KR100833898B1 - Method of manufacturing a loess finishing board of construction - Google Patents
Method of manufacturing a loess finishing board of construction Download PDFInfo
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- KR100833898B1 KR100833898B1 KR20070125270A KR20070125270A KR100833898B1 KR 100833898 B1 KR100833898 B1 KR 100833898B1 KR 20070125270 A KR20070125270 A KR 20070125270A KR 20070125270 A KR20070125270 A KR 20070125270A KR 100833898 B1 KR100833898 B1 KR 100833898B1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/04—Heat treatment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Dispersion Chemistry (AREA)
- Civil Engineering (AREA)
- Architecture (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Finishing Walls (AREA)
Abstract
Description
본 발명은 마무리 공사를 하는 건물의 실내를 꾸미는 건축 내장용 황토 마감재를 제조하는 방법에 관한 것으로서, 보다 상세하게는 볏짚과 느릅나무 껍질 우려낸 물을 황토에 질석 및 석고를 혼합한 혼합물에 넣어 반죽하고, 반죽물을 성형틀에 넣어 성형하는 건축 내장용 황토 마감재의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing an ocher finish for building interiors decorating the interior of a building to be finished, and more specifically, kneaded straw and elm bark water into a mixture of vermiculite and plaster in ocher It relates to a manufacturing method of the ocher finishing material for interior decoration for molding the dough into a molding mold.
대한민국 특허 제0300446호(2001.06.16)호 "황토마감재 및 그 시공방법"이 소개되어 있다.Republic of Korea Patent No. 0300446 (June 16, 2001) "Ocher finish material and its construction method" is introduced.
상기 황토마감재는 채취한 황토를 분말화한 황토 분말과, 느릅나무 껍질 등이 투입되어 혼합된 황토조성물에 있어서, 상기 느릅나무 껍질 1㎏에 물 20ℓ를 붓고 끓여 끈끈하게 만든 느릅나무 즙과; 상기 느릅나무 즙에 황토 분말 10㎏에 대해 50g의 비율을 갖는 양으로 분쇄 투입하여 섞는 삼 껍질과; 상기 삼 껍질이 투입된 느릅나무 즙에 황토 분말이 투입됨과 동시에 상기 느릅나무 즙의 1/3에 해당되는 양으로 투입되는 밀가루 풀이 혼합된 것을 특징으로 한다.The ocher finishing material is ocher powder powdered ocher and powdered ocher, and the ocher composition mixed with the elm bark, etc., 1m of the elm bark poured with 20 liters of water and boiled elm juice; Hemp bark and crushed into the elm juice in an amount having a ratio of 50g to 10kg ocher powder; The ocher powder is added to the elm juice to which the hemp bark is added, and at the same time, the flour paste is added in an amount corresponding to 1/3 of the elm juice.
그러나, 상기 황토마감재는 소정의 시간이 경과하면 삼 껍질과 밀가루 풀이 곰팡이에 의해 부패될 위험이 높으며, 특히 계란의 흰자는 단백질로 되어 있어 부패될 때 악취가 발생하는 단점이 있으며, 작업현장에서 미장작업을 통해 벽체에 도포해야 하기 때문에 불편하고, 크랙의 위험 때문에 벽체에 두껍게 도포할 수 없는 단점이 있다.However, the ocher finish material has a high risk of decay of the hemp shell and flour paste by a mold after a predetermined time, in particular, the egg white is made of protein has a disadvantage that odor occurs when the decay, at the workplace It is inconvenient because it must be applied to the wall through the work, there is a disadvantage that can not be applied to the wall thick because of the risk of cracking.
따라서, 본 발명의 목적은 볏짚과 느릅나무 껍질의 우려낸 물을 황토에 질석 및 석고를 혼합한 혼합물에 넣어 반죽하고, 반죽물을 성형틀에 넣어 보드를 성형하고, 성형된 보드를 자연건조함으로써, 황토가 묻어나지 않고, 크랙이 발생하지 않으며, 부패되지 않고, 충분한 강도를 갖는 건축 내장용 황토 마감재의 제조방법을 제공하는 것이다.Accordingly, an object of the present invention is to knead the dough made of rice straw and elm bark into a mixture of vermiculite and gypsum in ocher, kneading the dough into a mold to form a board, and naturally drying the molded board, It is to provide a method of manufacturing a loess finishing material for building interiors that does not have loess, does not crack, does not rot, and has sufficient strength.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 건축 내장용 황토 마감재의 제조방법은 ① 깨끗한 물에 볏짚과 느릅나무 껍질을 넣어 우려내는 단계와, The manufacturing method of the ocher finish for building interiors according to the present invention for achieving the above object is ① putting the straw and elm bark in clean water, and the step of taking care;
② 입도 2mm 이하의 정제된 황토분말과 알갱이 형태의 질석과 입도 2mm 이하의 석고분말을 혼합하는 단계와, ② mixing the refined ocher powder having a particle size of 2 mm or less, the vermiculite in the granule form, and the gypsum powder having a particle size of 2 mm or less;
③ 혼합물에 우려낸 물을 넣어 페이스트 상태로 반죽하는 단계와, ③ kneading the mixture in paste state with water soaked;
④ 반죽물을 성형틀의 2/3 높이까지 채우고, 메시망을 반죽물 위에 놓은 후 다시 반죽물을 성형틀의 상단까지 고르게 채우는 단계와,④ filling the dough up to 2/3 height of the mold, placing the mesh network on the dough and again filling the dough evenly to the top of the mold,
⑤ 성형틀에서 20분 내지 30분간 자연건조시키고, 성형보드를 성형틀에서 분리하는 단계와, ⑤ spontaneously dry for 20 to 30 minutes in the mold, and separating the molding board from the mold,
⑥ 성형보드를 그늘에서 4 내지 5일간 자연건조시키는 단계로 구성되는 것을 특징으로 한다.⑥ characterized by consisting of the step of natural drying the shaping board 4 to 5 days in the shade.
상기와 같은 본 발명에 따른 건축 내장용 황토 마감재의 제조방법에 있어서,In the manufacturing method of the ocher finish for building interior according to the present invention as described above,
① 깨끗한 물에 볏짚과 느릅나무 껍질을 넣어 우려내는 단계에서는 물 100리터에 대해 볏짚과 느릅나무 껍질을 300g : 110g의 비율로 넣고 물이 70리터가 될 때까지 가열하여 볏짚과 느릅나무 껍질을 삶음으로써, 볏짚과 느릅나무 껍질 우려낸 물이 완성되는 것을 특징으로 한다.① In the step of putting rice straw and elm bark into clean water, add rice straw and elm bark at a rate of 300g: 110g for 100 liters of water, and heat until the water reaches 70 liters to boil rice straw and elm bark. As a result, the rice straw and the elm bark soaked water is characterized in that it is completed.
상기 느릅나무 껍질은 뿌리껍질인 것을 특징으로 한다.The elm bark is characterized in that the root bark.
② 입도 2mm 이하의 정제된 황토분말과 알갱이 형태의 질석과 입도 2mm 이하의 석고분말을 혼합하는 단계에서, 황토분말 : 질석 : 석고분말은 80wt% : 5wt% : 15wt%의 비율로 혼합되는 것을 특징으로 한다.② In the step of mixing the refined ocher powder having a particle size of 2 mm or less, the vermiculite of the granule form and the gypsum powder having a particle size of 2 mm or less, the ocher powder: vermiculite: gypsum powder is mixed at a ratio of 80 wt%: 5 wt%: 15 wt%. It is done.
상기 성형틀은 플렉시블한 우레탄 소재로 이루어진 것을 특징으로 한다.The molding die is characterized in that made of a flexible urethane material.
⑥ 성형보드를 그늘에서 4 내지 5일간 자연건조시키는 단계에서 완성된 성형보드는 완전 건조되지 않고 70% ~80% 정도 건조되는 것을 특징으로 한다.⑥ In the step of naturally drying the molding board in the shade for 4 to 5 days, the completed molding board is characterized in that it is dried to 70% ~ 80%, not completely dried.
이것에 의해, 본 발명에 따른 건축 내장용 황토 마감재의 제조방법는 제품에서 황토가 묻어나지 않고, 크랙이 발생하지 않으며, 부패되지 않고, 충분한 강도를 가지며, 규격화된 제품으로 대량생산이 가능하고 건축현장에서 편리하게 사용할 수 있는 효과가 있다Thereby, the manufacturing method of the ocher finish for building interior according to the present invention does not appear loess in the product, cracks do not occur, does not decay, has a sufficient strength, can be mass-produced as a standardized product and construction site There is an effect to be able to use conveniently
이하, 본 발명의 바람직한 실시예를 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail.
본 발명에 따른 건축 내장용 황토 마감재의 제조방법은 다음과 같다.The manufacturing method of the ocher finish for building interior according to the present invention is as follows.
① 깨끗한 물에 볏짚과 느릅나무 껍질을 넣어 우려낸다. 이때, 물 100리터에 대해 볏짚과 느릅나무 껍질을 300g : 110g의 비율로 넣고 물이 70리터가 될 때까지 가열하여 볏짚과 느릅나무 껍질을 삶음으로써, 볏짚과 느릅나무 껍질 우려낸 물을 만든다. 그리고, 상기 느릅나무 껍질은 뿌리껍질이 바람직하다. ① Put rice straw and elm bark in clean water. At this time, put rice straw and elm bark at a ratio of 300g: 110g for 100 liters of water, and heat until the water reaches 70 liters to boil rice straw and elm bark, making water made of rice straw and elm bark. And, the elm bark is preferably a root bark.
② 한편, 입도 2mm 이하의 정제된 황토분말과 알갱이 형태의 질석과 입도 2mm 이하의 석고분말을 혼합한다. 이때, 황토분말 : 질석 : 석고분말은 80wt% : 5wt% : 15wt%의 비율로 혼합한다. 여기서, 황토분말 및 질석의 혼합량이 많아지면, 성형보드의 강도 저하를 초래한다.② On the other hand, refined ocher powder with a particle size of 2 mm or less, granular vermiculite and gypsum powder with a particle size of 2 mm or less are mixed. At this time, ocher powder: vermiculite: gypsum powder is mixed in the ratio of 80wt%: 5wt%: 15wt%. Here, when the mixing amount of the loess powder and vermiculite increases, the strength of the molded board is reduced.
③ 상기 혼합물에 우려낸 물을 넣어 페이스트 상태로 반죽한다.③ Put the soaked water into the mixture and knead it in paste state.
④ 반죽물을 성형틀의 2/3 높이까지 채우고, 메시망을 반죽물 위에 놓은 후 다시 반죽물을 성형틀의 상단까지 고르게 채운다. 이때, 성형틀은 플렉시블한 우레탄 소재가 바람직하고, 바닥면에 무늬를 음각 또는 양각하여 성형보드의 정면에 다양한 무늬가 성형될 수 있다.④ Fill the dough up to 2/3 height of the mold, place the mesh network on the dough, and then fill the dough evenly to the top of the mold. At this time, the molding die is preferably a flexible urethane material, various patterns may be molded on the front of the molding board by engraving or embossing the pattern on the bottom surface.
상기 메시망은 성형보드가 건조되는 과정에서 뒤틀리는 것을 방지한다.The mesh network prevents the forming board from twisting during the drying process.
⑤ 이후, 성형틀에서 20분 내지 30분간 자연건조시키고, 성형보드를 성형틀에서 분리한다.⑤ Afterwards, 20 minutes to 30 minutes of natural drying in the mold, and remove the molding board from the mold.
⑥ 이후, 성형보드를 그늘에서 4 내지 5일간 자연건조시킨다. 이와같이 그늘에서 4 내지 5일간 자연건조시킨 성형보드는 약 70% ~80% 정도 건조된 것으로 벽체 에 부착한 후 완전히 건조된다.⑥ After that, the molded board is naturally dried in the shade for 4 to 5 days. As such, the molded board naturally dried in the shade for 4 to 5 days is about 70% to 80% dried and completely dried after attaching to the wall.
상기와 같은 본 발명에 따른 건축 내장용 황토 마감재의 제조방법에 있어서, 생황토는 탈취, 정화작용 및 독성 중화 작용이 있고, 원적외선을 방사함으로써, 인체 건강에 아주 좋은 영향을 주며, 한옥집 또는 흙집과 같이 아늑한 분위기를 연출할 수 있게 해준다.In the manufacturing method of the ocher finish for building interior according to the present invention as described above, raw ocher has a deodorizing, purifying and toxic neutralizing effect, by radiating far infrared rays, very good effect on human health, hanok house or earth house It helps create a cozy atmosphere.
상기 볏짚과 느릅나무 껍질 성분은 혼합물의 경화를 촉진시키는 촉매 작용을 할 뿐만 아니라 성형보드가 건조된 후 황토가 묻어나고 갈라지는 것을 방지하고, 방수 효과를 얻을 수 있다. The rice straw and elm bark components not only catalyze the hardening of the mixture, but also prevent the ocher from being buried and cracked after the molding board is dried, and can obtain a waterproofing effect.
상기 질석은 다공질 이어서 흡수력이 좋고, 비중 및 질량이 상당히 가벼워 성형보드를 가볍게 하는 역할을 수행하고, 내열 및 방음 효과를 높인다.The vermiculite is porous and then has good absorption, and has a relatively light specific gravity and mass to serve to lighten the molding board, and enhance heat and sound insulation effects.
상기 석고는 황토의 접착성을 높이고, 성형보드의 강도를 높이는 기능을 한다.The gypsum increases the adhesion of the loess and increases the strength of the molding board.
상기와 같은 방법으로 제조된 본 발명에 따른 황토 마감재는 규격화된 제품으로 대량생산이 가능하고 건축현장에서 편리하게 사용할 수 있는 장점이 있다.The ocher finish according to the present invention manufactured by the above method is capable of mass production as a standardized product and has an advantage of being conveniently used in a construction site.
Claims (6)
Priority Applications (2)
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KR20070125270A KR100833898B1 (en) | 2007-12-05 | 2007-12-05 | Method of manufacturing a loess finishing board of construction |
PCT/KR2008/007077 WO2009072783A2 (en) | 2007-12-05 | 2008-12-01 | Method of making loess finishing material for architecture |
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KR20070125270A KR100833898B1 (en) | 2007-12-05 | 2007-12-05 | Method of manufacturing a loess finishing board of construction |
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KR100833898B1 true KR100833898B1 (en) | 2008-06-02 |
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Application Number | Title | Priority Date | Filing Date |
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KR20070125270A KR100833898B1 (en) | 2007-12-05 | 2007-12-05 | Method of manufacturing a loess finishing board of construction |
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KR (1) | KR100833898B1 (en) |
WO (1) | WO2009072783A2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101204297B1 (en) * | 2009-12-04 | 2012-11-23 | 고영진 | Preparation method of loess plate, and loess plate |
KR101805269B1 (en) * | 2015-12-11 | 2017-12-07 | 미케노 주식회사 | Functional construction material composion and manufacturing method of tile using the same |
KR20190104655A (en) | 2018-03-02 | 2019-09-11 | 남관우 | Method for manufacturing building interior material and building interior material |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010083811A (en) * | 2001-06-30 | 2001-09-03 | 김영애 | Loess solution for construction and tile, brick, mortar and korean hypocaust made from the same, and the preparation method thereof |
KR100325245B1 (en) * | 1999-12-17 | 2002-03-04 | 박주성 | structural interior finish material manufacturing process |
KR100372149B1 (en) * | 2001-03-05 | 2003-02-14 | 이희동 | a manufactufing method of a clay brick and that clay brick |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100492412B1 (en) * | 2002-05-10 | 2005-06-03 | 한종수 | The constructed method of Hwang-To plate, wall, ground, and ceiling for health residence. |
-
2007
- 2007-12-05 KR KR20070125270A patent/KR100833898B1/en not_active IP Right Cessation
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2008
- 2008-12-01 WO PCT/KR2008/007077 patent/WO2009072783A2/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100325245B1 (en) * | 1999-12-17 | 2002-03-04 | 박주성 | structural interior finish material manufacturing process |
KR100372149B1 (en) * | 2001-03-05 | 2003-02-14 | 이희동 | a manufactufing method of a clay brick and that clay brick |
KR20010083811A (en) * | 2001-06-30 | 2001-09-03 | 김영애 | Loess solution for construction and tile, brick, mortar and korean hypocaust made from the same, and the preparation method thereof |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101204297B1 (en) * | 2009-12-04 | 2012-11-23 | 고영진 | Preparation method of loess plate, and loess plate |
KR101805269B1 (en) * | 2015-12-11 | 2017-12-07 | 미케노 주식회사 | Functional construction material composion and manufacturing method of tile using the same |
KR20190104655A (en) | 2018-03-02 | 2019-09-11 | 남관우 | Method for manufacturing building interior material and building interior material |
Also Published As
Publication number | Publication date |
---|---|
WO2009072783A3 (en) | 2009-09-24 |
WO2009072783A2 (en) | 2009-06-11 |
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