JPWO2012057016A1 - Injection stretch blow molding apparatus and molded article heating apparatus - Google Patents

Abstract

In the 1.5 stage system that combines the advantages of the 1 stage system and the 2 stage system, the number of simultaneous injection molding N is divided into n times and M (M = N / n when blow molding each time, n times of blow molding. To provide an injection stretch blow molding device that reduces a molding temperature difference between operations, the injection stretch blow molding device includes: an injection molding unit 10 for injection molding N (N is an integer of 2 or more) preforms; A cooling unit 20 that forcibly cools N preforms carried out from the injection molding unit, a heating unit 30 that continuously conveys and heats the cooled N preforms, and the heated N preforms It is divided into n (n is an integer of 2 or more) times, and has a blow molding section 40 that stretch-molds M (M = N / n: M is a natural number) preforms into M containers at a time.

Description

  The present invention relates to an injection stretch blow molding apparatus and a molded article heating apparatus.

  Blow molding apparatuses are roughly classified into a method called a cold parison method or a two-stage method, and a method called a hot parison method or a one-stage method.

  In a method called a cold parison method or a two-stage method, a blow molding device is provided separately from the preform injection molding device, and the preform injection molding is offline with the blow molding. The blow molding apparatus is supplied with a preform (parison) that has been injection molded by an injection molding apparatus and once naturally cooled to room temperature and stocked. In this type of blow molding apparatus, the supplied preform is heated to an appropriate blow temperature in a heating unit, and then blow-molded into a container in the blow molding unit. The preform is intermittently or continuously conveyed by the heating unit, and at least one preform is intermittently conveyed from the heating unit to the blow molding unit. In the blow molding part, at least one preform is blow-molded into at least one container (Patent Documents 1 to 3).

  In this method, the blow molding cycle in the blow molding apparatus is independent of the injection molding cycle in the preform injection molding apparatus, and the throughput can be increased. However, energy efficiency is poor because the preform lowered to room temperature is heated to an appropriate temperature for blowing.

  On the other hand, in an injection stretch blow molding apparatus called a hot parison system or a one-stage system, the preform injection molding is in-line with the blow molding. In this injection stretch blow molding apparatus, N preforms injection-molded by an injection molding section are blow-molded into N containers while retaining the heat at the time of injection molding. As shown in Patent Document 4, a typical blow molding apparatus is provided with an injection molding section, a temperature control section, a blow molding section, and a take-out section at four locations on a rotating disk, and a preform or container is rotated and conveyed by a neck mold. The In this case, the preform injection-molded in the upright state is conveyed in an upright state and blow-molded.

  In this one-stage method, since the preform having the heat at the time of injection molding is blow-molded into a container, the heat energy for raising the temperature from room temperature to an appropriate blow temperature is not required as in the two-stage method. However, the blow molding cycle in the injection stretch blow molding apparatus coincides with the injection molding cycle in the preform injection molding apparatus, and the number of simultaneous injection moldings coincides with the number of simultaneous blow moldings.

  The present applicant has put into practical use an injection stretch blow molding apparatus called a 1.5 stage system that has the advantages of the 1 stage system and the 2 stage system (Patent Document 5). In the 1.5 stage system, basically, a preform having heat at the time of injection molding is blow-molded into a container as in the 1-stage system. However, the blow molding cycle in the injection stretch blow molding apparatus is shorter than the injection molding cycle in the preform injection molding apparatus, and the ratio between the simultaneous injection molding number N and the simultaneous blow molding number M is, for example, N: M = 3. : 1 etc. can be set.

US Pat. No. 7,727,454 JP 2000-117821 A JP 2007-276327 A Japanese Patent Publication No.53-2296 Japanese Patent No. 2,954,858

  According to some aspects of the present invention, in the 1.5 stage system having the advantages of the 1 stage system and the 2 stage system, the number N of simultaneous injection moldings (N is an integer of 2 or more) is divided into n times. When blow molding (M = N / n) piece by piece, it is possible to provide an injection stretch blow molding apparatus that reduces the molding temperature difference between n times of blow molding operations and improves molding quality.

  According to some other aspects of the present invention, the temperature difference between the M preforms when the M preforms are blow-molded at the same time in the blow-molding part in the 1.5 stage system is reduced. An injection stretch blow molding device that improves molding quality can be provided.

  According to some other aspects of the present invention, the injection stretch blow molding with improved versatility can easily change the ratio of the number N of simultaneous injection moldings and the number M of simultaneous blow moldings in a 1.5 stage system. An apparatus can be provided.

  According to some other aspects of the present invention, since an endless chain is not used, it is possible to provide a molded article heating apparatus capable of coexisting continuous conveyance and intermittent conveyance.

The injection stretch blow molding apparatus according to the first aspect of the present invention comprises:
An injection molding part for injection molding N (N is an integer of 2 or more) preforms;
A cooling section for forcibly cooling the N preforms carried out from the injection molding section;
A heating unit for continuously conveying and heating the cooled N preforms;
The heated N preforms are divided into n (n is an integer of 2 or more) times, and M (M = N / n: M is a natural number) preforms are stretch blow molded into M containers at a time. A blow molding part,
It is characterized by having.

  According to the first aspect of the present invention, in the 1.5 stage method, the N preforms simultaneously injection-molded are divided into n times and M pieces are blow-molded each time. Reform temperature difference can be reduced. Thereby, the molding quality between containers can be made uniform. When N preforms simultaneously injection-molded are divided into n times and blow-molded, M preform temperatures blow-molded in the first round are M preform temperatures blow-molded in the last round. Tend to be higher. This is because the time from the injection molding to the start of blow molding is inevitably shorter in the first round than in the subsequent rounds. In other words, since the injection molding and blow molding are performed in-line, the advantage of the one-stage thermal energy that the preform is blow-molded into the container while retaining the heat during the injection molding is divided into n times. The 1.5-stage method, which is blow-molded, causes a defect in terms of molding quality.

  In the first aspect of the present invention, the N preforms carried out from the injection molding section are cooled by the effect of the heat during injection molding held by the preform on the preform temperature during n blow molding operations. Mitigated by forced cooling using a medium. The temperature drop gradient is more noticeable as the preform temperature is higher. Therefore, if the preform is forcibly cooled, the individual temperature difference of the N preforms before the start of heating is more than when no forced cooling is performed (in the case of natural cooling). Becomes smaller. Thereby, even if the temperature of the preform varies for each injection cavity of the injection molding part, the variation in temperature for each injection cavity can be reduced by forced cooling. Further, even if the preform is forcibly cooled, there is no need to cool to room temperature as in the two-stage system, so that the advantage of using the heat at the time of injection molding possessed by the preform for blow molding is maintained.

The injection stretch blow molding apparatus according to the second aspect of the present invention is
An injection molding part for injection molding N (N is an integer of 2 or more) preforms;
A heating unit that continuously conveys and heats the N preforms carried out from the injection molding unit;
The heated N preforms are divided into n (n is an integer of 2 or more) times, and M (M = N / n: M is a natural number) preforms are stretch blow molded into M containers at a time. A blow molding part,
It is characterized by having.

  When N preforms are heated by intermittent conveyance, the temperature distribution in the heating unit is affected. That is, in intermittent conveyance, individual preforms stopped in the heating unit are pinpoint-heated, and the temperature of the preform stopped near the entrance and exit of the heating unit tends to be low. In addition, when there is a problem such as a low output in a part of the heater in the heating unit, it is easily affected by intermittent conveyance. If the continuous conveyance is performed as in the first and second aspects of the present invention, the entire heating is performed instead of the pinpoint heating, and the individual preforms have the same thermal history. Absent. Therefore, the temperature difference between the M preforms simultaneously blow-molded can be reduced.

  In the first and second aspects of the present invention, the heating unit includes, among the N preforms, M preforms that are first blow-molded, and M preforms that are subsequently blow-molded. Can be heated in a row during continuous transport.

  Of the N preforms, when the M preforms that are first blow-molded and the M preforms that are subsequently blow-molded are intermittently conveyed in a row, the first M preforms are heated. Over the time of stopping in the section, the next M preforms are waiting to be carried into the heating section, and the difference in the timing of carrying into the heating section is increased. As described above, the heating start timing after the simultaneous injection molding is different in units of M preforms, but by forced cooling before heating, the first M preforms that are first carried into the heating unit and The temperature difference from the next M preforms can be further reduced. This is because the difference in the carry-in timing to the heating unit is small if it is continuous conveyance. The temperature drop of the preform becomes larger as the standby time is longer. However, when continuously conveyed, the temperature difference between the first M preforms and the next M preforms can be reduced. As a result, it is possible to reduce the molding temperature difference at each time when the N preforms simultaneously injection-molded are divided into n times and M pieces are blow molded.

  In the first aspect of the present invention, each of the N preforms has a neck portion, and the injection molding portion injects the N preforms in an upright state with the neck portion facing upward. The heating unit heats the N preforms in an inverted state with the neck portion facing down, and the cooling unit includes N reversing units and N pieces provided on the first surface of the reversing unit. The first cooling pot and N second cooling pots provided on the second surface opposite to the first surface of the reversing unit may be included.

  If it carries out like this, since a preform can be conveyed upside down and heated, the structure of the conveyance member which conveys a preform upside down in a heating part can be simplified. Further, the cooling unit can forcibly cool the N preforms even during the reversing operation.

  In the first aspect of the present invention, a recess is formed in each of the outer walls of the N first cooling pots and the N second cooling pots, the reversing part has a cooling medium flow path, and the flow The passage communicates with the recesses of the N first cooling pots to circulate the cooling medium, and the passage communicates with the recesses of the N two cooling pots. A second flow path to be circulated.

  Thus, the cooling efficiency can be improved by bringing the cooling medium into direct contact with the outer walls of the first and second cooling pots. Moreover, although the first and second cooling pots are changed when the preform sizes are different, the flow path is formed only by forming the recesses on the outer wall peripheral surfaces of the first and second cooling pots. The inversion part can be shared.

  In the first aspect of the present invention, when M is an even number, each of the first surface and the second surface of the reversing unit has M / 2 pieces as cooling pot insertion holes in each of n rows. Small-diameter holes and M / 2 large-diameter holes can be alternately formed at equal pitches in the row direction.

  In the preform having a large diameter, the number of injection moldings in the injection molding part is reduced to N / 2. In this case, N / 2 cooling pots are provided on each of the first and second surfaces by arranging cooling pots in M / 2 large-diameter holes in each of the n rows formed in the reversing unit. Can be placed. On the other hand, since N preforms having a small diameter can be injection-molded simultaneously, N cooling pots are provided on each of the first and second surfaces using M / 2 small-diameter holes and large-diameter holes. Can be placed. When the cooling pots for preforms having a small diameter are made the same size, the gap when inserted into the large-diameter hole can be filled with a liner or the like.

  In the first aspect of the present invention, the cooling unit applies the N preforms over a time longer than an injection molding cycle time required for injection molding the N preforms in the injection molding unit. Forced cooling is possible.

  Thus, by ensuring a cooling time that is equal to or greater than the injection molding cycle time, the temperature difference of the preform in each of the n times of blow molding operations can be further reduced.

  In the first aspect of the present invention, the N preforms in the upright state injection-molded in the m-th cycle are reversed by the reversing unit after being held in the N first cooling pots. While being cooled in the inverted state, the N preforms in the upright state injection-molded in the (m + 1) th cycle are held and cooled in the N second cooling pots. Also good.

  Thus, the time during which the N preforms injection-molded in the m-th cycle are cooled in the first cooling pot is the number of N preforms injection-molded in the (m + 1) -th cycle. 2 Continue until held in cooling pot. In this way, a cooling time longer than the injection molding cycle time can be ensured.

  In the first aspect of the present invention, the heating unit includes a continuous part of a conveyance path in which (k × N) preforms corresponding to k (k is an integer of 2 or more) injection molding cycles are conveyed. It can arrange | position along a conveyance path.

  In the first aspect of the present invention, the transport path includes a plurality of sprockets, a plurality of transport members each holding one preform, and two adjacent members in the transport direction, and the plurality of transport members. And a guide rail that is guided along the transport direction to be engaged with the plurality of sprockets.

The molded article heating apparatus according to the third aspect of the present invention is:
A conveyance path for conveying a plurality of molded articles;
A heating unit provided along the conveying path;
Have
The conveyance path includes a plurality of sprockets, each holding a single molded product, a plurality of conveyance members in contact with two adjacent in the conveyance direction, and guiding the plurality of conveyance members along the conveyance direction. And a guide rail engaged with the plurality of sprockets.

  In the first and third aspects of the present invention, a plurality of conveying members can be continuously conveyed at a constant pitch without using an endless chain. For example, an upstream conveyance member engaged with a continuously driven sprocket can push a non-engagement conveyance member downstream to convey a plurality of conveyance members along the guide rail. It is. In addition, since an endless chain is not used, intermittent conveyance can be performed by engaging the downstream conveyance member that is continuously conveyed with a sprocket that is intermittently driven, and continuous conveyance and intermittent conveyance are performed on the conveyance path. Can coexist. Moreover, even if the simultaneous blow molding number M is changed, it can be dealt with by using individual conveying members. The structure not using an endless chain can be widely used as a heating device for a molding device or a heating device for a crystallization device, and is not necessarily limited to a 1.5-stage injection stretch blow molding device.

In the first and third aspects of the present invention, M transport members adjacent in the transport direction are connected by a connecting member to constitute one transport jig,
Among the plurality of sprockets, a part of the sprockets adjacent in the transport direction are continuously driven, and among the plurality of sprockets, another part of the sprockets adjacent in the transport direction is more than the part of the sprockets. It can be intermittently driven at high speed.

  If it carries out like this, it will become easy to implement the continuous conveyance and intermittent conveyance for every M preform or a some molded article. For example, an intermittently driven sprocket (unloading device) that engages with an upstream conveying member is driven at a higher speed than a downstream continuously driven sprocket so that the upstream conveying member is continuously conveyed. It can be sent out in contact with the member. Moreover, it becomes possible to convert one conveyance jig from continuous conveyance to intermittent conveyance by similarly intermittently driving a part of M conveyance members of the downstream side conveyed continuously similarly. In a heating apparatus other than the 1.5-stage injection stretch blow molding apparatus, a plurality of conveying members adjacent in the conveying direction may be connected by a connecting member to constitute one conveying jig.

  In the first aspect of the present invention, the cooling unit can deliver the cooled N preforms to n transport jigs.

  In this way, N preforms that have been injection molded at the same time are forcibly cooled to reduce the temperature difference, and M preforms are mounted on each of the n transport members, and the preforms are continuously transported. Can be heated.

  In the first aspect of the present invention, the n number of conveying jigs are driven to be carried out one by one, and the leading conveying member in the conveying jig is positioned at the most upstream position among the plurality of sprockets. It can further have a carry-out device engaged with the sprocket.

  If it carries out like this, n conveyance jigs can be carried out one by one and supplied to a continuous conveyance path in a line.

  In the first aspect of the present invention, it is possible to further include an intermittent conveyance mechanism that intermittently conveys the heated M preforms to the blow molding unit.

  Thereby, while continuously conveying by the heating part which has an influence on molding quality, M preforms which are blow molding operation units can be intermittently conveyed after continuous conveyance.

In the first aspect of the present invention,
A take-out device for taking out the N preforms from the injection molding section;
A transport device for transporting the N preforms from the take-out device to the cooling unit;
Further comprising
The injection molding unit simultaneously performs injection molding of the N preforms in M rows in each of n rows parallel to the first direction, and when M is an even number, in each row of the n rows. The first interval between two preforms adjacent to each other at the center position in the first direction is different from the second interval between the other two preforms,
The take-out device unloads the M preforms in each of the n rows from the injection molding section along a second direction orthogonal to the first direction, and arranges the preforms in the second direction. Convert pitch to narrow pitch,
The transport device matches the first and second intervals by changing the first interval,
The cooling unit can forcibly cool the N preforms by M in each of n rows parallel to the first direction.

  In this way, forced cooling in the cooling unit and continuous heating in the heating unit can be performed narrower than the injection molding pitch, thereby reducing the size of the apparatus. In particular, at the time of injection molding, the first interval between two preforms adjacent to each other at the center position in the column direction in each of the n columns is the relationship between the other two preforms because of the hot runner type nozzle arrangement. It is set to be different from the second interval. Even in that case, since the delivery device can set the first and second intervals constant, the preforms can be arranged at equal intervals in each of the n columns. Thereby, the interval between the preforms continuously conveyed by the heating unit can also be made constant, and the mutual influences from the adjacent preforms can be made uniform during the continuous conveyance.

The injection stretch blow molding apparatus according to the fourth aspect of the present invention is:
N (N is an integer of 2 or more) preforms, M (M = N / n: M is a natural number) in each of n (n is an integer of 2 or more) parallel to the first direction An injection molding part for injection molding at the same time;
A cooling unit that forcibly cools the N preforms carried out in the second direction orthogonal to the first direction from the injection molding unit by M in each of n rows parallel to the first direction; ,
The N preforms that have been cooled are carried out in the first direction by M, and the N preforms are continuously conveyed along a detour path to heat the heating units;
The heated N preforms are divided into n times, and M preforms are intermittently transported along the second direction at a time and carried in, and simultaneously stretched from M preforms to M containers. A blow molding part for blow molding;
It is characterized by having.

  The injection stretch blow molding apparatus operates in the same manner as in the first aspect of the present invention, and an injection molding part, a cooling part, and a blow molding part are arranged along the second direction, and the heating part is at least a cooling part. It detours and arrange | positions in the area | region adjacent in a 1st direction. Thus, the overall length of the device in the second direction can be shortened. The 1.5 stage heating unit can be formed by bypassing the heating conveyance path in addition to heating the preform that retains the heat during the injection molding, and thus the increase in the total width in the first direction is also suppressed. Therefore, the installation area of the apparatus can be reduced.

FIG. 1 is a plan view of an injection stretch blow molding apparatus according to an embodiment of the present invention. FIG. 2 is a front view of the injection stretch blow molding apparatus shown in FIG. FIGS. 3A and 3B are views showing a preform holding state and a holding releasing state in a preform conveying device arranged between the injection molding unit and the cooling unit. FIG. 4 is a front view of a cooling unit provided with a reversing unit. FIG. 5 is a front view of a conveying member that conveys the preform in the heating unit. FIG. 6 is a view showing a state in which the neck portion of the preform is shielded by the conveying member shown in FIG. FIG. 7 is a front view of a conveying jig in which M conveying members are connected by a connecting member. FIGS. 8A and 8B are a front view and a plan view of a parallel transport apparatus that transports a plurality of transport jigs in parallel. FIG. 9 is a diagram showing intermittent conveyance and continuous conveyance in the injection stretch blow molding apparatus. FIG. 10 is a characteristic diagram showing the transition of the preform temperature by comparing one embodiment of the present invention with a comparative example. FIG. 11 is a characteristic diagram showing the transition of the preform temperature by comparing the embodiment of the present invention with Comparative Examples 1 and 2. FIG. 12 is a plan view showing a modification of the take-out device. 13A and 13B are side views of the fixed pot support base and the movable pot support base shown in FIG. 14 (A) and 14 (B) are diagrams showing a wide pitch state and a narrow pitch state of the fixed pot support base and the movable pot support base shown in FIG. FIGS. 15A and 15B are rear views showing a wide gap state and a narrow gap state of the fixed plate and the movable plate in the preform conveying apparatus. 16A is a side view of the preform conveying apparatus shown in FIGS. 15A and 15B, and FIG. 16B is a cross-sectional view of the preform holder. 17 is a cross-sectional view showing a modification of the cooling unit shown in FIG. 18 (A) to 18 (C) are diagrams showing cooling pots in which preforms having different sizes are accommodated. FIG. 19 is a cross-sectional view of the cooling unit shown in FIG. 17 and shows a state where the cooling pot is detached. 20A and 20B are plan views of a fixing plate for fixing cooling pots of different sizes. FIG. 21 is a schematic perspective view of the reverse delivery mechanism. FIG. 22 is a front view of the reverse delivery mechanism. FIG. 23 is a plan view of the reverse delivery mechanism. FIG. 24 is a diagram illustrating a specific example of a blow molding unit and an intermittent conveyance mechanism. FIG. 25 is a diagram showing a blow molding part. FIG. 26 is a perspective view showing a delivery procedure from the reverse delivery mechanism to the intermittent conveyance mechanism. FIG. 27 is a front view showing a delivery procedure from the reverse delivery mechanism to the intermittent transport mechanism.

  Hereinafter, preferred embodiments of the present invention will be described in detail with reference to comparative examples. The present embodiment described below does not unduly limit the contents of the present invention described in the claims, and all the configurations described in the present embodiment are indispensable as means for solving the present invention. Not necessarily.

1. FIG. 1 is a plan view of an injection stretch blow molding apparatus, and FIG. 2 is a front view of the injection stretch blow molding apparatus. 1 and 2, the machine base 1 of the injection stretch blow molding apparatus is provided with an injection molding part 10, a cooling part 20, a heating part 30, and a blow molding part 40.

  This embodiment is a one-stage type in which injection molding and blow molding are connected inline, but is a 1.5-stage type injection stretch blow molding apparatus in which the number of simultaneous injection moldings and the number of simultaneous blow moldings do not match. . The injection stretch blow molding apparatus includes a cooling unit 20 between the injection molding unit 10 and the heating unit 30. The cooling unit 20 forcibly cools the preform carried out from the injection molding unit 10. In this respect, the preform immediately after injection molding in the injection molding unit 10 is clearly different from that forcibly cooling to a temperature at which the preform can be released by the injection core mold and / or the injection cavity mold.

  In this embodiment, the N preforms simultaneously molded by injection molding are divided into n times and the molding temperature difference at each time of performing the blow molding operation by M pieces is reduced by forcibly cooling before heating, thereby, The molding quality between containers is made uniform.

Here, the planar layout of the 1.5-stage injection stretch blow molding apparatus is as follows. As shown in FIGS. 1 and 2, the injection molding unit 10 performs M (M = N = N) preforms in each of n rows (n is an integer of 2 or more) parallel to the first direction D1. / N: M is a natural number). The cooling unit 30 forcibly cools the N preforms carried out from the injection molding unit 10 in the second direction D2 perpendicular to the first direction D1 in n rows parallel to the first direction D1. To do. The heating unit 30 carries out N pieces of cooled N preforms in the first direction D1, and continuously heats the N preforms along the detour path. The blow molding unit 40 divides the heated N preforms into n times, and M preforms are intermittently transported along the second direction D2 and carried in at a time. Stretch blow molding into the container at the same time.
It is characterized by having.

  In the injection stretch blow molding apparatus, the injection molding unit 10, the cooling unit 20, and the blow molding unit 40 are arranged along the second direction D2 on the machine base 1, and the heating unit 30 is at least in the first direction with the cooling unit 20. It is arranged by detouring in the adjacent area at D1. Therefore, the overall length of the device in the second direction D2 of the device can be shortened. The 1.5 stage heating unit 30 can be formed by bypassing the heating conveyance path in addition to heating the preform that holds the heat at the time of injection molding, so that an increase in the entire width of the apparatus in the first direction B is also suppressed. . Therefore, the installation area of the apparatus can be reduced.

2. Injection Molding Unit The injection molding unit 10 includes a mold clamping mechanism 102 that performs mold clamping driving along the four tie bars 100 shown in FIG. The injection core mold 104 shown in FIG. 2 is clamped to the injection cavity mold 106 by the mold clamping mechanism 102. The preform is injection molded by the injection device 110 injecting resin by nozzle-touching the hot runner mold.

  As shown in FIG. 1, the number N of preforms simultaneously injection-molded by the injection-molding unit 10 is, for example, 24 at maximum (3 rows × 8). When the preform diameter is large, 4 preforms are arranged in each row, and N = 12 in total in 3 rows. For example, the injection molding unit 10 is provided with N = 24 injection cavity molds 106 when molding a 1.5 liter container, and N = 12 injection cavity molds 106 when molding a 5 liter container. The injection core mold 104 and the injection cavity mold 106 have a function of forcibly cooling the preform with a refrigerant, and the preform is cooled to a temperature at which it can be released from the injection core mold 104 and the injection cavity mold 106. The cooling unit 20 of the present embodiment is different from the cooling by the injection core mold 104 and the injection cavity mold 106.

  The injection molding unit 10 is provided with a take-out device 120 that takes out N pieces of injection-molded preforms. The take-out device 120 has N (for example, 3 rows × 8) holding members such as pots 122 at a receiving position below the injection core mold 104 and a delivery position outside the space surrounded by the tie bars 100. It is possible to move horizontally. During the horizontal movement of the pot 122, the row pitch of the pot 122 is converted from a wide pitch (injection molding pitch) at the receiving position to a narrow pitch at the time of delivery. Of the three pots 122 drawn at the delivery position, two are preform pots having a large caliber and length (the same as the pot at the reception position), and the other is a caliber and length being small. This is a preform pot. That is, the size and number of pots 122 are changed according to the preform size. In FIG. 2, the pots 122 are drawn with solid lines at the receiving position and the delivery position, respectively, but actually stopped at only one of the positions.

  Here, for the injection molding unit 10 provided with the take-out device 120, for example, the technique of the preform molding device disclosed in Japanese Patent No. 4148576 by the present applicant can be used, but is not limited thereto.

3. Cooling unit The N preforms that have been injection-molded are conveyed to a cooling unit 20 that forcibly cools the preform. For this purpose, as shown in FIG. 2, a preform conveying device 50 is provided. The preform conveying device 50 conveys N preforms held in the three rows of pots 122 at the delivery position shown in FIG. 2 to the cooling unit 20. The preform conveying device 50 includes a preform holder 500 shown in FIGS. 3A and 3B, a first air cylinder 510 that moves the preform holder 500 up and down in the direction A in FIG. 2, and a preform holder. 500 and a second air cylinder 520 that horizontally moves the first air cylinder 510 in the direction B of FIG. 2 (see FIG. 2).

  As shown in FIG. 3A, the preform holder 500 includes a hollow holder body 502 that can abut on the end surface of the neck portion 2A of the preform 2 held in the pot 122 shown in FIG. It has a core 504 and a rod 506 that are movably supported by the tool body 502. The core 504 can be fitted into the neck portion 2A of the preform 2 by lowering the rod 506 by a drive mechanism (not shown). The preform 2 is sucked through the suction holes formed in the core 504 and the rod 506 to be adsorbed to the holder main body 502. Further, in order to release the holding of the preform 2, as shown in FIG. 3B, the core 504 is separated from the neck portion 2A, and the suction is also turned off.

  As shown in FIG. 1, in order to ensure a uniform resin path length in the hot runner mold, the arrangement pitch of the preforms (injection cavities) in each of the three rows in the injection molding unit 10 is not constant. , May increase the pitch at the center. In this case, the preform conveying apparatus 50 can have a function of making the arrangement pitch of the preforms in each row constant.

  For example, as illustrated in FIG. 4, the cooling unit 20 is opposed to the reversing unit 200, the N first cooling pots 210 provided on the first surface 201 of the reversing unit 200, and the first surface 201 of the reversing unit 200. And N second cooling pots 220 provided on the second surface 202. The first and second cooling pots 210 and 220 are cooled by the refrigerant circulating in the refrigerant passage 230. Further, the first and second cooling pots 210 and 220 have suction holes 240 for sucking the preform 2. The reversing unit 200 can be reversed around the shaft 204. The reversing unit 200 can be moved up and down by a ball screw driven by a drive source shown in FIG.

  Here, in this embodiment, the injection molding part 10 is injection-molding N preforms 2 in an upright state with the neck part 2A facing upward. The inversion unit 200 can invert the upright preform 2 into an inverted state with the neck portion 2A facing downward. That is, the reversal operation can be performed during the cooling time, and a long cooling time can be secured without securing the reversal time or the like separately.

  In the present embodiment, the cooling unit 20 forces the N preforms 2 over a time longer than the injection molding cycle time required for injection molding the N preforms 2 in the injection molding unit 10. Can be cooled.

  For this purpose, the N preforms 2 in the upright state injection-molded in the m-th cycle are held by the N first cooling pots 210 and then reversed by the reversing unit 200 in the inverted state. While being cooled, the N upright preforms injection-molded in the (m + 1) th cycle are held in the N second cooling pots 220 and cooled. That is, the reversing unit 200 temporarily includes N preforms 2 in the mth cycle and N preforms 2 in the (m + 1) th cycle. Therefore, it can be seen that the N preforms 2 in the m-th cycle are forcibly cooled over a time longer than the injection molding cycle time of the N preforms 2 in the (m + 1) -th cycle.

  In the cooling unit 20, the preform 2 cannot be cooled to room temperature by forcibly cooling the preform 2 over a time longer than the injection molding cycle time. For example, in the case of a preform made of PET (polyethylene terephthalate), the mold release temperature Then, the temperature is further lowered to about 10 ° C. and cooled to a temperature of about 70 ° C. to 80 ° C.

  The forced cooling in the cooling unit 20 is not limited to the temperature after cooling, and even when the temperatures of the N preforms 2 that have been simultaneously injection-molded are heated by changing the heating start timing, The purpose is to suppress the temperature difference between the N preforms 2. This is because the preform having the retained heat at the time of injection molding has a clear temperature difference in the N preforms 2 immediately before heating depending on the natural cooling time in natural cooling.

  Thus, the present embodiment forcibly cools the preform 2 after being carried out from the injection molding unit 10 while being an injection stretch blow molding apparatus of a 1.5 stage system. However, the cooled preform 2 does not need to be cooled to room temperature, and it retains the heat at the time of injection molding, so it can share the energy efficiency advantage of a one-stage system. .

4). Heating unit The heating unit 30 heats the cooled N preforms 2 to an appropriate temperature for stretching. In the present embodiment, the heating unit 30 heats the N preforms 2 in an inverted state with the neck portion 2A facing downward. In the present embodiment, the N preforms 2 are further heated while being continuously conveyed.

  For this purpose, the heating unit 30 is a part of the continuous conveyance path 300 that forms a closed loop or a circulation loop in which (k × N) preforms 2 for k (k is an integer of 2 or more) cycles are conveyed. Arranged along the conveyance path 310. The conveyance path 300 can be engaged with a plurality of sprockets 321 to 328 (see FIG. 1) and a plurality of sprockets 321 to 328, and each of the conveyance paths 300 holds a single preform 2 (FIG. 5). And a guide rail 340 (see FIGS. 5 and 6) for guiding the plurality of transport members 330 along the transport direction. In the present embodiment, an upstream continuous conveyance path 310 and a downstream intermittent conveyance path 312 coexist in the conveyance path 300.

  As shown in FIGS. 5 and 6, the conveying member 330 has a holding portion 332 inserted into the neck portion 2 </ b> A fixed to one end portion (upper end portion) of the rotation shaft 331, and the other end portion (lower end portion) of the rotation shaft 331. ) Is fixed with a sprocket 333 to which a rotation driving force is applied. The sprocket 333 engages with a fixed or movable chain 350 disposed in the heating unit 30 of FIG. 1 and rotates together with the rotation shaft 331.

  The heating unit 30 is configured by arranging heaters, for example, a quartz heater 30A and reflecting mirrors (not shown) arranged in multiple stages in the height direction at intervals in the conveying direction, on both sides of the continuous conveying path 310. be able to. In the heating unit 30, hot air may be blown out from the back surface of the heater, and this hot air can be guided in the heating unit 30 along the conveying direction of the preform 2. In addition, since the preform 2 to be heated is rotated, temperature unevenness does not occur.

  A heat shield member 360 is supported by the slider 361 on the rotation shaft 331. As shown in FIG. 6, when the slider 361 is pushed up by the cam 362, the heat shielding member 360 can surround the neck portion 2 </ b> A of the preform 2 to shield the heat.

  As shown in FIG. 7, two transport members 330 adjacent in the transport direction have a ring-shaped member 334 that is in contact with each other. The ring-shaped member 334 is supported on the rotation shaft 331 via a rotation bearing 335. The outer periphery of the ring-shaped member 334 is circular, for example, and adjacent ring-shaped members 334 can be rolled. If it carries out like this, the ring-shaped member 334 adjacent also on a curved conveyance path can maintain a rolling contact relationship.

  As shown in FIG. 7, M (for example, M = 8) transport members 330 that are continuous in the transport direction can be connected by a connecting member 371 to form one transport jig 370. The connecting member 371 includes, for example, an inner link 372 that connects one rotation shaft 331 to another rotation shaft 331 adjacent on the upstream side, and another rotation shaft 331 adjacent to one rotation shaft 331, for example, on the downstream side. And an outer link 373 connected to the. A connecting member 371 that is a chain of the inner link 372 and the outer link 373 forms a chain, and the chain (connecting member) 371 is engaged with the plurality of sprockets 321 to 328 shown in FIG. That is, in this embodiment, an endless chain is not used, and the connecting member 371 that connects the M transport members 330 forms a chain.

  As shown in FIG. 7, when the conveyance jig 370 is configured by connecting M conveyance members 330, the conveyance jig 370 must be prepared according to the number M in the specification in which the simultaneous blow molding number M is different. I must. On the other hand, when the unconnected transport member 330 is used, it becomes easy to cope with the change in the simultaneous blow molding number M. However, when the individual conveying members 330 are used without being connected, it is necessary to provide members corresponding to chains that engage with the continuous / intermittent drive members such as the sprockets 231 to 238 in the individual conveying members 330. is there.

  Among the plurality of sprockets 321 to 328 arranged in the conveyance path 300, for example, the sprockets 321, 323, and 324 are continuous rotation drive sprockets, the sprockets 325 and 327 are intermittent drive sprockets, and the sprockets 322, 326, and 328 are driven sprockets. be able to. The continuous drive source drives the sprocket 324, for example, and the driving force is transmitted to the other continuous drive sprockets 321 and 323 via the belts 328A and 328B. The intermittent drive source drives, for example, the sprocket 325, and the driving force is transmitted to the other intermittent drive sprocket 327 via the belt 329. As described above, the upstream path 320 of the conveyance path 300 is continuously driven, the downstream path 312 is intermittently driven, and continuous / intermittent driving coexists in the loop-shaped conveyance path 300.

  A parallel driving device 380 that drives (n + 1) or more, for example, four transport jigs 370 in parallel is disposed below the cooling unit 20 shown in FIG. As shown in FIGS. 8A and 8B, this parallel drive device 380 is configured so that both ends of a large number of transport rails 384 are attached to two chains 383 spanned between two sprockets 381 and 382 at the end of each shaft. Installed and configured. In each of the transport rails 384, one transport jig 370 guided by the driven sprocket 328 of FIG. 1 is slid in from the longitudinal direction, and eight ring-shaped members 334 of the transport jig 370 are attached to the transport rail 384. Mounted and supported.

  Thereafter, one of the sprockets 381 and 382 is rotated by one step, and the transport rail 384 is transferred by one step. By repeating this operation, four conveying jigs 370 are always arranged in the parallel drive device 380. As shown in FIG. 2, the preform 2 is received from the cooling unit 20 (reversing unit 200) by n (n = N / M, n = 3 in this embodiment) conveying jigs 370 on the downstream side. Passed.

  Further, as shown in FIG. 1, the leading row in the four rows of transfer jigs 370 arranged in the parallel drive device 380 is moved in the direction of arrow C by a carry-out device (not shown) composed of, for example, an air cylinder. Extruded. As a result, the eight conveying members 330 (conveying jigs 370) on which the preform 2 is mounted are sequentially engaged with the continuous drive sprocket 321 and continuously conveyed.

  Here, for convenience of explanation, in FIGS. 1 and 8B, the position of the leading conveying member 330 (or preform 2) in one conveying jig 370 is distinguished from the other seven other than the leading. For marking. The leading conveying member 330 in the conveying jig 370 in the leading row in FIG. 8B is unloaded by the unloading device and engaged with the most upstream continuous drive sprocket 321. Thereafter, a continuous conveyance force is applied from the continuous drive sprocket 321 to the conveyance jig 370.

  A driving force is applied to each conveying jig 370 (conveying member 330) that engages with the three continuous drive sprockets 321, 323, and 324 existing in the continuous conveying path 310, so that continuous driving is performed on the upstream side. The other conveying jig 370 (conveying member 330) that is not engaged with the splot is pushed, and the plurality of conveying jigs 370 are continuously conveyed along the continuous conveying path 310.

  A schematic conveying operation of the injection molding process, the cooling process, and the heating process of the preform 2 will be described with reference to FIG. In addition, among the codes | symbols attached | subjected to the arrow in a figure, I1-I8 means intermittent conveyance, respectively, and C1-C3 means continuous conveyance.

  The N preforms 2 injection-molded by the injection molding unit 10 are taken out from the pot 122 after the pot 122 is intermittently conveyed in the I1 direction by the take-out device 120. The preforms 2 are delivered to the cooling unit 20 via the transfer device 50, reversed in the I2 direction by the cooling unit 20, and mounted on three transfer jigs 370 on the parallel drive device 380 in units of M pieces. Is done.

  The leading transport jig 370 on the parallel drive device 380 is intermittently transported in the direction of arrow I3 by a transport device (not shown) and transported to the continuous transport path 310. In the continuous conveyance path 310, the driving force of the continuous drive sprockets 321, 323, 324 and the front and rear conveyance members 370 are brought into close contact with the ring-shaped member 334, whereby the plurality of conveyance jigs 370 are continuously conveyed. In the process, the preform 2 is heated while being rotated by the heating unit 30.

  In FIG. 1, an intermittent conveyance path 312 on the downstream side of the conveyance path 300 shows a state immediately after the intermittent conveyance is completed. On the upstream side of the transport jig 370B engaged with the continuous drive sprocket 324, a blank area exists for the length of one transport jig 370. That is, the plurality of transport jigs 370 on the upstream side of the transport jig 370 engaged with the continuous drive sprocket 324 are intermittently transported at a speed higher than the continuous transport by the intermittent drive of the intermittent drive sprockets 325 and 327. (See arrow I4 in FIG. 9).

  As the continuous drive sprocket 324 continues to drive continuously from the state of FIG. 1, the transfer jig 370 engaged with the continuous drive sprocket 324 is continuously transferred. At this time, the intermittently driven sprocket 325 engages with the conveying jig 370 and rotates dependently. Eventually, the upstream conveyance jig 370 intermittently stopped in the intermittent conveyance path 312 is in close contact with the ring-shaped member 334, and intermittent conveyance is performed at that timing. As a result, a blank area corresponding to the length of one conveyance jig 370 exists again on the upstream side of the conveyance jig 370 engaged with the continuous drive sprocket 324. Thereafter, this operation is repeatedly performed. Further, each time intermittent driving is repeated, the conveyance jig 370 is carried one by one on the conveyance rail 384 of the parallel drive device 380 shown in FIG. 8A (see arrow I5 in FIG. 9). In synchronization therewith, as shown by an arrow I3 in FIG. 9, a conveyance jig 370 on which new M preforms 2 are mounted on the continuous conveyance path 310 is intermittently supplied.

5. Blow Molding Unit The blow molding unit 40 is configured to blow M pieces of preforms into a container by biaxial stretching with air and a longitudinal drive of a stretching rod. A blow cavity mold (not shown), a blow core mold and, if necessary, a bottom mold are clamped. Since these structures are well-known, description is abbreviate | omitted. An intermittent transport mechanism 400 that transports M preforms 2 from the heating unit 30 to the blow molding unit 40 is provided. The intermittent transport mechanism 400 includes, for example, a pair of neck holding plates 401 and 402. In FIG. 1, the pair of neck holding plates 401 and 402 are shown at positions before and after the movement, but actually, the preform 2 is conveyed while holding the neck portion 2 </ b> A by the pair of neck holding plates 401 and 402. The

  In the present embodiment, the preform 2 is blow-molded in the upright state in the blow molding unit 40, and the preform 2 is conveyed in the upright state by the pair of neck holding plates 401 and 402. The pair of neck holding plates 401 and 402 is also used for the operation of taking out the M containers blow-molded by the take-out portion 60.

  In order to transport M preforms 2 from the heating unit 30 to the blow molding unit 40, M transport arms (not shown) are used. As shown in FIG. 2, the operation of the transfer arm is as follows. As shown in FIG. 2, the M preforms 2 are taken out from the transfer jig 370 intermittently transferred downstream of the transfer path 300 in the illustrated D direction, and are moved in the illustrated F direction. Inverted to an upright state (see arrow I6 in FIG. 9).

  Further, as shown in FIG. 2, the transfer arm also has a function of changing the arrangement pitch from a sandwich pitch during heating to a wide pitch during blow molding. In the vicinity of arrows D and F in FIG. 2, M = 8 preforms having a small diameter and length are reversed and pitch-converted, and M = 4 preforms having a large diameter and length are reversed. The pitch conversion is depicted for reference.

  Thereafter, the preform 2 is transferred from the transfer arm to the pair of neck holding plates 401 and 402, and is carried into the blow molding unit 40 (see arrow I7 in FIG. 9). The operation of arrow I7 in FIG. 9 for carrying the preform 2 into the blow molding part 40 and the operation of arrow I8 in FIG. 9 for taking out the container after blow molding to the takeout part 60 are both a pair of neck holding plates. 401 and 402 can be used simultaneously.

6). Operation / Effect of Injection Stretch Blow Molding Apparatus According to Embodiment According to the present embodiment, in the 1.5 stage system, N preforms that are simultaneously injection molded are divided into n times and M times are blow molded. The molding temperature difference can be reduced. This will be described with reference to FIG. 10 while comparing with a comparative example.

  FIG. 10 shows the preform temperature TE in this embodiment and the preform temperature TC in the 1.5-stage apparatus of Patent Document 5 as a comparative example. In this embodiment, N = 24 preforms were injection molded at the same time, blown by M = 8 after forced cooling and heating. In the comparative example, eight preforms were simultaneously injection-molded, and four by four after heating by intermittent conveyance.

  A time T1 shown in FIG. 10 is a forced cooling period in the cooling unit 20 of the present embodiment, a time T2 is an intermittent conveyance time in the heating unit in the comparative example, and a time T3 is the heating unit 30 in the present embodiment. It is the continuous conveyance time at.

  In the comparative example shown in FIG. 10, the four preforms that are first blow-molded are heated according to the characteristic TC1 by heating, and the four preforms that are blow-molded the second time are heated according to the characteristic TC2. Be warmed. The difference between the characteristics TC1 and TC2 is the temperature immediately before heating, and a relatively large temperature difference Δt is generated between them. This temperature difference Δt also occurs during blow molding as shown in FIG.

  On the other hand, in this embodiment shown in FIG. 10, the eight preforms that are first blow-molded are heated according to the characteristic TE1 by heating, and each of the eight preforms that is blow-molded in the second and third times. Is heated according to the characteristics TE2 and TE3 by heating. Although the difference between the characteristics TE1 to TE3 is also the temperature immediately before heating, the temperature difference ΔT between them is much smaller than Δt of the comparative example. This small temperature difference ΔT also occurs during blow molding as shown in FIG.

  In this way, in the 1.5 stage system in which the preforms simultaneously injection-molded are blow-molded in n times, the preform temperature blow-molded in the first round is the preform blow-molded in the subsequent rounds. It tends to be higher than the temperature. This is because the time from the injection molding to the start of heating is inevitably shorter in the first round than in the latter round. In particular, the heating unit is remarkable when the preforms that are blow-molded first and the preforms that are subsequently blow-molded among the preforms that are simultaneously injection-molded are heated in a row during conveyance. If it carries out like this, the heating start time after simultaneous injection molding will differ for every preform of the number of blow molding.

  FIG. 11 shows the preform temperature of FIG. 10 in more detail. The preform temperatures TC1 and TC2 of Patent Document 5 (1.5 stage method) same as FIG. It is a figure of the thermal history compared with preform temperature TE1-TE3 of this embodiment, making stage type preform temperature TD1-TD3 into the comparative example 2. FIG.

In FIG. 11, before the forced cooling period T1 in the present embodiment is started, the preform temperature TC in Comparative Example 1 and the preform temperature TE in the present embodiment are set to be the same. As is clear from FIG. 11, the temperature drops with a steep gradient in the forced cooling period T1 in the present embodiment, but the temperature drop gradient θ2 during natural cooling after the forced cooling period T1 has no forced cooling period. It is smaller than the temperature drop gradient θ1 of Comparative Example 1 that continues to be naturally cooled. This is because in the present embodiment, the preform temperature TE is lower than the preform temperature TC of Comparative Example 1 due to the forced cooling period T1,
This is because the temperature drop rate decreases as the preform temperature decreases.

  In addition, in Comparative Example 1, since the intermittent conveyance is performed in the heating unit, the preform group that is blow-molded after that is at least the time when the preform group that is first blow-molded is stopped in the heating unit. Carrying in to a heating part is waited, and the difference in the carrying-in timing to a heating part becomes large. The carry-in timing to the heating unit can be sent, and the preform temperature TC is lowered with a relatively large temperature drop gradient θ1 over the waiting time. Therefore, the preform temperature TC1 first carried into the heating unit and the next carry-in are carried in. The difference from the preform temperature TC2 increases.

  On the other hand, if it is continuous conveyance like this embodiment, the difference in the carrying-in timing to the heating part 30 is small. In this embodiment, the temperature difference between the temperatures TE1, TE2, and TE3 of the preforms that are sequentially carried into the heating unit 30 depends on the carry-in timing difference and the temperature drop gradient θ2, but since both values are small, the preforms The temperature difference between the temperatures TE1, TE2 and TE3 is relatively small.

  In this way, due to the synergistic effect of the forced cooling in the cooling unit 20 and the continuous conveyance in the heating unit 30 (reduction in temperature drop gradient and reduction in the timing of loading into the heating unit), it is sequentially carried into the heating unit 30. It can be seen that the temperature difference between the preform temperatures TE1, TE2 and TE3 can be reduced. Note that the continuous heating period T3 in this embodiment is longer than the intermittent heating period T2 of Comparative Example 1 because the heating start temperature is low.

  Here, the temperature difference between the preform temperatures TE1, TE2, and TE3 is made smaller than that of the comparative example 1 only by performing either forced cooling in the cooling unit 20 or continuous conveyance in the heating unit 30. Can do. Therefore, even if the cooling unit 20 is not used in the present embodiment or the natural cooling is performed without using the cooling medium in the cooling unit 20, it is blown more than the comparative example 1 by continuously conveying the heating unit 30. Molding quality can be improved.

  On the other hand, in Comparative Example 2, since the room temperature preform is carried into the heating unit, the difference between the preform temperatures TD1, TD2, and TD3 at the stage of carrying in the heating unit is smaller than that of the present embodiment and Comparative Example 1. . However, in Comparative Example 2, the heating period T4 is extremely long in order to raise the temperature from room temperature to the appropriate temperature for blowing, so that the energy consumption increases, and there is no room for improvement in that the total length of the heating path is increased.

  In the present embodiment, the N preforms carried out from the injection molding unit 10 are refrigerated by the influence of the heat during injection molding held by the preform on the preform temperature during n blow molding operations. Relieved by forced cooling at This is because when the preform is forcibly cooled, the individual temperature difference between the N preforms before the start of heating is smaller than when the forcible cooling is not performed (natural cooling). Further, even if the preform is forcibly cooled, it is not necessary to cool to the room temperature, so that the advantage of utilizing the heat at the time of injection molding possessed by the preform for blow molding is maintained.

  Here, the blow molding characteristics are closely related to the preform temperature, and it is easy to stretch if the temperature is high, and difficult to stretch if the temperature is low. Therefore, in the 1.5 stage system in which the preforms simultaneously injection-molded are blow-molded separately, a preform temperature difference is generated each time. In the present embodiment, the molding temperature difference at each time can be made significantly smaller as ΔT shown in FIG. 10 than Δt of the comparative example. Therefore, in this embodiment, it can suppress that blow molding quality varies at each time.

  Although the present embodiment has been described in detail as described above, those skilled in the art can easily understand that many modifications can be made without departing from the novel matters and effects of the present invention. Accordingly, all such modifications are intended to be included in the scope of the present invention. For example, a term described at least once together with a different term having a broader meaning or the same meaning in the specification or the drawings can be replaced with the different term in any part of the specification or the drawings.

7). Modification of Extraction Device 120 Regarding the configuration added to the configuration disclosed in Japanese Patent No. 4148576 as the extraction device 120 shown in FIGS. 1 and 2, refer to FIGS. 12 to 14 (A) and (B). explain. The take-out device 120 includes an injection molding unit 10, two rail main bodies 120A that move to the outside, and a plurality of rows, for example, three rows of pot support bases 123A that support the pots 122 so that the pitch can be changed on the two rail main bodies 120A. ~ 123. The center pot support 123A is fixed to the rail body 120A, and the pot support bases 123B and 123C on both sides thereof are movable with respect to the rail body 120A. The three rows of pot support bases 123 </ b> A to 123 have pot support holes 124, and the suction holes 124 </ b> A are formed in the pot support holes 124.

  The central pot support 123A shown in FIG. 13A and the pot supports 123B and 123C on both sides shown in FIG. 13B are provided with suction passages 125 (125A and 125B) communicating with the suction port 124. It has been. As shown in FIG. 13A, the suction channel 125A of the fixed pot support 123A is open at both ends, and is always in communication with the suction channel 126 provided in the rail body 120A. On the other hand, as shown in FIG. 13B, the suction channel 125B of the movable pot support bases 123B and 123C is opened at the side surface 125C and provided at the two connecting portions 127 that connect the two rail bodies 120A. The suction channel 128 is in communication.

  One connecting portion 127 supports two air cylinders 129 </ b> A and 129 </ b> B as the pitch conversion driving portion 129. The rod of one air cylinder 129A is fixed to the movable pot support base 123B through a hole 123A1 formed in the fixed pot support base 123A. The rod of the other air cylinder 129B is fixed to a movable pot support 123C.

  FIG. 14A shows a wide pitch state. At this time, the suction channel 125B of the movable pot support bases 123B and 123C communicates with the suction channel 128 provided in the two connecting portions 127. Since the wide pitch state is set when the preform is received by the injection molding unit 10, the preform is sucked into the pot 122 (see FIGS. 1 and 2) supported by the three pot support bases 123A to 123C. Can be supported.

  FIG. 14B shows a narrow pitch state. At this time, the suction channel 125B of the movable pot support bases 123B and 123C is not in communication with the suction channel 128 provided in the two connecting portions 127. The narrow pitch state is set after or before the take-out device 120 reaches the delivery position shown in FIG. At the delivery position shown in FIG. 2, it is necessary to release the suction state for delivery of the preform. However, the vacuum is automatically released because the suction channel 128 is disconnected at the start of the narrow pitch. It should be noted that the suction channel 125B of the movable pot support bases 123B and 123C cannot suck the preform when it is not in communication with the suction channel 128 provided in the two connecting portions 127, but the suction of the preform is performed by the injection molding unit 10. There is no problem because it is sufficient to perform it only when receiving a preform at. In addition, the fixed pot support 124A is more likely to remain affected by the vacuum than the other movable pots 124B and 124C. For this reason, a means for promoting separation of the preform 2 and the fixed pot 124A may be implemented by separately providing an air supply circuit that can communicate with the fixed pot 124A and feeding air at the start of a narrow pitch.

8). Modifications of Preform Transport Device 50 The preform transport device 50 shown in FIG. 1 is a modification of the configuration shown in FIGS. 3 (A) and 3 (B). A description will be given with reference to B). The base board 530 shown in FIGS. 15A and 15B is moved vertically and horizontally by the first and second air cylinders 510 and 520 shown in FIG. The base plate 530 supports a fixed plate 531 and a movable plate 532. The fixed plate 531 and the movable plate 532 support a preform holder 540 shown in FIGS. 16A and 16B instead of the preform holder 500 shown in FIGS.

  The distance between the fixed plate 531 and the movable plate 532 is converted into a wide gap G1 shown in FIG. 15A and a narrow gap G2 shown in FIG. 15B by an air cylinder 533 serving as a gap conversion drive unit.

  The wide gap G <b> 1 shown in FIG. 15A occurs due to the layout of the hot runner type resin outlet in the injection molding unit 10. When the wide gap G1 is generated, the arrangement pitch of M = 8 preforms supported in each of the n = 3 rows supported by the fixed plate 531 and the movable plate 532 is not constant. Therefore, before the preform conveying device 50 delivers the preform to the cooling unit 50, the wide gap G1 shown in FIG. 15A is converted to the narrow gap G2 shown in FIG. 15B, and n = 3 rows. The arrangement pitch of M = 8 preforms supported in each row is made uniform. Thereby, the preform arrangement pitch in the cooling unit 20, the heating unit 30, and the blow molding unit 40 can be made uniform. In particular, in this embodiment, since it is continuously conveyed by the heating unit 30, it is necessary to make the influence of each preform constant from adjacent preforms, so the arrangement pitch of the preforms that are continuously conveyed is constant. It is important to make it. In the case of carrying out with a preform having a large diameter such as M = 4, the arrangement pitch may be fixed by widening the gap.

  The fixed plate 531 and the movable plate 532 shown in FIGS. 15A and 15B are replaced with the preform holder 500 shown in FIGS. 3A and 3B or shown in FIGS. 16A and 16B. A preform holder 540 is supported. The preform holder 540 includes a holder main body 541, a core 542 fixed to the holder main body 541, and a top seal member 543 movable with respect to the holder main body 541.

  A suction passage 531A (532A) is formed in the fixed plate 531 (movable plate 532), and the suction passage 531A (532A) communicates with the neck portion 2A of the preform 2 via the holder body 541 and the core 542.

  The top seal member 543 is supported to be movable up and down with respect to the holder main body 541 and is always urged to move downward by a biasing member such as a compression coil spring 544.

  When the preform holder 540 is disposed on the preform 2 supported by the pot 122 of the take-out device 120 and the preform holder 540 is lowered by the first air cylinder 510 shown in FIG. While being inserted into the neck portion 2A of the reform 2, the top surface of the neck portion 2A is sealed by the top surface sealing member 543. At this time, the top seal member 543 relaxes the impact at the time of contact by the elasticity of the compression coil spring 544 and maintains the top seal.

  When the vacuum is turned on thereafter, the preform 2 is sucked toward the preform holder 540, and the preform 2 supported by the pot 122 of the take-out device 120 is delivered to the preform holder 540. When the preform holder 540 transports the preform 2 to the cooling unit 20, the preform 2 is vacuumed off, and the preform 2 is delivered to the cooling pot 220 shown in FIG.

9. Modification Example of Cooling Unit Next, a modification example of the cooling unit 20 will be described with reference to FIGS. 17 to 20. The cooling unit 20 illustrated in FIG. 17 includes a reversing unit 200 that rotates about the rotation shaft 204 as in FIG. 17 can be equipped with cooling pots 210A to 210C for cooling preforms having different sizes as shown in FIGS. 18 (A) to 18 (C).

  For this purpose, as shown in FIG. 19, the reversing portion 200 is provided with a small diameter hole 250A and a large diameter hole 250B as pot insertion holes. M / 2 = 4 large-diameter holes 250B are formed at a pitch P in each of n = 3 rows. In each of n = 3 rows, M / 2 = 4 small diameter holes 250A are alternately formed with the large diameter holes 250B. The arrangement pitch of the small diameter holes 250A and the large diameter holes 250B is P / 2.

  In the preform 2 having a large diameter shown in FIG. 18A, the number of injection moldings in the injection molding part 10 is reduced to N / 2. In this case, by arranging cooling pots 210A shown in FIG. 18B in M / 2 large-diameter holes in each of the n rows formed in the reversing unit 200, the first and second surfaces 210 are arranged. , 202 can be provided with N / 2 cooling pots 210A.

  On the other hand, since N preforms having a small diameter as shown in FIG. 18B or FIG. 18C can be injection-molded simultaneously, each of M / 2 small-diameter holes 250A, large-diameter holes and 250B is formed. It is possible to arrange N cooling pots 210B or 210C on each of the first and second surfaces 201 and 202. When the cooling pots for preforms having a small diameter are made the same size, the gap when the cooling pots 250B and 250C shown in FIG. 18B or FIG. Can be filled.

  The cooling pot 210A inserted into the large-diameter hole 250B of the reversing unit 200 is fixed to the reversing unit 200 by the pot fixing plate 260A shown in FIG. 20A, thereby closing the small-diameter hole 250A. The cooling pots 210B and 210C inserted into the small-diameter holes 250A of the reversing unit 200 are fixed to the reversing unit 200 by pot fixing plates 260B shown in FIG.

  As shown in FIGS. 18 (A) to 18 (C), a recess 211 is formed on the outer wall of any of the cooling pots 210A to 210C. In the present embodiment, the recesses 211 communicating in the circumferential direction are formed at the upper and lower stages of the outer walls of the cooling pots 210A to 210C, but only one stage may be used.

  On the other hand, the reversing unit 200 includes flow paths 230A to 230D of a cooling medium such as cold water. The flow paths 230A and 230B extending horizontally in two upper and lower stages communicate with the upper and lower two-stage recesses 211 of the cooling pots 210A to 210C to circulate the cooling medium. Thereby, the recessed part 211 becomes a part of the refrigerant flow path.

  Thus, the cooling efficiency can be improved by bringing the cooling medium directly into contact with the outer walls of the cooling pots 210A to 210C over a wide area. Moreover, although the cooling pots 210A to 210C are changed when the preform sizes are different, the flow paths 230A to 230D are formed only by forming the recess 211 in common on the outer wall peripheral surface of the cooling pots 210A to 210C. The reversing unit 200 can be shared.

10. Reverse transfer device downstream of the heating unit 30 The preform 2 is transported in the reverse direction F shown in FIG. 2 or the reverse direction I6 shown in FIG. 9 and the ascending direction D shown in FIG. A reversing / passing mechanism 70 for delivering the preform 2 will be described with reference to FIGS.

  As shown in FIGS. 21 to 23, the reverse transfer mechanism 70 includes an elevating unit 710 that moves integrally with an elevating plate 702 that elevates and lowers along a guide shaft 700 via a linear bearing 701. The elevating plate 702 has a nut portion 713 that is screwed to a ball screw 712 driven by an elevating drive unit such as a servo motor 711.

  In the elevating part 710, a pair of M chucks 720A and a pair of M chucks 720B are simultaneously opened and closed by opening / closing drive parts provided at two upper and lower positions as shown in FIG. It is supported so that it can be driven. 22 simultaneously opens and closes the chucks 720A and 720B located on the left side in FIG. 22, and the air cylinder 730B shown in FIG. 22 has the chucks 720A and 720B (720B in FIG. 22). Are only opened and closed simultaneously.

  The M pairs of chucks 720 </ b> A and the M pairs of chucks 720 </ b> B are rotated about the rotation shaft 731 together with the rotation shaft 731. A grooved pulley 732 is fixed to the rotating shaft 731. A timing belt 735 is stretched between a rotationally driven portion, for example, a grooved pulley 734 that is rotationally driven by a servo motor 733 and a grooved pulley 732 that is fixed to the rotary shaft 731.

  When the elevating unit 710 is in the lowered position, the M pairs of inverted chucks 720B positioned on the lower side of the M preforms heated by the heating unit 30 are driven and closed. Thereafter, after the elevating unit 710 is lifted, the M pair of chucks 720A and the M pair of chucks 720B are rotated about the rotation shaft 731 as a rotation center. Thereby, a pair of M chucks 720B is positioned on the upper side, and the preform 2 is inverted from the inverted state to the upright state as indicated by the arrow F in FIG.

11. Blow Molding Unit and Intermittent Conveyance Mechanism FIG. 24 shows a specific example of the blow molding unit 40 and the intermittent conveyance mechanism 400. FIG. 25 is a front view of the blow molding part 40. The intermittent conveyance mechanism 400 integrally drives the carry-in unit 410 and the carry-out unit 420 in the second direction D2 in FIG. The reciprocating drive includes two pinion gears 431 and 431 fixed to a rotary shaft of a reciprocating drive unit, for example, a servo motor 430, and two racks 432 engaged with them and linearly driven (partially shown in FIG. 24). ). The carry-in unit 410 and the carry-out unit 420 are driven to reciprocate integrally with the racks 432 and 432. By the reciprocating drive, the carry-in part 410 reciprocates between the preform receiving position P1 and the blow molding position P2, and the carry-out part 420 reciprocates between the blow molding position P2 and the take-out position P3. In FIG. 24, the carry-in part 410 is drawn by solid lines at two places, the preform receiving position P1 and the blow molding position P2, but the carry-in part 410 is stopped at only one of them.

  The carry-in unit 410 has M transport members 411 that transport M preforms. Each of the M transport members 411 includes a pair of chucks 412. The carry-out unit 420 includes a transport member 421 including a pair of chucks 422 and 422 that transport M containers. The pair of chucks 412 and 422 are integrally opened and closed by transmitting the driving force of an air cylinder 440 as an example of a plurality of, for example, four opening and closing drive units shown in FIG. 24 via the link mechanism 441. .

  As shown in FIG. 25, the M preforms 2 are carried into the blow molding position P2 of the blow molding unit 40 from the direction orthogonal to the paper surface of FIG. At this time, the blow cavity mold 41 is opened. Thereafter, the blow cavity mold 41, the blow core mold (not shown), and the bottom mold provided as necessary are clamped. Thereby, the M preforms 2 are delivered to the blow molding unit 40. Thereafter, the pair of chucks 421 of the M conveying members 411 are driven to open, and are moved from the blow molding position P2 shown in FIG. 24 to the preform receiving position P2. At the same time, the carry-out section 420 is carried from the take-out position P3 to the blow molding position P2, and waits in a state where the pair of chucks 422 are opened.

  Thereafter, when M containers are molded from the M preforms 2 in the blow molding section 40, the pair of chucks 422 of the carry-out section 420 are driven to close, and the neck portions of the M containers are clamped. . At the same time, at the preform receiving position P1, the pair of M chucks 412 of the carry-in unit 410 are driven to close, and the next M preforms 2 are sandwiched. Thereafter, the unloading unit 420 unloads M containers from the blow molding position P2 to the unloading position P3, and the loading unit 410 moves the M preforms 2 from the preform receiving position P1 to the blow molding position P3. By repeating this, the blow molding operation in the blow molding unit 40 is continuously performed.

  Next, the delivery operation of the preform 2 from the reverse delivery mechanism 70 shown in FIGS. 21 to 23 to the carry-in section 410 of the intermittent delivery mechanism 400 shown in FIG. 24 will be described with reference to FIGS.

  T0 to T4 shown in FIGS. 26 and 27 are timings that change on the time axis, and change from T0 to T4. 26 and 27 show a pair of chucks 720A (hereinafter referred to as a pair of first chucks) and a pair of chucks 412 (hereinafter referred to as a pair of second chucks) on a time axis changing from T0 to T4. The operation is shown. These operations are performed at the preform delivery position P1 shown in FIG.

  At timing T0, the preform 2 sandwiched between the pair of first chucks 720A is waiting below the pair of opened second chucks 412. At the next timing T1, the preform 2 sandwiched between the pair of first chucks 720A is raised, and the neck portion is disposed between the pair of second chucks 412 in the open state.

  Thereafter, the pair of second chucks 412 in an open state are driven to close at timing T2. Therefore, at the timing T <b> 2, the neck portion of the preform 2 is sandwiched between both the pair of first chucks 720 </ b> A and the pair of second chucks 412.

  Thereafter, the pair of first chucks 720A is moved downward at timing T3. Accordingly, the preform 2 is transferred from the pair of first chucks 720 </ b> A to the pair of second chucks 412.

  Thereafter, the pair of second chucks 412 is transported from the preform receiving position P1 to the blow molding position P2. After that, after the pair of first chucks 720A are lowered, the pair of first chucks 720A are rotated by driving the servo motor 733 shown in FIG. It is set at a position indicated by timing T0 in FIG. Further thereafter, the pair of second chucks 412 is returned from the blow molding position P1 to the preform delivery position P1, and set to the position indicated by the timing T0 in FIGS. Thereafter, the preform delivery operation described above is repeated.

  1 machine stand, 2, 2A, 2B preform, 10 injection molding section, 20 cooling section, 30 heating section, 40 blow molding section, 50 preform conveying device, 100 tie bar, 102 mold clamping mechanism, 104 injection core mold, 106 Injection cavity mold, 110 injection device, 120 take-out device, 200 reversing part, 201 first surface, 202 second surface, 210 first cooling pot, 211 recess, 220 second cooling pot, 230, 230A to 230C first, first 2-channel, 250A small-diameter hole, 250B large-diameter hole, 300 conveying path, 310 continuous conveying path, 312 intermittent conveying path, 321-328 multiple sprockets, 330 conveying member, 334 ring-shaped member, 340 guide rail, 370 conveying treatment Tool, 371, 372, 373 connecting member, 380 parallel drive, 400 intermittent conveyance Configuration, D1 first direction, D2 the second direction, T1 forced cooling time, T3 heating time

Claims (19)

An injection molding part for injection molding N (N is an integer of 2 or more) preforms;
A cooling section for forcibly cooling the N preforms that have been injection-molded;
A heating unit for continuously conveying and heating the cooled N preforms;
The heated N preforms are divided into n (n is an integer of 2 or more) times, and M (M = N / n: M is a natural number) preforms are stretch blow molded into M containers at a time. A blow molding part,
An injection stretch blow molding apparatus comprising: In claim 1,
The heating unit heats the M preforms that are blow-molded first among the N preforms and the M preforms that are subsequently blow-molded in a row during continuous conveyance. An injection stretch blow molding device. In claim 1 or 2,
Each of the N preforms has a neck portion;
The injection-molded portion is injection-molded with the N preforms in an upright state with the neck portion facing upward,
The heating unit heats the N preforms in an inverted state with the neck portion facing down,
The cooling part is
Reversing part,
N first cooling pots provided on the first surface of the reversing unit;
N second cooling pots provided on a second surface facing the first surface of the reversing unit;
An injection stretch blow molding apparatus comprising: In claim 3,
A recess is formed on the outer wall of each of the N first cooling pots and the N second cooling pots,
The reversing part has a cooling medium flow path, and the flow path communicates with the recesses of the N first cooling pots to flow the cooling medium, and the N number of the cooling medium flow paths. 2. An injection stretch blow molding apparatus comprising: a second flow path for circulating the cooling medium by communicating with the recess of the two cooling pots. In claim 4,
M is an even number,
In each of the first surface and the second surface of the reversing portion, M / 2 small diameter holes and M / 2 large diameter holes are arranged in each of the n rows as cooling pot insertion holes. An injection stretch blow molding apparatus characterized by being formed at equal pitches alternately in a direction. In any of claims 3 to 5,
The cooling unit forcibly cools the N preforms over a time longer than an injection molding cycle time required for injection molding the N preforms in the injection molding unit. Injection stretch blow molding equipment. In claim 6,
The N upright preforms injection-molded in the m-th cycle are held by the N first cooling pots and then inverted by the reversing unit and cooled in an inverted state. In the meantime, the N preforms in an upright state injection-molded in the (m + 1) th cycle are held in the N second cooling pots and cooled. Molding equipment. In any one of Claims 1 thru | or 7,
The heating unit is arranged along a part of the continuous conveyance path among the conveyance paths through which (k × N) preforms corresponding to k (k is an integer of 2 or more) injection molding cycles are conveyed. An injection stretch blow molding apparatus. In claim 8,
The transport path is
Multiple sprockets,
A plurality of conveying members that are engageable with the plurality of sprockets, each holding one preform and in contact with two adjacent in the conveying direction;
A guide rail for guiding the plurality of transport members along the transport direction;
An injection stretch blow molding apparatus comprising: In claim 9,
M transport members adjacent in the transport direction are connected by a connecting member to form one transport jig,
Among the plurality of sprockets, a part of the sprockets adjacent in the transport direction are continuously driven, and among the plurality of sprockets, another part of the sprockets adjacent in the transport direction is more than the part of the sprockets. An injection stretch blow molding apparatus that is intermittently driven at high speed. In claim 10,
The cooling section delivers the cooled N preforms to n transport jigs, and an injection stretch blow molding apparatus. In claim 11,
A carry-out device for carrying out the n carrying jigs one by one and engaging a leading carrying member in the conveying jig with a driving sprocket located in the uppermost stream among the plurality of sprockets; An injection stretch blow molding apparatus further comprising: In any one of Claims 1 to 12,
An injection stretch blow molding apparatus, further comprising an intermittent transport mechanism for intermittently transporting the heated M preforms to the blow molding section. In any one of Claims 1 thru | or 13.
A take-out device for taking out the N preforms from the injection molding section;
A transport device for transporting the N preforms from the take-out device to the cooling unit;
Further comprising
The injection molding unit simultaneously performs injection molding of the N preforms in M rows in each of n rows parallel to the first direction, and when M is an even number, in each row of the n rows. The first interval between two preforms adjacent at the center position in the first direction is different from the second interval between the other two preforms,
The take-out device unloads the M preforms in each of the n rows from the injection molding section along a second direction orthogonal to the first direction, and arranges the preforms in the second direction. Convert pitch to narrow pitch,
The transport device matches the first and second intervals by changing the first interval,
The cooling section forcibly cools the N preforms by M in each of n rows parallel to the first direction. An injection molding part for injection molding N (N is an integer of 2 or more) preforms;
A heating unit that continuously conveys and heats the N preforms carried out from the injection molding unit;
The heated N preforms are divided into n (n is an integer of 2 or more) times, and M (M = N / n: M is a natural number) preforms are stretch blow molded into M containers at a time. A blow molding part,
An injection stretch blow molding apparatus comprising: A conveyance path for conveying a plurality of molded articles;
A heating unit provided along the conveying path;
Have
The conveyance path includes a plurality of sprockets, each holding a single molded product, a plurality of conveyance members in contact with two adjacent in the conveyance direction, and guiding the plurality of conveyance members along the conveyance direction. And a guide rail engaged with the plurality of sprockets. In claim 16,
A plurality of conveying members adjacent in the conveying direction are connected by a connecting member to constitute one conveying jig,
Among the plurality of sprockets, a part of the sprockets adjacent in the transport direction are continuously driven, and among the plurality of sprockets, another part of the sprockets adjacent in the transport direction is more than the part of the sprockets. A molded article heating apparatus characterized by being intermittently driven at a high speed rotation. In claim 17,
The apparatus further comprises a carry-out device that drives the carrying jig to carry out and engages a leading carrying member in the carrying jig with a driving sprocket located in the most upstream of the plurality of sprockets. Molded product heating device. N (N is an integer of 2 or more) preforms, M (M = N / n: M is a natural number) in each of n (n is an integer of 2 or more) parallel to the first direction An injection molding part for injection molding at the same time;
A cooling unit that forcibly cools the N preforms carried out in the second direction orthogonal to the first direction from the injection molding unit by M rows in n rows parallel to the first direction;
The N preforms that have been cooled are carried out in the first direction by M, and the N preforms are continuously conveyed along a detour path to heat the heating units;
The heated N preforms are divided into n times, and M preforms are intermittently transported along the second direction at a time and carried in, and simultaneously stretched from M preforms to M containers. A blow molding part for blow molding;
An injection stretch blow molding apparatus comprising:

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