JPH02132265A - Heat resisting floor material - Google Patents

Heat resisting floor material

Info

Publication number
JPH02132265A
JPH02132265A JP28512888A JP28512888A JPH02132265A JP H02132265 A JPH02132265 A JP H02132265A JP 28512888 A JP28512888 A JP 28512888A JP 28512888 A JP28512888 A JP 28512888A JP H02132265 A JPH02132265 A JP H02132265A
Authority
JP
Japan
Prior art keywords
layer
beads
printing
floor material
synthetic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP28512888A
Other languages
Japanese (ja)
Inventor
Naoyuki Suzuki
尚之 鈴木
Katsumi Kimura
木村 勝美
Eiichi Tajima
田島 栄一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tajima Inc
Original Assignee
Tajima Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tajima Inc filed Critical Tajima Inc
Priority to JP28512888A priority Critical patent/JPH02132265A/en
Publication of JPH02132265A publication Critical patent/JPH02132265A/en
Pending legal-status Critical Current

Links

Landscapes

  • Floor Finish (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To improve heat resistance and wear resistance without deteriorating a design effect by forming a surface layer of a floor material, comprising a synthetic resin-made base material layer, printing layer and the surface layer, with a hardening resin layer mainly composed of heat resisting transparent beads. CONSTITUTION:A packing layer 1, consisting of PVC, provides in its upper surface a glass unwoven fabric layer 2 impregnated with PVC paste sol and hardened, and the layer 2 provides in its upper surface a printing layer 8 having a printing pattern 5. Further on an upper surface of the layer 8, ultraviolet- setting paint 7, containing glass beads 6, is applied forming a surface layer 4. Accordingly, heat resistance and wear resistance can be improved of a floor material surface by the characteristic of the glass beads while displaying a design effect as it is of the printing layer 8 by the transparent surface layer 4.

Description

【発明の詳細な説明】 〔技術分野〕 本発明は耐熱性を有する合成樹脂製床材に関する。[Detailed description of the invention] 〔Technical field〕 The present invention relates to a heat-resistant synthetic resin flooring material.

〔従来技術とその課題〕[Conventional technology and its issues]

従来から合成樹脂製基材層と印刷層とより構成された合
成樹脂製の床材は、タイルや長尺物として広く使用され
ている。しかしながら、PvCに代表されるこれら合成
樹脂製床材はどうしても耐熱性が悪く、タバコ等を床上
に落すと,すぐにその個所が修復不能の焼あとや傷をの
こすのが常であった。
2. Description of the Related Art Conventionally, synthetic resin flooring materials composed of a synthetic resin base material layer and a printed layer have been widely used as tiles and long objects. However, these synthetic resin flooring materials, typified by PvC, have poor heat resistance, and when a cigarette or the like is dropped on the floor, it immediately leaves irreparable burn marks or scratches on the floor.

このため,このような欠点を改良するためにいろいろな
表面層の形成が検討されてきたが,印刷層の意匠効果を
失うことなく、耐シガレット性を改善することは極めて
困薙であり,業界における長年の課題であった。
For this reason, formation of various surface layers has been investigated to improve these defects, but it is extremely difficult to improve cigarette resistance without losing the design effect of the printed layer, and the industry This has been a long-standing issue in Japan.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明の目的は、合成樹脂製床材の印刷層のもつ意匠効
果をそこなうことなく、合成樹脂製床材の耐シガレット
性を改良する点にある。
An object of the present invention is to improve the cigarette resistance of a synthetic resin flooring material without impairing the design effect of the printed layer of the synthetic resin flooring material.

〔構  成〕〔composition〕

本発明は、合成樹脂製基材層、印刷層および表面層とか
らなる合成樹脂製床材において、表面層が耐熱性透明ビ
ーズを主成分とする硬化型樹脂層であることを特徴とす
る合成樹脂製床材に関する。
The present invention provides a synthetic resin flooring material comprising a synthetic resin base layer, a printed layer, and a surface layer, wherein the surface layer is a hardening resin layer containing heat-resistant transparent beads as a main component. Regarding resin flooring.

本発明に用いる耐熱性透明ビーズは、50〜1000μ
、好ましくは100〜500μ、とくに好ましくは20
0〜400μのものが好ましい。ビーズの大きさが大き
すぎると、ビーズがガラスビーズの場合は、床材を施工
の都合でカッターにより切断するとき、平滑に切断する
ことができず施工上不都合が生ずる。又、ビーズの大き
さが小さすぎると耐熱性を保つことがむづかしくなる。
The heat-resistant transparent beads used in the present invention have a diameter of 50 to 1000μ.
, preferably 100 to 500 μ, particularly preferably 20
Preferably, it has a diameter of 0 to 400μ. If the size of the beads is too large and the beads are glass beads, when cutting the flooring material with a cutter for convenience of construction, it will not be possible to cut it smoothly, causing problems in construction. Furthermore, if the size of the beads is too small, it will be difficult to maintain heat resistance.

耐熱性透明ビーズは、透明であるから下層の印刷層の意
匠効果を失うことがない。又、耐熱性透明ビーズを透明
に着色すると印刷層の模様との組合せで新しい意匠効果
を挙げることもできる. 耐熱性透明ビーズとしては、ガラスビーズが最も好まし
いが、使用する基材樹脂より耐熱性であれば,透明な合
成樹脂なら何れも使用可能である。例えばポリメチルメ
タクリレートやポリエチルメタクリレートなどのアクリ
ル系ビーズ、架橋処理されたポリスチレンビーズなどが
使用できる。
Since the heat-resistant transparent beads are transparent, the design effect of the underlying printed layer is not lost. Furthermore, if heat-resistant transparent beads are colored transparent, new design effects can be created by combining them with the pattern of the printed layer. As the heat-resistant transparent beads, glass beads are most preferable, but any transparent synthetic resin can be used as long as it is more heat-resistant than the base resin used. For example, acrylic beads such as polymethyl methacrylate or polyethyl methacrylate, crosslinked polystyrene beads, etc. can be used.

ガラスビーズを使用する場合には,ガラスと樹脂との接
着性を向上するため、従来から行われている表面処理を
行っておくことが好ましい。
When using glass beads, it is preferable to perform a conventional surface treatment in order to improve the adhesion between the glass and the resin.

表面処理剤としてはシラン,アルキルチタネートなど、
公知の表面処理剤を適宜使用できる。
Surface treatment agents include silane, alkyl titanate, etc.
Known surface treating agents can be used as appropriate.

耐熱性透明ビーズは、通常できるだけ小量の樹脂を用い
て表面層を構成するのが好ましいが、その代表的な表面
層の形成方法としては,(1)印刷層上に、耐熱性透明
ビーズと樹脂とのの混合物を塗布する方法 (2)印刷層上に樹脂層を薄く塗布し、乾燥しない間に
耐熱性透明ビーズをふりかけ、振動を与えるなどして余
分の該ビーズを除去する方法 (3)前記(2)の表面にさらに薄く樹脂層を形成する
方法 などがあげられる。
For heat-resistant transparent beads, it is usually preferable to use the smallest possible amount of resin to form the surface layer, but typical methods for forming the surface layer include (1) forming heat-resistant transparent beads on the printed layer; Method of applying a mixture with resin (2) Method of applying a thin layer of resin on the printing layer, sprinkling heat-resistant transparent beads while it is not drying, and removing the excess beads by applying vibration, etc. (3) ) The method described in (2) above may include forming a thinner resin layer on the surface.

耐熱性透明ビーズを固着するために使用する合成樹脂と
しては光硬化型樹脂、とくに紫外線硬化型樹脂、熱硬化
型ウレタン樹脂などが使用できる。
As the synthetic resin used for fixing the heat-resistant transparent beads, photo-curing resins, particularly ultraviolet-curing resins, thermosetting urethane resins, etc. can be used.

光硬化型樹脂としては、例えば昭和58年12月IO日
(株)総合技術出版発行「プラスチック塗装・印刷便覧
」第7l頁〜第80頁に記載されているような各種の樹
脂を使用することができる。
As the photocurable resin, various resins such as those described in "Plastic Painting and Printing Handbook" published by Sogo Gijutsu Publishing Co., Ltd., December 1980, pages 71 to 80, may be used. Can be done.

又,特開昭51−10628号公報,特開昭54−13
9223号などに使用されている紫外線硬化型樹脂を使
用することができる。
Also, JP-A-51-10628, JP-A-54-13
An ultraviolet curing resin used in No. 9223 and the like can be used.

つぎに、光硬化型樹脂の具体例を列記すると、ジエチレ
ングリコールジメタクリレート、トリメチロールプロパ
ントリメタクリレート、1,4−ブタンジアクリレート
、ネオプンチルグリコールジアクリレート、アクリルー
ウレタン系組成物などがあるが長尺物の場合はアクリル
ーウレタン系組成物が好ましい。
Next, specific examples of photocurable resins include diethylene glycol dimethacrylate, trimethylolpropane trimethacrylate, 1,4-butane diacrylate, neopunthyl glycol diacrylate, and acrylic-urethane compositions. In the case of short pieces, acrylic-urethane compositions are preferred.

本発明床材の代表的構造の1例を図面を参照して説明す
る。
An example of a typical structure of the flooring material of the present invention will be explained with reference to the drawings.

PvCよりなるパッキング層1の上面にPvCペースト
ゾルを含浸硬化させたガラス不織布層2、その上に模様
5を印刷した層3を設け、その上面にガラスビーズ6を
含む紫外線硬化型塗料7を塗布した表面層4を形成して
タイルとする。ガラスビーズ6は1つの層として図示し
てあるが,ガラスビーズ6が複数重なり合った層であっ
てもよいことは当然である。
A glass nonwoven fabric layer 2 impregnated with a PvC paste sol and cured is provided on the upper surface of a packing layer 1 made of PvC, a layer 3 having a pattern 5 printed thereon is provided, and an ultraviolet curable paint 7 containing glass beads 6 is applied to the upper surface thereof. A surface layer 4 is formed to form a tile. Although the glass beads 6 are illustrated as one layer, it goes without saying that a plurality of glass beads 6 may be formed in a layer that overlaps each other.

このようなタイルを製造する方法の1例を示すと、30
〜50g/rrrのガラス繊維不織布にPvCペースト
ゾルを厚く塗布してパッキング層1とガラス繊維不織布
層2を形成する。塗布厚を薄くする場合は別途PvCシ
一トよりなるパッキング層1を積層してもよい。
An example of a method for manufacturing such tiles is 30
Packing layer 1 and glass fiber nonwoven fabric layer 2 are formed by thickly applying PvC paste sol to ~50 g/rrr glass fiber nonwoven fabric. If the coating thickness is to be reduced, a packing layer 1 made of a PvC sheet may be laminated separately.

ついで、ガラス繊維不織布上にPvCペーストゾルを再
度塗布し合成樹脂層3を形成し、ガラス繊維不織布の毛
羽立ちを防止した後、転写印刷、スクリーン印刷などの
手段により模様5を印刷する。なお、これに代えてあら
かじめ印刷したPvCフィルムを積層することもできる
Next, the PvC paste sol is applied again onto the glass fiber nonwoven fabric to form a synthetic resin layer 3 to prevent fuzzing of the glass fiber nonwoven fabric, and then a pattern 5 is printed by means such as transfer printing or screen printing. Note that, instead of this, pre-printed PvC films can also be laminated.

印刷層8上に紫外線硬化型塗料7を100〜300μ厚
に塗布し、この上にガラスビーズを全面散布し、平面に
充填し、軽く圧着後、紫外線を照射してビーズを固着さ
せ、必要に応じてこの上に紫外線硬化型塗料7を薄く上
がけし,耐熱層4を形成して後、紫外線硬化を行う。
Apply ultraviolet curable paint 7 to a thickness of 100 to 300 μm on printing layer 8, scatter glass beads on the entire surface, fill in the flat surface, press lightly, and then irradiate ultraviolet rays to fix the beads. Accordingly, a thin layer of ultraviolet curable paint 7 is applied thereon to form a heat-resistant layer 4, and then ultraviolet ray curing is performed.

本発明の基材層の製造に用いられる樹脂としては、ポリ
塩化ビニル及びその共重合体、ボリオレフィン系樹脂等
が、又それに配合する可塑剤としてはDOP,BBP等
が、さらに充填剤としては炭酸カルシウム、シリカ、マ
イ力等がそれぞれ例示できる。又繊維製補強材としては
ガラス繊維をはじめとする各種無機繊維からなる織布、
不織布、有機繊維からなる織布ないし不織布などがあげ
られる。しかしながら、これらはいずれも単なる例示で
あり,これに限定されるものではない。
The resins used in the production of the base layer of the present invention include polyvinyl chloride, its copolymers, polyolefin resins, etc., the plasticizers added thereto include DOP, BBP, etc., and the fillers include DOP, BBP, etc. Examples include calcium carbonate, silica, and miryoku. In addition, fiber reinforcement materials include woven fabrics made of various inorganic fibers including glass fibers,
Examples include non-woven fabrics, woven fabrics or non-woven fabrics made of organic fibers. However, these are merely examples and are not limited thereto.

〔実施例〕〔Example〕

実施例1 ガラス繊維不織布(目付量50g/m)の裏面にパッキ
ング用のPvCペーストゾルを乾燥後の厚さが1.0I
ll/II1となるように塗布し加熱してゲル化せしめ
る。一方該ガラス繊維不織布の表面側にもPvCペース
トを塗布し加熱ゲル化と同時に表面を平滑に仕上げて基
材層とした。この基材層の表面に転写印刷法により印刷
模様を施こし,この印刷層にアクリルーウレタン系光硬
化型樹脂、光開始剤(ペンゾフェノン)からなる紫外線
硬化型塗料を厚さ0.3m/m塗布し、その上にガラス
ピーズ(粒径0,4m/m)を全面に散布(散布量60
0g/rrr) シ、紫外線を照射して該塗料を硬化せ
しめて本発明の床材を得た。この床材は印刷模様が透視
できて意匠的に良好でしかも耐シガレット性も良好であ
った. 実施例2 ビーズ散布後,その上に少量のアクリル・ウレタン系紫
外線硬化型塗料を塗布した以外は実施例1と同じように
して床材を得た。実施例1の効果に加えて,耐摩性が向
上した。
Example 1 A PvC paste sol for packing was applied to the back side of a glass fiber nonwoven fabric (basis weight 50 g/m) to a thickness of 1.0 I after drying.
It is applied so that it becomes ll/II1 and heated to gel. On the other hand, PvC paste was also applied to the surface side of the glass fiber nonwoven fabric, and the surface was smoothed and heated to gel at the same time, thereby forming a base material layer. A printed pattern is applied to the surface of this base layer using a transfer printing method, and an ultraviolet curable paint consisting of an acrylic-urethane photocurable resin and a photoinitiator (penzophenone) is applied to the printed layer to a thickness of 0.3 m/m. Spread glass beads (particle size 0.4 m/m) over the entire surface (spraying amount: 60 m/m).
0 g/rrr) The coating material was cured by irradiating with ultraviolet rays to obtain the flooring material of the present invention. This flooring material had a good design, with the printed pattern visible through it, and also had good cigarette resistance. Example 2 A flooring material was obtained in the same manner as in Example 1, except that after bead scattering, a small amount of acrylic/urethane ultraviolet curable paint was applied thereon. In addition to the effects of Example 1, wear resistance was improved.

〔効  果〕〔effect〕

本発明は、表面層にガラスビーズを主成分とする層を用
いたことにより、表面の耐熱性がいちじるしく向上した
ため、表面にタバコを落しても軟化や穴あき現象がおき
に<<,タバコのもみ消し程度では全く影響をうけるこ
とがない。
In the present invention, the heat resistance of the surface is significantly improved by using a layer mainly composed of glass beads for the surface layer. If you just cover it up, it won't affect you at all.

その上,ガラスビーズは透明であるので印刷層の意匠効
果を失うことなく、むしろ今までにない風合を加味する
ことができる。
Moreover, since glass beads are transparent, the design effect of the printed layer is not lost, and in fact, an unprecedented texture can be added.

又,ガラスビーズの固着に使用するのに硬化型樹脂層を
使用しているので、従来のPvC系床材に較べて、耐汚
れ性、耐薬品性を示す。
Furthermore, since a curable resin layer is used to fix the glass beads, it exhibits stain resistance and chemical resistance compared to conventional PvC flooring materials.

その上、本発明の床材は表面に微細な凹凸をもつため、
独特の意匠効果を発揮すると共に、すべり防止の効果を
併せて発揮する。
Moreover, since the flooring material of the present invention has minute irregularities on the surface,
It exhibits a unique design effect and also has an anti-slip effect.

加えて、ガラスビーズの使用により耐摩耗性がいちじる
しく向上する。
In addition, the use of glass beads significantly improves abrasion resistance.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図、第2図は、本発明床材の1例を示す断面図であ
る。 鴬1 図 帛2図
FIGS. 1 and 2 are cross-sectional views showing one example of the flooring material of the present invention. Tsumugi 1 Illustration 2

Claims (1)

【特許請求の範囲】[Claims] 1、合成樹脂製基材層、印刷層および表面層とからなる
合成樹脂製床材において、表面層が耐熱性透明ビーズを
含有する硬化型樹脂層であることを特徴とする合成樹脂
製床材。
1. A synthetic resin flooring material comprising a synthetic resin base layer, a printed layer, and a surface layer, wherein the surface layer is a curable resin layer containing heat-resistant transparent beads. .
JP28512888A 1988-11-11 1988-11-11 Heat resisting floor material Pending JPH02132265A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28512888A JPH02132265A (en) 1988-11-11 1988-11-11 Heat resisting floor material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28512888A JPH02132265A (en) 1988-11-11 1988-11-11 Heat resisting floor material

Publications (1)

Publication Number Publication Date
JPH02132265A true JPH02132265A (en) 1990-05-21

Family

ID=17687476

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28512888A Pending JPH02132265A (en) 1988-11-11 1988-11-11 Heat resisting floor material

Country Status (1)

Country Link
JP (1) JPH02132265A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02221174A (en) * 1989-02-13 1990-09-04 Tarkett Ab Inlay tile
JPH0483056A (en) * 1990-07-10 1992-03-17 Toli Corp Ltd Cigarette resistant floor material
KR100457721B1 (en) * 1998-05-08 2005-01-15 고려화학 주식회사 Cubic-pattern flooring material for improving brightness by causing diffused reflection of incident light and reflective light by a glass bead
CN103161286A (en) * 2011-12-08 2013-06-19 深圳市建辰实业有限公司 Ceramic floor and machining method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6043568A (en) * 1983-08-22 1985-03-08 富双合成株式会社 Floor material having anti-scorch property

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6043568A (en) * 1983-08-22 1985-03-08 富双合成株式会社 Floor material having anti-scorch property

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02221174A (en) * 1989-02-13 1990-09-04 Tarkett Ab Inlay tile
JP2529732B2 (en) * 1989-02-13 1996-09-04 ターケット・アクチボラグ Tile structure and manufacturing method thereof
JPH0483056A (en) * 1990-07-10 1992-03-17 Toli Corp Ltd Cigarette resistant floor material
KR100457721B1 (en) * 1998-05-08 2005-01-15 고려화학 주식회사 Cubic-pattern flooring material for improving brightness by causing diffused reflection of incident light and reflective light by a glass bead
CN103161286A (en) * 2011-12-08 2013-06-19 深圳市建辰实业有限公司 Ceramic floor and machining method thereof

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