JPH0798022B2 - Packaging rice production equipment - Google Patents

Packaging rice production equipment

Info

Publication number
JPH0798022B2
JPH0798022B2 JP5027097A JP2709793A JPH0798022B2 JP H0798022 B2 JPH0798022 B2 JP H0798022B2 JP 5027097 A JP5027097 A JP 5027097A JP 2709793 A JP2709793 A JP 2709793A JP H0798022 B2 JPH0798022 B2 JP H0798022B2
Authority
JP
Japan
Prior art keywords
rice
steamed
washed
tank
mixing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP5027097A
Other languages
Japanese (ja)
Other versions
JPH06237857A (en
Inventor
祐司 中島
恵吾 江藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Suisan Kaisha Ltd
Original Assignee
Toyo Suisan Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Suisan Kaisha Ltd filed Critical Toyo Suisan Kaisha Ltd
Priority to JP5027097A priority Critical patent/JPH0798022B2/en
Publication of JPH06237857A publication Critical patent/JPH06237857A/en
Publication of JPH0798022B2 publication Critical patent/JPH0798022B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

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  • Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
  • Cereal-Derived Products (AREA)
  • Commercial Cooking Devices (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、包装赤飯、包装五目飯
および包装白飯等の複数種の包装米飯を製造することが
できる包装米飯の製造装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for producing packaged cooked rice which is capable of producing a plurality of types of packaged cooked rice such as packaged red rice, packaged fifth rice and packaged white rice.

【0002】[0002]

【従来の技術】従来の包装米飯において、たとえば、包
装赤飯の製造は、食感調整のため餅米にうるち米を混ぜ
る場合が多く、その製造方法は、凡そ図14に示す製造
工程に基づいて行われている。すなわち、洗米機1Xに
よって所定量の餅米Aおよび所定量のうるち米Bを別々
に洗米する。一方、煮炊釜2Xで小豆Dを煮て、小豆の
煮汁dを煮汁容器3Xに取り、手動による煮汁dの攪拌
でエアレーションを行い、煮汁dの酸化を促進して発色
させる。前記洗米した所定量のうるち米Bをざる等に取
り水切りしたのち、浸漬樽4Xに入れここにエアレーシ
ョン済みの煮汁dを加えて約1時間漬込み、うるち米B
を着色する(一次浸漬)。前記洗米した所定量の餅米A
をざる等に取り水切りしたのち、混合タンク5Xに入れ
るとともに、一次浸漬されたうるち米Bと、所定量の煮
小豆Dおよび小豆の煮汁dを加えて混合する。混合され
た餅米A、うるち米B、煮小豆Dおよび小豆の煮汁dを
浸漬樽6Xに移して約1時間漬込み、餅米Aおよびうる
ち米Bを発色させる(二次浸漬)。二次浸漬された混合
原料、つまり浸漬米Eを液切りおよび水洗いして、ざる
に取って水切りしたのち、ボール等の容器7Xで所定量
計り取る。蒸用セイロ8Xに布を敷き、ここに前記計り
取った浸漬米Eを平に入れたのち、布をかぶせて包む。
蒸米手段9Xのコンベア9XA上に蒸用セイロ8Xを順
次移し、コンベア9XAで搬送しながら雨ダレ式の中間
シャワーによって散水しつつ乾蒸気にて蒸米する。蒸米
手段9Xの出口から出てきた蒸用セイロ8X中の蒸米F
はざるに取り、蒸用セイロ8Xおよび布は蒸米手段9X
の入口に返す。ざるに取った蒸米Fをざるごと食塩水の
入った樽10Xに数秒間浸漬し、赤飯特有の塩味を付け
る。食塩水の入った樽10Xからざるを引き上げて数秒
間余剰水を切り、最終水分の調整を行って自然放置した
のち後工程に送り込む。後工程では自動計量したのち自
動的に順次耐熱性合成樹脂製袋に袋詰めされる。
2. Description of the Related Art In conventional packed rice, for example, packed red rice is often manufactured by mixing non-sticky rice with sticky rice for texture adjustment. The manufacturing method is based on the manufacturing process shown in FIG. It is being appreciated. That is, a predetermined amount of sticky rice A and a predetermined amount of non-sticky rice B are separately washed by the rice washing machine 1X. On the other hand, the red bean D is boiled in the boiling cooker 2X, the red bean broth d is placed in the broth container 3X, and aeration is performed by manually stirring the broth d to accelerate the oxidation of the broth d and develop the color. After removing a certain amount of the washed rice, Boiled Rice B, into a colander, etc., drain it, put it in a soaking barrel 4X, add the aerated broth d here and soak it for about 1 hour.
Is colored (primary immersion). The specified amount of rice cake A that has been washed
After draining in a colander or the like and draining, the mixture is placed in a mixing tank 5X, and the primary dipped glutinous rice B, a predetermined amount of boiled red beans D and red bean juice d are mixed. The mixed sticky rice A, non-glutinous rice B, boiled red bean D and red bean broth d are transferred to a dipping barrel 6X and dipped for about 1 hour to color the sticky rice A and non-glutinous rice B (secondary dipping). The mixed material that has been secondarily dipped, that is, the dipped rice E, is drained and washed with water, and after taking a colander and draining, a predetermined amount is weighed in a container 7X such as a ball. Spread a cloth on the steaming steamer 8X, put the weighed soaked rice E flat on the cloth, and cover the cloth with the cloth.
The steamer 8X for steaming is sequentially transferred onto the conveyor 9XA of the steamed rice means 9X, and while being transported by the conveyor 9XA, steamed rice is sprayed with dry steam while being sprinkled with an intermediate shower of a rain drip type. Steamed rice F in steamer 8X for steaming coming out of steamed rice means 9X
Take the colander, steam the steamer 8X and the cloth the steamed rice means 9X
Return to the entrance. The steamed rice F taken in the colander is dipped in a barrel 10X containing colander and saline solution for a few seconds to add a salty taste peculiar to red rice. The colander is pulled up from the barrel 10X containing salt water, excess water is drained off for a few seconds, the final water content is adjusted, and the water is allowed to stand and then sent to the subsequent process. In the subsequent process, the bags are automatically weighed and then sequentially packed into heat-resistant synthetic resin bags.

【0003】前記従来の工程によってなされる包装赤飯
の製造方法は、その殆どが作業者の手作業に委ねられて
いる。したがって、作業性が悪く作業効率も低いのでコ
ストアップの要因になっている。しかも、蒸用セイロ8
Xに布を敷き、ここに浸漬米Eを平に入れたのち、布を
かぶせて包み、蒸米手段9Xのコンベア9XA上に蒸用
セイロ8Xを順次移し、コンベア9XAで搬送しながら
雨ダレ式の中間シャワーによって散水しつつ乾蒸気にて
蒸米するセイロ蒸し方式では、セイロ8Xの中央部と4
隅部の蒸し状態に差が生じる。つまり、4隅部の蒸米の
含水量は中央部の蒸米の含水量よりも少く、4隅部の蒸
米が中央部の蒸米よりも固化するため、蒸し上がり水分
が均一で、外観および食感が一様に良好な蒸米を得るこ
とができず、品質を低下させることになる。一方、作業
者の経験と勘のみに依存して製造されるので品質にバラ
ツキが生じる。すなわち、従来の包装赤飯の製造方法で
は、高品質の包装赤飯を定常的に安定して製造すること
ができない。また、少なくとも十数名の専従作業者が必
要であるため省人化を妨げている。さらに、比較的多数
の蒸用セイロ8Xおよび浸漬樽4X、10X等を必要と
するため、これらの専有面積が相当に大きくなって通路
面積および有効作業面積が縮小されるので、作業の安全
性が低下する等の欠点を有している。
Most of the methods for producing packed red rice according to the above-mentioned conventional processes are left to the manual work of the operator. Therefore, the workability is poor and the work efficiency is low, which causes a cost increase. Moreover, steam steamer 8
After laying a cloth on X, laying the soaked rice E flat on it, wrapping it with cloth and wrapping it, sequentially moving the steaming steamer 8X onto the conveyor 9XA of the steamed rice means 9X, and carrying it by the conveyor 9XA In the steaming method of steaming, which steams rice with dry steam while sprinkling water with an intermediate shower, the center of the steamer 8X and 4
There is a difference in the steaming condition in the corners. In other words, the water content of the steamed rice in the four corners is lower than that of the steamed rice in the central portion, and the steamed rice in the four corners solidifies more than the steamed rice in the central portion, so the steamed water content is uniform, and the appearance and texture are It is not possible to obtain uniformly good steamed rice, and the quality is deteriorated. On the other hand, since the manufacturing depends only on the experience and intuition of the operator, the quality varies. That is, the conventional method for producing packed red rice cannot consistently and stably produce high quality packed red rice. Further, at least a dozen full-time workers are required, which hinders labor saving. Further, since a relatively large number of steaming steamers 8X and dipping barrels 4X, 10X, etc. are required, the occupation area of these is considerably increased and the passage area and effective working area are reduced. It has drawbacks such as deterioration.

【0004】また、包装五目飯の製造は、凡そ図15に
示す製造工程に基づいて行われている。すなわち、洗米
機1Xによって所定量のうるち米Aを洗米する。一方、
カラメル水溶液を煮炊釜2Xで煮ることによって得た着
色煮汁B容器3Xに取る。前記洗米した所定量のうるち
米Aをざる等に取り水切りしたのち、混合タンク4Xに
入れるとともに、所定量の着色煮汁Bを加えてる混合す
る。混合されたうるち米Aおよび着色煮汁Bを浸漬樽5
Xに移して所定時間漬込み、うるち米Aを発色させる。
着色煮汁Bに浸漬された原料米、つまり浸漬米Cを液切
りおよび水洗いして、ざるに取って水切りしたのち、ボ
ール等の容器6Xで所定量計り取る。蒸用セイロ7Xに
布を敷き、ここに前記計り取った浸漬米Cを平に入れた
のち、布をかぶせて包む。蒸米手段8Xのコンベア8X
A上に蒸用セイロ7Xを順次移し、コンベア8XAで搬
送しながら雨ダレ式の中間シャワーによって散水しつつ
乾蒸気にて蒸米する。蒸米手段8Xの出口から出てきた
蒸用セイロ7X中の蒸米Dはざるに取り、蒸用セイロ7
Xおよび布は蒸米手段8Xの入口に返す。ざるに取った
蒸米Dをざるごと水道水の入った樽9Xに数秒間浸漬す
る。水道水の入った樽9Xからざるを引上げて数10秒
放置して余剰水を切り、具Eを所定の配合比で供給した
のち、混合機10Xで蒸米Dと具Eを混合して後工程に
送り込む。後工程では自動計量したのち自動的に順次耐
熱性合成樹脂製袋に袋詰めされる。
Further, the production of the packaged fifth rice is carried out based on the production process shown in FIG. That is, a predetermined amount of non-sticky rice A is washed by the rice washing machine 1X. on the other hand,
The caramel aqueous solution is put in a colored broth B container 3X obtained by boiling the caramel aqueous solution in a boiling cooker 2X. A predetermined amount of the washed non-sticky rice A is drained into a colander, drained, put into a mixing tank 4X, and a predetermined amount of colored broth B is added and mixed. Immerse barrel 5 of mixed glutinous rice A and colored broth B
Move to X and soak for a predetermined time to develop the non-sticky rice A.
The raw material rice dipped in the colored broth B, that is, the dipped rice C, is drained and washed with water, drained in a colander and drained, and then weighed in a predetermined amount in a container 6X such as a ball. Cover the steaming steamer 7X with a cloth, put the weighed soaked rice C flat in the cloth, and cover the cloth with the cloth. Steamed rice means 8X conveyor 8X
The steaming steamer 7X is sequentially transferred onto A, and the rice is steamed with dry steam while being transported by the conveyor 8XA while being sprayed with an intermediate shower of the rain drip type. The steamed rice D in the steaming steamer 7X coming out from the outlet of the steamed rice means 8X is taken into a colander, and the steaming steamer 7X is removed.
X and cloth are returned to the inlet of steamed rice means 8X. The steamed rice D taken in a colander is dipped in a barrel 9X containing colander and tap water for several seconds. After pulling the colander from the barrel 9X containing tap water and leaving it for several tens of seconds to remove excess water, and supplying the ingredient E at a predetermined mixing ratio, the steamed rice D and the ingredient E are mixed with the mixer 10X to perform the subsequent step. Send to. In the subsequent process, the bags are automatically weighed and then sequentially packed into heat-resistant synthetic resin bags.

【0005】このような工程によってなされる包装五目
飯の製造方法も、前記包装赤飯と同様に、作業性が悪く
作業効率も低いのでコストアップの要因になっていると
ともに、高品質の包装五目飯を定常的に安定して製造す
ることができず、少なくとも十数名の専従作業者が必要
であるため省人化を妨げている。
The method for producing packed rice with rice in the above-described process, like the packed red rice, has a poor workability and a low work efficiency, which causes a cost increase, and a high-quality packed rice with high quality is steadily produced. It is not possible to stably manufacture it, and at least a dozen dedicated workers are required, which hinders labor saving.

【0006】さらに、包装白飯の製造は、凡そ図16に
示す製造工程に基づいて行われている。すなわち、洗米
機1Xによって所定量のうるち米Aを洗米し、洗米した
うるち米Aをざる等に取り水切りしたのち、浸漬樽2X
に移して所定時間漬込んで浸漬米Bを得る。浸漬米Bを
再度水洗いして、ざる等に取って水切りしたのち、ボー
ル等の容器3Xで所定量計り取る。蒸用セイロ4Xに布
を敷き、ここに前記計り取った浸漬米Bを平に入れたの
ち、布をかぶせて包む。蒸米手段5Xのコンベア5XA
上に蒸用セイロ4Xを順次移し、コンベア5XAで搬送
しながら雨ダレ式の中間シャワーによって散水しつつ乾
蒸気にて蒸米する。蒸米手段5Xの出口から出てきた蒸
用セイロ4X中の蒸米Cはざるに取り、蒸用セイロ4X
および布は蒸米手段5Xの入口に返す。ざるに取った蒸
米Cをざるごと水道水の入った樽6Xに数秒間浸漬す
る。水道水の入った樽6Xからざるを引き上げて数10
秒放置して余剰水を切り、後工程に送り込む。後工程で
は自動計量したのち自動的に順次耐熱性合成樹脂製袋に
袋詰めされる。
Further, the production of packaged white rice is performed based on the production process shown in FIG. That is, after washing a certain amount of non-sticky rice A with a rice washing machine 1X, draining the washed non-sticky rice A into a colander, etc.
And steep for a predetermined time to obtain steeped rice B. The soaked rice B is washed again with water, drained in a colander, etc., and then weighed in a predetermined amount in a container 3X such as a ball. Spread a cloth on the steaming steamer 4X, put the weighed soaked rice B flat on the cloth, and cover the cloth with the cloth. Conveyor 5XA for steamed rice means 5X
The steaming steamer 4X is sequentially transferred to the upper portion, and while being conveyed by the conveyor 5XA, the rice is steamed with dry steam while being sprinkled with water by the rain shower type intermediate shower. The steamed rice C in the steaming steamer 4X coming out of the outlet of the steamed rice means 5X is taken in a colander and steamed in the steaming steamer 4X.
And the cloth is returned to the entrance of the steamed rice means 5X. The steamed rice C taken in a colander is dipped in a barrel 6X containing colander and tap water for several seconds. Pulling a colander from a barrel 6X containing tap water
Leave it for a second to remove excess water and send it to the subsequent process. In the subsequent process, the bags are automatically weighed and then sequentially packed into heat-resistant synthetic resin bags.

【0007】このような工程によってなされる包装白飯
の製造方法も、前記包装赤飯および五目飯同様に、作業
性が悪く作業効率も低いのでコストアップの要因になっ
ているとともに、高品質の包装白飯を定常的に安定して
製造することができず、少なくとも十数名の専従作業者
が必要であるため省人化を妨げている。
In the method for producing packaged white rice, which is carried out by such a process, as in the case of the packaged red rice and the fifth rice, the workability is poor and the work efficiency is low, which causes an increase in cost and high quality packaged white rice. Since it is not possible to steadily and stably manufacture and at least ten or more full-time workers are required, labor saving is hindered.

【0008】したがって、包装赤飯、包装五目飯および
包装白飯等の包装米飯を連続して全て自動的に製造する
ことで、作業性および作業効率を飛躍的に向上させ、コ
ストダウンを可能にするとともに、品質の低下とバラツ
キを抑えて高品質の包装米飯を定常的に安定製造し、専
従作業者を大幅に削減して省人化を図ることのできる包
装米飯の製造装置の開発が要求されている。
Therefore, by automatically and automatically producing packaged cooked rice such as packaged red rice, packaged fifth rice and packaged white rice, workability and work efficiency are dramatically improved, and cost can be reduced. There is a demand for the development of a packaged cooked rice production device that can consistently and stably produce high-quality packaged cooked rice by suppressing deterioration and variation in quality, and greatly reduce the number of dedicated workers to save labor. .

【0009】[0009]

【発明が解決しようとする課題】解決しようとする問題
点は、作業者の手作業に委ねられているので、作業性が
悪く作業効率も低いのでコストアップを招く点、蒸し上
がり水分が均一で、外観および食感が一様に良好な蒸米
を得ることができず、品質を低下させているとともに、
作業者の経験にのみ依存して製造されるので品質にバラ
ツキが生じて、高品質のレトルト米飯を定常的に安定し
て製造することができない点、少なくとも十数名の専従
作業者が必要であるため省人化を妨げている点等の諸点
である。
Since the problem to be solved is left to the manual work of the operator, the workability is poor and the work efficiency is low, which leads to an increase in cost. , It is not possible to obtain steamed rice with a good appearance and texture, which reduces the quality and
Since the quality of the retort cooked rice cannot be consistently and stably produced because it is produced only by the experience of the operator, the quality of the retort cooked rice cannot be steadily produced.At least a dozen dedicated workers are required. Therefore, there are various points such as hindering labor saving.

【0010】[0010]

【課題を解決するための手段】請求項1の発明は、原料
米が投入される原料米投入ホッパと、原料米投入ホッパ
から自動供給される1種もしくは複数種の原料米を貯米
タンクに搬入する第1搬送手段と、貯米タンクから自動
供給される原料米を洗米手段に搬入する第2搬送手段
と、洗米手段により洗米された原料米(洗米)と洗米水
を同時に洗米分離手段に搬入する第3搬送手段と、洗米
分離手段により洗米水から分離して搬送される洗米の種
類に応じて選択的に当該洗米を乾燥させる乾燥手段と、
水切り処理または水切り処理および乾燥処理済み洗米を
搬送する第4搬送手段と、該第4搬送手段によって搬送
される前記処理済み洗米が搬入されるとともに、選択し
た浸漬液に所定時間浸漬して浸漬米を生成する浸漬タン
クと、該浸漬タンクから自動供給される浸漬米を搬送す
る第5搬送手段と、該第5搬送手段によって搬送される
浸漬米を搬入してストックする浸漬米ストックタンク
と、該浸漬米ストックタンクから自動供給される浸漬米
を搬送する第6搬送手段と、該第6搬送手段によって搬
送される浸漬米の種類に応じて選択的に煮小豆を供給す
る煮小豆供給手段と、前記第6搬送手段によって搬送さ
れる浸漬米が搬入される浸漬米供給ホッパと、該浸漬米
供給ホッパから供給される浸漬米を搬送し、かつ攪拌混
合手段によって混合させながら一次蒸しを行う一次蒸米
手段と、一次蒸しされた蒸米の天地を反転させて二次蒸
米手段に供給する反転手段と、該反転手段から供給され
る一次蒸しされた蒸米を搬送し、かつ攪拌混合手段によ
って混合させながら二次蒸しを行う二次蒸米手段と、二
次蒸しされた蒸米の種類に応じて選択的に具を供給する
具供給手段と、二次蒸しされた蒸米を搬送し、かつ攪拌
混合手段によって混合させながら調味液を添加する調味
液添加手段と、を具備していることを特徴とし、原料米
を混米する初期の工程から二次蒸米処理済みの煮小豆と
浸漬米に調味液を添加するとともに、攪拌混合手段によ
って煮小豆と浸漬米を混合させながら調味液を添加する
最終工程に至る作業を連続して全て自動的に行うこと
で、作業性および作業効率を飛躍的に向上させ、コスト
ダウンを可能にするとともに、品質の低下とバラツキを
抑えて高品質の包装米飯を定常的に安定製造し、専従作
業者を大幅に削減して省人化を図る目的を達成した。
According to a first aspect of the present invention, a raw rice input hopper into which raw rice is input, and one or more types of raw rice automatically supplied from the raw rice input hopper are stored in a rice storage tank. The first conveying means to carry in, the second conveying means to convey the raw rice automatically supplied from the rice storage tank to the rice washing means, and the raw rice (washed rice) washed by the rice washing means and the washing water are simultaneously used as the washed rice separating means. A third conveying means for carrying in, a drying means for selectively drying the washed rice according to the type of washed rice separated from the washing water by the washed rice separating means and conveyed,
A fourth transport means for transporting the drained or drained and dried washed rice, and the treated washed rice transported by the fourth transportation means are carried in, and the rice is dipped in a selected immersion liquid for a predetermined time and immersed in the rice. A soak tank for producing the soaked rice, a fifth conveying means for conveying the soaked rice automatically supplied from the soak tank, a soaked rice stock tank for carrying in and stocking the soaked rice conveyed by the fifth conveying means, Sixth conveying means for conveying the soaked rice automatically supplied from the soaked rice stock tank, and boiled red bean supplying means for selectively supplying boiled azuki beans according to the type of the soaked rice conveyed by the sixth conveying means, The soaked rice supply hopper into which the soaked rice conveyed by the sixth conveying means is carried, and the soaked rice supplied from the soaked rice supply hopper are conveyed and mixed by a stirring and mixing means. Primary steamed rice means for performing primary steaming while doing, inversion means for inverting the top and bottom of the steamed rice that has been primary steamed to the secondary steamed rice means, and conveying the primary steamed steamed rice supplied from the inversion means, and Secondary steamed rice means for performing secondary steaming while mixing by stirring and mixing means, ingredient supply means for selectively supplying ingredients according to the type of the secondary steamed rice, and conveying the secondary steamed rice. , And a seasoning solution adding means for adding the seasoning solution while mixing by stirring and mixing means, and dipping with boiled red beans that have been subjected to secondary steamed rice treatment from the initial step of mixing raw rice Workability and work efficiency are improved by adding the seasoning liquid to rice and automatically performing all the operations up to the final step of adding the seasoning liquid while mixing boiled red beans and soaked rice by stirring and mixing means. Leap forward Is, while allowing the cost to achieve the purpose of high-quality packaging rice steady stable produced suppressing deterioration and variation in quality, achieving significantly reduced to labor saving a full-time worker.

【0011】請求項2の発明は、前記第4搬送手段の出
口に前記処理済み洗米に対して浸漬液を噴霧するととも
に、処理済み洗米と浸漬液を攪拌混合して前記浸漬タン
クに搬入噴霧・攪拌混合手段が設けられていることを特
徴とし、色ムラを防止した均等な着色または効果的な糠
取りを可能にした。
According to a second aspect of the present invention, an immersion liquid is sprayed onto the treated washed rice at the outlet of the fourth conveying means, and the treated washed rice and the immersion liquid are stirred and mixed and carried into the immersion tank. It is characterized in that a stirring and mixing means is provided, which enables uniform coloring or effective removal of bran while preventing color unevenness.

【0012】[0012]

【作用】請求項1の発明によれば、貯米タンクへ原料米
を搬入す作業およびここで混米する作業、貯米タンクか
ら自動供給される原料米を洗米手段に搬入する作業、原
料米を洗米する作業、洗米された原料米(洗米)と洗米
水を同時に洗米分離手段に搬入する作業、洗米と洗米水
を分離して分離された洗米が赤飯用洗米の場合にのみ乾
燥手段によって乾燥する作業、水切り処理済み洗米また
は水切り処理および乾燥処理済み洗米を浸漬タンクに搬
入する作業、浸漬タンク内で前記処理済み洗米を小豆煮
汁、カラメル水溶液の煮汁または水等の浸漬液に所定時
間浸漬して、小豆煮汁で着色された浸漬米、カラメル水
溶液の煮汁で着色された浸漬米あるいは水に浸漬した浸
漬米を生成させる作業、浸漬タンクから前記浸漬液を自
動排出したのち、浸漬タンクから自動供給される浸漬米
を搬送して浸漬米ストックタンクに搬入する作業、浸漬
米ストックタンクで前記浸漬米を所定時間ストックする
作業、浸漬米ストックタンクから自動供給される浸漬米
を搬送し、赤飯用浸漬米の場合にのみ搬送途中で煮小豆
供給手段から浸漬米に煮小豆を供給したのち、一次蒸米
手段入口の浸漬米供給ホッパに搬入する作業、浸漬米供
給ホッパから自動供給される浸漬米を一次蒸米手段よっ
て搬送し、搬送途中で攪拌混合手段によって浸漬米また
は浸漬米と煮小豆を混合させながら一次蒸米する作業、
一次蒸しされた蒸米または煮小豆と蒸米の天地を反転手
段により反転させて二次蒸米手段に供給する作業、反転
手段から供給される一次蒸しされた蒸米または煮小豆と
蒸米を二次蒸米手段によって搬送し、搬送途中で攪拌混
合手段によって混合させながら二次蒸米する作業および
二次蒸米手段から供給される二次蒸しされた蒸米または
煮小豆と蒸漬米を調味液添加手段によって搬送し、調味
液を添加して攪拌混合手段によって攪拌混合するととも
に、五目飯用蒸米の場合にのみ搬送途中で具供給手段か
ら所定の具を供給する作業を、連続して全て自動的に行
うことができる。
According to the first aspect of the present invention, the work of loading the raw rice into the rice storage tank and the work of mixing the raw rice therein, the work of loading the raw rice automatically supplied from the rice storage tank into the rice washing means, the raw rice Washing rice, washing raw rice (washed rice) and washing water into the washing means at the same time, separating washing water and washing water and separating the washed rice by drying means only when the washed rice is for red rice Work to carry out, draining-treated washed rice or draining-treated and dried-treated washed rice is carried into the dipping tank, in the dipping tank the treated washed rice is dipped in adzuki bean juice, caramel aqueous solution or water etc. for a predetermined time , Soaked rice colored with red bean juice, work to generate soaked rice colored with broth of caramel aqueous solution or soaked rice soaked in water, after automatically discharging the immersion liquid from the immersion tank, Conveying the soaked rice that is automatically supplied from the pickling tank to carry it into the soaking rice stock tank, working to stock the soaking rice for a predetermined time in the soaking rice stock tank, and conveying the soaking rice automatically supplied from the soaking rice stock tank However, only in the case of soaked rice for red rice, after the boiled red beans supply means supplies the boiled red beans to the soaked rice during transportation, it is carried into the soaked rice supply hopper at the inlet of the primary steamed rice means, and automatically supplied from the soaked rice supply hopper. The steeped rice is conveyed by the primary steamed rice means, and the steeped rice or the steeped rice is mixed with the steeped rice by the stirring and mixing means during the conveyance.
The work of reversing the top and bottom of the first steamed steamed rice or boiled red beans and steamed rice to the secondary steamed rice means, the primary steamed steamed rice or the steamed rice and steamed rice supplied from the reverse means by the secondary steamed rice means During the transportation, the work of secondary steaming rice while mixing by stirring and mixing means and the secondary steamed steamed rice or boiled red beans and steamed rice supplied from the secondary steaming means are transferred by the seasoning liquid adding means and seasoned. It is possible to continuously and automatically perform the operation of adding the liquid and stirring and mixing by the stirring and mixing means, and supplying a predetermined ingredient from the ingredient supplying means during the transportation only in the case of steamed rice for fifth meal.

【0013】請求項2の発明によれば、前記第4搬送手
段の出口に前記処理済み洗米に対して浸漬液を噴霧する
とともに、処理済み洗米と浸漬液を攪拌混合して前記浸
漬タンクに搬入噴霧・攪拌混合手段が設けられているこ
とを特徴とし、搬送される赤飯用の洗米に対して浸漬液
として小豆煮汁を噴霧し、洗米と小豆煮汁を攪拌混合す
ることによって、色ムラの生じない均等な着色が可能に
なる。また、五目飯用の洗米に対して浸漬液としてカラ
メル水溶液を噴霧し、洗米とカラメル水溶液を攪拌混合
することによって、色ムラの生じない均等な着色が可能
になる。さらに、白飯用の洗米に対して浸漬液として水
を噴霧し、洗米と水を攪拌混合することによって、糠の
除去を促進できる。
According to the second aspect of the invention, the immersion liquid is sprayed onto the treated washed rice at the outlet of the fourth conveying means, and the treated washed rice and the immersion liquid are stirred and mixed and carried into the immersion tank. A spray and agitation mixing means is provided, and the adzuki bean juice is sprayed as an immersion liquid on the washed rice for red rice to be conveyed, and the washed rice and azuki bean juice are agitated and mixed, so that color unevenness does not occur. Even coloring is possible. Further, by spraying the caramel aqueous solution as the immersion liquid on the washed rice for the fifth rice and stirring and mixing the washed rice and the caramel aqueous solution, it is possible to perform uniform coloring without causing color unevenness. Furthermore, by spraying water as an immersion liquid on the washed rice for white rice, and stirring and mixing the washed rice and water, the removal of the bran can be promoted.

【0014】[0014]

【実施例】以下、本発明の実施例を図面に基づいて説明
する。図1は、本発明に適用される製造装置の一例を示
す平面図であり、この図において、1は原料米投入ホッ
パ、2は第1搬送手段、3は貯米タンク、4は第2搬送
手段、5は洗米手段、6は第3搬送手段、7は洗米分離
手段、8は乾燥手段、9は第4搬送手段、10は浸漬タ
ンク、11は第5搬送手段、12は浸漬米ストックタン
ク、13は第6搬送手段、14は煮小豆供給手段、15
は一次蒸米手段、16は一次蒸米手段15の入口に設け
られた浸漬米供給ホッパ、17は反転手段、18は二次
蒸米手段、19は調味液添加手段、20は具供給手段を
示す。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a plan view showing an example of a manufacturing apparatus applied to the present invention. In this figure, 1 is a raw rice feeding hopper, 2 is a first conveying means, 3 is a rice storage tank, and 4 is a second conveying. Means, 5 is a rice washing means, 6 is a third transportation means, 7 is a rice washing separation means, 8 is a drying means, 9 is a fourth transportation means, 10 is a dipping tank, 11 is a fifth transportation means, and 12 is a dipping rice stock tank. , 13 is a sixth conveying means, 14 is a boiled red bean supplying means, 15
Is a primary steamed rice means, 16 is a soaked rice supply hopper provided at the inlet of the primary steamed rice means 15, 17 is a reversing means, 18 is a secondary steamed rice means, 19 is a seasoning liquid adding means, and 20 is an ingredient supplying means.

【0015】原料米投入ホッパ1は、図2にも示してい
るように、上部開口から投入した原料米が重力によって
滑落して排出口1Aより排出されるように構成され、排
出口1Aに縦型のバケットコンベアによって構成さた第
1搬送手段2の入口が対応している。貯米タンク3は、
一方の縦型貯米タンク30と他方の縦型貯米タンク31
を備えており、一方の縦型貯米タンク30の上部開口に
第1搬送手段2の一方の出口2Aが対応し、他方の縦型
貯米タンク31の上部開口に第1搬送手段2の他方の出
口2Bが対応している。また、両タンク30,31は、
その内部に縦軸回転スクリューによってなる混米機32
が設けられている。この混米機32は、必要に応じて図
示していない原動機により回転駆動され、これにより両
タンク30,31内の貯米を強制攪拌して混合(混米)
する。また、両タンク30,31は、ダンパ(図示省
略)によって開閉される下端部排出口30A,31Aが
第2搬送手段4の上流側に対応している。第2搬送手段
4は、混米機32の下端部排出口30A,31Aに対向
する横型ベルトコンベアによってなる上流側コンベア4
0と、この上流側コンベア40に隣接して配置された縦
型のバケットコンベアによってなる下流側コンベア41
によって構成され、下流側コンベア41の出口41A
は、可撓性に富んだ通路42を介して洗米手段5に連通
している。
As shown in FIG. 2, the raw rice feeding hopper 1 is constructed so that the raw rice fed from the upper opening slides down by gravity and is discharged from the discharge opening 1A. The inlet of the first transfer means 2 constituted by a bucket conveyor of a mold corresponds to this. The rice storage tank 3
One vertical rice storage tank 30 and the other vertical rice storage tank 31
One of the outlets 2A of the first conveying means 2 corresponds to the upper opening of one vertical type rice storage tank 30, and the other of the first conveying means 2 corresponds to the upper opening of the other vertical type rice storage tank 31. It corresponds to the exit 2B. Both tanks 30 and 31 are
A rice mixing machine 32 with a vertical axis rotating screw inside
Is provided. This rice mixing machine 32 is rotationally driven by a prime mover (not shown) as necessary, whereby the rice stored in both tanks 30 and 31 is forcibly stirred and mixed (mixed rice).
To do. Further, in both tanks 30 and 31, lower end discharge ports 30A and 31A opened and closed by a damper (not shown) correspond to the upstream side of the second transport means 4. The 2nd conveyance means 4 is the upstream side conveyor 4 which consists of a horizontal belt conveyor which opposes lower end discharge port 30A, 31A of the rice mixing machine 32.
0 and a downstream side conveyor 41 which is a vertical bucket conveyor arranged adjacent to the upstream side conveyor 40.
And the outlet 41A of the downstream conveyor 41
Communicates with the rice washing means 5 through the flexible passage 42.

【0016】洗米手段5、第3搬送手段6、洗米分離手
段7および乾燥手段8は、図3にも示している。すなわ
ち、洗米手段5は、2本のスクリュー5a(ただし、図
3には1本のスクリュー5aのみを示している)を備え
た上流側のもみ洗い搬送部5Aと、この搬送部5Aの下
流側に隣接して連通する洗米槽5Bを有し、もみ洗い搬
送部5Aをオーバフローした「とぎ汁」は、洗米槽5B
の反対側に設けた排水通路5Cを通って排水され、洗米
用の水(たとえば水道水)が給水通路5Dから洗米槽5
Bの底部近くに新水として供給される。なお、前記可撓
性に富んだ通路42の出口は、包装五目飯および包装白
飯の製造時に上流側のもみ洗い搬送部5Aに開口させ、
包装赤飯の製造時に下流側の洗米槽5Bに開口させる。
第3搬送手段6は、洗米槽5Bの下端開口部と洗米分離
手段7の入口を連通させる通路6Aと、この通路6Aに
介設されて洗米と水を同時に洗米分離手段7に圧送する
ポンプ6Bによって構成されている。洗米分離手段7
は、原動機7aおよびこの原動機7aによって回転駆動
されるステンレス金網製の横軸水切りドラム7Aを取付
けた上流側分離槽70と、横型の水切りコンベア71を
備えており、上流側分離槽70の出口を形成している下
向きシュート7bの下端が水切りコンベア71の上流側
搬送面に接近して開口しており、還流通路7Cを設けて
ある。乾燥手段8は、水切りコンベア71の下流側搬送
面に対応して設けられ、たとえばブロアー8Aにより熱
風を水切りコンベア71の下流側搬送面に吹付けて乾燥
するように構成されている。
The rice washing means 5, the third conveying means 6, the rice washing separating means 7 and the drying means 8 are also shown in FIG. That is, the rice washing means 5 is provided with two screws 5a (however, only one screw 5a is shown in FIG. 3) on the upstream side of the rice rinsing conveyance section 5A and on the downstream side of the conveyance section 5A. It has a rice-washing tank 5B that communicates adjacent to the
The water for washing rice (for example, tap water) is discharged through the drainage passage 5C provided on the opposite side to the rice washing tank 5 from the water supply passage 5D.
It is supplied as fresh water near the bottom of B. The outlet of the highly flexible passage 42 is opened to the rice rinsing / conveying section 5A on the upstream side during the production of the packaged fifth rice and the packaged white rice,
When the packed red rice is produced, it is opened in the rice washing tank 5B on the downstream side.
The third conveying means 6 has a passage 6A for communicating the lower end opening of the rice washing tank 5B with the inlet of the rice washing separating means 7, and a pump 6B interposed in the passage 6A for simultaneously sending the washing rice and water to the rice washing separating means 7 under pressure. It is composed by. Washing rice separation means 7
Is equipped with a motor 7a and an upstream separation tank 70 to which a horizontal shaft drainer drum 7A made of stainless wire mesh that is rotationally driven by the motor 7a is attached, and a horizontal drainer conveyor 71. The outlet of the upstream separation tank 70 is The lower end of the formed downward chute 7b is opened close to the upstream conveying surface of the draining conveyor 71, and a return passage 7C is provided. The drying means 8 is provided corresponding to the downstream side transport surface of the draining conveyor 71, and is configured to blow hot air onto the downstream side transport surface of the draining conveyor 71 by a blower 8A, for example, for drying.

【0017】第4搬送手段9は、図1において、実線、
一点鎖線、二点鎖線および破線で示しているように、洗
米分離手段7における水切りコンベア71から搬出され
た洗米を搬送して、浸漬タンク10を構成している4つ
の浸漬タンク10A,10B,10C,10Dの中から
選択した1つのタンクに搬入するためのもので、洗米分
離手段7側から浸漬タンク10側に向けて上がり勾配に
傾斜するベルトコンベアによって構成されている。
The fourth conveying means 9 is shown by a solid line in FIG.
As shown by the alternate long and short dash line, the alternate long and two short dashes line, and the dashed line, the four washing tanks 10A, 10B, and 10C that constitute the soaking tank 10 are carried by transporting the washed rice discharged from the draining conveyor 71 in the washing-washing separating means 7. , 10D to be carried into one tank selected from the above, and is constituted by a belt conveyor that inclines in an upward gradient from the rice washing separation means 7 side toward the immersion tank 10 side.

【0018】第4搬送手段9の出口には、図4に示すよ
うに、噴霧・攪拌混合手段21が全幅に対応して設けら
れている。この噴霧・攪拌混合手段21は、水切り処理
または水切りおよび乾燥処理済み洗米に対して浸漬液を
噴霧する噴霧ノズル21Aと、浸漬液および浸漬液の噴
霧済み洗米を受取る受取部21B、この受取部21Bの
内部に回転自在に設置された攪拌羽根21Cを備えてお
り、水切処理済みの五目飯用の洗米に浸漬液としてカラ
メル水溶液を噴霧し、水切り処理済みの白飯用の洗米に
浸漬液として水を噴霧し、水切り処理および乾燥処理済
み洗米の赤飯用の洗米に浸漬液として小豆煮汁を噴霧す
るようになっている。
As shown in FIG. 4, the outlet of the fourth conveying means 9 is provided with spraying / agitation mixing means 21 corresponding to the entire width. The spraying / stirring / mixing means 21 includes a spraying nozzle 21A for spraying the immersion liquid on the drained or drained and dried washed rice, a receiver 21B for receiving the immersion liquid and the sprayed rice of the immersion liquid, and a receiver 21B. It is equipped with a stirring blade 21C rotatably installed inside, and sprays caramel aqueous solution as a dipping solution on washed rice for draining-treated fifth rice, and sprays water as a dipping solution on washed rice for drained white rice. Then, the red bean juice is sprayed as an immersion liquid on the washed rice for red rice that has been drained and dried.

【0019】浸漬タンク10は、図1および図5に示す
ように、2つの大型浸漬タンク10A,10Bと、2つ
の小型浸漬タンク10C,10Dによって構成されてい
る。大型浸漬タンク10A,10Bは、図6に示すよう
に、ダンパ10Eによって開閉される排出口10Fを下
端部に有し、エアレーション用の空気供給手段10Gお
よび温度制御機能付き加熱手段10Hを備えており、空
気供給手段10Gは、圧縮空気源(エアーコンプレッ
サ)10g1、バルブV1を介設した供給通路10g2
および多数の噴出孔(図示省略)を設けた噴出用円盤1
0g3を備え、温度制御機能付き加熱手段10Hは、加
熱媒体として蒸気を供給する熱源10h1、マグネット
バルブV3を介設した熱媒通路10h2、温度検出セン
サ10h3および温度調整器10h4を備えている。そ
して、温度検出センサ10h3によって検出した温度に
基づいて温度調整器10h4からマグネットバルブV3
に温度調整信号を出力し、マグネットバルブV3をON
・OFFすることで大型浸漬タンク10A,10Bの内
部を設定温度に保持するようになっている。また、バル
ブV2を介設した浸漬液排出通路10Iが設けられてい
るとともに、新水供給手段10Jとオーバフロー通路1
0Kを備えており、新水供給手段10Jは、バルブV4
を介設して前記供給通路10g2におけるバルブV1よ
り下流側に分岐接続した通路10jによって構成されて
いる。
As shown in FIGS. 1 and 5, the immersion tank 10 is composed of two large immersion tanks 10A and 10B and two small immersion tanks 10C and 10D. As shown in FIG. 6, the large immersion tanks 10A and 10B have a discharge port 10F at the lower end portion that is opened and closed by a damper 10E, and are equipped with an air supply means 10G for aeration and a heating means 10H with a temperature control function. The air supply means 10G includes a compressed air source (air compressor) 10g1 and a supply passage 10g2 including a valve V1.
And a jetting disc 1 provided with a large number of jetting holes (not shown)
The heating means 10H with a temperature control function includes a heat source 10h1 for supplying steam as a heating medium, a heat medium passage 10h2 with a magnet valve V3 interposed, a temperature detection sensor 10h3, and a temperature adjuster 10h4. Then, based on the temperature detected by the temperature detection sensor 10h3, the temperature regulator 10h4 moves the magnet valve V3.
Outputs a temperature adjustment signal to the magnet valve V3
-By turning off, the inside of the large immersion tanks 10A and 10B is kept at the set temperature. An immersion liquid discharge passage 10I provided with a valve V2 is provided, and the fresh water supply means 10J and the overflow passage 1 are provided.
The new water supply means 10J is equipped with a valve V4.
And a passage 10j that is branched and connected to the supply passage 10g2 downstream of the valve V1.

【0020】一方、小型浸漬タンク10C,10Dは、
図7に示すように、ダンパ10Eによって開閉される排
出口10Fを下端部に有し、エアレーション用の空気供
給手段10Gおよび温度制御機能付き加熱手段10Hを
備えている。なお、空気供給手段10Gと温度制御機能
付き加熱手段10Hおよび浸漬液排出通路10Iの構成
は、図6で説明した大型浸漬タンク10A,10Bの空
気供給手段10G、加熱手段10Hおよび煮汁排出通路
10Iと同様であるため、同一符号を付して構造および
作用説明は省略する。また、小豆煮汁を循環させる循環
系10Lを設けている。循環系10Lは、循環ポンプ1
0l1を介設した循環通路10l2によって構成されて
いる。
On the other hand, the small immersion tanks 10C and 10D are
As shown in FIG. 7, it has a discharge port 10F opened and closed by a damper 10E at its lower end, and is provided with an air supply means 10G for aeration and a heating means 10H with a temperature control function. The air supply means 10G, the heating means 10H with a temperature control function, and the immersion liquid discharge passage 10I are the same as the air supply means 10G, the heating means 10H, and the simmer discharge passage 10I of the large immersion tanks 10A and 10B described in FIG. Since they are similar, the same reference numerals are given and the description of the structure and operation is omitted. In addition, a circulation system 10L for circulating the red bean juice is provided. The circulation system 10L is the circulation pump 1
It is constituted by a circulation passage 10l2 provided with 0l1.

【0021】第5搬送手段11は、図1および図5に示
すように、浸漬タンク10から自動供給される浸漬米、
つまり、浸漬液排出通路10I(図6、図7参照)から
浸漬液を排出したのちに、大型浸漬タンク10A,10
Bまたは小型浸漬タンク10C,10Dの排出口10F
から重力によって落下して排出される浸漬米を浸漬米ス
トックタンク12に搬送するためのもので、大型浸漬タ
ンク10A,10Bの排出口10Fの下側に対応して設
置された横型の第1コンベア11A、小型浸漬タンク1
0C,10Dの排出口10Fの下側に対応し、かつ第1
コンベア11Aの上位に設置され横型の第2コンベア1
1Bおよび第1コンベア11Aから搬出された浸漬米を
搬送して、浸漬米ストックタンク12に搬入する第3コ
ンベア11Cによって構成され、第3コンベア11C
は、第1コンベア11A側から浸漬米ストックタンク1
2側に向けて上がり勾配に傾斜している。また、第3コ
ンベア11Cの上流部に攪拌混合手段22が設けられて
いる。この攪拌混合手段22は、第3コンベア11Cに
よって搬送される浸漬米を攪拌混合するためのもので、
図8に示すように、原動機22Aと、原動機22Aによ
って回転させられる回転軸22Bおよび回転軸22Bに
固着された複数のL字状の攪拌棒22Cを備えており、
第3コンベア11Cの搬送面に対応して設置されてい
る。
As shown in FIGS. 1 and 5, the fifth conveying means 11 is a soaked rice automatically supplied from the soak tank 10,
That is, after the immersion liquid is discharged from the immersion liquid discharge passage 10I (see FIGS. 6 and 7), the large immersion tanks 10A, 10
B or outlet 10F of small immersion tank 10C, 10D
The horizontal first conveyor is provided to convey the soaked rice that is dropped by gravity from the discharge to the soaked rice stock tank 12 and is installed below the discharge port 10F of the large immersion tanks 10A and 10B. 11A, small immersion tank 1
Corresponding to the lower side of the outlets 10F of 0C and 10D, and the first
The horizontal second conveyor 1 installed above the conveyor 11A
1B and the first conveyor 11A is configured to include the third conveyor 11C that conveys the immersed rice carried out to the immersed rice stock tank 12, and the third conveyor 11C.
Soaked rice stock tank 1 from the 1st conveyor 11A side
The slope is rising toward the 2nd side. Further, the stirring and mixing means 22 is provided on the upstream side of the third conveyor 11C. The stirring and mixing means 22 is for stirring and mixing the immersed rice conveyed by the third conveyor 11C,
As shown in FIG. 8, a prime mover 22A, a rotary shaft 22B rotated by the prime mover 22A, and a plurality of L-shaped stirring rods 22C fixed to the rotary shaft 22B are provided,
It is installed corresponding to the transport surface of the third conveyor 11C.

【0022】浸漬米ストックタンク12は、図1および
図9に示すように、外周にウオータジャケット12Aを
設けた二重構造になっており、ダンパ12Bによって開
閉される排出口12Cを下端部に有し、ウオータジャケ
ット12Aに冷却水を通水させる冷却水供給系12Dが
設けられている。
As shown in FIGS. 1 and 9, the soaked rice stock tank 12 has a double structure in which a water jacket 12A is provided on the outer periphery, and a discharge port 12C opened and closed by a damper 12B is provided at the lower end. However, a cooling water supply system 12D that allows the cooling water to pass through the water jacket 12A is provided.

【0023】第6搬送手段13は、図1および図10に
示すように、浸漬米ストックタンク12から排出される
浸漬米を搬送し、レトルト赤飯製造の場合に搬送途中で
煮小豆供給手段14から浸漬米に煮小豆を供給したの
ち、一次蒸米手段15の入口に設置されている浸漬米供
給ホッパ16に搬入するためのもので、上流部が浸漬米
ストックタンク12の排出口12Cの下側に対応し、下
流端が浸漬米供給ホッパ16の上部開口に対応するコン
ベアによって構成されており、浸漬米ストックタンク1
2側から浸漬米供給ホッパ16に向けて上がり勾配に傾
斜している。そして、上流部の搬送面に対応して煮小豆
供給手段14が設置されている。したがって、第6搬送
手段13によって搬送される浸漬米には、包装赤飯製造
の場合にのみ、その搬送途中で煮小豆供給手段14から
煮小豆が所定の割合で供給されたのち、浸漬米供給ホッ
パ16に搬入される。
As shown in FIGS. 1 and 10, the sixth conveying means 13 conveys the steeped rice discharged from the steeped rice stock tank 12, and in the case of retort red rice production, the boiled red bean supplying means 14 conveys the soaked rice. After the boiled red beans are supplied to the steeped rice, it is carried into the steeped rice supply hopper 16 installed at the inlet of the primary steamed rice means 15, and the upstream portion is below the discharge port 12C of the steeped rice stock tank 12. Correspondingly, the downstream end is constituted by a conveyor corresponding to the upper opening of the immersed rice supply hopper 16, and the immersed rice stock tank 1
It is inclined upward from the 2 side toward the dipping rice supply hopper 16. Then, boiled red bean supply means 14 is installed in correspondence with the upstream transport surface. Accordingly, the steeped red beans are fed to the steeped red beans from the sixth conveyer 13 only at the time of producing packed red rice after the steeped red bean supply means 14 supplies the steeped red beans at a predetermined ratio during the conveyance. It is delivered to 16.

【0024】第6搬送手段13から浸漬米供給ホッパ1
6に搬入された浸漬米または煮小豆と浸漬米は、レベル
センサ(図示省略)によって所定の開度に保持されるホ
ッパゲ−ト16Aを通って定量ずつ一次蒸米手段15に
自動供給される。すなわち、包装五目飯と包装白飯製造
の場合には、浸漬米が所定の幅寸法および厚さを有する
層状態で一次蒸米手段15に供給され、包装赤飯製造の
場合は、煮小豆と浸漬米には、所定の幅寸法および厚さ
を有し下側の浸漬米層の上側に煮小豆層が存在する二層
の状態で一次蒸米手段15に供給される。
The hopper 1 for feeding the soaked rice from the sixth conveying means 13
The soaked rice or boiled red beans and soaked rice carried in 6 is automatically supplied to the primary steamed rice means 15 by a fixed amount through a hopper gate 16A held at a predetermined opening by a level sensor (not shown). That is, in the case of packaged gome rice and packaged white rice production, the soaked rice is supplied to the primary steamed rice means 15 in a layered state having a predetermined width dimension and thickness. , Is supplied to the primary steamed rice means 15 in a two-layered state having a predetermined width dimension and thickness and a boiled red bean layer existing above the lower dipping rice layer.

【0025】一次蒸米手段15は、浸漬米供給ホッパ1
6から一層または二層状で供給される浸漬米あるいは煮
小豆と浸漬米に対して、特に、加湿・加熱による吸水を
主要とした蒸煮処理を行ためのもので、図11および図
12に示すように、ステンレスネット製の搬送コンベア
15A、加湿用の噴霧手段15B、加熱用の蒸気加熱手
段15D、攪拌混合手段15Eおよび超音波ネット洗浄
機15Fを備えている。噴霧手段15Bは、一次蒸米手
段15の長手方向に分割した四箇所において搬送コンベ
ア15Aの搬送面に対応して設置され、加湿用の温水ま
たは温水を供給するポンプ15b1、バルブV5を介設
した水供給通路15b2および3つの噴霧ノズルn1,
n2,n3を設けた噴霧管15b3によって構成されて
いる。なお、噴霧ノズルn1,n2,n3は、搬送コン
ベア15Aの搬送面に載って移動する浸漬米層または煮
小豆と浸漬米層の全幅に対して偏ることなく一様に常温
水あるいは温水を噴霧して加湿できるように、適当な間
隔を有して下向きに取付けられている。蒸気加熱手段1
5Dは、一次蒸米手段15の長手方向に分割した二箇所
において搬送コンベア15Aの搬送面の下側に対応して
設置され、それぞれは、乾蒸気またはスチームクリーナ
(図示省略)によって変換された飽和蒸気を供給する蒸
気発生源15d1、バルブV6が介設されているととも
に搬送コンベア15Aの幅方向にのびる蒸気供給通路1
5d2およびこの蒸気供給通路15d2から分岐されて
搬送コンベア15Aの長手方向にのびる4つの蒸気吐出
管15d3によって構成されおり、蒸気吐出管15d3
には、長手方向に適当な間隔を有して下向きの吐出口1
5d4が形成されている。攪拌混合手段15Eは、一次
蒸米手段15の長手方向に分割した二箇所において搬送
コンベア15Aの搬送面に対応して設置され、前記図8
で説明した攪拌混合手段22と同様に構成されている。
すなわち、攪拌混合手段15Eは、原動機15e1と、
原動機15e1によって回転させられる回転軸15e2
および回転軸15e2に固着された複数のL字状の攪拌
棒15e3を備えており、搬送コンベア15Aの搬送面
に対応して設置されている。
The primary steamed rice means 15 is a soaked rice supply hopper 1.
No. 6, which is a single layer or two layers, soaked rice or boiled azuki beans and soaked rice is used for a steaming process mainly involving water absorption by humidification and heating, as shown in FIGS. 11 and 12. Further, it is provided with a stainless steel transfer conveyor 15A, a humidifying spraying means 15B, a heating steam heating means 15D, a stirring and mixing means 15E and an ultrasonic net cleaning machine 15F. The spraying means 15B is installed at four locations divided in the longitudinal direction of the primary steamed rice means 15 so as to correspond to the carrying surface of the carrying conveyor 15A, and is provided with hot water for humidification or a pump 15b1 for supplying hot water, and a water provided with a valve V5. Supply passage 15b2 and three spray nozzles n1,
It is composed of a spray pipe 15b3 provided with n2 and n3. The spray nozzles n1, n2, and n3 spray normal-temperature water or warm water evenly on the entire width of the steeped rice layer or boiled red beans and steeped rice layer moving on the conveying surface of the conveyer 15A. In order to be able to humidify it, it is installed downward with a proper interval. Steam heating means 1
5D is installed corresponding to the lower side of the transfer surface of the transfer conveyor 15A at two locations divided in the longitudinal direction of the primary steamed rice means 15, and each of them is a saturated steam converted by dry steam or a steam cleaner (not shown). 15d1 for supplying steam and a valve V6 are interposed, and a steam supply passage 1 extending in the width direction of the conveyor 15A.
5d2 and four steam discharge pipes 15d3 branched from the steam supply passage 15d2 and extending in the longitudinal direction of the conveyor 15A.
Has a proper interval in the longitudinal direction, and the discharge port 1 faces downward.
5d4 is formed. The agitating and mixing means 15E is installed at two locations divided in the longitudinal direction of the primary steamed rice means 15 so as to correspond to the carrying surface of the carrying conveyor 15A.
It has the same structure as the stirring and mixing means 22 described above.
That is, the stirring / mixing means 15E includes a prime mover 15e1 and
Rotating shaft 15e2 rotated by the prime mover 15e1
Also, a plurality of L-shaped stirring rods 15e3 fixed to the rotary shaft 15e2 are provided, and are installed corresponding to the transport surface of the transport conveyor 15A.

【0026】反転手段17は、一次蒸米手段15によっ
て一次蒸しされた浸漬米または煮小豆と浸漬米の天地を
反転させて二次蒸米手段18に供給するためのもので、
一次蒸米手段15の出口から二次蒸米手段18の入口に
向けて大きい傾斜角で下向きに傾斜する傾斜板によって
構成され、その表面に、たとえばフッ素樹脂加工が施さ
れている。したがって、一次蒸しされた浸漬米または煮
小豆と浸漬米は、反転手段17の表面に付着することな
くスムーズに滑落し、天地が反転した状態で二次蒸米手
段18に供給される。
The reversing means 17 is for reversing the top and bottom of the steeped rice or boiled red beans and the steeped rice that have been first steamed by the first steamed rice means 15, and supplying them to the second steamed rice means 18.
It is composed of an inclined plate which inclines downward at a large inclination angle from the outlet of the primary steamed rice means 15 to the inlet of the secondary steamed rice means 18, and the surface thereof is treated with, for example, a fluororesin. Therefore, the first steamed soaked rice or boiled red beans and soaked rice are smoothly slid without adhering to the surface of the reversing means 17, and are supplied to the second steaming rice means 18 in a state where the top and bottom are turned upside down.

【0027】図11の二次蒸米手段18は、一次蒸米手
段15によって一次蒸米され、攪拌混合手段15Eによ
って攪拌混合されたのち、反転手段17により天地が反
転した状態で供給される浸漬米または煮小豆と浸漬米に
対して、特に、加湿・加熱による蒸らしを主要とした蒸
し処理を行うためのもので、ステンレスネット製の搬送
コンベア18A、二箇所に設けた噴霧手段18B、蒸気
加熱手段18D、1つの攪拌混合手段18Eおよび超音
波ネット洗浄機18Fを備えている。なお、噴霧手段1
8B、蒸気加熱手段18Dおよび攪拌混合手段18Eの
構造は、一次蒸米手段15の噴霧手段15B、蒸気加熱
手段15Dおよび攪拌混合手段15Eと同様(図12参
照)であるから、これらの構造説明は省略する。
The secondary steamed rice means 18 of FIG. 11 is first steamed rice by the primary steamed rice means 15, stirred and mixed by the stirring and mixing means 15E, and then the inverted rice is supplied by the inverting means 17 in an inverted state. Particularly for performing steaming mainly on steaming by humidifying and heating, adzuki beans and soaked rice. A conveyor net 18A made of stainless net, spraying means 18B provided at two places, steam heating means 18D, It is provided with one stirring and mixing means 18E and an ultrasonic net cleaning machine 18F. The spraying means 1
8B, the steam heating means 18D and the stirring / mixing means 18E have the same structures as the spraying means 15B, the steam heating means 15D and the stirring / mixing means 15E of the primary steamed rice means 15 (see FIG. 12), and therefore the description of these structures will be omitted. To do.

【0028】図11および図13の調味液添加手段19
は、二次蒸米手段18から供給される二次蒸しされた浸
漬米または煮小豆と浸漬米に所定の調味液を添加し、か
つ攪拌混合するためのもので、搬送コンベア19A、二
箇所に分割して設置される調味液噴霧系19B1,19
B2および2つの攪拌混合手段19Dを備えている。調
味液噴霧系19B1,19B2は、それぞれ搬送コンベ
ア19Aの搬送面に対応して設置され、所定の調味液を
供給するポンプ19b1、バルブV7を介設した調味液
供給通路19b2および3つの噴霧ノズルn1,n2,
n3を設けた噴霧管19b3によって構成されており、
具供給手段20が攪拌混合手段19Dの上流側で搬送コ
ンベア19Aの搬送面に対応して設置されている。な
お、噴霧ノズルn1,n2,n3は、搬送コンベア19
Aの搬送面に載って移動する一次蒸しされた蒸米または
一次蒸しされた煮小豆と蒸米の全幅に対して、偏ること
なく一様に調味液を噴霧して調味できるように適当な間
隔を有して下向きに取付けられている。また、攪拌混合
手段19Dの構造は、一次蒸米手段15および二次蒸米
手段18の攪拌混合手段15E、18Eと同様であるか
ら、これらの説明は省略する。
11 and FIG. 13 seasoning liquid adding means 19
Is for adding a predetermined seasoning liquid to the secondary steamed soaked rice or boiled azuki beans and soaked rice supplied from the secondary steamed rice means 18, and stirring and mixing the same. Seasoning liquid spray system 19B1, 19
B2 and two stirring and mixing means 19D are provided. The seasoning liquid spraying systems 19B1 and 19B2 are installed respectively corresponding to the transport surface of the transport conveyor 19A, and a pump 19b1 for supplying a predetermined seasoning liquid, a seasoning liquid supply passage 19b2 provided with a valve V7, and three spray nozzles n1. , N2
n3 is provided by the spray tube 19b3,
The ingredient supplying means 20 is installed upstream of the stirring and mixing means 19D so as to correspond to the carrying surface of the carrying conveyor 19A. In addition, the spray nozzles n1, n2, and n3 are the transfer conveyor 19
Along with the entire width of the primary steamed steamed rice or the primary steamed boiled azuki beans and steamed rice moving on the transport surface of A, there is an appropriate interval so that the seasoning liquid can be uniformly sprayed and seasoned. And is installed downward. Further, the structure of the stirring and mixing means 19D is the same as the stirring and mixing means 15E, 18E of the primary steamed rice means 15 and the secondary steamed rice means 18, and therefore the description thereof will be omitted.

【0029】つぎに、包装赤飯を製造する場合の作動に
ついて説明する。 (1).計量した餅米を原料投入ホッパ1の上部開口か
ら投入すると、重力によって滑落して排出口1Aより排
出され、第1搬送手段2によって、たとえば、一方の縦
型貯米タンク30に投入される。なお、複数銘柄の餅米
を原料米として使用する場合は、タンク30内の混米機
32を駆動することにより強制攪拌して混合(混米)す
ればよい。 (2).タンク30のダンパを開放して、原料米を下端
部排出口30Aから第2搬送手段4の横型ベルトコンベ
アによってなる上流側コンベア40上に排出する。排出
された原料米は、上流側コンベア40およびバケットコ
ンベアによってなる下流側コンベア41によって搬送さ
れ、下流側コンベア41の出口41Aから可撓性に富ん
だ通路42を経て洗米手段5における洗米槽5Bに送り
こまれる。
Next, the operation of producing packed red rice will be described. (1). When the weighed sticky rice is charged from the upper opening of the raw material charging hopper 1, it is slid down by gravity and discharged from the discharge port 1A, and is charged by, for example, one vertical type rice storage tank 30 by the first conveying means 2. When using a plurality of brands of sticky rice as raw rice, the rice mixing machine 32 in the tank 30 may be driven to forcibly stir and mix (mix rice). (2). The damper of the tank 30 is opened, and the raw rice is discharged from the lower end discharge port 30A onto the upstream conveyor 40 which is the horizontal belt conveyor of the second conveyor 4. The discharged raw rice is conveyed by an upstream conveyor 40 and a downstream conveyor 41 composed of a bucket conveyor, and passes from an outlet 41A of the downstream conveyor 41 through a flexible passage 42 to a rice washing tank 5B in the rice washing means 5. It is sent.

【0030】(3).洗米手段5の洗米槽5Bには、そ
の底部近くに設けた給水通路5Dから洗米用の水(たと
えば水道水)が新水として供給される。したがって、洗
米槽5B内の原料米は、上向きに流れれる新水の水圧に
より洗米され、この時に発生する「とぎ汁」は、もみ洗
い搬送部5Aをオーバフローして排水通路5Cを通って
排水される。所定時間の洗米が終了した時点で、第3搬
送手段6のポンプ6Bを作動させる。その結果、洗米と
洗浄水は同時に通路6Aを通って洗米分離手段7の横軸
水切りドラム7A内に圧送される。
(3). Water for washing rice (for example, tap water) is supplied as fresh water to the rice washing tank 5B of the rice washing means 5 through a water supply passage 5D provided near the bottom portion thereof. Therefore, the raw rice in the rice washing tank 5B is washed by the water pressure of the fresh water flowing upward, and the "topping juice" generated at this time overflows the rice rinsing conveyance section 5A and is discharged through the drain passage 5C. . When the rice washing for a predetermined time is completed, the pump 6B of the third conveying means 6 is operated. As a result, the washed rice and the washed water are simultaneously sent under pressure through the passage 6A into the horizontal axis draining drum 7A of the washed rice separating means 7.

【0031】(4).洗米分離手段7では、原動機7a
によってステンレス金網製の横軸水切りドラム7Aが回
転駆動されている。したがって、洗米はドラム7Aに受
け止められた状態で前進し、シュート7bから水切りコ
ンベア71の上流側搬送面に順次落下する。一方、水切
りドラム7Aを透過した洗浄水は、上流側分離槽70の
底部で一旦受け止められたのち、還流通路7cを通って
洗米手段5の洗米槽5Bに還流される。また、水切りコ
ンベア71の上流側搬送面に順次落下した洗米は、水切
りコンベア71によって、さらに水切りがなされて搬送
され、その途中で乾燥手段8のブロアー8Aにより熱風
を吹き付けられ、乾燥した状態で第4搬送手段9に搬出
される。
(4). In the washing and separating means 7, the prime mover 7a
The horizontal axis draining drum 7A made of stainless wire mesh is rotationally driven by. Therefore, the washed rice moves forward while being received by the drum 7A, and sequentially drops from the chute 7b to the upstream transport surface of the draining conveyor 71. On the other hand, the wash water that has passed through the draining drum 7A is once received at the bottom of the upstream separation tank 70, and then returned to the rice washing tank 5B of the rice washing means 5 through the return passage 7c. Further, the washed rice successively dropped on the upstream conveying surface of the draining conveyor 71 is further drained and transported by the draining conveyor 71, and hot air is blown by the blower 8A of the drying means 8 in the middle of the washing, and the washed rice is dried in the first state. 4 is carried out to the conveying means 9.

【0032】(5).第4搬送手段9は、予め図1の実
線のように、浸漬タンク10における大型の浸漬タンク
10Aに対応している。第4搬送手段9によって搬送さ
れる水切りおよび乾燥処理済み洗米(餅米)は、第4搬
送手段9の出口で噴霧・攪拌混合手段21によって小豆
煮汁が噴霧され攪拌混合されたのち、小豆煮汁とともに
大型浸漬タンク10Aに落下して小豆煮汁に浸漬され
る。このように、小豆煮汁を噴霧し、かつ洗米と小豆煮
汁を攪拌混合するとともに、含水量を少なくして吸水性
を高めた洗米を浸漬タンクに搬入することで、洗米によ
る小豆煮汁の吸汁作用を高めて小豆煮汁による着色を促
進して、色ムラの生じない均等な着色が可能になる。
(5). The fourth transfer means 9 corresponds to a large immersion tank 10A in the immersion tank 10 in advance, as indicated by the solid line in FIG. The drained and dried washed rice (sticky rice) conveyed by the fourth conveying means 9 is sprayed with adzuki bean juice by the spraying / stirring / mixing means 21 at the outlet of the fourth conveying means 9, and is stirred and mixed, and then together with the adzuki bean juice. It drops into the large immersion tank 10A and is immersed in red bean juice. In this way, by spraying red bean juice, and stirring and mixing washed rice and red bean juice, by bringing washed rice with reduced water content and increased water absorption into the immersion tank, the aspiration action of red bean juice by washing rice It is possible to enhance coloring by adsorbing red bean juice to achieve uniform coloring without uneven color.

【0033】(6).大型の浸漬タンク10A内では、
エアレーション用の空気供給手段10Gにより空気を供
給して小豆煮汁にエアレーションを行うとともに、温度
制御機能付き加熱手段により所定温度に加熱される。こ
れにより、小豆煮汁の発色および餅米に対する着色を促
進して浸漬時間を短縮することができる。
(6). In the large immersion tank 10A,
Air is supplied from the aeration air supply means 10G to aerate the red bean juice and heated to a predetermined temperature by the heating means with a temperature control function. As a result, coloring of the red bean juice and coloring of the sticky rice can be promoted to shorten the soaking time.

【0034】(7).一方、計量したうるち米を原料米
投入ホッパ1の上部開口から投入すると、重力によって
滑落して排出口1Aより排出され、第1搬送手段2によ
って、たとえば、他方の縦型貯米タンク31に投入され
る。なお、複数銘柄のうるち米を原料米として使用する
場合は、タンク31内の混米機32を駆動することによ
り強制攪拌して混合(混米)すればよい。
(7). On the other hand, when the weighed glutinous rice is charged from the upper opening of the raw rice charging hopper 1, it is slid by gravity and discharged from the discharge port 1A, and is charged into the other vertical type rice storage tank 31 by the first conveying means 2, for example. It When a plurality of brands of non-glutinous rice are used as raw rice, the rice mixing machine 32 in the tank 31 may be driven to forcibly stir and mix (mix rice).

【0035】(8).タンク31のダンパを開放して、
原料米を下端部排出口31Aから第2搬送手段4の横型
ベルトコンベアによってなる上流側コンベア40上に排
出する。排出された原料米は、上流側コンベア40およ
びバケットコンベアによってなる下流側コンベア41に
よって搬送され、下流側コンベア41の出口41Aから
可撓性に富んだ通路42を経て洗米手段5における洗米
槽5Bに送りこまれる。
(8). Open the damper of tank 31,
The raw rice is discharged from the lower end discharge port 31A onto the upstream conveyor 40 which is a horizontal belt conveyor of the second conveyor 4. The discharged raw rice is conveyed by an upstream conveyor 40 and a downstream conveyor 41 composed of a bucket conveyor, and passes from an outlet 41A of the downstream conveyor 41 through a flexible passage 42 to a rice washing tank 5B in the rice washing means 5. It is sent.

【0036】(9).洗米手段5での洗米、洗米分離手
段7での洗米分離および乾燥手段8のブロアー8Aによ
る熱風乾燥は前述の餅米の場合と同様になされて第4搬
送手段9に搬出されるので、これらの作用説明は省略す
る。
(9). Since the washing of rice by the washing means 5, the washing separation by the washing separation means 7, and the hot air drying by the blower 8A of the drying means 8 are carried out to the fourth conveying means 9 in the same manner as in the case of the above-mentioned sticky rice, these are carried out. The explanation of the operation is omitted.

【0037】(10).第4搬送手段9は、予め図1の
二点鎖線のように、浸漬タンク10における小型の浸漬
タンク10Cに対応している。第4搬送手段9によって
搬送される水切りおよび乾燥処理済みうるち米は、第4
搬送手段9の出口で噴霧・攪拌混合手段20によって小
豆煮汁が噴霧され攪拌混合されたのち、小豆煮汁ととも
に小型浸漬タンク10Cに落下して小豆煮汁に浸漬され
る。このように、小豆煮汁を噴霧し、かつ洗米と小豆煮
汁を攪拌混合するとともに、含水量を少なくして吸水性
を高めた洗米を浸漬タンクに搬入することで、洗米によ
る小豆煮汁の吸汁作用を高めて小豆煮汁による着色を促
進して、色ムラの生じない均等な着色が可能になる。特
に、うるち米に対しては、前日に製造された濃色の小豆
煮汁を使用するのが好ましい。
(10). The fourth transport means 9 corresponds to a small immersion tank 10C in the immersion tank 10 in advance, as indicated by the chain double-dashed line in FIG. The sticky rice that has been drained and dried after being conveyed by the fourth conveying means 9 is
The adzuki bean juice is sprayed and mixed by stirring at the outlet of the conveying means 9 by the spraying / agitation mixing means 20, and then dropped into the small soaking tank 10C together with the adzuki bean juice and immersed in the adzuki bean juice. In this way, by spraying red bean juice, and stirring and mixing washed rice and red bean juice, by bringing washed rice with reduced water content and increased water absorption into the immersion tank, the aspiration action of red bean juice by washing rice It is possible to enhance coloring by adsorbing red bean juice to achieve uniform coloring without uneven color. In particular, for non-glutinous rice, it is preferable to use the dark red bean juice prepared on the previous day.

【0038】(11).小型の浸漬タンク10C内で
は、エアレーション用の空気供給手段10Gにより空気
を供給して小豆煮汁にエアレーションを行うとともに、
温度制御機能付き加熱手段10Hにより前述の餅米場合
の加熱温度よりも10℃程度高温に加熱される。同時に
循環ポンプ10l1の作動によって小豆煮汁を循環させ
る。このように、餅米場合の加熱温度よりも10℃程度
高温に加熱し、かつ小豆煮汁を循環させることで、うる
ち米の着色時間を餅米の着色時間に近付けて、浸漬時間
を短縮することができる。前記従来のバッチ式の浸漬方
法では、うるち米の浸漬に餅米の浸漬時間の2倍に相当
する2時間を要したが、本発明では、うるち米の浸漬時
間を餅米の浸漬時間と同じ1時間に短縮して良好な着色
を得ることができる。
(11). In the small immersion tank 10C, air is supplied by the air supply means 10G for aeration to aerate the red bean juice,
The heating means 10H with a temperature control function heats the temperature to about 10 ° C. higher than the heating temperature in the case of the rice cake. At the same time, the red bean juice is circulated by the operation of the circulation pump 101. In this way, by heating to a temperature about 10 ° C. higher than the heating temperature in the case of sticky rice and circulating the red bean juice, the coloring time of nonglutinous rice can be made closer to the coloring time of sticky rice, and the soaking time can be shortened. it can. In the conventional batch-type dipping method, dipping the non-glutinous rice required 2 hours, which was twice as long as the dipping time of the non-glutinous rice, but in the present invention, the dipping time of non-glutinous rice is the same as one hour of dipping the rice. It is possible to obtain a good coloring by shortening to.

【0039】(12).大型の浸漬タンク10Aおよび
小型の浸漬タンク10Cにおける浸漬処理が所定時間経
過したならば、浸漬タンク10A、10Cそれぞれの浸
漬液排出通路10Iを開放して煮汁を排出したのち、浸
漬タンク10Aの排出口10Fから着色された餅米を排
出し、浸漬タンク10Cの排出口10Fから着色された
うるち米を排出する。排出された餅米は、第5搬送手段
11の横型の第1コンベア11Aによって第3コンベア
11Cに向けて搬送される。また、排出されたうるち米
は、第2コンベア11Bによって搬送され、第1コンベ
ア11Aによって搬送されている餅米の上に順次落下す
る。第1コンベア11Aの搬送速度と第2コンベア11
Bの搬送速度の相対速度を制御することにより、餅米と
うるち米の割合を所定の割合(たとえば餅米8に対して
うるち米2)に設定できる。
(12). When the immersion treatment in the large immersion tank 10A and the small immersion tank 10C has passed a predetermined time, the immersion liquid discharge passages 10I of the immersion tanks 10A and 10C are opened to discharge the broth, and then the discharge port of the immersion tank 10A. The colored sticky rice is discharged from 10F, and the colored sticky rice is discharged from the discharge port 10F of the immersion tank 10C. The discharged sticky rice is conveyed toward the third conveyor 11C by the horizontal first conveyor 11A of the fifth conveyor 11. Moreover, the discharged non-glutinous rice is conveyed by the second conveyor 11B and sequentially drops on the sticky rice conveyed by the first conveyor 11A. Transport speed of the first conveyor 11A and the second conveyor 11
By controlling the relative speed of the conveyance speed of B, the ratio of sticky rice and non-glutinous rice can be set to a predetermined ratio (for example, 8 non-glutinous rice to 2 non-glutinous rice).

【0040】(13).所定の割合を有して第1コンベ
ア11Aによって搬送される着色された浸漬米、つま
り、着色された餅米とうるち米は第3コンベア11Cに
移送され、第3コンベア11Cによって搬送される。第
3コンベア11Cでは着色された餅米とうるち米が攪拌
混合手段21によって均等に攪拌混合されたのち、浸漬
米ストックタンク12に搬入される。
(13). The colored soaked rice having a predetermined ratio and conveyed by the first conveyor 11A, that is, the colored sticky rice and the non-sticky rice are transferred to the third conveyor 11C and are then transferred by the third conveyor 11C. In the third conveyor 11C, the colored sticky rice and the non-sticky rice are uniformly stirred and mixed by the stirring and mixing means 21 and then carried into the soaked rice stock tank 12.

【0041】(14).浸漬米ストックタンク12のウ
オータジャケット12Aには、冷却水供給系12Dによ
って冷却水を連続して通水させる。そのために、搬入さ
れた浸漬米の温度を下げて腐敗を防止できる。したがっ
て、前日のストック分を当日の作業開始と同時に使用で
きるので、前述の原料米を投入した時点から着色された
浸漬米が浸漬米ストックタンク12に搬入されるまでの
作業に要する待ち時間を省略して作業効率を向上させる
ことができる。
(14). Cooling water is continuously passed through the water jacket 12A of the immersed rice stock tank 12 by the cooling water supply system 12D. Therefore, the temperature of the soaked rice carried in can be lowered to prevent spoilage. Therefore, since the stock of the previous day can be used at the same time as the start of the work on the day, the waiting time required for the work from the time when the raw material rice is charged to the time when the colored soaked rice is carried into the soaked rice stock tank 12 is omitted. The working efficiency can be improved.

【0042】(15).浸漬米ストックタンク12のダ
ンパ12Bを開放することで、排出口12Cから第6搬
送手段13に浸漬米が排出される。第6搬送手段13に
よって搬送される浸漬米の上面に、煮小豆供給手段14
から煮小豆が所定の割合(体積比約5%)で供給された
のち、浸漬米供給ホッパ16に搬入される。
(15). By opening the damper 12B of the soaked rice stock tank 12, the soaked rice is discharged from the discharge port 12C to the sixth conveying means 13. On the upper surface of the soaked rice conveyed by the sixth conveying means 13, boiled red bean supplying means 14
After the boiled red beans are supplied at a predetermined ratio (about 5% by volume), they are carried into the dipping rice supply hopper 16.

【0043】(16).浸漬米供給ホッパ16に搬入さ
れた煮小豆と浸漬米は、ホッパゲ−ト16Aを通って所
定の幅寸法および厚さを有し下側の浸漬米層の上側に煮
小豆層が存在する二層の状態で一次蒸米手段15に供給
される。
(16). The boiled red beans and the dipped rice carried into the dipped rice supply hopper 16 pass through the hopper gate 16A and have a predetermined width dimension and thickness, and the boiled red bean layer exists above the lower dipped rice layer. Is supplied to the primary steamed rice means 15.

【0044】(17).一次蒸米手段15では、ステン
レスネット製の搬送コンベア15Aによって層状の煮小
豆と浸漬米が搬送され、攪拌混合手段15Eによって煮
小豆と浸漬米を均等に混合させながら、特に、加湿・加
熱による吸水を主要とした一次蒸煮処理が施される。す
なわち、噴霧手段15Bの噴霧ノズルn1,n2,n3
により上側から加湿用の常温水を煮小豆と浸漬米の全幅
に対して偏ることなく一様に噴霧するとともに、蒸気加
熱手段15Dの蒸気吐出口15d4より下側から加熱用
の飽和蒸気を吐出する。一次蒸米された煮小豆と浸漬米
は反転手段17に移送される。なお、微量の煮小豆と浸
漬米が反転手段17に移送されずに搬送コンベア15A
に付着して残存したとしても、超音波ネット洗浄機15
Fによって洗浄して除去されるので、搬送コンベア15
Aが目詰まりすることはない。
(17). In the primary steamed rice means 15, the layered boiled red beans and the steeped rice are conveyed by the stainless steel transfer conveyer 15A, and the boiled red beans and the steeped rice are evenly mixed by the stirring and mixing means 15E, and in particular, water absorption due to humidification and heating is absorbed. The main primary steaming process is performed. That is, the spray nozzles n1, n2, n3 of the spray unit 15B.
As a result, normal temperature water for humidification is uniformly sprayed from above on the entire width of boiled red beans and soaked rice, and saturated steam for heating is discharged from below the steam discharge port 15d4 of the steam heating means 15D. . The boiled red beans and the steeped rice that have been first steamed are transferred to the inverting means 17. It should be noted that a small amount of boiled red beans and soaked rice are not transferred to the inverting means 17 and are conveyed by the conveyor 15A.
Even if it adheres to and remains on the ultrasonic net cleaning machine 15
Since it is washed and removed by F, the conveyor 15
A does not get clogged.

【0045】(18).一次蒸しされた煮小豆と蒸米
は、反転手段17の表面に付着することなくスムーズに
滑落し、天地が反転した状態で二次蒸米手段18に移送
される。二次蒸米手段18では、天地が反転した煮小豆
と浸漬米がステンレスネット製の搬送コンベア18Aに
よって搬送され、特に、加湿・加熱による蒸らしを主要
とした蒸し処理が施される。天地を反転させることによ
って、蒸しムラのない良好な蒸米が得られる。すなわ
ち、噴霧手段18Bの噴霧ノズルn1,n2,n3によ
り上側から加湿用の常温水を煮小豆と浸漬米の全幅に対
して偏ることなく一様に噴霧するとともに、蒸気加熱手
段18Dの蒸気吐出口18d4より下側から加熱用の飽
和蒸気を吐出し攪拌混合手段18Eによって攪拌混合す
る。二次蒸しされた煮小豆と蒸米は調味液添加手段19
の搬送コンベア19Aに移送される。なお、微量の煮小
豆と浸漬米が調味液添加手段19に移送されずに搬送コ
ンベア18Aに付着して残存したとしても、超音波ネッ
ト洗浄機18Fによって洗浄して除去されるので、搬送
コンベア18Aが目詰まりすることはない。
(18). The boiled red beans and steamed rice that have undergone the primary steaming are smoothly slid off without adhering to the surface of the inverting means 17, and are transferred to the secondary steaming rice means 18 with the top and bottom inverted. In the secondary steamed rice means 18, the boiled red beans and the soaked rice, which are turned upside down, are conveyed by the stainless steel net conveyer 18A, and in particular, the steaming process mainly consisting of steaming by humidification and heating is performed. By turning upside down, good steamed rice without steaming unevenness can be obtained. That is, the spraying nozzles n1, n2, n3 of the spraying means 18B uniformly spray the room temperature water for humidification from the upper side with respect to the entire width of the boiled red beans and the soaked rice, and the steam outlet of the steam heating means 18D. Saturated steam for heating is discharged from the lower side of 18d4 and stirred and mixed by the stirring and mixing means 18E. The secondary steamed boiled red beans and steamed rice are seasoning liquid addition means 19
Is transferred to the transport conveyor 19A. Even if a small amount of boiled azuki beans and soaked rice are not transferred to the seasoning liquid adding means 19 and adhere to the conveyor 18A and remain, they are cleaned and removed by the ultrasonic net cleaner 18F. Does not clog.

【0046】(19).二次蒸米手段18から調味液添
加手段19の搬送コンベア19Aに移送され、該搬送コ
ンベア19Aによって搬送される二次蒸しされた煮小豆
と浸漬米には、調味液として塩水が添加され、かつ攪拌
混合される。すなわち、二箇所に分割して設置された調
味液噴霧系19B1,19B2により上側から調味液を
煮小豆と浸漬米の全幅に対して偏ることなく一様に噴霧
して添加されるとともに、攪拌混合手段19Dによって
攪拌混合したのち後工程に送り込まれる。後工程では、
自動計量したのち、自動的に順次耐熱性合成樹脂製袋に
袋詰めされる。
(19). Salt water is added as a seasoning liquid to the secondary steamed boiled azuki beans and the steeped rice which are transferred from the secondary steamed rice means 18 to the conveyor 19A of the seasoning liquid adding means 19 and are conveyed by the conveyor 19A, and stirred. Mixed. That is, the seasoning liquid spraying systems 19B1 and 19B2, which are installed separately in two locations, add the seasoning liquid from the upper side evenly with respect to the entire width of the boiled azuki beans and the soaked rice, and mix with stirring. After being mixed by stirring by means 19D, it is sent to the subsequent step. In the post process,
After automatic weighing, it is automatically packed into heat-resistant synthetic resin bags.

【0047】包装五目飯を製造する場合の作動を前記
(1)ないし(19)に基づいて説明する。前記(1)
では計量したうるち米が原料投入ホッパ1に投入され
る。この原料米は、第1搬送手段2によって、たとえ
ば、一方の縦型貯米タンク30に投入される。なお、複
数銘柄のうるち米を原料米として使用する場合は、タン
ク30内の混米機32により強制攪拌して混合(混米)
すればよい。
The operation in the case of producing the packaged gomemeshi will be described based on the above (1) to (19). (1)
Then, the weighed glutinous rice is put into the raw material feeding hopper 1. This raw rice is put into one vertical rice storage tank 30 by the first conveying means 2, for example. When multiple brands of non-glutinous rice are used as the raw rice, the rice is mixed by stirring with the rice mixing machine 32 in the tank 30 (mixed rice).
do it.

【0048】前記(2)では、排出された原料米が下流
側コンベア41の出口41Aから可撓性に富んだ通路4
2を経て洗米手段5におけるもみ洗い搬送部5ABに送
りこまれる。
In the above (2), the discharged raw rice is fed from the outlet 41A of the downstream side conveyor 41 to the flexible passage 4
After that, it is sent to the rice rinsing / conveying section 5AB in the rice washing means 5.

【0049】前記(3)では、2本のスクリュー5aに
よってもまれながら洗米用水中を搬送されてもみ洗いさ
れる。この時に発生する「とぎ汁」は、もみ洗い搬送部
5Aをオーバフローして排水通路5Cを通って排水され
る。もみ洗いされた原料米は洗米層5Bに送られ、ここ
で上向きに流れる新水の水圧によりさらに洗米される。
所定時間の洗米が終了した時点で、第3搬送手段6のポ
ンプ6Bを作動させる。その結果、洗米と洗浄水は同時
に通路6Aを通って洗米分離手段7の横軸水切りドラム
7A内に圧送される。
In the above (3), the rice is washed by being conveyed by the water for washing rice while being held by the two screws 5a. The "topping juice" generated at this time overflows the rice rinsing and conveying section 5A and is drained through the drainage passage 5C. The raw rice that has been washed is sent to the washing layer 5B, where it is further washed by the water pressure of fresh water flowing upward.
When the rice washing for a predetermined time is completed, the pump 6B of the third conveying means 6 is operated. As a result, the washed rice and the washed water are simultaneously sent under pressure through the passage 6A into the horizontal axis draining drum 7A of the washed rice separating means 7.

【0050】前記(4)では、乾燥手段8による乾燥処
理のみを省略して第4搬送手段9に搬出される。
In the above (4), only the drying process by the drying means 8 is omitted and it is carried out to the fourth carrying means 9.

【0051】前記(5)では、第4搬送手段9の出口で
噴霧・攪拌混合手段21によってカラメル水溶液によっ
てなる着色煮汁が噴霧され攪拌混合されたのち、着色煮
汁とともに大型浸漬タンク10Aに落下して着色煮汁に
浸漬される。このように、着色煮汁を噴霧し、かつ洗米
と着色煮汁を攪拌混合して浸漬タンク10Aに搬入する
ことで、洗米による煮汁の着色作用を高めて着色を促進
して、色ムラの生じない均等な着色が可能になる。
In the above (5), after the colored broth made of the caramel aqueous solution is sprayed and mixed by the spraying / stirring / mixing means 21 at the outlet of the fourth conveying means 9, it is dropped into the large-sized dipping tank 10A together with the colored broth. It is dipped in colored broth. In this way, by spraying the colored broth, and stirring and mixing the washed rice and the colored broth and bringing them into the dipping tank 10A, the coloring action of the broth by washing the rice is enhanced, the coloring is promoted, and color unevenness does not occur evenly. Coloring is possible.

【0052】前記(6)ないし(11)の作動は省略す
る。
The operations of (6) to (11) are omitted.

【0053】前記(12)では、大型の浸漬タンク10
Aにおける浸漬処理が所定時間経過したならば、浸漬タ
ンク10A浸漬液排出通路10Iを開放して煮汁を排出
したのち、ダンパ10Eを開いて排出口10Fから着色
米を排出する。排出された着色米は、第5搬送手段11
の第1コンベア11Aによって第3コンベア11Cに向
けて搬送される。
In the above (12), the large immersion tank 10 is used.
When the immersion treatment in A has passed for a predetermined time, the immersion tank 10A, the immersion liquid discharge passage 10I is opened to discharge the broth, and then the damper 10E is opened to discharge the colored rice from the discharge port 10F. The discharged colored rice is used as the fifth conveying means 11.
Is conveyed toward the third conveyor 11C by the first conveyor 11A.

【0054】前記(13)では、着色米が第3コンベア
11Cに移送され、第3コンベア11Cでは攪拌混合手
段21によって均等に攪拌混合されたのち、浸漬米スト
ックタンク12に搬入される。
In the above (13), the colored rice is transferred to the third conveyor 11C, and is uniformly stirred and mixed by the stirring and mixing means 21 in the third conveyor 11C, and then carried into the soaked rice stock tank 12.

【0055】前記(14)では同様の作動を行い、原料
米を投入した時点から着色米が浸漬米ストックタンク1
2に搬入されるまでの作業に要する待ち時間を省略する
効果を得る。
In the above (14), the same operation is performed, and the colored rice is immersed in the stock tank 1 from the time when the raw rice is added.
The effect of omitting the waiting time required for the work to be carried in to 2 is obtained.

【0056】前記(15)では、煮小豆供給手段14に
よる煮小豆の供給を省略して浸漬米供給ホッパ16に搬
入される。
In (15), the boiled red beans supply means 14 omits the supply of the boiled red beans, and the boiled red beans are carried into the soaked rice supply hopper 16.

【0057】前記(16)では、ホッパゲ−ト16Aを
通って所定の幅寸法および厚さを有する層状態で浸漬米
が一次蒸米手段15に供給される。
In (16), the steeped rice is supplied to the primary steamed rice means 15 through the hopper gate 16A in a layered state having a predetermined width and thickness.

【0058】前記(17)では、一次蒸米手段15で
は、層状の浸漬米がステンレスネット製の搬送コンベア
15Aによって搬送され、攪拌混合手段15Eによって
混合させながら、前記同様に加湿・加熱による吸水を主
要とした一次蒸煮処理が施されて反転手段17に移送さ
れる。
In the above (17), in the primary steamed rice means 15, the layered soaked rice is conveyed by the conveyor conveyer 15A made of a stainless net, and while being mixed by the stirring and mixing means 15E, water absorption by humidification and heating is mainly performed in the same manner as described above. Is subjected to the primary steaming process and transferred to the reversing means 17.

【0059】前記(18)では、一次蒸しされた蒸米が
反転手段17の表面に付着することなくスムーズに滑落
し、天地が反転した状態で二次蒸米手段18に移送され
る。二次蒸米手段18では、天地が反転した層状の蒸米
がステンレスネット製の搬送コンベア18Aによって搬
送され、前記同様の作動を行い調味液添加手段19の搬
送コンベア19Aに移送される。
In the above (18), the steamed rice that has undergone primary steaming smoothly slides down without adhering to the surface of the inverting means 17, and is transferred to the secondary steaming rice means 18 in a state where the top and bottom are inverted. In the secondary steamed rice means 18, the layered steamed rice, which is turned upside down, is carried by the stainless steel carrying conveyor 18A, and the same operation as described above is carried to the carrying conveyor 19A of the seasoning liquid adding means 19.

【0060】前記(19)では、まず、具供給手段20
によって所定の具が所定の割合で上から分散して供給さ
れ、攪拌混合手段19Dによって攪拌混合される。この
ように、蒸米に対して具を分散して供給したのちに攪拌
混合するので、均等な混合状態を速やかに得ることがで
きる。続いて調味液噴霧系19B1により上側から蒸米
の全幅に対して偏ることなく一様に水を噴霧して打ち水
を行い、攪拌混合手段19Dによって攪拌混合したの
ち、調味液噴霧系19B2により上側から調味液を蒸米
の全幅に対して偏ることなく一様に噴霧して添加したの
ち、後工程に送り込まれる。後工程では、自動計量した
のち、自動的に順次耐熱性合成樹脂製袋に袋詰めされ
る。
In the above (19), first, the ingredient supplying means 20.
The predetermined ingredients are dispersed and supplied from above in a predetermined ratio by the stirring and mixing means 19D. As described above, since the ingredients are dispersed and supplied to the steamed rice and then the mixture is stirred and mixed, a uniform mixed state can be quickly obtained. Subsequently, the seasoning liquid spraying system 19B1 sprays water uniformly from the upper side over the entire width of the steamed rice to sprinkle water, and after stirring and mixing by the stirring and mixing means 19D, the seasoning liquid spraying system 19B2 seasons the seasoning from the upper side. The liquid is uniformly sprayed and added to the entire width of the steamed rice, and then added to the subsequent step. In the subsequent process, after automatic weighing, the bags are automatically sequentially packed in heat-resistant synthetic resin bags.

【0061】つぎに、包装白飯を製造する場合の作動を
前記(1)ないし(19)に基づいて説明する。前記
(1)では計量したうるち米が原料投入ホッパ1に投入
される。この原料米は、第1搬送手段2によって、たと
えば、一方の縦型貯米タンク30に投入される。なお、
複数銘柄のうるち米を原料米として使用する場合は、タ
ンク30内の混米機32により強制攪拌して混合(混
米)すればよい。
Next, the operation in the case of manufacturing packaged white rice will be described based on the above (1) to (19). In (1), the weighed sticky rice is put into the raw material feeding hopper 1. This raw rice is put into one vertical rice storage tank 30 by the first conveying means 2, for example. In addition,
When a plurality of brands of non-glutinous rice are used as the raw rice, they may be mixed (mixed rice) by forcibly stirring with the rice mixing machine 32 in the tank 30.

【0062】前記(2)では、排出された原料米が下流
側コンベア41の出口41Aから可撓性に富んだ通路4
2を経て洗米手段5におけるもみ洗い搬送部5ABに送
り込まれる。
In the above (2), the discharged raw rice is fed from the outlet 41A of the downstream side conveyor 41 to the flexible passage 4
Then, it is sent to the rice rinsing / conveying section 5AB in the rice washing means 5 through the step 2.

【0063】前記(3)では、2本のスクリュー5aに
よってもまれながら洗米用水中を搬送されてもみ洗いさ
れる。この時に発生する「とぎ汁」は、もみ洗い搬送部
5Aをオーバフローして排水通路5Cを通って排水され
る。もみ洗いされた原料米は洗米層5Bに送られ、ここ
で上向きに流れる新水の水圧によりさらに洗米される。
所定時間の洗米が終了した時点で、第3搬送手段6のポ
ンプ6Bを作動させる。その結果、洗米と洗浄水は同時
に通路6Aを通って洗米分離手段7の横軸水切りドラム
7A内に圧送される。
In the above (3), the rice is washed while being carried by the water for washing rice while being held by the two screws 5a. The "topping juice" generated at this time overflows the rice rinsing and conveying section 5A and is drained through the drainage passage 5C. The raw rice that has been washed is sent to the washing layer 5B, where it is further washed by the water pressure of fresh water flowing upward.
When the rice washing for a predetermined time is completed, the pump 6B of the third conveying means 6 is operated. As a result, the washed rice and the washed water are simultaneously sent under pressure through the passage 6A into the horizontal axis draining drum 7A of the washed rice separating means 7.

【0064】前記(4)では、乾燥手段8による乾燥処
理のみを省略して第4搬送手段9に搬出される。
In the above (4), only the drying process by the drying means 8 is omitted and the product is carried out to the fourth carrying means 9.

【0065】前記(5)では、第4搬送手段9の出口で
噴霧・攪拌混合手段21によって高圧水が噴霧され攪拌
混合されたのち、水とともに大型浸漬タンク10Aに落
下して水に浸漬される。このように、高圧水を噴霧する
ことで糠取りがなされ、さらに洗米と水を混合すること
によって糠取りが一層促進される。
In the above (5), after the high pressure water is sprayed by the spraying / stirring / mixing means 21 at the outlet of the fourth conveying means 9 and stirred and mixed, it is dropped into the large immersion tank 10A together with the water and immersed in the water. . Thus, the bran removal is performed by spraying the high-pressure water, and the bran removal is further promoted by mixing the washed rice and water.

【0066】前記(6)ないし(11)の作動は省略す
る。
The operations (6) to (11) are omitted.

【0067】前記(12)では、新水供給手段10Jに
より下側から新水を供給して「すすぎ」がなされ、これ
によって発生した糠のとぎ汁はオーバフロー通路10K
から排出される。浸漬タンク10Aにおける浸漬処理が
所定時間経過したならば、浸漬タンク10A浸漬液排出
通路10Iを開放して水を排出したのち、ダンパ10E
を開いて排出口10Fから浸漬米を排出する。排出され
た浸漬米は、第5搬送手段11の第1コンベア11Aに
よって第3コンベア11Cに向けて搬送される。
In the above (12), fresh water is supplied from the lower side by the fresh water supply means 10J to "rinse", and the bran juice of the bran generated by this is overflow channel 10K.
Emitted from. When the immersion treatment in the immersion tank 10A has passed for a predetermined time, the immersion liquid discharge passage 10I is opened to discharge the water, and then the damper 10E.
To discharge the soaked rice from the outlet 10F. The discharged soaked rice is conveyed to the third conveyor 11C by the first conveyor 11A of the fifth conveyor 11.

【0068】前記(13)では、浸漬米が第3コンベア
11Cに移送され、第3コンベア11Cでは攪拌混合手
段21によって均等に攪拌混合されたのち、浸漬米スト
ックタンク12に搬入される。
In the above (13), the steeped rice is transferred to the third conveyor 11C, uniformly stirred and mixed by the stirring and mixing means 21 in the third conveyor 11C, and then carried into the steeped rice stock tank 12.

【0069】前記(14)では同様の作動を行い、原料
米を投入した時点から浸漬米が浸漬米ストックタンク1
2に搬入されるまでの作業に要する待ち時間を省略する
効果を得る。
In the above (14), the same operation is performed, and the steeped rice is soaked in the stock rice tank 1 from the time when the raw rice is charged.
The effect of omitting the waiting time required for the work to be carried in to 2 is obtained.

【0070】前記(15)では、煮小豆供給手段14に
よる煮小豆の供給を省略して浸漬米供給ホッパ16に搬
入される。
In (15), the boiled red beans supply means 14 omits the supply of the boiled red beans, and the boiled red beans are carried into the soaked rice supply hopper 16.

【0071】前記(16)では、ホッパゲ−ト16Aを
通って所定の幅寸法および厚さを有する層状態で浸漬米
が一次蒸米手段15に供給される。
In the above (16), the steeped rice is supplied to the primary steamed rice means 15 through the hopper gate 16A in a layer state having a predetermined width and thickness.

【0072】前記(17)では、一次蒸米手段15で
は、層状の浸漬米がステンレスネット製の搬送コンベア
15Aによって搬送され、攪拌混合手段15Eによって
混合させながら、前記同様に加湿・加熱による吸水を主
要とした一次蒸煮処理が施される。すなわち、噴霧手段
15bにより加湿用の温水が噴霧され、蒸気加熱手段1
5Dにより一次蒸しして反転手段17に移送される。
In the above (17), in the primary steamed rice means 15, the layered soaked rice is conveyed by the stainless steel net conveyer 15A and mixed by the agitating and mixing means 15E while absorbing water by humidification and heating as described above. Is subjected to the primary steaming treatment. That is, hot water for humidification is sprayed by the spraying means 15b, and the steam heating means 1
After being steamed by 5D, it is transferred to the reversing means 17.

【0073】前記(18)では、一次蒸しされた蒸米が
反転手段17の表面に付着することなくスムーズに滑落
し、天地が反転した状態で二次蒸米手段18に移送され
る。二次蒸米手段18では、天地が反転した層状の蒸米
がステンレスネット製の搬送コンベア18Aによって搬
送され、攪拌混合手段18Dによって混合させながら加
湿用の温水が噴霧されれたのち、調味液添加手段19の
搬送コンベア19Aに移送される。
In the above (18), the steamed rice that has undergone primary steaming smoothly slides down without adhering to the surface of the reversing means 17, and is transferred to the secondary steaming rice means 18 with the top and bottom reversed. In the secondary steamed rice means 18, layered steamed rice, which is turned upside down, is transported by a stainless steel transport conveyor 18A, and hot water for humidification is sprayed while being mixed by the stirring and mixing means 18D, and then the seasoning liquid adding means 19 is added. Is transferred to the transport conveyor 19A.

【0074】前記(19)では、攪拌混合手段19Dに
よって攪拌混合され、つづいて調味液噴霧系19B1に
より上側から蒸米の全幅に対して偏ることなく一様に所
定の調味料を噴霧し、さらに攪拌混合手段19Dによっ
て攪拌混合したのち、調味液噴霧系19B2により上側
から所定の調味料を蒸米の全幅に対して偏ることなく一
様に噴霧して添加したのち、後工程に送り込まれる。後
工程では、自動計量したのち、自動的に順次耐熱性合成
樹脂製袋に袋詰めされる。
In the above (19), the mixture is agitated and mixed by the agitating and mixing means 19D, and then a prescribed seasoning is uniformly sprayed from the upper side by the seasoning liquid spraying system 19B1 to the entire width of the steamed rice and further stirred. After stirring and mixing by the mixing means 19D, a predetermined seasoning is uniformly sprayed from the upper side by the seasoning liquid spraying system 19B2 without being biased to the entire width of the steamed rice and added, and then sent to the subsequent step. In the subsequent process, after automatic weighing, the bags are automatically sequentially packed in heat-resistant synthetic resin bags.

【0075】[0075]

【発明の効果】以上説明したように、本発明は、従来で
は作業者の手作業に委ねられていた包装赤飯、包装五目
飯および包装白飯等の包装米飯の製造を連続して自動的
に実行することができるので、作業性および作業効率が
大幅に向上しコストダウンを達成することができるとと
もに、蒸し上がり水分が均一で、外観および食感が一様
に良好な高品質の包装米飯をバラツクことなく定常的に
安定して製造することができる。また、専従作業者が削
減されるので省人化を達成できる。さらに、搬送される
洗米に対する浸漬液の噴霧と洗米と浸漬液の攪拌混合作
用によって、赤飯と五目飯の製造時には、色ムラの生じ
ない均等な着色が可能になり、白飯の製造時には糠の除
去を促進して食感を向上させることができる。
As described above, the present invention continuously and automatically carries out the production of packaged cooked rice such as packaged red rice, packaged fifth rice and packaged white rice, which has been conventionally entrusted to the manual work of the operator. Therefore, it is possible to greatly improve workability and work efficiency and achieve cost reduction, and to spread high-quality packaged cooked rice that has a uniform steamed water content and a uniform appearance and texture. Therefore, it is possible to manufacture it constantly and stably. In addition, since the number of full-time workers is reduced, labor saving can be achieved. Furthermore, the spraying of the immersion liquid on the conveyed washed rice and the stirring and mixing action of the washed rice and the immersion liquid enable uniform coloring without producing color unevenness during the production of red rice and Gomoku rice, and the removal of bran during the production of white rice. It can be promoted to improve the texture.

【図面の簡単な説明】[Brief description of drawings]

【図1】第1の発明に適用される製造装置の一実施例の
長手方向寸法を部分的に縮小して示す平面図である。
FIG. 1 is a plan view showing a partially reduced size in a longitudinal direction of an embodiment of a manufacturing apparatus applied to the first invention.

【図2】貯米タンクと第2搬送手段の側面図である。FIG. 2 is a side view of a rice storage tank and a second transfer means.

【図3】洗米手段と第3搬送手段、洗米分離手段および
乾燥手段の拡大縦断側面図である。
FIG. 3 is an enlarged vertical side view of a rice washing means, a third conveying means, a rice washing separating means, and a drying means.

【図4】噴霧・攪拌混合手段の拡大縦断側面図である。FIG. 4 is an enlarged vertical side view of the spraying / stirring / mixing means.

【図5】浸漬タンクと第5搬送手段の側面図である。FIG. 5 is a side view of an immersion tank and a fifth transfer means.

【図6】大型浸漬タンクの拡大縦断側面図である。FIG. 6 is an enlarged vertical side view of a large immersion tank.

【図7】小型浸漬タンクの拡大縦断側面図である。FIG. 7 is an enlarged vertical side view of the small immersion tank.

【図8】攪拌・混合手段を示す拡大正面図である。FIG. 8 is an enlarged front view showing a stirring / mixing means.

【図9】浸漬米ストックタンクの拡大縦断側面図であ
る。
FIG. 9 is an enlarged vertical side view of the immersed rice stock tank.

【図10】浸漬米ストックタンクと煮小豆供給手段およ
び第6搬送手段の関係を示す側面図である。
FIG. 10 is a side view showing the relationship between the soaked rice stock tank, the boiled red bean supplying means, and the sixth conveying means.

【図11】第1蒸米手段、第2蒸米手段、反転手段およ
び調味液添加手段の長手方向寸法を部分的に縮小して示
す拡大縦断側面図である。
FIG. 11 is an enlarged longitudinal side view showing the first steamed rice means, the second steamed rice means, the reversing means and the seasoning liquid adding means by partially reducing the longitudinal dimension thereof.

【図12】図11のアーア線断面図である。12 is a cross-sectional view taken along the line Aa of FIG.

【図13】図11のイーイ線断面図である。13 is a cross-sectional view taken along the line EE of FIG.

【図14】従来の包装赤飯の製造工程を示すブロック図
である。
FIG. 14 is a block diagram showing a manufacturing process of conventional packed red rice.

【図15】従来の包装五目飯の製造工程を示すブロック
図である。
FIG. 15 is a block diagram showing a manufacturing process of a conventional packed gome rice.

【図16】従来の包装白飯の製造工程を示すブロック図
である。
FIG. 16 is a block diagram showing a conventional manufacturing process of packaged rice.

【符号の説明】[Explanation of symbols]

1 原料投入ホッパ 2 第1搬送手段 3 貯米タンク 4 第2搬送手段 5 洗米手段 6 第3搬送手段 7 洗米分離手段 8 乾燥手段 9 第4搬送手段 10 浸漬タンク 11 第5搬送手段 12 浸漬米ストックタンク 13 第6搬送手段 14 煮小豆供給手段 15 一次蒸米手段 15E 攪拌混合手段 16 煮小豆・浸漬米供給ホッパ 17 反転手段 18 二次蒸米手段 18E 攪拌混合手段 19 調味液添加手段 19D 攪拌混合手段 20 具供給手段 22 攪拌混合手段 DESCRIPTION OF SYMBOLS 1 Raw material input hopper 2 1st conveying means 3 Rice storage tank 4 2nd conveying means 5 Rice washing means 6 3rd conveying means 7 Rice washing separating means 8 Drying means 9 4th conveying means 10 Immersion tank 11 5th conveying means 12 Immersed rice stock Tank 13 Sixth conveying means 14 Boiled red bean feeding means 15 Primary steamed rice means 15E Stirring and mixing means 16 Boiled red bean / immersed rice feeding hopper 17 Inversion means 18 Secondary steamed rice means 18E Stirring and mixing means 19 Seasoning liquid adding means 19D Stirring and mixing means 20 Tools Supplying means 22 Stirring and mixing means

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 原料米が投入される原料米投入ホッパ
と、 原料米投入ホッパから自動供給される1種もしくは複数
種の原料米を貯米タンクに搬入する第1搬送手段と、 貯米タンクから自動供給される原料米を洗米手段に搬入
する第2搬送手段と、 洗米手段により洗米された原料米(洗米)と洗米水を同
時に洗米分離手段に搬入する第3搬送手段と、 洗米分離手段により洗米水から分離して搬送される洗米
の種類に応じて選択的に当該洗米を乾燥させる乾燥手段
と、 水切り処理または水切り処理および乾燥処理済み洗米を
搬送する第4搬送手段と、 該第4搬送手段によって搬送される前記処理済み洗米が
搬入されるとともに、選択した浸漬液に所定時間浸漬し
て浸漬米を生成する浸漬タンクと、 該浸漬タンクから自動供給される浸漬米を搬送する第5
搬送手段と、 該第5搬送手段によって搬送される浸漬米を搬入してス
トックする浸漬米ストックタンクと、 該浸漬米ストックタンクから自動供給される浸漬米を搬
送する第6搬送手段と、 該第6搬送手段によって搬送される浸漬米の種類に応じ
て選択的に煮小豆を供給する煮小豆供給手段と、 前記第6搬送手段によって搬送される浸漬米が搬入され
る浸漬米供給ホッパと、 該浸漬米供給ホッパから供給される浸漬米を搬送し、か
つ攪拌混合手段によって混合させながら一次蒸しを行う
一次蒸米手段と、 一次蒸しされた蒸米の天地を反転させて二次蒸米手段に
供給する反転手段と、 該反転手段から供給される一次蒸しされた蒸米を搬送
し、かつ攪拌混合手段によって混合させながら二次蒸し
を行う二次蒸米手段と、 二次蒸しされた蒸米の種類に応じて選択的に具を供給す
る具供給手段と、 二次蒸しされた蒸米を搬送し、かつ攪拌混合手段によっ
て混合させながら調味液を添加する調味液添加手段と、 を具備していることを特徴とする包装米飯の製造装置。
1. A raw rice feeding hopper into which raw rice is fed, a first conveying means for feeding one or more raw rice automatically supplied from the raw rice feeding hopper into a rice storing tank, and a rice storing tank. Second conveying means for carrying in the raw rice rice automatically supplied from the rice washing means, third conveying means for carrying in the raw rice (washed rice) washed by the rice washing means and the washing water at the same time into the rice washing separation means, and the washed rice separation means A drying means for selectively drying the washed rice according to the type of the washed rice separated from the washed rice water, and a fourth conveying means for conveying the drained rice or drained rice and dried washed rice. The treated washed rice conveyed by the conveying means is carried in, and the immersion tank that is immersed in the selected immersion liquid for a predetermined time to generate the immersed rice, and the immersed rice that is automatically supplied from the immersion tank are conveyed. Fifth to
A carrying means, a soaked rice stock tank for carrying in and stocking the soaked rice carried by the fifth carrying means, a sixth carrying means for carrying the soaked rice automatically supplied from the soaked rice stock tank, 6 boiled red bean supply means for selectively supplying boiled red beans according to the type of steeped rice conveyed by the 6th conveying means; a steeped rice supply hopper into which the steeped rice conveyed by the 6th conveying means is carried in; Immersed rice supply The primary steamed rice means that conveys the immersed rice supplied from the hopper and mixes it with the stirring and mixing means and the primary steamed rice means that reverses the top and bottom of the steamed rice that has been primary steamed and supplies it to the secondary steamed rice means. Means, secondary steamed rice means for carrying out the secondary steaming while conveying the steamed rice that has been primary steamed supplied from the reversing means, and mixing the steamed rice by the stirring and mixing means; And a seasoning solution adding means for feeding the secondary steamed rice and adding the seasoning solution while mixing by the stirring and mixing means. An apparatus for producing packaged cooked rice, which is characterized in that
【請求項2】 前記第4搬送手段の出口に前記処理済み
洗米に対して浸漬液を噴霧するとともに、処理済み洗米
と浸漬液を攪拌混合して前記浸漬タンクに搬入噴霧・攪
拌混合手段が設けられていることを特徴とする請求項1
記載の包装米飯の製造装置。
2. An immersion liquid is sprayed onto the treated washed rice at the outlet of the fourth conveying means, and the treated washing rice and the immersion liquid are stirred and mixed, and a carry-in spray / agitation mixing means is provided in the immersion tank. Claim 1 characterized by the above.
Manufacturing equipment for the packaged cooked rice described.
JP5027097A 1993-02-17 1993-02-17 Packaging rice production equipment Expired - Lifetime JPH0798022B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5027097A JPH0798022B2 (en) 1993-02-17 1993-02-17 Packaging rice production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5027097A JPH0798022B2 (en) 1993-02-17 1993-02-17 Packaging rice production equipment

Publications (2)

Publication Number Publication Date
JPH06237857A JPH06237857A (en) 1994-08-30
JPH0798022B2 true JPH0798022B2 (en) 1995-10-25

Family

ID=12211587

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5027097A Expired - Lifetime JPH0798022B2 (en) 1993-02-17 1993-02-17 Packaging rice production equipment

Country Status (1)

Country Link
JP (1) JPH0798022B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100903741B1 (en) * 2007-11-30 2009-06-19 씨제이제일제당 (주) A method for preparing stick shaped instant flavored glutinous rice by using retort process
CN111387414A (en) * 2020-04-29 2020-07-10 陈相贵 Composite bean rice

Also Published As

Publication number Publication date
JPH06237857A (en) 1994-08-30

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