KR20020064489A - manufacture a method and electric a bed heat wire - Google Patents
manufacture a method and electric a bed heat wire Download PDFInfo
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- KR20020064489A KR20020064489A KR1020010004987A KR20010004987A KR20020064489A KR 20020064489 A KR20020064489 A KR 20020064489A KR 1020010004987 A KR1020010004987 A KR 1020010004987A KR 20010004987 A KR20010004987 A KR 20010004987A KR 20020064489 A KR20020064489 A KR 20020064489A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C21/00—Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
- A47C21/04—Devices for ventilating, cooling or heating
- A47C21/048—Devices for ventilating, cooling or heating for heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0098—Shielding materials for shielding electrical cables
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
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Abstract
Description
본 발명은 전기 침대용 열선 및 그 제조방법에 관한 것으로서 특히 열선으로 부터 열과 함께 발생된 원적외선이 사용자의 피부 깊숙히 침투되도록 함으로써 취침중에 원적외선의 의한 효과를 충분히 볼 수 있도록 하고 아울러 열선으로 부터 발생되는 전자파의 피해를 줄이도록 한 것이다.The present invention relates to an electric bed heating wire and a method for manufacturing the same. In particular, the far-infrared rays generated with heat from the heating wires penetrate deeply into the user's skin so that the effects of the far-infrared rays can be sufficiently seen while sleeping, and the It is to reduce the damage.
일반적으로 침대는 프레임과 헤드보드와 풋보드 및 텀 그리고 매트리스로 구비되어 있으며 프레임의 전후에 헤드보드나 풋보드를 고정하도록 구성되어 있다.Generally, a bed is composed of a frame, a headboard, a footboard, a term and a mattress, and is configured to fix the headboard or the footboard before and after the frame.
여기에서 매트리스는 스프링을 주체로 한 스프링 매트리스와 합성수지의 스펀지를 사용한 스펀지 매트리스 및 천연섬유나 짚 등으로 구성되고 이러한 매트리스 내부는 다수의 스프링과 스프링의 상하단에 구비된 쿠션재 및 쿠션재를 감싸는 외피로 이루어져 있다.Here, the mattress is composed of a spring mattress mainly made of spring, a sponge mattress using a sponge of synthetic resin, and a natural fiber or straw, and the inside of the mattress is composed of a plurality of springs and an outer cover surrounding the cushioning material and cushioning materials provided at the upper and lower ends of the spring. have.
또한 매트리스 위에 전기 매트를 깔거나 내부에 전기 매트를 갖는 매트리스는 콘센트에 플러그를 꽂아 전기 매트로 전원이 공급되도록 함으로써 취침중에 따뜻함을 느낄 수 있게 된다.In addition, mattresses that have an electric mat on the mattress or have an electric mat therein can be plugged into an outlet to be powered by an electric mat so that the user can feel warmth at bedtime.
그러나 따뜻함을 느끼기 위해서는 매트리스 위에 별도의 전기 매트를 깔거나 전기 매트가 매트리스 내부에 삽입된 전기 매트리스를 사용하게 되는데 이러한 과정에서 열선으로 부터 상당량의 전자파가 발생하여 사용자의 신체내로 침투됨으로써 신진대사를 억제시키고 세포의 노후화를 촉진시키는 원인으로 인해 여러가지 부작용을 일으키게 되는 문제점이 있었다.However, in order to feel warmth, a separate electric mat is placed on the mattress or an electric mat with the electric mat inserted inside the mattress. In this process, a considerable amount of electromagnetic waves are generated from the heating wire and penetrate into the user's body to suppress metabolism. And causing various side effects due to the cause of promoting the aging of the cells.
본 발명은 이와 같은 문제점을 해소하기 위해 안출한 것으로서 별도의 전기 매트를 깔거나 내부에 전기 매트가 구비된 전기 매트리스를 갖는 침대에서 취침할 때 발열선으로 부터 전자파가 차단된 열이 원적외선과 함께 발생되도록 함으로써 원적외선에 의한 신진대사 촉진 등의 효과와 아울러 전자파로 인한 피해를 최소화하도록 하는 전기 침대용 열선 및 그 제조방법을 제공함에 달성된다.The present invention has been made to solve such a problem, so that when the bed is laid on a separate electric mat or bed with an electric mat with an electric mat therein so that heat generated by the electromagnetic wave is blocked together with far-infrared rays. By doing so, the effect of promoting metabolism by far-infrared rays, as well as providing an electric bed heating wire and its manufacturing method to minimize the damage caused by electromagnetic waves.
이와 같은 목적을 달성하기 위한 본 발명은 꼬여진 다수의 심선과, 심선의 외측으로 단열성과 내화성을 지닌 세라믹 화이버가 코팅된 전기 침대용 열선에 있어서, 여러가닥의 카본 심선을 갖는 심선부와; 심선부의 외주면으로 원적외선이 발산되도록 코팅된 제 1코팅부와; 제 1코팅부의 외면에 감겨진 필름형태를 갖는 절연막과; 절연막의 외주면에 전자파를 차단하기 위해 구비된 은박형태를 갖는 제 1차단막과; 제 1차단막의 외면으로 전자파를 이중으로 차단시키기 위해 구비된 망사의 형태를 갖는 제 2차단막과; 제 2차단막의 둘레로 원적외선이 발산되도록 코팅된 제 2코팅부로 이루어진 것을 특징으로 하는 전기 침대용 열선을 제공함에 달성된다.In order to achieve the above object, the present invention provides a plurality of twisted core wires and a heating wire for electric bed coated with ceramic fibers having heat insulation and fire resistance to the outside of the core wires, the core wire having multiple carbon core wires; A first coating part coated to emit far infrared rays to the outer circumferential surface of the core portion; An insulating film having a film form wound around an outer surface of the first coating part; A first blocking film having a silver foil shape formed on an outer circumferential surface of the insulating film to block electromagnetic waves; A second blocking film having a form of a mesh provided to block electromagnetic waves to the outer surface of the first blocking film twice; It is achieved to provide a heating wire for an electric bed, characterized in that consisting of a second coating portion coated so that far infrared rays are radiated around the second blocking film.
또한 본 발명의 다른 목적은 꼬여진 다수의 심선과, 심선의 외측으로 단열성과 내화성을 지닌 세라믹 화이버를 소정 두께로 코팅하여 구비된 전기 침대용 열선에 있어서, 여러가닥의 심선을 한 곳으로 모아 심선부를 준비하는 단계와; 준비된 심선부의 외측면으로 실리콘 30 중량부와 일미나이트 70 중량부가 혼합된 코팅제를 코팅하여 제 1코팅부를 구비하는 단계와; 제 1코팅부의 둘레에 필름 형태의 절연막을 감는 단계와; 절연막의 원주면에 전자파를 차단하기 위해 구비된 은박형태를 갖는 제 1차단막을 구비하는 단계와; 제 1차단막의 외면으로 망사를 감아 제 2차단막을 구비하는 단계와; 제 2차단막의 주위에 원적외선이 발산되도록 실리콘 30 중량부와 일미나이트 70 중량부를 갖는 코팅제로 코팅하여 제 2코팅부를 구비하는 단계와; 제 2차 코팅된 전선을 건조시켜 소정 길이로 절단하는 단계로 이루어진 것을 특징으로 하는 전기 침대용 열선의 제조방법을 제공함에 달성된다.In addition, another object of the present invention in the heating wire for electric bed provided by coating a plurality of twisted core wire and a ceramic fiber having a heat insulation and fire resistance to the outside of the core wire to a predetermined thickness, the core wire portion by gathering the core wire of several strands in one place Preparing; Coating a coating agent mixed with 30 parts by weight of silicon and 70 parts by weight of ilminite to an outer surface of the prepared core wire part to include a first coating part; Winding an insulating film in a film form around the first coating part; Providing a first blocking film having a silver foil shape on the circumferential surface of the insulating film to block electromagnetic waves; Winding a mesh to an outer surface of the first barrier layer to provide a second barrier layer; Providing a second coating by coating with a coating agent having 30 parts by weight of silicon and 70 parts by weight of ilminite to emit far infrared rays around the second blocking film; It is achieved to provide a method for manufacturing a heating wire for an electric bed, characterized in that the step of drying the secondary coated wire and cutting it to a predetermined length.
도 1은 본 발명에 따른 전기 침대용 열선의 구성을 도시한 사시도.1 is a perspective view showing the configuration of a heating wire for an electric bed according to the present invention.
도 2는 본 발명에 따른 전기 침대용 열선의 종단면도.Figure 2 is a longitudinal sectional view of the heating wire for an electric bed according to the present invention.
도 3은 본 발명에 따른 전기 침대용 열선의 제조과정을 도시한 순서도.Figure 3 is a flow chart illustrating a manufacturing process of the heating wire for an electric bed according to the present invention.
<도면의 주요 부분에 대한 부호의 간단한 설명><Brief description of symbols for main parts of the drawings>
1:카본 심선 2:심선부1: Carbon core wire 2: Core part
3:제 1코팅부 4:절연막3: first coating part 4: insulating film
5:제 1차단막 6:제 2차단막5: first barrier 6: second barrier
7:제 2코팅부7: 2nd coating part
이하 본 발명의 실시예를 첨부 도면을 참조하여 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
본 발명에 따른 전기 침대용 열선은 도 1,2에 도시된 바와 같이 중앙에 구비된 심선부(2)와 심선부(2)의 외주면으로 구비되는 제 1코팅부(3)와 제 1코팅부(3)의 외면에 감겨진 필름형태를 갖는 절연막(4)과 절연막(4)의 외주면에 구비된 제 1차단막(5) 및 제 1차단막 (5)의 둘레에 구비된 제 2차단막(6) 그리고 제 2차단막(6)의 겉으로 구비된 제 2 코팅부(7)로 구성된다.The heating wire for an electric bed according to the present invention is the first coating portion 3 and the first coating portion (3) provided as the outer peripheral surface of the core wire portion 2 and the core wire portion 2 provided in the center as shown in FIGS. An insulating film 4 having a film shape wound around the outer surface of 3), a first blocking film 5 provided on the outer circumferential surface of the insulating film 4, and a second blocking film 6 provided around the first blocking film 5, and It consists of the 2nd coating part 7 provided in the outer side of the 2nd barrier film 6.
여기에서 상기 심선부(2)는 여러 가닥의 가는 카본 심선(1)을 수십에서 수백 가닥 한 군데 모은 것으로 구비된다.Here, the core part 2 is provided by gathering several strands of fine carbon core wires 1 from tens to hundreds.
상기 제 1코팅부(3)는 심선부(2)로 부터 발생된 열에 의해 원적외선이 발산되도록 한 것으로서 실리콘 30 중량부와 일미나이트 70 중량부로 이루어진 코팅제를 구비하는 것이 바람직하다.The first coating part 3 is to be far-infrared by the heat generated from the core portion (2) is preferably provided with a coating agent consisting of 30 parts by weight of silicon and 70 parts by weight of one minite.
상기 절연막(4)은 제 1코팅부(3)의 내부에 구비된 심선부(2)를 통해 흐르는 전류가 외부로 누전되는 것을 방지하기 위한 것으로서 필름형태를 갖도록 이루어져 있다.The insulating film 4 is formed to have a film shape to prevent the current flowing through the core wire part 2 provided in the first coating part 3 from being leaked to the outside.
상기 제 1차단막(5)은 심선부(2)의 내부에서 열과 함께 발생되는 전자파를 차단하는 것으로서 은박형태를 갖는 막이 제 1차단막(5)을 감싸는 형태로 구비되어 있다.The first blocking film 5 blocks electromagnetic waves generated together with heat inside the core wire part 2, and a film having a silver foil shape is formed to surround the first blocking film 5.
상기 제 2차단막(6)은 제 1차단막(5)를 빠져 나온 전자파를 이중으로 차단시켜 외부로 전자파가 누설되는 완전하게 방지하기 위한 것으로서 망사형태를 갖도록 구비되어 있으며 그 재질은 동으로 이루어져 있다. 본 발명에서 망사를 동으로 사용하였으나 전자파를 차단하기 위한 어떠한 재질로 사용할 수 있다.The second blocking film 6 is provided to have a mesh shape to completely block the electromagnetic waves leaking out by double blocking the electromagnetic waves exiting the first blocking film 5, and the material is made of copper. In the present invention, the mesh is used as copper, but may be used as any material for blocking electromagnetic waves.
상기 제 2코팅부(7)는 제 2차단막(6)이 외부로 노출되는 것을 방지하면서 보다 많은 원적외선이 방사되도록 한 것으로서 전기한 제 1코팅부(3)을 구성하는 실리콘 30 중량부와 일미나이트 70 중량부로 이루어진 코팅제를 같이 사용하는 것이 더욱 바람직하다.The second coating part 7 prevents the second blocking film 6 from being exposed to the outside and emits more far-infrared rays, and thus 30 parts by weight of silicon and one minuteite constituting the first coating part 3 described above. More preferably, 70 parts by weight of the coating agent is used together.
첨부 도면인 도 3을 참조하여 전기 침대용 열선의 제조과정을 설명하면 다음과 같다.Referring to the accompanying drawings Figure 3 describes the manufacturing process of the electric wire for electric bed as follows.
먼저 수십에서 수백 가닥의 가늘은 심선(1)을 한곳으로 일정한 단면을 갖도록 구비된 심선부(2)를 준비하는 단계(S1)를 거친 다음 준비된 심선부(2)의 외측면으로 실리콘 30 중량부와 일미나이트 70 중량부가 혼합된 코팅제를 코팅하여 제 1코팅부(3)를 구비하는 단계(S2)를 통해 심선(1)을 고정한다.First, several tens to hundreds of strands of thin wires go through the step (S1) of preparing the core part 2 provided to have a constant cross-section of the core wire 1 and then 30 parts by weight of silicon to the outer surface of the prepared core wire part 2. The core wire 1 is fixed through the step (S2) of coating the coating agent mixed with 70 parts by weight of ilminaite and having the first coating part 3.
다음 제 1코팅부(3)의 둘레에 필름 형태의 절연막(4)을 감는 단계(S3)를 통과한 다음 절연막(4)의 원주면에 심선부(2)로 부터 발생되는 전자파를 차단하기 위해 은박형태를 갖는 제 1차단막(5)을 구비하는 단계(S4)를 거친다.Next, after passing the step S3 of winding the insulating film 4 in the form of a film around the first coating part 3 to block the electromagnetic waves generated from the core wire part 2 on the circumferential surface of the insulating film 4. The step S4 is provided with the first barrier film 5 having a silver foil shape.
다음 제 1차단막(5)을 통과한 미소량의 전자파를 다시 차단시키기 위해Next, to block again a small amount of electromagnetic waves passing through the first blocking film 5
제 1차단막(5)의 외면으로 동망사를 감아 제 2차단막(6)을 구비하는 단계(S5)를 통과한 다음 제 2차단막(6)의 주위에 원적외선이 발산되도록 실리콘 30 중량부와 일미나이트 70 중량부를 갖는 코팅제로 코팅하여 제 2코팅부(7)를 구비하는 단계(S6)를 거친다.30 parts by weight of silicon and one minite to wind the wire mesh on the outer surface of the first barrier film 5 to pass the step S5 of providing the second barrier film 6, and then to emit far infrared rays around the second barrier film 6. Coating with a coating agent having a 70 parts by weight undergoes a step (S6) having a second coating (7).
그리고 제 2차 코팅된 전선을 건조시켜 소정 길이로 절단하는 단계(S7)를 통해 원하는 전기 침대용 열선을 만들게 된다.Then, the second coated wire is dried and cut into a predetermined length (S7) to make a desired electric wire for an electric bed.
이상에서 살펴 본 바와 같이 본 발명은 전기 매트가 삽입된 전기 매트리스에 누워 취침하는 과정에서 심선으로 부터 발생된 열과 전자파 중에서 전자파만이 제거되도록 하고 전자파가 제거된 열과 함께 원적외선이 사용자의 피부 깊숙히 침투되도록 함으로써 혈액순환과 세포의 생성등 신진대사를 촉진시켜 건강을 유지하도록 한 효과가 있다.As described above, the present invention allows only electromagnetic waves to be removed from the heat and electromagnetic waves generated from the core wires in the process of bedtime lying on the electric mat inserted with the electric mat, and far infrared rays with heat from the electromagnetic waves are penetrated deep into the user's skin. By promoting metabolism, such as blood circulation and the production of cells is effective to maintain health.
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Publication number | Priority date | Publication date | Assignee | Title |
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KR20040037643A (en) * | 2002-10-29 | 2004-05-07 | 동우 화인켐 주식회사 | A composition for post-strip cleaning and a post-strip cleaning process of semiconductor device or liquid crystal display using the same |
KR100790420B1 (en) * | 2005-12-28 | 2008-01-02 | 제일모직주식회사 | Electromagnetic sheilding cable |
KR100911131B1 (en) * | 2008-12-04 | 2009-08-06 | 일산통상(주) | Heating wire without electromagnetic wave is canceledand shield |
KR101516159B1 (en) * | 2014-05-29 | 2015-05-04 | 이민수 | Heating Cable that been coated Ceramic and Teflon |
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KR950026310A (en) * | 1994-02-04 | 1995-09-18 | 김고정 | Smoke smoke structure of heater |
KR970049592U (en) * | 1996-01-23 | 1997-08-12 | 엄윤무 | Far infrared radiation heating wire |
KR19980062426U (en) * | 1997-04-02 | 1998-11-16 | 민경의 | Magnetic electric heating wire |
KR19990006791U (en) * | 1997-07-30 | 1999-02-25 | 김종만 | Heating line electromagnetic shielding and bioceramic structure for electric bed |
KR19990042175U (en) * | 1998-05-19 | 1999-12-27 | 이창열 | Hazardous Electromagnetic Wave Heaters |
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KR950026310A (en) * | 1994-02-04 | 1995-09-18 | 김고정 | Smoke smoke structure of heater |
KR970049592U (en) * | 1996-01-23 | 1997-08-12 | 엄윤무 | Far infrared radiation heating wire |
KR19980062426U (en) * | 1997-04-02 | 1998-11-16 | 민경의 | Magnetic electric heating wire |
KR19990006791U (en) * | 1997-07-30 | 1999-02-25 | 김종만 | Heating line electromagnetic shielding and bioceramic structure for electric bed |
KR19990042175U (en) * | 1998-05-19 | 1999-12-27 | 이창열 | Hazardous Electromagnetic Wave Heaters |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20040037643A (en) * | 2002-10-29 | 2004-05-07 | 동우 화인켐 주식회사 | A composition for post-strip cleaning and a post-strip cleaning process of semiconductor device or liquid crystal display using the same |
KR100790420B1 (en) * | 2005-12-28 | 2008-01-02 | 제일모직주식회사 | Electromagnetic sheilding cable |
KR100911131B1 (en) * | 2008-12-04 | 2009-08-06 | 일산통상(주) | Heating wire without electromagnetic wave is canceledand shield |
KR101516159B1 (en) * | 2014-05-29 | 2015-05-04 | 이민수 | Heating Cable that been coated Ceramic and Teflon |
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