JPH04356525A - Production of polyester - Google Patents
Production of polyesterInfo
- Publication number
- JPH04356525A JPH04356525A JP13123591A JP13123591A JPH04356525A JP H04356525 A JPH04356525 A JP H04356525A JP 13123591 A JP13123591 A JP 13123591A JP 13123591 A JP13123591 A JP 13123591A JP H04356525 A JPH04356525 A JP H04356525A
- Authority
- JP
- Japan
- Prior art keywords
- polyester
- sodium
- mol
- aromatic
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- -1 aromatic sulfonic acid compound Chemical class 0.000 claims abstract description 30
- 125000003118 aryl group Chemical group 0.000 claims abstract description 18
- 125000005907 alkyl ester group Chemical group 0.000 claims abstract description 14
- 238000005809 transesterification reaction Methods 0.000 claims abstract description 14
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 11
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 11
- 239000011734 sodium Substances 0.000 claims abstract description 11
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000003054 catalyst Substances 0.000 claims abstract description 10
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 7
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims abstract description 6
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims abstract description 4
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 4
- 229910052700 potassium Inorganic materials 0.000 claims abstract description 4
- 239000011591 potassium Substances 0.000 claims abstract description 4
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 16
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 12
- 239000010936 titanium Substances 0.000 claims description 12
- 229910052719 titanium Inorganic materials 0.000 claims description 12
- 238000004821 distillation Methods 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 7
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N naphthalene-acid Natural products C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims description 3
- 150000002790 naphthalenes Chemical class 0.000 claims description 3
- 150000003609 titanium compounds Chemical class 0.000 claims description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims description 2
- GYUVMLBYMPKZAZ-UHFFFAOYSA-N dimethyl naphthalene-2,6-dicarboxylate Chemical compound C1=C(C(=O)OC)C=CC2=CC(C(=O)OC)=CC=C21 GYUVMLBYMPKZAZ-UHFFFAOYSA-N 0.000 claims description 2
- WYIBAMPRACRCOM-UHFFFAOYSA-N dimethyl naphthalene-2,7-dicarboxylate Chemical compound C1=CC(C(=O)OC)=CC2=CC(C(=O)OC)=CC=C21 WYIBAMPRACRCOM-UHFFFAOYSA-N 0.000 claims description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 2
- 238000002425 crystallisation Methods 0.000 abstract description 54
- 230000008025 crystallization Effects 0.000 abstract description 54
- 238000000034 method Methods 0.000 abstract description 7
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 42
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 39
- BYMHXIQVEAYSJD-UHFFFAOYSA-M sodium;4-sulfophenolate Chemical compound [Na+].OC1=CC=C(S([O-])(=O)=O)C=C1 BYMHXIQVEAYSJD-UHFFFAOYSA-M 0.000 description 28
- 230000000052 comparative effect Effects 0.000 description 23
- 229920001225 polyester resin Polymers 0.000 description 19
- 239000004645 polyester resin Substances 0.000 description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 238000003756 stirring Methods 0.000 description 14
- 230000001737 promoting effect Effects 0.000 description 13
- 230000000694 effects Effects 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 11
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 9
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 8
- 229920001707 polybutylene terephthalate Polymers 0.000 description 8
- 239000006227 byproduct Substances 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 239000008188 pellet Substances 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 238000009864 tensile test Methods 0.000 description 4
- 229910052582 BN Inorganic materials 0.000 description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 3
- 229920001634 Copolyester Polymers 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 3
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 2
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 2
- SFHBJXIEBWOOFA-UHFFFAOYSA-N 5-methyl-3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical compound O=C1OC(C)COC(=O)C2=CC=C1C=C2 SFHBJXIEBWOOFA-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- VNGOYPQMJFJDLV-UHFFFAOYSA-N dimethyl benzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC=CC(C(=O)OC)=C1 VNGOYPQMJFJDLV-UHFFFAOYSA-N 0.000 description 2
- ALOUNLDAKADEEB-UHFFFAOYSA-N dimethyl sebacate Chemical compound COC(=O)CCCCCCCCC(=O)OC ALOUNLDAKADEEB-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 125000003010 ionic group Chemical group 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000005487 naphthalate group Chemical group 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229940077386 sodium benzenesulfonate Drugs 0.000 description 2
- 229940087596 sodium phenolsulfonate Drugs 0.000 description 2
- SYGMNXFMNIFZLK-UHFFFAOYSA-M sodium;3-hydroxybenzenesulfonate Chemical compound [Na+].OC1=CC=CC(S([O-])(=O)=O)=C1 SYGMNXFMNIFZLK-UHFFFAOYSA-M 0.000 description 2
- ZPWQALCOMQRMRK-UHFFFAOYSA-M sodium;6-hydroxynaphthalene-2-sulfonate Chemical compound [Na+].C1=C(S([O-])(=O)=O)C=CC2=CC(O)=CC=C21 ZPWQALCOMQRMRK-UHFFFAOYSA-M 0.000 description 2
- MZSDGDXXBZSFTG-UHFFFAOYSA-M sodium;benzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=CC=C1 MZSDGDXXBZSFTG-UHFFFAOYSA-M 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-DYCDLGHISA-N trifluoroacetic acid-d1 Chemical compound [2H]OC(=O)C(F)(F)F DTQVDTLACAAQTR-DYCDLGHISA-N 0.000 description 2
- MJHNUUNSCNRGJE-UHFFFAOYSA-N trimethyl benzene-1,2,4-tricarboxylate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C(C(=O)OC)=C1 MJHNUUNSCNRGJE-UHFFFAOYSA-N 0.000 description 2
- DJWANRNABXVNDQ-UHFFFAOYSA-N 1-butoxyoctane-1,8-diol;titanium Chemical compound [Ti].CCCCOC(O)CCCCCCCO DJWANRNABXVNDQ-UHFFFAOYSA-N 0.000 description 1
- YDVAYRYSXOPMAK-UHFFFAOYSA-N 1-propan-2-yloxybutane-1,4-diol;titanium Chemical compound [Ti].CC(C)OC(O)CCCO YDVAYRYSXOPMAK-UHFFFAOYSA-N 0.000 description 1
- NZZYRBJEGRIYIF-UHFFFAOYSA-N 1-propan-2-yloxyoctane-1,8-diol;titanium Chemical compound [Ti].CC(C)OC(O)CCCCCCCO NZZYRBJEGRIYIF-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- CAQWNKXTMBFBGI-UHFFFAOYSA-N C.[Na] Chemical compound C.[Na] CAQWNKXTMBFBGI-UHFFFAOYSA-N 0.000 description 1
- UDSFAEKRVUSQDD-UHFFFAOYSA-N Dimethyl adipate Chemical compound COC(=O)CCCCC(=O)OC UDSFAEKRVUSQDD-UHFFFAOYSA-N 0.000 description 1
- NQSMEZJWJJVYOI-UHFFFAOYSA-N Methyl 2-benzoylbenzoate Chemical compound COC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 NQSMEZJWJJVYOI-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 description 1
- 229960005147 calcium acetate Drugs 0.000 description 1
- 235000011092 calcium acetate Nutrition 0.000 description 1
- 239000001639 calcium acetate Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- LNGAGQAGYITKCW-UHFFFAOYSA-N dimethyl cyclohexane-1,4-dicarboxylate Chemical compound COC(=O)C1CCC(C(=O)OC)CC1 LNGAGQAGYITKCW-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940014772 dimethyl sebacate Drugs 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002148 esters Chemical group 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- JOBHEGVWWCJZPO-UHFFFAOYSA-N methyl 2-(2-hydroxyethoxy)benzoate Chemical compound COC(=O)C1=CC=CC=C1OCCO JOBHEGVWWCJZPO-UHFFFAOYSA-N 0.000 description 1
- CGTYPNOFVGYUED-UHFFFAOYSA-N methyl 2-(2-methoxycarbonylphenyl)benzoate Chemical compound COC(=O)C1=CC=CC=C1C1=CC=CC=C1C(=O)OC CGTYPNOFVGYUED-UHFFFAOYSA-N 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- VMNZSPZHEZLXCQ-UHFFFAOYSA-M potassium;4-hydroxybenzenesulfonate Chemical compound [K+].OC1=CC=C(S([O-])(=O)=O)C=C1 VMNZSPZHEZLXCQ-UHFFFAOYSA-M 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- IAAKNVCARVEIFS-UHFFFAOYSA-M sodium;4-hydroxynaphthalene-1-sulfonate Chemical compound [Na+].C1=CC=C2C(O)=CC=C(S([O-])(=O)=O)C2=C1 IAAKNVCARVEIFS-UHFFFAOYSA-M 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- RGCHNYAILFZUPL-UHFFFAOYSA-N trimethyl benzene-1,3,5-tricarboxylate Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(C(=O)OC)=C1 RGCHNYAILFZUPL-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は成形加工性、機械的性質
に優れ、特に結晶化速度が改善されたポリエステル樹脂
の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a polyester resin which has excellent moldability and mechanical properties, and particularly has an improved crystallization rate.
【0002】0002
【従来の技術及び発明が解決しようとする課題】ポリブ
チレンテレフタレート(PBT)に代表される芳香族ポ
リエステルは、耐熱性、耐薬品性、機械的強度に優れエ
ンジニアリングプラスチックとして重用されている。こ
の中で、PBTはそれ自身で射出成形に十分可能な結晶
化速度を有してはいるが、更に成形のハイサイクル化が
望まれている。また、PBT、ポリブチレンナフタレー
ト(PBN)等に更に共重合成分を用いて製造されるコ
ポリエステルは、一般に共重合成分が結晶化の阻害因子
となり結晶化速度を著しく低下させ、成形性、機械的強
度等の他、製造時のペレットのスティッキング等の工程
上における問題をも残している。一方、ポリエチレンテ
レフタレート(PET)、ポリプロピレンテレフタレー
ト(PPT)、ポリエチレンナフタレート(PEN)等
はホモポリエステル自身の結晶化速度も低く、成形加工
性はもちろんのこと、耐熱性、機械的強度に不具合を生
じている。これらの芳香族ポリエステルの結晶化速度を
向上させる目的で、結晶化促進剤を添加するなど数多く
の提案がなされている。例えば、特公昭45−1876
8 号ではガラス繊維の配合が、特公昭45−9470
号では粒径の特定された不溶解性固体無機物質の配合が
、特公昭45−26225 号ではイオン性ポリオレフ
ィン共重合体の配合がそれぞれ開示されている。しかし
ながら、これらの結晶化促進剤はポリエステルとの溶解
性が低く、混練を十分におこなってもなお樹脂中で不均
質な分散状態を呈し、結晶化促進効果はいまだ不十分で
あり、特に多成分のコモノマーを用いた共重合ポリエス
テルに対する効果は小さい。また、結晶化促進効果を上
げるべく添加量を増やした場合、機械的強度を大きく損
なうこととなり実用的でない。また、特公昭60−56
180 号で開示された芳香族スルホン酸のアルカリ金
属塩からなる化合物は、分散性は不活性粉末等より優れ
るものの樹脂中に相溶させることは困難であり、十分な
結晶化促進効果を発現するに至っていない。一方、特開
昭58−149942号で開示された高融点ポリエステ
ル樹脂のブレンドは相溶性には優れるものの、やはり結
晶化促進効果は十分でない。ポリエステルの結晶化速度
の改善は、この様にいまだ十分満足できるものとは言え
ない。本発明はかかる問題点に対しすぐれた性能を有す
るポリエステル及びその製造法を提供することを目的と
する。BACKGROUND OF THE INVENTION Aromatic polyesters represented by polybutylene terephthalate (PBT) are widely used as engineering plastics due to their excellent heat resistance, chemical resistance, and mechanical strength. Among these, although PBT itself has a crystallization rate sufficient for injection molding, it is desired that the molding cycle be further increased. In addition, in copolyesters produced by using copolymerization components such as PBT and polybutylene naphthalate (PBN), the copolymerization components generally act as an inhibitor of crystallization and significantly reduce the crystallization rate, resulting in poor moldability and mechanical properties. In addition to mechanical strength, there are also problems in the process such as sticking of pellets during production. On the other hand, homopolyesters such as polyethylene terephthalate (PET), polypropylene terephthalate (PPT), and polyethylene naphthalate (PEN) have a low crystallization rate, resulting in problems in not only moldability but also heat resistance and mechanical strength. ing. In order to improve the crystallization rate of these aromatic polyesters, many proposals have been made, including the addition of crystallization promoters. For example, Tokuko Sho 45-1876
In No. 8, the glass fiber composition was
JP-B-45-26225 discloses the formulation of an ionic polyolefin copolymer. However, these crystallization accelerators have low solubility with polyester, and even after sufficient kneading, they still exhibit a non-uniform dispersion state in the resin, and their crystallization accelerating effect is still insufficient, especially when using multi-component polyesters. The effect on copolyesters using comonomers is small. Furthermore, if the amount added is increased in order to increase the effect of promoting crystallization, the mechanical strength will be significantly impaired, which is not practical. In addition, special public service
Although the compound consisting of the alkali metal salt of aromatic sulfonic acid disclosed in No. 180 has better dispersibility than inert powder, etc., it is difficult to make it compatible with the resin, and it does not exhibit sufficient crystallization promoting effect. has not yet been reached. On the other hand, although the blend of high melting point polyester resins disclosed in JP-A-58-149942 has excellent compatibility, it still does not have a sufficient effect of promoting crystallization. As described above, the improvement in the crystallization rate of polyester cannot be said to be fully satisfactory. An object of the present invention is to provide a polyester having excellent performance in solving these problems and a method for producing the same.
【0003】0003
【課題を解決するための手段】以上の課題を解決すべく
本発明者らは鋭意検討を重ねた結果、芳香族ポリエステ
ルを製造する際に、チタン系化合物を触媒とし、特定の
単官能化合物成分の存在下でエステル交換反応を行い、
更に重縮合することにより結晶化速度が著しく促進され
、成形加工性、機械的強度に優れたポリエステルを提供
し得ることを見いだし、本発明を完成するに至ったもの
である。即ち、本発明は芳香族ジカルボン酸の低級アル
キルエステルと、脂肪族ジオールを反応せしめて芳香族
ポリエステルを製造するに際し、芳香族ジカルボン酸の
低級アルキルエステル成分に対して0.02〜1.80
モル%の下記一般式(I)で示される芳香族スルホン酸
化合物の存在下で、チタン系化合物を触媒としエステル
交換反応を行い、続いて重縮合反応を行うことを特徴と
するポリエステルの製造方法に関するものである。
HO−R−O−Ar−SO3M (I)
(但し、−Ar−は p−置換ベンゼン、2,6 −置
換ナフタレンより選ばれる基である。R は−CH2C
H2−、−CH(CH3)CH2−、−CH2CH(C
H3)−、−CH2CH2OCH2CH2− より選ば
れる2価の基である。M はリチウム、ナトリウム、カ
リウムより選ばれるアルカリ金属である。)本発明の芳
香族ポリエステルは、特定量の(I)式化合物及びチタ
ン系化合物触媒の存在下で、芳香族ジカルボン酸の低級
アルキルエステルと、脂肪族ジオールをエステル交換反
応せしめ、その後重縮合して得られるもので、ホモポリ
エステルは勿論のこと、多成分を導入したコポリエステ
ルをも包含する。芳香族ジカルボン酸の低級アルキルエ
ステルは主としてテレフタル酸ジメチル、2,6 −ナ
フタレンジカルボン酸ジメチル、2,7 −ナフタレン
ジカルボンジメチルより選ばれ、これらの成分量は全構
成酸成分に対して好ましくは60モル%以上、特に好ま
しくは70モル%以上である。また、脂肪族ジオールは
主としてエチレングリコール、1,3 −プロパンジオ
ール、1,4 −ブタンジオールより選ばれ、これらの
成分量は全構成ジオール成分に対して好ましくは60モ
ル%以上であり、特に好ましくは70モル%以上である
。主たる構成繰り返し単位としては、エチレンテレフタ
レート、エチレン−2,6 −ナフタレート、エチレン
−2,7 −ナフタレート、プロピレンテレフタレート
、プロピレン−2,6 −ナフタレート、プロピレン−
2,7 −ナフタレート、ブチレンテレフタレート、ブ
チレン−2,6−ナフタレート、ブチレン−2,7 −
ナフタレート等が例示される。その中でも、エチレンテ
レフタレート、プロピレンテレフタレート、ブチレンテ
レフタレート、エチレン−2,6 −ナフタレート、プ
ロピレン−2,6 −ナフタレート、ブチレン−2,6
−ナフタレートを主たる構成繰り返し単位とするもの
が好ましい。[Means for Solving the Problems] In order to solve the above problems, the present inventors have made extensive studies, and have found that when producing aromatic polyester, a titanium-based compound is used as a catalyst, and a specific monofunctional compound component is used as a catalyst. The transesterification reaction is carried out in the presence of
Furthermore, it was discovered that the crystallization rate was significantly accelerated by polycondensation, and a polyester having excellent moldability and mechanical strength could be provided, and the present invention was completed based on this finding. That is, in the present invention, when producing an aromatic polyester by reacting a lower alkyl ester of an aromatic dicarboxylic acid with an aliphatic diol, the lower alkyl ester component of an aromatic dicarboxylic acid is reacted with an alkyl ester of 0.02 to 1.80.
A method for producing polyester, which comprises performing a transesterification reaction using a titanium-based compound as a catalyst in the presence of a mol% of an aromatic sulfonic acid compound represented by the following general formula (I), followed by a polycondensation reaction. It is related to. HO-R-O-Ar-SO3M (I)
(However, -Ar- is a group selected from p-substituted benzene and 2,6-substituted naphthalene. R is -CH2C
H2-, -CH(CH3)CH2-, -CH2CH(C
H3)-, -CH2CH2OCH2CH2-. M is an alkali metal selected from lithium, sodium, and potassium. ) The aromatic polyester of the present invention is prepared by subjecting a lower alkyl ester of an aromatic dicarboxylic acid to a transesterification reaction with an aliphatic diol in the presence of a specific amount of the compound of formula (I) and a titanium compound catalyst, and then polycondensing the polyester. It includes not only homopolyesters but also copolyesters into which multiple components have been introduced. The lower alkyl ester of aromatic dicarboxylic acid is mainly selected from dimethyl terephthalate, dimethyl 2,6-naphthalene dicarboxylate, and dimethyl 2,7-naphthalene dicarboxylate, and the amount of these components is preferably 60 mol based on the total acid components. % or more, particularly preferably 70 mol% or more. Further, the aliphatic diol is mainly selected from ethylene glycol, 1,3-propanediol, and 1,4-butanediol, and the amount of these components is preferably 60 mol% or more based on the total diol components, and is particularly preferably is 70 mol% or more. The main structural repeating units include ethylene terephthalate, ethylene-2,6-naphthalate, ethylene-2,7-naphthalate, propylene terephthalate, propylene-2,6-naphthalate, propylene-
2,7-naphthalate, butylene terephthalate, butylene-2,6-naphthalate, butylene-2,7-
Examples include naphthalate. Among them, ethylene terephthalate, propylene terephthalate, butylene terephthalate, ethylene-2,6-naphthalate, propylene-2,6-naphthalate, butylene-2,6
- Those having naphthalate as the main constituent repeating unit are preferred.
【0004】共重合ポリエステルを形成する場合には、
酸構成成分として異なる2種以上の上記酸構成成分は勿
論のこと、これ以外にジフェン酸ジメチル、4,4’−
ジフェニルジカルボン酸ジメチル、アジピン酸ジメチル
、セバシン酸ジメチル、1,4 −シクロヘキサンジカ
ルボン酸ジメチル等の従来公知の二官能性カルボン酸の
低級アルキルエステルの一種または二種以上を用いるこ
とが可能である。また、ジオール構成成分として上記ジ
オール構成成分は勿論のこと、これ以外にジエチレング
リコール、トリエチレングリコール、1,5 −プロパ
ンジオール、1,6 −ヘキサンジオール、ネオペンチ
ルグリコール、1,10−デカンジオール、1,4 −
シクロヘキサンジメタノール、1,4 −シクロヘキサ
ンジオール、 p−キシリデングリコール、ハイドロキ
ノンのエチレンオキシド付加体、2,2 −ビス(4−
ヒドロキシフェニル)プロパンのエチレンオキシド付加
体、ビス(4−ヒドロキシフェニル)スルホンのエチレ
ンオキシド付加体、2,2 −ビス(3,5 −ジブロ
モ−4−ヒドロキシフェニル)プロパンのエチレンオキ
シド付加体、2,6 −ジヒドロシキナフタレンのエチ
レンオキシド付加体等の従来公知の二官能性ジオールの
一種又は二種以上を用いることが可能である。また、ト
リメシン酸トリメチル、トリメリット酸トリメチル、ト
リメチロールプロパン、ペンタエリスリトールの如き三
官能以上の多官能化合物、ステアリルアルコール、o−
ベンゾイル安息香酸メチルの如き単官能化合物、 p−
ヒドロキシエトキシフェニルカルボン酸メチルの如きヒ
ドロキシカルボン酸誘導体、ポリブチレングリコールの
如きポリアルキレングリコール等を併用することも可能
である。[0004] When forming a copolymerized polyester,
In addition to the above-mentioned two or more different acid constituents, dimethyl diphenate, 4,4'-
It is possible to use one or more types of conventionally known lower alkyl esters of difunctional carboxylic acids such as dimethyl diphenyldicarboxylate, dimethyl adipate, dimethyl sebacate, and dimethyl 1,4-cyclohexanedicarboxylate. In addition to the above-mentioned diol constituents, diol constituents include diethylene glycol, triethylene glycol, 1,5-propanediol, 1,6-hexanediol, neopentyl glycol, 1,10-decanediol, 1 ,4-
Cyclohexane dimethanol, 1,4-cyclohexanediol, p-xylidene glycol, ethylene oxide adduct of hydroquinone, 2,2-bis(4-
ethylene oxide adduct of bis(4-hydroxyphenyl)propane, ethylene oxide adduct of bis(4-hydroxyphenyl)sulfone, ethylene oxide adduct of 2,2-bis(3,5-dibromo-4-hydroxyphenyl)propane, 2,6-dihydro It is possible to use one or more conventionally known bifunctional diols such as ethylene oxide adducts of shikinaphthalene. In addition, trimethyl or higher functional compounds such as trimethyl trimesate, trimethyl trimellitate, trimethylolpropane, and pentaerythritol, stearyl alcohol, o-
Monofunctional compounds such as methyl benzoylbenzoate, p-
It is also possible to use hydroxycarboxylic acid derivatives such as methyl hydroxyethoxyphenylcarboxylate, polyalkylene glycols such as polybutylene glycol, and the like.
【0005】本発明はポリエステルを形成するための原
料化合物としてさらに特定量の下記一般式(I)で示さ
れる芳香族スルホン酸化合物をエステル交換反応の際に
存在させることを特徴とする。
HO−R−O−Ar−SO3M (I)
(但し、−Ar−は p−置換ベンゼン、2,6 −置
換ナフタレンより選ばれる基である。R は−CH2C
H2−、−CH(CH3)CH2−、−CH2CH(C
H3)−、−CH2CH2OCH2CH2− より選ば
れる2価の基である。M はリチウム、ナトリウム、カ
リウムより選ばれるアルカリ金属である。)具体的な(
I)式化合物としては、 p−フェノールスルホン酸ナ
トリウムのエチレンオキシド1モル付加体、 p−フェ
ノールスルホン酸ナトリウムのプロピレンオキシド1モ
ル付加体、 p−フェノールスルホン酸ナトリウムのエ
チレンオキシド2モル付加体、 p−フェノールスルホ
ン酸リチウムのエチレンオキシド1モル付加体、 p−
フェノールスルホン酸カリウムのエチレンオキシド1モ
ル付加体、2−ナフトール−6−スルホン酸ナトリウム
のエチレンオキシド1モル付加体、2−ナフトール−6
−スルホン酸ナトリウムのプロピレンオキシド1モル付
加体、2−ナフトール−6−スルホン酸ナトリウムのエ
チレンオキシド2モル付加体、2−ナフトール−6−ス
ルホン酸リチウムのエチレンオキシド1モル付加体等が
例示される。The present invention is characterized in that a specific amount of an aromatic sulfonic acid compound represented by the following general formula (I) is further present as a raw material compound for forming the polyester during the transesterification reaction. HO-R-O-Ar-SO3M (I)
(However, -Ar- is a group selected from p-substituted benzene and 2,6-substituted naphthalene. R is -CH2C
H2-, -CH(CH3)CH2-, -CH2CH(C
H3)-, -CH2CH2OCH2CH2-. M is an alkali metal selected from lithium, sodium, and potassium. )concrete(
Compounds of formula I) include 1 mole ethylene oxide adduct of sodium p-phenolsulfonate, 1 mole propylene oxide adduct of sodium p-phenolsulfonate, 2 mole ethylene oxide adduct of sodium p-phenolsulfonate, p-phenol 1 mole ethylene oxide adduct of lithium sulfonate, p-
1 mole ethylene oxide adduct of potassium phenolsulfonate, 1 mole ethylene oxide adduct of sodium 2-naphthol-6-sulfonate, 2-naphthol-6
Examples include a 1 mol propylene oxide adduct of sodium sulfonate, a 2 mol ethylene oxide adduct of sodium 2-naphthol-6-sulfonate, and a 1 mol ethylene oxide adduct of lithium 2-naphthol-6-sulfonate.
【0006】これに対し一般式(I)における−Ar−
が、 p位以外にスルホン酸基(−SO3M)とエステ
ル化官能基(HO−R−O−) を有するベンゼン環、
2,6 位以外にこれらの置換基を有するナフタレン環
である場合、例えばm−フェノールスルホン酸ナトリウ
ムのエチレンオキシド1モル付加体、1−ナフトール−
2−スルホン酸ナトリウムのエチレンオキシド1モル付
加体、1−ナフトール−4−スルホン酸ナトリウムのエ
チレンオキシド1モル付加体、1−ナフトール−7−ス
ルホン酸ナトリウムのエチレンオキシド1モル付加体等
の芳香族スルホン酸化合物は、後記する比較例にも示さ
れる様に十分な結晶化促進効果が得られず好ましくない
。その理由は定かではないが、主鎖末端に結合したイオ
ン性基(−SO3M) の位置が主鎖の運動性に影響を
与えていると考えられる。また、2つ以上の反応性官能
基を有するもの、例えば1,4 −ジフェニル−2−ス
ルホン酸ナトリウムのエチレンオキシド付加体等は本発
明の主旨に反し、効率よくイオン性基を主鎖末端に導入
することが難しく、比較例にも示される様に十分な結晶
化促進効果が得られず好ましくない。一般式(I)で示
される化合物の使用量は芳香族ジカルボン酸の低級アル
キルエステル成分に対して(以下同じ)0.02〜1.
80モル%用いることが好ましい。特に好ましくは0.
05〜1.50モル%である。上記モル分率が0.02
モル%より少ない場合は得られるポリエステルの結晶化
速度の改善効果が少なく、また、1.80モル%よりも
多い場合には、生成ポリエステルの重合度が低くなり、
機械的強度が著しく低下するためいずれの場合も好まし
くない。
尚、(I)式化合物はエステル交換反応中及び重縮合中
、反応系外に殆ど留出することが無く、使用量はすべて
生成ポリマー中に導入されることが確認された。On the other hand, -Ar- in general formula (I)
is a benzene ring having a sulfonic acid group (-SO3M) and an esterification functional group (HO-R-O-) other than the p-position,
In the case of a naphthalene ring having these substituents at positions other than the 2 and 6 positions, for example, 1 mole of ethylene oxide adduct of sodium m-phenolsulfonate, 1-naphthol-
Aromatic sulfonic acid compounds such as 1 mole ethylene oxide adduct of sodium 2-sulfonate, 1 mole ethylene oxide adduct of sodium 1-naphthol-4-sulfonate, and 1 mole ethylene oxide adduct of sodium 1-naphthol-7-sulfonate. As shown in the comparative example described later, a sufficient effect of promoting crystallization cannot be obtained and is therefore undesirable. The reason for this is not clear, but it is thought that the position of the ionic group (-SO3M) bonded to the end of the main chain influences the mobility of the main chain. Furthermore, those having two or more reactive functional groups, such as the ethylene oxide adduct of sodium 1,4-diphenyl-2-sulfonate, are contrary to the spirit of the present invention, and do not efficiently introduce ionic groups to the ends of the main chain. It is difficult to do so, and as shown in the comparative example, a sufficient crystallization promoting effect cannot be obtained, which is not preferable. The amount of the compound represented by the general formula (I) to be used is 0.02 to 1.0% (the same applies hereinafter) based on the lower alkyl ester component of the aromatic dicarboxylic acid.
It is preferable to use 80 mol%. Particularly preferably 0.
05 to 1.50 mol%. The above mole fraction is 0.02
If it is less than 1.80 mol%, the effect of improving the crystallization rate of the resulting polyester will be small, and if it is more than 1.80 mol%, the degree of polymerization of the polyester produced will be low,
Either case is unfavorable because the mechanical strength is significantly reduced. It was confirmed that the compound of formula (I) was hardly distilled out of the reaction system during the transesterification reaction and polycondensation, and the entire amount used was introduced into the produced polymer.
【0007】これらの一般式(I)で示される芳香族ス
ルホン酸化合物は、他のポリエステル原料および後述の
チタン系化合物触媒と共にエステル交換反応の開始前又
は初期に反応系に添加すること、具体的には、エステル
交換反応により生成する低級アルコールの反応系外への
留出量が理論留出量の90重量%に達する以前に該化合
物を添加することが好ましい。特にエステル交換反応を
開始する以前、すなわち該留出量が殆んど0である時点
に反応系に投入することが好ましい。ここで理論留出量
とは上記のカルボン酸の低級アルキルエステルより算出
される低級アルコールの量である。一般式(I)で示さ
れる芳香族スルホン酸化合物をエステル交換反応末期す
なわち低級アルコールの留出量が90重量%以上となる
時点、或いは重縮合中に添加した場合は、生成したポリ
エステルの結晶化の促進効果が不十分となり、また、未
溶解の芳香族スルホン酸化合物が不均質に分散すること
による結晶化速度のばらつきを生ずるのに加えて、樹脂
成形品の外部に微小な異物として該化合物が析出し外観
を損ない好ましくない。These aromatic sulfonic acid compounds represented by the general formula (I) can be added to the reaction system together with other polyester raw materials and the titanium-based compound catalyst described below, before or at the beginning of the transesterification reaction, and in a specific manner. In this case, it is preferable to add the compound before the amount of lower alcohol produced by the transesterification reaction that is distilled out of the reaction system reaches 90% by weight of the theoretical distilled amount. In particular, it is preferable to add it to the reaction system before starting the transesterification reaction, that is, when the distilled amount is almost zero. Here, the theoretical distillation amount is the amount of lower alcohol calculated from the above-mentioned lower alkyl ester of carboxylic acid. When the aromatic sulfonic acid compound represented by general formula (I) is added at the end of the transesterification reaction, that is, when the distillation amount of lower alcohol reaches 90% by weight or more, or during polycondensation, crystallization of the produced polyester occurs. In addition, the accelerating effect of the aromatic sulfonic acid compound becomes insufficient, and the undissolved aromatic sulfonic acid compound is dispersed non-uniformly, causing variations in the crystallization rate. is undesirable as it precipitates and impairs the appearance.
【0008】本発明は、チタン系化合物触媒を用いて製
造することを更に特徴とする。ここで、チタン系化合物
触媒としては、チタニウムテトラブトキシド、チタニウ
ムテトラプロポキシド、チタニウムテトラエトキシド、
チタニウムイソプロポキシオクチレングリコール、チタ
ニウムブトキシオクチレングリコール、チタニウムイソ
プロポキシブチレングリコール、チタニウムジヒドロキ
シビスラクタート、チタニウムジイソプロポキシビスア
セチルアセトナート、チタニウムジブトキシビストリエ
タノールアミナート、チタニウムイソプロポキシトリイ
ソステアレート等が挙げられるが、その中でもチタニウ
ムテトラブトキシド、チタニウムテトラプロポキシド、
チタニウムテトラエトキシド等のチタニウムテトラアル
コキシドが特に好ましい。The present invention is further characterized in that it is produced using a titanium compound catalyst. Here, as the titanium-based compound catalyst, titanium tetrabutoxide, titanium tetrapropoxide, titanium tetraethoxide,
Titanium isopropoxyoctylene glycol, titanium butoxyoctylene glycol, titanium isopropoxybutylene glycol, titanium dihydroxybislactate, titanium diisopropoxybisacetylacetonate, titanium dibutoxybistriethanolaminate, titanium isopropoxytriisostearate, etc. Among them, titanium tetrabutoxide, titanium tetrapropoxide,
Particularly preferred are titanium tetraalkoxides such as titanium tetraethoxide.
【0009】本発明のポリエステル樹脂は上記のエステ
ル交換反応に続いて更に従来公知の重縮合反応を経て製
造される。また、得られた樹脂を減圧、又は不活性ガス
存在下で行う固相重合法を用いることで、更に高重合度
の製品とすることも可能である。The polyester resin of the present invention is produced by further performing a conventionally known polycondensation reaction following the above transesterification reaction. Further, by using a solid phase polymerization method in which the obtained resin is subjected to reduced pressure or in the presence of an inert gas, it is also possible to obtain a product with an even higher degree of polymerization.
【0010】以上のようにして得られる本発明のポリエ
ステル樹脂は主鎖の末端位に所定量の該芳香族スルホン
酸化合物残基が効率よく結合し、ポリエステルの重合度
を低下させずに、結晶化促進効果の良好なポリエステル
を得ることが出来る。In the polyester resin of the present invention obtained as described above, a predetermined amount of the aromatic sulfonic acid compound residue is efficiently bonded to the terminal position of the main chain, and crystallization is achieved without reducing the degree of polymerization of the polyester. It is possible to obtain a polyester having a good effect of promoting chemical conversion.
【0011】尚、本発明のポリエステルには、目的に応
じ他の熱可塑性樹脂、添加剤、有機充填剤、無機充填剤
等を一種または二種以上を補助的に添加して使用するこ
ともでき有効である。[0011] Depending on the purpose, one or more types of other thermoplastic resins, additives, organic fillers, inorganic fillers, etc. may be added to the polyester of the present invention. It is valid.
【0012】0012
【発明の効果】本発明により得られるポリエステル樹脂
は結晶化速度が改善され、射出成形における成形加工性
(特に成形サイクルの向上)、成形品の機械的強度、耐
熱性に優れ、成形材料として非常に有用である。Effect of the invention: The polyester resin obtained by the present invention has improved crystallization speed, excellent molding processability in injection molding (especially improved molding cycle), mechanical strength of molded products, and heat resistance, making it extremely useful as a molding material. It is useful for
【0013】[0013]
【実施例】以下、実施例により本発明を更に具体的に説
明するが、本発明はこれらに限定されるものではない。[Examples] The present invention will be explained in more detail with reference to Examples below, but the present invention is not limited thereto.
【0014】実施例1
テレフタル酸ジメチル306.5 重量部、1,4 −
ブタンジオール283.1 重量部、p−フェノールス
ルホン酸ナトリウムのエチレンオキシド1モル付加体(
I−a)3.8 重量部(1.0モル%) を、所定量
のチタニウムテトラブトキシドと共に攪拌機及び留出管
を備えた反応器に仕込み、十分に窒素置換した後、攪拌
を開始し常圧下で160 ℃まで温度を上げた。更に、
徐々に温度を上昇させ副生するメタノールを留去した。
留出メタノールが理論量の90重量%を越えた時点で温
度は240 ℃に達し、この時点で徐々に反応器を減圧
させ、0.1torr の圧力で2.5 時間攪拌を続
けポリエステル樹脂を得た。得られたポリエステルはオ
ルソクロロフェノール中25℃における固有粘度0.7
7を有した。又、トリフルオロ酢酸−dを溶媒とした1
H−NMR法および蛍光X線法に基づく測定で、 p−
フェノールスルホン酸ナトリウムのエチレンオキシド1
モル付加体のポリマーへの導入率は1.0 モル%であ
った。得られたペレット状樹脂を十分に乾燥し、結晶化
特性の評価を行った。結果を表1に示す。尚、表中にあ
るTm はJIS K 7121で定める昇温速度10
℃/min で求めた融解ピーク温度を、Tc はJI
S K 7121で定める降温速度10℃/min で
求めた結晶化ピーク温度をあらわし、これから算出され
るTm −Tc は結晶化速度の指標である。Tm −
Tc 値の小さいものは、結晶化促進の割合が大きいこ
とを示す。
またXc はJIS K 7121に基づく結晶化ピー
ク高さ(Y)とJIS K 7122に基づく結晶化の
転移熱(ΔH)から2ΔH/Yで算出される値であり、
Xc 値の小さいものは、結晶化促進の割合も大きい。Example 1 Dimethyl terephthalate 306.5 parts by weight, 1,4 -
283.1 parts by weight of butanediol, 1 mol of ethylene oxide adduct of sodium p-phenolsulfonate (
I-a) 3.8 parts by weight (1.0 mol%) was charged into a reactor equipped with a stirrer and a distillation tube together with a predetermined amount of titanium tetrabutoxide, and after the atmosphere was sufficiently purged with nitrogen, stirring was started and the mixture was kept constant. The temperature was raised to 160°C under pressure. Furthermore,
The temperature was gradually raised to distill off methanol as a by-product. When the distilled methanol exceeded 90% by weight of the theoretical amount, the temperature reached 240 °C, at which point the pressure in the reactor was gradually reduced and stirring was continued for 2.5 hours at a pressure of 0.1 torr to obtain a polyester resin. Ta. The obtained polyester had an intrinsic viscosity of 0.7 at 25°C in orthochlorophenol.
It had 7. In addition, 1 using trifluoroacetic acid-d as a solvent
In measurements based on H-NMR method and fluorescent X-ray method, p-
Sodium phenolsulfonate ethylene oxide 1
The ratio of molar adduct introduced into the polymer was 1.0 mol%. The resulting resin pellets were sufficiently dried and their crystallization properties were evaluated. The results are shown in Table 1. In addition, Tm in the table is a temperature increase rate of 10 specified by JIS K 7121.
The melting peak temperature determined in °C/min, Tc is JI
It represents the crystallization peak temperature determined at a cooling rate of 10°C/min as defined in SK 7121, and Tm - Tc calculated from this is an index of the crystallization rate. Tm −
A small Tc value indicates a high rate of crystallization promotion. Moreover, Xc is a value calculated by 2ΔH/Y from the crystallization peak height (Y) based on JIS K 7121 and the heat of transition of crystallization (ΔH) based on JIS K 7122,
The smaller the Xc value, the greater the rate of crystallization promotion.
【0015】比較例1
実施例1と同様の方法にて(I) 式化合物を添加する
ことなくPBTホモポリエステルを得た。結晶化特性の
評価を表1に示す。Comparative Example 1 A PBT homopolyester was obtained in the same manner as in Example 1 without adding the compound of formula (I). Table 1 shows the evaluation of crystallization properties.
【0016】実施例2〜4、比較例2〜5p−フェノー
ルスルホン酸ナトリウムのエチレンオキシド1モル付加
体(I−a)の代わりに、 p−フェノールスルホン酸
ナトリウムのプロピレンオキシド1モル付加体(I−b
)、 p−フェノールスルホン酸ナトリウムのエチレン
オキシド2モル付加体(I−c)、2−ナフトール−6
−スルホン酸ナトリウムのエチレンオキシド1モル付加
体(I−d)、及び比較のためm−スルホ安息香酸メチ
ル−ナトリウム(I’−1)、1,4 −ジフェニル−
2−スルホン酸ナトリウムのエチレンオキシド2モル付
加体(I’−2)、m−フェノールスルホン酸ナトリウ
ムのエチレンキシド1モル付加体(I’−3)、1−ナ
フトール−2−スルホン酸ナトリウムのエチレンオキシ
ド1モル付加体(I’−4)をそれぞれ所定量(1.0
モル%) 用いて実施例1と同様の方法にてポリエステ
ル樹脂を得た。これらの導入率はいずれも1.0 モル
%であった。結晶化特性の評価を表1に示す。Examples 2 to 4, Comparative Examples 2 to 5 Instead of the 1 mol ethylene oxide adduct of sodium p-phenolsulfonate (I-a), 1 mol propylene oxide adduct of sodium p-phenolsulfonate (I-a) was used. b
), 2-mol ethylene oxide adduct of sodium p-phenolsulfonate (I-c), 2-naphthol-6
- 1 mole ethylene oxide adduct of sodium sulfonate (I-d), and for comparison, methyl-sodium m-sulfobenzoate (I'-1), 1,4-diphenyl-
2 moles of ethylene oxide adduct of sodium 2-sulfonate (I'-2), 1 mole of ethylene oxide adduct of sodium m-phenolsulfonate (I'-3), ethylene oxide of sodium 1-naphthol-2-sulfonate 1 A predetermined amount (1.0
% by mole) to obtain a polyester resin in the same manner as in Example 1. The introduction rates of these were all 1.0 mol%. Table 1 shows the evaluation of crystallization properties.
【0017】比較例6
比較例1で得られたPBTホモポリエステル100 重
量部および結晶化核剤として電気化学工業社製の窒化ホ
ウ素微粉末(BN)0.01重量部をスクリューフィー
ダーとベントを備えた内径30mm2軸押出機にて、シ
リンダ温度260 ℃で溶融混練しペレット状樹脂組成
物を得た。結晶化特性の評価結果を表1に示す。表1に
示す結果から p−フェノールスルホン酸ナトリウムの
エチレンオキシド1モル付加体(I−a)を代表とする
(I)式の芳香族スルホン酸化合物を用いて得られたポ
リエステル樹脂は優れた結晶化促進効果を有する一方、
置換位置の異なる芳香族スルホン酸化合物および多官能
性芳香族スルホン酸化合物を用いた場合は十分な結晶化
促進効果が得られないことがわかる。Comparative Example 6 100 parts by weight of the PBT homopolyester obtained in Comparative Example 1 and 0.01 parts by weight of boron nitride fine powder (BN manufactured by Denki Kagaku Kogyo Co., Ltd.) as a crystallization nucleating agent were added to a screw feeder and a vent equipped with a screw feeder and a vent. The mixture was melt-kneaded using a twin-screw extruder with an inner diameter of 30 mm at a cylinder temperature of 260° C. to obtain a pelletized resin composition. Table 1 shows the evaluation results of crystallization properties. From the results shown in Table 1, it was found that the polyester resin obtained using the aromatic sulfonic acid compound of formula (I), represented by the ethylene oxide 1 mol adduct of sodium p-phenolsulfonate (I-a), exhibited excellent crystallization. While having a promoting effect,
It can be seen that a sufficient crystallization promoting effect cannot be obtained when aromatic sulfonic acid compounds and polyfunctional aromatic sulfonic acid compounds having different substitution positions are used.
【0018】比較例7
テレフタル酸ジメチル306.5 重量部、1,4 −
ブタンジオール283.1 重量部を所定量のチタニウ
ムテトラブトキシドと共に攪拌機及び留出管を備えた反
応器に仕込み、十分に窒素置換した後、攪拌を開始し常
圧下で160 ℃まで温度を上げた。更に、徐々に温度
を上昇させ副生するメタノールを留去した。留出メタノ
ールが理論量の92重量%を越えた時点でp−フェノー
ルスルホン酸ナトリウムのエチレンオキシド1モル付加
体(I−a)3.8 重量部(1.0モル%) を添加
し、続いて温度を240 ℃にし、徐々に反応器を減圧
させ、0.1torr の圧力で2.5 時間攪拌を続
けポリエステル樹脂を得た。結晶化特性の評価結果を表
2に示す。Comparative Example 7 Dimethyl terephthalate 306.5 parts by weight, 1,4 -
283.1 parts by weight of butanediol was charged together with a predetermined amount of titanium tetrabutoxide into a reactor equipped with a stirrer and a distillation tube, and after the atmosphere was sufficiently purged with nitrogen, stirring was started and the temperature was raised to 160° C. under normal pressure. Furthermore, the temperature was gradually raised to distill off methanol as a by-product. When the distilled methanol exceeded 92% by weight of the theoretical amount, 3.8 parts by weight (1.0 mol%) of an ethylene oxide 1 mol adduct of sodium p-phenolsulfonate (I-a) was added, and then The temperature was raised to 240° C., the pressure in the reactor was gradually reduced, and stirring was continued for 2.5 hours at a pressure of 0.1 torr to obtain a polyester resin. Table 2 shows the evaluation results of crystallization properties.
【0019】比較例8
テレフタル酸ジメチル306.5 重量部、1,4 −
ブタンジオール283.1 重量部を所定量のチタニウ
ムテトラブトキシドと共に攪拌機および留出管を備えた
反応器に仕込み、十分に窒素置換した後、攪拌を開始し
常圧下で160 ℃まで温度を上げた。更に、徐々に温
度を上昇させ副生するメタノールを留去した。留出メタ
ノールが理論量の90重量%を越えた時点で温度は24
0 ℃に達しこの時点で徐々に反応器を減圧させ、0.
1torr の圧力で2.0 時間攪拌を行った。続い
て、 p−フェノールスルホン酸ナトリウムのエチレン
オキシド1モル付加体(I−a)3.8 重量部(1.
0モル%) を添加し、更に0.5 時間攪拌を行いポ
リエステル樹脂を得た。結晶化特性の評価を表2に示す
。Comparative Example 8 Dimethyl terephthalate 306.5 parts by weight, 1,4 -
283.1 parts by weight of butanediol and a predetermined amount of titanium tetrabutoxide were charged into a reactor equipped with a stirrer and a distillation tube, and after the atmosphere was sufficiently purged with nitrogen, stirring was started and the temperature was raised to 160° C. under normal pressure. Furthermore, the temperature was gradually raised to distill off methanol as a by-product. When the distilled methanol exceeds 90% by weight of the theoretical amount, the temperature is 24%.
At this point, the pressure in the reactor was gradually reduced to 0.
Stirring was performed at a pressure of 1 torr for 2.0 hours. Subsequently, 3.8 parts by weight (1.
0 mol %) was added thereto, and the mixture was further stirred for 0.5 hours to obtain a polyester resin. Evaluation of crystallization properties is shown in Table 2.
【0020】比較例9
比較例1で得られたPBTホモポリエステル700 重
量部、 p−フェノールスルホン酸ナトリウムのエチレ
ンオキシド1モル付加体(I−a)7.6 重量部(ポ
リエステルの構成エステル単位に対し1.0 モル%)
を比較例6と同様の2軸押し出し機にて、シリンダ温
度260 ℃で溶融混練しペレット状樹脂組成物を得た
。結晶化特性の評価結果を表2に示す。Comparative Example 9 700 parts by weight of the PBT homopolyester obtained in Comparative Example 1, 7.6 parts by weight of 1 mol of ethylene oxide adduct (I-a) of sodium p-phenolsulfonate (based on the constituent ester units of the polyester) 1.0 mol%)
were melt-kneaded using the same twin-screw extruder as in Comparative Example 6 at a cylinder temperature of 260°C to obtain a pelletized resin composition. Table 2 shows the evaluation results of crystallization properties.
【0021】比較例10
比較例1で得られたPBTホモポリエステル 700重
量部、ベンゼンスルホン酸ナトリウム7.6 重量部を
2軸押出機にて、シリンダ温度260 ℃で溶融混練し
ペレット状樹脂組成物を得た。結晶化特性の評価結果を
表2に示す。表2に示す結果から p−フェノールスル
ホン酸ナトリウムのエチレンオキシド1モル付加体(I
−a)を代表とする該芳香族スルホン酸化合物をエステ
ル交換反応の初期に反応系に添加、即ち、理論留出量の
90重量%に達する以前に該化合物を投入して得られた
ポリエステル樹脂が特に優れた結晶化促進効果を発現す
ることがわかる。また、比較例9、10にあるように、
p−フェノールスルホン酸ナトリウムのエチレンオキ
シド1モル付加体(I−a)を溶融混練したものは、エ
ステル化反応性官能基のないベンゼンスルホン酸ナトリ
ウムと同じ程度の結晶化促進効果を持つに留まることか
ら、この場合、分子末端への結合が殆ど起こらず結晶化
促進効果が不十分であることがわかる。また比較例9、
10で得られたペレット状樹脂の外部には未溶解の芳香
族スルホン酸化合物による微小な析出物が観測された。Comparative Example 10 700 parts by weight of the PBT homopolyester obtained in Comparative Example 1 and 7.6 parts by weight of sodium benzenesulfonate were melt-kneaded in a twin-screw extruder at a cylinder temperature of 260°C to obtain a pelletized resin composition. I got it. Table 2 shows the evaluation results of crystallization properties. From the results shown in Table 2, 1 mol of ethylene oxide adduct of sodium p-phenolsulfonate (I
-A polyester resin obtained by adding the aromatic sulfonic acid compound represented by a) to the reaction system at the beginning of the transesterification reaction, that is, before the amount reaches 90% by weight of the theoretical distillation amount. It can be seen that this exhibits a particularly excellent crystallization promoting effect. In addition, as in Comparative Examples 9 and 10,
Because the melt-kneaded product of 1 mole of ethylene oxide adduct (I-a) of sodium p-phenolsulfonate has the same degree of crystallization promoting effect as sodium benzenesulfonate, which does not have an esterification-reactive functional group. , it can be seen that in this case, almost no binding to the molecular terminal occurs and the crystallization promoting effect is insufficient. Also, Comparative Example 9,
Minute precipitates of undissolved aromatic sulfonic acid compounds were observed on the outside of the pelletized resin obtained in step 10.
【0022】実施例5〜7
p−フェノールスルホン酸ナトリウムのエチレンオキシ
ド1モル付加体(I−a)の使用量を変えた以外は実施
例1と同様に重合をおこないポリエステル樹脂を得た。
結晶化特性の評価を行い、更に、常法の射出成形により
引っ張り試験片を作成し、ASTM D 638に準じ
て機械的強度の評価(引っ張り試験)を行った。評価結
果を表3に示す。Examples 5 to 7 Polyester resins were obtained by carrying out polymerization in the same manner as in Example 1, except that the amount of the 1-mole ethylene oxide adduct of sodium p-phenolsulfonate (I-a) was changed. Crystallization properties were evaluated, and tensile test pieces were prepared by conventional injection molding, and mechanical strength was evaluated (tensile test) according to ASTM D 638. The evaluation results are shown in Table 3.
【0023】比較例11〜12
p−フェノールスルホン酸ナトリウムのエチレンオキシ
ド1モル付加体(I−a)の使用量を変えた以外は実施
例1と同様に重合を行いポリエステル樹脂を得た。得ら
れたペレット状樹脂を十分に乾燥し、結晶化特性の評価
を行い、更に常法の射出成形により引っ張り試験片を作
成し、ASTM D 638に準拠して機械的強度の評
価(引っ張り試験)を行った。評価結果を表3に示す。
表3に示す結果から p−フェノールスルホン酸ナトリ
ウムのエチレンオキシド1モル付加体(I−a)の使用
率を0.02モル%よりも減らした場合は結晶化促進効
果が殆ど得られず、また、1.80モル%を越えた場合
は機械的強度が顕著に低下することがわかる。Comparative Examples 11 to 12 Polyester resins were obtained by carrying out polymerization in the same manner as in Example 1, except that the amount of the 1-mol ethylene oxide adduct (I-a) of sodium p-phenolsulfonate was changed. The resulting resin pellets were thoroughly dried, the crystallization properties were evaluated, and tensile test pieces were prepared by conventional injection molding, and the mechanical strength was evaluated (tensile test) in accordance with ASTM D 638. I did it. The evaluation results are shown in Table 3. From the results shown in Table 3, when the usage rate of the 1 mol ethylene oxide adduct (I-a) of sodium p-phenolsulfonate was reduced below 0.02 mol%, almost no crystallization promotion effect was obtained; It can be seen that when the content exceeds 1.80 mol %, the mechanical strength decreases significantly.
【0024】実施例8〜9
テレフタル酸ジメチル246.0 重量部、イソフタル
酸ジメチル61.5重量部、1,4−ブタンジオール2
84.5 重量部、 p−フェノールスルホン酸ナトリ
ウムのエチレンオキシド1モル付加体(I−a)1.9
重量部(0.5モル%) 又は3.8 重量部(1.
0モル%) を、所定量のチタニウムテトラブトキシド
と共に攪拌機及び留出管を備えた反応器に仕込み、十分
に窒素置換した後、攪拌を開始し常圧下で160 ℃ま
で温度を上げた。更に、徐々に温度を上昇させ副生する
メタノールを留去した。留出メタノールが理論量の90
重量%を越えた時点で温度は235 ℃に達し、この時
点で徐々に反応器を減圧させ、0.1torr 圧力で
3.0 時間攪拌を続けポリエステル樹脂を得た。得ら
れたポリエステルはオルソクロロフェノール中25℃で
固有粘度0.75を有していた。又、 p−フェノール
スルホン酸ナトリウムのエチレンオキシド1モル付加体
の導入率は夫々0.5 モル%及び1.0 モル%であ
った。得られたペレット状樹脂を十分に乾燥し、結晶化
特性の評価を行った。結果を表4に示す。尚、イソフタ
ル酸ジメチル残基の導入量はトリフルオロ酢酸−dを溶
媒とし1H−NMR法に基づいて測定した。Examples 8-9 246.0 parts by weight of dimethyl terephthalate, 61.5 parts by weight of dimethyl isophthalate, 2 parts by weight of 1,4-butanediol
84.5 parts by weight, 1 mol of ethylene oxide adduct of sodium p-phenolsulfonate (I-a) 1.9
Part by weight (0.5 mol%) or 3.8 parts by weight (1.
0 mol %) was charged into a reactor equipped with a stirrer and a distillation tube together with a predetermined amount of titanium tetrabutoxide, and after the atmosphere was sufficiently purged with nitrogen, stirring was started and the temperature was raised to 160° C. under normal pressure. Furthermore, the temperature was gradually raised to distill off methanol as a by-product. The theoretical amount of distilled methanol is 90
When the weight percentage was exceeded, the temperature reached 235° C. At this point, the pressure in the reactor was gradually reduced and stirring was continued for 3.0 hours at a pressure of 0.1 torr to obtain a polyester resin. The resulting polyester had an intrinsic viscosity of 0.75 at 25° C. in orthochlorophenol. The introduction rates of the 1 mol ethylene oxide adduct of sodium p-phenolsulfonate were 0.5 mol % and 1.0 mol %, respectively. The resulting resin pellets were sufficiently dried and their crystallization properties were evaluated. The results are shown in Table 4. The amount of dimethyl isophthalate residue introduced was measured based on 1H-NMR method using trifluoroacetic acid-d as a solvent.
【0025】比較例13
p−フェノールスルホン酸ナトリウムのエチレンオキシ
ド1モル付加体を用いない以外は実施例8と同様に重合
をおこない共重合ポリエステル樹脂を得た。結晶化特性
の評価を表4に示す。Comparative Example 13 Polymerization was carried out in the same manner as in Example 8 except that the 1 mol ethylene oxide adduct of sodium p-phenolsulfonate was not used to obtain a copolymerized polyester resin. Table 4 shows the evaluation of crystallization properties.
【0026】比較例14〜15
比較例13で得られたポリエステル樹脂とそれぞれ所定
量の窒化ホウ素微粉末(BN)を2軸押出機にて、シリ
ンダ温度235 ℃で溶融混練しペレット状樹脂組成物
を得た。結晶化特性の評価を表4に示す。表4、および
比較例1、6の結果から窒化ホウ素微粉末(BN)の結
晶化促進効果が共重合ポリエステルでは著しく低下する
のに対し、(I)式の芳香族スルホン酸化合物を特定方
法で導入したものでは、その効果が十分維持されている
ことがわかる。Comparative Examples 14 to 15 The polyester resin obtained in Comparative Example 13 and a predetermined amount of boron nitride fine powder (BN) were melt-kneaded in a twin-screw extruder at a cylinder temperature of 235° C. to obtain a pellet-like resin composition. I got it. Table 4 shows the evaluation of crystallization properties. Table 4 and the results of Comparative Examples 1 and 6 show that the crystallization promoting effect of boron nitride fine powder (BN) is significantly reduced in copolymerized polyester, whereas when the aromatic sulfonic acid compound of formula (I) is It can be seen that the effects of the introduced products are sufficiently maintained.
【0027】実施例10、比較例16
テレフタル酸ジメチル329.6 重量部、1,3 −
プロパンジオール258.3 重量部、p−フェノール
スルホン酸ナトリウムのエチレンオキシド1モル付加体
(I−a)1.9 重量部(0.5モル%) を、所定
量のチタニウムテトラブトキシドと共に攪拌機及び留出
管を備えた反応器に仕込み、十分に窒素置換した後、攪
拌を開始し常圧下で175 ℃まで温度を上げた。更に
、徐々に温度を上昇させ副生するメタノールを留去した
。留出メタノールが理論量の90重量%を越えた時点で
温度は250 ℃に達し、この時点で徐々に反応器を減
圧させ、0.1torr の圧力で3.0 時間攪拌を
続けポリエステル樹脂を得た。得られたポリエステルは
オルソクロロフェノール中25℃で固有粘度0.66を
有していた。又 p−フェノールスルホン酸ナトリウム
のエチレンオキシド1モル付加体の導入率は0.5 モ
ル%であった。得られたペレット状樹脂を十分に乾燥し
、結晶化特性の評価を行った。また比較のため、 p−
フェノールスルホン酸ナトリウムのエチレンオキシド1
モル付加体を用いずに、同様な方法にてPPTホモポリ
エステルを重合した。結果を表5に示す。Example 10, Comparative Example 16 Dimethyl terephthalate 329.6 parts by weight, 1,3 -
258.3 parts by weight of propanediol and 1.9 parts by weight (0.5 mol%) of 1 mol of ethylene oxide adduct (I-a) of sodium p-phenolsulfonate were mixed with a predetermined amount of titanium tetrabutoxide using a stirrer and distilled. After the mixture was charged into a reactor equipped with a tube and the atmosphere was sufficiently purged with nitrogen, stirring was started and the temperature was raised to 175° C. under normal pressure. Furthermore, the temperature was gradually raised to distill off methanol as a by-product. When the distilled methanol exceeded 90% by weight of the theoretical amount, the temperature reached 250 °C, at which point the pressure in the reactor was gradually reduced and stirring was continued for 3.0 hours at a pressure of 0.1 torr to obtain a polyester resin. Ta. The resulting polyester had an intrinsic viscosity of 0.66 at 25° C. in orthochlorophenol. Further, the introduction rate of the 1 mol ethylene oxide adduct of sodium p-phenolsulfonate was 0.5 mol %. The resulting resin pellets were sufficiently dried and their crystallization properties were evaluated. Also, for comparison, p-
Sodium phenolsulfonate ethylene oxide 1
PPT homopolyester was polymerized in a similar manner without using the molar adduct. The results are shown in Table 5.
【0028】実施例11、比較例17
テレフタル酸ジメチル334.9 重量部、エチレング
リコール247.7 重量部、 p−フェノールスルホ
ン酸ナトリウムのエチレンオキシド1モル付加体(I−
a)2.1 重量部(0.5モル%) を、所定量のチ
タニウムテトラブトキシドと共に攪拌機及び留出管を備
えた反応器に仕込み、十分に窒素置換した後、攪拌を開
始し常圧下で185 ℃まで温度を上げた。更に、徐々
に温度を上昇させ副生するメタノールを留去した。続い
て温度を上昇させ270 ℃とし、この時点で徐々に反
応器を減圧させ、0.1torr の圧力で2.5 時
間攪拌を続けポリエステル樹脂を得た。得られたポリエ
ステルはオルソクロロフェノール中25℃で固有粘度0
.67を有していた。導入率は0.5 モル%であった
。得られたペレット状樹脂を十分に乾燥し、結晶化特性
の評価を行った。また比較のため、 p−フェノールス
ルホン酸ナトリウムのエチレンオキシド1モル付加体を
用いずに、同様な方法にてPETホモポリエステルを重
合した。結果を表5に示す。表5にあるように、種々の
特定ポリエステルについても p−フェノールスルホン
酸ナトリウムのエチレンオキシド1モル付加体を代表と
する該芳香族スルホン酸化合物の特定量を特定方法で導
入することにより、結晶化特性を大幅に改善することが
可能となる。Example 11, Comparative Example 17 334.9 parts by weight of dimethyl terephthalate, 247.7 parts by weight of ethylene glycol, 1 mol of ethylene oxide adduct of sodium p-phenolsulfonate (I-
a) 2.1 parts by weight (0.5 mol%) was charged together with a predetermined amount of titanium tetrabutoxide into a reactor equipped with a stirrer and a distillation tube, and after the atmosphere was sufficiently purged with nitrogen, stirring was started and the mixture was heated under normal pressure. The temperature was raised to 185°C. Furthermore, the temperature was gradually raised to distill off methanol as a by-product. Subsequently, the temperature was raised to 270°C, and at this point, the pressure in the reactor was gradually reduced, and stirring was continued for 2.5 hours at a pressure of 0.1 torr to obtain a polyester resin. The obtained polyester had an intrinsic viscosity of 0 at 25°C in orthochlorophenol.
.. 67. The introduction rate was 0.5 mol%. The resulting resin pellets were sufficiently dried and their crystallization properties were evaluated. For comparison, PET homopolyester was polymerized in the same manner without using the 1 mole ethylene oxide adduct of sodium p-phenolsulfonate. The results are shown in Table 5. As shown in Table 5, the crystallization properties of various specific polyesters can be improved by introducing a specific amount of the aromatic sulfonic acid compound, typified by a 1-mole ethylene oxide adduct of sodium p-phenolsulfonate, by a specific method. can be significantly improved.
【0029】比較例18
テレフタル酸ジメチル334.9 重量部、エチレング
リコール247.7 重量部、 p−フェノールスルホ
ン酸ナトリウムのエチレンオキシド1モル付加体(I−
a)2.1 重量部(0.5モル%) を、所定量の酢
酸カルシウムと共に攪拌器及び留出管を備えた反応器に
仕込み、十分に窒素置換した後、攪拌を開始し常圧下で
185 ℃まで温度を上げた。
更に、徐々に温度を上昇させ副生するメタノールを留去
した。留出メタノールが理論量の90重量%を越えた時
点で、所定量の三酸化アンチモンを投入し、続いて温度
を上昇させ270 ℃にし、この時点で徐々に反応器を
減圧させ、0.1torr の圧力で3.5 時間攪拌
を続けポリエステル樹脂を得た。得られたポリエステル
はオルソクロロフェノール中25℃で固有粘度0.68
を有していた。得られたペレット状樹脂を十分に乾燥し
、結晶化特性の評価を行った。結果を表5に示す。触媒
としてチタン系化合物を用いない場合は生成ポリエステ
ルの結晶化促進効果が充分発揮されないことがわかる。Comparative Example 18 334.9 parts by weight of dimethyl terephthalate, 247.7 parts by weight of ethylene glycol, 1 mol of ethylene oxide adduct of sodium p-phenolsulfonate (I-
a) 2.1 parts by weight (0.5 mol%) was charged into a reactor equipped with a stirrer and a distillation tube together with a predetermined amount of calcium acetate, and after the atmosphere was sufficiently purged with nitrogen, stirring was started and the mixture was heated under normal pressure. The temperature was raised to 185°C. Furthermore, the temperature was gradually raised to distill off methanol as a by-product. When the distilled methanol exceeds 90% by weight of the theoretical amount, a predetermined amount of antimony trioxide is added, and the temperature is subsequently increased to 270 °C, at which point the reactor is gradually depressurized to 0.1 torr. Stirring was continued at a pressure of 3.5 hours to obtain a polyester resin. The obtained polyester had an intrinsic viscosity of 0.68 at 25°C in orthochlorophenol.
It had The resulting resin pellets were sufficiently dried and their crystallization properties were evaluated. The results are shown in Table 5. It can be seen that when a titanium-based compound is not used as a catalyst, the crystallization promoting effect of the produced polyester is not sufficiently exhibited.
【0030】[0030]
【表1】[Table 1]
【0031】[0031]
【表2】[Table 2]
【0032】[0032]
【表3】[Table 3]
【0033】[0033]
【表4】[Table 4]
【0034】[0034]
【表5】[Table 5]
Claims (5)
ステルと、脂肪族ジオールを反応せしめて芳香族ポリエ
ステルを製造するに際し、芳香族ジカルボン酸の低級ア
ルキルエステル成分に対して0.02〜1.80モル%
の下記一般式(I)で示される芳香族スルホン酸化合物
の存在下で、チタン系化合物を触媒としエステル交換反
応を行い、続いて重縮合反応を行うことを特徴とするポ
リエステルの製造方法。 HO−R−O−Ar−SO3M (I)
(但し、−Ar−は p−置換ベンゼン、2,6 −置
換ナフタレンより選ばれる基である。R は−CH2C
H2−、−CH(CH3)CH2−、−CH2CH(C
H3)−、−CH2CH2OCH2CH2− より選ば
れる2価の基である。M はリチウム、ナトリウム、カ
リウムより選ばれるアルカリ金属である。)Claim 1: When producing an aromatic polyester by reacting a lower alkyl ester of an aromatic dicarboxylic acid with an aliphatic diol, 0.02 to 1.80 mol based on the lower alkyl ester component of the aromatic dicarboxylic acid. %
A method for producing polyester, which comprises carrying out a transesterification reaction using a titanium-based compound as a catalyst in the presence of an aromatic sulfonic acid compound represented by the following general formula (I), followed by a polycondensation reaction. HO-R-O-Ar-SO3M (I)
(However, -Ar- is a group selected from p-substituted benzene and 2,6-substituted naphthalene. R is -CH2C
H2-, -CH(CH3)CH2-, -CH2CH(C
H3)-, -CH2CH2OCH2CH2-. M is an alkali metal selected from lithium, sodium, and potassium. )
ステルが主としてテレフタル酸ジメチル、2,6 −ナ
フタレンジカルボン酸ジメチル、2,7 −ナフタレン
ジカルボン酸ジメチルより選ばれる請求項1記載のポリ
エステルの製造方法。2. The method for producing a polyester according to claim 1, wherein the lower alkyl ester of aromatic dicarboxylic acid is mainly selected from dimethyl terephthalate, dimethyl 2,6-naphthalene dicarboxylate, and dimethyl 2,7-naphthalene dicarboxylate.
リコール、1,3 −プロパンジオール、1,4 −ブ
タンジオールより選ばれる請求項1又は2記載のポリエ
ステルの製造方法。3. The method for producing a polyester according to claim 1, wherein the aliphatic diol is mainly selected from ethylene glycol, 1,3-propanediol, and 1,4-butanediol.
アルコールの反応系外への留出量が、使用した全カルボ
ン酸の低級アルキルエステルより算出される理論留出量
の90重量%に達する以前に、該芳香族スルホン酸化合
物を添加することを特徴とする請求項1〜3の何れか1
項記載のポリエステルの製造方法。4. Before the amount of lower alcohol produced by the transesterification reaction that is distilled out of the reaction system reaches 90% by weight of the theoretical amount of distillation calculated from the lower alkyl esters of all the carboxylic acids used, Any one of claims 1 to 3, characterized in that the aromatic sulfonic acid compound is added.
Method for producing polyester as described in Section 1.
ルコキシドである請求項1〜4の何れか1項記載のポリ
エステルの製造方法。5. The method for producing polyester according to claim 1, wherein the titanium compound is titanium tetraalkoxide.
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13123591A JP2665074B2 (en) | 1991-06-03 | 1991-06-03 | Polyester production method |
US07/892,898 US5302690A (en) | 1991-06-03 | 1992-06-03 | Process for preparing polyester resin and the polyester resin thereby prepared |
BR929202121A BR9202121A (en) | 1991-06-03 | 1992-06-03 | PROCESS FOR THE PREPARATION OF A POLYESTER AND COMPOSITION OF POLYESTER RESIN |
EP92305098A EP0517511B1 (en) | 1991-06-03 | 1992-06-03 | Process for the preparation of polyester, and its composition |
AT92305098T ATE159959T1 (en) | 1991-06-03 | 1992-06-03 | METHOD FOR PRODUCING POLYESTER AND COMPOSITION THEREOF |
DE69222982T DE69222982T2 (en) | 1991-06-03 | 1992-06-03 | Process for the production of polyester and its composition |
KR1019920009649A KR960008595B1 (en) | 1991-06-03 | 1992-06-03 | Polyester and method for manufacturing the same |
TW81104399A TW198046B (en) | 1991-06-03 | 1992-06-04 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13123591A JP2665074B2 (en) | 1991-06-03 | 1991-06-03 | Polyester production method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04356525A true JPH04356525A (en) | 1992-12-10 |
JP2665074B2 JP2665074B2 (en) | 1997-10-22 |
Family
ID=15053171
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13123591A Expired - Fee Related JP2665074B2 (en) | 1991-06-03 | 1991-06-03 | Polyester production method |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP2665074B2 (en) |
TW (1) | TW198046B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6984601B2 (en) | 2002-01-07 | 2006-01-10 | Kao Corporation | Preparing condensation polymerization resin with catalyst for toner |
JP2020164191A (en) * | 2019-03-29 | 2020-10-08 | 東レ株式会社 | Binding band made of polybutylene terephthalate resin |
-
1991
- 1991-06-03 JP JP13123591A patent/JP2665074B2/en not_active Expired - Fee Related
-
1992
- 1992-06-04 TW TW81104399A patent/TW198046B/zh active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6984601B2 (en) | 2002-01-07 | 2006-01-10 | Kao Corporation | Preparing condensation polymerization resin with catalyst for toner |
JP2020164191A (en) * | 2019-03-29 | 2020-10-08 | 東レ株式会社 | Binding band made of polybutylene terephthalate resin |
Also Published As
Publication number | Publication date |
---|---|
TW198046B (en) | 1993-01-11 |
JP2665074B2 (en) | 1997-10-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JPS5913531B2 (en) | Copolyester manufacturing method | |
KR960008595B1 (en) | Polyester and method for manufacturing the same | |
JP2004277454A (en) | Biodegradable polymer, its manufacturing method and molded product | |
JPS63215718A (en) | Manufacture of polyester/polycarbonate copolymer | |
JP6160786B1 (en) | Terminal-modified polybutylene terephthalate resin, thermoplastic resin composition containing the same, and molded article | |
KR101644962B1 (en) | Biodegradable polylactide-based aliphatic/aromatic copolyester resin composition and method for preparing the same | |
JPH04356525A (en) | Production of polyester | |
US5342902A (en) | Poly(ester-ether) compositions having increased thermal stability | |
EP0119731B1 (en) | Copolyester of polyethylene terephthalate, process for making it and its use in producing molded articles | |
US4547563A (en) | Copolyester of polyethylene terephthalate and bis (4-beta hydroxy ethoxy phenyl) sulfone | |
JP2002523604A (en) | Blend of poly (1,3-propylene 2,6-naphthalate) | |
JP2807580B2 (en) | Polyester resin composition | |
JP2003313279A (en) | Method for producing metal sulfonate group-containing aliphatic polyester | |
US4145335A (en) | Thermoplastic copolyesters based on poly-1,4-butylene terephthalate | |
JPH0859809A (en) | Preparation of polyester with high degree of polymerization | |
JPH0420526A (en) | Production of aromatic polyester-amide | |
KR960010846B1 (en) | Poly ester resin composition | |
JPH0157142B2 (en) | ||
JP3044747B2 (en) | Method for producing polyester polymer | |
JPH09100398A (en) | New polyester composition | |
JPH01204961A (en) | Polyester resin composition | |
JPS62285916A (en) | Production of liquid crystal polyester | |
JPH08165338A (en) | Copolyester | |
JPH01256520A (en) | Copolymerized polyester having excellent crystallinity at low temperature | |
JPS5998131A (en) | Copolyester of polyethylene terephthalate and sulfonyldiphenol and manufacture |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
LAPS | Cancellation because of no payment of annual fees |