MX2012012444A

MX2012012444A - Machines, systems, computer-implemented methods, and computer program products to test and certify oil and gas equipment.

Info

Publication number: MX2012012444A
Application number: MX2012012444A
Authority: MX
Inventors: Scott Hunter
Original assignee: Spm Flow Control Inc
Priority date: 2010-04-30
Filing date: 2011-05-02
Publication date: 2013-03-18
Also published as: US9915128B2; EP2564339A4; US20180179859A1; US20190178057A1; CA2797081A1; US10196878B2; BR112012027930A2; CN105735943A; MX360346B; US20170058645A1; AU2011245111A1; EA201291142A1; WO2011137460A3; CN102971485A; US20110270525A1; WO2011137460A2; AU2011245111B2; EP2564339A2; MX2018013270A; CN102971485B

Abstract

Embodiments of machines, systems, computer-implemented methods, and computer program products certify oil and gas well equipment. Embodiments identify a selected well equipment device, a device test specification, and testing sequences to be performed by a corresponding testing apparatus. Embodiments select a testing sequence responsive to the selected device. Embodiments control the testing apparatus for the selected testing sequence so that the corresponding testing apparatus performs the sequence responsive to the device test specification. Embodiments generate testing data for the selected testing sequence and link the testing data for the selected testing sequence to the device identifier for the device so that a certificate can be generated. Embodiments generate a certificate for the selected device responsive to the testing sequences having been performed upon the selected device and link the certificate for the selected device to the device identifier so that the certificate can be readily recalled.

Description

MACHINES, SYSTEMS, METHODS IMPLEMENTED IN COMPUTERS, AND PROGRAM PRODUCTS IN COMPUTERS TO TEST AND CERTIFY PETROLEUM AND GAS EQUIPMENT Field of the Invention The present invention relates to oil and gas extraction. In more particular aspects, the present invention relates to testing and certification of equipment used in oil and gas extraction.

Background of the Invention Oil and gas extraction requires specialized well equipment such as pipes, valves, gaskets and couplings that operate under extreme conditions including, for example, high pressure, temperature, volatility and corrosivity. These conditions promote rapid wear of well equipment and increase the potential for failure. In addition, when the well equipment fails, the impact of the failure is usually catastrophic. For example, failure of a well's equipment can result in massive explosions that damage workers, destroy property and stop operations for a significant amount of time - potentially costing millions of dollars in losses, repairs and loss of revenue.

A well equipment particularly susceptible to catastrophic failure includes, for example, the equipment REF: 236513 used in hydraulic fracturing processing such as "fracturing" or "fracturing". Fracturing processes generate or extend fractures in underground rock formations by pumping liquid into the high-pressure formation. For example, fluid-driven fractures can be formed in the borehole in a drilling operation and then "grow" or extend into the rock formations. The injected fluid may contain "shoring" particles such as grains of sand or ceramic to be embedded in the fractures so it keeps them open. Fracturing is used to improve the rate at which oil and gas can be extracted from a deposit and fracturing is especially useful for extracting oil and gas from formations that have low porosity and permeability such as shale rock and other deep formations below. the surface of the earth. The equipment used in the hydraulic generation of fractures for oil and gas wells may include, for example, a slurry mixer, high pressure / volume fracture generation pumps, high pressure treatment iron and other pipes, seals, valves of coupling which are known as "iron for generation of fractures" or simply "iron". For example, iron for fracture generation may include oscillating joints, small joints, plug valves, check valves and relief valves.

To mitigate the probability and impact of its failures, the iron for generation of fractures should periodically be inspected and rectified according to certain specifications which can be provided, for example, by a manufacturer or operator of iron for generation of fractures. Because the probability and impact of failure, inspections should be carried out as frequently as every 90 days. Inspections and rectifications typically require several different testing processes which may include, for example, visual verification of perforations, connections, seal surfaces; wall thickness measurements to verify erosion or corrosion, for example using ultrasonic measurements; fracture tests, for example using magnetic particle measurement; and pressure tests, for example greater than 138 MPa (20,000 pounds per square inch (PSI)).

The previously known methods for certifying iron for generation of fractures are long and laborious, often lasting one to three weeks and require a person to perform the tests to control the entire test, to record the results manually and subsequently to enter the results into a test. database - which costs valuable production capacity due to downtime.

In addition, previously known methods for certifying iron for fracture generation are susceptible to inconsistencies due to the manually intense nature of the certification such as coincident performance of test operations and inconsistent adherence to prescribed test specifications. In addition, for example, certification records are generated by manual input, which generates the possibility of human error and variations of registration and measurement within the certification records.

In addition, previously known methods for certifying iron for fracture generation are susceptible to operational inefficiencies. For example, certification records are maintained in hard copy, which does not allow on-site operators to easily access the certifications while in the field, which may be a remote location such as a sea extraction well. in. In addition, certification records and test results associated with them can not be tracked, updated or reported from a central control center.

Summary of the Invention The embodiments of the present invention provide systems, methods and machines for testing and certifying well equipment that increases the handling of tests, the handling of certification, the handling of field operations and the handling of goods. For example, the embodiments of the present invention increase the efficiency of testing and certification of well equipment by providing a systematic solution for controlling test operations. In addition, the embodiments of the present invention increase the efficiency in the testing and certification of well equipment by hyperseptible generation, storage and processing of test data immediately upon completion of the test operations, which allows the user to observe the data of Test immediately, or in real time. In addition, the embodiments of the present invention increase efficiency in testing and certification of well equipment by dynamically generating certificates and reports in response to test data according to multiple formats or user criteria.

In addition, well equipment tests in accordance with the embodiments of the present invention benefit from an increased plurality of safe and efficient operation because the embodiments of the present invention consistently ensure that the test equipment uses the appropriate test specification. and perform all test operations according to defined test sequences. In addition, the well equipment tested in accordance with the embodiments of the present invention benefits from an increased likelihood of effective and safe operation because the embodiments of the present invention systematically ensure that equipment that could fail in the test sequence of According to defined test applications, it is removed from the system and is unable to proceed in tests or in subsequent operations. In addition, the test equipment according to the embodiments of the present invention benefits from an increased likelihood of effective and safe operation because the operational crews can more easily access certificates, which include extensive testing and certification data as are required and on site. In addition, well equipment manufacturers and suppliers can benefit from embodiments of the present invention by increasing research and development efforts with greater knowledge of real-world wear patterns and wear rates for well equipment device. .

In view of the foregoing, applicants have provided a machine for administering tests and periodic certification of the well equipment device, testing and certification are facilitated by a plurality of test apparatus performing one or more test operations on the devices of well equipment. The machine comprises a processor, a non-transient memory, an input / output unit for communicating with the plurality of test apparatus, a database placed to match a device identifier to a well equipment device, a test specification and a plurality of test sequences. The machine also comprises a test module stored in memory, the memory is a computer-readable, non-transient, tangible storage medium and the test module is operable by the processor, the test module comprises a set of instructions which, when they are executed by the processor, they cause the test module to perform operations. The operations of the test module include identifying a selected well equipment device, a device test specification and a plurality of test sequences, the identification of operation in response to receiving a device identifier of the well equipment device selected, each test sequence of the plurality of test sequences is to be performed by a corresponding test apparatus of the plurality of test apparatus, each test sequence defining a sequence of test operations.

The operations of the test module further include selecting a test sequence from the plurality of test sequences, the selection operation in response to the selected well equipment device that is positioned so that the corresponding test apparatus for the test sequences selected can perform test operations for the selected well equipment device.

The operations of the test module further include control of the corresponding test apparatus for the selected test sequences so that the corresponding test apparatus performs the sequence of test operations on the selected well equipment device, the sequences of test operations they are made in response to the device's test specification. The operations of the test module further include generating test data for the selected test sequence in response to receipt of an output from the corresponding test apparatus so that the selected test sequence is performed in the sequence of the test operations.

The operations of the test module further include linking the test data for the selected test sequence to the device identifier for the well equipment device selected in the database so that a certificate can be generated in response to this; Y The machine also includes a certification module stored in memory, memory is a non-transient, tangible computer readable storage medium and the certification module is operable by the processor, the certification module comprises a set of instructions that, when are executed by the processor, cause the certification module to perform certain operations.

The operations of the certification module include identifying a selected well equipment device, a device test specification and test data for a plurality of test sequences that identify the operation in response to receiving a device identifier for device equipment. selected well.

The certification module operations also include generating a certificate for the selected well equipment device in response to the test data for the plurality of test sequences, the plurality of test sequences have been made for the well equipment device selected in response to the device test specification.

The certification module operations also include linking the certificate for the selected well equipment device with the device identifier for the well equipment device selected in the database so that the certificate can easily be retrieved from the database in response to the device identifier.

In addition, in view of the above, the applicant has provided a system to certify oil and gas well equipment. The system comprises a plurality of devices to be used in well equipment to define a plurality of well equipment devices, each well equipment device of the plurality of well equipment devices has a device identifier associated therewith. The system further comprises a central administration server positioned to identify a device test specification and a plurality of test sequences for a well equipment device selected in response to receipt of a device identifier for the well equipment device selected, the device test specification and the plurality of test sequences define certification criteria for the well equipment device. The system further comprises a plurality of test apparatus, each test apparatus being positioned to perform a test sequence for the well equipment device. The test sequence is a sequence of test operations, the sequence of test operations is performed in response to the test specification of the device.

The system further comprises a plurality of controllers, each controller is positioned to receive instructions in response to the certification criteria of the central administration server and to control the plurality of test apparatuses that perform the sequences of test operations before the equipment device. of well selected in response to the device test specification. The system further comprises a certificate generated in response to the plurality of test devices that perform the plurality of test sequences to the well equipment device, the certificate indicates whether the selected well equipment device has been tested in accordance with the certification criteria within a preselected time period.

Also in view of the foregoing, the applicant has also provided a computer-implemented method for administering periodic tests of a plurality of well equipment devices, the tests are facilitated by a plurality of test apparatus performing one or more test operations. to the plurality of well equipment devices. The method implemented in the computer comprises receiving a device identifier for a well equipment device selected from the plurality of well equipment devices. The computer implemented method further comprises identifying the selected well equipment device, a device test specification and a plurality of test sequences, the identification operation responds to the receiving operation, each test sequence of the plurality of sequences of test to be performed by the corresponding test apparatus of the plurality of test apparatus, each test sequence defines a sequence of test operations. The computer-implemented method further comprises selecting a test sequence from the plurality of test sequences to define a selected test sequence, the selection operation responds to a selected well-equipment device that is placed so that the test apparatus corresponding to the selected test sequence can perform test operations on the selected well equipment device. The computer-implemented method further comprises calibrating the corresponding test apparatus for the selected test sequence in response to the test specification of the device. The computer implemented method further comprises controlling the corresponding test apparatus for the selected test sequence so that the corresponding test apparatus performs the sequence of test operations to the selected well equipment device, the sequence of test operations are performed in response to the device's test specification. The computer-implemented method further comprises generating test data for the selected test sequence in response to receipt of the output from the corresponding test apparatus to perform the selected test sequence of the sequence of test operations. The computer-enhanced method further comprises linking the test data for the selected test sequence with the device identifier for the selected well equipment device in a database so that the certificate can be generated in response to this.

Also in view of the foregoing, the applicant has provided a computer program product for administering periodic tests and a plurality of well equipment devices. The computer program product can be stored in a memory, the memory is a computer-readable, non-transient, tangible storage medium and the computer program product is operable by a processor. The computer program product comprises a set of instructions that, when they are executed by the processor, they cause the test module to perform certain operations. The operations performed by the computer program product include identifying a selected well equipment device, a device test specification and a plurality of test sequences, the identification operation in response to receiving a device identifier for the device. Selected well equipment, each test sequence of the plurality of test sequences to be performed by a corresponding test apparatus of the plurality of test apparatus, each test sequence defining a sequence of test operations. The operations performed by the computer program product further include selecting a test sequence from the plurality of test sequences, the selection operation responding to the selected well-equipment device being placed so that the corresponding test apparatus for the sequence The selected test device can perform test operations on the selected well equipment device. The operations performed by the computer program product further include controlling the corresponding test apparatus for the selected test sequence so that the corresponding test apparatus performs the sequences of test operations to the selected well equipment device, the sequence of Test operations are performed in response to the test specification of the device. The operations performed by the computer program product further include generating test data for the selected test sequence in response to receipt of the output from the corresponding test apparatus to perform the selected test sequence of the sequence of test operations. The operations performed by the computer program product further include linking the test data for the selected test sequence to the device identifier for the well equipment device in the database so that a certificate can be generated in response to this. The operations performed by the computer program product further include identifying a selected well equipment device, a device test specification and test data for a plurality of test sequences, the identification operation in response to receipt of a device identifier for the selected well equipment device. The operations performed by the product of computer programs further include generating a certificate for the one well equipment device selected in response to the test data for the plurality of test sequences, the plurality of test sequences have been performed for the Well equipment device selected in response to the test specification of the device. Operations performed by the computer program product also include linking the certificate for the selected well equipment device with the device identifier for the well equipment device selected in the database so that the certificate can be easily retrieved of the database in response to the device identifier.

Brief Description of the Figures The manner in which the characteristics and benefits of the invention, as well as others, which will become apparent, can be understood in greater detail, a more particular description of the invention briefly summarized in the foregoing can be made with reference to the modalities of the same ones which are illustrated in the figures that are annexed and which are part of this specification. However, it is also noted that the figures illustrate only various embodiments of the invention and therefore should not be considered as limiting the scope of the invention since they may also include other effective embodiments.

Fig. 1 is a schematic diagram illustrating exemplary data flows and interactions between components of a system for certifying well equipment according to an embodiment of the present invention; Figure 2 is a schematic illustrating exemplary components and connections of a central administration server for certifying well equipment according to an embodiment of the present invention; Figure 3 is a flow diagram illustrating computer-implemented and logical methods of exemplary program product for certifying well equipment in accordance with an embodiment of the present invention; Figure 4 is a database diagram illustrating exemplary data structures according to one embodiment of the present invention; Figure 5 is an exemplary certificate according to one embodiment of the present invention; Figure 6 to Figure 8 are flow charts illustrating exemplary flow processes, according to embodiments of the present invention; Fig. 9 through Fig. 23 are exemplary test interconnection representations according to embodiments of the present invention; Y Figure 24 and Figure 25 are exemplary report interconnect presentations according to embodiments of the present invention.

Detailed description of the invention The present invention will now be described more fully in the following with reference to the appended figures which illustrate various embodiments of the invention. However, this invention can be constituted in many different ways and should not be considered as limited to the modalities set forth herein. Instead, these embodiments are provided so that this description is thorough and complete and fully presents the scope of the invention to the experts in the field. It will be fully recognized that the different teachings of the various modalities discussed below can be used separately or in any suitable combination to produce the desired results. The various features mentioned above as well as other features and features described in greater detail in the following will be readily apparent to the experts in the field upon reading the following detailed description of the various embodiments and with reference to the appended figures. In the figures and description that follow, similar parts are marked in the description and figures with the same reference numbers, respectively. The raw notation, if used, indicates similar elements in alternative modalities. The figures are not necessarily to scale. Some features of the description may be shown with an exaggerated scale or in a somewhat schematic form and some details of the conventional elements may not be shown for clarity and conciseness.

Accordingly, the embodiments of the present invention improve the safety, efficiency and operating efficiency of well equipment by meeting the above objectives to mitigate the probability and impact of failure of such equipment. In embodiments of the present invention "well equipment devices" include equipment and devices used in hydraulic fracturing for oil and gas wells, that is, "iron for high pressure hydraulic fracturing flow", "iron for fracture generation" or simply "iron". Iron for fracture generation may include, for example, a suspension mixer, high pressure / volume fracturing pumps, high pressure treatment iron and other pipes, seals, valves and couplings. For example, iron for fracture generation may include oscillating joints, small joints, plug valves, check valves and relief valves. In addition, by way of example, iron for fracture generation can include any type of ball injector, crowfoot, air chamber, crosshead, hoses, tubes / tubing, hose loop, T-ball injector body, T, Y, lateral, L, check valve, shut-off valve, wellhead adapter, oscillating joint, release valve, densitometer, cross, fracture pump or cementing pump. Those skilled in the art will appreciate that the embodiments of the present invention are not limited to uses related to oil and gas wells but also, to embodiments of the present invention that are applicable for processes for testing or certification of any equipment or device. industrial and at any stage in the life of equipment that includes during or after its manufacture and before, during or after its use in operations that are being carried out.

Figure 1 illustrates a central administrator server 100 for performing operations of a test module 220 and a certification module 210. The central administration server 100 is positioned to be in communication with a plurality of test devices 110. The plurality of test apparatus 110 is capable of performing test operations on a selected well equipment device 101. The central administrator server 100 is positioned to systematically control the performance of test operations on the well equipment device 101, systematically register and process the results of the test operations and systematically generate a certificate in response to the registration and processing. The embodiments of the present invention provide systems, methods and machines for certification of well equipment and are further described herein with specific reference to the figures.

CENTRAL ADMINISTRATOR SERVER 100 A mode of a central administration server 100, as illustrated in Figure 2, can be configured as a computer, a server or a computer machine distributed to its servers that include at least 240 non-transient memory , program products 210, 220 and 230, a processor or processors 251, an input / output device or device (I / O) 252.

The I / O 252 connects the central administrator server 100 to a database 170, a test interconnect 150 and one or more test devices 110 (although they are represented as a block, the experts in the field will appreciate that one embodiment of test devices 110 may include one or more links to the I / O) and thus allow the central administrator server 100 to send and receive instructions and data. The 1/0 252 may include any I / O that includes, but is not limited to a network card / controller connected to a common PCI (peripheral component interconnect) link to a motherboard, or physical elements constructed in the motherboard of server 100 of central administrator to connect them to the database, interconnection and previous devices.

As will be appreciated by experts in the field, the I / O 252 can connect the central administrator server 100 to any other compatible machine, server, system, device or equipment having an appropriate physical interconnection and wherein the 1/0 252 and / or the computer program products 210, 220 and 230 on the non-transient memory 240 can be placed to understand, convert or translate the application of communication protocols of these machines, servers, systems, devices or equipment regardless of the native protocols . As will be understood by a person skilled in the art, I / O 252 may include or incorporate in some other way any logical or physical technology necessary to carry out a connection with any of the aforementioned devices that include, for example, cubes, switches, routers, converters, amplifiers and wireless transceivers. For example, as further described herein, the I / O 252 may also connect the central administrator server 100 to devices for interconnection with radio frequency identification (RFID) devices such as an RFID reader. or an interrogator 130 and an RFID writer 140. The central administrator server 100 may additionally be connected to a remote user interface 160 to interact with a remote user 161, as also further described herein. In addition, the plurality of test devices 110, the RFID reader 130 and the RFID writer 140 can be configured as peripherals to the test interconnect 150. In addition, there is a test apparatus 110, interconnection 253 such as a programmable logic controller (PLC), an interconnection between the I / O 252 and the plurality of test apparatus 110 for controlling the plurality of devices 110. of test.

As can be seen in Figure 2, the I / O 252 is connected to a processor 251. The processor 251 is the "brain" of the central administrator server and thus executes the program products 210, 220 and 230 and operates together with the I / O 252 to direct data to the non-transient memory 240 and to send data from the non-transient memory 240 to the database 170, the test interconnect 150 and one or more test apparatus 110. The processor 251 may be any commercially available processor, or a plurality of processors adapted for use in or with the central administrator server 100, for example IntelMR XeonMR multiple core processors, microarchitecture and IntelMR Nehalem and AMD OpteronMR multi-core processors. As will be appreciated by a person skilled in the art, the processor 251 may also include components that allow the central administrator server 100 to connect to a screen, as will be understood by those skilled in the art and a keyboard or other peripherals that will allow a user having direct or indirect access to the processor 251 and the non-transient memory 240.

The non-transient memory 240 stores the computer program products 210, 220 and 230 that have instructions for execution in the processor 251 and consist of both non-volatile memory, for example hard disks, flash memory, optical disks and the like, as well as memory volatile, for example SRAM, DRAM and SDRAM, as required to support embodiments of the present invention. As will be appreciated by a person skilled in the art, although the non-transient memory 240 is shown, for example, on a motherboard of the central administrator server 100, the non-transient memory 240 may also be a separate component or device, for example, a instant memory (FLASH) connected to the central administrator server 100 through the I / O 252. The non-transient memory 240 can also store applications to which various work stations or remote units can be accessed and run on the server 100 of central administrator, For example, a test user 151 can access applications and computer program products stored in the non-transient memory 240 and execute them on the processor 251 using the test interconnect 150. Importantly, the non-transient memory 240 stores the program products 210, 220 and 230 of the present invention. As will be understood by a person skilled in the art, the program products 210, 220 and 230 together with one or more databases / tables / fields / registers for data associated with the selected well equipment device 101 can be stored either in the non-transient memory 240 or in the separate non-transient memory associated, for example, with a storage medium such as a database 170, placed in communication with the central administrator server 100.

DATABASE 170 As seen in Figure 1 and Figure 2, the database 170 is in communication with the central administrator server 100. Although the database 170 is illustrated in accordance with a mode in which the database 170 is separate and distinct from the central administrator server 100, for example, as a database server, the present invention may also include any distribution of the database 170 in communication with the central administrator server 100, which includes the database 170 that is incorporated in the same computer, server, machine or system that constitutes the central administration server 100, as a physical unit, for example, as an application or division in the central administrator server 100 or as an installed component of the central administrator server 100 communicating with the processor 251 by using the 1/0 and having, for example, a separate database memory other than the memory 240 such as a hard disk drive, an optical storage or similar. The database 170, as understood in the field, may include a processor that directs data from a common link within a database memory which may be, for example, a hard disk drive, optical storage or similar and a computer program that provides computers, which include the central administrator server, having access to the data in it.

The database 170 may store therein a data structure or data structures in relation to the well equipment devices 101 to be tested and all the data generated during the execution of the test module 211 and the module 210 of certification, as further described herein. In some embodiments, the database 170 is a relationship database placed to match data by using common data found between the data sets, the data sets are organized according to tables 400, 410, 420 , 430, 440 and 450, as seen in Figure 4. As will be understood by those skilled in the art, Figure 4 illustrates an exemplary set of data structures only and there are other unique table structures placed to relate and match the data in ways commensurate with the embodiments of the present invention. The data stored in the database 170 can be updated as required, for example by a user with administrative access to the database to add new well equipment devices to the database that become supported. As further described herein in relation to the computer program products, the database 170 may be placed to store data in tables in relation to the single tested device 400, parts in a 410 library of parts, test specifications in a test specification library 420, test sequences in a test sequence library 430, test data in a depository 440 of test data and certificate data in a certificate data depository 450. In addition, as further described herein, the database 170 is positioned to match common data that appears in the following tables.

TEST APPARATUS 110 As shown in Figure 1 and Figure 2, the plurality of test devices 110 are in communication with the central administrator server 100. The plurality of the test devices 110 perform test operations under the control of the central administrator server 110 and provide tools or devices for obtaining test data 440, as shown in FIG. 4, that is, the data that serve as the basis for certification. In some embodiments, the plurality of test apparatus 110 includes at least one ultrasonic wall thickness gauge ("UT meter") and a pressure test pump having a transducer. The plurality of test devices 110 may include any other device or unit capable of being used either manually or under automated control by the central administration server 100 to interact with the well equipment device 101. Other test apparatus 110 may include, for example, digital calibrators. A local user may use embodiments of the present invention, for example, by placing the iron for fracture generation to be tested 101 at a test station adapted for the test to be performed and manually configuring the iron for generation of fractures. 101 to interact safely and effectively with the test apparatus 110 for the intended test.

Although shown as separate blocks in Figure 1, the test interconnect 150, which may be a personal computer (PC), may be connected to a peripheral test apparatus 110 to control or collect data from the apparatus. 110 test connected as a peripheral to an input / output unit of the PC. The combination of the test apparatus 110 and a PC can be referred to collectively as the test apparatus 110. The test PC or interconnect 150 may be connected to a peripheral test apparatus 110 by any type of connection known to those skilled in the art such as a universal serial link (USB) connection. ) and this connection can include analog inputs and digital, wired and wireless inputs and include analog to digital converters and amplifiers for digital inputs.

The plurality of the test apparatus 110 and a PC incorporated with a peripheral test apparatus 110 may be in a mobile unit or units having remote or wireless connectivity to the central administration server 100 using any of the protocols or standards known in the art. scope including, for example Wi-Fi, GSM and WIMAX. Mobile units can also be synchronized with a central administrator server through periodic wired or wireless connections when they return from use in the field. The PC can be, for example, any suitable PC known in the field and is preferably a PanasonicMR Toughbook ™ or other laptop, notebook type, laptop or tablet type preferably designed to withstand vibrations, splash drops, extreme temperature and other handling and difficult conditions. common to industrial use.

The UT meter can be, for example, a 01ympusMR MG2DL equipment or any similar UT meter known in the field. The UT meter may include, for example, features such as scan B, gain adjustment, autosensitivity optimizations, echo to echo, differential mode, high-low alarm and live A scan. The UT meter can also include a file-based alphanumeric data logger and an interconnection program to transfer data bidirectionally with a PC. The test apparatus 110 may include a PC, as described above, to enable data and control functions of the peripheral test apparatus 110 such as a UT meter.

The pressure test pump and the transducer can be any suitable pressure test pump known in the field. Preferably, the embodiments of the invention use a X45 345 Viatran ™ model as a test and control pressure sensor which can operate, for example, in the range 0-689.4 MPa (0-100,000 psi) with output in the range of 4-20 mA. As is known in the field, the test apparatus 110 may include a control interconnection such as a programmable logic controller (PLC) for communication with and control of the pressure test pump and the transducer.

USER 151 TEST AND INTERCONNECTION 150 TEST As described in the foregoing, the test user 151 may use embodiments of the present invention, for example, by placing the fracture generation iron to be tested 101 at a test station adapted for the test that is going to be tested. perform and manually configure the fracture generation iron 101 to interact safely and effectively with the test apparatus 110 for the intended test. In other embodiments, the test user can perform test operations in accordance with the instructions provided by the central administrator server 110 and display them, for example, in test interconnect 150. Test user 151 can provide the means to manually obtain test data 440, as shown in Figure 4, that is, the data that serves as the basis for certification. The test operations, as described in the foregoing with reference to the test apparatus 110 may be systematic, manual or hybrid, systematic / manual. For example, a sequence of test operations for testing the iron wall thickness for fracture generation can include systematic testing operations to be performed by a test apparatus 110 such as a UT meter, and the manual operations that go to be performed by the test user 151 such as the use of digital calipers for measuring the wall thickness or other dimensions of the iron for generating fractures, as can be seen in Figure 15 and Figure 16, for example. Likewise, other sequences of test operations can be completely manual, such as the mag particle test described later in this document.

As described in the foregoing, the test interconnect 150 can be a PC which can be any of a desktop, laptop, notebook, tablet or laptop computer known to those skilled in the art. As is known in the field, the test interconnect 150 can include any number of peripheral devices to interact with the test user 151, including keyboard, mouse, control bar / command control and memory reader to receive data input and a display screen, a printer and a local storage device for the transmission or storage of data. In addition, embodiments of the invention have a test interface with a touch screen (eg, using a stylus) for interactive presentation / entry so that users can select parts in response to their observation on the interconnection screen 150 test and subsequently perform test operations in response to the selection, in communication with the test module 210. The test interconnect 150 can be connected to the central administrator server 100 by any communication interconnection known to those skilled in the field, wired or wireless and preferably is a secure local intranet communication network or other authenticated and encrypted communication network which includes VPN over the Internet.

CERTIFICATE 500 Figure 5 establishes an exemplary certificate 500 generated in response to the embodiments of the present invention. The certificate 500 relates to data stored in the database 170, for example, the certified data 450, as shown in figure 4. The certificate 500, as will be appreciated by experts in the field, may be a paper document. printed on an electronic document in a format such as the Portable Document Format (PDF) of AdobeMR, Word of icrosoftMR (.DOC or .DOCX) or a similar format. The certificate 500 can be, for example, a printed paper document and is common in drilling and fracturing operations so that a paper document printed from a certificate is presented to the company personnel when the well equipment is on the site , in the field of operations. Company personnel take ownership of the physical document and review the test parameters and test results documented in it, to verify the quality of the equipment found on the site.

The certificate 500 may refer to the well equipment device 100 by a unique device identifier such as serial number 501, which may be related to data stored in the database 170 in the device information table 400. The certificate 500 may contain a summary indication so that if certain test sequences are classified as "APPROVED" OR as "FAILED" 502. The qualification operation, for example, may be performed by a software product of the module. 220 of certification operating on the central administrator server 100. The 502 score of APPROVED or FAILED may be related to data stored in the database 170, for example, the certificate data 450 and the test data 440 shown in Figure 4. The certificate 500 may also contain a summary of other data of presentation or test in response to the test operations performed on the well equipment device 101, for example, a graphic representation of a pressure test 503. The graphical representation 503 can be related to data stored in the database 170 in the certificate data table 450 and the test data table 440.

The certificate 500 may also contain a summary indication regarding the measured qualities of the well equipment device 101 selected and its relation to the qualities demanded by the test specification. For example, the value 505 of measured wall thickness appears adjacent to the value 506 of demanded wall thickness. Additionally, Figure 504 shows a graphical representation of the parameters measured according to the test specification, which are referenced by the letter key (e.g., "A", "B", "C").

In some embodiments of the present invention a certificate can be stored in a registered data table format so that a lightweight electronic copy of the certificate and an "RFID certificate" can be stored directly on an RFID tag 135 attached to the equipment. 101 of selected well. For example, as understood by those experts in the field, the RFID certificate can be written on an RFID tag 135 attached to the well equipment so that easy access to the certificate in the field can be obtained using the RFID reader device 130 capable to recognize the registered data table format. The RFID certificate may include all the fields available in the paper certificate 500, which include the device identifier 501, the approved or failed 502 score, the tabular summary or the presentation of the test data 503, the drawing 504, the valves 505 measures and valves 506 demanded. The tabular summary or presentation 503 of Figure 504 may be encoded, for example, using primitive formats based on light weight vector. In addition, the RFID certificate will allow new schemes to protect certificate data not yet available for field use, for example by having individual cells in the table that are protected according to user access schemes such as cells for read only, read-write or without access. For example, the serial number and certification can be read only at all times; the certificate data can only be read for many and read-write for some; and the adapted fields can be configurable by the user.

TEST MODULE 210 As shown in Figure 2, the test module 210 can be a computer program product stored in the memory 240 of the central administrator server 100 and operable on the processor 251 thereof. The computer program product 210 contains instructions that are operable in the processor 251 that cause the test module 210 and the central administrator server 100 to perform the operations described herein further.

The test module 210 may interact with the processor to receive or transmit data, instructions or other information from or to any of the devices connected to the I / O 252. In the embodiments described below, the test module 210 interacts at least with the test interconnect 150, the test apparatus 110, the RFID reader 130 and the database 170. Although the test interconnect 150 has been described as a personal computer (PC), the interconnection The test may also be implemented in whole or in part as a user terminal interconnect on the central administrator server 100 itself or by using a keyboard, screen or input and output means connected to the I / O 252. The interconnection Testing may also be a lightweight user-graphic graphical user interface (GUI) over a network browser and observable by any device. browser enabled such as a PC, a smartphone or other equipment that has processor and computer functionality. The test interconnect 150, for example, may receive user-selected identifiers or other values or parameters selected by the user from a test user as will be described in more detail in the following and may display identifiers, values, parameters and others. specification data, for example, as can be seen with reference to the selection, entry or presentation fields 900, 1000, 1100-1101 and 1200-1205 from Figure 9 through Figure 12. Other user selection, entry or fields of presentation are also shown elsewhere from figure 13 to figure 25, as will be evident to those who have skill in the field.

The test module 210 can receive a device identifier for a selected well equipment device 101, the selected well equipment device will be a well equipment device placed to undergo testing and certification, i.e., in the test store , in a test trailer or placed in some other way in a testing station. In the embodiment of the present invention only the well equipment device is tested at any given time using any particular test apparatus 110. However, it is possible that multiple instances or chains of the test module 210 may be executed in the processor 251 concurrently, where in each case they are directed to testing a different piece of the well equipment placed for testing. It is also possible that the multiple test apparatus 110 of the same type can be used to perform the same test sequence in simultaneous test operations performed on multiple well equipment devices 101.

The test module 210 can receive a serial number as a device identifier, as shown in Figure 6, the test module 210 can receive a serial number as a device identifier, for example when receiving the input from the device. test interconnect 150 as introduced herein by a test user 151. The test module 210 may also receive a device identifier, such as a serial number, from a peripheral device such as an RFID reader 130, as further described herein.

The test module 210 can identify the selected well equipment device in response to the device identifier, as shown in and with the matching of the selected well equipment with: (i) the device library information, as shown in Figure 4 in Table 400, the device library information includes a part number, and (ii) a part library information in Table 410 that includes type, test specification and test profile, as shown in Figure 7. If the test module 210 is unable to identify the subsequent information, as shown in Figure 8 (ie, the device has not yet been tested), then the test module 210 can request the user 151 of test that you enter information to identify the device, as shown in figure 9. Once the test module 210 has coincided with the device 101 with respect to the part number, the module 210 of p You can match the device with a test specification and a test profile, as shown in Figure 4 in Tables 420 and 430. The test specification can be criteria in which test operations will be performed, for example, as specified by the manufacturer or the customer. The test specifications may include, for example, a series of parameters of distinctive marks, as shown in Figure 5 with the number 506. The test specifications also include, for example, a scheme associated with the series of parameters, such as it is shown in figure 5 in number 504.

The test profile, as shown in Figure 4 in Table 430 may be a plurality of test sequences to be performed in front of the well equipment device. A test profile may indicate that certain test sequences will be carried out on certain parts, but not on others. For example, test profiles can be defined by "Levels" as established by the logical process flows shown from Figure 6 through Figure 9.

Level 1, as set out in figure 6, can include, for example, the elaboration of an inventory of all iron and the introduction of serial numbers or parts and specifications in the system. Afterwards, a test user can visually examine and record any defect, damage, worn bodies, grooves and butterfly nuts on the iron. If the visual examination is acceptable, the tester can proceed with the wall thickness test, as described further herein. If the visual examination is unsuccessful, the user can scrape the iron and the database, mark the part with orange paint and return or destroy the iron so that it becomes unusable. If the wall thickness is acceptable, the user can contact if the wall thickness is within 5% of the minimum value established in the test specification. Otherwise, the user of the test can proceed to the pressure test. If the pressure test is acceptable, the final inspection will be signed by the supervisor in charge. If you want to continue the test, the person doing the test can advance to Level 2 before performing the pressure test.

At Level 2, as set out in Figure 7, it can include, for example, dismantling and removing and discarding all rubber seals and worn or corroded parts and then cleaning and removing grease from the affected parts with some solvent. In addition, the test user can perform a surface preparation in a caustic solution tank, remove scale from the surface area to remove dirt, rust and paint, and rinse under pressure to remove the caustic solution. The user of the test then performs a visual examination as specified for Level 1 and can scrape the same part as specified for Level 1. If it is acceptable to advance to Level 3, whoever performs the test advances to Level 3 before performing the pressure test. Otherwise, the pressure test can be performed as specified for Level 1.

Level 3, as set out in figure 8 may include, for example, inspecting the part to ensure that it is free of all oil, grease, paint, scale, rust and all contaminants that may degrade the result of this inspection. The test user then covers the area to be inspected with a wet fluorescent bath and places a yoke on another part to create a magnetic field. The user can pass the part for the magnetic particle test if, using a black light to verify indications of fractures and rechecking at right angles, the user finds no indications of fractures. If the magnetic particle test fails, the user can scrape the iron in the database as established in Level 1.

After cleaning the part and completing the inspection completion, the test user can reassemble and couple with new seals and any replacement part that is required. Subsequently, the test user can perform the pressure test as specified for Level 1 and move forward to paint, based on the client's specifications or according to standardized paint schemes as set out in figure 8. After the painting, the supervisor in charge must sign the final inspection.

The test sequences 1300 may include, for example, visual inspection, inspection of wall thickness, disassembly / assembly, inspection of magnetic particles ("mag"), pressure test, painting and final inspection. As shown in Figure 13, the test sequences available for the device 101 (ie, available according to the test profile 430) can be presented to the test user 151 using the test interconnect 150 so that the user 151 test can select one of the available test sequences to be performed.

The test sequences, as shown in FIG. 13, may correspond to one of a plurality of test apparatus 110, for example, the "wall thickness inspection" test sequence corresponds to the UT meter test apparatus 110 and The test sequence "pressure test" corresponds to the pressure test pump and transducer. Other test sequences shown in Figure 13 may correspond to manual processes; for example, the "visual inspection" test sequence corresponds only to operations that are to be performed by the test user 151. Each test sequence, as shown in Table 440 of Figure 4, corresponds to a sequence of test operations to be performed on the well equipment device 101.

Once the interconnection 150 shows the plurality of sequences 440 available to the well equipment device, the test user 151 can select a test sequence to perform. The test sequence must correspond to the test user location of the selected well equipment device so that the test apparatus 110 can perform the test operations. For example, if the test user 151 has selected the pressure test sequence, the test user must also ensure that the appropriate test apparatus 110 (e.g., the pressure pump and the transducer) are placed on the device. of the selected well equipment so that the test can be carried out properly.

If the test user 151 has selected the pressure test sequence or the wall thickness inspection sequence, the test module 210 will calibrate the test apparatus 110 as shown in Figure 14 and Figure 15. For example, calibration 1400, 1500 can be performed in response to tolerances as specified in test specification 420. Calibration can be performed, for example, by docking a transducer of the test apparatus 110 to return to a nominal pressure value or an initial value calibration setting by the manufacturer, as will be understood by those skilled in the art. The embodiments of the present invention can receive the calibration adjustment of initial value in return and configure a calibration adjustment in response to this.

According to some embodiments of the present invention, the test module 210 systematically controls the operation of the test operations in some test sequences. For these test modules having a complete systematic control of carrying out the test operations, for example, the pressure test sequence, the test radius 151 can start the operation of the test operations which are to be controlled by the test central manager server 100, as shown in control board 1600 in FIG. 16. Test module 210 can control the corresponding test apparatus 110 for the sequence of selected tests so that corresponding test apparatus 110 performs the tests. sequences of test operations to device 101 of selected well equipment. For example, the pressure test sequence can be performed in response to the pressure criteria established in the test specification. As shown in Figure 17, the pressure test is carried out systematically as shown in the test diagram 1700 and the test module controls the operation of a pressurization of the selected well equipment device 101 for a period of time preselected, for example, as specified in the test specification.

In further embodiments of the present invention, the test module 210 systematically controls the operation of some test operations and requires manual operation of other test operations ("systematic / manual hybrid"). For test modules that have a hybrid, systematic / manual operation of test operations, such as for wall thickness inspection, the test user 151 can start the operation of the test operations to be controlled by the server 100 of central administration and the central administration server 100 may control the test apparatus 110 as described above with respect to the fully systematic test. In addition, the test module 210 may request the test user 151 with instructions for the test user 151 to perform the test operations in accordance with the test specification. As shown in Figure 18 and Figure 19, the thickness at "location A" can be measured at the input 1800, 1900 either by the UT meter or by the test user 151 by manually measuring location A with a digital calibrator The test module 210 transmits the scheme 10 of the test specification to the test interconnect 150 so that the test user 151 can be shown 1901 and instructed the test user 151 how to perform the test operations with respect to the test. information established in the schema and in the test specification.

In further embodiments of the present invention, the test module 210 requires full manual operation of the test operations for certain test sequences. For test modules that have a full manual performance of test operations, such as for the visual inspection sequence, the test module 210 may request the test user 151 with instructions for the test user 151 to perform test operations in accordance with the test specification. As shown in Figure 20 and Figure 21, the band information 2000 and the paint parameters 2100 can be input to the test user 151 in response to instructions provided by the test module 210 to the test interconnect 150, the Test module 210 provides the instructions in response to the sequence of test operations and the test specification. As can be seen in Figure 17, for example, the test interconnect 150 can display the scheme 2001 from the test specification to the test user 151 and instruct the user how to perform the test operations with respect to the information that is established in the scheme and the test specification.

In response to the systematic, manual or hybrid, systematic / manual operation of the test operation described in the above, the test module 210 receives test data either as captured by the test apparatus 110 for the corresponding test sequence or how they are captured by the test user 151 and entered into the test interconnect 150, according to specific instructions provided by the test module 210, for example, in the band menu 2000. As shown in Figure 4, the test data is stored in table 440 and linked to the device library 400 for the selected well equipment device 101. An exemplary embodiment of the test data in Table 440 which can have individual cells for each test sequence (eg wall thickness, pressure test, visual inspection, etc.) is also shown in Figure 4. The test data in the table 440 can be used, as further described herein, to generate certification data by execution of the certification module 220 in the processor 251.

Additionally, additional embodiments of the present invention include certain test sequences as described from Figure 6 through Figure 9. These test sequences, for example, may include disassembly / assembly, inspection with magnetic particles ("mag particles") , painting and final inspection. Although one embodiment of the invention includes manual operation of the test operations for these sequences, each of these test sequences can be implemented either by systematic, manual or hybrid, systematic / manual, operation of the test operations. Regardless of whether the operation of the test operations is carried out systematically or manually, the experts in the field will realize that all the test operations are performed in response to an order or instruction that is issued systematically by the module 210 of test when the central administrator server 100 is executed. In this way, any test operation described herein as a manual can be carried out systematically with the proviso that there is a test apparatus 110 that can receive an instruction from the central administrator server 100 to perform the operation. For example, the operation of the test operations using a digital calibrator can be performed manually or systematically although one mode uses manual operation for these operations. Those skilled in the art will understand that it is within the scope of the invention to use a test apparatus 110 having a digital calibrator, actuator, and control device to systematically perform a wall thickness measurement using a digital calibrator in addition to the mode that It uses manual operation. Likewise, it will be understood by those skilled in the art that the manual operation described herein may also be performed systematically under the architecture of a central administrator server as set forth in Figure 2.

CERTIFICATION MODULE 220 As shown in Figure 2, the certification module 220 can be a computer program product stored in the non-transient memory 240 in the central administrator server 100 and operable in the processor 251 thereof. The computer program product 220 contains instructions that are operable in the processor 251 that cause the certification module 220 and the central administrator server 100 to perform the operations described further herein.

The certification module 220 may interact with the processor to receive or transmit data, instructions and other information from or to any of the devices connected to the I / O 252. In addition both the certification module 220 and the test module 210 are in communication with the processor 251 and the non-transient memory 240 so that the modules can pass or return variables between the modules, according to a shared API or global access variables that are stored in non-transient memory 240 to ensure interoperability and open communication between computer program products in communication with processor 251. Likewise, experts in the field will understand that the computer program products 220 and 210 are capable of transmitting, returning or referencing common variables regardless of whether the computer program products are executed in the same process 251 but that a common API will allow interoperability and other communications. In embodiments described in the following, the certification module 220 interacts at least with the test interconnect 150, the RFID reader 130, the RFID writer 140 and the database 170. Although this interconnect 150 has been described as being a PC , the test interconnect 150 may also be implemented in whole or in part as a user terminal interconnect on the central administrator server 100 itself, using a keyboard, screen or input and output means connected to the I / O 252. The test interconnect 150 may also be a light weight graphical user interface (GUI) operable on a network browser and which can be observed on any browser-enabled device such as a PC, a smartphone or another computer that has a processor and computer functionality.

The certification module 220 can receive a device identifier for a selected well equipment device 101. As described above, "well equipment devices" include equipment and devices used in hydraulic fracturing for oil and gas wells, ie "high pressure hydraulic fracturing flow iron", "iron for hydraulic fracturing", generation of fractures "or simply" iron ". Iron for fracture generation may include, for example, a suspension combiner, high pressure / volume fracture pumps, high pressure treatment iron and other pipes, seals, valves and couplings. For example, iron for fracture generation may include oscillating joints, small joints, plug valves, check valves and relief valves. In addition, by way of example, the iron for fracture generation can include any type of ball injector, crowfoot, air chamber, crosshead, hoses, tubes / tubing, hose circuits, T-ball injector body, T, Y, lateral, L, check valve, plug valve, wellhead adapter, oscillating joint, plug, relief valve, densitometer, cross, fracture pump or cementing pumps. The selected well equipment device is a well equipment device that has previously undergone testing, for example, as described above with respect to the test module 210. The certification module 220 may receive a device identifier, for example, in response to receipt of the input from the test interconnect 150 as introduced herein by a test user 151. The certification module 220 may also receive a device identifier, for example, in response to receiving an entry from a remote user interconnection as entered herein by a remote user 161. In addition, the certification module 220 can receive a device identifier of the test module 210 in response to the test module 210 having a completed execution of the test operations and the generation and linking of the test data on the basis of data 170. The certification module 220 can identify a well equipment device selected in response to the device identifier and generate link certification data in the database 170, for example, in the certification table 450, in response to the test data. For example, the certification data 450 can include all the data that can be entered on the certificate 500 as a summary or other presentation of test data in response to the test operations that are being performed on the well equipment device 101 , for example, a graphic representation of a pressure test 503. The certification module 220 may include a logic circuit for generating graphics and modeling data based on the test data which is stored as raw data, for example, table 440. Additional examples of summaries or presentations of test data Untreated in response to the test operations appear on the face of certificate 500. As a result of the link operation, you can easily access the 440 certification data or you can request it according to a serial number for a Well equipment device.

The certification module 220 can also generate certification data in a format that responds to the registered data table format for the exemplary RFID certificate. For example, the certification module 220 can generate certificate data in accordance with specific standards or processes used in the registered standard, for example, cell size, packet size, header length, useful information length, etc. The RFID certificate can be generated so that it is easy to be stored in the media attached to the well equipment without further processing. The certification module 220 may also include a logic circuit for displaying graphics stored as certification data, such as diagrams and diagrams, in lightweight graphics formats such as vector graphic formats. The RFID certificate, for example, may include all fields available on the paper document, including the device identifier 501, the approval or failure grade 502, a tabular summary or test data presentation 503, an illustration 504, 505 values measured and 506 values requested. The tabular summary or presentation 503 and figure 504 can be encoded in lightweight vector graphic formats, for example.

MODULES 230 OF REPORT AND INTERCONNECTION OF PLA COMPANY RESOURCES As shown in Figure 2, the report module 230 may be a computer program product stored in the non-transient memory 240 in the central administrator server 100 and operable in the processor 251 thereof. The computer program product 230 contains instructions that are operable in the processor 251 and that cause the reporting module 230 and the central administrator server 100 to perform the operations described further herein.

The report module 230 may interact with the processor 251 to receive or transmit data, instructions and other information to or from any of the devices connected to 1/0 252. In addition, both the report module 230 and the test module 210 are in communication with the processor 251 and the non-transient memory 240 so that these two modules can pass or return variables to each other according to a common application programming interface (API) or shared global variables that are stored in the non-transient memory 240 and thus improves interoperability and open communication between the modules. Likewise, experts in the field will understand that the computer program products 230 and 220 are capable of transmitting, returning or referencing common variables regardless of whether the computer program products run on the same processor 251 and that A common API will allow interoperability and open communications as described in the above. In embodiments described below, the report module 230 interacts at least with the test module 210, the certification module 220 and the database 170. Although the remote user interface 160 may be a PC as has been described for the test interconnect 150, the remote user interconnection 160 may also be implemented, in whole or in part, as a user terminal interconnect on the central administrator server 100 itself, using a keyboard, display, or media. input and output connected to the I / O 252. The remote user interface 160 may also be a light weight graphical user interface (GUI) operable on a network browser and which can be observed on any browser enabled device such as a PC, a smartphone or other equipment that has processor and computer functionality.

The report module 230 can receive a device identifier for a selected well equipment device 101, the selected well equipment device is a well equipment device that has previously undergone testing, for example, as described in the above with respect to the test module 210. The report module 230 may receive a device identifier, for example, in response to the input reception from a test interconnect 150, as it is entered therein by a test user 151. The report module 230 may also receive a device identifier from any other module, as described above. In response to receipt of the device identifier, the report module 230 can match the device identifier with any of the desired data in the database 170, for example, test data in the database and table 440 of test data, certification data in table 450 of certification data, device library data from device library table 410, and test specification data from specification library 420. The report module, in response to the device identifier, may return any of the test specification for the selected well equipment device 101, test data for a plurality of test sequences performed on the selected well equipment device 101. and certificate data for the selected well equipment device 101, for example, according to the database structure provided in Figure 4.

The report module 230 may also receive an indication or selection of additional variables for reporting purposes, for example, a part number, a work order number, etc. In the event that the report module 230 receives an additional variable, the report module 230 can expand or refine the matching data with respect to the additional variable. For example, the report module 230 can receive a device identifier, a work order number and the report module 230 will return a list of all certifications, tests or specifications for that device identifier according to the tests performed under the job request number received. On the other hand, a report module 230 may receive a device identifier and a part number and the report module 213 may return a list of all certifications, tests or specifications for the selected well device 101 or for all devices wells that have the part number selected.

The embodiments of the present invention using the report module 230 are beneficial in that they transform the test and certification task - once it is operationally hampered in a costly manner - into a robust data point in business decisions and operational management. For example, manufacturers can use modalities of the reporting module in research and development to better understand wear patterns and speeds in real-world applications, to make a better product and to adapt customer relationships. As the experts in the field will appreciate, the report module 230 can be a powerful tool for obtaining a Level of Administration value from systematic tests and certifications which provides a broad and reliable (ie, consistent) data set that It belongs to asset management, inventory management, purchasing, risk management and other business analytical tools. The exemplary reports generated by the report module 13 are shown from figure 24 to figure 25.

Additionally, the embodiments of the present invention may use an ERP (enterprise resource planning) interconnection (not drawn) connected to the 1/0 of the central administrator server 100 to provide the following benefits that are materialized by the report module, but in a way that integrates more fully into the broad business information systems and that provides high levels of cross-functional functional integration, network scalability and real-time data synchronization, in particular, modalities of present invention use an ERP interconnection for the purposes of requesting the certification tests and operations, for example, in response to the job request information inputted by the test user 151 to the test interconnect 150, as shown in the figure 6 RFID 130, 135, 140 Additionally, the embodiments of the present invention can acquire some or all of the above objectives by providing a central administrator server 200 that can communicate with one or more well equipment devices 101. For example, the central administrator server 200 may be in communication with one or more of the well equipment devices using wireless communication technologies, for example, radio frequency identification (RFID) technologies. One or more of the well equipment devices 101 may include an RFID tag 135 and the central administrator server 200 may communicate with the RFID tag 135 on one or more of the well equipment devices using a reader 130 of RFID in communication with central administrator server 200 through U / O 252. In one embodiment, the RFID tag is a UHF Gen-2 RFID tag that is attached to the iron for fracture generation using a clamp designed to be sufficiently resistant so that the RFID tag has not been affected by the difficult operating conditions in the downhole environment.

In one embodiment, the RFID reader 130 and the RFID 140 are peripherals of the test interconnect 150, attached thereto by a known connection means in the field such as a USB cable or cables. In some embodiments, the RFID reader and the RFID writer may be a unit such as an RFID reader / writer device.

The RFID reader 130 can read a device identifier from the RFID tag on the selected well equipment device 101 through the radio frequency communication and transmit the device identifier to the central administrator server 200. The central administrator server is positioned to receive the device identifier from the RFID reader 130. Any of the computer program products described herein such as the test module 210 may receive a device identifier in response to the central administrator server 200 receiving a device identifier from the RFID reader 130. One mode of the computer-implemented method for using the RFID reader 130 includes that the test user 151 has a portable and / or remote RIFD reader 130 in physical proximity to the selected well equipment device 101 and the RFID tag 135 on the same so that the test user can interrogate the RFID tag 135 and in this way the RFID tag can transmit the device identifier to the RFID reader 130. The RFID writer 140 can write an RFID certificate to the RFID tag on a selected well equipment device 101 through radio frequency communication and transmit the device identifier to the central administrator server 200. The RFID certificate may have qualities and properties as described herein that preferably include at least one serial number. The central administrator server is positioned to transmit the RFID certificate or any data included therein to the RFID writer 140 in response to any of the computer program products described herein such as the certification module 220. One embodiment of a computer-implemented method for use of the RFID writer 140 includes that the test user 151 has a portable or remote RFID writer 140 in physical proximity to the selected well equipment device 101 and the RFID tag 135 on it. same so that the test user can establish a communication link with the RFID tag 135 and so that the RFID writer can transmit and store the RFID certificate or information thereon to the RFID tag 135.

This application claims priority and is related to the provisional patent application of E.U.A. No. 61 / 330,248 filed on April 30, 2010 entitled "Machines, Systems, Computer- Implemented Methods, And Computer Program Products To Test And Certify Oil And Gas Equipment" which is incorporated herein by reference in its entirety.

The foregoing has generally highlighted certain characteristics and technical advantages of the present invention and a detailed description of the invention so that the embodiments of the invention can be better understood taking into consideration the features and advantages of the invention as described in present which form the subject of some of the claims of the invention. It will be appreciated that the specific design and embodiments described may be readily utilized as a basis for moing or designing other structures to carry out the same purposes of the present invention. It should be noted that such equivalent constructions do not depart from the invention as set forth in the appended claims. It is considered that the novel features that are characteristic of the invention, insofar as their organization as well as the method of operation together with the additional advantages, are better understood from the description when considered in relation to the appended figures. Howeverit is expressly understood that such description and figures are provided for the purpose of illustration and description only and are not intended to be a definition of the limits of the present invention. For example, although the exemplary embodiments described herein relate to oil and gas hydraulic fracturing operations, it should be specifically noted that systems, machines, methods and computer program products for testing and certifying well equipment devices are they can be used to perform similar functions for other equipment or devices that require routine testing and certification including, but not limited to, aircraft maintenance and construction, vessel maintenance and construction, facility maintenance and construction, etc.

It is noted that in relation to this date, the best method known to the applicant to carry out the aforementioned invention, is that which is clear from the present description of the invention.

Claims

CLAIMS Having described the invention as above, the content of the following claims is claimed as property:

1. A central administrator server for administering tests and periodic certifications of well equipment devices, testing and certification is provided for a plurality of test apparatus performing one or more test operations to the well equipment devices, characterized in that it comprises : a processor; a non-transitory memory; an input / output unit for communicating with the plurality of test apparatus; a database placed to match a device identifier to a well equipment device, a test specification and a plurality of test sequences; a test module stored in memory, memory is a computer-readable, non-transient, tangible storage medium and the test module is operable by the processor, the test module comprises a set of instructions that when executed by the processor, cause the test module to perform the following operations: identify a selected well equipment device, a device test specification and a plurality of test sequences, the identification operation responds to the receipt of the device identifier for the selected well equipment device, each test sequence of the plurality of test sequences will be performed by a corresponding test apparatus of the plurality of test apparatus, each test sequence defining a sequence of test operations, selecting a test sequence from the plurality of test sequences, the selection operation in response to the selected well equipment device that is positioned so that the corresponding test apparatus for the selected test sequences can perform test operations on the selected well equipment device, control of the corresponding test apparatus for the selected test sequences so that the corresponding test apparatus performs the sequence of test operations to the selected well equipment device, the sequences of test operations are performed in response to the test specification Of the device, generating test data for the selected test sequence in response to receipt of the output from the corresponding test apparatus so that the sequence of selected tests carries out the sequence of the test operations, and link the test data for the selected test sequence to the device identifier for the well equipment device selected in the database so that a certificate can be generated in response thereto; Y a certification module stored in memory, memory is a non-transient, tangible computer readable storage medium and the identification module is operable by the processor, the certification module comprises a set of instructions that, when executed by the processor, cause the certification module to perform the following operations: identify a selected well equipment device, a device test specification and test data for a plurality of test sequences, the identification operation responds to the receipt of a device identifier for the selected well equipment device, generate a certificate for the selected well equipment device in response to the test data for the plurality of test sequences, the plurality of test sequences have been made for the selected well equipment device in response to the test specification of device, and link the certificate for the selected well equipment device to the device identifier for the selected well equipment device in the database so that the certificate can be easily retrieved from the database in response to the device identifier .

2. The central administrator server according to claim 1, characterized in that the input / output unit is additionally placed to communicate with a test interconnection, the test module also performs the following operation: calibrate the corresponding test apparatus for the selected test sequence in response to the test specification of the device in response to receiving a selection of a test sequence from the test interconnect.

3. The central administrator server according to claim 1 or claim 2, characterized in that the test module additionally performs the following operations: provide the test interconnection with the device test specification and instructions for performing the sequence of test operations so that a local user can observe the device test specification on a graphical display of the test interconnect and so that the local user can perform the sequence of test operations on the selected well equipment device in response to the device test specification; generate test data for the selected test sequence in response to the receipt of user data from the test interconnect, the user data has been input to the test interconnect in response to the user performing the sequence of operations Test to the selected well equipment device.

4. The central administrator server according to claim 1, characterized in that the input / output unit is additionally placed to communicate with a remote user interconnect, the central administrator server further comprises: a report module stored in the memory, the memory is a non-transient, tangible computer readable storage medium and the report module is operable by the processor, the report module comprises a set of instructions that, when executed by the processor, cause the reporting module to perform the following operations: identify a selected well equipment device, a device test specification, test data for a plurality of test sequences, and a certificate, the identification operation responds to the receipt of a device identifier for the device equipment selected well from the remote user interconnection, provide the remote user interconnect with at least one of the test data, the device test specification and the certificate in response to the identification operation.

5. The central administrator server according to claim 1, characterized in that: the input / output unit is additionally placed to communicate with an RFID reader; Y the receipt of a device identifier for the selected well equipment device is in response to interrogation of a device RFID tag using the RFID reader, the device RFID tag is attached to the selected well equipment device and has the device identifier encoded therein.

6. The central administrator server according to claim 5, characterized in that the input / output unit is additionally placed to communicate with an RFID writer, the certification module also performs the following operations: generating an RFID certificate in response to the certificate, the RFID certificate is formatted so that the RFID certificate is recognizable by a remote interrogation device that has an RFID reader; Y provide an RFID certificate to the RFID tag of the device using the RFID writer so that the RFID certificate can be easily accessed by the remote interrogation device.

7. A system for certifying oil and gas well equipment, characterized in that it comprises: a plurality of devices to be used in well equipment to define a plurality of well equipment devices, each well equipment device of the plurality of well equipment devices has a device identifier associated therewith; a central management server positioned to identify a device test specification and a plurality of test sequences for a well equipment device selected in response to receiving a device identifier for the selected well equipment device, the test specification of device and the plurality of test sequences define certification criteria for the well equipment device; a plurality of test apparatus, each test apparatus is placed to perform a test sequence to test the physical characteristics of the well equipment device, the test sequence is a sequence of test operations, the sequence of test operations is performed in response to the device's test specification; a plurality of controllers, each controller is positioned to receive instructions in response to the certification criteria from the central administration server and to control the plurality of test apparatuses performing the sequences of test operations to the selected well equipment device in response to the device test specification; Y a certificate generated in response to the plurality of test devices that perform the plurality of test sequences to the well equipment device, the certificate indicates whether the selected well equipment device has been tested in accordance with the certification criteria within of a preselected time period.

8. The system according to claim 7, characterized in that it also comprises: a plurality of device RFID tags, each device RFID tag of the plurality of device RFID tags are joined to the well equipment device of the plurality of well equipment devices and have a device identifier for the device of well-coded well equipment; Y an RFID reader in communication with the central administrator server and the plurality of device RFID tags, wherein the central administrator server is positioned to receive the device identifier for a well equipment device having an RFID tag of device attached to it in response to the RFID reader that interrogates the RFID tag of the device.

9. The system according to claim 8, characterized in that it further comprises an RFID writer in communication with the central administrator server and the plurality of device RFID tags, wherein the central administrator server is positioned to generate an RFID certificate. in response to the certificate and provision of the RFID certificate to a device RFID tag using the RFID reader.

10. The system according to any of claims 7 to 9, characterized in that it further comprises a database placed to match a device identifier with a well equipment device, a device test specification and a plurality of test sequences. wherein the central administrator server identifies a device test specification and a plurality of test sequences for a well equipment device selected in response to the match of the device identifier with the database.

11. The system according to any of claims 7 to 10, characterized in that it also comprises a test interconnection in communication with the central administrator server, wherein: each test apparatus of the plurality of test apparatus is positioned to perform a test sequence in response to receiving a selection of the test sequence from the test interconnect; Y the certificate is also generated in response to the user data received from the test interconnect, the user data is input to the test interconnect in response to a user performing the sequence of test operations on the well equipment device selected in response to the device test specification.

12. A method for administering periodic tests of a plurality of well equipment devices, the tests are facilitated by a plurality of test apparatus performing one or more of the test operations on the plurality of well equipment devices; characterized because it comprises: receiving by a computer a device identifier for a well equipment device selected from the plurality of well equipment devices; identify the selected well equipment device, a device test specification and a plurality of test sequence, the identification operation responds to the receiving operation, each test sequence of the plurality of test sequences to be performed by the corresponding test apparatus of the plurality of test apparatus, each test sequence defines a sequence of test operations; selecting a test sequence from the plurality of test sequences to define a selected test sequence, the selection operation responds to the selected well equipment device being positioned so that the corresponding test apparatus for the selected test sequence can perform test operations on the selected well equipment device; calibrating the corresponding test apparatus for the selected test sequence in response to the device test specification; controlling the corresponding test apparatus for the selected test sequence so that the corresponding test apparatus performs the sequence of test operations to the selected well equipment device, the sequence of test operations is performed in response to the specification of device test; generating test data for the selected test sequence in response to the receiving output of the corresponding test apparatus so that the selected test sequence carries out the sequence of test operations; Y link the test data for the selected test sequence to the device identifier for the selected well equipment device in a database so that the certificate can be generated in response to it.

13. The method according to claim 12, characterized in that the selection of a test sequence is in response to receiving a selection of the test sequence of a test interconnect.

14. The method according to claim 12 or claim 13, characterized in that it further comprises: calibrate the corresponding test apparatus for the selected test sequence in response to the test specification of the device in response to receiving a selection of a test sequence from the test interconnect.

15. The method according to any of claims 12 to 14, characterized in that it also comprises: provide the test interconnection with the device test specification and instructions for performing the sequence of test operations so that a local user can observe the device test specification on a graphical display of the test interconnect and so that a local user can perform the sequence of test operations to the selected well equipment device in response to the device test specification; generate test data for the selected test sequence in response to the reception of user data from the test interconnect, the user data has been input to the test interconnect in response to the user performing the sequence of test operations to the selected well equipment device.

16. The method according to any of claims 12 to 15, characterized in that the receipt of a device identifier for the selected well equipment device is in response to interrogate a device RFID tag using an RFID reader, the tag of Device RFID is attached to the selected well equipment device and has the device identifier encoded therein.

17. The method according to any of claims 12 to 16, characterized in that it also comprises; generating a certificate for the selected well equipment device in response to the test data for the plurality of test sequences, the plurality of test sequences have been made to the selected well equipment device in response to the test specification of device, - and link the certificate for the selected well equipment device with the device identifier for the selected well equipment device in a database so that the certificate can be easily retrieved from the database in response to the device identifier.

18. A computer program characterized in that it comprises a means of computer program code adapted to perform all the steps according to any of claims 12 to 17, when the computer program is executed on a computer.

19. A computer program characterized in that it comprises a means of computer program code adapted to perform all the steps according to any of claims 12 to 17, when the program is executed on a computer, the computer program is constituted of a medium readable on computer.

20. A method for administering a periodic certification of a plurality of well equipment devices, the certification is based on testing the data generated in response to a plurality of test apparatus performing one or more of the test operations to test the physical characteristics of the plurality of well equipment devices, characterized in that it comprises: identify a well-selected well device device by computer; and a device test specification in response to receiving physical test data for a plurality of physical test sequences, the selected well equipment device corresponds to a device identifier for the selected well equipment device; generating a certificate for the selected well equipment device in response to receipt of the physical test data for the plurality of test sequences, the plurality of test sequences have been performed on the selected well equipment device in response to the device test specification; and linking the certificate for the selected well equipment device with the device identifier for the selected well equipment device in a database so that the certificate can be easily requested from the database in response to the device identifier .

21. The method according to claim 20, characterized in that it also comprises; provide an RFID certificate to a device RFID tag using an RFID writer so that the RFID certificate can be easily accessed by the remote interrogation device, the RFID tag of the device is attached to the well equipment device selected and has the device identifier encoded in it.