JP6599930B2 - Motor and manufacturing method thereof - Google Patents

Motor and manufacturing method thereof Download PDF

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Publication number
JP6599930B2
JP6599930B2 JP2017115153A JP2017115153A JP6599930B2 JP 6599930 B2 JP6599930 B2 JP 6599930B2 JP 2017115153 A JP2017115153 A JP 2017115153A JP 2017115153 A JP2017115153 A JP 2017115153A JP 6599930 B2 JP6599930 B2 JP 6599930B2
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Prior art keywords
outer peripheral
peripheral member
motor
stress
mold
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JP2019004540A (en
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達也 妹尾
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FANUC Corp
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FANUC Corp
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Priority to JP2017115153A priority Critical patent/JP6599930B2/en
Priority to CN201810575744.4A priority patent/CN109038907B/en
Priority to DE102018004494.8A priority patent/DE102018004494B4/en
Priority to CN201820870482.XU priority patent/CN208241439U/en
Priority to US16/002,225 priority patent/US10727723B2/en
Publication of JP2019004540A publication Critical patent/JP2019004540A/en
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K3/00—Details of windings
    • H02K3/32—Windings characterised by the shape, form or construction of the insulation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/58—Applying the releasing agents
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12—Stationary parts of the magnetic circuit
    • H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • H02K1/185—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to outer stators
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/10—Applying solid insulation to windings, stators or rotors
    • H02K15/105—Applying solid insulation to windings, stators or rotors to the windings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14639—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/748—Machines or parts thereof not otherwise provided for
    • B29L2031/749—Motors
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Description

本発明は、モータ及びその製造方法に関する。   The present invention relates to a motor and a manufacturing method thereof.

従来、巻線を有するステータと、前記ステータの内側に回転可能に配置されたロータと、を備えているモータにおいて、巻線の放熱性及び耐環境性を高めるために、巻線を樹脂でモールドすることが知られている（特許文献１〜３参照）。   2. Description of the Related Art Conventionally, in a motor including a stator having windings and a rotor disposed rotatably inside the stator, the windings are molded with resin in order to improve the heat dissipation and environmental resistance of the windings. It is known to do (refer patent documents 1-3).

特開２００４−３３６９２８号公報JP 2004-336828 A 特開２００４−１２０９２３号公報JP 2004-120923 A 特開２０１５−０９７４３０号公報JP2015-097430A

巻線をモールドする樹脂は、ステータが備えている外周部材に密着した状態で、加熱硬化させて形成される。このため、前記樹脂は、常温に戻る際に、熱膨張率の差に起因して外周部材との引っ張り合いが起き、ステータを変形させてしまう。結果、ケーシングに挿入するタイプのステータでは、ケーシングに挿入できなくなる弊害がある。また、ステータを芯出しする必要がある場合には、芯出しの基準面が変形して芯出しが困難になる。   The resin for molding the winding is formed by heat curing in a state of being in close contact with the outer peripheral member provided in the stator. For this reason, when the resin returns to room temperature, the resin is pulled against the outer peripheral member due to the difference in coefficient of thermal expansion, and the stator is deformed. As a result, the type of stator that is inserted into the casing has a problem that it cannot be inserted into the casing. Further, when it is necessary to center the stator, the centering reference plane is deformed, and the centering becomes difficult.

本発明は、モールドによるステータの変形を抑制できるモータ及びその製造方法を提供することを目的とする。   An object of this invention is to provide the motor which can suppress the deformation | transformation of the stator by a mold, and its manufacturing method.

（１）本発明に係るモータ（例えば、後述のモータ１，１１，２１，３１）は、巻線を有するステータ（例えば、後述のステータ２）を備えているモータであって、前記ステータは、筒状の外周部材（例えば、後述の外周部材４）と、前記巻線を樹脂によってモールドするモールド樹脂部（例えば、後述のモールド樹脂部５）と、前記モールド樹脂部と前記外周部材との間に設けられ、前記モールド樹脂部の収縮による前記外周部材への応力の伝達を行わず、又は前記応力の伝達量を低減させる応力非伝達部（例えば、後述の応力非伝達部６，１６，２６，３６）と、を有している。 (1) A motor according to the present invention (for example, motors 1, 11, 21, and 31 described later) is a motor including a stator (for example, a stator 2 described later) having a winding, A cylindrical outer peripheral member (for example, an outer peripheral member 4 to be described later), a mold resin portion (for example, a later-described mold resin portion 5) for molding the winding with resin, and between the mold resin portion and the outer peripheral member. A stress non-transmitting portion (for example, stress non-transmitting portions 6, 16, 26 described later) that does not transmit stress to the outer peripheral member due to shrinkage of the mold resin portion or reduces the amount of stress transmission , 36).

（２） （１）のモータにおいて、前記応力非伝達部は、空間であってもよい。 (2) In the motor of (1), the stress non-transmitting portion may be a space.

（３） （１）のモータにおいて、前記応力非伝達部は、伸縮性を有するシール剤であってもよい。 (3) In the motor of (1), the stress non-transmitting portion may be a sealant having elasticity.

（４） （１）〜（３）のいずれかのモータを製造する方法であって、前記外周部材の内側に離型剤を塗布するステップ（例えば、後述の塗布ステップＳ１１）と、前記外周部材との間に前記離型剤が介在するように、前記モールド樹脂部を成型するステップ（例えば、後述の成型ステップＳ１２）と、前記離型剤を取り外すステップ（例えば、後述の取外しステップＳ１３）と、を備えている。 (4) A method of manufacturing the motor according to any one of (1) to (3), wherein a step of applying a release agent to the inside of the outer peripheral member (for example, application step S11 described later), and the outer peripheral member A step of molding the mold resin portion (for example, molding step S12 described later) and a step of removing the release agent (for example, removal step S13 described later) so that the mold release agent is interposed between It is equipped with.

（５） （１）〜（３）のいずれかのモータを製造する方法であって、前記外周部材の内側に接するように、離型性を有する離型部材、又は型を配置するステップ（例えば、後述の配置ステップＳ２１）と、前記外周部材との間に前記離型部材又は前記型が介在するように、前記モールド樹脂部を成型するステップ（例えば、後述の成型ステップＳ２２）と、前記離型部材又は前記型を取り外すステップ（例えば、後述の取外しステップＳ２３）と、を備えている。 (5) A method for manufacturing the motor according to any one of (1) to (3), wherein a release member having a releasability or a mold is disposed so as to be in contact with the inside of the outer peripheral member (for example, The molding resin portion is molded so that the mold release member or the mold is interposed between the arrangement step S21) described later and the outer peripheral member (for example, molding step S22 described later), and the separation step. A step of removing the mold member or the mold (for example, a removal step S23 described later).

本発明によれば、モールドによるステータの変形を抑制できるモータ及びその製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the motor which can suppress the deformation | transformation of the stator by a mold, and its manufacturing method can be provided.

本発明の第１実施形態に係るモータの概略断面図である。1 is a schematic cross-sectional view of a motor according to a first embodiment of the present invention. 本発明の第２実施形態に係るモータの概略断面図である。It is a schematic sectional drawing of the motor which concerns on 2nd Embodiment of this invention. 本発明の第３実施形態に係るモータの概略断面図である。It is a schematic sectional drawing of the motor which concerns on 3rd Embodiment of this invention. 本発明の第３実施形態に係るモータの製造方法を説明するフローチャートである。It is a flowchart explaining the manufacturing method of the motor which concerns on 3rd Embodiment of this invention. 本発明の第３実施形態に係るモータの別の製造方法を説明するフローチャートである。It is a flowchart explaining another manufacturing method of the motor which concerns on 3rd Embodiment of this invention. 本発明の第４実施形態に係るモータの概略断面図である。It is a schematic sectional drawing of the motor which concerns on 4th Embodiment of this invention. 本発明の第４実施形態に係るモータの製造方法を説明するフローチャートである。It is a flowchart explaining the manufacturing method of the motor which concerns on 4th Embodiment of this invention.

以下、本発明の第１実施形態について、図面を参照しながら詳細に説明する。なお、第２実施形態以降の説明において、第１実施形態又は他の実施形態と共通する構成については同一の符号を付し、その説明を省略する。また、第２実施形態以降の説明において、第１の実施形態又は他の実施形態が奏する効果と同様な効果については、その説明を省略する。   Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings. Note that in the description of the second and subsequent embodiments, the same reference numerals are given to configurations common to the first embodiment or other embodiments, and the description thereof is omitted. In the description of the second and subsequent embodiments, the description of the same effects as those of the first embodiment or other embodiments is omitted.

［第１実施形態］
図１は、本発明の第１実施形態に係るモータ１の概略断面図である。
図１に示すように、本実施形態のモータ１は、巻線（図示省略）を有するステータ２と、ステータ２の径方向ＤＲの内側に回転可能に配置されたロータ（図示省略）と、を備えている。 [First Embodiment]
FIG. 1 is a schematic cross-sectional view of a motor 1 according to the first embodiment of the present invention.
As shown in FIG. 1, the motor 1 of the present embodiment includes a stator 2 having windings (not shown) and a rotor (not shown) that is rotatably arranged inside the radial direction DR of the stator 2. I have.

ステータ２は、ステータコア３と、巻線（図示省略）と、外周部材４と、モールド樹脂部５と、応力非伝達部６と、を有している。   The stator 2 includes a stator core 3, windings (not shown), an outer peripheral member 4, a mold resin portion 5, and a stress non-transmitting portion 6.

ステータコア３は、例えば、軸方向ＤＤに積層された複数の磁性鋼板から構成されている。このステータコア３は、円筒状のバックヨークと、前記バックヨークから径方向ＤＲの内側に突出する複数のティースと、を有している。巻線（図示省略）は、ステータコア３における複数のティースの各々に巻回されている。   The stator core 3 is composed of, for example, a plurality of magnetic steel plates stacked in the axial direction DD. The stator core 3 has a cylindrical back yoke and a plurality of teeth protruding inward in the radial direction DR from the back yoke. Winding (not shown) is wound around each of the plurality of teeth in the stator core 3.

外周部材４は、例えば、アルミニウムや鉄系材料から作製された筒状の部材である。この外周部材４は、ステータコア３におけるバックヨークを径方向ＤＲの外側から取り囲むように配置されている。外周部材４は、例えば、焼嵌めによって前記バックヨークに固定されている。   The outer peripheral member 4 is a cylindrical member made from, for example, aluminum or an iron-based material. The outer peripheral member 4 is disposed so as to surround the back yoke in the stator core 3 from the outside in the radial direction DR. The outer peripheral member 4 is fixed to the back yoke, for example, by shrink fitting.

モールド樹脂部５は、ステータコア３及びこのステータコア３に巻回された巻線（図示省略）の軸方向ＤＤの外側で、且つ径方向ＤＲに外周部材４との間に応力非伝達部６が介在するように、外周部材４の径方向ＤＲの内側に配置されている。このモールド樹脂部５は、巻線（図示省略）が巻回され、且つ外周部材４及び応力非伝達部６が配置されたステータコア３が、型（図示省略）に組み込まれた後に、前記型に流し込まれた液体状の樹脂が硬化したものである。   The mold resin portion 5 has a stress non-transmitting portion 6 interposed between the stator core 3 and a winding (not shown) wound around the stator core 3 in the axial direction DD and between the outer peripheral member 4 in the radial direction DR. As shown, the outer peripheral member 4 is disposed inside the radial direction DR. The mold resin portion 5 is wound on the die after the winding (not shown) is wound and the stator core 3 on which the outer peripheral member 4 and the stress non-transmitting portion 6 are arranged is incorporated in the die (not shown). The poured liquid resin is hardened.

応力非伝達部６は、ステータコア３及びこのステータコア３に巻回された巻線（図示省略）の軸方向ＤＤの外側で、且つ外周部材４の径方向ＤＲの内側に配置されている。この応力非伝達部６は、径方向ＤＲにモールド樹脂部５と外周部材４との間に設けられ、モールド樹脂部５の収縮による外周部材４への応力の伝達量を低減させる。具体的に、応力非伝達部６は、外周部材４の内周面に周方向ＤＣに沿って貼り付けられた帯状の部材や、外周部材４の内周面に周方向ＤＣに沿って配置された環状の部材からなる。この応力非伝達部６は、ステータコア３に巻回された巻線（図示省略）と外周部材４との絶縁を確保するために、絶縁材料から構成されていることが好ましい。   The stress non-transmitting portion 6 is disposed outside the axial direction DD of the stator core 3 and the winding (not shown) wound around the stator core 3 and inside the radial direction DR of the outer peripheral member 4. The stress non-transmitting portion 6 is provided between the mold resin portion 5 and the outer peripheral member 4 in the radial direction DR, and reduces the amount of stress transmitted to the outer peripheral member 4 due to the shrinkage of the mold resin portion 5. Specifically, the stress non-transmitting portion 6 is disposed along the circumferential direction DC on the inner circumferential surface of the outer peripheral member 4 along the circumferential direction DC. It consists of an annular member. The stress non-transmitting portion 6 is preferably made of an insulating material in order to ensure insulation between a winding (not shown) wound around the stator core 3 and the outer peripheral member 4.

一般的に、巻線をモールドする樹脂は、ステータが備えている外周部材に密着した状態で、加熱硬化させて形成される。このため、前記樹脂は、常温に戻る際に、熱膨張率の差に起因して外周部材との引っ張り合いが起き、ステータを変形させてしまう。   Generally, the resin for molding the winding is formed by heat curing in a state of being in close contact with the outer peripheral member provided in the stator. For this reason, when the resin returns to room temperature, the resin is pulled against the outer peripheral member due to the difference in coefficient of thermal expansion, and the stator is deformed.

一方、本実施形態のモータ１によれば、モールド樹脂部５と外周部材４との間に応力非伝達部６を設けているので、モールド樹脂部５と外周部材４とを分離させた状態でモールド樹脂部５を加熱硬化させることになる。このため、モールド樹脂部５は、常温に戻る際に、熱膨張率の差に起因して外周部材４を引っ張ることを生じ難く、モールドによるステータ２の変形を抑制できる。   On the other hand, according to the motor 1 of the present embodiment, since the stress non-transmitting portion 6 is provided between the mold resin portion 5 and the outer peripheral member 4, the mold resin portion 5 and the outer peripheral member 4 are separated. The mold resin part 5 is cured by heating. For this reason, when the mold resin part 5 returns to room temperature, it is difficult to pull the outer peripheral member 4 due to the difference in the coefficient of thermal expansion, and the deformation of the stator 2 due to the mold can be suppressed.

［第２実施形態］
図２は、本発明の第２実施形態に係るモータ１１の概略断面図である。本実施形態に係るモータ１１は、応力非伝達部６に代えて、応力非伝達部１６を備えている点などが第１実施形態と相違する。 [Second Embodiment]
FIG. 2 is a schematic cross-sectional view of the motor 11 according to the second embodiment of the present invention. The motor 11 according to the present embodiment is different from the first embodiment in that a stress non-transmitting portion 16 is provided instead of the stress non-transmitting portion 6.

第１実施形態に係るモータ１では、加熱硬化されたモールド樹脂部５が常温に戻る際に応力非伝達部６を引っ張り、応力非伝達部６と外周部材４との間に隙間が生じる場合がある。応力非伝達部６と外周部材４との間に隙間が生じた場合、前記隙間から水分などが浸入するなどの弊害がある。   In the motor 1 according to the first embodiment, when the heat-cured mold resin portion 5 returns to room temperature, the stress non-transmitting portion 6 is pulled, and a gap may be generated between the stress non-transmitting portion 6 and the outer peripheral member 4. is there. When a gap is generated between the stress non-transmitting portion 6 and the outer peripheral member 4, there are problems such as moisture entering from the gap.

そこで、図２に示すように、モータ１１は、応力非伝達部１６として、応力非伝達部６と同等の部材１６ａと、前記部材１６ａと外周部材４との間に介在させた伸縮性を有するシール剤１６ｂと、を備えている。シール剤１６ｂは、部材１６ａと外周部材４との間に塗られた後、モールド樹脂部５が加熱硬化されて常温に戻る際に引っ張られるものであるが、薄く且つ伸びやすいものであるため、モールド樹脂部５の収縮による外周部材４への応力の伝達量を低減させる。   Therefore, as shown in FIG. 2, the motor 11 has, as the stress non-transmitting portion 16, a member 16 a equivalent to the stress non-transmitting portion 6, and a stretchability interposed between the member 16 a and the outer peripheral member 4. Sealing agent 16b. The sealing agent 16b is applied between the member 16a and the outer peripheral member 4 and then pulled when the mold resin portion 5 is heated and cured to return to room temperature. The amount of stress transmitted to the outer peripheral member 4 due to the shrinkage of the mold resin portion 5 is reduced.

本実施形態のモータ１１によれば、部材１６ａと外周部材４との間にシール剤１６ｂを介在させているので、加熱硬化されたモールド樹脂部５が常温に戻る際に部材１６ａを引っ張った場合であっても、部材１６ａと外周部材４との間に隙間が生じ難く、水分が浸入するなどの弊害を抑制できる。   According to the motor 11 of the present embodiment, since the sealing agent 16b is interposed between the member 16a and the outer peripheral member 4, the member 16a is pulled when the heat-cured mold resin portion 5 returns to room temperature. Even so, it is difficult for a gap to be formed between the member 16a and the outer peripheral member 4, and it is possible to suppress adverse effects such as intrusion of moisture.

［第３実施形態］
図３は、本発明の第３実施形態に係るモータ２１の概略断面図である。本実施形態に係るモータ２１は、応力非伝達部６に代えて、応力非伝達部２６を備えている点などが第１実施形態と相違する。 [Third Embodiment]
FIG. 3 is a schematic cross-sectional view of a motor 21 according to the third embodiment of the present invention. The motor 21 according to this embodiment is different from the first embodiment in that a stress non-transmitting portion 26 is provided instead of the stress non-transmitting portion 6.

図３に示すように、応力非伝達部２６は、モールド樹脂部５と外周部材４との間に設けられた環状の隙間（空間）であり、モールド樹脂部５の収縮による外周部材４への応力の伝達を行わない。   As shown in FIG. 3, the stress non-transmitting portion 26 is an annular gap (space) provided between the mold resin portion 5 and the outer peripheral member 4, and is applied to the outer peripheral member 4 due to the shrinkage of the mold resin portion 5. Does not transmit stress.

次に、図３及び図４を用いて、モータ２１の製造方法を説明する。図４は、本発明の第４実施形態に係るモータ２１の製造方法を説明するフローチャートである。   Next, the manufacturing method of the motor 21 is demonstrated using FIG.3 and FIG.4. FIG. 4 is a flowchart illustrating a method for manufacturing the motor 21 according to the fourth embodiment of the present invention.

図４に示すように、モータ２１の製造方法は、塗布ステップＳ１１と、成型ステップＳ１２と、取外しステップＳ１３と、を備えている。   As shown in FIG. 4, the method for manufacturing the motor 21 includes an application step S11, a molding step S12, and a removal step S13.

塗布ステップＳ１１では、ステータコア３及びこのステータコア３に巻回された巻線（図示省略）の軸方向ＤＤの外側で、且つ外周部材４の径方向ＤＲの内側に、離型剤（図示省略）を塗布する。   In the application step S11, a release agent (not shown) is provided outside the axial direction DD of the stator core 3 and the winding (not shown) wound around the stator core 3 and inside the radial direction DR of the outer peripheral member 4. Apply.

成型ステップＳ１２では、外周部材４との間に離型剤（図示省略）が介在するように、モールド樹脂部５を成型する。具体的に、成型ステップＳ１２では、巻線（図示省略）が巻回され、外周部材４が配置され、且つ離型剤（図示省略）が塗布されたステータコア３を型（図示省略）に組み込んでから、前記型に液体状の樹脂を流し込み、前記樹脂を硬化させてモールド樹脂部５を成型する。   In molding step S <b> 12, the mold resin portion 5 is molded so that a release agent (not shown) is interposed between the outer peripheral member 4 and the outer peripheral member 4. Specifically, in the molding step S12, the stator core 3 in which the winding (not shown) is wound, the outer peripheral member 4 is disposed, and the release agent (not shown) is applied is incorporated in the mold (not shown). Then, a liquid resin is poured into the mold, and the resin is cured to mold the mold resin portion 5.

取外しステップＳ１３では、型（図示省略）から取り外すと共に離型剤（図示省略）を取り外す。これにより、モータ２１が製造される。   In the removal step S13, the mold is removed from the mold (not shown) and the release agent (not shown) is removed. Thereby, the motor 21 is manufactured.

次に、図３及び図５を用いて、モータ２１の別の製造方法を説明する。図５は、本発明の第５実施形態に係るモータ２１の別の製造方法を説明するフローチャートである。   Next, another method for manufacturing the motor 21 will be described with reference to FIGS. FIG. 5 is a flowchart for explaining another method for manufacturing the motor 21 according to the fifth embodiment of the present invention.

図５に示すように、モータ２１の別の製造方法は、配置ステップＳ２１と、成型ステップＳ２２と、取外しステップＳ２３と、を備えている。   As shown in FIG. 5, another method for manufacturing the motor 21 includes an arrangement step S21, a molding step S22, and a removal step S23.

配置ステップＳ２１では、ステータコア３及びこのステータコア３に巻回された巻線（図示省略）の軸方向ＤＤの外側において、外周部材４の径方向ＤＲの内側に接するように、フッ素樹脂などの離型性を有する離型部材（図示省略）を配置する。   In the arrangement step S21, the release of a fluororesin or the like is performed so as to be in contact with the inner side in the radial direction DR of the outer peripheral member 4 outside the axial direction DD of the stator core 3 and the winding (not shown) wound around the stator core 3. A release member (not shown) having a property is arranged.

成型ステップＳ２２では、外周部材４との間に離型部材（図示省略）が介在するように、モールド樹脂部５を成型する。具体的に、成型ステップＳ２２では、巻線（図示省略）が巻回され、且つ外周部材４及び離型部材（図示省略）が配置されたステータコア３を型（図示省略）に組み込んでから、前記型に液体状の樹脂を流し込み、前記樹脂を硬化させてモールド樹脂部５を成型する。   In the molding step S <b> 22, the mold resin portion 5 is molded so that a release member (not shown) is interposed between the outer peripheral member 4 and the outer peripheral member 4. Specifically, in the molding step S22, the stator core 3 in which the winding (not shown) is wound and the outer peripheral member 4 and the release member (not shown) are arranged in the mold (not shown), A liquid resin is poured into the mold, and the resin is cured to mold the mold resin portion 5.

取外しステップＳ２３では、型（図示省略）から取り外すと共に離型部材（図示省略）を取り外す。これにより、モータ２１が製造される。   In the removal step S23, the mold is removed from the mold (not shown) and the release member (not shown) is removed. Thereby, the motor 21 is manufactured.

なお、離型部材（図示省略）を用いることに代えて、モールド樹脂部５を成型する型（図示省略）を、外周部材４の径方向ＤＲの内側に接するような形状にすることで、モータ２１を製造するようにしてもよい。   Instead of using a release member (not shown), the mold (not shown) for molding the mold resin portion 5 is shaped so as to be in contact with the inner side of the outer circumferential member 4 in the radial direction DR. 21 may be manufactured.

［第４実施形態］
図６は、本発明の第４実施形態に係るモータ３１の概略断面図である。本実施形態に係るモータ３１は、応力非伝達部６に代えて、応力非伝達部３６を備えている点などが第３実施形態と相違する。 [Fourth Embodiment]
FIG. 6 is a schematic cross-sectional view of a motor 31 according to the fourth embodiment of the present invention. The motor 31 according to this embodiment is different from the third embodiment in that a stress non-transmitting portion 36 is provided instead of the stress non-transmitting portion 6.

図６に示すように、応力非伝達部３６は、モールド樹脂部５と外周部材４との間に設けられた伸縮性を有するシール剤であり、モールド樹脂部５の収縮による外周部材４への応力の伝達量を低減させる。   As shown in FIG. 6, the stress non-transmitting portion 36 is a sealing agent having elasticity that is provided between the mold resin portion 5 and the outer peripheral member 4, and is applied to the outer peripheral member 4 due to contraction of the mold resin portion 5. Reduce the amount of stress transmission.

次に、図６及び図７を用いて、モータ３１の製造方法を説明する。図７は、本発明の第４実施形態に係るモータ３１の製造方法を説明するフローチャートである。   Next, a method for manufacturing the motor 31 will be described with reference to FIGS. FIG. 7 is a flowchart illustrating a method for manufacturing the motor 31 according to the fourth embodiment of the present invention.

図７に示すように、モータ３１の製造方法は、配置ステップＳ３１と、成型ステップＳ３２と、取外しステップＳ３３と、塗布ステップＳ３４と、を備えている。   As shown in FIG. 7, the method for manufacturing the motor 31 includes an arrangement step S31, a molding step S32, a removal step S33, and a coating step S34.

配置ステップＳ３１では、巻線（図示省略）が巻回され、且つ外周部材４が配置されたステータコア３を、ステータコア３及びこのステータコア３に巻回された巻線（図示省略）の軸方向ＤＤの外側において、外周部材４の径方向ＤＲの内側に型（図示省略）が接するように、型（図示省略）に組み込む。   In the arrangement step S31, the stator core 3 on which the winding (not shown) is wound and the outer peripheral member 4 is arranged is connected to the stator core 3 and the winding (not shown) wound around the stator core 3 in the axial direction DD. On the outside, it is incorporated into a mold (not shown) so that the mold (not shown) is in contact with the inner side of the outer circumferential member 4 in the radial direction DR.

成型ステップＳ３２では、外周部材４との間に型（図示省略）が介在するように、モールド樹脂部５を成型する。具体的に、成型ステップＳ３２では、型（図示省略）に液体状の樹脂を流し込み、前記樹脂を硬化させてモールド樹脂部５を成型する。   In the molding step S <b> 32, the mold resin portion 5 is molded so that a mold (not shown) is interposed between the outer peripheral member 4 and the mold resin portion 5. Specifically, in the molding step S32, a liquid resin is poured into a mold (not shown), the resin is cured, and the mold resin portion 5 is molded.

取外しステップＳ３３では、型（図示省略）から取り外す。これにより、モールド樹脂部５と外周部材４との間に隙間が形成される。
塗布ステップＳ３４では、モールド樹脂部５と外周部材４との間の前記隙間に、シール剤からなる応力非伝達部３６を塗布する。これにより、モータ３１が製造される。 In the removal step S33, it is removed from the mold (not shown). As a result, a gap is formed between the mold resin portion 5 and the outer peripheral member 4.
In the application step S <b> 34, a stress non-transmitting portion 36 made of a sealant is applied to the gap between the mold resin portion 5 and the outer peripheral member 4. Thereby, the motor 31 is manufactured.

以上、本発明の実施形態について説明したが、本発明は、前述した実施形態に限るものではない。また、本実施形態に記載された効果は、本発明から生じる最も好適な効果を列挙したに過ぎず、本発明による効果は、本実施形態に記載されたものに限定されるものではない。
本発明のモータは、ケーシングに挿入するタイプ（ビルトインタイプ）のステータを備えるモータに好ましく適用されるが、これに制限されない。 As mentioned above, although embodiment of this invention was described, this invention is not restricted to embodiment mentioned above. In addition, the effects described in the present embodiment are merely a list of the most preferable effects resulting from the present invention, and the effects of the present invention are not limited to those described in the present embodiment.
The motor of the present invention is preferably applied to a motor including a type (built-in type) stator that is inserted into a casing, but is not limited thereto.

１，１１，２１，３１ モータ
２ ステータ
３ ステータコア
４ 外周部材
５ モールド樹脂部
６，１６，２６，３６ 応力非伝達部
１６ａ 部材
１６ｂ シール剤
ＤＲ 径方向
ＤＤ 軸方向
ＤＣ 周方向
Ｓ１１，Ｓ３４ 塗布ステップ
Ｓ１２，Ｓ２２，Ｓ３２ 成型ステップ
Ｓ１３，Ｓ２３，Ｓ３３ 取外しステップ
Ｓ２１，Ｓ３１ 配置ステップ 1, 11, 21, 31 Motor 2 Stator 3 Stator core 4 Outer peripheral member 5 Mold resin part 6, 16, 26, 36 Stress non-transmitting part 16a Member 16b Sealing agent DR Radial direction DD Axial direction DC Circumferential direction S11, S34 Application step S12 , S22, S32 Molding step S13, S23, S33 Removal step S21, S31 Arrangement step

Claims (2)

巻線を有するステータを備えているモータであって、
前記ステータは、
筒状の外周部材と、
前記巻線を樹脂によってモールドするモールド樹脂部と、
帯状の部材が前記外周部材の内周面に周方向に沿うことで前記モールド樹脂部と前記外周部材との間に設けられる応力非伝達部であって、前記モールド樹脂部の収縮による前記外周部材への応力の伝達を行わず、又は前記応力の伝達量を低減させる応力非伝達部と、
前記応力非伝達部と外周部材との間に設けられる空間と、を有することを特徴とするモータ。 A motor comprising a stator having windings,
The stator is
A cylindrical outer peripheral member;
A mold resin part for molding the winding with resin;
A is that stress is not transmitted portion is provided between the by band-shaped member along the circumferential direction on the inner peripheral surface of the outer peripheral member and the molded resin portion and the outer peripheral member, said by shrinkage of the molded resin portion A stress non-transmission portion that does not transmit stress to the outer peripheral member or reduces the amount of stress transmission;
And a space provided between the stress non-transmitting portion and the outer peripheral member. 巻線を有するステータを備えているモータであって、
前記ステータは、
筒状の外周部材と、
前記巻線を樹脂によってモールドするモールド樹脂部と、
前記モールド樹脂部と前記外周部材との間に設けられる応力非伝達部であって、前記モールド樹脂部の収縮による前記外周部材への応力の伝達を行わず、又は前記応力の伝達量を低減させる応力非伝達部と、を有しているモータを製造する方法であって、
前記外周部材の内側に離型剤を塗布するステップと、
前記外周部材との間に前記離型剤が介在するように、前記モールド樹脂部を成型するステップと、
前記離型剤を取り外すステップと、を備えていることを特徴とするモータの製造方法。 A motor comprising a stator having windings,
The stator is
A cylindrical outer peripheral member;
A mold resin part for molding the winding with resin;
A stress non-transmitting portion provided between the mold resin portion and the outer peripheral member, and does not transmit stress to the outer peripheral member due to shrinkage of the mold resin portion, or reduces the amount of stress transfer A method of manufacturing a motor having a non-stress transmitting portion,
Applying a release agent to the inside of the outer peripheral member;
Molding the mold resin portion so that the release agent is interposed between the outer peripheral member, and
Removing the release agent, and a method for manufacturing a motor.
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