JPH0556377B2 - - Google Patents
Info
- Publication number
- JPH0556377B2 JPH0556377B2 JP60119520A JP11952085A JPH0556377B2 JP H0556377 B2 JPH0556377 B2 JP H0556377B2 JP 60119520 A JP60119520 A JP 60119520A JP 11952085 A JP11952085 A JP 11952085A JP H0556377 B2 JPH0556377 B2 JP H0556377B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- ethylene
- propylene
- less
- content
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 claims description 33
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 22
- 239000005977 Ethylene Substances 0.000 claims description 22
- 229920001971 elastomer Polymers 0.000 claims description 19
- 239000005060 rubber Substances 0.000 claims description 19
- 238000009826 distribution Methods 0.000 claims description 11
- 229920000573 polyethylene Polymers 0.000 claims description 11
- 229920001155 polypropylene Polymers 0.000 claims description 11
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 10
- 239000008096 xylene Substances 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 6
- 239000002952 polymeric resin Substances 0.000 claims description 5
- 229920005653 propylene-ethylene copolymer Polymers 0.000 claims description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 24
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 24
- 208000017457 Autosomal erythropoietic protoporphyria Diseases 0.000 description 16
- 201000008220 erythropoietic protoporphyria Diseases 0.000 description 16
- 229920001577 copolymer Polymers 0.000 description 15
- 230000000704 physical effect Effects 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 13
- 239000002245 particle Substances 0.000 description 11
- -1 polyethylene, ethylene-propylene copolymer Polymers 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- 229920001400 block copolymer Polymers 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000000454 talc Substances 0.000 description 6
- 229910052623 talc Inorganic materials 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229920001038 ethylene copolymer Polymers 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004711 α-olefin Substances 0.000 description 5
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000004381 surface treatment Methods 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Natural products CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N methylene hexane Natural products CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000010734 process oil Substances 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- ZWVMLYRJXORSEP-LURJTMIESA-N (2s)-hexane-1,2,6-triol Chemical compound OCCCC[C@H](O)CO ZWVMLYRJXORSEP-LURJTMIESA-N 0.000 description 1
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N Benzoic acid Natural products OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241001251094 Formica Species 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 229920002633 Kraton (polymer) Polymers 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910000004 White lead Inorganic materials 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- GBAOBIBJACZTNA-UHFFFAOYSA-L calcium sulfite Chemical compound [Ca+2].[O-]S([O-])=O GBAOBIBJACZTNA-UHFFFAOYSA-L 0.000 description 1
- 235000010261 calcium sulphite Nutrition 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000805 composite resin Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 150000002681 magnesium compounds Chemical class 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052627 muscovite Inorganic materials 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 150000002899 organoaluminium compounds Chemical class 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000001175 rotational moulding Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
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- 238000004513 sizing Methods 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000013020 steam cleaning Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
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- 239000010456 wollastonite Substances 0.000 description 1
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Description
[産業上の利用分野]
本発明は塗装性に優れ、物性バランスも良好
で、成形加工性、外観や印刷性、メツキ性等も良
好なプロピレン系重合体組成物に関するものであ
る。
プロピレン系重合体樹脂組成物は、物性バラン
ス、成形加工性に優れ、比較的低廉な価格等があ
いまつて、自動車部品、家電部品、OA機器部品
等の工業部品や各種産業資材等に広く用いられて
いる。しかしながら、応用製品の広範囲化に伴い
意匠性の高度化が求められつつある。例えば、自
動車用内・外装部品(インストルメントパネル、
トリム、フエンダー、バンパー、スポイラー、ド
ア板等)や、家電、OA機器(テレビハウジン
グ、パソコンハウジング、VTRハウジング等)
においては高度な塗装性能が要求される。
[従来の技術]
従来、プロピレン系樹脂組成物の塗装性を向上
させる手法としては、特定の成分を添加する方
法、例えばポリエチレンやエチレン・プロピレン
共重合ゴム、各種ゴム、ABS樹脂、特殊なフイ
ラー等を特定割合添加すること等が試みられてい
る(例えば、特開昭48−23535号、特開昭55−
50008号、特開昭54−37150、特開昭54−124050
号、特開昭55−34271号、特開昭53−64257号、特
開昭52−21049号、特開昭57−12046号、特開昭57
−76041号、特開昭57−70141号、特開昭57−
55952号、特開昭57−159841号等各公報)。
[発明が解決しようとする問題点]
しかしながら、かかる分野の用途製品は益々デ
ザインの多様化、大型化の傾向にあり、良好な外
観、成形加工性、物性バランスと共に、極めて高
度な塗装性能を有する素材が比較的低廉な価格下
で要求されている。これに対して先行技術は、塗
装性や物性バランスの向上を図るあまり、ややも
すると各種成分の添加必要量が過多となつたり、
それらの各種性能のバランスが悪化したり、ある
いは材料コストの大幅なアツプ等を余儀なくされ
ている。
[問題点を解決するための手段]
本発明はかかる欠点を改良することを目的と
し、特定のプロピレン・エチレン共重合体に、ゴ
ム成分、場合によりフイラー、エチレン重合体を
配合することにより優れた物性バランス、外観、
成形加工性と共に高度な塗装性能を発現し得るこ
とを見出した。なお、ここで塗装性とは塗膜の初
期密着性のほかに耐湿性、耐温水性、耐溶剤処理
性等が含まれる。
即ち本発明は、(a)エチレン含量が1〜30重量
%、MFRが0.1g/10分以上、常温キシレン可溶
分が1〜30重量%で、かつ、該可溶分の分子量分
布が低分子量側からの積分値で分子量1×104ま
でが2〜6重量%未満、同1×104.5までが8重量
%以上、同1×105までが25重量%以上であるプ
ロピレン・エチレン共重合体30〜99重量%、(b)ゴ
ム成分1〜40重量%、(c)フイラー5〜35重量%お
よび(d)エチレン重合体0〜50重量%から成ること
を特徴とするプロピレン系重合体樹脂組成物であ
る。
本発明に用いる(a)成分のプロピレン・エチレン
共重合体は、重合体全体のエチレン含量が1〜30
重量%で、かつ、MFR(JIS K7210、230℃、
2.16Kg)が0.1g/10分以上、好ましくは0.1〜200
g/10分、特に好ましくは0.5〜100g/10分で、
全体の1〜30重量%のキシレン可溶分を含み、か
つ、その可溶分の分子量分布が低分子量側からの
積分値で1×104までが2〜6重量%未満、好ま
しくは5重量%以下、同1×4.5までが8重量%以
上、好ましくは10重量%以上、同1×105までが
25重量%以上、好ましくは30重量%以上のもので
ある。
(a)成分としての共重合体のエチレン含量が1重
量%未満のものは、得られる組織物の塗装性が劣
る外、物性バランス、特に衝撃強度が劣るので好
ましくなく、30重量%を超えるものは物性バラン
スの剛性が劣り好ましくない。更にMFRが0.1
g/10分未満のものは組成物の成形加工性、外観
性が劣り好ましくない。また、常温キシレン可溶
分が1重量%未満のものは組織物の塗装性および
衝撃強度が劣り、30重量%を超えるものは剛性が
低下し、いずれも好ましくない。
一方、該キシレン可溶成分の分子量分布値にお
いて、低分子量側からの積分値で1×104までの
ものが2重量%未満のものは組成物の塗装性が劣
り、一方、6重量%以上のものでは外観、塗装性
が劣り、同1×104.5までが8重量%未満および同
1×105までが25重量%未満のものはそれぞれ塗
装性が劣り好ましくない。なお、分子量が1×
105を超える域においての分子量分布値は特に限
定されないが、どちらかというと分子量が1×
106で、分子量分布値が低分子量側からの積分値
で80重量%以上が好ましく、とりわけ85重量%以
上が好ましい。
また、該キシレン可溶成分中のエチレン含量は
特に限定されないが、あまりに過多であつたり過
少であると、組成物の塗装性や物性のバランスが
比較的低くなる傾向にあるので、通常15〜90重量
%であり、好ましくは25〜85重量%、特に好まし
くは25〜60重量%である。ここで共重合体全体の
エチレン含量の測定は、赤外スペクトル分析や
NMRを用いる等の通常の方法で行なう。本共重
合体の固有粘度(デカリン135℃)は6以下、好
ましくは0.5〜4である。
また、常温キシレン可溶分の含量測定は2gの
試料は沸騰キシレン500c.c.中に15分間浸漬して溶
解させた後、室温迄冷却し、G4型ガラスフイル
ターで濾過した液を乾燥して求めた固相重量から
値を求める方法による。また、該成分の分子量分
布値の測定は上記の濾過液、即ち該成分を試料と
してゲル・パーミエーシヨン・クロマトグラフイ
ー(以下GPC略称する)によつて実施した。具
体的には下記条件によつて求める。
カラム:ミツクスポリスチレンレンゲルカラム
内径7mmφ、長さ25cm
溶媒:o−ジクロルベンゼン
温度:140℃
検出器:赤外吸収(3.42μ)
濃度:2mg/ml
注入量:200μ
流速:1ml/分
検出線:NES SRM1475(標準高密度ポリエチレ
ン使用)
計算方法:
●分子量はポリプロピレンとして換算する。この
際の換算はユニバーサル法を用いる。
●粘度式は次式による。
[η]PP=2.42×10-4MPP 0.707
[η]PE=3.915×10-4MPE 0.733
●各分子量範囲の重量分率は常法により求める。
一方、常温キシレン可溶分の固有粘度(デカリ
ン135℃)は特に限定されないが、通常6以下で
ある。
また、このプロピレン・エチレン共重合体のア
イソタクチツクインデツクス()については、
40重量%以上、好ましくは60重量%以上、とりわ
け90重量%以上のものが望ましい。
更にこのEPP中のホモプロピレン部のはど
ちらかというと低めが塗装性の点で好ましい。具
体的には、好ましくは90〜98重量%、更に好まし
くは91〜97重量%である。
この共重合体のエチレン含量、MFR、常温キ
シレン可溶分の含量および分子量分子量分布値が
上記範囲外のものは、得られる組成物成形品の塗
装性、外観、物性バランス、成形加工性が劣り不
適当である。
本発明に用いられる上記のプロピレン・エチレ
ン共重合体の製造には、通常の立体規則性触媒が
用いられる。代表的には、遷移金属ハロゲン化合
物、特にハロゲン化チタン化合物と有機アルミニ
ウム化合物とを組合せたものが用いられる。この
触媒系では、必要に応じて安息香酸エステル等の
電子共与体を加えたり、共粉砕等により活性化し
たものを利用することができる。また、近年開発
されたマグネシウム化合物にチタン化合物を担持
させた固体触媒成分と有機アルミニウム化合物お
よびシリコン化合物またはアミン等の電子共与体
からなる触媒系等を用いることにより、高収率で
重合体を得ることができる。
重合法としては、一般には、まずプロピレン単
独かエチレン含量5重量%以下のプロピレン/エ
チレン混合物を一段ないし多段に重合させて、全
重合量の60〜95重量%、好ましくは65〜98重量%
に相当する量の重合体を生成させる。この場合、
重合温度は通常50〜85℃であり、分子量の調節に
水素が用いることが好ましい。
次いで、エチレン含量が好ましくは25〜85重量
%、更に好ましくは35〜65重量%のプロピレン/
エチレン混合物を、前記触媒系に供給し、一段な
いし多段に重合させてプロピレン/エチレン共重
合体を製造する。この場合、分子量の調節剤とし
て水素の使用は任意であるが、大量の水素を用い
ることは最終製品のゴムが減少するので好ましく
ない。
一方、前述の方法で予め重合したものをジアシ
ルペルオキシド、ジアルキルペルオキシド等の有
機過酸化物で処理してMFRを調整することがで
きる。
ここで、この共重合体は、前記の性状範囲内で
あれば、2種以上の樹脂の併用混合物であつても
一向に差支えなく、その際、前記の性状範囲外の
プロピレン系樹脂を前記の共重合体の量(重量)
を超えない範囲で用いることもできる。
また、この共重合体は、本発明の効果を著しく
損なわない範囲で他の不飽和単量体{例えばブテ
ン−1、ヘキサン−1、オクテン−1、4−エチ
ルペンテン−1等のα−オレフイン;酢酸ビニル
の如きビニルエステル;(メタ)アクリル酸(エ
ステル)、無水マレイン酸等の不飽和有機酸また
はその誘導体等}を含有する三元以上の共重合体
(グラフト型、ランダム型、ブロツク型いずれで
も構わない)であつてもよい。更にこれらの混合
物であつてもよい。
次に本発明で用いる(b)成分のゴムは特に限定さ
れないが、エチレン・プロピレン共重合ゴム、ス
チレン・ブタジエンブロツク共重合ゴム、スチレ
ン・ブタジエンブロツク共重合体の水素添加物、
ポリイソプレンゴム、イソブチレン・イソプレン
共重合ゴム、アクリロニトリル・ブタジエン共重
合ゴム等やこれらの混合物を用いることができ
る。中でも、エチレン・プロピレ共重合ゴム、あ
るいはスチレン・ブタジエンブロツク共重合体の
水素添加物が特に好ましい。
ここでエチレン・プロピレン共重合ゴムはプロ
ピレン含量が一般に10〜60重量%、好ましくは20
〜55重量%であり、ムーニー粘度ML1+4(100℃)
が一般に5〜120、好ましくは7〜105、MFR
(JIS−K7210、230℃、2.16Kg荷重)が一般には
0.1〜30g/10分、好ましくは0.2〜20g/10分の
エチレン・プロピレン二元共重合体またはエチレ
ン・プロピレン・ジエン三元共重合体である。こ
こで後者の場合、ヨウ素価は一般に5〜30の範囲
のものが用いられる。プロピレン含量が10重量%
未満のものは組成物の剛性が劣り、他方60重量%
超過では衝撃強度や塗装性が劣り好ましくない。
またムーニー粘度が5以下のものは組成物の塗装
性が劣る外、外観(デラミ)不良が発生し易く好
ましくなく、120超過では成形性や外観、塗装性
が劣り好ましくない。また、MFRが0.1未満のも
のは分散不良となり易く、外観や塗装性も劣り好
ましくなく、30を超えるものは塗装性や外観も劣
り好ましくない。
また、スチレン・ブタジエンブロツク共重合体
の水素添加物は一般式A(―B−A)nで表わされ
るブロツク共重合体を水素添加処理して得られる
水素添加誘導体で、Aはスチレンまたはαメチル
スチレンであり、Bはブタジエンまたはそれとイ
ソプレンとの混合物である。このものの製造方法
としては、例えばブロツク共重合体に関しては特
公昭40−23798号公報に、またブロツク共重合体
の水素添加処理は特公昭42−8704号、特公昭43−
6636号あるいは特公昭46−20814号の各公報に提
案されている。この様な水素添加されたブロツク
共重合体の1つとしてシエルケミカル社より
「KRATON−G」という商品名で市販されてい
るものがある。なお、本発明においてゴム成分(b)
としてこのようなブロツク共重合体水素添加物を
用いる場合には、プロセスオイル等のいわゆるゴ
ム軟化剤を併用することが好ましい。
次に本発明で場合により用いる(c)成分のフイラ
ーは、表面処理を施したかまたは無処理の無機ま
たは有機フイラー、例えば炭酸カルシウム(重
質、軽質、膠質)、タルク、硫酸バリウム、クレ
ー、炭酸マグネシウム、アルミナ、シリカ、酸化
鉄、硫酸カルシウム、ガラス繊維、ガラスビー
ズ、ホワイトカーボン、中空ガラス球、けい砂、
けい石、カーボンブラツク、水酸化アルミニウ
ム、水酸化マグネシウム、酸化亜鉛、塩基性炭酸
マグネシウム、アスベスト、ゼオライト、白鉛
華、モリブデン、酸化チタン、けいそう土、セリ
サイト、シラス、黒鉛、水酸化カルシウム、亜硫
酸カルシウム、石膏繊維、炭素繊維、合成ケイ酸
系フアイバー(PMF:プロセスドミネラルフア
イバー)、石英粉、ベントナイト、金属ホイスカ
ー、木粉、硫酸ソーダ、各種天然繊維、ポリエス
テル繊維、ポリアミド繊維、故紙、各種樹脂繊維
等である。中でも平均粒径が0.2〜10μm、好まし
くは0.2〜5μmのタルク、同1〜150μm、好まし
くは2〜50μmのマイカ、同0.1〜1μm、好ましく
は0.1〜0.5μmの硫酸バリウム、同0.1〜0.5μm、
好ましくは0.16〜0.4μmの膠質炭酸カルシウム、
同1〜15μm、好ましくは2〜10μmのけい酸カ
ルシウム(ウオラストナイト)、直径が3〜15μ
m、好ましくは6〜14μmのガラス繊維が好まし
い。ここで平均粒径は液相沈降方式の光透過法に
よる粒度分布測定装置、例えば島津製作所CP型
(例えばSA−CP2−20型)により測定した粒度の
累積分布曲線における50%の点での粒径値であ
る。
なかでもタルクについては、空気透過法に基づ
く恒圧通気式測定法(例えば島津製作所製SS−
100型)による比表面積が30000cm2/g以上で、か
つ前述の液相沈降方式の光透過法による粒度分布
が10μm以下が95%以上、5μm以下85%以上、1μ
m以下が5〜95%のタルクが好ましい。また、マ
イカについては白マイカ(ムスコバイト)が好ま
しい。
また、ガラス繊維はその集束剤付着量が0.3重
量%以下ものもが好ましい。
表面処理としては、例えばシランカツプリング
剤系、高級脂肪酸系、脂肪酸金属塩系、不飽和有
機酸またはその誘導体系(無水マレイン酸系、ア
クリル酸系等)、有機チタネート系、樹脂酸系、
ポリエチレングリゴールエーテル等の各種処理剤
での化学的または物理的表面処理を挙げることが
できる。
表面処理は、本発明の効果の外、印刷性、ウエ
ルド強度、接着性、タツピング性、混練性等の改
良に有効である。
本発明で場合により用いる(d)成分のエチレン重
合体は、密度が0.910g/cm3以上のもので、種類
としては、エチレンの単独重合体(ポリエチレ
ン)、エチレンと他のα−オレフイン(例えばプ
ロピレン、ブテン、ペンテン、ヘキセン、ヘプテ
ン等)、あるいは不飽和有機酸やその無水物(例
えばアクリル酸、メタクリル酸、マレイン酸、無
水マレイン酸、イタコン酸等)ないし不飽和エス
テル(例えば酢酸ビニル、アクリル酸メチル、メ
タクリル酸メチル等)やビニルシランまたは芳香
族ビニル化合物等のいわゆるビニルモノマーとの
二元以上の共重合体を挙げることができる。これ
らの共重合体は、ブロツク、ランダムあるいはグ
ラフト共重合のいずれによるものでもよく、ま
た、これらの重合体の混合物でもよい。但し、上
記のエチレン系共重合体の場合、エチレンが重量
で少なくとも50%を占めている必要がある。本発
明で用いることのできるエチレン重合体のMFR
は0.01〜300g/10分、好ましくは0.1〜100g/
10分である。
以上のような(a)〜(d)成分の配合割合は(a)+(b)+
(c)+(d)合計量に対してそれぞれ
(a) 30〜99重量%、好ましくは50〜98重量%、
(b) 1〜40重量%、好ましくは2〜35重量%、
(c) 5〜35重量%、
(d) 0〜50重量%、好ましくは15重量%
である。
(a)成分が30重量%未満のものは成形性や物性が
不満足であり、一方、超過のものは塗装性が劣り
好ましくない。また、(b)成分が、1重量%未満の
ものは塗装性が劣り、また40重量%を超えると剛
性が劣り、それぞれ好ましくない。(c)成分が5重
量%未満では物性バランスが劣り、一方、35重量
%を超えると成形性、外観が劣り好ましくない。
更に(d)成分が50重量%を超えると剛性や耐熱性が
劣り好ましくない。
本発明組成物は本発明の効果を著しく損なわな
い範囲内で、これら(a)〜(d)成分の外に種々の付加
的成分を添加することが出来る。それらの付加的
成分としては、本発明で用いる(a)成分のプロピレ
ン系重合樹脂および(d)成分以外の熱可塑性樹脂
(例えばポリブテン等のプロピレン、ポリエチレ
ン以外のα−オレフインの単独重合体、プロピレ
ン、エチレン以外のα−オレフイン同志の共重合
体、プロピレン、エチレン以外のα−オレフイン
とビニル単量体との共重合体等のオレフイン重合
体樹脂、ならびにナイロン・ポリカーボネート、
アクリロニトリル・ブタジエン・スチレン樹脂
(ABS樹脂)、ポリスチレン、ポリ塩化ビニル、
ポリフエニレンオキサイド等のオレフイン重合体
樹脂以外の樹脂)、酸化防止剤(フエノール剤、
イオウ糸等)、滑剤、有機・無機系の各種顔料、
紫外線吸収剤、帯電防止剤、分散剤、銅害防止
剤、中和剤、発泡剤、可塑剤、気泡防止剤、難燃
剤、架橋剤、流れ性改良剤、ウエルド強度改良剤
等を挙げることができる。これらの付加的成分は
併用して添加することもできる。
本発明の樹脂組成物は、一軸押出機、二軸押出
機、バンバリーミキサー、ロール、ブラベンダー
プラストグラフ、ニーダー等の通常の造粒機、混
練機を用いて製造することができる。通常は押出
機等でペレツト状のコンパウンドにした後、加工
に供するが、特殊な場合は4成分を直接各種成形
機に供給し、成形機で訓練しながら成形すること
もできる。また、予め(b)、(c)、(d)成分を単独また
は必要に応じて選らんだ成功を必要成分と共に高
濃度に混練してマスターバツチとし、それを別途
プロピレン・エチレン共重合体等で希釈しながら
ブレンドコンパウデイングしたり、成形したりす
ることもできる。
本発明の組成物の成形加工法は特に限定される
ものではなく、押出成形、中空成形、射出成形、
シート成形、熱成形、回転成形、積層成形等成形
法の違いを問わず、成形品において本発明効果は
発揮されるが、なかでも射出成形が最も適する。
[作用および効果]
このようにして得られた本発明の組成物は、従
来のポリプロピレンにはない優れた塗装性(1,
1,1−トリクロルエタン等による蒸気洗浄に伴
う光沢低下も少ないこと等のいわゆる耐溶剤処理
性を含め)を有する外、高度な物性バランス(剛
性、低温耐衝撃性)、良好な外観、成形加工性を
有し、また、ヒケ、反りも目立ち難く、寸法安定
性、印刷性、接着性、耐傷性も良好で、ウエルド
ラインも目立ち難く、ウエルド強度や引張伸び性
も良好である。
その結果、本発明の樹脂組成物は高度な塗装性
能を要求される用途分野、例えば自動車部品や
OA機器部品等の工業部品分野、特にバンパー、
フエンダー、フエーシヤー、ドア板、サイドマツ
トガード、キツキングプレート、スポイラー、イ
ンストルメントパネル、トリム等の大型自動車部
品、コンピユーター、パソコン、VTR、テレビ
等のいわゆるOA機器や家電製品等のハウジング
類等への高品質下での応用を可能にした。その結
果、高品質の塗装成形体も得られる様になつた。
[実施例]
以下に実施例を示して本発明を具体的に説明す
る。ここで用いる各種測定法は次の通りである。
(1) 塗装性
(a)塗装方法:試験片にポリプロピレン用塗料
[オリジン電気(株)社製プラネツトPP−3]を
膜厚約7μmになるように吹付け塗装し、60
℃で20分焼付けた。
(b)塗膜初期密着性:(a)で作成した塗装試験片を
2mm昼夜常温放置後、カツターで塗膜に、2
mm角の升目を10×10個の計100個入れ、その
上に24mm幅のセロテープ(ニチバン社製)を
貼りつけ、これを塗装面に対して垂直方向に
急激に剥離し、剥離していない升目数を数え
た。
(c)塗膜耐湿性試験:(a)で作成した塗装試験片を
2昼夜常温放置後、50℃、95%RHに保つた
恒温恒湿槽内に、240時間吊るした。槽より
取出して2時間後に、(b)と同様の基盤目試験
を行つた。
(d)塗膜耐温水試験:(a)で作成した塗装試験片を
2昼夜常温放置後、40℃の恒温水槽内に300
時間浸漬した。取出し2時間後に(b)と同様の
基盤目試験を行つた。
(2) 曲げ弾性率:JIS−K7203準拠(23℃)
(3) ダート衝撃強度:サポート(穴径φ40mm)上
に設置した試験片(100×100×2各mm)に荷重
センサであるダートを落下させ(2m×5Kg
f)、試験片の衝撃荷重における変形破壊挙動
を測定し、得られた衝撃パターンにおける亀裂
発生点までにおいて吸収された衝撃エネルギー
を算出し、材料の衝撃強度とした。測定雰囲気
温度は23℃である。
(4) 成形加工性および外観:茶色顔料着色ポリプ
ロピレンマスターバツチを5重量部ドライブレ
ンドして、三菱ナトコ800EXL型射出成形機で
自動車部品、OA機器部品等の工業部品を想定
したモデルサンプル(1200×350×310×3各
mm)を成形し、その際の流動性、離型性やヒ
ケ、反り、フローマーク、シルバーストリー
ク、色むら等を観察し、それらが実用上特に問
題のないレベルであれば良好とし、実用に供し
得ないレベルのものは不良と判断した。
(5) GPC分析:
装置:Waters社製ALC/GPC150C。
カラム:昭和電工社製AD80M/S、3本。
以下の実施例および比較例において(a)成分とし
て次のEPPが用いられた。
EPP−A
内容積200の撹拌式重合槽をプロピレンにて
充分置換した後、n−ヘプタン70を装入した。
温度を60℃に昇温した後、三塩化チタン(丸紅ソ
ルベイ社製、TPB01)を12g、ジエチルアルミ
ニウムクロリド50gを装入した。次いで重合槽内
を70℃に昇温し、プロピレンを10Kg/hrで210分
間装入した。水素濃度は6%に制御した。同一温
度で反応槽内圧力が2Kg/cm2Gになるまで断続
し、次いで気相部のガスをパージして、圧力を
0.5Kg/cm2Gとした。
引き続き、プロピレンを3Kg/hr、エチレンを
2Kg/hrの速度で30分間、プロピレン/エチレン
の混合ガスとして装入した。この間、反応槽の温
度は65℃に制御した。
この様にして得られた重合体スラリーを300
の撹拌槽に移し、n−ヘプタン40およびブタノ
ール5を加えて70℃で2時間撹拌した。次いで
純水60を加え、70℃で30分間撹拌した後、下層
の水を除去した。上層のスラリーを遠心分離機に
かけて重合体を分離し、ドライヤーで乾燥して重
合体パウダー(EPP−A)を得た。得られた重
合体の性状は第1表に示す。
なお、以下に述べる他のEPPの重合において
は、第1段の重合に際して、それぞれの重合体の
MFRが第1表に示す値になるように水素濃度を
設定した。
EPP−B
前記EPP−Aの重合において、第1段のプロ
ピレン装入時間を225分、とした以外は同様の操
作を行つて重合を実施し、重合体パウダー
(EPP−B)を得た。
EPP−C
前記EPP−Aの重合において、第2段の混合
ガスの装入速度をプロピレン0.5Kg/hr、エチレ
ン4.5Kg/hrとした以外はすべて同様に実施し、
重合体パウダー(EPP−C)を得た。
EPP−D
前記EPP−Aの重合において、第1段の重合
温度を65℃とし、プロピレンの装入時間を220分
とし、第2段の混合ガスの装入を、プロピレン
1.5Kg/hr、エチレン3.5Kg/hrで、65分間装入し
た以外は同様に実施し、重合体パウダー(EPP
−D)を得た。
EPP−E
前記EPP−Aの重合において、第1段のパー
ジ後の圧力を1.0Kg/cm2Gとし、第2段の混合ガ
スの装入速度をプロピレン1.5Kg/hr、エチレン
4Kg/hrとした以外は同様に実施し、重合体パウ
ダー(EPP−E)を得た。
これらの重合体の性状を第1表に示す。
[Industrial Field of Application] The present invention relates to a propylene polymer composition that has excellent coating properties, a good balance of physical properties, and good moldability, appearance, printability, plating properties, etc. Propylene-based polymer resin compositions have excellent balance of physical properties, moldability, and relatively low price, and are widely used in industrial parts such as automobile parts, home appliance parts, and OA equipment parts, as well as various industrial materials. ing. However, as the range of applied products expands, there is a growing demand for more sophisticated designs. For example, interior and exterior parts for automobiles (instrument panels,
trims, fenders, bumpers, spoilers, door plates, etc.), home appliances, OA equipment (TV housings, computer housings, VTR housings, etc.)
A high level of coating performance is required. [Prior Art] Conventionally, methods for improving the paintability of propylene-based resin compositions include adding specific components, such as polyethylene, ethylene-propylene copolymer rubber, various rubbers, ABS resin, special fillers, etc. Attempts have been made to add a specific proportion of
No. 50008, JP 54-37150, JP 54-124050
No., JP-A-55-34271, JP-A-53-64257, JP-A-52-21049, JP-A-57-12046, JP-A-57
-76041, JP-A-57-70141, JP-A-57-
55952, Japanese Unexamined Patent Publication No. 57-159841, etc.). [Problems to be solved by the invention] However, products used in this field tend to have increasingly diversified designs and larger sizes, and products that have a good appearance, moldability, physical property balance, and extremely high coating performance. Materials are required at relatively low prices. On the other hand, in the prior art, in order to improve the coating properties and the balance of physical properties, the amounts of various components that need to be added become too large.
The balance between these various performances has deteriorated, or material costs have been forced to increase significantly. [Means for Solving the Problems] The present invention aims to improve such drawbacks, and by blending a specific propylene/ethylene copolymer with a rubber component, optionally a filler, and an ethylene polymer, an excellent product can be obtained. physical property balance, appearance,
It has been found that it can exhibit high coating performance as well as moldability. Note that the term "paintability" as used herein includes not only the initial adhesion of the coating film but also moisture resistance, hot water resistance, solvent treatment resistance, and the like. That is, the present invention provides (a) an ethylene content of 1 to 30% by weight, an MFR of 0.1 g/10 min or more, a content soluble in xylene at room temperature of 1 to 30% by weight, and a low molecular weight distribution of the soluble content; Propylene and ethylene whose integrated value from the molecular weight side is 2 to less than 6% by weight with a molecular weight up to 1×10 4 , 8% by weight or more with a molecular weight up to 1×10 4.5 , and 25% by weight or more with a molecular weight up to 1×10 5 . A propylene polymer comprising 30 to 99% by weight of a polymer, (b) 1 to 40% by weight of a rubber component, (c) 5 to 35% by weight of a filler, and (d) 0 to 50% by weight of an ethylene polymer. It is a composite resin composition. The propylene/ethylene copolymer used in the present invention as component (a) has an ethylene content of 1 to 30% in the entire polymer.
In weight%, and MFR (JIS K7210, 230℃,
2.16Kg) is 0.1g/10 minutes or more, preferably 0.1 to 200
g/10 minutes, particularly preferably 0.5 to 100 g/10 minutes,
Contains 1 to 30% by weight of the total xylene soluble content, and the molecular weight distribution of the soluble content is less than 2 to 6% by weight, preferably 5% by weight, up to 1 x 10 4 as an integral value from the low molecular weight side % or less, up to 1× 4.5 is 8% by weight or more, preferably 10% or more by weight, up to 1×10 5
The content is 25% by weight or more, preferably 30% by weight or more. If the ethylene content of the copolymer as component (a) is less than 1% by weight, it is not preferable because the resulting tissue will have poor paintability and poor balance of physical properties, especially impact strength, whereas those with an ethylene content of more than 30% by weight is unfavorable because of its poor physical property balance. Furthermore, MFR is 0.1
If it is less than g/10 minutes, the moldability and appearance of the composition will be poor, and this is not preferred. Furthermore, if the room temperature xylene soluble content is less than 1% by weight, the paintability and impact strength of the tissue will be poor, and if it exceeds 30% by weight, the rigidity will decrease, and both are not preferred. On the other hand, in the molecular weight distribution value of the xylene soluble component, if the integrated value from the low molecular weight side is less than 2% by weight, the paintability of the composition is poor; Those containing less than 8% by weight of up to 1×10 4.5 and less than 25% by weight of up to 1×10 5 have poor paintability and are not preferred. In addition, the molecular weight is 1×
The molecular weight distribution value in the region exceeding 105 is not particularly limited, but if anything, the molecular weight is 1×
10 6 and the molecular weight distribution value is preferably 80% by weight or more, particularly preferably 85% by weight or more as an integral value from the low molecular weight side. Further, the ethylene content in the xylene soluble component is not particularly limited, but if it is too much or too little, the paintability and physical properties of the composition tend to be relatively unbalanced. % by weight, preferably 25-85% by weight, particularly preferably 25-60% by weight. Here, the ethylene content of the entire copolymer can be measured using infrared spectroscopy or
This is carried out using a conventional method such as using NMR. The intrinsic viscosity (decalin 135°C) of this copolymer is 6 or less, preferably 0.5 to 4. In addition, to measure the content of xylene soluble matter at room temperature, a 2 g sample was immersed in 500 c.c. of boiling xylene for 15 minutes to dissolve it, then cooled to room temperature, filtered with a G4 type glass filter, and dried. Depends on the method of calculating the value from the determined solid phase weight. Further, the molecular weight distribution value of the component was measured by gel permeation chromatography (hereinafter abbreviated as GPC) using the above-mentioned filtrate, that is, the component as a sample. Specifically, it is determined under the following conditions. Column: Mixed polystyrene gel column inner diameter 7mmφ, length 25cm Solvent: o-dichlorobenzene Temperature: 140℃ Detector: Infrared absorption (3.42μ) Concentration: 2mg/ml Injection amount: 200μ Flow rate: 1ml/min detection line : NES SRM1475 (using standard high-density polyethylene) Calculation method: ●Molecular weight is converted to polypropylene. In this case, the universal method is used for conversion. ●The viscosity formula is based on the following formula. [η] PP = 2.42×10 -4 M PP 0.707 [η] PE = 3.915×10 -4 M PE 0.733 ●The weight fraction of each molecular weight range is determined by a conventional method. On the other hand, the intrinsic viscosity of the xylene soluble component at room temperature (decalin 135°C) is not particularly limited, but is usually 6 or less. In addition, regarding the isotactic index () of this propylene-ethylene copolymer,
A content of 40% by weight or more, preferably 60% by weight or more, particularly 90% by weight or more is desirable. Furthermore, a rather low homopropylene content in this EPP is preferable from the viewpoint of paintability. Specifically, it is preferably 90 to 98% by weight, more preferably 91 to 97% by weight. If the ethylene content, MFR, xylene soluble content at room temperature, and molecular weight distribution value of this copolymer are outside the above ranges, the resulting composition molded product will have poor paintability, appearance, physical property balance, and molding processability. It's inappropriate. A common stereoregular catalyst is used for producing the above-mentioned propylene/ethylene copolymer used in the present invention. Typically, a combination of a transition metal halide compound, particularly a titanium halide compound, and an organoaluminum compound is used. In this catalyst system, an electron donor such as benzoic acid ester may be added as necessary, or one activated by co-pulverization or the like may be used. In addition, by using a recently developed catalyst system consisting of a solid catalyst component in which a titanium compound is supported on a magnesium compound, an organoaluminium compound, a silicon compound, or an electron donor such as an amine, polymers can be produced in high yield. Obtainable. Generally speaking, the polymerization method is to first polymerize propylene alone or a propylene/ethylene mixture having an ethylene content of 5% by weight or less in one or multiple stages to obtain a total polymerization amount of 60 to 95% by weight, preferably 65 to 98% by weight of the total polymerization amount.
to produce an amount of polymer corresponding to . in this case,
The polymerization temperature is usually 50 to 85°C, and hydrogen is preferably used to control the molecular weight. Next, propylene/propylene having an ethylene content of preferably 25 to 85% by weight, more preferably 35 to 65% by weight is used.
An ethylene mixture is supplied to the catalyst system and polymerized in one or multiple stages to produce a propylene/ethylene copolymer. In this case, the use of hydrogen as a molecular weight regulator is optional, but the use of large amounts of hydrogen is undesirable because it reduces the rubber in the final product. On the other hand, the MFR can be adjusted by treating the material prepolymerized by the method described above with an organic peroxide such as diacyl peroxide or dialkyl peroxide. Here, this copolymer may be a mixture of two or more resins as long as the properties are within the above property range. Amount of polymer (weight)
It can also be used within a range not exceeding. This copolymer may also contain other unsaturated monomers (for example, α-olefins such as butene-1, hexane-1, octene-1, 4-ethylpentene-1, etc.) to the extent that the effects of the present invention are not significantly impaired. ; Vinyl ester such as vinyl acetate; (meth)acrylic acid (ester), unsaturated organic acid such as maleic anhydride, or its derivatives, etc.) It may be any of the following. Furthermore, a mixture of these may be used. Next, the rubber of component (b) used in the present invention is not particularly limited, but includes ethylene/propylene copolymer rubber, styrene/butadiene block copolymer rubber, hydrogenated styrene/butadiene block copolymer,
Polyisoprene rubber, isobutylene/isoprene copolymer rubber, acrylonitrile/butadiene copolymer rubber, and mixtures thereof can be used. Among these, hydrogenated products of ethylene/propylene copolymer rubber or styrene/butadiene block copolymer are particularly preferred. Here, the propylene content of the ethylene-propylene copolymer rubber is generally 10 to 60% by weight, preferably 20% by weight.
~55% by weight, Mooney viscosity ML 1+4 (100℃)
is generally 5-120, preferably 7-105, MFR
(JIS-K7210, 230℃, 2.16Kg load) is generally
It is an ethylene/propylene binary copolymer or an ethylene/propylene/diene terpolymer at a rate of 0.1 to 30 g/10 min, preferably 0.2 to 20 g/10 min. In the latter case, an iodine value in the range of 5 to 30 is generally used. Propylene content is 10% by weight
If the composition is less than 60% by weight, the stiffness of the composition is poor.
Exceeding the amount is undesirable because impact strength and paintability deteriorate.
If the Mooney viscosity is less than 5, it is undesirable because the composition has poor paintability and is likely to have poor appearance (delami); if it exceeds 120, it is undesirable because moldability, appearance, and paintability are poor. Furthermore, if the MFR is less than 0.1, it tends to cause poor dispersion and has poor appearance and paintability, which is undesirable. If it exceeds 30, the paintability and appearance are also poor, which is not preferred. Furthermore, the hydrogenated product of styrene-butadiene block copolymer is a hydrogenated derivative obtained by hydrogenating a block copolymer represented by the general formula A(-B-A)n, where A is styrene or α-methyl Styrene and B is butadiene or a mixture thereof with isoprene. As for the manufacturing method of this product, for example, block copolymers are described in Japanese Patent Publication No. 40-23798, and hydrogenation treatment of block copolymers is described in Japanese Patent Publication No. 42-8704 and Japanese Patent Publication No. 43-1983.
It has been proposed in Publications No. 6636 and Special Publication No. 46-20814. One such hydrogenated block copolymer is commercially available from Shell Chemical Company under the trade name "KRATON-G." In addition, in the present invention, the rubber component (b)
When using such a hydrogenated block copolymer, it is preferable to use a so-called rubber softener such as a process oil. Next, the filler of component (c) optionally used in the present invention is an inorganic or organic filler with or without surface treatment, such as calcium carbonate (heavy, light, colloid), talc, barium sulfate, clay, carbonate. Magnesium, alumina, silica, iron oxide, calcium sulfate, glass fiber, glass beads, white carbon, hollow glass bulb, silica sand,
Silica stone, carbon black, aluminum hydroxide, magnesium hydroxide, zinc oxide, basic magnesium carbonate, asbestos, zeolite, white lead white, molybdenum, titanium oxide, diatomaceous earth, sericite, shirasu, graphite, calcium hydroxide, Calcium sulfite, gypsum fiber, carbon fiber, synthetic silicate fiber (PMF: processed mineral fiber), quartz powder, bentonite, metal whisker, wood powder, soda sulfate, various natural fibers, polyester fiber, polyamide fiber, waste paper, various These include resin fibers, etc. Among them, talc has an average particle size of 0.2 to 10 μm, preferably 0.2 to 5 μm, mica has an average particle size of 1 to 150 μm, preferably 2 to 50 μm, barium sulfate has an average particle size of 0.1 to 1 μm, preferably 0.1 to 0.5 μm, and talc has an average particle size of 0.1 to 0.5 μm. ,
Colloidal calcium carbonate, preferably 0.16 to 0.4 μm,
Calcium silicate (wollastonite) with a diameter of 1 to 15 μm, preferably 2 to 10 μm, and a diameter of 3 to 15 μm
m, preferably 6 to 14 μm glass fibers are preferred. Here, the average particle size is the particle size at the 50% point on the particle size cumulative distribution curve measured by a liquid phase sedimentation type particle size distribution measuring device using a light transmission method, such as the Shimadzu CP model (e.g. SA-CP2-20 model). This is the diameter value. Among these, for talc, a constant pressure ventilation measurement method based on the air permeation method (for example, Shimadzu SS-
100 type), and the particle size distribution measured by the light transmission method using the liquid phase sedimentation method described above is 95% or less of 10 μm or less, 85% or less of 5 μm or less, and 1 μm.
Talc containing 5 to 95% m or less is preferred. As for mica, white mica (muscovite) is preferable. Further, it is preferable that the glass fiber has a sizing agent attached amount of 0.3% by weight or less. Examples of surface treatments include silane coupling agents, higher fatty acids, fatty acid metal salts, unsaturated organic acids or derivatives thereof (maleic anhydride, acrylic acid, etc.), organic titanate, resin acid, etc.
Mention may be made of chemical or physical surface treatments with various treatment agents such as polyethylene glycol ether. In addition to the effects of the present invention, surface treatment is effective in improving printability, weld strength, adhesion, tapping properties, kneading properties, and the like. The ethylene polymer as component (d) optionally used in the present invention has a density of 0.910 g/cm 3 or more, and types include ethylene homopolymers (polyethylene), ethylene and other α-olefins (e.g. propylene, butene, pentene, hexene, heptene, etc.) or unsaturated organic acids and their anhydrides (e.g. acrylic acid, methacrylic acid, maleic acid, maleic anhydride, itaconic acid, etc.) or unsaturated esters (e.g. vinyl acetate, acrylic acid, etc.) methyl acid, methyl methacrylate, etc.), and copolymers of two or more elements with so-called vinyl monomers such as vinyl silane or aromatic vinyl compounds. These copolymers may be made by block, random or graft copolymerization, or may be a mixture of these polymers. However, in the case of the above-mentioned ethylene copolymer, ethylene must account for at least 50% by weight. MFR of ethylene polymer that can be used in the present invention
is 0.01-300g/10 minutes, preferably 0.1-100g/
It's 10 minutes. The blending ratio of components (a) to (d) as above is (a) + (b) +
(a) 30-99% by weight, preferably 50-98% by weight, (b) 1-40% by weight, preferably 2-35% by weight, (c) respectively based on the total amount of (c) + (d); (d) 0 to 50% by weight, preferably 15% by weight. If component (a) is less than 30% by weight, moldability and physical properties are unsatisfactory, while if it is in excess, paintability is poor and undesirable. Furthermore, if the component (b) is less than 1% by weight, the paintability will be poor, and if it exceeds 40% by weight, the rigidity will be poor, which are both undesirable. If component (c) is less than 5% by weight, the balance of physical properties will be poor, while if it exceeds 35% by weight, moldability and appearance will be poor, which is not preferred.
Furthermore, if the content of component (d) exceeds 50% by weight, the rigidity and heat resistance will deteriorate, which is not preferable. In addition to these components (a) to (d), various additional components may be added to the composition of the present invention within a range that does not significantly impair the effects of the present invention. These additional components include the propylene polymer resin as component (a) used in the present invention and thermoplastic resins other than component (d) (e.g. propylene such as polybutene, homopolymers of α-olefins other than polyethylene, propylene , olefin polymer resins such as copolymers of α-olefins other than ethylene, propylene, copolymers of α-olefins other than ethylene and vinyl monomers, and nylon polycarbonates,
Acrylonitrile butadiene styrene resin (ABS resin), polystyrene, polyvinyl chloride,
Resins other than olefin polymer resins such as polyphenylene oxide), antioxidants (phenolic agents,
sulfur thread, etc.), lubricants, various organic and inorganic pigments,
Examples include ultraviolet absorbers, antistatic agents, dispersants, copper damage inhibitors, neutralizing agents, blowing agents, plasticizers, antifoam agents, flame retardants, crosslinking agents, flowability improvers, weld strength improvers, etc. can. These additional components can also be added in combination. The resin composition of the present invention can be produced using a conventional granulator or kneader such as a single-screw extruder, a twin-screw extruder, a Banbury mixer, a roll, a Brabender plastograph, or a kneader. Normally, the compound is made into a pellet-like compound using an extruder or the like and then subjected to processing, but in special cases, the four components can be directly fed to various molding machines and molded while training with the molding machine. In addition, components (b), (c), and (d) may be mixed together with the necessary components at a high concentration in advance, either alone or as needed, to form a masterbatch, which is then separately mixed with a propylene-ethylene copolymer, etc. It is also possible to perform blend compounding or molding while diluting. The method of molding the composition of the present invention is not particularly limited, and includes extrusion molding, blow molding, injection molding,
The effects of the present invention are exhibited in molded products regardless of the molding method used, such as sheet molding, thermoforming, rotational molding, and laminated molding, but injection molding is the most suitable among them. [Actions and Effects] The composition of the present invention thus obtained has excellent paintability (1,
In addition to having so-called solvent treatment resistance, such as little loss of gloss due to steam cleaning with 1,1-trichloroethane, etc., it also has a high balance of physical properties (rigidity, low-temperature impact resistance), good appearance, and molding process. In addition, sink marks and warpage are less noticeable, and dimensional stability, printability, adhesion, and scratch resistance are also good, weld lines are less noticeable, and weld strength and tensile elongation are also good. As a result, the resin composition of the present invention can be used in application fields that require high coating performance, such as automobile parts and other applications.
Industrial parts field such as OA equipment parts, especially bumpers,
For large automobile parts such as fenders, facias, door plates, side mat guards, kicking plates, spoilers, instrument panels, and trims, housings for so-called OA equipment such as computers, personal computers, VTRs, televisions, and home appliances. This enables application under high quality conditions. As a result, it has become possible to obtain coated molded bodies of high quality. [Example] The present invention will be specifically explained with reference to Examples below. The various measurement methods used here are as follows. (1) Paintability (a) Painting method: A polypropylene paint [Planet PP-3 manufactured by Origin Electric Co., Ltd.] was spray-coated to a film thickness of approximately 7 μm on the test piece.
Bake for 20 minutes at ℃. (b) Initial adhesion of paint film: 2mm of the paint test piece prepared in (a) was left at room temperature day and night, and then cut into the paint film with a cutter.
Place a total of 100 mm square squares (10 x 10 squares), stick 24 mm wide cellophane tape (manufactured by Nichiban Co., Ltd.) on top of it, and peel it off suddenly in the direction perpendicular to the painted surface, and it will not peel off. I counted the number of squares. (c) Paint film moisture resistance test: The painted test piece prepared in (a) was left at room temperature for two days and nights, and then hung in a constant temperature and humidity chamber maintained at 50°C and 95% RH for 240 hours. Two hours after taking it out from the tank, the same substrate eye test as in (b) was conducted. (d) Paint film hot water resistance test: After leaving the painted test piece prepared in (a) at room temperature for 2 days and nights, it was placed in a constant temperature water bath at 40°C for 300 min.
Soaked for an hour. Two hours after removal, the same substrate test as in (b) was conducted. (2) Flexural modulus: JIS-K7203 compliant (23℃) (3) Dart impact strength: A dart, which is a load sensor, was placed on a test piece (100 x 100 x 2 mm each) installed on a support (hole diameter φ40 mm). Drop (2m x 5kg)
f) The deformation and fracture behavior of the test piece under impact load was measured, and the impact energy absorbed up to the point of crack initiation in the resulting impact pattern was calculated and taken as the impact strength of the material. The measurement atmosphere temperature was 23°C. (4) Molding processability and appearance: 5 parts by weight of brown pigmented polypropylene masterbatch was dry blended and a model sample (1200 ×350×310×3 each
mm), and observe the fluidity, mold releasability, sink marks, warping, flow marks, silver streaks, uneven coloring, etc., and if these are at a level that does not cause any problems in practical use, it is considered to be good. Items with a level that could not be used were judged to be defective. (5) GPC analysis: Equipment: Waters ALC/GPC150C. Column: Showa Denko AD80M/S, 3 columns. In the Examples and Comparative Examples below, the following EPP was used as component (a). EPP-A After a stirred polymerization tank with an internal volume of 200 ml was sufficiently replaced with propylene, 70 ml of n-heptane was charged.
After raising the temperature to 60°C, 12 g of titanium trichloride (TPB01, manufactured by Marubeni Solvay) and 50 g of diethylaluminum chloride were charged. Next, the temperature inside the polymerization tank was raised to 70°C, and propylene was charged at 10 kg/hr for 210 minutes. The hydrogen concentration was controlled at 6%. The reaction was carried out intermittently at the same temperature until the pressure inside the reaction tank reached 2Kg/cm 2 G, then the gas in the gas phase was purged and the pressure was lowered.
It was set to 0.5Kg/cm 2 G. Subsequently, a mixed gas of propylene/ethylene was charged at a rate of 3 kg/hr of propylene and 2 kg/hr of ethylene for 30 minutes. During this time, the temperature of the reaction tank was controlled at 65°C. The polymer slurry obtained in this way was
The mixture was transferred to a stirring tank, 40 g of n-heptane and 5 g of butanol were added, and the mixture was stirred at 70° C. for 2 hours. Next, 60 g of pure water was added, and after stirring at 70°C for 30 minutes, the lower layer of water was removed. The upper layer slurry was centrifuged to separate the polymer and dried with a dryer to obtain a polymer powder (EPP-A). The properties of the obtained polymer are shown in Table 1. In addition, in the polymerization of other EPPs described below, each polymer is
The hydrogen concentration was set so that the MFR would be the value shown in Table 1. EPP-B Polymerization was carried out in the same manner as in the polymerization of EPP-A except that the first stage propylene charging time was changed to 225 minutes to obtain a polymer powder (EPP-B). EPP-C The polymerization of EPP-A was carried out in the same manner except that the charging rate of the mixed gas in the second stage was 0.5 Kg/hr for propylene and 4.5 Kg/hr for ethylene.
A polymer powder (EPP-C) was obtained. EPP-D In the polymerization of EPP-A, the first stage polymerization temperature was 65°C, the charging time of propylene was 220 minutes, and the charging time of the mixed gas in the second stage was 65°C.
1.5Kg/hr, ethylene 3.5Kg/hr, and charged for 65 minutes
-D) was obtained. EPP-E In the polymerization of EPP-A, the pressure after purging in the first stage was 1.0 Kg/cm 2 G, and the charging rate of the mixed gas in the second stage was 1.5 Kg/hr for propylene and 4 Kg/hr for ethylene. A polymer powder (EPP-E) was obtained by carrying out the same procedure except for the following steps. The properties of these polymers are shown in Table 1.
【表】
組成物の配合に用いられた他の(b)、(c)、(d)成分
は次のものである。
(b) ゴム成分
EPM:プロピレン含量=25重量%、ムーニー粘
度=ML1+4(100℃)70、MFR=0.8g/10分の
プロピレン・エチレン共重合体ゴム。
SEBS:ブルツクフイールド粘度=500cps(20重
量%トルエン溶液、77〓)のスチレン・ブタジ
エンブロツク共重合体の水素添加物(シエル化
学社製、クレイトンG1652)。但し、ゴム軟化
剤としてプロセスオイル(出光興産PW−90)
をSEBS100重量部に対して10重量部併用添加
した。
(c) フイラー
タルク:平均粒径1.9μm、10μm以下97重量%、
5μm以下91重量%、1μm以下17重量%。
膠質炭酸カルシウム:平均粒径0.3μm。
(d) エチレン重合体
密度=0.950g/cm2、MFR=5g/10分のポリ
エチレン(PE)。
実施例1〜3および比較例1〜9[Table] Other components (b), (c), and (d) used in the formulation of the composition are as follows. (b) Rubber component EPM: propylene-ethylene copolymer rubber with propylene content = 25% by weight, Mooney viscosity = ML 1+4 (100°C) 70, MFR = 0.8 g/10 min. SEBS: Hydrogenated styrene-butadiene block copolymer with Bruckfield viscosity = 500 cps (20% by weight toluene solution, 77%) (manufactured by Schiel Chemical Co., Kraton G1652). However, process oil (Idemitsu Kosan PW-90) is used as a rubber softener.
10 parts by weight of were added to 100 parts by weight of SEBS. (c) Filler talc: average particle size 1.9 μm, 97% by weight of 10 μm or less,
91% by weight of 5μm or less, 17% by weight of 1μm or less. Colloidal calcium carbonate: average particle size 0.3 μm. (d) Ethylene polymer Polyethylene (PE) with density = 0.950 g/cm 2 , MFR = 5 g/10 min. Examples 1-3 and Comparative Examples 1-9
【表】
第2表に示す配合で、二軸混練機を用い、210
℃で混練造粒して組成物のペレツトを得た。この
ペレツトをスクリユーインライン射出成形機にて
230℃で試験片を成形し、その塗装性、物性バラ
ンスを測定した。また、前記ペレツトによつて、
成形加工性、外観を評価した。
第2表に示すとおり、実施例1〜3の組成物は
いずれも塗装性、物性バランス、成形加工性およ
び外観の全てが良好であるほか、印刷性、メツキ
性、ウエルド強度等も良好であつた。
これに対し、比較例1〜6の組成物はいずれも
塗装性が不良であり、比較例7〜9の組成物はい
ずれも物性バランスが実施例の組成物に比べて劣
つたものであつた。[Table] With the formulation shown in Table 2, using a twin-screw kneader, 210
The mixture was kneaded and granulated at ℃ to obtain pellets of the composition. This pellet is processed using a screw in-line injection molding machine.
Test pieces were molded at 230°C, and their paintability and physical property balance were measured. Moreover, with the pellets,
The moldability and appearance were evaluated. As shown in Table 2, all of the compositions of Examples 1 to 3 had good coating properties, physical property balance, moldability, and appearance, as well as good printability, plating properties, weld strength, etc. Ta. On the other hand, the compositions of Comparative Examples 1 to 6 all had poor paintability, and the compositions of Comparative Examples 7 to 9 all had a poor balance of physical properties compared to the compositions of Examples. .
Claims (1)
(c)、(d)各成分の配合割合は、(a)+(b)+(c)+(d)に対
してそれぞれ30〜99重量%、1〜40重量%、5〜
35重量%、0〜50重量%であることを特徴とする
プロピレン重合体樹脂組成物。 (a) エチレン含量が1〜30重量%、MFRが0.1
g/10min以上、常温キシレン可溶分1〜30重
量%で、かつ該可溶分の分子量分布が低分子側
からの積分値で分子量1×104までが2〜6重
量%未満、同1×104.5までが8重量%以上、同
1×105までが25重量%以上であるプロピレ
ン・エチレン共重合体 (b) ゴム成分 (c) フイラー (d) エチレン重合体[Claims] 1 Consisting of each of the following components (a) to (d), (a), (b),
The proportions of each component (c) and (d) are 30 to 99% by weight, 1 to 40% by weight, and 5 to 5% by weight for (a) + (b) + (c) + (d), respectively.
A propylene polymer resin composition characterized in that the content is 35% by weight and 0 to 50% by weight. (a) Ethylene content 1-30% by weight, MFR 0.1
g/10min or more, the xylene soluble content at room temperature is 1 to 30% by weight, and the molecular weight distribution of the soluble content is less than 2 to 6% by weight, with a molecular weight of 1 x 10 4 as an integral value from the low molecular side. Propylene-ethylene copolymer containing 8% by weight or more of up to ×10 4.5 and 25% by weight or more of up to 1 × 10 5 (b) Rubber component (c) Filler (d) Ethylene polymer
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11952085A JPS61276840A (en) | 1985-06-01 | 1985-06-01 | Propylene polymer resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11952085A JPS61276840A (en) | 1985-06-01 | 1985-06-01 | Propylene polymer resin composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61276840A JPS61276840A (en) | 1986-12-06 |
JPH0556377B2 true JPH0556377B2 (en) | 1993-08-19 |
Family
ID=14763306
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11952085A Granted JPS61276840A (en) | 1985-06-01 | 1985-06-01 | Propylene polymer resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61276840A (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2678615B2 (en) * | 1988-04-28 | 1997-11-17 | 東燃化学株式会社 | Fiber reinforced polymer composition |
JPH01271450A (en) * | 1988-04-25 | 1989-10-30 | Nissan Motor Co Ltd | Automobile outside sheet member comprising polyolefin resin composition |
JPH0251551A (en) * | 1988-08-16 | 1990-02-21 | Asahi Chem Ind Co Ltd | Resin composition |
KR100387648B1 (en) * | 2000-11-01 | 2003-06-27 | 현대자동차주식회사 | Composition of polypropylene resin |
JP2006111709A (en) * | 2004-10-14 | 2006-04-27 | Kaneka Corp | Acrylic block copolymer composition |
JP2016060758A (en) * | 2014-09-16 | 2016-04-25 | クラレプラスチックス株式会社 | Resin composition for blow molding |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5688447A (en) * | 1979-12-21 | 1981-07-17 | Mitsubishi Petrochem Co Ltd | Propylene polymer composition containing inorganic filler |
JPS5880335A (en) * | 1981-11-10 | 1983-05-14 | Showa Denko Kk | Resin composition |
JPS58213043A (en) * | 1982-06-04 | 1983-12-10 | Mitsui Toatsu Chem Inc | Polypropylene resin composition |
JPS59206447A (en) * | 1983-04-07 | 1984-11-22 | Idemitsu Petrochem Co Ltd | Propylene resin composition |
JPS6060154A (en) * | 1983-09-13 | 1985-04-06 | Mitsui Toatsu Chem Inc | Polypropylene resin composition |
-
1985
- 1985-06-01 JP JP11952085A patent/JPS61276840A/en active Granted
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5688447A (en) * | 1979-12-21 | 1981-07-17 | Mitsubishi Petrochem Co Ltd | Propylene polymer composition containing inorganic filler |
JPS5880335A (en) * | 1981-11-10 | 1983-05-14 | Showa Denko Kk | Resin composition |
JPS58213043A (en) * | 1982-06-04 | 1983-12-10 | Mitsui Toatsu Chem Inc | Polypropylene resin composition |
JPS59206447A (en) * | 1983-04-07 | 1984-11-22 | Idemitsu Petrochem Co Ltd | Propylene resin composition |
JPS6060154A (en) * | 1983-09-13 | 1985-04-06 | Mitsui Toatsu Chem Inc | Polypropylene resin composition |
Also Published As
Publication number | Publication date |
---|---|
JPS61276840A (en) | 1986-12-06 |
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