JPWO2006046585A1 - Joining apparatus, storage case, and method of manufacturing electrical device assembly - Google Patents

Joining apparatus, storage case, and method of manufacturing electrical device assembly Download PDF

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JPWO2006046585A1
JPWO2006046585A1 JP2006543193A JP2006543193A JPWO2006046585A1 JP WO2006046585 A1 JPWO2006046585 A1 JP WO2006046585A1 JP 2006543193 A JP2006543193 A JP 2006543193A JP 2006543193 A JP2006543193 A JP 2006543193A JP WO2006046585 A1 JPWO2006046585 A1 JP WO2006046585A1
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clamping
pressing member
electrode terminal
joining
electrode terminals
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JP5010283B2 (en
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敏三 細谷
敏三 細谷
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Subaru Corp
NEC Corp
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Fuji Jukogyo KK
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • H01M8/028Sealing means characterised by their material
    • H01M8/0284Organic resins; Organic polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0297Arrangements for joining electrodes, reservoir layers, heat exchange units or bipolar separators to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M2008/1095Fuel cells with polymeric electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

フィルム外装電池(1)の電極端子(3、4)を電気的に接合する本発明の接合装置(100)は、第1の部材(21)と第2の部材(22)とを備えた挟持部材(20)と、押し付け部材(30)とを有する。押し付け部材(30)は、挟持部材(20)の挟持面(21a、22a)にて重ね合わせて挟持されているフィルム外装電池(1)の正極用電極端子(3)および負極用電極端子(4)とを互いに圧接させる方向に押し付ける。The joining device (100) of the present invention for electrically joining the electrode terminals (3, 4) of the film-clad battery (1) includes a first member (21) and a second member (22). It has a member (20) and a pressing member (30). The pressing member (30) includes the positive electrode terminal (3) and the negative electrode terminal (4) of the film-covered battery (1) that are overlapped and held on the holding surfaces (21a, 22a) of the holding member (20). ) In the direction in which they are pressed against each other.

Description

本発明は、金属薄板接合体を引き出し端子とする電気デバイスの端子同士を接合する接合装置、収納ケースおよび電気デバイス集合体の製造方法に関するものである。   The present invention relates to a joining apparatus, a housing case, and a method for manufacturing an electrical device assembly for joining together terminals of an electrical device using a metal thin plate joined body as a lead terminal.

近年、モータ駆動用の電池を搭載する電気自動車やハイブリッド電気自動車(以下、単に「電気自動車等」という)の開発が急速に進められつつある。電気自動車等に搭載される電池には、操縦特性、一充電走行距離を向上させるため、当然ながら、軽量化が求められている。電池を軽量化するため、その外装体にアルミニウムなどの金属層と熱溶着性の樹脂層とを接着剤層を介して重ね合わせて薄いフィルムとなしたラミネート材を用いたフィルム外装電池が開発されている。ラミネート材は、一般に、アルミニウム等の薄い金属層の両表面を薄い樹脂層で被覆した構造であり、酸やアルカリに強く、かつ軽量で柔軟な性質を有するものである。   In recent years, development of electric vehicles and hybrid electric vehicles (hereinafter simply referred to as “electric vehicles etc.”) equipped with a battery for driving a motor has been rapidly advanced. A battery mounted in an electric vehicle or the like is naturally required to be light in weight in order to improve the maneuvering characteristics and one charge travel distance. In order to reduce the weight of the battery, a film-clad battery using a laminate material in which a metal layer such as aluminum and a heat-weldable resin layer are laminated on the outer package via an adhesive layer to form a thin film has been developed. ing. The laminate material generally has a structure in which both surfaces of a thin metal layer such as aluminum are covered with a thin resin layer, and is resistant to acids and alkalis, and has a lightweight and flexible property.

電気自動車等を電池で駆動するには、複数の電池を接続して形成した組電池化する必要がある。電池の端子を接続する方法としては、従来、図1に示すように、一の電池の端子と他の電池の端子とを、ボルトおよびナットを用いて接合する方法、または、溶接、溶着等により接合するという方法が一般に採用されていた。   In order to drive an electric vehicle or the like with a battery, it is necessary to form an assembled battery formed by connecting a plurality of batteries. As a method of connecting battery terminals, conventionally, as shown in FIG. 1, a terminal of one battery and a terminal of another battery are joined using bolts and nuts, or by welding, welding, or the like. The method of joining was generally employed.

図1の(a)、図1の(b)は、電極端子同士を締結することで電気的に接続する方法を示している。図1の(a)は、ボルト203およびナット204により機械的に電極端子201同士を締結する方法を示している。すなわち、図1の(a)に示す方法は、一のフィルム外装電池200から延出した電極端子201を、他のフィルム外装電池200の電極端子201と重ねあわせ、この重ねあわせた部分をさらに挟持板202で挟み込んでからボルト203およびナット204で締結するものである。一方、図1の(b)は、重ねあわせられた電極端子201同士を溶接205にて接合している例を示している。   FIG. 1A and FIG. 1B show a method of electrically connecting electrode terminals together. FIG. 1A shows a method of mechanically fastening the electrode terminals 201 with bolts 203 and nuts 204. That is, in the method shown in FIG. 1A, the electrode terminal 201 extended from one film-covered battery 200 is overlapped with the electrode terminal 201 of another film-covered battery 200, and this overlapped portion is further sandwiched. After being pinched by the plate 202, the bolt 203 and the nut 204 are fastened. On the other hand, FIG. 1B shows an example in which the electrode terminals 201 that are overlapped are joined together by welding 205.

また、図1および図2(b)に示すように電極端子201を重ねあわせる方法の他、図2の(a)に示すように、電極端子201同士を向かい合わせにしておき、この向かい合わせた部分をボルトおよびナットによる締結、あるいは溶接等にて接合する場合もある。   In addition to the method of overlapping the electrode terminals 201 as shown in FIGS. 1 and 2B, the electrode terminals 201 are kept facing each other as shown in FIG. The parts may be joined by fastening with bolts and nuts or welding.

また、上述のように構成された組電池から電圧を取り出すため、図3に示すように、電極端子201には端子付きハーネス206が接合される。図3に示す端子付きハーネス206はボルトおよびナットにより電極端子201に締結される。   Moreover, in order to take out a voltage from the assembled battery comprised as mentioned above, the harness 206 with a terminal is joined to the electrode terminal 201, as shown in FIG. 3 is fastened to the electrode terminal 201 with bolts and nuts.

しかしながら、電極端子同士をボルトおよびナットによって接合すると部品点数が多くなる他、接合に時間と手間を要する。また、溶接の場合も同様に時間と手間を要する。また、上述した構成の場合、電極端子同士の接合とは関係なく、別作業として電圧を取り出す端子を電極端子に取り付ける必要がある。   However, joining the electrode terminals with bolts and nuts increases the number of parts and requires time and labor for joining. Similarly, in the case of welding, time and labor are required. Moreover, in the case of the structure mentioned above, it is necessary to attach the terminal which takes out a voltage to an electrode terminal as another operation | work irrespective of joining of electrode terminals.

特開2004−55348号公報には、電極端子を固定装置により固定した組電池が開示されている。固定装置は、平面形状の固定ベース部の上に、矢印形状の係合部材と、緩衝材と、開口部とが配置されてなるものである。この固定装置は、軸を中心に固定ベース部が折り曲げられると係合部材が開口部に挿入されるようになっている。そして、一の薄型電池の正極端子と他の薄型電池の正極端子とが同方向となるように積層された2枚の薄型電池の端子を、対向して配置された緩衝材で挟持する。さらに係合部材が開口部に係合されることにより、薄型電池が固定装置により組電池内部に固定される。この特開2004−55348号公報に開示されている組電池は、ボルトおよびナットによる接合に比べて接合に要する手間が省け、また、組電池からの電池の取り外しも容易な構成となっている。   Japanese Unexamined Patent Application Publication No. 2004-55348 discloses an assembled battery in which electrode terminals are fixed by a fixing device. In the fixing device, an arrow-shaped engaging member, a cushioning material, and an opening are arranged on a planar fixed base portion. In this fixing device, the engaging member is inserted into the opening when the fixing base portion is bent around the axis. And the terminal of the two thin batteries laminated | stacked so that the positive electrode terminal of one thin battery and the positive electrode terminal of another thin battery may become the same direction is clamped with the buffer material arrange | positioned facing. Furthermore, when the engaging member is engaged with the opening, the thin battery is fixed inside the assembled battery by the fixing device. The assembled battery disclosed in Japanese Patent Application Laid-Open No. 2004-55348 has a configuration that saves labor and time required for joining compared to joining using bolts and nuts, and also facilitates removal of the battery from the assembled battery.

しかしながら、特開2004−55348号公報に開示された構成では固定装置を構成する部品点数が多いため、固定装置の用意に手間を要することとなる。また、ボルトおよびナットによる接合に比べて接合に要する手間が省けるとはいえ、軸51aを中心に固定ベース部51が折り曲げ、さらに係合部材52を開口部54に係合する工程を要する。これらは製造コストの増大に繋がるものである。   However, in the configuration disclosed in Japanese Patent Application Laid-Open No. 2004-55348, since the number of parts constituting the fixing device is large, it takes time to prepare the fixing device. Moreover, although the labor required for joining can be reduced compared to joining with bolts and nuts, a step of bending the fixed base portion 51 around the shaft 51 a and further engaging the engaging member 52 with the opening portion 54 is required. These lead to an increase in manufacturing cost.

本発明は上述のような課題に鑑みてなされたものであり、少ない部品点数で構成され、容易かつ確実なる電極端子の電気的な接合を可能とする接合装置、収納ケースおよび電気デバイス集合体の製造方法を目的とする。   The present invention has been made in view of the problems as described above, and is composed of a small number of parts, and includes a joining device, a storage case, and an electrical device assembly that enable easy and reliable electrical joining of electrode terminals. Aimed at manufacturing method.

本発明の接合装置は、電極端子が延出した電気デバイスの電極端子を電気的に接合する接合装置において、一の電気デバイスの電極端子と他の電気デバイスの電極端子とを重ね合わせて挟持面にて挟持する挟持部材と、挟持面で挟持されている各電極端子を互いに圧接させる方向に押し付ける押し付け部材とを有することを特徴とする。   The joining device of the present invention is a joining device for electrically joining the electrode terminals of an electrical device from which the electrode terminals extend, and sandwiching the electrode terminal of one electrical device and the electrode terminal of another electrical device in an overlapping manner And a pressing member that presses each electrode terminal held by the holding surface in a direction in which the electrode terminals are pressed against each other.

本発明の構成によれば、電極端子の電気的な接合を挟持部材および押し付け部材のみで行うことができる。また、本発明の接合装置は、電極端子を挟持部材で重ね合わせて接合しておき、さらに押し付け部材によって各電極端子を互いに圧接させる方向に押し付けるため、より確実なる電極端子の電気的な接合を行うことが可能となる。   According to the configuration of the present invention, the electrode terminals can be electrically joined only by the sandwiching member and the pressing member. In addition, since the joining device of the present invention overlaps and joins the electrode terminals with the clamping members, and further presses the electrode terminals in a direction in which the electrode terminals are pressed against each other by the pressing member, more reliable electrical connection of the electrode terminals is achieved. Can be done.

また、本発明の接合装置は、挟持部材が、電極端子を沿わせる外周面と、挟持面とが形成されている一対の部材とを有し、押し付け部材が、第1の部分と、第1の部分に繋がり互いに対向し挟持面の反対側の外周面から各挟持部材を押し付ける2つの第2の部分と、を有するものであってもよい。第1の部分と第2の部分とによる押し付け部材の形状は矩形形状のような簡単な形状としてもよい。このように、押し付け部材の形状を矩形形状とすることで挟持面にて挟持されている電極端子を互いに圧接させる方向に押し付ける力を発生させる押し付け部材を容易に構成することができる。また、押し付け部材により、挟持部材の外周面を沿わせた電極端子が挟持部材へと押し付けられる。これにより、電極端子同士の固定は、挟持部材の挟持面による挟持の他、挟持部材と押し付け部材とによる挟持もなされることとなり、より確実となる。   In the joining device of the present invention, the holding member has an outer peripheral surface along which the electrode terminal is placed and a pair of members formed with the holding surface, and the pressing member includes the first portion and the first portion. And two second portions that are opposed to each other and press each clamping member from the outer peripheral surface opposite to the clamping surface. The shape of the pressing member by the first portion and the second portion may be a simple shape such as a rectangular shape. In this way, by making the shape of the pressing member rectangular, it is possible to easily configure the pressing member that generates a force for pressing the electrode terminals held on the holding surface in a direction in which they are pressed against each other. Moreover, the electrode terminal along the outer peripheral surface of the clamping member is pressed against the clamping member by the pressing member. As a result, the electrode terminals are more securely fixed together with the clamping by the clamping member and the pressing member in addition to the clamping by the clamping surface of the clamping member.

また、本発明の接合装置の挟持部材は、一方の部材の挟持面と、他方の部材の挟持面とが相補的にかみ合う形状であってもよい。これにより挟持面に挟持された電極端子が挟持面から抜けにくくなるとともに電極端子同士の接触面積を広くすることができる。   Further, the sandwiching member of the joining device of the present invention may have a shape in which the sandwiching surface of one member and the sandwiching surface of the other member are complementarily engaged. This makes it difficult for the electrode terminals sandwiched between the sandwiching surfaces to come out of the sandwiching surfaces and increases the contact area between the electrode terminals.

また、本発明の接合装置は、挟持部材の各部材が各挟持面の各反対側の面に溝を有し、押し付け部材が第2の部分の端部に溝に係合する係合部を有するものであってもよい。押し付け部材の係合部が挟持部材の溝に係合する構成とすることで押し付け部材と挟持部材との係合が確実なものとなる。これにより、挟持部材に挟持された電極端子の接合も確実なものとなる。   Further, in the joining device of the present invention, each member of the clamping member has a groove on each surface opposite to each clamping surface, and the pressing member has an engaging portion that engages with the groove at the end of the second portion. You may have. When the engaging portion of the pressing member is engaged with the groove of the holding member, the pressing member and the holding member are reliably engaged. Thereby, joining of the electrode terminal clamped by the clamping member is also ensured.

また、本発明の接合装置は、係合部が中空形状であってもよい。係合部を中空形状とすることで、押し付け部材の係合部を挟持部材の溝に係合させる場合に、例えば、中空部分に棒状の部材を差し込んで押し付け部材を開いておいてから係合させるといった方法を採用することができる。これにより、接合装置の組み付けが容易となる。   In the joining device of the present invention, the engaging portion may be hollow. When the engaging part is made hollow, the engaging part of the pressing member is engaged with the groove of the holding member, for example, after the rod-shaped member is inserted into the hollow part and the pressing member is opened, the engaging part is engaged. It is possible to adopt a method such as Thereby, the assembly | attachment of a joining apparatus becomes easy.

また、本発明の接合装置は、挟持部材の各部材との挟持面であって各電極端子が差し込まれる側には、各部材を対向して配置させることで凹部を形成する傾斜面が形成され、押し付け部材は凹部に対応する部位に凸部を有するものであってもよい。   Further, in the joining device of the present invention, an inclined surface that forms a recess by forming the respective members facing each other is formed on the clamping surface with each member of the clamping member and on the side where each electrode terminal is inserted. The pressing member may have a convex portion at a portion corresponding to the concave portion.

また、本発明の接合装置は、凸部の両側に貫通孔が形成されているものであってもよく、また、凸部が突出する方向に凸となるように湾曲しているものであってもよいし、さらには押し付け部材が弾性部材からなるものであってもよい。この場合、押し付け部材の凸部を挟持部材の凹部に合わせ、貫通孔を利用して押し付け部材を挟持部材に対して例えばネジ等によってネジ留めすることができる。このネジ留めにより弾性を有し湾曲した状態の押し付け部材が挟持部材の取り付け面に沿って取り付けられることとなる。そうすると押し付け部材の凸部が凹部に対して強く押し付けられることとなる。これにより、電極端子を押し付け部材の凸部と挟持部材の凹部とによって強く挟み込むことができる。   Further, the joining device of the present invention may be one in which through holes are formed on both sides of the convex part, and is curved so as to be convex in the direction in which the convex part protrudes. Alternatively, the pressing member may be an elastic member. In this case, the convex portion of the pressing member can be aligned with the concave portion of the clamping member, and the pressing member can be screwed to the clamping member with, for example, a screw using the through hole. By this screwing, the elastic and curved pressing member is attached along the attachment surface of the clamping member. If it does so, the convex part of a pressing member will be strongly pressed with respect to a recessed part. Thereby, an electrode terminal can be pinched strongly by the convex part of a pressing member, and the recessed part of a clamping member.

また、本発明の接合装置の押し付け部材は外部に電圧を取り出すための電圧取り出し部を有するものであってもよく、さらには電圧取り出し部にて挟持部材に対して固定されるものであってもよい。   In addition, the pressing member of the joining device of the present invention may have a voltage extracting portion for extracting voltage to the outside, and further may be fixed to the clamping member by the voltage extracting portion. Good.

本発明の収納ケースは、電極端子が延出した複数の電気デバイスを収納する収納ケースにおいて、一の電気デバイスの電極端子と他の電気デバイスの電極端子とを重ね合わせて挟持面にて挟持する挟持部材を、収納ケースを構成する壁面に有することを特徴とする。   The storage case of the present invention is a storage case for storing a plurality of electrical devices with electrode terminals extending, and the electrode terminals of one electrical device and the electrode terminals of another electrical device are overlapped and sandwiched between the sandwiching surfaces. It has a holding member on the wall surface which comprises a storage case, It is characterized by the above-mentioned.

本発明の収納ケースは壁面に挟持部材を有するため、例えば、壁面に挟持部材が一体的に設けられている場合、部品点数を少なくすることができる。   Since the storage case of the present invention has the clamping member on the wall surface, for example, when the clamping member is integrally provided on the wall surface, the number of parts can be reduced.

また、本発明の収納ケースの挟持部材は、電極端子を沿わせる外周面と、挟持面とが形成されている一対の部材とを有するものであってもよいし、一方の部材の挟持面と、他方の部材の挟持面とが相補的にかみ合う形状であってもよく、さらには挟持部材の各部材は、各挟持面の各反対側の面に溝を有するものであってもよい。   Further, the holding member of the storage case of the present invention may have an outer peripheral surface along which the electrode terminal is placed and a pair of members formed with a holding surface, or a holding surface of one member Further, the shape may be such that the holding surface of the other member meshes complementarily, and each member of the holding member may have a groove on the opposite surface of each holding surface.

また、本発明の電気デバイス集合体の製造方法は、電極端子が延出した電気デバイスの電極端子を電気的に接合して構成された電気デバイス集合体の製造方法において、一の電気デバイスの電極端子と他の電気デバイスの電極端子とを重ね合わせて挟持面にて挟持する挟持部材を用意する工程と、挟持面で挟持されている各電極端子を互いに圧接させる方向に押し付ける押し付け部材を用意する工程と、挟持面にて一の電気デバイスの電極端子と他の電気デバイスの電極端子と重ね合わせてから押し付け部材にて挟持部材に挟み込んだ各電極端子を互いに圧接させる方向に押し付ける工程とを含むことを特徴とする。   Further, the method for manufacturing an electrical device assembly according to the present invention is the method for manufacturing an electrical device assembly configured by electrically joining the electrode terminals of the electrical device in which the electrode terminals extend. A step of preparing a holding member that overlaps the terminal and the electrode terminal of another electrical device on the holding surface and a pressing member that presses the electrode terminals held on the holding surface in a pressure-contacting manner are prepared. And a step of pressing the electrode terminals of one electric device and the electrode terminals of another electric device on the clamping surface in a direction in which the electrode terminals sandwiched between the clamping members are pressed against each other. It is characterized by that.

本発明の電気デバイス集合体の製造方法は、挟持部材と押し付け部材とを用い、挟持部材の挟持面にて電極端子同士を重ね合わせて押し付け部材にて圧接させるのみで電極端子同士を電気的に接合させることができる。このため、電気デバイスとして、フィルム外装電池等の蓄電池を用いた組電池、あるいは複数接続されたコンデンサを製造する場合、その製造工程を簡略化することができる。   The method for producing an electrical device assembly of the present invention uses a clamping member and a pressing member, and the electrode terminals are electrically connected to each other only by overlapping the electrode terminals on the clamping surface of the clamping member and pressing them with the pressing member. Can be joined. For this reason, when manufacturing the assembled battery using storage batteries, such as a film-clad battery, or the capacitor | condenser connected in multiple as an electrical device, the manufacturing process can be simplified.

本発明によれば、電極端子の電気的な接合を挟持部材および押し付け部材のみの、少ない部品点数で容易かつ確実に行うことが可能となる。   According to the present invention, it is possible to easily and reliably perform the electrical joining of the electrode terminals with a small number of parts using only the sandwiching member and the pressing member.

フィルム外装電池における、電極端子の従来の接合方法の一例を示す図である。It is a figure which shows an example of the conventional joining method of an electrode terminal in a film-clad battery. フィルム外装電池における、電極端子の従来の接合方法の他の例を示す図である。It is a figure which shows the other example of the conventional joining method of the electrode terminal in a film-clad battery. フィルム外装電池における、電極端子の従来の電圧の取り出し方法の一例を示す図である。It is a figure which shows an example of the taking-out method of the conventional voltage of an electrode terminal in a film-clad battery. 本発明に適用可能なフィルム外装電池の外観斜視図である。It is an external appearance perspective view of the film-clad battery applicable to this invention. 図4に示すフィルム外装電池を直列接続した際の、本発明の第1の実施形態の端子接合部の一部拡大図である。FIG. 5 is a partially enlarged view of the terminal joint portion of the first embodiment of the present invention when the film-clad batteries shown in FIG. 4 are connected in series. 接合部の分解斜視図である。It is a disassembled perspective view of a junction part. 装着冶具による接合具の取り付けを説明する図である。It is a figure explaining attachment of the joining tool by a mounting jig. 本発明の第1の実施形態の端子接合を組電池に適用した例を示す模式図である。It is a schematic diagram which shows the example which applied the terminal junction of the 1st Embodiment of this invention to the assembled battery. 本発明の第2の実施形態の端子接合部の分解斜視図である。It is a disassembled perspective view of the terminal junction part of the 2nd Embodiment of this invention. 本発明の第2の実施形態の接合具の断面図であり、(a)は図9に示すA−A線における断面図であり、(b)は、出力端子を取り付けた状態での図9に示すB−B線における断面図である。It is sectional drawing of the connector of the 2nd Embodiment of this invention, (a) is sectional drawing in the AA line shown in FIG. 9, (b) is FIG. 9 in the state which attached the output terminal. It is sectional drawing in the BB line shown in FIG. 本発明の第2の実施形態の接合具の側断面図である。It is a sectional side view of the connector of the 2nd Embodiment of this invention. 本発明の第2の実施形態の接合具および接合装置用いた例であり、(a)は直列接続の例であり、(b)は4つのフィルム外装電池による並列接続の例である。It is the example using the connector and the joining apparatus of the 2nd Embodiment of this invention, (a) is an example of series connection, (b) is an example of the parallel connection by four film-clad batteries.

本発明の実施の一形態を図面を参照して以下に説明する。   An embodiment of the present invention will be described below with reference to the drawings.

(第1の実施形態)
図4に本実施形態のフィルム外装電池の外観斜視図を示す。
(First embodiment)
FIG. 4 shows an external perspective view of the film-clad battery of this embodiment.

本実施形態のフィルム外装電池1は、不図示の正極側活電極、負極側活電極、および電解液を有する発電要素2と、アルミニウムなどの金属フィルムと熱融着性の樹脂フィルムとを重ね合わせて形成したラミネートフィルム7を熱融着部7aの4辺で熱融着して密封した構造を有している。   The film-clad battery 1 according to this embodiment includes a power generation element 2 having a positive electrode side active electrode, a negative electrode side active electrode, and an electrolyte solution (not shown), a metal film such as aluminum, and a heat-fusible resin film. The laminate film 7 formed in this way has a structure in which the four sides of the heat-sealed portion 7a are heat-sealed and sealed.

フィルム外装電池1の発電要素2は、不図示のセパレータを介して積層された正極側活電極と負極側活電極とからなる積層型であってもよいし、あるいは、帯状の正極側活電極と負極側活電極とをセパレータを介して重ねこれを捲回した後、扁平状に圧縮することによって正極側活電極と負極側活電極とが交互に積層された構造の捲回型であってもよい。   The power generation element 2 of the film-clad battery 1 may be a laminated type composed of a positive electrode side active electrode and a negative electrode side active electrode laminated via a separator (not shown), or a strip-shaped positive electrode side active electrode and Even if it is a wound type of a structure in which the negative electrode side active electrode and the negative electrode side active electrode are alternately stacked by stacking the negative electrode side active electrode through a separator and then compressing it to a flat shape Good.

また、発電要素2としては、正極、負極および電解質を含むものであれば、通常の電池に用いられる任意の発電要素が適用可能である。一般的なリチウムイオン二次電池における発電要素は、リチウム・マンガン複合酸化物、コバルト酸リチウム等の正極活物質をアルミニウム箔などの両面に塗布した正極板と、リチウムをドープ・脱ドープ可能な炭素材料を銅箔などの両面に塗布した負極板とを、セパレータを介して対向させ、それにリチウム塩を含む電解液を含浸させて形成される。発電要素2としては、この他に、ニッケル水素電池、ニッケルカドミウム電池、リチウムメタル一次電池あるいは二次電池、リチウムポリマー電池等、他の種類の化学電池の発電要素が挙げられる。さらに、本発明は、電気二重層キャパシタなどのキャパシタや電解コンデンサなどに例示されるキャパシタ要素のような、電気エネルギを内部に蓄積し化学反応または物理反応でガスが発生しうる電気デバイス要素を外装フィルムで封止した電気デバイスにも適用可能である。   In addition, as the power generation element 2, any power generation element used for a normal battery is applicable as long as it includes a positive electrode, a negative electrode, and an electrolyte. The power generation elements in a typical lithium ion secondary battery include a positive electrode plate in which a positive electrode active material such as lithium-manganese composite oxide and lithium cobaltate is applied on both sides of an aluminum foil, etc., and carbon that can be doped and dedoped with lithium. A negative electrode plate coated with a material on both sides of a copper foil or the like is opposed to each other with a separator interposed between them and impregnated with an electrolytic solution containing a lithium salt. Other examples of the power generation element 2 include power generation elements of other types of chemical batteries such as nickel metal hydride batteries, nickel cadmium batteries, lithium metal primary batteries or secondary batteries, and lithium polymer batteries. Furthermore, the present invention provides an external device that stores electrical energy and generates gas by chemical reaction or physical reaction, such as a capacitor element exemplified by a capacitor such as an electric double layer capacitor and an electrolytic capacitor. The present invention can also be applied to an electric device sealed with a film.

フィルム外装電池1の短手方向の熱融着部7aからは、正極側活電極に接続された正極用電極端子3および負極側活電極に接続された負極用電極端子4がそれぞれ対向して延出している。正極用電極端子3としてはアルミニウムが多く用いられ、また、負極用電極端子4としては銅またはニッケルがその電気的特性により多く用いられている。   From the heat-sealing part 7a in the short direction of the film-clad battery 1, the positive electrode terminal 3 connected to the positive electrode side active electrode and the negative electrode terminal 4 connected to the negative electrode side active electrode extend opposite to each other. I'm out. Aluminum is often used for the positive electrode terminal 3, and copper or nickel is often used for the negative electrode terminal 4 due to its electrical characteristics.

次に、図5に、図4で示したフィルム外装電池を直列接続した際の端子接合部の一部拡大図を、また、図6に接合部の分解斜視図をそれぞれ示す。   Next, FIG. 5 shows a partially enlarged view of the terminal joint when the film-clad batteries shown in FIG. 4 are connected in series, and FIG. 6 shows an exploded perspective view of the joint.

各フィルム外装電池1はセルケース10内に収納されており、開口部10aからそれぞれ正極用電極端子3および負極用電極端子4が外部に延出している。正極用電極端子3と負極用電極端子4との電気的な接合に用いる接合装置100は、挟持部材20と押し付け部材30とからなる。正極用電極端子3および負極用電極端子4は、図6に示すように、セルケース10上に配置された挟持部材20の外周面に沿って折り曲げられ挟持部材20の挟持面21a、22aに挟み込まれ、さらにこの状態において押し付け部材30を挟持部材20の上方から被せて固定される。   Each film-clad battery 1 is housed in a cell case 10, and a positive electrode terminal 3 and a negative electrode terminal 4 extend to the outside from the opening 10a. A joining device 100 used for electrical joining of the positive electrode terminal 3 and the negative electrode terminal 4 includes a sandwiching member 20 and a pressing member 30. As shown in FIG. 6, the positive electrode terminal 3 and the negative electrode terminal 4 are bent along the outer peripheral surface of the clamping member 20 disposed on the cell case 10 and are sandwiched between the clamping surfaces 21 a and 22 a of the clamping member 20. Further, in this state, the pressing member 30 is fixed over the clamping member 20 from above.

挟持部材20は、第1の部材21と第2の部材22とからなり、両者の挟持面21a、22aにて正極用電極端子3および負極用電極端子4を挟み込むものである。挟持面21a、22aは挟み込んだ各電極端子の抜けを防止するため、互いにかみ合う波形状、すなわち、相補的な形状としている。本実施形態では、これら挟持面21a、22aの形状は、各電極端子が挟持面21a、22aから抜けにくくする、かつ、重なり合った正極用電極端子3および負極用電極端子4への圧接力を過度に集中させないようにするため、図5および図6に示すようななだらかな波形状としている。しかしながら、挟持面21a、22aの形状は、このような形状に限定されるものではなく、例えば、三角波形状や矩形波形状であってもよい。   The sandwiching member 20 includes a first member 21 and a second member 22, and sandwiches the positive electrode terminal 3 and the negative electrode terminal 4 between the sandwiching surfaces 21a and 22a. The sandwiching surfaces 21a and 22a have a wave shape that engages with each other, that is, a complementary shape, in order to prevent the sandwiched electrode terminals from coming off. In the present embodiment, the shape of the sandwiching surfaces 21a and 22a makes it difficult for each electrode terminal to come out of the sandwiching surfaces 21a and 22a, and excessively presses the overlapping positive electrode terminal 3 and negative electrode terminal 4 with each other. In order to avoid concentrating on, a gentle wave shape as shown in FIGS. However, the shape of the clamping surfaces 21a and 22a is not limited to such a shape, and may be, for example, a triangular wave shape or a rectangular wave shape.

また、第1の部材21と第2の部材22の各挟持面21a、22aの反対側の側面20b側には、後述する押し付け部材30の係合部30aが引っ掛けられる、半円形状の係合溝23がそれぞれ形成されている。この係合溝23も半円形状に限定されるものではなく、係合部30aの抜け防止のため矩形等であってもよい。なお、各係合溝23は、係合部30aによる押圧力が均等に挟持面21a、22aにかかるように第1の部材21、第2の部材22ともに同じ位置高さに形成され、また、同じ形状とするのが好ましい。なお、開口部10aから延出している正極用電極端子3の長さは、第2の部材22の側面20b、係合溝23、挟持面22aからなる周長よりも長く、かつ、正極用電極端子3を挟持面22a内へと折り込んで挟み込むのに十分な長さとしておく必要がある。負極用電極端子4と第1の部材21との関係も同様である。   In addition, a semicircular engagement in which an engaging portion 30a of a pressing member 30 (to be described later) is hooked on the side surface 20b of the first member 21 and the second member 22 opposite to the holding surfaces 21a and 22a. Each groove 23 is formed. The engagement groove 23 is not limited to a semicircular shape, and may be a rectangle or the like for preventing the engagement portion 30a from coming off. Each engaging groove 23 is formed at the same position height with both the first member 21 and the second member 22 so that the pressing force by the engaging portion 30a is equally applied to the clamping surfaces 21a and 22a. The same shape is preferred. The length of the positive electrode terminal 3 extending from the opening 10a is longer than the circumferential length formed by the side surface 20b, the engagement groove 23, and the clamping surface 22a of the second member 22, and the positive electrode. The terminal 3 needs to be long enough to be folded into the clamping surface 22a. The relationship between the negative electrode terminal 4 and the first member 21 is also the same.

また、挟持部材20は、第1の部材21と第2の部材22とが完全に別体で構成された例を示したものであるが、例えば、差し込まれる電極端子と干渉しない部位で互いに接合され一体化されたものであってもよい。この場合、電極端子の良好なる電気的な接合を実現するために、その接合部位は弾性を有し、挟持面21a、22aで形成される隙間は十分狭く形成しておくのが好ましい。このような構成は部品点数を少なくする。   Moreover, although the clamping member 20 shows the example in which the 1st member 21 and the 2nd member 22 were comprised completely separately, for example, it mutually joins in the site | part which does not interfere with the electrode terminal inserted. And may be integrated. In this case, in order to realize good electrical bonding of the electrode terminals, it is preferable that the bonding portion has elasticity and the gap formed by the sandwiching surfaces 21a and 22a is sufficiently narrow. Such a configuration reduces the number of parts.

押し付け部材30は、正極用電極端子3および負極用電極端子4を挟み込んだ挟持部材20を両側からさらに挟み込むことで正極用電極端子3と負極用電極端子4とを確実に固定接合するためのものである。押し付け部材30は上面30bおよびこの上面30bに繋がる2つの側面30cからなるコの字形状に折り曲げられた弾性を有する薄板である。押し付け部材30の材質は弾性を有するものであれば、金属薄板であってもよいし、あるいは外部に対する電極端子の絶縁を考慮して絶縁性の樹脂で構成するものであってもよい。   The pressing member 30 is for securely fixing and joining the positive electrode terminal 3 and the negative electrode terminal 4 by further sandwiching the clamping member 20 sandwiching the positive electrode terminal 3 and the negative electrode terminal 4 from both sides. It is. The pressing member 30 is a thin plate having elasticity which is bent into a U-shape including an upper surface 30b and two side surfaces 30c connected to the upper surface 30b. As long as the material of the pressing member 30 has elasticity, a metal thin plate may be used, or an insulating resin may be used in consideration of the insulation of the electrode terminal with respect to the outside.

側面30cの4隅近傍端部には挟持部材20の係合溝23に引っ掛けるための係合部30aが形成されている。押し付け部材30は挟持部材20の上面20a側から差し込んで挟持部材20に取り付けられる。このため、係合部30aは、挟持部材20の側面20bを容易に滑動し、かつ、係合溝23に引っ掛かると抜けにくくする必要がある。よって、係合部30aの形状は、円筒状に形成されている。また、係合部30aは図5に示すように中空円筒形状となるようなロール曲げ加工により形成したものであってもよいし、あるいは中実の円筒形状としてもよい。なお、対向する係合部30a(例えば、図5に示す30aと30a)との間隔lは、押し付け力を増すことで電極端子の固定をより確実なものとするため、電極端子を挟み込んだ状態での係合溝23の間隔L(図6参照)よりも若干狭く形成されている。なお、この係合部30aは省略された構成としてもよい。Engagement portions 30a for hooking into the engagement grooves 23 of the clamping member 20 are formed at the end portions near the four corners of the side surface 30c. The pressing member 30 is inserted from the upper surface 20 a side of the clamping member 20 and attached to the clamping member 20. For this reason, the engaging portion 30 a needs to be easily slid on the side surface 20 b of the holding member 20 and difficult to come off when it is caught by the engaging groove 23. Therefore, the shape of the engaging part 30a is formed in a cylindrical shape. Further, the engaging portion 30a may be formed by roll bending so as to have a hollow cylindrical shape as shown in FIG. 5, or may be a solid cylindrical shape. The counter engaging portion 30a (e.g., 30a 1 and 30a 2 shown in FIG. 5) distance l between, since the fixed electrode terminal made more reliable by increasing the pressing force, sandwich the electrode terminal It is formed slightly narrower than the interval L (see FIG. 6) of the engaging groove 23 in the state. The engaging portion 30a may be omitted.

また、押し付け部材30の上面30bは、挟持部材20に取り付けた状態で挟持部材20の上面20aに対して凸となるように曲げ加工が施されているものであってもよい。これにより、正極用電極端子3および負極用電極端子4の上面4a、4bを挟持部材20の上面20aに押し付けることができ、電極端子の固定をより確実なものとすることができる。   Further, the upper surface 30 b of the pressing member 30 may be bent so as to be convex with respect to the upper surface 20 a of the clamping member 20 in a state of being attached to the clamping member 20. Accordingly, the upper surfaces 4a and 4b of the positive electrode terminal 3 and the negative electrode terminal 4 can be pressed against the upper surface 20a of the holding member 20, and the electrode terminals can be fixed more reliably.

次に、挟持部材20および押し付け部材30による正極用電極端子3および負極用電極端子4の電気的な接続方法について説明する。   Next, an electrical connection method of the positive electrode terminal 3 and the negative electrode terminal 4 by the holding member 20 and the pressing member 30 will be described.

まず、セルケース10の開口部10aから正極用電極端子3および負極用電極端子4を延出させた状態にしておく。次いで、正極用電極端子3と負極用電極端子4との間に第1の部材21と第2の部材22からなる挟持部材20を配置する。なお、挟持部材20は、挟持部材20の各係合溝23が正極用電極端子3および負極用電極端子4側に向くようにしてセルケース10の壁面上に配置する。   First, the positive electrode terminal 3 and the negative electrode terminal 4 are extended from the opening 10 a of the cell case 10. Next, the clamping member 20 including the first member 21 and the second member 22 is disposed between the positive electrode terminal 3 and the negative electrode terminal 4. The clamping member 20 is arranged on the wall surface of the cell case 10 so that each engaging groove 23 of the clamping member 20 faces the positive electrode terminal 3 and the negative electrode terminal 4 side.

この状態で正極用電極端子3を第2の部材22の外周面に沿わせて折り曲げる。同様に負極用電極端子4も第1の部材21を外周面に沿わせて折り曲げる。次に、各電極端子の面3b、4bを挟持面21a、22aに挟み込む。次に、電極端子の面3b、4bを挟持面21a、22aの曲面に沿わせるため、挟持部材20の両側から押さえ付ける。   In this state, the positive electrode terminal 3 is bent along the outer peripheral surface of the second member 22. Similarly, the negative electrode terminal 4 also bends the first member 21 along the outer peripheral surface. Next, the surfaces 3b and 4b of the electrode terminals are sandwiched between the clamping surfaces 21a and 22a. Next, the electrode terminals 3b and 4b are pressed from both sides of the clamping member 20 in order to follow the curved surfaces of the clamping surfaces 21a and 22a.

次に、図7に示すように、装着冶具50で押し付け部材30を開いておき(図中矢印A方向)、押し付け部材30を挟持部材20に被せる。装着冶具50はその先端部に係合部30aの孔に差し込み可能な挿入部50aが設けられている。装着冶具50は、装着冶具50の上部を閉じる方向(図中矢印B方向)に回動させることで、挿入部50aが開く方向(図中矢印A方向)に回動する。   Next, as shown in FIG. 7, the pressing member 30 is opened with the mounting jig 50 (in the direction of arrow A in the figure), and the pressing member 30 is put on the clamping member 20. The mounting jig 50 is provided with an insertion portion 50a that can be inserted into the hole of the engaging portion 30a at the tip. The mounting jig 50 rotates in the direction (arrow A direction in the figure) in which the insertion portion 50a is opened by rotating the upper part of the mounting jig 50 in the direction (arrow B direction in the figure).

装着冶具50による、挟持部材20への押し付け部材30の装着方法は以下のとおりである。   The mounting method of the pressing member 30 to the clamping member 20 by the mounting jig 50 is as follows.

まず、装着冶具50の挿入部50aを係合部30aの孔に差し込む。次に装着冶具50の上部を閉じる方向に回動させて押し付け部材30を開いておく。押し付け部材30を拡げた状態で挟持部材20に押し付け部材30を被せる。次いで押し付け部材30の係合部30aを挟持部材20の係合溝23に位置合わせする。位置あわせ後、装着冶具50の上部を開く方向に回動させて押し付け部材30を閉じることで係合部30aを係合溝23に係合させる。最後に、挿入部50aを係合部30aの孔から抜くことで挟持部材20への押し付け部材30の装着が完了する。なお、押し付け部材30の装着は装着冶具50を用いずに行うものであってもよい。   First, the insertion part 50a of the mounting jig 50 is inserted into the hole of the engagement part 30a. Next, the pressing member 30 is opened by rotating the upper portion of the mounting jig 50 in the closing direction. The pressing member 30 is put on the clamping member 20 in a state where the pressing member 30 is expanded. Next, the engaging portion 30 a of the pressing member 30 is aligned with the engaging groove 23 of the clamping member 20. After alignment, the engaging member 30a is engaged with the engaging groove 23 by rotating the upper part of the mounting jig 50 in the opening direction and closing the pressing member 30. Finally, by removing the insertion portion 50a from the hole of the engagement portion 30a, the mounting of the pressing member 30 to the clamping member 20 is completed. The pressing member 30 may be mounted without using the mounting jig 50.

以上のようにして、正極用電極端子3と負極用電極端子4とを挟持部材20の挟持面21a、22aで挟み込むことで正極用電極端子3と負極用電極端子4の確実なる電気的な接続がなされる。   As described above, the positive electrode terminal 3 and the negative electrode terminal 4 are sandwiched between the clamping surfaces 21 a and 22 a of the clamping member 20, so that the positive electrode terminal 3 and the negative electrode terminal 4 can be reliably connected to each other. Is made.

複数のフィルム外装電池1を接続して組電池を構成する場合は、上述した手順を繰り返すことで図8に示す組電池60を得ることができる。   When a plurality of film-clad batteries 1 are connected to form an assembled battery, the assembled battery 60 shown in FIG. 8 can be obtained by repeating the above-described procedure.

(第2の実施形態)
図9に本実施形態の端子接合部の分解斜視図を示す。図10の(a)に、本実施形態の接合具の、図9に示すA−A線における断面図を、図10の(b)に出力端子を取り付けた状態での図7に示すB−B線における断面図をそれぞれ示す。また、図11に、本実施形態の接合具の側断面図を示す。
(Second Embodiment)
FIG. 9 is an exploded perspective view of the terminal joint portion of the present embodiment. FIG. 10A is a cross-sectional view of the connector of the present embodiment taken along line AA shown in FIG. 9, and FIG. 10B is a cross-sectional view of FIG. Sectional drawing in B line is shown, respectively. Moreover, in FIG. 11, the sectional side view of the connector of this embodiment is shown.

本実施形態の押し付け部材130は、その上面130bに電極端子を押さえ付けるための凸部132が形成されている。また、この凸部132の両端に、フィルム外装電池からの電圧を取り出す出力端子を接合可能な端子孔131が形成されている。また、図11に示すように押し付け部材130の上面130bは、凸部132が円弧の外側に突出するように湾曲して形成されている。すなわち、押し付け部材130は、凸部132が凸となるように突出して湾曲している。本実施形態の押し付け部材130も挟持部材120を挟んで固定するための側面130cに係合部130aが形成されている。なお、第1の実施形態においては係合部が内巻きに形成されている例を示したが、本実施形態では外巻きに形成された例を示している。   The pressing member 130 of the present embodiment has a convex portion 132 for pressing the electrode terminal on the upper surface 130b. In addition, terminal holes 131 are formed at both ends of the convex portion 132 to which output terminals for extracting a voltage from the film-clad battery can be joined. Further, as shown in FIG. 11, the upper surface 130b of the pressing member 130 is formed to be curved so that the convex portion 132 protrudes outside the arc. That is, the pressing member 130 protrudes and curves so that the convex part 132 becomes convex. An engaging portion 130a is formed on a side surface 130c for fixing the pressing member 130 of this embodiment with the holding member 120 interposed therebetween. In the first embodiment, the example in which the engaging portion is formed in the inner winding is shown. However, in the present embodiment, the example in which the engaging portion is formed in the outer winding is shown.

また、挟持部材120も、第1の実施形態と同様に、第1の部材121と第2の部材122との2つの部材とからなり、両者の接合面121a、122aにてフィルム外装電池1の正極用電極端子3および負極用電極端子4を挟み込む構成となっている。なお、本実施形態では第1の部材121と第2の部材122は左右対称形状であり、接合面121a、122aが波形状でなく平面である例を示している。また、第1の部材121と第2の部材122には、それぞれ出力端子を固定するためのネジ150を通す孔となる半孔部121c、122cが形成されている。さらに、第1の部材121と第2の部材122には、ネジ150と羅合するナット151を配置する孔を形成するための半孔部121e、122eが押し付け部材130の端子孔131に対応する位置に形成されている。   In addition, the clamping member 120 is also composed of two members, a first member 121 and a second member 122, as in the first embodiment. The positive electrode terminal 3 and the negative electrode terminal 4 are sandwiched. In the present embodiment, the first member 121 and the second member 122 have a bilaterally symmetric shape, and the joining surfaces 121a and 122a are not wave shapes but flat surfaces. In addition, the first member 121 and the second member 122 are formed with half-hole portions 121c and 122c serving as holes through which screws 150 for fixing the output terminals are passed, respectively. Further, in the first member 121 and the second member 122, half-hole portions 121e and 122e for forming holes for disposing the nuts 151 to be engaged with the screws 150 correspond to the terminal holes 131 of the pressing member 130. Formed in position.

また、第1の部材121と第2の部材122にはそれぞれ押し付け部材130の凸部132に対応する部位に凹部140を形成するための傾斜面121d、122dが形成されている。なお、本実施形態の押し付け部材130の係合部130aが上述したように外巻き形状であるため、第1の部材121および第2の部材122は、係合部130aが係合するための係合溝が形成されていない例を示している。   The first member 121 and the second member 122 are formed with inclined surfaces 121d and 122d for forming the concave portion 140 at portions corresponding to the convex portion 132 of the pressing member 130, respectively. In addition, since the engaging part 130a of the pressing member 130 of this embodiment is an outer winding shape as described above, the first member 121 and the second member 122 are engaged with the engaging part 130a. The example in which the joint groove is not formed is shown.

凸部132および凹部140の形状は、相補的に対応する形状であり、電極端子を挟み込むことが可能であれば、どのような形状であってもよい。すなわち、図10には、凹部140の断面形状が三角形状であるのに対して凸部132の断面形状が傾斜面121d、122dに沿う面を有する半円形状のものを一例として示したが、これに限定されるものではなく凸部132も三角形状としてもよい。さらにはそれぞれ半円形状、矩形形状等であってもよい。   The shapes of the convex portion 132 and the concave portion 140 are complementary shapes, and may be any shape as long as the electrode terminals can be sandwiched. That is, FIG. 10 shows an example of a semicircular shape in which the cross-sectional shape of the concave portion 140 is triangular, whereas the cross-sectional shape of the convex portion 132 has surfaces along the inclined surfaces 121d and 122d. It is not limited to this, and the convex part 132 is good also as a triangular shape. Furthermore, each may be a semicircular shape, a rectangular shape, or the like.

また、端子孔131の位置および個数も図9に示すように凸部132の長手方向両側に2個形成されたものに限定されるものではない。挟持部材120に対して反り返った押し付け部材130が挟持部材120に電極端子を介して密着させることが可能であれば、例えば、凸部132の長手方向両側に2個ずつ、計4個形成するものであってもよい。あるいは押し付け部材130の側面130cによって挟持部材120を挟み込む力が上記密着性を確保するのに十分であれば、凸部132の長手方向片側に1個のみといった構成としてもよい。   Further, the position and number of the terminal holes 131 are not limited to those formed on the both sides in the longitudinal direction of the convex portion 132 as shown in FIG. If the pressing member 130 that has warped against the sandwiching member 120 can be brought into close contact with the sandwiching member 120 via the electrode terminal, for example, two on the both sides in the longitudinal direction of the projection 132 are formed in total. It may be. Or as long as the force which pinches the clamping member 120 with the side surface 130c of the pressing member 130 is enough to ensure the said adhesiveness, it is good also as a structure of only one in the longitudinal direction one side of the convex part 132. FIG.

次に、本実施形態の挟持部材120および押し付け部材130による正極用電極端子3および負極用電極端子4の電気的接続方法およびフィルム外装電池1からの電圧の取り出し方について説明する。   Next, a method for electrically connecting the positive electrode terminal 3 and the negative electrode terminal 4 by the sandwiching member 120 and the pressing member 130 according to the present embodiment and a method for extracting the voltage from the film-coated battery 1 will be described.

まず、正極用電極端子3を第2の部材122の外周面に沿わせて折り曲げ、同様に、負極用電極端子4も第1の部材121の外周面に沿わせて折り曲げる。次に、面3a、4aを接合面121a、122aの間に挟み込む。なお、本実施形態の場合、第1の部材121および第2の部材122には傾斜面121d、122dが形成されているので各電極端子をこれら傾斜面121d、122dに沿わせて折り曲げる。   First, the positive electrode terminal 3 is bent along the outer peripheral surface of the second member 122, and similarly, the negative electrode terminal 4 is also bent along the outer peripheral surface of the first member 121. Next, the surfaces 3a and 4a are sandwiched between the bonding surfaces 121a and 122a. In the present embodiment, since the first member 121 and the second member 122 are formed with inclined surfaces 121d and 122d, each electrode terminal is bent along the inclined surfaces 121d and 122d.

次に、押し付け部材130を、挟持部材120の上方から、その凸部132が凹部140に対応するように位置合わせして被せる。この際、第1の実施形態で示した装着冶具50を用いるのが好ましい。次いで電圧取り出し線161の先端に取り付けられた圧着端子160を端子孔131に合わせてネジ150およびナット151で押し付け部材130と共締めする。押し付け部材130は上述したように反っているため、押し付け部材130の長手方向両端部に形成されている端子孔131を2箇所ねじ止めすることで、凸部132が凹部140内の電極端子を傾斜面121d、122dに密着させるように押し付けて固定する。なお、本実施形態では、第1の部材121と第2の部材122とのそれぞれ形成された半孔部121c、122cおよび半孔部121e、122eによって孔が形成される構成を示したが本発明はこれに限定されるものではない。すなわち、第1の部材121、あるいは第2の部材122のいずれか一方、あるいは双方に孔が形成されており、押し付け部材130の端子孔131はこれらに対応する位置に形成されているものであってもよい。   Next, the pressing member 130 is placed from above the sandwiching member 120 so that the convex portion 132 corresponds to the concave portion 140. At this time, it is preferable to use the mounting jig 50 shown in the first embodiment. Next, the crimp terminal 160 attached to the tip of the voltage lead-out line 161 is aligned with the terminal hole 131 and fastened together with the pressing member 130 with the screw 150 and the nut 151. Since the pressing member 130 is warped as described above, the convex portion 132 tilts the electrode terminal in the concave portion 140 by screwing the terminal holes 131 formed at both ends in the longitudinal direction of the pressing member 130 at two locations. It is pressed and fixed so as to be in close contact with the surfaces 121d and 122d. In the present embodiment, the configuration in which the holes are formed by the half-hole portions 121c and 122c and the half-hole portions 121e and 122e respectively formed of the first member 121 and the second member 122 is shown. Is not limited to this. That is, a hole is formed in one or both of the first member 121 and the second member 122, and the terminal hole 131 of the pressing member 130 is formed at a position corresponding to these. May be.

以上の説明したように、挟持部材120と押し付け部材130とによる挟み込みおよび押さえ込みにより、正極用電極端子3および負極用電極端子4の電気的接続がなされる。また、本実施形態においては電極端子の電気的接合とともに電圧の取り出しも同時に行うことができる。   As described above, the positive electrode terminal 3 and the negative electrode terminal 4 are electrically connected by being sandwiched and pressed by the sandwiching member 120 and the pressing member 130. In the present embodiment, the voltage can be taken out simultaneously with the electrical joining of the electrode terminals.

次に、図12にセルケースに収納されたフィルム外装電池に本実施形態の押し付け部材130および挟持部材120を用いた例を示す。図12の(a)は直列接続の例であり、図12の(b)は4つのフィルム外装電池による並列接続の例である。   Next, FIG. 12 shows an example in which the pressing member 130 and the clamping member 120 of the present embodiment are used for a film-clad battery housed in a cell case. (A) of FIG. 12 is an example of series connection, and (b) of FIG. 12 is an example of parallel connection by four film-clad batteries.

直列接続の場合は、第1の実施形態で説明したように2枚のフィルム外装電池1を並べ、各電極端子間に挟持部材120を配置することとなる。一方、並列接続の場合は、2枚のフィルム外装電池1の電極端子(図12の(b)では正極用電極端子3を例に説明する)同士をまずそれぞれ重ね合わせておき、これら2枚重ねされた正極用電極端子3を挟持部材120の接合面122a、122bに挟み込む。   In the case of series connection, as described in the first embodiment, two film-clad batteries 1 are arranged, and the clamping member 120 is disposed between the electrode terminals. On the other hand, in the case of parallel connection, the electrode terminals of the two film-clad batteries 1 (explained by taking the positive electrode terminal 3 as an example in FIG. 12B) are first overlapped, and the two sheets are stacked. The positive electrode terminal 3 is sandwiched between the joining surfaces 122 a and 122 b of the sandwiching member 120.

なお、係合部130aの間隔Lは電極端子の幅Lよりも広くしておく必要がある(図9参照)。このような構成とすることで電極端子と係合部130aとが干渉することなく、図12の(b)に示すような並列接続を実現することが可能となる。The distance L 1 of the engaging portion 130a is required to be wider than the width L 2 of the electrode terminals (see FIG. 9). With such a configuration, the parallel connection as shown in FIG. 12B can be realized without interference between the electrode terminal and the engaging portion 130a.

なお、各実施形態では、セルケースの外壁面に挟持部材が設けられており、セルケースの外部に延出させた電極端子をセルケース外にて挟持部材および押し付け部材からなる接合装置により電気的に接合する例を示した。しかしながら本発明はこれに限定されるものではなく、挟持部材をセルケースの内壁面に設け、セルケース内にて電極端子の電気的な接合を行う構成としてもよい。   In each embodiment, the clamping member is provided on the outer wall surface of the cell case, and the electrode terminal extended to the outside of the cell case is electrically connected to the outside by the joining device including the clamping member and the pressing member. An example of joining is shown. However, the present invention is not limited to this, and a sandwiching member may be provided on the inner wall surface of the cell case, and the electrode terminals may be electrically joined in the cell case.

また、各実施形態では、セルケースと挟持部材とは別体で構成された例を示したが、挟持部材がセルケースに一体的に設けられている構成であってもよい。   Moreover, in each embodiment, although the cell case and the clamping member were shown as an example comprised separately, the structure by which the clamping member was integrally provided in the cell case may be sufficient.

また、上記説明においては、電圧を取り出す構成は第2の実施形態においてのみ説明したが、第2の実施形態で示した電圧の取り出し方は第1の実施形態の押し付け部材に適用可能であることは言うまでもない。   In the above description, the configuration for extracting the voltage has been described only in the second embodiment. However, the method for extracting the voltage shown in the second embodiment is applicable to the pressing member of the first embodiment. Needless to say.

以上、説明したように本発明によれば、電極端子の電気的な接合を挟持部材および押し付け部材のみの少ない部品で容易かつ確実に行うことが可能となる。   As described above, according to the present invention, the electrical connection of the electrode terminals can be easily and reliably performed with parts having only the sandwiching member and the pressing member.

また、本発明の接合装置は、挟持部材、押し付け部材は、ともに単純な形状でありながら、挟持部材の挟持面による挟持の他、挟持部材と押し付け部材とによる挟持もなされる構成であるため、電極端子のより確実なる固定が可能となる。   Further, in the joining device of the present invention, since the sandwiching member and the pressing member are both simple shapes, in addition to sandwiching by the sandwiching surface of the sandwiching member, sandwiching by the sandwiching member and the pressing member is also performed. The electrode terminal can be fixed more reliably.

また、挟持面を相補的にかみ合う形状とした本発明の挟持部材は、電極端子を抜けにくくすることができるとともに電極端子同士の接触面積を広くすることができる。   Moreover, the clamping member of the present invention having a shape in which the clamping surfaces are engaged with each other in a complementary manner can make it difficult for the electrode terminals to be pulled out, and can widen the contact area between the electrode terminals.

また、挟持部材が溝を有し、押し付け部材はこの溝に係合する係合部を有する本発明の接合装置は、押し付け部材と挟持部材との係合が確実となることで、挟持部材に挟持された電極端子の接合が確実なものとなる。   Further, in the joining device of the present invention in which the holding member has a groove and the pressing member has an engaging portion that engages with the groove, the engagement between the pressing member and the holding member is ensured. The joined electrode terminals are securely joined.

また、本発明の接合装置は、係合部が中空形状であってもよい。係合部を中空形状とすることで、押し付け部材の係合部を挟持部材の溝に係合させる場合に有利である。この場合、例えば、中空部分に棒状の部材を差し込んで押し付け部材を開いておいてから係合させるといった方法により組み付けることが可能となり、組み付け容易性を向上させることができる。   In the joining device of the present invention, the engaging portion may be hollow. The engagement portion having a hollow shape is advantageous when the engagement portion of the pressing member is engaged with the groove of the clamping member. In this case, for example, it becomes possible to assemble by inserting a rod-like member into the hollow part and opening the pressing member and then engaging, thereby improving the ease of assembling.

また、本発明の接合装置は、挟持部材の各部材との挟持面であって各電極端子が差し込まれる側に、各部材を対向して配置させることで凹部を形成する傾斜面が形成され、押し付け部材は凹部に対応する部位に凸部を有するものであってもよい。   Further, in the joining device of the present invention, an inclined surface is formed which forms a recess by arranging each member to face each other on the side where each electrode terminal is inserted on the clamping surface with each member of the clamping member, The pressing member may have a convex portion at a portion corresponding to the concave portion.

また、本発明の接合装置は、押し付け部材が弾性部材からなるものであってもよいし、凸部の両側に貫通孔が形成されているものであってもよい。   In the joining device of the present invention, the pressing member may be made of an elastic member, or through holes may be formed on both sides of the convex portion.

また、弾性を有し、湾曲した形状の本発明の押し付け部材は、挟持部材に対してネジ留めすることにより押し付け部材と挟持部材との間で電極端子を強く挟み込むことができる。   Further, the pressing member of the present invention having elasticity and having a curved shape can strongly clamp the electrode terminal between the pressing member and the holding member by screwing the holding member to the holding member.

また、組電池化する場合、収納ケース(セルケース)の壁面に挟持部材を設けることで部品点数を少なくすることができる。
In addition, when the battery is assembled, the number of parts can be reduced by providing a clamping member on the wall surface of the storage case (cell case).

Claims (16)

電極端子が延出した電気デバイスの前記電極端子を電気的に接合する接合装置において、
一の前記電気デバイスの前記電極端子と他の前記電気デバイスの前記電極端子とを重ね合わせて挟持面にて挟持する挟持部材と、
前記挟持面で挟持されている各電極端子を互いに圧接させる方向に押し付ける押し付け部材と、を有することを特徴とする接合装置。
In the joining apparatus for electrically joining the electrode terminal of the electrical device in which the electrode terminal extends,
A clamping member that overlaps the electrode terminals of one electrical device and the electrode terminals of another electrical device and sandwiches them on a clamping surface;
And a pressing member that presses the electrode terminals clamped by the clamping surfaces in a direction in which the electrode terminals are pressed against each other.
前記挟持部材は、前記電極端子を沿わせる外周面と、前記挟持面とが形成されている一対の部材を有し、前記押し付け部材は、第1の部分と、前記第1の部分に繋がり互いに対向し、前記挟持面の反対側の前記外周面側から前記各挟持部材を押し付ける2つの第2の部分とを有する、請求項1に記載の接合装置。 The clamping member has a pair of members formed with an outer peripheral surface along which the electrode terminal is placed and the clamping surface, and the pressing member is connected to the first portion and the first portion, and The joining apparatus according to claim 1, further comprising: two second portions that face each other and press each of the clamping members from the outer peripheral surface side opposite to the clamping surface. 前記挟持部材は、一方の前記部材の前記挟持面と、他方の前記部材の前記挟持面とが相補的にかみ合う形状である、請求項2に記載の接合装置。 The joining apparatus according to claim 2, wherein the sandwiching member has a shape in which the sandwiching surface of one of the members and the sandwiching surface of the other member are complementarily engaged with each other. 前記挟持部材の前記各部材は、前記各挟持面の各反対側の面に溝を有し、前記押し付け部材は前記第2の部分の端部に、前記溝に係合する係合部を有する、請求項2に記載の接合装置。 Each member of the clamping member has a groove on each opposite surface of each clamping surface, and the pressing member has an engaging portion that engages with the groove at the end of the second portion. The joining apparatus according to claim 2. 前記係合部は中空形状である、請求項4に記載の接合装置。 The joining device according to claim 4, wherein the engaging portion has a hollow shape. 前記挟持部材の各部材の前記挟持面であって前記各電極端子が差し込まれる側には、前記各部材を対向して配置させることで凹部を形成する傾斜面が形成され、前記押し付け部材は前記凹部に対応する部位に凸部を有する、請求項2に記載の接合装置。 On the clamping surface of each member of the clamping member and on the side where each electrode terminal is inserted, an inclined surface that forms a recess is formed by arranging the members facing each other, and the pressing member is The joining device according to claim 2, wherein the joining device has a convex portion at a portion corresponding to the concave portion. 前記押し付け部材は前記凸部の両側に貫通孔が形成されている、請求項6に記載の接合装置。 The joining device according to claim 6, wherein the pressing member has through holes formed on both sides of the convex portion. 前記押し付け部材は前記凸部の形成された側が凸となるように湾曲して形成されている、請求項6に記載の接合装置。 The joining apparatus according to claim 6, wherein the pressing member is curved so that the side on which the convex portion is formed is convex. 前記押し付け部材は弾性部材からなる、請求項1に記載の接合装置。 The joining device according to claim 1, wherein the pressing member is made of an elastic member. 前記押し付け部材は外部に電圧を取り出すための電圧取り出し部を有する、請求項1に記載の接合装置。 The joining apparatus according to claim 1, wherein the pressing member includes a voltage extraction unit for extracting a voltage to the outside. 前記押し付け部材は前記挟持部材に対して前記電圧取り出し部にて固定される、請求項10に記載の接合装置。 The bonding apparatus according to claim 10, wherein the pressing member is fixed to the clamping member at the voltage extraction unit. 電極端子が延出した複数の電気デバイスを収納する収納ケースにおいて、
一の前記電気デバイスの前記電極端子と他の前記電気デバイスの前記電極端子とを重ね合わせて挟持面にて挟持する挟持部材を、前記収納ケースを構成する壁面に有することを特徴とする収納ケース。
In a storage case for storing a plurality of electrical devices with electrode terminals extended,
A storage case comprising a holding member configured to overlap the electrode terminal of one electric device and the electrode terminal of another electric device with a holding surface on a wall surface constituting the storage case .
前記挟持部材は、前記電極端子を沿わせる外周面と、前記挟持面とが形成されている一対の部材を有する、請求項12に記載の収納ケース。 The storage case according to claim 12, wherein the holding member has a pair of members formed with an outer peripheral surface along which the electrode terminal is placed and the holding surface. 一方の前記部材の前記挟持面と、他方の前記部材の前記挟持面とが相補的にかみ合う形状である、請求項13に記載の収納ケース。 The storage case according to claim 13, wherein the holding surface of one of the members and the holding surface of the other member mesh with each other in a complementary manner. 前記挟持部材の前記各部材は、前記各挟持面の各反対側の面に溝を有する、請求項12に記載の収納ケース。 The storage case according to claim 12, wherein each member of the clamping member has a groove on a surface opposite to each clamping surface. 電極端子が延出した電気デバイスの前記電極端子を電気的に接合して構成された電気デバイス集合体の製造方法において、
一の前記電気デバイスの前記電極端子と他の前記電気デバイスの前記電極端子とを重ね合わせて、挟持面間にて挟持する挟持部材を用意する工程と、
前記挟持面で挟持されている各電極端子を互いに圧接させる方向に押し付ける押し付け部材を用意する工程と、
前記一の前記電気デバイスの前記電極端子と前記他の前記電気デバイスの前記電極端子とを前記挟持面間にて重ね合わせてから前記押し付け部材にて前記挟持部材に挟み込んだ前記各電極端子を互いに圧接させる方向に押し付ける工程とを含むことを特徴とする電気デバイス集合体の製造方法。
In the method of manufacturing an electrical device assembly configured by electrically joining the electrode terminals of the electrical device from which the electrode terminals extend,
A step of preparing a clamping member that overlaps the electrode terminals of one of the electrical devices and the electrode terminal of another electrical device and sandwiches between the clamping surfaces;
Preparing a pressing member that presses the electrode terminals sandwiched by the sandwiching surfaces in a direction in which they are pressed against each other;
The electrode terminals of the one electrical device and the electrode terminals of the other electrical device are overlapped with each other between the clamping surfaces, and the electrode terminals sandwiched between the clamping members by the pressing member are mutually connected. And a step of pressing in the direction of pressure contact.
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