JPS582586B2 - Continuous molten metal plating equipment - Google Patents
Continuous molten metal plating equipmentInfo
- Publication number
- JPS582586B2 JPS582586B2 JP54088157A JP8815779A JPS582586B2 JP S582586 B2 JPS582586 B2 JP S582586B2 JP 54088157 A JP54088157 A JP 54088157A JP 8815779 A JP8815779 A JP 8815779A JP S582586 B2 JPS582586 B2 JP S582586B2
- Authority
- JP
- Japan
- Prior art keywords
- plated
- molten metal
- foreign matter
- gas
- metal plating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002184 metal Substances 0.000 title claims description 26
- 238000007747 plating Methods 0.000 title claims description 12
- 210000004894 snout Anatomy 0.000 claims description 8
- 230000001590 oxidative effect Effects 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 21
- 238000004140 cleaning Methods 0.000 description 9
- 239000000126 substance Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
- C23C2/004—Snouts
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Description
【発明の詳細な説明】
本発明は被めっき物に対する異物除去装置を設けた連続
溶融金属めっき装置に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a continuous hot-dip metal plating apparatus equipped with a foreign matter removal device for objects to be plated.
周知の如く、溶融金属めっきにおいて表面欠陥のない製
品を得るためには被めっき物表面を清浄に保った状態で
めっきすることが重要である。As is well known, in order to obtain a product free of surface defects in hot-dip metal plating, it is important to keep the surface of the object to be plated clean.
このため、連続溶融金属めっき装置においては前処理工
程にスクラバー装置等の異物除去装置を設けて、異物の
除去を行っているが、被めっき物に付着した異物はこの
他、異物除去を目的としない装置によっても除去されて
いる。For this reason, continuous hot-dip metal plating equipment is equipped with a foreign matter removal device such as a scrubber device in the pretreatment process to remove foreign matter. It is also removed by equipment that does not.
例えばガスクリーニング炉を通過する際には被めっき物
と異物の熱膨張率の相異、ガスフレームによる風圧およ
び焼損等により除去され、またこのガスクリーニング炉
の一部に設けられている被めっき物の温度調整装置の吹
付圧力によっても除去される。For example, when passing through a gas cleaning furnace, the material to be plated and foreign matter are removed due to the difference in coefficient of thermal expansion, wind pressure caused by the gas flame, burnout, etc.; It is also removed by the blowing pressure of the temperature control device.
しかしながら、異物によっては、これらの装置を通過し
ても除去されず、被めっき物に残存するものもある。However, some foreign substances may not be removed even after passing through these devices, and may remain on the object to be plated.
一方ガスクリーニング炉は上記の如く、異物除去作用を
有する反面、異物を新たに付着させるという欠点を有し
ている。On the other hand, as mentioned above, although the gas cleaning furnace has the function of removing foreign matter, it has the disadvantage of causing new foreign matter to adhere to the furnace.
すなわち、ガスクリーニング炉において加熱還元が行な
われると被めっき物より異物が離脱し、その一部は気体
となって排出されるとともに一部は固体の状態で炉内に
溜る。That is, when heat reduction is performed in a gas cleaning furnace, foreign matter is separated from the object to be plated, some of which is discharged as a gas, and some of which remains in the furnace in a solid state.
この炉内に溜ったものは後に落下したり、あるいは炉内
風圧により吹付けられたりして、被めっき物に付着し、
さらに被めっき物を案内するロールにより押付けられて
除去しにくい状態になる。The material that accumulates in the furnace later falls or is blown by the wind pressure inside the furnace, and adheres to the object to be plated.
Furthermore, it is pressed by the rolls that guide the object to be plated, making it difficult to remove it.
またガスクリーニング炉の内張劇火煉瓦の一部が欠損し
て、被めっき物上に落下し、被めっき物に付着する場合
もある。In addition, a part of the refractory bricks lining the gas cleaning furnace may break off, fall onto the object to be plated, and adhere to the object.
さらにガスクリーニング炉はめつき用金属である溶融金
属と連通しているので、蒸発した溶融金属がガスクリー
ニング炉出口附近に凝着し、これが脱落して、被めっき
物に付着する場合もある。Furthermore, since the gas cleaning furnace communicates with the molten metal used for plating, the evaporated molten metal may adhere to the vicinity of the gas cleaning furnace outlet, fall off, and adhere to the object to be plated.
このように被めっき物に付着した異物は前処理工程にお
いて完全に除去されるものでもなく、逆に前処理工程で
新たに付着される。The foreign matter that has adhered to the object to be plated in this way is not completely removed in the pretreatment process, but on the contrary, it is newly attached in the pretreatment process.
これに対して、従来の連続溶融金属めっき装置には、こ
れらの異物を最終的に除去する装置が設けられていない
ため、被めっき物は異物が付着した状態でめっきされ、
不メッキや異物付着等の表面欠陥が多く発生していた。On the other hand, conventional continuous hot-dip metal plating equipment is not equipped with a device to finally remove these foreign substances, so the object to be plated is plated with foreign substances attached.
Many surface defects such as non-plating and adhesion of foreign matter occurred.
本発明は被めっき物が溶融金属へ浸入する直前の位置に
ガスを噴射して被めっき物に付着している異物を最終的
に除去する異物除去装置を設けることにより、上記問題
を解決した連続溶融金属めっき装置を提供するものであ
る。The present invention solves the above problems by providing a foreign matter removal device that injects gas to the position immediately before the object to be plated enters the molten metal to finally remove the foreign matter adhering to the object to be plated. The present invention provides a hot dip metal plating apparatus.
次に本発明の一実施例について説明する。Next, one embodiment of the present invention will be described.
ダクト状のスナウト10基部はガスクリーニング炉(図
示せず)に接続されており、またその先端部は溶融金属
2に浸漬されている。The base of the duct-shaped snout 10 is connected to a gas cleaning furnace (not shown), and the tip thereof is immersed in the molten metal 2.
このスナウト1は溶融金属2の面に対して傾斜しており
、その中を板状の被めっき物3が通っている。This snout 1 is inclined with respect to the surface of the molten metal 2, and a plate-shaped object 3 to be plated passes through it.
スナウト1の溶融金属2の表面より上方に露出した部分
には異物除去装置4,4aが取付けられている。Foreign matter removal devices 4, 4a are attached to the portion of the snout 1 exposed above the surface of the molten metal 2.
この異物除去装置4,4aはスナウト1内へ被めっき物
3の板巾方向より被めっき物30両側に位置するように
挿入された2本のガス供給管5,5aと、該ガス供給管
5,5aの各々にスナウト1の外側で取付けられている
バルブ6,6aと、これらのバルブ6,6aの前後に取
付けられている圧力計7,7aと、スナウト1内のガス
供給管5,5aに列状に取付けられた複数のノズル8,
8aとを備えている。The foreign matter removal devices 4 and 4a include two gas supply pipes 5 and 5a inserted into the snout 1 from the width direction of the object to be plated 30 so as to be located on both sides of the object to be plated 30, and the gas supply pipes 5 and 5a. , 5a attached to the outside of the snout 1, pressure gauges 7, 7a attached before and after these valves 6, 6a, and gas supply pipes 5, 5a inside the snout 1. a plurality of nozzles 8 installed in a row,
8a.
ノズル8,8aは被めっき物3の板面中心より両エツヂ
方向に向って放射状に開いているとともに、その先端は
被めっき物3が溶融金属2に浸入する境界を向いている
。The nozzles 8 and 8a open radially in both edge directions from the center of the plate surface of the object 3 to be plated, and their tips face the boundary where the object 3 to be plated enters the molten metal 2.
以上のように構成されている異物除去装置4,4aを備
えた連続溶融金属めっき装置において、バルブ6,6a
を開いて、不活性ガスまたは還元性ガス等の非酸化性ガ
スを送ると、ガスはノズル8,8aより放射状に、しか
も被めっき物3が溶融金属2に浸入する境界をめがけて
噴射させるので、被めっき物3に付着している異物はエ
ツヂ方向に吹飛されてしまう。In the continuous hot-dip metal plating apparatus equipped with the foreign matter removal devices 4, 4a configured as described above, the valves 6, 6a
When the nozzles 8 and 8a are opened and a non-oxidizing gas such as an inert gas or a reducing gas is sent, the gas is injected radially from the nozzles 8 and 8a, aiming at the boundary where the object to be plated 3 enters the molten metal 2. , the foreign matter adhering to the object to be plated 3 is blown away in the edge direction.
この際のガス噴射圧力はバルブ6,6aの前後に取付け
られている圧力計7,7aを参照して調節するのである
が、噴射側の圧力としては、ガスクリーニング炉内の風
圧よりも強く、付着異物を実質的に除去できる圧力、す
なわち0.1〜0.5kg/cm2、流量50〜300
m3/Hrで行うのが好ましい。The gas injection pressure at this time is adjusted by referring to the pressure gauges 7, 7a installed before and after the valves 6, 6a, but the pressure on the injection side is stronger than the wind pressure inside the gas cleaning furnace. Pressure that can substantially remove attached foreign matter, i.e. 0.1 to 0.5 kg/cm2, flow rate 50 to 300
It is preferable to carry out at m3/Hr.
また異物除去装置4,4aをこのように設けると、溶融
金属2の表面および表層部に浮遊している異物のうち、
被めっき物3が溶融金属2に浸入する位置周辺のものは
、噴射ガスの圧力により前記同様被めっき物3のエツヂ
方向に寄せられるので、被めっき物3に付着する浮遊異
物は少くなる。Further, when the foreign matter removing devices 4 and 4a are provided in this way, foreign matter floating on the surface and surface layer of the molten metal 2 can be removed.
Objects around the position where the object to be plated 3 enters the molten metal 2 are moved toward the edge of the object to be plated 3 by the pressure of the jet gas, as described above, so that fewer floating foreign substances adhere to the object to be plated 3.
次の表は溶融亜鉛めっき鋼板製造において、前記実施例
の異物除去装置4,4aを取付けた場合と、取付けない
場合の異物付着による不良品発生率を示したもので、異
物除去装置4,4aの効果が明確に現れている。The following table shows the incidence of defective products due to foreign matter adhesion when the foreign matter removal devices 4, 4a of the above embodiment are installed and when they are not installed in the production of hot-dip galvanized steel sheets. The effect is clearly visible.
以上の如く、本発明は被めっき物が溶融金属に浸入する
直前でガスクリーニング炉内の風圧より強い圧力で異物
を吹飛してしまうので、溶融金属内に浸入する袂めつき
物を従来より清浄にすることができ、製品の品質向上に
寄与するものである。As described above, the present invention blows off the foreign matter with a pressure stronger than the wind pressure in the gas cleaning furnace just before the object to be plated enters the molten metal, so it is easier to prevent the foreign matter from entering the molten metal than before. It can be cleaned and contributes to improving product quality.
第1図は本発明の連続溶融金属めっき装置に異物除去装
置を取付けた部分の断面図であり、第2図は異物除去装
置の平面図である。
1・・・・・・スナウト、2・・・・・・溶融金属、3
・・・・・・被めっき物、4,4a・・・・・・異物除
去装置、5,5a・6.・・・ガス供給管、6,6a・
・・・・バルブ、7,7a・・・・・・圧力計、8,8
a・・・・・・ノズル。FIG. 1 is a sectional view of a continuous hot-dip metal plating apparatus of the present invention in which a foreign matter removing device is attached, and FIG. 2 is a plan view of the foreign matter removing device. 1... Snout, 2... Molten metal, 3
...Plated object, 4, 4a... Foreign matter removal device, 5, 5a, 6.・・・Gas supply pipe, 6, 6a・
...Valve, 7,7a...Pressure gauge, 8,8
a... Nozzle.
Claims (1)
き物を外気の酸化より保護するスナウト内で、溶融金属
面より上方の位置に、非酸化性ガスを噴射するノズルを
ガス供給管に列状かつ板面中心より両エツヂ方向に向っ
て放射状に取付けて、そのノズル先端を被めっき物方向
に向けた異物除去装置を設けたことを特徴とする連続溶
融金属めっき装置。 2 非酸化性ガスを噴射するノズルの先端を被めっき物
と溶融金属との境界方向に向けたことを特徴とする特許
請求の範囲第1項記載の連続溶融金属めっき装置。[Claims] 1. Non-oxidizing gas is injected above the surface of the molten metal within a snout that protects the plated object from oxidation in the outside air when the plate-shaped object enters the molten metal. A continuous melting metal device characterized in that a foreign matter removing device is provided in which nozzles are attached to the gas supply pipe in a row and radially from the center of the plate surface toward both edge directions, and the tips of the nozzles are directed toward the object to be plated. Plating equipment. 2. The continuous hot-dip metal plating apparatus according to claim 1, wherein the tip of the nozzle that injects the non-oxidizing gas is directed toward the boundary between the object to be plated and the molten metal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP54088157A JPS582586B2 (en) | 1979-07-13 | 1979-07-13 | Continuous molten metal plating equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP54088157A JPS582586B2 (en) | 1979-07-13 | 1979-07-13 | Continuous molten metal plating equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5613472A JPS5613472A (en) | 1981-02-09 |
JPS582586B2 true JPS582586B2 (en) | 1983-01-17 |
Family
ID=13935080
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP54088157A Expired JPS582586B2 (en) | 1979-07-13 | 1979-07-13 | Continuous molten metal plating equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS582586B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4557953A (en) * | 1984-07-30 | 1985-12-10 | Armco Inc. | Process for controlling snout zinc vapor in a hot dip zinc based coating on a ferrous base metal strip |
JP2781729B2 (en) * | 1994-09-19 | 1998-07-30 | ゼット株式会社 | bat |
DE102015108334B3 (en) * | 2015-05-27 | 2016-11-24 | Thyssenkrupp Ag | Apparatus and method for improved metal vapor extraction in a continuous hot dip process |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5054530A (en) * | 1973-09-14 | 1975-05-14 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5738362Y2 (en) * | 1978-10-04 | 1982-08-24 |
-
1979
- 1979-07-13 JP JP54088157A patent/JPS582586B2/en not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5054530A (en) * | 1973-09-14 | 1975-05-14 |
Also Published As
Publication number | Publication date |
---|---|
JPS5613472A (en) | 1981-02-09 |
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