 MPa. Therefore, in order to improve the squareness of the produced barium titanate, the reaction environment in the reaction vessel 101 is preferably higher than the criticality of the mixed solvent. The temperature and pressure of the condition. In addition, the critical condition of the mixed solvent can be changed by adjusting the ratio of water and solvent (ethanol). In this embodiment, the weight is The amount of water is 321544 40 201018647 is 5wt% to 95wt%. Thereby, the critical temperature of the mixed solvent is adjusted between 260 ° C and the critical pressure is adjusted between 8 MPa and 22 MPa. In this embodiment It is preferred that the crystal water contained in the raw material or the water contained in the alcohol is small, but in practice, it is also possible to use, for example, Ba(〇H) 2 · 8H2 具. Qin. Crystallized water reactant or commercially available About 99% alcohols C. Powder formation step The powder formation step is carried out by a reaction environment in which a subcritical state or a supercritical state is generated by supplying a reaction accelerator to the slurry and mixing a step of retaining a slurry of a metal oxide, a hydroxide or a complex metal complex, etc. for a predetermined time to form barium titanate microparticles (particles of powder) (step 3), by a decomposition or dissolution step and The crystallization step and the dispersion step are constituted. C-1. Decomposition or Dissolution Step In the decomposition or dissolution step, supercritical mixing is carried out by supplying a slurry containing a reactant (metal oxide, hydroxide or composite metal complex, etc.) to the reaction vessel 10101. The reaction state of the solvent state (or subcritical mixed solvent state) is decomposed by supercritical solvent addition to dissolve or dissolve the components of the reactant. As a result, the inorganic components such as Ti and Ba which are decomposed achieve high saturation (supersaturation). C-2. Crystallization step In the crystallization step, after decomposing the titanyl oxalate, the reaction environment in the state of the subcritical mixed solvent or the supercritical mixed solvent is used as the reaction field in the reaction grid 101 to re-stay the predetermined reaction. At a time, by synthesizing a thermal synthesis treatment of a supercritical mixed solvent containing ions of decomposed Ba or Ti, 321544 41 201018647 forms a nucleus of barium titanate for crystallization to form a highly crystalline nanometer-sized barium titanate. . The resulting particles rapidly flow in the supercritical mixed solvent and are 'diffused, reducing the contact between the newly formed particles and suppressing the aggregation of the particles. When the generated nm-sized barium titanate particles are kept in this state for a long period of time, particles may grow. In order to stop the growth of barium titanate, the temperature and pressure in the reaction vessel 101 can be made lower by holding the barium titanate or the like in the reaction field in the reaction vessel 101 after reaching the target reaction time. It is realized by the value of the supercritical condition. In the present embodiment, by opening at least one of the third valve V3 and the fourth valve V4, the high-temperature high-pressure fluid is injected from the reaction vessel 101, and the inside of the reaction vessel 101 is rapidly decompressed, thereby lowering the temperature in the reaction vessel 101. And stress. By cooling and decompressing the slurry in the reaction environment by the third valve V3 and the fourth valve V4, the reaction environment can be easily eliminated and the growth of the barium titanate particles can be stopped. The decompression speed at this time is a speed which is decompressed from the subcritical or supercritical pressure to the atmospheric pressure within a few seconds to several minutes. In the present embodiment, the reaction can be stopped only by opening the third valve V3 and the fourth valve V4 of the batch-type manufacturing apparatus 100. Therefore, the reaction time can be freely controlled in units of seconds, minutes, and hours. It is particularly easy to achieve the advantages of high speed reaction control. Further, when the growth of the barium titanate particles is stopped, the temperature and pressure in the reaction vessel 101 can be made lower than the value which is a subcritical or supercritical condition by cooling the inside of the reaction vessel 101 with the cooler 118. The temperature in the reaction vessel 101 is lowered by a pressure reduction to about 100 °C. However, when the next recovery step is carried out, it is preferred to lower the temperature in the reaction vessel 101 to lower the temperature of the slurry. Therefore, in the embodiment of the present application, 42 321544 201018647, the temperature of the slurry in the reaction vessel 101 is lowered by using the cooler 118. Thereby, it is possible to shift to the recovery step more quickly than when the temperature of the slurry in the reaction vessel 101 is naturally lowered, so that the manufacturing step can be shortened and the production efficiency can be improved. The formed particles rapidly flow and diffuse in the supercritical mixed solvent by the good dispersion characteristics of the organic solvent in the supercritical mixed solvent, thereby reducing the contact between the newly formed particles and suppressing aggregation of the particles. If the prevention of particle agglomeration after the crystallization step is emphasized, it is preferred to increase the proportion of the organic solvent in the mixed solvent. D. Recovery Step In the recovery step, the fourth valve V4 is opened, and only the fluid (liquid and gas) of the reaction vessel 101 is discharged through the filter 113 into the recovery container 115, and the recovery container 115 is discharged from the exhaust path 114. Gas. When the fluid passes through the filter 113, a part of the powder smaller than the size filtered by the filter 113 is moved into the recovery container 115, and the large-part product powder remains in the reaction container 101 by the valve operation. After the reaction vessel 101 was cooled to room temperature, the powder of the product was recovered. Here, in order to remove the additive, the recovered powder is washed by ion-exchanged water. Further, solid (barium titanate fine particles) and a liquid are separated by centrifugal separation at a high speed of a few thousand rpm or more. Further, the adjustment of the pH was repeated until it became neutral, and then, by drying in a dryer at about 100 ° C, finally, barium titanate fine particles were obtained. As described above, the method for synthesizing the powder of the present embodiment and the batch type production apparatus 100 can realize the reaction environment of the subcritical state or the supercritical state by the set temperature, pressure, reaction time, and reaction concentration. A fine particle such as barium titanate is obtained. Further, in order to rapidly recover the barium titanate particles, the flow system of the reaction vessel 1〇 may not pass through the filter crucible 3. At this time, most of the inner grain in the reaction state 101 is discharged to the recovery container 115 by opening the third valve V3, and only a part remains in the reaction cell 1 〇 1. At this time, it is possible to separate the solid and the liquid by washing and moving into the recovery container 115 and remaining in the reaction container 101, thereby obtaining particles such as barium titanate. Further, by these embodiments i to 4, the size limitation of the starting materials can be relaxed. Most of the conventional manufacturing methods are carried out by the bottom-to-bottom method. Therefore, in order to produce a number of (10) feet of barium titanate, it is necessary to use Ti〇^ of 1〇11111 to 3〇11111 in the raw material stage. Nanoparticles such as tBaC〇3 or bismuth oxalate are used as raw materials, and in order to manufacture or pretreat the raw materials of the nanoparticles, there is a problem in the complexity of the steps or the cost. In this respect, if by these implementations! In the case of the method for producing barium titanate microparticles of 4, the starting material of ceric acid cerium oxide (IV) is decomposed by the secondary critical or supercritical mixed solvent, and therefore, a smaller powder. Therefore, even if a raw material of about _ is used, the following barium titanate can be produced as a primary particle, and it is not necessary to finely pulverize it to several tens of ηπ or less in the raw material stage. Yu Zhili said that in order to make the age of the Nai, f must be higher than the preparation. * When these embodiments 1 to 4 are mixed with a powder of oxalic acid oxalate, they can be mixed in a critical (four) or supercritical H. A higher degree of supersaturation is achieved in the daytime without being limited by, for example, solubility. Further, the obtained solid fraction product 321544 44 201018647 is a single-phase barium titanate, and the Ba and Ti content of the waste liquid is not more than ppm, which is the ICP detection limit. That is, the oxalate starting material can be converted to barium titanate at a conversion rate of almost 100%. In addition, according to the first to fourth embodiments, oxalic acid oxalate which contains a powder of bismuth and titanium in a ratio of 1:1 in one molecule is used as a raw material. Therefore, it is possible to greatly reduce the mixing practice. The importance of the reaction components. As a result, in the flow-through type, the production of barium titanate is not affected even without using a fine mixer or a fine line. For example, it is possible to use a rough reaction tube 3 with an inner diameter of 8 mm and a 1/4 inch Y-shaped mixer, and a Reynolds number (Re=UL/v, U: fluid velocity) by a continuous flow manufacturing apparatus. , L: characteristic length, >: kinematic viscosity coefficient) 4 〇〇〇 to 7000 range 'The flow of the fluid is mixed and turbulent, and the barium titanate fine particles having an average particle diameter of 50 nm and a maximum particle diameter of 90 nm are synthesized. It is also possible to synthesize barium titanate fine particles having a particle diameter of 100 nm to 150 nm at a low scrambling speed of 300 rpm in a 300 cc autoclave. Therefore, the improvement step is practical, and no clogging occurs, and the mass productivity is good. Further, it is known that the crystal of the barium titanate fine particle powder obtained by the conventional hydrothermal synthesis has a 0H group, but if it is carried out by these embodiments, then as shown in Fig. 9, the formed barium titanate is formed. At the time, the amount of holes (voids) is so small that it is almost impossible to detect by TEM observation. In addition, Fig. 9 shows a transmission electron microscope image (HAADF-STEM image, high-angle annular dark-field scanning transmission electron microscopy image) observed by the atomic arrangement of the synthesized powder, high angle annular dark field scanning penetration Schematic illustration of a type of electron microscope image). 45 321544 201018647 (Embodiment 5) The present embodiment 5 shows an electron suitable for manufacturing an electronic component including an electronic material produced by using barium titanate which is a powder produced by the production methods of the first to fourth embodiments as a constituent element. An example of the method of manufacturing a part. In the fifth embodiment, an example of a laminated ceramic capacitor is shown as an electronic component. Fig. 10 is a cross-sectional view showing a configuration example of the multilayer ceramic capacitor 30. The multilayer ceramic capacitor 30 is a capacitor element body 40 having a dielectric layer 31 and an internal electrode layer 32 alternately laminated. At both ends of the capacitor element body 40, an internal electrode layer 32 that is alternately disposed inside the capacitor element body 40 and an external electrode 33 that is electrically connected to each other are formed. The internal electrode layer 32 is laminated so that the respective end faces are alternately exposed on the surfaces of the opposite end portions of the capacitor element body 40. The conductive material contained in the internal electrode layer 32 is not particularly limited, and a noble metal or a noble metal (for example, Ni or Ni alloy) can be used. Further, a pair of external electrodes 33 are connected to the exposed end faces of the electrode layers 32 which are alternately arranged to constitute a capacitor circuit. The conductive material contained in the external electrode 33 is not particularly limited, and inexpensive Ni, Cu or an alloy thereof can be used. The dielectric layer 31 is a thin film layer of a dielectric material using barium titanate fine particles produced by the production method of the first or second embodiment as a raw material. The multilayer ceramic capacitor 30 configured as described above is manufactured by a usual printing method or a sheet method using a paste to form a low-cost wafer (GreenChip), and after calcination, the external electrode 33 is printed or transferred for forging 46. 321544 201018647 Made and burned. In the case of the printing method, the dielectric layer paste and the internal electrode layer paste are printed and laminated on a substrate such as PET, and cut into a predetermined shape, and then peeled off from the substrate to form a low-cost wafer. Further, when the sheet method is used, a soft sheet is formed by using a paste for a dielectric layer, and after the paste for an electrode layer is printed on the flexible sheet, these are laminated to form a low-cost wafer. Also. De-bonding treatment of low-cost wafers before simmering. The environment in which the wafer is used in the paste can be appropriately determined in accordance with the type of the internal electrode layer paste: However, when a soap metal such as Ni or gold is used as the conductive material, it is preferably a reduction calcination environment. Further, the temperature at which the calcination is maintained is preferably (10) 叱 to just. C. The capacitor obtained as described above is subjected to end surface grinding by the body 40, and the paste for external electrodes is applied and calcined to form an external electrode button. The coating layer is formed on the surface of the external electrode 33 by electric ore or the like. ❹ 匕 3 is a dielectric material of a dielectric material containing barium titanate fine particles as a dielectric layer 31, and a laminated ceramic capacitor 3 manufactured as described above. Second, it is mounted on a printed circuit board or the like by Tan Xi or the like, and is used in various electronic devices and the like. Further, in the fifth embodiment, a description will be given of a method of manufacturing an electronic component which is applied to a capacitor using a bismuth silicate fine particle manufactured by any one of the manufacturing methods of the following: Secondly, the present invention is not limited thereto, and the same applies to the use of the sister acid steel fine particles as the electric material such as a piezoelectric material or a semiconductor. Further, the manufacturing apparatus is preferably a gold-plated surface of the 321544 47 201018647 region in which the raw material is reacted to form a particle, that is, the surface which is in contact with the raw material. For example, in the case of a continuous flow type manufacturing apparatus, it is preferred to apply gold plating to at least the reaction tube; in the case of a batch type manufacturing apparatus, it is preferred to apply gold plating to at least the inside (inner surface) of the pressure cooker. In this way, by ion-plating the flow paths of the particles and the raw material, impurities mixed in the particles can be reduced. Further, it is more desirable to apply gold to the raw material or the region through which the particles pass, the pipeline, and the like. Further, the treatment of the region in which the raw material is reacted to synthesize the particles or even the region through which the raw material or the particles pass is not limited to gold plating, and the reactivity can be further reduced, and the contact with the raw material can be formed by platinum or gold. The face. Further, when the titanate © 合成 is synthesized in the present embodiment, the surface in contact with the raw material can be formed of titanium. By forming the surface in contact with the raw material with titanium of the same element as barium titanate, it is possible to prevent impurities from being mixed into the generated particles. Further, in the above-described embodiment, an application example of a method of manufacturing an electronic component which is applied to a capacitor using a barium titanate fine particle manufactured by a method for synthesizing a powder as a dielectric material is described, but is not limited thereto. Here, an electronic component using an electronic material such as a piezoelectric material or a semiconductor material such as a PCT element using barium titanate fine particles can be similarly applied. Further, in the above embodiment, the synthesis and formation of barium titanate are described. However, the method of the present invention may be used as a synthesis method of various metal oxide nanoparticles, in addition to barium titanate, such as ferrous salt. , a piezoelectric material, a positive electrode material for a lithium secondary battery, a phosphor, and the like. As an example, an example of a method for synthesizing the powder of the fourth embodiment in the synthesis of potassium citrate will be described. As a method for synthesizing particles of orthorhombic potassium citrate 48 321544 201018647 There has been a report on the use of hydrothermal synthesis (Japanese Patent Laid-Open No. 2-5_257957). However, in the conventional synthesis method, the reaction time is about 24 hours and is very long. By applying the method for synthesizing the powder of the embodiment i, it is possible to obtain nano particles of potassium citrate smaller than the reported particles in a very short time and at a lower temperature and pressure than the conventional synthesis method. ❹ Select Nb2〇5, K〇H as the starting material, adjust this to a ratio of 1:3·4 in terms of stoichiometric ratio... Put the adjusted starting material and solvent methanol 250CC into Figure 7 In the reaction vessel of the batch type manufacturing apparatus shown, after the temperature is raised and the pressure is raised to the boot, and the enthalpy is introduced, the water is introduced into the reaction snail 101 by the pump 1〇9, and the reaction is carried out for 15 minutes. After the reaction, (4) the powder contained in the reaction is confirmed to confirm the product and the particle size. The product is lithium niobate, and the particle size is approximately the same as that of the powder of the first embodiment. If the method is used, it is possible to obtain about 150 nm of square orthorhombic lithium niobate particles in a very short time. (4) The method for synthesizing the powder is suitable for use in the synthesis of a positive electrode material of a mesogen, a ferrous salt, or a chain secondary battery, and can be used as a synthesis example of the dielectric nano particles having more excellent characteristics. In addition to the titanate face πt lift SrTi〇3, (Ba, Sr) Ti〇3, (Ba, ca) Ti〇3, visit month L _ . ^ ^ V^^〇.25Cu〇.75) Ti as lithium two The positive material of the 3-person battery can also be used in .LlC〇〇2 or

LiFeP〇4之合成 '作為亞鐵鹽奈米粒子之入 Λ 。成之BaO . 6Fe2〇3、ZnO · Fe2〇3 等之合成。 (實施例) 321544 49 201018647 (實施例1) 在實施例1,說明使用第5圖所示之分批式製造裝置 ' 而藉由超臨界混合溶劑進行草酸鋇氧鈦之加溶劑分解及鈦 酸鋇之合成時。例如可藉由將漿體200cc(草酸鋇氧鈦粉 20g/L、乙醇 90°/。+水 10%、pH 調整用之 NaOH 40g/L)加入 · 至300cc之高壓鍋21,以藉由加熱器23進行之加熱來提 · 高容器内之溫度和壓力,在低於超臨界水時之臨界溫度、 臨界壓力生成超臨界混合溶劑之反應環境,而完全地分解 草酸鹽。接著,藉由以單一之超臨界相合成而生成正方晶 © 鈦酸鋇。將改變乙醇之比例或加熱溫度、加壓壓力等而進 行此種實驗時之分析結果顯示於表1。此外,表1中之「BT0」 係表示草酸鋇氧鈦BaTiO(C2〇〇2 . 4H2〇。此外,各實驗之實 驗條件和臨界條件之關係顯示於第1-1圖及第1-2圖。此 外,在第1-1圖及第1-2圖,以實驗編號來顯示各實驗條 件。 ❹ 50 321544 201018647 [表1 ] 表1 實驗 編號 ΒΤ0尺 寸um 乙醇 mol% 最終壓 力MPa 最終溫 度。C 升溫時間 分鐘 混合溶劑臨 界壓力參考 值MPa 混合溶劑臨 界溫度參考 值乞 FWHM (111) d50(BET) Nm TG減重率% 200 至 1000 °C 1 0.5 84¾ 20 301 55 7.2 252 0.128 434 -0.3 2 1.2 82% 16 278 42 7.3 254 0.142 238 -0.2 3 0.5 74% 24 334 55 8.1 259 0.149 169 -0.5 4 0.5 74¾ 20 308 48 8.1 259 0.119 N. A. -0.6 5 0.5 74% 21 269 39 8.1 259 0. 231 118 -1.0 6 0.5 74% 8 303 50 8.1 259 0.157 223 -1.2 7 0.5 54¾ 10 275 40 10.1 277 0.172 97 -0.4 8 0.5 39% 24 320 52 12.2 296 0.147 180 -0.4 9 1.3 4¾ 20 350 58 20.7 365 0.155 364 -3.3Synthesis of LiFeP〇4 'as a ferrous salt nanoparticle. Synthesis of BaO. 6Fe2〇3, ZnO·Fe2〇3, etc. (Example) 321544 49 201018647 (Example 1) In Example 1, the solvent-based decomposition of titanyl oxalate and titanic acid were carried out by a supercritical mixed solvent using the batch type production apparatus shown in Fig. 5 When the synthesis of 钡. For example, by adding 200 cc of slurry (20 g/L of bismuth oxalate powder, 10% of ethanol, 10% of water, and 10 g of NaOH for pH adjustment) to the autoclave 21 of 300 cc, by means of a heater 23 is heated to raise the temperature and pressure in the high vessel, and the reaction environment of the supercritical mixed solvent is generated at a critical temperature lower than the critical temperature and the critical pressure at the critical pressure, and the oxalate is completely decomposed. Next, a tetragonal white barium titanate is produced by a single supercritical phase synthesis. The analysis results when the experiment was carried out by changing the ratio of ethanol or heating temperature, pressurization pressure and the like are shown in Table 1. Further, "BT0" in Table 1 indicates BaTiO(Ba2O2O4H2O2) oxalate titanate. Further, the relationship between experimental conditions and critical conditions of each experiment is shown in Fig. 1-1 and Fig. 1-2. In addition, in the first and third figures, the experimental conditions are shown by the experiment number. ❹ 50 321544 201018647 [Table 1] Table 1 Experimental No. ΒΤ 0 size um Ethanol mol% Final pressure MPa Final temperature. Heating time minute mixed solvent critical pressure reference value MPa mixed solvent critical temperature reference value 乞FWHM (111) d50(BET) Nm TG weight loss rate 200 to 1000 °C 1 0.5 843⁄4 20 301 55 7.2 252 0.128 434 -0.3 2 1.2 82% 16 278 42 7.3 254 0.142 238 -0.2 3 0.5 74% 24 334 55 8.1 259 0.149 169 -0.5 4 0.5 743⁄4 20 308 48 8.1 259 0.119 NA -0.6 5 0.5 74% 21 269 39 8.1 259 0. 231 118 - 1.0 6 0.5 74% 8 303 50 8.1 259 0.157 223 -1.2 7 0.5 543⁄4 10 275 40 10.1 277 0.172 97 -0.4 8 0.5 39% 24 320 52 12.2 296 0.147 180 -0.4 9 1.3 43⁄4 20 350 58 20.7 365 0.155 364 - 3.3

由表1所示之結果,從顯示XRD(lll)波峰半值寬之 FWHM(lll)來看得知,在混合溶劑之臨界條件以上及臨界條 件附近得到之全部樣本顯示高結晶性。特別得知不僅是反 ❹應溫度,在超過混合溶劑之臨界條件(臨界壓力和臨界溫度 兩者)之條件下合成之鈦酸鋇微粒子之結晶性係變得更 高。無論如何,FWHM(lll)係0. 23左右以下,比起專利文 獻2等所揭示之習知例,顯示更高之結晶性。 相對於此,將草酸鋇氧鈦、水和NaOH之原料漿體220cc 加入至500cc之高壓鍋21,升溫至大約200°C之後,成為 大約4MPa至5MPa。然後,保持大約30秒鐘,冷卻及回收 之樣本係草酸鋇氧鈦已分解某種程度,但是,無法形成單 一結晶之鈦酸鋇。得知像這樣,在反應環境未成為臨界條 51 321544 201018647 件及臨界條件附近之狀態,無法製作單一結晶之鈦酸鋇。 (實施例2) 在實施例2,說明使用第2圖所示之連續流通式製造 裝置而藉由超臨界混合溶劑進行草酸鋇氧鈦之加溶劑分解 及鈦酸鋇之合成時。將調製之室溫之原料漿體(草酸鋇氧鈦 之饋入量25g/L、NaOH添加量40g/L、乙醇)以10cc/min 之流量,以原料漿體:高溫水=大約1 : 5至8之比例和大 約480°C之高溫水混合,導入至長度5Ocm、内徑8mm之反 應管3。接著,設定溫度和壓力成為高於推算之混合溶劑 之臨界條件之值,在反應管3内生成超臨界混合溶劑之反 應環境。包含漿體之混合溶劑通過反應管3之通過時間係 5秒至8秒左右。接著,藉由冷卻槽9冷卻生成物數秒鐘 至室溫。改變乙醇之比例或加熱溫度、加壓壓力等而進行 此種實驗來進行lOOrrn以下之鈦酸鋇微粒子之製造時之分 析結果顯示於表2。此外,各實驗之實驗條件和臨界條件 之關係顯示於第1-1圖及第1-2圖。此外,在第1-1圖及 第1-2圖,以實驗編號來顯示各實驗條件。 此外,以由SEM相片算出由大約200個粒子得到之平 均粒徑和標準偏差作為d50和sd,顯示於表2。平均粒徑 和標準偏差係藉由使用第11-1圖及第11-2圖所示之SEM 相片,測定大約250個至300個粒子之尺寸而算出。在此, 第11-1圖係顯示拍攝作為樣本A之生成之粒子而得之SEM 相片之示意說明圖,第11-2圖係顯示拍攝作為樣本B之生 成之粒子而得之SEM相片之示意說明圖。 52 321544 201018647 ^ 、此外’由第11-1圖及第H-2圖所示之SEM相片,分 別測篁樣本A和樣本B之大約250個至300個粒子之尺寸 後分析之尺寸分布,顯示於第12-1圖及第12-2圖。在此, $ 12-1圖係顯示第圖所示之粉體之粒度分布之測定 、、° 圖第12-2圖係顯示第11-2圖所示之粉體粒 分布之測定結果之圖。如第12一!圖及第12—2圖所示,ς 知樣本Α和樣本者皆具有銳利之尺寸分布。除了樣 本八和樣本Β以外,還對數種類之樣本之測定結果,顯示 ❹於表2。 [表2] 表2 實驗 編號 乙酵 mol% 壓力 MPa 反應管出口 溫度X: 流量 cc/min 反應管通過 時間 sec d50 (SEM)nm sd (SEM)nm sd/d50 BET m2/g FWHM (111) A 74% 20 270 55 8 50 10 0.20 27.1 0.312 B 20% 35 333 75 6 50 14 0.28 24.5 0.303 C 19% 20 250 68 7 70 20 0.30 19.8 0.337 D 6% 30 375 55 8 50 15 0.30 21.8 0.250 E 4¾ 30 390 88 5 60 12 0.20 17.3 0.172 F 甲醇3¾ 33 360 100 5 50 13 0.26 37.7 -丨— 0.321 由表2所示之結果,顯示xRD(m)波峰半值寬之fwhm (111)係0· 33左右以下,比起專利文獻2等所揭示之習知 例,還顯示更高之結晶性。此外,藉由BET ,測定之比表 面積S係例如20m2/g左右,以密度5. 9g/cc所換算之粒捏 係大約50ηιη。此外,得知在所有的實驗皆得到sd/d50<〇. 3 53 321544 201018647 之銳利之尺寸分布。此外,得知如第11-1圖及第11-2圖 所示,樣本A和樣本B係皆生成規則之四角粒子。此外, f 藉由李德貝爾特(Rietveld)法之解析,皆成為c/a=1.003 之正方相。即使是使用曱醇來取代乙醇,也得到高結晶性 奈米欽酸鎖粒子。由以上得知,實施例2可同時成立高結 晶性和奈米化。 (實施例3) 接著,作為實施例3係使用經在SUS材質之高壓鍋 MMJ-500之内面施行大約5/zm之鍍金的裝置(0M LAB公司 ❹ 製),和實施形態3同樣進行鈦酸鋇合成實驗。藉由ICP-AES 而對於合成之鈦酸鋇粉體進行完全定性,檢測出之元素係 再藉由校準曲線法進行定量分析。此外,為了進行比較, 在未施行鍍金之裝置,也進行鈦酸鋇合成實驗,將藉由 ICP-AES而對於合成之鈦酸鋇粉體進行完全定性,檢測出 之元素再藉由校準曲線法進行定量分析,測定結果顯示於 54 321544 201018647 [表3] 表3 反應器材質 壓力 MPa 反應溫度 °c ET比例 wt% Fe含量 ppm Cr含量 ppm Ni含量 ppm SUS 20 400 90% 1352 3532 3151 SUS 20 308 88% 1419 854 488 SUS 18 356 純水 884 447 Γ 866 SUS 12 313 純水 2222 601 820 鍍金 20 300 88% 186 55 200 鍍金 17 233 93% 156 25 170 如表3所示,得知比較藉由鐘金分批式而合成之鈦酸 鋇以及藉由SUS材質之反應器而合成之鈦酸鋇之雜質含量 時,藉由對反應器施行鍍金而使SUS組成元素Fe、Cr、Ni 之含量成為200ppm以下。得知藉由像這樣施行鑛金而可合 成雜質少之粒子。 此外,除了作為pH調整劑係使用有機pH調整劑之 ❹ TMAH(Tetra methyl ammonium hydroxide)來取代 NaOH 以 外,以和實施例3同樣之條件,也就是對反應器進行鍍金, 而進行相同之鈦酸鋇合成實驗。將此時之測量結果顯示於 表4。 55 321544 201018647 [表4] 表4 反應器 材質 壓力 MPa 反應溫 度t: ET比 例wt% Fe含量 ppm Cr含量 ppm Ni含量 ppm 鍍金 11 270 69% 36 0 172 此外,不使用pH調整劑而以T i 〇2和Ba (0H) 2作為原料 且使用甲醇作為溶液時,以與實施例3同樣之條件,也就 是對反應器進行鍍金而進行相同之鈦酸鋇合成實驗。將此 時之測量結果顯示於表5。 [表5] 表5 反應器 壓力 反應溫 MT比 Fe含量 Cr含量 Ni含量 材質 MPa 度。C 例wt% ppm ppm ppm 鑛金 10 272 92% 0 0 0 鑛金 10 270 84% 2. 9 0 0 鍍金 14 280 84% 0 0 0 得知如表3至表5所示,可藉由pH調整劑和原料及 溶劑之調製而改變腐蝕機構,更加地減低雜質之含量。 (實施例4) 接著,說明使用第4圖所示之連續流通式製造裝置且 在加熱原料聚體後而和包含水之反應加速劑混合來進行鈦 酸鋇合成時。此外,管線之直徑為1/8英吋。在實施例4, 首先將調製之室溫之原料漿體(曱醇、Ti〇2和Ba(0H)2之饋 56 321544 201018647 入量2g/L)增壓至20MPa,加熱至大約400°C,以20cc/min 之流量供應至反應管3側。此外,使室溫之NaOH(4g/L)水 溶液和以大約4cc/min之流量流入反應管3側之漿體混 合。也就是說,以原料漿體:水溶液=大約5 : 1之混合條 件來進行混合。導入至反應管3之混合流體之混合後之溫 度係295°C。接著,反應管3之混合流體係成為高於推算 溫度和壓力而得之混合溶劑之臨界條件之值,在反應管3 内生成超臨界混合溶劑之反應環境。此外,包含漿體之混 ® 合溶劑通過反應管3之通過時間係3秒鐘左右。接著,藉 由冷卻槽9冷卻通過反應管3之混合流體(在反應管3生成 之生成物)數秒鐘至室溫。 漿體和水之混合比係大約5 : 1,因此,可在比起實施 例2時還高大約10倍以上之混合比(漿體和水之比例)之條 件下進行欽酸鎖之合成。得知藉此’即使是高混合比,也 能夠合成具有一樣高之結晶性和數十奈米之平均尺寸的鈦 ©酸锅’可提高量產性’能夠提高原料量相對於供應至反應 管之水之比例大約1位數。 (實施例5) 此外,作為其他例係和實施例4同樣使用第4圖所示 之連續流通式製造裝置’也進行聚體:高溫水之混合比為 6 : i之測定。具體地說’將調製之原料漿體(草酸鎖氧鈦 之饋入量2g/L、Na0H添加量uw、甲醇)加熱至3抓, 以18cc/min之流量,以6 :丨之比例和室溫水混合,導入 至反應管3。接著’使溫度和壓力成為高於推算之混合溶 321544 57 201018647 劑之臨界條件之275。〇、15MPa,在反應管3内生成超臨界 · 混合溶劑之反應環境。此外,包含漿體之混合溶劑通過反 - 應管3之通過時間係3秒鐘左右。接著,藉由冷卻槽9冷 卻生成物數秒鐘至室溫。 藉由以上之條件而進行生成,結果,粒子之平均尺寸 · d50係大約3〇11111,-題(111)係〇 35,比表面積ssa係 - 42.4m2/g。像這樣,合成之粒子係混合比為6 :丄時,也可 適當地合成及生成粒子。得知藉此,即使是高混合比,也 能夠合成具有一樣高之結晶性和數十奈米之平均尺寸的鈦 β 酸鋇,可提高量產性,能夠提高原料量相對於供應至反應 管之水之比例大約1位數。 (實施例6) 接著’說明本發明之實施例。實施例6係使用第7圖 所不之分批式裝置並藉由下列之實驗條件來製作之鈦酸鋇 粉體。實驗條件係在6. 4g之Ti〇2粉末加入大約25. 8g之From the results shown in Table 1, it was found from the FWHM (lll) showing the half-value width of the XRD (111) peak that all the samples obtained above the critical conditions of the mixed solvent and in the vicinity of the critical conditions showed high crystallinity. In particular, it is known that the crystallinity of the barium titanate microparticles synthesized under the conditions exceeding the critical conditions of the mixed solvent (both the critical pressure and the critical temperature) becomes higher than the temperature of the reaction. In any case, the FWHM (lll) is about 0.23 or less, and exhibits higher crystallinity than the conventional example disclosed in Patent Document 2 and the like. On the other hand, 220 cc of a raw material slurry of titanium oxalate, water and NaOH was added to a 500 cc autoclave 21, and after raising the temperature to about 200 ° C, it was about 4 MPa to 5 MPa. Then, for about 30 seconds, the sample cooled and recovered was decomposed to a certain extent, but a single crystal of barium titanate could not be formed. It was found that, in such a state that the reaction environment did not become a critical strip 51 321544 201018647 and a critical condition, a single crystal of barium titanate could not be produced. (Example 2) In Example 2, the solvent-decomposed decomposition of titanyl oxalate and the synthesis of barium titanate by a supercritical mixed solvent using the continuous flow type production apparatus shown in Fig. 2 will be described. The prepared raw material slurry (25 g/L of oxalate titanate, 40 g/L of NaOH added, ethanol) at a flow rate of 10 cc/min was used as a slurry of raw material: high temperature water = about 1:5. The mixture was mixed with high-temperature water of about 480 ° C to a ratio of 8 and introduced into a reaction tube 3 having a length of 5 cm and an inner diameter of 8 mm. Next, the temperature and pressure are set to be higher than the critical conditions of the estimated mixed solvent, and a reaction environment of the supercritical mixed solvent is generated in the reaction tube 3. The passage time of the mixed solvent containing the slurry through the reaction tube 3 is about 5 seconds to 8 seconds. Next, the product is cooled by the cooling bath 9 for a few seconds to room temperature. The results of analysis in the case where the ratio of ethanol, the heating temperature, the pressurization pressure, and the like were changed to carry out the production of barium titanate fine particles of 100 rpm or less are shown in Table 2. Further, the relationship between the experimental conditions and the critical conditions of each experiment is shown in Fig. 1-1 and Fig. 1-2. Further, in Sections 1-1 and 1-2, the experimental conditions are shown by experiment numbers. Further, the average particle diameter and standard deviation obtained from about 200 particles were calculated from SEM photographs as d50 and sd, which are shown in Table 2. The average particle diameter and standard deviation were calculated by measuring the size of about 250 to 300 particles using the SEM photographs shown in Figs. 11-1 and 11-2. Here, Fig. 11-1 shows a schematic explanatory view of an SEM photograph obtained by photographing the generated particles of the sample A, and Fig. 11-2 shows an illustration of the SEM photograph obtained by photographing the particles generated as the sample B. Illustrating. 52 321544 201018647 ^ , In addition, by the SEM photographs shown in Figures 11-1 and H-2, the size distribution of the analyzed samples of about 250 to 300 particles of sample A and sample B, respectively, is displayed. In Figures 12-1 and 12-2. Here, the $12-1 chart shows the measurement of the particle size distribution of the powder shown in the figure, and the Fig. 12-2 shows the measurement result of the powder particle distribution shown in Fig. 11-2. . Such as the 12th one! As shown in Figure 12 and Figure 2, both the sample and the sample have a sharp size distribution. In addition to the sample VIII and the sample ,, the results of the measurement of the logarithmic types are shown in Table 2. [Table 2] Table 2 Experiment No. Ethanol mol% Pressure MPa Reaction tube outlet temperature X: Flow rate cc/min Reaction tube passage time sec d50 (SEM) nm sd (SEM) nm sd/d50 BET m2/g FWHM (111) A 74% 20 270 55 8 50 10 0.20 27.1 0.312 B 20% 35 333 75 6 50 14 0.28 24.5 0.303 C 19% 20 250 68 7 70 20 0.30 19.8 0.337 D 6% 30 375 55 8 50 15 0.30 21.8 0.250 E 43⁄4 30 390 88 5 60 12 0.20 17.3 0.172 F Methanol 33⁄4 33 360 100 5 50 13 0.26 37.7 -丨— 0.321 The results shown in Table 2 show the fwhm (111) of the xRD(m) peak half-value width. From the left and right, it is higher in crystallinity than the conventional examples disclosed in Patent Document 2 and the like. Further, the specific surface area S measured by BET is, for example, about 20 m2/g, and the granule kneaded by the density of 5.9 g/cc is about 50 ηιη. In addition, it was found that the sharpness of the size distribution of sd/d50 < 3 53 321544 201018647 was obtained in all experiments. In addition, it is known that, as shown in Figures 11-1 and 11-2, both Sample A and Sample B generate regular tetragonal particles. In addition, f is the square of c/a=1.003 by the analysis of the Rietveld method. Even when sterol is used instead of ethanol, highly crystalline nanopicic acid-locked particles are obtained. From the above, it was found that Example 2 can simultaneously establish high crystallinity and nanocrystallization. (Example 3) Next, as a third embodiment, a device (manufactured by 0M LAB Co., Ltd.) which performs gold plating of about 5/zm on the inner surface of a SUS-made pressure cooker MMJ-500 was used, and barium titanate was carried out in the same manner as in the third embodiment. Synthesis experiment. The synthesized barium titanate powder was completely characterized by ICP-AES, and the detected element was quantitatively analyzed by a calibration curve method. In addition, for comparison, a barium titanate synthesis experiment was also performed on a device that did not perform gold plating, and the synthesized barium titanate powder was completely characterized by ICP-AES, and the detected element was further subjected to a calibration curve method. Quantitative analysis was carried out and the results were shown at 54 321544 201018647 [Table 3] Table 3 Reactor material pressure MPa Reaction temperature °c ET ratio wt% Fe content ppm Cr content ppm Ni content ppm SUS 20 400 90% 1352 3532 3151 SUS 20 308 88% 1419 854 488 SUS 18 356 pure water 884 447 Γ 866 SUS 12 313 pure water 2222 601 820 gold plated 20 300 88% 186 55 200 gold plated 17 233 93% 156 25 170 As shown in Table 3, it is known that the comparison is made by clock When the amount of impurities of barium titanate synthesized by a batch process and a barium titanate synthesized by a SUS material is gilded, the content of the SUS constituent elements Fe, Cr, and Ni is made 200 ppm by gold plating the reactor. the following. It was found that by performing mineral gold as described above, particles having less impurities can be synthesized. Further, in the same manner as in Example 3 except that TAP was used instead of NaOH as a pH adjuster using an organic pH adjuster, the reactor was subjected to gold plating to carry out the same titanic acid.钡 Synthesis experiments. The measurement results at this time are shown in Table 4. 55 321544 201018647 [Table 4] Table 4 Reactor material pressure MPa Reaction temperature t: ET ratio wt% Fe content ppm Cr content ppm Ni content ppm Gold plating 11 270 69% 36 0 172 In addition, without using pH adjuster to T i When ruthenium 2 and Ba (0H) 2 were used as raw materials and methanol was used as the solution, the same barium titanate synthesis experiment was carried out under the same conditions as in Example 3, that is, the reactor was subjected to gold plating. The measurement results at this time are shown in Table 5. [Table 5] Table 5 Reactor Pressure Reaction Temperature MT Ratio Fe Content Cr Content Ni Content Material MPa degree. C Example wt% ppm ppm ppm Mineral gold 10 272 92% 0 0 0 Mineral gold 10 270 84% 2. 9 0 0 Gold plating 14 280 84% 0 0 0 Learned as shown in Tables 3 to 5, by pH The modulation agent and the modulation of the raw materials and the solvent change the corrosion mechanism to further reduce the content of impurities. (Example 4) Next, a description will be given of the use of the continuous flow type production apparatus shown in Fig. 4, after mixing the raw material polymer and mixing with a reaction accelerator containing water to carry out barium titanate synthesis. In addition, the diameter of the pipeline is 1/8 inch. In Example 4, the prepared room temperature raw material slurry (the feed of decyl alcohol, Ti〇2 and Ba(0H)2, 56 321544 201018647, 2 g/L) was first pressurized to 20 MPa, and heated to about 400 ° C. It was supplied to the reaction tube 3 side at a flow rate of 20 cc/min. Further, a room temperature NaOH (4 g/L) aqueous solution and a slurry which flowed into the reaction tube 3 side at a flow rate of about 4 cc / min were mixed. That is, the mixing is carried out in a mixed condition of a raw material slurry: an aqueous solution = about 5:1. The temperature of the mixed fluid introduced into the reaction tube 3 was 295 °C. Next, the mixed flow system of the reaction tube 3 becomes a value higher than the critical condition of the mixed solvent obtained by estimating the temperature and pressure, and a reaction environment for generating a supercritical mixed solvent in the reaction tube 3 is formed. Further, the passage time of the mixed solvent containing the slurry through the reaction tube 3 is about 3 seconds. Then, the mixed fluid (the product formed in the reaction tube 3) that has passed through the reaction tube 3 is cooled by the cooling bath 9 for several seconds to room temperature. The mixing ratio of the slurry to the water is about 5:1, and therefore, the synthesis of the acid block can be carried out under a mixing ratio (ratio of slurry to water) which is about 10 times higher than that of the embodiment 2. It is known that it is possible to synthesize a titanium acid sour pot having the same high crystallinity and an average size of several tens of nanometers, which can improve the mass productivity, and can increase the amount of raw materials relative to the supply to the reaction tube. The ratio of water is about one digit. (Example 5) In the same manner as in Example 4, the continuous flow type production apparatus shown in Fig. 4 was used in the same manner as in Example 4, and the measurement of the mixing ratio of the high-temperature water was 6: i. Specifically, the prepared raw material slurry (feeding amount of oxalic acid-oxygen-titanium 2g/L, Na0H added amount uw, methanol) is heated to 3, at a flow rate of 18 cc/min, at a ratio of 6: 和 and room temperature. The water was mixed and introduced into the reaction tube 3. Next, 'the temperature and pressure are 275 which is higher than the critical condition of the estimated mixed solution 321544 57 201018647. 〇, 15 MPa, a reaction environment for generating a supercritical/mixed solvent in the reaction tube 3. Further, the passage time of the mixed solvent containing the slurry through the counter-tube 3 is about 3 seconds. Next, the product is cooled by the cooling bath 9 for a few seconds to room temperature. The generation was carried out by the above conditions, and as a result, the average size of the particles was about 3,111,111, the title (111) was 35, and the specific surface area ssa was -42.4 m2/g. In this manner, when the mixing ratio of the synthesized particles is 6: 丄, the particles can be appropriately synthesized and formed. By this, it is possible to synthesize titanium β-antimonate having the same high crystallinity and an average size of several tens of nanometers even at a high mixing ratio, which can improve mass productivity and increase the amount of raw materials relative to the supply to the reaction tube. The ratio of water is about one digit. (Embodiment 6) Next, an embodiment of the present invention will be described. Example 6 is a barium titanate powder produced by using the batch type apparatus of Fig. 7 and having the following experimental conditions. 5克的。 The experimental conditions are 2.6 g of Ti 〇 2 powder is added to about 25. 8g

Ba(OH)2 . 8H2〇(純度98%),混合270cc之甲醇和大約28g 之NaOH ’製作漿體。在此時,成為Ba : Ti = l : 1。將製作 ® 之漿體加入至容積500cc之反應容器(高壓鍋),加熱至280 °C之後,使反應容器之預備壓力成為大約i3MPa,超過甲 醇之臨界條件而生成超臨界狀態。 在該過程中’使攪拌機以大約lOOOrpm之旋轉速度旋 轉來攪拌漿體,良好地分散漿體。在反應容器内之漿體, 以20cc/min注入室溫水2分鐘。注入後之漿體之甲醇濃度 係降低至84wt%。反應容器内之溫度係降低至277。(:,然 58 321544 201018647 後,藉由以加熱器進行之加熱而馬上回復至28(TC。 藉由水之注入而開始進行反應’反應容器内之壓力係 仍然為13MPa而無變化發生。直接反應30秒鐘之後,打開 . 閥而釋出反應容器内之流體至回收容器内。藉此,反應容 器内之壓力在2分鐘以内急劇地降低,停止反應。在完全 地冷卻反應容器内之漿體後,回收殘留在反應容器内之生 成物大約14. 8g。在藉由SEM而觀察該生成物時,平均粒 徑係大約76咖。此外,在對於生成物進行xrd解析時,成 ❿為FWHM(lll)=〇. 286、c/a=l. 007。像這樣,實施例β得到 高結晶性之奈米粒子。 (實施例7) 實施例7係使用第7圖所示之分抵式裝置並藉由下列 之實驗條件來製作之钦酸鋇粉體。實驗條件係混合粉碎之 草酸鋇氧鈦粉36g、曱醇271cc和NaOH大& 9β .. 體。。將製作之装體加入至容一 4= ⑩280 C之後,反應容器内之壓力係大約13 ^Pa …、 内之,以2心。注入室溫 水2刀鐘。藉由水之注入而開始進行反應,注 之曱醇濃度係降低至84wt%,並且,反康^。 變化成為·。直接反應30秒鐘之後應;内之=係 2 著,回收喷射至回收容器之生成物 2g。殘留在反應容器之㈣係直接自然地㈣大約2 至室溫之後,回收生成物大約13. 3g。 藉由XRD解析而得知兩者皆為鈦酸翻。 ' 藉由喷射而急 321544 59 201018647 冷之鈦酸鋇之平均粒徑係大約4〇ηιη,成為 FWHM(lll)=〇. 291、c/a=i. 〇〇5。此外,在反應容器内自然 地冷卻之鈦酸鋇之平均粒徑係大約6〇ηιη,成為 FWHM(lll)=〇. 232、c/a=l. 005。實施例7得到皆高結晶性 之奈米鈦酸鋇微粒子。得知利用反應容器之餘熱而乾燥之 鈦酸鋇微粒子係粒徑稍微變大,但是,結晶性也比起經急 冷者還更加地提高。 (實施例8) 實施例8係無使用NaOH之例子。使用第7圖所示之 ❹ 为批式裝置’在6.4g之Ti〇2粉末加入大約22. 94g之 Ba(OH)2 · 8汛0(純度98%),混合271cc之IPA,製作漿體。 將製作之漿體加入至容積500cc之反應容器(高壓鍋),加 熱至280°C之後,使反應容器之預備壓力成為大約 12. 5MPa ’超過IPA之臨界條件而生成超臨界狀態。在該過 程中,使攪拌機以大約lOOOrpm之旋轉速度旋轉來攪拌毁 體,良好地分散漿體。在反應容器内之漿體,以20cc/min 注入室溫水2分鐘。注入後之漿體之甲醇濃度係降低至 © 84wt%。反應容器内之溫度係降低至276°C ’然後,藉由以 加熱器進行之加熱而馬上回復至280C。藉由水之注入, 反應容器内之壓力上升至17. 5MPa ’開始進行反應。直接 反應30秒鐘之後’打開闊而釋出反應容器内之流體至回收 容器内。藉此’反應容器内之壓力在2分鐘以内急劇地降 低,停止反應。在完全地冷卻反應谷器内之漿體後,回收 殘留在反應容器内之生成物大約14. 3g。在藉由SEM而觀 321544 60 201018647 • 察談生成物時’平均粒徑係大約50nm。此外,在對於生成 物進行 XRD 解析時,成為 FWHM(lll)=〇. 322、c/a=l. 006。 像這樣’實施例8得到不包含Na之高純度及高結晶性之鈦 酸鎖奈求粒子。 (比較例1) 比較例1係將草酸鋇氧鈦、水和NaOH之漿體220cc 投入至500cc之反應容器,在升溫至大約2〇(Tc之後,成 為大約4MPa至5MPa。在該狀態下保持大約3〇秒鐘,冷卻 ❹及回收之樣本係草酸鋇氧鈦已分解某種程度,但未生成單 一結晶之鈦酸鋇。 (比較例2) 比較例2係將草酸鋇氧鈦、乙醇和Na〇H之漿體22〇cc 投入至500cc之反應容器,在升溫至大約2〇〇°c之後,注 入水至水:乙醇=1 : 1,成為大約4仙&至5MPa。在該狀態 下保持30秒鐘,從反應容器來釋出漿體並回收生成物。該 ❺生成物係草酸鎖氧鈦已分解某種程度,但未生成單一結晶 之鈦酸鋇。由比較例1、2而得知,為了得到充分之反應速 度’較佳為混合溶劑之臨界壓力及臨界溫度以上。 [產業上之可利用性] 如以上,本發明之粉體之合成方法及電子零件之製造 方法係有用於製作粉體粒子(金屬氧化物之粉體、其一例係 鈦酸鋇之粉體)’特別是適合於製造粒徑小且結:晶性良好之 粉體。 【圖式簡單說明】 321544 201018647 第1-1圖係顯示用以說明本發明之概要之水和乙醇之 混合溶劑之臨界溫度條件及實驗資料之一部分之特性圖。 第卜2圖係顯示用以說明本發明之概要之水和乙醇之 混合溶劑之臨界壓力條件及實驗資料之一部分之特性圖。 第2圖係顯示適用於本發明之實施形態1之連續流通 式製造裝置之示意概略構成圖。 第3圖係顯示使用連續流通式製造裝置之本發明之實 施形態1之鈦酸鋇製造方法之概略步驟圖。 第4圖係顯示適用於本發明之實施形態2之連續流通 式製造裝置之示意概略構成圖。 第5圖係顯示適用於本發明之實施形態3之分批式製 造裝置之示意概略構成圖。 第6圖係顯示使用分批式製造裝置之本發明之實施形 態3之鈦酸鋇製造方法之概略步驟圖。 第7圖係顯示適用於本發明之實施形態4之分批式製 造裝置之示意概略構成圖。 第8-1圖係顯示在實施形態4之粉體之合成方法之壓 力及溫度變化之概念圖。 第8-2圖係顯示藉由習知之分批式水熱合成法製造粉 體之方法之壓力及溫度變化之概念圖。 第9圖係顯示觀察合成之粉體之原子排列之穿透型電 子顯微鏡像之示意說明圖。 第10圖係顯示本發明之實施形態5所適用之積層陶 瓷電容器之構成例之剖面圖。 62 321544 201018647 , 第11_1圖係顯示拍攝作為樣本A之生成之粒子而得 之SEM相片之示意說明圖。 第11-2圖係顯示拍攝作為樣本b之生成之粒子而得 之SEM相片之示意說明圖。 第12-1圖係顯示第11-1圖所示之粉體之粒度分布之 測定結果之圖。 第12-2圖係顯示第11-2圖所示之粉體之粒度分布之 測定結果之圖。 【主要元件符號說明】 1 漿體攪拌機 2、6 、10、24、25 閥 3 反應管 4 漿體泵 5、11〇 槽 7、13、 23、105、1〇8 加熱器 8 送液泵 9 冷卻槽 11、26 回收槽 12 加熱用加熱器 Q 21 向壓鍋 11、 102攪拌機 27 排氣口 30 積層陶瓷電容器 31 介電體層 32 内部電極層 33 外部電極 40 電容器元件本體 100 分批式製造裝置 101 反應容器 103 注入路徑 104 溫度計 106 壓力計 107 安全閥 109 泵 111、 118 冷卻器 112 背壓閥 113 過濾器 63 321544 201018647 114 排氣路徑 115 回收容器 116 壓縮氣體鋼瓶 117 真空泵 119 排出路徑 G 惰性氣體 PW 生成物(粉體粒子) VI 第1閥 V2 第2閥 V3 第3閥 V4 第4閥 V5 第5閥Ba(OH)2 . 8H2 〇 (purity 98%) was mixed with 270 cc of methanol and about 28 g of NaOH' to make a slurry. At this time, it becomes Ba : Ti = l : 1. The slurry of the production ® was placed in a reaction vessel (pressure cooker) having a volume of 500 cc, and after heating to 280 ° C, the preliminary pressure of the reaction vessel was about i3 MPa, which exceeded the critical condition of methanol to form a supercritical state. In the process, the mixer was rotated at a rotation speed of about 1000 rpm to agitate the slurry, and the slurry was well dispersed. The slurry in the reaction vessel was poured into room temperature water at 20 cc/min for 2 minutes. The methanol concentration of the injected slurry was reduced to 84% by weight. The temperature in the reaction vessel was lowered to 277. (:, after 58 321544 201018647, immediately returned to 28 by heating with a heater (TC. Start the reaction by water injection) The pressure in the reaction vessel is still 13 MPa without change. Direct After the reaction for 30 seconds, the valve was opened to release the fluid in the reaction vessel to the recovery vessel. Thereby, the pressure in the reaction vessel was drastically lowered within 2 minutes, and the reaction was stopped. The slurry in the reaction vessel was completely cooled. After the body, the product remaining in the reaction vessel was recovered by about 14.8 g. When the product was observed by SEM, the average particle size was about 76 coffee. Further, when the product was subjected to xrd analysis, the composition was FWHM(lll)=〇. 286, c/a=l.007. Thus, in Example β, nanocrystalline particles having high crystallinity were obtained. (Example 7) Example 7 was obtained by using the distribution shown in Fig. 7 The device was prepared by the following experimental conditions. The experimental conditions were mixed with pulverized bismuth oxalate titanate powder 36g, sterol 271cc and NaOH large & 9β.. body. After adding to a volume of 4 = 10280 C, in the reaction vessel The pressure is about 13 ^Pa ..., inside, to 2 hearts. Injecting 2 hours of room temperature water. The reaction is started by water injection, and the concentration of sterol is reduced to 84% by weight, and The change becomes . After the direct reaction for 30 seconds, the internal solution = 2, and the product injected into the recovery container is recovered 2 g. The residue remaining in the reaction container (4) is directly and naturally (four) about 2 to room temperature, and is recovered. The material is about 13.3g. It is known by XRD analysis that both of them are titanate. ' By the jet, the urgency is 321544 59 201018647 The average particle size of the cold barium titanate is about 4〇ηιη, which becomes FWHM(lll) 〇, 291, c / a = i. 〇〇 5. In addition, the average particle size of barium titanate naturally cooled in the reaction vessel is about 6 〇 ηηη, which becomes FWHM (lll) = 〇. 232, c / a = 1. 005. In Example 7, the nano-sized barium titanate microparticles were obtained, and it was found that the particle size of the barium titanate microparticles dried by the residual heat of the reaction vessel was slightly larger, but the crystallinity was also higher. The quencher is further improved. (Example 8) Example 8 is an example in which no NaOH is used. ❹ For the batch device, add about 22.94 g of Ba(OH)2 · 8汛0 (purity 98%) to 6.4 g of Ti〇2 powder, and mix 271 cc of IPA to prepare a slurry. The reaction vessel (pressure cooker) having a volume of 500 cc is heated to 280 ° C, and the preliminary pressure of the reaction vessel is about 12. 5 MPa 'The critical condition of IPA is exceeded to generate a supercritical state. In the process, the mixer is made to be about 1000 rpm. The rotation speed is rotated to stir the body, and the slurry is well dispersed. The slurry in the reaction vessel was poured into room temperature water at 20 cc/min for 2 minutes. The methanol concentration of the injected slurry was reduced to © 84 wt%. The temperature in the reaction vessel was lowered to 276 ° C. Then, it was immediately returned to 280 C by heating with a heater. The reaction was started by the pressure of the water in the reaction vessel rising to 17. 5 MPa'. After 30 seconds of direct reaction, the mixture was opened to release the fluid in the reaction vessel to the recovery vessel. Thereby, the pressure in the reaction vessel was drastically lowered within 2 minutes, and the reaction was stopped. The product remaining in the reaction vessel was recovered by about 14.3 g after the slurry in the reaction vessel was completely cooled. Viewed by SEM 321544 60 201018647 • When the product is inspected, the average particle size is about 50 nm. Further, when XRD analysis is performed on the product, FWHM(lll)=〇.322, c/a=l.006. Thus, in Example 8, a titanate-locking particle which does not contain high purity and high crystallinity of Na was obtained. (Comparative Example 1) In Comparative Example 1, 220 cc of a slurry of titanyl oxalate, water and NaOH was placed in a reaction vessel of 500 cc, and the temperature was raised to about 2 Torr (Tc, and then it was about 4 MPa to 5 MPa. After about 3 seconds, the cooled ruthenium and the recovered sample were decomposed to a certain extent by the titanium oxalate oxalate, but no single crystal of barium titanate was formed. (Comparative Example 2) Comparative Example 2 was obtained by using titanium oxalate, ethanol and The slurry of Na〇H was poured into a reaction vessel of 500 cc, and after raising the temperature to about 2 ° C, water was poured into water: ethanol = 1: 1, and it became about 4 sen & to 5 MPa. After holding for 30 seconds, the slurry was released from the reaction vessel and the product was recovered. The cerium product was decomposed to a certain extent, but no single crystal of barium titanate was formed. Comparative Examples 1, 2 In addition, in order to obtain a sufficient reaction rate, it is preferably a critical pressure of a mixed solvent and a critical temperature or more. [Industrial Applicability] As described above, the method for synthesizing the powder of the present invention and the method for producing the electronic component are Used to make powder particles (metal oxide powder) One example is a powder of barium titanate)' is particularly suitable for producing a powder having a small particle size and a good crystal structure. [Illustration of the drawings] 321544 201018647 Figure 1-1 is a view showing the present invention. Summary of the critical temperature conditions of the mixed solvent of water and ethanol and the characteristic diagram of one part of the experimental data. Figure 2 shows the critical pressure conditions and experimental data of the mixed solvent of water and ethanol for illustrating the outline of the present invention. Fig. 2 is a schematic view showing a schematic configuration of a continuous flow type manufacturing apparatus according to a first embodiment of the present invention. Fig. 3 is a view showing a titanic acid of the first embodiment of the present invention using a continuous flow type manufacturing apparatus. Fig. 4 is a schematic view showing a schematic configuration of a continuous flow type manufacturing apparatus according to a second embodiment of the present invention. Fig. 5 is a view showing a batch type which is applied to the third embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 6 is a schematic view showing a step of manufacturing a barium titanate according to a third embodiment of the present invention using a batch type manufacturing apparatus. The figure shows a schematic configuration diagram of a batch type manufacturing apparatus to which the fourth embodiment of the present invention is applied. Fig. 8-1 is a conceptual diagram showing pressure and temperature changes in the method for synthesizing the powder of the fourth embodiment. Fig. 8-2 shows a conceptual diagram of the pressure and temperature change of the method for producing a powder by a conventional batch type hydrothermal synthesis method. Fig. 9 is a transmission electron microscope showing the arrangement of atoms of the synthesized powder. Fig. 10 is a cross-sectional view showing a configuration example of a multilayer ceramic capacitor to which the fifth embodiment of the present invention is applied. 62 321544 201018647 , Fig. 11_1 shows photographs taken as particles of sample A. Schematic illustration of the SEM photo. Fig. 11-2 is a schematic explanatory view showing an SEM photograph obtained by photographing the particles generated as the sample b. Fig. 12-1 is a view showing the measurement results of the particle size distribution of the powder shown in Fig. 11-1. Fig. 12-2 is a view showing the measurement results of the particle size distribution of the powder shown in Fig. 11-2. [Explanation of main components] 1 Slurry mixer 2, 6, 10, 24, 25 Valve 3 Reaction tube 4 Slurry pump 5, 11 boring tank 7, 13, 23, 105, 1 〇 8 Heater 8 Liquid supply pump 9 Cooling tanks 11, 26 Recovery tank 12 Heating heater Q 21 Pressure cooker 11, 102 Mixer 27 Exhaust port 30 Laminated ceramic capacitor 31 Dielectric layer 32 Internal electrode layer 33 External electrode 40 Capacitor element body 100 Batch manufacturing apparatus 101 Reaction vessel 103 Injection path 104 Thermometer 106 Pressure gauge 107 Safety valve 109 Pump 111, 118 Cooler 112 Back pressure valve 113 Filter 63 321544 201018647 114 Exhaust path 115 Recovery container 116 Compressed gas cylinder 117 Vacuum pump 119 Discharge path G Inert gas PW product (powder particles) VI First valve V2 Second valve V3 Third valve V4 Fourth valve V5 Fifth valve

321544321544

Claims (1)

201018647 七201018647 seven 、申請專利範圍: :種粉體之合成方法’係❹水和在相較於水單獨存在 混人溶劑,…t 界狀態之溶劑的 。齊1並藉由加熱及加壓之至少—種來生成次 或超臨界狀態之反應環境, " 以生成之次臨界或超臨界狀熊 為及雍俨狀〜'之刖述反應環境作 粉體微體祕在較柄料預㈣間而生成The scope of application for patents: The method for synthesizing powders is the use of water and a solvent in the presence of a mixed solvent compared to water alone. Qi 1 and generate at least a sub- or super-critical reaction environment by heating and pressurizing, " using the subcritical or supercritical bears and the 雍俨~' The secret is generated between the pre- (four) 2.如申請專利範圍第!項之粉體之合成方法 3. 溶劑係包含在超臨界狀態可溶解於水之有機溶劑。月a 範=零:之製造方法’係製造包含使用由申請專利 靶圍第1項之粉體之合成方法而生成之 4. 製造之電子材料作為構成要素之電子零件。子所 種粉體之合成方法,係具有下述步驟: 將原料和在純於水單獨存在時之更低壓力及更 低溫度下成為超臨界狀態之溶航合而作成之原料聚 體予以加壓及加熱之第1步驟; 將經加壓及加熱之原料漿體和包含水之反應加速 剩分別供應至反應路徑,並且,藉由加壓而在前述反應 路徑生成次臨界或超臨界狀態之反應環境之第2步驟; 以^成之次臨界或超臨界狀態之前述反應環境作 為反應場,使前述原料漿體在該反應場滯留預定時間而 生成粉體微粒子之第3步驟;以及 冷部生成之粉體微粒子而停止前述粉體微粒子成 321544 65 201018647 長之第4步驟。 5. 如申請專利範圍第4項之粉體之合成方法,其中,前述 1 第2步驟係包含:以高於前述反應加速劑中所含之水之 體積比例,將經加壓及加熱之前述原料漿體供應至反應 路徑。 6. 如申請專利範圍第4項之粉體之合成方法,其中,還具 胃 有加熱前述反應加速劑之步驟,而前述第2步驟係將經 加熱之前述反應加速劑供應至前述反應路徑。 7. 如申請專利範圍第4項之粉體之合成方法,其中,前述 ❿ 第2步驟係在混合前述原料聚體和前述反應加速劑之 前,使前述原料漿體成為超臨界狀態。 8. 如申請專利範圍第4項之粉體之合成方法,其中,前述 溶劑係包含在超臨界狀態可溶解於水之有機溶劑。 9. 如申請專利範圍第4項之粉體之合成方法,其中,前述 反應加速劑係包含水。 10. —種電子零件之製造方法,係製造包含使用由申請專利 0 範圍第4項之粉體之合成方法而生成之粉體微粒子所 製造之電子材料作為構成要素之電子零件。 11. 一種粉體之合成方法,係具有下述步驟: 將原料和在相較於水單獨存在時之更低壓力及更 低溫度下成為超臨界狀態之溶劑混合而製作之漿體至 少予以加熱之第1步驟; 將經加熱之前述漿體與包含水之反應加速劑混 合,至少藉由加熱而生成次臨界狀態或超臨界狀態之反 66 321544 201018647 應環境之第2步驟;以及 使前述漿體在前述反應環境滯留預定時間而生成 粉體粒子,同時,在經過前述預定時間後,停止前述粉 體粒子成長之第3步驟。 12.如申請專利範圍第11項之粉體之合成方法,其中,在 前述第1步驟中,至少將投入至反應容器之前述漿體加 熱,在剛述第2步驟中,在至少經加熱之前述漿體中加 入前述反應加速劑,在前述第3步驟中,藉由減壓前述 反應容器内之漿體和冷卻前述反應容器内之漿體之至 少一種,來停止前述粉體粒子之成長。 13·如申請專利範圍第丨丨項之粉體之合成方法,其中,在 前述第1步驟中,將前述漿體加壓。 14·如申請專利範圍第u項之粉體之合成方法,其中,藉 由冷卻及減壓前述反應環境中之漿體,來停止前述粉體 粒子之成長。 © 15.如申請專利範圍第n項之粉體之合成方法,其中,包 含:在漿體中混合經加熱之前述反應加速劑。 16·如申請專利範圍第u項之粉體之合成方法,其中,包 含:攪拌前述漿體並同時加入前述反應加速劑。 Π.如申請專利範圍第11項之粉體之合成方法,其中,在 加入前述反應加速劑前,使漿體成為超臨界狀態。 !8·如申請專利範圍第11項之粉體之合成方法,其中,前 述溶劑係包含在超臨界狀態可溶解於水之有機溶劑。 19.如申請專利範圍第11項之粉體之合成方法,其中,前 321544 67 201018647 述反應加速劑係包含水。 20. —種電子零件之製造方法,係製造包含使用由申請專利 範圍第11項之粉體之合成方法而生成之粉體微粒子所 製造之電子材料作為構成要素之電子零件。 68 3215442. If you apply for a patent scope! Method for synthesizing powder of the item 3. The solvent contains an organic solvent which is soluble in water in a supercritical state. The manufacturing method of the month a = zero: manufactures an electronic component including the electronic material produced by using the synthetic method of the powder of the first aspect of the patent application. The method for synthesizing the powder of the sub-process has the following steps: adding the raw material and the raw material polymer which is formed into a supercritical state at a lower pressure and a lower temperature in the presence of water alone. The first step of pressing and heating; supplying the pressurized and heated raw material slurry and the reaction containing water to the reaction path separately, and generating a subcritical or supercritical state in the reaction path by pressurization The second step of the reaction environment; the third reaction step of generating the powder fine particles by leaving the raw material slurry in the reaction field for a predetermined period of time in the reaction environment of the subcritical or supercritical state; The powder fine particles are generated to stop the powder microparticles from forming the third step of 321544 65 201018647. 5. The method for synthesizing a powder according to item 4 of the patent application, wherein the first step 2 comprises: pressurizing and heating the above-mentioned volume ratio of water contained in the reaction accelerator; The raw material slurry is supplied to the reaction path. 6. The method for synthesizing a powder according to claim 4, wherein the stomach further comprises the step of heating the reaction accelerator, and the second step is to supply the heated reaction accelerator to the reaction path. 7. The method for synthesizing a powder according to the fourth aspect of the invention, wherein the second step is to cause the raw material slurry to be in a supercritical state before mixing the raw material polymer and the reaction accelerator. 8. The method for synthesizing a powder according to the fourth aspect of the invention, wherein the solvent comprises an organic solvent which is soluble in water in a supercritical state. 9. The method of synthesizing a powder according to claim 4, wherein the reaction accelerator comprises water. 10. A method of producing an electronic component, comprising: manufacturing an electronic component comprising an electronic material produced by using the powder fine particles produced by the method for synthesizing the powder of the fourth aspect of the patent application; 11. A method for synthesizing a powder, comprising the steps of: heating a slurry prepared by mixing a raw material and a solvent which becomes a supercritical state at a lower pressure and a lower temperature than when the water alone is present; The first step; mixing the heated slurry with a reaction accelerator containing water, at least by heating to generate a subcritical state or a supercritical state of the reverse 66 321544 201018647 to the second step of the environment; The third step of stopping the growth of the powder particles after the predetermined time has elapsed after the body is retained in the reaction environment for a predetermined period of time to form powder particles. 12. The method for synthesizing a powder according to claim 11, wherein in the first step, at least the slurry introduced into the reaction vessel is heated, and in the second step, at least heated The reaction accelerator is added to the slurry, and in the third step, the growth of the powder particles is stopped by depressurizing at least one of the slurry in the reaction vessel and cooling the slurry in the reaction vessel. 13. The method for synthesizing a powder according to the above aspect of the invention, wherein in the first step, the slurry is pressurized. 14. A method of synthesizing a powder according to the scope of claim U, wherein the growth of the powder particles is stopped by cooling and depressurizing the slurry in the reaction environment. The method for synthesizing a powder according to the item n of the patent application, comprising: mixing the heated reaction accelerator in the slurry. 16. The method for synthesizing a powder according to the item U of the patent application, comprising: stirring the slurry and simultaneously adding the aforementioned reaction accelerator. The method for synthesizing a powder according to the eleventh aspect of the invention, wherein the slurry is made supercritical before the reaction accelerator is added. 8. The method for synthesizing a powder according to the eleventh aspect of the invention, wherein the solvent comprises an organic solvent which is soluble in water in a supercritical state. 19. The method for synthesizing a powder according to claim 11, wherein the reaction accelerator of the first embodiment 321544 67 201018647 comprises water. 20. A method of producing an electronic component, comprising: manufacturing an electronic component comprising an electronic material produced by using the powder fine particles produced by the method for synthesizing the powder of claim 11; 68 321544
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