JP6052575B2 - Image defect detection device, image processing device, and program - Google Patents

Description

  The present invention relates to an image defect detection device, an image processing device, and a program.

  Patent Document 1 describes an image processing program that causes a computer to execute a profile calculation step for obtaining a profile for imaging an object and a low frequency removal step for removing low frequency components from the profile according to a noise removal width parameter. ing.

  In Patent Document 2, a shading plate as a reference reading plate for correcting a reading level difference between CCD chips, a shading data storage means for storing read data of the shading board, and output from the shading data storage means The shading correction means for calculating the reading data of the shading plate and the reading data of the actual document and correcting the reading level difference of each CCD chip, and the average value, the maximum value and the reading value for each CCD of the shading plate An image reading apparatus is described that includes a computing means for computing the minimum value and a display means for displaying the computed value of the computing means.

JP 2008-303041 A Japanese Patent Laid-Open No. 06-078147

  An object of the present invention is to provide an image defect detection device, an image processing device, and a program capable of distinguishing the cause of an image defect included in a read image.

According to the first aspect of the present invention, there is provided a reading unit that reads an image of a recording medium on which an image is formed by an image forming unit that forms an image on a recording medium that is conveyed in the conveying direction, and an image defect that is read by the reading unit. Determining means for determining the cause of an image defect based on the direction of the image, a detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the image read by the reading means, and a position in the main scanning direction The first detection information generating means for generating the first detection information in association with each other, the inclination detecting means for detecting the inclination of the image read by the reading means, and the inclination of the image detected by the inclination detecting means are recorded. A second image in which the detection value detected in the sub-scanning direction and the position in the main scanning direction are associated with the predetermined image characteristics from the corrected image are corrected so as to coincide with the conveyance direction of the medium. It has a second detection information generation means for generating detection information, wherein the determining means, the first detection information generated by the first detection information generating means and by said second detection information generation unit If the direction of the image defect is acquired based on the generated second detection information and the direction of the image defect matches the transport direction of the recording medium transported to the image forming unit, the cause of the image defect is wherein it is in the image forming unit, if different from the conveying direction of the recording medium in which the direction of the image defect is conveyed to the image forming section is between determining the image defect detecting apparatus in cause the reading means of the image defect .

According to a second aspect of the present invention, when the second detection information is larger than the first detection information for the corresponding detection value, the determination unit conveys the direction of the image defect to the image forming unit. When the second detection information for the corresponding detection value is smaller than the first detection information for the corresponding detection value, the direction of the image defect is the direction of the recording medium conveyed to the image forming unit. The image defect detection apparatus according to claim 1, wherein the cause of the image defect is determined as different from the conveyance direction .

According to a third aspect of the present invention, there is provided a reading unit that reads an image of a recording medium on which an image is formed by an image forming unit that forms an image on a recording medium that is conveyed in the conveying direction, and an image defect that is read by the reading unit. Determining means for determining the cause of an image defect based on the direction of the image, a detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the image read by the reading means, and a position in the main scanning direction The first detection information generating means for generating the first detection information in association with each other, the inclination detecting means for detecting the inclination of the image read by the reading means, and the inclination of the image detected by the inclination detecting means are recorded. is corrected so as to coincide with the conveying direction of the medium, the second associating the position of the detection value and the main scanning direction detected in the sub-scanning direction on the characteristics of the predetermined image from the corrected image Possess a second detection information generation means for generating detection information, wherein the determining means, the first detection information generated by the first detection information generating means and by said second detection information generation unit If the direction of the image defect is acquired based on the generated second detection information, and the direction of the image defect matches the sub-scanning direction of the reading unit, the cause of the image defect is in the reading unit, If the direction of the image defects different from the sub-scanning direction of said reading means is a picture image defect detecting device you determine the cause of the image defect in said image forming unit.

The present invention according to claim 4 is the image defect detection device according to any one of claims 1 to 3, further comprising display means for displaying a determination result of the determination means .

According to a fifth aspect of the present invention, there is provided a defect that specifies a position of an image defect in the main scanning direction based on a detection value detected in the sub-scanning direction with respect to a predetermined image characteristic and a predetermined threshold value. The image defect detection apparatus according to claim 1, further comprising a location specifying unit .

According to a sixth aspect of the present invention, there is provided an image forming unit that forms an image on a recording medium that is transported in the transport direction, and a reading that is performed by transporting and reading the image of the recording medium on which the image is formed by the image forming unit. Means for determining the cause of the image defect based on the direction of the image defect read by the reading means, and the characteristics of the image predetermined from the image read by the reading means with respect to the sub-scanning direction First detection information generating means for generating first detection information in which detected detection values and positions in the main scanning direction are associated; inclination detecting means for detecting the inclination of an image read by the reading means; Detection in which the inclination of the image detected by the inclination detecting means is corrected so as to coincide with the conveyance direction of the recording medium, and a predetermined image characteristic is detected in the sub-scanning direction from the corrected image. And second detection information generating means for generating second detection information that associates the position in the main scanning direction with the second detection information generating means, and the determination means is the first detection information generated by the first detection information generating means. A recording medium in which the direction of an image defect is acquired based on one detection information and the second detection information generated by the second detection information generation unit, and the direction of the image defect is conveyed to the image forming unit The image forming part is the cause of the image defect, and when the direction of the image defect is different from the conveying direction of the recording medium conveyed to the image forming part, the cause of the image defect is An image forming apparatus that determines to be in the reading unit .

According to a seventh aspect of the present invention, there is provided an image forming unit that forms an image on a recording medium that is transported in the transport direction, and a reading that is performed by transporting and reading the image of the recording medium on which the image is formed by the image forming unit. Means for determining the cause of the image defect based on the direction of the image defect read by the reading means, and the characteristics of the image predetermined from the image read by the reading means with respect to the sub-scanning direction First detection information generating means for generating first detection information in which detected detection values and positions in the main scanning direction are associated; inclination detecting means for detecting the inclination of an image read by the reading means; Detection in which the inclination of the image detected by the inclination detecting means is corrected so as to coincide with the conveyance direction of the recording medium, and a predetermined image characteristic is detected in the sub-scanning direction from the corrected image. And second detection information generating means for generating second detection information that associates the position in the main scanning direction with the second detection information generating means, and the determination means is the first detection information generated by the first detection information generating means. The direction of the image defect is acquired based on one detection information and the second detection information generated by the second detection information generation unit, and the direction of the image defect matches the sub-scanning direction of the reading unit. In this case, the image forming apparatus determines that the cause of the image defect is in the image forming unit when the cause of the image defect is in the reading unit and the direction of the image defect is different from the sub-scanning direction of the reading unit. is there.

The present invention according to claim 8 is a step of forming an image on the recording medium conveyed in the conveying direction by the image forming unit, and a step of conveying the image of the recording medium on which the image is formed in the conveying direction and reading by the reading unit. Generating first detection information associating a detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the read image and a position in the main scanning direction; and the read image Detecting the inclination of the image and correcting the inclination of the detected image so as to coincide with the conveyance direction of the recording medium, and detecting a predetermined image characteristic in the sub-scanning direction from the corrected image. Based on the step of generating second detection information in which the detection value and the position in the main scanning direction are associated with each other, and acquiring the direction of the image defect based on the first detection information and the second detection information, When the direction of the image defect matches the transport direction of the recording medium transported to the image forming unit, the cause of the image defect is in the image forming unit, and the direction of the image defect is transported to the image forming unit. When the recording medium is different from the conveyance direction, the computer program causes the computer to execute a step of determining that the cause of the image defect is in the reading unit .

The present invention according to claim 9 is a step of forming an image on the recording medium conveyed in the conveying direction by the image forming unit, and a step of conveying the image of the recording medium on which the image is formed in the conveying direction and reading by the reading unit. Generating first detection information associating a detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the read image and a position in the main scanning direction; and the read image Detecting the inclination of the image and correcting the inclination of the detected image so as to coincide with the conveyance direction of the recording medium, and detecting a predetermined image characteristic in the sub-scanning direction from the corrected image. Based on the step of generating second detection information in which the detection value and the position in the main scanning direction are associated with each other, and acquiring the direction of the image defect based on the first detection information and the second detection information, When the direction of the image defect coincides with the sub-scanning direction of said reading means, cause image defects located in said reading means, when the direction of the image defects different from the sub-scanning direction of said reading means, image defects A program for causing a computer to execute a step of determining that the cause is in the image forming unit .

According to the first aspect of the present invention, it is possible to provide an image defect detection apparatus capable of distinguishing the cause of an image defect included in a read image. Moreover, it becomes easy to acquire the direction of the image defect.

According to the second aspect of the present invention, in addition to the effect of the first aspect of the present invention, the cause of the image defect included in the read image is more accurately compared with the case without the present configuration. Can be distinguished .

According to the third aspect of the present invention, it is possible to provide an image defect detection device capable of distinguishing the cause of an image defect included in a read image. Moreover, it becomes easy to acquire the direction of the image defect.

According to the fourth aspect of the present invention, in addition to the effect of the present invention according to any one of the first to third aspects , a material for determining the cause of the image defect can be provided to an operator .

According to the present invention of claim 5, in addition to the effect of the present invention of any one of claims 1 to 4, it is possible to suppress erroneous recognition of noise or the like as an image defect .

According to the sixth aspect of the present invention, it is possible to provide an image forming apparatus capable of distinguishing the cause of an image defect included in a read image. Moreover, it becomes easy to acquire the direction of the image defect.

According to the seventh aspect of the present invention, it is possible to provide an image forming apparatus capable of distinguishing the cause of an image defect included in a read image. Moreover, it becomes easy to acquire the direction of the image defect.

According to the present invention of claim 8, it is possible to provide a program capable of distinguishing the cause of an image defect included in a read image. Moreover, it becomes easy to acquire the direction of the image defect.

According to the ninth aspect of the present invention, it is possible to provide a program capable of distinguishing the cause of an image defect included in a read image. Moreover, it becomes easy to acquire the direction of the image defect.

1 is an overall schematic diagram of an image forming apparatus to which an embodiment of the present invention is applied. 1 is a diagram illustrating a hardware configuration of an image forming apparatus to which an embodiment of the present invention is applied. It is a figure which shows the function structure of the image forming apparatus implement | achieved by running the control program to which one Embodiment of this invention is applied. It is explanatory drawing explaining the outline | summary of the cause of an image defect. It is a figure which illustrates typically generation of detection information by a profile generation part applied to one embodiment of the present invention. It is a figure which illustrates typically determination of the cause of an image defect by the defect cause determination part to which one embodiment of the present invention is applied. It is a flowchart of the processing operation of the image defect detection part to which one Embodiment of this invention is applied. It is a flowchart of the processing operation of the profile production | generation part to which one Embodiment of this invention is applied. It is a flowchart of the processing operation of the defect cause determination part to which an embodiment of the present invention is applied.

Embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is an overall schematic diagram of an image forming apparatus 10 according to an embodiment of the present invention.

The image forming apparatus 10 is a tandem type color electrophotographic copying machine.
An image processing device 12, an image output device 14, and an image reading device 16 are disposed inside the image forming device 10, and an external image reading device 18 is provided above the image forming device 10. ing. The image forming apparatus 10 according to the present exemplary embodiment includes the external image reading device 18, but the image forming apparatus 10 does not include the external image reading device 18 and is based on image information output from a personal computer or the like. A color printer, a facsimile, or the like that forms an image may be used.

The image processing device 12 includes image information output from the image reading device 16, the external image reading device 18, a personal computer, image information transmitted via a telephone line, a LAN, etc. Apply processing.
The image output device 14 forms an image on a recording medium based on the image information subjected to image processing in the image processing device 12.
The image reading device 16 reads an image on a recording medium on which an image is formed by the image output device 14.
The external image reading device 18 is provided for work from the outside of the image forming apparatus 10 and reads an image on a recording medium on which an image placed by an operator or the like is formed, for example.

  The image output device 14 includes, for example, four image forming units 20Y, 20M, 20C, and 20K, a latent image forming device 22, and a transfer device 24.

The image forming units 20Y, 20M, 20C, and 20K form developer images using toners corresponding to yellow (Y), magenta (M), cyan (C), and black (K), respectively. When a single color image is formed, only the image forming units 20Y, 20M, 20C, and 20K corresponding to a desired color are operated to form a desired single color toner image.
These four image forming units 20Y, 20M, 20C, and 20K are similarly configured except that the corresponding colors are different. Hereinafter, the components corresponding to the respective colors may be collectively referred to simply as “image forming unit 20” by omitting the corresponding colors (Y, M, C, K).

Each of the image forming units 20 is a photosensitive drum 30 used as an image carrier, a charging device 32 that charges the photosensitive drum 30, and a development that develops an electrostatic latent image formed on the surface of the photosensitive drum 30. And a cleaning device 36 that cleans the surface of the photosensitive drum 30.
The developing device 34 forms a toner image by developing the electrostatic latent image formed on the surface of the photosensitive drum 30 by the latent image forming device 22 using toner.

The latent image forming devices 22 are arranged so as to correspond to the respective image forming units 20. The latent image forming apparatus 22 modulates the semiconductor laser 40 according to the original color material gradation data, and emits a laser beam LB from the semiconductor laser 40 according to the gradation data. The laser beam LB emitted from the semiconductor laser 40 is deflected and scanned by the rotary polygon mirror 44 via the reflection mirrors 42a and 42b, and again onto the photosensitive drum 30 via the reflection mirrors 42a and 42b and the reflection mirrors 42c and 42d. Scan exposure.
Image information (raster data) of each color is sequentially output from the image processing device 12 to the latent image forming device 22, and a laser beam LB emitted according to the image information from the latent image forming device 22 is applied to the surface of the photosensitive drum 30. An electrostatic latent image is formed.

  The transfer device 24 includes a belt-like intermediate transfer member 50 used as a transfer medium, primary transfer rolls 52Y, 52M, 52C, and 52K used as primary transfer devices, and a secondary transfer roll 54 used as a secondary transfer device. And a cleaning device 56 for cleaning the surface of the intermediate transfer member 50.

The toner images formed on the respective photosensitive drums 30 are transferred to the intermediate transfer member 50 so as to overlap each other. The intermediate transfer member 50 is rotatably supported by, for example, five support rolls 58a, 58b, 58c, 58d, and 58e used as support members.
At least one of the support rolls 58a, 58b, 58c, 58d, and 58e is connected to a drive source (not shown) such as a motor, and rotates by receiving a drive transmission from the drive source. 50 is rotationally driven. The support roll 58 a is disposed so as to face the secondary transfer roll 54, and functions as a backup roll for the secondary transfer roll 54.

The primary transfer rolls 52Y, 52M, 52C, and 52K respectively transfer toner images corresponding to the respective colors formed on the photosensitive drums 30Y, 30M, 30C, and 30K to the intermediate transfer member 50.
The secondary transfer roll 54 transfers each color toner image transferred to the intermediate transfer member 50 to a recording medium.

  Below the image output device 14, a recording medium supply unit 60 that supplies a recording medium to the image output device 14 is provided. The recording medium supply unit 60 includes, for example, three recording medium storage containers 62 that store recording media in a stacked state, and the recording medium supplied from the recording medium storage container 62 via the image output device 14. A transport path 64 for transporting to the front.

The recording medium stored in the recording medium storage container 62 is supplied to the transport path 64 by the extraction roll 66.
In the conveyance path 64, a plurality of conveyance rolls 68, a resist roll 70, a secondary transfer roll 54, a conveyance belt 72, and a fixing device 74 are arranged in order from the upstream side in the conveyance direction of the recording medium.

The registration roll 70 starts rotating at a predetermined timing from the stopped state, and the recording medium is transferred to the intermediate transfer body 50 and the secondary transfer roll 54 so as to coincide with the timing at which the toner image is transferred to the intermediate transfer body 50. Supplied to the contact area. The conveyance belt 72 conveys the recording medium on which the toner image is transferred by the secondary transfer roll 54 to the fixing device 74.
The fixing device 74 fixes the toner image on the recording medium having the toner image transferred by the secondary transfer roll 54 and conveyed by the conveying belt 72. The recording medium on which the toner image is fixed is transported by a transport belt 76 and discharged onto a discharge tray 78.

  The image reading device 16 reads and reads the recording medium on which the toner image is fixed by the fixing device 74 and is conveyed by the conveying belt 76. The image reading device 16 includes a light source 80, a reference white plate 82, a mirror 84, a lens 86, and a photoelectric conversion element 88. The image reading device 16 irradiates the recording medium with light, and based on the reflected light from the recording medium. Scan the document.

  The light source 80 is a lamp such as halogen or xenon extending in the main scanning direction of the recording medium, and has a predetermined scan width. The reference white plate 82 is white with a reflection surface that reflects light as a reference. The lens 86 receives the reflected light of the light reflected by the light source 80 through the mirror 84 and forms an image.

The photoelectric conversion element 88 receives the reflected light at the imaging position of the reflected light by the lens 86 and, for example, analog signals corresponding to the respective RGB amounts of light by a photodiode provided with RGB filters (primary color filters). For example, a 3-line color CCD that outputs an electrical signal to a processing circuit.
For example, when the image forming apparatus 10 is turned on, the photoelectric conversion element 88 receives reflected light (initial reference light amount light) emitted from the light source 80 onto the reference white plate 82 via the mirror 84 and the lens 86. It has been made possible.

  In the recording medium stored in the recording medium storage container 62, an image is formed by the image output device 14, the image is read by the image reading device 16, and discharged onto the discharge tray 78.

  The external image reading device 18 includes a document conveying device 100 that automatically conveys a printed document, a platen member 102 on which the printed document is placed, and a reading unit 104. The external image reading device 18 has a function of flowing and reading a printed document being conveyed by the document conveying device 100 and a function of reading a printed document placed on the platen member 102.

  The reading unit 104 includes a full rate carriage 110, a half rate carriage 112, a lens 86, and a photoelectric conversion element 88.

The full-rate carriage 110 includes a light source 80 and a first mirror 114, and the sub-scanning direction (right direction in FIG. 1) is a scanning direction (sub-scanning direction) so that the full-rate carriage moves in the scanning direction. It has become. The light source 80 is a lamp such as halogen or xenon extending in the main scanning direction of the recording medium, and has a predetermined scan width.
The half-rate carriage 112 includes a second mirror 116 and a third mirror 118, and moves half a stroke in the sub-scanning direction.

The lens 86 reflects the reflected light of the light emitted from the light source 80 onto the recording medium placed on the platen member 102 provided above the full rate carriage 110 and the half rate carriage 112. The first mirror 116 and the third mirror 118 are received and imaged.

  The color material reflected light image of the printed document read by the external image reading device 18 is transmitted to the image processing device 12 as, for example, RGB three-color document reflectance data, and the image processing device 12 reflects the printed document. Predetermined image processing such as shading correction, position shift correction, brightness / color space conversion, gamma correction, frame deletion, color / moving editing, and the like is performed on the rate data.

  A user interface (UI) device 130 exchanges information with an operator or the like integrally with the image forming apparatus 10. Specifically, the UI device 130 includes a touch panel, a liquid crystal display, a keyboard, and the like, and accepts selection of processing content of the image forming apparatus 10 and displays it. The UI device 130 may be provided in the image forming apparatus 10 via a network.

FIG. 2 shows a hardware configuration of the image forming apparatus 10.
The image forming apparatus 10 includes a CPU 140, a memory 142, a storage device 144 such as a hard disk (HDD), a communication interface (IF) 146 that transmits / receives information to / from an external device, and a UI device 130. An image processing device 12, an image output device 14, an image reading device 16, and an external image reading device 18.
These components are connected to each other via a control bus 148.

  The CPU 140 executes predetermined processing based on a control program stored in the memory 142 or the storage device 144 and controls the operation of the image forming apparatus 10. The control program may be stored in a storage medium such as a CD-ROM and provided to the CPU 140.

FIG. 3 shows a functional configuration of the image forming apparatus 10 realized by executing the control program.
The image forming apparatus 10 includes an image forming unit 200, an image reading unit 202, and an image defect detection unit 204. The image forming apparatus 10 forms an image on a recording medium by the image forming unit 200, reads an image of the recording medium on which the image is formed, by an image reading unit 202, and an image defect detection unit for the read image information (scan data). 204 is configured to perform predetermined processing.
The image forming unit 200 forms an image on a recording medium conveyed in the conveying direction by the image forming unit 200. The image defect detection unit 204 distinguishes the cause of the image defect based on the direction of the image defect included in the scan data.

An outline of the cause of an image defect will be described using the configuration according to the present embodiment.
As shown in FIG. 4, the scan data may include a streak-like image defect, which occurs when an image is formed on a recording medium and when the image on the recording medium is read. There are things that occur. That is, the cause of the image defect is assumed to be in the image forming unit 200 or in the image reading unit 202.

An image defect caused by the image forming unit 200 (hereinafter sometimes referred to as a “formed image defect”) is caused by an image forming process, and a recording medium transport direction during image formation (when an image is formed) This coincides with the inclination of the recording medium and the image forming process direction.
An image defect caused by the image reading unit 202 (hereinafter sometimes referred to as “read image defect”) is caused by an image reading process and coincides with the sub-scanning direction at the time of image reading. The read image defect occurs, for example, when dust adheres to the reference white plate 82 used in correcting the read light amount unevenness or the path of the read optical system.

In some cases, the conveyance direction conveyed to the image forming unit 200 is different from the sub-scanning direction of reading by the image reading unit 202.
Specifically, when forming an image on a recording medium, the recording medium generally has substantially no inclination with respect to the image forming portion (inclination angle 0) due to the nature of forming an image on the recording medium. It is to be transported in the state. For this reason, the image formed on the recording medium is not easily inclined with respect to the recording medium. Therefore, the direction of the formed image defect often has no inclination with respect to the recording medium.
On the other hand, when the image on the recording medium is read, the inclination of the recording medium may be different from that when the image is formed by passing through the fixing device 74 or the like. For this reason, the sub-scanning direction of the image reading unit 202 may be inclined with respect to the recording medium. Therefore, the direction of the read image defect is often inclined with respect to the recording medium.
Thus, the direction of the formed image defect and the direction of the read image defect are often different.

  The image defect detection unit 204 (see FIG. 3) includes a first profile generation unit 210, an inclination detection unit 212, a second profile generation unit 214, a defect location identification unit 216, a defect cause determination unit 218, And a determination result output unit 220.

  The first profile generation unit 210 generates detection information from the scan data. The first profile generation unit 210 generates detection information in which a detection value detected in the sub-scanning direction (reading direction) and a position in the main scanning direction are associated with predetermined image characteristics.

As shown in FIG. 5, in this embodiment, the color system RGB of the input image is converted to the L * a * b * color system, and the first profile generation unit 210 forms a halftone pattern image. The brightness L * of the recorded recording medium is detected. Specifically, the average value of the lightness L * in the sub-scanning direction (Y0 to Yn) is calculated for each pixel position (X0 to Xn) in the main scanning direction, and profile data is generated.
Note that the first profile generation unit 210 may generate profile data for the lightness L * of each color of CMYK. As the characteristics of the image detected by the first profile generation unit 210, the luminance, density, and the like may be targeted.

  The first profile generation unit 210 calculates a moving average of the profile data and subtracts the moving average from the profile data. Thereby, difference data is generated by removing noise components such as in-plane unevenness from the profile data. In the present embodiment, the difference data is a difference between the lightness L * and the moving average of the lightness L *.

Furthermore, the first profile generation unit 210 calculates a Z value obtained using the standard deviation for the difference data. The Z value can be obtained from the following formula.
Z value = (profile data value-average value in the vicinity) / standard deviation

  The inclination detector 212 detects the inclination of the scan data. The inclination detecting unit 212 detects the angle of inclination of the read image information with reference to, for example, the edge of the recording medium or a mark attached to the recording medium. The inclination of the image information corresponds to the inclination of the recording medium being conveyed when the image is read.

The second profile generation unit 214 generates detection information based on the scan data and the inclination detected by the inclination detection unit 212.
Specifically, the second profile generation unit 214 first corrects the inclination of the scan data based on the detection result of the inclination detection unit 212. Then, detection information is generated based on the corrected scan data.

In the present embodiment, the second profile generation unit 214 corresponds to a state that coincides with the conveyance direction of the recording medium that is conveyed when an image is formed based on the detection result of the inclination detection unit 212. The inclination of the scan data is corrected (scan data after correction is generated). For example, if there is no tilt in the transport direction of the recording medium transported when an image is formed (the tilt angle in the transport direction is 0 degree), the second profile generation unit 214 has no scan data tilt. The scan data is corrected so as to correspond to the state (inclination angle 0 degree).
The second profile generation unit 214 generates profile data from the corrected scan data, and calculates difference data and a Z value based on the profile data.

  The first profile generation unit 210 generates profile data using the scan data before correction, and the second profile generation unit 214 generates profile data using the scan data after correction. Hereinafter, the detection information generated by the first profile generation unit 210 is referred to as “pre-correction detection information (first detection information)”, and the detection information generated by the second profile generation unit 214 is referred to as “post-correction detection information ( Second detection information) ”.

The defect location specifying unit 216 determines whether or not the image is a defect based on a detection value detected for the scan data and a predetermined threshold, and specifies an image defect location in the main scanning direction.
In the present embodiment, the defect location specifying unit 216 uses a Z value of detection information (corrected detection information) generated by the second profile generation unit 214, and a location where the Z value is equal to or greater than a threshold in the main scanning direction. Is identified as an image defect. In this way, the location of the image defect is identified by being distinguished from noise or the like.
An image defect is more easily recognized due to the nature of human beings when a portion of the image defect is more uneven than the surrounding when it is uneven. For this reason, by applying the Z value calculated using the standard deviation for specifying the image defect, the image defect is specified in accordance with the actual state of human nature (defect recognizability).
Note that, as a comparison target with the threshold value, difference data may be used instead of the Z value, or detection information generated by the first profile generation unit 210 may be used.

The defect cause determination unit 218 determines the cause of the image defect based on the direction of the image defect included in the scan data.
When the direction of the image defect coincides with the transport direction of the recording medium transported to the image forming unit 200, the defect cause determining unit 218 has the cause of the image defect in the image forming unit 200, and the direction of the image defect is the image. If it is different from the conveyance direction of the recording medium conveyed to the forming unit 200, it is determined that the image reading unit 202 is the cause of the image defect.
Alternatively, the defect cause determination unit 218 determines that the cause of the image defect is in the image reading unit 202 and the direction of the image defect is in the image reading unit 202 when the direction of the image defect matches the sub-scanning direction of the image reading unit 202. If the direction is different from the sub-scanning direction , it is determined that the image defect is caused by the image forming unit 200.

  In the present embodiment, the defect cause determination unit 218 includes detection information (pre-correction detection information) generated by the first profile generation unit 210 and detection information (post-correction) generated by the second profile generation unit 214. The direction of the image defect is acquired based on the detection information), and the cause of the image defect is determined based on the acquired direction of the image defect. The defect cause determination unit 218 determines the cause of an image defect (formed image defect or read image defect) specified by the defect location specifying unit 216.

FIG. 6A schematically illustrates detection information generated by the first profile generation unit 210. The first profile generation unit 210 generates detection information based on image information (uncorrected scan data) read by the image reading unit 202. In the detection information thus generated (pre-correction detection information), the read image defect has no inclination because it matches the sub-scanning direction at the time of image reading as described above. On the other hand, the formed image defect has an inclination as compared with the read image defect.
FIG. 6B schematically illustrates detection information generated by the second profile generation unit 214. The second profile generation unit 214 scans the image so as to correspond to a state that coincides with the conveyance direction of the recording medium that is conveyed when the image is formed, that is, the scan that is corrected so that the formed image defect has no inclination. Detection information is generated based on the data. In the detection information (corrected detection information) thus generated, the formed image defect has no inclination, whereas the read image defect has an inclination compared to the formed image defect. Become.

Therefore, the difference data of the detection information generated by each of the first profile generation unit 210 and the second profile generation unit 214 differs depending on the direction of the image defect, and the direction of the image defect depends on the difference in the size of the difference data. Is acquired.
Note that the difference data can take positive and negative values according to the lightness L *. In the present embodiment, white streak defects have a positive value, and color (for example, black) streak defects have a negative value. Hereinafter, in the case of comparing the sizes of the difference data, the “size of the difference data” indicates “the size of the absolute value of the difference data”.

Specifically, the direction of the image defect is determined based on difference data (hereinafter, referred to as “difference data A”) generated by the first profile generation unit 210, which is generated by the second profile generation unit 214 ( Hereinafter, it is smaller than “difference data B” (difference data A <difference data B), and coincides with the transport direction of the recording medium transported when the image is formed, and vice versa (difference data). A> difference data B), which coincides with the sub-scanning direction when the image is read.
In other words, the difference data of the formed image defect is such that the difference data generated by the first profile generation unit 210 is smaller than the difference data generated by the second profile generation unit 214 (difference data A <difference data B ). On the other hand, the difference data generated by the first profile generator 210 is larger than the difference data generated by the second profile generator 214 (difference data A> difference data B).

  Thus, the cause of the image defect is determined by comparing the detection information (difference data in this example) generated by each of the first profile generation unit 210 and the second profile generation unit 214. Note that the cause of the image defect may be determined by comparing Z values instead of the difference data.

  The determination result output unit 220 outputs the determination result by the defect cause determination unit 218 to the UI device 130. Thereby, an operator etc. grasp the cause of an image defect. For example, when it is determined that the cause of the image defect is in the image forming unit 200, the configuration around the image forming unit 200 may be maintained (such as replacement of the image forming unit 20). If it is determined that the image is present in the reading unit 202, maintenance of the configuration around the image reading unit 202 (cleaning of the reference white plate 82, etc.) may be performed, so that the operator is provided with information for determining the maintenance location. It will be.

Next, the processing operation by the image defect detection unit 204 will be described.
FIG. 7 shows a flowchart of the processing operation (S10) of the image defect detection unit 204.

  In step 102 (S102), the first profile generation unit 210, the inclination detection unit 212, and the second profile generation unit 214 each receive scan data from the image forming unit 200.

  In step 20A (S20A), the first profile generation unit 210 generates detection information for the scan data received from the image forming unit 200 (generation of detection information before correction).

  In step 104 (S104), the inclination detector 212 detects the inclination of the scan data.

  In step 106 (S106), the second profile generation unit 214 receives the detection result of the inclination detection unit 212.

  In step 108 (S108), the second profile generation unit 214 corrects the scan data based on the detection result of the inclination detection unit 212 (generation of corrected scan data).

  In Step 20B (S20B), the second profile generation unit 214 generates detection information for the corrected scan data (generation of corrected detection information).

  In step 110 (S110), the defect location specifying unit 216 specifies the location of the image defect included in the scan data.

  In step 30 (S30), the defect cause determining unit 218 determines the cause of the image defect specified by the defect location specifying unit 216.

  In step 112 (S112), the determination result output unit 220 outputs the determination result by the defect cause determination unit 218.

  Note that step 20A, steps 104 to 108, and step 20B may be executed in parallel, or steps 104 to 108 and step 20B may be executed before step 20A.

Next, processing operations (S20A) and (S20B) for generating detection information will be described. The processing operation (S20A) uses scan data before correction by the first profile generation unit 210, whereas the processing operation (S20B) uses scan data after correction by the second profile generation unit 214. Since the operations are the same except for the differences, the processing operation (S20) will be described below.
FIG. 8 shows a flowchart of the processing operation (S20) for generating detection information.

  In step 202 (S202), profile data is generated for scan data before correction or scan data after correction. As the profile data, for example, lightness L * is used.

  In step 204 (S204), a moving average of profile data is calculated.

  In step 206 (S206), the moving average is subtracted from the profile data to generate difference data.

  In step 208 (S208), a Z value is calculated for the difference data.

Next, the processing operation (S30) for determining the cause of the defect will be described.
FIG. 9 shows a flowchart of the processing operation (S30) of the defect cause determination unit 218.

  In step 302 (S302), the defect cause determination unit 218 acquires difference data (difference data A) based on the detection information generated by the first profile generation unit 210.

  In step 304 (S304), the defect cause determination unit 218 acquires difference data (difference data B) based on the detection information generated by the second profile generation unit 214.

  In step 306 (S306), the defect cause determination unit 218 acquires the defect location specified by the defect location specification unit 216.

  In step 308 (S308), the defect cause determination unit 218 compares the difference data A and the difference data B with respect to the difference data of the defective portion. When the difference data A is smaller than the difference data B (difference data A <difference data B), the process proceeds to step 310 (S310), and when the difference data A is larger than the difference data B (difference data A> difference data B). ), The process proceeds to step 312 (S312).

  In step 310 (S310), the defect cause determination unit 218 determines that the cause of the image defect is in the image forming unit 200.

  In step 312 (S312), the defect cause determination unit 218 determines that the cause of the image defect is in the image reading unit 202.

  In step S308 (S308), when the difference data A and the difference data B are the same, it is determined that the image defect is neither a formed image defect nor a read image defect, or either one of them. Or may be set as appropriate.

  In the above-described embodiment, the image reading device 16 has been described as a configuration in which the recording medium to be conveyed is read and read (conveying the recording medium and relatively scanning and reading). Alternatively, the image may be read by scanning. In addition, the image reading device 16 may have a configuration in which linear image information obtained by scanning is connected and projected in a plane (one-dimensional CCD or the like), or a configuration in which the image is projected in plan from the beginning (two Dimensional CCD etc.).

  The defect cause determination unit 218 may determine the cause of the image defect by determining the direction of the image defect based on the range (width) of the peak corresponding to the image defect in the profile data in the main scanning direction. Specifically, in the profile data, as the defect direction is inclined, the corresponding peak width tends to increase (become thicker) (see FIG. 5). If the Z value is used, the portion corresponding to the image defect tends to cover a wide range in the main scanning direction (see FIG. 6). For this reason, the direction of the image defect may be determined based on the width of the peak corresponding to the image defect.

DESCRIPTION OF SYMBOLS 10 Image forming apparatus 12 Image processing apparatus 14 Image output apparatus 16 Image reading apparatus 18 External image reading apparatus 20 Image forming unit 100 Document conveying apparatus 200 Image forming part 202 Image reading part 204 Image defect detection part 210 First profile generation part 212 Inclination detection unit 214 Second profile generation unit 216 Defect location identification unit 218 Defect cause determination unit 220 Determination result output unit

Claims (9)

A reading unit that reads an image of a recording medium on which an image is formed by an image forming unit that forms an image on the recording medium conveyed in the conveying direction;
Determination means for determining the cause of the image defect based on the direction of the image defect read by the reading means;
First detection for generating first detection information in which a detection value detected in the sub-scanning direction and a position in the main scanning direction are associated with a predetermined image characteristic from an image read by the reading unit Information generating means;
Inclination detecting means for detecting the inclination of the image read by the reading means;
A detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the corrected image by correcting the inclination of the image detected by the inclination detection means so as to coincide with the conveyance direction of the recording medium; Second detection information generating means for generating second detection information in association with the position in the main scanning direction,
The determination unit obtains the direction of the image defect based on the first detection information generated by the first detection information generation unit and the second detection information generated by the second detection information generation unit. If the direction of the image defect coincides with the conveyance direction of the recording medium conveyed to the image forming unit, the cause of the image defect is in the image forming unit, and the direction of the image defect is in the image forming unit. An image defect detection device that determines that an image defect is caused by the reading unit when the direction is different from a conveyance direction of a recording medium to be conveyed .   The determination means has a direction in which an image defect coincides with a conveyance direction of a recording medium conveyed to the image forming unit when the second detection information is larger than the first detection information for the corresponding detection value. When the second detection information is smaller than the first detection information for the corresponding detection value, the direction of the image defect is different from the conveyance direction of the recording medium conveyed to the image forming unit. The image defect detection device according to claim 1, wherein the cause of the image is determined. A reading unit that reads an image of a recording medium on which an image is formed by an image forming unit that forms an image on the recording medium conveyed in the conveying direction;
Determination means for determining the cause of the image defect based on the direction of the image defect read by the reading means;
First detection for generating first detection information in which a detection value detected in the sub-scanning direction and a position in the main scanning direction are associated with a predetermined image characteristic from an image read by the reading unit Information generating means;
Inclination detecting means for detecting the inclination of the image read by the reading means;
A detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the corrected image by correcting the inclination of the image detected by the inclination detection means so as to coincide with the conveyance direction of the recording medium; Second detection information generating means for generating second detection information in association with the position in the main scanning direction,
The determination unit obtains the direction of the image defect based on the first detection information generated by the first detection information generation unit and the second detection information generated by the second detection information generation unit. When the direction of the image defect coincides with the sub-scanning direction of the reading unit, the cause of the image defect is in the reading unit, and when the direction of the image defect is different from the sub-scanning direction of the reading unit, An image defect detection apparatus that determines that an image defect is caused by the image forming unit . Display means for displaying the determination result of the determination means;
Image defect detecting apparatus further according to any one of claims 1 to 3 having a. A defect location specifying means for specifying a location of an image defect in the main scanning direction based on a detection value detected in the sub-scanning direction with respect to a predetermined image characteristic and a predetermined threshold;
The image defect detection device according to claim 1 , further comprising: An image forming unit that forms an image on a recording medium conveyed in the conveying direction;
A reading unit that reads the image of the recording medium on which the image is formed by the image forming unit by being conveyed in the conveyance direction;
Determination means for determining the cause of the image defect based on the direction of the image defect read by the reading means;
First detection for generating first detection information in which a detection value detected in the sub-scanning direction and a position in the main scanning direction are associated with a predetermined image characteristic from an image read by the reading unit Information generating means;
Inclination detecting means for detecting the inclination of the image read by the reading means;
A detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the corrected image by correcting the inclination of the image detected by the inclination detection means so as to coincide with the conveyance direction of the recording medium; Second detection information generating means for generating second detection information in association with the position in the main scanning direction,
The determination unit obtains the direction of the image defect based on the first detection information generated by the first detection information generation unit and the second detection information generated by the second detection information generation unit. If the direction of the image defect coincides with the conveyance direction of the recording medium conveyed to the image forming unit, the cause of the image defect is in the image forming unit, and the direction of the image defect is in the image forming unit. An image forming apparatus that determines that the reading means is the cause of an image defect when the recording medium is different from the transport direction of the recording medium . An image forming unit that forms an image on a recording medium conveyed in the conveying direction;
A reading unit that reads the image of the recording medium on which the image is formed by the image forming unit by being conveyed in the conveyance direction;
Determination means for determining the cause of the image defect based on the direction of the image defect read by the reading means;
First detection for generating first detection information in which a detection value detected in the sub-scanning direction and a position in the main scanning direction are associated with a predetermined image characteristic from an image read by the reading unit Information generating means;
Inclination detecting means for detecting the inclination of the image read by the reading means;
A detection value detected in the sub-scanning direction with respect to a predetermined image characteristic from the corrected image by correcting the inclination of the image detected by the inclination detection means so as to coincide with the conveyance direction of the recording medium; Second detection information generating means for generating second detection information in association with the position in the main scanning direction,
The determination unit obtains the direction of the image defect based on the first detection information generated by the first detection information generation unit and the second detection information generated by the second detection information generation unit. When the direction of the image defect coincides with the sub-scanning direction of the reading unit, the cause of the image defect is in the reading unit, and when the direction of the image defect is different from the sub-scanning direction of the reading unit, An image forming apparatus that determines that an image defect is caused by the image forming unit. Forming an image on the recording medium conveyed in the conveying direction by an image forming unit ;
A step of reading an image of a recording medium on which an image is formed in a conveyance direction and reading the image by a reading unit ;
Generating first detection information in which a detection value detected in the sub-scanning direction and a position in the main scanning direction are associated with a predetermined image characteristic from the read image;
Detecting the tilt of the read image;
Correct the detected image tilt so that it coincides with the conveyance direction of the recording medium, and detect the detected value in the sub-scanning direction and the position in the main scanning direction for the predetermined image characteristics from the corrected image Generating second detection information in association with
When acquiring the direction of the image defect based on the first detection information and the second detection information, and the direction of the image defect matches the transport direction of the recording medium transported to the image forming unit, When the cause of the image defect is in the image forming unit and the direction of the image defect is different from the transport direction of the recording medium transported to the image forming unit, the step of determining that the cause of the image defect is in the reading unit When,
A program that causes a computer to execute. Forming an image on the recording medium conveyed in the conveying direction by an image forming unit ;
A step of reading an image of a recording medium on which an image is formed in a conveyance direction and reading the image by a reading unit ;
Generating first detection information in which a detection value detected in the sub-scanning direction and a position in the main scanning direction are associated with a predetermined image characteristic from the read image;
Detecting the tilt of the read image;
Correct the detected image tilt so that it coincides with the conveyance direction of the recording medium, and detect the detected value in the sub-scanning direction and the position in the main scanning direction for the predetermined image characteristics from the corrected image Generating second detection information in association with
If the direction of the image defect is acquired based on the first detection information and the second detection information, and the direction of the image defect matches the sub-scanning direction of the reading unit, the cause of the image defect is the Determining in the reading means that if the direction of the image defect is different from the sub-scanning direction of the reading means, the cause of the image defect is in the image forming unit ;
A program that causes a computer to execute.

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