KR100538877B1 - Luminant composite fiber with the 3-layered cross-section - Google Patents
Luminant composite fiber with the 3-layered cross-section Download PDFInfo
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- KR100538877B1 KR100538877B1 KR10-2001-0003700A KR20010003700A KR100538877B1 KR 100538877 B1 KR100538877 B1 KR 100538877B1 KR 20010003700 A KR20010003700 A KR 20010003700A KR 100538877 B1 KR100538877 B1 KR 100538877B1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
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Abstract
본 발명은 섬유 횡단면이 동심원상의 3층구조로 되어 있는 축광성 복합섬유에 관한 것임.The present invention relates to a photoluminescent composite fiber having a fiber cross section having a concentric three-layer structure.
즉 횡단면 형태가 외층, 중간층, 내층으로 이루어 졌다.In other words, the cross-sectional shape consists of an outer layer, an intermediate layer and an inner layer.
외층은 평균 두께가 20㎛이하의 투명성 폴리머, 증간층은 일정간격으로 양분되어 있으며 축광성 형광체를 10 ∼ 50중량% 함유한 폴리머, 내층은 물성이 양호한 폴리머로 구성되어 있다.The outer layer is composed of a transparent polymer having an average thickness of 20 µm or less, the intermediate layer is bisected at regular intervals, a polymer containing 10 to 50% by weight of a photoluminescent phosphor, and the inner layer is composed of a polymer having good physical properties.
본 발명은 축광제의 경도에 의한 기계적인 마모를 줄일 수 있음은 물론 내층에 차지하는 축광물질의 비율을 줄일 수 있기 때문에 경제적이며, 강도가 우수하다.The present invention is economical because it can reduce the mechanical wear due to the hardness of the photoluminescent agent, as well as the ratio of the photoluminescent material to the inner layer, and is excellent in strength.
또 본 발명은 제사성이 좋게 제조할 수 있다.Moreover, this invention can be manufactured favorably.
Description
본 발명은 섬유의 횡단면이 3층구조로 되어 있는 축광성 복합섬유에 관한 것이다.The present invention relates to a photoluminescent composite fiber in which the cross section of the fiber has a three-layer structure.
본 발명의 축광성 복합섬유는 부표, 구명구에 붙이는 끈, 어구용 로프, 카펫, 낚시줄, 자수, 장식용 의복 등에 널리 사용되고 있다.The photoluminescent composite fiber of the present invention is widely used in buoys, life-strings, fishing ropes, carpets, fishing lines, embroidery, decorative clothing, and the like.
종래에도 축광안료를 이용한 발광성 섬유가 많이 제안되고 있다.Background Art Conventionally, many luminescent fibers using phosphorescent pigments have been proposed.
예를 들면, 섬유제품 표면에 축광안료를 도포한 것과 축광안료를 합성수지에 배합하고 방사한 것이 한국 실용신안 공개번호 제 86-3771 호와 특허출원 공개번호 제 98-87861 호 등에 기재되어 있다.For example, the application of a photoluminescent pigment to the surface of a textile product, and the combination of the photoluminescent pigment and synthetic resin and spinning are described in Korean Utility Model Publication No. 86-3771 and Korean Patent Application Publication No. 98-87861.
그러나, 섬유소재에 축광안료가 배합된 도료를 도포한 것이나 섬유에 바인더 성분을 이용하여 축광안료를 고착시킨 것은 축광안료가 표면에 노출되어 내구성이나 내광성이 떨어지게 된다.However, the coating of the coating material containing the phosphorescent pigment on the fiber material or the fixing of the phosphorescent pigment using the binder component on the fiber causes the phosphorescent pigment to be exposed to the surface, resulting in poor durability and light resistance.
또 축광안료를 수지에 배합하여 방사한 것은 양호한 축광성을 얻기 위하여 축광안료의 배합비를 크게 해야했으므로 제사성과 강도가 좋지 않은 문제점이 있었다.In addition, in the case where the phosphorescent pigment was blended with the resin and emitted, the compounding ratio of the phosphorescent pigment had to be increased in order to obtain satisfactory photoluminescence property.
본 발명은 축광안료가 섬유의 표면에 노출되지 않도록 하며 적은량의 축광안료를 사용하더라도 양호한 축광성을 발휘할 수 있도록 하기 위하여 섬유의 횡단면구조를 3층구조로 하되 중간층에 축광성 형광제를 함유시킴으로서 제사성이 우수하고 기계의 마모를 감소시키며 물성이 우수한 축광성 복합섬유를 제공하는데 기술적 과제를 둔 것이다.In order to prevent the photoluminescent pigment from being exposed to the surface of the fiber and to exhibit good photoluminescent properties even when a small amount of photoluminescent pigment is used, the cross-sectional structure of the fiber is three-layer structure, and the photoluminescent fluorescent agent is included in the intermediate layer. The technical task is to provide a photoluminescent composite fiber having excellent properties, reducing mechanical wear and excellent physical properties.
이하, 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.
도 1은 본 발명의 축광성 복합섬유의 확대 횡단면도로서 외층(1), 중간층(2) 및 내층(3)의 3층구조가 동심원상으로 되어 있다.1 is an enlarged cross-sectional view of the photoluminescent composite fiber of the present invention, in which the three-layer structure of the outer layer 1, the middle layer 2, and the inner layer 3 is concentric.
본 발명에서 축광성 형광제를 배합한 중간층(2)용 폴리머는 방사가능한 열가소성 합성수지로서, 예로는 폴리에스테르, 폴리아미드, 폴리올레핀, 폴리염화비닐 등을 들 수 있다.In the present invention, the polymer for the interlayer 2 containing the phosphorescent fluorescent agent is a thermoplastic thermoplastic resin that can be used, and examples thereof include polyester, polyamide, polyolefin, and polyvinyl chloride.
축광성 형광제의 입경은 축광성의 측면에서 큰것(大)이 바람직하지만, 너무 크면 제사성 측면에서 좋지 못하고, 작으면 축광성이 떨어져서 축광 본래의 목적에 부합하지 못한다.The particle size of the photoluminescent fluorescent agent is preferably large in terms of photoluminescence, but is too large in terms of sacrificial properties, and in the case of the photoluminescent fluorescent agent, the photoluminescent property is inferior to the original purpose of photoluminescence.
따라서 입경이 0.5 ∼ 100㎛의 범위의 것이 바람직하다.Therefore, the particle diameter is preferably in the range of 0.5 to 100 µm.
축광성 형광제의 배합량은 섬유의 용도에도 따르지만 중간층(2)에 대하여 10 ∼ 50중량%의 범위로 하는 것이 바람직하다.Although the compounding quantity of a photoluminescent fluorescent agent is based also on a use of a fiber, it is preferable to set it as the range of 10-50 weight% with respect to the intermediate | middle layer 2.
이 때 배합량이 10중량%보다 적다면 형광의 휘도가 뒤떨어지게 되고, 반대로 50중량%보다 많다면 제사성이 좋지 않게 된다.At this time, when the blending amount is less than 10% by weight, the luminance of the fluorescence is inferior. On the contrary, when the blending amount is more than 50% by weight, the sacrificial properties are not good.
아울러 도 1에 나타난 바와 같이 중간층(2)은 2개로 양분되어 있으며, 이들 중간층과 중간층 사이의 간격(α)은 1 ∼ 20㎛가 바람직하다.In addition, as shown in FIG. 1, the intermediate | middle layer 2 is divided into two, The spacing (alpha) between these intermediate | middle layers and an intermediate | middle layer is 1-20 micrometers is preferable.
이렇게 하면 경제성을 한층 더 높이고 방사기의 마모를 줄일수 있으며, 동시에 섬유의 내마모성과 강도를 높일 수 있다.This further increases the economics and reduces the wear of the spinning machine, while increasing the wear resistance and strength of the fibers.
한편 외층(1)에 사용한 폴리머는 투명성이 좋고 방사가능한 폴리머로서, 구체적인 예로서는 폴리에스테르, 폴리아미드, 폴리올레핀, 폴리염화비닐 등을 들 수 있다.On the other hand, the polymer used for the outer layer 1 is a polymer having good transparency and spinning, and specific examples thereof include polyester, polyamide, polyolefin, polyvinyl chloride, and the like.
또 내층(3)에 사용한 폴리머는 제사성이 양호하고 방사가능한 폴리머로서, 구체적인 예로서는 폴리에스테르, 폴리아미드, 폴리올레핀, 폴리염화비닐 등을 들 수 있다.Moreover, the polymer used for the inner layer 3 is a good spinning property and a spinnable polymer, and specific examples thereof include polyester, polyamide, polyolefin, polyvinyl chloride, and the like.
본 발명에서 중간층/(내층+외층)의 비율은 중량비로 1/5 ∼ 5/1가 되도록 하는 것이 바람직하다.In the present invention, the ratio of the intermediate layer / (inner layer + outer layer) is preferably 1/5 to 5/1 by weight ratio.
중간층의 비율이 1/5보다 적다면 축광성, 잔광성이 떨어지고, 반대로 5/1보다 크면 축광성 형광제 함유 폴리머의 비율이 커지기 때문에 제사성이 불량해지고 섬유의 강도가 저하된다.If the ratio of the intermediate layer is less than 1/5, the luminous properties and afterglow are inferior. On the contrary, if the ratio of the intermediate layer is greater than 5/1, the ratio of the photoluminescent fluorescent substance containing polymer is increased, so that the weaving property is poor and the strength of the fiber is lowered.
내층(3)과 외층(1)의 두께비율은 섬도에 의해서 달라지지만, 빛이 중간층(2)의 축광성 형광체에 도달할 수 있도록 외층(1)의 평균두께가 20㎛이하가 되도록 하는 것이 좋다.Although the thickness ratio of the inner layer 3 and the outer layer 1 varies depending on the fineness, it is preferable that the average thickness of the outer layer 1 is 20 µm or less so that light can reach the photoluminescent phosphor of the intermediate layer 2. .
외층(1)의 평균두께가 20㎛를 초과하면 축광에 시간이 걸림과 동시에 발광의 효과가 떨이지게 된다.When the average thickness of the outer layer 1 exceeds 20 µm, the light emission takes time and the effect of light emission is reduced.
또한 외층(1)의 두께는 가능한 한 얇고, 균일한 것이 바람직하다.Moreover, it is preferable that the thickness of the outer layer 1 is as thin as possible and uniform.
본 발명의 복합섬유는 내층(3)에 제사성이 양호한 폴리머가 배치되어 있기 때문에 제사성이 좋게 제조할 수 있으며 얻어지는 섬유는 강도가 우수하고 축광물질이 내층(3)을 차지하는 만큼 적게 들어가므로 경제적이다.The composite fiber of the present invention can be manufactured with good sacrificial properties because the polymer having good sacrificial properties is disposed in the inner layer 3, and the resulting fiber has excellent strength and economically because the phosphorescent material occupies as little as the inner layer 3 occupies. to be.
또 외층(1)은 투명하고 평균두께가 작기 때문에 축광 및 발광성이 한층 좋고, 축광물질의 경도에 의한 기계마모를 줄일 수 있다.In addition, since the outer layer 1 is transparent and has a small average thickness, photoluminescence and luminescence are further improved, and mechanical wear due to the hardness of the photoluminescent material can be reduced.
또한 본 발명의 복합섬유는 축광성 형광제가 중간층에 배합되어 있고 섬유표면에 노출되어 있지 않기 때문에 축광성 형광제가 외부와 마찰이 없으므로 내구성과 내광성이 좋아진다.In addition, the composite fiber of the present invention contains the phosphorescent fluorescent agent in the intermediate layer and is not exposed to the fiber surface, so that the phosphorescent fluorescent agent has no friction with the outside, thereby improving durability and light resistance.
이하, 본 발명을 실시예를 들어 더욱 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail with reference to Examples.
실시예 1 ∼ 3Examples 1-3
상대점도 3.03의 나일론을 이용하여 내층(3)과 외층(1) 성분을 형성시키고, 평균입경 2.0㎛의 축광성 형광제를 배합시킨 중간층(2)에 의하여 동심원상 3층 복합섬유를 제조했다.The inner layer (3) and the outer layer (1) components were formed using the nylon of relative viscosity 3.03, and the concentric circular three-layer composite fiber was produced by the intermediate | middle layer (2) which mix | blended the photoluminescent fluorescent substance with an average particle diameter of 2.0 micrometers.
이 때 방사온도는 290℃로 하고, 노즐구멍 직경이 0.35mm의 복합방사용 구금을 사용하였으며, 냉각하여 미연신 필라멘트를 얻었다.At this time, the spinning temperature was set to 290 ° C., and a composite spinning die having a nozzle hole diameter of 0.35 mm was used and cooled to obtain an unstretched filament.
이 미연신사를 2.5배로 냉연신하여 120데니어의 축광성 복합섬유를 제조하였다.The undrawn yarn was cold drawn 2.5 times to prepare 120 denier photoluminescent composite fibers.
또한 외층(1)과 내층(3) 그리고 중간층(2)의 비율을 달리하여 실시예 2, 3을 제조하였다.In addition, Examples 2 and 3 were prepared by varying the ratio of the outer layer 1, the inner layer 3, and the intermediate layer 2.
그 결과는 표 1과 같다.The results are shown in Table 1.
비교예 1 ∼ 2Comparative Examples 1-2
방사방법을 달리하여 일반사(혼합방사)와 정심형(正芯型) 복합사(복합방사)를 제조하였다.Different spinning methods were used to prepare general yarns (mixed yarns) and concentric yarns (composite yarns).
그 결과는 표 1과 같다.The results are shown in Table 1.
< 표 1 ><Table 1>
◎ : 우수, ○ : 양호, △ : 보통, × : 불량◎: Excellent, ○: Good, △: Normal, ×: Poor
본 발명의 축광성 복합섬유는 축광성 형광제가 섬유의 중간층에 존재하기 때문에 제사성, 강도 및 휘도가 우수하고, 생산시 기계마모를 최소화 할 수 있으며 또 가격이 저렴하다. The photoluminescent composite fiber of the present invention is excellent in manufacturability, strength and brightness because the phosphorescent fluorescent agent is present in the intermediate layer of the fiber, and can minimize the mechanical wear during production and the price is low.
도 1은 본 발명의 축광성 복합섬유의 확대 횡단면도.1 is an enlarged cross-sectional view of the photoluminescent composite fiber of the present invention.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02112414A (en) * | 1988-10-19 | 1990-04-25 | Teijin Ltd | Conjugate luminescent fiber |
JPH10140421A (en) * | 1996-11-15 | 1998-05-26 | Unitika Ltd | Luminous conjugate fiber |
JP2000096349A (en) * | 1998-09-22 | 2000-04-04 | Kanebo Ltd | Luminous colored fiber and luminous colored product using the same |
KR20000058478A (en) * | 2000-06-01 | 2000-10-05 | 정도연 | Producing method for luminous yarn having long afterglow and high brightness properties |
KR20010025614A (en) * | 2001-01-11 | 2001-04-06 | 조정래 | Process for preparing a illuminant composite fibre |
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2001
- 2001-01-26 KR KR10-2001-0003700A patent/KR100538877B1/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02112414A (en) * | 1988-10-19 | 1990-04-25 | Teijin Ltd | Conjugate luminescent fiber |
JPH10140421A (en) * | 1996-11-15 | 1998-05-26 | Unitika Ltd | Luminous conjugate fiber |
JP2000096349A (en) * | 1998-09-22 | 2000-04-04 | Kanebo Ltd | Luminous colored fiber and luminous colored product using the same |
KR20000058478A (en) * | 2000-06-01 | 2000-10-05 | 정도연 | Producing method for luminous yarn having long afterglow and high brightness properties |
KR20010025614A (en) * | 2001-01-11 | 2001-04-06 | 조정래 | Process for preparing a illuminant composite fibre |
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