JP6770699B2 - A method of forming a transparent convex shape on an intermediate transfer medium and a method of forming a printed matter using the same. - Google Patents
A method of forming a transparent convex shape on an intermediate transfer medium and a method of forming a printed matter using the same. Download PDFInfo
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Landscapes
- Electronic Switches (AREA)
- Thermal Transfer Or Thermal Recording In General (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
- Decoration By Transfer Pictures (AREA)
Description
本発明は、中間転写媒体上に透明な凸形状を形成する方法に関する。また、本発明は、該中間転写媒体を用いて、表面に透明な凸形状を有する印画物を形成する方法に関する。 The present invention relates to a method of forming a transparent convex shape on an intermediate transfer medium. The present invention also relates to a method for forming a printed matter having a transparent convex shape on the surface using the intermediate transfer medium.
従来、簡便な印刷方法として熱転写記録方法が広く使用されている。熱転写記録方法は、各種画像を簡便に形成できるため、印刷枚数が比較的少なくてもよい印刷物、例えば、身分証明書などのIDカードの作成や営業写真、あるいはパーソナルコンピュータのプリンタや、ビデオプリンタなどにおいて利用されている。 Conventionally, a thermal transfer recording method has been widely used as a simple printing method. Since various images can be easily formed in the thermal transfer recording method, the number of printed matter may be relatively small, for example, ID card creation such as identification card, business photograph, personal computer printer, video printer, etc. It is used in.
現在、熱転写受像シートの用途の多様化に伴い、任意の対象物に熱転写画像を形成する要求が高まっている。通常は、熱転写画像を形成する対象物として、基材上に受容層を設けた専用の熱転写受像シートを用いているが、この場合には、基材等に制約が生ずることがある。このような状況下で、受容層が基材上に剥離可能に設けられた中間転写媒体を用いることが提案されている。この中間転写媒体によれば、熱転写シートを用いて、受容層に転写して画像を形成し、その後に中間転写媒体を加熱して、受容層を任意の被転写体上に転写することができ、被転写体に制約を受けることがなく熱転写画像の形成が可能となる。 At present, with the diversification of applications of heat transfer image receiving sheets, there is an increasing demand for forming a heat transfer image on an arbitrary object. Normally, a dedicated thermal transfer image receiving sheet having a receiving layer provided on a substrate is used as an object for forming a thermal transfer image, but in this case, restrictions may occur on the substrate or the like. Under such circumstances, it has been proposed to use an intermediate transfer medium in which the receiving layer is detachably provided on the substrate. According to this intermediate transfer medium, the heat transfer sheet can be used to transfer to the receiving layer to form an image, and then the intermediate transfer medium can be heated to transfer the receiving layer onto an arbitrary transfer target. , It is possible to form a thermally transferred image without being restricted by the transferred object.
ここで、熱転写記録方式に用いられる熱転写シートは大別すると、加熱によって熱溶融性着色層が溶融軟化して熱溶融性着色層が被転写体、すなわち熱転写受像シートに転写移行する、いわゆる溶融転写タイプの熱転写シートと、感熱により色材層中の染料が昇華して染料が熱転写受像シートに移行する、いわゆる昇華タイプの熱転写シートとに分類される。ここで、身分証明書などのIDカードやクレジットカード等の画像表示体を作製する場合、特に、文字や数字等の単調な画像を形成する場合は、熱溶融型の熱転写シートが使用される。このような画像表示体を製造する際には、偽造防止効果を付与するために様々な提案がなされている。例えば、中間転写シートを用いて画像表示体の内部に透明薄膜層/パターン層/透明薄膜層を設けることが提案されている(特許文献1参照)。また、中間転写媒体の受容層にパターン状の厚み差を設けることも提案されている(特許文献2参照)。 Here, the thermal transfer sheets used in the thermal transfer recording method can be roughly classified into so-called melt transfer in which the thermal meltable colored layer is melted and softened by heating and the thermal meltable colored layer is transferred to the transferred object, that is, the thermal transfer image receiving sheet. It is classified into a type of thermal transfer sheet and a so-called sublimation type thermal transfer sheet in which the dye in the color material layer is sublimated by heat sensitivity and the dye is transferred to the thermal transfer image receiving sheet. Here, when producing an image display body such as an ID card such as an identification card or a credit card, particularly when forming a monotonous image such as characters or numbers, a heat-melting type thermal transfer sheet is used. When manufacturing such an image display body, various proposals have been made in order to impart an anti-counterfeiting effect. For example, it has been proposed to provide a transparent thin film layer / pattern layer / transparent thin film layer inside an image display using an intermediate transfer sheet (see Patent Document 1). It has also been proposed to provide a pattern-like thickness difference in the receiving layer of the intermediate transfer medium (see Patent Document 2).
しかしながら、特許文献1および2のいずれの中間転写媒体を用いたとしても、画像表示体(印画物)の内部に形成されたパターンは、印画物の表面に浮き出るものでは無かった。 However, regardless of which of the intermediate transfer media of Patent Documents 1 and 2 is used, the pattern formed inside the image display body (printed matter) does not stand out on the surface of the printed matter.
本発明は上記の背景技術に鑑みてなされたものであり、その目的は、印画物の表面に文字等の透明な凸形状を形成することができる中間転写媒体を提供することにある。 The present invention has been made in view of the above background art, and an object of the present invention is to provide an intermediate transfer medium capable of forming a transparent convex shape such as characters on the surface of a printed matter.
本発明者らは、上記課題を解決するため、鋭意検討した結果、特定の層構成を有する熱転写シートを用いて中間転写媒体上に熱転写を行うことで、上記課題を解決できることを知見した。本発明は、かかる知見に基づいて完成されたものである。 As a result of diligent studies to solve the above problems, the present inventors have found that the above problems can be solved by performing thermal transfer on an intermediate transfer medium using a thermal transfer sheet having a specific layer structure. The present invention has been completed based on such findings.
すなわち、本発明の一態様によれば、
熱転写シートを用いて中間転写媒体上に透明な凸形状を形成する方法であって、
基材シートと、前記基材シートの一方の面上に少なくとも透明樹脂層を含む第1転写層とを備える熱転写シートを用意する工程と、
基材と、前記基材の一方の面上に少なくとも受容層を含む第2転写層とを備える中間転写媒体を用意する工程と、
前記熱転写シートの透明樹脂層を前記中間転写媒体の受容層上に重ね合わせて熱転写して、前記中間転写媒体上に前記透明樹脂層が積層された透明な凸形状を形成する工程と、
を含む、方法が提供される。
That is, according to one aspect of the present invention.
A method of forming a transparent convex shape on an intermediate transfer medium using a thermal transfer sheet.
A step of preparing a thermal transfer sheet including a substrate sheet and a first transfer layer containing at least a transparent resin layer on one surface of the substrate sheet.
A step of preparing an intermediate transfer medium including a base material and a second transfer layer including at least a receiving layer on one surface of the base material.
A step of superimposing the transparent resin layer of the thermal transfer sheet on the receiving layer of the intermediate transfer medium and performing thermal transfer to form a transparent convex shape in which the transparent resin layer is laminated on the intermediate transfer medium.
Methods are provided, including.
本発明の上記態様においては、前記熱転写シートが、前記基材シートと前記透明樹脂層との間に、離型層をさらに備えることが好ましい。 In the above aspect of the present invention, it is preferable that the thermal transfer sheet further includes a release layer between the base material sheet and the transparent resin layer.
本発明の上記態様においては、前記熱転写シートの第1転写層が、色材層を含むことが好ましい。 In the above aspect of the present invention, it is preferable that the first transfer layer of the thermal transfer sheet includes a color material layer.
本発明の上記態様においては、前記第2転写層が、前記基材と前記受容層との間に、保護層をさらに備えることが好ましい。 In the above aspect of the present invention, it is preferable that the second transfer layer further includes a protective layer between the base material and the receiving layer.
本発明の上記態様においては、前記透明樹脂層と前記受容層とが、同一の樹脂を含む、ことが好ましい。 In the above aspect of the present invention, it is preferable that the transparent resin layer and the receiving layer contain the same resin.
本発明の上記態様においては、前記熱転写シートの前記色材層を前記透明な凸形状が形成された受容層上に重ね合わせて熱転写して、前記中間転写媒体上に画像を形成する工程をさらに含むことが好ましい。 In the above aspect of the present invention, the step of superimposing the color material layer of the thermal transfer sheet on the receiving layer on which the transparent convex shape is formed and thermally transferring the image to form an image on the intermediate transfer medium is further added. It is preferable to include it.
本発明の他の態様によれば、
中間転写媒体を用いて表面に透明な凸形状を有する印画物を形成する方法であって、
上記の方法により表面に透明な凸形状が形成された中間転写媒体を用意する工程と、
被転写体を用意する工程と、
前記中間転写媒体の第2転写層を被転写体上に重ね合わせて熱転写して、表面に透明な凸形状を有する印画物を形成する工程を含む、方法が提供される。
According to another aspect of the invention
A method of forming a printed matter having a transparent convex shape on the surface using an intermediate transfer medium.
A step of preparing an intermediate transfer medium having a transparent convex shape formed on the surface by the above method, and
The process of preparing the transfer material and
Provided is a method comprising a step of superimposing a second transfer layer of the intermediate transfer medium on a transfer target and performing thermal transfer to form a printed matter having a transparent convex shape on the surface.
本発明の他の態様においては、前記印画物表面の凸形状が、文字であることが好ましい。 In another aspect of the present invention, it is preferable that the convex shape on the surface of the printed matter is a character.
本発明の他の態様においては、前記印画物表面の凸形状の高さが、5μm以上30μm以下であることが好ましい。
In another aspect of the present invention, the height of the convex shape on the surface of the printed matter is preferably 5 μm or more and 30 μm or less.
本発明によれば、印画物の表面に文字等の透明な凸形状を形成することができる中間転写媒体を提供することができる。また、このような中間転写媒体を用いて表面に文字等の透明な凸形状を有する印画物を提供することができる。 According to the present invention, it is possible to provide an intermediate transfer medium capable of forming a transparent convex shape such as characters on the surface of a printed matter. Further, it is possible to provide a printed matter having a transparent convex shape such as characters on the surface by using such an intermediate transfer medium.
<中間転写媒体上に透明な凸形状を形成する方法>
本発明による中間転写媒体上に透明な凸形状を形成する方法は、
熱転写シートを用いて中間転写媒体上に透明な凸形状を形成する方法であって、
基材シートと、前記基材シートの一方の面上に少なくとも透明樹脂層を含む第1転写層とを備える熱転写シートを用意する工程と、
基材と、前記基材の一方の面上に少なくとも受容層を含む第2転写層とを備える中間転写媒体を用意する工程と、
前記熱転写シートの透明樹脂層を前記中間転写媒体の受容層上に重ね合わせて熱転写して、前記中間転写媒体の受容層上に前記透明樹脂層が積層された透明な凸形状を形成する工程と、
を含むものである。
<Method of forming a transparent convex shape on the intermediate transfer medium>
The method for forming a transparent convex shape on the intermediate transfer medium according to the present invention is
A method of forming a transparent convex shape on an intermediate transfer medium using a thermal transfer sheet.
A step of preparing a thermal transfer sheet including a substrate sheet and a first transfer layer containing at least a transparent resin layer on one surface of the substrate sheet.
A step of preparing an intermediate transfer medium including a base material and a second transfer layer including at least a receiving layer on one surface of the base material.
A step of superimposing the transparent resin layer of the thermal transfer sheet on the receiving layer of the intermediate transfer medium and performing thermal transfer to form a transparent convex shape in which the transparent resin layer is laminated on the receiving layer of the intermediate transfer medium. ,
Is included.
本発明による中間転写媒体上に透明な凸形状を形成する方法の一実施態様を、図1を参照しながら説明する。まず、基材シート11と、基材シート11の一方の面上に透明樹脂層12および色材層13(イエロー13A、マゼンダ13B、シアン13C)を面順次で含む第1転写層14とを備える熱転写シート10を用意し、また、基材16と、保護層17および受容層18を含む第2転写層19とを備える中間転写媒体15を用意する。次に、熱転写シート10の透明樹脂層12を中間転写媒体15の受容層18上に重ね合わせて熱転写して、中間転写媒体の受容層18上に前記透明樹脂層12が積層された透明な凸形状20を形成して、表面に透明な凸形状20が形成された中間転写媒体22が得られる。透明樹脂層12の転写前に受容層18上に色材層13を転写した後、色材層13上に透明樹脂層12を転写してもよい。この結果、中間転写媒体22の第2転写層21は表面に透明な凸形状20を有する。なお、図3に示すように、熱転写シート10は、基材シート11と透明樹脂層12との間に、離型層26をさらに備えてもよい。以下、本発明で用いる熱転写シートを構成する各層について詳述する。 An embodiment of the method for forming a transparent convex shape on the intermediate transfer medium according to the present invention will be described with reference to FIG. First, a base sheet 11 and a first transfer layer 14 containing a transparent resin layer 12 and a coloring material layer 13 (yellow 13A, magenta 13B, cyan 13C) on one surface of the base sheet 11 are provided. A thermal transfer sheet 10 is prepared, and an intermediate transfer medium 15 including a base material 16 and a second transfer layer 19 including a protective layer 17 and a receiving layer 18 is prepared. Next, the transparent resin layer 12 of the thermal transfer sheet 10 is superposed on the receiving layer 18 of the intermediate transfer medium 15 and heat-transferred, and the transparent resin layer 12 is laminated on the receiving layer 18 of the intermediate transfer medium. The shape 20 is formed, and the intermediate transfer medium 22 having the transparent convex shape 20 formed on the surface is obtained. The color material layer 13 may be transferred onto the receiving layer 18 before the transfer of the transparent resin layer 12, and then the transparent resin layer 12 may be transferred onto the color material layer 13. As a result, the second transfer layer 21 of the intermediate transfer medium 22 has a transparent convex shape 20 on the surface. As shown in FIG. 3, the thermal transfer sheet 10 may further include a release layer 26 between the base sheet 11 and the transparent resin layer 12. Hereinafter, each layer constituting the thermal transfer sheet used in the present invention will be described in detail.
<熱転写シート>
本発明に用いられる熱転写シートは、基材シートの一方の面上に、少なくとも透明樹脂層を含む第1転写層を備えるものであり、基材シートと透明樹脂層との間に離型層をさらに備えてもよい。また、熱転写シートは、基材シートの他方の面上に背面層を備えてもよい。
<Thermal transfer sheet>
The thermal transfer sheet used in the present invention includes a first transfer layer containing at least a transparent resin layer on one surface of the base sheet, and a release layer is provided between the base sheet and the transparent resin layer. You may also prepare. Further, the thermal transfer sheet may be provided with a back layer on the other surface of the base sheet.
(基材シート)
基材シートは、第1転写層および背面層等を保持するために設けられる。基材シートは、特に限定されず、中間転写媒体の受容層上に熱転写画像を形成するときにサーマルヘッドにより加えられる熱に耐え、取り扱い上支障のない機械的特性を有することが望ましい。このような材料としては、例えば、ポリエチレンテレフタレート等のポリエステル、ポリアリレート、ポリカーボネート、ポリウレタン、ポリイミド、ポリエーテルイミド、セルロース誘導体、ポリエチレン、エチレン・酢酸ビニル共重合体、ポリプロピレン、ポリスチレン、アクリル、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリビニルアルコール、ポリビニルブチラール、ナイロン、ポリエーテルエーテルケトン、ポリサルフォン、ポリエーテルサルフォン、テトラフルオロエチレン・パーフルオロアルキルビニルエーテル、ポリビニルフルオライド、テトラフルオロエチレン・エチレン、テトラフルオロエチレン・ヘキサフルオロプロピレン、ポリクロロトリフルオロエチレン、ポリビニリデンフルオライド等の各種プラスチックフィルムまたはシートを挙げることができる。また、基材シートの厚さは、その強度及び耐熱性が適切になるように材料に応じて適宜設定することができ、2μm以上100μm以下程度が一般的で、好ましくは1μm以上10μm以下である。
(Base sheet)
The base sheet is provided to hold the first transfer layer, the back surface layer, and the like. The base sheet is not particularly limited, and it is desirable that the base sheet has mechanical properties that can withstand the heat applied by the thermal head when forming a thermal transfer image on the receiving layer of the intermediate transfer medium and do not interfere with handling. Examples of such a material include polyester such as polyethylene terephthalate, polyarylate, polycarbonate, polyurethane, polyimide, polyetherimide, cellulose derivative, polyethylene, ethylene / vinyl acetate copolymer, polypropylene, polystyrene, acrylic, polyvinylidene chloride. , Polyvinylidene chloride, polyvinyl alcohol, polyvinyl butyral, nylon, polyether ether ketone, polysulfone, polyether sulfone, tetrafluoroethylene / perfluoroalkyl vinyl ether, polyvinyl fluoride, tetrafluoroethylene / ethylene, tetrafluoroethylene / hexafluoro Various plastic films or sheets such as propylene, polychlorotrifluoroethylene, polyvinylidene fluoride and the like can be mentioned. Further, the thickness of the base sheet can be appropriately set according to the material so that its strength and heat resistance are appropriate, and is generally about 2 μm or more and 100 μm or less, preferably 1 μm or more and 10 μm or less. ..
また、基材シートの一方の面に接着処理が施されていても良い。接着処理を施すことで、基材シートと第1転写層または基材シートと背面層との密着性を向上させることができる。 Further, one surface of the base sheet may be subjected to an adhesive treatment. By applying the adhesive treatment, the adhesion between the base sheet and the first transfer layer or the base sheet and the back surface layer can be improved.
接着処理としては、例えば、コロナ放電処理、火炎処理、オゾン処理、紫外線処理、放射線処理、粗面化処理、化学薬品処理、プラズマ処理、低温プラズマ処理、プライマー処理、グラフト化処理等公知の樹脂表面改質技術をそのまま適用することができる。また、それらの処理を2種以上併用することもできる。 Examples of the bonding treatment include known resin surfaces such as corona discharge treatment, flame treatment, ozone treatment, ultraviolet treatment, radiation treatment, roughening treatment, chemical treatment, plasma treatment, low temperature plasma treatment, primer treatment, and grafting treatment. The reforming technology can be applied as it is. Further, two or more kinds of these treatments can be used in combination.
(第1転写層)
第1転写層は、少なくとも透明樹脂層を含むものであり、色材層をさらに含んでもよい。第1転写層において、透明樹脂層と色材層とは、基材上に面順次に形成されたものであることが好ましい。
(First transfer layer)
The first transfer layer includes at least a transparent resin layer, and may further include a color material layer. In the first transfer layer, the transparent resin layer and the coloring material layer are preferably formed on the base material in a surface-sequential manner.
(透明樹脂層)
透明樹脂層は、中間転写媒体の受容層上に転写され、透明な凸形状を形成するための層である。透明な凸形状は、ヘイズ値が60%以下であることが好ましく、40%以上60%以下であることがさらに好ましい。また透明な凸形状は、測定角20度の光沢度が30%以上であることが好ましく、30%以上60%以下であることがさらに好ましい。
なおヘイズ値および光沢度はヘイズメーター(東洋精機製作所(株)製、型番:マイクロヘイズプラス)を用い、測定角20度の光沢度はJIS Z 8741:1997に、ヘイズ値はJIS K 7136:2000に準拠して測定したものである。
(Transparent resin layer)
The transparent resin layer is a layer for forming a transparent convex shape by being transferred onto the receiving layer of the intermediate transfer medium. The transparent convex shape preferably has a haze value of 60% or less, and more preferably 40% or more and 60% or less. Further, the transparent convex shape preferably has a glossiness of 30% or more at a measurement angle of 20 degrees, and more preferably 30% or more and 60% or less.
The haze value and glossiness are measured using a haze meter (manufactured by Toyo Seiki Seisakusho Co., Ltd., model number: Microhaze Plus), the glossiness at a measurement angle of 20 degrees is JIS Z 8741: 1997, and the haze value is JIS K 7136: 2000. It was measured in accordance with.
透明樹脂層を形成する樹脂材料としては、例えば、ポリ(メタ)アクリレート、ポリ(メタ)アクリルアミド等のアクリル系樹脂、ポリビニルアルコール樹脂、ポリ酢酸ビニル樹脂、塩酢ビ樹脂、ポリビニルブチラール樹脂、ポリビニルアセタール樹脂、ポリビニルピロリドン等のビニル系樹脂、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹等のポリエステル系樹脂、ポリウレタンアクリレート等のウレタン系樹脂、エチルセルロース樹脂、ヒドロキシエチルセルロース樹脂、エチルヒドロキシセルロース樹脂、メチルセルロース樹脂、酢酸セルロース樹脂等のセルロース系樹脂、ポリアミド樹脂、芳香族ポリアミド樹脂、ポリアミドイミド樹脂等のポリアミド系樹脂、アセタール系樹脂、およびポリカーボネート系樹脂等が挙げられる。 Examples of the resin material forming the transparent resin layer include acrylic resins such as poly (meth) acrylate and poly (meth) acrylamide, polyvinyl alcohol resin, polyvinyl acetate resin, salt vinegar biresin, polyvinyl butyral resin, and polyvinyl acetal. Resin, vinyl resin such as polyvinylpyrrolidone, polyethylene terephthalate resin, polyester resin such as polyethylene naphthalate tree, urethane resin such as polyurethane acrylate, ethyl cellulose resin, hydroxyethyl cellulose resin, ethyl hydroxy cellulose resin, methyl cellulose resin, cellulose acetate resin Examples thereof include cellulose-based resins such as, polyamide resins, aromatic polyamide resins, polyamide-based resins such as polyamideimide resins, acetal-based resins, and polycarbonate-based resins.
透明樹脂層の形成方法は特に限定されないが、従来公知の塗布方法により形成することができる。例えば、適当な溶剤中に上記の樹脂材料を加えて、各成分を溶解または分散させて塗布液を調製した後、この塗布液を剥離層の上に、グラビアコート法、ロールコート法、コンマコート法、グラビア印刷法、スクリーン印刷法、およびグラビアリバースロールコーティング法等の公知の手段を用い塗布、乾燥させて形成することができる。また、透明樹脂層の厚さは、特に限定されないが、好ましく0.5μm以上30μm以下であり、より好ましくは1μm以上20μm以下である。 The method for forming the transparent resin layer is not particularly limited, but it can be formed by a conventionally known coating method. For example, the above resin material is added to an appropriate solvent to dissolve or disperse each component to prepare a coating liquid, and then this coating liquid is applied onto a release layer by a gravure coating method, a roll coating method, or a comma coating method. It can be formed by coating and drying using known means such as a method, a gravure printing method, a screen printing method, and a gravure reverse roll coating method. The thickness of the transparent resin layer is not particularly limited, but is preferably 0.5 μm or more and 30 μm or less, and more preferably 1 μm or more and 20 μm or less.
(色材層)
色材層は、中間転写媒体の受容層上に転写され、文字や数字等の画像を形成するための層である。色材層は、図1に示すように、イエロー、マゼンダ、シアン等の複数種の色材層を面順次で設けてもよい。
(Color material layer)
The color material layer is a layer for forming an image such as letters and numbers by being transferred onto a receiving layer of an intermediate transfer medium. As the color material layer, as shown in FIG. 1, a plurality of types of color material layers such as yellow, magenta, and cyan may be provided in a surface-sequential manner.
色材層を形成する樹脂材料としては、例えば、ポリ(メタ)アクリレート、ポリ(メタ)アクリルアミド等のアクリル系樹脂、ポリビニルアルコール樹脂、ポリ酢酸ビニル樹脂、塩酢ビ樹脂、ポリビニルブチラール樹脂、ポリビニルアセタール樹脂、ポリビニルピロリドン等のビニル系樹脂、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹等のポリエステル系樹脂、ポリウレタンアクリレート等のウレタン系樹脂、エチルセルロース樹脂、ヒドロキシエチルセルロース樹脂、エチルヒドロキシセルロース樹脂、メチルセルロース樹脂、酢酸セルロース樹脂等のセルロース系樹脂、ポリアミド樹脂、芳香族ポリアミド樹脂、ポリアミドイミド樹脂等のポリアミド系樹脂、アセタール系樹脂、およびポリカーボネート系樹脂等が挙げられる。 Examples of the resin material forming the coloring material layer include acrylic resins such as poly (meth) acrylate and poly (meth) acrylamide, polyvinyl alcohol resin, polyvinyl acetate resin, salt vinegar biresin, polyvinyl butyral resin, and polyvinyl acetal. Resin, vinyl resin such as polyvinylpyrrolidone, polyethylene terephthalate resin, polyester resin such as polyethylene naphthalate tree, urethane resin such as polyurethane acrylate, ethyl cellulose resin, hydroxyethyl cellulose resin, ethyl hydroxy cellulose resin, methyl cellulose resin, cellulose acetate resin Examples thereof include cellulose-based resins such as, polyamide resins, aromatic polyamide resins, polyamide-based resins such as polyamideimide resins, acetal-based resins, and polycarbonate-based resins.
色材層に用いられる着色剤としては、従来公知の着色剤を使用することができるが、印画材料として良好な特性を有するもの、例えば、十分な着色濃度を有し、光、熱、温度等により変褪色しないものが好ましい。また、加熱により発色する物質や、被転写体の表面に塗布されている成分と接触することにより発色するような物質であってもよい。着色剤は、墨、白、シルバー、シアン、マゼンダ、イエロー、レッド、グリーン、およびブルーからなる群から選択される少なくとも一つの色を呈するものがよい。例えば、着色剤としては、墨にはカーボンブラック、白には酸化チタン、およびシルバーにはアルミ等の無機材料、シアン、マゼンタ、イエロー、レッド、グリーン、およびブルーには C.I.Pigmentに記載される各顔料や染料を使用することが好ましい。 As the colorant used for the colorant layer, a conventionally known colorant can be used, but a colorant having good properties as a printing material, for example, having a sufficient coloration density, light, heat, temperature, etc. It is preferable that the color does not change due to. Further, it may be a substance that develops color by heating or a substance that develops color by contacting with a component applied to the surface of the transferred body. The colorant may exhibit at least one color selected from the group consisting of black, white, silver, cyan, magenta, yellow, red, green, and blue. For example, as colorants, carbon black for black ink, titanium oxide for white, and inorganic materials such as aluminum for silver, and C. for cyan, magenta, yellow, red, green, and blue. I. It is preferable to use each pigment or dye described in Pigment.
色材層の形成方法は特に限定されないが、従来公知の塗布方法により形成することができる。例えば、適当な溶剤中に上記の樹脂材料と着色剤を加えて、各成分を溶解または分散させて塗布液を調製した後、この塗布液を剥離層の上に、グラビアコート法、ロールコート法、コンマコート法、グラビア印刷法、スクリーン印刷法、およびグラビアリバースロールコーティング法等の公知の手段を用い塗布、乾燥させて形成することができる。また、色材層の厚さは、特に限定されないが、好ましく0.5μm以上30μm以下であり、より好ましくは1μm以上20μm以下である。 The method for forming the color material layer is not particularly limited, but it can be formed by a conventionally known coating method. For example, the above resin material and colorant are added to an appropriate solvent to dissolve or disperse each component to prepare a coating liquid, and then this coating liquid is applied onto a release layer by a gravure coating method or a roll coating method. , A comma coating method, a gravure printing method, a screen printing method, a gravure reverse roll coating method and the like, and can be applied and dried to form. The thickness of the color material layer is not particularly limited, but is preferably 0.5 μm or more and 30 μm or less, and more preferably 1 μm or more and 20 μm or less.
(離型層)
離型層は、基材シートと透明樹脂層の間に設けられ、透明樹脂層の転写性を向上させるための層である。離型層に微粒子を添加することで、転写する際に離型層側の透明樹脂層の面をマット化させて、中間転写媒体の受容層上にマット化した表面を有する凸形状を形成することができる。
(Release layer)
The release layer is provided between the base material sheet and the transparent resin layer, and is a layer for improving the transferability of the transparent resin layer. By adding fine particles to the release layer, the surface of the transparent resin layer on the release layer side is matted during transfer to form a convex shape having a matted surface on the receiving layer of the intermediate transfer medium. be able to.
離型層を形成する樹脂材料としては、例えば、ポリ(メタ)アクリレート、ポリ(メタ)アクリルアミド等のアクリル系樹脂、ポリビニルアルコール樹脂、ポリ酢酸ビニル樹脂、塩酢ビ樹脂、ポリビニルブチラール樹脂、ポリビニルアセタール樹脂、ポリビニルピロリドン等のビニル系樹脂、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹等のポリエステル系樹脂、ポリウレタンアクリレート等のウレタン系樹脂、エチルセルロース樹脂、ヒドロキシエチルセルロース樹脂、エチルヒドロキシセルロース樹脂、メチルセルロース樹脂、酢酸セルロース樹脂等のセルロース系樹脂、ポリアミド樹脂、芳香族ポリアミド樹脂、ポリアミドイミド樹脂等のポリアミド系樹脂、アセタール系樹脂、およびポリカーボネート系樹脂等が挙げられる。 Examples of the resin material forming the release layer include acrylic resins such as poly (meth) acrylate and poly (meth) acrylamide, polyvinyl alcohol resin, polyvinyl acetate resin, salt vinegar biresin, polyvinyl butyral resin, and polyvinyl acetal. Resin, vinyl resin such as polyvinylpyrrolidone, polyethylene terephthalate resin, polyester resin such as polyethylene naphthalate tree, urethane resin such as polyurethane acrylate, ethyl cellulose resin, hydroxyethyl cellulose resin, ethyl hydroxy cellulose resin, methyl cellulose resin, cellulose acetate resin Examples thereof include cellulose-based resins such as, polyamide resins, aromatic polyamide resins, polyamide-based resins such as polyamideimide resins, acetal-based resins, and polycarbonate-based resins.
離型層に用いられる離型剤としては、微粒子、シリコーンオイル、リン酸エステル系可塑剤、フッ素系化合物、ワックス、および金属石鹸等を挙げることができ、シリコーンオイルを用いることが好ましい。微粒子としては、シリカや酸化チタン等を用いることができる。 Examples of the release agent used for the release layer include fine particles, silicone oil, phosphoric acid ester-based plasticizer, fluorine-based compound, wax, and metal soap, and silicone oil is preferably used. As the fine particles, silica, titanium oxide and the like can be used.
離型層の形成方法は特に限定されないが、従来公知の塗布方法により形成することができる。例えば、適当な溶剤中に上記の樹脂材料と、必要に応じて離型剤等の添加剤を加えて、各成分を溶解または分散させて塗布液を調製した後、この塗布液を基材の上に、グラビアコート法、ロールコート法、コンマコート法、グラビア印刷法、スクリーン印刷法、およびグラビアリバースロールコーティング法等の公知の手段を用い塗布、乾燥させて形成することができる。また、離型層の厚さは、特に限定されないが、好ましく0.05μm以上5.0μm以下であり、より好ましくは0.1μm以上3μm以下である。 The method for forming the release layer is not particularly limited, but it can be formed by a conventionally known coating method. For example, the above resin material and an additive such as a mold release agent are added to an appropriate solvent to dissolve or disperse each component to prepare a coating liquid, and then this coating liquid is used as a base material. It can be formed by applying and drying on it by using known means such as a gravure coating method, a roll coating method, a comma coating method, a gravure printing method, a screen printing method, and a gravure reverse roll coating method. The thickness of the release layer is not particularly limited, but is preferably 0.05 μm or more and 5.0 μm or less, and more preferably 0.1 μm or more and 3 μm or less.
(背面層)
背面層は、熱転写する際の基材シートの裏面側(基材シートの第1転写層が設けられていない側)からの加熱に対する耐熱性やサーマルヘッドの走行性等を向上させるための層である。
(Back layer)
The back layer is a layer for improving heat resistance to heat from the back surface side of the base sheet (the side of the base sheet where the first transfer layer is not provided) and running performance of the thermal head during thermal transfer. is there.
背面層は、従来公知の熱可塑性樹脂等を適宜選択して形成することができる。熱可塑性樹脂としては、例えば、ポリエステル系樹脂、ポリアクリル酸エステル系樹脂、ポリ酢酸ビニル系樹脂、スチレンアクリレート系樹脂、ポリウレタン系樹脂、ポリエチレン系樹脂、ポリプロピレン系樹脂等のポリオレフィン系樹脂、ポリスチレン系樹脂、ポリ塩化ビニル系樹脂、ポリエーテル系樹脂、ポリアミド系樹脂、ポリイミド系樹脂、ポリアミドイミド系樹脂、ポリカーボネート系樹脂、ポリアクリルアミド樹脂、ポリビニルクロリド樹脂、ポリビニルブチラール樹脂、ポリビニルアセトアセタール樹脂等のポリビニルアセタール樹脂等の熱可塑性樹脂、これらのシリコーン変性物等が挙げられる。中でも、耐熱性等の点から、ポリビニルアセタール樹脂や、ポリアミドイミド系樹脂又はそのシリコーン変性物等を好ましく用いることができる。 The back layer can be formed by appropriately selecting a conventionally known thermoplastic resin or the like. Examples of the thermoplastic resin include polyester resins, polyacrylic acid ester resins, polyvinyl acetate resins, styrene acrylate resins, polyurethane resins, polyethylene resins, polyolefin resins such as polypropylene resins, and polystyrene resins. , Polyvinyl chloride resin, polyether resin, polyamide resin, polyimide resin, polyamideimide resin, polycarbonate resin, polyacrylamide resin, polyvinyl chloride resin, polyvinyl butyral resin, polyvinyl acetacetal resin and other polyvinyl acetal resins Such as thermoplastic resins, these silicone modified products and the like. Among them, a polyvinyl acetal resin, a polyamide-imide resin, or a modified silicone thereof can be preferably used from the viewpoint of heat resistance and the like.
また、背面層は、上記熱可塑性樹脂に加え、スリップ性を向上させる目的で、ワックス、高級脂肪酸アミド、リン酸エステル化合物、金属石鹸、シリコーンオイル、界面活性剤等の離型剤、フッ素樹脂等の有機粉末、シリカ、クレー、タルク、炭酸カルシウム等の無機粒子等の各種添加剤を含有していることが好ましく、リン酸エステル又は金属石鹸の少なくとも1種が含有されていることが特に好ましい。また、耐熱性を向上させるための硬化剤を含有していてもよい。 In addition to the above thermoplastic resin, the back layer includes wax, higher fatty acid amide, phosphoric acid ester compound, metal soap, silicone oil, mold release agent such as surfactant, fluorine resin, etc. for the purpose of improving slipperiness. It is preferable that it contains various additives such as organic powder, silica, clay, talc, and inorganic particles such as calcium carbonate, and it is particularly preferable that it contains at least one of a phosphoric acid ester or a metal soap. Further, it may contain a curing agent for improving heat resistance.
背面層は、例えば、上記熱可塑性樹脂、必要に応じて添加される各種添加剤を適当な溶媒に分散又は溶解させた塗工液を、基材シート上に、グラビア印刷法、スクリーン印刷法、グラビア版を用いたリバースロールコーティング印刷法等の公知の手段により、塗布し、乾燥することにより形成することができる。背面層の厚みは、2μm以下であることが好ましく、0.1μm以上1μm以下程度がより好ましい。 For the back layer, for example, a coating liquid obtained by dispersing or dissolving the above-mentioned thermoplastic resin and various additives added as needed in an appropriate solvent is applied onto a base sheet by a gravure printing method, a screen printing method, or the like. It can be formed by applying and drying by a known means such as a reverse roll coating printing method using a gravure plate. The thickness of the back layer is preferably 2 μm or less, more preferably 0.1 μm or more and 1 μm or less.
<中間転写媒体>
本発明に用いられる中間転写媒体は、基材と、基材の一方の面上に少なくとも受容層を含む第2転写層とを備えるものである。
<Intermediate transfer medium>
The intermediate transfer medium used in the present invention includes a base material and a second transfer layer containing at least a receiving layer on one surface of the base material.
(基材)
基材は第2転写層を保持するために設けられる。基材は特に限定されず、被転写体に熱転写する際にサーマルヘッドにより加えられる熱に耐え、取り扱い上支障のない機械的特性を有することが望ましい。このような材料としては、例えば、ポリエチレンテレフタレート等のポリエステル、ポリアリレート、ポリカーボネート、ポリウレタン、ポリイミド、ポリエーテルイミド、セルロース誘導体、ポリエチレン、エチレン・酢酸ビニル共重合体、ポリプロピレン、ポリスチレン、アクリル、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリビニルアルコール、ポリビニルブチラール、ナイロン、ポリエーテルエーテルケトン、ポリサルフォン、ポリエーテルサルフォン、テトラフルオロエチレン・パーフルオロアルキルビニルエーテル、ポリビニルフルオライド、テトラフルオロエチレン・エチレン、テトラフルオロエチレン・ヘキサフルオロプロピレン、ポリクロロトリフルオロエチレン、ポリビニリデンフルオライド等の各種プラスチックフィルムまたはシートを挙げることができる。また、基材の厚さは、その強度及び耐熱性が適切になるように材料に応じて適宜設定することができ、2μm〜100μm程度が一般的で、好ましくは1μm〜10μmである。
(Base material)
The base material is provided to hold the second transfer layer. The base material is not particularly limited, and it is desirable that the base material has mechanical properties that can withstand the heat applied by the thermal head during thermal transfer to the transferred body and do not hinder handling. Examples of such a material include polyester such as polyethylene terephthalate, polyarylate, polycarbonate, polyurethane, polyimide, polyetherimide, cellulose derivative, polyethylene, ethylene / vinyl acetate copolymer, polypropylene, polystyrene, acrylic, polyvinylidene chloride. , Polyvinylidene chloride, polyvinyl alcohol, polyvinyl butyral, nylon, polyether ether ketone, polysulfone, polyether sulfone, tetrafluoroethylene / perfluoroalkyl vinyl ether, polyvinyl fluoride, tetrafluoroethylene / ethylene, tetrafluoroethylene / hexafluoro Various plastic films or sheets such as propylene, polychlorotrifluoroethylene, polyvinylidene fluoride and the like can be mentioned. The thickness of the base material can be appropriately set according to the material so that its strength and heat resistance are appropriate, and is generally about 2 μm to 100 μm, preferably 1 μm to 10 μm.
(第2転写層)
第2転写層は、熱転写時に基材から剥離され被転写体上に転写される層である。第2転写層は、少なくとも受容層を含んでおり、当該受容層は、中間転写媒体の最表面に位置している。また、第2転写層は、基材と受容層との間に保護層をさらに含んでもよい。中間転写媒体を用いて再転写を行うことで、第2転写層は、被転写体上に再転写(全転写)され、被転写体上に第2転写層が設けられた印画物を形成することができる。
(Second transfer layer)
The second transfer layer is a layer that is peeled off from the base material and transferred onto the transfer target during thermal transfer. The second transfer layer includes at least a receiving layer, and the receiving layer is located on the outermost surface of the intermediate transfer medium. Further, the second transfer layer may further include a protective layer between the base material and the receiving layer. By performing re-transfer using an intermediate transfer medium, the second transfer layer is re-transferred (totally transferred) onto the transferred body to form a printed matter having the second transfer layer provided on the transferred body. be able to.
(受容層)
受容層は、熱転写シートを熱転写することで、透明樹脂層からなる凸形状や色材からなる画像が形成される層である。このような第2転写層が被転写体上に再転写(全転写)され、その結果、被転写体上に第2転写層が設けられた印画物が形成される。
(Receptive layer)
The receiving layer is a layer in which a convex shape made of a transparent resin layer or an image made of a coloring material is formed by heat-transferring a heat transfer sheet. Such a second transfer layer is re-transferred (totally transferred) onto the transferred body, and as a result, a printed matter provided with the second transfer layer on the transferred body is formed.
受容層を形成する樹脂材料としては、例えば、ポリ(メタ)アクリレート、ポリ(メタ)アクリルアミド等のアクリル系樹脂、ポリビニルアルコール樹脂、ポリ酢酸ビニル樹脂、塩酢ビ樹脂、ポリビニルブチラール樹脂、ポリビニルアセタール樹脂、ポリビニルピロリドン等のビニル系樹脂、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹等のポリエステル系樹脂、ポリウレタンアクリレート等のウレタン系樹脂、エチルセルロース樹脂、ヒドロキシエチルセルロース樹脂、エチルヒドロキシセルロース樹脂、メチルセルロース樹脂、酢酸セルロース樹脂等のセルロース系樹脂、ポリアミド樹脂、芳香族ポリアミド樹脂、ポリアミドイミド樹脂等のポリアミド系樹脂、アセタール系樹脂、およびポリカーボネート系樹脂等が挙げられる。受容層を形成する樹脂材料は、透明樹脂層を形成する樹脂材料と同種のものを用いることが密着性等の観点から好ましい。 Examples of the resin material forming the receiving layer include acrylic resins such as poly (meth) acrylate and poly (meth) acrylamide, polyvinyl alcohol resin, polyvinyl acetate resin, salt and vinegar resin, polyvinyl butyral resin, and polyvinyl acetal resin. , Vinyl resin such as polyvinylpyrrolidone, polyethylene terephthalate resin, polyester resin such as polyethylene naphthalate tree, urethane resin such as polyurethane acrylate, ethyl cellulose resin, hydroxyethyl cellulose resin, ethyl hydroxy cellulose resin, methyl cellulose resin, cellulose acetate resin, etc. Examples thereof include cellulose-based resins, polyamide resins, aromatic polyamide resins, polyamide-based resins such as polyamideimide resins, acetal-based resins, and polycarbonate-based resins. As the resin material forming the receiving layer, it is preferable to use the same kind of resin material as the resin material forming the transparent resin layer from the viewpoint of adhesion and the like.
受容層の形成方法は特に限定されないが、従来公知の塗布方法により形成することができる。例えば、適当な溶剤中に上記の樹脂材料を加えて、各成分を溶解または分散させて塗布液を調製した後、この塗布液を基材の上に、グラビアコート法、ロールコート法、コンマコート法、グラビア印刷法、スクリーン印刷法、およびグラビアリバースロールコーティング法等の公知の手段を用い塗布、乾燥させて形成することができる。また、離型層の厚さは、特に限定されないが、好ましく0.05μm以上5.0μm以下であり、より好ましくは0.1μm以上3μm以下である。 The method for forming the receiving layer is not particularly limited, but it can be formed by a conventionally known coating method. For example, the above resin material is added to an appropriate solvent to dissolve or disperse each component to prepare a coating liquid, and then this coating liquid is applied onto a substrate by a gravure coating method, a roll coating method, or a comma coating method. It can be formed by coating and drying using known means such as a method, a gravure printing method, a screen printing method, and a gravure reverse roll coating method. The thickness of the release layer is not particularly limited, but is preferably 0.05 μm or more and 5.0 μm or less, and more preferably 0.1 μm or more and 3 μm or less.
(保護層)
保護層は、第2転写層が中間転写媒体から被転写体へと転写された後は、摩耗や光、薬品等から印画物を保護するための層であり、印画物の最表面を構成することとなる。本発明においては、印画物中に存在する透明樹脂層からなる凸形状が表面側の保護層を押し上げ、印画物の最表面に透明な凸形状をもたらす。このような表面の凸形状により、印画物表面に透明な文字等を形成することができる。
(Protective layer)
The protective layer is a layer for protecting the printed matter from abrasion, light, chemicals, etc. after the second transfer layer is transferred from the intermediate transfer medium to the transferred body, and constitutes the outermost surface of the printed matter. It will be. In the present invention, the convex shape composed of the transparent resin layer existing in the printed matter pushes up the protective layer on the surface side, and brings about the transparent convex shape on the outermost surface of the printed matter. With such a convex shape on the surface, transparent characters and the like can be formed on the surface of the printed matter.
保護層を形成する樹脂材料としては、例えば、ポリエステル樹脂、ポリカーボネート樹脂、アクリル樹脂、紫外線吸収性樹脂、エポキシ樹脂、ポリスチレン樹脂、ポリウレタン樹脂、アクリルウレタン樹脂、これらの各樹脂をシリコーン変性させた樹脂、これらの各樹脂の混合物、電離放射線硬化性樹脂、紫外線吸収性樹脂等が使用可能である。 Examples of the resin material forming the protective layer include polyester resin, polycarbonate resin, acrylic resin, ultraviolet absorbing resin, epoxy resin, polystyrene resin, polyurethane resin, acrylic urethane resin, and resins obtained by modifying each of these resins with silicone. A mixture of each of these resins, an ionizing radiation curable resin, an ultraviolet absorbing resin and the like can be used.
また、電離放射線硬化性樹脂を含有する保護層は、耐可塑剤性や耐擦過性が特に優れている点で保護層のバインダーとして好適に用いることができる。電離放射線硬化性樹脂としては特に限定されることはなく、従来公知の電離放射線硬化性樹脂の中から適宜選択して用いることができ、例えば、ラジカル重合性のポリマー又はオリゴマーを電離放射線照射により架橋、硬化させ、必要に応じて光重合開始剤を添加し、電子線や紫外線によって重合架橋させたものを用いることができる。紫外線吸収性樹脂を含有する保護層は、印画物に耐光性を付与することに優れている。 Further, the protective layer containing an ionizing radiation curable resin can be suitably used as a binder for the protective layer because it is particularly excellent in plasticizer resistance and scratch resistance. The ionizing radiation curable resin is not particularly limited, and can be appropriately selected and used from conventionally known ionizing radiation curable resins. For example, a radically polymerizable polymer or oligomer is crosslinked by ionizing radiation irradiation. , Cured, and if necessary, a photopolymerization initiator is added, and the polymer crosslinked by electron beam or ultraviolet rays can be used. The protective layer containing the ultraviolet-absorbing resin is excellent in imparting light resistance to the printed matter.
紫外線吸収性樹脂としては、例えば、反応性紫外線吸収剤を熱可塑性樹脂又は上記の電離放射線硬化性樹脂に反応、結合させて得た樹脂を使用することができる。より具体的には、サリシレート系、ベンゾフェノン系、ベンゾトリアゾール系、置換アクリロニトリル系、ニッケルキレート系、ヒンダートアミン系のような従来公知の非反応性の有機系紫外線吸収剤に、付加重合性二重結合(例えばビニル基、アクリロイル基、メタアクリロイル基など)、アルコール性水酸基、アミノ基、カルボキシル基、エポキシ基、イソシアネート基のような反応性基を導入したものが挙げられる。 As the ultraviolet absorbing resin, for example, a resin obtained by reacting and binding a reactive ultraviolet absorber to a thermoplastic resin or the above-mentioned ionizing radiation curable resin can be used. More specifically, it is added-polymerizable to a conventionally known non-reactive organic ultraviolet absorber such as salicylate-based, benzophenone-based, benzotriazole-based, substituted acrylonitrile-based, nickel chelate-based, and hindered amine-based. Examples thereof include those in which a reactive group such as a bond (for example, vinyl group, acryloyl group, metaacryloyl group, etc.), alcoholic hydroxyl group, amino group, carboxyl group, epoxy group, isocyanate group is introduced.
また、必要に応じて、例えば、滑剤、可塑剤、充填剤、帯電防止剤、ブロッキング防止剤、架橋剤、酸化防止剤、紫外線吸収剤、光安定剤、染料、顔料等の着色剤、その他の添加剤等を添加してもよい。保護層の形成方法としては、上記に例示される樹脂材料の1種または2種以上を適当な溶剤により、溶解または分散させて保護層用塗工液を調製し、これを基材(必要に応じて基材上に設けられた剥離層)上にグラビア印刷法、スクリーン印刷法またはグラビア版を用いたリバースコーティング法等の従来公知の手段により塗布、乾燥して形成することができる。保護層の厚さについて特に限定はないが、0.1μm以上50μm以下の範囲内あることが好ましい。 In addition, if necessary, for example, lubricants, plasticizers, fillers, antistatic agents, antiblocking agents, cross-linking agents, antioxidants, ultraviolet absorbers, light stabilizers, dyes, colorants such as pigments, and others. Additives and the like may be added. As a method for forming the protective layer, one or more of the resin materials exemplified above are dissolved or dispersed with an appropriate solvent to prepare a coating liquid for the protective layer, and this is used as a base material (necessarily). It can be formed by applying and drying by a conventionally known means such as a gravure printing method, a screen printing method, or a reverse coating method using a gravure plate on a release layer (correspondingly provided on a substrate). The thickness of the protective layer is not particularly limited, but is preferably in the range of 0.1 μm or more and 50 μm or less.
<印画物の形成方法>
本発明による印画物の形成方法は、
中間転写媒体を用いて表面に透明な凸形状を有する印画物を形成する方法であって、
上記の中間転写媒体上に透明な凸形状を形成する方法により表面に透明な凸形状が形成された中間転写媒体工程と、
被転写体を用意する工程と、
前記中間転写媒体の第2転写層を被転写体上に重ね合わせて熱転写して、表面に透明な凸形状を有する印画物を形成する工程を含むものである。
<Method of forming photographic paper>
The method for forming a printed matter according to the present invention is
A method of forming a printed matter having a transparent convex shape on the surface using an intermediate transfer medium.
The intermediate transfer medium step in which the transparent convex shape is formed on the surface by the method of forming the transparent convex shape on the intermediate transfer medium described above,
The process of preparing the transfer material and
This includes a step of superimposing a second transfer layer of the intermediate transfer medium on a transfer target and performing thermal transfer to form a printed matter having a transparent convex shape on the surface.
本発明による印画物の形成方法の一実施態様を、図2を参照しながら説明する。まず、図1で示した中間転写媒体22を用意し、また、被転写体23を用意する。次に、中間転写媒体22の第2転写層21を被転写体23上に重ね合わせて熱転写(全転写)して、表面に透明な凸形状24を有する印画物25を形成する。 An embodiment of the method for forming a printed matter according to the present invention will be described with reference to FIG. First, the intermediate transfer medium 22 shown in FIG. 1 is prepared, and the transferred body 23 is prepared. Next, the second transfer layer 21 of the intermediate transfer medium 22 is superposed on the transfer target 23 and thermally transferred (total transfer) to form a printed matter 25 having a transparent convex shape 24 on the surface.
本発明においては、中間転写媒体の第2転写層を被転写体上に全転写することで、透明樹脂層からなる凸形状が印画物の最表面にそのまま反映されて透明な凸形状をもたらす。このような表面の凸形状により、印画物表面に透明な文字等を形成することができる。 In the present invention, by completely transferring the second transfer layer of the intermediate transfer medium onto the transfer target, the convex shape made of the transparent resin layer is directly reflected on the outermost surface of the printed matter, resulting in a transparent convex shape. With such a convex shape on the surface, transparent characters and the like can be formed on the surface of the printed matter.
印画物表面の凸形状の高さは、5μm以上30μm以下であることが好ましく、7μm以上25μm以下であることがより好ましく、10μm以上20μm以下であることがさらに好ましい。このような高さであれば、文字等がより認識し易くなる。 The height of the convex shape on the surface of the printed matter is preferably 5 μm or more and 30 μm or less, more preferably 7 μm or more and 25 μm or less, and further preferably 10 μm or more and 20 μm or less. With such a height, characters and the like can be more easily recognized.
<被転写体>
中間転写媒体の熱転写に使用可能な被転写体としては、特に限定されず、例えば、従来公知の物を用いることができる。被転写体としては、例えば、ポリエチレンテレフタレートやポリカーボネート等の樹脂成型体や樹脂フィルム、天然繊維紙、コート紙、トレーシングペーパー、ガラス、金属、セラミックス、木材、布等が挙げられる。
<Transcribed body>
The transfer material that can be used for thermal transfer of the intermediate transfer medium is not particularly limited, and for example, a conventionally known material can be used. Examples of the transferred body include a resin molded body such as polyethylene terephthalate and polycarbonate, a resin film, natural fiber paper, coated paper, tracing paper, glass, metal, ceramics, wood, cloth and the like.
<転写方法>
本発明における転写方法は、特に限定されず、従来公知の熱転写プリンタを用いて行うことができる。また、加熱手段は特に限定されず、サーマルヘッド、熱板、ホットスタンパー、ヒートロール、ラインヒーター、アイロンなどを用いて転写を行ってもよい。
<Transfer method>
The transfer method in the present invention is not particularly limited, and can be performed using a conventionally known thermal transfer printer. Further, the heating means is not particularly limited, and transfer may be performed using a thermal head, a hot plate, a hot stamper, a heat roll, a line heater, an iron, or the like.
以下に、実施例と比較例を挙げて本発明をさらに具体的に説明するが、本発明は以下の実施例に限定解釈されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples.
[実施例1]
<熱転写シートの作成>
基材シートとして厚さ4.5μmの易接着処理済みポリエチレンテレフタレートフィルムを用い、この上に、下記組成の背面層用塗工液を乾燥時0.8g/m2になるように塗工し、背面層を形成した。次いで、基材の他方の面に、下記組成の透明樹脂層用塗工液は乾燥時塗工量を3.0g/m2、イエロー色材層用塗工液、マゼンタ色材層用塗工液、シアン色材層用塗工液をそれぞれ、乾燥時塗工量が0.6g/m2となるように面順次に塗工して、透明樹脂層、イエロー色材層、マゼンタ色材層、およびシアン色材層を含む第1転写層を形成し、熱転写シート1を作成した。
[Example 1]
<Creation of thermal transfer sheet>
An easily adhesive-treated polyethylene terephthalate film having a thickness of 4.5 μm was used as a base sheet, and a coating liquid for a back layer having the following composition was applied onto the film so as to be 0.8 g / m 2 when dried. A back layer was formed. Next, on the other surface of the base material, the coating liquid for the transparent resin layer having the following composition has a coating amount of 3.0 g / m 2 at the time of drying, the coating liquid for the yellow color material layer, and the coating for the magenta color material layer. The liquid and the coating liquid for the cyan color material layer are applied in sequence so that the coating amount at the time of drying is 0.6 g / m 2 , respectively, and the transparent resin layer, the yellow color material layer, and the magenta color material layer are applied. , And a first transfer layer including a cyan color material layer was formed to prepare a thermal transfer sheet 1.
(背面層用塗工液)
・ポリビニルブチラール樹脂(エスレックBX−1 積水化学工業(株)製)
2.0質量部
・ポリイソシアネート(バーノック D750 大日本インキ化学工業(株)製)
9.2質量部
・リン酸エステル系界面活性剤(プライサーフA208N 第一工業製薬(株)製)
1.3質量部
・タルク (ミクロエースP−3 日本タルク工業(株)) 0.3質量部
・トルエン 43.6質量部
・メチルエチルケトン 43.6質量部
(Coating liquid for back layer)
-Polyvinyl butyral resin (manufactured by Eslek BX-1 Sekisui Chemical Co., Ltd.)
2.0 parts by mass, polyisocyanate (Bernock D750 manufactured by Dainippon Ink and Chemicals Co., Ltd.)
9.2 parts by mass
-Phosphate ester-based surfactant (manufactured by Prisurf A208N Daiichi Kogyo Seiyaku Co., Ltd.)
1.3 parts by mass, talc (Micro Ace P-3 Nippon Talc Industry Co., Ltd.) 0.3 parts by mass, toluene 43.6 parts by mass, methyl ethyl ketone 43.6 parts by mass
(透明樹脂層用塗工液)
・塩化ビニル−酢酸ビニル共重合体(CNL 日信化学工業(株)製) 25質量部
・ポリエステル樹脂(GK250 東洋紡(株)製) 70質量部
・エポキシ変性シリコーン(KP−1800U 信越化学工業(株)製) 5質量部
・トルエン 200質量部
・メチルエチルケトン 200質量部
(Coating liquid for transparent resin layer)
-Vinyl chloride-vinyl acetate copolymer (manufactured by CNL Nisshin Chemical Industry Co., Ltd.) 25 parts by mass-Polyester resin (manufactured by GK250 Toyobo Co., Ltd.) 70 parts by mass-Epoxy-modified silicone (KP-1800U Shin-Etsu Chemical Co., Ltd.) )) 5 parts by mass, 200 parts by mass of toluene, 200 parts by mass of methyl ethyl ketone
(イエロー色材層用塗工液)
・イエロー染料 7.0質量部
・ポリビニルアセトアセタール樹脂(KS−5 積水化学工業(株) 製) 1.8質量部
・ポリビニルブチラール樹脂(エスレックBH−S 積水化学工業(株)製)
0.9質量部
・エチルセルロース樹脂(エトセルSTD45 日進化成(株)製) 0.3質量部
・シリコーン(X−22−3939 信越化学(株)製) 0.06質量部
・トルエン 45質量部
・メチルエチルケトン 45質量部
(Coating liquid for yellow color material layer)
-Yellow dye 7.0 parts by mass-Polyvinyl acetal acetal resin (KS-5 manufactured by Sekisui Chemical Co., Ltd.) 1.8 parts by mass-Polyvinyl butyral resin (Eslek BH-S manufactured by Sekisui Chemical Co., Ltd.)
0.9 parts by mass ・ Ethyl cellulose resin (Etocell STD45 manufactured by Nikkei Seisei Co., Ltd.) 0.3 parts by mass ・ Silicone (X-22-3939 manufactured by Shin-Etsu Chemical Co., Ltd.) 0.06 parts by mass ・ 45 parts by mass of toluene ・Methyl ethyl ketone 45 parts by mass
(マゼンタ色材層用塗工液)
・マゼンタ染料 7.0質量部
・ポリビニルアセトアセタール樹脂(KS−5 積水化学工業(株) 製) 1.8質量部
・ポリビニルブチラール樹脂(エスレックBH−S 積水化学工業(株)製)
0.9質量部
・エチルセルロース樹脂(エトセルSTD45 日進化成(株)製) 0.3質量部
・シリコーン(X−22−3939 信越化学(株)製) 0.06質量部
・トルエン 45質量部
・メチルエチルケトン 45質量部
(Coating liquid for magenta color material layer)
-Magenta dye 7.0 parts by mass-Polyvinyl acetal acetal resin (KS-5 manufactured by Sekisui Chemical Co., Ltd.) 1.8 parts by mass-Polyvinyl butyral resin (Eslek BH-S manufactured by Sekisui Chemical Co., Ltd.)
0.9 parts by mass ・ Ethyl cellulose resin (Etocell STD45 manufactured by Nikkei Seisei Co., Ltd.) 0.3 parts by mass ・ Silicone (X-22-3939 manufactured by Shin-Etsu Chemical Co., Ltd.) 0.06 parts by mass ・ 45 parts by mass of toluene ・Methyl ethyl ketone 45 parts by mass
(シアン色材層用塗工液)
・シアン染料 7.0質量部
・ポリビニルアセトアセタール樹脂(KS−5 積水化学工業(株) 製) 1.8質量部
・ポリビニルブチラール樹脂(エスレックBH−S 積水化学工業(株)製)
0.9質量部
・エチルセルロース樹脂(エトセルSTD45 日進化成(株)製) 0.3質量部
・シリコーン(X−22−3939 信越化学(株)製) 0.06質量部
・トルエン 45質量部
・メチルエチルケトン 45質量部
(Cyan color material layer coating liquid)
-Cyan dye 7.0 parts by mass-Polyvinyl acetal acetal resin (KS-5 manufactured by Sekisui Chemical Co., Ltd.) 1.8 parts by mass-Polyvinyl butyral resin (Eslek BH-S manufactured by Sekisui Chemical Co., Ltd.)
0.9 parts by mass ・ Ethyl cellulose resin (Etocell STD45 manufactured by Nikkei Seisei Co., Ltd.) 0.3 parts by mass ・ Silicone (X-22-3939 manufactured by Shin-Etsu Chemical Co., Ltd.) 0.06 parts by mass ・ 45 parts by mass of toluene ・Methyl ethyl ketone 45 parts by mass
<中間転写媒体の作成>
基材として厚さ12μmのポリエチレンテレフタレート(PET)フィルムを用い、該基材の一方の面へ、グラビアコート法で、下記の保護層用塗工液を、乾燥後2.0μmになるように塗布し乾燥して保護層を形成した。次いで、この保護層上に、グラビアコート法で、下記の受容層用塗工液を、乾燥後2.5μmになるように塗布し乾燥して受容層を形成し、保護層および受容層を含む第2転写層を備える中間転写媒体を作成した。
<Creation of intermediate transfer medium>
A 12 μm-thick polyethylene terephthalate (PET) film is used as a base material, and the following protective layer coating liquid is applied to one surface of the base material by a gravure coating method so as to be 2.0 μm after drying. It was dried to form a protective layer. Next, on this protective layer, the following coating solution for a receiving layer is applied by a gravure coating method to a thickness of 2.5 μm after drying to form a receiving layer, and the protective layer and the receiving layer are included. An intermediate transfer medium including the second transfer layer was prepared.
(保護層用塗工液)
・スチレン−アクリル系樹脂(ミューティクルPP320P 三井化学(株)製)
150質量部
・ポリビニルアルコール(C−318 (株)DNPファインケミカル製)
100質量部
・水/エタノール(質量比1/2) 70質量部
(Coating liquid for protective layer)
・ Styrene-acrylic resin (Muticle PP320P, manufactured by Mitsui Chemicals, Inc.)
150 parts by mass, polyvinyl alcohol (C-318, manufactured by DNP Fine Chemical Co., Ltd.)
100 parts by mass, water / ethanol (1/2 by mass ratio) 70 parts by mass
(受容層用塗工液)
・塩化ビニル−酢酸ビニル共重合体(CNL 日信化学工業(株)製) 25質量部
・ポリエステル樹脂(GK250 東洋紡(株)製) 70質量部
・エポキシ変性シリコーン(KP−1800U 信越化学工業(株)製) 5質量部
・トルエン 200質量部
・メチルエチルケトン 200質量部
(Coating liquid for receiving layer)
-Vinyl chloride-vinyl acetate copolymer (manufactured by CNL Nisshin Chemical Industry Co., Ltd.) 25 parts by mass-Polyester resin (manufactured by GK250 Toyobo Co., Ltd.) 70 parts by mass-Epoxy-modified silicone (KP-1800U Shin-Etsu Chemical Co., Ltd.) )) 5 parts by mass, 200 parts by mass of toluene, 200 parts by mass of methyl ethyl ketone
<中間転写媒体上への熱転写>
上記の熱転写シート、上記の中間転写媒体、および熱転写プリンタを用いて、中間転写媒体の受容層上に画像を形成した後、熱転写シートの透明樹脂層を転写して透明な凸形状を形成した。
続いて、ヘイズメーター(東洋精機製作所(株)製、型番:マイクロヘイズプラス)を用いて、JIS Z 8741:1997に準拠して、この凸部の測定角20度での光沢度を測定したところ、135.0%であった。また、JIS K 7136:2000に準拠して、ヘイズ値を測定したところ37.1%であった。
<Thermal transfer onto an intermediate transfer medium>
After forming an image on the receiving layer of the intermediate transfer medium using the above thermal transfer sheet, the above intermediate transfer medium, and the thermal transfer printer, the transparent resin layer of the thermal transfer sheet was transferred to form a transparent convex shape.
Subsequently, the glossiness of this convex portion at a measurement angle of 20 degrees was measured using a haze meter (manufactured by Toyo Seiki Seisakusho Co., Ltd., model number: Micro Haze Plus) in accordance with JIS Z 8741: 1997. , 135.0%. Moreover, when the haze value was measured according to JIS K 7136: 2000, it was 37.1%.
<印画物の作成>
上記の透明な文字および画像が形成された中間転写媒体を用いて、被転写体である白色塩ビカード上に再転写(全転写)し、印画物を形成した。印画物の表面には、透明な文字(凸形状)が形成されていた。文字(凸形状)の高さは10μmであった。
<Creation of photographic paper>
Using the intermediate transfer medium on which the above transparent characters and images were formed, retransfer (total transfer) was performed on the white PVC card to be transferred to form a printed matter. Transparent characters (convex shape) were formed on the surface of the printed matter. The height of the character (convex shape) was 10 μm.
[実施例2]
<熱転写シートの作成>
基材の他方の面に、下記の離型層用塗工液を塗工し、該離型層の上に上記透明樹脂層用塗工液を塗工した以外は、実施例1と同様にして熱転写シート2を作成した。
(離型層用塗工液)
・アクリル系樹脂フィラー(RSマット10 昭和インク工業(株)製)45質量部
・アクリル系樹脂(セルトップ226 ダイセル化工業(株)製) 38質量部
・アルミ触媒(セルトップCAT−A ダイセル化工業(株)製) 12質量部
・トルエン 7質量部
・メチルエチルケトン 7質量部
[Example 2]
<Creation of thermal transfer sheet>
The same as in Example 1 except that the following coating liquid for the release layer was applied to the other surface of the base material, and the coating liquid for the transparent resin layer was applied on the release layer. The thermal transfer sheet 2 was prepared.
(Coating liquid for release layer)
・ Acrylic resin filler (RS mat 10 manufactured by Showa Ink Industry Co., Ltd.) 45 parts by mass ・ Acrylic resin (cell top 226 manufactured by Daicel Chemical Industries, Ltd.) 38 parts by mass ・ Aluminum catalyst (cell top CAT-A Daicel) (Manufactured by Kogyo Co., Ltd.) 12 parts by mass, 7 parts by mass of toluene, 7 parts by mass of methyl ethyl ketone
<中間転写媒体上への熱転写>
次に、熱転写シート2を用いた以外は、実施例1と同様にして、中間転写媒体上への熱転写を行った。中間転写媒体上の凸形状はマット化していた。
実施例1と同様に測定したところ、この凸部の測定角20度での光沢度は49.7%、ヘイズは48.6%であった。
<Thermal transfer onto an intermediate transfer medium>
Next, thermal transfer was performed on the intermediate transfer medium in the same manner as in Example 1 except that the thermal transfer sheet 2 was used. The convex shape on the intermediate transfer medium was matted.
When measured in the same manner as in Example 1, the glossiness of this convex portion at a measurement angle of 20 degrees was 49.7%, and the haze was 48.6%.
<印画物の作成>
続いて、実施例1と同様にして、印画物を形成した。印画物の表面には、透明な文字(凸形状)が形成されていた。文字(凸形状)の高さは12μmであった。さらに、文字は明瞭で見易かった。
<Creation of photographic paper>
Subsequently, a printed matter was formed in the same manner as in Example 1. Transparent characters (convex shape) were formed on the surface of the printed matter. The height of the character (convex shape) was 12 μm. In addition, the letters were clear and easy to read.
[比較例1]
<中間転写媒体上への熱転写>
中間転写媒体上に熱転写シート1の透明樹脂層を転写しなかった以外は、実施例1と同様にして熱転写を行った。
[Comparative Example 1]
<Thermal transfer onto an intermediate transfer medium>
Thermal transfer was performed in the same manner as in Example 1 except that the transparent resin layer of the thermal transfer sheet 1 was not transferred onto the intermediate transfer medium.
<印画物の作成>
続いて、実施例1と同様にして、印画物を形成した。印画物の表面には、透明な文字(凸形状)は形成されなかった。
<Creation of photographic paper>
Subsequently, a printed matter was formed in the same manner as in Example 1. No transparent characters (convex shape) were formed on the surface of the printed matter.
10 熱転写シート
11 基材シート
12 透明樹脂層
13 色材層(13Aイエロー、13Bマゼンダ、13Cシアン)
14 第1転写層
15 中間転写媒体
16 基材
17 保護層
18 受容層
19 第2転写層
20 凸形状
21 表面に凸形状が形成された第2転写層
22 表面に凸形状が形成された中間転写媒体
23 被転写体
24 凸形状
25 印画物
26 離型層
10 Thermal transfer sheet 11 Base material sheet 12 Transparent resin layer 13 Color material layer (13A yellow, 13B magenta, 13C cyan)
14 1st transfer layer 15 Intermediate transfer medium 16 Base material 17 Protective layer 18 Receptive layer 19 2nd transfer layer 20 Convex shape 21 2nd transfer layer with convex shape on the surface 22 Intermediate transfer with convex shape on the surface Medium 23 Transferee 24 Convex shape 25 Printed matter 26 Release layer
Claims (9)
基材シートと、前記基材シートの一方の面上に少なくとも透明樹脂層を含む第1転写層とを備える熱転写シートを用意する工程と、
基材と、前記基材の一方の面上に少なくとも受容層を含む第2転写層とを備える中間転写媒体を用意する工程と、
前記中間転写媒体の前記受容層上に、前記熱転写シートが備える色材層、又は異なる熱転写シートが備える色材層を転写し、画像を形成する工程と、
前記色材層による画像形成後、前記熱転写シートの透明樹脂層を前記中間転写媒体の受容層上に重ね合わせて熱転写して、前記中間転写媒体上に前記透明樹脂層が部分的に積層された、透明な凸形状の画像を形成する工程と、を含む、方法。 A method of forming a transparent convex shape on an intermediate transfer medium using a thermal transfer sheet.
A step of preparing a thermal transfer sheet including a substrate sheet and a first transfer layer containing at least a transparent resin layer on one surface of the substrate sheet.
A step of preparing an intermediate transfer medium including a base material and a second transfer layer including at least a receiving layer on one surface of the base material.
A step of transferring a color material layer included in the thermal transfer sheet or a color material layer included in a different thermal transfer sheet onto the receiving layer of the intermediate transfer medium to form an image.
After image formation by the color material layer, the transparent resin layer of the thermal transfer sheet was superposed on the receiving layer of the intermediate transfer medium and heat-transferred, and the transparent resin layer was partially laminated on the intermediate transfer medium. A method comprising, forming a transparent convex image.
請求項1〜6のいずれか一項に記載の方法により表面に透明な凸形状が形成された中間転写媒体を用意する工程と、
被転写体を用意する工程と、
前記中間転写媒体の第2転写層を被転写体上に重ね合わせて熱転写して、前記第2転写層が有する凸形状が反映された、表面に透明な凸形状を有する印画物を形成する工程を含む、方法。 A method of forming a printed matter having a transparent convex shape on the surface using an intermediate transfer medium.
A step of preparing an intermediate transfer medium having a transparent convex shape formed on the surface by the method according to any one of claims 1 to 6.
The process of preparing the transfer material and
A step of superimposing a second transfer layer of the intermediate transfer medium on a transfer target and performing thermal transfer to form a printed matter having a transparent convex shape on the surface reflecting the convex shape of the second transfer layer. Including methods.
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JP3390393B2 (en) * | 1999-12-21 | 2003-03-24 | エヌイーシーマイクロシステム株式会社 | Wiring method of automatic placement and routing system and recording medium recording wiring method of automatic placement and routing system |
JP2002362068A (en) * | 2001-06-11 | 2002-12-18 | Dainippon Printing Co Ltd | Method for forming printed article and printed article |
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