JP6025736B2 - Disposable diapers - Google Patents

Description

  This disclosure relates to various types of disposable diapers.

  Disposable diapers in which the body fluid absorbing structure contains fluffed wood pulp fibers and superabsorbent polymer particles are known.

  For example, a disposable diaper absorbent structure disclosed in Japanese Patent Application Laid-Open No. 2002-315783 (Patent Document 1) has superabsorbent polymer particles and fluffed wood pulp fibers, and the superabsorbent polymer particles are liquid absorbent. The magnification is 40 g / g or more, and the liquid absorption speed by the Vortex method is 20 seconds or less.

  Japanese National Publication No. 6-503983 (Patent Document 2) teaches that the structure of an absorbent body such as a disposable diaper should ideally be able to absorb bodily fluids as soon as exudates are discharged. . The absorbent structure disclosed therein uses an absorbent gelling agent capable of absorbing synthetic urine at least about 40% of its absorption capacity at a rate of 10 seconds or less when tested by the tea bag test.

  An example of the absorbent article described in Japanese Patent Application Laid-Open No. 2009-61063 (Patent Document 3) is a disposable diaper, and the absorbent structure in the absorbent article achieves a high liquid flow rate, absorption amount, and water absorption rate. Therefore, it contains superabsorbent polymer particles.

JP 2002-315783 A JP-T 6-503983 JP 2009-61063 A

  According to the knowledge of the present inventor, a diaper having a body fluid absorbing structure containing superabsorbent polymer particles as a part of the core tends to swell rapidly to an unacceptable volume. The body fluid absorbing structure swollen in such a state is brought into close contact with the skin of the wearer of the diaper, or by narrowing the gap between the body fluid absorbing structure and the skin. May cause discomfort. Further, even in the body fluid absorbing structure, the bulk of a part of the crotch region becomes remarkably large, and when the part is sandwiched between both legs, the crotch region may bulge strangely and make the appearance difficult to see. A mother who sees a part of the body that is significantly bulky may mistakenly determine that the diaper should be replaced with a new one, even though the body fluid absorbing structure still has the capacity to absorb body fluid.

The inventions has a vertical and horizontal direction, it is formed before and waist region, a rear waist region, a crotch region between the front waist region and said rear waist region, at least in the crotch region A bodily fluid absorbing structure, and the bodily fluid absorbing structure is formed by covering a mixture of bodily fluid absorbent materials containing fluff pulp fibers and superabsorbent polymer particles with a wrapping sheet; and It assumes a disposable diaper comprising a body side liner you covering at least a portion of the core material.

In such a diaper, a plurality of recesses that are concave in the thickness direction of the core material are formed in the core material, and in the recess, the mixture and the wrapping sheet are interposed via a hot melt adhesive. They joined together, the front Symbol recess, the core material has a thickness corresponding to 80% or less of the thickness of the core material in the non-recessed portion formed outside and between adjacent concave portions, the non In the concave portion, the fluff pulp fibers and the superabsorbent polymer particles are in a state of being separated and dispersed with respect to the concave portion, and the fluff pulp fibers are in a state of being separated and dispersed with respect to the concave portion, in a state where the high-absorbent polymer particles each other have been separated from the dispersion with respect to the recess, the center between the respective one of said recesses, and each one of said recesses located closest to the recess of the respective one Distance is in the range of 2 to 14 mm, said superabsorbent polymer particles, water absorption when measured after 5 minutes from the start of free pressurized intake water test Ri der less 45 ml / g, the recess The body-side liner is formed of a liquid-permeable nonwoven fabric, and more than half of the fibers forming the nonwoven fabric are oriented in the longitudinal direction. It is characterized by that.

The partial fracture top view of a disposable diaper. The figure which shows the II-II line | wire cut surface of FIG. The enlarged view of the part III of FIG. The figure which shows the IV-IV line | wire cut surface of FIG. The figure similar to FIG. 3 which shows an example of an embodiment. The figure similar to FIG. 1 which shows an example of embodiment. The figure similar to FIG. 4 which shows an example of an embodiment. The figure which shows the example of the distribution state of the recessed part of an example of an embodiment.

  The details of a disposable diaper having a preferred configuration according to some embodiments of the present invention will be described with reference to the accompanying drawings. Each configuration can be employed alone or in combination with other preferred configurations disclosed.

  Referring to FIG. 1, a diaper 1 includes a liquid-permeable body-side liner 2, a liquid-impervious back sheet 3, and a body fluid-absorbing core material 4 interposed between both sheets 2 and 3. Including. The body material liner 2, the body side liner 2 that covers the top surface of the core material 4, and the back sheet 3 that covers the back surface of the core material 4 cooperate with each other. Is forming. The body fluid absorbing structure 5 extends from the crotch region 7 to the front waist region 8 and the rear waist region 9. In the diaper 1, an outer sheet 6 is laminated on the outer surface of the back sheet 3 (see FIG. 2).

  The diaper 1 has a vertical direction A and a horizontal direction B. A crotch region 7 is formed at the center of the vertical direction A, a front waist region 8 is formed in front of the crotch region 7, and the crotch region 7 A rear waist region 9 is formed at the back of the rear. At both ends in the longitudinal direction A, a plurality of front waist elastic members 11 extending in the lateral direction B and a plurality of rear waist elastic members 12 extending in the lateral direction B are between the body side liner 2 and the back sheet 3. These elements 2 and 3 are fixed in an extended state.

  Containment sheets 13 extending in the vertical direction A are provided on both sides of the diaper 1 in the horizontal direction B. A sleeve 14 is formed on the inner edge 13 a of each containment sheet 13, and the elastic member 16 is fixed in an elongated state in the longitudinal direction A inside the sleeve 14. At both side edges 17 of the diaper 1, a plurality of leg-hole elastic members 18 extending in the longitudinal direction A are located between the back sheet 3 and the outer edge 19 of the containment sheet 13, and a hot melt adhesive (FIG. (Not shown). Tape-shaped fasteners 21 are attached to both sides of the diaper 1 in the rear waist region 9. The fastener 21 has a fastening portion 22, and when the diaper 1 is worn, the fastening portion 22 is fastened detachably to a target zone (not shown) provided on the outer surface of the front waist region 8. can do.

  The diaper 1 formed in this way is formed symmetrically with respect to the center line CL that bisects the dimension in the lateral direction B. A large number of dots 23 shown on the body side liner 2 in the diaper 1 indicate a range in which the concave portions 51 described later are distributed.

  FIG. 2 schematically shows the shape of each member and the mutual positional relationship in order to facilitate understanding of the state in which the members overlap in the crotch region 7. In FIG. 2, a core material 4 is interposed between the body side liner 2 and the back sheet 3. The core material 4 includes a body fluid absorbent material mixture 43 including at least fluffed wood pulp fibers 41 and superabsorbent polymer particles 42 (see FIG. 4), and a tissue paper 44 covering the mixture 43. And is formed by. The tissue paper 44 includes, for example, a tissue paper 44a and a tissue paper 44b. The mixture 43 and the tissue paper 44 are joined via the first hot melt adhesive HA1. The core material 4 is joined to the body side liner 2 via the second hot melt adhesive HA2, and is joined to the back sheet 3 via the third hot melt adhesive HA3. The core material 4, the body side liner 2 and the back sheet 3 cooperate to form a body fluid absorbing structure 5 having a plurality of recesses (see FIG. 4). The body side liner 2 and the back sheet 3 overlap at a portion extending from the peripheral edge of the core material 4 and are joined to each other via the second and third hot melt adhesives HA2 and HA3. The outer edge 19 of each containment sheet 13 is joined to the body side liner 2 via the fourth hot melt adhesive HA4. The inner edge 13a of each containment sheet 13 is joined at both ends in the longitudinal direction A to the body side liner 2 in the front waist region 8 and the rear waist region 9 via a hot melt adhesive (not shown). ing. However, these inner edge portions 13 a are not joined to the body side liner 2 in the crotch region 7. When the diaper 1 is worn and the elastic member 16 contracts, the inner edge portion 13 changes to a posture that rises from the body side liner 2 as indicated by a virtual line in FIG.

  The outer sheet 6 may be laminated on the outer side of the back sheet 3 by using the fifth hot melt adhesive HA5.

  In FIG. 1, the body fluid absorbing structure 5 extending from the front waist region 8 to the rear waist region 9 via the crotch region 7 can be appropriately shortened in the longitudinal direction A. For example, the body fluid absorbing structure 5 may exist only in the crotch region 7, may exist only in the crotch region 7 and the front waist region 8, or only in the crotch region 7 and the rear waist region 9. May be present.

In the diaper 1 shown in FIGS. 1 and 2, a nonwoven fabric can be used for the body side liner 2. As the nonwoven fabric, a nonwoven fabric formed of a thermoplastic synthetic resin can be used. For example, an air-through nonwoven fabric, a spunbond nonwoven fabric, an SMS nonwoven fabric that is a laminate of a spunbond nonwoven fabric, a meltblown nonwoven fabric, and a spunbond nonwoven fabric is used. As an example of the air-through nonwoven fabric, a composite fiber of polyethylene and polypropylene having a fineness of 1 to 4 dtex is used at a ratio of 10 to 35 g / m ^{2 for} the thermoplastic synthetic fiber. For the back sheet 3, a film formed of a thermoplastic synthetic resin, for example, a polyethylene film having a thickness of 5 to 20 μm is used. The outer sheet 6 is used for the purpose that the outer surface of the diaper 1 is not a plastic but a cloth, and a thermoplastic synthetic fiber having a fineness of 1 to 4 dtex is used at a rate of 10 to ²⁰ g / m ^2. It is formed by the nonwoven fabric which is made.

Each of the fluff wood pulp fibers 41 and the superabsorbent polymer particles 42 (both see FIG. 4) forming the mixture 43 of the core material 4 has a mass in the range of 100 to 350 g / m ² , The total mass of the fluff wood pulp fibers 41 and the superabsorbent polymer particles 42 is used in the range of 300 to 600 g / m ² . The tissue paper 44 covering the mixture 43 is commonly used or made in the art, and for example tissue paper having a mass of 15-20 g / m ² may be used.

  The containment sheet 13 may contain a non-woven fabric, more preferably a non-woven fabric that is preliminarily treated with water repellency and is substantially liquid-impervious when the diaper 1 is used.

  As shown in FIGS. 3 and 4, the body fluid absorbing structure 5 is formed with a number of recesses 51 that are recessed from the body side liner 2 in the thickness direction of the core material 4, and between the adjacent recesses 51. A non-recessed portion 52 is formed on the outside.

There is no special rule for the planar shape of the recess 51 shown in FIG. 3, and the figure shows an example in which the bottom surface of the recess 51 is circular and its diameter D is in the range of 1.5 to 5 mm. . In the case where the planar shape is not circular, the recess 51 preferably has a planar shape inscribed in a circle 56 (see FIG. 5) having a diameter E (see FIG. 5) preferably in the range of 1.5 to 5 mm. .
Here, the “diameter” of the recess means the diameter of a circle in which the planar shape of the bottom surface of the recess is inscribed. When the recess has a circular planar shape, the diameter of the recess is the same as the diameter D of the circular planar shape.
The “center distance” between the two recesses means the distance between the centers of the circles in which the planar shapes of the bottom surfaces of the recesses are inscribed.
In the case where the planar shape is not circular, it is also preferable that the shape is inscribed in the circle 56 at at least three locations. The distribution of the recesses 51 in the body fluid absorption structure 5 is not particularly specified, but the minimum distance among the distances L between the centers of the recesses 51 between one recess 51 and the plurality of adjacent recesses 51 is the minimum. The center-to-center distance L is preferably in the range of 2 to 14 mm. In other words, the center-to-center distance L between one of the recesses 51 and the recess 51 located closest to the one recess 51 is preferably in the range of 2 to 14 mm. If the center-to-center distance L is relatively less than 2 mm among the large number of recesses 51, the body fluid absorbing structure 5 may become excessively hard and difficult to deform, which is not preferable. The concave portions 51 may be formed so as to be regularly distributed in the body side liner 2 as illustrated in the drawing, but may be formed so as to be distributed irregularly.

  In FIG. 4, the body fluid absorbing structure 5 includes a core material 4, a body side liner 2 that covers the upper surface side of the core material 4, and a back sheet 3 that covers the lower surface side of the core material 4. It is out. The recess 51 is formed integrally with the body side liner 2. The core material 4 has a mixture 43 of a body fluid absorbent material containing at least fluffed wood pulp fibers 41 and superabsorbent polymer particles 42, and a liquid-permeable tissue paper 44 covering the mixture 43 as a wrapping sheet. Contains. The body fluid absorbing structure 5 further includes first, second, third and fifth hot melt adhesives HA1, HA2, HA3 and HA5 for joining these members to each other. The cross-sectional shapes of the core material 4 and the body fluid absorbing structure 5 in FIG. 4 are cut by cutting the body fluid absorbing structure 5 that has been cooled to low temperature with liquid nitrogen with a sharp blade, and the section is optically about 30 times larger. It can be enlarged and visually confirmed.

In the state where the body fluid absorbing structure 5 is flat as shown in FIG. 3, the amount of fluff wood pulp fibers 41 and the superabsorbent polymer particles 42 is about 1 cm ² per surface area of the body fluid absorbing structure 5. It is almost constant regardless of the part. In other words, the amount of fluff wood pulp fibers 41 and superabsorbent polymer particles 42 per 1 cm ² area of the flat back sheet 3 shown in FIG. 4 is substantially constant. However, in the cross section in FIG. 4, the core material 4 is squeezed in the recess 51 so that the fluff wood pulp fiber 41 and the superabsorbent polymer particles 42 approach each other and come into close contact with each other. Have gathered. Further, the fluff wood pulp fibers 41 and the superabsorbent polymer particles 42 come close to each other and gather together so that the superabsorbent polymer particles 42 can easily form a gel block. However, in the non-recessed portion 52, the fluff wood pulp fiber 41 and the superabsorbent polymer particles 42 are dispersed so as to be separated from each other because the core material 4 is not compressed or not compressed as much as the recessed portion 51. Is in a state. In the recess 51, the mixture 43 and the tissue paper 44 are joined via the hot melt adhesive HA1, regardless of whether the diaper 1 is actually worn or not. Shaped to maintain.

The body fluid absorbing structure 5 in the state shown in FIGS. 3 and 4 has the same composition as the body fluid absorbing structure 5 and a uniform thickness, and the thickness thereof is the same as the thickness of the non-recessed portion 52. The body fluid absorbing structure (not shown) thicker than the thickness of the non-recessed portion 52 can be obtained by embossing. In the embossing, the body fluid absorbing structure can be obtained by pressing a body fluid absorbing structure with a protrusion at room temperature or in a heated state using a roller having an embossing protrusion corresponding to the recess 51. In the bodily fluid absorption structure 5 including the core material 4, the body side liner 2, the back sheet 3 and the outer sheet 6, the thicknesses of the recesses 51 and the non-recesses 52 are determined by KEYENCE high-precision two-dimensional laser displacement meter LJ- It is measured as follows using G030. In the measurement of the thickness of the concave portion 51, ten concave portions 51 are selected from the area of 100 cm ² , and the thickness of each thickness is measured by irradiating the bottom surface of the concave portion 51 with the laser beam of the displacement meter. Find the average value. When measuring the thickness of the non-recessed portion 52, ten thick portions are selected from the area of 100 cm ² , the thickness is measured by irradiating each portion with a laser beam, and the average thickness is measured. Find the value.

  In the recess 51 of the body fluid absorbing structure 5, fluffed wood pulp fibers 41 are intertwined, and the superabsorbent polymer particles 42 are compressed and approach each other. As a result, even when the body fluid is excreted / absorbed, the fluff wood pulp fiber 41 is prevented from becoming bulky, and the superabsorbent polymer particles 42 are prevented from swelling due to the formation of the gel block. And it is suppressed that the bodily fluid absorption structure 5 becomes thick in the recessed part 51 and its periphery. Moreover, since the movement of the both side parts of the non-recessed portion 52 shown in FIG. 4 is suppressed by the respective recessed portions 51, the body fluid absorbing structure 5 is limited to be thicker in the non-recessed portion 52 as well. Therefore, when compared with the bodily fluid absorbing structure in which the recess 51 is not formed, the bodily fluid absorbing structure 5 in the illustrated example has a significantly increased thickness of the bodily fluid absorbing structure 5 in the crotch region 7 of the diaper 1. Can be prevented. Further, since the thick body fluid absorbing structure 5 does not adhere to the skin or significantly reduce the gap between the skin and the skin, the moist feeling in the crotch region 7 becomes strong, and the wearer Can suppress discomfort. As another advantage, when the body fluid absorbing structure 5 having increased thickness is sandwiched between both legs, the problem that the body fluid absorbing structure 5 becomes excessively thick and bulges abnormally is reduced or reduced. Is possible.

  In order to reliably achieve such actions and effects in the diaper 1, it is also preferable to specify the water absorption characteristics of the superabsorbent polymer particles 42. From this point, it is preferable to use the superabsorbent polymer particles 42 having a non-pressurized water absorption of 45 ml / g or less and a water absorption under load of 14 g / g or less.

  Non-pressurized water absorption can be obtained from Scientific Machine & SupplyCo. Measured using a Demand Wetility Tester. By using this apparatus, 0.9% sodium chloride aqueous solution is used for physiological saline, and 250 mesh nylon net (N-No. 250HD manufactured by NBC Kogyo Co., Ltd.) is used for the net. The amount of superabsorbent polymer particles used for the measurement is 1 g. The non-pressurized water absorption amount in this invention means a value when measured 5 minutes after the start of the water absorption test.

  In the measurement of the amount of water absorption under load, a plastic cylinder having an inner diameter of 26 mm and having a bottom surface formed of a 250 mesh nylon net is used. Superabsorbent polymer particles of mass S are poured into this cylinder, and the total mass W1 of the assembly part in which a piston on which a predetermined weight is placed is fitted to the cylinder is determined. An assembly part including a cylinder is set up on a petri dish containing 25 g of physiological saline and allowed to stand for 60 minutes. The mass W2 of the assembly part including the cylinder taken out from the petri dish is obtained, and the water absorption amount under load is obtained by the following equation.

      Water absorption under load (g / g) = (W2-W1) / S

  In the diaper 1, in order to enhance the action and effect of the body fluid absorbing structure 5, a sheet of nonwoven fabric or the like that is liquid permeable and also excellent in diffusing body fluid in the longitudinal direction of the diaper 1 is used. 2 can be used instead, or can be used by being joined to the whole or a part of the body side liner 2. As such a nonwoven fabric, there is one in which more than half of the fibers forming the nonwoven fabric are oriented in the longitudinal direction A of the diaper 1. In the body fluid absorbing structure 5 in FIG. 4, the superabsorbent polymer particles 42 are strongly pressed together with the fluff wood pulp fibers 41, the tissue paper 44, the body side liner 2, and the like so that they cannot swell toward the surroundings. In some cases, or when the space that can hold water between the fluff wood pulp fibers 41 is excessively small, the water absorption speed and the water absorption amount of the body fluid absorbing structure 5 may be reduced. Therefore, diffusing part of the bodily fluid excreted in the crotch region 7 in the longitudinal direction A with a sheet or the like that is excellent in diffusing bodily fluids prevents leakage in the diaper 1 and keeps the wet feeling low. This is useful for

  FIG. 5 is a diagram showing an example of the embodiment, and shows the recess 51 in an enlarged manner from FIG. 3. In FIG. 5, one concave portion 51 a of the concave portion 51 has a planar shape of a bottom surface portion that approximates an equilateral triangle, has three convex portions 55 a, and each convex portion (corner portion) 55 a is a virtual circle 56. Inscribed in. The diameter E of the circle 56 is, for example, in the range of 1.5 to 5 mm. Among the recesses 51 adjacent to the recess 51a, between the recesses 51b closest to the recess 51a and the recesses 51a, one of the three protrusions 55b of the recess 51b has three protrusions 55b of the recess 51a. It faces one of the parts 55a. A non-concave portion 52 is formed between the convex portions 55a and 55b facing each other. When the recess 51a and the recess 51b are in the form of FIG. 5, the non-recess extends between the recesses 51a and 51b as compared with the form in which the protrusions 55a and 55b do not face each other between the recesses 51a and 51b. The dimension P of 52 is relatively short. In such a non-recessed portion 52, compared to a case where the dimension P is relatively large, a change in thickness when absorbing body fluid is suppressed to be small.

In the diaper 1 of FIG. 6, the distribution density of the recesses 51 formed in the body fluid absorption structure 5 with respect to the body side liner 2, that is, the number of the recesses 51 formed per 1 cm ^{2 of the} body side liner 2 varies in the longitudinal direction A. doing. The number of dots 23 shown on the body side liner 2 per 1 cm ² is the largest in the first zone 61 located at the center in the longitudinal direction A of the crotch region 7, and the ^second number arranged in order toward the front waist region 8. In the fourth and fifth zones 64 and 65 arranged in the order facing the third zones 62 and 63 and / or the rear waist region 9, the number is gradually or gradually decreased. The number of dots 23 per 1 cm ² represents the number of recesses 51, and the number of recesses 51 per 1 cm ² gradually increases from the center of the crotch region 7 toward the front waist region 8 and the rear waist region 9. Or step by step. In such a diaper 1, it is suppressed that the thickness of the bodily fluid absorption structure 5 which absorbed the bodily fluid in the center part of the crotch region 7 in the vertical direction A is increased. Furthermore, the bodily fluid is absorbed in the second to fifth zones where the bodily fluid absorption speed is not significantly affected (or less affected) by the concave portion 51, thereby preventing the bodily fluid from staying in the center of the crotch region 7. it can. Although not shown, the diaper 1 is implemented in such a manner that only the first, second, and third zones 61, 62, and 63 are formed, and the fourth and fifth zones 64 and 65 are not formed. You can also. Moreover, the first, fourth, and fifth zones 61, 64, and 65 are formed, and the second and third zones 62 and 63 are not formed. Furthermore, for example, the core material 4 and the body fluid absorbing structure 5 including the core material 4 exist only in the crotch region 7 and the front waist region 8, that is, the first, second, and third zones 61, 62, and 63. There is an aspect that is formed only. Further, for example, the core material 4 and the body fluid absorbing structure 5 including the core material 4 exist only in the crotch region 7 and the rear waist region 9, that is, only the first, fourth, and fifth zones 61, 64, and 65. It can also be implemented in the form formed in the above. Further, the core material 4 and the body fluid absorbing structure 5 including the core material 4 may be present only in the crotch region 7 and formed only in the first zone 61.

  In the embodiment of FIG. 7, the recess 51 is formed in the core material 4, and none of the recesses 51 includes the body side liner 2. When the mixture 43 of the core material 4 and the tissue paper 44b are squeezed in the direction from the body side liner 2 toward the back sheet 3, that is, in the thickness direction of the core material 4, the recess 51 is formed in the core material 4. Yes. The body side liner 2 spreads flat and is joined to the non-recessed portion 52 of the core member 4 via the hot melt adhesive HA2.

  When the concave portion 51 is formed on the body-side liner 2 using a bulky and soft non-woven fabric, the touch of the body-side liner 2 may be impaired. However, in the body fluid absorbing structure 5 in the aspect of FIG. Such a problem can be solved. With respect to tissue paper 44b, tissue paper 44b that does not substantially stretch is used in this embodiment. Compared to the case of using tissue paper 44b that is relatively easy to stretch, when the recess 51 is formed, the non-recess 52 between each pair of adjacent recesses 51 and 51 may come into closer contact with the mixture 43. This is because it can. As a result, as a result, the non-recessed portion 52 does not easily increase in thickness due to absorption of bodily fluids, and becomes a portion that does not swell even when absorbing bodily fluids. Furthermore, since the body side liner 2 is partially separated from the tissue paper 44b, there is an effect of preventing the color of the core material 4 soiled by urine from being seen through the body side liner.

  Regarding the core material 4 of the embodiment of FIG. 7, when the thickness of the recess 51 and the thickness of the non-recess 52 are referred to, the core material 4 is measured without including the body side liner 2, the back sheet 3, and the outer sheet 6. Mean value when. The core material 4 thus measured can be obtained by extracting the core material 4 in which the body side liner 2 and the back sheet 3 have not yet been joined in the step of manufacturing the body fluid absorbing structure 5.

FIG. 8 is a diagram showing a distribution state of the recesses 51 in the core material 4 used for observing a change in thickness when the core material 4 absorbs water. The core material 4 is a mixture obtained by uniformly mixing (i) fluff wood pulp fiber mass 220 g / m ² and (ii) any superabsorbent polymer particle mass 220 g / m ² listed in Table 1. 43 (see FIG. 7) is coated with tissue paper having a mass of 17 g / m ² and has the cross-sectional shape of FIG. 7 and is formed into a rectangle having a length of 410 mm and a width of 145 mm. In the figure, a tissue paper 44b of the core material 4 and a recess 51 formed in the tissue paper 44b are shown. The planar shape of each recess 51 approximates an equilateral triangle having a side length Q of 3 mm. The recess 51 is also located at each corner of the regular hexagon indicated by the phantom line, the corners are opposed to each other between the recesses 51, and the corner and the corner are separated by a distance P. . Table 2 shows the thickness of the core 4 of each recess 51 and the thickness of the non-recess 52 of the core 4. Changes in thickness were observed when artificial urine was absorbed in the core material 4 instead of water, and the results are summarized in Table 2.

  The superabsorbent polymer particles used in this observation have different water absorption characteristics shown in Table 1, for example, three types of SAP-A, SAP-B, and SAP-C. These superabsorbent polymer particles are It is commercially available.

  The water absorption ratio and the water retention ratio in Table 1 were measured according to JIS K 7223. Specifically, 1.0 g of superabsorbent polymer particles are placed in a mesh bag and immersed in physiological saline for 1 hour. Next, the mesh bag was pulled up and suspended for 15 minutes to drain water, and the water absorption of the superabsorbent polymer particles was measured to determine the water absorption capacity. Moreover, the weight of the mesh bag after dewatering with the centrifuge after draining was measured, and the water retention magnification was calculated | required.

  In Table 2, as artificial urine, an aqueous solution in which 200 g of urea, 80 g of sodium chloride, 80 g of magnesium sulfate, 80 g of calcium chloride, and about 1 g of a pigment (blue No. 1) were dissolved in 10 liters of ion-exchanged water was used. Artificial urine is colored blue.

  Artificial urine was absorbed by injecting 120 ml into 3 portions, and injecting 40 ml at intervals of 5 minutes into the central part of the core material 4 in the longitudinal direction A and lateral direction B. A burette was used when injecting. The core material 4 for injecting artificial urine was placed on a polyethylene film laid on a horizontal board surface.

  The center-to-center distance in Table 2 indicates the center-to-center distance between the protrusions on the surface of the embossing roll (not shown) used to form the recess, and this center-to-center distance is the distance between the centers of the recesses in the core material. It was confirmed that the distance was almost the same.

  The thicknesses of the recesses and non-recesses listed in the column “Thickness of core material” in Table 2 are determined by placing the core material before injecting artificial urine on a horizontal base and making a high-precision two-dimensional laser displacement made by KEYENCE. The value when measured without using the total LJ-G030 and contacting the core material is meant.

The thickness before artificial urine injection and the thickness after artificial urine injection described in the column “Change in thickness of non-recessed portion” in Table 2 are dial thickness gauges having a diameter of 50 mm with respect to the core material 4 placed on a horizontal plane. This means a value measured by contacting a gauge head from above and applying a measurement load of 6.5 g / cm ² and reading the gauge at that time. The thickness after the artificial urine injection was measured after 5 minutes from the injection.

  5 minutes after injecting 80 ml of artificial urine, the average value of the maximum size of artificial urine diffusing in the longitudinal direction A of the core material 4 (n = 5) is averaged to obtain a “diffusion length”. Asked.

In the core material evaluated in the experiment, it can be judged that the change in thickness after the artificial urine injection is small and acceptable, in Table 2, the thickness of the non-recessed portion after 120 ml of the artificial urine was injected. This is a case where the increment ((T−T ₀ ) / T ₀ ) is 2.2 or less. This increment can be realized when the superabsorbent polymer particles are SAP-A. In addition, SAP-A can exert such an effect because the water absorption when measured at 5 minutes after starting the non-pressure water absorption test for SAP-A from the evaluation values in Table 1 is 45 ml / g or less, more preferably 40 ml / g or less, and water absorption under load is 14 g / g or less, more preferably 12 g / g or less. Moreover, when the thickness of a recessed part is based on a non-contact measurement, it is preferable that it is 80% or less of the thickness of a non-recessed part, and it is thought that it is preferable that the distance L between recessed part centers is 2-14 mm.

  In one embodiment of the present invention, the recess 51 may be formed on a surface facing the back sheet 3 of the core material. At that time, the recess 51 may or may not include the back sheet 3.

  In another embodiment, the disposable diaper can be implemented as a pants-type diaper instead of the open-type diaper 1 illustrated.

The above aspects can be organized at least as follows.
(I) It has a vertical direction and a horizontal direction, and includes a front waist region, a rear waist region, a crotch region located between the front and rear waist regions, and a body fluid absorbing structure formed at least in the crotch region. The bodily fluid absorbing structure is formed by covering a mixture of bodily fluid absorbent materials containing fluff pulp fibers and superabsorbent polymer particles with a wrapping sheet, and at least a part of the upper surface of the core material a disposable diaper comprising a body side liner you coated,
A plurality of concave portions that are concave in the thickness direction of the core material are formed in at least the core material, and the mixture and the wrapping sheet are bonded to each other via a hot melt adhesive in the concave portion. And
In the concave portion, the core material has a thickness corresponding to 80% or less of the thickness of the core material in a non-recessed portion formed between and adjacent to the adjacent concave portions,
Each one of said recesses, the center distance between the respective one of said recesses located closest to the recess of the respective one of which is in the range of 2 to 14 mm,
The superabsorbent polymer particles may state, and are water absorption 45 ml / g or less when measured from the start of free pressurized intake water tested after 5 minutes,
The concave portion is formed in a portion facing the body side liner, and the body side liner is formed of a liquid-permeable nonwoven fabric, and more fibers than half of the fibers forming the nonwoven fabric are formed in the longitudinal direction. Oriented in the direction .

The aspect (i) provides one or more of the following effects.
(A) In the disposable diaper according to the present invention, a plurality of recesses are formed in a core material including fluffed wood pulp fibers and superabsorbent polymer particles. By this treatment, the fluff wood pulp fiber and the highly water-absorbing polymer particles can cooperate to absorb body fluid and limit the bulk and thickness of the core material. The diaper having such a body fluid absorption structure has various problems that have occurred in the conventional body fluid absorption structure, for example, a problem that a part of the body fluid absorption structure swells into an abnormal size and shape, and / or a body fluid absorption structure. The problem that the body feels uncomfortable due to moisture when the body is in close contact with the skin of the diaper wearer can be eliminated or reduced.

The aspect (i) can include at least the following embodiments.
(Ii) Each of the plurality of concave portions has three convex portions, and the three convex portions are inscribed in a virtual circle, and the concave portions are located at corners of the virtual regular hexagon. The convex portions are arranged so as to face each other .
(Iii) It includes a liquid-impermeable back sheet that covers at least a part of the lower surface of the core material, and the recess is formed without including the body side liner and the back sheet .
( Iv ) The bodily fluid absorption structure extends from the crotch region toward at least one of the front waist region and the rear waist region, and the concave portion is formed only in the crotch region.
( V ) The body fluid absorption structure extends from the crotch region toward at least one of the front waist region and the rear waist region, and the recess includes the body fluid absorption structure and the front waist region. It is also formed in a portion extending toward at least one of the rear waist regions.
( Vi ) The number of the concave portions formed per 1 cm ² of the surface of the core member decreases from the central portion of the crotch region toward at least one of the front waist region and the rear waist region.
( Vii ) The number of the concave portions formed per 1 cm ² of the surface of the core material is constant.
( Viii ) Each of the fluff pulp fibers and the superabsorbent polymer particles in the core material has a mass in the range of 100 to 350 g / m ² , and the total mass of the fluff pulp fibers and the superabsorbent polymer particles is It exists in the range of 300-600 g / m < ² >.
( Ix ) The superabsorbent polymer particles in the recesses are present more densely than the superabsorbent polymer particles in the non-recesses.
( X ) The superabsorbent polymer particles have a non-pressurized water absorption of 40 ml / g or less.
(Xi) the diameter of the recess formed in a circular shape is in the range of 1.5 to 5 mm.
According to the embodiments (ii) to ( xi ), the effect of the invention described in (a) can be further ensured.

  This application claims the benefit of Japanese Patent Application No. 2011-048343, the entire disclosure of which is incorporated herein by reference.

Claims (11)

A bodily fluid absorption structure that has a longitudinal direction and a lateral direction, a front waist region, a rear waist region, a crotch region located between the front waist region and the rear waist region , and at least the crotch region; A core material formed by coating the body fluid absorbing structure with a wrapping sheet on a mixture of body fluid absorbent materials containing fluff pulp fibers and superabsorbent polymer particles, and a top surface of the core material. a disposable diaper comprising a body side liner you covering at least a portion,
Before SL core material, be formed a plurality of recesses to be concave toward the thickness direction of the core material, said mixture and said wrapping sheet is joined together with a hot melt adhesive in the recess ,
In the concave portion, the core material has a thickness corresponding to 80% or less of the thickness of the core material in a non-recessed portion formed between and adjacent to the adjacent concave portions,
In the non-recessed portion, the fluff pulp fiber and the superabsorbent polymer particles are separated and dispersed with respect to the recessed portion, and the fluff pulp fibers are separated and dispersed with respect to the recessed portion. , The superabsorbent polymer particles are in a state of being dispersed and dispersed with respect to the recess,
Each one of said recesses, the center distance between the respective one of said recesses located closest to the recess of the respective one of which is in the range of 2 to 14 mm,
The superabsorbent polymer particles may state, and are water absorption 45 ml / g or less when measured from the start of free pressurized intake water tested after 5 minutes,
The recess is formed in a portion facing the body side liner;
The bodyside liner may be formed by a nonwoven fabric having a liquid permeable, diaper many fibers than half of the fibers forming the nonwoven fabric you characterized by being oriented to said longitudinal direction. Each of the plurality of concave portions has three convex portions, and the three convex portions are inscribed in a virtual circle,
The diaper according to claim 1, wherein the concave portion is located at each corner of a virtual regular hexagon, and the convex portions are arranged so as to face each other. Including a liquid-impermeable back sheet that covers at least a portion of the lower surface of the core material;
The recess diaper of claim 1 wherein is formed in a state that does not comprise the backsheet and the bodyside liner.   The diaper according to claim 1, wherein the body fluid absorbing structure extends from the crotch region toward at least one of the front waist region and the rear waist region, and the concave portion is formed only in the crotch region. .   The body fluid absorption structure extends from the crotch region toward at least one of the front waist region and the rear waist region, and the recess includes the body fluid absorption structure, the body waist absorption structure and the rear waist region. The diaper according to claim 1, wherein the diaper is also formed on a portion extending toward the at least one of the regions. ^2. The number of the concave portions formed per 1 cm ² of the surface of the core material decreases from a central portion of the crotch region toward at least one of the front waist region and the rear waist region. Diapers. The diaper according to claim 1, wherein the number of the concave portions formed per 1 cm ² of the surface of the core material is constant. The fluff pulp fibers and the superabsorbent polymer particles in the core material each have a mass of 100 to 350 g / m ² , and the total mass of the fluff pulp fibers and the superabsorbent polymer particles is 300 to 600. The diaper according to claim 1, which is in the range of g / m ² .   The diaper according to claim 1, wherein the superabsorbent polymer particles in the concave portion are present more densely than the superabsorbent polymer particles in the non-concave portion.   The diaper according to claim 1, wherein the superabsorbent polymer particles have a non-pressurized water absorption of 40 ml / g or less. The diameter of the said recessed part formed circularly is the range of 1.5-5 mm, The diaper of Claim 1.

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