JP7408283B2 - 錠剤印刷装置及び錠剤印刷方法 - Google Patents
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Description
本発明の第1の実施形態について、図1~図7を参照して説明する。
図1及び図2に示すように、第1の実施形態に係る錠剤印刷装置1は、供給装置10と、搬送装置20と、検出装置30と、撮像装置40と、印刷装置50と、印刷後撮像部52と、回収装置60と、画像処理装置80と、制御装置90とを備えている。
前述の錠剤印刷装置1が行う印刷工程(印刷処理)について説明する。
次に、第2の実施形態について図3~図6、図8を用いて説明する。なお、第2の実施形態では、第1の実施形態との相違点について説明し、その他の説明を省略する。
前述の各実施形態においては、複数の吸引孔21aの形成された搬送ベルト21を例示したが、これに限るものではなく、吸引孔21aが搬送方向A1に沿って形成されるスリットであってもよい。
20 搬送装置
21 搬送ベルト
51 印刷ヘッド
51a ノズル
90 制御装置
A1 搬送方向
T 錠剤
Claims (4)
- 外形に対して印刷パターンを印刷する向きが特定されていない錠剤を搬送する搬送装置と、
複数のノズルを有し、各ノズルから個別に液体を吐出することで、搬送される前記錠剤に印刷を行うインクジェット方式の印刷ヘッドと、
前記印刷ヘッドより前記錠剤の搬送方向上流側に配置され、搬送される前記錠剤を撮像する撮像装置と、
前記撮像装置によって撮像された画像から、前記錠剤の位置ずれ情報を生成する画像処理装置と、
印刷条件に基づいて前記錠剤に印刷を行うように、前記印刷ヘッドを制御する制御装置と、を有し、
前記制御装置は、前記画像処理装置から受け取った前記位置ずれ情報に基づいて、前記印刷条件を修正しながら、搬送される前記錠剤に対して印刷される前記印刷パターンの向きを、第1の向きと、前記第1の向きとは異なる第2の向きとに、交互に変化させて前記印刷パターンを印刷するように前記印刷ヘッドによる印刷を制御し、
前記第1の向きと前記第2の向きは、前記印刷パターンの、回転角度ごとに前記各ノズルの吐出回数を算出して予め求めた前記各ノズルの吐出回数分布に基づき、前記第1の向きおよび第2の向きにおける前記印刷パターンの前記ノズルの整列方向の範囲に対応する前記複数のノズルの範囲において、前記第1の向きで印刷を行うときに使用頻度の最も低い前記ノズルの位置と前記第2の向きで印刷を行うときに使用頻度の最も低い前記ノズルの位置とが異なり、かつ、前記第1の向きで印刷を行うときに使用頻度が最も高い前記ノズルの位置と前記第2の向きで印刷を行うときに使用頻度が最も高い前記ノズルの位置とが異なるように設定することにより、前記複数のノズルが均等に使用されるように選択され、
前記第1の向きおよび前記第2の向きで印刷を継続する時間は、前記第1の向きおよび前記第2の向きのうち一方の向きのみで印刷を継続した場合に吐出不良が生じ得る時間よりも短い時間に設定されることを特徴とする錠剤印刷装置。 - 前記第1の向きおよび前記第2の向きのうち一方は、前記一方の向きにおける前記印刷パターンの前記ノズルの整列方向の範囲に対応する前記複数のノズルの範囲において、前記液体が吐出されない前記ノズルが生じない前記回転角度であることを特徴とする請求項1記載の錠剤印刷装置。
- 外形に対して印刷パターンを印刷する向きが特定されていない錠剤を搬送する工程と、
複数のノズルを有する印刷ヘッドを用いて、各ノズルから個別に液体を吐出することで、搬送される前記錠剤に印刷を行う工程と、
前記印刷ヘッドより前記錠剤の搬送方向上流側に配置された撮像装置によって、搬送される前記錠剤を撮像する工程と、
前記撮像装置が撮像した画像から、前記錠剤の位置ずれ情報を生成する工程と、
を有し、
前記印刷を行う工程は、前記位置ずれ情報に基づいて、印刷条件を修正しながら、搬送される前記錠剤に対して印刷された前記印刷パターンの向きを、第1の向きと、前記第1の向きとは異なる第2の向きとに、交互に変化させて前記印刷パターンを印刷し、
前記第1の向きと前記第2の向きは、前記印刷パターンの、回転角度ごとに前記各ノズルの吐出回数を算出して予め求めた前記各ノズルの吐出回数分布に基づき、前記第1の向きおよび第2の向きにおける前記印刷パターンの前記ノズルの整列方向の範囲に対応する前記複数のノズルの範囲において、前記第1の向きで印刷を行うときに使用頻度の最も低い前記ノズルの位置と前記第2の向きで印刷を行うときに使用頻度の最も低い前記ノズルの位置とが異なり、かつ、前記第1の向きで印刷を行うときに使用頻度が最も高い前記ノズルの位置と前記第2の向きで印刷を行うときに使用頻度が最も高い前記ノズルの位置とが異なるように設定することにより、前記複数のノズルが均等に使用されるように選択され、
前記第1の向きおよび前記第2の向きで印刷を継続する時間は、前記第1の向きおよび前記第2の向きのうち一方の向きのみで印刷を継続した場合に吐出不良が生じ得る時間よりも短い時間に設定されることを特徴とする錠剤印刷方法。 - 前記第1の方向および前記第2の方向のうち一方は、前記一方の向きにおける前記印刷パターンの前記ノズルの整列方向の範囲に対応する前記複数のノズルの範囲において、前記液体が吐出されない前記ノズルが生じない前記回転角度であることを特徴とする請求項3記載の錠剤印刷方法。
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JP7169232B2 (ja) * | 2019-03-08 | 2022-11-10 | 芝浦メカトロニクス株式会社 | 錠剤印刷装置及び錠剤印刷装置の放熱方法 |
JP7346082B2 (ja) * | 2019-05-28 | 2023-09-19 | 第一実業ビスウィル株式会社 | 錠剤印刷検査装置 |
CN114080322B (zh) * | 2019-07-17 | 2023-05-12 | 东伸工业株式会社 | 印刷装置及印刷方法 |
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JP5281009B2 (ja) | 2007-08-22 | 2013-09-04 | アステラス製薬株式会社 | 錠剤印刷装置及び錠剤製造方法並びに錠剤 |
WO2016084812A1 (ja) | 2014-11-29 | 2016-06-02 | 芝浦メカトロニクス株式会社 | 錠剤印刷装置および錠剤印刷方法 |
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JPH0781050A (ja) | 1993-09-20 | 1995-03-28 | Video Jietsuto Japan Kk | 錠剤またはカプセル剤に対する印刷方法 |
JPH08332750A (ja) * | 1995-06-06 | 1996-12-17 | Canon Inc | プリンタおよびその記録方法 |
JP4392146B2 (ja) * | 2001-09-28 | 2009-12-24 | 富士フイルム株式会社 | 画像記録装置 |
JP3978157B2 (ja) * | 2003-06-30 | 2007-09-19 | 松下電器産業株式会社 | インクジェット式記録システム及びインクジェット式記録方法 |
WO2005000587A1 (ja) | 2003-06-30 | 2005-01-06 | Matsushita Electric Industrial Co., Ltd. | インクジェット式記録システム及びインクジェット式記録方法 |
WO2005123407A2 (en) * | 2004-06-14 | 2005-12-29 | Ackley Machine Corporation | Methods and systems for inspection and/or identification of pellet-shaped articles |
JP2005193393A (ja) * | 2003-12-26 | 2005-07-21 | Konica Minolta Holdings Inc | 画像記録装置 |
EP2875959B1 (en) * | 2012-07-19 | 2017-02-01 | Otsuka Pharmaceutical Co., Limited | Printer and tablet |
JP5934268B2 (ja) * | 2014-03-03 | 2016-06-15 | 第一実業ビスウィル株式会社 | 複合処理システム |
JP2015204943A (ja) * | 2014-04-18 | 2015-11-19 | フロイント産業株式会社 | 錠剤印刷装置 |
JP6226385B2 (ja) * | 2014-09-11 | 2017-11-08 | 株式会社アイエムイー | 錠剤の印刷方法及び錠剤印刷装置 |
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