KR101916872B1 - Method for restoring coating layer of semiconductor process equipment component and semiconductor process equipment component thereof - Google Patents
Method for restoring coating layer of semiconductor process equipment component and semiconductor process equipment component thereof Download PDFInfo
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- KR101916872B1 KR101916872B1 KR1020150144035A KR20150144035A KR101916872B1 KR 101916872 B1 KR101916872 B1 KR 101916872B1 KR 1020150144035 A KR1020150144035 A KR 1020150144035A KR 20150144035 A KR20150144035 A KR 20150144035A KR 101916872 B1 KR101916872 B1 KR 101916872B1
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- layer
- coating layer
- coating
- restoration
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- 238000000034 method Methods 0.000 title claims abstract description 108
- 239000011247 coating layer Substances 0.000 title claims abstract description 100
- 239000004065 semiconductor Substances 0.000 title claims abstract description 38
- 239000010410 layer Substances 0.000 claims abstract description 133
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000003860 storage Methods 0.000 claims abstract description 34
- 238000004321 preservation Methods 0.000 claims abstract description 23
- 239000000356 contaminant Substances 0.000 claims abstract description 17
- 238000005507 spraying Methods 0.000 claims description 23
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 7
- 229910052727 yttrium Inorganic materials 0.000 claims description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 150000004767 nitrides Chemical class 0.000 claims description 5
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical group [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 5
- 239000011324 bead Substances 0.000 claims description 4
- 230000008021 deposition Effects 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 4
- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 239000000443 aerosol Substances 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 10
- 238000011109 contamination Methods 0.000 description 10
- 230000001172 regenerating effect Effects 0.000 description 9
- 239000000126 substance Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000005312 bioglass Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 238000010285 flame spraying Methods 0.000 description 2
- CMIHHWBVHJVIGI-UHFFFAOYSA-N gadolinium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Gd+3].[Gd+3] CMIHHWBVHJVIGI-UHFFFAOYSA-N 0.000 description 2
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910002102 lithium manganese oxide Inorganic materials 0.000 description 2
- VLXXBCXTUVRROQ-UHFFFAOYSA-N lithium;oxido-oxo-(oxomanganiooxy)manganese Chemical compound [Li+].[O-][Mn](=O)O[Mn]=O VLXXBCXTUVRROQ-UHFFFAOYSA-N 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 2
- 229910017109 AlON Inorganic materials 0.000 description 1
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229910003321 CoFe Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 229910008032 Li-La-Ti-O Inorganic materials 0.000 description 1
- 229910008035 Li-La-Zr-O Inorganic materials 0.000 description 1
- 229910008090 Li-Mn-O Inorganic materials 0.000 description 1
- 229910006262 Li—La—Ti—O Inorganic materials 0.000 description 1
- 229910006268 Li—La—Zr—O Inorganic materials 0.000 description 1
- 229910006369 Li—Mn—O Inorganic materials 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 229910003289 NiMn Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910003564 SiAlON Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- PZKRHHZKOQZHIO-UHFFFAOYSA-N [B].[B].[Mg] Chemical compound [B].[B].[Mg] PZKRHHZKOQZHIO-UHFFFAOYSA-N 0.000 description 1
- YVCLIGOJWULNFL-UHFFFAOYSA-N [Co]=O.[Fe].[Sr].[La] Chemical compound [Co]=O.[Fe].[Sr].[La] YVCLIGOJWULNFL-UHFFFAOYSA-N 0.000 description 1
- YPQJHZKJHIBJAP-UHFFFAOYSA-N [K].[Bi] Chemical compound [K].[Bi] YPQJHZKJHIBJAP-UHFFFAOYSA-N 0.000 description 1
- JFBZPFYRPYOZCQ-UHFFFAOYSA-N [Li].[Al] Chemical compound [Li].[Al] JFBZPFYRPYOZCQ-UHFFFAOYSA-N 0.000 description 1
- ONVGHWLOUOITNL-UHFFFAOYSA-N [Zn].[Bi] Chemical compound [Zn].[Bi] ONVGHWLOUOITNL-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910002113 barium titanate Inorganic materials 0.000 description 1
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- FSAJRXGMUISOIW-UHFFFAOYSA-N bismuth sodium Chemical compound [Na].[Bi] FSAJRXGMUISOIW-UHFFFAOYSA-N 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- AJNVQOSZGJRYEI-UHFFFAOYSA-N digallium;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Ga+3].[Ga+3] AJNVQOSZGJRYEI-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910001195 gallium oxide Inorganic materials 0.000 description 1
- 239000002223 garnet Substances 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- PUIYMUZLKQOUOZ-UHFFFAOYSA-N isoproturon Chemical compound CC(C)C1=CC=C(NC(=O)N(C)C)C=C1 PUIYMUZLKQOUOZ-UHFFFAOYSA-N 0.000 description 1
- RVLXVXJAKUJOMY-UHFFFAOYSA-N lanthanum;oxonickel Chemical compound [La].[Ni]=O RVLXVXJAKUJOMY-UHFFFAOYSA-N 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- -1 lithium aluminum titanium Chemical compound 0.000 description 1
- 229910000625 lithium cobalt oxide Inorganic materials 0.000 description 1
- BFZPBUKRYWOWDV-UHFFFAOYSA-N lithium;oxido(oxo)cobalt Chemical compound [Li+].[O-][Co]=O BFZPBUKRYWOWDV-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 238000010943 off-gassing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001233 yttria-stabilized zirconia Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
In the present invention, a method of recycling parts of semiconductor processing equipment, which can reduce material and cost by removing only contaminants accumulating in parts of semiconductor processing equipment and a part of the upper part of coating layer and preserving undamaged coating layer, Equipment components are disclosed.
As an example, a base material; A coating layer formed to cover a surface of the base material; And a step of preparing a process equipment part including a contaminated layer stacked on the coating layer; A preservation layer preserving step of removing the contaminant layer and only a part of the coating layer under the contaminant layer to preserve the preservation layer; A restoration layer forming step of forming a restoration layer on the storage layer; and a restoration layer forming step of restoring the restoration layer on the storage layer.
Description
The present invention relates to a method for regenerating a coating layer of a semiconductor processing equipment part and a semiconductor processing equipment part accordingly.
Coating processes currently in commercial use are generally used in thermal spray coating processes. The most important feature of this thermal spray coating process is to spray coating a ceramic or metal material having a high melting point with a very high thermal energy onto a base material through rapid phase transformation. In order to optimize conditions of a work process, And it is possible to coat a three-dimensional shape through various equipments during the injection process. The thermal spray coating process is highly reliable in the fields of chemical and abrasion-resistant coatings based on these excellent properties and is widely applied in various fields such as aerospace, semiconductor, and machine vessel.
In particular, the surface of the process equipment used in the semiconductor process is generally laminated with a protective layer by a thermal spray coating method using a ceramic material having a high melting point for a coating for protecting the chemical / plasma. However, continued use of process equipment can damage these protective layers or create contaminants on the surface, which can cause problems during semiconductor processing. Therefore, there is a need for work to remove contaminants from process equipment components.
The present invention relates to a method for regenerating parts of a semiconductor processing equipment, which can reduce material and cost by removing only contaminants accumulating in semiconductor process equipment parts and a part of the upper part of the coating layer and preserving the undamaged coating layer, Provide equipment parts.
A method of regenerating a semiconductor process equipment part according to the present invention comprises: A coating layer formed to cover a surface of the base material; And a step of preparing a process equipment part including a contaminated layer stacked on the coating layer; A preservation layer preserving step of removing the contaminant layer and only a part of the coating layer under the contaminant layer to preserve the preservation layer; And a restoration layer forming step of forming a restoration layer on the storage layer.
Here, the thickness of the restoration layer may be thicker than the thickness of the coating layer removed in the preservation layer storage step.
The thickness of the coating layer removed by the storage layer preserving step may be 20 to 30 占 퐉, and the thickness of the preserved storage layer may be 70 to 100 占 퐉.
Also, the thickness of the restoration layer may be 70-100 탆.
Also, in the storage layer storage step, the removal of the contamination layer and a part of the coating layer may be performed through a wet bead blast using zirconium (Zr) powder.
The restoration layer may be formed by thermal spray coating.
Also, the restoration layer may be formed in a vacuum chamber of 760 torr or less.
The restoration layer may be formed of any one selected from the group consisting of Aerosol Deposition (AD), Suspension Plasma Spray (SPS), Solution Precursor Plasma Spray (SPPS), and Low Temperature Spray Coating.
In addition, the coating layer, retention layer and restoring layer is yttrium-based oxide, a fluoride, a nitride, Y 2 O 3 -Al 2 O 3 based compounds (YAG, YAP, YAM), B 4 C, ZrO 2, alumina (Al 2 O 3 ), and equivalents thereof, and mixtures thereof.
Semiconductor process equipment parts according to the present invention can be manufactured by the method described above.
The recycling method of the semiconductor processing equipment parts and the semiconductor processing equipment parts according to the present invention can reduce the material cost and the cost reduction by preserving the uncontaminated coating layer by removing only contaminants accumulating in the semiconductor processing equipment parts and a part of the upper part of the coating layer. .
1 is a flowchart of a method of recovering a coating layer of a semiconductor processing equipment component according to an embodiment of the present invention.
2A to 2C are sequential sectional views for explaining a method of regenerating a coating layer of a semiconductor processing equipment part according to an embodiment of the present invention.
3 is a flowchart of a method of recovering a coating layer of a semiconductor processing equipment component according to another embodiment of the present invention.
4 is a cross-sectional view illustrating a method of recovering a coating layer of a semiconductor processing equipment component according to another embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that those skilled in the art can easily carry out the present invention.
1 is a flowchart of a method of regenerating a coating layer of a semiconductor processing equipment part according to an embodiment of the present invention.
Referring to FIG. 1, a method of regenerating a coating layer of a semiconductor process equipment part according to an embodiment of the present invention includes a step of preparing a process equipment part (S10), a preservation layer preserving step (S20), and a restoration layer forming step (S30).
2A to 2C are sequential sectional views for explaining a method of regenerating a coating layer of a semiconductor processing equipment part according to an embodiment of the present invention. Hereinafter, a method of recovering a coating layer of a semiconductor processing equipment component according to an embodiment of the present invention will be described with reference to FIG.
Referring to FIGS. 1 and 2A, a process equipment component preparing step S10 for preparing process equipment parts for regenerating the coating layer is performed. That is, the process equipment parts are prepared for recycling and reuse after using the process equipment parts. Here, the process equipment component may be a component exposed to the plasma environment during the process. That is, the process equipment part is a part used in a semiconductor or a display process equipment, specifically, a part located inside a process chamber for manufacturing a semiconductor or a display.
More specifically, the process equipment components may include an electrostatic chuck, a heater, a chamber liner, a shower head, a boat for CVD (Chemical Vapor Deposition), a focus ring a focus ring, a wall liner, a shield, a cold pad, a source head, an outer liner, a deposition shiled, an upper liner An exhaust plate, an edge ring, a mask frame, and the like. However, the present invention does not limit the parts of such process equipment.
Further, in the drawings, the coating structure of the surface of the process equipment parts is simply shown, and thus the present invention is not limited thereto.
The process equipment part according to the present invention includes a
The
The coating layer 20 'is formed on one side of the
The coating layer 20 'is yttrium-based oxide, a fluoride, a nitride, Y 2 O 3 -Al 2 O 3 based compounds (YAG, YAP, YAM), B 4 C, ZrO 2, alumina (Al 2 O 3), and that And equivalents. However, the present invention is not limited to these materials.
Specifically, the coating layer 20 'may include at least one selected from the group consisting of yttria (Y 2 O 3 ), YAG (Y 3 Al 5 O 12 ), rare earths (elements of atomic numbers 57 to 71 including Y and Sc) It may be one or a mixture of two or more selected from the group consisting of alumina (Al 2 O 3 ), bioglass, silicon (SiO 2 ), hydroxyapatite, titanium dioxide (TiO 2 ) The present invention is not limited thereto.
More specifically, the coating layer 20 'is hydroxyapatite, calcium phosphate, bio-glass, Pb (Zr, Ti) O 3 (PZT), alumina, titanium dioxide, zirconia (ZrO 2), yttria (Y 2 O 3 Yttria stabilized zirconia, Dy 2 O 3 , Gd 2 O 3 , CeO 2 , GDC, Gadolinia doped, Ceria), magnesia (MgO), barium titanate (BaTiO 3), nickel TKO carbonate (NiMn 2 O 4), potassium sodium niobate (KNaNbO 3), bismuth potassium titanate (BiKTiO 3), bismuth sodium titanate (BiNaTiO 3 ), CoFe 2 O 4, NiFe 2 O 4, BaFe 2 O 4, NiZnFe 2 O 4, ZnFe 2 O 4, MnxCo 3 -xO 4 ( where, x is a positive real number less than 3), bismuth ferrite (BiFeO 3 ), Bismuth zinc niobate (Bi1.5Zn1Nb1.5O7), lithium aluminum titanium glass ceramic, Li-La-Zr-O based garnet oxide, Li-La-Ti-O based perovskite oxide, La-Ni- , Phosphoric acid A lithium-manganese oxide, a lanthanum-strontium-iron-cobalt oxide, a lithium-cobalt oxide, a Li-Mn-O-based spinel oxide (lithium manganese oxide), lithium aluminum gallium oxide, tungsten oxide, tin oxide, lanthanum nickel oxide, Wherein the phosphor is at least one selected from the group consisting of cobalt oxide, silicate-based fluorescent material, SiAlON-based fluorescent material, aluminum nitride, silicon nitride, titanium nitride, AlON, silicon carbide, titanium carbide, tungsten carbide, magnesium boride, titanium boride, A mixture of ceramics and polymers, a mixture of ceramics and metals, nickel, copper, silicon, and their equivalents. However, the present invention is not limited to these materials.
The coating layer 20 'may be deposited by any one of thermal spray coating, AD method, SPS method, SPPS method, and low temperature spray coating method, but the present invention is not limited thereto. That is, any coating method capable of forming the coating layer 20 'on the
The thermal spray coating is a surface coating method in which a coating material in the form of powder or rod having specific properties required for a surface is melted and semi-melted using various heat sources such as plasma in an atmospheric or vacuum atmosphere, and sprayed at high speed to form an overlay coating Technology. The thermal spray coating may be classified into a flame spraying, an arc spraying, a plasma spraying, an explosion spraying, a line width spraying, a laser spraying, and a super high speed flame spraying depending on the heat source to be used.
The AD method, the SPS method, the SPPS method, and the low temperature spray coating method will be described later in more detail.
The
On the other hand, the thickness of the coating layer before the use of the process equipment part, that is, the initial state, is approximately 140 to 200 mu m. However, since the process equipment parts are exposed to a plasma etching or a deposition process in the process chamber, the thickness of the coating layer may be reduced or a contaminated layer may be formed. As a result, in the process equipment component preparation step (S10) The thickness may be approximately 100 to 130 mu m. Of course, in the initial state, there is no contamination layer, and it is natural that the thickness of the coating layer decreases and the contamination layer accumulates with the use of process equipment parts.
Although not specifically shown in the drawing, the lower part of the
1 and 2B, a preservation layer preservation step S20 is performed in which the
The removal of the surface of the coating layer 20 'and the contaminated
Referring to FIGS. 1 and 2C, a restoration layer forming step S30 for forming a
The
The
Although the
As described above, in the method of recovering the coating layer of the semiconductor process equipment part according to the embodiment of the present invention, when the contamination layer of the process equipment part is removed, only the contaminated layer deposited on the surface of the coating layer and the damaged area on the coating layer are selectively peeled It is possible to preserve the preservation layer and to exhibit the effect of material reduction and cost reduction. In addition, since the entire coating layer coated on the base material is not removed, the base material is not exposed to the outside, so there is no risk of damage, and the service life of the part can be prolonged. In addition, since the thickness of the entire coating layer is thicker than the initial thickness, the strength and resistance of the coating layer can be further improved.
Hereinafter, a method for regenerating a coating layer of a semiconductor processing equipment part according to another embodiment of the present invention will be described.
3 is a flowchart of a method of recovering a coating layer of a semiconductor processing equipment component according to another embodiment of the present invention.
Referring to FIG. 3, a method of recovering a coating layer of a semiconductor process equipment component according to another embodiment of the present invention includes a process equipment component preparation step (S10), a storage layer storage step (S20), and a restoration layer formation step (S40) . Here, the process equipment component preparing step (S10) and the preservation layer preserving step (S20) are the same as those of the previous embodiment, so that a duplicated description will be omitted.
4 is a cross-sectional view illustrating a method of recovering a coating layer of a semiconductor processing equipment component according to another embodiment of the present invention. Hereinafter, the coating layer forming step (S40) will be mainly described with reference to FIG.
Referring to FIG. 3, a step S10 of preparing a process equipment part including a base material, a coating layer coated on one surface of the base material, and a contaminant layer formed on one surface of the coating layer is performed as in the previous embodiment. Then, a preservation layer preserving step (S20) for preserving the preservation layer is performed by removing only the contamination layer and a part of the upper part of the coating layer through a wet bead blast using zirconium (Zr) powder. Thus, only the
3 and 4, a restoration layer forming step S40 for forming a
The
The
In the case of the AD method, fine particles and ultrafine particle raw materials are mixed with a gas and aerosolized, and then sprayed onto a substrate through a nozzle to form a film. Since the formation of the coating layer through the AD method is performed at room temperature in a vacuum state, it is not necessary to provide a member for controlling the temperature inside the separate chamber. That is, it is possible to form a coating layer more easily than in the previous embodiment in which an ultra-high temperature plasma is used. In addition, since the sprayed raw material collides with the surface of the substrate and is pulverized by the impact energy to form a dense coating layer, the porosity is very small, and the plasma resistance can be further improved.
In the SPS method, a fine powder is mixed with a liquid to form a slurry, which is then injected into a plasma jet and sprayed to form a coating. It is possible to coat fine particles with a high density by using a slurry.
In the SPPS method, a precursor solution is injected into a plasma jet and is sprayed to form a coating, thereby forming a coating layer having a nanometer-sized fine structure.
The low-temperature spray coating method is a technique of coating by injecting a coating powder into a supersonic gas flow to induce a high deformation at the same time as colliding with the surface of a base material, thereby enabling coating at room temperature to prevent deformation of the material, And the abrasion resistance, fatigue resistance, heat resistance and corrosion resistance can be improved.
As described above, in the method of recovering the coating layer of the semiconductor process equipment part according to the embodiment of the present invention, when the contamination layer of the process equipment part is removed, only the contaminated layer deposited on the surface of the coating layer and the damaged area on the coating layer are selectively peeled It is possible to preserve the preservation layer and to exhibit the effect of material reduction and cost reduction. In addition, since the entire coating layer coated on the base material is not removed, the base material is not exposed to the outside, so there is no risk of damage, and the service life of the part can be prolonged. In addition, since the thickness of the entire coating layer is thicker than the initial thickness, the strength and resistance of the coating layer can be further improved.
In addition, when the coating layer is formed again after removing the contaminant layer, a more dense coating layer can be formed in the vacuum chamber by the AD method, the SPS method, the SPPS method, the low temperature spray coating method, or the like. Accordingly, the occurrence of troubles during the semiconductor process is reduced, the plasma resistance is further improved, the chemical stability, hardness, corrosion resistance, and wear resistance can be obtained, thereby increasing the lifetime of process equipment parts.
Although the
It is to be understood that the present invention is not limited to the above-described embodiment, but may be embodied in the following claims It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
10; Base material 20 '; Coating layer
20; A
40, 50; Restoration layer
Claims (10)
A preservation layer preserving step of preserving the contaminant layer and a preservation layer made of only the coating layer which covers the base material by removing only a part of the coating layer under the contaminant layer; And
And a restoration layer forming step of forming a restoration layer directly on the storage layer, wherein the thickness of the restoration layer is greater than the thickness of the coating layer removed in the preservation layer storage step to compensate for the reduced thickness of the coating layer Wherein the coating layer is formed on the surface of the semiconductor substrate.
Wherein the thickness of the coating layer removed by the storage layer storage step is 20 to 30 占 퐉 and the thickness of the preserved storage layer is 70 to 100 占 퐉.
Wherein the thickness of the restoration layer is 70 to 100 占 퐉.
Wherein the removal of the contaminating layer and a portion of the coating layer is performed through a wet bead blast using zirconium (Zr) powder in the storage layer storage step.
Wherein the restoration layer is formed by thermal spray coating.
Wherein the restoration layer is formed in a vacuum chamber of 760 torr or less.
Wherein the restoration layer is formed of any one selected from the group consisting of Aerosol Deposition (AD), Suspension Plasma Spray (SPS), Solution Precursor Plasma Spray (SPPS), and Low Temperature Spray Coating .
The coating layer, retention layer and restoring layer is yttrium-based oxide, a fluoride, a nitride, Y 2 O 3 -Al 2 O 3 based compounds (YAG, YAP, YAM), B 4 C, ZrO 2, alumina (Al 2 O 3) And an equivalent thereof. The method of claim 1, wherein the coating layer is a mixture of two or more of the following materials:
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