JP6000573B2 - Ink replacement method - Google Patents

Description

  The present invention relates to an ink replacement method in an ink jet recording apparatus.

  An ink jet recording apparatus is used for recording an image on a recording medium. In an ink jet recording apparatus, ink is supplied to a recording head. The supplied ink is ejected from nozzles formed on the recording head. In an ink jet recording apparatus, ink of a specific color is supplied, and ink of a different color may be supplied and discharged to a recording head that has discharged the supplied ink. In this regard, the applicant has proposed techniques as shown in Patent Document 1 and Patent Document 2.

  Patent Document 1 discloses a technique related to an ink recovery process and an ink replacement process in an inkjet recording apparatus. In this technique, ink before replacement is collected. Thereafter, in the ink jet recording apparatus, the ink bottle containing the ink before replacement is taken out and replaced with the ink bottle containing the ink after replacement. Further, the transparent ink is supplied to the recording head, and the ink before replacement remaining inside the recording head is discharged from the nozzle. Next, the replaced ink is supplied to the recording head. In the recording head supplied with the replaced ink, the transparent ink is discharged from the nozzle. In the technique disclosed in Patent Document 1, ink replacement with inks of different colors is performed in this way.

  Patent Document 2 discloses a technique related to an ink replacement method in an ink jet recording apparatus. The ink jet recording apparatus includes a main tank, an ink supply line, a sub tank, and a recording head. Ink is supplied from the main tank to the sub tank via the ink supply line, and is supplied from the sub tank to the recording head. The ink supply line is provided with a branch portion and a discharge line. When ink replacement is performed, the following first to fifth steps are performed. In the first step, the main tank storing the ink before replacement is removed, and the cleaning liquid tank is connected. In the second step, the cleaning liquid in the cleaning liquid tank is supplied to the discharge line side of the ink supply line, and discharged from the discharge line together with the ink before replacement. In the third step, the cleaning liquid in the cleaning liquid tank is supplied to the sub tank side through the ink supply line, and is discharged from the nozzles of the recording head together with the ink before replacement. In the fourth step, the cleaning liquid tank is removed, and the main tank in which the ink after replacement is stored is connected. In the fifth step, the replaced ink is supplied from the replaced main tank to the discharge line side of the ink supply line, and the cleaning liquid is discharged from the discharge line. Thereafter, the replaced ink is supplied from the replaced main tank to the sub tank side through the ink supply line, and the cleaning liquid and the like are discharged from the nozzles of the recording head.

JP 2010-221602 A JP 2011-73218 A

  Ink jet recording apparatus, when replacing the ink used for image recording with a different color ink, the ink flow path for supplying the ink before replacement to the recording head, and the recording head that ejected the ink before replacement Etc. must be washed so that the ink before and after the replacement does not mix. At the time of ink replacement, it is necessary to prevent the ink after replacement from containing bubbles. When ink containing bubbles is supplied to the recording head and reaches the nozzles, nozzle clogging occurs. According to the recording head in which nozzle clogging has occurred, it may not be possible to record an image of suitable quality.

  An object of the present invention is to provide an ink replacement method in an ink jet recording apparatus capable of replacing ink used for image recording with ink of a different color while suppressing generation or mixing of bubbles.

One aspect of the present invention made in view of the above conventional problem is that ink stored in a main tank is supplied to a sub tank via an ink flow path, and the ink supplied to the sub tank is supplied via a supply flow path. The ink used for image recording is changed from the first color ink to the second color in an ink jet recording apparatus that records the image by discharging the ink from the nozzles formed on the recording head and supplying the ink to the recording head. A first color discharge step for discharging the first color ink remaining in the sub tank, the supply flow path, and the recording head from the nozzle. If, after the first color discharge step, with the washing tank cleaning solution stored without the colorant is connected to the ink passage, to supply the cleaning liquid of a predetermined amount of said sub-tank After the first cleaning step and the first cleaning step, a part of the cleaning liquid supplied to the sub tank is supplied to the recording head via the supply flow path, and the nozzle A second type of discharging procedure for discharging the liquid and supplying the cleaning liquid to the sub-tank where the cleaning liquid remains through the ink flow path in a state where the cleaning tank is connected to the ink flow path. A second cleaning step for executing a second type of supply procedure, respectively, a predetermined number of times, and the cleaning liquid remaining in the sub-tank, the supply flow path, and the recording head after the second cleaning step. After the third cleaning step for discharging from the nozzle, and after the third cleaning step, the main tank in which the second color ink is stored is connected to the ink flow path, and a predetermined amount of Said second color ink A second color supplying step for supplying the sub tank through the ink flow path; and after the second color supplying step, a part of the second color ink supplied to the sub tank. A first type of discharge procedure for supplying second color ink to the recording head via the supply flow path and discharging from the nozzle, and the main tank storing the second color ink is the ink. A first type of supply procedure for supplying the second color ink to the sub tank in which the second color ink remains through the ink flow channel in a state of being connected to the flow channel; A second color discharge supply step that is executed a predetermined number of times, and the first color discharge step is performed in a state where an internal pressure of the sub tank is an atmospheric pressure . Two types of discharge procedure The third cleaning step is performed in a state where the internal pressure of the sub tank is atmospheric pressure, and the second color discharge supply step includes A kind of discharge procedure is an ink replacement method that is performed in a state where the internal pressure of the sub tank is a first pressure higher than atmospheric pressure.

According to this, the discharge of the first color ink in the first color discharge step can be performed in an atmospheric pressure state. The discharge in the atmospheric pressure state is performed by the weight of the first color ink. Therefore, the discharge speed can be reduced. It is possible to suppress the occurrence of cavitation when discharging the first color ink remaining in the sub tank, the supply flow path, and the recording head. Since the discharge of the cleaning liquid in the second type discharging procedure of the second cleaning step is performed at the second pressure higher than the atmospheric pressure, it can be performed smoothly. In the second type of discharge procedure, a part of the cleaning liquid supplied to the sub tank is supplied to the recording head. In the second type of discharge procedure, cleaning liquid that is not supplied to the recording head exists in the sub tank. Therefore, in the second type of discharge procedure, the cleaning liquid is present at a location where a pressure gradient is generated, such as the inside of the recording head. Generation | occurrence | production of the situation where the high pressure air from atmospheric pressure approachs into such a location can be suppressed. The discharge of the cleaning liquid in the third cleaning step can be performed at atmospheric pressure. The discharge in the atmospheric pressure state is performed by the weight of the cleaning liquid. Therefore, the discharge speed can be reduced. Cavitation can be suppressed from occurring when the cleaning liquid remaining in the sub tank, the supply flow path, and the recording head is discharged. Since the discharge of the second color ink in the first type discharge procedure of the second color discharge supply process is performed at the first pressure higher than the atmospheric pressure, it can be performed smoothly. In the first type of discharging procedure, a part of the second color ink supplied to the sub tank is supplied to the recording head. In the first type of discharging procedure, the second color ink that is not supplied to the recording head is present in the sub tank. Therefore, in the first type of discharge procedure, the second color ink is present at a location where a pressure gradient is generated as in the inside of the recording head. Generation | occurrence | production of the situation where the high pressure air from atmospheric pressure approachs into such a location can be suppressed. The cleaning liquid supplied for the amount of the cleaning liquid (predetermined amount) supplied to the sub tank in the first cleaning step and the amount of the second color ink (predetermined amount) supplied to the sub tank in the second color supply step The respective amounts of the second color ink may be the same or different.

  This ink replacement method can also be performed as follows. In the first color discharge step, the discharge of the first color ink is lower than the viscosity of the first color ink when recording an image using the first color ink. In the first discharge procedure of the second color discharge supply step, the discharge of the second color ink is performed in a state where the first color ink is heated by a heating unit included in the inkjet recording apparatus. The second color ink is heated in the heating unit so that the viscosity is lower than the viscosity of the second color ink when recording an image using the second color ink. You may do it. According to this, the fluidity of the first color ink and the second color ink can be improved. The first color ink or the second color ink adhering to each inner surface of the sub-tank, the supply flow path, and the recording head can be suitably peeled off from each inner surface and discharged from the nozzle.

Wherein in the first cleaning step from the third washing step, the set temperature of the heating portion to which the ink jet recording apparatus is provided for heating the first color ink when recording an image using the first color ink The temperature may be higher than that when recording an image using the first color ink, and the cleaning liquid may be heated by the heating unit . According to this, the fluidity of the cleaning liquid can be improved. The flow of the cleaning liquid can be made smooth.

  In the second color discharge supply step, the first type discharge procedure and the first type supply procedure are executed by the second type discharge procedure and the second type supply procedure in the second cleaning step, respectively. The number of times may be less than the predetermined number. According to this, the time required for ink replacement can be shortened.

  According to the present invention, it is possible to obtain an ink replacement method in an ink jet recording apparatus that can replace ink used for image recording with ink of a different color while suppressing generation or mixing of bubbles.

It is a figure for demonstrating an inkjet recording device. It is a graph which shows the relationship between discharge time and discharge amount regarding discharge of ink. It is a figure for demonstrating the 1st color discharge process of the ink replacement method. It is a figure for demonstrating the 1st washing | cleaning process of the ink replacement method. It is a figure for demonstrating the 2nd type discharge | emission procedure of the 2nd washing | cleaning process of an ink replacement method. It is a figure for demonstrating the 2nd type supply procedure of the 2nd washing | cleaning process of an ink replacement method. It is a figure for demonstrating the 3rd washing | cleaning process of the ink replacement method. It is a figure for demonstrating the 2nd color supply process of the ink replacement method. It is a figure for demonstrating the 1st type discharge procedure of the 2nd color discharge supply process of an ink replacement method. It is a figure for demonstrating the 1st type of supply procedure of the 2nd color discharge supply process of an ink replacement method. It is a table | surface which shows the relationship between the internal pressure of the sub tank in the 2nd type | mold discharge | emission procedure and 1st type | mold discharge | emission procedure, and the number of defective nozzles which generate | occur | produce at the time of the recording after ink replacement | exchange. It is a figure explaining another subtank.

  Embodiments for carrying out the present invention will be described with reference to the drawings. The present invention is not limited to the configurations described below, and various configurations can be employed in the same technical idea. For example, some of the configurations shown below may be omitted or replaced with other configurations. Moreover, you may make it include another structure.

<Inkjet recording apparatus>
The ink jet recording apparatus 10 will be described with reference to FIG. Ink jet recording apparatuses include a serial type and a line type. The present embodiment can be applied to both serial type and line type ink jet recording apparatuses. The ink jet recording apparatus 10 includes a main tank 20, an ink flow path 30, a liquid feeding unit 40, a sub tank 50, a recording head 70, and a heating unit 80. The main tank 20 is a tank that stores ink used for image recording in the inkjet recording apparatus 10.

  The ink flow path 30 connects the main tank 20 and the sub tank 50. The ink flow path 30 is a flow path for supplying the ink stored in the main tank 20 to the sub tank 50. The ink stored in the main tank 20 flows through the ink flow path 30 and is supplied to the sub tank 50. The ink flow path 30 is configured by a tube or a steel pipe. An end of the ink flow path 30 on the main tank 20 side (hereinafter referred to as “upstream side end”) is submerged in the ink stored in the main tank 20 accommodated in the pressurization container 42 described later. It is said. An end of the ink flow path 30 on the side of the sub tank 50 (hereinafter referred to as “downstream end”) is continuous with an internal space in which ink is stored in the sub tank 50 (see “first storage chamber 52” described later). State.

  The liquid feeding section 40 is a mechanism for causing the ink stored in the main tank 20 to flow out of the main tank 20 and flowing to the sub tank 50 side through the ink flow path 30. The ink feeding by the liquid feeding unit 40 is performed, for example, by a pressure / pressure feeding method. When the ink feeding by the liquid feeding unit 40 is based on the pressure / pressure feeding system, the liquid feeding unit 40 is configured to pressurize the inside of the main tank 20 as a pressurized container 42, a pressure pump 44, An air pipe 46 and a first valve 48 are included. The pressurized container 42 is a container for housing the main tank 20. The pressurization container 42 is a metal container, for example. The pressurized container 42 can be in a state in which the main tank 20 is accommodated and the inside thereof is sealed.

  The pressurizing pump 44 is a compressed air supply source. The first air pipe 46 connects the pressurized container 42 and the pressurized pump 44. The first air pipe 46 is a flow path for supplying compressed air to the pressurized container 42. The compressed air from the pressurizing pump 44 flows through the first air pipe 46 and is supplied to the pressurized container 42 in which the main tank 20 is accommodated and sealed. The compressed air supplied to the pressurized container 42 pressurizes the liquid level of ink or the like stored in the main tank 20. As a result, ink or the like stored in the main tank 20 flows into the ink flow path 30 from the opening at the upstream end of the ink flow path 30, flows through the ink flow path 30 toward the sub tank 50, and reaches the downstream end. Flows into the sub tank 50 ("first storage chamber 52" to be described later). The pressure of the compressed air may be adjusted by a regulator (not shown). The regulator is provided integrally with the pressurizing pump 44 or at a predetermined position of the first air pipe 46. The compressed air supplied from the pressurizing pump 44 flows into the regulator. The regulator adjusts the compressed air that has flowed into the set pressure. The compressed air adjusted to the set pressure flows out from the regulator.

  The first valve 48 is a three-way valve provided in the middle of the first air pipe 46. Of the three ports formed in the first valve 48, the common port 480 is connected to the pressurized container 42 via the first air pipe 46. The first port 481 is connected to the pressurizing pump 44 via the first air pipe 46. The second port 482 is connected to the atmosphere side. When the first valve 48 is in a state where the common port 480 and the first port 481 are continuous (hereinafter referred to as “first state”), compressed air is supplied to the pressurized container 42. The inside of the pressurization container 42 will be in the state pressurized with the pressure corresponding to compressed air. When the first valve 48 is in a state in which the common port 480 and the second port 482 are continuous (hereinafter referred to as “second state”), the connection between the pressurization container 42 and the pressurization pump 44 is cut off. The The inside of the pressurized container 42 is opened to the atmosphere and becomes atmospheric pressure (external pressure).

  The sub tank 50 is a tank that temporarily stores the ink supplied from the main tank 20 via the ink flow path 30 before supplying it to the recording head 70. The sub tank 50 is configured integrally with the recording head 70. The sub tank 50 includes a partition wall 51. The partition wall 51 divides the interior of the sub tank 50 into a first storage chamber 52 and a second storage chamber 53. The partition wall 51 is arranged vertically, for example. When the partition 51 is arranged vertically, the first storage chamber 52 and the second storage chamber 53 are provided adjacent to each other in the horizontal direction with the partition 51 interposed therebetween. The first storage chamber 52 stores the ink that flows from the opening at the downstream end of the ink flow path 30. A filter 54 is provided in the lower part of the partition wall 51. The ink that flows into the first storage chamber 52 from the opening at the downstream end of the ink flow path 30 passes through the filter 54 and flows into the second storage chamber 53. When the ink moves from the first storage chamber 52 to the second storage chamber 53, the filter 54 removes bubbles 90 included in the ink that passes through the filter 54. The filter 54 removes dust and the like contained in the ink in addition to the bubbles 90. The filter 54 is formed by, for example, laminating a plurality of metal wire meshes and sintering.

  The second storage chamber 53 stores ink that has passed through the filter 54 and from which foreign matters such as bubbles 90 have been removed by the filter 54. A supply channel 55 that connects the second storage chamber 53 and the recording head 70 is formed at the bottom of the second storage chamber 53. The supply channel 55 is a channel for supplying the ink stored in the second storage chamber 53 to the recording head 70. The ink stored in the second storage chamber 53 flows through the supply channel 55 and is supplied to the recording head 70 configured integrally with the sub tank 50.

  In the present embodiment, the space including the first storage chamber 52 and the second storage chamber 53 is also referred to as “inside of the sub tank 50”. Regarding the state stored in the first storage chamber 52 and the second storage chamber 53, or the state supplied to the first storage chamber 52 and the second storage chamber 53, “store in the sub tank 50” or “supply to the sub tank 50”. Also called.

  A second air pipe 56 is connected to the first storage chamber 52. A second valve 57 and a third valve 58 are provided in the middle of the second air pipe 56. Both the second valve 57 and the third valve 58 are three-way valves. Of the three ports formed in the second valve 57, the common port 570 is connected to the first storage chamber 52 via the second air pipe 56. The first port 571 is connected to the common port 580 of the third valve 58 via the second air pipe 56. The second port 572 is connected to the atmosphere side. Of the three ports formed in the third valve 58, the common port 580 is connected to the first port 571 of the second valve 57 via the second air pipe 56. The first port 581 is connected to the pressurizing pump 59 via the second air pipe 56. The second port 582 is connected to the vacuum pump 60 via the second air pipe 56.

  The pressurizing pump 59 is a supply source of compressed air. As with the pressurizing pump 44, the pressure of the compressed air supplied from the pressurizing pump 59 may be adjusted by a regulator (not shown). The regulator is provided integrally with the pressurizing pump 59 or at a predetermined position of the second air pipe 56. The compressed air supplied from the pressure pump 59 flows into the regulator. The regulator adjusts the compressed air that has flowed into the set pressure. The compressed air adjusted to the set pressure flows out from the regulator. The vacuum pump 60 is a suction source for air existing inside the sub tank 50.

  When the second valve 57 is in a state in which the common port 570 and the first port 571 are continuous, and the third valve 58 is in a state in which the common port 580 and the first port 581 are continuous (hereinafter referred to as “the first port”). The first storage chamber 52 is supplied with compressed air. The 1st storage chamber 52 will be in the state pressurized with the pressure corresponding to compressed air. The compressed air supplied to the first storage chamber 52 is also supplied to the second storage chamber 53 by a configuration not shown. The first storage chamber 52 and the second storage chamber 53 are in the same pressure state. The second valve 57 and the third valve 58 are in the third state described above in the ink replacement method described later.

  When the second valve 57 is in a state where the common port 570 and the first port 571 are continuous, and the third valve 58 is in a state where the common port 580 and the second port 582 are continuous (hereinafter referred to as “the first port”). In the first storage chamber 52, the air existing in the room is sucked. The first storage chamber 52 is in a decompressed state. The second storage chamber 53 is also in a state where the air existing in the chamber is sucked and decompressed by a configuration not shown. The first storage chamber 52 and the second storage chamber 53 are in the same pressure state. The second valve 57 and the third valve 58 are in the above-described fourth state when the inkjet recording apparatus 10 performs image recording. The first storage chamber 52 and the second storage chamber 53 are depressurized to a predetermined pressure that can form a stable meniscus in the recording head 70.

  When the second valve 57 is in a state in which the common port 570 and the second port 572 are continuous (hereinafter referred to as “fifth state”), the first storage chamber 52 and the pressurizing pump 59 or the vacuum pump 60 Is disconnected. The first storage chamber 52 is opened to the atmosphere and becomes atmospheric pressure. In this case, the connection between the second storage chamber 53 and the pressurizing pump 59 or the vacuum pump 60 is also cut off, and the second storage chamber 53 is opened to the atmosphere and becomes atmospheric pressure by a configuration not shown.

  The recording head 70 includes a plurality of nozzles 71 that eject ink supplied via the supply flow channel 55. The nozzle 71 is formed so as to open on a discharge surface 72 facing a recording surface of a recording medium conveyed by a conveyance unit (not shown) provided in the inkjet recording apparatus 10. Inside the recording head 70, an in-head channel 73 through which ink supplied via the supply channel 55 flows is formed. The ink ejected from the nozzle 71 lands on the recording surface of the recording medium. As a result, an image is recorded on the recording medium. Assume that the inkjet recording apparatus 10 is a serial type. In this case, the recording head 70 is reciprocated in the scanning direction orthogonal to the conveyance direction in which the recording medium is conveyed by a predetermined moving mechanism while being mounted on the carriage. Ink is ejected from the plurality of nozzles 71 at a predetermined timing. In the serial type inkjet recording apparatus 10, an image is recorded on the transported recording medium by repeating the reciprocating movement of the recording head 70 and the transport of the recording medium.

  Assume that the inkjet recording apparatus 10 is a line type. In this case, the recording head 70 is provided so as to cross the width direction of the recording medium transported by the transport unit while being mounted on the carriage. The width direction coincides with the scanning direction in the serial type. In the recording head 70, a plurality of nozzles 71 are formed so as to be arranged in a range not less than the width of the recording medium. In the line-type inkjet recording apparatus 10, the recording medium is transported in the transport direction, and an image is recorded on the transported recording medium.

  The heating unit 80 heats the ink ejected from the nozzle 71. The heating unit 80 is configured by a predetermined heater. The heating unit 80 is provided at a position close to the recording head 70. For example, as shown in FIG. 1, it is provided so as to be sandwiched between a sub-tank 50 and a recording head 70 which are integrally formed. The viscosity of the ink heated by the heat from the heating unit 80 decreases. According to the ink having a lowered viscosity, the ink can be suitably discharged (discharged) from the nozzle 71.

  The inkjet recording apparatus 10 can record a full color image. For example, a full color image is recorded by combining a plurality of yellow, magenta, cyan, black, light yellow, light magenta, light cyan, and the like. The ink jet recording apparatus 10 includes a combination of a main tank 20, an ink flow path 30, a liquid feeding unit 40, a sub tank 50, a recording head 70, and a heating unit 80 for the number of colors of ink used for image recording. Just prepare.

<Ink replacement method>
The ink replacement method will be described with reference to FIGS. 3 to 10, the configuration related to the process shown in each drawing is illustrated among the components included in the inkjet recording apparatus 10. The ink replacement method uses a set of the first color ink used in the main tank 20, the ink flow path 30, the liquid feeding unit 40, the sub tank 50, and the recording head 70 with a second color other than the first color. This is done when ink is used. For example, the first color is one of the colors described above for recording a full-color image, and the second color is the other color. The ink replacement method includes the following steps: a first color discharge process to a second color discharge supply process. In the ink replacement method, the set temperature of the heating unit 80 is set higher than the setting when an image is recorded. When the set temperature of the heating unit 80 is increased, the viscosity of the ink existing in the sub tank 50, the supply channel 55, and the recording head 70 can be decreased. Accordingly, the ink and the cleaning liquid can be smoothly discharged in the ink replacement method. In particular, when the ink or the cleaning liquid is discharged by its own weight in a state where the internal pressure of the sub tank 50 is atmospheric pressure, the discharge time can be shortened.

  The inventor conducted an experiment on a predetermined type of ink with respect to discharging by its own weight. In this experiment, the relationship between the discharge time and the discharge amount was determined for the viscosity during image recording (hereinafter referred to as “viscosity during recording”) and the viscosity reduced by 10% from the viscosity during recording. . Through experiments, the inventor obtained experimental results as shown in FIG. According to FIG. 2, it became clear that the discharge time can be shortened by reducing the viscosity by 10%. In this experiment, the inventor set the set temperature of the heating unit 80 to a temperature higher by 5 ° C. than the setting when the image is recorded in order to reduce the viscosity of the ink by 10%. Based on such experimental results, for example, the ink replacement method may be performed in a state where the set temperature of the heating unit 80 is set higher by about 5 ° C. than in the case of recording an image.

  In the first color discharge process, as shown in FIG. 3, the first color ink remaining in the sub tank 50, the supply flow path 55, and the recording head 70, which is an object of ink replacement, is discharged from the nozzle 71. It is a process. In the first color discharging step, the operator performs a predetermined operation so that the second valve 57 is in the fifth state described above. Thereby, the inside of the sub tank 50 (the first storage chamber 52 and the second storage chamber 53) is connected to the atmosphere side. The inside of the sub tank 50 is at atmospheric pressure (see “Start” in FIG. 3). In the first color discharge step, the first color ink stored in the sub tank 50 passes through the filter 54 from the first storage chamber 52 and flows into the second storage chamber 53 by its own weight. The first color ink stored in the second storage chamber 53 passes through the supply flow path 55 and flows toward the recording head 70 due to its own weight. The filter 54 provided in the lower part of the partition wall 51 is gradually exposed as the first color ink stored in the sub tank 50 decreases (see “midway” in FIG. 3). The first color ink that has flowed into the recording head 70 is discharged from the nozzle 71 by its own weight (refer to “midway” in FIG. 3). Regarding the “middle” of FIG. 3, the seven drops illustrated close to the ejection surface 72 indicate the ink (ink drops) discharged from the nozzle 71 (“start” in FIG. 5, FIG. 7). The same applies to “on the way” and “start” in FIG. 9).

  In the first color discharging step, all of the ink existing in the sub tank 50, the supply flow path 55, and the recording head 70 is discharged by its own weight (see “END” in FIG. 3). The all discharge means that the first color ink is completely discharged from the sub tank 50, the supply flow path 55 and the recording head 70, and the first color ink is completely present in the sub tank 50, the supply flow path 55 and the recording head 70. It does not indicate that there is no such condition. Even when all of the ink is discharged, the ink of the first color is, for example, an inner wall surface (including the surfaces of the partition wall 51 and the filter 54) that forms the first storage chamber 52 and the second storage chamber 53, and the supply flow path 55. The inner surface of the recording head 70 adheres to the inner surface of the in-head flow path 73 leading to the nozzle 71.

  After the first color discharging process is completed, the operator performs a predetermined operation so that the first valve 48 is in the second state. Thereby, the inside of the pressurized container 42 is connected to the atmosphere side. The inside of the pressurized container 42 is at atmospheric pressure. Thereafter, the operator takes out the main tank 20 storing the first color ink from the pressurized container 42. Subsequently, the operator stores the cleaning tank 22 in which the cleaning liquid is stored in the pressurized container 42. The cleaning tank 22 is stored in the same state as the main tank 20 in which the first color ink is stored. As the cleaning liquid, for example, a clear ink which is the same kind of ink as the first color ink and the second color ink and does not contain a colorant is used. The ink replacement method proceeds to the first cleaning step.

  In the first cleaning step, as shown in FIG. 4, the cleaning tank 22 storing the cleaning liquid is connected to the ink flow path 30, and the cleaning liquid is supplied to the sub tank 50 in such an amount that the entire filter 54 is in the liquid. It is a process to do. In the first cleaning step, the liquid feeding unit 40 is driven and the feeding of the cleaning liquid is started. Specifically, the operator performs a predetermined operation so that the first valve 48 is in the first state described above. Thereby, the inside of the pressurization container 42 is connected to the pressurization pump 44. Compressed air is supplied to the pressurized container 42. The inside of the pressurization container 42 will be in the state pressurized with the pressure corresponding to compressed air. The compressed air supplied to the pressurized container 42 pressurizes the liquid level of the cleaning liquid stored in the cleaning tank 22 (see “Start” in FIG. 4). The cleaning liquid stored in the cleaning tank 22 flows into the ink flow path 30 from the upstream end opening of the ink flow path 30, flows through the ink flow path 30 toward the sub tank 50, and flows from the downstream end opening. It flows into one storage chamber 52 (see “Start” in FIG. 4).

  Thereafter, the cleaning liquid passes through the filter 54 and flows into the second storage chamber 53. The storage amount of the cleaning liquid gradually increases. At this time, the liquid level of the cleaning liquid in the first storage chamber 52 and the liquid level of the cleaning liquid in the second storage chamber 53 are the same height. The liquid feeding by the liquid feeding unit 40 is stopped at the timing when the cleaning liquid is in the reference state. In the reference state, all of the filters 54 are submerged in the liquid (“in the cleaning liquid” in the first cleaning process. “In the second color ink” in the second color supply process described later) and stored in the liquid (first cleaning process). In the second color supply step, which will be described later, the amount of “second color ink”) has reached a predetermined upper limit value. The upper limit value is, for example, an amount by which the entire interior of the sub tank 50 is filled with liquid (see “END” in FIGS. 4 and 8). Stopping of the liquid feeding by the liquid feeding unit 40 may be controlled as follows. For example, the sub tank 50 is provided with a sensor that can detect the level of the ink and cleaning liquid stored in the sub tank 50. A valve (not shown) is provided in the middle of the ink flow path 30. When this sensor detects that the liquid level is at a position corresponding to the reference state, the valve is closed. Thereby, liquid feeding is stopped. In the first cleaning step, the second valve 57 is in the fifth state. The inside of the sub tank 50 is at atmospheric pressure.

  After the first cleaning step is completed, the operator performs a predetermined operation so that the second valve 57 and the third valve 58 are in the third state described above. Thereby, the inside of the sub tank 50 is connected to the pressurizing pump 59. The ink replacement method moves to the second cleaning step.

  The second cleaning step includes a second type discharge procedure and a second type supply procedure. As shown in FIG. 5, the second type discharge procedure is for removing a part of the cleaning liquid supplied to the sub tank 50 by either the first cleaning process or the second type supply procedure. In this procedure, the filter 54 is passed, supplied to the recording head 70 via the supply flow path 55, and discharged from the nozzle 71. The compressed air is supplied to the sub tank 50 by the above-described operation after the completion of the first cleaning process. The inside of the sub tank 50 is pressurized with a pressure corresponding to the compressed air. The pressure of the compressed air is set to a value that is about 20 kPa higher than the atmospheric pressure, for example. Therefore, the internal pressure of the sub tank 50 is about 20 kPa higher than the atmospheric pressure and about 121 kPa (atmospheric pressure: calculated at 101 kPa). The compressed air supplied to the sub tank 50 pressurizes the liquid level of the cleaning liquid stored in the sub tank 50. Accordingly, the cleaning liquid stored in the first storage chamber 52 passes through the filter 54 and flows into the second storage chamber 53. The cleaning liquid stored in the second storage chamber 53 flows toward the recording head 70 via the supply channel 55. The cleaning liquid flowing into the recording head 70 is discharged from the nozzle 71 (see “Start” in FIG. 5).

  In the second type of discharge procedure, an amount of cleaning liquid that does not expose the filter 54 is discharged (see “END” in FIG. 5). The discharge of the cleaning liquid in an amount that does not expose the filter 54 is controlled as follows, for example. The supply of the compressed air is stopped at a timing when a certain time has elapsed after the start of the second type discharge procedure. In this case, in the first cleaning step and the second type supply procedure, the amount of the cleaning liquid stored after the supply is made constant, and the pressure of the compressed air is made constant, for example, as described above. . The predetermined time is set based on a result obtained by measuring a time required until the cleaning liquid is discharged in such an amount that the filter 54 is not exposed by a prior experiment or the like. For example, it is about 20 seconds. In addition, the compressed air is detected at the timing when the sensor capable of detecting the height of the liquid level as described above detects that the liquid level of the cleaning liquid is a predetermined position where the filter 54 is not exposed. May be stopped. By such control, the discharge of the cleaning liquid is stopped. At the timing when the amount of the cleaning liquid is discharged, the second type discharge procedure ends, and the second cleaning step shifts to the second type supply procedure. As shown in FIG. 6, the second type of supply procedure is as follows. With the cleaning tank 22 connected to the ink flow path 30, the cleaning liquid is passed through the ink flow path 30 to the sub tank 50 where the cleaning liquid remains. It is a procedure to supply.

  In shifting to the second type of supply procedure, the operator performs a predetermined operation so that the second valve 57 is in the fifth state. Thereby, the inside of the sub tank 50 is set to atmospheric pressure. In stopping the discharge of the cleaning liquid in the second type discharge procedure, if the second valve 57 is in the fifth state, that state is maintained. In this case, the worker does not perform a predetermined operation. The operator performs a predetermined operation so that the first valve 48 is in the first state. Thereby, the inside of the pressurization container 42 is connected to the pressurization pump 44. If the first valve 48 is in the first state, that state is maintained. In this case, the worker does not perform a predetermined operation. Compressed air is supplied to the pressurized container 42. The inside of the pressurization container 42 will be in the state pressurized with the pressure corresponding to compressed air. The compressed air supplied to the pressurized container 42 pressurizes the liquid level of the cleaning liquid stored in the cleaning tank 22 (see “Start” in FIG. 6).

  The cleaning liquid stored in the cleaning tank 22 flows into the ink flow path 30 from the upstream end opening of the ink flow path 30, flows through the ink flow path 30 toward the sub tank 50, and flows from the downstream end opening. It flows into one storage chamber 52 (see “Start” in FIG. 6). Thereafter, the cleaning liquid passes through the filter 54 and flows into the second storage chamber 53. The storage amount of the cleaning liquid gradually increases. In the second type of supply procedure, the supply rate of the cleaning liquid is, for example, about 20 cc / min. The supply of the cleaning liquid is performed in the same manner as in the case of the first cleaning step described above, and is ended in the same manner as in the case of the first cleaning step (see “End” in FIG. 6). As shown in “End” in FIG. 6, the supply amount may be an amount smaller than the upper limit value in the reference state described above. Based on a state based on an amount smaller than the upper limit, the same control as in the first cleaning step is performed. Description of other points regarding the second type of supply procedure will be omitted.

  In the second cleaning step, the second type discharge procedure and the second type supply procedure are each executed a predetermined number of times. The second type discharge procedure and the second type supply procedure are, for example, until the cleaning liquid discharged from the nozzle 71 is discharged in its original color (transparent) in the second type discharge procedure. Repeated. The second cleaning process ends with the end of the second type of discharging procedure in which it is determined that the discharged cleaning liquid is discharged in its original color. After the second cleaning step is completed, the operator performs a predetermined operation so that the second valve 57 is in the fifth state. Thereby, the sub tank 50 is connected to the atmosphere side. The ink replacement method moves to the third cleaning step.

  As shown in FIG. 7, the third cleaning step is a step of discharging the cleaning liquid remaining in the sub tank 50, the supply channel 55, and the recording head 70 from the nozzle 71. By the above-described operation after the completion of the second cleaning step, the inside of the sub tank 50 is at atmospheric pressure (see “Start” in FIG. 7). In the third cleaning step, the cleaning liquid stored in the sub tank 50 passes through the filter 54 from the first storage chamber 52 and flows into the second storage chamber 53 by its own weight. The cleaning liquid stored in the second storage chamber 53 passes through the supply flow path 55 by its own weight and flows toward the recording head 70. The filter 54 provided in the lower portion of the partition wall 51 is gradually exposed as the cleaning liquid stored in the sub tank 50 decreases (see “midway” in FIG. 7). The ink that has flowed into the recording head 70 is discharged from the nozzle 71 by its own weight (see “midway” in FIG. 7). In the third cleaning step, all the ink existing in the sub tank 50, the supply flow path 55, and the recording head 70 is discharged by its own weight (see “END” in FIG. 3). All the discharges are the same as in the first color discharge step.

  After the third cleaning step is completed, the operator performs a predetermined operation so that the first valve 48 is in the second state. Thereby, the inside of the pressurized container 42 is connected to the atmosphere side. The inside of the pressurized container 42 is at atmospheric pressure. Thereafter, the operator takes out the cleaning tank 22 from the pressurized container 42. Subsequently, the operator stores the main tank 20 in which the second color ink is stored in the pressurized container 42. The main tank 20 is accommodated in the same state as the main tank 20 in which the first color ink is stored. The ink replacement method proceeds to the second color supply process.

  As shown in FIG. 8, the second color supply step is performed in such a manner that the entire filter 54 is in the liquid while the main tank 20 storing the second color ink is connected to the ink flow path 30. In this step, two colors of ink are supplied to the sub tank 50. In the second color supply step, the liquid feeding unit 40 is driven, and the liquid feeding of the second color ink is started. Specifically, the operator performs a predetermined operation so that the first valve 48 is in the first state described above. Thereby, the inside of the pressurization container 42 is connected to the pressurization pump 44. Compressed air is supplied to the pressurized container 42. The inside of the pressurization container 42 will be in the state pressurized with the pressure corresponding to compressed air. The compressed air supplied to the pressurized container 42 pressurizes the liquid surface of the second color ink stored in the main tank 20 (see “Start” in FIG. 8). The second color ink stored in the main tank 20 flows into the ink flow path 30 from the opening at the upstream end of the ink flow path 30, flows through the ink flow path 30 toward the sub tank 50, and reaches the downstream end. Into the first storage chamber 52 (see “Start” in FIG. 8).

  Thereafter, the second color ink passes through the filter 54 and flows into the second storage chamber 53. The storage amount of the second color ink gradually increases. At this time, the liquid surface of the second color ink in the first storage chamber 52 and the liquid surface of the second color ink in the second storage chamber 53 have the same height. The liquid feeding by the liquid feeding unit 40 is stopped at the timing when the second color ink is in the above-described reference state. Stopping of liquid feeding by the liquid feeding unit 40 is controlled in the same manner as in the first cleaning step, for example. The description regarding this point is omitted. In the second color supply step, the second valve 57 is in the fifth state. The inside of the sub tank 50 is at atmospheric pressure.

  After the second color supply process is completed, the operator performs a predetermined operation so that the second valve 57 and the third valve 58 are in the third state described above. Thereby, the inside of the sub tank 50 is connected to the pressurizing pump 59. The ink replacement method proceeds to the second color discharge supply process.

  The second color discharge supply process includes a first type discharge procedure and a first type supply procedure. As shown in FIG. 9, the first type discharge procedure is a part of the second color ink supplied to the sub tank 50 by either the second color supply step or the first type supply procedure. This is a procedure in which the amount of the second color ink is passed through the filter 54, supplied to the recording head 70 via the supply channel 55, and discharged from the nozzle 71. The compressed air is supplied to the sub tank 50 by the above-described operation after the second color supply process is completed. The inside of the sub tank 50 is pressurized with a pressure corresponding to the compressed air. For example, when the pressure of the compressed air is about 20 kPa higher than the atmospheric pressure as described above, the internal pressure of the sub tank 50 is 121 kPa, which is about 20 kPa higher than the atmospheric pressure. The compressed air supplied to the sub tank 50 pressurizes the liquid surface of the second color ink stored in the sub tank 50 (see “Start” in FIG. 9). Thus, the second color ink stored in the first storage chamber 52 passes through the filter 54 and flows into the second storage chamber 53. The second color ink stored in the second storage chamber 53 flows toward the recording head 70 via the supply flow channel 55. The second color ink that has flowed into the recording head 70 is discharged from the nozzle 71 (see “Start” in FIG. 9).

  In the first type of discharge procedure, an amount of the second color ink that does not expose the filter 54 is discharged (see “END” in FIG. 9). The discharge of the second color ink in an amount that does not expose the filter 54 is controlled, for example, in the same manner as the second type discharge procedure in the second cleaning step. The description regarding this point is omitted. At the timing when the amount of the second color ink is discharged, the first type discharge procedure ends, and the second color discharge supply process shifts to the first type supply procedure. As shown in FIG. 10, the first type of supply procedure is to supply the second color ink to the ink flow path 30 in a state where the main tank 20 storing the second color ink is connected to the ink flow path 30. The second color ink is supplied to the sub tank 50 in which the second color ink remains.

  When shifting to the first type of supply procedure, the operator performs the same operation as the case of the second type of supply procedure from the second type of discharge procedure in the second cleaning step described above. Thereby, the inside of the sub tank 50 is set to atmospheric pressure. The inside of the pressurized container 42 is connected to a pressurizing pump 44. Compressed air is supplied to the pressurized container 42. The inside of the pressurization container 42 will be in the state pressurized with the pressure corresponding to compressed air. The compressed air supplied to the pressurized container 42 pressurizes the liquid surface of the second color ink stored in the main tank 20 (see “Start” in FIG. 10).

  The second color ink stored in the main tank 20 flows into the ink flow path 30 from the opening at the upstream end of the ink flow path 30, flows through the ink flow path 30 toward the sub tank 50, and reaches the downstream end. Flows into the first storage chamber 52 (see “Start” in FIG. 10). Thereafter, the second color ink passes through the filter 54 and flows into the second storage chamber 53. The storage amount of the second color ink gradually increases. In the first type of supply procedure, the supply speed of the second color ink is, for example, about 20 cc / min. The supply of the second color ink is performed in the same manner as in the above-described second color supply step, and is completed in the same manner as in the second color supply step (see “End” in FIG. 10). As shown in “End” in FIG. 10, the supply amount may be an amount smaller than the upper limit value in the reference state described above. Based on a state based on an amount smaller than the upper limit, the same control as in the second color supply step is performed. Description of other points regarding the first type of supply procedure will be omitted.

  In the second color discharge supply step, the first type discharge procedure and the first type supply procedure are each executed a predetermined number of times. The first type of discharging procedure and the first type of supplying procedure are, for example, until the second color ink discharged from the nozzle 71 is discharged in its original color in the first type of discharging procedure. ,Repeated. The second color discharge supply step is a first step executed after the end of the first type discharge procedure in which it is determined that the discharged second color ink is discharged in its original color. End with the end of the seed supply procedure. In the second color discharge supply process, the first type discharge procedure and the first type supply procedure are less than the number of times the second type discharge procedure and the second type supply procedure are executed in the second cleaning process, respectively. It may be executed as many times as necessary. In the inkjet recording apparatus 10, after the second color discharge supply process is completed, it is possible to record an image using the replaced second color ink.

<Consideration on internal pressure of sub tank>
The inventor determines the pressure of the compressed air supplied to the sub tank 50 in the second type discharge procedure (second cleaning step) and the first type discharge procedure (second color discharge supply step) of the ink replacement method. Then, an experiment on the internal pressure of the sub tank 50 was performed. Then, the inventor examined the influence on the image recording after ink replacement caused by the internal pressure of the sub tank 50. The inventor found that when the internal pressure of the subtank 50 is set to a pressure 20 kPa higher than the atmospheric pressure and when the pressure is set to a pressure higher than 80 kPa from the atmospheric pressure, a defect occurs when images are continuously recorded after ink replacement. The number of nozzles was counted. The defective nozzle is a nozzle 71 that is clogged with bubbles 90 and the like and causes an ink ejection defect.

  The experimental results are as shown in FIG. When the internal pressure of the sub tank 50 was increased by 80 kPa from the atmospheric pressure, three defective nozzles were generated 20 minutes after the start of image recording. On the other hand, when the internal pressure of the sub tank 50 was set to 20 kPa higher than the atmospheric pressure, no defective nozzle was generated even when images were recorded continuously for 60 minutes.

  Based on such a result, in the second type discharge procedure and the first type discharge procedure, if the internal pressure of the sub tank 50 is increased, cavitation occurs at a pressure gradient portion such as the filter 54 and the flow path 73 in the head. It is thought that it becomes easy to get up. When the internal pressure of the sub tank 50 is set to a high pressure, it is considered that high-pressure compressed air for achieving this state is likely to be mixed into the cleaning liquid or the second color ink. The defective nozzle is assumed to be generated by clogging the nozzle 71 with the bubble 90 caused by cavitation and / or the bubble 90 mixed in due to compressed air. It is considered that the occurrence of cavitation and / or mixing of compressed air can be suppressed by setting the internal pressure of the sub tank 50 to a suitable value. In the second type discharge procedure and the first type discharge procedure, the internal pressure of the sub tank 50 may be set to a value that allows smooth discharge while suppressing the occurrence of cavitation. In the ink replacement method described above, the set temperature of the heating unit 80 is set higher than that in the case of recording an image, and the viscosity of the cleaning liquid and the second color ink is reduced. Therefore, the cleaning liquid or the second color ink present in the sub-tank 50, the supply flow path 55, and the recording head 70 has improved fluidity, is easily peeled off from the inner surface of each part as described above, and In this state, the nozzle 71 is easily discharged. Therefore, the internal pressure of the sub tank 50 can be set to a lower pressure.

<Effects of this embodiment>
According to this embodiment, the following effects can be obtained.

  (1) In the above, the ink stored in the main tank 20 is supplied to the sub tank 50 via the ink flow path 30, and the ink supplied to the sub tank 50 is passed through the filter 54 included in the sub tank 50 to supply the ink. Ink jet recording apparatus 10 that supplies an image to recording head 70 via path 55 and ejects ink from nozzle 71 to record an image. Ink used for image recording is changed from first color ink to second color ink. The ink replacement method for replacing the first color discharge process includes the first color discharge process to the second color discharge supply process as described below. In the first color discharging step, the first color ink remaining in the sub tank 50, the supply flow path 55, and the recording head 70 is discharged from the nozzle 71. In the first cleaning step, an amount of cleaning liquid in which the entire filter 54 is in the liquid is supplied to the sub tank 50 with the cleaning tank 22 storing the cleaning liquid not containing the colorant connected to the ink flow path 30. . The second cleaning step includes a second type discharge procedure and a second type supply procedure, and each procedure is executed a predetermined number of times. In the second type of discharge procedure, the cleaning liquid in an amount that does not expose the filter 54 out of the cleaning liquid supplied to the sub tank 50 passes through the filter 54 and is supplied to the recording head 70 via the supply flow channel 55. , Discharged from the nozzle 71. In the second type of supply procedure, the cleaning liquid is supplied to the sub tank 50 in which the cleaning liquid remains through the ink flow path 30 while the cleaning tank 22 is connected to the ink flow path 30. In the third cleaning step, the cleaning liquid remaining in the sub tank 50, the supply channel 55, and the recording head 70 is discharged from the nozzle 71. In the second color supply step, the amount of the second color ink in which the entire filter 54 is submerged in the state where the main tank 20 storing the second color ink is connected to the ink flow path 30 It is supplied to the sub tank 50 through the flow path 30. The second color discharge supply process includes a first type discharge procedure and a first type supply procedure, and each procedure is executed a predetermined number of times. In the first type of discharge procedure, out of the second color ink supplied to the sub tank 50, an amount of the second color ink that does not expose the filter 54 passes through the filter 54 and passes through the supply flow path 55. To the recording head 70 and discharged from the nozzle 71. In the first type of supply procedure, the second color ink passes through the ink flow path 30 in the state where the main tank 20 storing the second color ink is connected to the ink flow path 30. Is supplied to the sub-tank 50 where the remaining ink remains. The first color discharging step and the third cleaning step are performed in a state where the internal pressure of the sub tank 50 is atmospheric pressure. In the second cleaning step, the second type of discharge procedure is performed in a state where the internal pressure of the sub tank 50 is a second pressure higher than the atmospheric pressure. In the second color discharge supply process, the first type of discharge procedure is performed in a state where the internal pressure of the sub tank 50 is a first pressure higher than the atmospheric pressure. As described above, the second pressure and the first pressure may be different pressures by adopting a predetermined configuration in addition to the case where they are the same pressure.

  For this reason, it is possible to perform ink replacement while suppressing the occurrence of bubbles 90 or mixing in the second color ink after replacement. In order to suitably perform the ink replacement method, in the first color discharging step, the first color ink remaining in the sub tank 50, the supply channel 55, and the recording head 70 is discharged from the nozzle 71. Similarly, in the third cleaning step, the cleaning liquid remaining in each part described above is discharged from the nozzle 71. In the first color discharging process and the third cleaning process, the filter 54 is exposed to the atmosphere. The discharge in each of these steps is performed under the atmospheric pressure by the weight of the first color ink or the cleaning liquid. As a result, the filter 54 is gradually exposed. At this time, an ink film or a cleaning liquid film is formed on the filter eyes of the filter 54. Such a film can reduce the adhesion and / or entry (biting) of the bubbles 90 to the filter 54.

  In each step of the second type discharge procedure (second cleaning step) and the first type discharge procedure (second color discharge supply step), the discharge rate of the cleaning liquid or the second color ink is improved, and the ink replacement method is changed. In order to perform suitably, compressed air is supplied to the sub tank 50. The cleaning liquid or the second color remaining in the sub tank 50, the supply flow path 55, and the recording head 70 in a state where the compressed air is supplied and the internal pressure of the sub tank 50 is higher than the atmospheric pressure (second pressure, first pressure). When all the ink is discharged, the bubbles 90 may adhere to the surface of the filter 54 and / or the bubbles 90 may enter the filter 54. Therefore, in each of these procedures, an amount of the cleaning liquid or the second color ink that does not expose the filter 54 is discharged. Thereby, smooth discharge can be realized while reducing the adhesion and / or entry of the bubbles 90 to the filter 54.

  (2) In the above description, transparent ink is used as the cleaning liquid. The transparent ink has a lower specific gravity than the color ink containing the colorant. Therefore, the transparent ink is not completely mixed with the first color ink or the second color ink having different specific gravity, and is separated into the transparent ink layer and the first color ink layer or the second color ink layer. It will be in the state. Therefore, the first color ink can be suitably discharged from the nozzle 71 in the first cleaning step to the third cleaning step of the ink replacement method. In the second color supply step and the second color discharge supply step of the ink replacement method, the second color ink is supplied to the sub tank 50 in which the transparent ink as the cleaning liquid is stored. Therefore, the second color ink having a high specific gravity is easily mixed in the transparent ink as the cleaning liquid, and can be suitably replaced.

<Modification>
This embodiment can also be performed as follows.

(1) In the above description, the sub tank 50 includes the partition wall 51 and the inside of the sub tank 50 is divided into the first storage chamber 52 and the second storage chamber 53. A partition tank 51 may be omitted, and a subtank 100 as shown in FIG. 12 in which one storage chamber is formed may be used. In the sub tank 100, the filter 54 is provided, for example, in the opening of the supply flow channel 55 on the sub tank 100 side. In the second type of discharge procedure (second cleaning step) of the ink replacement method, an amount of cleaning liquid that does not expose the filter 54 is discharged as described above. In the first type of discharge procedure (second color discharge supply step) of the ink replacement method, an amount of the second color ink that does not expose the filter 54 is discharged as described above. In the first cleaning process and the second color supply process, the entire filter 54 is in the liquid.

  (2) In the above description, transparent ink is used as the cleaning liquid. In addition, water can be used as the cleaning liquid.

  (3) In the above description, the case where the upper limit value is an amount that fills the entire interior of the sub tank 50 with the liquid has been described as an example with respect to the reference state in the first cleaning step and the second color supply step of the ink replacement method. The upper limit value may be an amount smaller than the amount that fills the entire interior of the sub tank 50 as long as the entire filter 54 is in the liquid.

  (4) In the above description, the ink replacement method includes the steps of the first color discharge process to the second color discharge supply process. The first cleaning process to the third cleaning process may be omitted. The ink replacement method proceeds to the second color supply step after the first color discharge step, and the second color supply step and the second color discharge supply step are performed in the same manner as described above. In such an ink replacement method, the second color ink also has the same function as the cleaning liquid described above.

DESCRIPTION OF SYMBOLS 10 Inkjet recording device 20 Main tank, 22 Cleaning tank 30 Ink flow path 40 Liquid supply part 42 Pressurization container, 44 Pressurization pump, 46 1st air piping 48 1st valve 480 Common port, 481 1st port, 482 2nd Port 50, 100 Sub tank 51 Bulkhead, 52 First storage chamber, 53 Second storage chamber, 54 Filter 55 Supply flow path 56 Second air piping 57 Second valve 570 Common port, 571 First port, 572 Second port 58 First Three valves 580 Common port, 581 First port, 582 Second port 59 Pressure pump, 60 Vacuum pump 70 Recording head, 71 nozzle, 72 Discharge surface, 73 In-head flow path 80 Heating part 90 Bubble

Claims (4)

Ink stored in the main tank is supplied to the sub tank via the ink flow path, and the ink supplied to the sub tank is supplied to the print head via the supply flow path, and the nozzle formed in the print head An ink replacement method for replacing the ink used for image recording from a first color ink to a second color ink in an ink jet recording apparatus that records the image by discharging the ink from
A first color discharging step of discharging the first color ink remaining in the sub tank, the supply flow path, and the recording head from the nozzle;
A first cleaning step of supplying a predetermined amount of the cleaning liquid to the sub tank in a state in which a cleaning tank storing a cleaning liquid not containing a colorant is connected to the ink flow path after the first color discharging step; ,
After the first cleaning step, a second type of supplying a part of the cleaning liquid of the cleaning liquid supplied to the sub tank to the recording head through the supply flow path and discharging from the nozzle And a second type of supply procedure for supplying the cleaning liquid to the sub tank in which the cleaning liquid remains through the ink flow path in a state where the cleaning tank is connected to the ink flow path. And a second cleaning step for performing each of the predetermined number of times,
After the second cleaning step, a third cleaning step for discharging the cleaning liquid remaining in the sub tank, the supply flow path, and the recording head from the nozzle,
After the third cleaning step, with the main tank storing the second color ink connected to the ink flow path, a predetermined amount of the second color ink is passed through the ink flow path. A second color supply step for supplying to the sub-tank through,
After the second color supplying step, a part of the second color ink supplied to the sub tank is supplied to the recording head via the supply flow path. In the state where the first type of discharging procedure for discharging from the nozzle and the main tank storing the ink of the second color are connected to the ink flow path, the ink of the second color is supplied to the ink flow. A second color discharge supply step of performing a predetermined number of times each of a first type of supply procedure for supplying the second color ink to the sub-tank where the second color ink remains through a path,
The first color discharging step is performed in a state where the internal pressure of the sub tank is atmospheric pressure,
In the second cleaning step, the second type of discharge procedure is performed in a state where the internal pressure of the sub tank is a second pressure higher than atmospheric pressure,
The third cleaning step is performed in a state where the internal pressure of the sub tank is atmospheric pressure,
In the second color discharge supply step, the first type discharge procedure is performed in a state where an internal pressure of the sub tank is a first pressure higher than an atmospheric pressure. In the first color discharge step, the discharge of the first color ink is lower than the viscosity of the first color ink when recording an image using the first color ink. Performed in a state where the ink of the first color is heated by a heating unit provided in the inkjet recording apparatus,
In the first type of discharge procedure of the second color discharge supply step, the discharge of the second color ink is performed when the image of the second color is recorded using the second color ink. The ink replacement method according to claim 1, wherein the second color ink is heated by the heating unit so that the viscosity is lower than the viscosity. Wherein in the first cleaning step from the third washing step, the set temperature of the heating portion to which the ink jet recording apparatus is provided for heating the first color ink when recording an image using the first color ink The ink replacement method according to claim 1 , wherein the temperature is higher than that in the case of recording an image using the first color ink, and the cleaning liquid is heated by the heating unit. . In the second color discharge supply step, the first type discharge procedure and the first type supply procedure are executed by the second type discharge procedure and the second type supply procedure in the second cleaning step, respectively. The ink replacement method according to any one of claims 1 to 3, wherein the ink replacement method is executed a number of times less than a predetermined number of times.

Images