JP6975603B2 - Luminescent device - Google Patents

Luminescent device Download PDF

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JP6975603B2
JP6975603B2 JP2017186128A JP2017186128A JP6975603B2 JP 6975603 B2 JP6975603 B2 JP 6975603B2 JP 2017186128 A JP2017186128 A JP 2017186128A JP 2017186128 A JP2017186128 A JP 2017186128A JP 6975603 B2 JP6975603 B2 JP 6975603B2
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JP2019062098A (en
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優志 神野
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Kyocera Corp
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Description

本発明は、発光ダイオード(Light Emitting Diode:LED)等の発光素子を有する発光装置に関するものである。 The present invention, light-emitting diodes: it relates to a light-emitting equipment having a light-emitting element (Light Emitting Diode LED) or the like.

従来、発光装置の一種として、LED等の発光素子を有するものが知られている。発光素子を搭載した発光素子基板LTを備えた発光装置の基本構成のブロック回路図を図10に示す。また、図10における一つの発光素子14と発光制御部22の回路図を図11(a)に示し、図11(a)のC1−C2線における断面図を図11(b)に示す。発光装置は、ガラス基板等から成る基板1と、基板1上の所定の方向(例えば、行方向)に配置された走査信号線2と、走査信号線2と交差させて所定の方向と交差する方向(例えば、列方向)に配置された発光制御信号線3と、走査信号線2と発光制御信号線3によって区分けされた画素部(Pmn)15の複数から構成された表示部11と、を有する構成である。走査信号線2および発光制御信号線3は、基板1の側面に配置された側面配線1sを介して、基板1の裏面、発光装置の外部等にあるIC,LSI等の駆動素子に電気的に接続される。あるいは、走査信号線2および発光制御信号線3は、側面配線1sを介して隣接する発光装置と電気的に接続され、複数の発光装置が連動して駆動されるように構成される。そして、一つの発光装置あるいは複数の発光装置が、駆動素子6によって表示が駆動制御される。 Conventionally, as a kind of light emitting device, one having a light emitting element such as an LED is known. FIG. 10 shows a block circuit diagram of a basic configuration of a light emitting device provided with a light emitting element substrate LT on which a light emitting element is mounted. Further, a circuit diagram of one light emitting element 14 and a light emitting control unit 22 in FIG. 10 is shown in FIG. 11 (a), and a cross-sectional view taken along line C1-C2 of FIG. 11 (a) is shown in FIG. 11 (b). The light emitting device intersects the substrate 1 made of a glass substrate or the like, the scanning signal line 2 arranged in a predetermined direction (for example, the row direction) on the substrate 1, and the scanning signal line 2 in a predetermined direction. A light emitting control signal line 3 arranged in a direction (for example, a column direction) and a display unit 11 composed of a plurality of pixel units (Pmn) 15 separated by a scanning signal line 2 and a light emitting control signal line 3 are provided. It is a structure to have. The scanning signal line 2 and the light emitting control signal line 3 are electrically connected to a driving element such as an IC or an LSI on the back surface of the board 1 or outside the light emitting device via the side wiring 1s arranged on the side surface of the substrate 1. Be connected. Alternatively, the scanning signal line 2 and the light emitting control signal line 3 are electrically connected to the adjacent light emitting device via the side wiring 1s, and the plurality of light emitting devices are configured to be driven in conjunction with each other. Then, the display of one light emitting device or a plurality of light emitting devices is driven and controlled by the drive element 6.

駆動素子は、基板1の裏面に設置される場合、基板1の裏面にCOG(Chip On Glass)方式等の手段によって搭載される。またその場合、基板1の裏面に駆動素子との間で
引き出し線を介して駆動信号、制御信号等を入出力するためのフレキシブルプリント回路基板(Flexible Printed Circuit:FPC)が設置される場合がある。また側面配線1sに替えてスルーホール等の貫通導体を用いる場合がある。
When the drive element is installed on the back surface of the substrate 1, the drive element is mounted on the back surface of the substrate 1 by means such as a COG (Chip On Glass) method. In that case, a flexible printed circuit board (FPC) for inputting / outputting a drive signal, a control signal, etc. to and from the drive element via a lead wire may be installed on the back surface of the substrate 1. .. Further, a through conductor such as a through hole may be used instead of the side wiring 1s.

それぞれの画素部15(Pmn)には、発光素子14(LDmn)の発光、非発光、発光強度等を制御するための発光制御部22が配置されている。この発光制御部22は、発光素子14のそれぞれに発光信号を入力するためのスイッチ素子としての薄膜トランジスタ(Thin Film Transistor:TFT)12(図11(a)に示す)と、発光制御信号(発光制御信号線3を伝達する信号)のレベル(電圧)に応じた、正電圧(アノード電圧:3〜5V程度)と負電圧(カソード電圧:−3V〜0V程度)の電位差(発光信号)から発光素子14を電流駆動するための駆動素子としてのTFT13(図11(a)に示す)と、を含む。TFT13のゲート電極とソース電極とを接続する接続線上には容量素子43(図11(a)に示す)が配置されており、容量素子43はTFT13のゲート電極に入力された発光制御信号の電圧を次の書き換えまでの期間(1フレームの期間)保持する保持容量として機能する。 A light emission control unit 22 for controlling light emission, non-light emission, light emission intensity, etc. of the light emitting element 14 (LDmn) is arranged in each pixel unit 15 (Pmn). The light emission control unit 22 includes a thin film transistor (TFT) 12 (shown in FIG. 11A) as a switch element for inputting a light emission signal to each of the light emission elements 14, and a light emission control signal (light emission control). Light emitting element from the potential difference (light emitting signal) between the positive voltage (anode voltage: about 3 to 5V) and the negative voltage (cathode voltage: about -3V to 0V) according to the level (voltage) of the signal line 3). A TFT 13 (shown in FIG. 11A) as a driving element for driving the 14 with a current is included. A capacitive element 43 (shown in FIG. 11A) is arranged on the connection line connecting the gate electrode of the TFT 13 and the source electrode, and the capacitive element 43 is the voltage of the light emission control signal input to the gate electrode of the TFT 13. Functions as a holding capacity for holding the period until the next rewriting (a period of one frame).

発光素子14は、表示部11を覆う絶縁層31(図11(b)に示す)を貫通するスルーホール等の貫通導体23a,23bを介して、発光制御部22、正電圧入力線16、負電圧入力線17に電気的に接続されている。即ち、発光素子14の正電極は、貫通導体23a及び発光制御部22を介して正電圧入力線16に接続されており、発光素子14の負電極は、貫通導体23bを介して負電圧入力線17に接続されている。 The light emitting element 14 has a light emitting control unit 22, a positive voltage input line 16, and a negative voltage via through conductors 23a and 23b such as through holes penetrating the insulating layer 31 (shown in FIG. 11B) that covers the display unit 11. It is electrically connected to the voltage input line 17. That is, the positive electrode of the light emitting element 14 is connected to the positive voltage input line 16 via the through conductor 23a and the light emission control unit 22, and the negative electrode of the light emitting element 14 is connected to the negative voltage input line via the through conductor 23b. It is connected to 17.

図11(b)は、図11(a)のC1−C2線における断面図であって、TFT13及び発光素子14の部位を透視した断面図である。図11(b)に示すように、基板1上には複数の絶縁層31が配置され、複数の絶縁層31の層間にはTFT13がある。複数の絶縁層31は、基板1側から順に第1絶縁層31a、第2絶縁層31b、第3絶縁層31c、第4絶縁層31dが積層されており、第1絶縁層31a、第2絶縁層31b、第3絶縁層31cは、それぞれ酸化珪素(SiO2),窒化珪素(SiNx)等から成り、第4絶縁層31dはアクリル系樹脂,ポリカーボネート等から成る。基板1上にはMo層/Al層/Mo層(Mo層上にAl層、Mo層が順次積層された積層構造を示す)等から成る正電圧入力線16が配置されており、正電圧入力線16はTFT13のソース電極13sにスルーホール52を介して接続されている。TFT13のゲート電極13gは、第1絶縁層31aと第2絶縁層31bとの層間に配置され、TFT13の半導体層13aは、第2絶縁層31bと第3絶縁層31cとの層間に配置され、TFT13のソース電極13sとドレイン電極13dは、第3絶縁層31cと第4絶縁層31dとの層間に配置されている。ソース電極13sは半導体層13aにスルーホール53を介して接続され、ドレイン電極13dは半導体層13aにスルーホール54を介して接続され、またドレイン電極13dは、正電極44aを構成する電極層42aにスルーホール55を介して接続されている。 11 (b) is a cross-sectional view taken along the line C1-C2 of FIG. 11 (a), and is a cross-sectional view showing through the portions of the TFT 13 and the light emitting element 14. As shown in FIG. 11B, a plurality of insulating layers 31 are arranged on the substrate 1, and a TFT 13 is provided between the layers of the plurality of insulating layers 31. In the plurality of insulating layers 31, the first insulating layer 31a, the second insulating layer 31b, the third insulating layer 31c, and the fourth insulating layer 31d are laminated in this order from the substrate 1 side, and the first insulating layer 31a and the second insulating layer 31a are laminated. The layer 31b and the third insulating layer 31c are made of silicon oxide (SiO 2 ), silicon nitride (SiN x ) and the like, respectively, and the fourth insulating layer 31d is made of an acrylic resin, polycarbonate and the like. A positive voltage input line 16 composed of a Mo layer / Al layer / Mo layer (indicating a laminated structure in which an Al layer and a Mo layer are sequentially laminated on the Mo layer) or the like is arranged on the substrate 1, and a positive voltage input is provided. The wire 16 is connected to the source electrode 13s of the TFT 13 via a through hole 52. The gate electrode 13g of the TFT 13 is arranged between the layers of the first insulating layer 31a and the second insulating layer 31b, and the semiconductor layer 13a of the TFT 13 is arranged between the layers of the second insulating layer 31b and the third insulating layer 31c. The source electrode 13s and the drain electrode 13d of the TFT 13 are arranged between the layers of the third insulating layer 31c and the fourth insulating layer 31d. The source electrode 13s is connected to the semiconductor layer 13a via a through hole 53, the drain electrode 13d is connected to the semiconductor layer 13a via a through hole 54, and the drain electrode 13d is connected to the electrode layer 42a constituting the positive electrode 44a. It is connected via a through hole 55.

発光素子14は、絶縁層31上に配置された正電極44aと負電極44bにハンダ等の導電性接続部材を介して電気的に接続されて、絶縁層31上に搭載される。正電極44aは、Mo層/Al層/Mo層等から成る電極層42aと、それを覆う酸化インジウム錫(Indium Tin Oxide:ITO)等から成る透明電極43aと、から成る。負電極44bも同様の構成であり、Mo層/Al層/Mo層等から成る電極層42bと、それを覆うITO等から成る透明電極43bと、から成る。絶縁層31と、透明電極43a,43bのそれぞれの一部(発光素子14が重ならない部位)と、を覆って、絶縁層45が配置されており、この絶縁層45は酸化珪素(SiO2),窒化珪素(SiNx)等から成る。 The light emitting element 14 is electrically connected to the positive electrode 44a and the negative electrode 44b arranged on the insulating layer 31 via a conductive connecting member such as solder, and is mounted on the insulating layer 31. The positive electrode 44a is composed of an electrode layer 42a made of a Mo layer / Al layer / Mo layer or the like, and a transparent electrode 43a made of indium tin oxide (ITO) or the like covering the electrode layer 42a. The negative electrode 44b has the same configuration, and is composed of an electrode layer 42b made of Mo layer / Al layer / Mo layer and the like, and a transparent electrode 43b made of ITO or the like covering the electrode layer 42b. An insulating layer 45 is arranged so as to cover the insulating layer 31 and a part of each of the transparent electrodes 43a and 43b (the portion where the light emitting element 14 does not overlap), and the insulating layer 45 is silicon oxide (SiO 2 ). , Silicon nitride (SiN x ), etc.

図12は、発光素子基板LTを有する自動車用の前照灯、所謂ヘッドライトHLを示すものであり、(a)はヘッドライトHLの正面図、(b)はヘッドライトHLの断面図である。ヘッドライトHLは、アルミニウム,ステンレススチール等の金属、合金から成るか、あるいはプラスチック等の絶縁基体の表面に白銀色の色合いを呈する銀等から成る光反射層が形成されて成る反射部材、所謂リフレクタ60と、リフレクタ60の貫通孔60kの部位に設置されたプラスチック等から成る基材61と、基材61の第1主面61aの側に接着等の手段によって設置された発光素子基板LTと、を有している。これらのリフレクタ60、基材61及び発光素子基板LTは、集光機能(レンズ機能)を有する透明カバー体によって覆われるとともに密閉され、その密閉空間内に収容される。基材61は、発光素子基板LTを設置する側の第1主面61aと、第1主面61aに対向する第2主面61bと、を有している。基材61の第1主面61aは、発光素子基板LT上の発光素子14から放射された光62がある程度の放射角を有するように、凸型に湾曲された形状を有している。そして、基材61の第2主面61bが貫通孔60kを覆うとともに、第2主面61bの周縁部がリフレクタ60に接着、螺子止め、突起及び突起係合孔による係合等の手段によって設置される。あるいは、基材61が貫通孔60kに嵌め合わされるとともに接着等の手段によって固定され設置される。 12A and 12B show a headlight HL for an automobile having a light emitting element substrate LT, FIG. 12A is a front view of the headlight HL, and FIG. 12B is a cross-sectional view of the headlight HL. .. The headlight HL is a reflective member, a so-called reflector, made of a metal such as aluminum or stainless steel, an alloy, or a light reflecting layer made of silver or the like having a silvery tint on the surface of an insulating substrate such as plastic. 60, a base material 61 made of plastic or the like installed at the portion of the through hole 60k of the reflector 60, and a light emitting element substrate LT installed on the side of the first main surface 61a of the base material 61 by means such as adhesion. have. The reflector 60, the base material 61, and the light emitting element substrate LT are covered and sealed by a transparent cover body having a light collecting function (lens function), and are housed in the closed space. The base material 61 has a first main surface 61a on the side where the light emitting element substrate LT is installed, and a second main surface 61b facing the first main surface 61a. The first main surface 61a of the base material 61 has a shape curved in a convex shape so that the light 62 emitted from the light emitting element 14 on the light emitting element substrate LT has a certain radiation angle. Then, the second main surface 61b of the base material 61 covers the through hole 60k, and the peripheral edge portion of the second main surface 61b is attached to the reflector 60 by means of adhesion, screwing, engagement by protrusions and protrusion engagement holes, or the like. Will be done. Alternatively, the base material 61 is fitted into the through hole 60k and is fixed and installed by means such as adhesion.

また、基材61は、その表面及び/又は内部に配線61Lが配置されており、配線61Lは、発光素子基板LTに搭載された発光素子14と、IC,LSI等から成る駆動素子65と、を電気的に接続する。配線61Lを基材61の表面に配置する場合、公知のメッキ法、導体ペーストを塗布し焼成する厚膜形成法、CVD法等の薄膜形成法等によって形成する。また、配線61Lを基材61の内部に配置する場合、例えば、基材61をセラミック多層積層技術によって作製するに際して、セラミック層間に配線を形成するとともにセラミック層を貫通する貫通導体を形成し、セラミック層間の配線と貫通導体を接続させることによって、配線61Lを形成する。基材61の第2主面61bの側には、配線61Lに接続されるFPC63が貫通孔60kを通して設置されており、リフレクタ60の裏面側の外部から視認されない収容空間に、FPC63を介して配線61Lに電気的に接続される駆動素子65等が配置されている。収容空間には、駆動素子65および抵抗素子,容量素子等の電子素子66等を搭載するとともに回路配線が形成されている回路基板64などが、配置されている。 Further, the base material 61 has a wiring 61L arranged on the surface and / or inside thereof, and the wiring 61L includes a light emitting element 14 mounted on a light emitting element substrate LT, a drive element 65 composed of an IC, an LSI, and the like. Electrically connect. When the wiring 61L is arranged on the surface of the base material 61, it is formed by a known plating method, a thick film forming method in which a conductor paste is applied and fired, a thin film forming method such as a CVD method, or the like. Further, when the wiring 61L is arranged inside the base material 61, for example, when the base material 61 is manufactured by the ceramic multilayer lamination technique, wiring is formed between the ceramic layers and a through conductor penetrating the ceramic layer is formed to form a ceramic. The wiring 61L is formed by connecting the wiring between the layers and the through conductor. An FPC 63 connected to the wiring 61L is installed on the side of the second main surface 61b of the base material 61 through the through hole 60k, and is wired via the FPC 63 to a storage space on the back surface side of the reflector 60 that is not visible from the outside. A drive element 65 or the like electrically connected to 61L is arranged. In the accommodation space, a circuit board 64 or the like on which a drive element 65 and an electronic element 66 such as a resistance element and a capacitance element are mounted and a circuit wiring is formed is arranged.

また他の従来例として、光放出システムであって、2つ以上のモノリシック集積化発光素子を含んでおり、2つ以上の発光素子における各発光素子は、エレクトロルミネセントデバイスとそれを駆動する専用のスイッチング回路とを含んでおり、2つ以上の発光素子における少なくとも1つの発光素子は、発光素子内のエレクトロルミネセントデバイスによって放出された光を下方変換するポテンシャル井戸を含む、光放出システムが提案されている(例えば、特許文献1を参照)。 Yet another conventional example is a light emission system that includes two or more monolithic integrated light emitting elements, where each light emitting element in the two or more light emitting elements is an electroluminescent device and dedicated to driving it. At least one light emitting element in two or more light emitting elements includes a potential well for downward conversion of the light emitted by the electroluminescent device in the light emitting element, as proposed by a light emitting system. (See, for example, Patent Document 1).

特開2010−525555号公報Japanese Unexamined Patent Publication No. 2010-525555

しかしながら、図10〜図12に示す構成の上記従来の発光装置においては、以下の問題点があった。図12に示すように、基材61上に一つの広面積の発光素子基板LTを設置しているために、発光素子基板LT上の発光素子14を駆動した際に発光素子14で発生した熱が、基材61の中央部61cに蓄熱されやすいという問題点があった。これは、発光素子基板LTの周辺部で発生した熱はリフレクタ60に伝熱される等して放熱されや
すいのに対して、発光素子基板LTの中央部で発生した熱は放熱されにくいことによると考えられる。また、発光素子基板LTの周辺部で発生した熱は、発光素子基板LTの中央部の側へも伝熱されるために、発光素子基板LTの中央部に熱が集中しやすいことも原因と考えられる。さらに、発光素子基板LTを薄型化した場合、その中央部と周辺部で温度が異なるために、熱的ストレスによって歪、変形が生じたり、発光素子基板LTを構成する絶縁層31(図11(b)に示す)に熱的ストレスによる応力が加わって層間剥離、クラック等が生じやすくなるという、信頼性の低下の問題点があった。また、特許文献1には、上記の熱的ストレスにより発生する種々の問題点を解消する構成については記載されていない。
However, the conventional light emitting device having the configuration shown in FIGS. 10 to 12 has the following problems. As shown in FIG. 12, since one large-area light-emitting element substrate LT is installed on the base material 61, the heat generated by the light-emitting element 14 when the light-emitting element 14 on the light-emitting element substrate LT is driven. However, there is a problem that heat is easily stored in the central portion 61c of the base material 61. This is because the heat generated in the peripheral portion of the light emitting element substrate LT is easily dissipated by being transferred to the reflector 60, whereas the heat generated in the central portion of the light emitting element substrate LT is difficult to dissipate. Conceivable. Further, it is considered that the heat generated in the peripheral portion of the light emitting element substrate LT is also transferred to the central portion side of the light emitting element substrate LT, so that the heat tends to concentrate in the central portion of the light emitting element substrate LT. Be done. Further, when the light emitting element substrate LT is thinned, the temperature is different between the central portion and the peripheral portion, so that distortion and deformation occur due to thermal stress, and the insulating layer 31 constituting the light emitting element substrate LT (FIG. 11 (FIG. 11). There is a problem of deterioration in reliability that stress due to thermal stress is applied to b)) and delamination, cracks, etc. are likely to occur. Further, Patent Document 1 does not describe a configuration for solving various problems caused by the above-mentioned thermal stress.

本発明は、上記の問題点に鑑みて完成されたものであり、その目的は、熱的ストレスによって発光素子基板に歪、変形が生じることを抑えることであり、また熱的ストレスによる応力によって発光素子基板を構成する絶縁層に層間剥離、クラック等が生じることを抑えて、高い信頼性及び長寿命を有するものとすることである。 The present invention has been completed in view of the above problems, and an object thereof is to suppress distortion and deformation of the light emitting element substrate due to thermal stress, and to suppress light emission due to stress due to thermal stress. It is intended to have high reliability and long life by suppressing delamination, cracks, etc. from occurring in the insulating layer constituting the element substrate.

本発明の発光装置は、曲面形状または複数の平面から構成された多面体形状である第1主面および前記第1主面に対向する第2主面を有する基材と、前記基材の前記第1主面の側に複数設置され、それぞれ発光素子を複数搭載している発光素子基板と、を有し、前記発光素子基板は、前記発光素子の点灯を制御する薄膜トランジスタを備えており、前記薄膜トランジスタは、前記第1主面の中央部にある前記発光素子基板に備わった第1の薄膜トランジスタと、前記第1主面の周辺部にある前記発光素子基板に備わった第2の薄膜トランジスタと、を含み、前記第1の薄膜トランジスタに含まれる第1の半導体層の、比抵抗と厚みと幅と長さによって規定される抵抗が、前記第2の薄膜トランジスタに含まれる第2の半導体層の、比抵抗と厚みと幅と長さによって規定される抵抗よりも小さい構成である。 The light emitting device of the present invention has a base material having a first main surface which is a curved surface shape or a polyhedron shape composed of a plurality of planes and a second main surface facing the first main surface, and the first of the base materials. (1) A plurality of light emitting element substrates installed on the main surface side and each having a plurality of light emitting elements mounted therein, the light emitting element substrate includes a thin film transistor for controlling lighting of the light emitting element, and the thin film transistor is provided. Includes a first thin film transistor provided on the light emitting element substrate in the central portion of the first main surface and a second thin film transistor provided on the light emitting element substrate on the peripheral portion of the first main surface. The resistance defined by the specific resistance, thickness, width, and length of the first semiconductor layer included in the first thin film transistor is the specific resistance of the second semiconductor layer included in the second thin film transistor. The configuration is smaller than the resistance defined by the thickness, width and length.

本発明の発光装置は、好ましくは、前記発光素子基板は、前記発光素子に電気的に接続される配線を有している。 In the light emitting device of the present invention, preferably, the light emitting element substrate has wiring electrically connected to the light emitting element.

また本発明の発光装置は、好ましくは、前記第1主面は、凸形に湾曲している。 Further, in the light emitting device of the present invention, the first main surface is preferably curved in a convex shape.

また本発明の発光装置は、好ましくは、前記第2主面は、凹形に湾曲している。 Further, in the light emitting device of the present invention, the second main surface is preferably curved in a concave shape.

また本発明の発光装置は、好ましくは、前記基材の前記第2主面の側に放熱部材が設置されている。 Further, in the light emitting device of the present invention, a heat radiating member is preferably installed on the side of the second main surface of the base material.

また本発明の発光装置は、好ましくは、前記発光素子の輝度を前記発光素子基板ごとに制御する輝度制御装置を有している。 Further, the light emitting device of the present invention preferably has a brightness control device that controls the brightness of the light emitting element for each light emitting element substrate.

また本発明の発光装置は、好ましくは、前記輝度制御装置は、前記基材の前記第1主面の中央部にある前記発光素子基板の輝度が、前記第1主面の周辺部にある前記発光素子基板の輝度と同等以下となるように制御する。 Further, in the light emitting device of the present invention, preferably, in the brightness control device, the brightness of the light emitting element substrate in the central portion of the first main surface of the base material is in the peripheral portion of the first main surface. The brightness is controlled to be equal to or lower than the brightness of the light emitting element substrate.

また本発明の発光装置は、好ましくは、複数の前記発光素子基板は、前記第1主面の中央部にあるものと周辺部にあるものを含んでおり、前記第1主面の中央部にある前記発光素子基板に搭載された第1の発光素子の発光効率が、前記第1主面の周辺部にある前記発光素子基板に搭載された第2の発光素子の発光効率よりも高い。 Further, in the light emitting device of the present invention, preferably, the plurality of the light emitting element substrates include one in the central portion of the first main surface and one in the peripheral portion, and in the central portion of the first main surface. The luminous efficiency of the first light emitting element mounted on the light emitting element substrate is higher than the luminous efficiency of the second light emitting element mounted on the light emitting element substrate in the peripheral portion of the first main surface.

また本発明の発光装置は、好ましくは、複数の前記発光素子基板は、それらの隣接間に
間隔がある。
Further, in the light emitting device of the present invention, preferably, the plurality of the light emitting element substrates have a space between adjacent to each other.

また本発明の発光装置は、好ましくは、複数の前記発光素子基板は、前記基材の周辺部にある前記発光素子基板と、前記基材の中央部にある前記発光素子基板と、の間隔が、前記中央部にある前記発光素子基板の隣接間の間隔よりも大きいか、または前記周辺部にある前記発光素子基板の隣接間の間隔よりも大きい。 Further, in the light emitting device of the present invention, preferably, the plurality of the light emitting element substrates have a distance between the light emitting element substrate in the peripheral portion of the base material and the light emitting element substrate in the central portion of the base material. It is larger than the distance between the adjacent parts of the light emitting element substrate in the central portion, or larger than the distance between the adjacent parts of the light emitting element substrate in the peripheral portion.

また本発明の発光装置は、曲面形状または複数の平面から構成された多面体形状である第1主面および前記第1主面に対向する第2主面を有する基材と、前記基材の前記第1主面の側に複数設置され、それぞれ発光素子を複数搭載している発光素子基板と、を有し、前記発光素子基板は、前記発光素子の点灯を制御する薄膜トランジスタを備えており、前記薄膜トランジスタは、前記第1主面の中央部にある前記発光素子基板に備わった第1の薄膜トランジスタと、前記第1主面の周辺部にある前記発光素子基板に備わった第2の薄膜トランジスタと、を含み、前記第1の薄膜トランジスタに含まれる第1の半導体層の電子移動度が、前記第2の薄膜トランジスタに含まれる第2の半導体層の電子移動度よりも大きい。 Further, the light emitting device of the present invention includes a base material having a first main surface which is a curved surface shape or a polyhedron shape composed of a plurality of planes and a second main surface facing the first main surface, and the above-mentioned base material. The light emitting element substrate is provided with a plurality of light emitting element substrates installed on the side of the first main surface and each of which is equipped with a plurality of light emitting elements, and the light emitting element substrate includes a thin film transistor for controlling the lighting of the light emitting element. The thin film transistor includes a first thin film transistor provided on the light emitting element substrate in the central portion of the first main surface and a second thin film transistor provided on the light emitting element substrate on the peripheral portion of the first main surface. The electron mobility of the first semiconductor layer included in the first thin film transistor is higher than the electron mobility of the second semiconductor layer included in the second thin film transistor.

本発明の発光装置は、曲面形状または複数の平面から構成された多面体形状である第1主面および前記第1主面に対向する第2主面を有する基材と、前記基材の前記第1主面の側に複数設置され、それぞれ発光素子を複数搭載している発光素子基板と、を有している構成であることから、以下の効果を奏する。基材の第1主面の側に複数の発光素子基板が設置されているので、発光素子基板間での伝熱を抑えることができる。即ち、基材の周辺部における発光素子基板で発生した熱が、基材の中央部における発光素子基板の側へ伝熱されることを抑えることができ、その結果基材の中央部における発光素子基板に熱が集中することを抑えることができる。従って、熱的ストレスによって発光素子基板に歪、変形が生じることを抑えることができる。また、熱的ストレスによる応力によって発光素子基板を構成する絶縁層に層間剥離、クラック等が生じることを抑えることができ、高い信頼性を有する発光装置となる。 The light emitting device of the present invention has a base material having a first main surface which is a curved surface shape or a polyhedral shape composed of a plurality of planes and a second main surface facing the first main surface, and the first of the base materials. Since it has a configuration in which a plurality of light emitting element substrates are installed on the side of one main surface and each of which has a plurality of light emitting elements mounted therein, the following effects are obtained. Since a plurality of light emitting element substrates are installed on the side of the first main surface of the base material, heat transfer between the light emitting element substrates can be suppressed. That is, it is possible to suppress the heat generated in the light emitting element substrate in the peripheral portion of the base material from being transferred to the side of the light emitting element substrate in the central portion of the base material, and as a result, the light emitting element substrate in the central portion of the base material. It is possible to suppress the concentration of heat on the surface. Therefore, it is possible to prevent the light emitting element substrate from being distorted or deformed due to thermal stress. Further, it is possible to prevent delamination, cracks, etc. from occurring in the insulating layer constituting the light emitting element substrate due to stress due to thermal stress, and the light emitting device has high reliability.

本発明の発光装置は、前記発光素子基板は、前記発光素子の点灯を制御する薄膜トランジスタを備えていることから、それぞれの発光素子の輝度(発光強度)を制御することによって、発光装置に輝度分布を付与することができるとともに、熱的ストレスを低減するように発光素子の輝度を制御することもできる。 In the light emitting device of the present invention, since the light emitting element substrate includes a thin film controlling the lighting of the light emitting element, the brightness is distributed to the light emitting device by controlling the brightness (light emitting intensity) of each light emitting element. It is also possible to control the brightness of the light emitting element so as to reduce the thermal stress.

また本発明の発光装置は、前記基材は、前記発光素子に電気的に接続される配線を有している場合、基材が発光素子基板の支持体としてだけではなく配線基板としても機能するので、発光素子の輝度の制御が容易になる。 Further, in the light emitting device of the present invention, when the base material has wiring electrically connected to the light emitting element, the base material functions not only as a support of the light emitting element substrate but also as a wiring substrate. Therefore, it becomes easy to control the brightness of the light emitting element.

また本発明の発光装置は、前記第1主面は、曲面形状または複数の平面から構成された多面体形状であることから、発光素子から放射される光を直前方を含む様々な方向へ放射させることができるとともに、基材の第1主面における伝熱経路を長くして特定の部位に熱が集中することを抑えることができる。 Further, in the light emitting device of the present invention, since the first main surface has a curved surface shape or a polyhedral shape composed of a plurality of planes, the light emitted from the light emitting element is radiated in various directions including the immediately preceding side. In addition, the heat transfer path on the first main surface of the base material can be lengthened to prevent heat from concentrating on a specific portion.

また本発明の発光装置は、前記第1主面は、凸形に湾曲している場合、発光素子から放射される光を前方を含むある程度の放射角の範囲内に放射させることができるので、乗物用前照灯等としてより好適なものとなる。また、基材の第1主面における伝熱経路を長くして特定の部位に熱が集中することを抑えることができる。 Further, in the light emitting device of the present invention, when the first main surface is curved in a convex shape, the light emitted from the light emitting element can be emitted within a certain radiation angle range including the front. It will be more suitable as a headlight for vehicles and the like. In addition, the heat transfer path on the first main surface of the base material can be lengthened to prevent heat from concentrating on a specific portion.

また本発明の発光装置は、前記第2主面は、凹形に湾曲している場合、基材の主面の面
方向への伝熱が促進されるとともに、第2主面の表面積が増大するので第2主面の側の空間への熱の放射が促進される。その結果、基材の中央部に熱が集中することをより抑えることができる。
Further, in the light emitting device of the present invention, when the second main surface is curved in a concave shape, heat transfer in the surface direction of the main surface of the base material is promoted and the surface area of the second main surface is increased. Therefore, the radiation of heat to the space on the side of the second main surface is promoted. As a result, it is possible to further suppress the concentration of heat in the central portion of the base material.

また本発明の発光装置は、前記基材の前記第2主面の側に放熱部材が設置されている場合、基材の熱を放熱部材によって効率的に放熱することができる。 Further, in the light emitting device of the present invention, when the heat radiating member is installed on the side of the second main surface of the base material, the heat of the base material can be efficiently radiated by the heat radiating member.

また本発明の発光装置は、前記発光素子の輝度を前記発光素子基板ごとに制御する輝度制御装置を有している場合、発光装置に輝度分布を付与することがより容易になるとともに、熱的ストレスを低減するように発光素子の輝度を制御することも容易にできる。 Further, when the light emitting device of the present invention has a brightness control device that controls the brightness of the light emitting element for each of the light emitting element substrates, it becomes easier to impart a brightness distribution to the light emitting device and it is thermally. It is also possible to easily control the brightness of the light emitting element so as to reduce stress.

また本発明の発光装置は、複数の前記発光素子基板は、前記第1主面の中央部にあるものと周辺部にあるものを含んでおり、前記第1主面の中央部にある前記発光素子基板に搭載された第1の発光素子の発光効率が、前記第1主面の周辺部にある前記発光素子基板に搭載された第2の発光素子の発光効率よりも高い場合、発光素子から放射される光を、直前方において最も輝度が高くなるようにすることが容易になる。また、基材の中央部に熱が集中することを抑えることがより容易になる。 Further, in the light emitting device of the present invention, the plurality of the light emitting element substrates include one in the central portion of the first main surface and one in the peripheral portion, and the light emitting device in the central portion of the first main surface. When the luminous efficiency of the first light emitting element mounted on the element substrate is higher than the luminous efficiency of the second light emitting element mounted on the light emitting element substrate in the peripheral portion of the first main surface, the light emitting element is used. It becomes easy to make the emitted light have the highest brightness in the immediately preceding direction. In addition, it becomes easier to suppress the concentration of heat in the central portion of the base material.

また本発明の発光装置は、複数の前記発光素子基板は、前記第1主面の中央部にあるものと周辺部にあるものを含んでおり、前記第1主面の中央部にある前記発光素子基板に備わった第1の薄膜トランジスタに含まれる第1の半導体層の、比抵抗と厚みと幅と長さによって規定される抵抗が、前記第1主面の周辺部にある前記発光素子基板に備わった第2の薄膜トランジスタに含まれる第2の半導体層の、比抵抗と厚みと幅と長さによって規定される抵抗よりも小さいことから、発光素子から放射される光を、直前方において最も輝度が高くなるようにすることが容易になる。また、基材の中央部に熱が集中することを抑えることがより容易になる。 Further, in the light emitting device of the present invention, the plurality of the light emitting element substrates include one in the central portion of the first main surface and one in the peripheral portion, and the light emitting device in the central portion of the first main surface. The resistance defined by the specific resistance, the thickness, the width, and the length of the first semiconductor layer included in the first thinning film provided on the element substrate is applied to the light emitting element substrate in the peripheral portion of the first main surface. Since it is smaller than the resistance defined by the specific resistance, the thickness, the width, and the length of the second semiconductor layer included in the provided second thin film, the light emitted from the light emitting element is the brightest in the immediately preceding direction. It becomes easy to make it high. In addition, it becomes easier to suppress the concentration of heat in the central portion of the base material.

また本発明の発光装置は、複数の前記発光素子基板は、前記第1主面の中央部にあるものと周辺部にあるものを含んでおり、前記第1主面の中央部にある前記発光素子基板に備わった第1の薄膜トランジスタに含まれる第1の半導体層の電子移動度が、前記第1主面の周辺部にある前記発光素子基板に備わった第2の薄膜トランジスタに含まれる第2の半導体層の電子移動度よりも大きいことから、発光素子から放射される光を、直前方において最も輝度が高くなるようにすることが容易になる。また、基材の中央部に熱が集中することを抑えることがより容易になる。 Further, in the light emitting device of the present invention, the plurality of the light emitting element substrates include one in the central portion of the first main surface and one in the peripheral portion, and the light emitting device in the central portion of the first main surface. The electron mobility of the first semiconductor layer included in the first thin film transistor provided on the element substrate is included in the second thin film transistor provided on the light emitting element substrate on the peripheral portion of the first main surface. Since it is larger than the electron mobility of the semiconductor layer, it is easy to make the light emitted from the light emitting element have the highest brightness in the immediately preceding direction. In addition, it becomes easier to suppress the concentration of heat in the central portion of the base material.

図1は(a),(b),(c)は、それぞれ本発明の発光装置について実施の形態の各種例を示す図であり、発光装置の正面図である。1A, 1B, and 1C are views showing various examples of embodiments of the light emitting device of the present invention, respectively, and are front views of the light emitting device. 図2(a),(b)は、それぞれ本発明の発光装置について実施の形態の他例を示す図であり、図1のA1−A2線における断面図である。2 (a) and 2 (b) are views showing other examples of the embodiment of the light emitting device of the present invention, respectively, and are cross-sectional views taken along the line A1-A2 of FIG. 図3は、本発明の発光装置について実施の形態の他例を示す図であり、発光装置の断面図である。FIG. 3 is a diagram showing another example of the embodiment of the light emitting device of the present invention, and is a cross-sectional view of the light emitting device. 図4(a)は図3のB部の部分拡大断面図、(b)は(a)と同様の実施の形態であって他例を示す部分拡大断面図である。4 (a) is a partially enlarged cross-sectional view of a portion B of FIG. 3, and FIG. 4 (b) is a partially enlarged cross-sectional view showing another example according to the same embodiment as (a). 図5(a),(b)は、それぞれ本発明の発光装置について実施の形態の他例を示す図であり、発光装置の断面図である。5 (a) and 5 (b) are views showing another example of the embodiment of the light emitting device of the present invention, respectively, and are sectional views of the light emitting device. 図6(a),(b)は、それぞれ本発明の発光装置について実施の形態の他例を示す図であり、発光装置の断面図である。6 (a) and 6 (b) are views showing another example of the embodiment of the light emitting device of the present invention, respectively, and are sectional views of the light emitting device. 図7(a),(b)は、それぞれ本発明の発光装置について実施の形態の他例を示す図であり、発光装置の断面図である。7 (a) and 7 (b) are views showing another example of the embodiment of the light emitting device of the present invention, respectively, and are sectional views of the light emitting device. 図8(a),(b)は、それぞれ本発明の発光装置について実施の形態の他例を示す図であり、発光装置の断面図である。8 (a) and 8 (b) are views showing another example of the embodiment of the light emitting device of the present invention, respectively, and are sectional views of the light emitting device. 図9は、本発明の発光装置について実施の形態の他例を示す図であり、発光装置の断面図である。FIG. 9 is a diagram showing another example of the embodiment of the light emitting device of the present invention, and is a cross-sectional view of the light emitting device. 図10は、従来の発光装置に含まれる発光素子基板の一例を示す図であり、発光素子基板上に配置された発光素子、発光制御部及び配線等のブロック回路図である。FIG. 10 is a diagram showing an example of a light emitting element substrate included in a conventional light emitting device, and is a block circuit diagram of a light emitting element, a light emitting control unit, wiring, and the like arranged on the light emitting element substrate. 図11(a)は図10の発光素子基板における一つの発光素子及びそれに接続される発光制御部の回路図、(b)は(a)のC1−C2線における断面図である。11 (a) is a circuit diagram of one light emitting element in the light emitting element substrate of FIG. 10 and a light emitting control unit connected to the light emitting element, and FIG. 11 (b) is a cross-sectional view taken along line C1-C2 of (a). 図12(a),(b)は、図10の発光素子基板を用いた乗物用前照灯の一例を示す図であり、(a)は乗物用前照灯の正面図、(b)は乗物用前照灯の断面図である。12 (a) and 12 (b) are views showing an example of a vehicle headlight using the light emitting element substrate of FIG. 10, (a) is a front view of the vehicle headlight, and (b) is a front view. It is sectional drawing of the headlight for a vehicle.

以下、本発明の発光装置、乗物用前照灯及び乗物の実施の形態について、図面を参照しながら説明する。但し、以下で参照する各図は、本発明の発光装置等の実施の形態における構成部材のうち、発光装置等を説明するための主要部を示している。従って、本発明に係る発光装置等は、図に示されていない配線導体、回路基板、制御IC,LSI等の周知の構成部材を備えていてもよい。なお、本発明の発光装置としての乗物用前照灯の実施の形態を示す図1〜図9において、図10〜図12と同じ部位には同じ符号を付しており、それらの詳細な説明は省く。また、本発明の発光装置は、乗物用前照灯に限らず、LED表示装置、有機EL表示装置、無機EL表示装置等の各種の自発光型の表示装置、屋内の照明装置、屋外の照明装置、自動車等の車両の内部若しくは外部の照明装置、信号機等に適用し得る。 Hereinafter, embodiments of the light emitting device, the headlight for a vehicle, and the vehicle of the present invention will be described with reference to the drawings. However, each figure referred to below shows the main part for explaining the light emitting device and the like among the constituent members in the embodiment of the light emitting device and the like of the present invention. Therefore, the light emitting device or the like according to the present invention may include well-known components such as wiring conductors, circuit boards, control ICs, and LSIs (not shown in the figure). In FIGS. 1 to 9 showing an embodiment of a vehicle headlight as a light emitting device of the present invention, the same parts as those in FIGS. 10 to 12 are designated by the same reference numerals, and detailed description thereof will be given. Omit. Further, the light emitting device of the present invention is not limited to vehicle headlights, but various self-luminous display devices such as LED display devices, organic EL display devices, and inorganic EL display devices, indoor lighting devices, and outdoor lighting. It can be applied to devices, lighting devices inside or outside vehicles such as automobiles, traffic lights, and the like.

本発明の発光装置は、例えば図1(a),(b),(c)示すヘッドライトHL,HLa,HLb、図2に示すように、曲面形状または複数の平面から構成された多面体形状である第1主面61aおよび第1主面61aに対向する第2主面61bを有する基材61と、基材61の第1主面61aの側に複数設置され、それぞれ発光素子を複数搭載している発光素子基板LT1〜LT12と、を有している構成である。この構成により以下の効果を奏する。基材61の第1主面61aの側に複数の発光素子基板LT1〜LT12が設置されているので、発光素子基板LT1〜LT12間での伝熱を抑えることができる。即ち、基材61の周辺部における発光素子基板(例えば、発光素子基板LT1,LT6,LT7,LT12)で発生した熱が、基材61の中央部における発光素子基板(例えば、発光素子基板LT2〜LT5,LT8〜LT11)の側へ伝熱されることを抑えることができ、その結果基材61の中央部における発光素子基板に熱が集中することを抑えることができる。従って、熱的ストレスによって発光素子基板LT1〜LT12に歪、変形が生じることを抑えることができる。また、熱的ストレスによる応力によって発光素子基板LT1〜LT12を構成する絶縁層に層間剥離、クラック等が生じることを抑えることができ、高い信頼性を有する発光装置となる。 The light emitting device of the present invention has, for example, the headlights HL, HLa, HLb shown in FIGS. 1 (a), 1 (b), and (c), and as shown in FIG. A plurality of base materials 61 having a first main surface 61a and a second main surface 61b facing the first main surface 61a and a plurality of base materials 61 installed on the side of the first main surface 61a, each of which is equipped with a plurality of light emitting elements. It is a configuration having the light emitting element substrates LT1 to LT12. This configuration produces the following effects. Since a plurality of light emitting element substrates LT1 to LT12 are installed on the side of the first main surface 61a of the base material 61, heat transfer between the light emitting element substrates LT1 to LT12 can be suppressed. That is, the heat generated in the light emitting element substrate (for example, the light emitting element substrate LT1, LT6, LT7, LT12) in the peripheral portion of the base material 61 is the heat generated in the light emitting element substrate (for example, the light emitting element substrate LT2-) in the central portion of the base material 61. It is possible to suppress heat transfer to the side of LT5, LT8 to LT11), and as a result, it is possible to suppress heat concentration on the light emitting element substrate in the central portion of the base material 61. Therefore, it is possible to prevent distortion and deformation of the light emitting element substrates LT1 to LT12 due to thermal stress. Further, it is possible to prevent delamination, cracks, etc. from occurring in the insulating layers constituting the light emitting element substrates LT1 to LT12 due to stress due to thermal stress, and the light emitting device has high reliability.

また、図1(b)に示すように、基材61の第1主面61aの側に複数の発光素子基板LT1〜LT6が設置されており、基材61の周辺部における発光素子基板LT1,LT4と、基材61の中央部における発光素子基板LT2,LT3,LT5,LT6と、の間隔が、基材61の中央部における発光素子基板LT2,LT3,LT5,LT6の隣接間の間隔よりも大きい構成としても良い。この場合、基材61の周辺部における発光素子基板LT1,LT4で発生した熱が、基材61の中央部における発光素子基板LT2,LT3,LT5,LT6の側へ伝熱されることをより抑えることができ、その結果基材61の中央部における発光素子基板LT2,LT3,LT5,LT6に熱が集中することをより抑えることができる。このような構成は、基材61の周辺部における発光素子基板LT1
,LT4のそれぞれで発生する熱量が、基材61の中央部における発光素子基板LT2,LT3,LT5,LT6のそれぞれで発生する熱量よりも大きい場合、より有効な構成である。
Further, as shown in FIG. 1 (b), a plurality of light emitting element substrates LT1 to LT6 are installed on the side of the first main surface 61a of the base material 61, and the light emitting element substrates LT1 in the peripheral portion of the base material 61 are installed. The distance between the LT4 and the light emitting element substrate LT2, LT3, LT5, LT6 in the central portion of the base material 61 is larger than the distance between the adjacent light emitting element substrates LT2, LT3, LT5, LT6 in the central portion of the base material 61. It may be a large configuration. In this case, it is possible to further suppress the heat generated in the light emitting element substrates LT1 and LT4 in the peripheral portion of the base material 61 from being transferred to the side of the light emitting element substrates LT2, LT3, LT5 and LT6 in the central portion of the base material 61. As a result, it is possible to further suppress the concentration of heat on the light emitting element substrates LT2, LT3, LT5, and LT6 in the central portion of the base material 61. Such a configuration is such that the light emitting element substrate LT1 in the peripheral portion of the base material 61 is provided.
, The more effective configuration is when the amount of heat generated in each of LT4 is larger than the amount of heat generated in each of the light emitting element substrates LT2, LT3, LT5, and LT6 in the central portion of the base material 61.

また、図1(c)に示すように、基材61の第1主面61aの側に複数の発光素子基板LT1〜LT5が設置されており、基材61の周辺部における発光素子基板LT1,LT2,LT3,LT4と、基材61の中央部における発光素子基板LT5と、の間隔が、基材61の周辺部における発光素子基板LT1,LT2,LT3,LT4の隣接間の間隔よりも大きい構成としても良い。この場合、複数の発光素子基板LT1〜LT5で発生した熱の拡散が促進される。すなわち、放熱部材としても機能し得るリフレクタ60に近接している、基材61の周辺部における発光素子基板LT1,LT2,LT3,LT4の数が、基材61の中央部における発光素子基板LT5の数よりも多いことも、放熱性をより高めることに寄与している。従って、基材61の中央部における発光素子基板LT5に熱が集中することをより抑えることができる。 Further, as shown in FIG. 1 (c), a plurality of light emitting element substrates LT1 to LT5 are installed on the side of the first main surface 61a of the base material 61, and the light emitting element substrates LT1 in the peripheral portion of the base material 61 are installed. The distance between the LT2, LT3, LT4 and the light emitting element substrate LT5 in the central portion of the base material 61 is larger than the distance between the adjacent parts of the light emitting element substrates LT1, LT2, LT3, LT4 in the peripheral portion of the base material 61. It is also good. In this case, the diffusion of heat generated in the plurality of light emitting element substrates LT1 to LT5 is promoted. That is, the number of the light emitting element substrates LT1, LT2, LT3, LT4 in the peripheral portion of the base material 61, which is close to the reflector 60 that can also function as a heat radiating member, is the number of the light emitting element substrate LT5 in the central portion of the base material 61. Being more than the number also contributes to improving heat dissipation. Therefore, it is possible to further suppress the concentration of heat on the light emitting element substrate LT5 in the central portion of the base material 61.

本発明の発光装置において、複数の発光素子基板LT1〜LT12は、それらの隣接間に間隔があることが好ましい。この場合、複数の発光素子基板LT1〜LT12間での伝熱をより抑えることができる。上記間隔は、5mm以上が良く、より好ましくは10mm程度以上であることが良い。5mm未満では、複数の発光素子基板LT1〜LT12間での伝熱を抑える効果は低下する傾向がある。 In the light emitting device of the present invention, it is preferable that the plurality of light emitting element substrates LT1 to LT12 have an interval between their adjacencies. In this case, heat transfer between the plurality of light emitting element substrates LT1 to LT12 can be further suppressed. The interval is preferably 5 mm or more, more preferably about 10 mm or more. If it is less than 5 mm, the effect of suppressing heat transfer between the plurality of light emitting element substrates LT1 to LT12 tends to decrease.

基材61は、ガラス、プラスチック、セラミック、アルミニウム,銅等の金属、ステンレススチール,銅−亜鉛合金等の合金等から成る。発光装置が乗物用前照灯等の高輝度の照明装置に適用される場合、基材61は、白色、銀色、銀白色、金色等の光反射性が良好な色合いのものであることが好ましい。また、基材61は、ガラス基板、プラスチック基板、セラミック基板、金属基板及び合金基板のうちの複数種の基板を積層した複合基板であってもよい。基材61が金属基板、合金基板を含む複合基板である場合、放熱性が向上し好適である。 The base material 61 is made of a metal such as glass, plastic, ceramic, aluminum or copper, an alloy such as stainless steel or a copper-zinc alloy or the like. When the light emitting device is applied to a high-intensity lighting device such as a headlight for a vehicle, the base material 61 is preferably a color having good light reflectivity such as white, silver, silver-white, and gold. .. Further, the base material 61 may be a composite substrate in which a plurality of types of substrates among a glass substrate, a plastic substrate, a ceramic substrate, a metal substrate and an alloy substrate are laminated. When the base material 61 is a composite substrate including a metal substrate and an alloy substrate, heat dissipation is improved, which is preferable.

発光素子基板LTを構成する基板1は、ガラス、摺りガラス等の不透明で白色のガラス、白色等に着色したガラス、プラスチック、セラミック、透光性セラミック、アルミニウム,銅等の金属、ステンレススチール,銅−亜鉛合金等の合金等から成る。発光装置が乗物用前照灯等の高輝度の照明装置に適用される場合、基板1は、白色等の光反射性が良好な色合いのものであることが好ましい。 The substrate 1 constituting the light emitting element substrate LT is opaque white glass such as glass and frosted glass, glass colored in white and the like, plastic, ceramic, translucent ceramic, metal such as aluminum and copper, stainless steel and copper. -Consists of alloys such as zinc alloys. When the light emitting device is applied to a high-intensity lighting device such as a headlight for a vehicle, the substrate 1 is preferably a color having good light reflectivity such as white.

本発明の発光装置において、発光素子としては、マイクロチップ型の発光ダイオード(LED)、モノリシック型の発光ダイオード、有機EL、無機EL、半導体レーザ素子等の自発光型のものであれば採用し得る。 In the light emitting device of the present invention, as the light emitting element, any self-luminous element such as a microchip type light emitting diode (LED), a monolithic type light emitting diode, an organic EL, an inorganic EL, or a semiconductor laser element can be adopted. ..

発光素子は、白色光を発光する発光素子であれば、乗物用前照灯等の照明装置として好適に使用できるが、白色光を発光する発光素子に限らず、例えば赤色光を発光する発光素子14R(発光波長660nm程度)、緑色光を発光する発光素子14G(発光波長520nm程度)、青色光を発光する発光素子14B(発光波長450nm程度)であってもよく、さらには黄色光を発光する発光素子、燈色光を発光する発光素子、紫色光を発光する発光素子等であってもよい。本発明の発光装置を表示装置として用いる場合、三原色の発光素子14R,14G,14Bを備えるものであってもよい。発光素子がLEDから成る場合、発光素子14Rの発光部は、アルミニウムガリウムヒ素(AlGaAs)、ガリウムヒ素リン(GaAsP)、リン化ガリウム(GaP)、ペロブスカイト半導体等の材料から成る。同様に、発光素子14Gの発光部は、インジウム窒化ガリウム(InGaN)、窒化ガリウム(GaN)、アルミニウム窒化ガリウム(AlGaN)、リン化ガリウム(G
aP)、セレン化亜鉛(ZnSe)、アルミニウムインジウムガリウムリン(AlGaInP)、ペロブスカイト半導体等の材料から成る。同様に、発光素子14Bの発光部は、インジウム窒化ガリウム(InGaN)、窒化ガリウム(GaN)、アルミニウム窒化ガリウム(AlGaN)、セレン化亜鉛(ZnSe)等の材料から成る。
The light emitting element can be suitably used as a lighting device such as a headlight for vehicles as long as it is a light emitting element that emits white light, but is not limited to the light emitting element that emits white light, for example, a light emitting element that emits red light. It may be a 14R (emission wavelength of about 660 nm), a light emitting element 14G (emission wavelength of about 520 nm) that emits green light, a light emitting element 14B (emission wavelength of about 450 nm) that emits blue light, and further emits yellow light. It may be a light emitting element, a light emitting element that emits lantern light, a light emitting element that emits purple light, or the like. When the light emitting device of the present invention is used as a display device, it may be provided with light emitting elements 14R, 14G, 14B of the three primary colors. When the light emitting device is made of an LED, the light emitting portion of the light emitting device 14R is made of a material such as aluminum gallium arsenide (AlGaAs), gallium arsenide phosphorus (GaAsP), gallium phosphide (GaP), and a perovskite semiconductor. Similarly, the light emitting portion of the light emitting element 14G includes indium gallium nitride (InGaN), gallium nitride (GaN), aluminum gallium nitride (AlGaN), and gallium phosphide (G).
It is composed of materials such as aP), zinc selenide (ZnSe), aluminum indium gallium phosphide (AlGaInP), and perovskite semiconductor. Similarly, the light emitting portion of the light emitting element 14B is made of a material such as indium gallium nitride (InGaN), gallium nitride (GaN), aluminum gallium nitride (AlGaN), and zinc selenide (ZnSe).

基材61の非平面の第1主面61aは、発光素子から放射される光を直前方を含む様々な方向へ放射させる目的、また基材61の第1主面61aにおける伝熱経路を長くして特定の部位に熱が集中することを抑える目的、のための構成である。従って、基材61の非平面の第1主面61aは、曲面形状または複数の平面から構成された多面体形状から成る。例えば第1主面61aは、図2(a)に示すような凸形に湾曲した形状であって、凸形の部分球面、凸形の部分楕円体面、凸形の部分円筒面、凸形の部分双曲面等の凸形の曲面形状であってもよい。また第1主面61aは、図2(b)に示すような凸形に湾曲した形状であって、凸形の多面体形状であり、全体的に、凸形の部分球面、凸形の部分楕円体面、凸形の部分円筒面、凸形の部分双曲面等の形状であってもよい。多面体形状は、切削加工装置等の機械的加工装置によって近似的な曲面を形成することが容易である点で好適である。主面61aが図2に示す形状である場合、発光素子基板LT1〜LT12に搭載された発光素子から放射された光を、全体としてある程度の放射角、例えば放射中心軸LA1に対して±45°(θ=45°)程度の放射角の範囲内(放射軸L2〜L3の範囲内)でもって放射させることができる。このような第1主面61aの形状は、乗物用前照灯、信号機、照明装置等に好適である。なお、図2(a)において、符号LA12,LA13は、それぞれ放射中心軸LA1に平行な方向である。 The non-planar first main surface 61a of the base material 61 has a purpose of radiating light emitted from a light emitting element in various directions including the immediately preceding direction, and has a long heat transfer path in the first main surface 61a of the base material 61. The purpose is to prevent heat from concentrating on a specific part. Therefore, the non-planar first main surface 61a of the base material 61 has a curved surface shape or a polyhedral shape composed of a plurality of planes. For example, the first main surface 61a has a convex curved shape as shown in FIG. 2A, and has a convex partial spherical surface, a convex partial elliptical surface, a convex partial cylindrical surface, and a convex shape. It may be a convex curved surface shape such as a partial hyperboloid. Further, the first main surface 61a has a convex curved shape as shown in FIG. 2B, and has a convex polyhedral shape. As a whole, the convex partial spherical surface and the convex partial ellipse are formed. It may have a shape such as a body surface, a convex partial cylindrical surface, or a convex partial hyperboloid. The polyhedral shape is suitable in that it is easy to form an approximate curved surface by a mechanical processing apparatus such as a cutting apparatus. When the main surface 61a has the shape shown in FIG. 2, the light emitted from the light emitting elements mounted on the light emitting element substrates LT1 to LT12 has a certain radiation angle as a whole, for example, ± 45 ° with respect to the radiation center axis LA1. It can be radiated within the range of the radiation angle of about (θ = 45 °) (within the range of the radiation axes L2 to L3). Such a shape of the first main surface 61a is suitable for vehicle headlights, traffic lights, lighting devices, and the like. In FIG. 2A, the reference numerals LA12 and LA13 are directions parallel to the radiation center axis LA1, respectively.

また第1主面61aは、図5(a)に示すような凹形に湾曲した形状であって、凹形の部分球面、凹形の部分楕円体面、凹形の部分円筒面、凹形の部分双曲面等の凹形の曲面形状であってもよい。また第1主面61aは、図5(b)に示すような凹形に湾曲した形状であって、凹形の多面体形状であり、全体的に凹形の部分球面、凹形の部分楕円体面、凹形の部分円筒面、凹形の部分双曲面等の形状であってもよい。主面61aが図5に示す形状である場合、発光素子基板LT1〜LT12に搭載された発光素子から放射された光を、集光させることができる。このような第1主面61aの形状は、スポットに集光させる乗物用前照灯、照明装置等に好適である。 Further, the first main surface 61a has a concavely curved shape as shown in FIG. 5A, and has a concave partial spherical surface, a concave partial elliptical surface, a concave partial cylindrical surface, and a concave shape. It may be a concave curved surface shape such as a partial hyperboloid. Further, the first main surface 61a has a concavely curved shape as shown in FIG. 5B, has a concave polyhedral shape, and has an overall concave partial spherical surface and a concave partial elliptical surface. , A concave partial cylindrical surface, a concave partial hyperboloid, or the like may be used. When the main surface 61a has the shape shown in FIG. 5, the light radiated from the light emitting elements mounted on the light emitting element substrates LT1 to LT12 can be condensed. Such a shape of the first main surface 61a is suitable for a vehicle headlight, a lighting device, or the like that concentrates light on a spot.

また第1主面61aは、図6(a)に示すような凸形に湾曲した形状と凹形に湾曲した形状が繋がった形状、所謂S字状の形状であってもよい。凸形に湾曲した形状は、凸形の部分球面、凸形の部分楕円体面、凸形の部分円筒面、凸形の部分双曲面等の凸形の曲面形状であってもよい。凹形に湾曲した形状は、凹形の部分球面、凹形の部分楕円体面、凹形の部分円筒面、凹形の部分双曲面等の凹形の曲面形状であってもよい。また第1主面61aは、図6(b)に示すようなS字状の形状であって、凸形に湾曲した形状は、全体的に、凸形の部分球面、凸形の部分楕円体面、凸形の部分円筒面、凸形の部分双曲面等とされた、凸形の多面体形状であり、凹形に湾曲した形状は、全体的に、凹形の部分球面、凹形の部分楕円体面、凹形の部分円筒面、凹形の部分双曲面等とされた、凹形の多面体形状であってもよい。主面61aが図6に示す形状である場合、発光素子基板LT1〜LT12に搭載された発光素子から放射された光を、集光させることができる。このような第1主面61aの形状は、拡散性と集光性を併せ持つ乗物用前照灯、照明装置等に好適である。 Further, the first main surface 61a may have a shape in which a convexly curved shape and a concavely curved shape as shown in FIG. 6A are connected, that is, a so-called S-shaped shape. The convexly curved shape may be a convex curved surface shape such as a convex partial spherical surface, a convex partial elliptical surface, a convex partial cylindrical surface, and a convex partial hyperboloid. The concavely curved shape may be a concave curved surface such as a concave partial spherical surface, a concave partial elliptical surface, a concave partial cylindrical surface, or a concave partial hyperboloid. Further, the first main surface 61a has an S-shaped shape as shown in FIG. 6B, and the convexly curved shape has a convex partial spherical surface and a convex partial elliptical surface as a whole. It is a convex polyhedral shape with a convex partial cylindrical surface, a convex partial hyperboloid, etc., and the concave curved shape is a concave partial spherical surface and a concave partial ellipse as a whole. It may be a concave polyhedral shape having a body surface, a concave partial cylindrical surface, a concave partial hyperboloid, or the like. When the main surface 61a has the shape shown in FIG. 6, the light radiated from the light emitting elements mounted on the light emitting element substrates LT1 to LT12 can be condensed. Such a shape of the first main surface 61a is suitable for a headlight for a vehicle, a lighting device, or the like having both diffusivity and light-collecting property.

図7に示すように、基材61の第1主面61aは凸形に湾曲しており、第2主面61bは凹形に湾曲していることが好ましい。この場合、基材61の第1主面61a及び第2主面61bの面方向への伝熱が促進されるとともに、第2主面61bの表面積が増大するので第2主面61bの側の空間への熱の放射が促進される。その結果、基材61の中央部に熱が集中することをより抑えることができる。図7(a)は、基材61の第1主面61aが、凸形の部分球面、凸形の部分楕円体面、凸形の部分円筒面、凸形の部分双曲面等の凸
形の曲面形状であり、第2主面61bが、凹形の部分球面、凹形の部分楕円体面、凹形の部分円筒面、凹形の部分双曲面等の凹形の曲面形状である構成を示している。図7(b)は、基材61の第1主面61aが、全体的に、凸形の部分球面、凸形の部分楕円体面、凸形の部分円筒面、凸形の部分双曲面等の凸形の多面体形状であり、第2主面61bが、全体的に、凹形の部分球面、凹形の部分楕円体面、凹形の部分円筒面、凹形の部分双曲面等の凹形の多面体形状である構成を示している。
As shown in FIG. 7, it is preferable that the first main surface 61a of the base material 61 is curved in a convex shape and the second main surface 61b is curved in a concave shape. In this case, heat transfer in the plane direction of the first main surface 61a and the second main surface 61b of the base material 61 is promoted, and the surface area of the second main surface 61b increases, so that the side of the second main surface 61b is on the side. Radiation of heat to the space is promoted. As a result, it is possible to further suppress the concentration of heat in the central portion of the base material 61. In FIG. 7A, the first main surface 61a of the base material 61 is a convex curved surface such as a convex partial spherical surface, a convex partial elliptical surface, a convex partial cylindrical surface, and a convex partial hyperboloid. It is a shape, and shows a configuration in which the second main surface 61b is a concave curved surface shape such as a concave partial spherical surface, a concave partial elliptical surface, a concave partial cylindrical surface, and a concave partial hyperboloid. There is. In FIG. 7B, the first main surface 61a of the base material 61 has a convex partial spherical surface, a convex partial elliptical surface, a convex partial cylindrical surface, a convex partial hyperboloid, and the like. It has a convex polyhedral shape, and the second main surface 61b has a concave shape such as a concave partial spherical surface, a concave partial elliptical surface, a concave partial cylindrical surface, and a concave partial hyperboloid. The configuration which is a polyhedral shape is shown.

本発明の発光装置は、図10、図11に示すように、発光素子基板LTは、発光素子14の点灯を制御する薄膜トランジスタ(Thine Film transistor:TFT)12,13
を備えている。これにより、それぞれの発光素子14の輝度(発光強度)を制御することによって、発光装置に輝度分布を付与することができるとともに、熱的ストレスを低減するように発光素子14の輝度を制御することもできる。
In the light emitting device of the present invention, as shown in FIGS. 10 and 11, the light emitting element substrate LT is a thin film transistor (TFT) 12 and 13 that control the lighting of the light emitting element 14.
It is equipped with. Thereby, by controlling the luminance (luminance intensity) of each light emitting element 14, the luminance distribution can be given to the light emitting device, and the luminance of the light emitting element 14 is controlled so as to reduce the thermal stress. You can also.

また本発明の発光装置は、図9に示すように、基材61は、発光素子に電気的に接続される配線61Lを有していることが好ましい。この場合、基材61が発光素子基板LTの支持体としてだけではなく配線基板としても機能するので、発光素子の輝度の制御が容易になる。配線61Lは基材61の表面及び/又は内部に配置されており、配線61Lは、発光素子基板LTに搭載された発光素子と、IC,LSI等から成る駆動素子65と、を電気的に接続する。配線61Lを基材61の表面に配置する場合、基材61がプラスチック等の絶縁性のものから成る場合、公知のメッキ法、導体ペーストを塗布し焼成する厚膜形成法、CVD法等の薄膜形成法等によって形成し得る。また、配線61Lを基材61の内部に配置する場合、例えば、基材61をセラミック多層積層技術によって作製するに際して、セラミック層間に配線を形成するとともにセラミック層を貫通する貫通導体を形成し、セラミック層間の配線と貫通導体を接続させることによって、配線61Lを形成し得る。 Further, in the light emitting device of the present invention, as shown in FIG. 9, it is preferable that the base material 61 has a wiring 61L electrically connected to the light emitting element. In this case, since the base material 61 functions not only as a support for the light emitting element substrate LT but also as a wiring board, it becomes easy to control the brightness of the light emitting element. The wiring 61L is arranged on the surface and / or inside of the base material 61, and the wiring 61L electrically connects the light emitting element mounted on the light emitting element substrate LT and the driving element 65 composed of an IC, an LSI, or the like. do. When the wiring 61L is arranged on the surface of the base material 61, when the base material 61 is made of an insulating material such as plastic, a known plating method, a thick film forming method in which a conductor paste is applied and fired, a thin film such as a CVD method, etc. It can be formed by a forming method or the like. Further, when the wiring 61L is arranged inside the base material 61, for example, when the base material 61 is manufactured by the ceramic multilayer lamination technique, wiring is formed between the ceramic layers and a through conductor penetrating the ceramic layer is formed to form a ceramic. The wiring 61L can be formed by connecting the wiring between the layers and the through conductor.

また本発明の発光装置は、発光素子の輝度を発光素子基板LTごとに制御する輝度制御装置を有していることが好ましい。この場合、発光装置に輝度分布を付与することがより容易になるとともに、熱的ストレスを低減するように発光素子の輝度を制御することも容易にできる。輝度制御装置は、例えば図9に示す構成の場合、駆動素子65に相当する。駆動素子65は、FPC63及び配線61Lを介して、発光素子基板LT1〜LT12のそれぞれに電気的に接続されており、発光素子基板LT1〜LT12のそれぞれに搭載された発光素子の輝度を制御する。この輝度制御装置は、駆動素子65とは別体のIC,LSI等の駆動素子であってもよく、FPC63に配置された駆動素子であってもよい。またこの場合、発光素子基板LT1〜LT12のそれぞれに複数の発光素子が搭載されている場合、さらにそれら複数の発光素子のそれぞれの輝度を制御してもよい。その場合、発光装置により細かな輝度分布を付与することが容易になるとともに、熱的ストレスを低減するように発光素子の輝度を制御することもより容易になる。 Further, it is preferable that the light emitting device of the present invention has a brightness control device that controls the brightness of the light emitting element for each light emitting element substrate LT. In this case, it becomes easier to impart a luminance distribution to the light emitting device, and it is also possible to easily control the luminance of the light emitting element so as to reduce thermal stress. For example, in the case of the configuration shown in FIG. 9, the luminance control device corresponds to the drive element 65. The drive element 65 is electrically connected to each of the light emitting element substrates LT1 to LT12 via the FPC 63 and the wiring 61L, and controls the brightness of the light emitting element mounted on each of the light emitting element substrates LT1 to LT12. This luminance control device may be a drive element such as an IC or LSI separate from the drive element 65, or may be a drive element arranged in the FPC 63. Further, in this case, when a plurality of light emitting elements are mounted on each of the light emitting element substrates LT1 to LT12, the brightness of each of the plurality of light emitting elements may be further controlled. In that case, it becomes easy to give a fine luminance distribution by the light emitting device, and it becomes easier to control the luminance of the light emitting element so as to reduce the thermal stress.

熱的ストレスを低減するように発光素子の輝度を制御する場合、基材61の第1主面61aの中央部における発光素子基板LT(例えば、発光素子基板LT2〜LT5,LT8〜LT11)の個々の輝度が、基材61の第1主面61aの周辺部における発光素子基板LT(例えば、発光素子基板LT1,LT6,LT7,LT12)の個々の輝度と同等以下となるように制御することができる。即ち、基材61の第1主面61aの中央部における発光素子基板LTの個々の発熱量が、基材61の第1主面61aの周辺部における発光素子基板LTの個々の発熱量と同等以下となることから、基材61の中央部に熱が集中しにくくなり、熱的ストレスが低減される。 When the brightness of the light emitting element is controlled so as to reduce the thermal stress, the light emitting element substrate LT (for example, the light emitting element substrate LT2 to LT5, LT8 to LT11) in the central portion of the first main surface 61a of the base material 61 is individually controlled. It is possible to control the brightness of the base material 61 to be equal to or less than the individual brightness of the light emitting element substrate LT (for example, the light emitting element substrate LT1, LT6, LT7, LT12) in the peripheral portion of the first main surface 61a of the base material 61. can. That is, the individual calorific value of the light emitting element substrate LT in the central portion of the first main surface 61a of the base material 61 is equivalent to the individual calorific value of the light emitting element substrate LT in the peripheral portion of the first main surface 61a of the base material 61. Since the following, it becomes difficult for heat to concentrate in the central portion of the base material 61, and thermal stress is reduced.

基材61の第1主面61aの中央部は、図1のように或る方向(図1では横方向)に長く発光素子基板LTが配列されている構成である場合、第1主面61aの横方向の長さを
LYとすると、第1主面61aの中心に対して−0.15LY〜+0.15LY程度の長さの部位(合計で0.3LY程度の長さの部位)から、第1主面61aの中心に対して−0.35LY〜+0.35LY程度の長さの部位(合計で0.7LY程度の長さの部位)である。従って、基材61の第1主面61aの周辺部は、中心部の残余の部位であって、第1主面61aの端から0.35LY〜0.15LY程度の長さの部位(合計で0.7LY〜0.3LYの長さの部位)である。また、第1主面61aの形状が正方形状、円形状等の略等方的な形状である場合、第1主面61aの中央部は、第1主面61aの面積をSとすると、第1主面61aの中心点を中心とする0.3S〜0.7S程度の面積の相似形状の部位である。従って、基材61の第1主面61aの周辺部は、中心部の残余の0.7S〜0.3S程度の部位である。
When the central portion of the first main surface 61a of the base material 61 has a configuration in which the light emitting element substrate LT is arranged long in a certain direction (horizontal direction in FIG. 1) as shown in FIG. 1, the first main surface 61a Assuming that the length in the lateral direction is LY, from the part having a length of about −0.15LY to +0.15LY with respect to the center of the first main surface 61a (the part having a total length of about 0.3LY). It is a portion having a length of about −0.35LY to +0.35LY with respect to the center of the first main surface 61a (a portion having a total length of about 0.7LY). Therefore, the peripheral portion of the first main surface 61a of the base material 61 is a residual portion of the central portion, and is a portion having a length of about 0.35LY to 0.15LY from the end of the first main surface 61a (in total). A portion having a length of 0.7LY to 0.3LY). Further, when the shape of the first main surface 61a is a substantially isotropic shape such as a square shape or a circular shape, the central portion of the first main surface 61a is the first, assuming that the area of the first main surface 61a is S. 1 It is a similar-shaped portion having an area of about 0.3S to 0.7S centered on the center point of the main surface 61a. Therefore, the peripheral portion of the first main surface 61a of the base material 61 is a portion of about 0.7S to 0.3S remaining in the central portion.

また本発明の発光装置は、図8に示すように、基材61の第2主面61bの側に放熱部材63が設置されていることが好ましい。この場合、基材61の熱を放熱部材63によって効率的に放熱することができる。図8(a)は、銅,アルミニウム,ステンレススチール等の熱伝導性の良好な金属、合金等から成る板状の放熱部材63を有する構成を示し、図8(b)は、上記の熱伝導性の良好な金属、合金等から成り、放熱フィンを有する放熱部材63を有する構成を示している。図8の構成において、発光装置が図9に示すリフレクタ60を有する乗物用前照灯である場合、放熱部材63からリフレクタ60への伝熱性を向上させるために、放熱部材63におけるリフレクタ60との接触部の厚みを他の部位の厚みよりも薄くすることが好適である。即ち、放熱部材63におけるリフレクタ60との接触部の厚みを他の部位の厚みと同じにした場合と比較して、基材61の周辺部にある発光素子基板LT1,LT6からリフレクタ60に至る伝熱経路が短くなるからである。 Further, in the light emitting device of the present invention, as shown in FIG. 8, it is preferable that the heat radiating member 63 is installed on the side of the second main surface 61b of the base material 61. In this case, the heat of the base material 61 can be efficiently dissipated by the heat radiating member 63. FIG. 8A shows a configuration having a plate-shaped heat radiating member 63 made of a metal having good thermal conductivity such as copper, aluminum, stainless steel, an alloy, or the like, and FIG. 8B shows the above-mentioned thermal conductivity. Shown shows a configuration having a heat radiating member 63 made of a metal, an alloy, or the like having good properties and having heat radiating fins. In the configuration of FIG. 8, when the light emitting device is a vehicle headlight having the reflector 60 shown in FIG. 9, in order to improve the heat transfer property from the heat radiating member 63 to the reflector 60, the light emitting device and the reflector 60 in the heat radiating member 63 are used. It is preferable that the thickness of the contact portion is thinner than the thickness of other portions. That is, as compared with the case where the thickness of the contact portion of the heat radiating member 63 with the reflector 60 is the same as the thickness of other portions, the transmission from the light emitting element substrates LT1 and LT6 in the peripheral portion of the base material 61 to the reflector 60. This is because the heat path becomes shorter.

また本発明の発光装置は、複数の発光素子基板LT1〜LT12は、第1主面61aの中央部にあるもの(例えば、発光素子基板LT2〜LT5,LT8〜LT11)と周辺部にあるもの(例えば、発光素子基板LT1,LT6,LT7,LT12)を含んでおり、第1主面61aの中央部にある発光素子基板LT2〜LT5,LT8〜LT11に搭載された第1の発光素子の発光効率が、第1主面61aの周辺部にある発光素子基板LT1,LT6,LT7,LT12に搭載された第2の発光素子の発光効率よりも高いことが好ましい。この場合、第1主面61aの中央部にある発光素子基板LT2〜LT5,LT8〜LT11に搭載された第1の発光素子に供給する駆動電力と、第1主面61aの周辺部にある発光素子基板LT1,LT6,LT7,LT12に搭載された第2の発光素子に供給する駆動電力と、を同じにしても、第1の発光素子の輝度が第2の発光素子の輝度よりも高くなる。即ち、発光素子群から放射される光を、直前方において最も輝度が高くなるようにすることが容易になる。これは、直前方の視認性が重要視される乗物用前照灯等において有利である。第1の発光素子に供給する駆動電力を第2の発光素子に供給する駆動電力よりも大きくせずとも、第1の発光素子の輝度を第2の発光素子の輝度よりも高くすることができるので、基材61の中央部に熱が集中することを抑えることがより容易になる。 Further, in the light emitting device of the present invention, the plurality of light emitting element substrates LT1 to LT12 are located in the central portion of the first main surface 61a (for example, the light emitting element substrates LT2 to LT5, LT8 to LT11) and those in the peripheral portion (for example). For example, the light emitting element substrate LT1, LT6, LT7, LT12) is included, and the luminous efficiency of the first light emitting element mounted on the light emitting element substrates LT2 to LT5, LT8 to LT11 in the central portion of the first main surface 61a. However, it is preferable that the luminous efficiency is higher than that of the second light emitting element mounted on the light emitting element substrates LT1, LT6, LT7, and LT12 in the peripheral portion of the first main surface 61a. In this case, the drive power supplied to the first light emitting element mounted on the light emitting element substrates LT2 to LT5, LT8 to LT11 in the central portion of the first main surface 61a, and the light emission in the peripheral portion of the first main surface 61a. Even if the driving power supplied to the second light emitting element mounted on the element substrates LT1, LT6, LT7, LT12 is the same, the brightness of the first light emitting element becomes higher than the brightness of the second light emitting element. .. That is, it becomes easy to make the light emitted from the light emitting element group have the highest brightness in the immediately preceding direction. This is advantageous for vehicle headlights and the like, where visibility in front of the vehicle is important. The brightness of the first light emitting element can be made higher than the brightness of the second light emitting element without making the driving power supplied to the first light emitting element larger than the driving power supplied to the second light emitting element. Therefore, it becomes easier to suppress the concentration of heat in the central portion of the base material 61.

発光素子がLEDである場合、その発光効率としての外部量子効率は、(外部量子効率ηe)=(内部量子効率ηi)×(光取り出し効率E)で表される。内部量子効率ηiを向
上させるためには、主にpn接合部の改良を行うことによって達成できる。例えば、p層、発光層及びn層の結晶性を向上させること、例えば結晶の転移密度を低減させることによって、pn接合部の改良を行うことができる。また、pn接合部のヘテロ接合構造を改良すること、例えばシングルヘテロ接合構造をダブルヘテロ接合構造とすることによって、pn接合部の改良を行うことができる。また、pn接合部の量子井戸構造を改良すること、例えば量子井戸構造の歪を解消して電子と正孔との重なりを増加させて再結合効率を向上させることによって、pn接合部の改良を行うことができる。さらには、発光層に対する電子注入効率を向上させること、例えばp層の正孔濃度を向上させることによって、
pn接合部の改良を行うことができる。
When the light emitting element is an LED, the external quantum efficiency as the light emitting efficiency is represented by (external quantum efficiency ηe) = (internal quantum efficiency ηi) × (light extraction efficiency E). The improvement of the internal quantum efficiency ηi can be achieved mainly by improving the pn junction. For example, the pn junction can be improved by improving the crystallinity of the p layer, the light emitting layer and the n layer, for example, by reducing the transition density of the crystal. Further, the pn junction can be improved by improving the heterojunction structure of the pn junction, for example, by changing the single heterojunction structure to a double heterojunction structure. Further, the pn junction can be improved by improving the quantum well structure of the pn junction, for example, by eliminating the distortion of the quantum well structure and increasing the overlap between electrons and holes to improve the recombination efficiency. It can be carried out. Furthermore, by improving the electron injection efficiency into the light emitting layer, for example, by improving the hole concentration in the p layer,
The pn junction can be improved.

光取り出し効率Eを向上させるためには、LED内の光吸収部の除去、LED内の内部多重反射部の低減等の手段によって行うことができる。LED内の光吸収部を除去するためには、LEDを構成する基板として透明基板を用いること等の手段がある。LED内の内部多重反射部を低減するためには、反射部の表面を粗面化すること等の手段がある。 In order to improve the light extraction efficiency E, it can be performed by means such as removal of the light absorbing portion in the LED and reduction of the internal multiple reflection portion in the LED. In order to remove the light absorbing portion in the LED, there is a means such as using a transparent substrate as a substrate constituting the LED. In order to reduce the internal multiple reflection portion in the LED, there is a means such as roughening the surface of the reflection portion.

従って、内部量子効率ηi及び光取り出し効率Eの少なくとも一方について、第1の発
光素子の方が第2の発光素子よりも高くなるように調整することによって、第1の発光素子の発光効率が第2の発光素子の発光効率よりも高くなるように設定することができる。
Therefore, by adjusting at least one of the internal quantum efficiency ηi and the light extraction efficiency E so that the first light emitting element is higher than the second light emitting element, the light emitting efficiency of the first light emitting element becomes the first. It can be set to be higher than the luminous efficiency of the light emitting element of 2.

また本発明の発光装置は、複数の発光素子基板LT1〜LT12は、第1主面の中央部にあるもの(例えば、発光素子基板LT2〜LT5,LT8〜LT11)と周辺部にあるもの(例えば、発光素子基板LT1,LT6,LT7,LT12)を含んでおり、第1主面61aの中央部にある発光素子基板LT2〜LT5,LT8〜LT11に備わった第1のTFTに含まれる第1の半導体層の抵抗が、第1主面61aの周辺部にある発光素子基板LT1,LT6,LT7,LT12に備わった第2のTFTに含まれる第2の半導体層の抵抗よりも小さい。これにより、発光素子から放射される光を、直前方において最も輝度が高くなるようにすることが容易になる。また、基材61の中央部に熱が集中することを抑えることがより容易になる。 Further, in the light emitting device of the present invention, the plurality of light emitting element substrates LT1 to LT12 are located in the central portion of the first main surface (for example, the light emitting element substrates LT2 to LT5, LT8 to LT11) and those in the peripheral portion (for example). , Luminous element substrate LT1, LT6, LT7, LT12), and the first TFT included in the light emitting element substrate LT2 to LT5, LT8 to LT11 provided in the central portion of the first main surface 61a. The resistance of the semiconductor layer is smaller than the resistance of the second semiconductor layer included in the second TFT included in the light emitting device substrates LT1, LT6, LT7, and LT12 provided in the peripheral portion of the first main surface 61a. This makes it easy to make the light emitted from the light emitting element have the highest brightness in the immediately preceding direction. Further, it becomes easier to suppress the concentration of heat in the central portion of the base material 61.

2つの半導体層の抵抗の大小は、それらの抵抗率(ρ:電子移動度に反比例する)が同じである場合、帯状の半導体層であれば、その厚み(St)、幅(Sw)、長さ(Sl)によって規定される。2つの半導体層のSw,Slが同じであれば、Stが厚い方が半導体層の抵抗は小さくなる。2つの半導体層のSt,Slが同じであれば、Swが広い方が半導体層の抵抗は小さくなる。2つの半導体層のSt,Swが同じであれば、Slが短い方が半導体層の抵抗は小さくなる。2つの半導体層のSt,Sw,Slが同じであれば、抵抗率ρが小さい方が半導体層の抵抗は小さくなる。従って、第1の半導体層及び第2の半導体層について、それらのSt,Sw,Sl,ρを調整することによって、第1の半導体層の抵抗が第2の半導体層の抵抗よりも小さくなるように設定する。なお、半導体層のρを小さくするためには、例えば、半導体層に含まれる電子、正孔(キャリア)の密度、所謂キャリア密度を大きくすればよい。 When the resistivity of the two semiconductor layers is the same (ρ: inversely proportional to the electron mobility), the thickness (St), width (Sw), and length of the strip-shaped semiconductor layer are the same. Specified by S (Sl). If Sw and Sl of the two semiconductor layers are the same, the thicker the St, the smaller the resistance of the semiconductor layer. If the St and Sl of the two semiconductor layers are the same, the wider the Sw, the smaller the resistance of the semiconductor layer. If the St and Sw of the two semiconductor layers are the same, the shorter the Sl, the smaller the resistance of the semiconductor layer. If St, Sw, and Sl of the two semiconductor layers are the same, the smaller the resistivity ρ, the smaller the resistance of the semiconductor layer. Therefore, by adjusting St, Sw, Sl, and ρ of the first semiconductor layer and the second semiconductor layer, the resistance of the first semiconductor layer becomes smaller than the resistance of the second semiconductor layer. Set to. In order to reduce the ρ of the semiconductor layer, for example, the density of electrons and holes (carriers) contained in the semiconductor layer, that is, the so-called carrier density, may be increased.

また本発明の発光装置は、複数の発光素子基板LT1〜LT12は、第1主面61aの中央部にあるもの(例えば、発光素子基板LT2〜LT5,LT8〜LT11)と周辺部にあるもの(例えば、発光素子基板LT1,LT6,LT7,LT12)を含んでおり、第1主面61aの中央部にある発光素子基板LT2〜LT5,LT8〜LT11に備わった第1のTFTに含まれる第1の半導体層の電子移動度が、第1主面61aの周辺部にある発光素子基板LT1,LT6,LT7,LT12に備わった第2のTFTに含まれる第2の半導体層の電子移動度よりも大きい。これにより、発光素子から放射される光を、直前方において最も輝度が高くなるようにすることが容易になる。また、基材61の中央部に熱が集中することを抑えることがより容易になる。 Further, in the light emitting device of the present invention, the plurality of light emitting element substrates LT1 to LT12 are located in the central portion of the first main surface 61a (for example, the light emitting element substrates LT2 to LT5, LT8 to LT11) and those located in the peripheral portion (for example). For example, the light emitting element substrate LT1, LT6, LT7, LT12) is included, and the first TFT included in the light emitting element substrate LT2 to LT5, LT8 to LT11 provided in the central portion of the first main surface 61a. The electron mobility of the semiconductor layer is higher than the electron mobility of the second semiconductor layer included in the second TFT provided on the light emitting device substrates LT1, LT6, LT7, LT12 provided in the peripheral portion of the first main surface 61a. big. This makes it easy to make the light emitted from the light emitting element have the highest brightness in the immediately preceding direction. Further, it becomes easier to suppress the concentration of heat in the central portion of the base material 61.

上述したように、第1の半導体層の電子移動度が第2の半導体層の電子移動度よりも大きくなるように設定するためには、第1の半導体層のキャリア密度が第2の半導体層のキャリア密度よりも大きくなるように設定すればよい。また、キャリア密度を調整する手段に限らず、第1の半導体層が低温多結晶シリコン(Low-temperature Poly Silicon:LTPS)から構成されたものとし、第2の半導体層がアモルファスシリコンから構成されたものとする手段も採用できる。LTPSの電子移動度は100〜200cm2/Vs以
上であり、アモルファスシリコンの0.5cm2/Vs程度よりも非常に高いからである
As described above, in order to set the electron mobility of the first semiconductor layer to be larger than the electron mobility of the second semiconductor layer, the carrier density of the first semiconductor layer is set to be higher than that of the second semiconductor layer. It may be set so as to be larger than the carrier density of. Further, the first semiconductor layer is not limited to the means for adjusting the carrier density, and the first semiconductor layer is made of low-temperature Poly Silicon (LTPS), and the second semiconductor layer is made of amorphous silicon. It is also possible to adopt the means of making it. This is because the electron mobility of LTPS is 100 to 200 cm 2 / Vs or more, which is much higher than that of amorphous silicon of about 0.5 cm 2 / Vs.

本発明の発光装置は、図3、図4(a),(b)に示すように、非平面の第1主面61aおよび第1主面61aに対向する第2主面61bを有する基材61と、基材61の第1主面61aの側に設置され、発光素子を搭載している発光素子基板LT3と、を有しており、発光素子基板LT3と基材61との間に部分的に存在する隙間部70がある構成である。この構成により、発光素子基板LT3と基材61との間に部分的に存在する隙間部70があるので、発光素子基板LT3の空間に露出する表面積が増大し、発光素子基板LT3の空間への放熱性が向上する。 As shown in FIGS. 3, 4 (a) and 4 (b), the light emitting device of the present invention has a base material having a non-planar first main surface 61a and a second main surface 61b facing the first main surface 61a. It has a light emitting element substrate LT3 which is installed on the side of the first main surface 61a of the base material 61 and mounts a light emitting element, and is a portion between the light emitting element substrate LT3 and the base material 61. It is a configuration in which there is a gap 70 that exists in a target manner. Due to this configuration, since there is a gap 70 partially existing between the light emitting element substrate LT3 and the base material 61, the surface area exposed in the space of the light emitting element substrate LT3 is increased, and the surface area of the light emitting element substrate LT3 is increased. Heat dissipation is improved.

図4(a),(b)に示すように、発光素子基板LT3は、その基材61側の主面の一部が接着材等の固定部材71を介して基材61の第1主面61aに固定されている。その結果、発光素子基板LT3と基材61との間に部分的に存在する隙間部70がある構成となる。図4(a)は、発光素子基板LT3の基材61側の主面の中央部が固定部材71によって基材61に固定されている構成であり、図4(b)は、発光素子基板LT3の基材61側の主面の縁部が固定部材71によって基材61に固定されている構成である。図4(b)の構成において、固定部材71は、発光素子基板LT3の基材61側の主面の縁部の全周にわたって配置されていてもよいが、発光素子基板LT3の基材61側の主面の縁部に互いに間隔をあけて複数配置されている。これにより、発光素子基板LT3の基材61側の主面に外気が入り込んで流通することから、発光素子基板LT3が効率的に空間に放熱される。このような構成の発光素子基板LTは、基材61上に一つあってもよいが、図3に示すように複数の発光素子基板LT1〜LT12が上記の構成とされていてもよい。また、固定部材71は、熱伝導性に優れた銀粒子等の金属微粒子を含む樹脂材料等から成るものであってもよい。この場合、発光素子基板LT3で発生した熱を基材61に効率的に放熱できる。また、発光素子基板LT3の放熱性をより向上させるために、発光素子基板LT3に冷却用エアを送風する送風ファン等の送風機が備わっていてもよい。 As shown in FIGS. 4A and 4B, a part of the main surface of the light emitting element substrate LT3 on the base material 61 side is the first main surface of the base material 61 via a fixing member 71 such as an adhesive. It is fixed to 61a. As a result, there is a gap 70 that partially exists between the light emitting element substrate LT3 and the base material 61. FIG. 4A shows a configuration in which the central portion of the main surface of the light emitting element substrate LT3 on the base material 61 side is fixed to the base material 61 by a fixing member 71, and FIG. 4B shows the light emitting element substrate LT3. The edge of the main surface of the base material 61 side is fixed to the base material 61 by the fixing member 71. In the configuration of FIG. 4B, the fixing member 71 may be arranged over the entire circumference of the edge of the main surface of the light emitting element substrate LT3 on the base material 61 side, but is arranged on the base material 61 side of the light emitting element substrate LT3. Multiple pieces are arranged at intervals on the edges of the main surface of the. As a result, outside air enters and circulates on the main surface of the light emitting element substrate LT3 on the base material 61 side, so that the light emitting element substrate LT3 is efficiently dissipated to the space. One light emitting element substrate LT having such a configuration may be present on the base material 61, but as shown in FIG. 3, a plurality of light emitting element substrates LT1 to LT12 may have the above configuration. Further, the fixing member 71 may be made of a resin material or the like containing metal fine particles such as silver particles having excellent thermal conductivity. In this case, the heat generated by the light emitting element substrate LT3 can be efficiently dissipated to the base material 61. Further, in order to further improve the heat dissipation of the light emitting element substrate LT3, a blower such as a blower fan for blowing cooling air may be provided on the light emitting element substrate LT3.

図3の構成の発光装置において、複数の発光素子基板LT1〜LT12が基材61の第1主面61aの側に設置されており、それぞれの発光素子基板LTは、複数の発光素子を搭載しているとともに発光素子の点灯を制御するTFTを備えていることが好ましい。この場合、それぞれの発光素子基板LTに搭載された発光素子の輝度を制御することによって、発光装置に輝度分布を付与することができるとともに、熱的ストレスを低減するように発光素子の輝度を制御することもできる。 In the light emitting device having the configuration of FIG. 3, a plurality of light emitting element substrates LT1 to LT12 are installed on the side of the first main surface 61a of the base material 61, and each light emitting element substrate LT is equipped with a plurality of light emitting elements. At the same time, it is preferable to have a TFT that controls the lighting of the light emitting element. In this case, by controlling the brightness of the light emitting element mounted on each light emitting element substrate LT, the brightness distribution can be given to the light emitting device, and the brightness of the light emitting element is controlled so as to reduce the thermal stress. You can also do it.

本発明の発光装置は表示装置等に適用できる。本発明の発光装置が適用された表示装置は、一つの画素部15に、異なる発光波長(発光色)の発光素子14が複数配置されており、それぞれに接続される発光制御部22がある構成であってもよい。例えば、一つの画素部15に、赤色LED(RLED)等から成る赤色発光素子と緑色LED(GLED)等から成る緑色発光素子と青色LED(BLED)等から成る青色発光素子と、が配置されており、それぞれに接続される発光制御部(Rドライバ、Gドライバ、Bドライバ)がある構成であってもよい。この場合、例えば、画素部15の中心部にRLED、GLED、BLEDが集約的に正三角形の各頂点に位置するように配置されており、RドライバとGドライバとBドライバが、RLEDとGLEDとBLEDよりも基板1の内側に配置される構成とし得る。また、画素部15の中心部にRLED、GLED、BLEDが、走査信号線2または発光制御信号線3に平行な一直線上、すなわち行方向または列方向に平行な一直線上、に配列された構成とすることもできる。 The light emitting device of the present invention can be applied to a display device or the like. The display device to which the light emitting device of the present invention is applied has a configuration in which a plurality of light emitting elements 14 having different light emitting wavelengths (light emitting colors) are arranged in one pixel unit 15, and a light emitting control unit 22 connected to each is provided. May be. For example, a red light emitting element composed of a red LED (RLED) or the like, a green light emitting element composed of a green LED (GLED) or the like, and a blue light emitting element composed of a blue LED (BLED) or the like are arranged in one pixel unit 15. There may be a configuration in which there are light emission control units (R driver, G driver, B driver) connected to each. In this case, for example, the RLED, GLED, and BLED are collectively arranged at each vertex of the equilateral triangle in the center of the pixel portion 15, and the R driver, the G driver, and the B driver are the RLED and the GLED. It may be configured to be arranged inside the substrate 1 with respect to the BLED. Further, the RLEDs, GLEDs, and BLEDs are arranged in the center of the pixel unit 15 on a straight line parallel to the scanning signal line 2 or the light emission control signal line 3, that is, on a straight line parallel to the row direction or the column direction. You can also do it.

また、隣接する3つの画素部15のそれぞれに、互いに異なる発光波長(発光色)の発光素子14が配置されており、それぞれに接続される発光制御部22がある構成であってもよい。例えば、第1の画素部15に赤色LED(RLED)等から成る赤色発光素子が
配置され、第2の画素部15に緑色LED(GLED)等から成る緑色発光素子が配置され、第3の画素部15に青色LED(BLED)等から成る青色発光素子が配置されており、それぞれに接続される発光制御部(Rドライバ、Gドライバ、Bドライバ)が各画素部15にある構成であってもよい。第1の画素部15と第2の画素部15と第3の画素部15は、行方向に並んでいてもよく、列方向に並んでいてもよい。
Further, the light emitting elements 14 having different emission wavelengths (emission colors) are arranged in each of the three adjacent pixel units 15, and the light emission control unit 22 connected to each of them may be provided. For example, a red light emitting element composed of a red LED (RLED) or the like is arranged in the first pixel unit 15, a green light emitting element composed of a green LED (GLED) or the like is arranged in the second pixel unit 15, and a third pixel. Even if a blue light emitting element composed of a blue LED (BLED) or the like is arranged in the unit 15, and a light emitting control unit (R driver, G driver, B driver) connected to each is provided in each pixel unit 15. good. The first pixel unit 15, the second pixel unit 15, and the third pixel unit 15 may be arranged in the row direction or may be arranged in the column direction.

本発明の乗物用前照灯は、上記本発明の構成の発光装置を有する構成である。この構成により、高い信頼性と長寿命のものとなる。例えば、本発明の乗物用前照灯(ヘッドライト)HLは、図1に示すようにリフレクタ60を備えている。リフレクタ60は、アルミニウム,ステンレススチール等の金属、合金から成るか、あるいはプラスチック等の絶縁基体の表面に白銀色の色合いを呈する銀,アルミニウム等から成る光反射層が形成されて成る。そして、これらのリフレクタ60、基材61及び発光素子基板LT1〜LT12は、集光機能すなわちフレネルレンズ等のレンズ機能を有する、ガラス,プラスチック等から成る透明被覆体によって覆われるとともに密閉され、その密閉空間内に収容される。 The vehicle headlight of the present invention is configured to have the light emitting device having the above-described configuration of the present invention. This configuration provides high reliability and long life. For example, the vehicle headlight HL of the present invention includes a reflector 60 as shown in FIG. The reflector 60 is made of a metal such as aluminum or stainless steel or an alloy, or a light reflecting layer made of silver or aluminum having a silvery tint is formed on the surface of an insulating substrate such as plastic. The reflector 60, the base material 61, and the light emitting element substrates LT1 to LT12 are covered and sealed with a transparent coating body made of glass, plastic, etc., which has a condensing function, that is, a lens function such as a Fresnel lens, and is hermetically sealed. It is housed in the space.

本発明の乗物は、上記本発明の構成の乗物用前照灯を有する構成である。この構成により、高い信頼性と長寿命の乗物用前照灯を有するので、高い信頼性と長寿命の乗物となる。乗物としては、自動車、自転車、自動二輪車(バイク)、バス、トラック、電車等の列車、船舶、飛行機等がある。 The vehicle of the present invention is configured to have a headlight for a vehicle having the above-described configuration of the present invention. With this configuration, it has high reliability and long life vehicle headlights, which makes it a highly reliable and long life vehicle. Vehicles include automobiles, bicycles, motorcycles, buses, trucks, trains such as trains, ships, airplanes, and the like.

なお、本発明の発光装置、乗物用前照灯及び乗物は、上記実施の形態に限定されるものではなく、適宜の変更、改良が施されていてもよい。 The light emitting device, the headlight for a vehicle, and the vehicle of the present invention are not limited to the above-described embodiment, and may be appropriately modified or improved.

本発明の発光装置は、上述したように、LED表示装置、有機EL表示装置等の表示装置に適用し得る。その表示装置は、各種の電子機器に適用できる。その電子機器としては、複合型かつ大型の表示装置(マルチディスプレイ)、自動車経路誘導システム(カーナビゲーションシステム)、船舶経路誘導システム、航空機経路誘導システム、スマートフォン端末、携帯電話、タブレット端末、パーソナルデジタルアシスタント(PDA)、ビデオカメラ、デジタルスチルカメラ、電子手帳、電子書籍、電子辞書、パーソナルコンピュータ、複写機、ゲーム機器の端末装置、テレビジョン、商品表示タグ、価格表示タグ、産業用のプログラマブル表示装置、カーオーディオ、デジタルオーディオプレイヤー、ファクシミリ、プリンター、現金自動預け入れ払い機(ATM)、自動販売機、ヘッドマウントディスプレイ(HMD)、デジタル表示式腕時計、スマートウォッチなどがある。 As described above, the light emitting device of the present invention can be applied to display devices such as LED display devices and organic EL display devices. The display device can be applied to various electronic devices. The electronic devices include a complex and large display device (multi-display), an automobile route guidance system (car navigation system), a ship route guidance system, an aircraft route guidance system, a smartphone terminal, a mobile phone, a tablet terminal, and a personal digital assistant. (PDAs), video cameras, digital still cameras, electronic notebooks, electronic books, electronic dictionaries, personal computers, copying machines, game device terminals, televisions, product display tags, price display tags, industrial programmable display devices, Car audio, digital audio players, facsimiles, printers, automatic cash deposit / payment machines (ATMs), vending machines, head-mounted displays (HMDs), digital display watches, smart watches, etc.

1 基板
2 走査信号線
3 発光制御信号線
12,13 TFT
14 発光素子
16 正電圧入力線
17 負電圧入力線
31 絶縁層
61 基材
61a 第1主面
61b 第2主面
61L 配線
1 Substrate 2 Scanning signal line 3 Light emission control signal line 12, 13 TFT
14 Light emitting element 16 Positive voltage input line 17 Negative voltage input line 31 Insulation layer 61 Base material 61a First main surface 61b Second main surface 61L Wiring

Claims (11)

曲面形状または複数の平面から構成された多面体形状である第1主面および前記第1主面に対向する第2主面を有する基材と、
前記基材の前記第1主面の側に複数設置され、それぞれ発光素子を複数搭載している発光素子基板と、を有し、
前記発光素子基板は、前記発光素子の点灯を制御する薄膜トランジスタを備えており、
前記薄膜トランジスタは、前記第1主面の中央部にある前記発光素子基板に備わった第1の薄膜トランジスタと、前記第1主面の周辺部にある前記発光素子基板に備わった第2の薄膜トランジスタと、を含み、前記第1の薄膜トランジスタに含まれる第1の半導体層の、比抵抗と厚みと幅と長さによって規定される抵抗が、前記第2の薄膜トランジスタに含まれる第2の半導体層の、比抵抗と厚みと幅と長さによって規定される抵抗よりも小さい発光装置。
A base material having a first main surface which is a curved surface shape or a polyhedral shape composed of a plurality of planes and a second main surface facing the first main surface,
It has a light emitting element substrate, which is installed on the side of the first main surface of the base material and mounts a plurality of light emitting elements, respectively.
The light emitting element substrate includes a thin film transistor that controls lighting of the light emitting element.
The thin film transistor includes a first thin film transistor provided on the light emitting element substrate in the central portion of the first main surface, and a second thin film transistor provided on the light emitting element substrate on the peripheral portion of the first main surface. The resistance of the first semiconductor layer included in the first thin film transistor is defined by the specific resistance, thickness, width and length of the second semiconductor layer included in the second thin film transistor. A light emitting device that is smaller than the resistance defined by the resistance, thickness, width, and length.
前記基材は、前記発光素子に電気的に接続される配線を有している請求項1に記載の発光装置。 The light emitting device according to claim 1, wherein the base material has wiring electrically connected to the light emitting element. 前記第1主面は、凸形に湾曲している請求項1または請求項2に記載の発光装置。 The light emitting device according to claim 1 or 2, wherein the first main surface is curved in a convex shape. 前記第2主面は、凹形に湾曲している請求項1乃至請求項3のいずれか1項に記載の発光装置。 The light emitting device according to any one of claims 1 to 3, wherein the second main surface is curved in a concave shape. 前記基材の前記第2主面の側に放熱部材が設置されている請求項1乃至請求項4のいずれか1項に記載の発光装置。 The light emitting device according to any one of claims 1 to 4, wherein a heat radiating member is installed on the side of the second main surface of the base material. 前記発光素子の輝度を前記発光素子基板ごとに制御する輝度制御装置を有している請求項1乃至請求項5のいずれか1項に記載の発光装置。 The light emitting device according to any one of claims 1 to 5, further comprising a brightness control device that controls the brightness of the light emitting element for each light emitting element substrate. 前記輝度制御装置は、前記基材の前記第1主面の中央部にある前記発光素子基板の輝度が、前記第1主面の周辺部にある前記発光素子基板の輝度と同等以下となるように制御する請求項6に記載の発光装置。 In the brightness control device, the brightness of the light emitting element substrate in the central portion of the first main surface of the base material is equal to or less than the brightness of the light emitting element substrate in the peripheral portion of the first main surface. The light emitting device according to claim 6. 複数の前記発光素子基板は、前記第1主面の中央部にあるものと周辺部にあるものを含んでおり、
前記第1主面の中央部にある前記発光素子基板に搭載された第1の発光素子の発光効率
が、前記第1主面の周辺部にある前記発光素子基板に搭載された第2の発光素子の発光効率よりも高い請求項1乃至請求項7のいずれか1項に記載の発光装置。
The plurality of the light emitting element substrates include those in the central portion and those in the peripheral portion of the first main surface.
The luminous efficiency of the first light emitting element mounted on the light emitting element substrate in the central portion of the first main surface is the second light emission mounted on the light emitting element substrate in the peripheral portion of the first main surface. The light emitting device according to any one of claims 1 to 7, which has a higher luminous efficiency than the element.
複数の前記発光素子基板は、それらの隣接間に間隔がある請求項1乃至請求項8のいずれか1項に記載の発光装置。 The light emitting device according to any one of claims 1 to 8, wherein the plurality of light emitting element substrates have a space between adjacent light emitting element substrates. 複数の前記発光素子基板は、前記基材の周辺部にある前記発光素子基板と、前記基材の中央部にある前記発光素子基板と、の間隔が、前記中央部にある前記発光素子基板の隣接間の間隔よりも大きいか、または前記周辺部にある前記発光素子基板の隣接間の間隔よりも大きい請求項9に記載の発光装置。 The plurality of the light emitting element substrates are such that the distance between the light emitting element substrate in the peripheral portion of the base material and the light emitting element substrate in the central portion of the base material is the distance between the light emitting element substrate in the central portion. The light emitting device according to claim 9, wherein the light emitting device is larger than the distance between the adjacent parts or larger than the distance between the adjacent parts of the light emitting element substrate in the peripheral portion. 曲面形状または複数の平面から構成された多面体形状である第1主面および前記第1主面に対向する第2主面を有する基材と、
前記基材の前記第1主面の側に複数設置され、それぞれ発光素子を複数搭載している発光素子基板と、を有し、
前記発光素子基板は、前記発光素子の点灯を制御する薄膜トランジスタを備えており、
前記薄膜トランジスタは、前記第1主面の中央部にある前記発光素子基板に備わった第1の薄膜トランジスタと、前記第1主面の周辺部にある前記発光素子基板に備わった第2の薄膜トランジスタと、を含み、前記第1の薄膜トランジスタに含まれる第1の半導体層の電子移動度が、前記第2の薄膜トランジスタに含まれる第2の半導体層の電子移動度よりも大きい発光装置。
A base material having a first main surface which is a curved surface shape or a polyhedral shape composed of a plurality of planes and a second main surface facing the first main surface,
It has a light emitting element substrate, which is installed on the side of the first main surface of the base material and mounts a plurality of light emitting elements, respectively.
The light emitting element substrate includes a thin film transistor that controls lighting of the light emitting element.
The thin film transistor includes a first thin film transistor provided on the light emitting element substrate in the central portion of the first main surface, and a second thin film transistor provided on the light emitting element substrate on the peripheral portion of the first main surface. A light emitting device comprising the above, wherein the electron mobility of the first semiconductor layer included in the first thin film transistor is larger than the electron mobility of the second semiconductor layer included in the second thin film transistor.
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