JPWO2006129800A1 - Surface treatment agent for pattern formation - Google Patents
Surface treatment agent for pattern formation Download PDFInfo
- Publication number
- JPWO2006129800A1 JPWO2006129800A1 JP2007519089A JP2007519089A JPWO2006129800A1 JP WO2006129800 A1 JPWO2006129800 A1 JP WO2006129800A1 JP 2007519089 A JP2007519089 A JP 2007519089A JP 2007519089 A JP2007519089 A JP 2007519089A JP WO2006129800 A1 JPWO2006129800 A1 JP WO2006129800A1
- Authority
- JP
- Japan
- Prior art keywords
- group
- fluorine
- monomer
- surface treatment
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012756 surface treatment agent Substances 0.000 title claims abstract description 49
- 230000007261 regionalization Effects 0.000 title description 2
- 239000000178 monomer Substances 0.000 claims abstract description 156
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 142
- 239000011737 fluorine Substances 0.000 claims abstract description 131
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 122
- 229920000642 polymer Polymers 0.000 claims abstract description 86
- 239000007788 liquid Substances 0.000 claims abstract description 72
- 239000005871 repellent Substances 0.000 claims abstract description 60
- 238000000206 photolithography Methods 0.000 claims abstract description 54
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 53
- 230000002940 repellent Effects 0.000 claims abstract description 50
- 125000003709 fluoroalkyl group Chemical group 0.000 claims abstract description 29
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims abstract description 11
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- 239000000758 substrate Substances 0.000 claims description 124
- 238000000034 method Methods 0.000 claims description 104
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 82
- 238000004519 manufacturing process Methods 0.000 claims description 59
- 150000001875 compounds Chemical class 0.000 claims description 56
- 125000000524 functional group Chemical group 0.000 claims description 55
- 239000002253 acid Substances 0.000 claims description 54
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- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 claims description 3
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 claims description 3
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- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 claims description 2
- 238000000018 DNA microarray Methods 0.000 claims description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 2
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- 125000002733 (C1-C6) fluoroalkyl group Chemical group 0.000 claims 3
- 125000002091 cationic group Chemical group 0.000 claims 3
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- 239000004417 polycarbonate Substances 0.000 description 1
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- 150000003141 primary amines Chemical class 0.000 description 1
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- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 238000003498 protein array Methods 0.000 description 1
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
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- 238000005507 spraying Methods 0.000 description 1
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- 238000003756 stirring Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003459 sulfonic acid esters Chemical class 0.000 description 1
- YBBRCQOCSYXUOC-UHFFFAOYSA-N sulfuryl dichloride Chemical compound ClS(Cl)(=O)=O YBBRCQOCSYXUOC-UHFFFAOYSA-N 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920006027 ternary co-polymer Polymers 0.000 description 1
- ZHZGESLMIWQFHG-UHFFFAOYSA-N tert-butyl 3-ethenoxyadamantane-1-carboxylate Chemical compound C1C(C2)CC3CC2(OC=C)CC1(C(=O)OC(C)(C)C)C3 ZHZGESLMIWQFHG-UHFFFAOYSA-N 0.000 description 1
- WMXCDAVJEZZYLT-UHFFFAOYSA-N tert-butylthiol Chemical compound CC(C)(C)S WMXCDAVJEZZYLT-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 125000001412 tetrahydropyranyl group Chemical group 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
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- 150000003568 thioethers Chemical class 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 125000005369 trialkoxysilyl group Chemical group 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- FAYMLNNRGCYLSR-UHFFFAOYSA-M triphenylsulfonium triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 FAYMLNNRGCYLSR-UHFFFAOYSA-M 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 150000003672 ureas Chemical group 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
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Landscapes
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Optics & Photonics (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Optical Filters (AREA)
- Materials For Photolithography (AREA)
Abstract
以下のフッ素系モノマー(A)および該含フッ素系モノマーを含んでなるフッ素系ポリマー(B)の少なくとも一方を含有してなるフォトリソグラフィー用表面処理剤:(A−1)炭素数1〜6のフルオロアルキル基を有するα位置換アクリレート、(A−2)炭素数1〜6のフルオロアルキル基および重合性基を含有する含フッ素シルセスキオキサンモノマー(A−3)パーフルオロポリエーテル基を有する重合性モノマー(A−4)炭素数1〜6のフルオロアルキル基と重合性基が-SO2(CH2)n-(nは1〜10)(A−5)モノマー(A−1)〜(A−4)の少なくとも1種を繰り返し単位とするポリマーの末端に(メタ)アクリロイル基を有するマクロモノマーからなる群から選択された少なくとも1種のフッ素系モノマーを提供する。該表面処理剤は、炭素数6以下の短鎖Rf基を有していても、撥液領域に充分に高い撥水撥油性を与える。Surface treatment agent for photolithography comprising at least one of the following fluorine-based monomer (A) and fluorine-based polymer (B) comprising the fluorine-containing monomer: (A-1) having 1 to 6 carbon atoms An α-substituted acrylate having a fluoroalkyl group, (A-2) a fluorine-containing silsesquioxane monomer (A-3) containing a fluoroalkyl group having 1 to 6 carbon atoms and a polymerizable group (A-3) having a perfluoropolyether group Polymerizable monomer (A-4) A fluoroalkyl group having 1 to 6 carbon atoms and a polymerizable group are -SO2 (CH2) n- (n is 1 to 10) (A-5) Monomers (A-1) to (A And 4) at least one fluorine-based monomer selected from the group consisting of macromonomers having a (meth) acryloyl group at the end of the polymer having at least one repeating unit. Even if the surface treatment agent has a short-chain Rf group having 6 or less carbon atoms, it provides a sufficiently high water and oil repellency to the liquid repellent region.
Description
本発明は、親液領域および撥液領域からなるパターン表面をフォトリソグラフィー法により作製するための表面処理剤に関する。 The present invention relates to a surface treatment agent for producing a pattern surface comprising a lyophilic region and a liquid repellent region by a photolithography method.
フルオロアルキル基(以下、Rf基と省略)含有モノマー[J. Poly. Sci. Part A, 37, 77(1999)]、または、Rf基含有モノマー 架橋性官能基含有モノマーの共重合体(特開2003−300323)を、架橋性モノマーおよび光重合開始剤とブレンドし、光重合する技術が開示されている。これらの技術は濡れ性の異なる撥液性と親液性の領域から構成されるパターン表面をフォトリソグラフィー法で作製するための表面処理剤として適用可能である。従来技術では、撥液性に有利な炭素数8以上の長鎖Rf基を有するRf基含有モノマーが用いられてきた。 Fluoroalkyl group (hereinafter abbreviated as Rf group) -containing monomer [J. Poly. Sci. Part A, 37, 77 (1999)], or copolymer of Rf group-containing monomer and crosslinkable functional group-containing monomer 2003-300323) is blended with a crosslinkable monomer and a photopolymerization initiator and photopolymerized. These techniques can be applied as a surface treatment agent for producing a pattern surface composed of lyophobic and lyophilic regions having different wettability by a photolithography method. In the prior art, an Rf group-containing monomer having a long-chain Rf group having 8 or more carbon atoms, which is advantageous for liquid repellency, has been used.
しかし、炭素数8以上の長鎖Rf基を有するRf基含有モノマー、あるいは、Rf基含有モノマーの共重合体が表面処理剤を構成する架橋性モノマー、光重合開始剤、溶媒などに相溶しにくい問題があった。 However, an Rf group-containing monomer having a long-chain Rf group having 8 or more carbon atoms, or a copolymer of the Rf group-containing monomer is compatible with the crosslinkable monomer, photopolymerization initiator, solvent, etc. constituting the surface treatment agent. There was a difficult problem.
一方、Rf基含有モノマーに炭素数8以上の長鎖Rf基を用いると環境、生体への蓄積性の問題が懸念される。従来、基材に高い撥水撥油性を付与するために表面処理剤として汎用されてきた炭素数8〜12の長鎖Rf基を有するRf基含有化合物は、最近になって環境、生体への蓄積性の問題が指摘されている。最近の研究結果[EPAレポート"Draft Risk Assessment of the Potential Human Health Effects Associated With Exposure to Perfluorooctanoic Acid and Its Salts (PFOA)" (https://www.epa.gov/opptintr/pfoa/pfoarisk.pdf)]などから、長鎖Rf基含有化合物の一種であるPFOA(perfluorooctanoic acid)に対する人体への蓄積性の懸念が明らかとなってきており、2003年4月14日にEPA(米国環境保護庁)がPFOAに対する科学的調査を強化すると発表した。 On the other hand, if a long-chain Rf group having 8 or more carbon atoms is used for the Rf group-containing monomer, there is a concern about environmental and biological accumulation problems. Conventionally, Rf group-containing compounds having a long chain Rf group having 8 to 12 carbon atoms, which have been widely used as a surface treatment agent for imparting high water and oil repellency to a substrate, have recently been applied to the environment and living organisms. Accumulation problems have been pointed out. Recent Research Results [EPA Report “Draft Risk Assessment of the Potential Human Health Effects Associated With Exposure to Perfluorooctanoic Acid and Its Salts (PFOA)” (https://www.epa.gov/opptintr/pfoa/pfoarisk.pdf)] From the above, concerns about the accumulation of PFOA (perfluorooctanoic acid), a type of long-chain Rf group-containing compound, in the human body have been revealed. On April 14, 2003, EPA (United States Environmental Protection Agency) announced PFOA. Announced that it would strengthen scientific research on
一方、Federal Register(FR Vol.68, No.73/April 16, 2003[FRL−2303−8], https://www.epa.gov/opptintr/pfoa/pfoafr.pdf)やEPA Environmental News FOR RELEASE: MONDAY APRIL 14, 2003 EPA INTENSIFIES SCIENTIFIC INVESTIGATION OF A CHEMICAL PROCESSING AID(https://www.epa.gov/opptintr/pfoa/pfoaprs.pdf)やEPA OPPT FACT SHEET April 14, 2003(https://www.epa.gov/opptintr/pfoa/pfoafacts.pdf)は、テロマーが分解または代謝によりPFOAを生成する可能性があると公表している(テロマーとは長鎖Rf基と同義である)。また、テロマーが、撥水撥油性、防汚性を付与された泡消火剤、ケア製品、洗浄製品、カーペット、テキスタイル、紙、皮革などの多くの製品に使用されていることをも公表している。 On the other hand, Federal Register (FR Vol.68, No.73 / April 16, 2003 [FRL-2303-8], https://www.epa.gov/opptintr/pfoa/pfoafr.pdf) and EPA Environmental News FOR RELEASE : MONDAY APRIL 14, 2003 EPA INTENSIFIES SCIENTIFIC INVESTIGATION OF A CHEMICAL PROCESSING AID (https://www.epa.gov/opptintr/pfoa/pfoaprs.pdf) and EPA OPPT FACT SHEET April 14, 2003 (http: // www. epa.gov/opptintr/pfoa/pfoafacts.pdf) publishes that telomers can produce PFOA by degradation or metabolism (telomers are synonymous with long chain Rf groups). We also announced that telomers are used in many products such as foam, water- and oil-repellent and antifouling foams, care products, cleaning products, carpets, textiles, paper and leather. Yes.
このような環境問題のために、長鎖Rf基含有化合物の代替物質として、炭素数1〜6の短鎖Rf基を有するRf基含有化合物を撥水撥油剤として利用する必要性が生じてきた。しかし、従来の骨格をそのまま短鎖Rf基に置換しても撥液領域の撥水撥油性が不十分であった。 Due to such environmental problems, it has become necessary to use an Rf group-containing compound having a short chain Rf group having 1 to 6 carbon atoms as a water- and oil-repellent agent as an alternative to a long-chain Rf group-containing compound. . However, even if the conventional skeleton is directly replaced with the short-chain Rf group, the water / oil repellency of the liquid repellent region is insufficient.
本発明の第1の要旨に関する目的は、炭素数6以下の短鎖Rf基を有していても、撥液領域に充分に高い撥水撥油性を与えるパターン形成用表面処理剤を提供することである。
本発明の第2の要旨に関する目的は、非接触な微量液滴吐出法により、基材に微小な撥液領域を形成させ、さらにその撥液領域は長鎖Rf基含有化合物を用いなくとも高い撥液性を有するパターン基板の製造方法を提供することである。An object related to the first gist of the present invention is to provide a surface treatment agent for pattern formation which gives a sufficiently high water and oil repellency to a liquid repellent region even if it has a short chain Rf group having 6 or less carbon atoms. It is.
The purpose of the second aspect of the present invention is to form a minute liquid-repellent region on a substrate by a non-contact microdroplet discharge method, and the liquid-repellent region is high even without using a long-chain Rf group-containing compound. It is to provide a method for producing a pattern substrate having liquid repellency.
第1の要旨によれば、本発明は、特定のフッ素系モノマーおよび/または特定のフッ素系ポリマーからなるフォトリソグラフィー用表面処理剤を提供する。
フッ素系モノマーとしては、例えば、
・炭素数1〜6のRf基を有するα位置換アクリレートモノマー(α位の置換基は例えばF, Clである。)、
・炭素数1〜6のRf基を有する重合性シルセスキオキサンモノマー、
・パーフルオロポリエーテル基を有する重合性モノマー、
・炭素数1〜6のフルオロアルキル基と重合性基が−SO2(CH2)n−(nは1〜10、特に3〜6)により連結された重合性モノマー
・これらモノマーの少なくとも1種を繰り返し単位とするポリマーの末端に(メタ)アクリロイル基を有するマクロモノマー
を適用する。According to a first aspect, the present invention provides a surface treatment agent for photolithography comprising a specific fluorine monomer and / or a specific fluorine polymer.
As the fluorine-based monomer, for example,
An α-substituted acrylate monomer having an Rf group having 1 to 6 carbon atoms (the substituent at the α-position is, for example, F or Cl);
A polymerizable silsesquioxane monomer having an Rf group having 1 to 6 carbon atoms,
A polymerizable monomer having a perfluoropolyether group,
A polymerizable monomer in which a fluoroalkyl group having 1 to 6 carbon atoms and a polymerizable group are connected by —SO 2 (CH 2 ) n — (n is 1 to 10, particularly 3 to 6). At least one of these monomers. A macromonomer having a (meth) acryloyl group at the end of a polymer having a repeating unit as a repeating unit is applied.
本発明は、以下のフッ素系モノマー(A)およびフッ素系ポリマー(B)からなる群から選択された少なくとも1種の含フッ素化合物を含有してなるフォトリソグラフィー用表面処理剤を提供する。
●フッ素系モノマー(A)
(A−1)炭素数1〜6のフルオロアルキル基を有するα位置換アクリレートモノマー(α位の置換基:フッ素原子、塩素原子、臭素原子、ヨウ素原子、CFX1X2基(但し、X1およびX2は、水素原子、フッ素原子または塩素原子である。)、シアノ基、炭素数1〜20の直鎖状または分岐状のフルオロアルキル基、置換または非置換のベンジル基、置換または非置換のフェニル基、あるいは炭素数1〜20の直鎖状または分岐状アルキル基)、
(A−2)炭素数1〜6のフルオロアルキル基および重合性基を含有する含フッ素シルセスキオキサンモノマー、
(A−3)パーフルオロポリエーテル基を有する重合性モノマー、
(A−4)炭素数1〜6のフルオロアルキル基と重合性基が−SO2(CH2)n−(nは1〜10、特に3〜6)により連結された重合性モノマー
(A−5)モノマー(A−1)〜(A−4)の少なくとも1種を繰り返し単位とするポリマーの末端に(メタ)アクリロイル基を有するマクロモノマー
からなる群から選択された少なくとも1種のモノマー
フッ素系モノマーは、上記の2種の混合物(例えば、モノマー(A−1)とモノマー(A−4)の組合せ)であってもよい。The present invention provides a surface treatment agent for photolithography comprising at least one fluorine-containing compound selected from the group consisting of the following fluorine-based monomer (A) and fluorine-based polymer (B).
● Fluoromonomer (A)
(A-1) α-substituted acrylate monomer having a fluoroalkyl group having 1 to 6 carbon atoms (α-position substituent: fluorine atom, chlorine atom, bromine atom, iodine atom, CFX 1 X 2 group (provided that X 1 And X 2 is a hydrogen atom, a fluorine atom or a chlorine atom.), A cyano group, a linear or branched fluoroalkyl group having 1 to 20 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted group A phenyl group, or a linear or branched alkyl group having 1 to 20 carbon atoms),
(A-2) a fluorine-containing silsesquioxane monomer containing a fluoroalkyl group having 1 to 6 carbon atoms and a polymerizable group,
(A-3) a polymerizable monomer having a perfluoropolyether group,
(A-4) A polymerizable monomer in which a fluoroalkyl group having 1 to 6 carbon atoms and a polymerizable group are connected by —SO 2 (CH 2 ) n — (n is 1 to 10, particularly 3 to 6) (A- 5) At least one monomer selected from the group consisting of macromonomers having a (meth) acryloyl group at the end of a polymer having at least one monomer (A-1) to (A-4) as a repeating unit. The monomer may be a mixture of the above two types (for example, a combination of monomer (A-1) and monomer (A-4)).
●フッ素系ポリマー(B)
フッ素系モノマー(A)と同様である繰り返し単位(B−1)から誘導された繰り返し単位を有するフッ素系ポリマーであり、単独重合体であっても共重合体であっても良い。共重合体の場合はランダム、交互、ブロック、グラフトのいずれでも良い。 ● Fluoropolymer (B)
The fluorine-based polymer having a repeating unit derived from the repeating unit (B-1) which is the same as the fluorine-based monomer (A), and may be a homopolymer or a copolymer. In the case of a copolymer, any of random, alternating, block, and graft may be used.
第2の要旨によれば、本発明は、フルオロアルキル基を含有するフッ素系モノマー(A)、架橋剤(B)、光架橋触媒(C)を含んでなる電磁波硬化組成物を、非接触な微量液滴吐出法で基材に吐出し、その微細な塗膜に電磁波を照射して硬化させることにより、表面自由エネルギーが異なる少なくとも2つの領域から構成されるパターンを基材上に形成するパターン基板の製造方法をも提供する。 According to the second aspect, the present invention provides an electromagnetic curing composition comprising a fluoromonomer-containing fluorine-based monomer (A), a crosslinking agent (B), and a photocrosslinking catalyst (C) in a non-contact manner. A pattern that forms on the substrate a pattern consisting of at least two regions with different surface free energies by discharging to the substrate with a micro-droplet discharge method and irradiating and curing the fine coating film with electromagnetic waves. A method for manufacturing a substrate is also provided.
本発明の表面処理剤は、基板上に、パターン化された高い撥水撥油性を発現する膜を形成する。 The surface treating agent of the present invention forms a patterned film exhibiting high water and oil repellency on a substrate.
炭素数1〜6のフルオロアルキル基を有するα位置換アクリレート(A−1)、パーフルオロポリエーテル基を有する重合性モノマー(A−3)、炭素数1〜6のフルオロアルキル基と重合性基が−SO2(CH2)n−(nは1〜10、特に3〜6)により連結された重合性モノマー(A−4)は、
(A)式:
[式中、Xは、フッ素原子、塩素原子、臭素原子、ヨウ素原子、CFX1X2基(但し、X1およびX2は、水素原子、フッ素原子、塩素原子、臭素原子またはヨウ素原子である。)、シアノ基、炭素数1〜21の直鎖状または分岐状のフルオロアルキル基、置換または非置換のベンジル基、置換または非置換のフェニル基、あるいは炭素数1〜20の直鎖状または分岐状アルキル基
Yは、直接結合、酸素原子を有していてもよい炭素数1〜10の脂肪族基、酸素原子を有していてもよい炭素数6〜10の芳香族基、環状脂肪族基または芳香脂肪族基、−CH2CH2N(R1)SO2−基(但し、R1は炭素数1〜4のアルキル基である。)、−CH2CH(OY1)CH2−基(但し、Y1は水素原子またはアセチル基である。)、または、−(CH2)nSO2−基(nは1〜10)である。
Rfは炭素数1〜6の直鎖状または分岐状のフルオロアルキル基、または、繰り返し単位:−C3F6O−、−C2F4O−および−CF2O−からなる群から選択された少なくとも一種の繰り返し単位の合計数が1〜200のフルオロエーテル基である。]
で示されるフッ素含有基を有する含フッ素単量体であってよい。Α-substituted acrylate (A-1) having a fluoroalkyl group having 1 to 6 carbon atoms, polymerizable monomer (A-3) having a perfluoropolyether group, fluoroalkyl group and polymerizable group having 1 to 6 carbon atoms Is a polymerizable monomer (A-4) linked by —SO 2 (CH 2 ) n — (n is 1 to 10, particularly 3 to 6),
(A) Formula:
[Wherein X is a fluorine atom, chlorine atom, bromine atom, iodine atom, CFX 1 X 2 group (where X 1 and X 2 are a hydrogen atom, fluorine atom, chlorine atom, bromine atom or iodine atom) ), A cyano group, a linear or branched fluoroalkyl group having 1 to 21 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted phenyl group, or a straight chain having 1 to 20 carbon atoms, or The branched alkyl group Y is a direct bond, an aliphatic group having 1 to 10 carbon atoms which may have an oxygen atom, an aromatic group having 6 to 10 carbon atoms which may have an oxygen atom, or a cyclic aliphatic group. Group or araliphatic group, —CH 2 CH 2 N (R 1 ) SO 2 — group (where R 1 is an alkyl group having 1 to 4 carbon atoms), —CH 2 CH (OY 1 ) CH 2 -group (where Y 1 is a hydrogen atom or an acetyl group) or — (CH 2 ) n SO 2 — group (n is 1 to 10).
Rf is a linear or branched fluoroalkyl group having 1 to 6 carbon atoms or a repeating unit: -C 3 F 6 O -, - selected from C 2 F 4 O- and -CF 2 group consisting of O- The total number of the at least one repeating unit is 1 to 200 fluoroether groups. ]
The fluorine-containing monomer which has a fluorine-containing group shown by these may be sufficient.
上記式において、重合性基(例えば、炭素炭素二重結合基)とフルオロアルキル基との間に(すなわち、−O−Y−に代えて)、
−O−Y1−
(ここで、Y1は、直接結合、酸素原子を有していてもよい炭素数1〜10の脂肪族基、酸素原子を有していてもよい炭素数6〜10の芳香族基または環状脂肪族基または芳香脂肪族基、−CH2CH2N(R1)SO2−(CH2CH2)a−基(但し、R1は炭素数1〜4のアルキル基、aは0または1である。)、−CH2CH(OR11)CH2−基(但し、R11は水素原子またはアセチル基である。)または、−(CH2)nSO2−基(nは1〜10)である。)、あるいは
−Y2−[−(CH2)m−Z−]p−(CH2)n−
(ここで、Y2は、−O−または−NH−であり;Zは、−S−または−SO2−であり;mは1〜10、nは0〜10、pは0または1である。)
を有していてもよい。In the above formula, between a polymerizable group (eg, a carbon-carbon double bond group) and a fluoroalkyl group (ie, instead of —O—Y—),
-O-Y 1-
(Here, Y 1 is a direct bond, an aliphatic group having 1 to 10 carbon atoms which may have an oxygen atom, an aromatic group having 6 to 10 carbon atoms which may have an oxygen atom, or a cyclic group. An aliphatic group or an araliphatic group, —CH 2 CH 2 N (R 1 ) SO 2 — (CH 2 CH 2 ) a — group (where R 1 is an alkyl group having 1 to 4 carbon atoms, a is 0 or 1), a —CH 2 CH (OR 11 ) CH 2 — group (where R 11 is a hydrogen atom or an acetyl group), or a — (CH 2 ) n SO 2 — group (n is 1 to 10)), or -Y 2 -[-(CH 2 ) m -Z-] p- (CH 2 ) n-
(Where Y 2 is —O— or —NH—; Z is —S— or —SO 2 —; m is 1 to 10, n is 0 to 10, p is 0 or 1; is there.)
You may have.
したがって、モノマー(A−1)、(A−3)、(A−4)は、式:
CH2=CX−C(=O)−B−Rf
[式中、Bは、−O−Y1−または−Y2−[−(CH2)m−Z−]p−(CH2)n−
(ここで、Y1、Y2、Z、m、n、およびpは上記と同意義である。)
XおよびRfは上記と同意義である。]
で示される化合物であってよい。Therefore, monomers (A-1), (A-3), and (A-4) are represented by the formula:
CH 2 = CX-C (= O) -B-Rf
[Wherein, B represents —O—Y 1 — or —Y 2 — [— (CH 2 ) m —Z—] p — (CH 2 ) n —
(Here, Y 1 , Y 2 , Z, m, n, and p are as defined above.)
X and Rf are as defined above. ]
It may be a compound shown by these.
パーフルオロポリエーテル基を有する重合性モノマー(A−3)、および炭素数1〜6のフルオロアルキル基と重合性基が−SO2(CH2)n−(nは1〜10、特に3〜6)により連結された重合性モノマー(A−4)においては、Xの例は、上記原子および基に加えて、水素およびメチル基である。A polymerizable monomer (A-3) having a perfluoropolyether group, and a fluoroalkyl group having 1 to 6 carbon atoms and a polymerizable group are —SO 2 (CH 2 ) n — (n is 1 to 10, especially 3 to In the polymerizable monomer (A-4) linked by 6), examples of X are hydrogen and a methyl group in addition to the above atoms and groups.
重合性モノマー(A−3)および重合性モノマー(A−4)は、重合性基を有するモノマーである。重合性基は、二重結合で結合された炭素−炭素基(例えば、エテニル基)であってよい。重合性モノマー(A−2)〜(A−4)は、[モノマー(A−1)と同様に]α位が置換されている(すなわち、α位が水素またはアルキル基でない)アクリレートであってもよい。あるいは、α位に水素原子またはメチル基を有するアクリレートであってもよい。 The polymerizable monomer (A-3) and the polymerizable monomer (A-4) are monomers having a polymerizable group. The polymerizable group may be a carbon-carbon group (for example, ethenyl group) bonded by a double bond. The polymerizable monomers (A-2) to (A-4) are acrylates substituted at the α-position (that is, the α-position is not hydrogen or an alkyl group) [in the same manner as the monomer (A-1)] Also good. Alternatively, it may be an acrylate having a hydrogen atom or a methyl group at the α-position.
上記式(I)において、Rf基の炭素数は、1〜6、例えば1〜5、好ましくは4である。一般にRf基が長くなるほど撥液性が優れ、短くなるほど相溶性が優れる傾向があり、撥液性と相溶性が両立する炭素数は4である。生体蓄積性の観点でも炭素数6よりも4の方が好ましい。
Rf基の例は、−CF3、−CF2CF3、−CF2CF2CF3、−CF(CF3) 2、−CF2CF2CF2CF3、−CF2CF(CF3)2、−C(CF3)3、−(CF2)4CF3、−(CF2)2CF(CF3)2、−CF2C(CF3)3、−CF(CF3)CF2CF2CF3、−(CF2)5CF3、−(CF2)3CF(CF3)2等である。In the above formula (I), the Rf group has 1 to 6 carbon atoms, for example 1 to 5, preferably 4. In general, the longer the Rf group, the better the liquid repellency, and the shorter the Rf group, the better the compatibility. The number of carbons for which both the liquid repellency and the compatibility are compatible is 4. From the viewpoint of bioaccumulation, 4 is preferable to 6 carbon atoms.
Examples of Rf groups, -CF 3, -CF 2 CF 3 , -CF 2 CF 2 CF 3, -CF (CF 3) 2, -CF 2 CF 2 CF 2 CF 3, -CF 2 CF (CF 3) 2 , -C (CF 3 ) 3 ,-(CF 2 ) 4 CF 3 ,-(CF 2 ) 2 CF (CF 3 ) 2 , -CF 2 C (CF 3 ) 3 , -CF (CF 3 ) CF 2 CF 2 CF 3 , — (CF 2 ) 5 CF 3 , — (CF 2 ) 3 CF (CF 3 ) 2 and the like.
Yは、直接結合、酸素原子を有していてもよい炭素数1〜10の脂肪族基、酸素原子を有していてもよい炭素数6〜10の芳香族基、環状脂肪族基または芳香脂肪族基、−CH2CH2N(R1)SO2−基(但し、R1は炭素数1〜4のアルキル基である。)、−CH2CH(OY1)CH2−基(但し、Y1は水素原子またはアセチル基である。)、または、−(CH2)nSO2−基(nは1〜10)である。脂肪族基はアルキレン基(特に炭素数1〜4、例えば、1または2)であることが好ましい。芳香族基および環状脂肪族基は、置換されていてもあるいは置換されていなくてもどちらでもよい。−CH2CH2N(R1)SO2−基および−(CH2)nSO2−基においてRfに結合する原子は、メチレン基における炭素原子またはスルホン基における硫黄原子のどちらであってもよいが、一般に、スルホン基における硫黄原子であってよい。Y is a direct bond, an aliphatic group having 1 to 10 carbon atoms which may have an oxygen atom, an aromatic group having 6 to 10 carbon atoms which may have an oxygen atom, a cyclic aliphatic group or an aromatic group. An aliphatic group, a —CH 2 CH 2 N (R 1 ) SO 2 — group (where R 1 is an alkyl group having 1 to 4 carbon atoms), a —CH 2 CH (OY 1 ) CH 2 — group ( However, Y 1 is a hydrogen atom or an acetyl group), or, -. a group (n is 1~10) - (CH 2) n SO 2. The aliphatic group is preferably an alkylene group (particularly having 1 to 4 carbon atoms, such as 1 or 2). The aromatic group and the cycloaliphatic group may be either substituted or unsubstituted. In the —CH 2 CH 2 N (R 1 ) SO 2 — group and — (CH 2 ) n SO 2 — group, the atom bonded to Rf is either a carbon atom in the methylene group or a sulfur atom in the sulfone group. In general, it may be a sulfur atom in a sulfone group.
上記含フッ素単量体の例は、次のとおりである。 Examples of the fluorine-containing monomer are as follows.
CH2=C(−F)−C(=O)−O−(CH2)2−S−Rf
CH2=C(−F)−C(=O)−O−(CH2)2−S−(CH2)2−Rf
CH2=C(−F)−C(=O)−O−(CH2)2−SO2−Rf
CH2=C(−F)−C(=O)−O−(CH2)2−SO2−(CH2)2−Rf
CH2=C(−F)−C(=O)−NH−(CH2)2−Rf
CH2=C(−Cl)−C(=O)−O−(CH2)2−S−Rf
CH2=C(−Cl)−C(=O)−O−(CH2)2−S−(CH2)2−Rf
CH2=C(−Cl)−C(=O)−O−(CH2)2−SO2−Rf
CH2=C(−Cl)−C(=O)−O−(CH2)2−SO2−(CH2)2−Rf
CH2=C(−Cl)−C(=O)−NH−(CH2)2−Rf
CH2=C(−Cl)−C(=O)−O−(CH2)3−S−Rf
CH2=C(−Cl)−C(=O)−O−(CH2)3−SO2−Rf
CH2=C(−CH3)−C(=O)−O−(CH2)2−Rf
CH2=C(H)−C(=O)−O−(CH2)2−Rf
CH 2 = C (−F) −C (= O) −O− (CH 2 ) 2 −S−Rf
CH 2 = C (−F) −C (= O) −O− (CH 2 ) 2 −S− (CH 2 ) 2 −Rf
CH 2 = C (−F) −C (= O) −O− (CH 2 ) 2 −SO 2 −Rf
CH 2 = C (−F) −C (= O) −O− (CH 2 ) 2 −SO 2 − (CH 2 ) 2 −Rf
CH 2 = C (-F) -C (= O) -NH- (CH 2 ) 2 -Rf
CH 2 = C (-Cl) -C (= O) -O- (CH 2 ) 2 -S-Rf
CH 2 = C (−Cl) −C (= O) −O− (CH 2 ) 2 −S− (CH 2 ) 2 −Rf
CH 2 = C (-Cl) -C (= O) -O- (CH 2 ) 2 -SO 2 -Rf
CH 2 = C (-Cl) -C (= O) -O- (CH 2 ) 2 -SO 2- (CH 2 ) 2 -Rf
CH 2 = C (-Cl) -C (= O) -NH- (CH 2 ) 2 -Rf
CH 2 = C (-Cl) -C (= O) -O- (CH 2 ) 3 -S-Rf
CH 2 = C (-Cl) -C (= O) -O- (CH 2 ) 3 -SO 2 -Rf
CH 2 = C (−CH 3 ) −C (= O) −O− (CH 2 ) 2 −Rf
CH 2 = C (H) −C (= O) −O− (CH 2 ) 2 −Rf
[式中、Rfは炭素数1〜6の直鎖状または分岐状のフルオロアルキル基、または、繰り返し単位:−C3F6O−、−C2F4O−および−CF2O−からなる群から選択された少なくとも一種の繰り返し単位の合計数が1〜200のパーフルオロポリエーテル基である。][In the formula, Rf is a linear or branched fluoroalkyl group having 1 to 6 carbon atoms, or repeating units: —C 3 F 6 O—, —C 2 F 4 O— and —CF 2 O— A total number of at least one repeating unit selected from the group consisting of 1 to 200 is a perfluoropolyether group. ]
炭素数1〜6のフルオロアルキル基および重合性基を含有する含フッ素シルセスキオキサンモノマー(A−2)は、(i)含フッ素不完全縮合シルセスキオキサンと(ii)重合性官能基をもつ反応性シランとを反応することによって得られるものである。
含フッ素不完全縮合シルセスキオキサン(i)は、フルオロアルキル基を有する不完全縮合シルセスキオキサンである。The fluorine-containing silsesquioxane monomer (A-2) containing a fluoroalkyl group having 1 to 6 carbon atoms and a polymerizable group includes (i) a fluorine-containing incompletely condensed silsesquioxane and (ii) a polymerizable functional group. It is obtained by reacting with a reactive silane having
The fluorine-containing incompletely condensed silsesquioxane (i) is an incompletely condensed silsesquioxane having a fluoroalkyl group.
シルセスキオキサンはPOSS(Polyhedral Oligomeric Silsesquioxane)とも呼ばれる。
不完全縮合シルセスキオキサン(i)のシラノール基は反応性が高く、一般に、分子中に1〜3個存在する。Silsesquioxane is also called POSS (Polyhedral Oligomeric Silsesquioxane).
The silanol group of incompletely condensed silsesquioxane (i) has high reactivity, and generally 1 to 3 silanol groups are present in the molecule.
不完全縮合シルセスキオキサン(i)の具体例は、例えば次のもの(構造式I)などである。
重合性官能基をもつ反応性シラン(ii)は、重合性官能基および反応性基を有する。反応性シラン(ii)において、重合性官能基の例は、(メタ)アクリル基、アルファ置換アクリル基、エポキシ基、ビニル基などである。反応性シラン(ii)において、反応性基の例は、トリクロロシリル基およびトリアルコキシシリル基(アルコキシ基の炭素数は1〜5である。)である。 The reactive silane (ii) having a polymerizable functional group has a polymerizable functional group and a reactive group. In the reactive silane (ii), examples of the polymerizable functional group are a (meth) acryl group, an alpha-substituted acrylic group, an epoxy group, a vinyl group, and the like. In the reactive silane (ii), examples of the reactive group are a trichlorosilyl group and a trialkoxysilyl group (the alkoxy group has 1 to 5 carbon atoms).
反応性シラン(ii)は、例えば、一般式:
A11−A21−Si(A31)3
[式中、A11は、重合性官能基であり、
A21は、直接結合または炭素数1〜20(例えば、1〜10)のアルキル基であり、
A31は、ハロゲン原子(例えば、塩素原子および臭素原子)またはアルコキシ基(アルコキシ基の炭素数は1〜5である。)である。]
で示される化合物である。The reactive silane (ii) is, for example, the general formula:
A 11 −A 21 −Si (A 31 ) 3
[Wherein A 11 is a polymerizable functional group,
A 21 is a direct bond or an alkyl group having 1 to 20 (for example, 1 to 10) carbon atoms,
A 31 is a halogen atom (for example, a chlorine atom and a bromine atom) or an alkoxy group (the alkoxy group has 1 to 5 carbon atoms). ]
It is a compound shown by these.
含フッ素シルセスキオキサン単量体(a)の例は、次のとおりである。
フッ素系ポリマー(B)が共重合体である場合には、フッ素系モノマー(B−1)(すなわち、フッ素系モノマー(A)と同様のもの)と共重合させる共重合モノマーとして、不飽和有機酸(B−2)および高軟化点モノマー(B−3)が挙げられる。
フッ素系ポリマー(B)は、例えば、
(B1)フッ素系モノマー(B−1)の単独重合体、
(B2)フッ素系モノマー(B−1)と不飽和有機酸(B−2)の共重合体、または
(B3)フッ素系モノマー(B−1)と不飽和有機酸(B−2)と高軟化点モノマー(B−3)の共重合体
であってよい。When the fluorine-based polymer (B) is a copolymer, the unsaturated monomer is used as a copolymerization monomer to be copolymerized with the fluorine-based monomer (B-1) (that is, the same as the fluorine-based monomer (A)). An acid (B-2) and a high softening point monomer (B-3) are mentioned.
The fluorine-based polymer (B) is, for example,
(B1) Homopolymer of fluorine-based monomer (B-1),
(B2) copolymer of fluorine-based monomer (B-1) and unsaturated organic acid (B-2), or (B3) fluorine-based monomer (B-1) and unsaturated organic acid (B-2) and high It may be a copolymer of a softening point monomer (B-3).
不飽和有機酸(B−2)は、少なくとも1つの炭素−炭素二重結合、および少なくとも1つの酸基[例えば、カルボキシル基(COOH基)]を有するモノマーである。不飽和有機酸の特に好ましい例は、不飽和カルボン酸、例えば、遊離の不飽和カルボン酸および不飽和カルボン酸無水物である。不飽和有機酸(B−2)の例は、(メタ)アクリル酸、ビニル酢酸、クロトン酸、イタコン酸、無水イタコン酸、マレイン酸、無水マレイン酸、フマル酸、およびケイ皮酸である。不飽和有機酸(B−2)は、電磁波照射領域における架橋剤との架橋性、および、電磁波非照射領域におけるアルカリ現像液との溶解性をフッ素系ポリマー(B)に付与する。 The unsaturated organic acid (B-2) is a monomer having at least one carbon-carbon double bond and at least one acid group [eg, carboxyl group (COOH group)]. Particularly preferred examples of unsaturated organic acids are unsaturated carboxylic acids, such as free unsaturated carboxylic acids and unsaturated carboxylic acid anhydrides. Examples of unsaturated organic acids (B-2) are (meth) acrylic acid, vinyl acetic acid, crotonic acid, itaconic acid, itaconic anhydride, maleic acid, maleic anhydride, fumaric acid, and cinnamic acid. The unsaturated organic acid (B-2) imparts to the fluoropolymer (B) crosslinkability with a crosslinking agent in an electromagnetic wave irradiation region and solubility with an alkali developer in an electromagnetic wave non-irradiation region.
高軟化点モノマー(B−3)は、
・ホモポリマーの状態でガラス転移点または融点が100℃以上、特に120℃以上のモノマー、
または、
・CH2=C(R1)COOR2 [R1:HまたはCH3、R2:炭素数4〜20で水素原子に対する炭素原子の比率が0.58以上の飽和アルキル基]である。
R2の例は、イソボルニル、ボルニル、フェンシル(以上はいずれもC10H17, 炭素原子/水素原子=0.58)、アダマンチル(C10H15, 炭素原子/水素原子=0.66)、ノルボルニル(C7H12, 炭素原子/水素原子=0.58)などの架橋炭化水素環が挙げられる。これらの架橋炭化水素環に水酸基やアルキル基が付いていても良い。High softening point monomer (B-3)
A monomer having a glass transition point or a melting point of 100 ° C. or higher, particularly 120 ° C. or higher in a homopolymer state,
Or
CH 2 = C (R 1 ) COOR 2 [R 1 : H or CH 3 , R 2 : saturated alkyl group having 4 to 20 carbon atoms and a ratio of carbon atoms to hydrogen atoms of 0.58 or more].
Examples of R 2 are isobornyl, bornyl, phensil (all of which are C 10 H 17 , carbon atom / hydrogen atom = 0.58), adamantyl (C 10 H 15 , carbon atom / hydrogen atom = 0.66), Examples thereof include bridged hydrocarbon rings such as norbornyl (C 7 H 12 , carbon atom / hydrogen atom = 0.58). These crosslinked hydrocarbon rings may have a hydroxyl group or an alkyl group.
高軟化点モノマー(B−3)の例は、メチルメタクリレート、フェニルメタクリレート、シクロヘキシルメタクリレート、イソボルニル(メタ)アクリレート、ノルボルニル(メタ)アクリレート、およびアダマンチル(メタ)アクリレートである。ノルボルニル(メタ)アクリレートの例は、3−メチル−ノルボルニルメチル(メタ)アクリレート、ノルボルニルメチル(メタ)アクリレート、ノルボルニル(メタ)アクリレート、1,3,3−トリメチル−ノルボルニル(メタ)アクリレート、ミルタニルメチル(メタ)アクリレート、イソピノカンファニル(メタ)アクリレート、2−{[5−(1’,1’,1’−トリフルオロ−2’−トリフルオロメチル−2’−ヒドロキシ)プロピル]ノルボルニル }(メタ)アクリレートである。アダマンチル(メタ)アクリレートの例は、2−メチル−2−アダマンチル(メタ)アクリレート、2−エチル−2−アダマンチル(メタ)アクリレート、3−ヒドロキシ−1−アダマンチル(メタ)アクリレート、1−アダマンチル−α−トリフルオロメチル(メタ)アクリレートである。 Examples of the high softening point monomer (B-3) are methyl methacrylate, phenyl methacrylate, cyclohexyl methacrylate, isobornyl (meth) acrylate, norbornyl (meth) acrylate, and adamantyl (meth) acrylate. Examples of norbornyl (meth) acrylate are 3-methyl-norbornylmethyl (meth) acrylate, norbornylmethyl (meth) acrylate, norbornyl (meth) acrylate, 1,3,3-trimethyl-norbornyl (meth) acrylate , Miltanylmethyl (meth) acrylate, isopinocamphanyl (meth) acrylate, 2-{[5- (1 ′, 1 ′, 1′-trifluoro-2′-trifluoromethyl-2′-hydroxy) propyl] norbornyl } (Meth) acrylate. Examples of adamantyl (meth) acrylate are 2-methyl-2-adamantyl (meth) acrylate, 2-ethyl-2-adamantyl (meth) acrylate, 3-hydroxy-1-adamantyl (meth) acrylate, 1-adamantyl-α -Trifluoromethyl (meth) acrylate.
ガラス転移点、融点は、それぞれJIS K7121−1987「プラスチックの転移温度測定方法」で規定される補外ガラス転移終了温度(Teg)、融解ピーク温度(Tpm)とする。フッ素系ポリマー(B)の繰り返し単位に、ホモポリマーの状態でガラス転移点あるいは融点が100℃以上の高軟化点モノマー(B−3)を用いると、基板にを熱処理したときの寸法安定性が優れる効果に加え、フッ素系モノマー(B−1)の撥液性を向上する効果もある。Glass transition point, melting point, respectively JIS K7121-1987 "Plastics transition temperature measuring method" in defined are extrapolated glass transition ending temperature (T eg), and the melting peak temperature (T pm). When a high softening point monomer (B-3) having a glass transition point or a melting point of 100 ° C. or higher is used in the homopolymer state as the repeating unit of the fluoropolymer (B), the dimensional stability when the substrate is heat-treated is improved. In addition to the excellent effect, there is also an effect of improving the liquid repellency of the fluorine-based monomer (B-1).
マクロモノマー(A−5)をフッ素系モノマー(B−1)として不飽和有機酸モノマー(B−2)および高軟化点モノマー(B−3)と共重合すると、フッ素系モノマー(B−1)、不飽和有機酸(B−2)、高軟化点モノマー(B−3)それぞれの効果が高まる。
マクロモノマーの例として、
が例示される。マクロモノマー中のフッ素系モノマーの重合度nは好ましくは5〜20、特に好ましくは5〜10である。When macromonomer (A-5) is copolymerized with unsaturated organic acid monomer (B-2) and high softening point monomer (B-3) as fluorine monomer (B-1), fluorine monomer (B-1) , The effects of the unsaturated organic acid (B-2) and the high softening point monomer (B-3) are enhanced.
As an example of a macromonomer,
Is exemplified. The degree of polymerization n of the fluorinated monomer in the macromonomer is preferably 5 to 20, particularly preferably 5 to 10.
上記の二元または三元の共重合体であるフッ素系ポリマー(B)は、架橋剤(C)、光架橋触媒(D)、および希釈剤(J)から成る組成物とすることが格段に好ましい。 The fluorine-based polymer (B), which is the binary or ternary copolymer, is particularly preferably a composition comprising a crosslinking agent (C), a photocrosslinking catalyst (D), and a diluent (J). preferable.
共重合体において、フッ素系モノマー(B−1)と不飽和有機酸(B−2)の重量比は、60:40〜98:2、特に80:20〜95:5であってよい。
共重合体において、高軟化点モノマー(B−3)の量は、共重合体に対して、0〜90重量%、例えば1〜80重量%、特に10〜70重量%であってよい。
フッ素系ポリマー(B)は、例えば、
フッ素系モノマー(B−1)20〜80重量%、
不飽和有機酸(B−2)5〜30重量%、および
高軟化点モノマー(B−3)10〜70重量%
からなっていてよい。In the copolymer, the weight ratio of the fluorine-based monomer (B-1) to the unsaturated organic acid (B-2) may be 60:40 to 98: 2, particularly 80:20 to 95: 5.
In the copolymer, the amount of the high softening point monomer (B-3) may be 0 to 90% by weight, for example 1 to 80% by weight, particularly 10 to 70% by weight, based on the copolymer.
The fluorine-based polymer (B) is, for example,
Fluorine monomer (B-1) 20 to 80% by weight,
Unsaturated organic acid (B-2) 5-30% by weight, and high softening point monomer (B-3) 10-70% by weight
It may consist of
フッ素系モノマー(B−1)が20〜80重量%であると、撥液性が高く、かつフォトリソグラフィー用表面処理剤を構成するその他の成分との相溶性が良好である。不飽和有機酸モノマー(B−2)が5〜30重量%であると、電磁波照射領域における架橋剤との架橋性が良好であり、および、電磁波非照射領域におけるアルカリ現像液との溶解性が良好であり、撥液性が良好である。高軟化点モノマー(B−3)が10〜70重量%であると、寸法安定性の効果が良好であり、撥液性が良好である。 When the fluorine-based monomer (B-1) is 20 to 80% by weight, the liquid repellency is high and the compatibility with other components constituting the surface treatment agent for photolithography is good. When the unsaturated organic acid monomer (B-2) is 5 to 30% by weight, the crosslinking property with the crosslinking agent in the electromagnetic wave irradiation region is good, and the solubility with the alkaline developer in the electromagnetic wave non-irradiation region is good. Good and liquid repellency is good. When the high softening point monomer (B-3) is 10 to 70% by weight, the effect of dimensional stability is good and the liquid repellency is good.
不飽和有機酸モノマー(B−2)に加えて、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレートのような水酸基を有するモノマーを(例えば0.1〜30重量%、特に、0.5〜25重量%の範囲で)共重合すると、モノマー(B−2)の電磁波照射領域における架橋剤との架橋性、および、電磁波非照射領域におけるアルカリ現像液との溶解性が増強される効果がある。
フッ素系ポリマー(B)の共重合体には、必要に応じてγ−メタクリロキシプロピルトリメトキシシランに代表されるシラン基含有モノマー(例えば、0.1〜30重量%)を共重合しても良い。シラン基含有モノマーを共重合することにより、例えば、基板との密着性が改善される。In addition to the unsaturated organic acid monomer (B-2), a monomer having a hydroxyl group such as 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate (for example, 0.1 to 30% by weight, particularly Copolymerization (in the range of 0.5 to 25% by weight), the crosslinking property of the monomer (B-2) with the crosslinking agent in the electromagnetic wave irradiation region and the solubility with the alkali developer in the electromagnetic wave non-irradiation region are enhanced. There is an effect.
The copolymer of the fluorine-based polymer (B) may be copolymerized with a silane group-containing monomer represented by γ-methacryloxypropyltrimethoxysilane (for example, 0.1 to 30% by weight) as necessary. good. By copolymerizing the silane group-containing monomer, for example, adhesion to the substrate is improved.
●パターン基板の作製方法
第1の要旨によれば、本発明においては、フッ素系モノマー(A)またはフッ素系ポリマー(B)を用いて、例えば、次の方法により、表面自由エネルギーが異なる複数の領域から構成されるパターン基板、言い換えると、パターン化された複数の撥液領域と親液領域から成るパターン基板(以下、単に「パターン基板」と省略する)を作製する。 Method for Fabricating Pattern Substrate According to the first aspect, in the present invention, a plurality of different surface free energies are obtained by using, for example, the following method using the fluorine-based monomer (A) or the fluorine-based polymer (B). A pattern substrate composed of regions, in other words, a pattern substrate composed of a plurality of patterned liquid repellent regions and lyophilic regions (hereinafter simply referred to as “pattern substrate”) is manufactured.
方法(1): フッ素系ポリマー(B)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して均一な撥液膜を形成し、フォトマスクを介して電磁波(例えば、波長172nmの真空紫外光)を照射すると、電磁波エネルギーと電磁波により発生するオゾンの酸化作用により、照射領域のみが光分解して親液性となり、パターン基板が得られる。光触媒技術を併用して、撥液膜の光分解を促進しても良い。
方法(2): フッ素系モノマー(A)、架橋剤(C)、光架橋触媒(D)を含有する組成物(必要に応じて希釈剤(J)を加えても良い)を基板上に塗布して膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化して撥液膜となる。照射領域には不溶で非照射領域のみを溶解する希釈剤(J)を用いて、非照射領域の膜を除去する(現像)することにより、パターン基板が得られる。Method (1): The fluoropolymer (B) is dissolved in the diluent (J). When this fluoropolymer solution is applied onto a substrate to form a uniform liquid-repellent film and irradiated with electromagnetic waves (for example, vacuum ultraviolet light having a wavelength of 172 nm) through a photomask, the electromagnetic energy and the ozone generated by the electromagnetic waves are Due to the oxidizing action, only the irradiated region is photodecomposed and becomes lyophilic, and a pattern substrate is obtained. A photocatalytic technique may be used in combination to promote photolysis of the liquid repellent film.
Method (2): A composition containing a fluorine-based monomer (A), a crosslinking agent (C), and a photocrosslinking catalyst (D) (diluent (J) may be added as necessary) is applied on a substrate. When a film is formed and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured to become a liquid repellent film. A pattern substrate is obtained by removing (developing) the film in the non-irradiated region using a diluent (J) that is insoluble in the irradiated region and dissolves only the non-irradiated region.
方法(3): 架橋性官能基(E)を有するフッ素系ポリマー(B)と光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。
方法(4): 架橋性官能基(E)を有するフッ素系ポリマー(B)と架橋剤(C)、光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。Method (3): A fluorine-containing polymer (B) having a crosslinkable functional group (E) and a photocrosslinking catalyst (D) are dissolved in a diluent (J). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
Method (4): Fluoropolymer (B) having a crosslinkable functional group (E), a crosslinking agent (C), and a photocrosslinking catalyst (D) are dissolved in a diluent (J). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
方法(5): 酸性基(F)と架橋性官能基(E)を有するフッ素系ポリマー(B)と架橋剤(C)、光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。
方法(6): 酸性基(F)と架橋性官能基(E)とシリコーン鎖(G)を有するフッ素系ポリマー(B)と架橋剤(C)、光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。Method (5): A fluorine-containing polymer (B) having an acidic group (F) and a crosslinkable functional group (E), a crosslinking agent (C), and a photocrosslinking catalyst (D) are dissolved in a diluent (J). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
Method (6): Fluoropolymer (B) having acidic group (F), crosslinkable functional group (E) and silicone chain (G), crosslinking agent (C), photocrosslinking catalyst (D) as diluent (J ). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
方法(7): 酸性基(F)を有するフッ素系ポリマー(B)と架橋剤(C)、光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。
方法(8): 酸性基(F)とシリコーン鎖(G)を有するフッ素系ポリマー(B)と架橋剤(C)、光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。Method (7): Dissolve the fluoropolymer (B) having an acidic group (F), the crosslinking agent (C), and the photocrosslinking catalyst (D) in the diluent (J). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
Method (8): A fluorine-containing polymer (B) having an acidic group (F) and a silicone chain (G), a crosslinking agent (C), and a photocrosslinking catalyst (D) are dissolved in a diluent (J). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
方法(9): 酸性基(F)と架橋性官能基(E)を有するフッ素系ポリマー(B)と光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。
方法(10): 酸性基(F)と架橋性官能基(E)とシリコーン鎖(G)を有するフッ素系ポリマー(B)と光架橋触媒(D)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが硬化する。非照射領域のみを溶解する溶媒で現像することにより、パターン基板が得られる。Method (9): The fluorine-based polymer (B) having an acidic group (F) and a crosslinkable functional group (E) and a photocrosslinking catalyst (D) are dissolved in the diluent (J). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
Method (10): A fluorine-containing polymer (B) having an acidic group (F), a crosslinkable functional group (E), and a silicone chain (G), and a photocrosslinking catalyst (D) are dissolved in a diluent (J). When this fluorine-based polymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is cured. A pattern substrate is obtained by developing with a solvent that dissolves only the non-irradiated region.
方法(11): 酸の作用によって酸性基に変換する酸解離基(H)を有するフッ素系ポリマー(B)、光酸発生剤(I)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが酸に解離して親液性となり、パターン基板が得られる。
方法(12): 酸の作用によって酸性基に変換する酸解離基(H)とシリコーン鎖(G)を有するフッ素系ポリマー(B)、光酸発生剤(I)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが酸に解離して親液性となり、パターン基板が得られる。Method (11): A fluorine-containing polymer (B) having an acid dissociation group (H) that is converted into an acidic group by the action of an acid, and a photoacid generator (I) are dissolved in a diluent (J). When this fluoropolymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is dissociated into acid and becomes lyophilic, whereby a pattern substrate is obtained.
Method (12): Dissolve a fluorine-based polymer (B) having an acid-dissociable group (H) and a silicone chain (G), which is converted into an acid group by the action of an acid, and a photoacid generator (I) in a diluent (J). To do. When this fluoropolymer solution is applied onto a substrate to form a liquid repellent film and irradiated with electromagnetic waves through a photomask, only the irradiated region is dissociated into acid and becomes lyophilic, whereby a pattern substrate is obtained.
方法(13): 酸の作用によって酸性基に変換する酸解離基(H)を有するフッ素系ポリマー(B)、光酸発生剤(I)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが酸に解離し、アルカリ水溶液に可溶となる。アルカリ水溶液で現像することにより、パターン基板が得られる。
方法(14): 酸の作用によって酸性基に変換する酸解離基(H)とシリコーン鎖(G)を有するフッ素系ポリマー(B)、光酸発生剤(I)を希釈剤(J)に溶解する。このフッ素系ポリマー溶液を基板上に塗布して撥液膜を形成し、フォトマスクを介して電磁波を照射すると、照射領域のみが酸に解離し、アルカリ水溶液に可溶となる。アルカリ水溶液で現像することにより、パターン基板が得られる。Method (13): A fluorine-containing polymer (B) having an acid dissociation group (H) that is converted into an acidic group by the action of an acid, and a photoacid generator (I) are dissolved in a diluent (J). When this fluoropolymer solution is applied onto a substrate to form a liquid repellent film and irradiated with an electromagnetic wave through a photomask, only the irradiated region is dissociated into an acid and becomes soluble in an alkaline aqueous solution. A pattern substrate is obtained by developing with an alkaline aqueous solution.
Method (14): Fluoropolymer (B) having acid dissociation group (H) and silicone chain (G) that are converted to acidic groups by the action of acid, and photoacid generator (I) are dissolved in diluent (J). To do. When this fluoropolymer solution is applied onto a substrate to form a liquid repellent film and irradiated with an electromagnetic wave through a photomask, only the irradiated region is dissociated into an acid and becomes soluble in an alkaline aqueous solution. A pattern substrate is obtained by developing with an alkaline aqueous solution.
(1)〜(14)のいずれの方法においても電磁波を照射する前(プリベーク)や後(ポストベーク)に50〜250℃程度の熱処理を行っても良い。光酸発生剤を用いるときは同じ温度範囲でPEB(Post Exposure Bake)処理を行っても良い。 In any of the methods (1) to (14), heat treatment at about 50 to 250 ° C. may be performed before (pre-baking) or after (post-baking) electromagnetic waves. When using a photoacid generator, PEB (Post Exposure Bake) treatment may be performed in the same temperature range.
●架橋剤(C)
架橋剤は単官能、または、好ましくは二個以上の官能基を有する化合物であり、ラジカル重合反応により硬化するタイプか、あるいは、カチオン重合反応により硬化するタイプであって良い。前者は不飽和二重結合基であるアクリロイル基やビニル基が官能基であり、後者はエポキシ基、ビニルエーテル基、オキセタン基が官能基となり、
(a) ウレタン(メタ)アクリレート
(b) エポキシ(メタ)アクリレート
(c) ポリエステル(メタ)アクリレート
(d) ポリエーテル(メタ)アクリレート
(e) シリコーン(メタ)アクリレート
(f) (メタ)アクリレートモノマー
(g) エポキシ系モノマー
(h) ビニルエーテル系モノマー
(i) オキセタン系モノマー
に分類される。(a)〜(f)がラジカル重合反応で硬化するタイプであり、(g)〜(i)はカチオン重合反応により硬化するタイプである。 ● Crosslinking agent (C)
The crosslinking agent is a monofunctional or preferably a compound having two or more functional groups, and may be of a type that cures by radical polymerization reaction or a type that cures by cationic polymerization reaction. The former is an unsaturated double bond group acryloyl group or vinyl group is a functional group, the latter is an epoxy group, vinyl ether group, oxetane group is a functional group,
(a) Urethane (meth) acrylate
(b) Epoxy (meth) acrylate
(c) Polyester (meth) acrylate
(d) Polyether (meth) acrylate
(e) Silicone (meth) acrylate
(f) (Meth) acrylate monomer
(g) Epoxy monomer
(h) Vinyl ether monomer
(i) Classified as oxetane monomer. (a) to (f) are types that are cured by radical polymerization reaction, and (g) to (i) are types that are cured by cationic polymerization reaction.
(a)〜(e)は樹脂に(メタ)アクリロイル基を付加したものであり、オリゴマー、ベースレジン、プレポリマーなどと表現されることが多い。 (a) to (e) are obtained by adding a (meth) acryloyl group to a resin, and are often expressed as oligomers, base resins, prepolymers, and the like.
(a) ウレタン(メタ)アクリレートは分子中にウレタン結合と(メタ)アクリロイル基を有するものであり、トリス(2−ヒドロキシエチル)イソシアヌレートジアクリレート、トリス(2−ヒドロキシエチル)イソシアヌレートトリアクリレートに代表されるポリ〔(メタ)アクリロイルオキシアルキル〕イソシアヌレートなどが例示される。 (a) Urethane (meth) acrylate has a urethane bond and a (meth) acryloyl group in the molecule, and tris (2-hydroxyethyl) isocyanurate diacrylate, tris (2-hydroxyethyl) isocyanurate triacrylate Representative examples include poly [(meth) acryloyloxyalkyl] isocyanurate.
(b) エポキシ(メタ)アクリレートはエポキシ基に(メタ)アクリロイル基を付加したものであり、出発原料としてビスフェノールA、ビスフェノールF、フェノールノボラック、脂環化合物を用いたものが一般的である。 (b) Epoxy (meth) acrylate is obtained by adding a (meth) acryloyl group to an epoxy group, and generally uses bisphenol A, bisphenol F, phenol novolac, and an alicyclic compound as starting materials.
(c) ポリエステル(メタ)アクリレートは多価アルコールと多塩基酸からなるエステル樹脂に(メタ)アクリレートを付加したものである。多価アルコールは、エチレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオール、ジエチレングリコール、トリメチロールプロパン、ジプロピレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ペンタエリスリトール、ジペンタエリスリトールなどであり、多塩基酸は、フタル酸、アジピン酸、マレイン酸、トリメリット酸、イタコン酸、コハク酸、テレフタル酸、アルケニルコハク酸などである。 (c) Polyester (meth) acrylate is obtained by adding (meth) acrylate to an ester resin composed of a polyhydric alcohol and a polybasic acid. Polyhydric alcohols include ethylene glycol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, trimethylolpropane, dipropylene glycol, polyethylene glycol, polypropylene glycol, pentaerythritol, dipentaerythritol, etc. Examples of the acid include phthalic acid, adipic acid, maleic acid, trimellitic acid, itaconic acid, succinic acid, terephthalic acid, and alkenyl succinic acid.
(d) ポリエーテル(メタ)アクリレートはジオールのポリエーテル樹脂に(メタ)アクリレートを付加したものであり、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ポリエチレングリコール−ポリプロピレングリコールジ(メタ)アクリレートなどが例示される。 (d) Polyether (meth) acrylate is obtained by adding (meth) acrylate to a polyether resin of diol, such as polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, polyethylene glycol-polypropylene glycol di ( Examples include (meth) acrylate.
(e) シリコーン(メタ)アクリレートは、分子量1,000〜10,000のジメチルポリシロキサンの片末端、あるいは、両末端を(メタ)アクリロイル基で変性したものであり、例えば、以下のものが例示される。 (e) Silicone (meth) acrylate is obtained by modifying one end or both ends of dimethylpolysiloxane having a molecular weight of 1,000 to 10,000 with a (meth) acryloyl group, and examples thereof include the following.
(f) (メタ)アクリレートモノマーは、単官能あるいは多官能のアルキル(メタ)アクリレートや、500mPa s(25℃)以下の低粘度ポリエーテル(メタ)アクリレートであり、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、sec−ブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、n−ペンチル(メタ)アクリレート、3−メチルブチル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、2−エチル−n−ヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ベンジル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、5−ヒドロキシペンチル(メタ)アクリレート、6−ヒドロキシヘキシル(メタ)アクリレート、4−ヒドロキシシクロヘキシル(メタ)アクリレート、ネオペンチルグリコールモノ(メタ)アクリレート、3−クロロ−2−ヒドロキシプロピル(メタ)アクリレート、(1,1−ジメチル−3−オキソブチル)(メタ)アクリルレート、2−アセトアセトキシエチル(メタ)アクリレート、2−メトキシエチル(メタ)アクリレート、2−エトキシエチル(メタ)アクリレート、ネオペンチルグリコールモノ(メタ)アクリレート、3−クロロ−2−ヒドロキシプロピル(メタ)アクリレート、グリセリンモノ(メタ)アクリレート、エチレングリコールジアクリレート、プロピレングリコールジアクリレート、1,6−ヘキサンジオールジアクリレート、1,9−ノナンジオールジアクリレート、1,10−デカンジオールジアクリレート、トリメチロールプロパントリアクリレート、ペンタエリスリトールテトラアクリレートなどが例示される。 (f) The (meth) acrylate monomer is a monofunctional or polyfunctional alkyl (meth) acrylate or a low-viscosity polyether (meth) acrylate having a viscosity of 500 mPas (25 ° C.) or less, such as methyl (meth) acrylate, ethyl ( (Meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, t-butyl (meth) acrylate, n- Pentyl (meth) acrylate, 3-methylbutyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethyl-n-hexyl (meth) acrylate, n-octyl (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl ( (Meth) acrylate, benzyl ( (Meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 5-hydroxypentyl (meth) acrylate, 6 -Hydroxyhexyl (meth) acrylate, 4-hydroxycyclohexyl (meth) acrylate, neopentyl glycol mono (meth) acrylate, 3-chloro-2-hydroxypropyl (meth) acrylate, (1,1-dimethyl-3-oxobutyl) (Meth) acrylate, 2-acetoacetoxyethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, neopentyl glycol mono (meth) acrylate 3-chloro-2-hydroxypropyl (meth) acrylate, glycerin mono (meth) acrylate, ethylene glycol diacrylate, propylene glycol diacrylate, 1,6-hexanediol diacrylate, 1,9-nonanediol diacrylate, Examples include 1,10-decanediol diacrylate, trimethylolpropane triacrylate, pentaerythritol tetraacrylate and the like.
(g) エポキシ系モノマーは、ビスフェノールA、ビスフェノールF、レゾルシノール、フェノールノボラック、クレゾールノボラックなどのフェノール類のグリシジルエーテル;ブタンジオール、ポリエチレングリコール、ポリプロピレングリコールなどのアルコール類のグリシジルエーテル;フタル酸、イソフタル酸、テトラヒドロフタル酸などのカルボン酸のグリシジルエステル等のエポキシモノマーやこれらのオリゴマーもしくは脂環型エポキシドを挙げることができる。中でも、ビスフェノールAグリシジルエーテルモノマーもしくはオリゴマーを好ましく使用できる。具体的には、油化シェル社製造のエピコート828(分子量380)、エピコート834(分子量470)、エピコート1001(分子量900)、エピコート1002(分子量1,060)、エピコート1055(分子量1,350)、エピコート1007(分子量2,900)などが例示される。 (g) Epoxy monomers are glycidyl ethers of phenols such as bisphenol A, bisphenol F, resorcinol, phenol novolac, cresol novolac; glycidyl ethers of alcohols such as butanediol, polyethylene glycol, polypropylene glycol; phthalic acid, isophthalic acid And epoxy monomers such as glycidyl esters of carboxylic acids such as tetrahydrophthalic acid, oligomers thereof, and alicyclic epoxides. Among these, bisphenol A glycidyl ether monomer or oligomer can be preferably used. Specifically, Epicoat 828 (molecular weight 380), Epicoat 834 (molecular weight 470), Epicoat 1001 (molecular weight 900), Epicoat 1002 (molecular weight 1,060), Epicoat 1055 (molecular weight 1,350) manufactured by Yuka Shell Co., Ltd., Examples include Epicoat 1007 (molecular weight 2,900).
(h) ビニルエーテル系モノマーは、2−ヒドロキシエチルビニルエーテル、4−ヒドロキシブチルビニルエーテル、シクロヘキサンジオールモノビニルエーテル、シス−1,1,3−トリメチル−5−ビニルオキシシクロヘキサン、トランス−1,1,3−トリメチル−5−ビニルオキシシクロヘキサン、1−イソプロピル−4−メチル−2−ビニルオキシシクロヘキサン、2−ビニルオキシ−7−オキサビシクロ[3.2.1]オクタン−6−オン、2−メチル−2−ビニルオキシアダマンタン、2−エチル−2−ビニルオキシアダマンタン、1,3−ビス(ビニルオキシ)アダマンタン、1−ビニルオキシアダマンタノール、3−ビニルオキシ−1−アダマンタノール、1,3,5−トリス(ビニルオキシ)アダマンタン、3,5−ビス(ビニルオキシ)−1−アダマンタノール、5−ビニルオキシ−1,3−アダマンタンジオール、1,3,5,7−テトラキス(ビニルオキシ)アダマンタン、3,5,7−トリス(ビニルオキシ)−1−アダマンタノール、5,7−ビス(ビニルオキシ)−1,3−アダマンタンジオール、7−ビニルオキシ−1,3,5−アダマンタントリオール、1,3−ジメチル−5−ビニルオキシアダマンタン、1,3−ジメチル−5,7−ビス(ビニルオキシ)アダマンタン、3,5−ジメチル−7−ビニルオキシ−1−アダマンタノール、1−カルボキシ−3−ビニルオキシアダマンタン、1−アミノ−3−ビニルオキシアダマンタン、1−ニトロ−3−ビニルオキシアダマンタン、1−スルホ−3−ビニルオキシアダマンタン、1−t−ブチルオキシカルボニル−3−ビニルオキシアダマンタン、4−オキソ−1−ビニルオキシアダマンタン、1−ビニルオキシ−3−(1−メチル−1−ビニルオキシエチル)アダマンタン、1−(ビニルオキシメチル)アダマンタン、1−(1−メチル−1−ビニルオキシエチル)アダマンタン、1−(1−エチル−1−ビニルオキシエチル)アダマンタン、1,3−ビス(1−メチル−1−ビニルオキシエチル)アダマンタン、1−(1−(ノルボルナン−2−イル)−1−ビニルオキシエチル)アダマンタン、2,5−ビス(ビニルオキシ)ノルボルナン、2,3−ビス(ビニルオキシ)ノルボルナン、5−メトキシカルボニル−2−ビニルオキシノルボルナン、2−(1−(ノルボルナン−2−イル)−1−ビニルオキシエチル)ノルボルナン、2−(ビニルオキシメチル)ノルボルナン、2−(1−メチル−1−ビニルオキシエチル)ノルボルナン、2−(1−メチル−1−ビニルオキシペンチル)ノルボルナン、3−ヒドロキシ−4−ビニルオキシテトラシクロ[4.4.0.12,5.17,10]ドデカン、3,4−ビス(ビニルオキシ)テトラシクロ[4.4.0.12,5.17,10]ドデカン、3−ヒドロキシ−8−ビニルオキシテトラシクロ[4.4.0.12,5.17,10]ドデカン、3,8−ビス(ビニルオキシ)テトラシクロ[4.4.0.12,5.17,10]ドデカン、3−メトキシカルボニル−8−ビニルオキシテトラシクロ[4.4.0.12,5.17,10]ドデカン、3−メトキシカルボニル−9−ビニルオキシテトラシクロ[4.4.0.12,5.17,10]ドデカン、3−(ビニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]ドデカン、3−ヒドロキシメチル−8−ビニルオキシテトラシクロ[4.4.0.12,5.17,10]ドデカン、3−ヒドロキシメチル−9−ビニルオキシテトラシクロ[4.4.0.12,5.17,10]ドデカン、8−ヒドロキシ−3−(ビニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]ドデカン、9−ヒドロキシ−3−(ビニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]ドデカン、8−ビニルオキシ−4−オキサトリシクロ[5.2.1.02,6]デカン−3,5−ジオン、4−ビニルオキシ−11−オキサペンタシクロ[6.5.1.13,6.02,7.09,13]ペンタデカン−10,12−ジオン、α−ビニルオキシ−γ,γ−ジメチル−γ−ブチロラクトン、α,γ,γ−トリメチル−α−ビニルオキシ−γ−ブチロラクトン、γ,γ−ジメチル−β−メトキシカルボニル−α−ビニルオキシ−γ−ブチロラクトン、8−ビニルオキシ−4−オキサトリシクロ[5.2.1.02,6]デカン−3−オン、9−ビニルオキシ−4−オキサトリシクロ[5.2.1.02,6]デカン−3−オン、8,9−ビス(ビニルオキシ)−4−オキサトリシクロ[5.2.1.02,6]デカン−3−オン、4−ビニルオキシ−2,7−ジオキサビシクロ[3.3.0]オクタン−3,6−ジオン、5−ビニルオキシ−3−オキサトリシクロ[4.2.1.04,8]ノナン−2−オン、5−メチル−5−ビニルオキシ−3−オキサトリシクロ[4.2.1.04,8]ノナン−2−オン、9−メチル−5−ビニルオキシ−3−オキサトリシクロ[4.2.1.04,8]ノナン−2−オン、6−ビニルオキシ−3−オキサトリシクロ[4.3.1.14,8]ウンデカン−2−オン、6,8−ビス(ビニルオキシ)−3−オキサトリシクロ[4.3.1.14,8]ウンデカン−2−オン、6−ヒドロキシ−8−ビニルオキシ−3−オキサトリシクロ[4.3.1.14,8]ウンデカン−2−オン、8−ヒドロキシ−6−ビニルオキシ−3−オキサトリシクロ[4.3.1.14,8]ウンデカン−2−オン、及びこれらに対応するイソプロペニルエーテル類などが例示される。 (h) Vinyl ether monomers include 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, cyclohexanediol monovinyl ether, cis-1,1,3-trimethyl-5-vinyloxycyclohexane, trans-1,1,3-trimethyl -5-vinyloxycyclohexane, 1-isopropyl-4-methyl-2-vinyloxycyclohexane, 2-vinyloxy-7-oxabicyclo [3.2.1] octane-6-one, 2-methyl-2-vinyloxy Adamantane, 2-ethyl-2-vinyloxyadamantane, 1,3-bis (vinyloxy) adamantane, 1-vinyloxyadamantanol, 3-vinyloxy-1-adamantanol, 1,3,5-tris (vinyloxy) adamantane, 3,5-bis Vinyloxy) -1-adamantanol, 5-vinyloxy-1,3-adamantanediol, 1,3,5,7-tetrakis (vinyloxy) adamantane, 3,5,7-tris (vinyloxy) -1-adamantanol, 5 , 7-bis (vinyloxy) -1,3-adamantanediol, 7-vinyloxy-1,3,5-adamantanetriol, 1,3-dimethyl-5-vinyloxyadamantane, 1,3-dimethyl-5,7- Bis (vinyloxy) adamantane, 3,5-dimethyl-7-vinyloxy-1-adamantanol, 1-carboxy-3-vinyloxyadamantane, 1-amino-3-vinyloxyadamantane, 1-nitro-3-vinyloxyadamantane 1-sulfo-3-vinyloxyadamantane, 1-t-butyl Oxycarbonyl-3-vinyloxyadamantane, 4-oxo-1-vinyloxyadamantane, 1-vinyloxy-3- (1-methyl-1-vinyloxyethyl) adamantane, 1- (vinyloxymethyl) adamantane, 1- ( 1-methyl-1-vinyloxyethyl) adamantane, 1- (1-ethyl-1-vinyloxyethyl) adamantane, 1,3-bis (1-methyl-1-vinyloxyethyl) adamantane, 1- (1- (Norbornan-2-yl) -1-vinyloxyethyl) adamantane, 2,5-bis (vinyloxy) norbornane, 2,3-bis (vinyloxy) norbornane, 5-methoxycarbonyl-2-vinyloxynorbornane, 2- ( 1- (Norbornan-2-yl) -1-vinyloxyethyl) norborna 2- (vinyloxymethyl) norbornane, 2- (1-methyl-1-vinyloxyethyl) norbornane, 2- (1-methyl-1-vinyloxypentyl) norbornane, 3-hydroxy-4-vinyloxytetracyclo [4.4.0.12, 5.17,10] dodecane, 3,4-bis (vinyloxy) tetracyclo [4.4.0.12, 5.17,10] dodecane, 3-hydroxy-8-vinyl Oxytetracyclo [4.4.0.12,5.17,10] dodecane, 3,8-bis (vinyloxy) tetracyclo [4.4.0.12,5.17,10] dodecane, 3-methoxycarbonyl -8-vinyloxytetracyclo [4.4.0.12,5.17,10] dodecane, 3-methoxycarbonyl-9-vinyloxytetracyclo [4. 0.12, 5.17,10] dodecane, 3- (vinyloxymethyl) tetracyclo [4.4.0.12, 5.17,10] dodecane, 3-hydroxymethyl-8-vinyloxytetracyclo [ 4.4.12, 5.17,10] dodecane, 3-hydroxymethyl-9-vinyloxytetracyclo [4.4.0.12, 5.17,10] dodecane, 8-hydroxy-3- (Vinyloxymethyl) tetracyclo [4.4.0.12,5.17,10] dodecane, 9-hydroxy-3- (vinyloxymethyl) tetracyclo [4.4.0.12,5.17,10] Dodecane, 8-vinyloxy-4-oxatricyclo [5.2.1.02,6] decane-3,5-dione, 4-vinyloxy-11-oxapentacyclo [6.5.1.13,6. 02, 7.09,13] pentadecane-10,12-dione, α-vinyloxy-γ, γ-dimethyl-γ-butyrolactone, α, γ, γ-trimethyl-α-vinyloxy-γ-butyrolactone, γ, γ- Dimethyl-β-methoxycarbonyl-α-vinyloxy-γ-butyrolactone, 8-vinyloxy-4-oxatricyclo [5.2.1.02,6] decan-3-one, 9-vinyloxy-4-oxatricyclo [5.2.1.02,6] decan-3-one, 8,9-bis (vinyloxy) -4-oxatricyclo [5.2.1.02,6] decan-3-one, 4- Vinyloxy-2,7-dioxabicyclo [3.3.0] octane-3,6-dione, 5-vinyloxy-3-oxatricyclo [4.2.1.04,8] nonan-2-one, 5-methyl Ru-5-vinyloxy-3-oxatricyclo [4.2.1.04,8] nonan-2-one, 9-methyl-5-vinyloxy-3-oxatricyclo [4.2.1.04 8] Nonan-2-one, 6-vinyloxy-3-oxatricyclo [4.3.1.14,8] undecan-2-one, 6,8-bis (vinyloxy) -3-oxatricyclo [4 3.1.14,8] undecan-2-one, 6-hydroxy-8-vinyloxy-3-oxatricyclo [4.3.1.14,8] undecan-2-one, 8-hydroxy-6 -Vinyloxy-3-oxatricyclo [4.3.1.14,8] undecan-2-one and the corresponding isopropenyl ethers are exemplified.
(i) オキセタン系モノマーは、1,4−ビス{[(3−エチル−3−オキセタニル)メトキシ]エチル}ベンゼン(東亞合成製アロンオキセタンOXT−121)、3−エチル−3−ヒドロキシメチルオキセタン(東亞合成製アロンオキセタンOXT−101)などが例示される。 (i) Oxetane monomers include 1,4-bis {[(3-ethyl-3-oxetanyl) methoxy] ethyl} benzene (Aron Oxetane OXT-121 manufactured by Toagosei Co., Ltd.), 3-ethyl-3-hydroxymethyloxetane ( Examples include Aron Oxetane OXT-101) manufactured by Toagosei.
また、フッ素系ポリマー中に酸が含まれる場合は、架橋剤に酸架橋剤を用いても良い。酸架橋剤は、一分子中に酸性基と架橋する複数(例えば2〜10)の反応基(例えば、カルボン酸、水酸基、アミノ基、イソシアネート基、N−メチロール基、アルキルエーテル化したN−メチロール基、エポキシ基など)を有する化合物、あるいは、酢酸の多価金属塩であり、アミノ樹脂、エポキシ化合物、オキサゾリン化合物、酢酸アルミニウムなどが例示される。 Moreover, when an acid is contained in a fluorine-type polymer, you may use an acid crosslinking agent for a crosslinking agent. The acid crosslinking agent is a plurality of (for example, 2 to 10) reactive groups that crosslink with an acidic group in one molecule (for example, carboxylic acid, hydroxyl group, amino group, isocyanate group, N-methylol group, alkyl etherified N-methylol). Group, an epoxy group, etc.) or a polyvalent metal salt of acetic acid, and examples thereof include amino resins, epoxy compounds, oxazoline compounds, and aluminum acetate.
アミノ樹脂としては、メラミン系化合物、グアナミン系化合物、尿素系化合物等のアミノ基の一部もしくはすべてをヒドロキシメチル化した化合物、または該ヒドロキシメチル化した化合物の水酸基の一部もしくはすべてをメタノール、エタノール、n−ブチルアルコール、2−メチル−1−プロパノール等でエーテル化した化合物、例えば、ヘキサメトキシメチルメチロールメラミンであり、日本サイテックインダストリーズ製のアルキル型、メチロール型、イミノ型の各種アミノ樹脂などが挙げられる。 Amino resins include compounds in which some or all of the amino groups such as melamine compounds, guanamine compounds, and urea compounds are hydroxymethylated, or some or all of the hydroxyl groups of the hydroxymethylated compounds are methanol, ethanol A compound etherified with n-butyl alcohol, 2-methyl-1-propanol, etc., for example, hexamethoxymethyl methylol melamine, and various amino resins such as alkyl type, methylol type and imino type manufactured by Nippon Cytec Industries It is done.
エポキシ化合物としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、フェノール・ノボラック型エポキシ樹脂、クレゾール・ノボラック型エポキシ樹脂、トリスフェノールメタン型エポキシ樹脂、臭素化エポキシ樹脂等のグリシジルエーテル類、3,4−エポキシシクロヘキシルメチル−3,4−エポキシシクロヘキサンカルボキシレート、ビス(2,3−エポキシシクロペンチル)エーテルなどの脂環式エポキシ樹脂、ジグリシジルヘキサヒドロフタレート、ジグリシジルテトラヒドロフタレート、ジグリシジルフタレート等のグリシジルエステル類、テトラグリシジルジアミノジフェニルメタン、トリグリシジルパラアミノフェノール等のグリシジルアミン類、トリグリシジルイソシアヌレートなどの複素環式エポキシ樹脂などが挙げられる。
オキサゾリン化合物としては、2−ビニル−2−オキサゾリン、2−ビニル−4−メチル−2−オキサゾリン、2−ビニル−5−メチル−2−オキサゾリン、2−イソプロペニル−2−オキサゾリン、2−イソプロペニル−4−メチル−2−オキサゾリン等の重合性単量体の共重合体を挙げることができる。
本発明の架橋剤に1,4−ビス(3−メルカプトブチリルオキシ)ブタン、ペンタエリスリトール テトラキス(3−メルカプトブチレート)のような多感能チオールを併用すると、硬化速度が向上する。多感能チオールの量は、たとえば、架橋剤100重量部に対して0.1〜20重量部、例えば1〜10重量部であってよい。Epoxy compounds include bisphenol A type epoxy resins, bisphenol F type epoxy resins, phenol / novolak type epoxy resins, cresol / novolac type epoxy resins, trisphenol methane type epoxy resins, brominated epoxy resins and other glycidyl ethers, 3, Alicyclic epoxy resins such as 4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, bis (2,3-epoxycyclopentyl) ether, glycidyl such as diglycidyl hexahydrophthalate, diglycidyl tetrahydrophthalate, diglycidyl phthalate Heterocycles such as esters, tetraglycidyldiaminodiphenylmethane, glycidylamines such as triglycidylparaaminophenol, and triglycidyl isocyanurate And epoxy resins.
As the oxazoline compound, 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline, 2-isopropenyl Examples thereof include copolymers of polymerizable monomers such as -4-methyl-2-oxazoline.
When a multi-sensitive thiol such as 1,4-bis (3-mercaptobutyryloxy) butane or pentaerythritol tetrakis (3-mercaptobutyrate) is used in combination with the crosslinking agent of the present invention, the curing rate is improved. The amount of the multi-sensitive thiol may be, for example, 0.1 to 20 parts by weight, for example 1 to 10 parts by weight with respect to 100 parts by weight of the crosslinking agent.
架橋剤は、フッ素系モノマーと併用する場合はフッ素系モノマー100重量部に対して、1〜100,000重量部、特に10〜100,000重量部である。また、フッ素系ポリマーと併用する場合はフッ素系ポリマー100重量部に対して、1〜100重量部、特に1〜20重量部である。 The crosslinking agent is used in an amount of 1 to 100,000 parts by weight, particularly 10 to 100,000 parts by weight, based on 100 parts by weight of the fluorine monomer when used in combination with the fluorine monomer. Moreover, when using together with a fluorine-type polymer, it is 1-100 weight part with respect to 100 weight part of fluorine-type polymers, Especially 1-20 weight part.
●光架橋触媒(D)
光架橋触媒はラジカル光重合開始剤と光酸発生剤が例示される。ラジカル光重合開始剤は、光によりラジカルを発生する化合物であり、例えば、ベンジル、ジアセチル等のα−ジケトン類、ベンゾイン等のアシロイン類、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル等のアシロインエーテル類、チオキサントン、2,4−ジエチルチオキサントン、チオキサントン−4−スルホン酸等のチオキサントン類、ベンゾフェノン、4,4’−ビス(ジメチルアミノ)ベンゾフェノン、4,4’−ビス(ジエチルアミノ)ベンゾフェノン等のベンゾフェノン類、アセトフェノン、2−(4−トルエンスルホニルオキシ)−2−フェニルアセトフェノン、p−ジメチルアミノアセトフェノン、2,2’−ジメトキシ−2−フェニルアセトフェノン、p−メトキシアセトフェノン、2−メチル[4−(メチルチオ)フェニル]−2−モルフォリノ−1−プロパノン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタン−1−オン等のアセトフェノン類、アントラキノン、1,4−ナフトキノン等のキノン類、2−ジメチルアミノ安息香酸エチル、4−ジメチルアミノ安息香酸エチル、4−ジメチルアミノ安息香酸(n−ブトキシ)エチル、4−ジメチルアミノ安息香酸イソアミル、4−ジメチルアミノ安息香酸2−エチルヘキシル等のアミノ安息香酸類、フェナシルクロライド、トリハロメチルフェニルスルホン等のハロゲン化合物、アシルホスフィンオキシド類、ジ−t−ブチルパーオキサイド等の過酸化物等が挙げられる。市販品としては、IRGACURE−184、同261、同369、同500、同651、同907(以上、チバ−ガイギー製)、Darocur−1173、同1116、同2959、同1664、同4043(以上、メルクジャパン製)などが挙げられる。 ● Photo-crosslinking catalyst (D)
Examples of the photocrosslinking catalyst include a radical photopolymerization initiator and a photoacid generator. Radical photopolymerization initiators are compounds that generate radicals by light, for example, α-diketones such as benzyl and diacetyl, acyloins such as benzoin, acyloin such as benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether. Thioxanthones such as ethers, thioxanthone, 2,4-diethylthioxanthone, thioxanthone-4-sulfonic acid, benzophenones such as benzophenone, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone Acetophenone, 2- (4-toluenesulfonyloxy) -2-phenylacetophenone, p-dimethylaminoacetophenone, 2,2′-dimethoxy-2-phenylacetophenone, p-methoxyacetopheno Acetophenones such as 2-methyl [4- (methylthio) phenyl] -2-morpholino-1-propanone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, Quinones such as anthraquinone and 1,4-naphthoquinone, ethyl 2-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate (n-butoxy), isoamyl 4-dimethylaminobenzoate, 4 -Aminobenzoic acids such as 2-ethylhexyl dimethylaminobenzoate, halogen compounds such as phenacyl chloride, trihalomethylphenylsulfone, peroxides such as acylphosphine oxides, and di-t-butyl peroxide. As commercially available products, IRGACURE-184, 261, 369, 500, 651, 907 (above, manufactured by Ciba-Geigy), Darocur-1173, 1116, 2959, 1664, 4043 (above, Merck Japan).
光酸発生剤[Photochemical acid generator(PAG)]は光をあてることによって反応し酸を発生する材料である。PAGは、光を吸収する発色団と分解後に酸となる酸前駆体より構成されており、このような構造のPAGに特定波長の光を照射することで、PAGが励起し酸前駆体部分から酸を発生する。PAGは、例えば、ジアゾニウム塩、ホスホニウム塩、スルホニウム塩、ヨードニウム塩、 CF3SO3、 p−CH3PhSO3、 p−NO2PhSO3 (ただし、phはフェニル基)等の塩、有機ハロゲン化合物、オルトキノン−ジアジドスルホニルクロリド、またはスルホン酸エステル等を挙げることができる。A photoacid generator (PAG) is a material that generates acid by reacting with light. PAG consists of a chromophore that absorbs light and an acid precursor that becomes an acid after decomposition. By irradiating light of a specific wavelength to a PAG with such a structure, the PAG is excited and the acid precursor part Generates acid. PAG is, for example, a salt such as diazonium salt, phosphonium salt, sulfonium salt, iodonium salt, CF 3 SO 3, p-CH 3 PhSO 3, p-NO 2 PhSO 3 (where ph is a phenyl group), organic halogen compound , Orthoquinone-diazide sulfonyl chloride, or sulfonic acid ester.
前記有機ハロゲン化合物は、ハロゲン化水素酸を形成する化合物であり、かかる化合物は、米国特許第3,515,551号、米国特許第3,536,489号、米国特許第3,779,778号および西ドイツ特許公開公報第2,243,621号等に開示されたものが挙げられる(これらの開示を本明細書の一部とする)。
前記記載の他の光の照射により酸を発生する化合物は、特開昭54−74728号、特開昭55−24113号、特開昭55−77742号、特開昭60−3626号、特開昭60−138539号、特開昭56−17345号および特開昭56−36209号に開示されている(これらの開示を本明細書の一部とする)。The organic halogen compound is a compound that forms hydrohalic acid, and such compounds are disclosed in US Pat. No. 3,515,551, US Pat. No. 3,536,489, US Pat. No. 3,779,778. And those disclosed in West German Patent Publication No. 2,243,621 (the disclosure of which is incorporated herein).
Other compounds that generate an acid upon irradiation with light as described above are disclosed in JP 54-74728, JP 55-24113, JP 55-77742, JP 60-3626, JP JP-A-60-138539, JP-A-56-17345 and JP-A-56-36209 (the disclosures of which are incorporated herein).
PAGの市販品として、和光純薬製のWPAG−145[Bis(cyclohexylsulfonyl)diazomethane]、WPAG−170[Bis(t−butylsulfonyl)diazomethane]、WPAG−199[Bis(p−toluenesulfonyl)diazomethane]、WPAG−281[Triphenylsulfonium trifluoromethanesulfonate]、WPAG−336[Diphenyl−4−methylphenylsulfonium trifluoromethanesulfonate]、WPAG−367[Diphenyl−2,4,6−trimethylphenylsulfonium p−toluenesulfonate]、チバ・スペシャリティ・ケミカルズ社製のCGI−1397[(5−プロピルスルフォニルオキシイミノ−5H−チオフェン−2−イリデン)− (2−メチルフェニル)アセトニトリル]、三和ケミカル製のTFE−トリアジン[2−[2−(Furan−2−yl)ethenyl]−4,6−bis(trichloromethyl)−s−triazine]、TME−トリアジン[2−[2−(5−Methylfuran−2−yl)ethenyl]−4,6−bis(trichloromethyl)−s−triazine]MP−トリアジン[2−(Methoxyphenyl)−4,6−bis(trichloromethyl)−s−triazine]、ジメトキシトリアジン[2−[2−(3,4−Dimethoxyphenyl)ethenyl]−4,6−bis(trichloromethyl)−s−triazine]などを使用することができる。 As commercial products of PAG, WPAG-145 [Bis (cyclohexylsulfonyl) diazomethane], WPAG-170 [Bis (t-butylsulfonyl) diazomethane], WPAG-199 [Bis (p-toluenesulfonyl) diazomethane], WPAG- 281 [Triphenylsulfonium trifluoromethanesulfonate], WPAG-336 [Diphenyl-4-methylphenylsulfonium trifluoromethanesulfonate], WPAG-367 [Diphenyl-2,4,6-trimethylphenylsulfonium p-toluenesulfonate], CGI-1397 manufactured by Ciba Specialty Chemicals [(5 -Propylsulfonyloxyimino-5H-thiophen-2-ylidene)-(2-methylphenyl) acetonitrile], TFE-triazine [2- [2- (Furan-2-yl) ethenyl] -4, manufactured by Sanwa Chemical 6-bis (trichloromethyl) -s-triazine], TME-triazine [2- [2- (5-Methylfuran-2-yl) ethenyl] -4,6-bis (trichloromethyl) -s-triazine] MP-triazine [ 2- (Methoxyphenyl) -4,6-bis (trichloromethyl) -s-triazine], di Butoxy triazine [2- [2- (3,4-Dimethoxyphenyl) ethenyl] -4,6-bis (trichloromethyl) -s-triazine], etc. can be used.
光架橋触媒の量は、フッ素系モノマーと架橋剤、または、フッ素系ポリマー、または、フッ素系ポリマーと架橋剤の合計100重量部に対して、0.1〜20重量部、特に1〜10重量部である。 The amount of the photocrosslinking catalyst is 0.1 to 20 parts by weight, particularly 1 to 10 parts by weight, based on 100 parts by weight of the fluorine monomer and the crosslinking agent, or the fluorine polymer, or the fluorine polymer and the crosslinking agent. Part.
光架橋触媒と併用するときのフッ素系ポリマー(B)は、架橋性官能基(E)、酸性基(F)、酸の作用によって酸性基に変換する酸解離性官能基(H)からなる群から選択された少なくとも一つの基を有することが好ましい。フッ素系ポリマー(B)は、さらにシリコーン鎖(G)を有していてもよい。 The fluorine-based polymer (B) when used in combination with a photocrosslinking catalyst is a group consisting of a crosslinkable functional group (E), an acidic group (F), and an acid dissociable functional group (H) that is converted into an acidic group by the action of an acid. It preferably has at least one group selected from: The fluorine-based polymer (B) may further have a silicone chain (G).
●架橋性官能基(E)
フッ素系ポリマーに付与する架橋性官能基は、ラジカル重合反応により硬化するタイプとしては、アクリロイル基やビニル基などの不飽和二重結合基であり、カチオン重合反応により硬化するタイプとしてはエポキシ基、オキセタン基などが例示される。また、酸性基と架橋する反応基、例えば、カルボン酸、水酸基、アミノ基、イソシアネート基、N−メチロール基、アルキルエーテル化したN−メチロール基などであっても良い。 ● Crosslinkable functional group (E)
The crosslinkable functional group imparted to the fluorine-based polymer is an unsaturated double bond group such as an acryloyl group or a vinyl group as a type that is cured by a radical polymerization reaction, and an epoxy group as a type that is cured by a cationic polymerization reaction. An oxetane group is exemplified. Moreover, the reactive group which bridge | crosslinks with an acidic group, for example, carboxylic acid, a hydroxyl group, an amino group, an isocyanate group, N-methylol group, N-methylol group formed into alkyl ether, etc. may be sufficient.
フッ素系ポリマーに架橋性官能基を付与する方法は、
(1)架橋性官能基を有するモノマーを予め合成し、それをフッ素系モノマーと共重合する方法
(2)一旦、他の官能基を有するフッ素系ポリマーを合成してから、その官能基を架橋性官能基に変換する方法
のいずれであっても良い。The method for imparting a crosslinkable functional group to the fluoropolymer is as follows:
(1) A method of previously synthesizing a monomer having a crosslinkable functional group and copolymerizing it with a fluorinated monomer. (2) Once a fluorinated polymer having another functional group is synthesized, the functional group is crosslinked. Any method of converting to a functional group may be used.
フッ素系ポリマー中の架橋性官能基の量は、ポリマー中の繰り返し単位の合計に対して、架橋性官能基含有繰り返し単位の量が、一般に0.1〜20mol%、特に1〜10mol%である。 The amount of the crosslinkable functional group in the fluoropolymer is generally from 0.1 to 20 mol%, particularly from 1 to 10 mol%, based on the total number of repeating units in the polymer. .
●酸性基(F)
酸性基の例は、カルボキシル基、水酸基(特に、フェノール性水酸基)、およびスルホン酸基などである。 ● Acid group (F)
Examples of acidic groups are carboxyl groups, hydroxyl groups (particularly phenolic hydroxyl groups), and sulfonic acid groups.
フッ素系ポリマーに酸性基を付与する方法は、
(1)酸性基を有するモノマーを予め合成し、それをフッ素系モノマーと共重合する方法
(2)一旦、他の官能基を有するフッ素系ポリマーを合成してから、その官能基を酸性基に変換する方法
のいずれであっても良い。The method for adding an acidic group to a fluoropolymer is as follows:
(1) A method of previously synthesizing a monomer having an acidic group and copolymerizing it with a fluorinated monomer (2) Once a fluorinated polymer having another functional group is synthesized, the functional group is converted into an acidic group. Any method of conversion may be used.
(1)の場合、酸性基を有するモノマーとして以下のものが例示される。カルボキシル基を有するモノマーとしては、アクリル酸、メタクリル酸、ビニル酢酸、クロトン酸、イタコン酸、マレイン酸、フマル酸、ケイ皮酸、およびそれらの塩が挙げられる。水酸基を有するモノマーとしては、o−ヒドロキシスチレン、m−ヒドロキシスチレン、p−ヒドロキシスチレン、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレートなどが挙げられる。またこれらのベンゼン環の1個以上の水素原子が、メチル、エチル、n−ブチル等のアルキル基、メトキシ、エトキシ、n−ブトキシ等のアルコキシ基、ハロゲン原子、アルキル基の1個以上の水素原子がハロゲン原子に置換されたハロアルキル基、ニトロ基、シアノ基、アミド基に置換された化合物などが挙げられる。スルホン酸基を有するモノマーとしては、ビニルスルホン酸、スチレンスルホン酸、(メタ)アリルスルホン酸、2−ヒドロキシ−3−(メタ)アリルオキシプロパンスルホン酸、(メタ)アクリル酸−2−スルホエチル、(メタ)アクリル酸−2−スルホプロピル、2−ヒドロキシ−3−(メタ)アクリロキシプロパンスルホン酸、2−(メタ)アクリルアミド−2−メチルプロパンスルホン酸、およびそれらの塩が挙げられる。これらは単独で用いてもよいし、2種以上を併用してもよい。 In the case of (1), the following are illustrated as a monomer which has an acidic group. Examples of the monomer having a carboxyl group include acrylic acid, methacrylic acid, vinyl acetic acid, crotonic acid, itaconic acid, maleic acid, fumaric acid, cinnamic acid, and salts thereof. Examples of the monomer having a hydroxyl group include o-hydroxystyrene, m-hydroxystyrene, p-hydroxystyrene, 2-hydroxyethyl (meth) acrylate, and 2-hydroxypropyl (meth) acrylate. In addition, one or more hydrogen atoms of these benzene rings are one or more hydrogen atoms of an alkyl group such as methyl, ethyl or n-butyl, an alkoxy group such as methoxy, ethoxy or n-butoxy, a halogen atom or an alkyl group. Haloalkyl group substituted with a halogen atom, a nitro group, a cyano group, a compound substituted with an amide group, and the like. Examples of the monomer having a sulfonic acid group include vinyl sulfonic acid, styrene sulfonic acid, (meth) allyl sulfonic acid, 2-hydroxy-3- (meth) allyloxypropane sulfonic acid, (meth) acrylic acid-2-sulfoethyl, ( Meth) acrylic acid-2-sulfopropyl, 2-hydroxy-3- (meth) acryloxypropanesulfonic acid, 2- (meth) acrylamido-2-methylpropanesulfonic acid, and salts thereof. These may be used alone or in combination of two or more.
(1)の場合、フッ素系モノマーと酸性基を有するモノマーの反応性の違いから共重合体に組成分布が生じ、それがパターニングに悪影響を及ぼすことがある。これが問題となる場合は、フッ素系モノマーのビニル基の構造と、酸性基を有するモノマーのビニル基の構造が同じものを用いることが好ましい。例えば、Rf基を含有するα−Clアクリレートをフッ素系モノマーに用いる場合は、α−Clアクリル酸を、酸性基を有するモノマーとして用いることが好ましい。
フッ素系ポリマー中の酸性基の量は、ポリマー中の繰り返し単位の合計に対して、酸性基含有繰り返し単位の量が、一般に0.1〜20mol%、特に1〜10mol%である。In the case of (1), a composition distribution occurs in the copolymer due to the difference in reactivity between the fluorine-based monomer and the monomer having an acidic group, which may adversely affect patterning. When this becomes a problem, it is preferable to use a structure in which the vinyl group structure of the fluorine-based monomer is the same as the vinyl group structure of the monomer having an acidic group. For example, when α-Cl acrylate containing an Rf group is used as a fluorine-based monomer, α-Cl acrylic acid is preferably used as a monomer having an acidic group.
The amount of acidic groups in the fluoropolymer is generally from 0.1 to 20 mol%, particularly from 1 to 10 mol%, based on the total number of repeating units in the polymer.
●シリコーン鎖(G)
シリコーン鎖(G)は分子量1,000〜10,000のジメチルポリシロキサンである。
フッ素系ポリマーにシリコーン鎖を付与する方法は、
(1)シリコーン鎖を有するモノマーあるいは重合開始剤を予め合成し、それをフッ素系モノマーと共重合する方法
(2)一旦、他の官能基を有するフッ素系ポリマーを合成してから、その官能基にシリコーン鎖を結合させる方法
のいずれであっても良い。方法(1)の場合、架橋剤(C)に記述したシリコーン(メタ)アクリレートを用いても良い。
フッ素系ポリマー中のシリコーン鎖の量は、ポリマー中の繰り返し単位の合計に対して、シリコーン鎖含有繰り返し単位の量が、一般に0.1〜50mol%、特に1〜10mol%である。 ● Silicone chain (G)
The silicone chain (G) is dimethylpolysiloxane having a molecular weight of 1,000 to 10,000.
The method of adding a silicone chain to the fluoropolymer is as follows:
(1) A method of synthesizing a monomer or polymerization initiator having a silicone chain in advance and copolymerizing it with a fluorine monomer (2) Once a fluorine polymer having another functional group is synthesized, the functional group Any of the methods for bonding a silicone chain to may be used. In the case of the method (1), silicone (meth) acrylate described in the crosslinking agent (C) may be used.
The amount of silicone chains in the fluoropolymer is generally 0.1 to 50 mol%, particularly 1 to 10 mol%, based on the total number of repeating units in the polymer.
●酸の作用によって酸性基に変換する酸解離性官能基(H)
酸の作用によって酸性基に変換する酸解離性官能基は、t−ブトキシカルボニル基(t−BOC)、イソプロポキシカルボニル基、テトラヒドロピラニル基、トリメチルシリル基、t−ブトキシカルボニルメチル基、あるいは、これらの酸解離性官能基で保護されたフェノール性水酸基が例示される。● Acid-dissociable functional group (H) that is converted into an acidic group by the action of acid
The acid dissociable functional group that is converted into an acidic group by the action of an acid is t-butoxycarbonyl group (t-BOC), isopropoxycarbonyl group, tetrahydropyranyl group, trimethylsilyl group, t-butoxycarbonylmethyl group, or these Examples thereof include phenolic hydroxyl groups protected with an acid dissociable functional group.
フッ素系ポリマーに酸解離性官能基を付与する方法は、
(1)酸解離性官能基を有するモノマーを予め合成し、それをフッ素系モノマーと共重合する方法
(2)一旦、他の官能基を有するフッ素系ポリマーを合成してから、その官能基を酸解離性官能基に変換させる方法
のいずれであっても良い。方法(1)の場合、t−ブチル(メタ)アクリレートを用いても良い。
フッ素系ポリマー中の酸解離性官能基の量は、ポリマー中の繰り返し単位の合計に対して、酸解離性官能基含有繰り返し単位の量が、一般に0.1〜50mol%、特に1〜10mol%である。The method for imparting an acid-dissociable functional group to a fluoropolymer is as follows:
(1) Method of synthesizing a monomer having an acid-dissociable functional group in advance and copolymerizing it with a fluorine-based monomer (2) Once a fluorine-based polymer having another functional group is synthesized, Any method of converting to an acid-dissociable functional group may be used. In the case of the method (1), t-butyl (meth) acrylate may be used.
The amount of the acid dissociable functional group in the fluoropolymer is generally 0.1 to 50 mol%, particularly 1 to 10 mol%, based on the total number of repeating units in the polymer. It is.
●光酸発生剤(I)
光架橋触媒(D)で説明した光酸発生剤と同じものである。酸解離性官能基(H)を有するフッ素系ポリマー(B)の膜に光酸発生剤存在下で電磁波を照射すると、酸性基が生成し、膜の照射領域が親液性になる。また、この酸性基はアルカリ水溶液に溶解性があるために、膜の照射領域をアルカリ水溶液で現像することが可能となる。 ● Photoacid generator (I)
This is the same as the photoacid generator described in the photocrosslinking catalyst (D). When an electromagnetic wave is irradiated on the film of the fluorine-based polymer (B) having an acid-dissociable functional group (H) in the presence of a photoacid generator, an acidic group is generated, and the irradiated region of the film becomes lyophilic. Further, since this acidic group is soluble in an alkaline aqueous solution, the irradiated area of the film can be developed with the alkaline aqueous solution.
●希釈剤(J)
本発明のフォトリソグラフィー用表面処理剤には必要に応じて希釈剤(J)として溶媒(特に、水溶性有機溶媒、有機溶媒(特に、油溶性有機溶媒)、水)を加えても良い。希釈剤は、フッ素系ポリマーを製造するために用いるものと同様である。希釈剤は、フッ素系モノマー(A)またはフッ素系ポリマー(B)に不活性でこれらを溶解するものである。希釈剤の例は、水溶性有機溶媒としては、アセトン、メチルエチルケトン、メチルアミルケトン、酢酸エチル、プロピレングリコール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコール、トリプロピレングリコール、3−メトキシブチルアセテート、ジメチルホルムアミド、ジメチルスルホキシド、メチルセロソルブ、セロソルブアセテート、ブチルセロソルブ、ブチルカルビトール、カルビトールアセテート、乳酸エチル、イソプロピルアルコール、メタノール、エタノールなどが、有機溶媒としては、クロロホルム、HFC141b、HCHC225、ハイドロフルオロエーテル、ペンタン、ヘキサン、ヘプタン、オクタン、シクロヘキサン、ベンゼン、トルエン、キシレン、石油エーテル、テトラヒドロフラン、1,4−ジオキサン、メチルイソブチルケトン、酢酸ブチル、1,1,2,2−テトラクロロエタン、1,1,1−トリクロロエタン、トリクロロエチレン、パークロロエチレン、テトラクロロジフルオロエタン、トリクロロトリフルオロエタンなどが挙げられる。これらの溶媒は単独で使用しても2種以上を混合しても良い。希釈剤はフッ素系モノマー(A)またはフッ素系ポリマー(B)の合計100重量部に対して、50〜2000重量部、例えば、50〜1000重量部の範囲で用いられる。 ● Diluent (J)
If necessary, a solvent (particularly a water-soluble organic solvent, an organic solvent (particularly an oil-soluble organic solvent), water) may be added as a diluent (J) to the surface treatment agent for photolithography of the present invention. The diluent is the same as that used for producing the fluoropolymer. The diluent is inert and dissolves in the fluorinated monomer (A) or the fluorinated polymer (B). Examples of diluents include acetone, methyl ethyl ketone, methyl amyl ketone, ethyl acetate, propylene glycol, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether, dipropylene glycol monomethyl ether acetate. Dipropylene glycol, tripropylene glycol, 3-methoxybutyl acetate, dimethylformamide, dimethyl sulfoxide, methyl cellosolve, cellosolve acetate, butyl cellosolve, butyl carbitol, carbitol acetate, ethyl lactate, isopropyl alcohol, methanol, ethanol, etc. are organic Solvents include chloroform, HFC141b, HCHC225, and high Lofluoroether, pentane, hexane, heptane, octane, cyclohexane, benzene, toluene, xylene, petroleum ether, tetrahydrofuran, 1,4-dioxane, methyl isobutyl ketone, butyl acetate, 1,1,2,2-tetrachloroethane, 1 1,1,1-trichloroethane, trichloroethylene, perchloroethylene, tetrachlorodifluoroethane, trichlorotrifluoroethane and the like. These solvents may be used alone or in combination of two or more. The diluent is used in the range of 50 to 2000 parts by weight, for example, 50 to 1000 parts by weight with respect to 100 parts by weight of the total of the fluorine-based monomer (A) or the fluorine-based polymer (B).
●フッ素系ポリマーの製造
フッ素系ポリマーは、以下のようにして製造することができる。単量体および必要な成分を溶媒に溶解させ、窒素置換後、重合触媒を加えて20〜120℃の範囲で1〜20時間、撹拌する方法が採用される。 ● Production of fluorinated polymer The fluorinated polymer can be produced as follows. A method in which the monomer and necessary components are dissolved in a solvent, and after substitution with nitrogen, a polymerization catalyst is added and the mixture is stirred in the range of 20 to 120 ° C. for 1 to 20 hours is employed.
溶媒は有機溶媒、水溶性有機溶媒、水などが使用でき、希釈剤(J)と同様である。溶媒は単量体の合計100重量部に対して、50〜2000重量部、例えば、50〜1000重量部の範囲で用いられる。 An organic solvent, a water-soluble organic solvent, water, etc. can be used for a solvent, and it is the same as that of a diluent (J). A solvent is used in 50-2000 weight part with respect to a total of 100 weight part of monomers, for example, 50-1000 weight part.
フッ素系ポリマーの分子量を調整するためにメルカプタン類、ハロゲン化アルキル類などの連鎖移動剤を添加しても良い。メルカプタン類としては、n−ブチルメルカプタン、n−ドデシルメルカプタン、t−ブチルメルカプタン、チオグリコール酸エチル、チオグリコール酸2−エチルヘキシル、2−メルカプトエタノール、メルカプト酸イソオクチル、チオグリコール酸、3−メルカプトプロピオン酸、チオグリコール酸メトキシブチル、シリコーンメルカプタン(信越化学製 KF−2001)などが、ハロゲン化アルキル類としては、クロロホルム、四塩化炭素、四臭化炭素等が挙げられる。これらは単独で用いてもよいし、2種以上を併用してもよい。 Chain transfer agents such as mercaptans and alkyl halides may be added to adjust the molecular weight of the fluoropolymer. As mercaptans, n-butyl mercaptan, n-dodecyl mercaptan, t-butyl mercaptan, ethyl thioglycolate, 2-ethylhexyl thioglycolate, 2-mercaptoethanol, isooctyl mercaptoate, thioglycolic acid, 3-mercaptopropionic acid , Methoxybutyl thioglycolate, silicone mercaptan (KF-2001 manufactured by Shin-Etsu Chemical Co., Ltd.), and alkyl halides include chloroform, carbon tetrachloride, carbon tetrabromide and the like. These may be used alone or in combination of two or more.
フッ素系ポリマーの重量平均分子量は、例えば1,000〜500,000、特に2,000〜100,000、特別に3,000〜20,000であってよい。フッ素系ポリマーの重量平均分子量は、GPC(ゲルパーミエーションクロマトグラフィー)により求めたものである(標準ポリスチレン換算)。 The weight average molecular weight of the fluoropolymer may be, for example, 1,000 to 500,000, in particular 2,000 to 100,000, especially 3,000 to 20,000. The weight average molecular weight of the fluoropolymer is determined by GPC (gel permeation chromatography) (in terms of standard polystyrene).
●炭素数8〜12のフルオロアルキル基を有するモノマー、および、ポリマー
本発明のフォトリソグラフィー用表面処理剤には必要に応じて炭素数8〜12のフルオロアルキル基を有するモノマー(例えば、パーフルオロオクチルエチルアクリレート)、および、このモノマーを繰り返し単位とするポリマーを配合しても良い。 A monomer having a fluoroalkyl group having 8 to 12 carbon atoms and a polymer A monomer having a fluoroalkyl group having 8 to 12 carbon atoms (for example, perfluorooctyl) as necessary for the photolithography surface treatment agent of the present invention. Ethyl acrylate) and a polymer having this monomer as a repeating unit may be blended.
●非フッ素系ポリマー
本発明のフォトリソグラフィー用表面処理剤には必要に応じて非フッ素系ポリマーを併用しても良い。非フッ素系ポリマーは、例えば、アルカリ可溶性樹脂であり、特許第2505033号、特開平3−170554号、特開平6−118646のノボラック型フェノール樹脂、特開平7−311463号、特開平8−292559号の分子量分布を狭めたポリビニルフェノール樹脂、特開平3−87746号、特開平8−44061号の水素添加により一部環状アルコール構造に変換したフェノール樹脂、特開平7−295200号、特開平8−152717号のポリビニルフェノールのOH基の一部をアルキル基で保護した樹脂、特開平8−339086号のアシル基等の酸に不活性な保護基を有するポリビニルフェノール樹脂、特開平6−67431号、特開平10−10733号のスチレンと共重合したポリビニルフェノール樹脂、特開平9−166870号の(メタ)アクリレートモノマー類と共重合したポリビニルフェノール樹脂、更に特開平8−240911号のカルボキシ基を有する樹脂などである(これら公報の開示を本明細書の一部とする。)。 Non-fluorine polymer The surface treatment agent for photolithography of the present invention may be used in combination with a non-fluorine polymer, if necessary. The non-fluorine polymer is, for example, an alkali-soluble resin, such as Japanese Patent No. 2505033, Japanese Patent Laid-Open No. 3-170554, Japanese Patent Laid-Open No. 6-118646, novolak type phenol resin, Japanese Patent Laid-Open No. 7-31463, Japanese Patent Laid-Open No. Polyvinyl phenol resin having a narrow molecular weight distribution, phenol resin partially converted into a cyclic alcohol structure by hydrogenation in JP-A-3-87746 and JP-A-8-44061, JP-A-7-295200, JP-A-8-152717 A resin in which a part of the OH group of polyvinylphenol is protected with an alkyl group, a polyvinylphenol resin having an acid-inactive protective group such as an acyl group described in JP-A-8-339086, JP-A-6-67431, Polyvinylphenol resin copolymerized with styrene of Kaihei 10-10733, special Polyvinylphenol resins copolymerized with (meth) acrylate monomers of JP-A-9-166870, and resins having a carboxy group described in JP-A-8-240911 (the disclosures of these publications are part of this specification). .)
●顔料
本発明のフォトリソグラフィー用表面処理剤には必要に応じて各種顔料を添加しても良い。例えば、黒色顔料としてはカーボンブラック、グラファイト、チタンブラック、酸化鉄、硫化ビスマス、ペリレンブラックなどである。 ● Pigment Various pigments may be added to the surface treatment agent for photolithography of the present invention as required. Examples of black pigments include carbon black, graphite, titanium black, iron oxide, bismuth sulfide, and perylene black.
●酸捕捉剤
本発明のフォトリソグラフィー用表面処理剤には必要に応じて酸捕捉剤を添加することにより、膜中で酸発生剤から発生した酸の拡散を制御しても良い。酸捕捉剤としては、有機アミン、塩基性のアンモニウム塩、塩基性のスルホニウム塩などが用いられ、昇華やレジスト性能を劣化させないものであればよい。これらの酸捕捉剤の中でも、有機アミンが画像性能が優れる点で好ましい。例えば特開昭63−149640号、特開平5−249662号、特開平5−127369号、特開平5−289322号、特開平5−249683号、特開平5−289340号、特開平5−232706号、特開平5−257282号、特開平6−242605号、特開平6−242606号、特開平6−266100号、特開平6−266110 号、特開平6−317902号、特開平7−120929号、特開平7−146558号、特開平7−319163号、特開平7−508840号、特開平7−333844号、特開平7−219217号、特開平7−92678号、 特開平7−28247号、特開平8−22120号、特開平8−110638号、特開平8−123030号、特開平9−274312号、特開平9−166871号、特開平9−292708号、特開平9−325496号、特表平7−508840号、USP5525453号、USP5629134号、USP5667938号等に記載の塩基性化合物を用いることができる(これら開示を本明細書の一部とする。)。酸捕捉剤としては、好ましくは、1,5−ジアザビシクロ[4.3.0]−5−ノネン、1,8−ジアザビシクロ[5.4.0]−7−ウンデセン、1,4−ジアザビシクロ[2.2.2]オクタン、4−ジメチルアミノピリジン、1−ナフチルアミン、ピペリジン、ヘキサメチレンテトラミン、イミダゾール類、ヒドロキシピリジン類、ピリジン類、4,4’−ジアミノジフェニルエーテル、ピリジニウムp−トルエンスルホナート、2,4,6−トリメチルピリジニウムp−トルエンスルホナート、テトラメチルアンモニウムp−トルエンスルホナート、及びテトラブチルアンモニウムラクテート、トリエチルアミン、トリブチルアミン等が挙げられる。これらの中でも、1,5−ジアザビシクロ[4.3.0]−5−ノネン、1,8−ジアザビシクロ[5.4.0]−7−ウンデセン、1,4−ジアザビシクロ[2.2.2]オクタン、4−ジメチルアミノピリジン、1−ナフチルアミン、ピペリジン、ヘキサメチレンテトラミン、イミダゾール類、ヒドロキシピリジン類、ピリジン類、4,4’−ジアミノジフェニルエーテル、トリエチルアミン、トリブチルアミン等の有機アミンが好ましい。 ● Acid Scavenger The surface treatment agent for photolithography of the present invention may control the diffusion of the acid generated from the acid generator in the film by adding an acid scavenger as necessary. As the acid scavenger, an organic amine, a basic ammonium salt, a basic sulfonium salt, or the like is used, as long as it does not deteriorate sublimation or resist performance. Among these acid scavengers, organic amines are preferable because of excellent image performance. For example, JP-A-63-149640, JP-A-5-249662, JP-A-5-127369, JP-A-5-289322, JP-A-5-249683, JP-A-5-289340, JP-A-5-232706 JP-A-5-257282, JP-A-6-242605, JP-A-6-242606, JP-A-6-266100, JP-A-6-266110, JP-A-6-317902, JP-A-7-120929, JP-A-7-146558, JP-A-7-319163, JP-A-7-508840, JP-A-7-333844, JP-A-7-219217, JP-A-7-92678, JP-A-7-28247, Special Kaihei 8-22120, JP 8-110638, JP 8-123030, JP 9-274312, JP 9-166871, JP 9-292708, JP 9-325496, Special table Basic compounds described in JP-A-7-508840, USP5525453, USP5629134, USP5667938 and the like can be used (the disclosures of which are incorporated herein). The acid scavenger is preferably 1,5-diazabicyclo [4.3.0] -5-nonene, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,4-diazabicyclo [2]. 2.2] octane, 4-dimethylaminopyridine, 1-naphthylamine, piperidine, hexamethylenetetramine, imidazoles, hydroxypyridines, pyridines, 4,4'-diaminodiphenyl ether, pyridinium p-toluenesulfonate, 2, Examples include 4,6-trimethylpyridinium p-toluenesulfonate, tetramethylammonium p-toluenesulfonate, tetrabutylammonium lactate, triethylamine, and tributylamine. Among these, 1,5-diazabicyclo [4.3.0] -5-nonene, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,4-diazabicyclo [2.2.2] Organic amines such as octane, 4-dimethylaminopyridine, 1-naphthylamine, piperidine, hexamethylenetetramine, imidazoles, hydroxypyridines, pyridines, 4,4′-diaminodiphenyl ether, triethylamine, and tributylamine are preferred.
●その他の添加剤
本発明のフォトリソグラフィー用表面処理剤には必要に応じてその他の各種添加剤が用いられる。例えば、膜の平滑性を向上させるためのフッ素系、シリコーン系、炭化水素系界面活性剤や、膜の密着性を向上させるためのシランカップリング剤やチタネートカップリング剤、その他、暗反応抑制のための熱重合禁止剤や紫外線吸収剤、酸化防止剤、消泡剤などが挙げられる。 Other Additives Various other additives are used as necessary for the surface treatment agent for photolithography of the present invention. For example, fluorine-based, silicone-based, hydrocarbon-based surfactants for improving the smoothness of the film, silane coupling agents and titanate coupling agents for improving the film adhesion, etc. For example, a thermal polymerization inhibitor, an ultraviolet absorber, an antioxidant, and an antifoaming agent.
●基材
本発明の基板に用いる基材は、シリコン、合成樹脂、ガラス、金属、セラミックスなどである。 Base material The base material used for the substrate of the present invention is silicon, synthetic resin, glass, metal, ceramics, or the like.
合成樹脂としては、熱可塑性樹脂、熱硬化性樹脂のいずれでもよく、例えば、ポリエチレン、ポロプロピレン、エチレン−プレピレン共重合体、エチレン−酢酸ビニル共重合体(EVA)等のポリオレフィン、環状ポリオレフィン、変性ポリオレフィン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリスチレン、ポリアミド、ポリイミド、ポリアミドイミド、ポリカーボネート、ポリ−(4−メチルベンテン−1)、アイオノマー、アクリル系樹脂、ポリメチルメタクリレート、アクリル−スチレン共重合体(AS 樹脂)、ブタジエン−スチレン共重合体、ポリオ共重合体(EVOH)、ポリエチレンテレフタレート(PET)、ポリプチレンテレフタレート(PBT)、プリシクロヘキサンテレフタレート(PCT)等のポリエステル、ポリエーテル、ポリエーテルケトン(PEK)、ポリエーテルエーテルケトン(PEEK)、ポリエーテルイミド、ポリアセタール(POM)、ポリフェニレンオキシド、変性ポリフェニレンオキシド、ポリアリレート、芳香族ポリエステル(液晶ポリマー)、ポリテトラフルオロエチレン、ポリフッ化ビニリデン、その他フッ素系樹脂、スチレン系、ポリオレフィン系、ポリ塩化ビニル系、ポリウレタン系、フッ素ゴム系、塩素化ポリエチレン系等の各種熱可塑性エラストマー、エボキシ樹脂、フェノール樹脂、ユリア樹脂、メラミン樹脂、不飽和ポリエステル、シリコーン樹脂、ポリウレタン等、またはこれらを主とする共重合体、ブレンド体、ポリマーアロイ等が挙げられ、これらのうちの1種または2種以上を組み合わせて(例えば2層以上の積層体として)用いることができる。合成樹脂製の基板を用いれば、軽量、透明、安価、曲げられるなどの特徴を基板に付与できる。 The synthetic resin may be either a thermoplastic resin or a thermosetting resin. For example, polyolefin such as polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer (EVA), cyclic polyolefin, modified Polyolefin, polyvinyl chloride, polyvinylidene chloride, polystyrene, polyamide, polyimide, polyamideimide, polycarbonate, poly- (4-methylbenten-1), ionomer, acrylic resin, polymethyl methacrylate, acrylic-styrene copolymer (AS Resin), butadiene-styrene copolymer, polio copolymer (EVOH), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyester such as precyclohexane terephthalate (PCT), poly Ether, polyetherketone (PEK), polyetheretherketone (PEEK), polyetherimide, polyacetal (POM), polyphenylene oxide, modified polyphenylene oxide, polyarylate, aromatic polyester (liquid crystal polymer), polytetrafluoroethylene, polyfluoride Various types of thermoplastic elastomers such as vinylidene chloride, other fluororesins, styrene, polyolefin, polyvinyl chloride, polyurethane, fluororubber, chlorinated polyethylene, epoxy resin, phenol resin, urea resin, melamine resin, Saturated polyesters, silicone resins, polyurethanes, etc., or copolymers, blends, polymer alloys, etc. mainly composed of these, may be mentioned, and one or more of these may be combined (for example, two layers) As a laminate of the upper) it can be used. If a synthetic resin substrate is used, the substrate can be provided with features such as light weight, transparency, low cost, and bending.
ガラスとしては、例えば、ケイ酸ガラス(石英ガラス)、ケイ酸アルカリガラス、ソーダ石灰ガラス、カリ石灰ガラス、鉛(アルカリ)ガラス、バリウムガラス、ホウケイ酸ガラス等が挙げられる。
金属としては、金、銀、銅、鉄、ニッケル、アルミニウム、白金等が挙げられる。
セラミックとしては、酸化物(例えば、酸化アルミニウム、酸化亜鉛、酸化チタン、酸化ケイ素、ジルコニア、チタン酸バリウム)、窒化物(例えば、窒化ケイ素、窒化ホウ素)、硫化物(例えば、硫化カドミウム)、炭化物(例えば、炭化ケイ素)等が挙げられ、これらの混合物を使用して良い。Examples of the glass include silicate glass (quartz glass), alkali silicate glass, soda lime glass, potassium lime glass, lead (alkali) glass, barium glass, and borosilicate glass.
Examples of the metal include gold, silver, copper, iron, nickel, aluminum, and platinum.
Ceramics include oxides (eg, aluminum oxide, zinc oxide, titanium oxide, silicon oxide, zirconia, barium titanate), nitrides (eg, silicon nitride, boron nitride), sulfides (eg, cadmium sulfide), carbides (For example, silicon carbide) and the like, and a mixture thereof may be used.
いずれの基板を用いる場合でも、プラズマ処理やUVオゾン処理などの前処理を行っても良い。これらの前処理により、基板表面に親液性の官能基(例えば、OH基、COOH基、NH基)を導入できる。
パターン表面の形状は、最終的に製造する素子の目的に応じて適当なものを選択すれば良く、円、四角形、三角形、直線、曲線などが例示される。互いのパターンは接していても離れていても良い。例えば、ライン&スペースの場合、ライン幅およびライン間隔は、0.5〜100μm、例えば、1〜20μmであって良い。ライン幅は等間隔であっても良いし、幅が変化しても良い。ラインの形状は直線でも曲線でも良い。Regardless of which substrate is used, pretreatment such as plasma treatment or UV ozone treatment may be performed. By these pretreatments, lyophilic functional groups (for example, OH groups, COOH groups, NH groups) can be introduced on the substrate surface.
The shape of the pattern surface may be selected appropriately depending on the purpose of the element to be finally produced, and examples thereof include a circle, a square, a triangle, a straight line, and a curve. Mutual patterns may be in contact or separated. For example, in the case of a line and space, the line width and the line interval may be 0.5 to 100 μm, for example, 1 to 20 μm. The line width may be equally spaced or the width may change. The shape of the line may be a straight line or a curve.
これら基材の表面に、表面処理剤(含フッ素化合物)を液相または気相中で均一に処理する。液相での処理は、膜厚を制御できるものであれば公知の塗布法を採用することができる。例えば、ロールコート法、グラビアコート法、マイクログラビアコート法、フローコート法、バーコート法、スプレーコート法、ダイコート法、スピンコート法、ディップコート法などが採用でき、基材の種類、形状、生産性、膜厚の制御性などを考慮して選択できる。例えば、基板を含フッ素化合物溶液にスピンコート法で塗布した後、70〜150℃で1秒間〜10分間(例えば110℃で1分間)加熱して含フッ素化合物の膜から溶媒を乾燥することによって行える。この簡便なプロセスで基材の表面に、含フッ素化合物の膜が形成される。含フッ素化合物の膜の厚さは、一般に0.5nm〜1000μm、例えば10nm〜200μm、特に50nm〜100μmであって良い。パターン基板の作製方法(1)、(11)〜(14)においては、光を照射することなしで、対水接触角60°以上、特に80°以上の均一な撥液性表面が得られる。一方、パターン基板の作製方法(2)〜(10)においては光を照射することにより、照射領域に対水接触角60°以上、特に80°以上の撥液性表面が形成される。 A surface treatment agent (fluorine-containing compound) is uniformly treated on the surfaces of these substrates in a liquid phase or a gas phase. The treatment in the liquid phase can employ a known coating method as long as the film thickness can be controlled. For example, roll coating method, gravure coating method, micro gravure coating method, flow coating method, bar coating method, spray coating method, die coating method, spin coating method, dip coating method, etc. can be adopted. Can be selected in consideration of the controllability and controllability of the film thickness. For example, after the substrate is applied to the fluorine-containing compound solution by spin coating, the solvent is dried from the fluorine-containing compound film by heating at 70 to 150 ° C. for 1 second to 10 minutes (eg, 110 ° C. for 1 minute). Yes. With this simple process, a fluorine-containing compound film is formed on the surface of the substrate. The thickness of the fluorine-containing compound film may generally be 0.5 nm to 1000 μm, for example 10 nm to 200 μm, in particular 50 nm to 100 μm. In the pattern substrate manufacturing methods (1) and (11) to (14), a uniform liquid-repellent surface having a water contact angle of 60 ° or more, particularly 80 ° or more can be obtained without irradiating light. On the other hand, in the pattern substrate manufacturing methods (2) to (10), by irradiating light, a liquid repellent surface having a water contact angle of 60 ° or more, particularly 80 ° or more is formed in the irradiated region.
次にフォトリソグラフィー法を用いて、親液領域の対水接触角が50°以下となるようにパターニングを行う。表面自由エネルギーが異なる複数の領域[(1)対水接触角60°以上の領域、特に対水接触角80°以上の領域と、(2)対水接触角50°以下の領域、特に対水接触角30°以下の領域]から構成されるパターン基板を調製する。領域(1)と領域(2)は隣接する。
含フッ素化合物の膜をフォトリソグラフィー法でパターニングするためには、電磁波を照射する。Next, patterning is performed using a photolithography method so that the contact angle with water in the lyophilic region is 50 ° or less. A plurality of regions having different surface free energies [(1) region having a water contact angle of 60 ° or more, particularly a region having a water contact angle of 80 ° or more, and (2) region having a water contact angle of 50 ° or less, particularly water A pattern substrate composed of a region having a contact angle of 30 ° or less] is prepared. Region (1) and region (2) are adjacent.
In order to pattern the fluorine-containing compound film by photolithography, an electromagnetic wave is irradiated.
●電磁波
本発明で膜に照射する電磁波は、波長10〜400nmの光であり、紫外線(UV, 200〜400nm)、真空紫外光(VUV, 150〜200nm)、極端紫外線(EUV, 10〜120nm)などが例示される。VUVを用いる場合、光源は波長172nmのVUVを発光できる市販のキセノンエキシマランプが使用できる。またUVを用いる場合、光源は水銀キセノンランプ、水銀ランプ、キセノンランプ、キセノンエキシマランプが使用できる。さらに、248nmのKrFエキシマレーザー、193nmのArFエキシマレーザー、157nmのF2エキシマレーザーを使用しても良い。露光量は1〜10,000mJ/cm2、特に1〜1000mJ/cm2であってよい。
また、光以外に、波長0.1〜10nmのX線、波長0.001〜0.01nmの電子線、波長10〜300nmのレーザー光線の電磁波を用いても良い。 Electromagnetic wave The electromagnetic wave irradiated to the film in the present invention is light having a wavelength of 10 to 400 nm, ultraviolet (UV, 200 to 400 nm), vacuum ultraviolet (VUV, 150 to 200 nm), extreme ultraviolet (EUV, 10 to 120 nm) Etc. are exemplified. When VUV is used, a commercially available xenon excimer lamp capable of emitting VUV having a wavelength of 172 nm can be used as the light source. When UV is used, a mercury xenon lamp, mercury lamp, xenon lamp, or xenon excimer lamp can be used as the light source. Further, a 248 nm KrF excimer laser, a 193 nm ArF excimer laser, and a 157 nm F2 excimer laser may be used. Exposure amount 1~10,000mJ / cm 2, may be a particularly 1~1000mJ / cm 2.
In addition to light, electromagnetic waves of X-rays having a wavelength of 0.1 to 10 nm, electron beams having a wavelength of 0.001 to 0.01 nm, and laser beams having a wavelength of 10 to 300 nm may be used.
光やX線でフォトリソグラフィーを行う場合は、フォトマスクを介して膜に光を照射しても良いし、米国テキサス・インスツルメンツ社が開発したDMD(デジタル・マイクロミラー・デバイス)のような半導体を使用して、マスクレスでパターン状に光を照射しても良い。DMDは、ミクロンサイズの超微小な鏡(マイクロミラー)を48万〜131万個敷き詰め、ミラーにランプ光を反射させて膜にパターン状に光を照射する。 When photolithography is performed with light or X-rays, the film may be irradiated with light through a photomask, or a semiconductor such as DMD (digital micromirror device) developed by Texas Instruments Incorporated in the United States. It may be used to irradiate light in a pattern without a mask. DMD spreads 480,000 to 1,130,000 micron-sized ultra-fine mirrors, reflects the lamp light to the mirrors, and irradiates the film with light in a pattern.
一方、電子線、レーザー光線では、市販の描画装置を用いてフォトマスクなしで直接、均一に表面処理された基板にパターンを描画する。電子線の露光量はラスター描画では10〜10,000μC/cm2、特に100〜1,000μC/cm2、ショット描画では100〜100,000fC/dot、特に1,000〜10,000fC/dotであってよい。On the other hand, with an electron beam or a laser beam, a pattern is drawn on a substrate that has been uniformly surface-treated directly without a photomask using a commercially available drawing apparatus. Exposure of the electron beam 10~10,000μC / cm 2 in raster drawing, especially 100~1,000μC / cm 2, a shot draw 100~100,000fC / dot, may in particular 1,000~10,000fC / dot.
●現像
本発明では、上記の電磁波を照射後に溶媒に対する溶解性のコントラストを利用して、溶媒可溶な領域を除去、いわゆる「現像」を行っても良い。現像に使用される溶媒(現像液)は、フッ素系ポリマーの製造に用いたものやアルカリ水溶液を用いる。アルカリ水溶液は、炭酸ナトリウム、炭酸水素ナトリウム、水酸化ナトリウム、水酸化カリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水などの無機アルカリ水溶液や、エチルアミン、n−プロピルアミンなどの第一級アミン類;ジエチルアミン、ジ−n−プロピルアミンなどの第二級アミン類;トリエチルアミン、メチルジエチルアミン、N−メチルピロリドンなどの第三級アミン類;ジメチルエタノールアミン、トリエタノールアミンなどのアルコールアミン類;テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、コリンなどの第四級アンモニウム塩;ピロール、ピペリジン等の環状アミン類のアルカリ類からなる有機アルカリ水溶液を用いる。これらは単独で用いても良いし二種類以上を混合しても良い。また、界面活性剤を添加しても良い。
現像方法は、浸漬法、液盛り法などで10秒〜10分の範囲で行って良い。 ● Development In the present invention, the solvent-soluble region may be removed, so-called “development”, using the contrast of solubility in the solvent after irradiation with the electromagnetic wave. As the solvent (developer) used for development, the one used for the production of the fluoropolymer or an alkaline aqueous solution is used. The alkaline aqueous solution is an inorganic alkaline aqueous solution such as sodium carbonate, sodium hydrogen carbonate, sodium hydroxide, potassium hydroxide, sodium silicate, sodium metasilicate, and aqueous ammonia, and primary amines such as ethylamine and n-propylamine; Secondary amines such as diethylamine and di-n-propylamine; tertiary amines such as triethylamine, methyldiethylamine and N-methylpyrrolidone; alcohol amines such as dimethylethanolamine and triethanolamine; tetramethylammonium hydroxy A quaternary ammonium salt such as copper, tetraethylammonium hydroxide and choline; an organic alkaline aqueous solution comprising alkalis of cyclic amines such as pyrrole and piperidine is used. These may be used alone or in combination of two or more. Further, a surfactant may be added.
The developing method may be performed in a range of 10 seconds to 10 minutes by an immersion method, a liquid filling method, or the like.
第2の要旨によれば、本発明においては、次のようなパターン基板の作製方法を用いることができる。
●パターン基板の作製方法
本発明では、フルオロアルキル基を含有するフッ素系モノマー(A)、架橋剤(B)、光架橋触媒(C)を含んでなる電磁波硬化組成物を非接触な微量液滴吐出法により、基板上に吐出して微小構造を有する膜を形成し、電磁波を照射して膜を硬化させる。非接触な微量液滴吐出法の例としては、例えばインクジェット法、マイクロディスペンサー法などが挙げられる。According to the second aspect, in the present invention, the following pattern substrate manufacturing method can be used.
● Method for Fabricating Pattern Substrate In the present invention, a non-contact microdroplet containing an electromagnetic wave curable composition comprising a fluoromonomer-containing fluoromonomer (A), a crosslinking agent (B), and a photocrosslinking catalyst (C) is used. A film having a micro structure is formed by discharging onto a substrate by a discharge method, and the film is cured by irradiation with electromagnetic waves. Examples of the non-contact minute droplet discharge method include an ink jet method and a micro dispenser method.
インクジェット法として、ピエゾ方式を用いることができる。ピエゾ方式は、液滴の制御性に優れインク選択の自由度の高いことからインクジェット プリンターでも利用されている。なお、ピエゾ方式には、MLP(Multi Layer Piezo)タイプとMLChip(Multi Layer Ceramic Hyper Integrated Piezo Segments)タイプがある。発熱体を発熱させ気泡を生じさせインク液体を押し出す、サーマル方式を用いたインクジェット法でもよい。インクジェット法で吐出される液滴の一滴当たりの容量は0.1pL〜1nLである。本発明で、インクジェット法に適した電磁波硬化組成物(インク)の25℃における物性は、粘度1〜50mPa・s、表面張力19〜30mN/m、沸点100〜250℃である。 As an ink jet method, a piezo method can be used. The piezo method is also used in inkjet printers because of its excellent droplet controllability and high degree of freedom in ink selection. There are two types of piezo systems: MLP (Multi Layer Piezo) type and MLChip (Multi Layer Ceramic Hyper Integrated Piezo Segments) type. An ink jet method using a thermal method in which a heating element generates heat to generate bubbles and push out ink liquid may be used. The volume per droplet discharged by the inkjet method is 0.1 pL to 1 nL. In the present invention, the properties of an electromagnetic wave curable composition (ink) suitable for the inkjet method at 25 ° C. are a viscosity of 1 to 50 mPa · s, a surface tension of 19 to 30 mN / m, and a boiling point of 100 to 250 ° C.
マイクロディスペンサー法としては、チュービング方式、エアー圧縮方式を用いることができる。マイクロディスペンサー法で吐出される液滴の一滴当たりの容量は、一般に1nL〜1μLである。 As the micro dispenser method, a tubing method or an air compression method can be used. The volume per droplet discharged by the microdispenser method is generally 1 nL to 1 μL.
電磁波を照射する前(プリベーク)や後(ポストベーク)に、撥液性の膜に対して50〜250℃程度の熱処理を行っても良い。酸素により硬化が阻害される場合は、窒素、アルゴンのような不活性ガスの雰囲気で電磁波を照射しても良い。
この簡便なプロセスで基板の表面に、撥液性の膜が形成され、表面自由エネルギーが異なる複数(少なくとも2つ)の領域から構成されるパターン基板、言い換えると、パターン化された少なくとも1つの撥液領域と少なくとも1つの親液領域から成るパターン基板(以下、単に「パターン基板」と省略する)が作製できる。Heat treatment at about 50 to 250 ° C. may be performed on the liquid repellent film before (pre-baking) or after (post-baking) the electromagnetic wave. When curing is inhibited by oxygen, electromagnetic waves may be irradiated in an atmosphere of an inert gas such as nitrogen or argon.
By this simple process, a liquid repellent film is formed on the surface of the substrate and a pattern substrate composed of a plurality (at least two) regions having different surface free energies, in other words, at least one patterned repellent. A pattern substrate (hereinafter simply referred to as “pattern substrate”) including a liquid region and at least one lyophilic region can be produced.
撥液性の膜の厚さは、一般に1nm〜1000μm、例えば10nm〜200μm、特に50nm〜100μmであって良い。撥液領域は例えば、対水接触角70°以上、特に80°以上の撥液性を示す。撥液領域のパターンの形状は、最終的に製造する素子の目的に応じて適当なものを選択すれば良く、直線、曲線、円、四角形、三角形などが例示される。互いのパターンは接していても離れていても良い。例えば、ライン&スペースの場合、ライン(撥液性の領域)の幅は、10〜1000μm、例えば、100〜500μmであって良い。ラインとスペースの比率は任意であり、例えば、1/10〜10/1である。ラインの形状は直線でも曲線でも良い。 The thickness of the liquid repellent film is generally from 1 nm to 1000 μm, for example from 10 nm to 200 μm, in particular from 50 nm to 100 μm. The liquid repellent region exhibits a liquid repellency of, for example, a water contact angle of 70 ° or more, particularly 80 ° or more. The shape of the pattern of the liquid repellent region may be selected appropriately depending on the purpose of the element to be finally produced, and examples thereof include straight lines, curved lines, circles, squares, and triangles. Mutual patterns may be in contact or separated. For example, in the case of a line and space, the width of the line (liquid repellent region) may be 10 to 1000 μm, for example, 100 to 500 μm. The ratio between the line and the space is arbitrary, and is, for example, 1/110 to 10/1. The shape of the line may be a straight line or a curve.
●パターンを形成した基板に対する機能性化合物溶液の塗布
本発明では、パターンを形成した基板に機能性化合物の溶液または分散液を塗布する。機能性化合物溶液を塗布する方法は、スピンコート法、ディップコート法、キャスト法、ロールコート法、印刷法、転写法、インクジェット法[P.Calvert, Chem.Mater., 13, 3299(2001)]、バーコード法、キャピラリー法などが挙げられる。 Application of Functional Compound Solution to Patterned Substrate In the present invention, a functional compound solution or dispersion is applied to a patterned substrate. The functional compound solution can be applied by spin coating, dip coating, casting, roll coating, printing, transfer, ink jet [P. Calvert, Chem. Mater., 13, 3299 (2001)]. , Barcode method, capillary method and the like.
パターン化された含フッ素化合物の膜の上に、機能性化合物の層が形成される。
機能性化合物の層は、パターン表面の上に、機能性化合物を溶媒に溶解した溶液を塗布し、溶媒を除去することによって形成することができる。表面自由エネルギーが異なる複数の領域に機能性化合物溶液を塗布すると、機能性化合物溶液は、対水接触角60°以上、特に80°以上の領域を避けて、対水接触角50°以下、特に30°以下の領域のみに付着する。こうして、機能性化合物の層が基板にパターン化された親液領域上に形成される。A functional compound layer is formed on the patterned fluorine-containing compound film.
The functional compound layer can be formed by applying a solution obtained by dissolving the functional compound in a solvent on the pattern surface and removing the solvent. When the functional compound solution is applied to a plurality of regions having different surface free energies, the functional compound solution avoids a region having a water contact angle of 60 ° or more, particularly 80 ° or more, and particularly has a water contact angle of 50 ° or less, particularly It adheres only to the region of 30 ° or less. Thus, a layer of functional compound is formed on the lyophilic region patterned on the substrate.
機能性化合物の例は、半導体化合物、導電性化合物、ディスプレイ用画素を形成するための色素または顔料、フォトクロミック化合物、サーモクロミック化合物、レンズ材料、生命科学薬剤などである。
半導体化合物としては、有機系が好ましく、例えば、ペンタセン誘導体、ポリチオフェン誘導体、フタロシアニン誘導体、ポリフルオレン誘導体、ポリp−フェニレンビニレン、層状ヘロブスカイト化合物などが挙げられる。
導電性化合物としては、室温で102 S/cm 以上の導電性を有するものである。例えば、有機系ではポリアセチレン誘導体、ポリチオフェン誘導体、ポリピロール、ポリp−フェニレンビニレン、ポリアニリンなどが挙げられる。これらの化合物をドーピングすることにより導電性を向上しても良い。金属系では金、銀、銅などのナノ粒子を液体に分散したものが挙げられる。Examples of functional compounds are semiconductor compounds, conductive compounds, dyes or pigments for forming display pixels, photochromic compounds, thermochromic compounds, lens materials, life science drugs, and the like.
The semiconductor compound is preferably an organic compound, and examples thereof include a pentacene derivative, a polythiophene derivative, a phthalocyanine derivative, a polyfluorene derivative, poly p-phenylene vinylene, and a layered herbskite compound.
The conductive compound has a conductivity of 10 2 S / cm 2 or more at room temperature. For example, in an organic system, polyacetylene derivatives, polythiophene derivatives, polypyrrole, poly p-phenylene vinylene, polyaniline, and the like can be given. Conductivity may be improved by doping these compounds. In the metal system, a material in which nanoparticles such as gold, silver and copper are dispersed in a liquid can be used.
フォトクロミック化合物としては、有機系が好ましく、例えば、アゾベンゼン誘導体、スピロピラン誘導体、フルギド誘導体、ジアリールエテン誘導体などが挙げられる。
サーモクロミック化合物とは、温度変化に伴って物質の色が可逆的に変化する化合物の総称であり、例えば、サリチリデンアニリン類、ポリチオフェン誘導体、テトラハロゲノ錯体、エチレンジアミン誘導体錯体、ジニトロジアンミン銅錯体、1,4−ジアザシクロオクタン(daco)錯体、ヘキサメチレンテトラミン(hmta)錯体、サルチルアルデヒド(salen)類錯体などが挙げられる。
機能性化合物の層の厚さは、0.1nm〜100μm、例えば、1nm〜1μmであって良い。The photochromic compound is preferably an organic compound, and examples thereof include azobenzene derivatives, spiropyran derivatives, fulgide derivatives, and diarylethene derivatives.
A thermochromic compound is a general term for compounds whose color changes reversibly with changes in temperature. For example, salicylideneanilines, polythiophene derivatives, tetrahalogeno complexes, ethylenediamine derivative complexes, dinitrodiammine copper complexes, Examples include 1,4-diazacyclooctane (daco) complex, hexamethylenetetramine (hmta) complex, and saltylaldehyde (salen) complex.
The thickness of the functional compound layer may be 0.1 nm to 100 μm, for example 1 nm to 1 μm.
機能性化合物を溶解する溶媒の例は、有機溶媒(特に油溶性有機溶媒)、水溶性有機溶媒、および水である。機能性化合物が水に難溶性の場合、有機溶媒(特に、油溶性有機溶媒)または水溶性有機溶媒に溶解させる必要がある。
本発明において、機能性化合物を溶解する溶媒は、表面張力40mN/m以下、例えば30mN/m以下である有機溶媒であることが好ましい。表面張力が40mN/m以下であることによって、溶液がパターン形状にそって容易に濡れ拡がることができる。Examples of the solvent that dissolves the functional compound are an organic solvent (particularly an oil-soluble organic solvent), a water-soluble organic solvent, and water. When the functional compound is sparingly soluble in water, it must be dissolved in an organic solvent (particularly an oil-soluble organic solvent) or a water-soluble organic solvent.
In the present invention, the solvent for dissolving the functional compound is preferably an organic solvent having a surface tension of 40 mN / m or less, for example, 30 mN / m or less. When the surface tension is 40 mN / m or less, the solution can easily spread out along the pattern shape.
有機溶媒としては、アルコール、エステル、ケトン、エーテル、炭化水素(例えば、脂肪族炭化水素および芳香族炭化水素)等が挙げられ、有機溶媒はフッ素化されていてもされていなくてもどちらでも良い。有機溶媒の具体例は、パーフルオロデカリン、ハイドロフルオロエーテル、HCFC225、クロロホルム、1,1,2,2−テトラクロロエタン、テトラクロロエチレン、クロロベンゼン、酢酸ブチル、ヘキサン、イソペンタン、トルエン、キシレン、テトラヒドロフランなどが挙げられる。また、水溶性有機溶媒の具体例は、アセトン、メチルエチルケトン、メチルアミルケトン、酢酸エチル、プロピレングリコール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコール、トリプロピレングリコール、ジメチルホルムアミド、ジメチルスルホキシド、メチルセロソルブ、セロソルブアセテート、ブチルセロソルブ、ブチルカルビトール、カルビトールアセテート、乳酸エチル、イソプロピルアルコール、メタノール、エタノールなどが挙げられる。
水を用いる場合は、界面活性剤や上記の水溶性有機溶媒などを添加して、表面張力を低下させても良い。Examples of the organic solvent include alcohols, esters, ketones, ethers, hydrocarbons (eg, aliphatic hydrocarbons and aromatic hydrocarbons), and the organic solvent may or may not be fluorinated. . Specific examples of the organic solvent include perfluorodecalin, hydrofluoroether, HCFC225, chloroform, 1,1,2,2-tetrachloroethane, tetrachloroethylene, chlorobenzene, butyl acetate, hexane, isopentane, toluene, xylene, tetrahydrofuran and the like. . Specific examples of the water-soluble organic solvent include acetone, methyl ethyl ketone, methyl amyl ketone, ethyl acetate, propylene glycol, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether, dipropylene glycol monomethyl ether acetate, dipropylene Examples include propylene glycol, tripropylene glycol, dimethylformamide, dimethyl sulfoxide, methyl cellosolve, cellosolve acetate, butyl cellosolve, butyl carbitol, carbitol acetate, ethyl lactate, isopropyl alcohol, methanol, and ethanol.
When water is used, the surface tension may be lowered by adding a surfactant, the above water-soluble organic solvent, or the like.
機能性化合物の溶液における機能性化合物の濃度は、0.1〜20重量%、例えば、1〜10重量%であって良い。
溶媒の除去は、蒸発などによって行える。溶媒の除去は、基材を、加熱(例えば、60〜200℃)することによって、行える。溶媒除去は、減圧(例えば、0.01〜100Pa)下で行っても良い。The concentration of the functional compound in the functional compound solution may be 0.1 to 20% by weight, for example 1 to 10% by weight.
The solvent can be removed by evaporation or the like. The removal of the solvent can be performed by heating the substrate (for example, 60 to 200 ° C.). The solvent removal may be performed under reduced pressure (for example, 0.01 to 100 Pa).
本発明の基板は、電子、光学、医療、化学分析などの幅広い用途のデバイスに用いることが可能である。例えば、電子デバイスとしては、トランジスタ、メモリ、発光ダイオード(EL)、レーザー、太陽電池などの集積回路に利用できる。これらのデバイスからフレキシブルディスプレイ、無線タグ、ウエアラブルなコンピュータなどが製造される。また、光学デバイスとしては、ディスプレイ用画素、光メモリ、光変調素子、光シャッター、第二次高調波(SHG)素子、偏光素子、フォトニッククリスタル、レンズアレイなどに、医療デバイスとしては、DNAアレイ、タンパク質アレイなどのバイオチップなどに利用できる。化学分析デバイスとしては、微小化学プラント、微小化学分析システムなどのマイクロ化学チップに利用できる。 The substrate of the present invention can be used for a wide range of devices such as electronic, optical, medical and chemical analyses. For example, the electronic device can be used for an integrated circuit such as a transistor, a memory, a light emitting diode (EL), a laser, or a solar cell. From these devices, flexible displays, wireless tags, wearable computers and the like are manufactured. Optical devices include display pixels, optical memories, light modulation elements, optical shutters, second harmonic (SHG) elements, polarizing elements, photonic crystals, lens arrays, and medical devices include DNA arrays, It can be used for biochips such as protein arrays. The chemical analysis device can be used for a microchemical chip such as a microchemical plant or a microchemical analysis system.
本発明のフォトリソグラフィー用表面処理剤は、ディスプレイ用カラーフィルタをインクジェット法で製造する際に必要となるブラックマトリクスの撥液化に極めて有用である。インクジェット法はカラーフィルタを低コストで製造するための技術として期待されているが、インクジェット技術単独ではブラックマトリクス内(画素部)に赤、緑、青のインクを正確に印刷するだけの着弾精度が不足している。そのため、ブラックマトリクスの上部を撥液化して、誤って外れたインク液滴を画素内に引き戻す必要がある。また、画素の膜厚を稼ぐために赤、緑、青のインクがブラックマトリクスの高さを超える量まで注入される場合には、ブラックマトリクスの上部の撥液化が必須である。前者の撥液性はインク溶液の転落角が、後者の撥液性は静的接触角が指標となる。
従来、ブラックマトリクスの撥液化のためには、大気圧プラズマ法によりCF4、SF6、CHF3などのフッ素ガスをブラックマトリクスに吸着させていた(特開2000−353594)。しかし、この方法ではプラズマに由来する欠陥のために均一な撥液領域が形成されないことや、ブラックマトリクスの上部のみならず側面も撥液化される問題があった。これらの欠点を改善するために、フッ素系ポリマータイプの感光性撥液処理剤が考案された。
例えば、
特開平11−281815
特開2004−151618
特開2005−315984
を参照できる。
しかし、これらの文献で開示されているフッ素系ポリマーには、撥液性と、感光性組成物を形成する他素材との相溶性を両立できるものではなかった。これに対し、本発明のフォトリソグラフィー用表面処理剤は極めて高い撥液性と相溶性を両立している。The surface treatment agent for photolithography of the present invention is extremely useful for making a black matrix liquid repellent, which is necessary when a color filter for display is produced by an inkjet method. The inkjet method is expected as a technology for manufacturing color filters at a low cost, but the inkjet technology alone has sufficient landing accuracy to accurately print red, green, and blue ink in the black matrix (pixel part). being insufficient. For this reason, it is necessary to make the upper part of the black matrix liquid repellent and draw ink droplets that have been accidentally removed back into the pixels. Further, when red, green, and blue inks are injected to an amount exceeding the height of the black matrix in order to increase the pixel film thickness, it is essential to make the upper portion of the black matrix liquid repellent. The former liquid repellency is indicated by the drop angle of the ink solution, and the latter liquid repellency is indicated by the static contact angle.
Conventionally, in order to make the black matrix liquid-repellent, fluorine gas such as CF 4 , SF 6 , and CHF 3 has been adsorbed to the black matrix by an atmospheric pressure plasma method (Japanese Patent Laid-Open No. 2000-353594). However, this method has a problem that a uniform liquid repellent region cannot be formed due to defects derived from plasma, and not only the upper portion of the black matrix but also the side surfaces are made liquid repellent. In order to remedy these drawbacks, a fluoropolymer type photosensitive liquid repellent was devised.
For example,
JP-A-11-281815
JP2004-151618
JP2005-315984
Can be referred to.
However, the fluorine-based polymers disclosed in these documents cannot achieve both liquid repellency and compatibility with other materials forming the photosensitive composition. On the other hand, the surface treatment agent for photolithography of the present invention has both extremely high liquid repellency and compatibility.
以下に、本発明のフォトリソグラフィー用表面処理剤を用いてブラックマトリクスを撥液化するための二つの方法について説明する。
一番目の方法は、本発明のフォトリソグラフィー用表面処理剤中に黒色の顔料を分散させたものを用いて、フォトリソグラフィー法により、親液性透明基板上に撥液化されたブラックマトリクスを形成する方法である。このときのフォトリソグラフィー用表面処理剤の例としては、例えば、
架橋性官能基(E)と酸性基(F)を有するフッ素系ポリマー(B)
5−10重量%
架橋剤(C) 1−5重量%
光架橋触媒(D) 1−5重量%
20重量%カーボンブラック分散液 10−20重量%
溶媒 残部(合計100重量%とする)
が挙げられる。Hereinafter, two methods for making a black matrix liquid repellent using the surface treatment agent for photolithography of the present invention will be described.
The first method is to form a lyophobic black matrix on a lyophilic transparent substrate by photolithography using a dispersion of a black pigment in the photolithography surface treatment agent of the present invention. Is the method. As an example of the surface treatment agent for photolithography at this time, for example,
Fluoropolymer (B) having crosslinkable functional group (E) and acidic group (F)
5-10% by weight
Cross-linking agent (C) 1-5% by weight
Photocrosslinking catalyst (D) 1-5% by weight
20 wt% carbon black dispersion 10-20 wt%
Solvent balance (100% by weight in total)
Is mentioned.
二番目の方法は、親液性透明基板上に均一に形成された感光性樹脂ブラック層の上に、本発明のフォトリソグラフィー用表面処理剤を均一に塗布した後、フォトリソグラフィー法により、親液性透明基板上に撥液化されたブラックマトリクスを形成する方法である。このときのフォトリソグラフィー用表面処理剤の例としては、例えば、
酸性基(F)を有するフッ素系ポリマー(B) 5−10重量%
架橋剤(C) 1−5重量%
光架橋触媒(D) 1−5重量%
溶媒 残部(合計100重量%とする)
が挙げられる。In the second method, the surface treatment agent for photolithography of the present invention is uniformly applied on the photosensitive resin black layer uniformly formed on the lyophilic transparent substrate, and then the lyophilic solution is obtained by photolithography. This is a method of forming a lyophobic black matrix on a transparent transparent substrate. As an example of the surface treatment agent for photolithography at this time, for example,
Fluoropolymer (B) having acidic group (F) 5-10% by weight
Cross-linking agent (C) 1-5% by weight
Photocrosslinking catalyst (D) 1-5% by weight
Solvent balance (100% by weight in total)
Is mentioned.
これらのいずれかで撥液化されたブラックマトリクスを有する透明基板上に、カラーフィルタ用の赤、黒、黄の顔料分散液をインクジェット法により塗布し、溶媒を除去することでカラーフィルタが極めて低コストで製造できる。 Color filter is extremely low cost by applying red, black and yellow pigment dispersions for color filters by inkjet method on transparent substrate with black matrix repellent with any of these, and removing solvent Can be manufactured.
以下に実施例により本発明を具体的に説明するが、本発明はこれらに限定されない。 EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these.
静的接触角と転落角は次の方法で測定した。
静的接触角と転落角の測定
静的接触角は、水平に置いた基板にマイクロシリンジから水、または、n−ヘキサデカンを2μL滴下し、滴下1秒後の静止画をビデオマイクロスコープで撮影することにより求めた。
また、転落角は以下の方法で求めた。水平に置いた基板にマイクロシリンジから、水の場合は20μL、n−ヘキサデカンとプロピレングリコールモノメチルエーテルアセテート(PGMEA)の場合は5μL滴下し、基板を毎秒2°の速度で傾斜させ、液滴が転落し始めるまでを、ビデオマイクロスコープで動画として記録した。その動画を再生し、液滴が転落し始める角度を転落角とした。The static contact angle and sliding angle were measured by the following methods.
Measurement of static contact angle and sliding angle Static contact angle is obtained by dropping 2 μL of water or n-hexadecane from a microsyringe onto a horizontally placed substrate, and taking a still image 1 second after dropping with a video microscope. Was determined by
The sliding angle was determined by the following method. From a microsyringe, 20 μL of water and 5 μL of n-hexadecane and propylene glycol monomethyl ether acetate (PGMEA) are dropped from a microsyringe onto a horizontally placed substrate, the substrate is tilted at a rate of 2 ° per second, and the droplet falls. Until it started, it was recorded as a video with a video microscope. The animation was reproduced, and the angle at which the droplet started to fall was defined as the fall angle.
製造例1
還流冷却管、窒素導入管、温度計、撹拌装置を備えた四つ口フラスコ中にフッ素系モノマーCH2=C(F)COOCH2CH2C4F9(略称α−F) 100g、HCFC225 400gを入れ、50℃に加熱後、30分間窒素気流下で撹拌した。これに2,2'−アゾビスイソブチロニトリル0.5gを添加し、18時間重合した。反応液中の残存モノマーをガスクロマトグラフィーで分析することより、重合率が95%以上であることを確認した。得られた反応液をメタノールで沈殿、真空乾燥して、フッ素系ポリマーを単離した。得られたフッ素系ポリマーの分子量をGPCで測定すると、重量平均分子量は21,000(ポリスチレン換算)であった。Production Example 1
In a four-necked flask equipped with a reflux condenser, a nitrogen inlet tube, a thermometer, and a stirrer, fluorine-based monomer CH 2 ═C (F) COOCH 2 CH 2 C 4 F 9 (abbreviation α-F) 100 g, HCFC225 400 g The mixture was heated to 50 ° C. and stirred for 30 minutes under a nitrogen stream. To this, 0.5 g of 2,2′-azobisisobutyronitrile was added and polymerized for 18 hours. Analysis of the residual monomer in the reaction solution by gas chromatography confirmed that the polymerization rate was 95% or more. The obtained reaction solution was precipitated with methanol and vacuum-dried to isolate the fluoropolymer. When the molecular weight of the obtained fluoropolymer was measured by GPC, the weight average molecular weight was 21,000 (polystyrene conversion).
製造例2,3,比較製造例1
製造例1のフッ素系モノマーを、それぞれ、CH2=C(Cl)COOCH2CH2C4F9(略称α−Cl)、CH2=C(H)COO(CH2)3SO2C4F9(略称SO2Pr)、CH2=CHCOOCH2CH2C4F9(略称α−H)に置き換えたものを製造例2,3,比較製造例1とした。重量平均分子量は、それぞれ、16,000、9,000、15,000であった。Production Examples 2, 3 and Comparative Production Example 1
The fluorine-based monomer of Production Example 1 is CH 2 ═C (Cl) COOCH 2 CH 2 C 4 F 9 (abbreviation α-Cl), CH 2 ═C (H) COO (CH 2 ) 3 SO 2 C 4, respectively. Products in which F 9 (abbreviated as SO2Pr) and CH 2 = CHCOOCH 2 CH 2 C 4 F 9 (abbreviated as α-H) were used as Production Examples 2 and 3 and Comparative Production Example 1. The weight average molecular weights were 16,000, 9,000, and 15,000, respectively.
実施例1〜3、比較例1
基板のシリコンウエハはアセトンで洗浄後、真空紫外光を照射することにより、表面を超親水化した。この基板に、製造例1〜3,比較製造例1のフッ素系ポリマーをHCFC225で希釈して調製した1重量%溶液を、2000rpm、1分間の条件でスピンコートして、膜厚(溶媒を除いた膜厚)100nmの膜を作製した。この膜の静的接触角と転落角を測定した。結果を表1に示す。併記したガラス転移点はバルクのポリマーについて測定したものである。静的接触角は実施例と比較例でほとんど差がないが、転落角は実施例の方が比較例よりもはるかに小さく、液体が転がりやすい。Examples 1-3, Comparative Example 1
The silicon wafer of the substrate was washed with acetone and then irradiated with vacuum ultraviolet light to make the surface superhydrophilic. A 1 wt% solution prepared by diluting the fluoropolymers of Production Examples 1 to 3 and Comparative Production Example 1 with HCFC225 was spin-coated on this substrate at 2000 rpm for 1 minute to obtain a film thickness (excluding the solvent). A film having a thickness of 100 nm was prepared. The static contact angle and sliding angle of this film were measured. The results are shown in Table 1. The glass transition points shown are those measured for bulk polymers. The static contact angle is almost the same between the example and the comparative example, but the falling angle is much smaller in the example than in the comparative example, and the liquid easily rolls.
これらの膜にライン/スペース=10μm/10μmのフォトマスクを密着させ、10分間、真空紫外光を照射することにより、照射領域を親液化し、撥液領域と親液領域から成るパターン基板を作製した。
これらのパターン基板にポリ(9,9−ジオクチルフルオレン)[American Dye Source社製ADS129BE]の1重量%トルエン溶液をインクジェット法により塗布した。インクジェットは、ノズル径を50μmとし、オンデマンド法で行った。トルエン乾燥後の薄膜を光学顕微鏡で観察したところ実施例1〜3ではライン幅10μmの親液領域に沿って明瞭に分裂したポリマー薄膜が形成された。一方、比較例1では不明瞭にしか分裂しなかった。A photomask of line / space = 10 μm / 10 μm is adhered to these films and irradiated with vacuum ultraviolet light for 10 minutes to make the irradiated region lyophilic, and a pattern substrate comprising a lyophobic region and a lyophilic region is produced. did.
A 1% by weight toluene solution of poly (9,9-dioctylfluorene) [ADS129BE manufactured by American Dye Source Co.] was applied to these pattern substrates by an ink jet method. Inkjet was performed by an on-demand method with a nozzle diameter of 50 μm. When the toluene-dried thin film was observed with an optical microscope, in Examples 1 to 3, a polymer thin film that was clearly split along the lyophilic region having a line width of 10 μm was formed. On the other hand, in Comparative Example 1, it was split only indefinitely.
実施例4,5、比較例2
基板は実施例1と同じものを使用した。実施例4では、ビスフェノールA−ジヒロロキシエチルエーテルジアクリレート(架橋剤)45重量%、α−F(フッ素系モノマー)25重量%、両末端をメタクリロイル基で変性した分子量5,000のジメチルポリシロキサン(架橋剤)25重量%、2−ヒドロキシ−2−メチル−1−フェニルプロパン(光重合開始剤)5重量%となるように混合溶解させ、この溶液をドクターブレードを用いて基板上に膜厚(溶媒を除いた膜厚)が100μmとなるように塗布した。実施例5、比較例2では、それぞれ、α−Fをα−Cl、α−Hに置き換えた。Examples 4 and 5 and Comparative Example 2
The same substrate as in Example 1 was used. In Example 4, 45% by weight of bisphenol A-dihydroxyethyl ether diacrylate (crosslinking agent), 25% by weight of α-F (fluorine monomer), dimethylpolysiloxane having a molecular weight of 5,000 modified at both ends with methacryloyl groups. Mix and dissolve so that siloxane (crosslinking agent) is 25% by weight and 2-hydroxy-2-methyl-1-phenylpropane (photopolymerization initiator) is 5% by weight, and this solution is formed on the substrate using a doctor blade. It was applied so that the thickness (film thickness excluding the solvent) was 100 μm. In Example 5 and Comparative Example 2, α-F was replaced with α-Cl and α-H, respectively.
窒素雰囲気下で、ライン/スペース=10μm/10μmのフォトマスクを介して、処理基板に波長365nmの紫外線を積算照度1000mJ/cm2の条件で照射した。この操作で照射領域は架橋し溶媒に不溶となる。次にメタノールに基板を浸漬することにより未照射領域のフッ素系ポリマーを溶解、除去することにより、撥液領域と親液領域から成るパターン基板を作製した。
これらのパターン化基板にポリ(9,9−ジオクチルフルオレン)の1重量%トルエン溶液をインクジェット法により塗布した。トルエン乾燥後の薄膜を光学顕微鏡で観察したところ実施例4,5ではライン幅10μmの親液領域に沿って明瞭に分裂したポリマー薄膜が形成された。一方、比較例2では不明瞭にしか分裂しなかった。Under a nitrogen atmosphere, the processing substrate was irradiated with ultraviolet rays having a wavelength of 365 nm under a condition of an integrated illuminance of 1000 mJ / cm 2 through a photomask of line / space = 10 μm / 10 μm. By this operation, the irradiated region is cross-linked and becomes insoluble in the solvent. Next, a patterned substrate composed of a liquid repellent region and a lyophilic region was prepared by dissolving and removing the fluoropolymer in the unirradiated region by immersing the substrate in methanol.
A 1% by weight toluene solution of poly (9,9-dioctylfluorene) was applied to these patterned substrates by an inkjet method. When the toluene-dried thin film was observed with an optical microscope, in Examples 4 and 5, a polymer thin film that was clearly split along the lyophilic region having a line width of 10 μm was formed. On the other hand, in the comparative example 2, it split only indefinitely.
製造例4
還流冷却管、窒素導入管、温度計、撹拌装置を備えた四つ口フラスコ中にα−Cl 50g、メタクリル酸50g、イソプロピルアルコール400gを入れ、70℃に加熱後、30分間窒素気流下で撹拌した。これに2,2'−アゾビスイソブチロニトリル1gを添加し、18時間重合した。反応液中の残存モノマーをガスクロマトグラフィーで分析することより、重合率が95%以上であることを確認した。得られた反応液をヘキサンで沈殿、真空乾燥して、フッ素系ポリマーを単離した。得られたフッ素系ポリマーの分子量をGPCで測定すると、重量平均分子量は35,000(ポリスチレン換算)であった。Production Example 4
In a four-necked flask equipped with a reflux condenser, a nitrogen inlet tube, a thermometer, and a stirrer, 50 g of α-Cl, 50 g of methacrylic acid, and 400 g of isopropyl alcohol are placed, heated to 70 ° C., and stirred for 30 minutes under a nitrogen stream. did. To this, 1 g of 2,2′-azobisisobutyronitrile was added and polymerized for 18 hours. Analysis of the residual monomer in the reaction solution by gas chromatography confirmed that the polymerization rate was 95% or more. The obtained reaction solution was precipitated with hexane and vacuum-dried to isolate the fluoropolymer. When the molecular weight of the obtained fluoropolymer was measured by GPC, the weight average molecular weight was 35,000 (polystyrene conversion).
比較製造例2
製造例4のフッ素系モノマーをα−Hに置き換えたものを比較製造例2とした。重量平均分子量は、32,000であった。Comparative production example 2
A product obtained by replacing the fluorine-based monomer in Production Example 4 with α-H was designated as Comparative Production Example 2. The weight average molecular weight was 32,000.
実施例6、比較例3
製造例4または比較製造例2のフッ素系ポリマー10重量%、酸発生剤WPAGー199(和光純薬)1重量%、酸架橋剤サイメル303(日本サイテックインダストリーズ)5重量%、プロピレングリコールモノメチルエーテル 84重量%の溶液を、実施例1と同様の基板にスピンコートして基板上に膜厚(溶媒を除いた膜厚)5μmの膜を作製した。110℃で3分間加熱後、この膜にライン/スペース=10μm/10μmのフォトマスクを介して、365nmの紫外線を積算照度100mJ/cm2の条件で照射し、さらに110℃で3分間加熱した。この操作で照射領域は架橋して溶媒に不溶となる。次に、2.38重量%テトラメチルアンモニウムヒドロキシド水溶液に1分間浸漬することにより現像した後、水洗して、撥液領域と親液領域から成るパターン基板を作製した。
これらのパターン化基板にポリ(9,9−ジオクチルフルオレン)の1重量%トルエン溶液をインクジェット法により塗布した。トルエン乾燥後の薄膜を光学顕微鏡で観察したところ実施例6ではライン幅10μmの親液領域に沿って明瞭に分裂したポリマー薄膜が形成された。一方、比較例3では不明瞭にしか分裂しなかった。Example 6 and Comparative Example 3
84% of the fluoropolymer of Production Example 4 or Comparative Production Example 2, 1% by weight of the acid generator WPAG-199 (Wako Pure Chemical Industries), 5% by weight of the acid crosslinking agent Cymel 303 (Nippon Cytec Industries), propylene glycol monomethyl ether 84 A 5% by weight solution was spin-coated on the same substrate as in Example 1 to form a film having a film thickness (film thickness excluding the solvent) of 5 μm on the substrate. After heating at 110 ° C. for 3 minutes, the film was irradiated with ultraviolet rays of 365 nm through a photomask of line / space = 10 μm / 10 μm under the condition of an integrated illuminance of 100 mJ / cm 2 and further heated at 110 ° C. for 3 minutes. By this operation, the irradiated region is cross-linked and becomes insoluble in the solvent. Next, development was performed by immersing in a 2.38 wt% tetramethylammonium hydroxide aqueous solution for 1 minute, followed by washing with water to prepare a pattern substrate composed of a liquid repellent region and a lyophilic region.
A 1% by weight toluene solution of poly (9,9-dioctylfluorene) was applied to these patterned substrates by an inkjet method. When the thin film after drying with toluene was observed with an optical microscope, in Example 6, a polymer thin film that was clearly split along the lyophilic region having a line width of 10 μm was formed. On the other hand, in the comparative example 3, it split only unclearly.
製造例5
還流冷却管、窒素導入管、温度計、撹拌装置を備えた四つ口フラスコ中にα−Cl 50g、t−ブチルメタクリレート50g、酢酸ブチル400gを入れ、70℃に加熱後、30分間窒素気流下で撹拌した。これに2,2'−アゾビスイソブチロニトリル1gを添加し、18時間重合した。反応液中の残存モノマーをガスクロマトグラフィーで分析することより、重合率が95%以上であることを確認した。得られた反応液をヘキサンで沈殿、真空乾燥して、フッ素系ポリマーを単離した。得られたフッ素系ポリマーの分子量をGPCで測定すると、重量平均分子量は36,000(ポリスチレン換算)であった。Production Example 5
In a four-necked flask equipped with a reflux condenser, a nitrogen inlet tube, a thermometer, and a stirrer, 50 g of α-Cl, 50 g of t-butyl methacrylate and 400 g of butyl acetate were placed, heated to 70 ° C., and then under a nitrogen stream for 30 minutes Stir with. To this, 1 g of 2,2′-azobisisobutyronitrile was added and polymerized for 18 hours. Analysis of the residual monomer in the reaction solution by gas chromatography confirmed that the polymerization rate was 95% or more. The obtained reaction solution was precipitated with hexane and vacuum-dried to isolate the fluoropolymer. When the molecular weight of the obtained fluoropolymer was measured by GPC, the weight average molecular weight was 36,000 (polystyrene conversion).
比較製造例3
製造例5のフッ素系モノマーをα−Hに置き換えたものを比較製造例3とした。重量平均分子量は、33,000であった。Comparative production example 3
A product obtained by replacing the fluorine-based monomer in Production Example 5 with α-H was designated as Comparative Production Example 3. The weight average molecular weight was 33,000.
実施例7、比較例4
製造例5または比較製造例3のフッ素系ポリマー10重量%、光酸発生剤WPAGー199(和光純薬)1重量%、酢酸ブチル89重量%の溶液を、実施例1と同様の基板にスピンコートして基板上に膜厚(溶媒を除いた膜厚)3μmの膜を作製した。110℃で3分間加熱後、この膜にライン/スペース=10μm/10μmのフォトマスクを介して、365nmの紫外線を積算照度100mJ/cm2の条件で照射し、さらにPEB処理として110℃で3分間加熱した。この操作で、酸発生剤から発生した強酸の作用により、照射領域のt−ブチルメタクリレートのt−ブチル基が脱離し、カルボン酸となる。次に、2.38重量%テトラメチルアンモニウムヒドロキシド溶液に1分間浸漬することにより現像した後、水洗、乾燥、200℃で30分間熱処理して、撥液領域と親液領域から成るパターン基板を作製した。
これらのパターン化基板にポリ(9,9−ジオクチルフルオレン)の1重量%トルエン溶液をインクジェット法により塗布した。トルエン乾燥後の薄膜を光学顕微鏡で観察したところ実施例7ではライン幅10μmの親液領域に沿って明瞭に分裂したポリマー薄膜が形成された。一方、比較例4では不明瞭にしか分裂しなかった。Example 7, Comparative Example 4
A solution of 10% by weight of the fluoropolymer of Production Example 5 or Comparative Production Example 3, 1% by weight of the photoacid generator WPAG-199 (Wako Pure Chemical Industries), and 89% by weight of butyl acetate was spun onto the same substrate as in Example 1. A film having a film thickness (film thickness excluding the solvent) of 3 μm was prepared on the substrate. After heating at 110 ° C. for 3 minutes, this film was irradiated with ultraviolet rays of 365 nm through a photomask of line / space = 10 μm / 10 μm under the condition of integrated illuminance of 100 mJ / cm 2 and further subjected to PEB treatment at 110 ° C. for 3 minutes. Heated. By this operation, the t-butyl group of t-butyl methacrylate in the irradiated region is eliminated by the action of a strong acid generated from the acid generator, and becomes a carboxylic acid. Next, after developing by immersing in a 2.38 wt% tetramethylammonium hydroxide solution for 1 minute, washing with water, drying, and heat treatment at 200 ° C. for 30 minutes, a pattern substrate composed of a liquid repellent region and a lyophilic region is obtained. Produced.
A 1% by weight toluene solution of poly (9,9-dioctylfluorene) was applied to these patterned substrates by an inkjet method. When the thin film after drying with toluene was observed with an optical microscope, in Example 7, a polymer thin film clearly divided along the lyophilic region having a line width of 10 μm was formed. On the other hand, in Comparative Example 4, the fragmentation was unclear only.
製造例6
還流冷却管、窒素導入管、温度計、撹拌装置を備えた四つ口フラスコ中にフルオロアクリレートCH2=C(Cl)COOCH2CH2C4F9(略称α−Cl)50g、メタクリル酸20g、2−エチル−2−アダマンチルメタクリレート(略称AdEMA)30g、ラウリルメルカプタン5g、プロピレングリコールモノメチルエーテルアセテート300gを入れ、70℃に加熱後、30分間窒素気流下で撹拌した。これに2,2'−アゾビスイソブチロニトリル1gを添加し、18時間重合した。反応液中の残存モノマーをガスクロマトグラフィーで分析することより、重合率が95%以上であることを確認した。得られた反応液をヘキサンで沈殿、真空乾燥して、フッ素系ポリマーを単離した。得られたフッ素系ポリマーの分子量をGPCで測定すると、重量平均分子量は11,000(ポリスチレン換算)であった。また、DSCで測定したガラス転移点は135℃であった。DSCの温度範囲と昇温速度は、1st RUN:−50−200℃(10℃/min)、2nd RUN:−50−200℃(10℃/min)であり、ガラス転移点をは2nd RUNの補外ガラス転移終了温度とした。Production Example 6
In a four-necked flask equipped with a reflux condenser, a nitrogen inlet tube, a thermometer, and a stirrer, 50 g of fluoroacrylate CH 2 ═C (Cl) COOCH 2 CH 2 C 4 F 9 (abbreviation α-Cl), 20 g of methacrylic acid Then, 30 g of 2-ethyl-2-adamantyl methacrylate (abbreviation AdEMA), 5 g of lauryl mercaptan, and 300 g of propylene glycol monomethyl ether acetate were added, heated to 70 ° C., and stirred for 30 minutes in a nitrogen stream. To this, 1 g of 2,2′-azobisisobutyronitrile was added and polymerized for 18 hours. Analysis of the residual monomer in the reaction solution by gas chromatography confirmed that the polymerization rate was 95% or more. The obtained reaction solution was precipitated with hexane and vacuum-dried to isolate the fluoropolymer. When the molecular weight of the obtained fluoropolymer was measured by GPC, the weight average molecular weight was 11,000 (polystyrene conversion). The glass transition point measured by DSC was 135 ° C. DSC temperature range and rate of temperature increase are 1st RUN: -50-200 ° C (10 ° C / min), 2nd RUN: -50-200 ° C (10 ° C / min), and the glass transition point is 2nd RUN. The extrapolated glass transition end temperature was used.
製造例7,8,比較製造例3
製造例6のフルオロアクリレートを、それぞれ、CH2=C(H)COO(CH2)3SO2C4F9(略称SO2Pr)、CH2=C(CH3)COOCH2CH2C4F9(略称α−CH3)、CH2=CHCOOCH2CH2C4F9(略称α−H)に置き換えたものを製造例7,8,比較製造例3とした。重量平均分子量は、それぞれ、9,000、12,000、10,000であった。ガラス転移点はそれぞれ115°、87°、71°であった。Production Examples 7 and 8, Comparative Production Example 3
The fluoroacrylates of Production Example 6 were respectively CH 2 ═C (H) COO (CH 2 ) 3 SO 2 C 4 F 9 (abbreviated SO2Pr) and CH 2 ═C (CH 3 ) COOCH 2 CH 2 C 4 F 9. Production Examples 7 and 8 and Comparative Production Example 3 were replaced with (abbreviation α-CH3), CH 2 = CHCOOCH 2 CH 2 C 4 F 9 (abbreviation α-H). The weight average molecular weights were 9,000, 12,000 and 10,000, respectively. The glass transition points were 115 °, 87 °, and 71 °, respectively.
実施例8〜10,比較例5
製造例6(実施例8に相当)、製造例7(実施例9に相当)、製造例8(実施例10に相当)、製造比較例3(比較例5に相当)のフッ素系ポリマー10重量%、酸架橋剤サイメル300[ヘキサメトキシメチルメラミン](日本サイテックインダストリーズ社製)4重量%、酸発生剤CGI−1397[(5−プロピルスルフォニルオキシイミノ−5H−チオフェン−2−イリデン)− (2−メチルフェニル)アセトニトリル](チバ・スペシャリティ・ケミカルズ社製)0.5重量%、プロピレングリコールモノメチルエーテルアセテート 85.5重量%の溶液を、実施例1と同様の方法で超親水化したガラス基板にスピンコートして基板上に膜厚(溶媒を除いた膜厚)3μmの膜を作製した。110℃で3分間加熱後、この膜にライン/スペース=10μm/10μmのフォトマスクを介して、キャノン製マスクアライナPLA−501から365nmの紫外線を積算照度30mJ/cm2の条件で照射し、さらにPEB処理として110℃で3分間加熱した。この操作で照射領域は架橋して溶媒に不溶となる。次に、アルカリ現像液P3 disperse M(ヘンケルジャパン社製)の15%水溶液に1分間浸漬することにより現像した後、水洗、乾燥、200℃で1時間加熱して、撥液領域と親液領域から成るパターン基板を作製した。パターンを電界効果型走査型電子顕微鏡(FE−SEM)で観察したところ、実施例8〜10では線幅10μmの明瞭なラインパターンが形成された。一方、比較例5ではラインの形状に乱れが観察された。Examples 8 to 10, Comparative Example 5
Production Example 6 (corresponding to Example 8), Production Example 7 (corresponding to Example 9), Production Example 8 (corresponding to Example 10), Production Comparative Example 3 (corresponding to Comparative Example 5) 10 wt. %, Acid crosslinking agent Cymel 300 [hexamethoxymethylmelamine] (made by Nippon Cytec Industries, Inc.) 4% by weight, acid generator CGI-1397 [(5-propylsulfonyloxyimino-5H-thiophen-2-ylidene)-(2 -Methylphenyl) acetonitrile] (manufactured by Ciba Specialty Chemicals) 0.5 wt% solution of propylene glycol monomethyl ether acetate 85.5 wt% on a glass substrate superhydrophilicized in the same manner as in Example 1. A film having a film thickness (film thickness excluding the solvent) of 3 μm was formed on the substrate by spin coating. After heating at 110 ° C. for 3 minutes, the film was irradiated with 365 nm UV light from a Canon mask aligner PLA-501 through a photomask of line / space = 10 μm / 10 μm under the condition of an integrated illuminance of 30 mJ / cm 2. It heated at 110 degreeC for 3 minute (s) as a PEB process. By this operation, the irradiated region is cross-linked and becomes insoluble in the solvent. Next, after developing by immersing in a 15% aqueous solution of alkaline developer P3 disperse M (Henkel Japan) for 1 minute, washing with water, drying and heating at 200 ° C. for 1 hour, the lyophobic region and the lyophilic region The pattern board | substrate which consists of was produced. When the pattern was observed with a field effect scanning electron microscope (FE-SEM), in Examples 8 to 10, a clear line pattern having a line width of 10 μm was formed. On the other hand, in Comparative Example 5, disorder was observed in the line shape.
これらのパターン基板に液晶ディスプレイ カラーフィルタ用着色剤をインクジェット法により塗布した。インクジェット装置はLitrex 70(Litrex社製)を用いて、一滴当たりの容量15pLで、ドット密度80μmの間隔でパターン基板に吐出した。均一に親水化した基板を用いた場合、溶媒乾燥後に約200μmの直径の薄膜が形成されることが光学顕微鏡で観察された。一方、パターン基板を用いた場合、実施例8〜10では線幅10μmの親液領域に沿って明瞭に分裂したカラー薄膜が形成された。これに対し、比較例5では親液領域のみならず撥液領域にも薄膜が形成される箇所が存在し、カラー薄膜の分裂は不完全であった。 A colorant for a liquid crystal display color filter was applied to these pattern substrates by an inkjet method. The ink jet apparatus used was a Litrex 70 (manufactured by Litrex), and was ejected onto the pattern substrate with a capacity of 15 pL per drop and a dot density of 80 μm. When a uniformly hydrophilic substrate was used, it was observed with an optical microscope that a thin film having a diameter of about 200 μm was formed after drying the solvent. On the other hand, when the pattern substrate was used, in Examples 8 to 10, a color thin film that was clearly divided along the lyophilic region having a line width of 10 μm was formed. On the other hand, in Comparative Example 5, there was a portion where a thin film was formed not only in the lyophilic region but also in the lyophobic region, and the color thin film was not completely split.
上記の電磁波硬化組成物をスピンコートした膜に、フォトマスクを介さずに全面に紫外線を照射して調製した均一撥液領域の転落角を測定した。実施例8〜10,比較例5のn−ヘキサデカンに対する転落角はそれぞれ15°、17°、20°、55°、PGMEAに対する転落角はそれぞれ17°、20°、21°、62°であり、実施例の撥液領域は極めて液体が転落しやすかった。転落角においては、液滴に対して斜面方向にmg・sinα[ここで、m:液滴の質量、g:重力加速度、α:転落角]の力が加わる。すなわち、転落角は撥液領域で液滴を移動させるための最小の力を示す。実施例8〜10でカラーフィルタ用着色剤の分裂性が良好であった原因は撥液領域で液滴が移動しやすいことであると推定される。 The falling angle of a uniform liquid-repellent region prepared by irradiating the entire surface with ultraviolet rays on a film on which the electromagnetic wave curable composition was spin-coated without passing through a photomask was measured. In Examples 8 to 10 and Comparative Example 5, the falling angles for n-hexadecane are 15 °, 17 °, 20 °, 55 °, and the falling angles for PGMEA are 17 °, 20 °, 21 °, and 62 °, respectively. In the liquid repellent area of the example, the liquid was very easy to fall. In the tumbling angle, a force of mg · sin α [where m: mass of the droplet, g: acceleration of gravity, α: tumbling angle] is applied to the droplet in the slope direction. That is, the falling angle indicates the minimum force for moving the droplet in the liquid repellent region. It is presumed that the reason why the color filter colorants had good splitting properties in Examples 8 to 10 was that the droplets easily moved in the liquid repellent region.
製造例9〜20,比較製造例4
製造例6のフルオロアクリレートと高軟化点モノマーを表2に示すものに置き換えた場合を製造例9〜20,比較製造例4とした。化合物名と略称の関係は以下の通りである。CH2=CHCOOCH2CH2C8F17(略称C8 α−H)、2−メチル−2−アダマンチルメタクリレート(略称AdMMA)、メチルメタクリレート(略称MMA)、イソボルニルメタクリレート(略称iBMA)、フェニルメタクリレート(略称PhMA)、ノルボルニルメチルメタクリレート(略称NBMA)、シクロヘキシルメタクリレート(略称CHMA)。重量平均分子量は、いずれも、5,000〜12,000の範囲であった。ガラス転移点を表2に示す。Production Examples 9 to 20, Comparative Production Example 4
The cases where the fluoroacrylate and the high softening point monomer in Production Example 6 were replaced with those shown in Table 2 were designated Production Examples 9 to 20 and Comparative Production Example 4. The relationship between compound names and abbreviations is as follows. CH 2 = CHCOOCH 2 CH 2 C 8 F 17 (abbreviation C8 α-H), 2-methyl-2-adamantyl methacrylate (abbreviation AdMMA), methyl methacrylate (abbreviation MMA), isobornyl methacrylate (abbreviation iBMA), phenyl methacrylate (Abbreviation PhMA), norbornylmethyl methacrylate (abbreviation NBMA), cyclohexyl methacrylate (abbreviation CHMA). The weight average molecular weights were all in the range of 5,000 to 12,000. Table 2 shows the glass transition point.
実施例11〜22,比較例6
実施例8のフッ素系ポリマー(製造例6)を製造例7〜20,比較製造例4に置き換えた場合を実施例11〜22,比較例6とした。パターンをFE−SEMで観察したところ、実施例11〜22では線幅10μmの明瞭なラインパターンが形成された。一方、比較例6ではラインの形状に乱れが観察された。これらのパターン化基板にカラーフィルタ用着色剤をインクジェット法により塗布した。溶媒乾燥後の薄膜を光学顕微鏡で観察したところ実施例11〜22では線幅10μmの親液領域に沿って明瞭に分裂したカラー薄膜が形成された。一方、比較例6では親液領域のみならず撥液領域にも薄膜が形成される箇所が存在した。
一方、上記の電磁波硬化組成物をスピンコートした膜に、フォトマスクを介さずに全面に紫外線を照射して調製した均一撥液領域の静的接触角と転落角を測定した結果を表2に示す。Examples 11 to 22, Comparative Example 6
Examples 11 to 22 and Comparative Example 6 were obtained by replacing the fluoropolymer of Production Example 8 (Production Example 6) with Production Examples 7 to 20 and Comparative Production Example 4. When the pattern was observed by FE-SEM, in Examples 11 to 22, a clear line pattern having a line width of 10 μm was formed. On the other hand, in Comparative Example 6, disorder was observed in the line shape. A color filter colorant was applied to these patterned substrates by an inkjet method. When the thin film after drying the solvent was observed with an optical microscope, in Examples 11 to 22, a color thin film clearly divided along the lyophilic region having a line width of 10 μm was formed. On the other hand, in Comparative Example 6, there was a portion where a thin film was formed not only in the lyophilic region but also in the lyophobic region.
On the other hand, Table 2 shows the results of measuring the static contact angle and the falling angle of a uniform liquid-repellent region prepared by irradiating the entire surface with ultraviolet rays on a film coated with the above electromagnetic wave curable composition without using a photomask. Show.
実施例23
製造例7のフッ素系ポリマー8重量%、ペンタエリスリトールテトラアクリレート4重量%、2−メチル−1−[4−(メチルチオ)フェニル]−2−モンフォリノプロパノン−1(チバ・スペシャリティー・ケミカルズ(株)製イルガキュア907)1重量%、プロピレングリコールモノメチルエーテルアセテート82重量%の溶液を、実施例1と同様の方法で超親水化したガラス基板にスピンコートして基板上に膜厚(溶媒を除いた膜厚)2μmの膜を作製した。以下は実施例8と同様の方法で撥液領域と親液領域から成るパターン基板を作製した。パターンをFE−SEMで観察したところ、線幅10μmの明瞭なラインパターンが形成された。Example 23
8% by weight of the fluoropolymer of Production Example 7, 4% by weight of pentaerythritol tetraacrylate, 2-methyl-1- [4- (methylthio) phenyl] -2-montforinopropanone-1 (Ciba Specialty Chemicals) Irgacure 907 manufactured by Co., Ltd. A 1% by weight solution of 82% by weight of propylene glycol monomethyl ether acetate was spin-coated on a superhydrophilic glass substrate in the same manner as in Example 1, and a film thickness (solvent was added on the substrate). Excluding film thickness) A 2 μm film was prepared. Subsequently, a pattern substrate including a liquid repellent region and a lyophilic region was produced in the same manner as in Example 8. When the pattern was observed with FE-SEM, a clear line pattern having a line width of 10 μm was formed.
これらのパターン基板に実施例8と同様の方法でカラーフィルタ用着色剤をインクジェット法により塗布した結果、線幅10μmの親液領域に沿って明瞭に分裂したカラー薄膜が形成された。 As a result of applying the color filter colorant to these pattern substrates by the ink jet method in the same manner as in Example 8, a color thin film that was clearly split along the lyophilic region having a line width of 10 μm was formed.
製造例21
製造例14のフルオロアクリレートを
に置き換えたグラフト共重合体を製造例21とした。重量平均分子量は13,000、ガラス転移点125℃であった。Production Example 21
The fluoroacrylate of Production Example 14
The graft copolymer replaced with was designated as Production Example 21. The weight average molecular weight was 13,000 and the glass transition point was 125 ° C.
実施例24
実施例16のフッ素系ポリマー(ランダム共重合体)を製造例21のグラフト共重合体に置き換えた場合を実施例24とする。パターンをFE−SEMで観察したところ、線幅10μmの明瞭なラインパターンが形成された。これらのパターン基板に実施例8と同様の方法でカラーフィルタ用着色剤をインクジェット法により塗布した結果、線幅10μmの親液領域に沿って明瞭に分裂したカラー薄膜が形成された。
上記の電磁波硬化組成物をスピンコートした膜に、フォトマスクを介さずに全面に紫外線を照射して調製した均一撥液領域の転落角を測定した結果、n−ヘキサデカンに対する転落角は10°、PGMEAに対する転落角は14°であり、ランダム共重合体を用いた実施例16よりもさらに性能が向上した。Example 24
A case where the fluoropolymer (random copolymer) of Example 16 was replaced with the graft copolymer of Production Example 21 is referred to as Example 24. When the pattern was observed with FE-SEM, a clear line pattern having a line width of 10 μm was formed. As a result of applying the color filter colorant to these pattern substrates by the ink jet method in the same manner as in Example 8, a color thin film that was clearly split along the lyophilic region having a line width of 10 μm was formed.
As a result of measuring the falling angle of the uniform liquid repellent region prepared by irradiating the entire surface with ultraviolet rays without passing through a photomask on the film coated with the above electromagnetic wave curable composition, the falling angle with respect to n-hexadecane was 10 °. The sliding angle with respect to PGMEA was 14 °, and the performance was further improved as compared with Example 16 using a random copolymer.
撥液領域における接触角の測定方法−
本発明の撥液領域は微小な面積であるので、そのままでは接触角を測定することができない。そこで、接触角を測定するために次の方法で大面積の撥液領域を作製した。本発明の電磁波硬化組成物を3cm×3cmの基材にスピンコート法(2000rpm、30秒)により均一に塗布し、窒素雰囲気下で積算照度1000mJ/cm2の紫外線を照射することにより塗膜を硬化させた。接触角は、水平に置いた基板にマイクロシリンジから水、または、n−ヘキサデカンを2μL滴下して、全自動接触角計で測定した。Measuring method of contact angle in liquid repellent area-
Since the liquid repellent region of the present invention has a very small area, the contact angle cannot be measured as it is. Therefore, in order to measure the contact angle, a large-area liquid repellent region was prepared by the following method. The electromagnetic wave curable composition of the present invention is uniformly applied to a 3 cm × 3 cm substrate by a spin coating method (2000 rpm, 30 seconds), and irradiated with ultraviolet rays having an integrated illuminance of 1000 mJ / cm 2 in a nitrogen atmosphere. Cured. The contact angle was measured with a fully automatic contact angle meter by dropping 2 μL of water or n-hexadecane from a microsyringe onto a horizontally placed substrate.
実施例25
CH2=C(Cl)COO−CH2CH2C4F9[Rf(C4)α−Clアクリレートと省略する]90重量%、1,6−ヘキサンジオールジアクリレート(HX−2Aと省略する)10重量%を混合溶解し、この混合物に対し、2−メチル−1−[4−(メチルチオ)フェニル]−2−モンフォリノプロパノン−1(チバ・スペシャリティー・ケミカルズ(株)から市販されているイルガキュア907)を5重量%添加して溶解した。この電磁波硬化組成物の接触角を表1に示す。水、n−ヘキサデカンのいずれの液滴でも高い撥液性を示した。
実施例25の電磁波硬化組成物をノズル径50μmのインクジェット装置から吐出し、ライン/スペース=100μm/100μmの撥液領域を基板のシリコンウエハ上に描画した。シリコンウエハはアセトンで洗浄後、真空紫外光を照射することにより、表面を超親水化したものを用いた。この基板に、窒素雰囲気下で、積算照度1000mJ/cm2の紫外線を照射することにより、電磁波硬化組成物の膜を硬化させた。
このパターン基板にポリ(9,9−ジオクチルフルオレン)[F8と省略する]の1重量%トルエン溶液をスピンコート法(2000rpm、30秒)により塗布した。トルエン乾燥後の薄膜を光学顕微鏡で観察したところ、ライン幅100μmの親液領域に沿って明瞭に分裂したポリマー薄膜が形成された。
Example 25
CH 2 = C (Cl) COO—CH 2 CH 2 C 4 F 9 [abbreviated as Rf (C4) α-Cl acrylate] 90 wt%, 1,6-hexanediol diacrylate (abbreviated as HX-2A) 10% by weight of the mixture was dissolved and 2-methyl-1- [4- (methylthio) phenyl] -2-montforinopropanone-1 (commercially available from Ciba Specialty Chemicals Co., Ltd.) was dissolved. Irgacure 907) was added and dissolved. The contact angle of this electromagnetic wave curable composition is shown in Table 1. Both water and n-hexadecane droplets showed high liquid repellency.
The electromagnetic wave curable composition of Example 25 was discharged from an ink jet apparatus having a nozzle diameter of 50 μm, and a liquid / repellent region of line / space = 100 μm / 100 μm was drawn on the silicon wafer of the substrate. The silicon wafer was washed with acetone and then irradiated with vacuum ultraviolet light to make the surface superhydrophilic. The film of the electromagnetic wave curable composition was cured by irradiating the substrate with ultraviolet rays having an integrated illuminance of 1000 mJ / cm 2 in a nitrogen atmosphere.
A 1% by weight toluene solution of poly (9,9-dioctylfluorene) [abbreviated as F8] was applied to this pattern substrate by a spin coating method (2000 rpm, 30 seconds). When the toluene-dried thin film was observed with an optical microscope, a polymer thin film that was clearly split along the lyophilic region having a line width of 100 μm was formed.
実施例26、27
実施例25のHX−2Aの代わりにトリメチロールプロパントリアクリレート(TMP−3Aと省略する)を用いた場合を実施例26,ペンタエリスリトールテトラアクリレート(PEN−4Aと省略する)を用いた場合を実施例27とした。いずれの場合も、高い撥液性を示し、さらにパターン基板に対するF8薄膜の分裂性も良好であった。Examples 26 and 27
In the case of using trimethylolpropane triacrylate (abbreviated as TMP-3A) instead of HX-2A in Example 25, in the case of using Example 26, pentaerythritol tetraacrylate (abbreviated as PEN-4A) Example 27 was adopted. In all cases, the liquid repellency was high, and the splitting property of the F8 thin film with respect to the pattern substrate was also good.
実施例28
実施例25のRf(C4)α−Clアクリレートの代わりに、CH2=C(H)COO−CH2CH2C6F13[Rf(C6)アクリレートと省略する]を用い、イルガキュア907を1重量%とした場合を実施例28とした。この系ではイルガキュア907を2重量%以上配合すると、電磁波硬化組成物が均一に溶解しなかった。この電磁波硬化組成物は高い撥液性を示し、さらにパターン基板に対するF8薄膜の分裂性も良好であった。Example 28
Instead of Rf (C4) α-Cl acrylate of Example 25, CH 2 = C (H) COO—CH 2 CH 2 C 6 F 13 [abbreviated as Rf (C6) acrylate] was used, and Irgacure 907 was 1 Example 28 was designated as weight%. In this system, when 2% by weight or more of Irgacure 907 was blended, the electromagnetic wave curable composition was not uniformly dissolved. This electromagnetic wave curable composition showed high liquid repellency, and the F8 thin film had good splitting properties with respect to the pattern substrate.
比較例7、8
実施例28のHX−2Aの代わりにTMP−3Aを用いた場合を比較例7,PEN−4Aを用いた場合を比較例8とした。この系ではTMP−3A、PEN−4Aを配合すると、電磁波硬化組成物が均一に溶解しなかった。Comparative Examples 7 and 8
The case where TMP-3A was used instead of HX-2A of Example 28 was designated as Comparative Example 7, and the case where PEN-4A was used was designated as Comparative Example 8. In this system, when TMP-3A and PEN-4A were blended, the electromagnetic wave curable composition was not uniformly dissolved.
比較例9〜11
実施例25のRf(C4)α−Clアクリレートの代わりにラウリルアクリレートを、多官能アクリレートとして、HX−2A、TMP−3A、PEN−4Aを用いた場合を、それぞれ比較例9,10,11とした。この電磁波硬化組成物はn−ヘキサデカンに対する撥液性がほとんどなく、さらにパターン基板に対するF8薄膜の分裂性も不良であった。
Comparative Examples 9-11
In the case of using lauryl acrylate instead of Rf (C4) α-Cl acrylate of Example 25 and HX-2A, TMP-3A, and PEN-4A as the polyfunctional acrylate, did. This electromagnetic wave curable composition had almost no liquid repellency with respect to n-hexadecane, and the F8 thin film had poor splitting properties with respect to the pattern substrate.
Claims (39)
(A)
(A−1)炭素数1〜6のフルオロアルキル基を有するα位置換アクリレートモノマー[α位の置換基:フッ素原子、塩素原子、臭素原子、ヨウ素原子、CFX1X2基(但し、X1およびX2は、水素原子、フッ素原子または塩素原子)、シアノ基、炭素数1〜20の直鎖状または分岐状のフルオロアルキル基、置換または非置換のベンジル基、置換または非置換のフェニル基、あるいは炭素数1〜20の直鎖状または分岐状アルキル基]、
(A−2)炭素数1〜6のフルオロアルキル基および重合性基を含有する含フッ素シルセスキオキサンモノマー
(A−3)パーフルオロポリエーテル基を有する重合性モノマー
(A−4)炭素数1〜6のフルオロアルキル基と重合性基が-SO2(CH2)n-(nは1〜10)により連結された重合性モノマー
(A−5)モノマー(A−1)〜(A−4)の少なくとも1種を繰り返し単位とするポリマーの末端に(メタ)アクリロイル基を有するマクロモノマー
からなる群から選択された少なくとも1種のフッ素系モノマー、ならびに
(B) フッ素系モノマー(A)と同様であるフッ素系モノマー(B−1)から誘導された繰り返し単位を有するフッ素系ポリマー。Surface treatment agent for photolithography comprising at least one fluorine-containing compound selected from the group consisting of the following fluorine-based monomer (A) and fluorine-based polymer (B):
(A)
(A-1) α-substituted acrylate monomer having a fluoroalkyl group having 1 to 6 carbon atoms [substituent at α-position: fluorine atom, chlorine atom, bromine atom, iodine atom, CFX 1 X 2 group (provided that X 1 And X 2 is a hydrogen atom, a fluorine atom or a chlorine atom), a cyano group, a linear or branched fluoroalkyl group having 1 to 20 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted phenyl group Or a linear or branched alkyl group having 1 to 20 carbon atoms],
(A-2) Fluorine-containing silsesquioxane monomer containing a C1-C6 fluoroalkyl group and a polymerizable group (A-3) Polymerizable monomer having a perfluoropolyether group (A-4) Carbon number A polymerizable monomer in which a fluoroalkyl group of 1 to 6 and a polymerizable group are linked by —SO 2 (CH 2 ) n — (n is 1 to 10) (A-5) Monomers (A-1) to (A— 4) at least one fluorine-based monomer selected from the group consisting of macromonomers having a (meth) acryloyl group at the end of the polymer having at least one type as a repeating unit; and (B) the fluorine-based monomer (A); A fluorine-based polymer having a repeating unit derived from the same fluorine-based monomer (B-1).
フッ素系モノマー(B−1)20〜80重量%、
不飽和有機酸(B−2)5〜30重量%、
高軟化点モノマー(B−3)10〜70重量%
から構成される請求項18に記載のフォトリソグラフィー用表面処理剤。Fluorine polymer (B)
Fluorine monomer (B-1) 20 to 80% by weight,
5 to 30% by weight of unsaturated organic acid (B-2),
High softening point monomer (B-3) 10 to 70% by weight
The surface treating agent for photolithography according to claim 18, comprising:
波長10〜400nmの光、
波長0.1〜10nmのX線、
波長0.001〜0.01nmの電子線、または
波長10〜300nmのレーザー光線
のいずれかである請求項25に記載の方法。Electromagnetic waves used in photolithography are
Light with a wavelength of 10-400 nm,
X-rays with a wavelength of 0.1 to 10 nm,
The method according to claim 25, which is either an electron beam having a wavelength of 0.001 to 0.01 nm or a laser beam having a wavelength of 10 to 300 nm.
(B)架橋剤、および
(C)光架橋触媒
を含んでなる電磁波硬化組成物を、非接触な微量液滴吐出法で基材に吐出して、基材上に電磁波硬化組成物の塗膜を形成し、塗膜に電磁波を照射して硬化させることにより、表面自由エネルギーが異なる少なくとも2つの領域から構成されるパターンを基材上に形成することを特徴とするパターン基板の製造方法。(A) a fluoromonomer containing a fluoroalkyl group,
An electromagnetic wave curable composition comprising (B) a crosslinking agent and (C) a photocrosslinking catalyst is discharged onto a substrate by a non-contact microdroplet discharge method, and a coating film of the electromagnetic wave curable composition is formed on the substrate. A pattern substrate manufacturing method is characterized in that a pattern composed of at least two regions having different surface free energies is formed on a substrate by forming a film and irradiating the coating film with an electromagnetic wave to cure.
(A−1)炭素数1〜6のフルオロアルキル基を有するα位置換アクリレートモノマー[α位の置換基:フッ素原子、塩素原子、臭素原子、ヨウ素原子、CFX1X2基(但し、X1およびX2は、水素原子、フッ素原子または塩素原子)、シアノ基、炭素数1〜20の直鎖状または分岐状のフルオロアルキル基、置換または非置換のベンジル基、置換または非置換のフェニル基、あるいは炭素数1〜20の直鎖状または分岐状アルキル基]、
(A−2)炭素数1〜6のフルオロアルキル基および重合性基を含有する含フッ素シルセスキオキサンモノマー
(A−3)パーフルオロポリエーテル基を有する重合性モノマー
(A−4)炭素数1〜6のフルオロアルキル基と重合性基が-SO2(CH2)n-(nは1〜10)により連結された重合性モノマー
(A−5)モノマー(A−1)〜(A−4)の少なくとも1種を繰り返し単位とするポリマーの末端に(メタ)アクリロイル基を有するマクロモノマー
からなる群から選択された少なくとも1種のフッ素系モノマーである請求項35に記載の方法。The fluorine-based monomer (A) of the electromagnetic wave curable composition is (A-1) α-substituted acrylate monomer having a fluoroalkyl group having 1 to 6 carbon atoms [substituent at α-position: fluorine atom, chlorine atom, bromine atom, iodine. Atom, CFX 1 X 2 group (where X 1 and X 2 are hydrogen atom, fluorine atom or chlorine atom), cyano group, linear or branched fluoroalkyl group having 1 to 20 carbon atoms, substituted or non-substituted A substituted benzyl group, a substituted or unsubstituted phenyl group, or a linear or branched alkyl group having 1 to 20 carbon atoms],
(A-2) Fluorine-containing silsesquioxane monomer containing a C1-C6 fluoroalkyl group and a polymerizable group (A-3) Polymerizable monomer having a perfluoropolyether group (A-4) Carbon number A polymerizable monomer in which a fluoroalkyl group of 1 to 6 and a polymerizable group are linked by —SO 2 (CH 2 ) n — (n is 1 to 10) (A-5) Monomers (A-1) to (A— 36. The method according to claim 35, wherein the polymer is at least one fluorine-based monomer selected from the group consisting of macromonomers having a (meth) acryloyl group at the terminal of a polymer having at least one of 4) as a repeating unit.
36. The method of claim 35, wherein a liquid repellent film is formed on the substrate to obtain a patterned at least one liquid repellent area and at least one lyophilic area.
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JP2011091380A (en) | 2011-05-06 |
KR100955977B1 (en) | 2010-05-04 |
JP4924424B2 (en) | 2012-04-25 |
JP5576228B2 (en) | 2014-08-20 |
WO2006129800A1 (en) | 2006-12-07 |
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