JPH0445874Y2 - - Google Patents
Info
- Publication number
- JPH0445874Y2 JPH0445874Y2 JP11115187U JP11115187U JPH0445874Y2 JP H0445874 Y2 JPH0445874 Y2 JP H0445874Y2 JP 11115187 U JP11115187 U JP 11115187U JP 11115187 U JP11115187 U JP 11115187U JP H0445874 Y2 JPH0445874 Y2 JP H0445874Y2
- Authority
- JP
- Japan
- Prior art keywords
- cotton layer
- base material
- impregnated
- melamine resin
- polymerized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 39
- 229920000742 Cotton Polymers 0.000 claims description 26
- 229920000877 Melamine resin Polymers 0.000 claims description 19
- 229920000728 polyester Polymers 0.000 claims description 16
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 10
- 239000010410 layer Substances 0.000 description 26
- 239000004640 Melamine resin Substances 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 230000003014 reinforcing effect Effects 0.000 description 7
- 239000000835 fiber Substances 0.000 description 5
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical class NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229920006327 polystyrene foam Polymers 0.000 description 4
- 239000000178 monomer Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- -1 amine hydrochloride Chemical class 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Laminated Bodies (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案は主として自動車の天井材、ドアトリ
ム、リヤパーセル、トランクルーム内壁等に用い
られる内装材に関するものである。[Detailed Description of the Invention] [Industrial Field of Application] The present invention mainly relates to interior materials used for automobile ceiling materials, door trims, rear parcels, trunk interior walls, etc.
従来、この主の内装材としてはレジンボード、
ダンボール、ポリスチレン発泡体シート等の基材
と表装材とを重合したものが提供されていた。
Conventionally, the main interior materials used were resin boards,
Products made by polymerizing a base material such as cardboard or a polystyrene foam sheet with a facing material have been provided.
更に上記基材に補強層としてフエルト、不織
布、ガラスクロス、故紙等を重合した構成も提供
されている。 Furthermore, configurations in which felt, nonwoven fabric, glass cloth, waste paper, etc. are polymerized as a reinforcing layer on the above-mentioned base material are also provided.
しかしながら補強層として伸びの乏しい不織
布、ガラスクロス、故紙等を用いると成形により
特に深絞り成形部分に亀裂等の欠陥を生ずる。ま
た上記補強層は基材との接着に接着剤を用いなけ
ればならない。一方補強層としてフエルトは伸び
を有し成形性良好なるものであるが、補強効果に
乏しく、また基剤との接着には接着剤を用いなけ
ればならない。
However, if a nonwoven fabric, glass cloth, waste paper, etc. with poor elongation is used as the reinforcing layer, defects such as cracks will occur during molding, especially in the deep drawing part. Furthermore, an adhesive must be used to bond the reinforcing layer to the base material. On the other hand, felt as a reinforcing layer has elongation and good moldability, but has poor reinforcing effect and requires the use of an adhesive for adhesion to the base material.
本考案は上記従来の問題点を解消する手段とし
て、基材１，１１の片面または両面にメラミン樹
脂含浸ポリエステル綿層２，１２を重合した内装
材を提供するものである。
The present invention provides an interior material in which a melamine resin-impregnated polyester cotton layer 2, 12 is polymerized on one or both sides of a base material 1, 11 as a means to solve the above conventional problems.
本考案に用いられる基材とはレジンボード、ダ
ンボール、ポリスチレン発泡体シート等従来から
基材として用いられているものであり、ダンボー
ルやポリスチレン発泡体シート等においてはフエ
ノール樹脂等の強化樹脂が塗布または含浸されて
いてもよい。 The base materials used in this invention are those conventionally used as base materials such as resin boards, cardboard, polystyrene foam sheets, etc. Cardboard and polystyrene foam sheets are coated or coated with reinforced resin such as phenolic resin. It may be impregnated.
本考案に用いられるメラミン樹脂含浸ポリエス
テル面層はポリエステル繊維を梳毛あるいは絡合
して綿層となし、該綿層にメチル化メチロールメ
ラミン、エチル化メチロールメラミン、ｎ−ブチ
ル化メチロールメラミン等のアルコール変性メチ
ロールメラミンの単量体または初期縮合物の水、
アルコール等の溶剤の溶液を含浸させたものであ
り、所望なれば塩化アンモニウム、アミン塩酸塩
等のメラミン硬化触媒を添加してもよい。綿層に
対するメラミン樹脂含浸量は固形分換算で約30〜
70重量％程度とするのが一般的である。 The melamine resin-impregnated polyester surface layer used in the present invention is made by combing or entangling polyester fibers to form a cotton layer, and the cotton layer is modified with alcohol such as methylated methylolmelamine, ethylated methylolmelamine, n-butylated methylolmelamine, etc. Water of methylolmelamine monomer or initial condensate,
It is impregnated with a solution of a solvent such as alcohol, and if desired, a melamine curing catalyst such as ammonium chloride or amine hydrochloride may be added. The amount of melamine resin impregnated into the cotton layer is approximately 30~ in terms of solid content.
It is generally about 70% by weight.
上記基材にメラミン樹脂含浸ポリエステル綿層
を重合するのは、基材の成形前あるいは成形時、
あるいは成形後のいずれでもよい。該綿層を基材
に重合する場合には該綿層に含浸されているメラ
ミン樹脂単量体または初期縮合物が重合時に綿層
表面に滲出して基材との接着剤の役割を果すから
特に接着剤は必要としない。したがつて基剤の片
面または両面にメラミン樹脂含浸ポリエステル綿
を敷設し、ホツトプレスを行なうことにより該ポ
リエステル綿を圧縮しかつ含浸されているメラミ
ン樹脂単量体または初期縮合物を硬化させること
によつて接着剤を使用することなくポリエステル
綿層を基材の片面または両面に重合することが出
来、この場合のホツトプレスの温度はメラミン樹
脂の硬化温度、即ち一般的には130〜150℃程度と
する。 The melamine resin-impregnated polyester cotton layer is polymerized on the above base material before or during molding of the base material.
Alternatively, it may be formed after molding. When polymerizing the cotton layer as a base material, the melamine resin monomer or initial condensate impregnated in the cotton layer oozes out onto the surface of the cotton layer during polymerization and acts as an adhesive with the base material. No special adhesive is required. Therefore, by laying polyester cotton impregnated with melamine resin on one or both sides of the base material, compressing the polyester cotton by hot pressing, and curing the impregnated melamine resin monomer or initial condensate. The polyester cotton layer can be polymerized on one or both sides of the substrate without using adhesives, and the hot pressing temperature in this case is the curing temperature of the melamine resin, which is generally about 130-150°C. .
本考案は上記構成を有するからメラミン樹脂含
浸綿層はポリエステル繊維からなるので耐熱性を
有し、また繊維相互が強固に絡合していない綿状
態にあるからどのような深絞り成形にも亀裂等を
生ずることなく追従し、また含浸されているメラ
ミン樹脂が接着剤としての役割をするから基材と
の接着に接着剤は不要であり、更にポリエステル
繊維間にメラミン樹脂の硬化物が充填された状態
となつているから基材に対する補強効果が大であ
り、またダンボールのように成形時にしわや亀裂
を生ずる基材に対してはメラミン樹脂含浸ポリエ
ステル綿層は該しわや亀裂による基材表面の凹凸
を吸収して平滑な表面の内装材を与える。
Since the present invention has the above-mentioned structure, the melamine resin-impregnated cotton layer is made of polyester fibers, so it has heat resistance, and since the fibers are in a cotton state in which the fibers are not tightly intertwined with each other, no cracks can be formed in any deep drawing process. Since the melamine resin impregnated acts as an adhesive, no adhesive is required for adhesion to the base material, and the cured product of melamine resin is filled between the polyester fibers. The melamine resin-impregnated polyester cotton layer has a great reinforcing effect on the base material, and for base materials that wrinkle and crack during molding, such as cardboard, the melamine resin-impregnated polyester cotton layer has a strong reinforcing effect on the base material. It absorbs the unevenness of the surface and provides an interior material with a smooth surface.
第１図は本考案の第一実施例に関するものであ
り、１はフエノール樹脂含浸ダンボールからなる
基材であり、２は該基材１の表面に重合されてい
るメラミン樹脂含浸ポリエステル綿層であり、該
綿層２はグレーに着色されており若干のクツシヨ
ン性を有して表装材としての役割を有する。該基
材１と綿層２とからなる内装材１０は天井型に成
形されている。
FIG. 1 shows a first embodiment of the present invention, in which 1 is a base material made of phenolic resin-impregnated cardboard, and 2 is a melamine resin-impregnated polyester cotton layer polymerized on the surface of the base material 1. The cotton layer 2 is colored gray, has some cushioning properties, and serves as a covering material. The interior material 10 consisting of the base material 1 and the cotton layer 2 is formed into a ceiling shape.
第２図は本考案の第二実施例に関するものであ
り、１１はポリスチレン発泡体シートからなる基
材であり、該基材１１表面にはメラミン樹脂含浸
ポリエステル綿層１２を介してポリ塩化ビニルレ
ザーからなる表装材１３が貼着されて天井型の内
装材２０を構成している。この場合基材１１と綿
層１２との接着および綿層１２と表装材１３との
接着は綿層１２に含浸されているメラミン樹脂に
よつて行なわれる。また綿層１２は若干のクツシ
ヨン性を有するから、ポリ塩化ビニルレザーにポ
リウレタン発泡体やポリエチレン発泡体のような
クツシヨン層を裏打ちすることは不要である。 FIG. 2 relates to a second embodiment of the present invention, in which reference numeral 11 is a base material made of a polystyrene foam sheet, and a polyvinyl chloride leather is applied to the surface of the base material 11 via a melamine resin-impregnated polyester cotton layer 12. A covering material 13 consisting of the following is attached to form a ceiling-shaped interior material 20. In this case, the adhesion between the base material 11 and the cotton layer 12 and the adhesion between the cotton layer 12 and the facing material 13 are performed by the melamine resin impregnated into the cotton layer 12. Also, since the cotton layer 12 has some cushioning properties, it is not necessary to back the polyvinyl chloride leather with a cushioning layer such as polyurethane foam or polyethylene foam.
第１図は第一実施例の斜視図、第２図は第二実
施例の斜視図である。
図中、１，１１……基材、２，１２……メラミ
ン樹脂含浸ポリエステル綿層。
FIG. 1 is a perspective view of the first embodiment, and FIG. 2 is a perspective view of the second embodiment. In the figure, 1, 11... base material, 2, 12... melamine resin impregnated polyester cotton layer.
Claims (1)
リエステル綿層を重合したことを特徴とする内
装材 (2) 該内装材のポリエステル綿を重合した側には
更に表装材が重合される「実用新案登録請求の
範囲(1)」に記載の内装材[Scope of Claim for Utility Model Registration] (1) An interior material characterized by having a melamine resin-impregnated polyester cotton layer polymerized on one or both sides of the base material (2) The side of the interior material where the polyester cotton layer is polymerized further comprises: Interior material described in "Claims for Utility Model Registration (1)" in which the facing material is polymerized
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11115187U JPH0445874Y2 (en) | 1987-07-20 | 1987-07-20 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11115187U JPH0445874Y2 (en) | 1987-07-20 | 1987-07-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6416324U JPS6416324U (en) | 1989-01-26 |
| JPH0445874Y2 true JPH0445874Y2 (en) | 1992-10-28 |
Family
ID=31348946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11115187U Expired JPH0445874Y2 (en) | 1987-07-20 | 1987-07-20 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0445874Y2 (en) |
-
1987
- 1987-07-20 JP JP11115187U patent/JPH0445874Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6416324U (en) | 1989-01-26 |
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