JPH0433258Y2 - - Google Patents

Description

[Detailed Description of the Invention] (Industrial Field of Application) This invention relates to a tile package, and more particularly to a package with improved packing workability and with which the tiles inside can be confirmed.

(Problems to be Solved by Prior Art and Invention) Conventionally, when shipping or transporting tile products, product tiles 100 are used as shown in FIG.
was packed in a cardboard box 102. However, such a packing method requires a lot of time and effort for packing. Specifically speaking, the work contents are as follows: First, the folded cardboard box and the product tile 100 are respectively taken out and the cardboard box 10 is removed.
2 and then place the product tile 100 in it.
Many operations are required, such as filling the cushioning material 104 with the cushioning material 104, then folding and closing the lid 106, and pasting tape. Especially recently, the number of types of tiles has increased significantly, and the shipping unit quantity (packing quantity) has increased from one piece to several pieces, and in such cases, boxes were made one by one and filled with tiles. This makes the work troublesome and complicated.

However, as the number of types of tiles has increased and it has become difficult for distributors and dealers to keep tiles in stock, it has become necessary to be able to check the contents of the tiles when they are packaged. ing.

According to traditional packaging methods, once the tiles are packed, it is impossible to check the contents, so if the tiles are sent by mistake or break or chip during transportation, they must be unpacked at the work site. In such a case, not only would new tiles have to be reshipped, but work at the site would not be able to proceed until the new tiles arrived.

For this reason, the present applicant previously filed an application regarding a tile package whose contents can be confirmed (Utility Application No. 60-18074). FIGS. 13 and 14 show specific examples thereof. This packaging body is made by folding a single plate-shaped packaging material 107 into three layers and forming a notch 108.
While the tile is held by the middle folded piece (the left piece in the unfolded state) 110 with the upper folded piece 112, the inner tile can be seen through the opening 114 formed in the upper folded piece 112.

In the case of this package, the packing work can be done easily and quickly, and the tiles inside can be confirmed, but irregularly shaped tiles that are curved in certain areas (such as tiles for ornaments)
It is not suitable for packaging tiles or stacking many tiles.

(Means for Solving the Problems) The present invention has been made to solve these problems, and its gist is that on the top surface of the bottom plate material, there is a A side frame member is erected to form a tile storage space, and also forms a wall for stacking packages, and one or more tiles are stacked on top of each other in the inner storage space. A softened translucent resin film is placed on the upper side of the frame material, and a portion of the bottom plate material along the outline of at least one of the tiles scheduled for packaging and the side frame material are The resin film is vacuum-sucked from the back side of the bottom plate material through a large number of through holes for fixing tiles and side frames formed side by side along the base of the base plate, and the resin film is adsorbed to the bottom plate material. The purpose is to fix the tiles and the side frame material based on force.

(Operations and Effects of the Invention) According to the packaging body of the present invention, tile packing work can be performed extremely quickly and easily. All you need to do is place the tiles and side frame material on top of the bottom plate material, cover them with a translucent resin film, and apply vacuum suction from the back side.

Furthermore, according to the present invention, the cost of packaging materials can be significantly reduced (approximately 50%) compared to conventional boxing.

What's more, the tiles inside can be seen through the translucent resin film, and since the resin film adapts to tiles of any shape, even complex-shaped irregular tiles can be packaged in the same way as flat tiles.
Moreover, multiple sheets can be stacked and packed together.

In addition, in the package of the present invention, since the side frame material protrudes above the bottom plate material, a large number of packages can be stacked during transportation or during the sorting stage before transportation, and at that time, the tiles can be stacked. It does not cause any damage.

In addition, there is an advantage that there is no need to prepare many types of boxes in advance, unlike conventional packaging bodies.

By the way, if the side frame material is placed on top of the bottom plate material and a resin film is placed on top of it, and this is suctioned from the back side of the bottom plate material, the side frame material will be pulled sideways by the resin film and tilted. , there is a possibility that such side frame material cannot be fixed firmly enough to the bottom plate material.

However, in the package of the present invention, the through holes in the bottom plate material are lined up along the base of the side frame material, so at least in this part of the side frame material, the resin film is sucked straight down and the side frame material Do not pull horizontally. In addition, the resin film adheres sufficiently to the base of the side frame material due to the pores for fixing the side frame material, thereby firmly fixing it to the bottom plate material.

Similarly, in this package, a large number of through holes are lined up in the bottom plate material at a portion along the outline of at least one type of tile scheduled to be packed, so this type of tile can be used in the bottom plate material. When the resin film is placed on top and vacuum suctioned, the film is strongly attracted to the bottom plate material at the periphery of the tile, resulting in the advantage that the tile is firmly fixed to the bottom plate material.

(Example) Next, an example of the present invention will be described in detail based on the drawings.

1 and 2 show an example of a tile package constructed according to the present invention, and in the figures, reference numerals 10 and 12 indicate a bottom plate material and a side frame material made of cardboard. 15 is a plurality of flat tiles stacked one on top of the other. The side frame material 12 is separate from the bottom plate material 10, and is made by bending a long and narrow strip material into four pieces and engaging the two ends at notches 16 and 18, as shown in FIG. Note that the side frame material 12 used is one that is taller than the tiles 15 to be packed.

On the other hand, the resin film 22 is translucent (usually transparent, but may be translucent), wraps around the tiles 15 and the side frame material 12, adheres closely to the bottom plate material 10, and uses its suction power to Therefore, the tiles 15 and the side frame material 12 are strongly fixed to the bottom plate material 10.

The bottom plate material 10 is provided with a large number of pores 14 as vacuum suction holes that penetrate through the bottom plate material 10 in the thickness direction. FIG. 3 shows the arrangement of the pores 14. In the figure, reference numeral 14a denotes small holes for fixing the side frame material, which are arranged and formed in a rectangular ring shape so as to line up along the base of the side frame material 12 when placed on the bottom plate material 10.

On the other hand, 14b and 14c are pores for fixing tiles, of which the first pore 14b is intended for a 100mm square flat tile, and the second pore 14c is a 150mm square tile.
It was designed with mm square flat tiles in mind,
They are arranged along the outline of the 100 mm square tile and the 150 mm square tile, respectively. Note that the second pores 14c are smaller than the first pores 14b and the side frame material fixing pores 14a.

Next, the procedure for configuring the main package (the procedure for packing the tiles 15) will be explained.

First, as shown in FIG. 4, the four claws 24 previously formed on the bottom plate material 10 are raised. At the same time, bend the side frame material 12 in the form of a strip at four locations (side frame material 1
2) into four rectangular shapes, and the upward and downward notches 16 and 18 formed in advance near both ends are engaged with each other to join both ends. Then, this is placed on the bottom plate material 10 and positioned and fixed by the four claws 24.
At this time, the pores 14a for fixing the side frame material are connected to the side frame material 12.
They are lined up along the base of the. Pore 14a
This is because they are arranged in this way in advance.

Next, tiles to be packed, for example, a plurality of 100 mm square flat tiles 15 are placed on the bottom plate material 10 in a stacked state, and a translucent resin film 22 which has been softened in advance is further covered from above. When vacuum suction is applied from the back side of the bottom plate material through a large number of pre-formed through holes 14, the resin film 22 is adsorbed to the surfaces of the tiles 15, the side frame materials 12, and the bottom plate material 10. 12 as bottom plate material 1
Fixed to 0. At this time, the film 22 has the side frame material fixing pores 14a and the tile fixing first pores 1.
4b (the first pore 14b is larger than the second pore 14c, so the suction force is larger in the first pore 14b), the surface and outer periphery of the tile 15. The tiles 15 and the side frame material 12 are firmly fixed by closely adhering to the end face and further to the base of the side frame material 12. Further, since no lateral tensile force by the film 22 acts on the side frame member 12 at this time, the side frame member 12 does not tilt when the film 22 is sucked.

After the film 22 is brought into close contact with the bottom plate material 10 in this manner, the ears on the outer periphery of the film 22 are cut off to complete the tile package shown in FIGS. 1 and 2.

Next, another embodiment of the present invention will be described based on FIGS. 5 to 7.

In this example, a protrusion 40 is provided on the side frame material 12 side in place of the claw 24 of the bottom plate material 10 in the above example, and a protrusion 40 is provided on the side frame material 12 side.
A corresponding elongated hole 42 is formed on the side thereof, and by fitting this protrusion 40 into the elongated hole 42, the side frame material 12 is positioned on the bottom plate material 10.
Note that the protruding height of the protruding portion 40 is approximately the same as the thickness of the bottom plate material 10 (for example, 5 mm), and its length is approximately 1/4 to 1/5 of the length of one side of the side frame material 12. .
However, the protrusions 40a and 40b at both ends of the side frame material 12
The combined length of both is the same as the length of the corresponding elongated hole 42.

In this example, in order to assemble the side frame material 12 and the bottom plate material 10, first, as shown in FIG. 38 (See Figure 6) Fold at right angle. At this time, the side frame material 12 can be easily bent due to the presence of the cut line 38. After bending the side frame material 12, the two ends are butted against each other in the direction shown by the arrow in FIG.
Fit it into the long hole 42 of. As a result, the side frame material 12 is positioned on the bottom plate material 10 and stands up above the bottom plate material 10. Therefore, the tile 15 is placed on the bottom plate material 10 and the resin film 22 is placed over it, but since the procedure is the same as in the above example, the explanation will be omitted here.

In the above example, the case of packing 100 mm square tiles was explained, but of course it is also possible to pack 150 mm square tiles, and in this case, the second pore 14c
mainly works to suck the film 22. At this time, the first pores 14b are hidden behind the back surface of the tile 15. Of course, it is also possible to pack tiles of intermediate size. (The second pores 14c work in this case as well.) Also, as shown in FIG. 11, instead of a flat tile, it is also possible to pack an irregularly shaped accessory tile 26 that is bent at a predetermined part. In this case, the pores that are not hidden on the back surface of the tile 26 work to attract the film 22. Since the shape of such accessory tiles is complex and there are many types, it is difficult to arrange the pores in advance along the outside shape, but the shape and dimensions are fixed to some extent. In this case, it is of course possible to arrange the pores in advance for the same tile, and in this case, the fixing force to the accessory tile is also improved.

Although the embodiments of the present invention have been described in detail above, the present invention can also be configured in other forms.

For example, the side frame material does not necessarily have to be rectangular; it is also possible to configure it as a circular side frame material 28 as shown in FIG. 8, or a notch in the side frame material 30 as shown in FIG. It is also possible to form a section 32 so that the contents can be seen in a stacked state.

If this side frame material is made of an annular integral member as in the above example, it will have good strength and strength, but in some cases, the side frame material 34 may be made up of two divided bodies 36 as shown in FIG. , or it is also possible to configure it with three or more divided bodies.

In addition, it is also possible to form small holes for fixing the side frame material on both the inside and outside along the base of the side frame material, etc. This invention is based on the knowledge of the person concerned without departing from the spirit of the invention. It is possible to configure it with various modifications.

[Brief explanation of the drawing]

FIG. 1 is a perspective view of a package that is an embodiment of the present invention, and FIG. 2 is a sectional view of a main part of the package. FIG. 3 is a plan view showing the bottom plate material of FIGS. 1 and 2 with a focus on the arrangement of pores, FIG. 4 is an explanatory diagram for explaining the packing procedure, and FIGS. 5 and 6 are 7 is a front view and a cross-sectional view of the main parts of the side frame material in an expanded state in another embodiment of the present invention, and FIG. 7 is for explaining the assembly procedure of the side frame material to the bottom plate material in the same embodiment. Explanatory diagrams, Figures 8 to 11
The figure is a perspective view of essential parts showing another embodiment of the present invention. FIG. 12 is a perspective view showing an example of a conventional packaging means, and FIGS. 13 and 14 are a plan view and a perspective view for explaining an example of the packaging body disclosed in the earlier application of the present application. 10... Bottom plate material, 12, 28, 30, 34...
Side frame material, 14...Through pore, 14a...Side frame material fixing pore, 14b, 14c...Tile fixing pore, 15, 26...Tile, 22...Resin film.

Claims (1)

[Scope of Claim for Utility Model Registration] (1) On the upper surface of the bottom plate material, it forms a separate body from the bottom plate material, and forms a space for accommodating tiles inside, and also forms a wall part for stacking the packages. The side frame material to be used is erected, one or more tiles are stacked and stacked in the inner storage space, and a softened translucent resin film is placed on top of the tiles and the side frame material. , a large number of tile fixing and side frame fixing parts formed side by side along the outline of at least one of the tiles scheduled for packaging and along the base of the side frame material. A tile vacuum packaged body comprising vacuum suction of the resin film from the back side of the bottom plate material through the through holes, and fixing the tiles and side frame material based on the adsorption force of the resin film to the bottom plate material. (2) The through holes for fixing the tiles are arranged in double, triple, or multiple layers outward from the center of the bottom plate material depending on the size of the tiles to be packed. A package as described in Claim 1 of the Utility Model Registration Claim.