JPH0324255A - Hot-dip galvanized hot rolled steel plate and its production - Google Patents
Hot-dip galvanized hot rolled steel plate and its productionInfo
- Publication number
- JPH0324255A JPH0324255A JP15833189A JP15833189A JPH0324255A JP H0324255 A JPH0324255 A JP H0324255A JP 15833189 A JP15833189 A JP 15833189A JP 15833189 A JP15833189 A JP 15833189A JP H0324255 A JPH0324255 A JP H0324255A
- Authority
- JP
- Japan
- Prior art keywords
- hot
- steel plate
- plating
- rolled steel
- dip galvanized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 76
- 239000010959 steel Substances 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000007747 plating Methods 0.000 claims abstract description 85
- 238000010438 heat treatment Methods 0.000 claims abstract description 40
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 31
- 239000000956 alloy Substances 0.000 claims abstract description 31
- 229910052742 iron Inorganic materials 0.000 claims abstract description 16
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 8
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 8
- 229910052796 boron Inorganic materials 0.000 claims abstract description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 7
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 7
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 7
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 7
- 229910052759 nickel Inorganic materials 0.000 claims abstract 3
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 15
- 239000008397 galvanized steel Substances 0.000 claims description 15
- 238000005275 alloying Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 7
- 229910052793 cadmium Inorganic materials 0.000 claims description 4
- 229910052745 lead Inorganic materials 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 238000005246 galvanizing Methods 0.000 abstract description 33
- 238000000227 grinding Methods 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 19
- 239000011248 coating agent Substances 0.000 abstract description 11
- 238000000576 coating method Methods 0.000 abstract description 11
- 230000006866 deterioration Effects 0.000 abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 21
- 230000000694 effects Effects 0.000 description 20
- 238000005260 corrosion Methods 0.000 description 18
- 230000007797 corrosion Effects 0.000 description 18
- 239000007789 gas Substances 0.000 description 15
- 239000011701 zinc Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 7
- -1 Z at least one of r Inorganic materials 0.000 description 5
- 238000010422 painting Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000004381 surface treatment Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 3
- 229910052787 antimony Inorganic materials 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 229910002056 binary alloy Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000007740 vapor deposition Methods 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910018137 Al-Zn Inorganic materials 0.000 description 1
- 229910018573 Al—Zn Inorganic materials 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229910007570 Zn-Al Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006023 eutectic alloy Substances 0.000 description 1
- 238000004299 exfoliation Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000010406 interfacial reaction Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 229910002058 ternary alloy Inorganic materials 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Coating With Molten Metal (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は脱スケールした熱延鋼板の溶融亜鉛めっき鋼板
及びその低温加熱による製造方法に係り、特に高SL添
加鋼を代表とする難めつき鋼板をはじめ、戊分系によっ
て必然的に表面清浄の異なる高張力熱延鋼板に対して、
溶融亜鉛めっき条件をいたずらに変更することなく普通
鋼と同様の亜鉛めっき外観の均一性、密着性はか、溶融
亜鉛めっき鋼板として具備すべき性能を効率的に得られ
るようにしたものである.
(従来技術)
従来、建材等で構造用部材として多用される裸鋼材の高
寿命化或いは意匠性向上にあたっては、一定の成形加工
後に、めっきや塗装と言った何等かの後処理が需要家で
なされていたが、工程省力による使用鋼材の低コスト化
から、供給鋼材の表面処理化が強く要求される情勢にあ
る。この中で、最近では特に板厚2〜6mと言った厚手
高張力熱延鋼板の表面処理化要求が高まりつつある。Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a descaled hot-rolled steel sheet, a hot-dip galvanized steel sheet, and a method for manufacturing the same by low-temperature heating. For high-tensile hot-rolled steel sheets, including steel sheets, which inevitably have different surface cleanliness depending on their breaking system,
The uniformity and adhesion of the galvanized appearance similar to ordinary steel can be achieved without unnecessarily changing the hot-dip galvanizing conditions, and the performance that hot-dip galvanized steel sheets should have can be efficiently obtained. (Prior art) Conventionally, in order to extend the lifespan or improve the design of bare steel materials, which are often used as structural members in building materials, etc., consumers have required some kind of post-treatment such as plating or painting after a certain forming process. However, there is a strong demand for surface treatment of supplied steel materials due to lower cost of steel materials due to labor saving in the process. Among these, recently there has been an increasing demand for surface treatment of thick high tensile strength hot rolled steel sheets, particularly those having a thickness of 2 to 6 m.
この高張力熱延鋼板の防錆性向上を主目的とした表面処
理方法としては、生産性の点から容易に厚めつき化が可
能なゼンジマ一式溶融亜鉛めっき法がある.
(発明が解決しようとする課題)
ところが、この場合、鋼板の材質強度の点から溶融亜鉛
めっき前の最高加熱板温としては、溶融亜鉛めっきの浴
温まりやや高目の予熱イメージの加熱が前提となるため
、通常、ゼンジマ一式ラインの特徴の一つである600
℃以上の高温での無酸化加熱による鋼表面の清浄化効果
(スポンジ効果)は余り期待できず,逆に、低温加熱還
元工程での還元不足を伴なって不めっきが生じ易い欠点
がある.
これを改善した従来技術としては冷間圧延による高張力
鋼板に対し,従来の加熱方式のもとで均一外観の溶融亜
鉛めっきに仕上げるにあたって,該基板の表面に予めF
eめっきを施すことを特徴とした特公昭60−5641
8号公報や同様にZnのプレめっきを特徴とした特公昭
62−56949号公報などが提案されている.
しかし,前者は、Feプレめっき技術そのものが電解酸
化によるFe’+の生或等から安定したFeめっきが難
しく又、後者にあっては,プレめっき後の加熱において
プレめっき層からのZnの選択気化があり、還元ガス及
びその炉内の雰囲気汚染がひどく、又,加工に脆いFe
− Zn2元合金層の成長などから,高生産性ライン下
では操業上安定性に欠ける難点があり、又工業的レベル
での溶融亜鉛めっき外観或いは密着性等の確保にあたっ
て1更に課題を残している.
そこで、本発明は,高生産性のラインにあって、従来の
ようなFeやZn等のプレめっきとは異なった表面研削
およびプレめっき系の適用によって,鋼板強度を損なわ
ない範囲での低温加熱下で、不めっき発生を伴うことな
く、安定した品位で均一外観の溶融亜鉛めっき鋼板を得
るためのものである.
(課題を解決すめための手段)
本発明の溶融亜鉛めっき熱延鋼板は酸洗脱スケールした
熱延鋼板の表面にNiめつき又はFe,Cr,Co,M
o,Ti,Zr,V,W,B,Pの少なくとも1種以上
を0.1〜20i+t%を含有したNi基合金めっき層
を0.1〜10g/rrr2形成し,その上層に溶融亜
鉛めっき層を形成してなるものである。As a surface treatment method whose main purpose is to improve the rust prevention properties of high-strength hot-rolled steel sheets, there is the Zenzima hot-dip galvanizing method, which can easily increase the thickness from the viewpoint of productivity. (Problem to be solved by the invention) However, in this case, from the viewpoint of the material strength of the steel sheet, the maximum heating plate temperature before hot-dip galvanizing is preheated to a temperature that is slightly higher than the hot-dip galvanizing bath temperature. 600, which is one of the features of the Zenjima complete line.
The cleaning effect (sponge effect) on the steel surface due to non-oxidizing heating at high temperatures above ℃ cannot be expected, and on the contrary, it has the disadvantage that non-plating is likely to occur due to insufficient reduction in the low-temperature heating reduction process. A conventional technique that improves this problem is to apply hot-dip galvanization to a cold-rolled high-strength steel plate with a uniform appearance using conventional heating methods.
Special Publication No. 60-5641 characterized by e-plating
8 and Japanese Patent Publication No. 62-56949, which similarly features Zn pre-plating, have been proposed. However, in the former case, stable Fe plating is difficult due to Fe'+ generation due to electrolytic oxidation in the Fe pre-plating technology itself, and in the latter case, it is difficult to select Zn from the pre-plating layer during heating after pre-plating. Fe is vaporized, severely contaminated by the reducing gas and the atmosphere in the furnace, and is brittle to process.
- Due to the growth of the Zn binary alloy layer, there is a problem with operational stability under high productivity lines, and further issues remain in ensuring the appearance or adhesion of hot-dip galvanizing on an industrial level. .. Therefore, the present invention has been developed to apply surface grinding and pre-plating system, which is different from conventional pre-plating such as Fe or Zn, to high-productivity lines, so that it can be heated at a low temperature within a range that does not impair the strength of the steel sheet. The purpose of this method is to obtain hot-dip galvanized steel sheets with stable quality and uniform appearance without the occurrence of uncoated surfaces. (Means for Solving the Problems) The hot-dip galvanized hot-rolled steel sheet of the present invention has Ni plating or Fe, Cr, Co, M
A Ni-based alloy plating layer containing 0.1 to 20 i+t% of at least one of o, Ti, Zr, V, W, B, and P is formed at 0.1 to 10 g/rrr2, and the upper layer is hot-dip galvanized. It is formed by forming layers.
被めっき鋼板にSi含有量0.5〜1.Owt%の熱延
鋼板が用いられる。The Si content of the steel plate to be plated is 0.5 to 1. Owt% hot rolled steel plate is used.
又被めっき鋼板に高張力熱延鋼板が用いられる。Also, a high tensile strength hot rolled steel plate is used as the steel plate to be plated.
溶融亜鉛めっき層中にはAM含有量0.2〜10wt%
.及び(第3合金元素として)Mg,Si及びSbの少
なくとも1種以上を0.05〜1.Ovt%を含有し、
不可避的不純物として混入するPb,Cd,Sn等の総
量が0.02wt%未満で残部がZnである合金が使用
される.
そして本発明の製造方法は酸洗脱スケールした熱延S板
を必要に応じて0.3〜5μm研削し、該鋼板表面にN
iめつき又はFs, Cr, Co, Mo,Ti,Z
r,V,W,B,Pの少なくとも1種以上を0.1〜2
0vt%を含有したNi基合金めっきをo.i〜10g
/ポ形成した後、 H2ガス濃度が15%以下、露点が
−5℃以下のN2ガス雰囲気中で最高到達板温が450
〜600℃の範囲で加熱し,溶融亜鉛めっきする.
また本発明方法は酸洗脱スケールした熱延鋼板を必要に
応じて0.3〜5μ重研削し、該鋼板表面にNiめっき
又はFe, Cr, Co, Mo, Ti, Zr,
V,W,B,Pの少なくとも1種以上を0.1〜20w
t%を含有したN1基合金めっきを0.1〜10g/r
rr2形成した後、H2ガス濃度が15%以下、露点が
−5℃以下のN2ガス雰囲気中で最高到達板温が450
〜600℃の範囲で加熱し、溶融亜鉛めっきを施し,そ
の亜鉛めっき層が溶融状態にあるうちに大気中で板温4
00〜600℃、保温時間10秒以下で加熱する.
(作用)
本発明の構成におけるその骨子は、高張力熱延鋼板の表
面に対して外観的に不めっき発生のない均一な溶融亜鉛
めっきを施すにあたり、特定する前処理として、脱スケ
ール酸洗後又はその後更に必要に応じて特定量の表面研
削を行ない、その後特定するプレめっきを施し、且つそ
の後の低温加熱条件を特定することを特徴として成り、
その構或は以下の通りである.
以上の本発明の構戒にあって、構或因子の適性範囲と作
用効果について以下に述べる。AM content in the hot-dip galvanized layer is 0.2 to 10 wt%
.. and (as the third alloying element) at least one of Mg, Si, and Sb in an amount of 0.05 to 1. Contains Ovt%,
An alloy is used in which the total amount of Pb, Cd, Sn, etc. mixed as unavoidable impurities is less than 0.02 wt%, and the balance is Zn. In the manufacturing method of the present invention, the pickled and descaled hot-rolled S plate is ground by 0.3 to 5 μm as necessary, and N is added to the surface of the steel plate.
i plating or Fs, Cr, Co, Mo, Ti, Z
at least one of r, V, W, B, and P from 0.1 to 2
Ni-based alloy plating containing 0vt% was o. i~10g
/After forming the plate, the maximum plate temperature reached 450℃ in a N2 gas atmosphere with an H2 gas concentration of 15% or less and a dew point of -5℃ or less.
Heat in the range of ~600℃ and hot-dip galvanize. In addition, in the method of the present invention, a pickled and descaled hot rolled steel plate is subjected to heavy grinding of 0.3 to 5μ as necessary, and the surface of the steel plate is coated with Ni plating or Fe, Cr, Co, Mo, Ti, Zr,
0.1 to 20w of at least one of V, W, B, and P
0.1 to 10 g/r of N1-based alloy plating containing t%
After forming rr2, the highest plate temperature reached 450℃ in a N2 gas atmosphere with a H2 gas concentration of 15% or less and a dew point of -5℃ or less.
Hot-dip galvanizing is performed by heating in the range of ~600℃, and while the galvanized layer is in a molten state, the plate temperature is increased to 4℃ in the atmosphere.
Heat at 00 to 600℃ for 10 seconds or less. (Function) The gist of the structure of the present invention is that when applying uniform hot-dip galvanizing to the surface of a high-strength hot-rolled steel sheet without causing any uncoated appearance, a specified pretreatment is performed after descaling pickling. Or, after that, if necessary, a specific amount of surface grinding is performed, and then a specific pre-plating is applied, and the subsequent low-temperature heating conditions are specified,
Its structure is as follows. In the above structure of the present invention, the appropriate range and action and effect of the structural factors will be described below.
該プレめっき前の鋼板表面研削量について、本発明にお
ける表面研削の技術的主旨は、該プレめっきの前処理と
して、必要に応じて行うものであり、鋼板の材質強度を
強化するために、 Siをはじめとする鋼中添加元素の
表層濃化と脱スケール酸洗時の残査(酸洗マッド)を同
時に除去して、鋼板表面の溶融亜鉛めっき浴に対する濡
れ引張り張力を増大させ、濡れ性を上げることによる溶
融亜鉛めっき外観の均一性及びめっき密着性の相方を向
上させることを目的としたものである。Regarding the amount of steel plate surface grinding before the pre-plating, the technical gist of the surface grinding in the present invention is to perform it as necessary as a pre-treatment for the pre-plating, and in order to strengthen the material strength of the steel plate, Si It simultaneously removes the surface concentration of additive elements in steel such as The purpose of this is to improve the uniformity of the appearance of hot-dip galvanizing and the adhesion of the plating.
又,この表面研削方法に関しては、元来,機械的又は化
学的手法のいづれであってもよいが、生産性からみて、
吐粒入リブラシロール等の機械的方法の方が好ましい.
尚,表面研削効果としては、研削量に比例するが、0.
3μ園未満では,上述の研削効果は小さく、又、5μ鵬
超では、その効果は飽和し、経済的でない。従って,好
ましくは0.5〜3μ■がよい.本発明に用いるプレめ
っき系について、プレめっき系は特にSiやMnレベル
を高めた高張力熱延鋼板の表面において加熱による鋼中
元素の濃化偏析と加熱雰囲気中の微量酸素によるその酸
化物2形成によって、該鋼板の表面張力が増し溶融亜鉛
に対する濡れ性の著しい低下を防ぎ,不めっきの発生防
止など溶融めっき外観の均一仕上り性の向上を主な目的
とし、加えて、加熱拡散による該溶融めっき鋼板の耐食
性或いは塗装性の向上など複合効果が期待できる知見に
基づくもので,その適用にあたっては、次のような理由
による。In addition, this surface grinding method may originally be either mechanical or chemical, but from the viewpoint of productivity,
Mechanical methods such as a rebrush roll with discharged particles are preferable. The surface grinding effect is proportional to the amount of grinding, but 0.
At less than 3μ, the above-mentioned grinding effect is small, and at more than 5μ, the effect is saturated and is not economical. Therefore, it is preferably 0.5 to 3μ. Regarding the pre-plating system used in the present invention, the pre-plating system is characterized by concentration segregation of elements in the steel due to heating and their oxides 2 due to trace amounts of oxygen in the heating atmosphere, especially on the surface of high-strength hot-rolled steel sheets with increased Si and Mn levels. The main purpose of this process is to increase the surface tension of the steel sheet, prevent a significant drop in wettability for molten zinc, and improve the uniform finish of the hot-dip coating appearance by preventing the occurrence of unplated areas. It is based on the knowledge that it can be expected to have multiple effects such as improving the corrosion resistance and paintability of galvanized steel sheets, and its application is based on the following reasons.
Niめっき又はFe,Co,Cr,Ti,Zr+ v,
Mo,W,P,H の合金元素の少なくとも1種を含む
Ni基合金めっきを、該鋼板に施すにあたりその含有率
がO wt′1すなわち,Niのみのプレめっきのみで
は,Niめっきによる鋼板の溶融亜鉛めっき浴との濡れ
性は大巾に改善され、均一な溶融亜鉛めっき外観を得る
ことは可能であるが,該溶融亜鉛めっき鋼板としての耐
食性の向上は困難なため、その向上にあたっては、N1
めっき層のNi基合金めっき化が好ましい,
Niめっき層の該合金元素の共析率は増すほどに高耐食
性化するが、 その共析率が20wt%を超えては、N
i基合金めっき層自体が硬質化したり、内部応力による
ヘアークラック等を生じるために、溶融亜鉛めっき層と
の界面に該クラックを通して起こる#I板素地からの鉄
部分拡散によるFe− Znz元合金層の不均一生戒か
ら、溶融亜鉛めっき外観光沢の不均一を招いたり或いは
また厳しいプレス加工等において該プレめっき層の凝集
破壊を招いたりするため余り好ましくない。以上のよう
な理由から好ましいNi基プレめっき層中の該合金元素
の含有率は0.5〜10wt%がよい。Ni plating or Fe, Co, Cr, Ti, Zr+ v,
When Ni-based alloy plating containing at least one of the alloying elements Mo, W, P, and H is applied to the steel sheet, the content is O wt'1. Although the wettability with the hot-dip galvanizing bath has been greatly improved and it is possible to obtain a uniform hot-dip galvanized appearance, it is difficult to improve the corrosion resistance of the hot-dip galvanized steel sheet. N1
It is preferable to plate the plating layer with a Ni-based alloy. The higher the eutectoid ratio of the alloying element in the Ni plating layer, the higher the corrosion resistance. However, if the eutectoid ratio exceeds 20 wt%, N
Because the I-based alloy plating layer itself becomes hard and hair cracks occur due to internal stress, the Fe-Znz original alloy layer is caused by partial iron diffusion from the #I plate base, which occurs through the cracks at the interface with the hot-dip galvanized layer. The non-uniformity of galvanizing may lead to non-uniform appearance of hot-dip galvanizing, or may lead to cohesive failure of the pre-plated layer during severe press working, etc., which is not very preferable. For the above reasons, the content of the alloying element in the Ni-based pre-plating layer is preferably 0.5 to 10 wt%.
又、以上のような合金比率でなるNi基合金プレめっき
層の付着量が0.1g/ボ未満では、該鋼板表面に対す
る皮覆率が低下し、ピンホール部とプレめっき部とで加
熱時の酸化物生戒量に差異が生じるためかその後の溶融
亜鉛めっき工程で、不めっきが生じたり、或いは、Fe
− Zn2元合金層の不均一生戊等によって,めっき外
観の均一性に支障を招き本発明の主旨を外れるため余り
好ましくない。In addition, if the amount of the Ni-based alloy pre-plated layer with the above alloy ratio is less than 0.1 g/bo, the coating rate on the steel sheet surface will decrease, and the pinhole area and the pre-plated area will be difficult to coat during heating. Possibly due to a difference in the amount of oxides in the Fe
- Non-uniform formation of the Zn binary alloy layer, etc., impedes the uniformity of the plating appearance and goes beyond the spirit of the present invention, so this is not very preferable.
他方、該プレめっき層の付着量が10g/n{を超えて
は、溶融めっき鋼板のめっき品質の向上度としては、飽
和状態にあること及び設備を含めたプレめっきコストの
高騰から余り経済的でない。On the other hand, if the adhesion amount of the pre-plating layer exceeds 10 g/n, it is not economical to improve the plating quality of the hot-dipped steel sheet because it is saturated and the cost of pre-plating including equipment increases. Not.
以上より,該Ni基合金プレめっき層の付着量としては
、好ましくは,0.5〜5g/m2がよい。From the above, the deposited amount of the Ni-based alloy pre-plating layer is preferably 0.5 to 5 g/m2.
尚,本発明の該Ni基合金プレめっき層を得る方法とし
ては、電気めっき、化学めっき,蒸着めっき、気相めっ
き、溶融塩電解等公知の技術のいづれであってもよいが
,作業効率的には電気めっき或いは蒸着めっきなどが好
ましい。The Ni-based alloy pre-plating layer of the present invention may be obtained by any of the known techniques such as electroplating, chemical plating, vapor deposition plating, vapor phase plating, and molten salt electrolysis. Preferably, electroplating or vapor deposition plating is used.
本発明でいう溶融亜鉛めっき前の鋼板の加熱条件につい
て鋼板の加熱とは、鋼板の材質強度が低下することなく
,且つ表面酸化を抑制し,溶融亜鉛めっき浴との界面反
応に支障のない程度の加熱条件を言う.
従って、本発明では,その板温と、加熱雰囲気の管理が
必要である.板温450℃未満では板温の低温化による
溶融亜鉛めっき浴温の維持管理コストの高騰や,ライン
加減速時の浴温制御が難しく、又、めっき付着量の制御
等主としてラインの操業安定性に欠け,現実性に乏しい
.一方、600℃超では,鋼板からのFe拡敗が過剰に
進み,特に、プレめっき層のピンホール部とその周辺に
おいて加工に脆い過合金層の不均一生戊があり溶融めっ
き層の密着性不良を招いたり、又,鋼板の初期材質強度
の低下を招いたりするため、余り好ましくない.従って
,本発明における好ましい低温加熱板温としては450
〜550℃がよい。また、加熱雰囲気としては、N2ガ
ス雰囲気においてH2ガス濃度及び露点の管理が必要で
ある.本発明でいうH2ガスの役割りは、高生産性ライ
ン下で加熱炉内に必然的に鋼板から持ち込まれる吸着酸
素をH2によって燃焼除去し鋼板表面の過剰な酸化汚染
を防ぐためのもので、従って露点の制御は必要なものの
過剰のH2ガス濃度を維持することは得策でない。Regarding the heating conditions for the steel sheet before hot-dip galvanizing in the present invention, heating the steel sheet means heating the steel sheet to an extent that does not reduce the material strength of the steel sheet, suppresses surface oxidation, and does not interfere with the interfacial reaction with the hot-dip galvanizing bath. refers to the heating conditions. Therefore, in the present invention, it is necessary to control the plate temperature and heating atmosphere. If the plate temperature is less than 450°C, maintenance costs for the hot-dip galvanizing bath temperature will rise due to the lower plate temperature, it will be difficult to control the bath temperature during line acceleration/deceleration, and the operational stability of the line will be affected mainly by controlling the coating amount. It lacks reality and lacks reality. On the other hand, at temperatures exceeding 600°C, Fe spreads excessively from the steel sheet, and there is uneven formation of an overalloyed layer that is brittle to process, especially in the pinhole part of the pre-plated layer and its surroundings, resulting in poor adhesion of the hot-dip plated layer. This is not very desirable as it may lead to defects or a decrease in the initial material strength of the steel plate. Therefore, the preferred low temperature heating plate temperature in the present invention is 450
~550°C is preferable. Furthermore, as for the heating atmosphere, it is necessary to control the H2 gas concentration and dew point in the N2 gas atmosphere. The role of H2 gas in the present invention is to burn and remove adsorbed oxygen that is inevitably brought into the heating furnace from the steel plate under high productivity lines, and to prevent excessive oxidation contamination on the surface of the steel plate. Therefore, although dew point control is necessary, it is not advisable to maintain an excessive H2 gas concentration.
この意味で本発明の低温加熱雰囲気においてN2ガス中
のH2ガス濃度は15%以下で十分であり、これ以上は
処理コストの高騰を招き余り経済的でない.特に、該プ
レめっきを施すことにより,鋼板界面の限界活性度は低
H2ガス濃度側に拡大し、露点次第ではH2ガスO%で
も溶融亜鉛めっきは十分できる。In this sense, it is sufficient for the H2 gas concentration in the N2 gas to be 15% or less in the low-temperature heating atmosphere of the present invention, and anything more than this will increase the processing cost and is not very economical. In particular, by applying the pre-plating, the critical activity of the steel sheet interface is expanded to the low H2 gas concentration side, and depending on the dew point, hot-dip galvanizing can be performed satisfactorily even with 0% H2 gas.
一方、上述のようにして、吸着した酸素はH2との燃焼
反応によって水分を発生し、炉内の露点上昇を招き、こ
れによるめっき品質或いは設備の保全低下を防ぐ必要が
あり、露点管理が必要となる。この意味で本発明におけ
る露点としては,−5℃以下好ましくは−10℃以下が
よい。On the other hand, as mentioned above, the adsorbed oxygen generates moisture through a combustion reaction with H2, leading to an increase in the dew point in the furnace.It is necessary to prevent this from deteriorating the plating quality or equipment maintenance, and dew point control is necessary. becomes. In this sense, the dew point in the present invention is -5°C or lower, preferably -10°C or lower.
本発明における溶融亜鉛めっき浴組成について溶融亜鉛
めっき浴とはZn系又はZn−Al系合金めっきが適用
でき,溶融亜鉛めっき鋼板としての耐食性向上を主旨と
する浴成分の管理が必要となる。Regarding the hot-dip galvanizing bath composition in the present invention, Zn-based or Zn-Al-based alloy plating can be applied to the hot-dip galvanizing bath, and it is necessary to control the bath components with the aim of improving the corrosion resistance of the hot-dip galvanized steel sheet.
illは溶融亜鉛めっき層の界面に生じるFe−Al−
Zna元合金層のバリアー2形成によって加工に脆いF
e− Zn2元合金層の異常成長を抑制し,めっき層の
密着性向上を図ると同時に、Zn−A(2との共晶合金
形成によって電気化学的にZnの過剰アノード反応(溶
出反応)を適度に抑制し,これによって溶融亜鉛めっき
鋼板としての高耐食性化を図る目的で用いられる.
Alが0.2vt%未満ではFe−Al−Znの3元合
金層の生或が十分でないため、これによるFe−Zn2
元合金層の異常戊長を招き,めっき密着性の低下を招く
.一方、 Al10wt%未満では前述したプレめ,つ
き層のAlによる異常溶出があり、この溶出したプレめ
っき成分とAlが反応し、溶融亜鉛めっき浴中にドロス
(金属間化合物)として分散又は浮上しこれが溶融めっ
き層中又はその表面に再付着し、めっき外観の均一性、
ロールによる押疵やスリ疵の多発など溶融亜鉛めっき鋼
板としての商品価値を大きく損なうため好ましくない。ill is Fe-Al- generated at the interface of the hot-dip galvanized layer.
F, which is brittle to process due to the formation of barrier 2 of the Zna base alloy layer.
e- It suppresses the abnormal growth of the Zn binary alloy layer and improves the adhesion of the plating layer, and at the same time electrochemically prevents the excessive anodic reaction (elution reaction) of Zn by forming a eutectic alloy with Zn-A (2). It is used for the purpose of suppressing Al to an appropriate level and thereby achieving high corrosion resistance as a hot-dip galvanized steel sheet.If Al is less than 0.2vt%, the formation of a ternary alloy layer of Fe-Al-Zn is insufficient. Fe-Zn2 by
This causes abnormal elongation of the original alloy layer, resulting in a decrease in plating adhesion. On the other hand, if Al is less than 10wt%, there will be abnormal elution of Al from the pre-plating and plating layer mentioned above, and this eluted pre-plating component will react with Al, dispersing or floating as dross (intermetallic compound) in the hot-dip galvanizing bath. This re-adheres in the hot-dip plating layer or on its surface, improving the uniformity of the plating appearance and
This is not preferable because it causes a large number of roll-induced scratches and scratches, which greatly impairs the commercial value of the hot-dip galvanized steel sheet.
好ましいAl濃度としては、0.3〜7wt%がよい。A preferable Al concentration is 0.3 to 7 wt%.
本発明に言う不可避的不純物とは, Pb, Cd,S
nなどを指し、 溶融亜鉛めっき層にあって結晶粒界等
に偏析しZnとの局部腐食からめっき層の層状剥離を防
止するために極力めっき浴の系外に排除されなければな
らない。The unavoidable impurities referred to in the present invention are Pb, Cd, S
n, etc., which is present in the hot-dip galvanized layer and segregates at grain boundaries, etc., and must be removed from the plating bath as much as possible to prevent delamination of the plating layer from local corrosion with Zn.
このようなpbをはじめとする不可避的不純物の総量が
0.02wt%を超えては,上述のような粒間腐食を助
長し、商品価値を大きく損なうため、余り好ましくない
。好ましい不可避的不純物としては、0.01wt%以
下がよい。If the total amount of unavoidable impurities such as PB exceeds 0.02 wt%, this is not preferable because it promotes intergranular corrosion as described above and greatly impairs commercial value. A preferable amount of unavoidable impurities is 0.01 wt% or less.
本発明に適用する溶融亜鉛めっき浴において、添加され
る第3合金元素としてはMg,SiおよびSbのいづれ
か1種以上が用いられる.この第3元素の適用目的は、
溶融亜鉛めっき鋼板としての高耐食性化と、めっき外観
の均一性向上にある。In the hot-dip galvanizing bath applied to the present invention, one or more of Mg, Si, and Sb is used as the third alloying element. The purpose of applying this third element is
It has high corrosion resistance as a hot-dip galvanized steel sheet and improves the uniformity of the plating appearance.
上記第3元素の1種以上が0.05wt″1未満では、
高耐食性化は望めない。一方、1.0tit%を超えて
は、溶融亜鉛めっき浴に過剰分散したものは浴中Alと
反応して,浴面にドロスとなって浮上し、これが該めっ
き層に再付着して外観の均一性を損ない或いは脆性破壊
し易い亜鉛めっき層と化すため,十分な加工性が得られ
にくい難点があり、いづれも商品価値を大きく損なうた
め好ましくない。If one or more of the above third elements is less than 0.05wt″1,
High corrosion resistance cannot be expected. On the other hand, if it exceeds 1.0 tit%, the excessively dispersed aluminum in the hot-dip galvanizing bath will react with Al in the bath, float to the bath surface as dross, and re-adhere to the plating layer, resulting in poor appearance. Since the galvanized layer loses its uniformity or becomes a galvanized layer that is prone to brittle fracture, it is difficult to obtain sufficient workability, and both are undesirable because they greatly impair commercial value.
従って、好ましい第3元素の添加量としては0.1〜0
.5りt%がよい。Therefore, the preferred amount of the third element added is 0.1 to 0.
.. 5t% is good.
本発明に適用する溶融亜鉛めっき後の鋼板の加熱条件に
ついて後加熱処理は,加熱によって生じる鋼板素地より
のFeイオンの拡散により, 該プレめっき層或いは、
該溶融亜鉛めっき層中の各合金或分と反応させ,溶融亜
鉛めっき層全体を鉄系の複合分散型めっき層に改質させ
ることにより、塗装下地処理性、或いは上塗塗料密着性
及び耐食性の向上を狙いとした点にある。加熱雰囲気は
大気中であって、その加熱条件として最高到達板温が4
50℃未満では上述したような鉄イオンの拡散による溶
融亜鉛めっき層の改質効果は余り期待できず、又、60
0℃を超えては、鉄イオンの過剰拡散から上塗塗装性や
、塗装後耐食性の飛躍的な向上は難しい。Regarding the heating conditions for the steel sheet after hot-dip galvanizing applied to the present invention, the post-heat treatment is such that the pre-plating layer or
By reacting with a certain amount of each alloy in the hot-dip galvanized layer and modifying the entire hot-dip galvanized layer into an iron-based composite dispersion type plating layer, it is possible to improve the surface treatment properties for painting, or the adhesion and corrosion resistance of top coats. The aim is to The heating atmosphere is in the air, and the heating conditions are such that the maximum plate temperature is 4.
At temperatures below 50°C, the effect of modifying the hot-dip galvanized layer due to the diffusion of iron ions as described above cannot be expected;
If the temperature exceeds 0°C, it is difficult to dramatically improve topcoating properties and post-coating corrosion resistance due to excessive diffusion of iron ions.
従って好ましい最高到達板温としては500℃〜550
℃がよい。また,最高到達板温での保定時間としては2
秒未満では鉄イオンの拡散不足から、該溶融めっき層全
体にねたアて均一拡散層を形戊できず上記の本発明の主
旨から外れる。一方、10秒を超えては、鉄イオンの過
剰拡散により,加工に脆い硬質の鉄系合金層の異常発達
から、めっき密着性が低下し易くなるため、余り好まし
くない。以上より、好ましい保定時間としては3〜7秒
がよい。Therefore, the preferred maximum plate temperature is 500°C to 550°C.
℃ is better. In addition, the retention time at the highest plate temperature is 2.
If it is less than 2 seconds, a uniform diffusion layer cannot be formed over the entire hot-dip plating layer due to insufficient diffusion of iron ions, which deviates from the spirit of the present invention. On the other hand, if the time exceeds 10 seconds, the plating adhesion tends to deteriorate due to abnormal development of a hard iron-based alloy layer that is brittle to process due to excessive diffusion of iron ions, which is not so preferable. From the above, the preferred holding time is 3 to 7 seconds.
以上のようにしてなる本発明の効果については,以下に
述べる実施例をもとに更に詳しく述べることとする。The effects of the present invention as described above will be described in more detail based on the following embodiments.
(実施例)
塩酸酸洗で脱スケールされた第2表の特定鋼或分でなる
高張力熱延鋼板はゼンジマー式連続溶融亜鉛めっきライ
ンにおいてまず第1表に定める所定量のスコッチブライ
トロールによる表面研削が施され,水洗後硫酸塩系浴で
の電気めっき法(但し、 Ti系は蒸着めっき法)によ
って第1表に特定するプレめっきが施され水洗して一旦
水切り乾燥される。その後、直ちに第l表に定める加熱
雰囲気及びヒートサイクル下で加熱処理され,大気中に
出ることなく、そのまま、溶融亜鉛めっきされる。(Example) A high-strength hot-rolled steel sheet made of a certain portion of the specified steel shown in Table 2 that has been descaled by hydrochloric acid pickling is first surface-treated with a Scotch Bright roll of a predetermined amount as specified in Table 1 in a Sendzimer continuous hot-dip galvanizing line. After being ground and washed with water, pre-plating as specified in Table 1 is applied by electroplating in a sulfate-based bath (however, vapor deposition plating is used for Ti-based baths), washed with water, and once drained and dried. Thereafter, it is immediately heat-treated in the heating atmosphere and heat cycle specified in Table 1, and hot-dip galvanized as it is without being exposed to the atmosphere.
次に第1表に特定する或分系のめっき浴で溶融めっきさ
れた鋼板は,大気中においてガスワイピングされ,亜鉛
付着量として片面100〜120g/rrFに制御され
る。このあとはめっき表面機能の要求度において製造工
程は二系統に別れ,通常の溶融亜鉛めっき鋼板の要求で
あれば、そのまま、水冷、乾燥して製品となる。又,塗
装性や塗装後の耐食性などを更に高めたものとしての要
求の場合は,上述の付着量制御された溶融めっき層が溶
融又は半溶融状態を狙って,再度,大気加熱炉中で、第
1表の特定加熱条件で加熱されたのち、水冷乾燥され製
品となる。このようにしてなる本発明でなる実施例のめ
っき性能について比較例をもとに第1表にまとめて示す
。Next, the steel plate hot-dipped in a certain type of plating bath specified in Table 1 is gas wiped in the atmosphere, and the amount of zinc deposited on one side is controlled to 100 to 120 g/rrF. After this, the manufacturing process is divided into two systems depending on the required plating surface functionality, and if the requirements are for normal hot-dip galvanized steel sheets, the products are simply water-cooled and dried. In addition, if there is a demand for even higher paintability or corrosion resistance after painting, the above-mentioned coating amount controlled hot-dip plating layer is heated again in an atmospheric heating furnace to achieve a molten or semi-molten state. After being heated under the specific heating conditions shown in Table 1, the product is cooled and dried with water. The plating performance of the embodiments of the present invention thus constructed is summarized in Table 1 based on comparative examples.
[1]表面研削効果について
研削量を変えて一定量のNiプレめっきを施した際の溶
融亜鉛めっき性について本発明例をNα■〜Na 7に
示す。これから明らかなように最も溶融めっきが難しい
といわれる高Si添加鋼において該プレめっき前の表面
研削効果は研削量に応じて向上し、特に、溶融亜鉛めっ
きの外観向上に効果的であり,その際の研削量は0.3
μ一以上で十分であることが分る。[1] Regarding the surface grinding effect, examples of the present invention are shown in Nα■ to Na 7 regarding the hot-dip galvanizing property when a certain amount of Ni pre-plating is applied while changing the amount of grinding. As is clear from this, the surface grinding effect before pre-plating improves according to the amount of grinding in high Si-added steel, which is said to be the most difficult to hot-dip galvanize, and is particularly effective in improving the appearance of hot-dip galvanizing. The amount of grinding is 0.3
It turns out that μ1 or more is sufficient.
[2] Ni基合金めっきのプレめっき効果について脱
スケール酸洗後表面研削せずに公知の方法にて直接プレ
めっきを施した前処理効果について、プレめっき合金比
率−との関係を本発明例No 8〜Nα 15と比較例
NQ16に示し、その適正付着量範囲について本発明例
恥12及びNG17〜Na23と比較例恥24に示す.
また表面研削とプレめっきとの複合効果と Ni基合金
めっきの合金元素系の効果については、本発明例Na
2 5〜?Jn45に示す。[2] Regarding the pre-plating effect of Ni-based alloy plating, the pre-treatment effect of directly pre-plating by a known method without surface grinding after descaling pickling, and the relationship between the pre-plating alloy ratio and the present invention example Nos. 8 to Nα 15 and Comparative Example NQ16, and the appropriate adhesion amount ranges are shown in Invention Examples 12 and NG17 to Na23 and Comparative Example 24. In addition, regarding the combined effect of surface grinding and pre-plating and the effect of the alloy element system of Ni-based alloy plating, present invention example Na
2 5~? Shown in Jn45.
いづれも,本発明の示す適正範囲において、原板の鋼種
が異なったとしてもその効果程度差はなく有効に発揮さ
れていることが分る。It can be seen that in each case, within the appropriate range indicated by the present invention, there is no difference in the degree of effect even if the steel type of the original plate is different, and the effect is effectively exhibited.
[3]前処理後の溶融めっき前低温加熱条件について
加熱雰囲気中の適正条件として,N2ガス雰囲気中の適
正水素ガス濃度に関し,本発明例Nα4およびNα46
〜恥48に、又適正露点に関しては、Nn46およびN
I149〜Na51と比較例Ha 5 2 〜Ha53
に対比して示す.
更に、加熱に際しての最高到達板温の適正範囲について
、本発明例を磁54〜覧57に比較例をNα58〜NQ
59に示す。[3] Regarding the low-temperature heating conditions before hot-dip plating after pretreatment, as appropriate conditions in the heating atmosphere, regarding the appropriate hydrogen gas concentration in the N2 gas atmosphere, inventive examples Nα4 and Nα46
~Shame 48, and regarding the appropriate dew point, Nn46 and N
I149~Na51 and comparative example Ha52~Ha53
This is shown in comparison. Furthermore, regarding the appropriate range of the highest plate temperature during heating, the examples of the present invention are set as Nα54 to N57, and the comparative examples are set as Nα58 to NQ.
59.
これより明らかなように鋼板表面の活性状態を維持する
加熱雰囲気としては,少なくとも非酸化〜還元性であっ
て、酸化性雰囲気は好ましくないことが分る.又、この
雰囲気下であれば,材質強度を落さない範囲で溶融亜鉛
めっき性に支障のない低温加熱は可能である。As is clear from this, the heating atmosphere that maintains the active state of the steel plate surface is at least non-oxidizing to reducing, and an oxidizing atmosphere is not preferred. Furthermore, under this atmosphere, low-temperature heating is possible without impairing hot-dip galvanizing properties without reducing the strength of the material.
[4コ溶融亜鉛めっきの浴組或について上述した本発明
の前処理を施した鋼板の表面に溶融亜鉛めっきを施すが
、この溶融亜鉛めっき鋼板としての高耐食性化にあたり
、合金元素の添加効果のうち、Alの効果については本
発明例のHa60−NQ65に、比較例Nα66〜Nα
67と共に示す。又、Si,MgおよびSbの添加効果
については本発明例をNG68〜Na 7 5およびN
α78〜Na8lに比較例恥76〜恥77と共に示す。[4 Bath composition of hot-dip galvanizing] Hot-dip galvanizing is applied to the surface of the steel sheet that has undergone the pretreatment of the present invention as described above.In order to achieve high corrosion resistance as a hot-dip galvanized steel sheet, Among them, regarding the effect of Al, the inventive example Ha60-NQ65 and the comparative examples Nα66 to Nα
It is shown together with 67. Moreover, regarding the effect of adding Si, Mg and Sb, the present invention example was compared to NG68 to Na75 and N
α78 to Na8l are shown together with comparative examples 76 to 77.
これより明らかなように、本発明にいう溶融亜鉛めっき
浴中の合金元素により,該特定前処理した鋼板の溶融亜
鉛めっき鋼板としての高耐食性化は十分達威されている
ことが分る。As is clear from this, it can be seen that the alloying elements in the hot-dip galvanizing bath according to the present invention have sufficiently achieved high corrosion resistance of the specifically pretreated steel sheet as a hot-dip galvanized steel sheet.
[5]溶融亜鉛めっき浴中の不可避的不純物について
本発明における浴中不可避的不純物とは溶融亜鉛めっき
層においてバルクのZnと局部電池を形成し,粒間腐食
や、耐食寿命を抑制する上で必須或分であり, Pbを
はじめCd,Snなどがこれに該当する。この適正範囲
について本発明例をNQ46,その比較例をNG82〜
Nα83に示す。[5] Regarding unavoidable impurities in the hot-dip galvanizing bath In the present invention, unavoidable impurities in the bath are those that form local batteries with bulk Zn in the hot-dip galvanized layer and suppress intergranular corrosion and corrosion resistance life. It is essential to some extent, and includes Pb, Cd, Sn, etc. Regarding this appropriate range, the present invention example is NQ46, and the comparative example is NG82~
It is shown in Nα83.
これから明らかなように、本発明の範囲にあれば上述の
弊害は,解消できることが分る。As is clear from this, it can be seen that the above-mentioned disadvantages can be overcome within the scope of the present invention.
[6]溶融亜鉛めっき後の加熱条件について本発明での
後加熱は、鋼板界面からのFe拡散により、該めっき層
の改質を図り、溶融めっき鋼板としての特に、リン酸塩
処理性、塗装性等の向上を狙うためのもので、その結果
については、加熱板温範囲に関して、本発明例をNα8
4〜Nα87およびNα90〜Nα93に,又、比較例
をNa88〜NQ89に示す。又、その適正保定時間に
関しては本発明例をNα85およびN094〜Nα97
に示し、その比較例をNch98に示す。これより明ら
かなように、本発明のいう適正範囲であれば,上述した
すぐれた塗装下地機能が向上することが分る。[6] About heating conditions after hot-dip galvanizing Post-heating in the present invention aims to improve the properties of the plating layer by Fe diffusion from the steel plate interface, and improves the properties of the hot-dip galvanized steel sheet, especially its phosphatability and coating properties. The aim is to improve the properties of the present invention, etc., and the results are as follows:
4 to Nα87 and Nα90 to Nα93, and comparative examples are shown in Na88 to NQ89. In addition, regarding the appropriate retention time, the present invention example is Nα85 and N094 to Nα97.
A comparative example is shown in Nch98. As is clear from this, it can be seen that within the appropriate range according to the present invention, the above-mentioned excellent coating base function is improved.
なお、第↓表に示す本1〜本9の注釈について以下に記
す,
*1 適用原板の鋼板成分系(第2表)第2表 高張力
熱延鋼板の性状
*2 表面研削用ロール
スコッチブライトロール(住友3M社製,ファインタイ
プ)使用
木3 プレめっき合金元素の共析率、及びめっき付着量
測定
王水にて溶解剥離したのち、剥離液中の合金元素をIC
P測定したものを分子にし,重量法で求めためっき付着
量を分母にして除したものを合金共析率とする。Note that the notes on Books 1 to 9 shown in Table ↓ are as follows: *1 Steel plate composition system of applied base plate (Table 2) Table 2 Properties of high tensile strength hot rolled steel sheet *2 Roll Scotch Brite for surface grinding Roll (manufactured by Sumitomo 3M Co., Ltd., fine type) used wood 3 Measurement of eutectoid rate of pre-plated alloy elements and coating amount After dissolving and peeling with aqua regia, the alloy elements in the stripping solution were IC
The alloy eutectoid ratio is obtained by dividing the measured P value into the numerator and the plating adhesion amount determined by the gravimetric method as the denominator.
*4 溶融亜鉛めっき外観の均一性(目視判定)O平滑
で均一光沢に富む、0無光沢,Δ毛礼状不めっき発生、
x部分的不めっき発生
*5 めっき密着性
180度密着折曲げ後セロテーピング剥離して評価
O全く剥離なし、Oごく僅か点状剥離、Δ点状剥離、×
層状剥離、
宰6 リン酸塩処理性
PB37SS処理(日本パー力ライジングm>、65℃
X 1 0 secスプレー処理後のリン酸塩生威皮膜
の析出状態から評価
O均一微細結晶、O均一且つやや粗粒結晶混在、Δ細粒
、粗粒混在結晶が析出するがスケが部分的に発生,×粗
粒結晶で且つスケが目立つ。*4 Uniformity of hot-dip galvanizing appearance (visual judgment) 0 smooth and uniformly glossy, 0 matte, Δ hair-like unplated appearance,
x Partial non-plating occurrence *5 Plating adhesion After 180 degree close bending and cellotaping peeling, evaluation O: No peeling at all, O: Slight spot peeling, Δ: Dot peeling, ×
Laminar exfoliation, 6 Phosphate treatment PB37SS treatment (Japan Parr Rising m>, 65°C
Evaluation based on the state of precipitation of the phosphate biofilm after spray treatment for X 10 sec: O uniform fine crystals, O uniform and slightly coarse grained crystals mixed, Δ fine grains, coarse grain mixed crystals precipitated, but some scratches occurred. ,× Coarse grained crystals and noticeable scratches.
*7 塗料密着性
PB37SS処理+Pn62処理 (日本パー力ライジ
ング製)後メラミンアルキッド系樹脂塗料(関西ペイン
ト製)を、20μ園塗装し, 125℃×20分焼付す
る。その後純水煮沸水30分浸漬したのち、24時間後
にゴバン目(lm口×100口)セロテープ剥離した2
次密着で評価。*7 Paint adhesion After PB37SS treatment + Pn62 treatment (manufactured by Nippon Pariki Rising), apply melamine alkyd resin paint (manufactured by Kansai Paint) at 20μ and bake at 125°C for 20 minutes. After that, it was immersed in pure boiled water for 30 minutes, and 24 hours later, cellophane tape was removed (lm opening x 100 openings).
Next, evaluate by close contact.
評価はマス目100口に対する残存塗膜のマス目の数の
比で示す。The evaluation is expressed as the ratio of the number of squares of the remaining coating film to 100 squares.
0 100/100,090/100,Δ70/100
, X50以下/100*8 未塗装耐食性
Cr”−Cr”系塗布型クロメート処理(T,Cr3
0 mg/ rrr) シたのち、屋外バク口試験{年
後の発錆面積比で評価
O白錆≦5%、○白錆≦lO%、Δ白錆≧50%,一部
赤錆化、×赤錆≧5%
本9 塗装後耐食性
*7での化成処理一塗装を同一条件で処理したのち、塗
装面にクロスカットを刻み塩水噴霧試験(JIS Z−
2371) 7日後のクロスカットからの塗膜フクレ巾
を評価
O全くフクレなし、0フクレ巾≦3m、Δフクレ巾≦5
mgm、×フクレ巾≧10nn、(発明の効果)
以上の実施例にも述べたように、本発明法によれば,酸
洗脱スケール処理後の熱延鋼板の前処理として、表面研
削および/又はNi基合金のプレめっきを施すことによ
り,従来、難めっきと称されていた,高SL添加鋼でさ
えも, その材質強度に影響することのない特定雰囲気
下での低温加熱処理によって均一めっき外観とめっき密
着性とを同時に向上させることができ、従来技術では得
られなかった低温加熱を前提とした高張力溶融亜鉛めっ
き鋼板を工業的レベルで得ることができる画期的なもの
である。0 100/100, 090/100, Δ70/100
, X50 or less/100*8 Unpainted corrosion resistant Cr"-Cr" based coated chromate treatment (T, Cr3
0 mg/ rrr) Afterwards, outdoor back mouth test {Evaluation based on the rusted area ratio after 1 year O white rust ≦5%, ○ white rust ≦lO%, ∆ white rust ≧50%, some red rust, × Red Rust ≧5% Book 9 Corrosion Resistance after Painting*7 After chemical conversion treatment and painting under the same conditions, crosscuts were carved on the painted surface and salt spray test (JIS Z-
2371) Evaluate the coating film blistering width from the crosscut after 7 days: 0 No blistering, 0 Blistering width ≦ 3 m, ∆ Blistering width ≦ 5
mgm, × blister width ≧ 10 nn, (Effect of the invention) As described in the above examples, according to the method of the present invention, surface grinding and/or Or, by pre-plating with a Ni-based alloy, even high SL additive steel, which was previously said to be difficult to plate, can be uniformly plated by low-temperature heat treatment in a specific atmosphere that does not affect the material strength. This is an epoch-making product that can improve the appearance and plating adhesion at the same time, and can produce high-strength hot-dip galvanized steel sheets at an industrial level that can be heated at low temperatures, which was not possible with conventional techniques.
Claims (6)
き又はFe、Cr、Co、Mo、Ti、Zr、V、W、
B、Pの少なくとも1種以上を0.1〜20wt%を含
有したNi基合金めっき層を0.1〜10g/m^2形
成し、その上層に溶融亜鉛めっき層を形成してなること
を特徴とする溶融亜鉛めっき熱延鋼板。(1) Ni plating or Fe, Cr, Co, Mo, Ti, Zr, V, W,
A Ni-based alloy plating layer containing 0.1 to 20 wt% of at least one of B and P is formed at a thickness of 0.1 to 10 g/m^2, and a hot dip galvanized layer is formed on top of the Ni-based alloy plating layer. Hot-dip galvanized hot-rolled steel sheet.
%の熱延鋼板を用いたことを特徴とする特許請求の範囲
第(1)項記載の溶融亜鉛めっき熱延鋼板。(2) Si content of 0.5 to 1.0wt in the steel plate to be plated
% hot-rolled steel sheet according to claim (1).
特徴とする特許請求の範囲第(1)項記載の溶融亜鉛め
っき熱延鋼板。(3) The hot-dip galvanized hot-rolled steel sheet according to claim (1), characterized in that a high-tensile hot-rolled steel sheet is used as the steel sheet to be plated.
wt%、及び(第3合金元素として)Mg、Si及びS
bの少なくとも1種以上を0.05〜1.0wt%を含
有し、不可避的不純物として混入するPb、Cd、Sn
等の総量が0.02wt%未満で残部がZnであること
を特徴とする特許請求の範囲(1)及び(2)記載の溶
融亜鉛めっき熱延鋼板。(4) Al content in hot-dip galvanized layer 0.2-10
wt%, and (as the third alloying element) Mg, Si and S
Pb, Cd, and Sn containing 0.05 to 1.0 wt% of at least one of b and mixed as unavoidable impurities.
The hot-dip galvanized hot-rolled steel sheet according to claims (1) and (2), characterized in that the total amount of Zn is less than 0.02 wt% and the balance is Zn.
.3〜5μm研削し、該鋼板表面にNiめっき又はFe
、Cr、Co、Mo、Ti、Zr、V、W、B、Pの少
なくとも1種以上を0.1〜20wt%を含有したNi
基合金めっきを0.1〜10g/m^2形成した後、H
_2ガス濃度が15%以下、露点が−5℃以下のN_2
ガス雰囲気中で最高到達板温が450〜600℃の範囲
で加熱し、溶融亜鉛めっきすることを特徴とする溶融亜
鉛めっき熱延鋼板の製造方法。(5) Pickled and descaled hot-rolled steel sheets are 0
.. Grind 3 to 5 μm, and plate the steel plate with Ni or Fe.
, Cr, Co, Mo, Ti, Zr, V, W, B, P containing 0.1 to 20 wt% of at least one of the following.
After forming the base alloy plating at a thickness of 0.1 to 10 g/m^2, H
_2 N_2 with a gas concentration of 15% or less and a dew point of -5℃ or less
A method for producing a hot-dip galvanized hot-rolled steel sheet, which comprises heating the hot-dip galvanized steel sheet in a gas atmosphere to a maximum temperature of 450 to 600°C.
.3〜5μm研削し、該鋼板表面にNiめっき又はFe
、Cr、Co、Mo、Ti、Zr、V、W、B、Pの少
なくとも1種以上を0.1〜20wt%を含有したNi
基合金めっきを0.1〜10g/m^2形成した後、H
_2ガス濃度が15%以下、露点が−5℃以下のN_2
ガス雰囲気中で最高到達板温が450〜600℃の範囲
で加熱し、溶融亜鉛めっきを施し、その亜鉛めっき層が
溶融状態にあるうちに大気中で板温400〜600℃、
保温時間10秒以下で加熱するこを特徴とする溶融亜鉛
めっき熱延鋼板の製造方法。(6) Pickled and descaled hot-rolled steel sheets are 0
.. Grind 3 to 5 μm, and plate the steel plate with Ni or Fe.
, Cr, Co, Mo, Ti, Zr, V, W, B, P containing 0.1 to 20 wt% of at least one of the following.
After forming the base alloy plating at a thickness of 0.1 to 10 g/m^2, H
_2 N_2 with a gas concentration of 15% or less and a dew point of -5℃ or less
The plate is heated in a gas atmosphere to a maximum temperature of 450 to 600°C, hot dip galvanized, and while the galvanized layer is in a molten state, the plate is heated to a temperature of 400 to 600°C in the atmosphere.
A method for producing a hot-dip galvanized hot-rolled steel sheet, characterized by heating for a heat retention time of 10 seconds or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15833189A JP2904809B2 (en) | 1989-06-22 | 1989-06-22 | Method for producing hot-dip galvanized steel sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15833189A JP2904809B2 (en) | 1989-06-22 | 1989-06-22 | Method for producing hot-dip galvanized steel sheet |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0324255A true JPH0324255A (en) | 1991-02-01 |
JP2904809B2 JP2904809B2 (en) | 1999-06-14 |
Family
ID=15669306
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---|---|---|---|
JP15833189A Expired - Fee Related JP2904809B2 (en) | 1989-06-22 | 1989-06-22 | Method for producing hot-dip galvanized steel sheet |
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Country | Link |
---|---|
JP (1) | JP2904809B2 (en) |
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JPH04346647A (en) * | 1991-05-23 | 1992-12-02 | Nippon Steel Corp | Production of hot rolled galvanized steel sheet and galvannealed steel sheet |
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JPH0525600A (en) * | 1991-07-17 | 1993-02-02 | Nippon Steel Corp | Manufacture of hot dip galvanized steel sheet by pre-ni alloy plating and alloying method |
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JP2000119831A (en) * | 1998-10-08 | 2000-04-25 | Nippon Steel Corp | High strength hot dip galvanized and hot rolled steel sheet excellent in formability and corrosion resistance |
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KR100968620B1 (en) * | 2005-04-20 | 2010-07-08 | 신닛뽄세이테쯔 카부시키카이샤 | Process for production of high-strength galvannealed steel sheet |
US8303739B2 (en) | 2005-04-20 | 2012-11-06 | Nippon Steel Corporation | Method for producing high-strength hot-dip galvannealed steel sheet |
US8617324B2 (en) | 2005-04-20 | 2013-12-31 | Nippon Steel & Sumitomo Metal Corporation | Method for producing high-strength hot-dip galvannealed steel sheet |
US9499894B2 (en) | 2005-04-20 | 2016-11-22 | Nippon Steel & Sumitomo Metal Corporation | Method for producing high-strength hot-dip galvannealed steel sheet |
US10023931B2 (en) | 2006-04-07 | 2018-07-17 | Nippon Steel & Sumitomo Metal Corporation | Method of production of hot dip galvannealed steel sheet with excellent workability, powderability, and slidability |
WO2009073917A1 (en) * | 2007-12-11 | 2009-06-18 | Bluescope Steel Limited | Method of metal coating and coating produced thereby |
US10323313B2 (en) | 2007-12-11 | 2019-06-18 | Bluescope Steel Limited | Method of metal coating and coating produced thereby |
JP2016089221A (en) * | 2014-11-05 | 2016-05-23 | 新日鐵住金株式会社 | Hot-dip galvanized steel sheet excellent in corrosion resistance, metallized hot-dip galvanized steel sheet and method for manufacturing them |
JP2020532649A (en) * | 2017-08-30 | 2020-11-12 | アルセロールミタル | Covered metal substrate |
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